ML090400773
| ML090400773 | |
| Person / Time | |
|---|---|
| Site: | Indian Point  |
| Issue date: | 07/01/2008 |
| From: | Entergy Nuclear Northeast |
| To: | NRC Region 1 |
| John Richmond | |
| References | |
| 2-PT-M110, Rev 0 | |
| Download: ML090400773 (14) | |
Text
Procedure Use Is: Control Copy:
- Continuous Effective Date
Reference Information Page 1 of 14 2-PT-M110, Revision 0 APPENDIX R DG FUNCTIONAL TEST Approved By:
/
Procedure Sponsor, RPO/ Designee Date Team 2A Procedure Owner NEW PROCEDURE
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 2 of 14 REVISION
SUMMARY
(Page 1 of 1) 1.0 REASON FOR REVISION 1.1 New Procedure to incorporate EC 5000033794, IP2 Station Blackout and Appendix R Diesel Generator Set.
2.0
SUMMARY
OF CHANGES 2.1 This is a Rev. 0 procedure.
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 3 of 14 TABLE OF CONTENTS Section Title Page 1.0 PURPOSE ......................................................................................................................... 4 2.0 PRECAUTIONS AND LIMITATIONS ................................................................................. 4 3.0 PREREQUISITES.............................................................................................................. 6 4.0 PROCEDURE .................................................................................................................... 7 4.1 Initial Conditions ...................................................................................................... 7 4.2 Test of Appendix R Diesel Generator ..................................................................... 7 4.3 Restoration.............................................................................................................. 8 5.0 COMMENTS .................................................................................................................... 10 6.0 ACCEPTANCE CRITERIA............................................................................................... 11 7.0 TEST ACCEPTANCE ...................................................................................................... 11 8.0 EVALUATION .................................................................................................................. 12
9.0 REFERENCES
................................................................................................................ 13 10.0 RECORDS AND DOCUMENTATION.............................................................................. 13 Attachments:
ATTACHMENT 1 UNIT 2 APPENDIX R DG DATA SHEET .............................................. 14
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 4 of 14 1.0 PURPOSE 1.1 This procedure establishes requirements for the following:
- Demonstrating proper operation of Appendix R DG output breaker SBO/ASS in accordance with TRS 3.8.B.5.
- Demonstrating proper city water line up to the Appendix R DG heat exchangers in accordance with TRS 3.7.E.2.
- Verifying exhaust area fan runs in accordance with Vendor Recommendations.
1.2 This procedure applies to the following:
- Appendix R DG
- Breaker SBO/ASS 2.0 PRECAUTIONS AND LIMITATIONS 2.1 Precautions And Limitations 2.1.1 This test may be performed in any plant mode.
2.1.2 Momentary excursions outside the desired loading of 2005 to 2045 KW do NOT invalidate the test results.
2.2 General Information 2.2.1 Test personnel SHALL complete Sections 3.0, 4.0, 5.0, 6.0 and 7.0 as applicable.
2.2.2 Personnel performing this test SHALL read it in its entirety prior to the start of testing.
2.2.3 Any discrepancies found SHALL be identified in Section 5.0, Comments.
2.2.4 ATTACHMENT 1, UNIT 2 APPENDIX R DG DATA SHEET, captures all of the data required by Attachment 1, in SOP-27.6, Appendix R Diesel Generator Operation. Therefore completion of Attachment 1 in 2-SOP-27.6 Appendix R Diesel Generator Operation, is NOT required during performance of this test.
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 5 of 14 2.2.5 Appendix R DG will be operated for a minimum of 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> at 2005 to 2045 KW to establish operability criteria. The test period may be extended as necessary to obtain data after temperature stability is reached.
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 6 of 14 Initials 3.0 PREREQUISITES 3.1 Equipment required for test:
NONE 3.2 OBTAIN a current copy of 2-SOP-27.6, Appendix R Diesel Generator Operation AND REVIEW Precautions and Limitations.
3.3 NOTIFY Watch Chemist prior to start of the diesel in order to obtain a glycol sample approximately 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br /> after diesel operations are secured.
