The following is a summary of the information provided by the licensee via email:
This is a report made in accordance with 10 CFR Part 21.21 on a failure of a Curtiss Wright (CW) supplied General Electric (GE) time delay relay.
On 12/10/24, Constellation notified CW about the failure of the relay. Constellation stated the relay failed a planned maintenance test. The induction disc was unable to complete the full travel towards the under-voltage trip due to obstruction from the stationary contact, which slipped down along the shaft upon which it was mounted, and made contact with the induction disc.
On 2/13/25, CW received the failed, CW supplied GE time delay relay from Constellation.
Further research discovered that LaSalle had a similar failure in 2002, but there have not been any other reported failures in the nuclear industry until this one.
On 4/07/25, Revision 2 of the failure analysis written by Constellation Power Labs stated similar results as those of 12/10/24. The bracket, even when fully tightened, could not hold its position on the shaft. The root cause of the failure could not be determined.
Because CW cannot establish a root cause, the following checks are recommended:
1) CW has modified the dedication plan to apply mild vertical force to assure that the clamp is secure as part of the dedication process.
2) End users should provide a similar mechanical test to be sure that the clamp remains secure during periodic surveillance and maintenance activities.
These actions should preclude a possible recurrence of this failure mechanism.
Relay information:
Part number: 12IAV69A1A
Manufacturer's serial number: AIAV111700032
CW tag number: CJ678001
CW serial number: 03
Affected facilities: Unknown
Responsible Curtis-Wright representative:
Mark Papke
QA Manager
Curtiss-Wright
4600 East Tech Drive, Cincinnati, OH 45245