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{{#Wiki_filter:11/11/2022                 14:00       9198332448                               THE UPS STORE     PAGE 01/35 Do uSign Envelope ID: i1CF11C3-1AB2-4D1D A501-E07B7627177B 0
{{#Wiki_filter:11/11/2022 14:00 9198332448 THE UPS STORE PAGE 01/35
November 10, 2022 U,S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555-0001
 
Do uSign Envelope ID: i1CF11C3-1AB2-4D1D0 A501-E07B7627177B
 
November 10, 2022
 
U,S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555-0001


==Subject:==
==Subject:==
10 CFR Part 21 Report 38878-8 Solenoid Valve at Duke, Catawba Flowserve Evaluation #105 Flowserve Corporation hereby submits the enclosed written notification of the identification of a defect, in accordance with the requirements of 10 CFR 21.21(d)(3)(ii), This notification pertains to the failure of the solenoid valve (model 38878-8) at Duke, Catawba.
10 CFR Part 21 Report 38878-8 Solenoid Valve at Duke, Catawba Flowserve Evaluation #105
Sincerely, r-:~<-:>~$/~n*d by:
 
l fu~M ''k.i"'-'' Villl 1'lioma&sect; "Kayn" Dills Quality Manager Flowserve Corp, Flow Control Division 1900 S, Saunders St Raleigh, NC 27603
Flowserve Corporation hereby submits the enclosed written notification of the identification of a defect, in accordance with the requirements of 10 CFR 21.21(d)(3)(ii), This notification pertains to the failure of the solenoid valve (model 38878-8) at Duke, Catawba.
 
Sincerely,
 
r-:~<-:>~$/~n*d by:
l fu~M ''k.i"'-'' 1'lioma&sect; "Kayn" Dills Villl
 
Quality Manager Flowserve Corp, Flow Control Division 1900 S, Saunders St Raleigh, NC 27603


==Enclosures:==
==Enclosures:==
: 1. Plants/ customers potentially impacted
: 1. Plants/ customers potentially impacted
: z.     Reportable condition per 21.21(d)
: z. Reportable condition per 21.21(d)
: 3.     Description of Evaluotlon cc:
: 3. Description of Evaluotlon
 
cc:
 
Hylton Kipe - Director, Flowserve Plant Manager Matt Hobbs - Flowserve Engineering Manager Chuck Dowd - Director, Global Sales
Hylton Kipe - Director, Flowserve Plant Manager Matt Hobbs - Flowserve Engineering Manager Chuck Dowd - Director, Global Sales
                                                                    ~t!l'.%igh Clperatons 1900 South Saundors Street Rz!ei-;Jh, i'-JC 276C3


11/11/2022 14:00       9198332448                         THE UPS STORE                                     PAGE   02/35 Flowserve Pa.rt 21 Evaluation Number: 105 Page 2
~t!l'.%igh Clperatons 1900 South Saundors Street Rz!ei-;Jh, i'-JC 276C3 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 02/35
      .,   RC     Reportable Condition NC     Not Caoable rn21.21 (bl)
 
Flowserve Pa.rt 21 Evaluation Number: 105 Page 2
 
., RC Reportable Condition NC Not Caoable rn21.21 (bl)
 
Enclosure 1:
Enclosure 1:
List of Plants/ Customers potentially Impacted:
List of Plants/ Customers potentially Impacted:
* Duke - Catawba
* Duke - Catawba
* Luminant- Comanche Peak
* Luminant-Comanche Peak
* Exelon - Byron
* Exelon - Byron
* Exelon Braidwood
* Exelon Braidwood
* NextEra Energy Seabrook O~::v2~:c,ji,;
* NextEra Energy Seabrook
 
O~::v2~:c,ji,;
1900 South S.aunde1s $tree:.
1900 South S.aunde1s $tree:.
11/11/2022 14:00 9198332448 THE UPS STORE PAGE 03/35
I I
DoduSlgn Envelope 10: 21 Cf 11 C3-1 AB2-4D1D-A501 -E07B7627177B FLOWSERVE.............,......_.,
Enclosure 2: Reportable Condition per 21.21 (d)
10 CFR 21 REPORT


11/11/2022          14:00          9198332448                              THE UPS STORE              PAGE 03/35 I
38878-8 Solenoid Valve at Duke, Catawba
I DoduSlgn Envelope 10: 21 Cf 11 C3-1 AB2-4D1D-A501 -E07B7627177B FLOWS,......_.,  ERVE Enclosure 2: Reportable Condition per 21.21 (d) 10 CFR 21 REPORT 38878-8 Solenoid Valve at Duke, Catawba
: 1. Name and address of the Individual or individuals informing the Commission
: 1. Name and address of the Individual or individuals informing the Commission Kayn Dills Quality Manager Flowserve Corp, Flow Control Division 1900 S. Saunders St.
 
Kayn Dills Quality Manager Flowserve Corp, Flow Control Division 1900 S. Saunders St.
Raleigh, NC 27603
Raleigh, NC 27603
: 2. Identification of the facility, the activity, or the basic component supplied for such facility or such activity within the United States which contains a defect or noncompliance.
: 2. Identification of the facility, the activity, or the basic component supplied for such facility or such activity within the United States which contains a defect or noncompliance.
Duke Energy Carolinas, LLC (Duke Engergy)
Duke Energy Carolinas, LLC (Duke Engergy)
Catawba Nuclear Station
Catawba Nuclear Station
: 3. Identification of the firm construction the facility or supplying the basic component which fails to comply or contains a defect Flowserve Corp, Flow Control Division 1900 S. Saunders St.
: 3. Identification of the firm construction the facility or supplying the basic component which fails to comply or contains a defect
 
Flowserve Corp, Flow Control Division 1900 S. Saunders St.
Raleigh, NC 27603
Raleigh, NC 27603
: 4. Nature of the defect or failure to. comply and the safety hazard to which Is created or could be created by such defect or failure to comply.
: 4. Nature of the defect or failure to. comply and the safety hazard to which Is created or could be created by such defect or failure to comply.
The solenoid valve received by Duke Energy failed to shuttle position when the. coil was initially energized. This solenoid valve is part of the feedwater isolation valve assembly and failure to shuttle. will prevent the feedwater isolation valve from closing on demand.
The solenoid valve received by Duke Energy failed to shuttle position when the. coil was initially energized. This solenoid valve is part of the feedwater isolation valve assembly and failure to shuttle. will prevent the feedwater isolation valve from closing on demand.
Ralei*;1h Operations 1 900 Qouth Saunders Street Ra1e!gh, NC ;27603
Ralei*;1h Operations 1 900 Qouth Saunders Street Ra1e!gh, NC ;27603
/ 11 / 2022 14: 00 9198332448 THE UPS STORE PAGE 04/35


/ 11 / 2022    14: 00    9198332448                          THE UPS STORE                                PAGE  04/35 Flowserve Part21 Evaluation Number: 105 Page 4
Flowserve Part21 Evaluation Number: 105 Page 4
: 5. The date on which the information of such defect or failure to comply was obtained.
: 5. The date on which the information of such defect or failure to comply was obtained.
Flowserve was initially notified on September 11, 2022. Flowserve provided response to Duke (see Enclosure 4 of this report) on September 15, 2022 to confirm that Flowserve would perform the evaluation within 45 days upon receipt of the solenoid valve. Flowserve received the solenoid valve for evaluation on October 5, 2022.
Flowserve was initially notified on September 11, 2022. Flowserve provided response to Duke (see Enclosure 4 of this report) on September 15, 2022 to confirm that Flowserve would perform the evaluation within 45 days upon receipt of the solenoid valve. Flowserve received the solenoid valve for evaluation on October 5, 2022.
: 6. In the case of a basic component which contains a defect or failure to comply, the number and location of these components in use at, supplied for, being supplied for, or may be supplied for, manufactured, or being manufactured for one or more facilities or activities subject to the regulations in this part.
: 6. In the case of a basic component which contains a defect or failure to comply, the number and location of these components in use at, supplied for, being supplied for, or may be supplied for, manufactured, or being manufactured for part.
one or more facilities or activities subject to the regulations in this
 
The solenoid valves have been provided to various domestic nuclear plants with a known list contained within Enclosure 1 of this report.
The solenoid valves have been provided to various domestic nuclear plants with a known list contained within Enclosure 1 of this report.
: 7. The corrective action, which has been, is being, or will be taken; the name of the individual or organization responsible for the action; and length of time that has been or will be taken to complete the action.
: 7. The corrective action, which has been, is being, or will be taken; the name of the individual or organization responsible for the action; and length of time that has been or will be taken to complete the action.
See Enclosure 3 of this report. Flowserve will ( 1) revise the assembly and test procedure for the Model 38878 solenoid valve to add a final test after the thread lock component has been applied and been allowed to cure to verify the solenoid valve shifts when energized, and (2) provide training to assembly and test personnel on the importance of ensuring that excess thread lock compound has not been applied.
See Enclosure 3 of this report. Flowserve will ( 1) revise the assembly and test procedure for the Model 38878 solenoid valve to add a final test after the thread lock component has been applied and been allowed to cure to verify the solenoid valve shifts when energized, and (2) provide training to assembly and test personnel on the importance of ensuring that excess thread lock compound has not been applied.
These actions will be completed by December 15, 2022
These actions will be completed by December 15, 2022
: 8. Any advica related to the defect or failure to comply about the facility, activity, or basic component that has been, is being, or will be given to purchasers or licensees.
: 8. Any advica related to the defect or failure to comply about the facility, activity, or basic component that has been, is being, or will be given to purchasers or licensees.
See Enclosure 3 of this report. Nuclear power plants with model 38878 solenoid valves that have not undergone acceptance testing should verify that these suspect solenoid valves will shift on demand when energized.
See Enclosure 3 of this report. Nuclear power plants with model 38878 solenoid valves that have not undergone acceptance testing should verify that these suspect solenoid valves will shift on demand when energized.
: 9. In the case of an early site permit, the entities to whom an early site permit was transferred.
: 9. In the case of an early site permit, the entities to whom an early site permit was transferred.
Not applicable.
Not applicable.
R~leigh O~ereiticr;s 1900 Sou(h Saunders Street Ra:-aigh. ~~c 2'/:30;3


11/11/2022   14:00         9198332448                       THE UPS STORE                                 PAGE 05/35 FLOWSERVE
R~leigh O~ereiticr;s 1900 Sou(h Saunders Street Ra:-aigh. ~~c 2'/:30;3 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 05/35
                    '                                                            Flow Control Division Anchor/Darling Valves BWt/P Valves EdW<ird V~lves Vaffek Control Products Worcester Valves Enclosure 3: Description of Evaluation Flowserve US Inc                     Raleigh Opere1Ions           Toll Fn,e:   1-B00-225-6989 Flow Control Division               PO Box 1961                   Phone:       HJ19-832-/J525 1900 South Saunders Stri;~et Facsimile: 1-1119-831'1369 Raleigh, NC 27603             WWW .f:9.~~&sect;@f't't2<!fT!
 
