ML041700561

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1-LPT-FP-018, Rev 6, Emergency Switchgear Room Halon System Cylinder Pressure and Weight Test.
ML041700561
Person / Time
Site: Surry Dominion icon.png
Issue date: 09/29/2003
From:
Virginia Power Co
To:
Office of Nuclear Reactor Regulation
References
1-LPT-FP-018, Rev 6
Download: ML041700561 (376)
v • d • e


Text

1-LPT-FP-018 "Emergency Switchgear Room Halon System Cylinder Pressure and Weigh Test" 9/29/03 SAT Spares were found unsat 4/03/03 SAT Spares were found unsat 2/07/03 SAT Test of spares 10/22/02 SAT problem with spare cylinders 6/13/02 n/a WO 004713 system verification 5/31/02 n/a Support work in ESGR 5/08/02 n/a Support DCP 90-15 3/20/02 SAT 3/19/02 n/a Vendor work on pnl.

10/03/01 SAT 4/04/01 SAT Spares were found unsat 9/13/00 SAT 4/12/00 SAT 10/27/99 SAT one system cylinder found low 4/14/99 SAT Spares were found unsat 10/21/98 SAT Two spares unsat 9/17/98 SAT Cylinder swap DR. 2280 4/29/98 SAT One spare unsat 11/18/97 SAT One spare unsat 5/16/97 SAT

,AJ&'213003 PERIODIC SURVEILLANCE SCHEDULING SHEET *Page 283 of 414 9Z 91/3 SURRY POWER STATION

-Section 1: Su'rveillance Assignment Procedure Number Task # Title Frequency I -LPT-FP-0i 8 25 Emerg Swgr. Rm. Halon Sys Cyc. Press & We 6M Department Due Date Late Date PRA LP 09/04/2003 10/19/2003 N This test can be performed in mode *: 1,2,3,4,5,6,7 This test can be performed if unit shuts down to mode *:

Section 2: Procedure Completion Summary Completed Date & Tirme Completed Within Grace ? Department Sijnature 0-)3..3 OJIC.

0 VYes _ No ____

NOTE: Survei!lance can not be marked 'Satisfactory' until all mark re*dibers in the procedure are tested.

This isgenerally accomplished using one assigned procedure. IFm fe than one procedure isused, or some procedure other than the ass;gned type is used, or if the procedure includes a PAR, THEN

1. Include VPAP 1102, Attachment 4 in this package.
2. Attach all procedures used.
3. Indicate below that System Engineer and Supervisor Engineering/Testing ieview isrewuired.

Satisfactory A_/__ Unsatisfractory ______

Required Reviews:

Bum Encineer - iSI: suporvv~ollErgineseroign'Testing .

Action Taken: Pi Subm;tted __ Other_

Rescheduled __

Section 3: NOTES Section A: Routing of Completed Procedure DATE RECEIVED SIGNATURE SENT TO DATE OUT Return this Procedure to Engineering/Testing

  • Mode Definitions for PTSS use only:

1=At-power, 2=HSD, 3=ISD, 4=350/450, 5=CSD, 6=Refueling, 7= Emply vessel

Procedure: 1-LPT-FP-0 18 Rev: 006 PAR: 0

Title:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM CYLINDER PRESSURE AND WEIGHT TEST

--'M I.A...

1_1 A Effective Date: 03/21/2003 Station: Surry Docbase: SUMIND If this procedure is initiated OR re-initiated 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> following the print time 8&date shown, then the revision and PAR must be verified.

This leader page is part of the controlled document and must remain with the procedure z) as a permanent record.

Approval signatures for electronically distributed procedures are maintained on file.

CONTR OLLED COPY

PROCEDURE NO:

v qR0GINL4PowR 1 -LPT-FP-018 SURRY POWER STATION REVISION NO:

PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST 1 PROCEDURE TITLE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

Revised in response to Loss Prevention feedback.

  • Revised Initial Condition 3.5 to state that ALARMS "may" actuate, not "will".

P App Ox B PROCEDURE WRITER: Pat Kessler /Henry Burbridge VALIDATOR: Bob Lynch APPROVAL APPROVAL ON FILE lIDATE:

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE2 OF18 TABLE OF CONTENTS Section Pane 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit I Emergency Switchgear Halon System Cylinder Bottle Alignment 18

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10 CFR 50, Appendix R, Part E 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents

, 2.4.1 QA Audit 92-05-OBS02N

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE4 OFi18 Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

3.2 The units may be in any mode.

S-p 3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TM) will perform the following. (Reference 2.3.3)

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

3.4 Advise the Operations Shift Supervisor that a fire watch will be established IAW the TRM in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system activation alarms may occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

VIRGINIA POWER 1-LPT-FP-018 SURRYPOWER STATION REVISION 6 PAGE 5 OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

,VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE6 OF18 6.0 INSTRUCTIONS' 6.1 Pre-Work Instructions 6.1.1 Record the SQC numbers for the SQC items that are used.

SQC No. j6 4 4 SQCNo. 5 7j 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

VIRGINIA POWER 1-LPT-FP-0J 8 SURRY POWER STATION REVISION 6 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1) 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

y 6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = L x 0.9) = _psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

,44K 6.2.5 IF any cylinder has a difference in As Found and Allowable Pressure> 10%,

TEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

4)-x 6.2.6 Record test results on Attachment 1 for each cylinder tested.

, VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6

. P.

  • PAGE 8 OF 18I 6.3 Cylinder Weight Test b1-1 6.3.1 Perform the following for each cylinder listed in Attachment 1.
  • (TI) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

  • (CMI Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

-pp 6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

Ak_

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IE any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IFno cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

IV3RLNA POWER 1-LPT-FP-018.

SURRY POWER STATION REVISION 6 PAGE 9 OF18 6.3.6 Verify Halon System Cylinder placement from Attachment 5.

6.3.7 Perform the following.

  • Reinstall cylinder.

SiS 9/b RJ- * (TM) Reconnect flexible tubing and discharge piping.

(Reference 2.3.3)

c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (TM)

Ss 'has been reiioved from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3)

.~ - age

-6h3 t . ....

.. VIRGINIA POWER 1-LPT-FP-018 SUKRY POWER STATION REVISION 6 PAGE 10 OF 18 7.0 FOLLOW-ON 7.1 Acceptance Criteria 4Ž 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. ('I)

  • vi. All cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • All cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. ('I)

S*atisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 lE vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 E the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.
b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.
c. Notify System Engineer of unsatisfactory condition.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 11 OF 18

'atj d. Initiate a Plant Issue and record the number below.

PI Number:

A4 e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout K! 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name doo (z+ t.A,I/1,-fr AOc uAv 1Lcfl,4Lhj6A1 II Il

. VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 12 OF18 Comments:

Completed by: - Date: 9C'7o3 Time: 9 6 7.4 Review Comments:

Reviewed by: Date: a-i-v Supervisor Safety/Loss Prevention or Designee

.. VIRGINIA POWER 1-LPT-FP-01 8 SURRY POWER STATION REVISION 6 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

-Engineering Review Reviewed by: Sinmt Pn- Date:

,VVIRGINIA POWER 1-LPT-FP-01 8 SURRY POWER STATION REVISION 6 PAGE 14 OF 18 ATTACHMENT 1 A

(Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET H T AMBIENT ROOM TEMPERATURE 9 I LT; _C_ (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure SatlUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 071(o 51o 4 5A r (31 '[ q85- 711IS ~

0 7 q60 1q1 9 T{o S-4r 04 IDt 4&7 (0( Yqq .7 9 S4-A3(1 0 .LAgpo .~o A*1 1qqqJs ~i7 Sw 07g1 q i ISO SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

OS1'3 q0 _____ __

0 117 480 t}L4 J 3 19 0o 11Lo f AI 5Lr Og 7a 4L0l 4 L xi i , r (COBNS- 4qSo qqq sr COMPLEED BY: Ve, I/

DATE: 7-___9.0a3

VIRGINIA POWER l-LPT-FP-01 8 SURY POWER STATION REVISION 6 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SatfUnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) STE 6.3.5) 101 &-Ls S2* 01 U A-sr im S7Ot~ 5l W1S3 bt\sl (e.<Al C!93 S~k ilhIL _____ .S^

0z1 1D3 (s4 -T WP19 S'& 510 ______

CZw S573 U 13 SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)-

W99 t I~I S92 57 1 U N SAzT 05 g _ S_1_3_

_ _ _ *JL _ _ _ _ _ _ _ _ _ _ _

1 _ _SA T-0

.. .. . 1.

_ _ _ _ _ _ 5 (S.3 il 1 b _ _ _ __'_

__ _ _ _ s6_ _ _ __ _ _ __r_ r _ _ _  ; .e.:

. ..5 ...

sgl5 c ,,

  • A 1XI4 . _________

k -

I 1.

..I oSqS M14 970 W7 .w -

?MPLEIED BY: AQ.vjA..) . -'. A9 DATE:

-. VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 17 0F18 ATTACHMENT 4 (Page I of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMFIY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

J -

. VIRGINIA POWER 1-LPT-FP-018 SUARY PQWER STATION REVISION 6 PAGE 18 OF 18 ATTACHMENT 5 (Page 1 of 1)

UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT I

Charge Weight- 240 LB 2 5S 335 LBS 335 LBS Charge Weight - 33 335 LBS l

Grmhi" No: LD2529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

02/19a603 .. PERIODIC SURVEILLANCE SCHEDULING SHEET Page 292 of 436 413/0 SURRY POWER STATION Section 1: Surveillance Assignment Procedure Number Task # Title Frequency I -LPT-FP-1 8 24 Emerg Swgr. Rm. Halon Sys Cyc. Press & We 6M Department Due Date Late Date PRA LP 03/06/2003 04/08/2003 N This test can be performed in mode *: 1,2,3,4,5,6,7 This test can be performed if unit shuts down to mode *:

Section 2: Procedure Completion Summary Completed Date & Time Completed Within Grace ? Department Signature 4'.3-03 (000 V Yes No *. k> u .

NOTE: Surveillance can not be marked 'Satisfactory' until all m numbers in the procedure are tested.

This is generally accomplished using one assigned procedure. I more than one procedure is used, or some procedure other than the assigned type is used, or if the procedure includes a PAR, THEN

1. Include VPAP 1102, Attachment 4 In this package.
2. Attach all procedures used.
3. Indicate below that System Engineer and Supervisor Engineering/Testing review is required.

Satisfactory _ / Unsatisfactory

  • Required Reviews:

em Engineer ISI: Supervisor Engineering/Testing Action Taken: PI Submitted_ Other Rescheduled Section 3: NOTES 10/22 - Remove 12 days ofgrace from this performance. Request on rile. Holle Section 4: Routing of Completed Procedure DATE RECEIVED SIGNATURE .SENT TO DATE OUT

_-__-____3 / ,44Z 4J A ge4..,0oi ________3 R rh-or3t r e AtoEnginering/T e Return this Procedure to Engineering/Testing

  • Mode Definitions for PTSS use only:

I =At-power, 2=HSD, 3=ISD, 4=350/450, 5=CSD, 6=Refueling, 7= Empty vessel

... .~....... *..~.. . . ..... .. t. SE.A...97.f om..c u~

Procedure: 1-LPT-FP-0 18

'l= r Rev: 006 PAR:

Title:

EMERGENCY SWITCHGEAR ROOM HALOND ]

SYSTEM CYLINDER PRESSURE AND .7

- WEIGHT TEST Effective Date: 03/27/2003 Station: Surly Docbase: SUMIND If this procedure is initiated OR re-initiated 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> following the print time 8&date shown, then the revision and PAR must be verified.

This leader page is part of the controlled document and must remain with the procedure as a permanent record.

Approval signatures for electronically distributed procedures are maintained on file.

17 CONTROLLED COPY

i s t ii I

PROCEDURE NO:

VWRGINI POlMlM 1-LPT-FP-018 I SURRY POWER STATION REVISIONNO I PROCEDURE TYPE: UNIT NO: i LOSS PREVENTION PERIODIC TEST I PROCEDURE TITLE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Termporary Procedures Only)

N/A REVISION

SUMMARY

Revised in response to Loss Prevention feedback.

d Revised Initial'Condition 3.5 to state that ALARMS "may" actuate, not "will".

(Appkx )

PROCEDURE WRrTER: Pat Kessler / Henry Burbridge VALIDATOR: Bob Lynch APPROVAL:

APPROVAL ON FILE DATE:

YIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 2 OF18 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

-VIRGINIA POWER 1-LPT-FP-01 8 SORRY POWER STATION REVISION 6 PAGE4 OF18 Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

-V 1 3.2 The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TM)

SS will perform the following. (Reference 2.3.3)

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

i4 3.4 Advise the Operations Shift Supervisor that a fire watch will be established IAW the TRM in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system activation alarms may occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

- VIRGINIA POWER 1-LPIT-FP-0 8 SURRY POWER STATION REVISION 6 PAGE5 OFIS 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 6 OF 18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 Record the SQC numbers for the SQC items that are used.

SQC No. 55,01 Iq -

SQCNo. -5X3 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

L 6.1.3 Establish fire watch for Emergency Switchgear Room.

- VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 6 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE
When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1)

I,- 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure Li 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

Li 6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = (_ x 0.9) = psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

I40 6.2.5 IE any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. ;F no cylinders are replaced, THEN enter N/A for this step.

6.2.6 Record test results on Attachment 1 for each cylinder tested.

  • .VIRGINIA POWER I-LPT-FP-018 6 SURRY POWER STATION REVISION 6 PAGE 8 OF 18 6.3 Cylinder Weight Test 6.3.1 Perform the following for each cylinder listed in Attachment 1.

k S * (TM) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

_ *(IM) Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4

_-__ 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 JE any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IEno cylinders are replaced, THEN enter N/A for this step.

N J 6.3.5 Record test results on Attachment 3 for each cylinder tested.

  • .IRGINIAPOWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 9 OF 18 6.3.6 Verify Halon System Cylinder placement from Attachment 5.

6.3.7 Perform the following.

O6L

  • Reinstall cylinder.
  • (TM) Reconnect flexible tubing and discharge piping.

~J-(Reference 2.3.3)

c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (IM)

Ss has been removed from the Unit One Emergency Switchgear Halon System.

(Refereince 2.3.3)

"-w 6.3.9 Release the fire watch.

VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 6 PAGE 10 OF 18 7.0 FOLLOW-ON 7.1 Acceptance Criteria 12 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (V)
  • ~ifAll cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • V'/AII cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

KJ 7.1.2 Document the test results. (4)

_~/Satisfactory Unsatisfactory 7.2 Follow-On Tasks

  • 7.2.1 IF vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 IE the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.
a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.
b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

41_ c. Notify System Engineer of unsatisfactory condition.

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 11 OF 18 L, A d. Initiate a Plant Issue and record the number below.

PI Number:

e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name Li Q A-. LifI4t14.f ff= PISU L. gKfctjo

. I

VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 6 PAGE 12 OF 18 Comments
5AAcg QAkIN)f% - fO0wtOffrA ir twit t 6r- Ir^z m lr ielk Sow 1r re v- rjr 6cr rS /,--4I/.It Completed by: Date: 4- 3 Time: /000 7.4 Review Comments:

Reviewed by )ate: 9- P -e 3 Supervisor Safety/Loss Prevention or Designee

VIRGINIA POWER SURRY POWER STATION 1-LPT-FP-018 REVISION 6 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Reviewed by: Not Required Date:

System Engineer

.VRGINMA POWER 1-LPT-FP-018
SURRY POWER STATION REVISION 6 .

PAGE 14 OF 18 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE 7 CF _C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 071j qo 37___ 33A1 <A7T

_ __ i_ _ D 376.S. 33 -. 4 <Ar 0A77 qI0o 37 .Co 331.4 S<A

__ 3 _47G

__0 fs- 73.31. A r 6 17 q6tJ0 31cG J- 7se- + <A o f.(9 gas .77c4s-J sv 4 %C7-0741 310 37(.&' s;.4 <A SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure SatlUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

C S23 3, 0 _7_7 L.___ 73s Rt/ _ _ 7 a 10 44a 7 ;.r .731W/ > r 000P 300 3 71J -3r./ UWA7r Of7 I 3174_ _ :__r _A

__ _g_ _ 60 37 S 3 *_f _ _r

__ _ _ _ _ _ _ _ _ _ 3 7 cs f y 38.'/ _ _ _ _ _ _

d88 ______ 37.s' a~ (Agr Tqs, B3 C 31(. 3 vj}. q SA1

-OMPLETED BY: /)q.

DATE: 4f-3-0 3

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 15 OF 18 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE OF (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SatfUnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) 0_19_ 57 s7 5 iL

- _ _ _ _ _ 6{__8_ _ S J'( _ _ _ _ _ _ _ _ _ _

0999. &01 .57 t 60U t 03k& 517 '491 5c.0 f4T 013 So041 5l 4149Y Q T-0174 1(3 5WI U AT 0_ I____

_ 5_ 5s I -

07 I (_O3 573 (PIr SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) 0S3 LWSE _ 5R41__I

_I Qc7L4 5 13 _ _ S*4

_ _ _ 1-opyk (el l 58?0 5Sb7 U40 -r 0 971 _ to _ 5 ?1 ___ __ __i 2 _ _ _ _ _  ? ~ G s13.S- <41 091A 5 S 51.J _ _Ar 0o .? 5619/ A4L jrlo.s - _ _A

_.:__ r.

ojlq$r (oo 670 (.30 Ar.::

_ , I, .

'OMPLETM BY: .. 1 .  ; .

Cf-3-0-3 6I DATE:

YIRGINIA POWER I-LPT-FP-018

  • SURRY POWER STATION REVISION 6 PAGE 17 OF 18 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMPTY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

-' IORGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 6 PAGE 18 OF 18 ATTACHMENT 5 (Page I of 1)

UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT Charge Weight - 40 33 335l Charge Weight- 35 L 5L 33 BS Grphics No. LD2529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

I PROCEDURE NO:

VRGIA FLPOWM 1-LPT-FP-018 SURRY POWER STATION REVISION NO:

PROCEDURETYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST PROCEDURE TITLE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

Revision of procedure due to the relocation of fire requirements / compensatory measures from VPAP-2401 to the TRM.

  • Modified Purpose 1.2 by deleting "3.3 and".
  • Deleted Technical Reference 2.3.4 "Technical Requirements Manual, Section 3.3, Instrumentation (when issued)" and renumbered accordingly.
  • Modified Step 2.3.4 and Substep 7.2.2.a.
  • Modified Note prior to Step 4.1.

(AppRx )

PROCEDUREWRITER: PatKessler/HenryBurbridge IVALIDATOR: Bob Lynch APPROVAL:

APPROVAL ON FILE DATE:

VIRGINLA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 2 OF18 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit I Emergency Switchgear Halon System Cylinder Bottle Alignment 18

'VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

  • VIkGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE4 OF18 Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

3.2 The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TW)

Ss will perform the following. (Reference 2.3.3)

AS

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

- VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 5 OF 18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 6 OF 18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 Record the SQC numbers for the SQC items that are used.

SQCNo.

SQC No. SS 17

___ 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

gA 6.1.3 Establish fire watch for Emergency Switchgear Room.

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1)

IL 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

1\1

_j 6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = (_ x 0.9) = -psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

44Ž 6.2.5 J any cylinder has a difference in As Found and Allowable Pressure> 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

'j 6.2.6 Record test results on Attachment 1 for each cylinder tested.

- VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 8 OF 18 6.3 Cylinder Weight Test 6.3.1 Perform the following for each cylinder listed in Attachment 1.

1a4 * (In Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

IJAA * (CM) Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IF any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

- VRGINIA POWER 1-LPT-FP-O1 8 R POWER STATION SURRY REVISION PAGE9 OF185

' 1A 6.3.6 Verify Halon System Cylinder placement from Attachment 5.

6.3.7 Perform the following.

  • Reinstall cylinder.

AA A (TM) Reconnect flexible tubing and discharge piping.

(Reference 2.3.3)

c. Insure the solenoid is not energized.

4K * (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (TM 41- has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3) 6.3.9 Release the fire watch.

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 10 OF 18 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (4)
  • 'All cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • _6All cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

2I 7.1.2 Document the test results. (4)

  • Satisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 IEvendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 IF the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

IA a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.

b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.
c. Notify System Engineer of unsatisfactory condition.

'I

  • 'VIRA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 11 OF 18 A,\ d. Initiate a Deviation Report and record the number below.

DR Number:

e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name

_t.

  • VIRGINIA POWER SURRY POWER STATION 1-LPT-FP-018 REVISION 5 PAGE 12 OF 18 Comments: 7?H 5  ?/'I C/ C44(A Ad r 0IF M4c tr hi TESCT S&45 CYC(itftS rtd7 CiXk: SVc#Kd fy4E flu moer 4,otrnCw-f lbd nT~fIA4Tt6 .fEA4, rB#-ftoco IsJo

.'cfiT W1/1 6 d4rt.-1r .

Completed by: - ' Date: P 03 Time: lJud C 7.4 Review Comments:

Reviewed by: _ _ ___, __Z __ Date: O7 -/e -0v' Supervisor Safety/Loss Prevention or Designee

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Not Required Reviewed by: Date:

System Engineer

- VIRGINIA POWER 1-LPT-FP-O1 8 SURRY POWER STATION REVISION 5 PAGE 14 OF 18 ATTACHMENT 1 (Page I of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE 4y* °C (STEP 6.2.2)

SYSTEM CYLINDERS

\Serial As Found Gauge Allowable Test Results ber Pressure Pressure Pressure Sat/Unsat (SEP . .1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat[Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 071 - VO ell _(__0. ( _____

0914qq 30j 28 " I ___. 5A_

__8___ 3 00 -  ? Z(IDQ. 'I SA I t t KcOMPLETED BY: -

DATE: 2-?- 63 - PC

'VIRGINA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 15 OF18 ATTACHMENT 2 (Page I of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE OF (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

'VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Satftnsat (MP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) 0117N U ,1I1z!k

~a~i.

SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

Q1{7r SAr-

"OMPLEITED B Y:

>1k

.DATE:

'VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 17 OF 18 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMPrY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

- ;ViRGIMIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 18 OF 18 ATTACHMENT 5 (Page I of 1)

UNIT I EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT C II Charge Weight - )( )( 335 LBS 335 LBS 335 LBS Charge Weight - 35L 335 LBS 335 LBS I

CGp)is No: L12529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

Procedure: 1-LPT-FP-0 78 Rev: 005 PAR: 0

Title:

EMERGENCY SWITCHGEAR ROOM HALON -

SYSTEM CYLINDER PRESSURE AND WEIGHT TEST F

"'n I

I' Effective Date: 01/30/2001 Station: Surly Docbase: SUMIND If this procedure is initiated OR re-initiated 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> following the print time &t date shown, then the revision and PAR must be verified.

This leader page is part of the controlled document and must remain with the procedure as a permanent record.

Approval signatures for electronically distributed t~1 procedures are -maintained-on file.

CONTR OLLED COPY K\-'I

v *. . v

  • .VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE2 OF18 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18

VIRGINIA POWER 1-LPT-FP-018

- SURRY POWER STATION REVISION 5 PAGE3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10 CFR 50, Appendix R, PartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE4 OF18 Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

3.2 The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (IM will perform the following. (Reference 2.3.3)

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

(~- 3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

. . . . e

  • .VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE5 OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER L.LPT-FP-018 SURRY POWER STATION -REVISION 5 PAGE 6 OF18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 Record the SQC numbers for the SQC items that are used.

SQC No. '5517 SQCNo. 5,3 2l 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

  • .VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1)

K> 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure 2L-- 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart A-,) values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = ( x 0.9) = _psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 IF any cylinder has a difference in As Found and Allowable Pressure> 10%,

N replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

A 6.2.6 Record test results on Attachment I for each cylinder tested.

. VIRGINIA POWER 1-LPT-FP-01 8 SURRY POWER STATION REVISION 5 PAGE OF 18

  • 6.3 Cylinder Weight Test

___ 6.3.1 Perform the following for each cylinder listed in Attachment 1.

______ * (TM) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

X ___ * (TCM Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4

.22.) 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IE any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IEno cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

  • . VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 9 OF18

'I/ 6.3.6 Verify Halon System Cylinder placement from Attachment 5.

6.3.7 Perform the following.

I~t-'

  • Reinstall cylinder.
  • C(M) Reconnect flexible tubing and discharge piping.

(Reference 2.3.3)

c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (IM Ss has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3)

\1( ,

6.3.9 Release the fire watch.

. VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 10 OF18 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (V)

  • V/l cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaceddiitli a spare cylinder maintaining satisfactory pressure.
  • 1L*l cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. (4)

_L.&*tisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 E vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step X'14AJ 7.2.2 JE the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IE the test was unsatisfactory, THEN enter N/A for this step and perform the following.

A14/ a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.

AlL. b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

AIPL c. Notify System Engineer of unsatisfactory condition.

. VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 11 OFIS LJLAS d. Initiate a Deviation Report and record the number below.

DR Number:

iV . e. Initiate a Work Request and record the number below.

WR Number.

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

  • VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 12 OF 18 Comments: 7itE (-4 c cl4)IAex LAtIL t I?- Ae v=d io acei" rqFs /.,,r v7 ,&!r/f?

Completed by: \ ,)'Y . 9 Date: 10-c? o - Oa Time: /,POO 7.4 Review Comments:

Reviewed by Date: /A- zs-O?.

Supervisor Safety/Loss Prevention or Designee

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Reviewed by: Not Required Date:

System Engineer

. I

- .VIRGNI9A POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 14 OF 18 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE 'i FT _°C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 67 0l (D 42 0 to__ 35-,( _ _____r

.q48g OM~A 5y AŽo 0eO ( _s6.

