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{{#Wiki_filter:ATTACHMENT 3 Factory Acceptance Testing Report on Square-D PZ4 Rx Trip Switchgear, FAT-Report-06910327-1, dated August 2009 FACTORY ACCEPTANCE TESTING REPORT ON SQUARE-D PZ4 RX TRIP SWITCHGEAR FAT-REPORT-06910327-1 Revision 0 August 2009 1 of 190 Square-D PZ4 Rx Trip Switchgear Exelon Nuclear -Three Mile Island FAT-REPORT-06910327-1, Rev. 01 Page iI APPROVAL FOR FACTORY ACCEPTANCE TESTING REPORT ON SQUARE-D PZ4 RX TRIP SWITCHGEAR Prepared by date 8131o 0ýýýýýp ___ i ('x ,Q ýVerified by:-date Approved by: 1date RI-710..I /2 of 190 Square-D PZ4 Rx Trip Switchgear Exelon Nuclear -Three Mile Island FAT-REPORT-06910327-1, Rev. 0 Page ii REVISION HISTORY Description Original Issue Revision 0 Date 8/7/09 3 of 190 Square-D PZ4 Rx Trip Switchgear Exelon Nuclear -Three Mile Island FAT-REPORT-06910327-1, Rev. 0[Page iii TABLE OF CONTENTS 1.0  
{{#Wiki_filter:ATTACHMENT 3 Factory Acceptance Testing Report on Square-D PZ4 Rx Trip Switchgear, FAT-Report-06910327-1, dated August 2009
 
FACTORY ACCEPTANCE TESTING REPORT ON SQUARE-D PZ4 RX TRIP SWITCHGEAR FAT-REPORT-06910327-1 Revision 0 August 2009 1 of 190
 
Square-D PZ4 Rx Trip Switchgear                     FAT-REPORT-06910327-1, Rev. 01 Exelon Nuclear - Three Mile Island                                          Page iI APPROVAL FOR FACTORY ACCEPTANCE TESTING REPORT ON SQUARE-D PZ4 RX TRIP SWITCHGEAR Prepared by                                               date 8131o i
___
0ýýýýýp Verified by:      ('x ,Qý                               -date Approved by:                                     I /      date  RI-710..
1*
2 of 190
 
Square-D PZ4 Rx Trip Switchgear                     FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island                                          Page ii REVISION HISTORY Revision                        Description                   Date 0                            Original Issue                 8/7/09 3 of 190
 
Square-D PZ4 Rx Trip Switchgear                           FAT-REPORT-06910327-1, Rev. 0[
Exelon Nuclear - Three Mile Island                                              Page iii TABLE OF CONTENTS 1.0  


==SUMMARY==
==SUMMARY==
OF RESULTS 2.0 EQUIPMENT IDENTIFICATION 2.1 RX Control Rod Drive Breaker Cabinet and Breakers 2.2 Function 3.0 EVALUATION OF RESULTS 3.1 3.2 3.3 3.4 Discrepancy Reports Modifications FAT Open Items Results & Conclusions 4.0 QUALITY ASSURANCE 5.0 MEASUREMENT  
OF RESULTS 2.0   EQUIPMENT IDENTIFICATION 2.1   RX Control Rod Drive Breaker Cabinet and Breakers 2.2   Function 3.0   EVALUATION OF RESULTS 3.1   Discrepancy Reports 3.2   Modifications 3.3   FAT Open Items 3.4   Results & Conclusions 4.0   QUALITY ASSURANCE 5.0   MEASUREMENT & TEST EQUIPMENT 6.0   DOCUMENTATION
& TEST EQUIPMENT 6.0 DOCUMENTATION


==7.0 REFERENCES==
==7.0   REFERENCES==


Appendix A: Appendix B: Appendix C: Switchgear Factory Acceptance Test Data Fuse Factory Acceptance Test Data Discrepancy Reports 4 of 190 Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear -Three Mile Island Page 1 1.0  
Appendix A:           Switchgear Factory Acceptance Test Data Appendix B:          Fuse Factory Acceptance Test Data Appendix C:          Discrepancy Reports 4 of 190
 
Square-D PZ4 Rx Trip Switchgear                               FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island                                                         Page 1 1.0    


==SUMMARY==
==SUMMARY==
OF RESULTS This report addresses the factory acceptance testing performed by NLI on the Rx Trip Switchgear to be installed at the Exelon -Three Mile Island Nuclear Plant. Testing and acceptance criteria were in accordance with TMI approved NLI Verification Plan VP-PZ4, Rev.6 and TMI purchase order 00428587, dated 11/29/07 [7.2].The purpose of the testing was to verify proper operation of the switchgear.
OF RESULTS This report addresses the factory acceptance testing performed by NLI on the Rx Trip Switchgear to be installed at the Exelon - Three Mile Island Nuclear Plant. Testing and acceptance criteria were in accordance with TMI approved NLI Verification Plan VP-PZ4, Rev.
The switchgear met all acceptance criteria as outlined in the TMI approved test plan and functioned properly during the testing except as noted in the discrepancy reports contained in Appendix B and discussed, in section 4.1 of this report.There were four discrepancy reports recorded during the testing. A brief description of the four discrepancy reports is as follows: 1) The instrument sections of the switchgear did not have the same amount of indicating lights as listed on the test plan.2) The test plan incorrectly listed the wrong light should extinguish during specific steps of the testing.3) The test plan stated to remove fuses from the switchgear during testing, however the fuses were not removed.4) The test plan stated to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers.
6 and TMI purchase order 00428587, dated 11/29/07 [7.2].
The .90VAC was not removed during testing.These discrepancies are discussed in detail in Section 4.1 of this report and documented in discrepancy reports DR-210005-04 through -07 contained in Appendix C.All fuses are considered Class 1E. The fuses installed in the switchgear were dedicated by NLI prior to installation.
The purpose of the testing was to verify proper operation of the switchgear. The switchgear met all acceptance criteria as outlined in the TMI approved test plan and functioned properly during the testing except as noted in the discrepancy reports contained in Appendix B and discussed, in section 4.1 of this report.
The installed fuses passed all testing as outlined in the NLI test plans prepared in accordance with the NLI QA program. The fuse test data is contained in Appendix B. All fuse testing was performed at the NLI facility in Fort Worth, TX.The switchgear factory acceptance test data is contained in Appendix A. All switchgear testing was performed at the Square-D facility in West Chester, OH.5 of 190 Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear -Three Mile Island Page 2 2.0 EQUIPMENT IDENTIFICATION 2.1 RX Control Rod Drive Breaker Cabinet and Breakers The supplied unit is as a Square-D PZ-4 series low-voltage switchgear.
There were four discrepancy reports recorded during the testing. A brief description of the four discrepancy reports is as follows:
The unit consists of two (2) 20" wide vertical sections with two (2) circuit breakers (the breakers are Square-D Masterpact NT, 800A frame, p/n: NT08NA) installed in each vertical section, associated instrumentation devices and doors are as identified in NLI design drawing 06910327-LD-1, (latest revision) and below.The switchgear and circuit breaker ratings are as follows: " Nominal operating voltage: 48OVac.* Rated current: 800A* Interrupt Rating: 42,OOOA @ 508Vac" Nominal control voltage: 125VDC e UV voltage range: 42 -84Vac* Shunt trip voltage range: 70 -140Vdc* Trip Unit: None* Nominal Control voltage (charging and closing):
: 1)     The instrument sections of the switchgear did not have the same amount of indicating lights as listed on the test plan.
120VAC 2.2 Function The safety function of the switchgear is to provide power to safety related loads and interrupt power on a trip signal.6 of 190 Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear -Three Mile Island Page 3 3.0 EVALUATION OF RESULTS 3.1 Discrepancy Reports There were four discrepancy reports documented during the factory acceptance testing. A detailed discussion of the discrepancy reports are as follows: DR-06910327-04
: 2)     The test plan incorrectly listed the wrong light should extinguish during specific steps of the testing.
-The breaker instrument sections of the switchgear did not have the same amount of indicating lights as listed on the test plan. The VP incorrectly states that the breaker instrument sections have 6 white lights. The instrument sections for each breaker have 5 white lights. The sixth white light is a global 'trip confirm status' light for Train A or Train B for the switchgear and is located on the instrument door for each vertical section, not each breaker.The switchgear configuration is correct with 5 indicating lights per breaker instrument section and is acceptable.
: 3)       The test plan stated to remove fuses from the switchgear during testing, however the fuses were not removed.
DR-06910327-05
: 4)       The test plan stated to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers. The .90VAC was not removed during testing.
-The test plan incorrectly listed the wrong light should extinguish during specific steps of the testing. The VP incorrectly states which light will extinguish.
These discrepancies are discussed in detail in Section 4.1 of this report and documented in discrepancy reports DR-210005-04 through -07 contained in Appendix C.
The proper operation is for the 'Shunt Trip Signal Present' light to extinguish.
All fuses are considered Class 1E. The fuses installed in the switchgear were dedicated by NLI prior to installation. The installed fuses passed all testing as outlined in the NLI test plans prepared in accordance with the NLI QA program. The fuse test data is contained in Appendix B. All fuse testing was performed at the NLI facility in Fort Worth, TX.
The VP test data sheets list the correct light. The switchgear operated properly and the correct expected light sequence was achieved and is acceptable.
The switchgear factory acceptance test data is contained in Appendix A. All switchgear testing was performed at the Square-D facility in West Chester, OH.
DR-06910327-06
5 of 190
-The test plan stated to remove fuses from the switchgear during testing, however the fuses were not removed. The VP incorrectly states to remove the fuses. The fuses must remain so that the UV coil has power applied to allow the circuit breakers to close for this testing. The test procedure was modified as documented in DR-06910327-07.
 
Square-D PZ4 Rx Trip Switchgear                             FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island                                                       Page 2 2.0     EQUIPMENT IDENTIFICATION 2.1     RX Control Rod Drive Breaker Cabinet and Breakers The supplied unit is as a Square-D PZ-4 series low-voltage switchgear. The unit consists of two (2) 20" wide vertical sections with two (2) circuit breakers (the breakers are Square-D Masterpact NT, 800A frame, p/n: NT08NA) installed in each vertical section, associated instrumentation devices and doors are as identified in NLI design drawing 06910327-LD-1, (latest revision) and below.
The switchgear and circuit breaker ratings are as follows:
    " Nominal operating voltage: 48OVac.
* Rated current: 800A
* Interrupt Rating: 42,OOOA @ 508Vac
    " Nominal control voltage: 125VDC e   UV voltage range: 42 - 84Vac
* Shunt trip voltage range: 70 - 140Vdc
* Trip Unit: None
* Nominal Control voltage (charging and closing): 120VAC 2.2     Function The safety function of the switchgear is to provide power to safety related loads and interrupt power on a trip signal.
6 of 190
 
Square-D PZ4 Rx Trip Switchgear                                   FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island                                                             Page 3 3.0     EVALUATION OF RESULTS 3.1     Discrepancy Reports There were four discrepancy reports documented during the factory acceptance testing.               A detailed discussion of the discrepancy reports are as follows:
DR-06910327 The breaker instrument sections of the switchgear did not have the same amount of indicating lights as listed on the test plan. The VP incorrectly states that the breaker instrument sections have 6 white lights. The instrument sections for each breaker have 5 white lights. The sixth white light is a global 'trip confirm status' light for Train A or Train B for the switchgear and is located on the instrument door for each vertical section, not each breaker.
The switchgear configuration is correct with 5 indicating lights per breaker instrument section and is acceptable.
DR-06910327 The test plan incorrectly listed the wrong light should extinguish during specific steps of the testing. The VP incorrectly states which light will extinguish. The proper operation is for the 'Shunt Trip Signal Present' light to extinguish. The VP test data sheets list the correct light. The switchgear operated properly and the correct expected light sequence was achieved and is acceptable.
DR-06910327 The test plan stated to remove fuses from the switchgear during testing, however the fuses were not removed. The VP incorrectly states to remove the fuses. The fuses must remain so that the UV coil has power applied to allow the circuit breakers to close for this testing. The test procedure was modified as documented in DR-06910327-07.
The use of the fuses for testing is acceptable and the gear operated as expected according to the procedure as documented in DR-06910327-07.
The use of the fuses for testing is acceptable and the gear operated as expected according to the procedure as documented in DR-06910327-07.
DR-06910327-07
DR-06910327 The test plan stated to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers. The 90VAC was not removed during testing. The VP states to remove the power applied to the UV circuit of the breaker (both the MN coil in the breaker and the external undervoltage relay). The purpose of this particular test is to perform breaker main pole opening timing after loss of AC power using the external (27) relay actuating the shunt trip coil of the breaker. In order to perform this test correctly, the AC power must remain applied to the breaker installed MN (UV) coil to ensure that the 27 relay/shunt trip combination trips the breaker and does not race the breaker installed MN UV coil to trip the breaker.
-The test plan stated to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers.
It was determined that the power would be applied to the MN coil installed in the breaker and the breaker test switch would be moved to the 'Shunt Trip' position. The movement of the test switch to the shunt trip position allows the AC voltage to remain applied to the MN coil in the breaker, but removes the AC voltage sensed by the external 27 UV relay. The 27 relay then actuates and closes a contact in series with the shunt trip coil thus tripping the breaker and 7 of 190
The 90VAC was not removed during testing. The VP states to remove the power applied to the UV circuit of the breaker (both the MN coil in the breaker and the external undervoltage relay). The purpose of this particular test is to perform breaker main pole opening timing after loss of AC power using the external (27) relay actuating the shunt trip coil of the breaker. In order to perform this test correctly, the AC power must remain applied to the breaker installed MN (UV) coil to ensure that the 27 relay/shunt trip combination trips the breaker and does not race the breaker installed MN UV coil to trip the breaker.It was determined that the power would be applied to the MN coil installed in the breaker and the breaker test switch would be moved to the 'Shunt Trip' position.
The movement of the test switch to the shunt trip position allows the AC voltage to remain applied to the MN coil in the breaker, but removes the AC voltage sensed by the external 27 UV relay. The 27 relay then actuates and closes a contact in series with the shunt trip coil thus tripping the breaker and 7 of 190 Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear -Three Mile' Island Page 4 producing the correct circuit progression to measure a valid opening time of the breaker due to loss of voltage on the 27 relay and shunt tripping.TMI engineering representatives on-site during the FAT testing concurred with the test setup.The change in procedure is acceptable and produced acceptable test results.3.2 Modifications There were no modifications made to the production units as a result of FAT testing.3.3 FAT Open Items There were no open items at the completion of the FAT testing.3.4 Results and Conclusions Based on successful completion of the FAT per the TMI approved NLI Verification Plan, VP-PZ4, Rev. 6, and acceptable resolutions to the discrepancy reports discussed in section 4.1, the switchgear is acceptable for use at the Three Mile Island Nuclear Plant.4.0 QUALITY ASSURANCE Project activities were performed in accordance with the NLI Quality Assurance Program which meets the requirements of 1OCFR50 Appendix B, IOCFR21 and ASME NQA- 1 [7.1].5.0 MEASUREMENT
& TEST EQUIPMENT Measurement
& Test Equipment which were used is controlled by the NLI M&TE program (procedure NLI-QUAL-05, latest revision).
The test data sheets identify the M&TE that was used. All M&TE used during testing is traceable to NIST standards.
6.0 DOCUMENTATION This FAT report is prepared to summarize the testing and present the results of the testing. Test data sheets and any other relevant data is included in this report.


