LER-1981-035, Updated LER 81-035/03X-1:on 810429 & 0519,pipe Support Arrangements & Unacceptable Pipe Hangers Were Identified During Evaluations.Caused by New & Larger Accelerations Imposed on Pipe Sys.Affected Hangers Modified |
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UPDATE REPORT - PREVIOUS REPORT DATE 05-28-81 U.S. NUCLEAR REGULATORY COMMISSION LICENSEE EVENT REPORT CONTROL BLOCK / / / / / / / (1)
(PLEASE PRINT OR TYPE ALL REQUIRED INFORMATION)
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LICENSEE CODE LICENSE NUMBER LICENSE TYPE CAT
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DOCKET NUMBER EVENT DATE REPORT DATE EVFhT DESCRIPTION AND PROBABLE CONSEQUENCES (10)
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/_0n April 29, 1981, the ongoing multiple structure ARS evaluation effort identi- /
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In addition, reanaly-/
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/ sign basis selection of ARS for application to bounded piping problems.
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SYSTEM
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CAUSE COMP.
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SEQUENTIAL OCCURRENCE REPORT REVISION LER/R0 EVENT YEAR REPORT NO, CODE TYPE NO.
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ACTION FUTURE EFFECT SHUTDOWN ATTACHMENT NPRD-4 PRIME COMP. COMPONENT TAKEN ACTION ON PLANT METHOD HOURS SUBMITTED FORM SUB. SUPPLIER UANUFACTURER
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/ The requested seismic stress reanalysis of piping sections spanning multiple
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FACILITY METHOD OF STATUS
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LOCATION OF RELEASE (36)
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9108030257 h b$8 PUBLICITY PDR ADOCK O PDR NRC USE ONLY ISSUED DESCRIPTION (45)
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NAME OF PREPARER W. R. CARTWRIGHT PHONE (703) 894-5151
Virginia Electric and Power Company North Anna Power Station, Unit #1
Attachment:
Page 1 of 4 Docket No. 50-338 Report No. LER 81-035/03X-1
Description of Event
On April 29, 1981, Vepco was informed by Stone & Webster that the angoing multiple structure amplified response spectrum (ARS) evaluation requested by the NRC had identified 7 pipe support arrangements on Unit I which did not meet operability critieria due to overstressed conditions.
On May 19, 1981, 13 pipe supports on Unit 2 were reported as not meeting the required criteria.
In addition, preliminary reanalysis indicates pipe stress on Unit 1 main steam atmospheric dump line 6"-SHP-39-601-Q2 to be over FSAR allowables. The Station was informed of this condition on June 23, 1981. This event is reportable pursuant to T.S. 6.9.1.9.b.
The hangers involved are as follows:
UNIT 1 Hanger No.
Location Unacceptable Condition WFPD-H-1 Main Feedwater Header 26"-WFPD-6-901-Q2 Weld overstressed I
WFPD-H-2 Main Feedwater Header 26"-WFPD-6-901-Q2 Weld overstressed RS-H-206A and B "C" Recirculation Spray Cooler Snubbers stressed over Discharge Line 10"-RS-11-153A-Q2 rated allowable RS-H-208A and B "A" Recirculation Spray Cooler Snubbers stressed over Discharge Line 10"-RS-3-153A-Q2 rated allowable QS-H-107 "B" Quench Spray Header Supply Snubber stressed over Line 8"-QS-39-153A-Q2 rated allowable QS-H-209A and B "A" Quench Spray Header Supply Snubbers stressed over Line 8"-QS-37-153A-Q2 rated allowable l
SHP-H-224 "A" Main Steamline 32"-SHP-57-601 Snubber stressed over I
rated allowable i
UNIT 2 l
Hanger No.