Y7S-('.-4 q Ar

<AT4 5 q L~o fl (o 7*'f.-/ */r

?1O" 3' tr(.'f A -r 0O31 'PD °r 5 S-6 V s)

A 0 17 q 1qqo as556 :1SS1 r O tA #10 __ 7_ _ o- . _._ _

07q( A12O. .75 '/qsb _ r_

SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat(Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 06 3 31A _ co :s,(.. (( r 0 177 __0_____ 3 i-fo :Pr

_O P88 303 VJ5s*A r O0 OZ fS' 7g __ _

.?(, a

_ _ _IS L 3___ _ __ _ r

'tOMPLmEI) B )-L" J-A,-

DATE: to^p; f --

.VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 15 OF 18 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE 0F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

.-VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SatlUnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3-2) (STEP 6.3.3) (STEP 6.3.5) 075 6 (o05 5'7S-_ 57 _Ar _

I gc1 tD

(.l S 5 71 ___7.5_ ___

17 coa9 5'(1 ( O, <Ar

()8 (s{D 517 t Sol :A r-0131f 50& toL _ _, _r 057L4 _ 13 58; (08g- & r

. O Sr_6S_ 5_ _to 0.7qi (90 3 573 (pO VA7 SPARE CYLNDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SatlUnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) 0S83 (r Ulu

(, Ar O 71 oloL S1? I uafrT LS O12.L 611 S99e5s 49

_____'tr tJS~SSrT 0R9E, (1 O__ 5 1 3 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

  • 4r

____ S7A 603 O8 1- 51ss s.5T 5 hr U C W U_ s5o,( 501 ____

W6Az __ _.__ _ _ _ 510 ___ _r (dOO 570 Ug)J fAr

'OMPLETED BY: ,P. k DATE:

- VIRGINiA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 17 OF 18 ATTACHME NT 4 (Page I of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EM~nyl FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 '599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613' 582 0977 335 273 612 581 0981 335 261.5 600.5 570

- VIRGINIA POWER I-LPT-FP-018 SUJRRY POWER STATION REVISION 5 PAGE 18 OF 18 ATTACHMENT 5 (Page 1 of 1)

UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT I

Charge Weight - 2 L 33LB 33LB 335LB Charge Weight - 3 L 335 LBS 335 LBS I

Craphis No. Z1M2529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

Procedure: 1-LPT-FP-0 18 Rev: 005 PAR: 0

Title:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM CYLINDER PRESSURE AND it WEIGHT TEST i

..'.M ..

m

-- -W :

14 Effective Date: 0113012001 Station: Surry Docbase: SUMIND If this procedure is initiated OR re-initiated 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> following the print time 8&date shown, then the revision and PAR must be verified.

This leader page is part of the controlled document and must remain with the procedure as a permanent record.

t Approval signatures for electronically distributed procedures are maintained on file.

CONTR OLLED COPY Li:

PROCEDURE NO:

V7IRINZ4 POWE 1-LPT-FP-018 SURRY POWER STATION REVISIONNO5 PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST PROCEDURE TITLE EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

Revision of procedure due to the relocation of fire requirements / compensatory measures from VPAP-2401 to the TRM.

  • Modified Purpose 1.2 by deleting "3.3 and".
  • Deleted Technical Reference 2.3.4 "Technical Requirements Manual, Section 3.3, Instrumentation (when issued)" and renumbered accordingly.
  • Modified Step 2.3.4 and Substep 7.2.2.a.
  • Modified Note prior to Step 4.1.

PROCEDURE WRITER: Pat Kessler/ Henry Burbridge I VALIDATOR: Bob Lych APPROVAL:

APPROVAL ON FILE IDATE:

- VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE2 OF18 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18

VIRGINIA POWER 1-LPr-FP-018

, SURRY POWER STATION REVISION 5 PAGE3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE4 OF18

\.-hnit Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

92!

3.2 The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TIM Ss will perform the following. (Reference 2.3.3)

IL--

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

1' 3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable K.,/ 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

VIRGINIA POWER 1-LPT-FP-018

-. SURRY POWER STATION REVISION 5 PAGE5 OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STAT] [ON REVISION 5 PAGE6 OF18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 Record the SQC numbers for the SQC items that are used.

SQC No. ' __ __

SQC No.

6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

146 6.1.3 Establish fire watch for Emergency Switchgear Room.

K.>. y i

VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 7 OF-18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1) 4 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:
  • Serial Number
  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = (_ x 0.9) = _ psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 iEany cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IFno cylinders are replaced, THEN enter N/A for this step.

6.2.6 Record test results on Attachment 1 for each cylinder tested.

. VIRGINIA POWER 1-LPT-FP-018

-. SURRY POWER STATION REVISION 5 PAGE 8 OF18 6.3 Cylinder Weight Test 6.3.1 Perform the following for each cylinder listed in Attachment 1.

I4~4 * (TM) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

  • (IM Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IF any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

44wA 6.3.5 Record test results on Attachment 3 for each cylinder tested.

VIJGINIA POWER L-PT-FP-018

SURR),EOWER STATIC ON .EVISION 5 PAGE9 OF18 6.3.6 Verify Halon System Cylinder placement from Attachment 5.

6.3.7 Perform the following.

  • Reinstall cylinder.
  • (TM) Reconnect flexible tubing and discharge piping.

(Reference 2.3.3)

-v c. Insure the solenoid is not energized.

(TM Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (TM 4.

has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3) 6.3.9 Release the fire watch.

VIIGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 10 OF 18

  • 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (4)
  • All cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • __All cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. (4)

Satisfactory - Unsatisfactory 7.2 Follow-On Tasks 444 L7.2.1 E vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 iE the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

i;L. a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.

. i b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

c. Notify System Engineer of unsatisfactory condition.

VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 11 OF 18
d. Initiate a Deviation Report and record the number below.

DR Number:

4 r e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name I f to/ Vq S (J0o-c At "ID. Cy I 6uc Do IIJ Q4~t As.%-

itS't Aflly~

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 12 OF 18 Comments: ,-i4If /j eoc uhIf}ad M44 - used Fo t -eae-v 1- rorrm c oP 7' 4FM C. 4C 14L a -

USER J0 6e Dc713 01

_I Completed by: 7) A kl A Date: A- fJ d, Time: l4° #

7.4 Review Comments:

Reviewed by Date: 6 / i-0 z.

SupervisorS ty/Loss tionor Designee

VIRGINIA POWER 1-LPT-FP-018 SOJRRY POWER STATION REVISION 5 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Not Required Reviewed by: Date:

System Engineer

- VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 14 OF 18 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE _ _ _C (STEP 6.2.2)

SYSTEM CYLINDERS rial As Found Gauge Allowable Test Results Num Pressure Pressure Pressure SatlUnsat (STEP 62.1 STE 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

SPARE CYLINDERS Serial As Found Gauge Allowable Test Results ber Pressure Pressure Pressure SatfUnsat (STE . SE .2.1) (STEP 6.2.3) (SE .2.4) (STEP 6.2.6)

\z 6 M1 NPI-EED BY:

DATE:

VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 15 OF 18 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE OF (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

.f VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 .

(Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SatfUnsat (STEP . (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

K Seri Full SPARE CYLINDERS Recharge As Found Test Results Number Weight Weight Weight SatlUnsat (STEP 6.3.2) 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

/~ \)

11 I

-')MPLErED BY:

1-DATE:

I

l VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 17 OF 18 ATTACHMENT 4 (Page I of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMPTY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5. 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

I ' VljrINA POWER 1-LPT-FP-018

.- SURRY POWER STATION REVISION 5 PAGE 18 OF 18 ATTACHMENT S (Page 1 of 1)

UNIT I EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT I

Charge Weight- 2 L 335 LBS 35 LS 35LB Charge Weight - 3 5 I

GrapicaNo. LD2529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

L--

  • /3(/oZ.

.i Ie ,

PROCEDURE NO:

. RINIA POvWE 1-LPT-FP-018 SURRY POWER STATION REVISION NO:5 PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST 1 PROCEDURE TITLE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Ternporary Procedures Only)

N/A REVISION

SUMMARY

Revision of procedure due to the relocation of fire requirements / compensatory measures from VPAP-2401 to the TRM.

  • Modified Purpose 1.2 by deleting "3.3 and".
  • Deleted Technical Reference 2.3.4 "Technical Requirements Manual, Section 3.3, Instrumentation (when issued)" and renumbered accordingly.
  • Modified Step 2.3.4 and Substep 7.2.2.a.
  • Modified Note prior to Step 4.1.

(Appenix ]

PROCEDURE WRITER: Pat Kessler / Henry Burbridge I VALIDATOR: Bob Lynch APPROVAL:

APPROVAL ON FILE DATE: _

- VIRGINIA POWER I -LPT-FP-O18

  • SURRY POWER STATION REVISION 5 PAGE2 OF18 TABLE OF CONTENTS Section P:} OP r----4 &d 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8

.7.0 FOLLOW-ON 10

<2\_

7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18

  • SURRY POWER STATION REVISION 5 PAGE 3 OF 18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3;3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

VIRGINIA POWER 1-LPT-FP-018

  • SURRY(POWER STATION REVISION 5 PAGE4 OF18

,niit Verif 3.0 INITIAL CONDITIONS

_ 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

_ 3.2 The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TNv will perform the following. (Reference 2.3.3)

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

4 3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the K> system is inoperable A3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

VIRGINIA POWER 1-LPT-FP-018

  • SURRY POWER STATION REVISION 5 PAGE 5 OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER 1-LPT-FP-018

  • SURRYPOWER STAT].ON REVISION 5 PAGE6 OF18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 Record the SQC numbers for the SQC items that are used.

I-4%'%

SQC No.

SQC No.

6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance

,-JA;& of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

- SURRY POWER STATION REVISION 5 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1) 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = ( x 0.9) = _psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 IF any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

6.2.6 Record test results on Attachment 1 for each cylinder tested.

  • 1-LPT-FP-018
  • SURRY POWER STATION REVISION 5 PAGE 8OF 18 6.3 Cylinder Weight Test 6.3.1 Perform the following for each cylinder listed in Attachment 1.
  • (TIM Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3) 4A * (TI) Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3the following information for each cylinder to be weighed.

  • Serial Number The Full Weight from Attachment 4.
  • The Recharge Weight from Attachment 4 6.3.3 Determine weight of cylinders. Initial'each cylinder weight, and record results of As Found Weight on Attachmeiint 3:Efd on ;card attached to each cylinder.

-d 6.3.4 l any cylinder AsF6ind Weighit is NOT aboveRcharge Weight, THEN replace with spare yfuill.weight"'

r .der;kcord replacement information in Comments, Step 7.3. lE no cyjinders are replaced; THEN enter N/A for this step. '

6.3.5 Record test results on Attfachment 3 for each cylinder tested.

:r.
  • SURRY POWER STATIC ON REVISION 5 PAGE 9 -OF 18 6.3.6 Verify Halon System Cylinder placement from Attachment 5.

14 6.3.7 Perform the following.

'At4)

  • Reinstall cylinder.
  • (T) Reconnect flexible tubing and discharge piping.

(Reference 2.3.3)

c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification TI) has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3) 11-1i 6.3.9 Release the fire watch.

    • SURRY POWER STATION REVISION 5 PAGE 10 OF 18 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (V)

_ - All cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.

  • _ All cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. ('I)

Satisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 E vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 IF the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.
b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

\4Ž c. Notify System Engineer of unsatisfactory condition.

- VIRGINIA POWER IVIRGINIA POWER I-LPT-FP-018

  • SURRY POWER STATION REVISION 5 PAGE 11 OF 18
U.A d. Initiate a Deviation Report and record the number below.

<.IV4 DR Number:

e. Initiate a Work Request and record the number below.

-4 -/

WR Number:

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name S7 a})&., f fivIlf t

,1k C ILetS 1 f4'/,t

  • 1I

______________I.

  • VIRGINIA POWER 1-LPT-FP-018

.- SURRY POWER STATION REVISION 5 PAGE 12 OF 18 Comments: q/j f/-f(,(2)tMiC GJ4; VfAY 79 46%i Of fffo-4tjn PlArit 4cni(-4r1od &, Fe r,4 list vices I 1-cm4fvelye, 04 0

Tg S hff1r4NACf. ALAE,-lf 1,0J r-4#"A 7wr-- Alrcq4ec,-. f/P4-#j Completed by: yDO , Date: 5_______

Time: /.7?Jo 7.4 Review Comments:

Reviewed by : Sa y iE )ate: h.-&-Oa Supervisor SafetyALoss Prevention or Designee

iVIRG1INIA POWER 1-LPT-FP-018

  • SURRY POWER STATION REVISION 5 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Reviewed by: rat pibyir:Dd Date:

Systemslnfkneer0

  • SURRY POWER STATION REVISION 5 PAGE 14 OF 18 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE _ _ _C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results mber Pressure Pressure Pressure Sat/Unsat (S .2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

SPARE CYLINDERS Serial

-Nmber psbv As Found Pressure Gauge Pressure Allowable Pressure Test Results Sat/Unsat (STE'2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

$:OMPLEnTE BY:

DATE:

w VIRGINIA POWER 1-LPT-FP-018

  • SURRY POWER STATION REVISION 5 PAGE 15 OF 18 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMIPERATURE OF (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results

\Number Weight Weight Weight Satftnsat (S 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

SPARE CYLINDERS Serial Full Recharge As Found Test Results fiber Weight Weight Weight Sat/Unsat STEP. (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

-OMPLEIED BY:

DATE:

VIRGINIA POWER 1-LPT-FP-018 0 -SURRY POWER STATION REVISION S PAGE 17 OF 18 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

VIRGINIA POWER I-LPT-FP-018 i SIJRRY POWER STATION REVISION 5 PAGE 18 OF 18 ATTACHMENT 5 (Page 1 of 1)

UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT I.-

Charge Weight - 4 0 33LB 33LB 33LB Charge Weight - 3 L 3 GCphies No: Lm529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

  • Y/L168/o z .

PROCEDURE NO:

WVIRGIN4 FWMWt 1-LPT-FP-018 SURRY POWER STATION REVISION NO:5 PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST I PROCEDURE TITLE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

Revision of procedure due to the relocation of fire requirements / compensatory measures from VPAP-2401 to the TRM.

  • Modified Purpose 1.2 by deleting "3.3 and".
  • Deleted Technical Reference 2.3.4 "Technical Requirements Manual, Section 3.3, Instrumentation (when issued)" and renumbered accordingly.
  • Modified Step 2.3.4 and Substep 7.2.2.a.
  • Modified Note prior to Step 4.1.

(AppW PROCEDURE WRITER: Pat Kessler/Henry Burbridge VALIDATOR: Bob Lynch APPROVAL APPROVAL ON FILE DATE

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 2 OF 18 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 i.. 7.0 FOLLOW-ON .10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10 CFR 50, Appendix R, Part E 2.1.2 UFSAR 9.10.4

- .-2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents V .2.4.1 QA Audit 92-05-OBS02N

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE4 OF18

-Init Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

()

3.2 The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (IM)

Ss will perform the following. (Reference 2.3.3)

  • Remove solenoid valve from all pilot valves.

&' IAV/

  • Remove the discharge piping from all suppression cylinders.

3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established AL in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable j>)_- 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

VIRGINIA POWER 1-LPT-FP-018 SlURRY POWER STATION REVISION 5 PAGE5 OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

^ 4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales r 5.2 Temperature Measuring Device

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 6 OF 18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions J 6.1.1 Record the SQC numbers for the SQC items that are used.

SQC No. ,/A SQC No. _A

_V 16.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1)

.4 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested

  • Senal Number
  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

X 6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = ( x 0.9) = -psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 IF any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

j 6.2.6 Record test results on Attachment 1 for each cylinder tested.

I-Utl ,$

ft 8 VIRGINIA POWER

,WJRY POWER STATION REVISION 5

, ' - PAGE 8 OF 1 I.  !

I 6.3 Cylinder Weight Test 6.3.1 Perform the following for each cylinder listed in Attachment 1.

-4A4 * (TM) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

  • (ITM Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

-H4P_ i 6.3.2 Record on Attachment 3 the following information for each cylinder to be.

weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IE any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

VIRGINIA POWER 1-LPT-FP-018

  • SURRYPOWER STATION REVISION 5 -

I. ; PAGE 9 'OF 18 6.3:6 Verify Halon System Cylinder Placement from Attachment 5.

6.3.7 Perform the following.

A4

  • Reinstall cylinder.

_iL-X

  • (SIM) Reconnect flexible tubing and discharge piping.

/ . (Reference 2.3.3)

  • c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6;3.8 Notify the Operations Shift Supervisor that the Temporary Modification (rM)

Ss has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3) 6.3.9 Release the fire watch.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 10 OFIS 7.0 FOLLOW-ON 7.1 Acceptance Criteria 4 _ 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (4)

  • All cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • _ All cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. (4)

Satisfactory Unsatisfactory

7.2 Follow-On Tasks 7.2.1 E vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 E the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IEthe test was unsatisfactory, THEN enter N/A for this step and perform the following.
a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.
b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

.lf! c. Notify System Engineer of unsatisfactory condition.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 11 OF 18

d. Initiate a Deviation Report and record the number below.

DR Number:

e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout 4 7.3.1 Notify the Shift Supervisor that the test is complete.

The Ini tials in this procedure will be identified by the Printed Name.

Initials - Printed Name iwe -o Ws /4.n,

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 12 OF 18 Comments: -rHus ftOCCAUX& C(4S AfEI O'tC'( To AfWog, 7TF Acrmaft s f-', 7iuS OL 't461 V4 L Vs TO 7

Anif Ag4 CittCfcTJC ACrVAJrP4 uC TH 6 /d1 CO

-Nr fA1r I rr&# W dY0o-/s-/&>-oi

- Completed by: Ialik .. Date: Cr-LA Time: /f? 9 ° 7.4 Review Comments:

Reviewed by: _a_ _ _ Date: o -o z Supervisor Safety/Loss Prevention or Designee

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 13 OF18 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Reviewed by: _ _

Rvw RbeDiredte Date:

System 'Engineer

I VIRGINIA POWER l-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 14 OF18 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE fJ 4-CF ii 4 0C (STEP 6.2.2)

SYSTEM CYLINDERS Seral As Found Gauge Allowable Test Results ber Pressure Pressure Pressure Sat(Unsat (STEP ) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/Unsat 6.2.1) (STEP 6.2.1) (STEP 6.2:3) (STEP 6.2.4) (STEP 6.2.6) o o//A N

- -Y COMPLE= BY:

DATE:

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 15 OF 18 ATTACHMENT 2 (Page 1 of 1)

.HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE OF (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40. (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

- +80 (26.8)

  • 393

-+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

  • +120 (49.0)
  • 556

+130 (54.0) 606

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results umber Weight Weight Weight SatlUnsat (S .3.2_ (STEP 6.3.2) (STEP 6.3.2)- (STEP 6.3.3) (STEP 6.3.5)

SPARE CYLINDERS Serial Full Recharge As Found Test Results ber Weight Weight Weight Sat/Unsat (STE . .2 (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

"OMPLETED BY: k1A

, I DATE:

I

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION S PAGE 17 OF 18 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMPTY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 .600 570 0849 335 263 602.5 572

,(0856 240 2,73.5

  • 514 488

' 0865 335 273.5 612 581

'0866 240 272 517 491

' 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

VIRGINIA POWER I -LPT-FP-01 8 SURRY POWER STATION REVISION 5 PAGE 18 OF 18 ATTACHMENT 5 (Page 1 of 1)

UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT Charge Weight- 2 L 20 L (335 LBS 335 LBS 35LB Charge Weight - 3 L 335 LBS I

Ctuphief No: L72529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

.0211812002 PERIODICCSURVEILLANCE SCHEDULING SHEET Page 267 of 385 .g/

. SURRY 'POWER STATION

.. X. . .V

- Section 1: Surveillance Assignment Unit Procedure Number Task # Title Frequency 1

1-LPT-FP-018 22 Emerg Swgr. Rm. Halon Sys Cyc. Press & We 6M Department Due Date Late Date PRA LP 03/07/2002 04/21/2002 N This test can be performed in mode *: 1,2,3,4,5,6,7 This test can be performed if unit shuts down to mode *:

Section 2: Procedure Completion Summary Completer Date & Time Completed Within Grace ? Department Signature 3&20-62 /vo0 ZYes No DI/P I X NOTE: Surveilrance can not be marked 'Satisfactory' until all mark Fimbers in the procedure are tested.

This is generally accomplished using one assigned procedure. IF W6re than one procedure is used, or some procedure other than the assigned type is used, or if the procedure includes a PAR, THEN

1. Include VPAP 1102, Attachment 4 in this package.
2. Attach all procedures used.
3. Indicate below that System Engineer and Supervisor Engineering/Testing review is required.

Satisfactory Unsatisfactory Required Reviews:

t ,em Engineer ISI: Supervisor Engineering/Testing_ _ _

Action Taken: PI Submitted_ Other Rescheduled_

Section 3: NOTES Section 4: Routing of Completed Procedure DATE RECEIVED SIGNATURE SENT TO DATE OUT 3 -Z8e-ot 2.,  ;-,Zf -o0 Return this Procedure to Engineering/Testing

  • Mode Definitions for PTSS use only:

1=At-power, 2=HSD, 3=ISD, 4=350/450, 5=CSD, 6=Refueling, 7= Empty vessel

Procedure: 1-LPT-FP-018 Rev: 005 PAR: 0

Title:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM CYLINDER PRESSURE AND WEIGHT TEST I" k> 4 02 Effective Date: 07/30/2001 Station: Surly Docbase: SUMIND If this procedure is initiated OR re-initiated 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> following the print time & date shown, then the revision and PAR must be verified.

This leader page is part of the controlled I-,,-_- =-"' A document and must remain with the procedure as a permanent record.

Approval signatures for electronically distributed procedures are maintained on file.

CONTROLLED COPY

PROCEDURE NO:

WVIRGINZ4 PO*W= 1-LPT-FP-018 SURRY POWER STATION REISION NO:

PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST 1 PROCEDURE TITLE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM IIALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

Revision of procedure due to the relocation of fire requirements / compensatory measures from VPAP-2401 to the TRM.

  • Modified Purpose 1.2 by deleting "3.3 and".
  • Deleted Technical Reference 2.3.4 "Technical Requirements Manual, Section 3.3, Instrumentation (when issued)" and renumbered-accordingly.
  • Modified Step 2.3.4 and Substep 7.2.2.a.
  • Modified Note prior to Step 4.1.

CJiI ONE App x PROCEDURE WRITER: Pat Kessler i Henry Burbridge I VALIDATOR: Bob Lynch APPROVAL:

APPROVAL ON FILE lIDATE:

iDATE:

APPROVAL ON FILE Of

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE2 OF18 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 K> 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18

VIRQINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10 CFR 50, Appendix R, Part E 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

.VIRGINIA POWER 1-LPT-FP-018

. SURRY POWER STATION REVISION 5 PAGE4 OF18

. Init Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

3.2. The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TM)

Ss will perform the following. (Reference 2.3.3)

K-,o

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable

-V 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational arid ask to release the fire watch.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION - REVISION 5 PAGE5 OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER 1-LPT-FP-O 18

SURRY POWER STATION REVISION 5 PAGE6 OF18 6.0 INSTRUCTIONS 6;1' Pre-Work Instructions

____ 6.1.1 Record the SQC n limbers for the SQC items that are used.

SQCNo. '5QQJ 5sr1 SQCNo. 3 (o(33B

'KL 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1)

K 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

0 Serial Number

  • As Found Pressure VI 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

KL 6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

K,1/ 6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = (_ x 0.9) = _ psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

MA. 6.2.5 IE any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

6.2.6 Record test results on Attachment 1 for each cylinder tested.

VIRGINIA POWER I-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 8 OF 18 6.3 Cylinder Weight Test 6.3.1 Perform the following for each cylinder listed in Attachment 1.

1Ži LJ * (TM) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

__ /_ * (TM) Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4 AW 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

A A 6.3.4 EF any cylinder As Found Weight is NOT above Recharge Weight, TIEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

_ .6.3.5 Record test results on Attachment 3 for each cylinder tested.

.VIRGMIA POWER 1-LPT-FP-01 8

SURRY POWER STATION REVISION 5 PAGE9 OF18

-.u 6.3.6 Verify. Halon System Cylinder placement from Attachment 5.

6.3.7 Perform the following.

1Ž

  • Reinstall cylinder.
  • (TM) Reconnect flexible tubing and discharge piping.

,ZAk (Reference 2.3.3)

c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3)

  • 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (TM) has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3)

<-I 6.3.9 Release the fire watch.

-.I tAt ni,

C!

,11....I.,

-1, ': - t'.

.VIRGINIAPOWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 10 OF 18 7.0 FOLLOW-ON 7.1 Acceptance Criteria

______ 7.1.1 Evaluate the test results by reviewing the followving Acceptance Criteria. (v)

  • / All cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.

' All cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

______ 7.1.2 Document the test results. (V)

%ZSatisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 IE vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step

____7.2.2 IE the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. LE the test was unsatisfactory, THEN enter N/A for this step and perform the following.

tIJ'4 a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.

t/L. b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

X4A c. Notify System Engineer of unsatisfactory condition.

-VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 11 OF 18
d. Initiate a Deviation Report and record the number below.

1_ -44 DR Number:

e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name

)i}6V6Lef V',Ir

t. L-o') S ug

VIRGINIA POWER I-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 12 OF 18 Cm

Comments:

Completed by:

Time: Id q 4 7.4 Review Comments:

Reviewed by :S i SatL Peno r Date: 3-Za-o Supervisor Safety/Loss Prevention or Designee

I . -.

VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Reviewed by: Not Required Date:

System Engineer

. VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 14 OF 18 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENTROOMTEMPERATURE 9,5 F °C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure SatlUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 041pr 370 1i 3 & I.9.7 7A D 9L5 4 AO 3 9 .SAT _

0(3I 411(i A 1r) 0174 00q1 jAc oqq{ 4qo 'il &9.9 (Ar 0 7g1 L . gil 74 I fAr SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure SattUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

O5813 00 O4 I41 36 9

07 7( '4-(0 '411 3 V.9 -1.S 0H9 370 3Il7. S) (7 0811 01t&

tl ;0 q00 411

__ 36 S.S 761.7 (r rx

°1.X is 0 q11 36i.5 SA t

°8r 'J°° 4411 . 3$ 4r COMPLETED BY: ii.*V DATE: 3. 0- OX

VIRGINIA POWER *1-LPT-FP-018

. SURRY POWER STATION REVISION 5 PAGE 15 OF 18 ATTACHMENT 2 (Page lof 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE 0F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

-VIRGINIA POWER 1-LPT-FP-018

SURRY POWER STATION REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

III IL co Il? 0S __ _ _ _ _ _

142 (p lx,4 5-,p1 (")9 -5, -r

_ _ i_°_

_ 5 )7 ' _ _ _ _ _ _ _ _ _ _

r31 *-0 ( j I 1793 fAT1

_ e7_ _ (J13 5AT; 1P Ar O (__ _ __SS__ _ S_ A7r o 1q1. _ t_o _ 573 (i6_' _ _ _

SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) cA5J3 I I_

( 7 I&o boS o5s .5v IF_ _ -_A 0 It _______ 511 b03.S' <A r 0 r. A W-.S- S 95P ~

Of 7(, S Dt LJO JS j,0 SqOO 9I.r

(____ DOO 0 570 0o.5S

(, sA r 9MPLETED BY:

U DATE: 3 o d 0Ox

VIRGINIA POWER 1-LPT-FP-018 w SURRY POWER STATION REVISION S PAGE 17 OF 18 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMPTY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613

  • 582 0977 335 273 612 581 0981 335 261.5 600.5 570

-VIRGINIA POWER 1-LPT-FP-018

.- SURRY POWER STATION REVISION 5 PAGE 18 OF 18 ATTACHMENT 5 (Page 1 of 1)

UNIT 1 EMERGENCY SWITCHGEAR I1ALON SYSTEM CYLINDER BOTTLE ALIGNMENT I

l Charge Weight - (X()4 33 B 33HBS35AB Charge Weight- 35L 335 LBS 335 LBS I

Grap)icsNo: LD2529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

-11 . .

PROCEDURE NO:

V7IWINL4 POWEVR I-LPT-FP-018 SURRY POWER STATION REVISION NO: 5 PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST 1 PROCEDURE TITLE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

Revision of procedure due to the relocation of fire requirements / compensatory measures from VPAP-2401 to the TRM.

  • Modified Purpose 1.2 by deleting "3.3 and".
  • Deleted Technical Reference 2.3.4 "Technical Requirements Manual, Section 3.3, Instrumentation (when issued)" and renumbered accordingly.
  • Modified Step 2.3.4 and Substep 7.2.2.a.
  • Modified Note prior to Step 4.1.

AppRix)

PROCEDURE WRITER: Pat Kessler /Henry Burbridge I VALIDATOR: Bob Lynch APPROVAL:-

.APPROVAL ON FILE lDATE:

VIR6INIA POWER I-LPT-FP-018 SURRYPOWER STATION REVISION 5 PAGE 2 OF18 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 K> 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit I Emergency Switchgear Halon System Cylinder Bottle Alignment 18

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE

. 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

VIRGINIAPOWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE4 OF 18

'>Init Verif 3.0 INITIAL CONDITIONS 12 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

9 3.2 The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TIvI)

SS vwill perform the following. (Reference 2.3.3)

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

i 3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the systemisinoperable f)fr A4'75) FlI7IE CA-4TCII LAW u/T.4 rf.44 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

/ 3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE5 OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 73 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE6 OF18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 Record the SQC numbers for the SQC items that are used.

SQC No. - JJ/k SQC No. -

6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

___ 6.1.3 Establish fire watch for Emergency Switchgear Room.

-VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1) 4:A- 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure Li k 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

A- 6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = (- x 0.9) = _ psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

-411- 6.2.5 JE any cylinder has a difference in As Found and Allowable Pressure> 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

6.2.6 Record test results on Attachment 1 for each cylinder tested.

- . VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE8 OF18 6.3 Cylinder Weight Test.

6.3.1 Perform the following for each cylinder listed in Attachment 1.

  • I Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

  • (TM) Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4

'V 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IF any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

I A- 6.3.5 Record test results on Attachment 3 for each cylinder tested.

- VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 9 OF 18 6.3.6 Verify Halon System Cylinder placement from Attachment 5.

--(-J/>

6.3.7 Perform the following.

jID,

  • Reinstall cylinder.
  • (TM) Reconnect flexible tubing and discharge piping.

(Reference 2.3.3) 4 AV c. Insure the solenoid is not energized.

  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (TM)

SS has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3) 6.3.9 Release the fire watch.

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 10 OF 18 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (4)
  • - All cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • - All cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. (4)

Satisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 IE vendor scales used, THEN attach vendor certificate of calibration for scales' to procedure. Otherwise, enter N/A for this step

-4P 7.2.2 IF the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter NIA for this step and perform the following.

a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.
b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.
4 c. Notify System Engineer of unsatisfactory condition.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE I1 OF 18

'(\A

d. Initiate a Deviation Report and record the number below.

eL DR Number.

e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout

-4 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name E k6t' 1 1He V Ie zzUo W

__________________________I

VIROiINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 12 OF 18 Comments: _ cWm ) to t6Yrrg6f Fkf'dt- Jrfoi(Yc4 cd4 1,th Vi9'i 64 igr (AJ Fae Adsi Completed by: Date: 3__/______

Time: f.v 7.4 Review Comments:

Reviewed by:: S o i rD e )ate: 3 -/1 -° Pz Supervisor Safety/Loss Prevention or Designee

VIJRXNIA POWER I -LPT-FP-01 8 SURRY POWER STATION REVISION 5 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Not Required Reviewed by: Date:

System Engineer

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 14 OF18 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE °F °C (STEP 6.2.2)

SYSTEM CYLINDERS al As Found Gauge Allowable Test Results Num er Pressure Pressure Pressure SatlUnsat (SEP6.. (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

SPARE CYLINDERS rial As Found Gauge Allowable Tes ess Num Pressure Pressure Pressure S a (STEP 6.. STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (SE .26 COMPLETED BY:

DATE:

  • VIRGINIA POWER I-LPT-FP-018 SIRRY POWER STATION REVISION 5 PAGE 15 OF 18 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE 0F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393 -

' .V

+90 (32.1) 429-

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SatlUnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SatiUnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

OMPLETED BY:

\1 -

DATE:

VIRGINIA POWER 1-LPT-FP-018 SORRY POWER STATION REVISION 5 PAGE 17 OF 18 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMPPI FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 f 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

5 VIRGINIA POWER I-LPT-FP-018 I SURRY POWER STATION REVISION 5 PAGE 18 OF18 ATTACHMENT 5 (Page 1 of 1)

UNIT I EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT I

Charge Weight - 0 B 0 (335 LBS 335 LS 35LB Charge Weight - 335 LBS 33L G-uph"ic No LD2529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

/D/3/6 /1

. 681220O1

.: .C . PERIODIC SURVEILLANCE SCHEDULING SHEET Page 4 of 24 SURRY POWER STATION Section 1: Surveillance Assignment Procedure Number Task # Title Frequency 1-LPT-FP-018 21 Emerg Swgr. Rm. Halon Sys Cyc. Press & We 6M

  • Department Due Date Late Date PRA LP 09/08/2001 10/23/2001 N This test can be performed in mode *: 1,2,3,4,5,6,7 This test can be performed if unit shuts down to mode*:

Section 2: Procedure Completion Summary Completed Date & Time Completed Within Grace ? Department Signature 16( 3-61 /OY6 DS0Yes _ No NOTE: Surveillance can not be marked 'Satisfactory until all m numbers in the procedure are tested.

This is generally accomplished using one assigned procedure. Omore than one procedure is used, or some procedure other than the assigned type is used, or If the procedure includes a PAR, THEN

1. Include VPAP, 102, Attachment 4 in this package.
2. Attach all procedures used.
3. Indicate below that System Engineer and Supervisor Engineering/Testing review is required.

Satisfactory Unsatisfactory r jired Reviews:

Stem Engineer ISI: Supervisor Engineering/Testing I/

Action Taken: Pi Submitted_ Other Rescheduled_

Section 3: NOTES Section 4: Routing of Completed Procedure DATE RECEIVED SIGNATURE SENT TO DATE OUT IReturn this Procedure to Engineering/Testing

  • Mode Definitions for PTSS use only'.

1=At-power, 2=HSD, 3=ISD, 4=350/450 5=CSD, 6=Refueling, 7= Empty vessel

1....

Rev: 005 PAR: 0

Title:

EMERGENCY SWITCHGEAR ROOM HALONX SYSTEM CYLINDER PRESSURE AND i

WEIGHT TEST

¢__

Effective Date: 01/30/2001 R44 Station: Surry Docbase: SUMIND If this procedure is initiated OR re-initiated 24 hours2.777778e-4 days <br />0.00667 hours <br />3.968254e-5 weeks <br />9.132e-6 months <br /> following the print time &,date shown, then the revision and PAR must be verified.

This leader page is part of the controlled document and must remain with the procedure MM /.

as a permanent record.

Approval signatures for electronically distributed procedures are maintained on file.

CONTROLLED COPY K-i

PROCEDURE NO:

wICINL4 POWER 1-LPT-FP-018 SURRY POWER STATION REVISIONNO PROCEDURE TYPE: UNfT NO:

LOSS PREVENTION PERIODIC TEST 1 PROCEDURE TILE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

Revision of procedure due to the relocation of fire requirements / compensatory measures from VPAP-2401 to the TRM.

  • Modified Purpose 1.2 by deleting "3.3 and".
  • Deleted Technical Reference 2.3.4 "Technical Requirements Manual, Section 3.3, Instrumentation (when issued)" and renumbered accordingly.
  • Modified Step 2.3.4 and Substep 7.2.2.a.
  • Modified Note prior to Step 4.1.

(AppRx )

PROCEDURE WRITER: Pat Kessler / Henry Burbridge I VALIDATOR: Bob Lynch APPROVAL:

APPROVAL ON FILE IDATE:

VIRGINIA POWER I-LPT-FP-018 StRRY POWER STATION REVISION 5 PAGE 2 OF18 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8

7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE3 OF18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10 CFR 50, Appendix R, PartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

,YIRGINTIAPOWER 1-LPT-FP-01 8 SURRY POWER STATION REVISION 5 PAGE4 0F18 Init Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Operations Shift Supervisor that the system will be inoperable.

3.2 The units may be in any mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TM) will perform the following. (Reference 2.3.3) 01i

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

Ss 3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

YIRGINJA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE5 OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measures in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1. Calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE6 OF18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 4+/- 6.1.1 Record the SQC numbers for the SQC items that are used.

SQC No. 5517 SQC No. AS3 -7 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

VIRGINIA POWER I -LPT-FP-01 8 SURRY POWER STATION REVISION 5 PAGE7 OF18 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. (Reference 2.4.1) 6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure IL 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

I LJ 6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

-lii 6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = (- x 0.9) = _ psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 IE any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

bJ-- 6.2.6 Record test results on Attachment 1 for each cylinder tested.

VIRGINIA POWER. 1.L'-FP-018 SURRYPOWER STATION R1CISION 5 At PAGE$- OF 18 6.3 Cylinder Weight Test 6.3.1 Perform the following for each cylinder listed in Attachment 1.

A2lj- * (TM) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3) g~ kJJF i)* (TI) Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4

-V- 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IF any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

.IRGINIA POWER 1-LPT-FP-018 SURRY POWER STATI(O)N REVISION 5 PAGE9 OF18 6.3.6 Verify Halon System Cylinder placement from Attachment 5.

6.3.7 Perform the following.

I'

  • Reinstall cylinder.

X (TM) Reconnect flexible tubing and discharge piping.

LA?' (Reference 2.3.3)

c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (TM) ty. .

has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3) 6.3.9 Release the fire watch.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 10 OF 18 7.0 FOLLOW-ON 7.1 Acceptance Criteria

- j) 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (4)

  • _ZA11 cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • ,All cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. (4) zs/atisfactory _ Unsatisfactory 7.2 Follow-On Tasks 7.2.1 E vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 IEthe test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

,JA- a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.

b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.
c. Notify System Engineer of unsatisfactory condition.
  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 11 OF 18
d. Initiate a Deviation Report and record the number below.

DR Number:

/(J4 e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout

+/-2j 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name ADI QU 4- 1-t

fiX 14eqD 1,1,q 17

.I

  • VIRGINJA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 12 OF 18 Comments:

Completed by: Date: f 62 a /

0 Time: 10?

7.4 Review Comments:

Reviewed by: Date: /A6- 0/

Supervisor ftyLoss Preention or Designee

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

Engirr¢'-g Review Reviewed by: Not -oaquired Date:

System Engineer

,VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 14 OF 18 ATTACHMENT 1 (Page I of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE 8- O j3 -° 0 .C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure SatlUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

, VI o 407

' 3A79 54-r 0Z) 7 4qXo 0O7 3.7.9 AS NG__ 4qo 14JL 31S __ _____

0 ),71 q 00 335" f~j 0 97qq o jLq 33O -

074)1 gqoo !41 __ _

SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure SatfUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

.05,93 3b a 41Yq 3s-ar 09 77 3Io 4AJ1L 3 3-Oi tov 46 0f qj1 3g36S- t 7q ____ . 33.s-O2f 70 10"4 3U2 S O37& 7

,O Cf q O7Y3 ...10 0&Z4 0 iz, ____

COMPLETED BY: - 9DY . £) 4- .

DATE: /6 G1

. s

s.VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 15 OF 18 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE 0F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

I .

'.VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

NM__ 61 ST) A0fl. 4A-C om7_ L 5 (O(p (I 5 013g b131 SYI (o 5(( 5

  • *'r 5

(0yS 5711 - r I 09q 3 03O 3-7 I 6 W5.S SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) 6O77 L.1 __ E& _0_

07_ & S7J' 600a-r Au g Q5q_ _ 50 ____

ONf I 60 ; Jo" S-ZA (p3.S 011A 751-'s 5- &6 5-9 1 rr 0327C 5 0q 110 sioI OA °yof O? 5/1 Of 600 A 57 0 (D.W

)MPLITED BY: p.Z. oc-DATE: .

, YMRGIMIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 17 OF18 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMPY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 ' 335 264.5 603 573 0796 v 335 266 605 575 0812 i 335 256 595.5 566 0828 335 267 606 576 0845 . 335 260 600 570 0849 - 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 s# 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888"~ 335 265 611 580 0899 - 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 - 240 262 506 481 0944 v 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 - 335 274 613 582 0977 v 335 273 612 581 0981 335 261.5 600.5 570

N

. VIRGINIA POWER 1-LPT-FP-01 8 SURRY POWER STATION REVISION 5 PAGE 18 OF18 ATTACHMENT 5 (Page 1 of 1)

UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT Charge Weight - 4 335 LS 33 LBS 335 LBS Charge Weight - 3L 335 LBS 335 LBS I

Graphws N. LD2529 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

I./

PERIODIC TEST SCHEDULING DATA SHEET PAGE 4 M /o/D 44J24201 POWER STATION I.

TED Etva COMPLETED BY ENGINEERING TESTING:

ZI UNITj DEPT' FTNUMRER - ITASKNUMBER:20

1. LP ,1.LPT-FP-018 DUE DATE LATE DATE IFREQUENCYI MULTIDLER PRA 03/12/2001 04/26/2001 1 6M 1 N SYSTEM ENGINEER REVIEW REOUIRED: -IS1 REVIEW REOUIRED:

COMPLETED BY DEPARTMENTESPONSIBLE FOR PERFORMING TEST: j IF. n-DATE COMPLETED Y/Y7v1 Yf/...j

{

_ E.9.3. k T IM WDATECOMPLETED

__l UNSATISFACTORY ___ OUTSIDE GRACE REOUESI ACTION TAKEN:

- - DEVIATION REPORT SUBMITTED RESCHEDULED

____OTHER NOTES:

DATE RECEIVED SIGNATURE SENT TO DATE OUT I. I RETURN TO ENGINEERING TESTING

Procedure: 1-LPT-FP-0 78 Rev: 005 PAR: 0

Title:

EMERGENCY SWITCHGEAR ROOM HAL ON SYSTEM CYLINDER PRESSURE AND WEIGHT TEST Effective Date: 01/30/2001 Station: Surry Docbase: SUMIND If this procedure is initiated OR re-initiated after the print date shown, then the current revision\PAR numbers must be verified.

This leader.page is part of the controlled document and must remain with the procedure as a permanent record.

Approval signatures for electronically distributed procedures are maintained on file.

eCONOLLED ..COPfY: .'-.  :.

owl".

- s S

. 4 PROCEDURE NO:

NA I.LPT.FP-018 SURRY POWER STATION REVISIONNO:

PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST 1 PROCEDURE TMIE: EFFECTIVE DATE:

EMERGEC SWiTCHGEAR I1OOM HALON SYSTEM ON FILE CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Teem-WtaY Procedure. Qi" NIA REVISION

SUMMARY

Revision of procedure due to the relocation of fire requirements / compensatory measures from VPAP-2401 to the TRM.

  • Modified Purpose 1.2 by deleting "3.3 and".
  • Deleted Technical Reference 2.3.4 "Technical Requirements Manual. Section 3.3, Instrumentation (when issued)" and renumbered accordingly.
  • Modified Step 2.3.4 and Substep 7.2.2.a.
  • Modified Note prior to Step 4.1.

PROCEWURE wRITER: Pat Kessler / ienry Burbridge IVALIDATOR: Bob Lynch AM APPROVALU

'MY

.,I

.a APPROVAL ON FILE D '

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I LPT-FP-018 REVISION 5 PAGE 2 OF 18 TABLE OF CONTENTS Section Pa ec 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT* 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8

6 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18 N 4 _ raio' -..

VIRGINIA POWER I -LPT-FP-o 18 SURRY POWER STATION REVISION 5 PAGE 3 OP 18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgcar Room Halon System cylinder pressure and weight ir accordance with Technical Requirements Manual 3.7.

1.2 This procedure shall be performed semiannually in accordance with the frequency specified in Technical Requirements Manual 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10 CFR 50, Appendix R, Part E 2.1.2 UFSAR 9.10.4 2;2 Technical Specifications Surry Power Station Units I and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.7, Plant Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-0"5-BS02N-

V.RNI POER

, v . K..,3 S. i.. .. . 5 gr C;t I ,

II VIRGIA POWER t-LPT -FP-019 SURRY POWER STATION I REVISION 5 i PAGE 4 OF IS I i

i i

Init Verif 3.0 INITIAL CONDITIONS

. 177 air 3A. Notiry the Operations Shift Superv.'isor that the sy.tcm will be inoperable.

3.2 The units may be in any mode.

it 3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TM)

.11" will perform the following. (ReFerence 2.3.3)

I

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established T- in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system activation alanns will occur during testing.

  • 3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

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IROINIA POWER I -LPT-FP-0 I 8 JRRY POWER STATION REVISION 5 PAGE? OF18 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Onerations S;,.fv supervisor is responsible for evaluating the Emergency Switchgear R..jm Halon System for continued operability in accordance with VPAP-2401 and for possible compensatory measurcs in accordance with applicable the TRM.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS ANDI EQUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring De'ice

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VIRGNIA POWER I-LP- PP-O18 SURRY POWER STATION REVISION 5 PAGE 6 OF 18 6.0 INSTRUCTIONS 6.1 Pre-Work Instructlonr.

6.1.1 Record the SQC numbers for the SQC items that arc used.

SQC No. I 1W3 SQCNo. 'Sy9 7

6.1.2 Fill out the M&TE Usage Log for all issued tcst cquipment used in performiancc of this procedure.

7 6.1.3 Establish fire watch for Emergency Switchgear Room.

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VIRGINIA POWER I .LPT-PP-OI 8 SURRY POWER STATION REVISION 5 PAGE 7 OF 18 I

6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressurc reading, the rcaL'..g should be taken at the trailing edge of the indicator. This will result in aconservative reading (10-45 ',si) from the center of the indicator. (Rererence 2.4.1) 6.2.1 Record the following information on Attachment I for each cylinder to be tested:

  • Serial Number 0 As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

,-aV Io NOTE: Gauge Pressure equals Storage Pressure.

0 t 6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressuie at this step and on Attachment I for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = Lx 0.9) = - psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

ii 6.2.5 IE any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacemer.t information in Comments, Step 7.3. IE no cylinders are replaced, flMN enter N/A for this step.

6.2.6 Record test rcsults on Attachment 1 for each cylinder testeQd.

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VIRGINIA POWER I-LPT-FP-0 18 SURRY POWER ST^AT! ION REVISION 5 PAGES OF18 S

6.3 Cylinder Weight Test t

6.3.1 Perform the following for each cylinder listed in Attachment 1.

  • (TM) Disconnect the- ralenoid valve from each pilot cylinder.

(Reference 2.3.3)

  • (TM) Disconnect flexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

.4..

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 ihe following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4 6.3.3 Determine weight of cylinders.. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IE any cylinder As Found Weight is NOI abqYu Recharge Weight, TIHE replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, fli enter NIA for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

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-S1 N ' ~--i ~4' -1!.'8 5 ; : I -LPI-FP-O 18 REVISION i VIRGINIA POWER PACE 9 OF 18 SURRY POWER STATIC)N

.0 placement fmm Attuchment 5.

6.3.6 Verify Halon Systcm Cylinder

,<7 5.3.7 Perform the following.

  • Reinstail cylinder.

and discharge piping.

  • (TM) Reconnect flexible tubing (Reference 2.3.3)
c. Insure the solenoid is not energized.

for each pilot cylinder.

  • (TM) Reconnect solenoid valve k1- (Reference 2.3.3) that the Temporary Modification (TM) 6.3.8 Notify the Operations Shift Supervisor Emergency Switchgear Halon System.

has been removed from the Unit One (Reference 2.3.3) 6.3.9 Release the fire watch.

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VIR6INIA POWER I-LYT-FP- I8 .

3URRY POWER STATION REVISION S PAGE 10 OP 18 7.0 FOLLOW-ON 7.1 Acceptance Criteria jyS 7.1.i Evaluate est results by reviewing the following Acceptance Criteria. ('1)

  • All cylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure pa were replace with a spare cylinder maintaining satisfactory pressure.
  • -All cylinders tested weighed greater than or equal to 95 % of full weight gr were replaced with a spare cylinder having satisfactory weight. A 7.1.2 Docume t the test results. (v)

Satisfactory Unsatisfactory 7.2 Follow-On Tasks

A 7.2.1 E vendor scales used, lJE attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step

'I..t 7.2.2 IE the test was satisfactory, THEiN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. lE the test was unsatisfactory, TV1EN enter N/A for this step and perform the following.

Leg a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with TRM Section 3.7, Plant Systems.

L&t b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

I

c. Notify System Engineer of unsatisfactory condition.

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P - @; ' - " -. -r IROIN POWER 1-LPT-FPPOI 8 IRRY PO)WER STATION REVISION 5 PAGE II OF 18

  • AI d. Initiate a Deviation Report and record the numbcr below.

DR Number

.'. i

c. Initiate a Work Reque*' and record thc number below.

WR Number.

7.3 NotIfication, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the tcst is completc.

The Initials In this procedure will be identified by the Printed Name.

Initials Printed Name H . p~j~  ?---2,V fi- - 0tsu6t to t-illk-

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  • VIRGINIA POWER VIROMA POER I -LPT-FP-01 8 SURRY POWER STATION REVISION 5 PAGE 12 OF 18 Comments:

I Completed by: - a (h Date: o k,/

cy ~Ti me: -1 7.4 Review Comments:

.1.. 11

-I.,

~'.i**

1. - Al, I,. -

VIRIMA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 5 PAGE 13 OP 18 Forward original procedure to Engineering Testing.

. Comments:

Enginea%=R-i, : 'i o Reviewed by: _

LQLFtojred System Engineer V...If,  :. I I

.'.i, I-,--.-,.

31 I

- *- . -4j.

- II f I*s VIRGINIA POWER I-LP`-FP-018 SURRY POWER STATION REVISION S PAGE 14 OF 18 ATTACHMENT I.

(Page I or I)

HALON SYSTEM CYLINDER PRFSSURR DATA ShIEET AMBIENT ROOM TEMPERATURE c_ _____C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/Unsat (STEP 6.2.11 (STEP 6.2.1) (STEP 6.2.3) -(STEP 6.2.4) (STEP 6.2.6)

Fossz 3S'o 97 1 3i3I.Y 5 T 763f 599 9 Lio 3 go. 7c 03Y.1 S II.?, 02L99 4900 3'.o 2 347.y6 SA rJ296i2. tp 36507 33+/-L.4Z s J 6 ,71f 93 C I 38,o 3 V. A _3Ss oY k7 F O~~-l 9 30 353 q 2 <&

WCt

n619_ 400 _3ss_ o 8 3YbS V60- 6 7?.
lio' 388. 1 3 W. ey ,

SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Prewsure Pressure Pressure Sat/Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 0583 -;I :39.3s: 35A.2o 5 A QLL7 3 60 C 310.3k 3*51.3A (.& AL DOSf- 1 Q To- -3571i3 9SAT r)q.01 , qY 36Fo 3wbC03o b_-5 o 4 3 89Q7tk 3-_I__3_

- I tI 3 20 -3?1. 36 3S,32S _Sr 7 e.zl: O 38.Q6 ?30 3£.S5S o0tA 36(2 bs7.35 13(I .s sar V3Sf 6.93 34S.oo 5sr0-

,, i4- IA

&Lh0k(1.DI COMPLF~ BY' LU,

_ _ f 22..2ii,

SURRY POWER STATION I .LPT-FPT.18 REVISION 5 PAGE 15 OFP18 ATTACHMENT 2 (Pagc I of 1)

HALON SYSTEM CYLINDER STORAGE' PRESSURE CHART TIYMPERATURE 0F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

')

I . -i I .- 1 Z , ..

ey , ,' .:- 1,, " , I

. I.. .

  • 1. .. I v ,

1! ,

I .

I-LPT-FP-01 8 SURRY REVISION 5 PAGE 16 OF 18 ATTACHMENT 3 (Pugc I or I)

'ALONSYSTEM CYLINDER WEIGHT DATA S1EET SYSTEM E4'YLINDERS Scrial Full Recharge As Found Test Results Number Weight Weight Weight SatlUnsa  !

(STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3)__16.3.5) 1 1 ro I/o J. I of Pl Sl S` S7 0I 6 1FL_

C5SQS-3. C '9;l 05kI5L GJ SPARE CYLINDERS Scrial Full Recharge As Found Test Results Number Weight Weight Weight SatlUnisal (STIEP 6.3.2) (STEP 6.3.2) --(STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

Soiq s lFul Rec are As Foun Ts tr k ut oqV7 6067 57- sK T-S-Tq

~

60S.32

~

ST 63

~ £Sol, (4 6ST S~

OsŽ% G01. 566 sil.7 S PT o8t 19- ISO6 I Y8I*L 5v L~

q £sJI .D s£Qr

(,v 0- i6o i -S S-70 6 as-b 5fT Wowmr2B 6 ,- F R-I u x -

DAE1,/fi6 V. 1

/ 67

r4 it:  ; .. ) ... r64 ^ ;  ;

'VIRGINIAPOWER I -LPT-FP-018 SURRY POWER SrATION REVISION 5 PAGE 17 OP 18 ATTACHMENT 4 (Page 1Of 1)

IIALON SYSTEM CYLINDFER WEIGHT CHART SERIAL HALON EMPTY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261. 601 571 0919 335 264 / 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 098i 335 261.5 600.5 570 4- .4 . 4.-

3. . -...

M0UNA POWER I -LPT-FP01 8 3URRY POWER STATION REVISION 5 PAGE 18 OF 18 ATTACHMENT 5 (Pagc I of I)

UNIT I EMERGENCY SWITCHGEAR IIALQN.SYSTEM-M CbER BOTTLE ALIGNMENT

- -I Charge Weight - LB240 2 L 335 LBS 335 LBS 335 LB Charge Weight - L L 335 LBS l

0~,"Ak" N. "us" UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

.PRIODICTIF SCHEDULING DATA SHEET PE' POWER STATION

-. ' P 9 6 2it k COMPLETED BY ENGINEERING TESTING: i JNIT KEPT PT NUMBER JTASK INUMBER 19  %

1 LP 1.LPT-FP-018

~60*-

D LA;_C___T___FREQUENCY LiDATE 5Rwwwooo I _imreuou 1 Ml1 SYSTEM ENGINEER REVIEW REQUIRED:X ISI REVIEW REQUIRED:

COMPLETED BY DEPARTMENT RESPONSIBLE FOR PERFORMING TEST SIGNED . DATE COMPLETED/3e

. f .. _I . ..

", it --

TISFACR THI GRACE PROCEDURE ACTION UNSATISFACTORY OUTSIDE GRACE REQUEST ACTION TAKEN:

DEVIATION REPORT SUBMITTED RESCHEDULED OTHER NOTES:

DATE RECEVED SIGNATURE SENT TO DATE OUT RETURiN TO ENGINEERING TESTING

7I' 7 '1cm

'Controllodopy 1'LPT-FP1  : -

SURRY POWER STATION 4ENN04

) PfOCLJRE TYPE:

POCE£DRE TITL' LOSS PREVENTION PERIODIC TEST EMERGENCY SWITCHGEAR ROOM HALON SYSTEM LJTJNr EFFECTIVE DATE.

ON FILE I

CYLINDER PRESSURE AND WEIGHT TEST EXPIRATM DATE:

N/A REVISiON SUMAARY:

Revised in accordance with DR S-98-2280 kCTS 4536).

  • Added Attachunent S.
  • Added Step 6.3.6.

)

( Appi~ix)

PROCEDURE WRITER: Pat Kessler / He BurbidgE iVALIDATOR: Bob Lynch APPROVAL:

APPROVAL ON FILE DAT^E

~4~"~' '~ "PAGE 2 OF IS TABLE OF CONTENTS Section __Page__

1.0 PURPOSE 3

2.0 REFERENCES

3

.3:n !.I'TaaAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notificatlon, J)ocumentation and Proceduire C!nsCout 11 7.4 Review 12 ATTACHMENTS I Halon System CIilnder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Halon System Cylinder Bottle Alignment 18 A

1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchpar Room Halon System cylinder pressure and weight in accordance with Technical Requiremcnts Manual 3.7.

I .2 tWs p.xvcdutc shwl bc-perforfed semiannually in accordance with the frequency specied :n Technical Requirements Manual 3.3 and 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFRSO,AppcndlxR.PartE 2.1.2 UFSAR 9.10.4 2.2 Technical Speclflcatlons Surry Power Station Units I and 2 Nona 2.3 Technical References 2.3.1 VPAP-2401. Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.3. Instrumentaon (When Issued) 2.3.5 Technical Requirements Manual, Section 3.7. Plant Systems (When Issued) 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N 3

PAG3E HE Intl VYert 3.0 INITIAL CONDITIONS 3.1 Notify the Operatiuns Shift Supervisor that the system will be inoperable.

3.2 The unit. may be i;} w::: mode.

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TM)

SS will perform the following. (Reference 2.3.3)

  • Remove solenoid valve from all pilot valves.
  • Remove the discharge piping from all suppression cylinders.

3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

l1^. 3.6 Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible LCO in accordance with applicable Technical Ref!rences.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immdeiately.

4.2 Performance of this procedure could result in the accidcntal relese orH.alon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND FT .IPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

PA011A O01 6.0 INSTRUCTIONS 6.1 Pro-Work Instructions 6.1.1 Record the SQC numbers for the SQC items that are used.

SQC N%. SS_____

SQC No. JII 1 l)

,I ?i 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in =rformance of this procedure.

1 2

?6.1.3 Establish fire watch for Emergency Switchgear Room.

I 6.2 Cyllnder Presure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge r! IeIndicator. This will result in a conservative reading (10-15 psi) from the centcr of the indicator. (Reference 2.4.1) h4 6.2. 1 Record the following information on Attachment I for each cylinder to be tested:

  • Serial Number
  • As Found Pressure i1I 6.2.2 Measure the Ambient Room Temperature and record on Atachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Anacnrnent I. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment I for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) -L x 0.9) = .. psig 99 G OD..Iqj NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 IE any cylinoa has a difference in As Found and Allowable Pressure > 10%.

TlEN replace with tested spare cylinder AIM record replacement information in Comments. Step 7.3. IE no cylinders are replaced, ]IMN enter N/A for this step.

i I 6.2.6 Record test results on Attachment I for each cylinder tested.

- r 1 i I4 I £&bI Je -

PAGES- OP 18 6.3 CylInder Welght Test 3I 6.3.1 Perform the following forach cylinder listed in Attachment 1.

(J. * (TM) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3)

  • (TMh 'Disconnect iiexible tubing and discharge piping at cylinder.

(Reference 2.3.3)

  • Remove cylinJer and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 lE any cylinder As Found Weight is NOT Ab Recharge Weight, JUN I

replace with spare full weight cylinder AbIM record replacement information in Comments, Step 7.3. If no cylinders are replaced, 3THE1enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

6.3.6 Verify Halon System Cylinder placement from Atachment 5.

6.3.7 Perform the following.

rane

  • Reinstall cylinder.

4ŽIAJ;b (X{H) Revinnot flexible tubing and discharge piping.

(Reference 2.3.3)

L-~-- -7

c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

Th-2 (Reference 2.3.3) 6.3.8 Notify the Operations Shift Supervisor that the Temporary Modification (TM) has been removed from the Unit One Emergency Switchgear Halon System.

(Reference 2.3.3) 6.3.9 Release the fire watch.

7.0 FOLLOW-ON 7.1 Acccptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria.

(/)

All c, inr...rs tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure gr werePp laced with a spare cylinder maintaining satisfactory pressure.

All cylinders tested weighed greater than or equal to 95 % of full weight 2r were replaced with a spare cylinder having satisfactory weight.

t"" 7.1.2 Documnent the test results. (4)

Seasatory Unsatisfactory 7.2 Follow-On Tasks 3 X) 7.2.1 E vendor scales used, I3 t attach vendor certificate of calibration for scales to procedurw. Otherwise. enter N/A for this step 7.2.2 IEthe test was satisfactory. TH, N discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IE the test was unsatisfactory, lIN enter N/A for this step and perform the following.

14L9- a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with VPAP-240 1.

b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.
c. Notify System Engineer of unsatisfactory condition.

4,49 d. Initiate a Deviation Report and rtcord the number below.

DR Number:

- -L c. InitiAte a Work Request and recorJ the number below.

WR Nun.;,xr -

7.3 Notlncatlon, Documentation, and Procedure Closeout

Z 7.3.1 Notify the Shift Supervisor that the test is completc.

The Initials In this procedure will be Identified by the Printed Name.

Initials Printed Name

__R_

_ _ B_ 1P

-- I n ROS

__ I I

Comments:

Completed by: . -..0 Date: -

Time:

7.4 Review Comments:

Reviewed by: y> I Date: s /Olto Supervisor Safety/Loss Prevention or Designee

Forward original procedure to Engineering Testing.

Comments:

Fnplnrn1WgN Review~

Not Required Reviewed by: Date:

System Engineer

ATTACHMENT 1 (Pagc I of 1)

HALON SYSTEM CYXLNDRF.SU ATA SIIEU O SA %\*5 0c (STEP 6.2.2)

AMBIENT ROOM TEMPERATURE 9 Y 1:

SYSTEM CYLINDERS Scnal As Found Gauge Allowable Test Results Number Prssure - Pssur Pressure SalUnsalt (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 0iYgq 08ALf 4w gat JLO q4.6 2iQ&L R90 SAbr P 4 2 L4(4"L1 4.. T nYE2 LA 4r_4JD19 V SA E i 1yt4 0 _Q1 Cob- IH S 41 I CY L4 Q tY4_ i-L . Oot. IY SPARE CYLINDERS Senal As Found Gauge Allowablc Test Results tnumber Pressure Pressum Pressue Satl/nsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

C>8 ]sItn 53 A-4 YZyo 08s' 7 (e4 ta i 4qo.W .5kc 0~A L4 1, 4 124'-.5 0oSAr.

COMPLETED BY:

DATE: 9___l_ __' _ ____

ATTACHMENT 2 (Page I of 1)

HALON SYSTEM CYLINDER SORAGE PRFSSURE CHARTi TEMPERATURE F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

i I,-e - %-

o . ,A3pr,>@-.

RErVSION4 PACE 16 OF 18 ATTACHMENT 3 (Pase I of I) uA1.NI SY5VT'FM CYINDER WV' .1ITDATA RVIPVT SYSTEM CYLINDERS Fula Recharr iAs F ound Test Results Number Weight Weight Weight Sa/lJnsal (STMP 6A7.13 (STEP 6.3.21 (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.S) 0 AaW - 5A2 0 6(c sl ?yS 9X p71~ i0t~~~. s3 5T2A l_L. sir o(STEPq 6.3.3 (STEP..5 SPARE CYL!NDERS Scnsl Full Rethxgc As Found Test Results Number Weight Weighl Weight SaiflJnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

PS&3 SES IT .O, SLr 08Q19L SZ u SIQ sALr c5s 0 52C £2Ž 9'0- 6 17\S!

5,9y. -5,-

-OMPLETED BY: _

, . 01 R X-6f

)ATE: -

Q I /1 z f f f - -

ATTACHMENT 4 (Page lofI)

ALLN SYSTEM CYL!NDL WEIGHI CHART SERIAL HALON EMPTY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHTr 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 0849 335 l 260 600 570 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0923 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 57n

)

. W hl I PAGE3 ATTACHMENT 5 (Page I of 1)

UITIEMEERGE SCHGE" HALON SYSTEM CXLINDER IOTTLE ALGNME[

I-I I

Charge Welgh. - 440 B 335 US 335 LBS 335 LBS Charge Weight - 3 335 LBS 335 LBS

-1 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

4//69 0 I.

oIFI((1 I tJIfq fr9 7moJAon PPW'RR 1-1.1 1l IX 941 VliH ir fJ SURRY POWER STATION *1 L.(O)SS PITVI:NAT()N I'l-.KI()I)I(C 'TIE;ST 1'Iu Y'ri lls IaIII E; Ff MIVE [)ATE IE:MERG:(;IE:NCY SWN'IrUII(;I:A ItA)O\I IIAIL)N .;' .XII.I ON FILE (CYLINDE)I:R p iu: ANt) \"IS:1(;.'1A'T E PIFlAT ION A'-

H~IVISION SUMM.AWl

%I'.L'IJ In ttcoiI anc \ 11i1 I )R S-')S-'22.( I( "I *I3().

  • :\a1IaILt1 :\IIC1;Il1Lft% lI h.
  • St'p 0.3.0.

S\i1,cd AppI~ix PROCEDURE WRITER: Pa1KCssler /I ICI1nry tl~r-M;hIdee VALIDATOR: Bob L!vnch APPROVAL:

APPROVAL ON FILE DATE:

-~ £l R ER STA-*ION RlIISI )ON.1 2.0 RH'V.ERI.:NCIt)S 3 3.0 NITI A 1. (()N) ITI NS 4 4.0 P'RECAUTIIONS AND) L.IMITAT'IO N'S

.0 SPECIAL T.OOLS AND) E:QU PM ENT 6.0 I(N STRUICT ('IOl () N S

6. 1 Pre-Work Instructions 6 6.2 Cyflinder Pressure TIest 7 6.3 Cylinder Weight Test 8 7 .0 OU)'ON1
7. 1 Acceptance Criteria10
7. 2 F'll owIOn()f Tasks 1 0 7.3 Notlcation, D1ocumentation ln( Procedure Closbeout II
  • 7.4 Review 12 A A C'Ij'liM I'IENTS I 1Illon System Cylinder Pressure Data Sheet 14 2 (lalon System Cylinder Storage Pressure Chart I 3 1halon System Cylinder Weight Data Sheet 16 4 ,lulon System Cylinder Weight Chart 17 5 lrotur Holon System Cylinder Unit I Elmergency Swltchgear AlIgnment Is

MAtlK)WlER llll~ }(

, POWEVIeR SREVION RI\'lSION .1 C.Ili l' 1 .inId %l 1Il't it'LC C itll uci'l nc IuuL I RcKitementii, Maima.inil3 1.2 h11iscedt i' Qhu11 IV win seicko;'u iInrli tmance %kilhthe Ii ct"en hstivied In] e1'lun cal Requiremenis lMantal 3.3 and I 7.

2.0 Rt1'I:I*R1-'}:I:S

.. 1 Sourcr D)ocuments

2. I . I M(:R 1) 50. Appendi\ R. Part 1.

'.1.2'I:SAR 9.10.4 2.2 TI'eclmnicaul Specirications Siurrv P'owver Station Units I and None 2.3 Technical References 2.3. I \'PAP-24l()I. Firc Protcetion Program 2.3.2 NFIA I12A. nIlon 1301 Fire Extinguishing Systems 2.3.3 Safetv EIvaluation No. S-9S-(X)26 2.3.4 'rechnical Requirermcnts Manual. Section 3.3. Imnstulentation \When Ismiedm 2.3.5 Teniciall D Requ4iremens ehnn Nianual. Section 3.7.Clomntt Sents Issueds 2.4 C'omrltnw\llnt lDocumllentls S ,,\. .,- a., fl. ,..X .. .

IA iOW\\'IiR I .I, j'1:1j }1 PO)WER SNTATI ON RE V\I SION .1 I'( I O Fl Ix flit Vvrir 3.1) INITIALI. (OND)ITIONS I. Ijw I

)Iu:llilm% Siht N\'likS' i2.iu ih'it ' 11 "'s 1illj , III I'.

3.2 1I 111111% 1i1wt1kl x III II\

'l ilode.

3.3 N ic()i't');1

()~:toli Shot l

mShpliai Itha iillm\s t elIL'mla11Ir' Mit::" N1 S.s z ill pci lenin the tolIlm imi,. lleference 2.3.3)

  • Remme stcolenoid \.ille fivolt81iu .111iplot al c'. ';
  • Remm e the ilthharge piping from all supprcil ion c.li :e:'

7 3.4 A\dvise tile (O)pelations ShifIt SuIper\1 i t10or1 aCIllnItinuouS 1 filre "O.'t, h "I eI Jtl'li1%ed Inltile a;l'ected area and 11h111t thle Oprations Shif1t Spler'i-tvi (1 'L Ik n iolled \%henil the tIll s!'h~v'l is inos rle 3.5 Advise Operations Shift Sulervisor that system activaitio alanwi\% Ill otcur durirn lesting.

3.6 Advisc Olprations Shift Splervisor wv'hen thc system is operational and ask to relcase the fire watch.

INK, I M~IA POWEiR I -I.JI-1:1'-

I I'.

RYPWE STATION\ RIiVISI( )N .1 PIm1-.il S )1- 1h, 4.1) A PRCAU.\TIO( )NS AND) LIMINIITATVIO()NS NOTE1: I Iie'b 0 I.Il1II1% S111'1'-lye '. .,I1.(

I w v iim II 1C.IoiI.Ilta12lltilt-.

F. nelIeI \ S%% I c\hl1),\

L I..; I ( nI I lIII IsN\ah'I II It.( IIII I(L-ao Ln I CI.I NII,I\II i oI t1)I8I, 1 I; 11.'1 VPA.InPiiuc;,1 lI C% L p LO ..

4. I I1 tlic I hiollis\'%tIl tiund it) 1ie Ilmpix :dl'Ic. tile ( )I71 ;.1 atin' I% . : '; aMi!

. n a1 1c 4IItll,11tI pri CdLteCould restilt III dic accidental alia.c II I Lilt i 13(1 va' 4.3 The initials ildenfific;moain block ; n Subllsection 7.3 amust 1wv ctmpuplcacd bltt nc the pa.OCCdL.lalC IS CIOSCLI matl .

5 . (I SPE'CiA1 TOOLS AND) IE:QUIPME'8\11I.N1' 5.1 Cialibrated scales 5.2' Temperatu. casuing Device

.I T, i.

H'NIA POWEiR 11II)( Ix RY IN)\%IiR S'I'I'I( )N R1: VISI()N .1

(.)INSTRITIIONS I H cti 6.I Ih S(.)(' nunil'1er'. Itl tilw SQC tile 1iLc11IN ii.it .:t uCd SQU Nto. _______

4' 0. I .2111 mii tile~\1 oI' tINS procedur.It.

1: 'Su oI 'm i ~aI I isued Ic%1 CtilplJICnIIt ~Cd m pCIorim'm~cc 6.I3 IEsitablish fire " :itch fhw Iminur'ncv S\ i~chtuieI Roo

ZY1' OWUR STATION RIEVISION 41

-'i' ()l Its

(, 2 ( 'imuner IPrv%%tirv TvA N( TF1: WhenI tlikinuc tilL A-, I'm indh Ga;ugc tzikcn ;II thle trat iilLe CdL'c III thle mdi(

mt~Iillli: Ml. I ; )',I 1roi'tl thle ci ,'-i t tihe lidmcj, 'I R~mtre ce 2.4. 1I m (0.2.1 IReco'idtilleft1l0'IflLg i IormaIIldIonI on A\tIIlllc Imii I I-i C.a,1 %I!

'.ikle tI' b II i tL-SwLd. I I

  • Seriaml Numlier
  • A\ Found PIr'.'lre 0.2.2 .lca'ure ihe ,\IhleAnihit R IlITCIIItur';1Itle 11oo IndLI 1co1

' *dt'l A: t.kc1111 C III OTE:1'I (iGauge I'ressure equals St oriae Prssuel.

(.2.3 F:r. ech cylinder. determine tilLe ( e )l1-essuilr \Valueiim via.*\hmcnt '

S1,raoe llresmre Chart. th.-t corresponds it the.Aill\m;n: Ro4 TIICI InC1.141wC recordLdL on Attachment 1. Interpolate for tetemperatulresilltit, not match charl values.

6.2.4 Calculaic the Allowablc Prcssure inl accordance with l't0lowille forimula provided below. Record Allowable Pressure at this step and on Attachment I for cach cylinder.

Allotmablc Pressure = (Gauge Pressure \'alue x 0.9) = 0.9 0(.9) =

NOTE(: A tested cylinder shall hcconsidered satisl'actor\ il thc dlitcrce ltlv"een ithe s F:ountld and Allowable Pressure is equal to or less than 1)";

6.2.5 11: any cylinder has a1difference in As Found and Alo\\a1eble IPrcvure > 1(';

T) 111 replace with tested spate cylinder ANI) record replacement Information in Comments. Step 7.3. IL no cylinders are replaced. '11 BEenter N/A tor this ste p.

f65.2.6 Record test results on Attahchment I for cach cylinder tested.

PNIA POWEiR 1-1.111 1:11 Ms RRY POWViR STATlION Rl:\'ISI()N .1 P.-\ ( ;I . N ( )I - I N

( CIilnder M3 %Vvig1t Tvv1

  • I O.. 1 tl eI) i n t' ,%s'I

'he ah iIv

' ll~ld l 1Is'snl In 1.1 ,1in I A4Lt~ * (I I

) D)1>c'ini11 I t cl t al n Itit% 1,,.,,III v.w i III i- I O1,h~

pVF-j-? IRC.ICI-lice '.3.3.)

  • Tl l I )I1m.-IIIIetl 11txlem lk 11til11w%,t111d (I~th 8lch.1, "1 "" .:k (Rekierece 2.3.3)
  • Rt~iiio i\ cy ltder. and place oln scale%.

0.3.2 Record on Attachment 3 thle 'loliming' n l Inonlall It 'n Itt eII hj~

I C Iinudcr olbe

  • Seuial Nuniber T hc Futll Wegh fromn A\tachniclnt 4
  • The: Recharge WVeight fromn Attachmnent 4 6.3.3 Determine weight of cylinders. Initial each cyvlinder weiight. and record results of As Found Weight on Attachmecnt 3 aind on card attached ito each c'iindcr.

6.3.4 iffany cvlinder As Found Weight is NOT a~bow Recharge Weight. T1 IE-N replace with spare full w\eight cylinder L\.L;L record replacement informintion1 ill Comments, Step 7.3. IEI no cyilners are recplacedI. IIlN enter N/A for this step.

0.3.5 Rcr etrslso tahet3frec ~udrttd

FFNIA POWE'R .j,1.1 .1:1' I N' RIAVIsIU)\ 4I 1:(IIA "I..' I) IS

(' \ I'l I .t I C; I!' li ' I! ld' pll'-l- II l .:.! II ,-,1

\i1 2

Ir ..

AnL/ (Reisllk Ic\III IeL

/ If 4-

  • I M I ;Recomiect v! I'lemblI m and dvch pilln I T 1.\1

)R c n e ts lfod\ 11\ .... ,I,,,,. t1 11.,8.

plxll

.1 l *1,11;,do jlllt.

(Reteicl 23.3 J5_

Refe~rence '.3.3) 0.3.S Noiify the l(()er)aui s Shift Stlyjwri 1so 11i.1hlll.. ill., 11;i \1 MI' dis.11.IlitIl %I I\

hlas>1 hee rcmo ed from tlei V11it (itchiix One 1iiiwiicw'c\ Sx\ I I.1I'o' Fl:l S'

4*_ (Reterence 2.3.3) 6.3.9 Release the fire watch.

ZYMA POWEVI-R

71) 1) 11 (.1 1-7.1 Ac\cei)ptaniice (Criteria 7.1 .1 I \;'IiI tt.tle tt.'t I cl IIts.hI\ IC IC%\' -- Ilt- I. 'IIII\ oa, At ,'I..T .I ( ,,IIu,.: I\)
  • /\II \e 111i1del" wm\td.a'l a pL'%ul di cuice I II ,, 1e.1.. IIIa.

equal. i01i Ivi),ccli hei, N.\l Foad 1'alic,,m1 c%%t.a,,Id \Iima' 1t I ' c'-..rc ;mu

  • \./1ml;C linkiler 1st."ed \wiell'ed gaeatlv111.111 IItI C(qal III "'of' tai
  • ca \or'!I- 1c'c' laced "* V.\ali 1 S11p11C C%11 11da h Ii . .ta ,.1- 2It.

_ 7. 1. I' h e at the tersi iCaltr11s.,

7. ' Follow.0On I1llsS 147)lA 7.2. 1 11- vendor scales used. Tl..I'I; altach \ endor cer I 'Iicate ofIcal raltion for.calcs to procedure. Otherwise, enter N/A lor this step 7.2.2

' .Ethc test was satisfarctory. T1l IEN discontinue lire watch fir Eniergenc\

Switchgcar Room and enter N/A for the following suhstcp.. IE the test \.'as unsalistactorv.11 .IE enter N/A for this step and perform the following.

\7ea.

rit' Shift Stiupervisor has hecn notified that possible LCO condition nlm exist and thillt ompnsatorn measurvs may be required in accordanze with

\'PAP-24 ()1.

ha. apri sot Sa>. ;tet'./ oss Prevent tion or desivlene . thle :tin .tt .I 'lor\

I t~Onlditionl.

c. Notify S\ stem EIngineer ol 'unsalisfactor\ condition.

EG1NIA POWIER

  • IIRHY MAV)EN'IR Si ATIO N) RIVISIO\ I PAGIEiI 01)l I1.'

d . IIIit .I a Vlc Ik I tI Rep Ill a rlI tII i t III II I I WR NUimlvki:

7 x Notilicatin. D)ocumelntation, and Procedure l ( lowout 7.3.1 Nottt\ the Shi it Suc'istw ikal tie lest I-,c(IletI.e The Initials in this p)rotedure wvil I)e identified I) thle Printed N;me.

Initials P'rinted Nme

!-J L-OW, (,,Y 9 oh16f J '

_ _ _ ____ _ _ _ __ _ I.

4.

OCHINIA P)OWEIR I -I .YJ .j:M).()l IRY PO()WIER STATION RiEXISION .1 IA\( il.. 1I X

( ollulll'l.11l (ompleed bV: b: Date/:

Time: - 'Uw 7.4 Revieiw Collillmcils:

R cvicwed Iv: 1).lle : _M. ZNA., L Supcrvisor Stletl/l.oss Prevention or Designec

GINIA POWIIR BURRY POWE

)\' RISTATION1() RE VISION .5 Formi3rd original p)rocedutIre to I.nIhicVIring5 'I vtting.