==7.0 REFERENCES==
Square-D PZ4 Rx Trip Switchgear                                FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile' Island                                                        Page 4 producing the correct circuit progression to measure a valid opening time of the breaker due to loss of voltage on the 27 relay and shunt tripping.
TMI engineering representatives on-site during the FAT testing concurred with the test setup.
The change in procedure is acceptable and produced acceptable test results.
3.2    Modifications There were no modifications made to the production units as a result of FAT testing.
3.3    FAT Open Items There were no open items at the completion of the FAT testing.
3.4    Results and Conclusions Based on successful completion of the FAT per the TMI approved NLI Verification Plan, VP-PZ4, Rev. 6, and acceptable resolutions to the discrepancy reports discussed in section 4.1, the switchgear is acceptable for use at the Three Mile Island Nuclear Plant.
4.0    QUALITY ASSURANCE Project activities were performed in accordance with the NLI Quality Assurance Program which meets the requirements of 10CFR50 Appendix B, IOCFR21 and ASME NQA- 1 [7.1].
5.0    MEASUREMENT & TEST EQUIPMENT Measurement & Test Equipment which were used is controlled by the NLI M&TE program (procedure NLI-QUAL-05, latest revision). The test data sheets identify the M&TE that was used. All M&TE used during testing is traceable to NIST standards.
6.0     DOCUMENTATION This FAT report is prepared to summarize the testing and present the results of the testing. Test data sheets and any other relevant data is included in this report.


7.1 NLI Quality Assurance Manual, Rev. 8, 12/14/07 including applicable Supplements.
==7.0    REFERENCES==
7.2 TMI purchase order 00428587.7.3 TMI Technical Specification SP-11101-11-250, Rev. 0.8 of 190 Square-D PZ4 Rx Trip Switchgear Exelon Nuclear -Three Mile Island FAT-REPORT-06910327-1, Rev. 0 Page A.lI Appendix A Switchgear Factory Acceptance Test Data 9 of 190 0 0b Verification Plan Verification Plan # VP-PZ4. REV. 6.Item
 
7.1     NLI Quality Assurance Manual, Rev. 8, 12/14/07 including applicable Supplements.
7.2     TMI purchase order 00428587.
7.3     TMI Technical Specification SP-11101-11-250, Rev. 0.
8 of 190
 
Square-D PZ4 Rx Trip Switchgear                       FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island                                        Page A.lI Appendix A Switchgear Factory Acceptance Test Data 9 of 190
 
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critica  Chrceitc          Sml                                                            cetne I  ~Siz              9:  ICriteria<                                          Rcetcef                      Method Dimensions & Configuration      100%  Note: All dimensions are nominal unless noted                1,3 CC#1 Sections will line-up and bolt together with other                  Measure dimensions to all mating mount holes sections of switchgear based on measured dimensions.                on the switchgear sections including ground bus.
Height = 93.20" (floor to top of wireway trough)                    Measure and record the switchgear dimensions.
0                                          Width = 20.0" (per section)                                          (see latest revision of switchgear layout 0b                                        Depth = 63.23" (back to front of wireway trough)                    drawing for measurement location).
Switchgear has 2 vertical sections, 4 cubicles high.                Visual Inspection.
Each vertical section has 2 cubicles for breakers and 2            Visual Inspection cubicles for instrumentation.
Instrument sections have the following:                            Visual Inspection that devices are as follows:
a) Breaker test switch with a key lock                        a) Electroswitch Series 20K.
b) UV relay                                                    b) ABBcat#411R0175 c) 6 white indicating lights                                  C) Square-D type ZB5AVBG1 d) Auxiliary relays                                            d) Square-D type XUD080V63, Square-D type XO1200V02 and X080V02.
Layout of components/conduit entrance location and size              Visual Inspection are in accordance with NLI design drawings.
Channel A breaker door is painted Red                                Visual Inspection Page 1 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class 1E loads Critica Chrceitc Sml cetne I ~Siz 9: ICriteria<
Rcetcef Method Dimensions
& Configuration 100% Note: All dimensions are nominal unless noted 1,3 CC#1 Sections will line-up and bolt together with other Measure dimensions to all mating mount holes sections of switchgear based on measured dimensions.
on the switchgear sections including ground bus.Height = 93.20" (floor to top of wireway trough) Measure and record the switchgear dimensions.
Width = 20.0" (per section) (see latest revision of switchgear layout Depth = 63.23" (back to front of wireway trough) drawing for measurement location).
Switchgear has 2 vertical sections, 4 cubicles high. Visual Inspection.
Each vertical section has 2 cubicles for breakers and 2 Visual Inspection cubicles for instrumentation.
Instrument sections have the following:
Visual Inspection that devices are as follows: a) Breaker test switch with a key lock a) Electroswitch Series 20K.b) UV relay b) ABBcat#411R0175 c) 6 white indicating lights C) Square-D type ZB5AVBG1 d) Auxiliary relays d) Square-D type XUD080V63, Square-D type XO 1200V02 and X080V02.Layout of components/conduit entrance location and size Visual Inspection are in accordance with NLI design drawings.Channel A breaker door is painted Red Visual Inspection Page 1 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Cr~itical Characteristic    SapeActne K                ~~~~~~~ize                                                            __________________
Criteria                        Ref    KK    K        Method Dimensions & Configuration              Channel B breaker door is painted Green                      Visual Inspection CC#1 (con't.)                                Channel C breaker door is painted Yellow                      Visual Inspection Channel D breaker door is painted Blue                        Visual Inspection Control wiring is Rockbestos, SIS, 90'C wire.                Visual Inspection 0                                          Each vertical section has a 15kVA CPT.                        Visual Inspection that CPT is Square-D Cat#15S40F.
0, Verify insulated ring tongue lugs are used on control        Visual Inspection wiring to terminal blocks.
Ground bus is tin or silver plated.                          Visual Inspection Circuit breakers have operation counter installed.            Visual Inspection Circuit breakers have contact indicators.                    Visual Inspection A means of locking the circuit breakers in place while in    Visual Inspection the CONNECTED or DISCONNECTED positions is installed on the switchgear.
All indicating lights are LED type.                          Visual Inspection Page 2 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4, REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class 1E loads 0 0, Cr~itical Characteristic SapeActne K ~~~~~~~ize
__________________
Criteria Ref KK K Method Dimensions
& Configuration Channel B breaker door is painted Green Visual Inspection CC#1 (con't.) Channel C breaker door is painted Yellow Visual Inspection Channel D breaker door is painted Blue Visual Inspection Control wiring is Rockbestos, SIS, 90'C wire. Visual Inspection Each vertical section has a 15kVA CPT. Visual Inspection that CPT is Square-D Cat#15S40F.
Verify insulated ring tongue lugs are used on control Visual Inspection wiring to terminal blocks.Ground bus is tin or silver plated. Visual Inspection Circuit breakers have operation counter installed.
Visual Inspection Circuit breakers have contact indicators.
Visual Inspection A means of locking the circuit breakers in place while in Visual Inspection the CONNECTED or DISCONNECTED positions is installed on the switchgear.
All indicating lights are LED type. Visual Inspection Page 2 of 30 Verification Plan Verification Plan # VP-PZ4, REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic    Sample            -    -    -    -      -  -    -    -Acceptance Size                                                                      _ _  _  _  _  _ _  _  _ _  _  _  _  _  _ _  _  _
Criteria                            Ref                        Meho Dimensions & Configuration              Safety-related wiring has a minimum of 6"separation              Visual Inspection CC#1                                    from the other safety-related channels.
(con't.)
Safety-related wiring is fed in thermosleve and is color          Visual Inspection coded to distinguish it from Non-safety related wiring.
Wiring Check                    100%    Switchgear sections are wired per the latest approved          1  NLI QC to perform point-to-point wiring check CC#2                                    design drawings.                                                  on switchgear using the latest revisions of the t'J 0
design drawings.
Yellow line drawings for inclusion in test data package.
'.0 0
Circuit breaker Fit-up          100%    Breaker fits into breaker compartment without any            1,3 Insert each circuit breaker into their respective CC#3                                    binding,                                                          breaker compartment.
Compartment door closes without excessive gap.                    Close compartment door and check door fit.
Door mounted components do not interfere with removal            Remove breakers from switchgear. Verify that of the breaker from the switchgear cell.                          door mounted components do not interfere with removal of the breaker.
Proper Operation of Close      100%                                                                  1,3 Place all breaker test switches in 'NORMAL'.
Circuit CC#4a                                  The 'Shunt Trip Power', 'Shunt Trip Signal Present' and          Apply 90VDC to TBA-1 & TBA-2 and TBC-1
                                            'DC Power Available' lights illuminate for channel A              & TBC-2 in section 1 (channel A & C).
and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.
Page 3 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1 E loads t'J 0'.0 0 Critical Characteristic Sample --------Acceptance Size _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Criteria Ref Meho Dimensions
& Configuration Safety-related wiring has a minimum of 6"separation Visual Inspection CC#1 from the other safety-related channels.(con't.)Safety-related wiring is fed in thermosleve and is color Visual Inspection coded to distinguish it from Non-safety related wiring.Wiring Check 100% Switchgear sections are wired per the latest approved 1 NLI QC to perform point-to-point wiring check CC#2 design drawings.
on switchgear using the latest revisions of the design drawings.Yellow line drawings for inclusion in test data package.Circuit breaker Fit-up 100% Breaker fits into breaker compartment without any 1,3 Insert each circuit breaker into their respective CC#3 binding, breaker compartment.
Compartment door closes without excessive gap. Close compartment door and check door fit.Door mounted components do not interfere with removal Remove breakers from switchgear.
Verify that of the breaker from the switchgear cell. door mounted components do not interfere with removal of the breaker.Proper Operation of Close 100% 1,3 Place all breaker test switches in 'NORMAL'.Circuit CC#4a The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBA-1 & TBA-2 and TBC-1'DC Power Available' lights illuminate for channel A & TBC-2 in section 1 (channel A & C).and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.Page 3 of 30 uJ 0 0 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic    Sampl                                                    ~iAcceptnc
                                  ~Size  r Criteria                        R~ef          ~        Method2 Proper Operation of Close                The 'UV Trip Power' and 'UV Device Energized' lights          Apply 90VAC to TBAI- I& TBA1 -2 and circuit                                  are illuminated for channel A and C. 'Shunt Trip Power'      TBCI-1 & TBC1-2 (channel A & C) in section CC#4a                                    light extinguishes for Channel A & C.                        1.
(con't)
The 'Shunt Trip Power', 'Shunt Trip Signal Present' and      Apply 90VDC to TBB-l & TBB-2 and TBD-1
                                            'DC Power Available' lights illuminate for channel B          & TBD-2 in section 2 (channel B & D).
and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and uJ                                          D.
0 0                                          The 'UV Trip Power' and 'UV Device Energized' lights          Apply 90VAC to TBB1-1 & TBB1-2 and are illuminated for channel B and D. 'Shunt Trip Power'      TBDI-1 & TBD1-2 in section 2 (channel B &
light extinguishes for Channel B & D.                        D).
Reset the 27A, B, C & D relays.
Apply a jumper across points TB5-6 & TB5-7.
Apply 90VAC across points TB5-1 & TB5-2.
Breakers A, B, C, & D charge.                                Apply 90VAC control power to points TB40-1
                                                                                                          & TB40-4 in section 1 for Channel A & C and TB41-1 and TB41-4 for Channel B & D.
                                                                                                                                                          &#xfd;ev. 6 Channel A breaker closes when jumper is applied.              Apply a jumper across points TBA3-3 & TBA3-4.
Page 4 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class 1E loads Critical Characteristic Sampl ~iAcceptnc
~Size r Criteria R~ef ~ Method2 Proper Operation of Close The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBAI- I& TBA1 -2 and circuit are illuminated for channel A and C. 'Shunt Trip Power' TBCI-1 & TBC1-2 (channel A & C) in section CC#4a light extinguishes for Channel A & C. 1.(con't)The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBB-l & TBB-2 and TBD-1'DC Power Available' lights illuminate for channel B & TBD-2 in section 2 (channel B & D).and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and D.The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBB1-1 & TBB1-2 and are illuminated for channel B and D. 'Shunt Trip Power' TBDI-1 & TBD1-2 in section 2 (channel B &light extinguishes for Channel B & D. D).Reset the 27A, B, C & D relays.Apply a jumper across points TB5-6 & TB5-7.Apply 90VAC across points TB5-1 & TB5-2.Breakers A, B, C, & D charge. Apply 90VAC control power to points TB40-1& TB40-4 in section 1 for Channel A & C and TB41-1 and TB41-4 for Channel B & D.Channel A breaker closes when jumper is applied. Apply a jumper across points TBA3-3 & TBA3-4.&#xfd;ev. 6 Page 4 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads rroper uperauon oi %-ose                Uhannel C breaker closes when jumper is applied.            Apply a jumper across points littu-i & lI tsu-circuit                                                                                              4.
CC#4a (con't)                                Channel B breaker closes when jumper is applied.            Apply a jumper across points TBB3-3 & TBB3-4.
Channel D breaker closes when jumper is applied.            Apply a jumper across points TBD3-3 & TBD3-tev. 6 4.
0 0 Proper Operation of Under-    100%                                                              1,3 Place all breaker test switches in 'NORMAL' voltage circuit CC#4b                                                                                                Apply a jumper across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
Apply a jumper across points TB5-6 & TB5-7.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
The 'Shunt Trip Power', 'Shunt Trip Signal Present' and      Apply 90VDC to TBA-1 & TBA-2 and TBC-1
                                          'DC Power Available' lights illuminate for channel A        & TBC-2 in section 1 (channel A & C).
and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.
Page 5 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1 E loads rroper uperauon oi %-ose circuit CC#4a (con't)Uhannel C breaker closes when jumper is applied.Apply a jumper across points lit tu-i & lI tsu-4.Channel B breaker closes when jumper is applied.Channel D breaker closes when jumper is applied.Apply a jumper across points TBB3-3 & TBB3-4.Apply a jumper across points TBD3-3 & TBD3-4.tev. 6 0 0 Proper Operation of Under-voltage circuit CC#4b 100%1,3 Place all breaker test switches in 'NORMAL'Apply a jumper across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.Apply a jumper across points TB5-6 & TB5-7.Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &TB41-4 and TB41-2 & TB41-5 in section 2.Apply 90VDC to TBA-1 & TBA-2 and TBC-1& TBC-2 in section 1 (channel A & C).The 'Shunt Trip Power', 'Shunt Trip Signal Present' and'DC Power Available' lights illuminate for channel A and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.Page 5 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads
                                                                                              ~Acceptance A ~AKK A',Criteria~
ARef            A j      XMethod i Ref Proper Operation of                      'UV Trip Power' and 'UV Device Energized' lights are          Apply 90VAC to TBAI-1 & TBA1-2 and voltage circuit                          illuminated for channel A and C. 'Shunt Trip Power'            TBCI-1 & TBC1-2 in section 1.
CC#4b                                    light extinguishes for Channel A & C.                                                                              ev. 6 (con't)
The 'Shunt Trip Power', 'Shunt Trip Signal Present' and        Apply 90VDC to TBB-I & TBB-2 and TBD-I
                                            'DC Power Available' lights illuminate for channel B          & TBD-2 in section 2 (channel B & D).
and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and
'3' 0
D.
0                                          The 'UV Trip Power' and 'UV Device Energized' lights            Apply 90VAC to TBB 1-1 & TBB 1-2 and              lev. 6 are illuminated for channel B and D. 'Shunt Trip Power'        TBDI-1 & TBDI-2 in section 2.
light extinguishes for Channel B & D.
Reset the 27A, B, C & D relays.
Close all breakers.
                                            'Shunt Trip Power' light for Channel A is not                  Place the breaker test switch for Channel A in illuminated. 'UV Device Energized' and 'UV Trip                the 'UV Trip' position.
Power' lights are illuminated for Channel A.
Channel A breaker trips and the 'UV Device Energized',          Remove the 90VAC power applied to points
                                            'UV Trip Power' and 'Shunt Trip Signal Present' lights          TBAI-1 & TBA1-2 and verify Channel A are not illuminated for Channel A.                              breaker trips.
Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal        Return the breaker test switch for Channel A to Present' lights are illuminated for Channel A.                  the 'Normal' position.
Page 6 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class IE loads~Acceptance A ~AKK A',Criteria~
ARef A j XMethod Ref Proper Operation of voltage circuit CC#4b (con't)'UV Trip Power' and 'UV Device Energized' lights are illuminated for channel A and C. 'Shunt Trip Power'light extinguishes for Channel A & C.The 'Shunt Trip Power', 'Shunt Trip Signal Present' and'DC Power Available' lights illuminate for channel B and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and D.i'3'0 0 Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.Apply 90VDC to TBB-I & TBB-2 and TBD-I& TBD-2 in section 2 (channel B & D).Apply 90VAC to TBB 1-1 & TBB 1-2 and TBDI-1 & TBDI-2 in section 2.Reset the 27A, B, C & D relays.Close all breakers.Place the breaker test switch for Channel A in the 'UV Trip' position.ev. 6 lev. 6 The 'UV Trip Power' and 'UV Device Energized' lights are illuminated for channel B and D. 'Shunt Trip Power'light extinguishes for Channel B & D.'Shunt Trip Power' light for Channel A is not illuminated.
'UV Device Energized' and 'UV Trip Power' lights are illuminated for Channel A.Channel A breaker trips and the 'UV Device Energized','UV Trip Power' and 'Shunt Trip Signal Present' lights are not illuminated for Channel A.Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Present' lights are illuminated for Channel A.Remove the 90VAC power applied to points TBAI-1 & TBA1-2 and verify Channel A breaker trips.Return the breaker test switch for Channel A to the 'Normal' position.Page 6 of 30 0 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Proper Operation of Under-voltage circuit                        The 'LJV Trip Power' and 'UV Device Energized' lights  Apply 90VAC power to points TBA I-I &
CC#4b                                  are illuminated for channel A.                          TBA1-2.
(con't)                                'Shunt TripPower' light for Channel B is not            Place the breaker test switch for Channel B in illuminated. 'UV Device Energized' and 'UV Trip        the 'UV Trip' position.
Power' lights are illuminated for Channel B.
Channel B breaker trips and the 'UV Device Energized',  Remove the 90VAC power applied to points 0                                        'UV Trip Power' and 'Shunt Trip Signal Present' lights  TBBI-1 & TBB1-2 and verify Channel B are not illuminated for Channel B.                      breaker trips.
Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel B to Present' lights are illuminated for Channel B.          the 'Normal' position.
The 'UV Trip Power' and 'UV Device Energized' lights    Apply 90VAC power to points TBBI-1 &
are illuminated for channel B.                          TBB 1-2.
                                          'Shunt Trip Power' light for Channel C is not          Place the breaker test switch for Channel C in illuminated. 'UV Device Energized' and 'UV Trip        the 'UV Trip' position.
Power' lights are illuminated for Channel C.
Channel C breaker trips and the 'UV Device Energized',  Remove the 90VAC power applied to points
                                          'UV Trip Power' and 'Shunt Trip Signal Present' lights TBCI-1 & TBC1-2 and verify Channel C are not illuminated for Channel C.                      breaker trips.
Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel C to Present' lights are illuminated for Channel C.          the 'Normal' position.
Page 7 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1 E loads Proper Operation of Under-voltage circuit The 'LJV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBA I-I &CC#4b are illuminated for channel A. TBA1-2.(con't)'Shunt TripPower' light for Channel B is not Place the breaker test switch for Channel B in illuminated.
'UV Device Energized' and 'UV Trip the 'UV Trip' position.Power' lights are illuminated for Channel B.Channel B breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points'UV Trip Power' and 'Shunt Trip Signal Present' lights TBBI-1 & TBB1-2 and verify Channel B are not illuminated for Channel B. breaker trips.Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel B to Present' lights are illuminated for Channel B. the 'Normal' position.The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBBI-1 &are illuminated for channel B. TBB 1-2.'Shunt Trip Power' light for Channel C is not Place the breaker test switch for Channel C in illuminated.
'UV Device Energized' and 'UV Trip the 'UV Trip' position.Power' lights are illuminated for Channel C.Channel C breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points'UV Trip Power' and 'Shunt Trip Signal Present' lights TBCI-1 & TBC1-2 and verify Channel C are not illuminated for Channel C. breaker trips.Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel C to Present' lights are illuminated for Channel C. the 'Normal' position.Page 7 of 30
-0 0 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 3., 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic                                                            yjmicAcceptance-
                                          ~ ~s      ~              Criteria                          Ref      ,              Method Proper Operation of Under-voltage circuit                        The 'UV Trip Power' and 'UV Device Energized' lights            Apply 90VAC power to points TBCI-l &
CC#4b                                  are illuminated for channel C.                                  TBCl-2.
(con't)
                                          'Shunt Trip Power' light for Channel D is not                  Place the breaker test switch for Channel D in illuminated. 'UTV Device Energized' and 'UV Trip                the 'UV Trip' position.
Power' lights are illuminated for Channel D.
-0                                        Channel D breaker trips and the 'UV Device Energized',          Remove the 90VAC power applied to points 0                                          'UV Trip Power' and 'Shunt Trip Signal Present' lights          TBDI-1 & TBD1-2 and verify Channel D are not illuminated for Channel D.                              breaker trips.
Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal        Return the breaker test switch for Channel D to Present' lights are illuminated for Channel D.                  the 'Normal' position.
Reset the target on the 27A, B, C & D relays.
Remove all control power.
Remove jumpers across points TBA3-3 &
TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove jumpers across points TB5-6 & TB5-7.
Page 8 of 30