Flow Control Division
... ' Anchor/Darling Valves BWt/P Valves FLOWSERVE EdW<ird V~lves Vaffek Control Products Worcester Valves
 
Enclosure 3: Description of Evaluation
 
Flowserve U S Inc Raleigh Opere1Ions Toll Fn,e: 1-B00-225-6989 Flow Control Division PO Box 1961 Phone: HJ19-832-/J525 1900 South Saunders Stri;~et Facsimile: 1-1119-831'1369 Raleigh, NC 27603 WWW.f:9.~~&sect;@f't't2<!fT!
11/11/2022 14:00 9198332448 THE UPS STORE PAGE 05/35
 
uuc,u<>11Jn Envelope ID; 21 CF11 C3-1AB2-4D1 D*A501-E07B7627177B
 
Flow Control Division
... ' Anchor/Darling Valves BW!IP Valves FLOWSERVE Edward V~Jv*s
,,,. Valtek Control Products Won:;ester Velvas
 
Failure Analysis of 38878-8 Solenoid Valve Duke - Catawba Serial Number BT443
 
Complaint: our feedwater isolation valve (Model 38878-8),
During pre-outage checks of a replacement solenoid fi:Jr to shuttle when initially energized. While technicians identified that a solenoid (S/N# BT 443) falled times without shuttling of the spool investigating the issue the solenoid was electrically cycled multiple finally shuttle. After this piece. II was left continuously powered for approximately 1 o minutes when it did initial shuttle the SOV was shuttling when demanded but due to the suspect operation, the customer considered it unusable. Serial number BT443 solenoid valve was assembled and tested on June 6, 2016, as part of so 115795, line item 001, Duke Purchase Order 03014228-REV,001. solenoid valve to This solenoid valve is part of the actuator for the Feedwater Isolation Valve. Failure of this shift when energized could result in the actuator not being able to close the Feedwater Isolation Valve.
 
~
 
Figure 1., Solenoid Cross-Section View


11/11/20 22            14:00      9198332448                                  THE UPS STORE                                            PAGE      05/35 uuc,u<>11Jn Envelope ID; 21 CF11 C3-1AB2-4D1 D*A501-E07B7627177B Flow Control Division Anchor/Darling Valves FLOWSERVE BW!IP Valves Edward V~Jv*s Valtek Control Products Won:;ester Velvas Failure Analysis of 38878-8 Solenoid Valve Duke - Catawba Serial Number BT443 Complaint:
As Received Condition:
During pre-outage checks of a replacement solenoid fi:Jr our feedwater isolation valve (Model 38878-8),
technicians identified that a solenoid (S/N# BT 443) falled to shuttle when initially energized. While spool investigating the issue the solenoid was electrically cycled multiple times without shuttling of the approxim      ately    1o minutes when  it did  finally  shuttle. After  this piece. II was left continuously powered for initial shuttle the SOV was shuttling when demanded but due to                      the suspect  operation    , the  customer 6, 2016, considered it unusable. Serial number BT443 solenoid valve was assembled and tested on June as part of so 115795, line item 001, Duke Purchase Order 03014228-REV,001                          .
valve to This solenoid valve is part of the actuator for the Feedwater Isolation Valve. Failure of this solenoid Valve.
shift when energized could result in the actuator not being able to close the Feedwater Isolation
                            ~
Figure 1., Solenoid Cross-Section View As Received Condition:
10/27/2022:
10/27/2022:
Serial Number:             8T443 Coil Resistance:           293.6   ohms been Initial Visual Inspection: Verified solenoid valve serial number. The solenoid appears to have not installed and was in like new condition. Tamper               evident     paint on fasteners was     intact.
Serial Number: 8T443 Coil Resistance: 293.6 ohms number. The solenoid appears to have not been Initial Visual Inspection: Verified solenoid valve serial installed and was in like new condition. Tamper evident paint on fasteners was intact.
FloW.seNe US Inc                             Raleigh Operations                             Toll Free: 1-<300,225-6989 PO aox 1961                                     Phono:     1-919-832-0525 Flow Control Division 1900 South Saunders Sire.et                     Facsimile: 1*919-831-3369 RalGigh, NC 27603                               www,flowserve .coni
 
FloW.seNe U S Inc Raleigh Operations Toll Free: 1-<300,225-6989 Flow Control Division PO aox 1961 Phono: 1-919-832-0525 1900 South Saunders Sire.et Facsimile: 1*919-831-3369.coni RalGigh, NC 27603 www,flowserve 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 07/35 I
 
Do 'usign o;nvolope ID; 21CF11C3-1AB2*4D1D-A501-E07B7627'177B
 
Test per MS 97. 92, FunctIona IT tP es roce d ures or oenoi f 38878 S I dVI aves:
Para. Description U/M Min Max Recorded Value
 
632.5 Seat LeakaQe Test, De,enerQized Drop/10 Minutes 0 1 0 6.3.2.6 Seat LeakaQe Test, Energized Drop/10 Minutes 0 1 0 Solenoid valve shifted on demand with no delav.
6.3.2.8 Steady State Current, Energized Amps 0.37 0.45 0,38
@125 +I-5 voe 6.4 External Leakaae Test ZERO 0 lock compound observed on Removed End Cap (6) from Coil Assembly (10), Evidence of excess thread Assembly (10). Evidence of excess thread lock compound observed threads of End Cap (6) and the Coil on the Coil Cap /5).
6,2,4,3 Gap between Coil Cap (5) and inches 0.0025 0.0035 Not Coil Assemblv (10} Measurement Measurable Assembly (1 OJ Excess thread lock compound on bottom of Coil Cap (5) and top of Coil orobabl)'. caused this discrepancy.
 
Removed Coil Assembly (10) from solenoid valve for inspection, Since the solenoid valve passed acceptance testing, further disassembly of the solenoid valve was considered unnecessary,
 
Flowserve U s Inc Raleigh Oparatlon:1; Toll Free: 1-800-225-6959 Flow Control Division PO Box 1961 Phone: 1-919-!32-0525 1900 South Saunders Street Fac:sirnil8: 1~919"831"3369 Raleigh, NC 27603 www flowserw* r.om Page 2 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 08/35
 
Envelop* ID: 21 CF11 C3-1AB2-4D1D-A501-E07S7627177B
 
End Cap (6): Visual inspection showed no signs of damage. Excess thread lock compound observed on threads and internal surfaces.
 
Flowoet\\18 U S Inc Rale!gh Op~rations Toll Free: 1*500-226-69$9 Flow Control Divk:ion PO Box 1961 Phone: 1*919-832--0525 1900 Sa~lh Saunde Street Fa,csimi!e; *1*919*B31*3369 R,leigh, NC 27603 ~w.f(gwservfi.qqrn Page 3 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 09/35
 
I Doc'uSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B7627177B
 
Figure 3: End Cap (6,I Threads
 
FloWS8tve U S Inc Ra1eig'1 Opl;!rali<ins Toll Frae: 1-800*225-6989 FlrJw Con\\rol Division PO Box 1961 Phone: 1-819-832-0525 1900 South Saunders Street Fecslmlle: Hl19-831-3369 Raleigh, NC 27603 WWW flOWSP.Nf!.com Page 4 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 10/35
 
ooduSign Envelop* ID: 21CF11 C3-1ABZ-4D1D-A501-la07B7627177B
 
Fi_qure 4: End Cap (6) Internal
 
Flowserve U S Inc Raleigh Qpera.tians Toll Free: 1-800-125-6989 Flow Control Division PO Box 1961 Phone: 1-919-332-0525 1900 South Saunders Slri11Qt Facoimile: 1-919-!31-3369 Raleigh, NC 27603 www.t1gwsarvt1.corq