Revic'%cd hv: - /, .2 D.jtc: -

System Engineer

I l.ll-1'( 01 8 l;RRY POWV)ER S L TII N RFV1S1l )\ .1 I'M1il: 1.1 ()I. IS ATTIACI INIENTI I 1I'.I !.. l I) .

Ll I.).( SNY L i  : _si I; 1.1

-J.Y -" - 1: ____ (C (S i I .P(2I SYSTEiNM CY INDE )1iRS Numbef

.s, ,,,,1 r.ml As I §4tlund ( i.11jvc A

\1*,.% alif. I.'t kc. ol1v I'lL%'%I,,,. llL,.ss,,,, \.a I ,t8..a heNNI8 .1 P.IC-1I 1 '.at 1 1't 11 IS I 1:1' 6 I Ia .SIl 0.2 II IS I l' (2 3 iSI I'l IA 2 4, I 0 71/ Lb, 49-I1 3qs5 .F VJJ 3UAR~~l~° J&,?SAT-
  • iI.1 .3 }1)e.) 2 S4
  • d/<) ';.3?7.N*-3S 6 . ISF

.Q7q1 , d] *+23 .3SO.7 . 5 g bel ) quo

.0)7f. 3 * . . .aG1 $I-SPARIE CYULNIDERS

-Seriajl - As oIutind Galugc AIlhltable Test Resills Numhbr Prcssur , Presmre Pressure s!1t/l 'n1al 1STEI' 0.2.1) (SI-m, 6.1) 'EIl 6.. Ao.II(Slll -. iE.i

'TS ('02 -

0.5831iOO_!LWj3 _353-1 $A'-

  • Oy~ 14 '-d 0. 39 3_ -3 . _3 .5*

4-JIoo - . 73 353.9. 557 OMNPLETE1 BYgi ATE-:

,-- -. I i

i EWF' WGINIA POWIER I-1.1'1 I J:jP( I)

AIRRY PE

)\STATIH l OIN RlI\'S1( )N I I%\;t )*

)II AT.\tAH1M\1ENT 2 I I'.i t. I 'II I I

\.2S£\1,11 jill 9l{)1,!(1, RESI;k'If1{, ( 1!AR1V 11\1)>

I 1lAIIII - '

14 'ATI l.': W PiESS1 RiL: II'.SI(lI, I 6W7 181

': 17.7, I t)( .

213

+1 -1_.

-1 2)

+ 20 I -(..)

+.'1) I- 1. I

+40) (4.4) 277

+50( (9.9) 3(02

+6(1 (15.6) 33(3

+70 (2 1.0) 3(01

+80) (26.8) 393

+90 (32. 1 ) 429

+1() I (37.7) 468

+1110 (43.0) 51(

+120 (49.0) 556

+130) (54.0) 606

I 1.I'1 *1:1-)1 8

'RHY PO\\WE-R STNII )ON RI*\ ISION .1 VAGEil 108 ()1 1.,-

. ATTACHMENT

. A IL tl o lI tI I[ LON_SYS' 1' LIS IC I DulAVEi nGIr'DAA Sill..ET SYSI N1 (CYLINDE)IRS Semil I till Ro. IF,,iaiv A I .- un C,1kc1111

.9It 1te...

,s11 ', , .1 1t,;;

I !S - I IS I I " 1SI q I',( ; ' .

C

  • Id Sol 6A0.5"" 5 J 57/ .G O3 Is5 t.

I 5,19 6'i .47-ly2.7 7g3 £,oS sAr

... 3 .....

.j

.. . I.L SPARE CYLI lNDERS Serial I:ull Rccharge As Fozund Tcst Rlesults Numelmer Wcight Wcight Wci&ht sal/Unsal T IE11. 6.3.2) (STEP 6.3.2) (STEP 0.3.2L (STEP 6.3.3) . (STEP .3.-3)

_ . . . . ( I . O

.8_ .......

Q Js ii _- -----_! i--

7----L5s 5 i__T_ _s-0

!u , iL*0 o u I Z1'503 n_

I K _ _

)MPLETED BY: J1A 1 ATE:

!RGINIA ")0\\'I-j'R I j :jlli LJRRY POWER STIl ION REiVISION 41 All AIINIENT' 4 L

SERI I AI. N I,..IcI I 1: IIA .

NI'BE JWE WE G W ,T  :! UWLAG HI M-1)3 2418'IS1 526 50) 061') .o26t) l 5 >

07411 .1 335 64.5,; 03 573 079% 335 266 605 57 O181I 335 "56 5 il6 1)2 3 67 6016 570 0)84 335 'l00 261) 570 0(84) 335 263 (02.S 572 08( 241 2173.5 514 -I88 (0865 335 273.5 012 581 0S66 240) 272 57 491 087i 335 272 6 12 S1 0S76 240 264 506 480 OSS2 240 26S 5(9.5 4S4 (SSS 335 265 611 SS()

(S99 335 261 601 571 (919 335 264 603.5 573 0925 335 261.5 600.5 57()

0931 240 262 506 481 0944 240 273 513 4S7 0945 240 2S4 526 500 0952 335 272 611.5 SSI 0966 335 273.5 613 5S2 0974 335 274 613 582 0977 335 273 612 5SI 0981 335 26 1.5 600.5 570

CilW'INIA POWEIR I* jw.j11j,411j SURRY POWIER SN'IA'()N R~i:\'IsI()\ .3 ATTACHMA

('5 N 1 5 I II II I )

L. I I1I.N;1 II .

I

( I ( 240LBS -335LB 335 LBS I (335 LBS '

Charge Weight - (240LB Charge Weight - (335 LBS I (335 LBS> 335 LBS\

! n

  1. t"@1 hiss he llS>.,>

UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

I'EHIOIU( 1ES1 St'lF:IKI)uI.INc; I)AS'1 .:Ei' PAG(;I: I 5IW200H) Po) VE R ST.AVT'I O N

'):41 AM NOUOD ';I~ '~"?" Gcs NOTMD V . '

,Y WEP

('0111.HA1:) BYENG1NE;N1..TRN'(;'11.NTI'NG(:

JNII DEPT PT NUMBER ,'TASK NUMBER 4  %

() LP 0.LSP-FP-004-SEC-C DUF DATE LATE DATE !FREOt;tN:. Y or, 05/2000 1 051281200() 92 1 SYSTEMi ENGINEER REVIEW REOUIRED:X ISI FREVIEW REQUIRED COMPLETED BY DEPARTMENT RESPONSIBLE FOR PERFORMING TEST:

SIGNED DATE COMPLETED /Ag 00 ItIMEI C) (

'~SATISFACTORY I' WITHIN GRACE PROCEDURE ACTION UNSATISFACTORY I OUTSIDE GRACE REQUEST ACTION TAKEN:

DEVIATION REPORT SUBMITTED RESCHEDULED OTHER NOTES:

DATE RECEIVED SIGNATURE SENT TOd'- DATE OUT 0 %;,-3u z It 1'.OA Lmean "v. S-273.'

0 .-

L ____________________________________

RE1 URN TO ENGINEERING TESTING

'_' AM MENEM' ..... .' > e.

3 PERIODIC TESTrSCHEDULING DATA SIIEET PACE 6 9130/999 PCIWER STATION M1ain DrC.0 ? 199 an C'OMIPLETEI) BY ENGINEERING TESTING:

UNIT DEPT PT NUMBER TASK NUMBER 17 1 LP 1.LPT-FP-018 DUE DATE LATE DATE FFrEcJENCY 1010111999 11/15/1999 180 SYSTEM ENGINEER REVIEW REQUIRED. ISI REVIEW REQUIRED:

COMPLETED BY DEPARTMENT RESPONSIBLE FOR PERFORMING TEST:

SIGNED D-,DATE COMPLETEp TIME A4 q9 7o 0IGNEDJ"

-- SATISFACTORY I--t"IN GRACE PROCEDURE ACTION UNSATISFACTORY OUTSIDE GRACE REQUEST

-ACTION TAKEN:-

DEVIATION REPORT SUBMITTED __ RESCHEDULED

__ OTHER NOTES:

-- -DATE RECEIVED '- SIGNATURE SENTTO DATE OUT iz/ p 99 2d n/'ZZ ,*i .2.'- P-.4i-lr~j-~ _________________

.-1 RETURN TO ENGINEERING TESTING

User: mindview,SPS,,

Request: LIC_AI)M_2ND)-6730 firom suncuxOl A:0 J .II..')

Dae Pited: J. 26 06:24:05 II) ) 1 9

'O "act Procedure: 1-LPT-FP-018 Rev: 004 PAR: 0

Title:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM CYLINDER PRESSURE AND WEIGHT TEST Effective Date: 03/31/1999 Station: Surry Docbase: SUMIND If this procedure is initiated OR re-initiated after the print date shown, then the current revision\PAR numbers must be verified.

This leader page is part of the controlled document and must remain with the procedure as a permanent record.

Approval signatures for electronically distributed procedures are maintained on file.

CONTROLLED COPY- -

AM PROCEDURE NO 4 A0 VW UA POWW l-,1}'lIP018 SURRY POWER STA'TION REVISION NO:4 PROCEDURE TYPE: UN!T NO LOSS PREVE'NTION 'El.RIt)I CrESTII' PROCEDURE TITLE: EFFECTIVE DATE:

ENIERGNCY SWI*I'Cl C1; A ROOM I IAL I)N SE ON FILE CY'LIND)ER PRE.SSURE ANi)

A W'E11GT TE1_STON _FILE EXPIRATION DATE:

Op'lrwoa> Procetaurcs 0olty N/A REVISION

SUMMARY

Revised iI. accordanIcc with DR S-9S-2280) ((-1 S 453AO).

  • Added Attachment 5.
  • Added Step 6.3.6.

PROCEDURE WRITER: Pitt Kcssler/ Henry BuHridgeI VALIDATOR: Bob Lynch APPROVAL:

  • .@t APPROVAL ON FILE DATE: _

WF lo E N ROINIA POWER l-LPT-IP-018

'RRY POWER STATION REVISION 4 PAGI 2 OF 18 TABLE OF CO NTE.NTS Section lagce 2.() R E,R EN CEIS 3 3.() INITIAL. CONI)ITIONS 4 4.0 PRECAU'I'IONS AND) LIMITATIONS 5 5.0 SPECIAL. TOOLS AND) EQUIPMENT 5 6.0 1 INSTRU CTIO0N S 6.1 Pre-Work Instructions 6 6.2 Cylinder l'ressure Test 7 6.3 Cylinder We'eight Test 8 7.0 FOIIOWV-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notirication, l)ocumentation and Procedure Closeout 11 7.4 Review 12 ATTACIIMENTS 1 11alon System Cylinder Pressure Data Sheet 14 2 Hialon System Cylinder Storage Pressure Chart 15 3 llalon System Cylinder Weight Data Sheet 16 4 lalon System Cylinder Weight Chart 17 5 Unit 1 Emergency Switchgear Hlalon System Cylinder Bottle Alignment 18

VIRGINIA POWER I-LPfr-FP-018 SURRY POWER STATION REVISION 4 PAGEI 3 01' 18 1.0 PURPOSE

.l it) provide lnstructirns jir testing tlile Etilergenc Switchgear Relom Iblon I SvStem cylindcr prosurre a.nd wczghi in avcordance wvith 1echnical Requirements Nlltian.l 3.7.

1.2 Tlhis pncedure shall Iv ivrtorimed sem'iai ally in accordance %nh thle reLquency specified in Technical Requirements Manual 3.3 and 3.7.

2.0 RHEFERENCES 2.1 Sourcec D)ocuments

2. 1.1 10 ('FR 50. Appendix R. PantE.

2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry P'ower Station Units I and 2 None 2.3 Technical Rererences 2.3.1 VPAP-2401, Firc Protcction Pro-rain 2.3.2 NFPA 12A, Hulon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Rcquiremcnts Manu.1al. S-ction 3.3. Instrumentation (Wlhen Issued) 2.3.5 Teeal Rcquircments Manual. Sction 3.7, Plant S~jtems \\'hen Issued 2.4 Co m mitnment Docurmenits

  • I .'W. - , - -

!WIRGINIA POWER I -LPT-FP-O I8 SURRY POWER STA'TON REVISION 4 IAGiE 4 OF 18 Init V'erir 3.0 INII'IAI. CONDITIONS

3. I N'otify the Operatilons Xli ft .Superv-isor thall1tthe >yL1 l wlll I insaloj<erahle.

3.1

3. The I units m; b inManv node.

J- -

3.3 Notifythe Operations Shift Supervisor that the

  • eniporar-;Modliuion (F Ss will perform th[e following. (Rceference 2.3.3)
  • Remove solenoid valve fromul! pili valves.
  • Remove the disciharge ipipingIrom a1ll supprl)essioni cylinders.

3.A Advise the Operations Shift Supervisor that a conlinuous lire watch will be established in the arfected arca and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system aictivation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system is operational and ask to relcasc the fire watch.

IRGINIA IOWER I-L-F-P-O 18 JRRY POWER STATION REVISION 4 PAGFE 5 OF I8 4 .0( PRECAUTI OrrNSi A ) .LIMITATIONS NOTE: The Opera.; n.h Silft Supervisom is respon.sible for evaluatinp the Iimergency Switchgear Room I talon Syste>mn fr continued olprahi ity In accordance wvith \'1PA'-24()01 and for lpsiblc LC(() inI axord0lce wIth applicahbleTechnical References.

4.1 If the Ilalon Systemi is found to be inoperable, the Operations Shift Super'isor must be nOfifid iminedinelvy.

4.2 IPerfonnance of this procedure could resuill in the accidental rele.ise ol Il amlol 13()01 gas.

4.3 The initials identification hlock in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND) EQUIPME'NT 5.1 Calibrated scalcs 5.2 Tcmperaturc Mcasufing Dcvice

IROINIA POWER I -LOrFPP 018 SURRY POWER STATION REVISION 4 IPAGI 6 OF 18 6.() INSTrUC1'10ONS

6. I l're-WYork Insi' rIwtioni 6.I I Record thLe SQ(numbers for th1L SQ('items that arecd SQC No. 5l
61. 'ill 1.2 out the M&TIE Usage Log Ir all issued test eLquipment iscld in perltorance ol' this pro(cedurc.

A. 1.3 Islatblish firc walch for Emergency Switlcigear Room.

9 .. . , '.' , .. "t . - : .

"VIRGINIA POW3R I -LPTFP-0 I8 SURRY POWER STATION R EVI SIOiN 4 PAGE 7 OF 18 62 Cylinder Pressure Test NOTE: When taiaing the As IFound Gauge Pressure reading. the readinlg should Ie taken t thle tI6 ih " edge of teil indicator. This will resuli in a conservative

.l reading l: ! 5 psi) Irom the center o1 the indicator. (Refrcence 2.4.1) 0.2. I Record the following inlorntation *)n1 Attachment I for each cylinder to be tested:

  • Serial N'Lmher
  • As }Foulnd Pressure 6.2.2 M'leasure tIhe AmubiCnt Rtx)m Temrpierature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, dctenninc the Gauge Pressure Value from Attachmnic '.

Storage Pressure Chart. that corresponds to the Ambient Room Temperature recorded on Attachment 1. interpolate for temperatures that do not match chati values.

$2f 6.2.4 Calculate the Allowable Pressure in accordance wvith following formula provided below. Record Allowable Pressure at this step and on Attachment I for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = ( x 0.9) = _ psig 1('qCl NOnE: A tested cylinder shall be considered satisfactory if the difference between the to1 As Found and Allowable Pressure is equal to or less than 10h.

~rib 2 6.2.5 I.E any cylinder has a difference in Ac Found and Allowable Pressure > W0'i, TIIEN repjlace with tested spare cylinder ANt? record replacement information in Comments. Step 7.3. 1E no cylinders are replaced. IIIEN enter N/A for this SteI .

i27 6.2.6 Record test results on Attachment I for each cylinder tested.

INIA POWER I-LPT-FP-018 Y PONIER STATION RE!VISION 4 PAGE 8 OF 18 6.3 Cylinder Weight *I'v.s 6.3.1 Pcrlfonn the l llowving bor ech cylinder lisled in Aueacimielit 1.

  • (TM) I)isconnect ile solknoid valvc from each pilot cylinder.

_vv (Reference 2.3.3)

  • (TMs) l)iScOI11eCt liexible tub~ing anid diSChlallfC plipinlg ;t cylinider.

(Reference 2.3.3)

Remove cylinder and place on scales.

6.3.2 Rccord on Attachmiient 3 theI'0lloing infornmation fol'riechlclindet lo be wei ghed.

  • Serial Numbrn
  • The Full Weight from Attachment 4
  • The Recharge Wcight fmm Attachment 4 6.3.3 Determine wveight of cylinders. Initial each cylinder weight. and record results of As Found Weight on Attachmcnt 3 and on card attached to each cylinder.

6.3.4 1E any cylinder As Found Weight is ndv 1OT Recharge Weight. THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. i.E no cylinders are replaced. THEIN enter N/A for this step.

_17 6.3.5 Record test results on Attachment 3 for each cylinder tested.

)

I am= d 2'

-Elm ---- - - - -- i  ! I EMIR ".

I 41.

IRGINIA POWER I-. PT-FP-0 18 SURRY POWER STATION REVISION 4 PAGE9 OF 18 6.3.6 Verify I lalon Systern Cylinder placemen: from Altachment 5.

6.3.7 Perform the following.

-A* 4-eL-

  • Reinstall cylinder.
  • (TM) Reconnect lleible tubing and( discharge pipmie.

(Reference 2.3.3)

I- -1p p(L2 c. Insurc the solenoid is not encrgized.

-M2 * ('11)Reconnect solenoid valvc lor each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Olpriltions Shlif Supervisor thalt the Ienciplrarv \,odificltieln (TM1) hals been rcioved from the Unit One Emiergency Switchgear Ilalon System.

+ (Rlfcrence 2.3.3) 6.3.9 Rclcasc thc fire watch.

-4.,* "' .- .7 ' V2A~ .*. ., .

IRGINIA POWER I-LPT-FP-0 I8 X:'SURtRY POWER STATION REVISION4 PAGE 10 O: IX 7.0 F'OLLOWlON 7.1I Acceptanee Criteria C

412 7.1.1 IEvaluate .$-IC test resiltis l* reviewing the following Acceptance Cnzeria. ( )

  • 6.Tcylinders tested have a pressure difference of less than or eqIual iot() 0perLevt between AXs F:oLunld IPressure anld Allowvable Pressure Ur were replaced with a spare cvylinder maintaining satistaictory pressure.
  • _ All cylinders tested weighed grvater than or equal to 95 ',. of full weight mŽwere replaced withaI spare cylinder having satisfactory weight.

,k2 7.1.2 D)ocumcnt the test results. (\f)

_____tisI'actory _Unsatislactory 7.2 F ollow-On Tasks Tj4-h 7.2.1 LE vendor scales used, TIENi attach vcndor ctijilicate of calibration for seales to proccdurc. Othcrwvisc enter N/A Ior this step 7.2.2 IE the test was sutisfactory, TIEN discontinuc firc watch for Emergency Switchgcar Room and enter N/A for the following substeps. 1E the test was unsatisfactory, THEN enter N/A for this step and pcrform the following.

-P 1 a. Verify Shift Supervisor has bcen notified thalt possible LCO condition may exist and that compensatory measures may be required in accordance with VPAP-2401.

b. Notify Soupervisor Safely/L iss Prevention or desienee ol the unsatisfactorv condition.

12 c. iNotilfy "yslelll Engineer or unsoftislifactory condition.

v , A a,

/. I - *..'

. L-RIN~ilA POWER I-LPT-FP-O I8

,RRY POWER! STATION RE-VISION 4 I'AGI. II Ol: 18

'1 dJ. Imllli1C ;l1)IX- i;,tionl kcax)mt filzl rveordl life numxIvsr belot)Xx.

D)R Number: __ -

II1 L . Ilnili;jtt. wi \Vrk Rtzltlcst ;iiid rLv~JItohi I~umber be low .

nl

\\'R Numuber: _ -

7.3 Noftiial'laon. D)ocl~mentlatiol, nfld Proce(dure (Closeoti 7.3.1 Noti\l' theeShiil .Supevisor tltllthe test is c'Omlllt'e.

The Initials in this procedIuire Nvill he identilied bh the Printed Narme.

Initials P'rintedl Nanie L

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a au DK36 LO IJ(- & LO (i 1'

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tGINIA POWER I 1.PT-P.-0 18 RRY POWER STATION REVISION 4 PAGE( 12 OF; 18 Co mli1l 'icitl : _ _ _ _ _ _ _ _ _ _ _ _ _

Completed I _, 6 -b)'

0 ~ Time:

7.4 Review Comments:

Reviewed b': Il /vZoJn Supervisor Sztfety/L..ss Prevention or Desigenee

  • { t I -Lpr-FP-0 I 8 SURRY' POWER STATION REVISION 4 PAGE 13 OF-IS Forward original procedure~ to E~nginecrlng Testing.

S~.~1)ift~_____________________________________________

Engineering Review Rc Xiceweel 1)%, tpglip iginc SV.' ~gnc SysFem r- r

POVEIR PIRCIINIA I-LPI-F'-018 URRY POWER STAlION REVISION 4 PAGE, 14 01: IX ATTACIINMENT I (Pa;1wc I of, I)

IIA.I)N' SYSTEM' CYIINIM: I)\J-jI¶S]JU31)AIA--1.lUE 1:

.N1111 tT(X). 'IENIl'l-.tENR' JRIE,_____________ -( I STEP ( _' _2)

.SY'N1'-STE CYLND11N .T.S So .11 A\ Ft'uind (Ga;..,r Al*1 m.eu 'o I cst RcH.llU

} NI L Phe%%tI .%M111  %.I' 1 %jt ITIi'

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01 79 . ..390 .393 .1 3. .. Os 6or r1

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... _ .,.I _ _.. .. . . ._- II - .- - t - - -- -i ------ -- "..........-

SPARE CYLINDERS Scrial 'As Fiund Gauge AloIwablc j Tcst Results I Number I'rc%%urc Presurc Iressurc SaW/Unsa i i(STIP 6 *2 4L (STI.I' 62 lj iS 1.l 623) (STEP 6.2.4) I iSTEI. 6.2k _'

OT9IL {D 3 0.2 38O7 3 sS a:3.2.21 S

.C%' -~ iID& :9 3s>_ 53 J 5 *1 o_$Yfq. _A7 .33__3,. t1 03 s 33)i lhp~s.-

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'OMPLETED BY:

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I-LPT-FP-018 STATION REVISION 4 PAGE1 5 OF IS ATTACHMNENT 2 WIage I tif I)

IAIALON SY'ST EM CYLIND)ER STORAG;E PRESSURE CHIA RT GAVGEt}- P'RESSUIRE- WSIG)

-20 (-29.0) 107

-10 (-23.0) I81 0 (-17.7) 190

+10 (-12.2) 213

+20 (-6.0) 232

+30 (-1.1)

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

jre1 E -101 mm ~th IRGINIA IOWI1`R I-LIrr. FT-M 8 IRRY POWER STATION REVISION 4 PAGE 10 F: 18 AT'1TACMNI.NT 3 (11';1ge I of1 I)

IIA LON SYSTEM CKUNUj)R WEIG;Ih&DiLA I~IE SYSTiEM CYL.INDIERS S.,,.,l 1-.ill H1 1.1FL. .

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Odli3413 .t .8\i95 0 3sL2 CW2ObL 6Q5Le r2-%I G SPARIE CYLINDERS Scrial Full lRechatrgc As Flound 'rcst Results Number Wcight Wcight W~cipht Sat/Unsat l

_STEP 6.3.2) (STEP 6.3.2) (ST 6.3.2 (STEP 6..3) _ (STEP 6.3.5)

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WIRGINIA POWER 1-I.T-FP.018 SURRY POWVE R STATION RE-VISION 4 PAGE 17 oF 18 AT'T'ACIHM1ENT 4 (Ilage I of 1)

IIALOLN SYSTEN CYLINDER WEIGHTIl.CART SE.RIAI. I AI.ON 1NU1TY RE-CIIARGEh NUMB1ER WVEIGHT WEIGHT W1EIGI IT WEIGH Tr 0143 24() 281 520 50X 0619() 335 599 50(,

(0741 335 204.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0S28 335 207 600 576 0845 335 200 6(X)

(570 0849 33.5 203 602.5 57' 0856 240 273.5 514 488

()865 335 273.5 012 I'SI 0866 240 272 517 491 0873 335 272 612 5SI 0876 240 264 506 4S0 0882 240 268 509.5 4S4 0888 335 265 6 l'l 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 4S7 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 is) 0974 335 274 613 5s8 0977 335 27.. 612 5SI 0981 335 '261.5 600.5 570

VIRGINIA PO\ER  ! LT-FP-0)18 iURRY POWER lSATION REVISION 4 PAGE 18 OF: IX ATTACHMEINTI}N 5 (I-lage I of I) 1111AILN SYSTEM fl U-%,H BO TTLEC ALIG;INMNT I

/

Charge Weight - 2 ( 335 LBS 335 LBS 335 LBS Charge Weight - 3 L 335 LBS I

f ^^^¢-Vt~'"3 UNIT 1 EMERGENCY SWITCHGEAR HALON SYSTEM CYLINDER BOTTLE ALIGNMENT

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PERIODIC TEST SCHEDULING DATA SHEET SURRY POWER STATION COMPLETED BY ENGINEERING TESTING: Km IN# AI UNIT 1 IEPT 2 PT NUMBER 3 TASK NUMBER 4 I LP 11LPT-FP-018 12 EARLY DATE 5 LATE DATE 6 FREQUENCY 7 04)0119 05/1619 SM RYSTEM NREQUIRED:

EVREW .

COMPLETED BY DEPARTMENT RESPONSIBLE FOR PERFORMING TEST:

! I S1GN8 I DATE COrPLETD TIME 9

  • .j it

-10 1' ' S -  ;:, -:: ;12' 10 .

~~IIlAUI~t~TREQUEST 1'VITHIN GRACE - PRC-CEDUr.U ACTION

= UNSATISFACTORY 1 OUTSIDE GRACEI  : I ACTION TAKEN::, ACINTKN .~ RESCHEDULED ,.-13

.DEVIATION REPORT SUBMITTED ,

=__ OTHER , I.