Location Unacceptable Condition WFPD-H-213 "C" Steam Generator Feedwater Brace plate Line 16"-WFPD-409-601 overstressed WFPD-H-214 "B" Steam Generator Feedwater Brace plate Line 16"-WFPD-413-601 overstressed i
WFPD-H 215 "A" Steam Generator Feedwater Brace plate l
Line 16"-WFPD-417-601 overstressed WGCB-H-151 "C" Steam Generator Blowdown Hanger exceeds normal l
Line 3"-WGCB-403-601-Q3 upset stress allowable
Attachment:
Page 2 of 4 UNIT 2 (cont)
Hanger No.
Location Unacceptable Condition WGCB-H-513 "A" Steam Generator Blowdown Hanger exceeds normal Line 3"-WGCB-414-601-Q2 upset stress allowable WGCB-H-514 "C" Steam Generator Blowdown Hanger exceeds normal Line 3"-WGCB-416-601-Q2 upset stress allowable WGCB-H-515 "C" Steam Generator Blowdown Hanger exceeds normal Line 3"-WGCB-403-601-Q3 upset stress allowable WGCB-H-516 "B" Steam Generator Blowdown Hanger exceeds normal Line 3"-WGCB-415-601-Q2 upset stress allowable WGCB-H-517 "B" Steam Generator Blowdown Hanger exceeds normal Line 3"-WGCB-402-601-Q3 upset stress allowable WGCB-H-518 "A" Steam Generator Blowdown Hanger exceeds normal Line 3"-WGCB-414-601-Q2 upset sp 'an allowable WGCB-H-608 "C" Steam Generator Blowdown Hanger exceeds normal Line 3"-WGCB-403-601-Q3 upset stress allowable SI-H-56A High Head Safety Injection Weld size and bolt torque Lines 3"-SI-417-1502-Q1 and under required values 3"-SI-457-1502-Q1 for points 1 and 2 RP-H-4 Refueling Purification Pump Weld overstressed Discharge Header 6"-RP-41-152-Q3 l
Probable Consequences of Occurrence The additional analysis performed, due to the NRC request, does not change the original design basis selection of ARS for application to
(
bounded piping problems.
As a result, the health and safety of the general public were not affected by the results of the review. The consequences are also minimized by the fact that necessary pipe support modifications were implemented during unit shutdown and satisfactorily completed prior to startup and all atmospheric steam dump line pipe stress is well below faulted allowable limits which provide sufficient justification for interim operation.
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Cause of Event
l The seismic stress reanalysis of piping sections spanning multiple l
building structures, by considering the appropriate accelerations from l
each of the independent structures to which the piping supports are attached, imposed new and larger accelerations on the pipe systems resulting in the overstressed conditions. The overstress on the atmospheric steam dump j
piping was caused by a support being coded in at a valve during the initial stress analysis instead of 18 inches away from the valve which
Attachment:
Page 3 of 4 is as close to the valve as it could be placed and consequently the correct as-built condition.
Immediate Corrective Action
Each of the overstressed hangers were modified as follows by Design Change 80-S46 to meet the new operability criteria:
Hanger No.
Modification WFPD-H-1 Added stiffener plates to the support WFPD-H-2 Added stiffener plates to the support RS-H-206A and B Replaced existing snubbers with larger snubbers RS-H-208A and B Replaced existing snubbers with larger snubbers QS-H-207 Replaced existing snubber with larger snubbers QS-H-209A and B Replaced existing snubbers with larger snubbers SHP-H-224 Added an additional snubber to the support and replaced the existing snubber WFPD-H-213 Changed clamps on snubber and added stiffener plates to the support WFPD-H-214 Changed clamps on snubber and added stiffener plates to the support WFPD-H-215 Changed clamps on snubber and added stiffener plates to the support WGCB-H-161 Removed portion of pipe trunnion from the support WGCB-H-513 Added sway strut to the support WGCB-H-514 Added sway strut to the support WGCB-H-515 Added sway strut to the support WGCB-H-516 Added sway strut to the support WGCB-H-517 Added sway strut to the support WGCB-H-518 Added sway strut to the support WGCB-H-608 Added a plate to the support
Attachment:
Page 4 of 4 Hanger No.