11/11/2022 I
Page 5 of 3 11/11/2022 14:00 PAGE 11/35
14:00         9198332448                                THE UPS STORE                                      PAGE   07/35 Do 'usign o;nvolope ID; 21CF11C3-1AB2*4D1D-A501-E07B7627'177B Test per MS .97 92, FunctIonaITes tP roce d ures for 38878 S oenoi          I  dVIaves:
  ! 9198332448 THE UPS STORE
Para.            Description                                  U/M              Min              Max              Recorded Value 632.5            Seat LeakaQe Test, De,enerQized Drop/10 Minutes 0                                1                0 6.3.2.6          Seat LeakaQe Test, Energized                  Drop/10 Minutes  0                1                0 Solenoid valve shifted on demand with no delav.
6.3.2.8          Steady State Current, Energized              Amps              0.37              0.45            0,38
                          @125    +I- 5 voe 6.4              External Leakaae Test                                                            ZERO            0 Removed End Cap (6) from Coil Assembly (10), Evidence of excess thread lock compound                              observed    on threads of End Cap (6) and the Coil Assembly (10). Evidence of excess thread lock compound                              observed on the Coil Cap /5).
6,2,4,3            Gap between Coil Cap (5) and                inches            0.0025            0.0035          Not Coil Assemblv (10} Measurement                                                                    Measurable Excess thread lock compound on bottom of Coil Cap (5) and top          of  Coil  Assembly        (1 OJ orobabl)'. caused this discrepancy.
Removed Coil Assembly (10) from solenoid valve for inspection, Since the solenoid valve passed acceptance testing, further disassembly of the solenoid valve was considered unnecessary, Flowserve Us Inc                            Raleigh Oparatlon:1;                    Toll Free:  1-800-225-6959 Flow Control Division                        PO Box 1961                              Phone:      1-919-!32-0525 1900 South Saunders Street              Fac:sirnil8: 1~919"831"3369 Raleigh, NC 27603                        www flowserw* r.om Page 2 of 30


11/11/20 22        14:00      9198332448                              THE UPS STORE                            PAGE  08/35 Envelop* ID: 21 CF11 C3-1AB2-4D1D-A501-E07S7627177B on End Cap (6): Visual inspection showed no signs of damage. Excess thread lock compound observed threads and internal surfaces.
DolSign Ecnvalope ID; 21CF11C3-1AB2-4D1D-M01-E07B7627177B
Rale!gh Op~rations              Toll Free:  1*500-226-69$9 Flowoet\18 US Inc Flow Control Divk:ion                        PO Box 1961                      Phone:      1*919-832--0525 1900 Sa~lh Saunde Street        Fa,csimi!e; *1*919*B31*3369 R,leigh, NC 27603                ~w.f(gwservfi.qqrn Page 3 of 30


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Figure S: End Cap (6) Internal
Doc'uSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B7627177B Figure 3: End Cap (6,I Threads FloWS8tve U S Inc                        Ra1eig'1 Opl;!rali<ins              Toll Frae: 1-800*225-6989 FlrJw Con\rol Division                    PO Box 1961                          Phone:    1-819-832-0525 1900 South Saunders Street          Fecslmlle: Hl19-831-3369 Raleigh, NC 27603                  WWW flOWSP.Nf!.com Page 4 of 30


11/11/2022        14:00      9198332448                                THE UPS STORE                          PAGE 10/35 ooduSign Envelop* ID: 21CF11 C3-1ABZ-4D1D-A501-la07B7627177B Fi_qure 4: End Cap (6) Internal Flowserve U S Inc                          Raleigh Qpera.tians                Toll Free: 1-800-125-6989 Flow Control Division                       PO Box 1961                       Phone:     1-919-332-0525 1900 South Saunders Slri11Qt      Facoimile: 1-919-!31-3369 Raleigh, NC 27603                 www.t1gwsarvt1.corq Page 5 of 3
Flowserve U $ ltiC Raleigh Opefat101is Toll Free: 1-1300-225*6989 Flow Control Division PO Bax 1961 Phone: 1-919-832-0525
%JOO Sou1h Saunders Stree( Fao,imlle: 1-919.S31-3369 Ral*igh, NC 27603 www.f1QWSP.IY!1 mm Page 6 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 12/35


11/11/2022        14:00        9198332448                            THE UPS STORE                            PAGE 11/35 DolSign Ecnvalope ID; 21CF11C3-1AB2-4D1D-M01-E07B7627177B Figure S: End Cap (6) Internal Flowserve U $ ltiC                        Raleigh Opefat101is                Toll Free:  1-1300-225*6989 Flow Control Division                    PO Bax 1961                        Phone:      1-919-832-0525
Fi91,:,e 6: End Cap (6) Under UV Light
                                                    %JOO Sou1h Saunders Stree(        Fao,imlle: 1-919.S31-3369 Ral*igh, NC 27603                  www.f1QWSP.IY!1 mm Page 6 of 30


11/11/20 22      14:00        9198332448                        THE UPS STORE                            PAGE 12/35 Fi91,:,e 6: End Cap (6) Under UV Light Raleigh Operations                   Toll Free: H!00-225-6989 FlowseP/e Us Inc Flow Control Divii;ion             PO Bo, 1961                         Phone:     1-919-832-0525 1900 South Saunders Street           Facsimile: 1-919-!31-3369 Ra~~h, NC 27603                     www.flpwserve.com Page 7 of 30
FlowseP/e U s Inc Raleigh Operations Toll Free: H!00-225-6989 Flow Control Divii;ion PO Bo, 1961 Phone: 1-919-832-0525 1900 South Saunders Street Facsimile: 1-919-!31-3369 Ra~~h, NC 27603 www.flpwserve.com Page 7 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 13/35


11/11/2022            14:00      9198332448                                  THE UPS STORE                                    PAGE 13/35 i
i Do I uSlgn Envelope ltlc 21 CF11 C3-1AB2-4D1D-A501-E07S7627177B
I Do uSlgn Envelope ltlc 21 CF11 C3-1AB2-4D1D-A501-E07S7627177B F",gure 7: End Cap (6:J, UV Light,, Inside Diameter Flows1;;rve U S Inc                            Raleigh Qper1:1tions                        Toll Fr**: 1-800-225-6989 Fklw Control Dlv1sion                          PO Box 1961                                Phone:    1..g19-832-0525 1900 South Sau.mdars Street                Fecsimlle: 1-919-831-3369 Raleigh, NC 27603                          www.flow~erve r:om Page 8 of 30


11/11/2022      14:00      9198332448                        THE UPS STORE                                PAGE 14/35 Figure 8: Emf Cap (6),. UV Light Threads Flowserve u S Inc                  Raleigh Qparatiohs                    Toll Free; 1-800-225-6989 Flow Control Division              PO Box 1961                          Phone;    Hl19-832--0525 1900 South Saunders Stree1            Facsimile: 1*919,..831..$369 Raleigh, NC 27603                    www flgwsetve mm Page 9 of 30
F",gure 7: End Cap (6:J, UV Light,, Inside Diameter


11/11/2022            14:00    9198332448                              THE UPS STORE                                  PAGE 15/35 I
Flows1;;rve U S Inc Raleigh Qper1:1tions Toll Fr**: 1-800-225-6989 Fklw Control Dlv1sion PO Box 1961 Phone: 1..g19-832-0525 1900 South Sau.mdars Street Fecsimlle: 1-919-831-3369 Raleigh, NC 27603 www.flow~erve r:om Page 8 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 14/35
Do~uSlgn Envelope ID: 21CF11C3-1AB2-4O1D*A50H,07B7627177B Figure 9: End Cap (6) UV L{tJht Internal Flowser1;i U S 1nc                      Raleigh Operatfon!:I                  Toll Free: 1-800-225-6989 Flow Control Division                    PO Box 1961                           Phone:     1-il1S-!132-<1525 1900 Sou1h Saundera Streat            Facsimile: 1..919,.831*3369 Raleigh, NC 27603                     www,fl(~wserv"' corn Page 10 of 30


11/11/2022           14:00       9198332448                               THE UPS STORE                           PAGE 16/35 DociuSign Envelope ID: 21CF11G3-1AB2-4D1D-A501-E07B7627177B Coil Cap (5): Visual inspection showed no signs of damage. Excess thread lock compound observed on top, bottom near the outside diameter and side.
Figure 8: Emf Cap (6),. UV Light Threads
Rgure 10: Cot1 Ci;p (5) Top Flowserve lJ S Inc                       Rale.igh Operations               Toll Free: 1-800,125*6989 Flow Control Division                     PO Bo, 1961                       Phone:     H19-332-D525 1900 South Saunders Street         F*o,imile; 1-B19-B31-3369 Raleigh, NC 27603                 www.tlowsew mm Page 11 of 30
 
Flowserve u S Inc Raleigh Qparatiohs Toll Free; 1-800-225-6989 Flow Control Division PO Box 1961 Phone; Hl19-832--0525 1900 South Saunders Stree1 Facsimile: 1*919,..831..$369 Raleigh, NC 27603 www flgwsetve mm Page 9 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 15/35
 
I Do~uSlgn Envelope ID: 21CF11C3-1AB2-4O1D*A50H,07B7627177B
 
Figure 9: End Cap (6) UV L{tJht Internal
 
Flowser 1;i U S 1nc Raleigh Operatfon!:I Toll Free: 1-800-225-6989 Flow Control Division PO Box 1961 Phone: 1-il1S-!132-<1525 1900 Sou1h Saundera Streat Facsimile: 1..919,.831*3369 Raleigh, NC 27603 www,fl(~wserv"' corn Page 10 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 16/35
 
DociuSign Envelope ID: 21CF11G3-1AB2-4D1D-A501-E07B7627177B
 
Coil Cap (5): Visual inspection showed no signs of damage. Excess thread lock compound observed on top, bottom near the outside diameter and side.
 