. I.

NOTES:.

PER CHA.NGE REQUEST RESET (BROUGH FORWARD) EARLY DATE TO 0410 h! TO MATCH'; J 2/LPT-FP-018. ,  ;

i 14 1 DATE RECEIVED- SIGNATURE SENT TO DATE OUT

, 9 .s , ,.

RETURN JTO ENGINEERING TESTING

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Date Printed: Wed Apr 14.06:43:13 EDT 1999 Procedure: 1-LPT-FP-0 18 A,11 Rev:004 PAR: 0 Tide: EMERGENC-YSWITCHGEAR ROOM HALON

,

  • 1, -7* * - - -' -- , , I ,I I . ....

SYSTEM WE .CLINDER .GH -TE PRESSURE AND WEIGH TEST a' Effective Date: 03/31/99 Statlon: Surry Docbase: SUMIND If this procedure Is Initiated OR re-Initiated after  :. td the print date shown,, then the current revlsion\PAR . ,I 7

. if. ita I"'V A7 numbers must be verifled.  ; s,'

I.

This leader page Is part of the controlled document and must remain with the procedure as a permanent record.

Approval signatures for electronically distributed procedures are maintained on file.

CONTROLLED COPY Is.j. k *- .', " .- .Ir f. ,

'A7~

I I, ..-...

Vi. 190.I... ... ;1-LPT-FP.018 REVISION NO4

;SURRY POWER STATION .4 POEDURE rfM LOS . UNITNO
1

.L O S PREVENTION PERIODIC TEST PROCEDURE TTLE - EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM ON FILE f'. 1.

CYLINDER PRESSURE AND WEIGHT TEST . "I -,.4 EXPIRATION DATE: , I N/A ." r REVISION

SUMMARY

Revised inaccordance with DR S-98-2280 (CTS 4536). ^.!.

  • Added Attachment 5.
  • Added Step 6.3.6.

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.' .-1 (AppRix )

-- IFVALIDATOFA: Bob Lynch PROCEDURE WPJTER: Put Kessler IHenry Burbridge AIAOc o yc APPROVAL:

APPROVAL ON FILE OATE:

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team qlA POWER . * .IrP8 4SURPI) YPOWER STATION REVISION 41 e PAGET2 OF I8

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V.-

K1' TABLE OF CONTENTS 1.0 PURPOSE 3 '

2.0 REFERENCES

3 ..

3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS S:

5.0 SPECIAL TOOLS AND EQUIPMENT 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 . , .

6.3 Cylinder Weight Test 8  ;

7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notincatlon, Documentation and Procedure Closeout 11 7.4 Review 12 ArfACHMENTS 1 Halon System Cylinder Pressure Data Sheet 14 ,t 2 Halon System Cylinder'Storage Pressure Chart 15 ,.II J.

3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17 5 Unit I Emergency Swltchgear Halon System Cylinder Bottle Alignment 18 I.,. :.%

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i VIRGINIAPOWER -LPP018-

'S tSURRY POWER STATION [U3VS3ON4P 1 '

PAGE3 OF 18 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight In accordance with Technical Requirements Manual 3.7.

. . I 1.2 This procedure shall be performed semiannually in accordancc with the frequency specified in Technical Requirements Manual 3.3 and 3.7.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10 CFR 5O, Appendix R. Part E 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units I and 2 None 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NPPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 Safety Evaluation No. S-98-0026 2.3.4 Technical Requirements Manual, Section 3.3. Instrumentation (When Issued) 2.3.5 Technical Requirements Manual. Scction 3.7. Plant Systems (When Issued) 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

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  • SA.*' jiC13/4j IRGINIA POW.

~URY OWER STA'TION' r~ - REVISION4'^,' 7

..*;. r '.

PAG14"'OP18 ^

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. -,j 3.0 INITIAL CONDITIONS

'.& lll Vet 3.1 Notify the Operations Shift Supervisor that the system will be Inoperuble. ,.,,.Ik K,.. 3.2 The units may be in any mode. ...

-_VI..,

f-';

.I '

3.3 Notify the Operations Shift Supervisor that the Temporary Modification (TM) will perform the following. (Reference 2.3.3)

I%

  • Remove solenoid valve from all pilot vaives.  : , '?r:
  • Rcmove the discharge piping from all suppression cylinders.

.:1 3.4 Advise the Operations Shift Supervisor that a continuous fire watch will be establish&d in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 Advise Operations Shift Supervisor when the system Isoperational and ask to release the I.- '

fire watch. . .)+

.4.

~~A

.4,

. X- e 1~ . -

19X, r -"

4.-7r-i... ~I i : '-,.3;. , I . - P '-.-:.. .I Z& 4, , ,t 'A

. I ,'t w NIA POWEIR - I*LPr*PP.018 ;f.;"

SURJ Y POWER STAION REVISION4 PAGESOP18 1 A

4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible LCO inaccordance with applicable Technical References.

,^ ., .

4.1 If the Halon System Isfound to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be compkted before the procedure is closed out. I 5.0 SPECIAL TOOLS AND FxVUIPMENT 5.1 Calibrated scales 5.2 Temperature Measuring Device

nAM roAM-N - 1LPT.PP.018 ' '

. , , ,!I_,OURRY.

POWERST AToN .. - -;i ,REVISION 4,

^;tl PAigOB*OpN18~

  • x .- ~~~~~~~~~~.,.,..,t.. ;,,,,.......

.~%I - I .

I, 6.0 INSTRUCTIONS Was., ,. 1.,

.s ..... .. 6.1 Pre-Work Instructions 5

. ,". 6.1.1 Record the SQC numbers for the SQC items that are used.

-.. SQC No. S60 s.s - '. >

.S, . SQC No.

6.1.2 Pill out the M&TE Usage Log for all issued test equipment used in perfornance of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

.\ .4 .: . ii ; ;.;,...

.:;: v:t4 .- f .. :.  ; .

,X^';,.,r..Mt44M^*, #. .,

1/, op..I AVER I -Lly-PT.1O i'?§ GiMt STATION

. ., . RBAVtSION4'j 6.2 Cylinder Pressure Test NOTE
When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in aconservative reading (10-15 psi) from the center of the indicator.' (Reference 2.4.1) 6.2.1 Record the following information on Attachment I for each cylinder to be tested:
  • Serial Number . e

.. HeA.

  • As Found Pressure
  • . _A 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

L7.,

NOTE: Gauge Pressure equals Storage Pressure.

.fI.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2.

Storage Pressure Chart. tlat corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

,9" , ..

., I, 6.2.4 Calculate the Allowable Pressure in accordance with following formula

,11.q iw- provided below. Record Allowable Pressure at this step'and on Attachment I 1

, 1. .

J. - for each cylinder. ; ,

v..I Allowable Pressure s (Gauge Pressure Value x 0.9) - L x 0.9) = s...

NOTE: A tested cylinder shall be considered satisfactory if the difference between the gtv As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 IE any cylinder has a difference in As Found and Allowable Pressure > 10%.

3H3ES replace with tested spare cylinder AM record replacement information in Comments, Step 7.3. IEno cylinders are replaced. 3og enter N/A for this step.

6.2.6 Record test results on Attachment I for each cylinder tested.

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> 6.3 Cylinder Weight Test 6.3.1 Pcrfonn the following for each cylinder listed in Attachment I.

  • (TM) Disconnect the solenoid valve from each pilot cylinder.

(Reference 2.3.3) e-.

  • (TM) Disconnect flexible tubing and discharge piping at cylinder. .1 (Reference 2.3.3) XI

'DI

'.1

  • Remove cylinder and place on scaies.

6.3.2 Record on Attachment 3 the following information for each cylinder to be P.

weighed.

  • Serial Number
  • The Full Weight frcin Attachment 4
  • The Recharge Weight from Attachment 4 I,',

6.3.3 Determine wcght of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachxtient 3 and on card tached to each cylinder. I.

3 6.3.4 E any cylinder As Found Weight isNM id= Recharge Weight. L11 N replace with sparefuli weight cylinderAM record replacement information in

'4n Comments, Step 7.3. 1E no cylinders are replaced, TIEN enter NIA for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

.1-1 .

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POWER .1LPT- is18.

tRY )WBR STATION REV*flON4 PAGE9 OPF I 6.3.6 Vcrify Halon System Cylinder placemcnt fiorn Attachment S.

6.3.7 Perform the following.

I ."11I

.. 1-14 IIL

  • Reinstall cylinder.

- 1. V 11--

il

.1, t,

1

  • (TM) Reconnect flexible tubing and discharge piping.

(Refercnce 2.3.3) I 4..

c. Insure the solenoid is not energized.
  • (TM) Reconnect solenoid valve for each pilot cylinder.

(Reference 2.3.3) 6.3.8 Notify the Oper-ions Shift Supervisor that the Temporary Modificadon (TM) has been removed from the Unit One Emergency Switchgear Haion System.

(Reference 2.3.3) 6.3.9 Release the fire watch.

.. i; . ;.I-. I - . I.

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shy Am STATION 6 .hS'.L.PIONI.

'PAGE 10 OP v.

7.0 FOLLOW-ON

£1.i; 07 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (v) v -ifcylinders tested have a pressure difference of less than or equal to 10 percent between As Found Pressure and Allowable Pressure Q[

were replaced with a spare cylinder maintaining satisfactory pressure.

  • *AII cylinders tested weighed Sr cr than or equal to 95 %of full weight gr were replaced with a spare cylinder having satisfactory weight. I.. . i 7.1.2 Document the test results. (C) 2 7.2

- ~Sais~factory Follow-On Tasks Unsatisfactory

.,I' 4 7.2.1 IE vendor scales used, THE attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 E the test was satisfactory, 3ldiscontinue fire watch forEmergency Switchgear Room and enter N/A for the following substeps. IEthe test was unsatisfactory, 3al enter N/A for this step and perform the following.

a. Verify Shift Supervisor has been notified that possible LCO condition may S

exist and that compensatory measures may be required in accordance with VPAP-2401.

V_ b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

PL/IT c. Notify System Engineer of unsatisfactory condition.

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d. Initiate a Deviation Report and record the number below.

IV DR Number. , i.

.1

e. Initiate a Work Request and record the number below.

I.i

.. 4 WR Number.

7.3 Notification, Documentation, and Procedure Closeout

<Cd

  • .-I 7.3.1 Notify the Shift Supervisor that the test iscomplete.

" it O' The Initials In this procedure will be Identified by the Printed Name.

Initials ,,Printed Name

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MOWER STATnON MRMlION 4 '

PAGE 12 OF I8 Comments:

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411-: . .1 I. .. .

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Completd by: Date Time: IA 4  :

7.4 Review Comments:

Reviewed by : 4 .Z ,

Supervisoir-Sakty/l~s Prevention or Designcc Date: S. ?.99

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-LPT.FP-0 18 I ~".

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. .  ;,nle.' I - . ! - pAGE 13 OF 18 Forward original procedure to Engineering Testing.

Comments:

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.. 4

.. . . . 4, I..

Engineering Review Reviewed by: Nnt Required Date:

!II System Engineer A.; , ,;; 4.4 Vto A.; .

J VIRNPOW~M ILpTFP.018 .;

~'SURRY-POWCR STATION P 14 SION481 PAGE 14 -OF 18

( tATTACHMENT I (Page I of I)

HALON SYSTEM CYLINDER PRESSI[IRE DATA SHEE.1 AMBENTROOM TEMPERATURE --. °C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure . Pressure Pressure Sat/Unst (STEP 6.2. l) (STEP 6.2.1) (STEr 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

OctZ 2~ 22 9 5w 329 A4T7-riA qSZ,R IS q7 4 S1 SQ21_ 33CY3. i 'SM3 3 I, cULT3 -9 ML.q 3S3.9 S2Ž V

sar 501 A96 40D 39 S 3s3. s&

en G~%0 4X 23en msa. sxr O7L 4 O 3 39.$- _

ij . es 5 . C.&s-X-up -' Llr, IF

  • AtL 1

6lCL T R .Teftsjj3 SPARE CYLINDERS Serh1 As Found cause Alowable Test Results Number Pressure Pressure Pressure Sat/Unrt (STEP 62.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.26)

Sfia 3go L103.7 _363, Y. Gar 0Q 6 4 Q 440 0. 367. ( s1 ctdkt 6O (E 4 0. v 36, .L4 mer C9ky 3(ID Loit) 3 b 363 4 UISr-0,9aff9 a U..z& i_ AI&eL OwX 3 L0 I _31 ii-oo up 0 .103. - 3 63. 'y IuS COMPLETED BY: .

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DATE: i I I Li/q

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70

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PAGE Is OF IB ATTACHMENT 2 (Pagec lof 1)

HALON SYSTE~M CYLINDER STORACIF PRESSURE CHART TMPERtATURE OF (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

.10 (-23.0) 181 W. "- , 0 (-17.7) 196

,I . ,

'i,,- +10 (-12.2) 213

. V it: -

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

.; 7 1-

.. 1. I +110 (43.0) 510

"r!

.S.

1.i. +120 (49.0) 556 ,

1'..

+130 (54.0) 606

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PAGE t6 OP 18 ATTACHMENT 3 A, I (Page 1or I)

^,'I_1 HALON SYSTEM CYLINDER WEIGHT DATA SHIEFT

.1/2 SYSTEM CYUNDERS

'A.,.

, 4k ' Serial Full Recharc As Found Test Resuhs Number Weight Weight Weight Sat/Unsat (STEP 6 3.2) (STEP 6.3.2) (STF.P 6.3.2) ,

STEP 6.3 3 (STEP 6.3.51_

0 145 9 1 I A,. Jy?99 G JISC gI 616. Sc84 Ok. 6,u .a7 S h I S AC 99 fS2 SSf 4T r7q-°RG C2 n t93 C'6"S' :5

.:i V..

SPARE CYIUNDERS Scnial Full Rwp As Found Test Results Number Weight Weight .Weig~ht Sat/Urst (SIEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2)' (STFP 6.3.3) (STE .5)33 (1) 3C. C, q SP:R54 CYLINDER - .O 5 >

nJv oSerial2 G111 Ful .~s ehg n L. t As Foun le4 URe.Test ul OB96S .5_0 SA 0 95& CI __s_ =

kiznS 5d0 s Fy t-COMPLETED BY DATE: HA 13 1t/ 7a i is i A

-W

,OhA /

f

  • P, 611; W 4- ',,

A. -. ", ;0

-!N fit - Afj:d- Ii-'. ,,;-

')OWII STATION :

PAGE 17 OF IS ATrACHMENT 4 (Page I of 1)

HALON SYSTCEM CYLINDER WEIGHT CHART i -

SERIAL HALON EM FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHr WEIGHT 0143 240 ,281 526 500 0619 335 260 599 569 0741 335 264.5 603 573, 0796 335 266 605 575 0812 335 256 5Y5.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 I

0882 240 268 509.5 484 0888 335 265 611 580 0899 3S5 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

I

, V. .

I ' I PAGE 18 FI i

,c ., I

'I' MR SATtON PAGE 18 OF 18 1 ,

ATTACHMENT 5 (Pge Itof 1)

INIT I EMERGENCY SWITCHGEAR HALON SYVTFM CYLINDFR BOTTLE ALIGNMENT Charge Weight ChargoeW, ght- 335 LBS 335 LBS I

  • 4I
  • UNIT 1 o.:: 17.0 "A

I '. f EMERGENCY. SWITCHGEAR A ., 1.

HALON SYSTEM CYLINDER BOTTLE ALIGNMENT I-I

.. ~-!* .; , W -,.f 4  : t' 4A . , ,jE~ >'iA.'.1... ' '#.' .1. I I.

And

Level 3 ,a /9/e Controlled Workil~rWdure Action Request (PAR) i .-- lRGINHi POWME

. I S-I RGENCY SW1TCHGEAR ROOM HALON SYS' CYLINDER PRESSURE AND WEIGHT TEST l 8. Type of Request E New Procedure Procedure Change [ Procedure Revision []Procedure Deletion []Vendor Procedure

9. Reason and Description of Change E-PAR ADD IN COMMENTS FROM SAFETY EVALUATION # S-98-0026 PART (A) STEP (7)

ADD IN FOR I.V. STEPS FOR ANY FUNCTION INVOLVING RETURNING A COMPONENT TO IT'S ORIGINAL POSITION.

ADD I.V. FOR ANY STEP INVOLVING THE TM.

_ I 0_* _. _0 S.1:.0

10. Isthis request for a new procedure? El Yes No
11. Does this change result Ina Yes' answer to any questions on the Activity Screening Checklist (Form No. 730914)? Yes E No
12. Is this a OSpecial Test' procedure, an EPIP or Security procedure, an EOP, or CH-94.300, Fl Y t or Is an ICCE portion(s) of an ICCE-designated procedure being affected? > Yes ) No Zgggm@_
13. A change to the stated Purpose of the procedure or deletion of the procedure? El Yes E No
14. A change In the stated Initial Conditions that must be satisfied prior to performing the procedure. El Yes El No
15. A change in the stated Acceptance Criteria that must be satisfied for satisfactory completion of this procedure. El Yes E No
16. A modification or deletion of setpoints, independent, or simultaneous verification. E Yes El No
17. A change that affects specific actions that are required to be accomplished to ensure the satisfactory completion of the task. This Includes changes that affect personnel safety, decrease fire protection effectiveness, affect equipment qualification, or Involve a less conservative method of performing the task.

El Yes [ No

18. A change that relocates or deletes a required hold point. This does not include deleting a section of a El procedure which Includes a hold point. iL Yes No
19. A change to CAUTION or WARNING statements. This does not include adding CAUTION or WARNINGY statements or deleting a section of a procedure which includes CAUTION or WARNING statements. L Yes No
20. A change that modifies or deletes the method for meeting a commitment identified In the procedure. E Yes E No
21. A change in system/component as left conditions. E Yes E No
22. A change to a procedure that is marked 'Infrequently Conducted or Complex Test or Evolution". El Yes E No
23. Requested By Name (Please Print) 24. Date I SNSOapprovalIrequirodforapdurechange.riot necessaryfrt HENRY BURBRJDGE 04110/98 shmSupervisor to approve the procedure change, place NWA Inblocks 30 and 36.
25. SNSOC 26. Cognizant Management B 1] 27. Cognizant Management A
28. rate 34. Required Approval Authority (Signature) 35. Date
30. Shift S ervisor Approval For fhanges (Signature) 31.a 6. Sht Supervisor Approval For Changes (Signature) 37. Date
32. Station Manager Approval If Required (Signature) 33. Date 38. Station Manager Approval If Required (Signature) 39. Date

.i Ky SNSUC-b HucIWSaetr and Opeati Cawite; EPPn hIemtplng Procedures; Form No. 730682 (Nov 96)

EOP.Emergency Operating Procedure; PARcedure Action Reqtest; SPS-Surry Power Station; NAPSNorth Anna Power Station Form No. 722065t0

  • Activity Screening Checklist VIRGINI POWR Page 2 of 19 GOV 2
  • ,. Me I
1. Identification of Governing Document I 2. Applicable Station 3. Applicable Unit 1-LPT-FP-018 IF] North Anna Power Station 0 Surry Power Station IZUnit1 ]Unit 2
4. Brief Description of the Activity See block 9 (Reason and Description of Change) on page 1 of PAR Form.

S Gieh alaScreehlncs 0(Definltfin' 1 vP deAn-3A6b1.- Marob-'d A4 A. Does this activity require a change to the Operation License or Technical Specifications? [7] Yes g No B. Does this activity alter (temporarily or permanently) the Information, design, function, ability to function, or V Yes Hi No method of performing the function of a structure, system, or component as described In the SAR?

C. Does this activity modify a procedure or method of operation as described, outlined, or summarized in the []Yes Z No SAR?

D. Does this activity perform a test or experiment that Is not described in the SAR? [ Yes R No E. Does this activity involve a change to the Environmental Protection Plan, or a change, test, or experiment [E Yes pg. No that may affect the environment?

F. Does this activity Involve a temporary modification? Yes[ No 65 .DleiIo cusstodi ieferenere ROW-SAFETY EVALUATION S-98-0026 THE E-PAR REFLECTS THE COMMENTS FROM THE ABOVE SAFETY EVALUATION.

IT ALSO ADDS I.V. FOR STEPS THAT REFERENCE THE TM AND STEPS THAT REFERENCE CONFIGURATION MANAGEMENT.

I . .. . . . Mt .

  • S *l- .
7. Preparer Name (Please Print)

HENRY BURBRIDGE

/

/In PROCEDURE NO:

VWIWNL4 FoWVV 1-LPT-FP-018 REVISION NO:

SURRY POWER STATION 2-PI PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST 1 PROCEDURETTE, EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM SEE ATTACHED PAR CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Pocedures Onl N/A REVISION

SUMMARY

PAR INCORPORATION PLAN This revision incorporates intent of Par Change 940254.

E-PAR {P11 This par adds step for removal of the system solenoid by a (TM) written in Safety Evaluation # S-98-026. This par also adds steps for simultaneous verification of steps involving configuration management P4171 ONg (AppWix)

PROCEDURE WRIrER SHELBY POOLE IVALIDATOR:

APPROVAL:

PROCEDURE CHANGE - SEE ATTACHED PAR DATE,

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2-PI PAGE2 0F17 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 14 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE3 OF17 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Specification 3.21.A.7.

1.2 This procedure shall be performed semi-annual in accordance with the frequency specified in Technical Specification 4.18.E.1.b.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 2.2.1 Technical Specification 3.21.A.7 2.2.2 Technical Specification 4.18.E. L.b 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 {P1) Safety Evaluation No. S-98-026 J 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-PI PAGE4 OF17 Init Verif 3.0 INITIAL CONDITIONS 3.1 JP1) Notify the Operations shift supervisor that the system will be inoperable.

_W 3.2 (P1) The units may be in any mode.

3.3 (P1) Notify the Operations Shift Supervisor that the Temporary AS Modification (TM) will perform the following. (Ref.2.3.3)

  • (P1) Remove solenoid valve from all pilot valves.
  • (P1) Remove the discharge piping from all suppression cylinders.

3.4 (P1) Advise the Operations Shift Supervisor that a continuous fire watch K> will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 (P1) Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 (P1) Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

VIRGINIA POWER 1-LPT-FP-018 SU1RY POWER STATION REVISION 2-PI PAGE5 OF17 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible LCO in accordance with applicable Technical Specifications.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 {P1}Self calibrateig eaimeter etCalibrated scales 5.2 Temperature Measuring Device

. VIRGINIA POWER I-LPT-FP-018 SU1ARY POWER STATION REVISION 2-PI PAGE 6 OF 17 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1-PI)C-heek ty ftest cttipminit tl _ used f; &et. . _ ... weight.

__r (4)Fam.U ~uub<ss cgt 6.1.1 {P1) Record the SQC numbers for the SQC items that are used.

SQCNo. 5By 5?

SQC No. lilL....

6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance I

of this procedure.

.\I---j 6.1.3 Establish fire watch for Emergency Switchgear Room.

VIRGINIA POWER i-LPT-FP-018

- URRY POWER STATION REVISION 2-PI PAGE 7 OF 17 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. [Reference 2.4.1]

6.2.1 Record the following information on Attachment 1 for each cylinder to be tested.

  • Serial Number
  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = L x 0.9) = psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

Ni9 6.2.5 E any cylinder has a difference in As Found and Allowable Pressure> 10%,

1H~ replace with tested spare cylinder AMN record replacement information in Comments, Step 7.3. IE no cylinders are replaced, TlBEN enter N/A for this step.

  • .SURRY POWER STATION REVISION 2-P1 PAGE S OF 17

\I-' - / 6.2.6 Record test results on Attachment 1 for each cylinder tested.

6.3 Cylinder Weight Test 6.3.1 {P1)E sales are ngused to determine. clnde weight, flEU-Perform the following for each cylinder listed in Attachment 1. E ciamete, is beig usCd to detefrinne weight; 3 lEH eLiteLNVA fOL this stq.

  • (P1) (TM) Disconnect the solenoid valve from each pilot cylinder.

[Ref.2 .3.3]

IP * (P1 (IM) Disconnect flexible tubing and discharge piping at cylinder.

[Ref.2.3.3]

  • Remove cylinder and place on scales.

44.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4

.4:

- VIRGINIA POWER 1-LPT-FP-018
  • SUkRY POWER STATI( ON REVISION 2-PI PAGE9 OF17 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

,'. At6 6.3.4 IE any cylinder As Found Weight is NOIQ aboxe Recharge Weight, THEN replace with spare full weight cylinder AMD record replacement information in Comments, Step 7.3. lE no cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

6.3.6 fl seales were used to &eert I .

1 cylind oeweight, r flPerform the IV.;

following. -E ca imetet was used, EhEN entet INA for this sfep:,

  • Reinstall cylinder.
  • {P1) (TM) Reconnect flexible tubing and discharge piping.

[Ref.2.3.3J

.. Z c. (P1) Insure the soleniod is not energized.

  • (P1) (TM Reconnect solenoid valve for each pilot cylinder.

[Ref.2.3.3]

41SS 6.3.7 (P1) Notify the Operations Shift Supervisor that the Temporary Modification (TM) has been removed from the Unit One Emergency Switchgear Halon System. (Ref.2.3.3) 6.3.8 (P1) Release the fire watch.

-1. .

. . .I I Z' . .

  • - SUPRRY POWER STATION REVISION 2-PI PAGE 10 OF 17 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (4)

All cylinders tested have a pressure difference of less than or equal to 10% between As Found Pressure and Allowable Pressure 2r were replaced with a spare cylinder maintaining satisfactory pressure.

  • A:Allcylinders tested weighed greater than or equal to 95 % of full weight pr were replaced with a spare cylinder having satisfactory weight.

744/P r 7.1.2 Document the test results. (41)

'/Satisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 IFvendor scales used, fIENaattaclvedor certificate of calibration for scales to procedure. Otherwise, enter 1fA for this step 7.2.2 IE the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following sfibsteps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

a_

U7m- a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with VPAP-2401.

b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory ph condition.
c. Notify System Engineer of unsatisfactoI condition.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE 11 OF 17

'\'j" A d. Initiate a Deviation Report and record the number below.