Switchgear, 480VAC, 3., 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1E loads Critical Characteristic yjmicAcceptance-
~ ~s ~ Criteria Ref , Method Proper Operation of Under-voltage circuit The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBCI-l &CC#4b are illuminated for channel C. TBCl-2.(con't)'Shunt Trip Power' light for Channel D is not Place the breaker test switch for Channel D in illuminated.
'UTV Device Energized' and 'UV Trip the 'UV Trip' position.Power' lights are illuminated for Channel D.Channel D breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points'UV Trip Power' and 'Shunt Trip Signal Present' lights TBDI-1 & TBD1-2 and verify Channel D are not illuminated for Channel D. breaker trips.Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel D to Present' lights are illuminated for Channel D. the 'Normal' position.Reset the target on the 27A, B, C & D relays.Remove all control power.Remove jumpers across points TBA3-3 &TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &TBB3-4 and TBD3-3 & TBD3-4.Remove jumpers across points TB5-6 & TB5-7.Page 8 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads Proper Operation of Under-voltage circuit CC#4b (con't)
Proper Operation of Shunt      100%                                                            1,3 Place all breaker test switches in 'NORMAL' Trip circuit 00 0
CC#4c                                                                                                Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and 0                                                                                                      TBD3-3 & TBD3-4.
Apply a jumper across points TB5-6 & TB5-7.
Apply 90VAC across points TB5-1 & TB5-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
The 'Shunt Trip Power', 'Shunt Trip Signal Present' and      Apply 90VDC to TBA-1 & TBA-2 and TBC-1
                                          'DC Power Available' lights illuminate for channel A        & TBC-2 in section 1 (channel A & C).
and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.
Page 9 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4, REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class lE loads 00 0 0 Proper Operation of Under-voltage circuit CC#4b (con't)Proper Operation of Shunt 100% 1,3 Place all breaker test switches in 'NORMAL'Trip circuit CC#4c Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.Apply a jumper across points TB5-6 & TB5-7.Apply 90VAC across points TB5-1 & TB5-2.Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &TB41-4 and TB41-2 & TB41-5 in section 2.The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBA-1 & TBA-2 and TBC-1'DC Power Available' lights illuminate for channel A & TBC-2 in section 1 (channel A & C).and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.Page 9 of 30 Verification Plan Verification Plan # VP-PZ4, REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W. 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads
    -CriticalCharacteristic        Sampl                                                    Acceptance>
_________________ ____                          Criteria                        Ref                      Method Proper Operation of Shunt                The 'UV Trip Power' and 'UV Device Energized' lights          Apply 90VAC to TBAI-1 & TBA1-2 and Trip circuit                            are illuminated for channel A and C. 'Shunt Trip Power'        TBCI-1 & TBC1-2 in section 1.
CC#4c                                    light extinguishes for Channel A & C.
(con't)                                                                                                Apply 90VDC to TBB-l & TBB-2 and TBD-1              ev. 6 The 'Shunt Trip Power', 'Shunt Trip Signal Present' and        & TBD-2 in section 2 (channel B & D).
                                          'DC Power Available' lights illuminate for channel B and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and 0                                          D.
C                                          The 'UV Trip Power' and 'UV Device Energized' lights          Apply 90VAC to TBBI-l & TBB1-2 and are illuminated for channel B and D. 'Shunt Trip Power'        TBDl-1 & TBD1-2 in section 2.                    lev. 6 light extinguishes for Channel B & D.
Reset the 27A, B, C & D relays.
Close all breakers.
                                          'UV Trip Power' light for Channel A is not illuminated.        Place the breaker test switch for Channel A in
                                          'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip        the 'Shunt Trip' position.
Signal Present' and 'DC Power Available' lights are illuminated for Channel A. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27A relay drops out.
                                          'UV Device Energized', 'UV Trip Power', 'Shunt Trip            Return the breaker test switch for Channel A to Power' and 'DC Power Available' lights are illuminated        the 'Normal' position and reset the target on the for Channel A. 'Shunt Trip Signal Present' light is not        27A relay.
illuminated for Channel A.
Page 10 of 30


Switchgear, 480VAC, 30, 3W. 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4, REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1E loads 0 C-Critical Characteristic Sampl Acceptance>
_________________
____ Criteria Ref Method Proper Operation of Shunt The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBAI-1 & TBA1-2 and Trip circuit are illuminated for channel A and C. 'Shunt Trip Power' TBCI-1 & TBC1-2 in section 1.CC#4c light extinguishes for Channel A & C.(con't) Apply 90VDC to TBB-l & TBB-2 and TBD-1 The 'Shunt Trip Power', 'Shunt Trip Signal Present' and & TBD-2 in section 2 (channel B & D).'DC Power Available' lights illuminate for channel B and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and D.The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBBI-l & TBB1-2 and are illuminated for channel B and D. 'Shunt Trip Power' TBDl-1 & TBD1-2 in section 2.light extinguishes for Channel B & D.Reset the 27A, B, C & D relays.Close all breakers.'UV Trip Power' light for Channel A is not illuminated.
Place the breaker test switch for Channel A in'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.Signal Present' and 'DC Power Available' lights are illuminated for Channel A. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27A relay drops out.'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel A to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel A. 'Shunt Trip Signal Present' light is not 27A relay.illuminated for Channel A.ev. 6 lev. 6 Page 10 of 30 Verification Plan Verification Plan # VP-PZ4, REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtiaCharacteristic9SampleAccelptance                                                                          99[7 9~9 ~              -~ 9999      >9-Size      9        9    9,99999                        ~  9-9 9    ~    ~  '-    9
                                    -.            9>9,9 9 Criteria      -~V~9-9~          Ref                <~>Method9            ~    -9~
Proper Operation of Shunt                            Breaker for Channel A closes.                                    Close the breaker for Channel A.
Trip circuit CC#4c                                                'UV Trip Power' light for Channel B is not illuminated.          Place the breaker test switch for Channel B in (con't)                                              'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip          the 'Shunt Trip' position.
Signal Present' and 'DC Power Available' lights are illuminated for Channel B. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27B
                                                        .relay drops out.
0o 0
                                                          'UV Device Energized', 'UV Trip Power', 'Shunt Trip              Return the breaker test switch for Channel B to Power' and 'DC Power Available' lights are illuminated          the 'Normal' position and reset the target on the for Channel B. 'Shunt Trip Signal Present' light is not          27B relay.
illuminated for Channel B.
Breaker for Channel B closes.                                    Close the breaker for Channel B.
                                                          'UV Trip Power' light for Channel C is not illuminated.          Place the breaker test switch for Channel C in
                                                          'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip          the 'Shunt Trip' position.
Signal Present' and 'DC Power Available' lights are illuminated for Channel C. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27C relay drops out.
                                                          'UV Device Energized', 'UV Trip Power', 'Shunt Trip              Return the breaker test switch for Channel C to Power' and 'DC Power Available' lights are illuminated          the 'Normal' position and reset the target on the for Channel C. 'Shunt Trip Signal Present' light is not          27C relay.
illuminated for Channel C.
Page 11 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4, REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1E loads 0o 0 Crtia Characteristic9SampleAccelptance 9 9[7 9~9 ~ -~ 9999 >9-Size 9 9 9,99999 ~ 9-9 9 ~ ~ '- 9-. 9>9,9 9 Criteria -~V~9-9~ Ref <~>Method9
~ -9~Proper Operation of Shunt Breaker for Channel A closes. Close the breaker for Channel A.Trip circuit CC#4c 'UV Trip Power' light for Channel B is not illuminated.
Place the breaker test switch for Channel B in (con't) 'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.Signal Present' and 'DC Power Available' lights are illuminated for Channel B. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27B.relay drops out.'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel B to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel B. 'Shunt Trip Signal Present' light is not 27B relay.illuminated for Channel B.Breaker for Channel B closes. Close the breaker for Channel B.'UV Trip Power' light for Channel C is not illuminated.
Place the breaker test switch for Channel C in'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.Signal Present' and 'DC Power Available' lights are illuminated for Channel C. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27C relay drops out.'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel C to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel C. 'Shunt Trip Signal Present' light is not 27C relay.illuminated for Channel C.Page 11 of 30 0o o Verification Plan Verification Plan # VP-PZ4, REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtclCharacteristic    Sample                                                      Acceptance      A Criteria                          Ref          ~Method Proper Operation of Shunt              Breaker for Channel C closes.                                  Close the breaker for Channel C.
Trip circuit CC#4c                                  'UV Trip Power' light for Channel D is not illuminated.        Place the breaker test switch for Channel D in (con't)                                'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip        the 'Shunt Trip' position.
Signal Present' and 'DC Power Available' lights are illuminated for Channel D. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27D relay drops out.
0o o                                          'UV Device Energized', 'UV Trip Power', 'Shunt Trip            Return the breaker test switch for Channel D to Power' and 'DC Power Available' lights are illuminated        the 'Normal' position and reset the target on the for Channel D. 'Shunt Trip Signal Present' light is not        27D relay.
illuminated for Channel D.
Breaker for Channel D closes.                                  Close the breaker for Channel D.
Remove all control power.
Remove jumnpers across points TBA3-3 &
TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Page 12 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1 E loads CrtclCharacteristic Sample Acceptance A Criteria Ref ~Method Proper Operation of Shunt Breaker for Channel C closes. Close the breaker for Channel C.Trip circuit CC#4c 'UV Trip Power' light for Channel D is not illuminated.
Place the breaker test switch for Channel D in (con't) 'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.Signal Present' and 'DC Power Available' lights are illuminated for Channel D. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27D relay drops out.'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel D to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel D. 'Shunt Trip Signal Present' light is not 27D relay.illuminated for Channel D.Breaker for Channel D closes. Close the breaker for Channel D.Remove all control power.Remove jumnpers across points TBA3-3 &TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &TBB3-4 and TBD3-3 & TBD3-4.Page 12 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30D, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic    Sapl                                          Acceptance-
                  -- -            ~~~~~ize,                      -_                              _  _    _ _  _    _  _  _    _  _  _    _
K                                ~~~Criteria ~:Ref                -        Q      <Method                      h Proper Operation of UV trip    100%                                                .1,3 Place all breaker test switches to the UV TRIP timing                                                                                    position.
CC#4d Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
k)o Place a jumper across points TB5-6 & TB`5-7.
0~
0                                                                                            Apply 90VAC across points TB5-1 & TB5-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
                                                                                              & TBC-2 in section 1 (channel A & C).
Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.
Apply 90VDC to TBB-1 & TBB-2 and TBD-1
                                                                                              & TBD-2 in section 2 (channel B & D).
Apply 90VAC to TBBl-1 & TBB1-2 and TBD1-1 & TBD1-2 in section 2.
Page 13 of 30