Rgure 10: Cot1 Ci;p (5) Top
 
Flowserve lJ S Inc Rale.igh Operations Toll Free: 1-800,125*6989 Flow Control Division PO Bo, 1961 Phone: H19-332-D525 1900 South Saunders Street F*o,imile; 1-B19-B31-3369 Raleigh, NC 27603 www.tlowsew mm Page 11 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 17/35
 
DoduSign Envelope ID: 21 CF11 C3-1AB2-4D1D-A501 *EO7B76~71710
 
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11/11/2022          14:00        9198332448                                  THE UPS STORE                            PAGE 17/35 DoduSign Envelope ID: 21 CF11 C3-1AB2-4D1D-A501 *EO7B76~71710 I
I I
I I
Figure 11: Coil C/Jp (5) Top F1ow,eN* Us Inc                              Raleigh Operations                  TOIi Free: 1-800-225-6989 Flow Control Divisio~                        PO Box 1961                        Phone,      1-919-83'-0525 19D0 South Saunders Street          Facsimile; 1-919-831-3369 Ral*igh, NC 27603                  'MW-flawi,erve.ct11t1 Page 12 of 30


11/11/2022           14:00       9198332448                               THE UPS STORE                             PAGE 18/35 i
Figure 11: Coil C/Jp (5) Top
DocuSign e:nvelope ID: 21 CF11 C3-1AB2-4D10-A501-E07B7627177B Figure 12: Coil Cap (5) Bottom F!owser1:! LI s Inc                         Raleigh Operntlons                 Toll Free: 1&deg;601).225-6989 Flow .Control Division                       PO Box 1961                       Phone:     1-919-832-0525 1900 South Saunders Streo(         Fac,imilo; l-919-831-3369 Raleigh, NC 27603                 www.flc,wservt1.corri Page 13 of 30
 
F1ow,eN* U s Inc Raleigh Operations TOIi Free: 1-800-225-6989 Flow Control Divisio~ PO Box 1961 Phone, 1-919-83'-0525 19D0 South Saunders Street Facsimile; 1-919-831-3369 Ral*igh, NC 27603 'MW-flawi,erve.ct11t1 Page 12 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 18/35
 
i DocuSign e:nvelope ID: 21 CF11 C3-1AB2-4D10-A501-E07B7627177B
 
Figure 12: Coil Cap (5) Bottom
 
F!owser 1:! LI s Inc Raleigh Operntlons Toll Free: 1&deg;601).225-6989 Flow.Control Division PO Box 1961 Phone: 1-919-832-0525 1900 South Saunders Streo( Fac,imilo; l-919-831-3369 Raleigh, NC 27603 www.flc,wservt1.corri Page 13 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 19/35
 
Figure 13: Cot7 Cap (S) Bottom
 
Flowserve LI s Im; R1:1lei9h Operatiohs Toll Frea: 1-300~225-6989 Flow Co11trol Division PO Box 1961 Phone: 1~919-832-0525 1900 South Saunders Street Faosirnile: 1~919-831..3369 Raleigh, NC 27603 w-NW.f1d1t/S\\:!Ne.corn Page 14 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 20/35
 
i DobuSlgn Envelope ID; 21CF11C3-1AB2-4D1P-M01-1"07B7627177B
 
I
 
Figure 14: Coil C;;ip (5) Bottom
 
Flowserve U S Inc Raleigh Operatiom:i Tott Freo 1.aoo-225-,3939 Flow Coritrol Divi('lion PO Box 1961 Phone: 1-919-832-0525 1900 South S!ilundera Street F:::icsimile: 1-919-831-3369 Raleigh, NC 27603 www.flows.irve.com
* Page 15 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 21/35
 
DocLSign Envelope ID, 21CF11C3-1AB2-4D1D-M01-E07B7627177B
 
Figure 15: Coll O;p (5) Sidi"
 
FlowsetVe U S Inc Raleigh Operations Toll Free: 1-800-225-6968 Flaw Cor'lttol Division PO Box 1961 Phone, 1-919-832-0525 1900 South Saundera Street Fac,imile: 1-919-831"3369 Raleigh, NC 27603 www.flowSliltJ'..tUOOl Page 16 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 22/35
 
Doou$Ign Envelopa ID: 21CF11C3-1AB2-4D1tJ-A501-E07El7~27177B
 
Figure 16: Coil Cap (5) Side
 
Flowserve U $ lm; Raleigh Operations Toll Fraa: 1-800~225-61189 Flow Control Divisior, PO Box 1961 Phone: 1-919-832-0525 1900 South Saunders Street Facsimila: 1-919-831-3369 Ralaigh, NC 27603 'www flQ.Wserve.rmm Page 17 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 23/35
 
DobuSlgn Envelope IIJ: 21 CF11 C3-1AB2-4P1 P-A501-E07B76271776
 
I


11/11/2022        14:00      9198332448                      THE UPS STORE                              PAGE 19/35 Figure 13: Cot7 Cap (S) Bottom Flowserve LI s Im;                R1:1lei9h Operatiohs              Toll Frea:    1-300~225-6989 Flow Co11trol Division            PO Box 1961                        Phone:        1~919-832-0525 1900 South Saunders Street        Faosirnile: 1~919-831..3369 Raleigh, NC 27603                  w-NW.f1d1t/S\:!Ne.corn Page 14 of 30
Figure 17, Coil Cap (5) Side


11/11/2022          14:00        9198332448                              THE UPS STORE                              PAGE 20/35 i
Flr.:iwsarve U S Inc Ralalgt) Operations TOIi Fre*: l-500-22,-1)989 rlow Control Division PO Box 1961 Phone: 1-919-832--0525 1900 South Saunders Street Facoirnile: 1-919-831-3369 R.alei9h, NC 27603 www.flowserve.corr, Page 18 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 24/35
DobuSlgn Envelope ID; 21CF11C3-1AB2-4D1P-M01-1"07B7627177B I
Figure 14: Coil C;;ip (5) Bottom Flowserve U S Inc                         Raleigh Operatiom:i                  Tott Freo    1.aoo-225-,3939 Flow Coritrol Divi('lion                  PO Box 1961                         Phone:       1-919-832-0525 1900 South S!ilundera Street         F:::icsimile: 1-919-831-3369 Raleigh, NC 27603                   www.flows.irve.com
* Page 15 of 30


11/11/2022          14:00      9198332448                            THE UPS STORE                              PAGE 21/35 DocLSign Envelope ID, 21CF11C3-1AB2-4D1D-M01-E07B7627177B Figure 15: Coll O;p (5) Sidi" FlowsetVe U S Inc                        Raleigh Operations                Toll Free: 1-800-225-6968 Flaw Cor'lttol Division                  PO Box 1961                        Phone,        1-919-832-0525 1900 South Saundera Street        Fac,imile: 1-919-831"3369 Raleigh, NC 27603                  www.flowSliltJ'..tUOOl Page 16 of 30
Doc~Sign Envelope ID: 21CF11C3-1Aa2-4D1D-A601-E07B7627177B


11/11/2022          14:00        9198332448                                THE UPS STORE                            PAGE 22/35 Doou$Ign Envelopa ID: 21CF11C3-1AB2-4D1tJ-A501-E07El7~27177B Figure 16: Coil Cap (5) Side Raleigh Operations                Toll Fraa:  1-800~225-61189 Flowserve U$ lm; Flow Control Divisior,                      PO Box 1961                        Phone:      1-919-832-0525 1900 South Saunders Street          Facsimila: 1-919-831-3369 Ralaigh, NC 27603                  'www flQ.Wserve.rmm Page 17 of 30
I


11/11/2022            14:00      9198332448                                  THE UPS STORE                            PAGE 23/35 DobuSlgn Envelope IIJ: 21 CF11 C3-1AB2-4P1 P-A501-E07B76271776 I
Figure 18: Coil Cap (5) Bottom UV light
Figure 17, Coil Cap (5) Side Flr.:iwsarve U S Inc                          Ralalgt) Operations                  TOIi Fre*:  l-500-22,-1)989 rlow Control Division                        PO Box 1961                          Phone:      1-919-832--0525 1900 South Saunders Street          Facoirnile: 1-919-831-3369 R.alei9h, NC 27603                  www .flowserve.corr, Page 18 of 30


11/11/20 22        14:00      9198332448                              THE UPS STORE                              PAGE 24/35 Doc~Sign Envelope ID: 21CF11C3-1Aa2-4D1D-A601-E07B7627177B I
Flowserve U S Inc Raleigh Operations Toll Free: H~00-225-6989 flow Control Division PO Box 19t'l1 Phone: 1-919-832.-0525 1900 Souih Saund~rs Street Facsimile: 1-919-131-3369 R,leigh, NG 27603 www.flowserve.r.:om Page 19 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 25/35
Figure 18: Coil Cap (5) Bottom UV light Flowserve U S Inc                         Raleigh Operations                   Toll Free: H~00-225-6989 PO Box 19t'l1                       Phone:     1-919-832.-0525 flow Control Division 1900 Souih Saund~rs Street           Facsimile: 1-919-131-3369 R,leigh, NG 27603                   www.flowserve.r.:om Page 19 of 30


11/11/2022            14:00  9198332448                                THE UPS STORE                            PAGE 25/35 Doc~Sign Envelope 1 , 21CF11C3-1AB2-4D1D-A501-E07B7627177B Figure 19: Coll cap /5) f3ottom UV Light f=loW$1l:r'ie US Inc                      Ralalgh Operations                    Toll Fres: 1*600*225{)9$9 Fklw Control Division                      PO Sox 1961                          Phone:    1-919*832-0525 1900 South Sau.nders Street          Facsimile: 1-919-831-3369 Raleigh, NC 27603                    wwwflowsarva.c:orr, Page 20 of 30
Doc~Sign Envelope 1, 21CF11C3-1AB2-4D1D-A501-E07B7627177B


11/11/20 22        14:00      9198332448                              THE UPS STORE                          PAGE 25/35 Doo~Slgn Envelope ID: 21CF11C3-1Aa2-4D1D-A501-E07B76271778 I
Figure 19: Coll cap /5) f3ottom UV Light
I Flowserve LI s Inc                        Raleigh operations                TOIi rree: 1,I00-225-6989 Flow Control Division                    PO Box 1861                        Phone:    1-919-S32-6525 1900 South Saundern Street        Facsimile; 1-919-831-3369 Raleigh, NC 27o03                  WWW flpw5arve.corr*1 Page 21 of 30