DR Number:

e. Initiate a Work Request and record the number below.

WR Number:

ic.

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name

."~O W _. W1A 6/W-;//,a ;WA HoC,!!~'e_

l I

VIRGINIA POWER 1-LPT-FP-018

' SURRY POWER STATION REVISION 2-PI PAGE 12 OF 17 Comments:

Completed by: b9JLh &+Q Date: L IJ Time: I. QC 7.4 Review Comments:

Reviewed by: .. 4 L3L@

Date: I Superv or Safet/LoXqrevention or Designee

Roland Wood- procedure replacement pages for Itr 04-078Apdf.pdf Page 2 VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE 13 OF 17 Forward original procedure to Engineering Testing.

Comments:

Engineering~ Revie~w Not Required Dae Reviewed by:. Date:

System Engineer

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-PI PAGE 14 OF 17 ATTACHMENT 1 (Page I of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE 9S p F C (STEP 6.2.2)

°__

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure SatlUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 09 31 '4 0 L60 Ll SAT 0 2!6 r L46 11. 414 -14r 0 . Li 0 4 Isr Oct q7 4144 60 Lf I . S 7 o0 c)y G 5 o

460 qt Y4 0 0

L I Y, YIsar 5A rc 1

SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 079t so: 5, r7 OQ222 40L - f66 LL Sy4r 12 I 40goHAb C Lil 5LAT 09*2 K11L YkD gly 50-DR717G rOo 4Y r lob EA T _

c' tt OM 'i ( t) !454 5Sr 093 ____O 4 L4, qL S O Zf I 3_J ___ _ 4 4S_ _ I _ _o OI t 31( i44 40o VPSh1 COMPLErE9 BY: - AM ~ ,r A+/-&.a J4 DATE:

.

  • 1-LPT-FP-018 SURRY POWER STATION REVISION 2-Pl PAGE 15 OF 17 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE 0F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20. (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510.

+120 (49.0) 556

+130 (54.0) 606

  • VIRGINIA POWER 1-LPT-FP-018

^ SURY POWER STATION REVISION 2-PI PAGE 16 OF 17 ATTACHMENT 3 (Page I of 1)

TTATL 014FV.QTVM (YLThTNDPR WETrTGT DATA SHT-1EET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SattUnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

OctL SiQ6 1? I 149.5 s 0 q4I 1 6ISo f4 A I~~~ 1.5 5 I S9 6 0 <f

_ 6 I XL S-9 I e f 5ar rpt j5 SO39SQ js 5 SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight SattUnsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) 0Qb2 4 su - S 6Q2 ,r7I 9* 6I I 1326 0 576A o 01 7 G S'O Li 2LL 9,b S OS o 1 4!1 1`6 S .g 3 SI? ;.

q . SI

_ S. r COMPLEED BY: A R DATE: 0

a ). . .

- ; VIRGINIA POWER 1-LPT-FP-018

- SURRY POWER STATION REVISION 2-PI PAGE 17 OF 17 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON *EMPTY - FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 335 260 599 569 335 264.5 603 573 335 266 605 575 335 256 595.5 566 0828 335 267 606 576 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 240 272 517 491 0873 335 272 612 581

_ 0876 240 264 506 480 0882 240 268 509.5 484 335 265 611 580 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0968 335 273.5 613 582 335 274 613 582 335 273 612 581 0981 335 261.5 600.5 570 c

NoT/t~~~EP Level 3 Ato PR

,V7R~~~lNUPOeWL Qd~~?p2ttNliekRWdure Action Request (PAR)

-IRGINs4 POWE Rng aikiuen 2 920em Instructions for COMDietina this form are included InVPAP-0502.

1 Procedure Number 2.R evision3. Change Number 4. Page 5. Effe iv D teypprova date) 1-LPT-FP-018 2-PI P98.025 1 of 19 JU)

6. Procedure Title EMERGENCY SWITCHGEAR ROOM HALON SYSTEM 7. Expiration Date CYLINDER PRESSURE AND WEIGHT TEST
8. Type of Request j] New Procedure Z Procedure Change D] Procedure Revision []Procedure Deletion []Vendor Procedure
9. Reason and Description of Change E-PAR ADD IN COMMENTS FROM SAFETY EVALUATION # S-98-0026 PART (A) STEP (7)

ADD IN FOR I.V. STEPS FOR ANY FUNCTION INVOLVING RETURNING A COMPONENT TO rT'S ORIGINAL POSITION.

ADD I.V. FOR ANY STEP INVOLVING THE TM.

lI_ _ 17 if_ . .. _f ii

10. Is this request for a new procedure? [] Yes f; No
11. Does this change result In a 'Yee answer toany questons on the Activity Screening Checldist (Formh No.730914)? I Yes [] No
12. Is this a OSpecial Test' procedure, an EPIP or Security procedure, an EOP, or CH-94.300, , ]Yes I'No or is an ICCE portion(s) of an ICCE-designated procedure being affected?

.6M -i 15.1i. i1- . f if. if if *I Wi f. *f . . i I

13. A change to the stated Purpose of the procedure or deletion of the procedure? [ Yes J No
14. A change in the stated Initial Conditions that must be satisfied prior to performing the procedure. El Yes El No
15. A change Inthe stated Acceptance Criteria that must be satisfied for satisfactory completion of this procedure. El Yes a No
16. A modification or deletion of setpoints, Independent, or simultaneous verification. _ Yes El No
17. A change that affects specific actions that are required to be accomplished to ensure the satisfactory completion of the task. This includes changes that affect personnel safety, decrease fire protection El Yes E No effectiveness, affect equipment qualification, or involve a less conservative method of performing the task.
18. A change that relocates or deletes a required hold point. This does not include deleting a section of a El YN procedure which includes a hold point. Yes No -
19. A change to CAUTION or WARNING statements. This does not include adding CAUTION or WARNING statements or deleting a section of a procedure which includes CAUTION or WARNING statements. ____Yes__ _No
20. A change that modifies or deletes the method for meeting a commitment identified in the procedure. El Yes a No
21. A change in system/component as left conditions. El Yes El No
22. A change to a procedure that Is marked 'Infrequently Conducted or Complex Test or Evolutlon. El] Yes El] No
23. Requested By Name (Please Print) 24. Date I SNSOC approval Isrequired for aprocedure change, It Isnot necessary for the HENRY BURBRIDGE 04/10/98 Snft Supersor to arove the procdure cange, place WA Inbloc 30 d 3.

5 28rate

25. SNSOC

.9imgI . i,

[

Il

26. CognizantManagementB

! S

27. CognizantManagementA if:T1 . .
34. Required Approval Authority (Signature)

I

35. Date
30. Shift S nrvsor Approval For aanges (Signature) ate 36. Shift Supervisor Approval For Changes (Signature) 37. Date
32. Station Manager Approval If Required (Signature) 33. Date 38. Station Manager Approval If Required (Signature) 39. Date Key: SNSOC-Statin Nucler Sdety end Openating Conimftee; EPIPmeey Plan hIplenerting Procedures Form No. 730682 (Nov 96)

EOP.Emergency Operating Procedure; PAR-Procedure Action Request SPS-Surry Power Station; NAPS-North Anne Power Staon Form No. 722065(Dec 93)

.0Activity Screening Checklist VIRGINL4 POIAiW Page 2 of 19 GOV 02 H,.i-

1. Identification of Governing Document 1-LPT-FP-018 O
2. Applicable Station North Anna Power Station 9 Surry Power Station
3. Applicable Unit Unit i i Unit 2
4. Brief Description of the Activity See block 9 (Reason and Description of Change) on page 1 of PAR Form.

S.Geuie~al.*Sce~nli ar A A. Does this activity require a change to the Operation Ucense or Technical Specifications? []Yes g No B. Does this activity alter (temporarily or permanently) the Information, design, function, ability to function, or N Yes iNo method of performing the function of a structure, system, or component as described Inthe SAR?

C. Does this activity modify a procedure or method of operation as described, outlined, or summarized Inthe [7]Yes [ No SAR?

D. Does this activity perform a test or experiment that is not described in the SAR? []Yes ja3 No E. Does this activity Involve a change to the Environmental Protection Plan, or a change, test, or experiment i]Yes m No that may affect the environment?

F. Does this activity Involve a temporary modification? fi Yes [J] No SAFETY EVALUATION S-98-0026 THE E-PAR REFLECTS THE COMMENTS FROM THE ABOVE SAFETY EVALUATION.

IT ALSO ADDS I.V. FOR STEPS THAT REFERENCE THE TM AND STEPS THAT REFERENCE CONFIGURATION MANAGEMENT.

A__I

PROCEDURE NO:

w VlROJNL4I P-LPT-FP-018 REVISION NO:

SURRY POWERS TA TION 2-Pi PROCEDURE TYPE. UNIT NO:

LOSS PREVENTION PERIODIC TEST I PROCEDURE TITLE: EFFECTIVE DATE EMERGENCY SWITCHGEAR ROOM HALON SYSTEM SEE ATTACHED PAR CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

Ten orary Prowdures Only)

N/A REVISION

SUMMARY

PAR INCORPORATION PLAN This revision incorporates intent of Par Change 940254.

E-PAR {P1) This par adds step for removal of the system solenoid by a (TM) written in Safety Evaluation # S-98-026. This par also adds steps for simultaneous verification of steps Involving configuration management (AppWiO]

PROCEDURE WRITER: SHELBY POOLE VALIDATOR:

APPROVAL PROCEDURE CHANGE - SEE ATTACHED PAR DATE:_

VIRGINIA POWER 1-LPI-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE2 OF17 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 14 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE3 OF17 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Specification 3.21 .A.7.

1.2 This procedure shall be performed semi-annual in accordance with the frequency specified in Technical Specification 4.18.E.1.b.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 2.2.1 Technical Specification 3.21.A.7 2.2.2 Technical Specification 4.18.E.Ib 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 {P11 Safety Evaluation No. S-98-026 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE4 OF17

- Init Verif 3.0 INITIAL CONDITIONS A 3.1 (P1) Notify the Operations shift supervisor that the system will be inoperable.

3.2 (P1) The units may be in any mode.

3.3 (P1) Notify the Operations Shift Supervisor that the Temporary Modification (TM) will perform the following. (Ref.2.3.3)

  • (P1) Remove solenoid valve from all pilot valves.
  • (P1) Remove the discharge piping from all suppression cylinders.

3.4 (P1 Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 fP1) Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 (P1) Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

VIRGINIA POWER 1-LPT-FP-018

- SURRY POWER STATION REVISION 2.P1 PAGE5 OF17 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible LCO in accordance with applicable Technical Specifications.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified imnnediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 IPI)Self calibrating ealimeter otCalibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER 1-LPT0-FP-1 8 SURRY POWER STATION REVISION 2-PI PAGE 6 OF 17 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions

.ecktypo of test equipmcnt to be used for determining cylinder weight.

(431)

Currently Calibrated Seales -Self ealbradngealimeter 0 4- 6.1.1 {P1) Record the SQC numbers for the SQC items that are used.

SQC No. _

SQC No. l 0 x 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-PL PAGE7 OF17 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. [Reference 2.4.1]

6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment I for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = L x 0.9) = psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 IE any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE8 OF17 6.2.6 Record test results on Attachment 1 for each cylinder tested.

6.3 Cylinder Weight Test 6.3.1 (P1 IST scales are being used to detcrmine cylinder weight, flflUE-Perform the following for each cylinder listed in Attachment 1. IE Oaimteris b used determine weight-E enter,NhA for this step.

-3v 7-r- ((P1) (TM) Disconnect the solenoid valve from each pilot cylinder.

[Ref.2.3.3]

13 I/- * (P1) (TM) Disconnect flexible tubing and discharge piping at cylinder.

[Ref.2.3.3]

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4

VIRGINIA POWER l-LPT-FP-018 SURRY POWER STATIC)N REVISION 2-P1 PAGE 9 OF 17

!VA 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IE any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

6.3.6 IE seals were used to determin cylnderweiht, BlIH Perform the following. -E calimitex was used,; 3Fl:tj enterJNA for this step.

  • Reinstall cylinder.

_ * {P1) (TM) Reconnect flexible tubing and discharge piping.

[Ref.2.3.3]

13 c. (P1) Insure the soleniod is not energized.

  • MP1) (TM Reconnect solenoid valve for each pilot cylinder.

[Ref.2.3.3]

6.3.7 (1*1) Notify the Operations Shift Supervisor that the Temporary SS. Modification (TM) has been removed from the Unit One Emergency Switchgear Halon System. (Ref.2.3.3) 6.3.8 (P1) Release the fire watch.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-PI PAGE 10 OF 17 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (')

  • _ All cylinders tested have a pressure difference of less than or equal to 10% between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • - All cylinders tested weighed greater than or equal to 95 % of full weight pa were replaced with a spare cylinder having satisfactory weight.

X~.. 7.1.2 Document the test results. C4) i Satisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 E vendor scales used, THENattach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 1E the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with VPAP-2401.
b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.
c. Notify System Engineer of unsatisfactory condition.

VIRGINIA POWER 1-LPT-FP-018

  • SUkRY POWER STATION REVISION 2-PI PAGE 11 OF 17 i2/I d. Initiate a Deviation Report and record the number below.

DR Number.

e. Initiate a Work Request and record the number below.

WR Number.

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name 1161 MA Ad vr 4 '. WI/]IA- Jt

~V_

He&@ so, 1 61 4

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2-PI PAGE 12 OF 17 Comments:

, . 1AALeI.I A ,,,, __._ R. , . rT,

. Ian Wr6S (irc L-i Ac, up -n I TOT L2M&Y r &,e .rL ey&-e a ._ .

- I f -re rm I *,SX.,- b . _an l, k41- _ ,.wt , Sy AdL Ia, V QD-4* Mngp Completed by: V LbA)

& A 0W1 Q eu1W tT C7I-P ime:Time: _

R X 7.4 Review Comments:

Reviewed by: orASva; ety/ Date:

Supervkor Safety/Lossgevention or Designee

VIRGINIA POWER 1-LPT-FP-018

  • SURRY POWER STATION REVISION 2-P1 PAGE 13 OF 17 Forward original procedure to Engineering Testing.

Comments:

Enginleerinlg K<eview Reviewed by: - Not Required Date:

System Engineer

VIRGINIA POWER l-LPT-FP-018 SURRY POWER STATION REVISION 2-PI PAGE 14 OF 17 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE __ _F _C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Tes esults Number Pressure Pressure Pressure tlUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4)

____J/ ' .__

Sr SPw CYLINDERS Serial As F dGauge Allowable Test Results Number Wure Pressure Pressure Sat/Unsat (STEP 6.2.1) (S 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 00/

COMPDY

-'DATE:

  • VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-Pl PAGE 15 OF 17 ATTACHMENT 2 (Page I of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE 0F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

'VIRGINIA POWER 1-LPT-FP-018

  • SURRY POWER STATION REVISION 2-PI PAGE 16 OF 17 ATTACHMENT 3 (Page I of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test R ults Number Weight Weight Weight Sa nsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (S P 6.3.5)

. S Serial Full Recharge As Found Test Results Number Weigh Weight Weight SatlUnsat (STEP 6.3.2) (STEP .3.2 (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5)

COMPLE4Y:

\~_ATE:

- VIRGINIA POWER 1-LPT-FP-018

. SURRY POWER STATION REVISION 2-P1 PAGE 17 OF 17 ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMNrY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

Level 3Acio Request (

Controlled WorklRjo~dure Action Rqet(PAR)

I* RGINM POWER

  • 6* 3 3

. Instructions for completina this form are Included In VPAP-0502.

1. Procedure Number 2. Revision 3. Change Number 4. Page 5. Effectiv' D Wt date)

Wozarcv 1-LPT-FP-018 2-P I P981 of 19 APZiAl

6. Procedure Title EMERGENCY SWITCHGEAR ROOM HALON SYSTEM I7. Expiration Date CYLINDER PRESSURE AND WEIGHT TEST l
8. Type of Request El New Procedure Z Procedure Change [] Procedure Revision j] Procedure Deletion [] Vendor Procedure
9. Reason and Description of Change E-PAR ADD IN COMMENTS FROM SAFETY EVALUATION # S-98-0026 PART (A) STEP (7)

ADD IN FOR I.V. STEPS FOR ANY FUNCTION INVOLVING RETURNING A COMPONENT TO IT'S ORIGINAL POSITION.

ADD I.V. FOR ANY STEP INVOLVING THE TM.

  • . 0. 6I . =, . __19I *. . . . S S SS
10. Is this request for a new procedure? LI Yes fNo
11. Doesthischangeresultina Yes answertoanyquestionsontheActvityScreeningChecklist(FormnNo.730914)? Yes []No
12. Is this a 'Special Tesr procedure, an EPIP or Security procedure, an EOP, or CH-94.300, or is an ICCE portion(s) of an ICCE-designated procedure being affected?

[l YsMN Yes U S S S S S S S . .5..* -s

13. A change to the stated Purpose of the procedure or deletion of the procedure? El Yes U No
14. A change in the stated Initial Conditions that must be satisfied prior to performing the procedure. []Yes []No
15. A change In the stated Acceptance Criteria that must be satisfied for satisfactory completion of this procedure. [j] Yes i] No
16. A modification or deletion of setpoints, Independent, or simultaneous verification. [] Yes [] No
17. A change that affects specific actions that are required to be accomplished to ensure the satisfactory completion of the task. This Includes changes that affect personnel safety, decrease fire protection Yes El No effectiveness, affect equipment qualification, or Involve a less conservative method of performing the task.
18. A change that relocates or deletes a required hold point. This does not include deleting a section of a [ y ]No procedure which includes a hold point. , , No
19. A change to CAUTiON orWARNING statements. This does not Include adding CAUTION orWARNING Li No statements or deleting a section of a procedure which Includes CAUTION or WARNING statements.
20. A change that modifies or deletes the method for meeting a commitment Identified Inthe procedure. a Li Yes Yes E No
21. A change insystem/component as left conditions. a Yes D No
22. A change to a procedure that Is marked infrequently Conducted or Complex Test or Evolution". E Yes E No
23. Requested By Name (Please Print) 24. Date i If SNSOC approval Isrequired for a procedure daunge, ItIsnot necessary for the HENRY BURBRIDGE 04110/98 Shift Supervisor to approve the procedure change, place NA Inblocks 30 and 36.
25. SNSOC [ 26. CognIzant Management B E 27. Cognizant Management A a(Sign Date 34. Required Approval Authority (Signature) 35. Date
30. Sht S4% rvisor Approval For aanges (Signature) 31. Date 36. Shift Supervisor Approval For Changes (Signature) 37. Date
32. Station Manager Approval IfRequired (Signature) 33. Date 38. Station Manager Approval If Required (Signature) 39. Date 1-Orrn NO. IN MZ tNOV 96)
\-, 'f me y Ogp9Pedre; oEnOQPv~nwer~eCY Oer u ACOA, PrA 4" pon M ; = Reques; Powr=

nR;Zunei;tr t P woSlaic.;

reStatioceratu

1. NAPS-Nort
Anna PowrSt*An Form No. 722065(Dec 93)

I

. IActivity Screening Checklist

'VIRGINL4 POWMn Page 2 of 19 GOV 02 MET BeI

1. Identification of Governing Document 2. Applicable Station 3. Applicable Unit 1-LPT-FP-018 ] North Anna Power Station Z Surry Power Station Unit 1 Unit 2
4. Brief Description of the Activity See block 9 (Reason and Description of Change) on page 1 of PAR Form.

S Gsnsoreral iSo reebnir (iDeflritloans \aro roviddet1'VA P 4D0tl¶s M o ¢ &

A. Does this activity require a change to the Operation License or Technical Specifications? a Yes $ No B. Does this activity alter (temporarily or permanently) the Information, design, function, ability to function, or if Yes D]No method of performing the function of a structure, system, or component as described In the SAR?

C. Does this activity modify a procedure or method of operation as described, outlined, or summarized In the Yes No SAR?

D. Does this activity perform a test or experiment that Is not described In the SAR? []Yes i No E. Does this activity involve a change to the Environmental Protection Plan, or a change, test, or experiment l Yes No that may affect the environment?

F. Does this activity Involve a temporary modification? Yes I] No

'6 14.D16 lscsIii Referene".j.Ri SAFETY EVALUATION S-98-0026 THE E-PAR REFLECTS THE COMMENTS FROM THE ABOVE SAFETY EVALUATION.

Ir ALSO ADDS I.V. FOR STEPS THAT REFERENCE THE TM AND STEPS THAT REFERENCE CONFIGURATION MANAGEMENT.

M_ a-.  : f.Li g Mi M. Mu. . I

7. Preparer Name (Please Print) 8. Title

Ii 6 . h Z. -

. PROCEDURE NO:

WVRGINIA POKT 1-LPT-FP-018 SURRY POWER STATION REVISION NO:

PROCEDURE TYPE UNIT NO:

LOSS PREVENTION PERIODIC TEST 1 PROCEDURE TITLE: EFFECTIVE DATE.

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM SEE ATTACHED PAR CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporay Prcedures Only)

N/A REVISION

SUMMARY

PAR INCORPORATION PLAN This revision incorporates intent of Par Change 940254.

E-PAR (P1) This par adds step for removal of the system solenoid by a (TM) written in Safety Evaluation # S-98.026. This par also adds steps for simultaneous verification of steps Involving configuration management T

E

[ App~ix)

PROCEDURE WRITER: SHELBY POOLE lVALIDATOR:

APPROVAL PROCEDURE CHANGE - SEE ATTACHED PAR JDATE: _

  • VIRGINLA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-PI PAGE2 OF17 TABLE OF CONTENTS Section Page 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 5 5.0 SPECIAL TOOLS AND EQUIPMENT 5 6.0 INSTRUCTIONS 6 6.1 Pre-Work Instructions 6 6.2 Cylinder Pressure Test 7 6.3 Cylinder Weight Test 8 7.0 FOLLOW-ON 10 7.1 Acceptance Criteria 10 7.2 Follow-On Tasks 10 7.3 Notification, Documentation and Procedure Closeout 11 7.4 Review 12 ATTACHMENTS 14 1 Halon System Cylinder Pressure Data Sheet 14 2 Halon System Cylinder Storage Pressure Chart 15 3 Halon System Cylinder Weight Data Sheet 16 4 Halon System Cylinder Weight Chart 17

-VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE3 OF17 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Specification 3.21 .A.7.

1.2 This procedure shall be performed semi-annual in accordance with the frequency specified in Technical Specification 4.18.E.l.b.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10A 2.2 Technical Specifications Surry Power Station Units 1 and 2 2.2.1 Technical Specification 3.21.A.7 2.2.2 Technical Specification 4.18.E.L.b 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.3.3 {P1) Safety Evaluation No. S-98-026 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

'VIRGINIA POWER 1-LPT-FP-018

. SURRY POWER STATION REVISION 2-P1 PAGE 4 OF 17 v Init Verif 3.0 INITIAL CONDITIONS 3.1 (P1) Notify the Operations shift supervisor that the system will be inoperable.

3.2 (P1) The units may be in any mode.

3.3 (P1) Notify the Operations Shift Supervisor that the Temporary Ss Modification (TM) will perform the following. (Ref.2.3.3)

  • (P1) Remove solenoid valve from all. pilot valves.
  • (P1) Remove the discharge piping from all suppression cylinders.

3.4 (P1) Advise the Operations Shift Supervisor that a continuous fire watch will be established in the affected area and that the Operations Shift Supervisor will be notified when the system is inoperable 3.5 (P1) Advise Operations Shift Supervisor that system activation alarms will occur during testing.

3.6 (P1) Advise Operations Shift Supervisor when the system is operational and ask to release the fire watch.

  • VIRGLNIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-P1 PAGE 5 OF 17 4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible LCO in accordance with applicable Technical Specifications.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 IPllSelf eaairatin.9 ea~mte otCalibrated scales 5.2 Temperature Measuring Device

  • .SURRY POWER STATION REVISION 2-P1 PAGE 6 OF 17 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 I{P1}Chcek type of test equipment to be used for determining- y inder weight.

Curently C-abrated Seks iig ctur Self falibrat 6.1.1 {P1) Record the SQC numbers for the SQC items that are used.

SQCNo. 551I7 _

IlL- SQC No. Il(0l 6.1.2 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

6.1.3 Establish fire watch for Emergency Switchgear Room.

, SURRY POWER STATION REVISION 2-P1 PAGE 7 OF 17 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. [Reference 2.4.1]

6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

  • Serial Number
  • As Found Pressure 21i 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = L x 0.9) = psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

6.2.5 IE any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IEno cylinders are replaced, THEfN enter N/A for this step.

.VIRGINIA POWER 1-LPT-FP-018

  • . SURRY POWER STATION REVISION 2-PI PAGE8 OF17 6.2.6 Record test results on Attachment I for each cylinder tested.

6.3 Cylinder Weight Test 4f r 6.3.1 {PPl)I scaes aingusedtodeter 1ri..eelineweigt, flfHPerform the following for each cylinder listed in Attachment 1. fE ealimetce is being used to deterirAne weighit,;IE~I cit.ete NhA fbi this stp

  • (P1) (TM) Disconnect the solenoid valve from each pilot cylinder.

[Ref.2.3.3]

  • (P1} (CII)Disconnect flexible tubing and discharge piping at cylinder.

4L? [Ref.2.3.3]

  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4
  • "VIR1N1APOWER I-LPT-FP-018

.' SURRY POWER STATI( O)N REVISION 2-P1 PAGE 9 OF 17 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

6.3.4 IE any cylinder As Found Weight is NOT abo Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in IAA Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

6.3.6 fl seales wCer used to de ine linder weigh, 3HlI Perform the follor ing.-JEcalimetet was used, flE i.ter Nh'A for this step.

  • Reinstall cylinder.
  • {P1) (TM Reconnect flexible tubing and discharge piping.

[Ref.2.3.3]

.XI c. (P1) Inisure the soleniod is not energized.

  • (P1) (M Reconnect solenoid valve for each pilot cylinder.

