The following is a synopsis of information received via E-mail:
On October 17, 2017, Palisades alerted Curtiss-Wright of the failure of the under-voltage dropout mechanism in a molded case circuit breaker to trip the breaker in an under-voltage condition. The specific component was a Westinghouse / Eaton Cutler Hammer P/N KD2200U18, containing CAT# UVH3LB08, Style 1492D79G24 under-voltage release mechanism (manufactured prior to 1999). Six of these components were supplied to Palisades in 1992.
Findings indicated that the under-voltage release mechanism's failure was a result of a misalignment of the solenoid due to excessive play in the design/manufacturing process which allowed the plunger to miss the target that would cause the breaker to trip in an under-voltage condition. Palisades identified this failure and mentioned two previous failures, one in 1996, and one in 2009.
The under-voltage trip mechanism was redesigned in the 1997-1998 time frame. The new design has not exhibited any reported failures. The observed failure on a 1992 breaker having failed in the installed condition took 50 trials to repeat the failure. Given that the excessive play could be a result of combined tolerances, worn tooling, as well as the design itself, and since the
OEM has redesigned this mechanism almost 20 years ago, Curtiss-Wright would recommend end users to conduct their own evaluation to determine if a defect, which could create a substantial safety hazard, exists.