3.4 Reason for Test - CHECK the applicable listing:
Normal Surveillance WR #
Post Maintenance Test WR #
WR #
WR #
Increased Test Frequency WR #
Other
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 7 of 14 Initials 4.0 PROCEDURE 4.1 Initial Conditions 4.1.1 OBTAIN permission from SM or Designated Alternate to perform test.
SM or Designated Alternate Signature / Date 4.2 Test of Appendix R Diesel Generator 4.2.1 START (Parallel Mode) AND LOAD Appendix R DG to between 2005 and 2045 KW per 2-SOP-27.6 Appendix R Diesel Generator Operation.
4.2.2 IF Appendix R DG does NOT start OR load, THEN:
4.2.2.1 NOTIFY the SM.
4.2.2.2 DOCUMENT in detail any problems and/or specific components that may have caused the failure in Section 5.0.
4.2.3 WHEN Appendix R DG reaches load window of 2005-2045 KW, THEN RECORD time and load:
Time Load KW 4.2.4 VERIFY the DG Area fan is running.
4.2.5 INITIATE data collection in accordance with Attachment 1, Appendix R DG Data Sheets when temperatures stabilize.
4.2.6 WHEN lube oil and jacket water temperatures have stabilized during load run, THEN OBSERVE exhaust from Appendix R DG.
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 8 of 14 Initials 4.3 CHECK appropriate box indicating color of Appendix R DG exhaust observed.
APPENDIX R DG EXHAUST COLOR CLEAR LT. GRAY BLACK WHITE DK. GRAY BLUE NOTE Momentary excursions outside the desired loading of 2005 to 2045 KW do NOT invalidate the test results.
4.3.1 MAINTAIN Appendix R DG load at 2005 to 2045 KW for a minimum of 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />.
4.3.2 RECORD present time and run time at target load (2005 - 2045 KW):
Present time Time loaded 2005 KW ( 1 hour1.157407e-5 days <br />2.777778e-4 hours <br />1.653439e-6 weeks <br />3.805e-7 months <br />) 4.3.3 WHEN time and load conditions have been met, THEN UNLOAD AND SECURE Appendix R DG (Parallel Mode) per 2-SOP-27.6, Appendix R Diesel Generator Operation {Reference 9.1.1}.
4.4 Restoration 4.4.1 NOTIFY Maintenance that Appendix R DG has been secured so that oil sample may be drawn.
4.4.2 VERIFY GT1 North and South combined Fuel Oil Storage Tank level is greater than or equal to 12,500 gallons.
4.4.3 VERIFY Fuel Oil Day Tank level is between (7/8 - FULL).
4.4.4 VERIFY UW-831 is OPEN.
4.4.5 VERIFY UW-833 is OPEN.
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 9 of 14 Initials 4.4.6 VERIFY UW-837 is OPEN.
4.4.7 NOTIFY CRS or SM the Appendix R DG has been returned to standby service.
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 10 of 14 5.0 COMMENTS Test Performers:
Print Name: Initials: Signature/Date:
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 11 of 14 6.0 ACCEPTANCE CRITERIA 6.1 TRM Requirements Equipment or Parameter/ Surveillance Acceptance Step/Att. Actual Acceptable Initials Instrument Requirement Criteria Generator Output 4.2.1 Breaker Closes N/A YES / NO Breaker / SBO/ASS Load >2005 KW AC Wattmeter -
4.3.2 TRS 3.8.B.5 Maintained YES / NO YES / NO Generator / WM For 1 Hour 165-198 °F Jacket Water Temp Att. 1 °F YES / NO (60 Min Data)
<218 °F Lube Oil Temp Att. 1 °F YES / NO (60 Min Data)
UW-831, UW-833, Att. 1 TRS 3.7.E.2 OPEN YES / NO UW-837 6.2 Other Program Requirements Equipment or Parameter/ Surveillance Acceptance Step Actual Acceptable Initials Instrument Requirement Criteria Vendor DG Area Fan Fans Starts YES / NO YES / NO Recommendation 7.0 TEST ACCEPTANCE 7.1 TRM Acceptance Criteria 7.1.1 Based on recorded data, are all Acceptance Criteria of Section 6.1 satisfied?