[Ref.2.3.3]

si. 6.3.7 (P1) Notify the Operations Shift Supervisor that the Temporary Ss Modification (TM) has been removed from the Unit One Emergency Switchgear Halon System. (Ref.2.3.3) 6.3.8 (P1) Release the fire watch.

VIRGINIA POWER 1-LPT-FP-018

.SURRY POWER STATION REVISION 2-P1 PAGE 10 OF 17 7.0 FOLLOW-ON 7.1 Acceptance Criteria IIAL. 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (1) 2

  • /ZAll cylinders tested have a pressure difference of less than or equal to 10% between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • _ All cylinders tested weighed greater than or equal to 95 % of full weight Dr were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. ('1)

ZSatisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 IF vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 7.2.2 IE the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. lE the test was unsatisfactory, THEN enter N/A for this step and perform the following.

a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with VPAP-2401.
4. b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory cnticondition.

'7J~lkc. Notify System Engineer of unsatisfactory condition.

VIRGNA POWER REVSI r'-FP-018 SURRY POWER STATION REVISH )N 2-P1 PAGE ]LI OF17
d. Initiate a Deviation Report and record the number below.

DR Number:

e. Initiate a Work Request and record the number below.

WR Number.

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name K.>

i))WuCWN'8.

_ _xtL _D_

ell.<

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2-PI PAGE 12 OF 17 Comments:

Completed by: IL1,A 3 , . Vp Date: q /

/ Time: 13;1X 7.4 Review Comments:

.1)/

Reviewed by _______ _ ___

A _ _ Date: g-3.0 9g Supervisor Safety/Loss Prevention or Designee

: VIRGINIA POWER 1-LPT-FP-018

. SURRY POWER STATION REVISION 2-P1 PAGE 13 OF 17 Forward original procedure to Engineering Testing.

Comments:

Reviewed by: Date:,

System Engineer

-- I

, VIRGINIA POWER 1-LPT-FP-018 SIJRRY POWER STATION REVISION 2-PI PAGE 14 OF 17 ATTACHMENT 1 (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE 60 s °C (STEP 6.2.2)

SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

Ocrt 4Q 3 93o 333 .9 5 141" 0611 0 1 -35 353.') S t X3 12 1 3 .L '5 ATS 01 q3) 4 0 D 3 95 -m:, t 1-Th-i7 I

_____ 938 1'D

)~393 34f 3 i3A 3fL_ .. 3L _

3 5'7.9.L 0f32 3L 6(91 D 3 153

-II 353.2 UL . T $A-5kr ARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure SatlUnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) a 39 39 3 3.35L3. U .3t oŽ9 & 4 9c '3 "3 aSL52L S br 0 S~7- 3 &D I Y3 3 -53 r) 5 WS-a,8y Sv 1DC; 0 3 31335SQ . 7 _S A o F 38D2 LLL3I M~Th.-L

.3.17C DATE:

I VRGINIA POWER 1-LPT-FP-018 lSURRY POWER STATION REVISION 2-Pi PAGE 15 OF 17 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE -F (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8)

  • 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

VIRGINIA POWER 1-LPT-FP-018

'SURRY POWER STATION REVISION 2-PI PAGE 16 OF 17 ATTACHMENT 3 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT DATA SHEET SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) nGsI 0q~ S ~S6 1 .E C 9 S AT 221 IL-3 .koz sJr 5A2 0543-- 5^2 .-aS 6o 6o I1. 6: j G1/S I

Ds Gh I. 1 a~ S Af SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) a sq C. I *.c 5O -(* DR s 5b c)\?10 I Q .S 3 10o .s 0 /- are - g6 S. 6 SA PIT D( G00 &J +/-6 S7 sA COMPLETED BY: 9swv-, &, I'vV2 p S - .7 r - .

\'~ DATE: q/6, qz7<

  • VIRQLNIA POWER 1-LPT-FP-018

' SRRY POWER STATION REVISION 2-Pl PAGE 17 OF 17

. ATTACHMENT 4 (Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERIAL HALON EMPDY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

I ,

-. Level 3

- Controlled Working Copy I q

. . , I PROCEDURE NO:

VMRJNIPO* 1 -LPT-FP-018 SURR Y POWER STA TION REVISION NO2 PROCEDURE TYPE: UNIT NO:

LOSS PREVENTION PERIODIC TEST I PROCEDURE TITLE: EFFECTIVE DATE:

EMERGENCY SWITCHGEAR ROOM HALON SYSTEM MAY 3 1 1i94 CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

PAR INCORPORATION PLAN This revision incorporates intent of Par Change 940254.

ENTERED BY (AppRix)

LSR PROCEDURE WRITER: SHELBY POOLE VALIDATOR: NA/

4 DATE:~/ 6 MAY 3 1 1994 DATE:

-61 7A -qq-Ho L I Fonn No. 722065(Dec 93)

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 2 OF 16

<-I TABLE OF CONTENTS Section Pagie 1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 4 5.0 SPECIAL TOOLS AND EQUIPMENT 4 6.0 INSTRUCTIONS 5 6.1 Pre-Work Instructions 5 6.2 Cylinder Pressure Test 6 6.3 Cylinder Weight Test 7 7.0 FOLLOW-ON 9 7.1 Acceptance Criteria 9 7.2 Follow-On Tasks 9 7.3 Notification, Documentation and Procedure Closeout 10 7.4 Review 11 ATTACHMENTS 13 1 Halon System Cylinder Pressure Data Sheet 13 2 Halon System Cylinder Storage Pressure Chart 14 3 Halon System Cylinder Weight Data Sheet 15 4 Halon System Cylinder Weight Chart 16

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE3 OF16 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Specification 3.21.A.7.

1.2 This procedure shall be performed semi-annual in accordance with the frequency specified in Technical Specification 4.18.E.1.b.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 2.2.1 Technical Specification 3.21.A.7 2.2.2 Technical Specification 4.18.E.L.b 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

VIRG11IA POWER 1-LPT-FP-018

  • SURRY POWER STATION REVISION 2 PAGE4 OF16 I~-, Mit Verif 3.0 INITIAL CONDITIONS 3.1 Notify the Shift Supervisor before beginning test.

3.2 Review Technical Specification Section 3.21 for LCO applicability and VPAP-2401 for compensatory measures.

4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible LCO in accordance with applicable Technical Specifications.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Self calibrating calimeter or calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATJ [ON REVISION 2 PAGE5 OF 16 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 Check type of test equipment to be used for determining cylinder weight. (v)

V" Currently Calibrated Scales - Self Calibrating Calimeter 6.1.2 IF temperature measuring device is being used to determine ambient room temperature, THEN record SQC Number. IF temperature measuring device is NOT being used, THEN enter N/A for this step.

SQC No. l/{kL 6.1.3 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

11 6.1.4 Establish fire watch for Emergency Switchgear Room.

VIRGINIA POWER 1-LPT-FP-018.

SURRY POWER STATION REVISION 2 PAGE 6 OF 16 6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. [Reference 2.4.1]

6.2.1 Record the following information on Attachment 1 for each cylinder to be tested:

Serial Number

  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = ( x 0.9) = psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

4 6.2.5 IF any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 7 OF 16 A2
  • 6.2.6 Record test results on Attachment 1 for each cylinder tested.

6.3 Cylinder Weight Test 6.3.1 IF scales are being used to determine cylinder weight, THEN perform the following for each cylinder listed in Attachment 1. IE calimeter is being used to determine weight, THEN enter N/A for this step.

  • Disconnect the solenoid valve from each pilot cylinder.
  • Disconnect flexible tubing and discharge piping at cylinder.
  • Remove cylinder and place on scales.

6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4

VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STAT ION REVISION 2 PAGE 8 OF 16 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

4 k 6.3.4 IF any cylinder As Found Weight is NOT above Recharge Weight, THEN replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. LE no cylinders are replaced, THEN enter'N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

6.3.6 IF scales were used to determine cylinder weight, THEN perform the following. IF calimeter was used, THEN enter N/A for this step.

  • Reinstall cylinder.
  • Reconnect flexible tubing and discharge piping.

I I

  • Reconnect solenoid valve for each pilot cylinder.

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 9 OF 16 7.0 FOLLOW-ON 7.1 Acceptance Criteria 7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. (V)

  • 11llcylinders tested have a pressure difference of less than or equal to 10% between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • AII cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. (v)

Satisfactory Unsatisfactory 7.2 Follow-On Tasks 7.2.1 IF vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step

_ F .7.2.2 IF the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with VPAP-2401.
b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.

h4& c. Notify System Engineer of unsatisfactory condition.

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 10'OF 16

d. Initiate a Deviation Report and record the number below.

4_1 DR Number:

e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name 2W 1.OUe R(*Ua?4&i UCO, .

VIRGINIA POWER SURRY POWER STATION I-LPT-FP-01 8 REVISION 2 PAGE 11 OF 16 Comments:

Completed by: it4 LA Date: I I/ &?A*LJ Time: l1IisI 7.4 Review Comments:

Reviewed by: Date: //-/9-9' Supervisor Safety/Loss Prevention or Designee

VIRGINIA POWER 1-LPT-FP-01 8 SURRY POWER STATION REVISION 2 PAGE 12 OF 16 Forward original procedure to Engineering Testing.

Comments:

Engineering Review Reviewed by: Not Required Date:

System Engineer

VIRGINIA POWER I-LPT-FP-018

, SURRY POWER STATION REVISION 2

.. I PAGE 13 OF 16

!1 ATTACHMENT I (Page 1 of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE -Ig*

°F °C (STEP 6.2.2) 0 C6 7. SYSTEM CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

°s I q I 140 '4394^4 s IQ Ž4c, O. &L D I 3 421°- q0v3 jA6 .4 F ISr q q2rD wq ieat. f: -3632-.qa QC73J '1400 o0-l Le (1 D q nQ~iA3L*

~3.g 3G a ei 031 00 4oot 6$'

' .1 .

"' - , ' r

'.j

" - . li, .

.1 I

.I o3c6

-- 3 2 . .  ;.-

SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure , Pressure Sat/Unsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

QI BI Z) Cft'8'_Sq#. l Sf2 A15IIE o9q 369.: Th -LA C iL - .g..$42I9 -SA1L 0 7 5I

£ D i J 3..EL Gt SI oS12 2 Ii4 4IL 3

c g y AT

OMPLETE BY _lot .4/)

J

-DATE: 1 l) 1

VIRGINIA POWER. 1-LPT-FP-018 SURRY POWER STATION REVISION 2

- PAGE 14 OF 16 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE OF (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) '181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 2i7

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

I VIRGINIA POWER 1-LPT-FP-018

' - SURRY POWER STATION REVISION 2 PAGE 15 OF 16 IS ATTACHMENT 3 (Page I of 1)

HAION SYSTEM CYLINDER WETGHT DATA SHEFT SYSTEM CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight . Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3 (STEP 6.3.5)

O 97+3/4 ( 13 _ _ _ _ _ _ _ _ _ _ _ _ __S tot___ 59 7 s3Sf(

07q1I U 03 S 7.7 A 01143 5T___ Sboo 5t. o J r 92 &b L S 9 SAr

__ _ _ _ _7 _ 571 _ _ _ _ _ _ _ _ _ _

(_3_1_06 4 J 1_ 91 SPARE CYLINDERS Serial Full Recharge As Found Test Results Number Weight Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.3) (STEP 6.3.5) 6; boo SsD70 6 191 9 6 02,5 _ S. 7 A> 153, (ImJs Ongi 55q Tr4 Cyl. S0T COMPLETED BY: ;to4rf, L- 6 i f

'{ I

\-..-DATE: - , Iv 1 I -'

II

. # I

- - f

  • 1-LPT-FP-018 SURRY POWER STATION REVISION 2.

PAGE 16 OF 16 ATTACHMENT 4

'(Page 1 of 1)

HALON SYSTEM CYLINDER WEIGHT CHART SERLAL HALON EMPTY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573

/0796 335 266 605 575

, 0812 335 256 .595.5 566 0828 335 267 606 576

' 0845 335 260 600 570 V 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 q(0876 240 264 506 480 V0882 240 268 509.5 484 V0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 - 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 570

I Level 3 Controlled Working Copy s/ll/e PROCEDURE NO:.

wmL4POMER 1 -LPT-EP-018 SURRYPOWER STATION REVISION2NO PROCEDURE TYPE: UNIT NO:

'. 3, ..

LOSS PREVENTION PERIODIC TEST 1 I .: -

PROCEDURETITLE: EFFECTIVE DATE:

I EMERGENCY SWITCHGEAR ROOM HALON SYSTEM MAY 3 1 1994 CYLINDER PRESSURE AND WEIGHT TEST EXPIRATION DATE:

(Temporary Procedures Only)

N/A REVISION

SUMMARY

Iv

'PAR-'INCORPORATION PLAN This livision incorporates intent of Par Change 940254.

ENTERED BY (Appji )

LSR PROCEDURE WRITER: SHELBY POOLE I VALIDATOR: XlIA DATE T A 4

MAY 3 1 1994 0o DATE:

6R-q q-oq Form No. 722065(Dec 93)

t-

  • - VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 2 OF 16 TABLE OF CONTENTS SRectinn Paoe-1.0 PURPOSE 3

2.0 REFERENCES

3 3.0 INITIAL CONDITIONS 4 4.0 PRECAUTIONS AND LIMITATIONS 4 5.0 SPECIAL TOOLS AND EQUIPMENT 4 6.0 INSTRUCTIONS 5 6.1 Pre-Work Instructions 5 6.2 Cylinder Pressure Test 6 6.3 Cylinder Weight Test 7 7.0 FOLLOW-ON 9 7.1 Acceptance Criteria 9 7.2 Follow-On Tasks 9 7.3 Notification, Documentation and Procedure Closeout 10 7.4 Review 11 ATTACHMENTS 13 1 Halon System Cylinder Pressure Data Sheet 13 2 Halon System Cylinder Storage Pressure Chart 14 3 Halon System Cylinder Weight Data Sheet 15 4 Halon System Cylinder Weight Chart 16

  • VIRGINIAPOWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE3 OF16 1.0 PURPOSE 1.1 To provide instructions for testing the Emergency Switchgear Room Halon System cylinder pressure and weight in accordance with Technical Specification 3.21.A.7.

1.2 This procedure shall be performed semi-annual in accordance with the frequency specified in Technical Specification 4.18.E.l.b.

2.0 REFERENCES

2.1 Source Documents 2.1.1 10CFR50,AppendixRPartE 2.1.2 UFSAR 9.10.4 2.2 Technical Specifications Surry Power Station Units 1 and 2 2.2.1 Technical Specification 3.21.A.7 2.2.2 Technical Specification 4.18.E.L.b 2.3 Technical References 2.3.1 VPAP-2401, Fire Protection Program 2.3.2 NFPA 12A, Halon 1301 Fire Extinguishing Systems 2.4 Commitment Documents 2.4.1 QA Audit 92-05-OBS02N

VIRGINIA POWER l-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE4 OF16 I.nit Verif 3.0 INITIAL CONDITIONS' 3.1 Notify the Shift Supervisor before beginning test.

3.2 Review Technical Specification Section 3.21 for LCO applicability and VPAP-2401 for compensatory measures.

4.0 PRECAUTIONS AND LIMITATIONS NOTE: The Operations Shift Supervisor is responsible for evaluating the Emergency Switchgear Room Halon System for continued operability in accordance with VPAP-2401 and for possible LCO in accordance with applicable Technical Specifications.

4.1 If the Halon System is found to be inoperable, the Operations Shift Supervisor must be notified immediately.

4.2 Performance of this procedure could result in the accidental release of Halon 1301 gas.

4.3 The initials identification block in Subsection 7.3 must be completed before the procedure is closed out.

5.0 SPECIAL TOOLS AND EQUIPMENT 5.1 Self calibrating calimeter or calibrated scales 5.2 Temperature Measuring Device

VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATI[ON REVISION 2 PAGE 5 OF 16 6.0 INSTRUCTIONS 6.1 Pre-Work Instructions 6.1.1 Check type of test equipment to be used for determining cylinder weight. (4)

Ii Currently Calibrated Scales Self Calibrating Calimeter ijL 6.1.2 IF temperature measuring device is being used to determine ambient room temperature, THEN record SQC Number. IF temperature measuring device is NOT being used, THEN enter N/A for this step.

SQC No. I+/-Ll A 6.1.3 Fill out the M&TE Usage Log for all issued test equipment used in performance of this procedure.

6.1.4 Establish fire watch for Emergency Switchgear Room.

. VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE6 OF16 --

6.2 Cylinder Pressure Test NOTE: When taking the As Found Gauge Pressure reading, the reading should be taken at the trailing edge of the indicator. This will result in a conservative reading (10-15 psi) from the center of the indicator. [Reference 2.4.1]

6.2.1 Record the following information on Attachment I for each cylinder to be tested:

  • Serial Number
  • As Found Pressure 6.2.2 Measure the Ambient Room Temperature and record on Attachment 1.

NOTE: Gauge Pressure equals Storage Pressure.

.6.2.3 For each cylinder, determine the Gauge Pressure Value from Attachment 2, Storage Pressure Chart, that corresponds to the Ambient Room Temperature recorded on Attachment 1. Interpolate for temperatures that do not match chart values.

+/--' 6.2.4 Calculate the Allowable Pressure in accordance with following formula provided below. Record Allowable Pressure at this step and on Attachment 1 for each cylinder.

Allowable Pressure = (Gauge Pressure Value x 0.9) = C x 0.9) = _ psig NOTE: A tested cylinder shall be considered satisfactory if the difference between the As Found and Allowable Pressure is equal to or less than 10%.

46 6.2.5 IF any cylinder has a difference in As Found and Allowable Pressure > 10%,

THEN replace with tested spare cylinder AND record replacement information in Comments, Step 7.3. IF no cylinders are replaced, THEN enter N/A for this step.

- VIRGINIA POWER I-LPT-FP-018

  • SURRY POWER STATION REVISION 2 PAGE7 OF16 6.2.6 Record test results on Attachment 1 for each cylinder tested.

6.3 Cylinder Weight Test 6.3.1 IF scales are being used to determine cylinder weight, THEN perform the following for each cylinder listed in Attachment 1. IE calimeter is being used to determine weight, THEN enter N/A for this step.

  • Disconnect the solenoid valve from each pilot cylinder.
  • Disconnect flexible tubing and discharge piping at cylinder.
  • Remove cylinder and place on scales.

Jf-1 6.3.2 Record on Attachment 3 the following information for each cylinder to be weighed.

  • Serial Number
  • The Full Weight from Attachment 4
  • The Recharge Weight from Attachment 4

- VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATIC)N REVISION 2 PAGE 8 OF 16 6.3.3 Determine weight of cylinders. Initial each cylinder weight, and record results of As Found Weight on Attachment 3 and on card attached to each cylinder.

iL/ 6.3.4 IE any cylinder As Found Weight is NOT above Recharge Weight, THEN

_r. .

replace with spare full weight cylinder AND record replacement information in Comments, Step 7.3. IE no cylinders are replaced, THEN enter N/A for this step.

6.3.5 Record test results on Attachment 3 for each cylinder tested.

6.3.6 1E scales were used to determine cylinder weight, THEN perform the 27L following. IF calimeter was used, THEN enter N/A for this step.

JVi

  • Reinstall cylinder.
  • IS
  • Reconnect flexible tubing and discharge piping.
  • Reconnect solenoid valve for each pilot cylinder.
VIRGINIA POWER I-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 9 OF16 7.0 FOLLOW-ON 7.1 Acceptance Criteria l~f~....

v7.1.1 Evaluate the test results by reviewing the following Acceptance Criteria. ('1)

  • X~ cylinders tested have a pressure difference of less than or equal to 10% between As Found Pressure and Allowable Pressure or were replaced with a spare cylinder maintaining satisfactory pressure.
  • ZAll cylinders tested weighed greater than or equal to 95 % of full weight or were replaced with a spare cylinder having satisfactory weight.

7.1.2 Document the test results. ('1)

.-'*atisfactory Unsatisfactory 7.2 Follow-On Tasks s 7.2.1 IF vendor scales used, THEN attach vendor certificate of calibration for scales to procedure. Otherwise, enter N/A for this step 1Ji 7.2.2 IF the test was satisfactory, THEN discontinue fire watch for Emergency Switchgear Room and enter N/A for the following substeps. IF the test was unsatisfactory, THEN enter N/A for this step and perform the following.

a. Verify Shift Supervisor has been notified that possible LCO condition may exist and that compensatory measures may be required in accordance with VPAP-240 1.
b. Notify Supervisor Safety/Loss Prevention or designee of the unsatisfactory condition.
c. Notify System Engineer of unsatisfactory condition.
  • ?VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 10 OF 16
d. Initiate a Deviation Report and record the number below.

DR Number:

4 e. Initiate a Work Request and record the number below.

WR Number:

7.3 Notification, Documentation, and Procedure Closeout ii- 7.3.1 Notify the Shift Supervisor that the test is complete.

The Initials in this procedure will be identified by the Printed Name.

Initials Printed Name ha- IU a-,'< gr 1 Ae LC w c. WalK, L-

.. VIRGINIA POWER 1-LPT-FP-01 8 SURRY POWER STATION REVISION 2 PAGE II OF16 Comments:

Completed by:

7.4 Review Comments:

Reviewed by: _ -____ _ Date: g- / 1-FA Supervisor Safety/Loss Prevention or Designee

VIRGINIA POWER - 1-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 12 OF 16 Forward original procedure to Engineering Testing.

Comments:

Reviewed by:_ Date:

System Engineer

- VIRGINIA POWER- 1-LPT-FP-018 SURRY POWER STATION REVISION 2 PAGE 13 OF 16 ATTACHMENT I (Page I of 1)

HALON SYSTEM CYLINDER PRESSURE DATA SHEET AMBIENT ROOM TEMPERATURE 1 0 IF °C (STEP 6.2.2)

SYSTEM 'CYLINDERS Serial As Found Gauge Allowable Test Results Number Pressure Pressure Pressure Sat/UJnsat (STEP 6.2.1) (STEP 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6) 091 T10 1 31- 33T 5i6T R616 l40L i lt ,3.7 5 t DI+/-L2 4 O R8 3 &

C:) DQ 4Ao 71 8t3 M!LM !no  % 352 At roI1 440 g3,7rs

S SPARE CYLINDERS Serial As Found Gauge Allowable Test Results Number -Pressure Pressure Pressure Sat/Unsat (STEP 6.2.1 P 6.2.1) (STEP 6.2.3) (STEP 6.2.4) (STEP 6.2.6)

ORIV, 3L s34 410

______ X151i I 2 0ASK 3wo 3,G 3 #3) IX DO c f. 4 qq 3 T.s ,3. 9 s;T 1 li er 353.2 5S DATE:

- VIRGINIA POWER 1-LPT-FP-018 SURRY POWER STATION'. REVISION 2

- PAGE 14 OF 16 ATTACHMENT 2 (Page 1 of 1)

HALON SYSTEM CYLINDER STORAGE PRESSURE CHART TEMPERATURE OF (C) GAUGE PRESSURE (PSIG)

-20 (-29.0) 167

-10 (-23.0) 181 0 (-17.7) 196

+10 (-12.2) 213

+20 (-6.6) 232

+30 (-1.1) 253

+40 (4.4) 277

+50 (9.9) 302

+60 (15.6) 330

+70 (21.0) 360

+80 (26.8) 393

+90 (32.1) 429

+100 (37.7) 468

+110 (43.0) 510

+120 (49.0) 556

+130 (54.0) 606

711.

'4, .,.- . >t-s

-IRGUUNIA POWER: . ..I 1-LPT-FP-018

- 'SIJRRYPOWER-STATION t--

REVISION 2 1-,. PAGE 15 OF'16 ATTACHMENT '3 .;

  • -(Page I of 1)

HAIOAN'SYSTEM CYLINDER WEIGHT DATA SHEET

'- SYSTEM CYLINDERS

. ^: -- I 7 ..

o. ;,..:: ,  ;, - . :s

. .V Serial . Full Recharge As Found Test Results Number Weight . Weight Weight Sat/Unsat (STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) 6.3.3L (STEP 6.3.5) f 2II 1L749i 2.1 ffi IN 1_r-

. ;I--

61

, , 0, N lot

, , f ;tl'.'.Y

.I .I -

I. ..

159 o95>Se

&G? £2_, m 5 ',

SPARE CYLINDERS o..

Serial Full Recharge As Found - ..~Test

~-AResults T 5..*,- .

Numnber Weight . Weight Weight * . - SatlUnsat -.

(STEP 6.3.2) (STEP 6.3.2) (STEP 6.3.2) (STEP 6t3.3) ,(STEP 6:3.5) .

C)g qG ct. s5 3 §A2-ILsw 3

~GQ~ S~* 3~ £67 S mC<

Ot7- 4g4f8 f, £ S SShW S lIs. j 4..'.

I_. I

.5, S. .

COMPLETED BY: tq d1,a %4 * 'A' . -

  • 5'* .

6' 6'

K.-DATE: S 0 '

. VIRGINIA POWER I-LPT-FP-018.

SURRY POWER STATION REVISION 2 PAGE 16 OF 16 ATTACHMENT 4

'(Page I of 1)

HALAON SYSTEM CYITNDER WEIGHT CHART SERIAL HALON EMPNUY FULL RECHARGE NUMBER WEIGHT WEIGHT WEIGHT WEIGHT 0143 240 281 526 500 0619 335 260 599 569 0741 335 264.5 603 573 0796 335 266 605 575 0812 335 256 595.5 566 0828 335 267 606 576 0845 335 260 600 570 0849 335 263 602.5 572 0856 240 273.5 514 488 0865 335 273.5 612 581 0866 240 272 517 491 0873 335 272 612 581 0876 240 264 506 480 0882 240 268 509.5 484 0888 335 265 611 580 0899 335 261 601 571 0919 335 264 603.5 573 0925 335 261.5 600.5 570 0931 240 262 506 481 0944 240 273 513 487 0945 240 284 526 500 0952 335 272 611.5 581 0966 335 273.5 613 582 0974 335 274 613 582 0977 335 273 612 581 0981 335 261.5 600.5 - 570

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