Modification SI-H-56A Added special clamp anchor to the support and changed welds RP-H-4 Added tube steel stiffener plates and shim plates to the support Scheduled Corrective Action iD,e support modifications will be made such that all atmospheric steam dump piping and supports meet FSAR allowables.
Stone & Webster is presently analyzing the as-built piping and designing the necessary support modifications.
Actions Taken to Prevent Recurrence No further actions required.
a Generic Implications Potential generic implications exist on plants requiring multiple structure ARS evaluations or any other analysis which uses more severe seismic conditions as a criterion.
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| 05000339/LER-1981-001, Forwards LER 81-001/03L-0 | Forwards LER 81-001/03L-0 | | | 05000339/LER-1981-001-03, /03L-0:on 810101,average RCS Temp Outside Tech Specs on Two Occasions.First Caused by Vol Control Tank Being Overborated;Second by Overcooling Primary.Steam Generator Blowdown Secured,Rods Withdrawn & RCS Diluted | /03L-0:on 810101,average RCS Temp Outside Tech Specs on Two Occasions.First Caused by Vol Control Tank Being Overborated;Second by Overcooling Primary.Steam Generator Blowdown Secured,Rods Withdrawn & RCS Diluted | | | 05000338/LER-1981-001, Forwards LER 81-001/03L-0 | Forwards LER 81-001/03L-0 | | | 05000338/LER-1981-001-03, /03L:on 810318 & 19,nitrogen Supply Tank Pressure for Associated Pressure Operated Relief Valves Dropped Below Min Required to Operate Valves for Low Temp RCS Overpressurization Protection.Caused by Leaks in Tanks | /03L:on 810318 & 19,nitrogen Supply Tank Pressure for Associated Pressure Operated Relief Valves Dropped Below Min Required to Operate Valves for Low Temp RCS Overpressurization Protection.Caused by Leaks in Tanks | | | 05000338/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000338/LER-1981-002-03, /03L-0:on 801231,pressurizer Power Operated Relief Valve Declared Inoperable Because of Low Nitrogen Gas Supply Tank Pressure in 1-GN-TK-1A.Caused by Excessive Usage of Nitrogen to Cycle Relief Valves to Reduce RCS Pressure | /03L-0:on 801231,pressurizer Power Operated Relief Valve Declared Inoperable Because of Low Nitrogen Gas Supply Tank Pressure in 1-GN-TK-1A.Caused by Excessive Usage of Nitrogen to Cycle Relief Valves to Reduce RCS Pressure | | | 05000339/LER-1981-002, Forwards LER 81-002/03L-0 | Forwards LER 81-002/03L-0 | | | 05000339/LER-1981-002-03, /03L-0:on 801230,w/unit in Mode 1,steam Flow Channel III Became Erratic W/O Any Annunciators or Computer Alarms.Cause Unknown.Channel Placed in Trip Condition, Calibr & Returned to Svc | /03L-0:on 801230,w/unit in Mode 1,steam Flow Channel III Became Erratic W/O Any Annunciators or Computer Alarms.Cause Unknown.Channel Placed in Trip Condition, Calibr & Returned to Svc | | | 05000338/LER-1981-003-03, /03L-0:on 810104,loop 3 Reactor Coolant Flow Protection Channel II,F-1435,found Out of Tolerance High. Caused by Voltage Drift in Flow Transmitter Serving Loop. Channel Recalibr | /03L-0:on 810104,loop 3 Reactor Coolant Flow Protection Channel II,F-1435,found Out of Tolerance High. Caused by Voltage Drift in Flow Transmitter Serving Loop. Channel Recalibr | | | 05000338/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000339/LER-1981-003, Forwards LER 81-003/03L-0 | Forwards LER 