11/11/2022        14:00        9198332448                                THE UPS STORE                            PAGE 27/35 CF11 C3-1AB2*4D1 P-A501-E07B7627177a Fig&#xb5;re 22; Coil Cap (5) Top UV Light Flowsarte US Inc                             RalQlgh Operation!;                Toll Free: 1-800-225-6989 Flow Control Division                         PO Sox 1961                         Phone:     1-91 ~832-0525 1900 South Sounder, Street         Faosimile; 1-919-831-3369 Raleigh, NC ,7603                  www.flc,ws~rvs.com Page 22 of 30
f=loW$1l:r'ie US Inc Ralalgh Operations Toll Fres: 1 *600*225{)9$9 Fklw Control Division PO Sox 1961 Phone: 1-919*832-0525 1900 South Sau.nders Street Facsimile: 1-919-831-3369 Raleigh, NC 27603 wwwflowsarva.c:orr, Page 20 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 25/35


11/11/2022           14:00       9198332448                               THE UPS STORE                           PAGE 28/35 DoriuSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B7627177B Rod, Spool Adjustment: Visual examination showed no signs of damage.
Doo~Slgn Envelope ID: 21CF11C3-1Aa2-4D1D-A501-E07B76271778 I
Flowser,e U S Inc                         Raleigh Operations                 Toll Free: 1-800-:225-6989 Flow Control Division                     PO Box 1961 .                     Phone:     1-919-832-0525 1900 South Saunders Street         Facsimile: 1-919-831,3369 Raleigh, NC 27603                 w-Nw.flowMrve.c.gm Page 23 of 30
 
I
 
Flowserve LI s Inc Raleigh operations TOIi rree: 1,I00-225-6989 Flow Control Division PO Box 1861 Phone: 1-919-S32-6525 1900 South Saundern Street Facsimile; 1-919-831-3369 Raleigh, NC 27o03 WWW flpw5arve.corr*1 Page 21 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 27/35
 
DocuSign Envelope ID: 21 CF11 C3-1AB2*4D1 P-A501-E07B7627177a
 
Fig&#xb5;re 22; Coil Cap (5) Top UV Light
 
Flowsarte U S Inc RalQlgh Operation!; Toll Free: 1-800-225-6989 Flow Control Division PO Sox 1961 Phone: 1-91 ~832-0525 1900 South Sounder, Street Faosimile; 1-919-831-3369 Raleigh, NC,7603 www.flc,ws~rvs.com Page 22 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 28/35
 
DoriuSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B7627177B
 
Rod, Spool Adjustment: Visual examination showed no signs of damage.
 
Flowser,e U S Inc Raleigh Operations Toll Free: 1-800-:225-6989 Flow Control Division PO Box 1961. Phone: 1-919-832-0525 1900 South Saunders Street Facsimile: 1-919-831,3369 Raleigh, NC 27603 w-Nw.flowMrve.c.gm Page 23 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 29/35
 
DoouS;gn Envelope ID: 21CF11C3**1AB2"4[;)1 D-A501-E07B7627177B
 
I


11/11/2022        14:00        9198332448                                    THE UPS STORE                            PAGE 29/35 DoouS;gn Envelope ID: 21CF11C3**1AB2"4[;)1 D-A501-E07B7627177B I
I Coil Assembly (10): Visual examination showed no signs of damage. Excess thread lock compound observed on top surface in the area of the gap between the Coil Assembly (10) and the Coil Cap (5).
I Coil Assembly (10): Visual examination showed no signs of damage. Excess thread lock compound observed on top surface in the area of the gap between the Coil Assembly (10) and the Coil Cap (5).
Flowserve VS lno                              Raleigh Operations                  Toll Fraa:  1~300~225-6989 Flow Control Division                          PO Box 1961                        Phone:      1-919-832-'1525 1900 Sowth Saunders Street          Facsimile: 1-919-$31..3369 Raleigh, NC 27603                  www.flowsery1;.cpn1 Page 24 of 30


11/11/2022           14:00     9198332448                                 THE UPS STORE                           PAGE 30/35 i
Flowserve VS lno Raleigh Operations Toll Fraa: 1~300~225-6989 Flow Control Division PO Box 1961 Phone: 1-919-832-'1525 1900 Sowth Saunders Street Facsimile: 1-919-$31..3369 Raleigh, NC 27603 www.flowsery1;.cpn1 Page 24 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 30/35
Do9uSign Envelope ID: 21CF11C3-1Aa2-4D1D-A501-E07El7627177B Figure :Z5: Coil Assembly (10) Top Flowscrvo U S Inc                           Ralolgh Operations                 Toll Free: 1-800-215-6989 Flow Cor1trol Division                     PO Box 1961                         Phono:     1-919-832-0525 1900 South Saunders Street         Facslmllo: 1-919-831-3369 Raleigh, NC 27603                   WWW froWO:P.(Yf! r-om Page 25 of 30
 
i Do9uSign Envelope ID: 21CF11C3-1Aa2-4D1D-A501-E07El7627177B
 
Figure :Z5: Coil Assembly (10) Top
 
Flowscrvo U S Inc Ralolgh Operations Toll Free: 1-800-215-6989 Flow Cor1trol Division PO Box 1961 Phono: 1-919-832-0525 1900 South Saunders Street Facslmllo: 1-919-831-3369 Raleigh, NC 27603 WWW froWO:P.(Yf! r-om Page 25 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 31/35
 
OocuSign Env~\\ope ID:,11CF11C3-1AB2-4D1D*A501-E07B7627177a


11/11/20 22        14:00      9198332448                                  THE UPS STORE                          PAGE 31/35 OocuSign Env~\ope ID: ,11CF11C3-1AB2-4D1D*A501-E07B7627177a Raleigh Operati0l'IS                 Tall Froo: 1-800-226-6989 Flowserve U S Inc PO Box 1961                           Phon*:     1-919~32--0525 Flow Control Division 1900 So1,1th Saunders Street         Facsimile: 1-919-831-3369 Rai,igh, NC 27603                   www ftQWservR.qom Page 26 of 30
Flowserve U S Inc Raleigh Operati0l'IS Tall Froo: 1-800-226-6989 Flow Control Division PO Box 1961 Phon*: 1-919~32--0525 1900 So1,1th Saunders Street Facsimile: 1-919-831-3369 Rai,igh, NC 27603 www ftQWservR.qom Page 26 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 32/35


11/11/2022          14:00        9198332448                                THE UPS STORE                                  PAGE 32/35 Do6uSign Envelope ID: 21 CF11 C3-1A82-4D1 D-A5QH,07B7627177B Figure 27: Coil Assembly (10) Top UV light Flowserve Us Inc                            Raleigh Operations                    Toll Free:    1-800-225-6989 Flow Control Division                        PO Bo, 1961                            Phane:        1-919-832-0525 1900 South Saunders Street            Fmimile: 1"919-831-3369 Raleigh, NC 27603                      'N'NW fklW"!P.fVI> cam Page 27 of 30
Do6uSign Envelope ID: 21 CF11 C3-1A82-4D1 D-A5QH,07B7627177B


11/11/2022         14:00     9198332448                                   THE UPS STORE                           PAGE 33/35 DocuSign Env*lope ID: 21CF11C3-1AB2-4D1D-A501-E07B76271778 Figure 28: Coil Assembly (10) Top UV Light Root Cause of Failure:
Figure 27: Coil Assembly (10) Top UV light
 
Flowserve Us Inc Raleigh Operations Toll Free: 1-800-225-6989 Flow Control Division PO Bo, 1961 Phane: 1-919-832-0525 1900 South Saunders Street Fmimile: 1"919-831-3369 Raleigh, NC 27603 'N'NW fklW"!P.fVI> cam Page 27 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 33/35
 
DocuSign Env*lope ID: 21CF11C3-1AB2-4D1D-A501-E07B76271778
 
Figure 28: Coil Assembly (10) Top UV Light
 
Root Cause of Failure:
During Flowserve's investigation into the root cause of the solenoid valve failure, Flowserve was unable to replicate this failure. Based on ex.amination of the solenoid valve components, excess thread lock compound had been applied to the Set Screw (16) and Nut (18) on the Coil Cap (5). The excess thread lock compound then ran down the Coil Cap (5) and wicked between the Coil Cap (5) outside diameter and the End Cap (6) inside diameter. Once this excess thread lock compound cured, the Coil Cap (5) was locked in the de-energized position, preventing the Coil Cap (5) from shifting. After the customer left the solenoid valve energized for 10 minutes, the Coil Cap (5) broke free from de-energized position and was able to shift freely. In the procedure for assembly and testing of this solenoid valve, the solenoid valve is not energized after application of the thread lock compound.
During Flowserve's investigation into the root cause of the solenoid valve failure, Flowserve was unable to replicate this failure. Based on ex.amination of the solenoid valve components, excess thread lock compound had been applied to the Set Screw (16) and Nut (18) on the Coil Cap (5). The excess thread lock compound then ran down the Coil Cap (5) and wicked between the Coil Cap (5) outside diameter and the End Cap (6) inside diameter. Once this excess thread lock compound cured, the Coil Cap (5) was locked in the de-energized position, preventing the Coil Cap (5) from shifting. After the customer left the solenoid valve energized for 10 minutes, the Coil Cap (5) broke free from de-energized position and was able to shift freely. In the procedure for assembly and testing of this solenoid valve, the solenoid valve is not energized after application of the thread lock compound.
Flow3erve U S Inc                          Ralalgh Operations                    Toll Froe: 1-800-225-8989 Flow Control Division                      PO Box 1961                            Phone:    1-919-832-0525 1900 South $~1. mder;1 Street          Facsimile: 1-919-B31-3369 Raleigh, NC 27603                      www.flowservs.oom Page 28 of 30


11/11/2022         14:00       9198332448                                   THE UPS STORE                               PAGE 34/35 DoduSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B76271778 I
Flow3erve U S Inc Ralalgh Operations Toll Froe: 1-800-225-8989 Flow Control Division PO Box 1961 Phone: 1-919-832-0525 1900 South $~1.. mder;1 Street Facsimile: 1-919-B31-3369 Raleigh, NC 27603 www.flowservs.oom Page 28 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 34/35
 
DoduSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B76271778 I
r0
r0
                                                                                            /
 
Excess TI1n:ad Lock Compoun d Observed in 111ese Areas Figure 2'!?: Areas Where Exross Thr~ad lock Compound was Observed Extent of Condition; All model 38878 solenoid valves that have not undergone testing after receipt by nuclear power plant customers.
/
 
Excess TI1n:ad Lock Compound Observed in 111ese Areas
 
Figure 2'!?: Areas Where Exross Thr~ad lock Compound was Observed
 
Extent of Condition; after receipt by nuclear power plant All model 38878 solenoid valves that have not undergone testing customers.
 