Switchgear, 480VAC, 30D, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4, REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class IE loads k)o 0~0 Critical Characteristic Sapl Acceptance-
-- -~~~~~ize, -_ _ _ _ _ _ _ _ _ _ _ _ _K ~~~Criteria
~:Ref -Q <Method h Proper Operation of UV trip 100% .1,3 Place all breaker test switches to the UV TRIP timing position.CC#4d Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.Place a jumper across points TB5-6 & TB`5-7.Apply 90VAC across points TB5-1 & TB5-2.Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &TB41-4 and TB41-2 & TB41-5 in section 2.Apply 90VDC to TBA-1 & TBA-2 and TBC-1& TBC-2 in section 1 (channel A & C).Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.Apply 90VDC to TBB-1 & TBB-2 and TBD-1& TBD-2 in section 2 (channel B & D).Apply 90VAC to TBBl-1 & TBB1-2 and TBD1-1 & TBD1-2 in section 2.Page 13 of 30 Verification Plan Verification Plan # VP-PZ4, REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VC, 34), 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic    Sapl                                                      Acceptance Size                                                              3/4 9  Criteria.                        Ref            ~Method Proper Operation of UV trip                                                                          Ensure the 27A, B, C & D relays are reset.
timing CC#4d                                                                                                Close all breakers.
(con't)
The opening time for the breakers main poles is < 50ms        Remove the 90VAC control power applied to after removal of the 90VAC. Verify that the 'UV Trip          points TBAI-1 & TBA1-2 (channel A) and Power' and 'UV Device Energized' lights are not              TBCI-1 & TBC1-2 (channel C) in section 1 and illuminated.                                                  TBBI-1 & TBB1-2 (channel B) and TBDI-1 &
0-                                                                                                      TBD 1-2 (channel D) in section 2. Measure the 0a                                                                                                      time required for the breakers main poles to open after removal of the 90VAC. Note: This test can be performed on one breaker at a time.
Remove all control power.
Remove jumpers across points TBA3-3 &
TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove the jumper across points TB5-6 &
TB5-7.
Page 14 of 30


Switchgear, 480VC, 34), 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class 1 E loads 0-0a Critical Characteristic Sapl Acceptance Size 3/49 Criteria.
Ref ~Method Proper Operation of UV trip Ensure the 27A, B, C & D relays are reset.timing CC#4d Close all breakers.(con't)The opening time for the breakers main poles is < 50ms Remove the 90VAC control power applied to after removal of the 90VAC. Verify that the 'UV Trip points TBAI-1 & TBA1-2 (channel A) and Power' and 'UV Device Energized' lights are not TBCI-1 & TBC1-2 (channel C) in section 1 and illuminated.
TBBI-1 & TBB1-2 (channel B) and TBDI-1 &TBD 1-2 (channel D) in section 2. Measure the time required for the breakers main poles to open after removal of the 90VAC. Note: This test can be performed on one breaker at a time.Remove all control power.Remove jumpers across points TBA3-3 &TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &TBB3-4 and TBD3-3 & TBD3-4.Remove the jumper across points TB5-6 &TB5-7.Page 14 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic    SapeAcptance~
                                  >Size    __  _  _  _ _ _ _  _  _  _  _  _ _ _ _ _
Criteria                  Ref                      M~ethod Proper Operation of 27 relay    100%                                                  1,3 Place all breaker test switches in the NORMAL and shunt trip timing                                                                    position.
CC#4e Remove fuse F3 & F7 in section 1 and F13 &
F17 in section 2.
Place jumpers across points TBA3-3. & TBA3-IN) 4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and 0*                                                                                            TBD3-3 & TBD3-4.
0 Place a jumper across points TB15-6 & TB5-7.
Apply 90VAC across points TB5-1 & TB5-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
                                                                                              & TBC-2 in section 1 (channel A & C).
Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.
Apply 90VDC to TBB-1 & TBB-2 and TBD-1
                                                                                              & TBD-2 in section 2 (channel B & D).
Page 15 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class IE loads IN)0 Critical Characteristic SapeAcptance~
>Size __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _Criteria Ref M~ethod Proper Operation of 27 relay 100% 1,3 Place all breaker test switches in the NORMAL and shunt trip timing position.CC#4e Remove fuse F3 & F7 in section 1 and F13 &F17 in section 2.Place jumpers across points TBA3-3. & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.Place a jumper across points TB15-6 & TB5-7.Apply 90VAC across points TB5-1 & TB5-2.Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &TB41-4 and TB41-2 & TB41-5 in section 2.Apply 90VDC to TBA-1 & TBA-2 and TBC-1& TBC-2 in section 1 (channel A & C).Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.Apply 90VDC to TBB-1 & TBB-2 and TBD-1& TBD-2 in section 2 (channel B & D).Page 15 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CZritical Characteristic    Sample                                                      Acceptance
                                    ~Size Criteria                        Ref                    Metho Proper Operation of 27 relay                                                                          Apply 90VAC to TBBI-1 & TBB1-2 and and shunt trip timing                                                                                  TBDI-1 & TBD1-2 in section 2.
CC#4e (con't)                                                                                                Apply 90VAC across secondary disconnect points D I and D2 on all breakers.
Ensure the 27A, B, C & D relays are reset.
tj
-',                                                                                                        Close all breakers.
The opening time for the breakers main poles is < 64ms        Remove the 90VAC control power applied to after removal of the 90VAC. Verify that the 'Shunt Trip        points TBAl-1 & TBA1-2 and TBC1-1 &
Signal Present' lights are illuminated.                        TBC1-2 in section 1 and TBBI-1 & TBB1-2 and TBDI-1 & TBD1-2 in section 2. Measure the time required for the breakers main poles to open after removal of the 90VAC. Note: This test can be performed on one breaker at a time.
Remove all control power.
Remove jumpers across points TBA3-3 &
TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove a jumper across points TB5-6 & TB5-7.
Page 16 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1E loads tj-', CZritical Characteristic Sample Acceptance
~Size Criteria Ref Metho Proper Operation of 27 relay Apply 90VAC to TBBI-1 & TBB1-2 and and shunt trip timing TBDI-1 & TBD1-2 in section 2.CC#4e (con't) Apply 90VAC across secondary disconnect points D I and D2 on all breakers.Ensure the 27A, B, C & D relays are reset.Close all breakers.The opening time for the breakers main poles is < 64ms Remove the 90VAC control power applied to after removal of the 90VAC. Verify that the 'Shunt Trip points TBAl-1 & TBA1-2 and TBC1-1 &Signal Present' lights are illuminated.
TBC1-2 in section 1 and TBBI-1 & TBB1-2 and TBDI-1 & TBD1-2 in section 2. Measure the time required for the breakers main poles to open after removal of the 90VAC. Note: This test can be performed on one breaker at a time.Remove all control power.Remove jumpers across points TBA3-3 &TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &TBB3-4 and TBD3-3 & TBD3-4.Remove a jumper across points TB5-6 & TB5-7.Page 16 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function:- To provide power to Class 1E loads CriticalCharacteristic~ Sample                            ~Acceptance                                                    i Size      __      _ _ _ _ _  _    _  _  _ _ _ ___            _    _  _    _  _  _    _    _  _      _
_____Criteria                                  Ref                      Method Proper Operation of 27 relay                                                              Replace fuse F3 & F7 in section 1 and F13 &
and shunt trip timing                                                                    F17 in section 2.
CC#4e (con't)
Proper Operation of Shunt      100%                                                  1,3 Place all breaker test switches in the NORMAL Trip signal from TMR                                                                      position.
control system CC#4f                                                                                    Place jumpers across points TBA3-3 & TBA3-t'J 0                                                                                            4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
Place a jumper across points TB5-6 & TB5-7.
Apply 90VAC across points TB5-1 & TB5-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
                                                                                              & TBC-2 in section I (channel A & C).
Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.
Apply 90VDC to TBB-1 & TBB-2 and TBD-1
                                                                                              & TBD-2 in section 2 (channel B & D).
Page 17 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:-
Item
To provide power to Class 1E loads t'J 0 CriticalCharacteristic~
Sample ~Acceptance i Size __ _ _ _ _ _ _ _ _ _ _ _ ___ _ _ _ _ _ _ _ _ _ ______Criteria Ref Method Proper Operation of 27 relay Replace fuse F3 & F7 in section 1 and F13 &and shunt trip timing F17 in section 2.CC#4e (con't)Proper Operation of Shunt 100% 1,3 Place all breaker test switches in the NORMAL Trip signal from TMR position.control system CC#4f Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.Place a jumper across points TB5-6 & TB5-7.Apply 90VAC across points TB5-1 & TB5-2.Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &TB41-4 and TB41-2 & TB41-5 in section 2.Apply 90VDC to TBA-1 & TBA-2 and TBC-1& TBC-2 in section I (channel A & C).Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.Apply 90VDC to TBB-1 & TBB-2 and TBD-1& TBD-2 in section 2 (channel B & D).Page 17 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
-
- Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer  
      'Critical Characteristic     Sample                                                       Acceptance Size Criteria                         Ref                     Method Proper Operation of Shunt                                                                               Apply 90VAC to TBB 1-1 & TBB 1-2 and Trip signal from TMR                                                                                     TBDI-1 & TBD1-2 in section 2.
/ Model: Square-D / PZ-4 Safety Function:
control system CC#4f                                                                                                   Ensure the 27A, B, C & D relays are reset.
To provide power to Class 1 E loads-0'Critical Characteristic Sample Acceptance Size Criteria Ref Method Proper Operation of Shunt Apply 90VAC to TBB 1-1 & TBB 1-2 and Trip signal from TMR TBDI-1 & TBD1-2 in section 2.control system CC#4f Ensure the 27A, B, C & D relays are reset.(con't)Close all breakers.Verify that Channel A breaker trips and the 'Shunt Trip Place ajumper across points TBA2-1 & TBA2-Signal Present' light is illuminated.
(con't)
Verify that the KB- 2 in section 1 for Channel A.A relay is picked-up and that the KB-B, KB-C and KB-D relays are not picked-up.
Close all breakers.
Remove the jumper across points TBA2-1 &TBA2-2.Verify that Channel C breaker trips and the 'Shunt Trip Place a jumper across points TBC2-1 & TBC2-Signal Present' light is illuminated.
Verify that Channel A breaker trips and the 'Shunt Trip         Place ajumper across points TBA2-1 & TBA2-
Verify that the KB- 2 in section 1 for Channel C.C relay is picked-up and that the KB-A, KB-B and KB-D relays are not picked-up.
-0                                          Signal Present' light is illuminated. Verify that the KB-       2 in section 1 for Channel A.
Remove the jumper across points TBC2-1 and TBC2-2.Verify that Channel B breaker trips and the 'Shunt Trip Place a jumper across points TBB2-1 & TBB2-Signal Present' light is illuminated.
A relay is picked-up and that the KB-B, KB-C and KB-D relays are not picked-up.
Verify that the KB- 2 in section 2 for Channel B.B relay is picked-up and that the KB-A, KB-C and KB-D relays are not picked-up.
Remove the jumper across points TBA2-1 &
Page 18 of 30 00 Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
TBA2-2.
Verify that Channel C breaker trips and the 'Shunt Trip         Place a jumper across points TBC2-1 & TBC2-Signal Present' light is illuminated. Verify that the KB-       2 in section 1 for Channel C.
C relay is picked-up and that the KB-A, KB-B and KB-D relays are not picked-up.
Remove the jumper across points TBC2-1 and TBC2-2.
Verify that Channel B breaker trips and the 'Shunt Trip         Place a jumper across points TBB2-1 & TBB2-Signal Present' light is illuminated. Verify that the KB-       2 in section 2 for Channel B.
B relay is picked-up and that the KB-A, KB-C and KB-D relays are not picked-up.
Page 18 of 30
 