81-003/03L-0 | | | 05000339/LER-1981-003-03, /03L-0:on 810104,casing Cool Tank Level Indication LI-RS-203B Failed High.Caused by Frozen Transmitter Due to Heat Tracing Failure.Transmitter Was Thawed Out & Redundant Heat Tracing Turned on | /03L-0:on 810104,casing Cool Tank Level Indication LI-RS-203B Failed High.Caused by Frozen Transmitter Due to Heat Tracing Failure.Transmitter Was Thawed Out & Redundant Heat Tracing Turned on | | | 05000338/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000338/LER-1981-004-03, /03L-0:on 801229,three Motor Operated Valves Failed to Actuate During Containment Depressurization Actuation Functional Test.Caused by Loose Lead on Breaker/ Controller & Water in Motor.Valves Repaired | /03L-0:on 801229,three Motor Operated Valves Failed to Actuate During Containment Depressurization Actuation Functional Test.Caused by Loose Lead on Breaker/ Controller & Water in Motor.Valves Repaired | | | 05000339/LER-1981-004, Forwards LER 81-004/03L-0 | Forwards LER 81-004/03L-0 | | | 05000339/LER-1981-004-03, /03L-0:on 810104,during Mode 1 Operation,Flux Penalty Summing Amplifier Found Failed During Loop Calibr Check.Caused by Faulty NSA Card.Card Replaced & Calibr | /03L-0:on 810104,during Mode 1 Operation,Flux Penalty Summing Amplifier Found Failed During Loop Calibr Check.Caused by Faulty NSA Card.Card Replaced & Calibr | | | 05000338/LER-1981-005-03, /03L-0:on 810105,discovered That Control Room Floor Sleeve 1FC00108 Was Never Resealed After Being Previously Breached for Cable Installation.Caused by Failure of Personnel to Follow Procedures.Sleeve Resealed | /03L-0:on 810105,discovered That Control Room Floor Sleeve 1FC00108 Was Never Resealed After Being Previously Breached for Cable Installation.Caused by Failure of Personnel to Follow Procedures.Sleeve Resealed | | | 05000338/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000339/LER-1981-005, Forwards LER 81-005/03L-0 | Forwards LER 81-005/03L-0 | | | 05000339/LER-1981-005-03, /03L-0:on 810106,greater than 12-step Disagreement Noted Between Individual Rod Position for Rod B08 in Control Bank D & Group Demand Position.Caused by Voltage Drift in Signal Conditioning Card.Indicator Channel Recalibr | /03L-0:on 810106,greater than 12-step Disagreement Noted Between Individual Rod Position for Rod B08 in Control Bank D & Group Demand Position.Caused by Voltage Drift in Signal Conditioning Card.Indicator Channel Recalibr | | | 05000338/LER-1981-006, Forwards LER 81-006/03L-0 | Forwards LER 81-006/03L-0 | | | 05000338/LER-1981-006-03, /03L-0:on 810113,pressurizer Pressure Transmitter PT 1457 Found Out of Calibr.Caused by Instrument Drift. Channel Recalibr | /03L-0:on 810113,pressurizer Pressure Transmitter PT 1457 Found Out of Calibr.Caused by Instrument Drift. Channel Recalibr | | | 05000339/LER-1981-006-03, /03L-0:on 810107,w/unit at 1% Power,Average RCS Temp Less than 541 F on Two Occasions.Caused by Overfeeding Steam Generators Due to Feedwater Control Problems.Condenser Steam Dumps Closed & Reactor Temp Increased | /03L-0:on 810107,w/unit at 1% Power,Average RCS Temp Less than 541 F on Two Occasions.Caused by Overfeeding Steam Generators Due to Feedwater Control Problems.Condenser Steam Dumps Closed & Reactor Temp Increased | | | 05000338/LER-1981-007-99, Plug Found Missing from Tube at Row 1,column 12.On 810202,two More Plugs