Proposed Corrective Actions (Short Term);
Proposed Corrective Actions (Short Term);
Nuclear Power Plant Customers with model 38878 solenoid vaives that have not undergone acceptance testing should verify that these suspect solenoid valves will shift on demand when energized.
Nuclear Power Plant Customers with model 38878 solenoid vaives that have not undergone acceptance testing should verify that these suspect solenoid valves will shift on demand when energized.
Proposed Corrective Actions (Long Term):
Provide training to assembly and test personnel on the importance of ensuring that excess thread lock compound has not been applied. The assembly and test procedure for the Model 38878 solenoid valves will be revised to add a final test after the thread lock compound has been applied and been allowed to cure to verify the solenoid valve shifts when energized.
F1owseive u s Inc                            Ra~igh Operations                      Toll Free: 1-ll0o-225*6989 Flow Canirol Division                        PO Box 1961                            Phon<:    1,919-832-0525 190D Scuth Saunders Street            Facsimile; 1-919-831-3369 Raleigh, NC 27603                      WWW flawwrva.com Page 29 of 30


11/11/2022         14:00     9198332448                                   THE UPS STORE                           PAGE 35/35 DoouSlgn Envelope ID: 21CF11C3-IAB2-4D10-A501-Ea0767627177B I
Proposed Corrective Actions (Long Term): excess thread lock Provide training to assembly and test personnel on the importance of ensuring that Model 38878 solenoid valves will compound has not been applied. The assembly and test procedure for the be revised to add a final test after the thread lock compound has been applied and been allowed to cure to verify the solenoid valve shifts when energized.
 
F1owseive u s Inc Ra~igh Operations Toll Free: 1-ll0o-225*6989 Flow Canirol Division PO Box 1961 Phon<: 1,919-832-0525 190D Scuth Saunders Street Facsimile; 1-919-831-3369 Raleigh, NC 27603 WWW flawwrva.com Page 29 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 35/35
 
DoouSlgn Envelope ID: 21CF11C3-IAB2-4D10-A501-Ea0767627177B I
 
i Evaluated By:
i Evaluated By:
R. A. Sizemore, PE 11/7/2022 Engineering Specialist F!owser11i u S Inc                         Raleigh Operations                   Toll Free: 1-800-225-6989 Flow Control Division                       PO Box 1961                           Phono:     1-919-832-0525 1900 South Sal.lnders Street         Facsimile: 1-919-831-3369 Raleigh, NC 27603                     www Oowsf!rve.aarn Page 30 of 30}}
 
R. A. Sizemore, PE
 
11/7/2022
 
Engineering Specialist
 
F!owser11i u S Inc Raleigh Operations Toll Free: 1-800-225-6989 Flow Control Division PO Box 1961 Phono: 1-919-832-0525 1900 South Sal.lnders Street Facsimile: 1-919-831-3369 Raleigh, NC 27603 www Oowsf!rve.aarn Page 30 of 30}}

Revision as of 00:41, 16 November 2024

EN 56219 - Flowserve. 10 CFR Part 21 Report 38878-8 Solenoid Valve at Duke, Catawba Flowserve Evaluation 105
ML22319A094
Person / Time
Site: Catawba  
Issue date: 11/10/2022
From: Dills T
Flowserve Corp
To:
Document Control Desk, Office of Nuclear Reactor Regulation
References
56219
Download: ML22319A094 (1)
v • d • e


Text

11/11/2022 14:00 9198332448 THE UPS STORE PAGE 01/35

Do uSign Envelope ID: i1CF11C3-1AB2-4D1D0 A501-E07B7627177B

November 10, 2022

U,S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, DC 20555-0001

Subject:

10 CFR Part 21 Report 38878-8 Solenoid Valve at Duke, Catawba Flowserve Evaluation #105

Flowserve Corporation hereby submits the enclosed written notification of the identification of a defect, in accordance with the requirements of 10 CFR 21.21(d)(3)(ii), This notification pertains to the failure of the solenoid valve (model 38878-8) at Duke, Catawba.

Sincerely,

r-:~<-:>~$/~n*d by:

l fu~M k.i"'- 1'lioma§ "Kayn" Dills Villl

Quality Manager Flowserve Corp, Flow Control Division 1900 S, Saunders St Raleigh, NC 27603

Enclosures:

1. Plants/ customers potentially impacted
z. Reportable condition per 21.21(d)
3. Description of Evaluotlon

cc:

Hylton Kipe - Director, Flowserve Plant Manager Matt Hobbs - Flowserve Engineering Manager Chuck Dowd - Director, Global Sales

~t!l'.%igh Clperatons 1900 South Saundors Street Rz!ei-;Jh, i'-JC 276C3 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 02/35

Flowserve Pa.rt 21 Evaluation Number: 105 Page 2

., RC Reportable Condition NC Not Caoable rn21.21 (bl)

Enclosure 1:

List of Plants/ Customers potentially Impacted:

  • Duke - Catawba
  • Luminant-Comanche Peak
  • Exelon - Byron
  • Exelon Braidwood
  • NextEra Energy Seabrook

O~::v2~:c,ji,;

1900 South S.aunde1s $tree:.

11/11/2022 14:00 9198332448 THE UPS STORE PAGE 03/35

I I

DoduSlgn Envelope 10: 21 Cf 11 C3-1 AB2-4D1D-A501 -E07B7627177B FLOWSERVE.............,......_.,

Enclosure 2: Reportable Condition per 21.21 (d)

10 CFR 21 REPORT

38878-8 Solenoid Valve at Duke, Catawba

1. Name and address of the Individual or individuals informing the Commission

Kayn Dills Quality Manager Flowserve Corp, Flow Control Division 1900 S. Saunders St.

Raleigh, NC 27603

2. Identification of the facility, the activity, or the basic component supplied for such facility or such activity within the United States which contains a defect or noncompliance.

Duke Energy Carolinas, LLC (Duke Engergy)

Catawba Nuclear Station

3. Identification of the firm construction the facility or supplying the basic component which fails to comply or contains a defect

Flowserve Corp, Flow Control Division 1900 S. Saunders St.

Raleigh, NC 27603

4. Nature of the defect or failure to. comply and the safety hazard to which Is created or could be created by such defect or failure to comply.

The solenoid valve received by Duke Energy failed to shuttle position when the. coil was initially energized. This solenoid valve is part of the feedwater isolation valve assembly and failure to shuttle. will prevent the feedwater isolation valve from closing on demand.

Ralei*;1h Operations 1 900 Qouth Saunders Street Ra1e!gh, NC ;27603

/ 11 / 2022 14: 00 9198332448 THE UPS STORE PAGE 04/35

Flowserve Part21 Evaluation Number: 105 Page 4

5. The date on which the information of such defect or failure to comply was obtained.

Flowserve was initially notified on September 11, 2022. Flowserve provided response to Duke (see Enclosure 4 of this report) on September 15, 2022 to confirm that Flowserve would perform the evaluation within 45 days upon receipt of the solenoid valve. Flowserve received the solenoid valve for evaluation on October 5, 2022.

6. In the case of a basic component which contains a defect or failure to comply, the number and location of these components in use at, supplied for, being supplied for, or may be supplied for, manufactured, or being manufactured for part.

one or more facilities or activities subject to the regulations in this

The solenoid valves have been provided to various domestic nuclear plants with a known list contained within Enclosure 1 of this report.

7. The corrective action, which has been, is being, or will be taken; the name of the individual or organization responsible for the action; and length of time that has been or will be taken to complete the action.

See Enclosure 3 of this report. Flowserve will ( 1) revise the assembly and test procedure for the Model 38878 solenoid valve to add a final test after the thread lock component has been applied and been allowed to cure to verify the solenoid valve shifts when energized, and (2) provide training to assembly and test personnel on the importance of ensuring that excess thread lock compound has not been applied.

These actions will be completed by December 15, 2022

8. Any advica related to the defect or failure to comply about the facility, activity, or basic component that has been, is being, or will be given to purchasers or licensees.

See Enclosure 3 of this report. Nuclear power plants with model 38878 solenoid valves that have not undergone acceptance testing should verify that these suspect solenoid valves will shift on demand when energized.

9. In the case of an early site permit, the entities to whom an early site permit was transferred.

Not applicable.