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads Proper Operation of Shunt                                                                          Remove the jumper across points T1312-1 and Trip signal from TMR                                                                              TB2-2.
control system CC#4f                                  Verify that Channel D breaker trips and the 'Shunt Trip    Place a jumper across points TBD2-1 & TBD2-(con't)                                Signal Present' light is illuminated. Verify that the KB-  2 in section 2 for Channel D.
D relay is picked-up and that the KB-A, KB-B and KB-C relays are not picked-up.
00 Remove the jumper across points TBD2-1 and TBD2-2.
                                                                                                    !Remove jumpers across points TBA3-3 &
TBA34, TBC3-3 & TBC34, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove jumper across points TB5-6 & TB5-7.
Remove all control power.
Page 19 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4, REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class lE loads Proper Operation of Shunt Remove the jumper across points T1312-1 and Trip signal from TMR TB2-2.control system CC#4f Verify that Channel D breaker trips and the 'Shunt Trip Place a jumper across points TBD2-1 & TBD2-(con't) Signal Present' light is illuminated.
Verify that the KB- 2 in section 2 for Channel D.D relay is picked-up and that the KB-A, KB-B and KB-C relays are not picked-up.
Remove the jumper across points TBD2-1 and TBD2-2.!Remove jumpers across points TBA3-3 &TBA34, TBC3-3 & TBC34, TBB3-3 &TBB3-4 and TBD3-3 & TBD3-4.Remove jumper across points TB5-6 & TB5-7.Remove all control power.Page 19 of 30 Verification Plan Verification Plan # VP-PZ4, REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads
    ).!Critical Characteristic      Sample                                                      Ae; ept-nce Size                                                                    __________________
Criteria                          Ref                      Method Trip Free Operation              100%                                                                1,3 Apply 125VDC and 120VAC control power to CC#5                                                                                                      the switchgear and charge all breakers.
Perform this CC on all                                                                                    Depress the push to trip button and hold-in on breakers.                                                                                                Channel A breaker.
Breaker A (B, C, D) should not close.                            Depress the push to close button on Channel A 144) breaker.
0 Repeat for all breakers.
0 Anti-pump Operation              100%                                                                1,3 Apply 125VDC and 120VAC control power to CC#6                                                                                                      the switchgear and charge the breakers.
Perform this CC on all                  Breaker closes when close signal is applied.                    Apply and maintain a close signal on the breakers.                                                                                                Channel A breaker.
Breaker trips when trip signal is applied and does not re-      Apply a momentary trip signal to the Channel A close.                                                          breaker while maintaining the close signal.
Breaker closes when close signal is reapplied.                  Release the close signal and then re-apply the close signal.
Repeat for all breakers.
Page 20 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class 1 E loads).!Critical Characteristic Sample Ae; ept-nce Size __________________
Criteria Ref Method Trip Free Operation 100% 1,3 Apply 125VDC and 120VAC control power to CC#5 the switchgear and charge all breakers.Perform this CC on all Depress the push to trip button and hold-in on breakers.
Channel A breaker.Breaker A (B, C, D) should not close. Depress the push to close button on Channel A breaker.Repeat for all breakers.Anti-pump Operation 100% 1,3 Apply 125VDC and 120VAC control power to CC#6 the switchgear and charge the breakers.Perform this CC on all Breaker closes when close signal is applied. Apply and maintain a close signal on the breakers.
Channel A breaker.Breaker trips when trip signal is applied and does not re- Apply a momentary trip signal to the Channel A close. breaker while maintaining the close signal.Breaker closes when close signal is reapplied.
Release the close signal and then re-apply the close signal.Repeat for all breakers.144)0 0 Page 20 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic>        Sample                                                        kcceptance                                ~    ~    "$
Size..+
K.______Criteria                                                                      Ref                      Method~
Breaker Interlocks                    100%                                                                1,3 Rack the breaker for Channel A to the TEST CC#7                                                                                                            position.
Perform this CC on all                                                                                          Close the breaker.
breakers.
Breaker racking tool cannot be inserted into the breaker        Attempt to rack the breaker to the CONNECT unless TRIP button is pushed.                                    position.
W 0D                                                                                                                Repeat for all breakers.
a~
Breaker CLV Trip Voltage              100%    Verify breaker tripped in the voltage range of 42 to        1,3 Apply 125VDC and 120VAC control power to CC#8                                          84Vac.                                                          the switchgear.
Perform this CC on all                                                                                          Charge and close breaker for Channel A.
breakers.
Reduce the AC control voltage until the breaker trips.
Record the voltage at which the breaker trips.
Repeat for all breakers.
Remote Close Test                    100%                                                                              1breaker test switches in the NORMAL CC#9 0VAC across points TB5-1 & TB5-2.
Page 21 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class 1 E loads Critical Characteristic>
Sample k cceptance
~ ~ "$Size..+K.______Criteria Ref Method~Breaker Interlocks 100% 1,3 Rack the breaker for Channel A to the TEST CC#7 position.Perform this CC on all Close the breaker.breakers.Breaker racking tool cannot be inserted into the breaker Attempt to rack the breaker to the CONNECT unless TRIP button is pushed. position.Repeat for all breakers.W 0D a~Breaker CLV Trip Voltage CC#8 Perform this CC on all breakers.100%Verify breaker tripped in the voltage range of 42 to 84Vac.1,3 Apply 125VDC and 120VAC control power to the switchgear.
Charge and close breaker for Channel A.Reduce the AC control voltage until the breaker trips.Record the voltage at which the breaker trips.Repeat for all breakers.Remote Close Test 100%CC#9 1 breaker test switches in the NORMAL 0VAC across points TB5-1 & TB5-2.Page 21 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic    SapeAcceptance Criteria  Ref                      Method Remote Close Test                                                              Apply 90VAC to points TB40-1 & TB40-4 and CC#9                                                                            TB40-2 & TB40-5 in section 1, TB41-1 &
(con't)                                                                        TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
                                                                                  & TBC-2 in section 1 (channel A & C).
Apply 90VAC to TBAI-1 & TBAl-2 and TBCl-l & TBCl-2 in section 1.
0 Apply 90VDC to TBB-l & TBB-2 and TBD-1
                                                                                  & TBD-2 in section 2 (channel B & D).
Apply 90VAC to TBBl-l & TBB1-2 and TBDI-1 & TBD1-2 in section 2.
Ensure the 27A, B, C & D relays are reset.
Breakers should not close.            Attempt to close all breakers.
Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
Breakers should not close.            Attempt to close all breakers electrically.
Place a jumper across points TB5-6 & TB5-7.
Page 22 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class 1E loads 0 Critical Characteristic SapeAcceptance Criteria Ref Method Remote Close Test Apply 90VAC to points TB40-1 & TB40-4 and CC#9 TB40-2 & TB40-5 in section 1, TB41-1 &(con't) TB41-4 and TB41-2 & TB41-5 in section 2.Apply 90VDC to TBA-1 & TBA-2 and TBC-1& TBC-2 in section 1 (channel A & C).Apply 90VAC to TBAI-1 & TBAl-2 and TBCl-l & TBCl-2 in section 1.Apply 90VDC to TBB-l & TBB-2 and TBD-1& TBD-2 in section 2 (channel B & D).Apply 90VAC to TBBl-l & TBB1-2 and TBDI-1 & TBD1-2 in section 2.Ensure the 27A, B, C & D relays are reset.Breakers should not close. Attempt to close all breakers.Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.Breakers should not close. Attempt to close all breakers electrically.
Place a jumper across points TB5-6 & TB5-7.Page 22 of 30 W 0 Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Crtial Chracteristic        Sample                                      Acceptance..
                                . Size Criteria          Ref  .                    Method Remote Close Test                      All breakers should close.                      Close all breakers electrically.
CC#9                                                                                    Remove jumpers across points TBA3-3 &
(con't)                                                                                  TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove jumper across points TB5-6 & TB5-7.
Remove all control power.
W Proper Operation of Trip        100%                                              1,3 Place all breaker test switches in the NORMAL 0  Confirm Circuit                                                                          position.
CC#10 Apply 90VAC across points TB5-1 & TB5-2 and TB1-1 & TB1-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
                                                                                            & TBC-2 in section 1 (channel A & C).
Apply 90VAC to TBAI-l& TBA1-2 and TBCI-1 & TBC1-2 in section 1.
Apply 90VDC to TBB-1 & TBB-2 and TBD-1
                                                                                            & TBD-2 in section 2 (channel B & D).
Page 23 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class 1E loads Crtial Chracteristic Sample Acceptance..
.Size Criteria Ref .Method Remote Close Test All breakers should close. Close all breakers electrically.
CC#9 Remove jumpers across points TBA3-3 &(con't) TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &TBB3-4 and TBD3-3 & TBD3-4.Remove jumper across points TB5-6 & TB5-7.Remove all control power.Proper Operation of Trip 100% 1,3 Place all breaker test switches in the NORMAL Confirm Circuit position.CC#10 Apply 90VAC across points TB5-1 & TB5-2 and TB1-1 & TB1-2.Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &TB41-4 and TB41-2 & TB41-5 in section 2.Apply 90VDC to TBA-1 & TBA-2 and TBC-1& TBC-2 in section 1 (channel A & C).Apply 90VAC to TBAI-l& TBA1-2 and TBCI-1 & TBC1-2 in section 1.Apply 90VDC to TBB-1 & TBB-2 and TBD-1& TBD-2 in section 2 (channel B & D).Page 23 of 30 0a O0 Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic    Sample                                                  ,Acceptanice      I V    V          V ~Size                                                              2 Criteria                              Ref                      Method Proper Operation of Trip                                                                                    Apply 90VAC to TBBI-1 & TBB1-2 and Confirm Circuit                                                                                            TBDI-1 & TBD1-2 in section 2.
CC#10                                                                                                      Ensure the 27A, B, C & D relays are reset.
(con't)
Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
0a Place a jumper across points TB5-6 & TB5-7.
O0 Verify that the 'Train A Trip Confirm Status' light is not          Place a jumper across points TB 1-3 & TB 1-4 illuminated,                                                        and TB1-3 & TB 1-5.
Verify that the 'Train A Trip Confirm Status' light is not          Close breaker A.
illuminated.
Open breaker A.
Verify that the 'Train A Trip Confirm Status' light is not          Close breaker C.
illuminated.
Verify that the 'Train A Trip Confirm Status' light is              Close breakers A & C.
illuminated.
Open breakers A & C.
Verify that the 'Train A Trip Confirm Status' light is not          Close breaker B.
illuminated.
Open breaker B.
Page 24 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class IE loads Critical Characteristic Sample ,Acceptanice I V V V ~Size 2 Criteria Ref Method Proper Operation of Trip Apply 90VAC to TBBI-1 & TBB1-2 and Confirm Circuit TBDI-1 & TBD1-2 in section 2.CC#10 Ensure the 27A, B, C & D relays are reset.(con't)Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.Place a jumper across points TB5-6 & TB5-7.Verify that the 'Train A Trip Confirm Status' light is not Place a jumper across points TB 1-3 & TB 1-4 illuminated, and TB1-3 & TB 1-5.Verify that the 'Train A Trip Confirm Status' light is not Close breaker A.illuminated.
Open breaker A.Verify that the 'Train A Trip Confirm Status' light is not Close breaker C.illuminated.
Verify that the 'Train A Trip Confirm Status' light is Close breakers A & C.illuminated.
Open breakers A & C.Verify that the 'Train A Trip Confirm Status' light is not Close breaker B.illuminated.
Open breaker B.Page 24 of 30 Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic    Sample                                eAcceptances
                                  ~Size                                  4 4Criteria                      XRef                                2      Method Proper Operation of Trip                Verify that the 'Train A Trip Confirm Status' light is not  Close breaker D.
Confirm Circuit                        illuminated.
CC#10                                  Verify that the 'Train A Trip Confirm Status' light is      Close breakers B & D.
(con't)                                illuminated.
Open breakers B & D.
Remove jumpers across points TB 1-3 & TB 1-4 and TB1-3 & TB1-5.
0 Place a jumper across points TB5-3 & TB5-4 and TB5-3 & TB5-5.
Verify that the 'Train B Trip Confirm Status' light is not  Close breaker A.
illuminated.
Verify that the 'Train B Trip Confirm Status' light is not  Open breaker A.
illuminated.
Verify that the 'Train B Trip Confirm Status' light is not  Close breaker C.
illuminated.
Verify that the 'Train B Trip Confirm Status' light is      Close breakers A & C.
illuminated.
Open breakers A & C.
Verify that the 'Train B Trip Confirm Status' light is not  Close breaker B.
illuminated.                                              I Page 25 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4, REV. 6 Item
/ Model: Square-D / PZ-4 Safety Function:
To provide power to Class 1 E loads 0 Critical Characteristic Sample eAcceptances
~Size 4 4Criteria XRef 2 Method Proper Operation of Trip Verify that the 'Train A Trip Confirm Status' light is not Close breaker D.Confirm Circuit illuminated.
CC#10 Verify that the 'Train A Trip Confirm Status' light is Close breakers B & D.(con't) illuminated.
Open breakers B & D.Remove jumpers across points TB 1-3 & TB 1-4 and TB1-3 & TB1-5.Place a jumper across points TB5-3 & TB5-4 and TB5-3 & TB5-5.Verify that the 'Train B Trip Confirm Status' light is not Close breaker A.illuminated.
Verify that the 'Train B Trip Confirm Status' light is not Open breaker A.illuminated.
Verify that the 'Train B Trip Confirm Status' light is not Close breaker C.illuminated.
Verify that the 'Train B Trip Confirm Status' light is Close breakers A & C.illuminated.
Open breakers A & C.Verify that the 'Train B Trip Confirm Status' light is not Close breaker B.illuminated.
I Page 25 of 30 0/0 Verification Plan Verification Plan # VP-PZ4, REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Sguare-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic    Sample          .                                                        "Acceptance
                                    ~Size___________                                                                                            __
34 i"~ 4 . Criteria  '-:      '~'~Ref          wi"          ':.Method Proper Operation of Trip                                                                          Open breaker B.
Confirm Circuit CC#10                                  Verify that the 'Train B Trip Confirm Status' light is not Close breaker D.
(con't)                                illuminated.
Verify that the 'Train B Trip Confirm Status' light is    Close breakers B & D.
illuminated.
Place a jumper across points TB 1-3 & TB 1-4 0/                                                                                                    and TB 1-3 & TB 1-5.
0 Verify that the 'Train A Trip Confirm Status' and 'Train  Close all breakers.
B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train  Open breakers A & B.
B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train  Close breakers A & B.
B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train  Open breakers A & D.
B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train  Close breakers A & D.
B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train  Open breakers C & B.
IB Trip Confirm Status' lights are not illuminated.
Page 26 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
/ Model: Sguare-D / PZ-4 Safety Function:
To provide power to Class 1 E loads Critical Characteristic Sample ."Acceptance
~Size___________
__3 4 i" 4 ~ .Criteria '-: '~'~Ref wi" ':.Method Proper Operation of Trip Open breaker B.Confirm Circuit CC#10 Verify that the 'Train B Trip Confirm Status' light is not Close breaker D.(con't) illuminated.
Verify that the 'Train B Trip Confirm Status' light is Close breakers B & D.illuminated.
Place a jumper across points TB 1-3 & TB 1-4 and TB 1-3 & TB 1-5.Verify that the 'Train A Trip Confirm Status' and 'Train Close all breakers.B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers A & B.B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers A & B.B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers A & D.B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers A & D.B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers C & B.I B Trip Confirm Status' lights are not illuminated.
Page 26 of 30 OC Verification Plan Verification Plan # VP-PZ4. REV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads SCritical Characteristic*Sample      .      ..                                        Acceptance Proper Operation of Trip                Verify that the 'Train A Trip Confirm Status' and 'Train      Close breakers C & B.
Confir-m Circuit                        B Trip Confirm Status' lights are illuminated.
CC#10 (ton't)                                Verify that the 'Train A Trip Confirm Status' and 'Train      Open breakers C & D.
B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train      Close breakers C & D.
B Trip Confirm Status' lights are illuminated.
OC                                        Verify that the 'Train A Trip Confirm Status' and 'Train      Remove jumper from TB 1-3 & TB 1-4 and TB5-B Trip Confirm Status' lights are not illuminated.            3 & TB5-4. Open breaker B.
Verify that the 'Train A Trip Confirm Status' and 'Train      Replace jumper across TB 1-3 & TB 1-4 and B Trip Confirm Status' lights are illuminated.                TB5-3 & TB5-4. Close breaker B.
Verify that the 'Train A Trip Confirm Status' and 'Train      Remove jumper from TB 1-3 & TB 1-4 and TB5-B Trip Confirm Status' lights are not illuminated.            3 & TB5-4. Open breaker D.
Verify that the 'Train A Trip Confirm Status' and 'Train      Replace jumper across TB 1-3 & TB 1-4 and B Trip Confirm Status' lights are illuminated.                TB5-3 & TB5-4. Close breaker D.
Verify that the 'Train A Trip Confirm Status' and 'Train      Remove jumper from TB 1-3 & TB 1-5 and TB5-B Trip Confirm Status' lights are not illuminated.            3 & TB5-5. Open breaker A.
Verify that the 'Train A Trip Confirm Status' and 'Train      Replace jumper across TB 1-3 & TB 1-5 and B Trip Confirm Status' lights are illuminated.                TB5-3 & TB5-5. Close breaker A.
Page 27 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4. REV. 6.
/ Model: Square-D / PZ-4 Safety Function:
Item
To provide power to Class lE loads SCritical
...Acceptance Proper Operation of Trip Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers C & B.Confir-m Circuit B Trip Confirm Status' lights are illuminated.
CC#10 (ton't) Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers C & D.B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers C & D.B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4 and TB5-B Trip Confirm Status' lights are not illuminated.
3 & TB5-4. Open breaker B.Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-4 and B Trip Confirm Status' lights are illuminated.
TB5-3 & TB5-4. Close breaker B.Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4 and TB5-B Trip Confirm Status' lights are not illuminated.
3 & TB5-4. Open breaker D.Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-4 and B Trip Confirm Status' lights are illuminated.
TB5-3 & TB5-4. Close breaker D.Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-5 and TB5-B Trip Confirm Status' lights are not illuminated.
3 & TB5-5. Open breaker A.Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-5 and B Trip Confirm Status' lights are illuminated.
TB5-3 & TB5-5. Close breaker A.Page 27 of 30
'.Verification Plan Verification Plan # VP-PZ4. REV. 6.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Sguare-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtclCharacteristic    Sample,                                                    Acceptance Size Criteria                        Ref                    Nl ethod Proper Operation of Trip                Verify that the 'Train A Trip Confirn Status' and 'Train      Remove jumper from TB 1-3 & TB 1-5 and TB5-Confirm Circuit                        B Trip Confirm Status' lights are not illuminated.            3 & TB5-5. Open breaker C.
CC#10 (con't)                                Verify that the 'Train A Trip Confirm Status' and 'Train      Replace jumper across TB 1-3 & TB 1-5 and B Trip Confirm Status' lights are illuminated.                TB5-3 & TB5-5. Close breaker C.
Verify that the 'Train A Trip Confirm Status' and 'Train      Remove jumper from TB 1-3 & TB 1-4, TB 5-3 B Trip Confirm Status' lights are not illuminated.            & TB5-4, TB1-3 & TB1-5 and TB5-3 & TB5-5.
0*
'.                                        Verify that the 'Train A Trip Confirm Status' and 'Train      Replace jumper from TB1-3 & TB1-4, TB5-3 &
B Trip Confirm Status' lights are illuminated.                TB5-4, TB 1-3 & TB 1-5 and TB5-3 & TB5-5.
Verify that the 'Train A Trip Confirm Status' and 'Train      Open breaker A.
B Trip Confirm Status' lights are illuminated.
Close breaker A.
Verify that the 'Train A Trip Confirm Status' and 'Train      Open breaker B.
B Trip Confirm Status' lights are illuminated.
Close breaker B.
Verify that the 'Train A Trip Confirm Status' and 'Train      Open breaker C.
B Trip Confirm Status' lights are illuminated.
Close breaker C.
Verify that the 'Train A Trip Confirm Status' and 'Train      Open breaker D.
B Trip Confirm Status' lights are illuminated.
Page 28 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # V-P-PZ4. RIEV. 6 Item
/ Model: Sguare-D / PZ-4 Safety Function:
To provide power to Class 1E loads CrtclCharacteristic Sample, Acceptance Size Criteria Ref Nl ethod Proper Operation of Trip Verify that the 'Train A Trip Confirn Status' and 'Train Remove jumper from TB 1-3 & TB 1-5 and TB5-Confirm Circuit B Trip Confirm Status' lights are not illuminated.
3 & TB5-5. Open breaker C.CC#10 (con't) Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-5 and B Trip Confirm Status' lights are illuminated.
TB5-3 & TB5-5. Close breaker C.Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4, TB 5-3 B Trip Confirm Status' lights are not illuminated.
& TB5-4, TB1-3 & TB1-5 and TB5-3 & TB5-5.Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper from TB1-3 & TB1-4, TB5-3 &B Trip Confirm Status' lights are illuminated.
TB5-4, TB 1-3 & TB 1-5 and TB5-3 & TB5-5.Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker A.B Trip Confirm Status' lights are illuminated.
Close breaker A.Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker B.B Trip Confirm Status' lights are illuminated.
Close breaker B.Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker C.B Trip Confirm Status' lights are illuminated.
Close breaker C.Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker D.B Trip Confirm Status' lights are illuminated.
Page 28 of 30 Verification Plan Verification Plan # V-P-PZ4. RIEV. 6 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic    Sample              -Acceptance Size Criteria                      Ref                  __Method Proper Operation of Trip                                                                            Open all breakers.
Confirm Circuit CC#10                                                                                              Remove all control power.
(con't)
Remove all jumpers.
CPT Operation                  100%    CPT secondary voltage  = 120VAC +/- 5%                    1,3 Apply 480VAC to the primary side (HI & H2)
W CC#1 1                                                                                              of the CPT's in both section 1 & 2.
00 0
Measure CPT secondary voltage at points TBA3-1 & TBA3-2, TBC3-l & TBC3-2 and TB10-1 & TB10-2 in section 1 and TBB3-1 &
TBB3-2, TBD3-1 & TBD3-2 and TBI 1-1 &
TB 11-2 in section 2.
Hi-Pot Testing                  100%    The Hi-Pot testing was performed on the switchgear per  2  Perform or verify that AC High Pot. testing was (Switchgear Assembly)                  the applicable Square-D document. NLI to review Form        performed in accordance with Square-D CC#12                                  87-0816R, step 19 for conformance.                          procedure Form 87-0816R for "Low Voltage Switchgear."
Megger Test                    100%    AC/DC Control circuit @ 1250Vdc: R > 12.5 M92          N/A Control circuit to ground. Apply 1250VDC and (Switchgear Control Wiring)                                                                        megger as follows:
CC#12a
* Control circuit (DC) of switchgear.
* Control circuit (AC) of switchgear.
Page 29 of 30