Found Missing.Caused by Bad Seals.One Tube Was Replugged on 810124.Other Two Tubes Replugged on 810303 | Plug Found Missing from Tube at Row 1,column 12.On 810202,two More Plugs Found Missing.Caused by Bad Seals.One Tube Was Replugged on 810124.Other Two Tubes Replugged on 810303 | | | 05000339/LER-1981-007, Forwards LER 81-007/03L-0 | Forwards LER 81-007/03L-0 | | | 05000339/LER-1981-007-03, /03L-0:on 801230,boron Concentration in Boron Acid Storage Tank C & Boron Injection Tank Below Tech Spec. Probably Caused by Inleakage of Unknown Source.Boric Acid Transferred to Tank C.Investigation of Leak Underway | /03L-0:on 801230,boron Concentration in Boron Acid Storage Tank C & Boron Injection Tank Below Tech Spec. Probably Caused by Inleakage of Unknown Source.Boric Acid Transferred to Tank C.Investigation of Leak Underway | | | 05000338/LER-1981-007, Forwards Updated LER 81-007/99X-1 | Forwards Updated LER 81-007/99X-1 | | | 05000339/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000338/LER-1981-008-03, /03L-0:on 810117,steam Generator a Protection Channel 2 Narrow Range Level Transmitter LT-1475 Found Out of Calibr.Caused by Voltage Drift in Level Transmitter Serving Instrument Loop.Recalibr & Returned to Svc | /03L-0:on 810117,steam Generator a Protection Channel 2 Narrow Range Level Transmitter LT-1475 Found Out of Calibr.Caused by Voltage Drift in Level Transmitter Serving Instrument Loop.Recalibr & Returned to Svc | | | 05000338/LER-1981-008, Forwards LER 81-008/03L-0 | Forwards LER 81-008/03L-0 | | | 05000339/LER-1981-008-03, /03L-0:on 810107,primary Coolant Iodine Isotopic Analysis Not Made within 2-6 Hour Per Tech Spec Re Power Changes Exceeding 15% Per Hour.Caused by Failure of Operations Personnel to Follow Procedures.Sample Analyzed | /03L-0:on 810107,primary Coolant Iodine Isotopic Analysis Not Made within 2-6 Hour Per Tech Spec Re Power Changes Exceeding 15% Per Hour.Caused by Failure of Operations Personnel to Follow Procedures.Sample Analyzed | | | 05000339/LER-1981-009, Forwards LER 81-009/03L-0 | Forwards LER 81-009/03L-0 | | | 05000339/LER-1981-009-03, /03L-0:on 810107,during Leak Test Containment Personnel Hatch Outer Door Leaked Air Past Seals.Caused by Improper Fitup of Door Seals to Frame.Door Adjusted | /03L-0:on 810107,during Leak Test Containment Personnel Hatch Outer Door Leaked Air Past Seals.Caused by Improper Fitup of Door Seals to Frame.Door Adjusted | | | 05000338/LER-1981-009-03, Combined Leakage in Excess of Allowable Limits Noted from 14 Electrical Penetrations & 23 Valves.Valve Leakage Caused by Valve Seat Deterioration or Limit Switch Drift | Combined Leakage in Excess of Allowable Limits Noted from 14 Electrical Penetrations & 23 Valves.Valve Leakage Caused by Valve Seat Deterioration or Limit Switch Drift | | | 05000338/LER-1981-009, Forwards Updated LER 81-009/03X-1 | Forwards Updated LER 81-009/03X-1 | | | 05000338/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000338/LER-1981-010-03, /03L-0:on 810211,w/unit in Mode 6,containment Purge & Exhaust Isolation Sys Was Rendered Inoperable When Power to MOV-HV-100B,D Was Lost.Caused by Fault on High Resistance Connection.Defective Parts Replaced | /03L-0:on 810211,w/unit in Mode 6,containment Purge & Exhaust Isolation Sys Was Rendered Inoperable When Power to MOV-HV-100B,D Was Lost.Caused by Fault on High