R~leigh O~ereiticr;s 1900 Sou(h Saunders Street Ra:-aigh. ~~c 2'/:30;3 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 05/35

Flow Control Division

... ' Anchor/Darling Valves BWt/P Valves FLOWSERVE EdW<ird V~lves Vaffek Control Products Worcester Valves

Enclosure 3: Description of Evaluation

Flowserve U S Inc Raleigh Opere1Ions Toll Fn,e: 1-B00-225-6989 Flow Control Division PO Box 1961 Phone: HJ19-832-/J525 1900 South Saunders Stri;~et Facsimile: 1-1119-831'1369 Raleigh, NC 27603 WWW.f:9.~~§@f't't2<!fT!

11/11/2022 14:00 9198332448 THE UPS STORE PAGE 05/35

uuc,u<>11Jn Envelope ID; 21 CF11 C3-1AB2-4D1 D*A501-E07B7627177B

Flow Control Division

... ' Anchor/Darling Valves BW!IP Valves FLOWSERVE Edward V~Jv*s

,,,. Valtek Control Products Won:;ester Velvas

Failure Analysis of 38878-8 Solenoid Valve Duke - Catawba Serial Number BT443

Complaint: our feedwater isolation valve (Model 38878-8),

During pre-outage checks of a replacement solenoid fi:Jr to shuttle when initially energized. While technicians identified that a solenoid (S/N# BT 443) falled times without shuttling of the spool investigating the issue the solenoid was electrically cycled multiple finally shuttle. After this piece. II was left continuously powered for approximately 1 o minutes when it did initial shuttle the SOV was shuttling when demanded but due to the suspect operation, the customer considered it unusable. Serial number BT443 solenoid valve was assembled and tested on June 6, 2016, as part of so 115795, line item 001, Duke Purchase Order 03014228-REV,001. solenoid valve to This solenoid valve is part of the actuator for the Feedwater Isolation Valve. Failure of this shift when energized could result in the actuator not being able to close the Feedwater Isolation Valve.

~

Figure 1., Solenoid Cross-Section View

As Received Condition:

10/27/2022:

Serial Number: 8T443 Coil Resistance: 293.6 ohms number. The solenoid appears to have not been Initial Visual Inspection: Verified solenoid valve serial installed and was in like new condition. Tamper evident paint on fasteners was intact.

FloW.seNe U S Inc Raleigh Operations Toll Free: 1-<300,225-6989 Flow Control Division PO aox 1961 Phono: 1-919-832-0525 1900 South Saunders Sire.et Facsimile: 1*919-831-3369.coni RalGigh, NC 27603 www,flowserve 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 07/35 I

Do 'usign o;nvolope ID; 21CF11C3-1AB2*4D1D-A501-E07B7627'177B

Test per MS 97. 92, FunctIona IT tP es roce d ures or oenoi f 38878 S I dVI aves:

Para. Description U/M Min Max Recorded Value

632.5 Seat LeakaQe Test, De,enerQized Drop/10 Minutes 0 1 0 6.3.2.6 Seat LeakaQe Test, Energized Drop/10 Minutes 0 1 0 Solenoid valve shifted on demand with no delav.

6.3.2.8 Steady State Current, Energized Amps 0.37 0.45 0,38

@125 +I-5 voe 6.4 External Leakaae Test ZERO 0 lock compound observed on Removed End Cap (6) from Coil Assembly (10), Evidence of excess thread Assembly (10). Evidence of excess thread lock compound observed threads of End Cap (6) and the Coil on the Coil Cap /5).

6,2,4,3 Gap between Coil Cap (5) and inches 0.0025 0.0035 Not Coil Assemblv (10} Measurement Measurable Assembly (1 OJ Excess thread lock compound on bottom of Coil Cap (5) and top of Coil orobabl)'. caused this discrepancy.

Removed Coil Assembly (10) from solenoid valve for inspection, Since the solenoid valve passed acceptance testing, further disassembly of the solenoid valve was considered unnecessary,

Flowserve U s Inc Raleigh Oparatlon:1; Toll Free: 1-800-225-6959 Flow Control Division PO Box 1961 Phone: 1-919-!32-0525 1900 South Saunders Street Fac:sirnil8: 1~919"831"3369 Raleigh, NC 27603 www flowserw* r.om Page 2 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 08/35

Envelop* ID: 21 CF11 C3-1AB2-4D1D-A501-E07S7627177B

End Cap (6): Visual inspection showed no signs of damage. Excess thread lock compound observed on threads and internal surfaces.

Flowoet\\18 U S Inc Rale!gh Op~rations Toll Free: 1*500-226-69$9 Flow Control Divk:ion PO Box 1961 Phone: 1*919-832--0525 1900 Sa~lh Saunde Street Fa,csimi!e; *1*919*B31*3369 R,leigh, NC 27603 ~w.f(gwservfi.qqrn Page 3 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 09/35

I Doc'uSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B7627177B

Figure 3: End Cap (6,I Threads

FloWS8tve U S Inc Ra1eig'1 Opl;!rali<ins Toll Frae: 1-800*225-6989 FlrJw Con\\rol Division PO Box 1961 Phone: 1-819-832-0525 1900 South Saunders Street Fecslmlle: Hl19-831-3369 Raleigh, NC 27603 WWW flOWSP.Nf!.com Page 4 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 10/35

ooduSign Envelop* ID: 21CF11 C3-1ABZ-4D1D-A501-la07B7627177B

Fi_qure 4: End Cap (6) Internal

Flowserve U S Inc Raleigh Qpera.tians Toll Free: 1-800-125-6989 Flow Control Division PO Box 1961 Phone: 1-919-332-0525 1900 South Saunders Slri11Qt Facoimile: 1-919-!31-3369 Raleigh, NC 27603 www.t1gwsarvt1.corq

Page 5 of 3 11/11/2022 14:00 PAGE 11/35

! 9198332448 THE UPS STORE

DolSign Ecnvalope ID; 21CF11C3-1AB2-4D1D-M01-E07B7627177B

Figure S: End Cap (6) Internal

Flowserve U $ ltiC Raleigh Opefat101is Toll Free: 1-1300-225*6989 Flow Control Division PO Bax 1961 Phone: 1-919-832-0525

%JOO Sou1h Saunders Stree( Fao,imlle: 1-919.S31-3369 Ral*igh, NC 27603 www.f1QWSP.IY!1 mm Page 6 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 12/35

Fi91,:,e 6: End Cap (6) Under UV Light

FlowseP/e U s Inc Raleigh Operations Toll Free: H!00-225-6989 Flow Control Divii;ion PO Bo, 1961 Phone: 1-919-832-0525 1900 South Saunders Street Facsimile: 1-919-!31-3369 Ra~~h, NC 27603 www.flpwserve.com Page 7 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 13/35

i Do I uSlgn Envelope ltlc 21 CF11 C3-1AB2-4D1D-A501-E07S7627177B

F",gure 7: End Cap (6:J, UV Light,, Inside Diameter

Flows1;;rve U S Inc Raleigh Qper1:1tions Toll Fr**: 1-800-225-6989 Fklw Control Dlv1sion PO Box 1961 Phone: 1..g19-832-0525 1900 South Sau.mdars Street Fecsimlle: 1-919-831-3369 Raleigh, NC 27603 www.flow~erve r:om Page 8 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 14/35

Figure 8: Emf Cap (6),. UV Light Threads

Flowserve u S Inc Raleigh Qparatiohs Toll Free; 1-800-225-6989 Flow Control Division PO Box 1961 Phone; Hl19-832--0525 1900 South Saunders Stree1 Facsimile: 1*919,..831..$369 Raleigh, NC 27603 www flgwsetve mm Page 9 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 15/35

I Do~uSlgn Envelope ID: 21CF11C3-1AB2-4O1D*A50H,07B7627177B

Figure 9: End Cap (6) UV L{tJht Internal

Flowser 1;i U S 1nc Raleigh Operatfon!:I Toll Free: 1-800-225-6989 Flow Control Division PO Box 1961 Phone: 1-il1S-!132-<1525 1900 Sou1h Saundera Streat Facsimile: 1..919,.831*3369 Raleigh, NC 27603 www,fl(~wserv"' corn Page 10 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 16/35

DociuSign Envelope ID: 21CF11G3-1AB2-4D1D-A501-E07B7627177B

Coil Cap (5): Visual inspection showed no signs of damage. Excess thread lock compound observed on top, bottom near the outside diameter and side.

Rgure 10: Cot1 Ci;p (5) Top

Flowserve lJ S Inc Rale.igh Operations Toll Free: 1-800,125*6989 Flow Control Division PO Bo, 1961 Phone: H19-332-D525 1900 South Saunders Street F*o,imile; 1-B19-B31-3369 Raleigh, NC 27603 www.tlowsew mm Page 11 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 17/35

DoduSign Envelope ID: 21 CF11 C3-1AB2-4D1D-A501 *EO7B76~71710

I

I I

Figure 11: Coil C/Jp (5) Top

F1ow,eN* U s Inc Raleigh Operations TOIi Free: 1-800-225-6989 Flow Control Divisio~ PO Box 1961 Phone, 1-919-83'-0525 19D0 South Saunders Street Facsimile; 1-919-831-3369 Ral*igh, NC 27603 'MW-flawi,erve.ct11t1 Page 12 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 18/35

i DocuSign e:nvelope ID: 21 CF11 C3-1AB2-4D10-A501-E07B7627177B

Figure 12: Coil Cap (5) Bottom

F!owser 1:! LI s Inc Raleigh Operntlons Toll Free: 1°601).225-6989 Flow.Control Division PO Box 1961 Phone: 1-919-832-0525 1900 South Saunders Streo( Fac,imilo; l-919-831-3369 Raleigh, NC 27603 www.flc,wservt1.corri Page 13 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 19/35