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer
Verification Plan Verification Plan # VP-PZ4, REV..6.
/ Model: Square-D / PZ-4 Safety Function:
ManUacturer     ModeL:         -D1 / Z                                 ......
To provide power to Class 1 E loads W 00 0 Critical Characteristic Sample -Acceptance Size Criteria Ref __Method Proper Operation of Trip Open all breakers.Confirm Circuit CC#10 Remove all control power.(con't)Remove all jumpers.CPT Operation 100% CPT secondary voltage = 120VAC +/- 5% 1,3 Apply 480VAC to the primary side (HI & H2)CC#1 1 of the CPT's in both section 1 & 2.Measure CPT secondary voltage at points TBA3-1 & TBA3-2, TBC3-l & TBC3-2 and TB10-1 & TB10-2 in section 1 and TBB3-1 &TBB3-2, TBD3-1 & TBD3-2 and TBI 1-1 &TB 11-2 in section 2.Hi-Pot Testing 100% The Hi-Pot testing was performed on the switchgear per 2 Perform or verify that AC High Pot. testing was (Switchgear Assembly) the applicable Square-D document.
Manufacturer / Model:- Saiuare-D I PZ-4 Safety Function: To provide Rower to           1sE load&sect; Critical Characteristic       Sample                                               Acceptanice Size
NLI to review Form performed in accordance with Square-D CC#12 87-0816R, step 19 for conformance.
___Criteria                                          Ref AC Hi-pot Testing                 100%     Note: This is a pass/fail test.                   N/A With the breakers in the closed position, apply a (Circuit breakers)                                                                               voltage of 220OVac using an AC high-pot CC#13                                     No insulation breakdown after I minute                 between each phase and ground for a period of 1minute.
procedure Form 87-0816R for "Low Voltage Switchgear." Megger Test 100% AC/DC Control circuit @ 1250Vdc: R > 12.5 M92 N/A Control circuit to ground. Apply 1250VDC and (Switchgear Control Wiring) megger as follows: CC#12a* Control circuit (DC) of switchgear.
Perform this CC on all breakers. Breakers should                                                                         With the breaker in the closed position, apply be removed from cell.                                                                             2200VAC using an AC high-pot between phases C0 With the breaker in the open position, apply 2200VAC and hi-pot between phase linemto-load.
* Control circuit (AC) of switchgear.
.0
Page 29 of 30 Verification Plan Verification Plan # VP-PZ4, REV..6.ManUacturer ModeL: -D1 / Z ......Manufacturer  
/ Model:- Saiuare-D I PZ-4 Safety Function:
To provide Rower to 1sE load&sect;Critical Characteristic Sample Acceptanice Size___Criteria Ref AC Hi-pot Testing 100% Note: This is a pass/fail test. N/A With the breakers in the closed position, apply a (Circuit breakers) voltage of 220OVac using an AC high-pot CC#13 No insulation breakdown after I minute between each phase and ground for a period of 1 minute.Perform this CC on all breakers.
Breakers should With the breaker in the closed position, apply be removed from cell. 2200VAC using an AC high-pot between phases With the breaker in the open position, apply 2200VAC and hi-pot between phase linemto-load.


==References:==
==References:==
: 1. NLI 069-10327 set of design drawings for PZ4 switchgear, 2. Square-D "Low Voltage Switchgear Test Inspection Report" Form 87-0816R, 3. AmerGen technical specification SP-1 101-11-250.
: 1. NLI 069-10327 set of design drawings for PZ4 switchgear,
VP Approval Prepare a" Reviewed:  
: 2. Square-D "Low Voltage Switchgear Test Inspection Report" Form 87-0816R,
"716q Approve .t "1 Idate "
: 3. AmerGen technical specification SP-1 101-11-250.
* date C0.0 Page 30 of 30 N L I Check off appropriate tests: NUCLEAR LOGISMS, INC, TEST DATA SHEET EIPRE-SEISMIC El POST-SEISMIC QI VERIFICATION El OTHER TEST DATA FOR: VP-PZ4_ Rev: 6 Job#: p&A-wsV7-P.E: Ur1 CatlD#: __Item
VP Approval           Prepare                             a" Reviewed:               "716q Approve       .
t               "1       Idate                     "
* date Page 30 of 30
 
NL I NUCLEAR LOGISMS, INC, TEST DATA SHEET Check off appropriate tests:
EIPRE-SEISMIC El POST-SEISMIC QIVERIFICATION                        El   OTHER TEST DATA FOR: VP-PZ4                              _      Rev:     6   Job#: p&A-wsV7-                   P.E: Ur1     CatlD#: __
Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers          Manufacturer: Square-D                Model/Part No.: ?:1,.
CC# 1                  Dimensions & Configuration                                CC#____
CC#                                                                                CC#
Critical characteristic (CC#)                CC#      1                              CC#      1                                  CC#      I Test Temperature                                                                            A                                        J..
Test surface:                                        H                                        N/A                                        N/A V=Vertical, H=Horizontal QC Setup check (if applicable)                                                              A                                        1,A Sections will line-up and bolt        Instrument sections have the following:    Channel C breaker door is painted Yellow
*/N:-,5'1o- snl.-acbo\                together with other sections of      a) 1 - Electroswitch Series 20K            [VAes            [0 No switchgear based on measured        b) 1 - ABB relay cat#41 1R0715 dimensions.                          c) 6 -Square-D light ZBSAVBGI              Channel D breaker door is painted Blue Okes              [] No              d) Square-D XUD080V63, X01200V02,          jY'es            0 No X080V02 Height =      93            ,,0        Yes            /No W 5EC. .o,0;4e9M7-o0  Control wiring is Rockbestos, SIS, 90'C W idth =      2.0            Iwf.wi                                                  .
Depth =        3          "i        Layout of components/conduit entrance      x'Yes            0 No location and size are in accordance with Switchgear has 2 vertical            NL,esign drawings.                          Each vertical section has a l5kVA CPT.
se tions, 4 cubicles high.          IYYes            0 No                      Ci*Tes          0 No (Cfr1 I45qoF)
Yes            0 No Chynnel A breaker door is painted Red      Verify insulated ring tongue lugs are used Each vertical section has 2          E 'es            0 No                      oncontrol wiring to terminal blocks.
cubicles for breakers and 2                                                      IX es            0 No cubicles for instrumentation.        Cpdnnel B breaker door is painted Green i'Yes            0 No              t] Yes          O No                      Gound bus is tin or silver plated.
o    C.-
T                                i 'es            0 No
                                                    .. .
FPS,s c-t/Z0 T
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                          Page      of -46      Form No, T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
Check off appropriate tests:
Square-D Model/Part No.: ?:1,.CC# 1 Dimensions
N L               I NUCLEAR LOGISTICS INC TESTDATASHEET                               PRE-SEISMIC 0 POST-SEISMIC 1 VERIFICATION 0 OTHER_
& Configuration CC#____CC#CC#Critical characteristic (CC#) CC# 1 CC# 1 CC# I Test Temperature A J..Test surface: H N/A N/A V=Vertical, H=Horizontal QC Setup check (if applicable)
TEST DATA FOR: VP-PZ4                                             Rev: 6   Job #:   OWt- (0521-7             P.E:   C'"     Cat ID#: J14 Item
A 1,A Sections will line-up and bolt Instrument sections have the following:
Channel C breaker door is painted Yellow snl.-acbo\
together with other sections of a) 1 -Electroswitch Series 20K [VAes [0 No switchgear based on measured b) 1 -ABB relay cat#41 1R0715 dimensions.
c) 6 -Square-D light ZBSAVBGI Channel D breaker door is painted Blue Okes [] No d) Square-D XUD080V63, X01200V02, jY'es 0 No X080V02 Height = 9 3 ,,0 Yes /No W 5EC. .o,0;4e9M7-o0 Control wiring is Rockbestos, SIS, 90'C W idth = 2.0 Iwf.wi .Depth = i 3 " Layout of components/conduit entrance x'Yes 0 No location and size are in accordance with Switchgear has 2 vertical NL ,esign drawings.
Each vertical section has a l5kVA CPT.se tions, 4 cubicles high. IYYes 0 No CiTes 0 No (Cfr1 I45qoF)Yes 0 No Chynnel A breaker door is painted Red Verify insulated ring tongue lugs are used Each vertical section has 2 E 'es 0 No oncontrol wiring to terminal blocks.cubicles for breakers and 2 IX es 0 No cubicles for instrumentation.
Cpdnnel B breaker door is painted Green i'Yes 0 No t] Yes O No Gound bus is tin or silver plated.o .. .C .-T i 'es 0 N o FPS ,s T c-t/Z0 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page of -46 Form No, T-1004, Rev. 6 Check off appropriate tests: N L I TESTDATASHEET PRE-SEISMIC 0 POST-SEISMIC 1 VERIFICATION 0 OTHER_NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: OWt- (0521-7 P.E: C'" Cat ID#: J14 Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers            Manufacturer:    Square-D                Model/Part No.:
CC# 1                    Dimensions & Configuration                                    CC#____
CC# 2                    Wiring Check                                                  CC4____
Critical characteristic (CC#)                  CC#          1                              CC#      1                                CC#        2 Test Temperature                                    QIA                                                  '1'_                                          _      _      _
Test surface:                                          N/A                                      N/A                                              H V=Vertical, H=Horizontal QC Setup check (if applicable)                      '1A
________........                                                                              It, Circuit breakers have operation        Safety-related wiring has a minimum of        Switchgear sections are wired per the S/N: Z 7*2"o--M      *o  I          cqunter installed.                      6"separation from the other safety-related    latest approved design drawings.
WYes                  ] No            channels.                                    V"Yes              ] No 0 1Yes          0 No Circuit breakers have contact                                                        Yellow line drawings for inclusion in test inqicators.                            Safety-related wiring is fed in thermosleve  data package.
Eles                  0 No              and is color coded to distinguish it from    a*Yes            0 No Non-safety related wiring.
A means of locking the circuit          [iYes            0 No breakers in place while in the CONNECTED or                                                                                          /
DISCONNECTED positions is installed on the switchgear.
[R/Yes                0 No All indicating lights are LED y e.
                                      *Yes                  O No
                                                                  ~~ssA%      ?NS        Ct112Lo9~                                  c Ccr NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                      Page  of ?A&#xfd;'    Form No. T-1 004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
Check off appropriate tests:
Square-D Model/Part No.: CC# 1 CC# 2 Dimensions
N L.               TEST DATA                 SHEET EI]PRE-SEISMIC   E0   POST-SEISMIC 0           VERIFICATION     ED   OTHER NUCLEAR LGISTEST  DATA TEST DATA FOR: VP-PZ4                                        Rev: 6     Job #: 0kq-(.3...j               P.E: CT       Cat ID#:   0A Item
& Configuration Wiring Check CC#____CC4____Critical characteristic (CC#) CC# 1 CC# 1 CC# 2 Test Temperature QIA '1'_ _ _ _Test surface: N/A N/A H V=Vertical, H=Horizontal QC Setup check (if applicable)
'1A ________........
It, Circuit breakers have operation Safety-related wiring has a minimum of Switchgear sections are wired per the S/N: Z I cqunter installed.
6"separation from the other safety-related latest approved design drawings.WYes ] No channels.
V"Yes ] No 0 1 Yes 0 No Circuit breakers have contact Yellow line drawings for inclusion in test inqicators.
Safety-related wiring is fed in thermosleve data package.Eles 0 No and is color coded to distinguish it from 0 No Non-safety related wiring.A means of locking the circuit [iYes 0 No breakers in place while in the CONNECTED or /DISCONNECTED positions is installed on the switchgear.
[R/Yes 0 No All indicating lights are LED y e.O No~~ssA% Ccr ?NS Ct112Lo9~
c NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page of ?A&#xfd;' Form No. T-1 004, Rev. 6 N L. TEST DATA SHEET NUCLEAR LGISTEST DATA TEST DATA FOR: VP-PZ4 Check off appropriate tests: EI]PRE-SEISMIC E0 POST-SEISMIC 0 VERIFICATION ED OTHER Rev: 6 Job #: 0kq-(.3...j P.E: CT Cat ID#: 0 A Item