YES NO N/A 7.1.2 IF all Acceptance Criteria of Section 6.1 are NOT satisfied, THEN PERFORM the following:
- NOTIFY CRS/SM to declare Appendix R Diesel Generator inoperable with an entry in Unit Log per OAP-035.
- INITIATE a WRT and a CR.
- TAKE applicable action in accordance with TRO 3.8.B.
7.2 Other Programs Acceptance Criteria 7.2.1 Based on the recorded data, are all Acceptance Criteria of Section 6.2 satisfied?
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 12 of 14 YES NO N/A 7.2.2 IF component(s) failed to meet the Acceptance Criteria of Section 6.2, THEN PERFORM the following:
- NOTIFY CRS/SM.
- INITIATE a WRT and a CR.
7.3 IF NO is circled in Step 7.1.1 OR Step 7.2.1, THEN LIST corrective action(s) taken, with any comments:
Comments:
Reviewed By:
SM or Designated Alternate Signature / Date 8.0 EVALUATION 8.1 Programs And Components Review Comments:
Reviewed By:
Programs and Components Review / Date
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 13 of 14
9.0 REFERENCES
9.1 Commitment Documents 9.1.1 Design Basis Licensing Database 87-002-D (COM-87-03063),
IER 87 08, dated 7/15/87 9.2 Development Documents 9.2.1 NUMARC 87-00, Guidelines and Technical Bases for NUMARC Initiatives Addressing Station Blackout at Light Water Reactors 9.2.2 NSAC-108, Reliability of Diesel Generators at U.S. Power Plants 9.3 Interface Documents 9.3.1 2-SOP-27.6, Appendix R Diesel Generator Operation 9.3.2 TRO 3.8.B 9.3.3 OAP-035, Technical Specifications and Technical Requirements Manual
- License Adherence and Use 10.0 RECORDS AND DOCUMENTATION 10.1 Records The following required records resulting from this procedure are controlled and maintained in accordance with the IPEC Records Retention Schedule.
10.1.1 WHEN completed, THEN this Performance Procedure becomes a Quality Record.
10.2 Documentation NONE
No: 2-PT-M110 Rev: 0 APPENDIX R DG FUNCTIONAL TEST Page 14 of 14 ATTACHMENT 1 UNIT 2 APPENDIX R DG DATA SHEET (Page 1 of 1)
Date: _______________
TIME/ READINGS PARAMETER FULL LOAD Appendix R DG Engine Data Coolant Temperature °F Lube Oil Pressure psig Engine Speed 1800 RPM Battery Voltage Fuel Rail Pressure psig Fuel Pump Pressure psig Fuel Inlet Temperature °F Coolant Pressure psig Lube Oil Temperature °F Lube Oil Level Appendix R DG Alternator Data L1 Amps 113.4 Amps L2 Amps 113.4 Amps L3 Amps 113.4 Amps Frequency 59.7 - 60.3 Hz Total kW 2700 kW Total kVA 3375 kVA Total PF Appendix R DG Other Data Day Tank Level 7/8 - Full PI-8030, Day Tank Fill Pump Pressure psig TE-8027, Day Tank Oil Cooler Temperature °F Lube Oil Reservoir Sight Glass Level 3/4 - Full LG-8032, Jacket Water Surge Tank Sight Glass Level 2/3 - 3/4 LG-8031, After Cooler Surge Tank Sight Glass Level 2/3 - 3/4 TI-908, Jacket Water Heat Exchanger Outlet Temperature °F TI-909 After Cooler Heat Exchanger Outlet Temperature °F FI-7979, Appendix R DG Jacket Water Flow (City Water) 118 gpm FI-7979, Appendix R DG Jacket Water Flow (Service Water) 160 gpm FI-7980, Appendix R DG Aftercooler Water Flow (City Water) 87 gpm FI-7980, Appendix R DG Aftercooler Water Flow (Service Water) 137 gpm