Figure 13: Cot7 Cap (S) Bottom

Flowserve LI s Im; R1:1lei9h Operatiohs Toll Frea: 1-300~225-6989 Flow Co11trol Division PO Box 1961 Phone: 1~919-832-0525 1900 South Saunders Street Faosirnile: 1~919-831..3369 Raleigh, NC 27603 w-NW.f1d1t/S\\:!Ne.corn Page 14 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 20/35

i DobuSlgn Envelope ID; 21CF11C3-1AB2-4D1P-M01-1"07B7627177B

I

Figure 14: Coil C;;ip (5) Bottom

Flowserve U S Inc Raleigh Operatiom:i Tott Freo 1.aoo-225-,3939 Flow Coritrol Divi('lion PO Box 1961 Phone: 1-919-832-0525 1900 South S!ilundera Street F:::icsimile: 1-919-831-3369 Raleigh, NC 27603 www.flows.irve.com

  • Page 15 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 21/35

DocLSign Envelope ID, 21CF11C3-1AB2-4D1D-M01-E07B7627177B

Figure 15: Coll O;p (5) Sidi"

FlowsetVe U S Inc Raleigh Operations Toll Free: 1-800-225-6968 Flaw Cor'lttol Division PO Box 1961 Phone, 1-919-832-0525 1900 South Saundera Street Fac,imile: 1-919-831"3369 Raleigh, NC 27603 www.flowSliltJ'..tUOOl Page 16 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 22/35

Doou$Ign Envelopa ID: 21CF11C3-1AB2-4D1tJ-A501-E07El7~27177B

Figure 16: Coil Cap (5) Side

Flowserve U $ lm; Raleigh Operations Toll Fraa: 1-800~225-61189 Flow Control Divisior, PO Box 1961 Phone: 1-919-832-0525 1900 South Saunders Street Facsimila: 1-919-831-3369 Ralaigh, NC 27603 'www flQ.Wserve.rmm Page 17 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 23/35

DobuSlgn Envelope IIJ: 21 CF11 C3-1AB2-4P1 P-A501-E07B76271776

I

Figure 17, Coil Cap (5) Side

Flr.:iwsarve U S Inc Ralalgt) Operations TOIi Fre*: l-500-22,-1)989 rlow Control Division PO Box 1961 Phone: 1-919-832--0525 1900 South Saunders Street Facoirnile: 1-919-831-3369 R.alei9h, NC 27603 www.flowserve.corr, Page 18 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 24/35

Doc~Sign Envelope ID: 21CF11C3-1Aa2-4D1D-A601-E07B7627177B

I

Figure 18: Coil Cap (5) Bottom UV light

Flowserve U S Inc Raleigh Operations Toll Free: H~00-225-6989 flow Control Division PO Box 19t'l1 Phone: 1-919-832.-0525 1900 Souih Saund~rs Street Facsimile: 1-919-131-3369 R,leigh, NG 27603 www.flowserve.r.:om Page 19 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 25/35

Doc~Sign Envelope 1, 21CF11C3-1AB2-4D1D-A501-E07B7627177B

Figure 19: Coll cap /5) f3ottom UV Light

f=loW$1l:r'ie US Inc Ralalgh Operations Toll Fres: 1 *600*225{)9$9 Fklw Control Division PO Sox 1961 Phone: 1-919*832-0525 1900 South Sau.nders Street Facsimile: 1-919-831-3369 Raleigh, NC 27603 wwwflowsarva.c:orr, Page 20 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 25/35

Doo~Slgn Envelope ID: 21CF11C3-1Aa2-4D1D-A501-E07B76271778 I

I

Flowserve LI s Inc Raleigh operations TOIi rree: 1,I00-225-6989 Flow Control Division PO Box 1861 Phone: 1-919-S32-6525 1900 South Saundern Street Facsimile; 1-919-831-3369 Raleigh, NC 27o03 WWW flpw5arve.corr*1 Page 21 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 27/35

DocuSign Envelope ID: 21 CF11 C3-1AB2*4D1 P-A501-E07B7627177a

Figµre 22; Coil Cap (5) Top UV Light

Flowsarte U S Inc RalQlgh Operation!; Toll Free: 1-800-225-6989 Flow Control Division PO Sox 1961 Phone: 1-91 ~832-0525 1900 South Sounder, Street Faosimile; 1-919-831-3369 Raleigh, NC,7603 www.flc,ws~rvs.com Page 22 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 28/35

DoriuSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B7627177B

Rod, Spool Adjustment: Visual examination showed no signs of damage.

Flowser,e U S Inc Raleigh Operations Toll Free: 1-800-:225-6989 Flow Control Division PO Box 1961. Phone: 1-919-832-0525 1900 South Saunders Street Facsimile: 1-919-831,3369 Raleigh, NC 27603 w-Nw.flowMrve.c.gm Page 23 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 29/35

DoouS;gn Envelope ID: 21CF11C3**1AB2"4[;)1 D-A501-E07B7627177B

I

I Coil Assembly (10): Visual examination showed no signs of damage. Excess thread lock compound observed on top surface in the area of the gap between the Coil Assembly (10) and the Coil Cap (5).

Flowserve VS lno Raleigh Operations Toll Fraa: 1~300~225-6989 Flow Control Division PO Box 1961 Phone: 1-919-832-'1525 1900 Sowth Saunders Street Facsimile: 1-919-$31..3369 Raleigh, NC 27603 www.flowsery1;.cpn1 Page 24 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 30/35

i Do9uSign Envelope ID: 21CF11C3-1Aa2-4D1D-A501-E07El7627177B

Figure :Z5: Coil Assembly (10) Top

Flowscrvo U S Inc Ralolgh Operations Toll Free: 1-800-215-6989 Flow Cor1trol Division PO Box 1961 Phono: 1-919-832-0525 1900 South Saunders Street Facslmllo: 1-919-831-3369 Raleigh, NC 27603 WWW froWO:P.(Yf! r-om Page 25 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 31/35

OocuSign Env~\\ope ID:,11CF11C3-1AB2-4D1D*A501-E07B7627177a

Flowserve U S Inc Raleigh Operati0l'IS Tall Froo: 1-800-226-6989 Flow Control Division PO Box 1961 Phon*: 1-919~32--0525 1900 So1,1th Saunders Street Facsimile: 1-919-831-3369 Rai,igh, NC 27603 www ftQWservR.qom Page 26 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 32/35

Do6uSign Envelope ID: 21 CF11 C3-1A82-4D1 D-A5QH,07B7627177B

Figure 27: Coil Assembly (10) Top UV light

Flowserve Us Inc Raleigh Operations Toll Free: 1-800-225-6989 Flow Control Division PO Bo, 1961 Phane: 1-919-832-0525 1900 South Saunders Street Fmimile: 1"919-831-3369 Raleigh, NC 27603 'N'NW fklW"!P.fVI> cam Page 27 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 33/35

DocuSign Env*lope ID: 21CF11C3-1AB2-4D1D-A501-E07B76271778

Figure 28: Coil Assembly (10) Top UV Light

Root Cause of Failure:

During Flowserve's investigation into the root cause of the solenoid valve failure, Flowserve was unable to replicate this failure. Based on ex.amination of the solenoid valve components, excess thread lock compound had been applied to the Set Screw (16) and Nut (18) on the Coil Cap (5). The excess thread lock compound then ran down the Coil Cap (5) and wicked between the Coil Cap (5) outside diameter and the End Cap (6) inside diameter. Once this excess thread lock compound cured, the Coil Cap (5) was locked in the de-energized position, preventing the Coil Cap (5) from shifting. After the customer left the solenoid valve energized for 10 minutes, the Coil Cap (5) broke free from de-energized position and was able to shift freely. In the procedure for assembly and testing of this solenoid valve, the solenoid valve is not energized after application of the thread lock compound.

Flow3erve U S Inc Ralalgh Operations Toll Froe: 1-800-225-8989 Flow Control Division PO Box 1961 Phone: 1-919-832-0525 1900 South $~1.. mder;1 Street Facsimile: 1-919-B31-3369 Raleigh, NC 27603 www.flowservs.oom Page 28 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 34/35

DoduSign Envelope ID: 21CF11C3-1AB2-4D1D-A501-E07B76271778 I

r0

/

Excess TI1n:ad Lock Compound Observed in 111ese Areas

Figure 2'!?: Areas Where Exross Thr~ad lock Compound was Observed

Extent of Condition; after receipt by nuclear power plant All model 38878 solenoid valves that have not undergone testing customers.

Proposed Corrective Actions (Short Term);

Nuclear Power Plant Customers with model 38878 solenoid vaives that have not undergone acceptance testing should verify that these suspect solenoid valves will shift on demand when energized.

Proposed Corrective Actions (Long Term): excess thread lock Provide training to assembly and test personnel on the importance of ensuring that Model 38878 solenoid valves will compound has not been applied. The assembly and test procedure for the be revised to add a final test after the thread lock compound has been applied and been allowed to cure to verify the solenoid valve shifts when energized.

F1owseive u s Inc Ra~igh Operations Toll Free: 1-ll0o-225*6989 Flow Canirol Division PO Box 1961 Phon<: 1,919-832-0525 190D Scuth Saunders Street Facsimile; 1-919-831-3369 Raleigh, NC 27603 WWW flawwrva.com Page 29 of 30 11/11/2022 14:00 9198332448 THE UPS STORE PAGE 35/35

DoouSlgn Envelope ID: 21CF11C3-IAB2-4D10-A501-Ea0767627177B I

i Evaluated By:

R. A. Sizemore, PE

11/7/2022

Engineering Specialist

F!owser11i u S Inc Raleigh Operations Toll Free: 1-800-225-6989 Flow Control Division PO Box 1961 Phono: 1-919-832-0525 1900 South Sal.lnders Street Facsimile: 1-919-831-3369 Raleigh, NC 27603 www Oowsf!rve.aarn Page 30 of 30

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