== Description:==
== Description:==
Switchgear, 480VAC, 301', 3W, 800A with NT circuit breakers        Manufacturer: Square-D                  Model/Part No.: "l-CC# 3                  Circuit Breaker Fit-up                                      CC#
CC#4a                  Proner Oneration of Close Circuit                          CC#
Critical characteristic (CC#)                CC#        3                              CC#      4a                                CC#      4a Test Temperature Test surface:                                          H                                      H                                            H V=Vertical, H=Horizontal QC Setup check (if applicable)                                                          N'  A                                          14__      _      _    _
Breaker fits into breaker          Voltage applied =      9      V DC to      Voltage applied =.            "V    DC to
-I S/N: U-S-70-CO&#xfd;-Ct0                compartment without any            TBA-1 &TBA-2 and TBC-1 & TBC-2 in            TBB-1 & TBB-2 and TBD-I & TBD-2 in C
b' ding.                          section 1 (channel A & C).                  section 2 (channel B & D).
C                                          ~es              ElNo The 'Shunt Trip Power', 'Shunt Trip          The 'Shunt Trip Power', 'Shunt Trip Signal Compartment door closes            Signal Present' and 'DC Power Available'    Present' and 'DC Power Available' lights wjthout excessive gap.            lights illuminate for channel A and C. The  illuminate for channel B and D. The 'UV Yes              11 No          'UV Device Energized' and 'UTV Trip          Device Energized' and 'UV Trip Power' Power' lights are not illuminated for        lights are not illuminated for channel B and Door mounted components do          channel A and C.                            D.-
not interfere with removal of        (Yes          0 No                        W*es              El No the breaker from the switchgear c1ekl.                            Voltage applied =      90        VAC to    Voltage applied = _ _ __VAC to Yes              0 No          TBAl-1 & TBAI-2 and TBCI-1 & TBCl-          TBB1- & TBB1-2 and TBDI-1 & TBDl-2 (channel A & C) in section 1.              2 in section 2 (channel B & D).
The 'UV Trip Power' and 'UV Device          The 'UV Trip Power' and 'UV Device Energized' lights are illuminated for        Energized' lights are illuminated for channel A and C. 'Shunt Trip Signal          channel B and D. 'Shunt Trip Signal Pyesent' light extinguishes for A & C.      Prpsent' light extinguishes for B & D.
                                        "____      7
_-_U__t_ 1\2oa\
_.          9 Yes.#          E No                    ..dYes*            0 No er iI-4~
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                            Page      of0_6 f          Farm N.. T-1004, Rev. 6


Switchgear, 480VAC, 301', 3W, 800A with NT circuit breakers Manufacturer:
NLI NUCLER LOGISTICS NC TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.: "l-CC# 3 CC#4a Circuit Breaker Fit-up CC#Proner Oneration of Close Circuit CC#-I C C Critical characteristic (CC#) CC# 3 CC# 4a CC# 4a Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
rIPRE-SEISMIC E- POST-SEISMIC t           VERIFICATION 0 OTHER Rev:   6   Job #: 0(oq-10'2"             P.E:f."i"   Cat ID#: kj*
N' A 14_ _ _ _ _Breaker fits into breaker Voltage applied = 9 V DC to Voltage applied =. "V DC to S/N: U-S-70-CO&#xfd;-Ct0 compartment without any TBA-1 &TBA-2 and TBC-1 & TBC-2 in TBB-1 & TBB-2 and TBD-I & TBD-2 in b' ding. section 1 (channel A & C). section 2 (channel B & D).~es El No The 'Shunt Trip Power', 'Shunt Trip The 'Shunt Trip Power', 'Shunt Trip Signal Compartment door closes Signal Present' and 'DC Power Available' Present' and 'DC Power Available' lights wjthout excessive gap. lights illuminate for channel A and C. The illuminate for channel B and D. The 'UV Yes 11 No 'UV Device Energized' and 'UTV Trip Device Energized' and 'UV Trip Power'Power' lights are not illuminated for lights are not illuminated for channel B and Door mounted components do channel A and C. D.-not interfere with removal of (Yes 0 No Wes El No the breaker from the switchgear c1ekl. Voltage applied = 90 VAC to Voltage applied = _ _ __VAC to Yes 0 No TBAl-1 & TBAI-2 and TBCI-1 & TBCl- TBB1- & TBB1-2 and TBDI-1 & TBDl-2 (channel A & C) in section 1. 2 in section 2 (channel B & D).The 'UV Trip Power' and 'UV Device The 'UV Trip Power' and 'UV Device Energized' lights are illuminated for Energized' lights are illuminated for channel A and C. 'Shunt Trip Signal channel B and D. 'Shunt Trip Signal Pyesent' light extinguishes for A & C. Prpsent' light extinguishes for B & D."____ _-_U__t_ _. 7 1\2oa\ 9 Yes.# E No ..dYes* 0 No er iI-4~NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page f of0_6 Farm N.. T-1004, Rev. 6 NLI NUCLER LOGISTICS NC Check off appropriate tests: TEST DATA SHEET rIPRE-SEISMIC E- POST-SEISMIC t VERIFICATION 0 OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0(oq-10'2" P.E:f."i" Cat ID#: kj*Item
TEST DATA FOR: VP-PZ4 Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers    Manufacturer: Square-D            Model/Part No.::)-4 Item


== Description:==
== Description:==


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
CC#4a                   Proper Operation of Close Circuit                   CC#
Square-D Model/Part No.: :)-4 CC#4a CC#Proper Operation of Close Circuit CC#CC#____Critical characteristic (CC#) CC# 4a CC# 4a CC# 4a Test Temperature O/A rk Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
CC#                                                                         CC#____
N)A " Jumpers across points TB5-6 & Jumper across points TBC3-3 & TBC3-4.S/N: L55"7o -Qt- 'I T -5.7? Channel C breaker closes when jumper is I.VYes 0 No a mlied?VYes El No Voltage applied = .o VAC across points TB5-1 & TB5-2. Jumper across points TBB3-3 & TBB3-4.[3Ves 0 No Channel B breaker closes when jumper is Voltage applied = q0 VAC @'es 0 No across points TB40-1 & TB40-4 d TB41-1 & TB41-4. Jumper across points TBD3-3 & TBD3-4.X es 0 No Channel D breaker closes when jumper is applied?A, B, C & D breakers charge? @,'Yes 0 No[Rres E] No Jumper across points TBA3-3 'Nss C_-"- & TBA3-4. Channel A breaker closes when jumper is applied?&#xfd;/Yes 0 No RNSS V-T nk'NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page 4 of 26 Form No. T-1004, Rev. 6 NLI NUCLEAR LOGISTICS INC Check off appropriate tests: TEST DATA SHEET EIPRE-SEISMIC El POST-SEISMIC Z3 VERIFICATION
CC#     4a                             CC#     4a                         CC#   4a Critical characteristic (CC#)
[--OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0fo1- (o?,7_1 P.E: C-T CatID#: uIA Item
Test Temperature                                 O/A                                   rk H                                      H                                  H Test surface:
V=Vertical, H=Horizontal N)A                                                                                          "
QC Setup check (if applicable)
Jumpers across points TB5-6 & Jumper across points TBC3-3 & TBC3-4.
S/N: L55"7o -Qt-         'I         T -5.7?                       Channel C breaker closes when jumper is I.VYes           0 No         a mlied?
VYes             El No Voltage applied = .o     VAC across points TB5-1 & TB5-2. Jumper across points TBB3-3 & TBB3-4.
[3V*es          0 No         Channel B breaker closes when jumper is Voltage applied = q0 VAC       @'es             0 No across points TB40-1 & TB40-4 d TB41-1 & TB41-4.           Jumper across points TBD3-3 & TBD3-4.
X es           0 No         Channel D breaker closes when jumper is applied?
A, B, C & D breakers charge?   @,'Yes           0 No
[R*res          E] No Jumper across points TBA3-3     'Nss     C_-"-     i*''../
                                      & TBA3-4. Channel A breaker closes when jumper is applied?
                                      &#xfd;/Yes             0 No RNSS   V-T     nk' NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.
Page 4   of 26     Form No. T-1004, Rev. 6
 
NLI                                                                 Check off appropriate tests:
NUCLEAR LOGISTICS INC TEST DATA SHEET                         EIPRE-SEISMIC     El POST-SEISMIC Z3 VERIFICATION [--OTHER TEST DATA FOR: VP-PZ4                                             Rev: 6     Job #: 0fo1- (o?,7_1             P.E:   C-T     CatID#:       uIA Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers            Manufacturer:  Square-D                Model/Part No.: "?4..
CC# 3                    Circuit Breaker Fit-up                                        CC#    4b            Proper Operation of UV Circuit CC# 4a                    Proper Operation of Close Circuit                            CC#
Critical characteristic (CC#)                      CC#      4b                              CC#      4b                                  CC#      4b Test Temperature                                      kJ}A                                    o14 Test surface:                                              H                                      H                                                H V=Vertical, H=Horizontal QC Setup check (if applicable)        ___,___________
4=.                                          All breaker test switches in        Voltage applied          Q      VDC to      Voltage applied =            to        VDC to 0    S/N: ?*'S;'Te,- c&#xfd;.o i - o            'NORMAL'                            TBA-I & TBA-2 and TBC-l & TBC-2.            TBB-I & TBB-2 and TBD-I & TBD-2.
SYes                [] No The 'Shunt Trip Power', 'Shunt Trip          The 'Shunt Trip Power', 'Shunt Trip Signal Jumper across points TBA3-3          Signal Present' and 'DC Power Available'    Present' and 'DC Power Available' lights
                                            & TBA3-4, TBC3-3 & TBC3-            lights illuminate for channel A and C. The  illuminate for channel B and D. The 'UV 4, TBB3-3 & TBB3-4 and              'UV Device Energized' and 'UV Trip          Device Energized' and 'UV Trip Power' T4D3-3 & TBD3-4.                    Power' lights are not illuminated for        lights are not illuminated for channel B and VYes                  0 No          chxnnel A and C.                            D.
t es              D No                      etes                  0 No Jumper across points TB5-6 &
T&#xfd;5-7.                              Voltage applied =      qo      VAC to      Voltage applied = O VAC to TBBI-I &
syes                  0 No          TBAI-1 & TBA1-2 and TBCI-I & TBCl-          TBBI-2 and TBD1-1 & TBDI-2.
2.
Voltage applied = t'Q VAC                                                        The 'UV Trip Power' and 'UV Device to points TB40-1 & TB40-4,          The 'UV Trip Power' and 'UV Device          Energized' lights are illuminated for B & D.
TB40-2 & TB40-5, TB41 -1 &          Energized' lights are illuminated for A &    'Shunt Trip Signal Present' extinguishes for TB41-4 and TB41-2 & TB41-            C. 'Shunt Trip Signal Present'              B & D.
5.exnguishes for A & C.                      l9#es ,              El No
___________                    Pmss        C-u    -111-ALog        [Yes j(            No                          E  0    dit IO13"7O5 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                      Page -f_    of &#xfd;t_    Form No. T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
Check off appropriate tests:
Square-D Model/Part No.: "?4..CC# 3 CC# 4a Circuit Breaker Fit-up Proper Operation of Close Circuit CC# 4b Proper Operation of UV Circuit CC#4=.0 Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature kJ}A o14 Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
NLI NUCLFAR LOGISrMS INC TEST DATA SHEET                    F-]PRE-SEISMIC r] POST-SEISMIC                   VERIFICATION 0- OTHER TEST DATA FOR: VP-PZ4                                      Rev:   6     Job #: 04Aq-jo,"7*1              P.E:   C-7     Cat ID#: ?JA Item
___,___________
All breaker test switches in Voltage applied Q VDC to Voltage applied = to VDC to S/N:
c&#xfd;.o i -o 'NORMAL' TBA-I & TBA-2 and TBC-l & TBC-2. TBB-I & TBB-2 and TBD-I & TBD-2.SYes [] No The 'Shunt Trip Power', 'Shunt Trip The 'Shunt Trip Power', 'Shunt Trip Signal Jumper across points TBA3-3 Signal Present' and 'DC Power Available' Present' and 'DC Power Available' lights& TBA3-4, TBC3-3 & TBC3- lights illuminate for channel A and C. The illuminate for channel B and D. The 'UV 4, TBB3-3 & TBB3-4 and 'UV Device Energized' and 'UV Trip Device Energized' and 'UV Trip Power'T4D3-3 & TBD3-4. Power' lights are not illuminated for lights are not illuminated for channel B and VYes 0 No chxnnel A and C. D.t es D No etes 0 No Jumper across points TB5-6 &T&#xfd;5-7. Voltage applied = qo VAC to Voltage applied = O VAC to TBBI-I &syes 0 No TBAI-1 & TBA1-2 and TBCI-I & TBCl- TBBI-2 and TBD1-1 & TBDI-2.2.Voltage applied = t'Q VAC The 'UV Trip Power' and 'UV Device to points TB40-1 & TB40-4, The 'UV Trip Power' and 'UV Device Energized' lights are illuminated for B & D.TB40-2 & TB40-5, TB41 -1 & Energized' lights are illuminated for A & 'Shunt Trip Signal Present' extinguishes for TB41-4 and TB41-2 & TB41- C. 'Shunt Trip Signal Present' B & D.5.exnguishes for A & C. l9#es , El No___________
Pmss C-u -111-ALog
[Yes j( No 0 E dit IO13"7O5 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page -f_ of &#xfd;t_ Form No. T-1004, Rev. 6 NLI TEST DATA SHEET NUCLFAR LOGISrMS INC TEST DATA FOR: VP-PZ4 Check off appropriate tests: F-]PRE-SEISMIC r] POST-SEISMIC VERIFICATION 0- OTHER Rev: 6 Job #:
P.E: C-7 Cat ID#: ?JA Item