Resistance Connection.Defective Parts Replaced | | | 05000339/LER-1981-010, Forwards LER 81-010/03L-0 | Forwards LER 81-010/03L-0 | | | 05000339/LER-1981-010-03, /03L-0:on 810113,w/unit at 100% Power,Overspeed Trip of Turbine Driven Auxiliary Feedwater Pump Occurred During Surveillance Testing.Caused by Failure of Turbine Governor to Control Speed.Governor Was Replaced | /03L-0:on 810113,w/unit at 100% Power,Overspeed Trip of Turbine Driven Auxiliary Feedwater Pump Occurred During Surveillance Testing.Caused by Failure of Turbine Governor to Control Speed.Governor Was Replaced | | | 05000338/LER-1981-011-03, /03L-0:on 810117,w/unit in Mode 6,loss of Power to Radiation Monitor Common Alarms Panel Was Experienced for Less than 5 Minutes.Caused by Failure of Electrician to Switch Power to Unit 2 During Unit 1 Trip | /03L-0:on 810117,w/unit in Mode 6,loss of Power to Radiation Monitor Common Alarms Panel Was Experienced for Less than 5 Minutes.Caused by Failure of Electrician to Switch Power to Unit 2 During Unit 1 Trip | | | 05000338/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000339/LER-1981-011-03, /03L-0:on 810114,w/unit at 100% Power,Breaker for 2-QS-P-1A Spray Pump Racked Out & Suction Valve MOV-QS-200A Closed & de-energized.Caused by Dirty Seat on Vent Valve. Valve Seat Cleaned & Disc Lapped | /03L-0:on 810114,w/unit at 100% Power,Breaker for 2-QS-P-1A Spray Pump Racked Out & Suction Valve MOV-QS-200A Closed & de-energized.Caused by Dirty Seat on Vent Valve. Valve Seat Cleaned & Disc Lapped | | | 05000339/LER-1981-011, Forwards LER 81-011/03L-0 | Forwards LER 81-011/03L-0 | | | 05000338/LER-1981-012-03, /03L-0:on 810118,fuel Bldg Supply & Exhaust Fan Suction Dampers Switched to Failed Position,Bypassing Iodine Filter Bank When Control Bank Was Isolated.Caused by Low Outdoor Temp.Dampers Positioned to Exhaust Through Filter | /03L-0:on 810118,fuel Bldg Supply & Exhaust Fan Suction Dampers Switched to Failed Position,Bypassing Iodine Filter Bank When Control Bank Was Isolated.Caused by Low Outdoor Temp.Dampers Positioned to Exhaust Through Filter | | | 05000338/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000339/LER-1981-012-03, /03L-0:on 810121,containment Pressure Protection Channel 3 Failed Low.Caused by Blown Transistor on Loop Power Supply Card,Resulting in Power Loss to Each Comparator in Loop.Failed Card Replaced W/Calibr Card | /03L-0:on 810121,containment Pressure Protection Channel 3 Failed Low.Caused by Blown Transistor on Loop Power Supply Card,Resulting in Power Loss to Each Comparator in Loop.Failed Card Replaced W/Calibr Card | | | 05000339/LER-1981-012, Forwards LER 81-012/03L-0 | Forwards LER 81-012/03L-0 | | | 05000339/LER-1981-013-03, /03L-0:on 810126,containment Hi & hi-hi Pressure Channel III Annunciator Energized.Caused by Instrument Drift in Nonisolated Power Supply Card S/N 5088,increasing Output Voltage.Card Replaced & Channel Calibr | /03L-0:on 810126,containment Hi & hi-hi Pressure Channel III Annunciator Energized.Caused by Instrument Drift in Nonisolated Power Supply Card S/N 5088,increasing Output Voltage.Card Replaced & Channel Calibr | | | 05000338/LER-1981-013, Forwards LER 81-013/03L-0 | Forwards LER 81-013/03L-0 | | | 05000339/LER-1981-013, Forwards LER 81-013/03L-0 | Forwards LER 81-013/03L-0 | |
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