== Description:==
== Description:==
Switch ear, 480VAC, 30, 3W, 800A with NT circuit breakers          Manufacturer:  Square-D                Model/Part No.:__-____
CC# 4b                  Proper Operation of UV Circuit                  CC#
CC#                                                                                CC#
Critical characteristic (CC#)                  CC#      4b                              CC#      4b                              CC#      4b Test Temperature                                    tA.                                                                                A.
Test surface:                                          H                                      H                                          H V=Vertical, H=Horizontal QC Setup check (if applicable)      _  _ _ _        1
_ _                                        IA._
Breaker test switch for Channel A    Breaker test switch for Channel A in the  Breaker test switch for Channel B in the S/N: ,55oo-r      l-oooo%          in the 'UV Trip' position. 'Shunt    'Normal' position. The 'Shunt Trip        'UV Trip' position. 'Shunt Trip Power' Trip Power' light for Channel A      Power' & 'Shunt Trip Signal Present'      light for Channel B is not illuminated.
is not illuminated. 'UV Device      lights are illuminated for Channel A.      'UV Device Energized' and 'UV Trip Energized' and 'UV Trip Power'      li1 Yes          0 No                    Power' lights are illuminated for Channel lights are illuminated for Channel                                              B.
A.                                  90VAC power applied to points TBAI-1      lYes              El No Eles ONo              & TBA1-2. The 'UV Trip Power' and
                                                                          'UV Device Energized' lights are          90VAC power applied to points TBBI -I &
90VAC power applied to points        illuminated for channel A.                TBB1-2 is removed. Channel B breaker TBAI-I & TBA1-2 is removed.          V'Yes            El No                    trips and the 'UV Device Energized', 'UV Channel A breaker trips and the                                                Trip Power' and 'Shunt Trip Signal
                                      'UV Device Energized', 'UV                                                      Present' lights are not illuminated for Trip Power' and 'Shunt Trip            '?*5    CT      "712-740-              Channel B.
Signal Present' lights are not                                                  vYes              El No illuminated for Channel A.
Yes            E)No NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                  Page    of iL      Form No. T-1004, Rev. 6


Switch ear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
NLI NUCLEAR LOGISTICS INC TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.:__-____
                                                              -IPRE-SEISMIC ['E POST-SEISMIC E] VERIFICATION r-0 OTHER TEST DATA FOR: VP-PZ4                                     Rev:   6     Job #: o1     - tt'SV7           -P .E: C--       Cat1D#: __                       _       _
CC# 4b CC#Proper Operation of UV Circuit CC#CC#Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature tA. A.Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
Item
_ _ 1 _ _ _ _ IA._Breaker test switch for Channel A Breaker test switch for Channel A in the Breaker test switch for Channel B in the S/N: ,55o o-r l-oooo% in the 'UV Trip' position.
'Shunt 'Normal' position.
The 'Shunt Trip 'UV Trip' position.
'Shunt Trip Power'Trip Power' light for Channel A Power' & 'Shunt Trip Signal Present' light for Channel B is not illuminated.
is not illuminated.
'UV Device lights are illuminated for Channel A. 'UV Device Energized' and 'UV Trip Energized' and 'UV Trip Power' li 1 Yes 0 No Power' lights are illuminated for Channel lights are illuminated for Channel B.A. 90VAC power applied to points TBAI-1 lYes El No Eles ONo & TBA1-2. The 'UV Trip Power' and'UV Device Energized' lights are 90VAC power applied to points TBBI -I &90VAC power applied to points illuminated for channel A. TBB1-2 is removed. Channel B breaker TBAI-I & TBA1-2 is removed. V'Yes El No trips and the 'UV Device Energized', 'UV Channel A breaker trips and the Trip Power' and 'Shunt Trip Signal'UV Device Energized', 'UV Present' lights are not illuminated for Trip Power' and 'Shunt Trip CT "712-740-Channel B.Signal Present' lights are not vYes El No illuminated for Channel A.Yes E) No NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page of iL Form No. T-1004, Rev. 6 NLI NUCLEAR LOGISTICS INC Check off appropriate tests: TEST DATA SHEET -IPRE-SEISMIC
['E POST-SEISMIC E] VERIFICATION r-0 OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: o1 -tt'SV7 -P.E: C-- Cat1D#: __ _ _Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers            Manufacturer:  Square-D                      Model/Part No.: ?I-Lq CC# 4b                  Proper Operation of UV Circuit                  CC" CC#                                                                              CC#
Critical characteristic (CC#)                  CC#    4b                                  CC#    4b                                        CC#    4b Test Temperature                                t}*,                                      0 &#xfd;,                                                N1, Test surface:                                        H                                          H                                                H V=Vertical, H=Horizontal QC Setup check (if applicable)                                                                                      ____,_'"_*__________,__
Breaker test switch for Channel B    90VAC power applied to points TBC I--I      Breaker test switch for Channel D in the S/N: 2    7o--0It-    o*o*o        in the 'Normal' position. The        & TBC1-2 is removed. Channel C              'UV Trip' position. 'Shunt Trip Power' 0                                      'Shunt Trip Power' & 'Shunt          breaker trips and the 'UV Device            light for Channel D is not illuminated. 'UV Trip Signal Present' lights are      Energized', 'UV Trip Power' and 'Shunt    Device Energized' and 'UV Trip Power' illuminated for Channel B.          Trip Signal Present' lights are not        ligjats are illuminated for Channel D.
O/Yes 0 No              illuminated for Channel C.                &#xfd;Yes                      0 No e/Yes              0 No 90VAC power applied to points                                                  90VAC power applied to points TBDI-l &
TBBI-1 & TBB1-2. The 'UV            Breaker test switch for Channel C in the  TBDI-2 is removed. Channel D breaker Trip Power' and 'UV Device          'Normal' position. The 'Shunt Trip        trips and the 'UV Device Energized', 'UV Energized' lights are illuminated    Power' & 'Shunt Trip Signal Present'      Trip Power' and 'Shunt Trip Signal for channel B.                      lights are illuminated for Channel C.      Present' lights are not illuminated for
                                        &I/Yes            0 No              @'kes              DNo                    Channel D.
                                                                                                                        @/Yes                    0 No Breaker test switch for Channel C    90VAC power applied to points TBC 1-1 in the 'UV Trip' position. 'Shunt    & TBCI-2. The 'UV Trip Power' and          Breaker test switch for Channel D in the Trip Power' light for Channel C      'UV Device Energized' lights are          'Normal' position. The 'Shunt Trip Power' is not illuminated. 'UV Device      illuminated for channel C.                & 'Shunt Trip Signal Present' lights are Energized' and 'UV Trip Power'      D/Yes              01 No                  illrinated for Channel D.
lights are illuminated for Channel                                              les Y                      11 No C.
__Yes            0 No ekss cr -IM011                          ?mq    CT      t~,-
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                      Page "7 of____          Form No, T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
N L                 I   TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.: ?I-Lq CC# 4b CC#Proper Operation of UV Circuit CC" CC#0 Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature 0 &#xfd;, N1, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
E]PRE-SEISMIC r-l POST-SEISMIC R* VERIFICATION 1l OTHER NUCLEAR LOGIST1ICS INC TEST DATA FOR: VP-PZ4                                     .Rev: 6   Job #:   xq.--     2,1         P.E:..C!     Cat ID#: O'A Item
____,_'"_*__________,__
Breaker test switch for Channel B 90VAC power applied to points TBC I- -I Breaker test switch for Channel D in the S/N: 2 7o--0It- in the 'Normal' position.
The & TBC1-2 is removed. Channel C 'UV Trip' position.
'Shunt Trip Power''Shunt Trip Power' & 'Shunt breaker trips and the 'UV Device light for Channel D is not illuminated.
'UV Trip Signal Present' lights are Energized', 'UV Trip Power' and 'Shunt Device Energized' and 'UV Trip Power'illuminated for Channel B. Trip Signal Present' lights are not ligjats are illuminated for Channel D.O/Yes 0 No illuminated for Channel C. &#xfd;Yes 0 No e/Yes 0 No 90VAC power applied to points 90VAC power applied to points TBDI-l &TBBI-1 & TBB1-2. The 'UV Breaker test switch for Channel C in the TBDI-2 is removed. Channel D breaker Trip Power' and 'UV Device 'Normal' position.
The 'Shunt Trip trips and the 'UV Device Energized', 'UV Energized' lights are illuminated Power' & 'Shunt Trip Signal Present' Trip Power' and 'Shunt Trip Signal for channel B. lights are illuminated for Channel C. Present' lights are not illuminated for&I/Yes 0 No @'kes D No Channel D.@/Yes 0 No Breaker test switch for Channel C 90VAC power applied to points TBC 1-1 in the 'UV Trip' position.
'Shunt & TBCI-2. The 'UV Trip Power' and Breaker test switch for Channel D in the Trip Power' light for Channel C 'UV Device Energized' lights are 'Normal' position.
The 'Shunt Trip Power'is not illuminated.
'UV Device illuminated for channel C. & 'Shunt Trip Signal Present' lights are Energized' and 'UV Trip Power' D/Yes 01 No illrinated for Channel D.lights are illuminated for Channel Y les 11 No C.__Yes 0 No ekss cr -IM011?mq CT t~,-Page "7 of____ Form No, T-1004, Rev. 6 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.
N L I Check off appropriate tests: TEST DATA SHEET E]PRE-SEISMIC r-l POST-SEISMIC VERIFICATION 1l OTHER NUCLEAR LOGIST1ICS INC TEST DATA FOR: VP-PZ4.Rev: 6 Job #: xq.-- 2,1 P.E:..C! Cat ID#: O'A Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers      Manufacturer: Square-D                Model/Part No.: ?:L-4 CC#4b                    Proper Operation of UV Circuit                        CC#____
CC#4c                    Proper Operation of Shunt Trip Circuit                CC#
Critical characteristic (CC#)                CC#      4b                            CC#    4c                                CC#      4c Test Temperature                                                                                                                (A Test surface:                                        H                                      H                                            H V=Vertical, H=Horizontal QC Setup check (if applicable)                      A...                    .          I&                      __                    ___
Target reset on the 27A, B, C &  All breaker test switches in 'NORMAL'    Voltage applied = oVDC to TBA-I &
S/N: .-,*        c  g.-xomt
                          -          D relays?                        W[kes            U]No                    TBA-2 and TBC-l & TBC-2. The 'Shunt
[VYes            0] No                                                    Trip Power', 'Shunt Trip Signal Present' Jumpers across points TBA3-3 & TBA3-      and 'DC Power Available' lights illuminate Jumpers across points TBA3-3    4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-        for channel A and C. The 'UV Device
                                      & TBA3-4, TBC3-3 & TBC3-4,      4 and TBD3-3 & TBD3-4.                    Energized' and 'UV Trip Power' lights are TBB3-3 & TBB3-4, TBD3-3 &        i/Yes          0 No                    no) illuminated for channel A and C.
TBD3-4 and TB5-6 & TBS-7                                                  a"Yes              0 No ar removed.                      Jumper across points TB5-6 & TB5-7.
es            0 No            [/Yes            0 No                    Applied voltage = qo VAC to TBAl-1 &
TBA1-2 and TBCJ-1 & TBC1-2. The 'UV Voltage applied =o      VAC across      Trip Power' and 'UV Device Energized' points TB5-1 & TB5-2.                    lights are illuminated for channel A and C.
The 'Shunt Trip Signal Present' light Voltage applied _ so VAC to points      e tinguishes for A & C.
TB40-1 & TB340-4 and TB40-2 & TB40-      [Yes*"            0 No 5, TB41-1 & TB41-4 and TB41-2 &          W-,SeeW- 0641oST.7- or TB41-5.                                                    .r
___________                ?  ss    c-7      (N              ?~5    &s    lt NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                      Page  9    of e2-6      Form No. T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
N       L               TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.: ?:L-4 CC#4b CC#4c Proper Operation of UV Circuit Proper Operation of Shunt Trip Circuit CC#____CC#Critical characteristic (CC#) CC# 4b CC# 4c CC# 4c Test Temperature (A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
E]PRE-SEISMIC r1 POST-SEISMIC EVERIFICATION                             El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                   Rev:   6     Job#: b61-(o3Z-1                   P.E:   C-7     Cat ID#:     *'  IA Item
A... .I & __ ___Target reset on the 27A, B, C & All breaker test switches in 'NORMAL' Voltage applied = oVDC to TBA-I &S/N: .-, c g.-xomt -D relays? W[kes U] No TBA-2 and TBC-l & TBC-2. The 'Shunt[VYes 0] No Trip Power', 'Shunt Trip Signal Present'Jumpers across points TBA3-3 & TBA3- and 'DC Power Available' lights illuminate Jumpers across points TBA3-3 4, TBC3-3 & TBC3-4, TBB3-3 & TBB3- for channel A and C. The 'UV Device& TBA3-4, TBC3-3 & TBC3-4, 4 and TBD3-3 & TBD3-4. Energized' and 'UV Trip Power' lights are TBB3-3 & TBB3-4, TBD3-3 & i/Yes 0 No no) illuminated for channel A and C.TBD3-4 and TB5-6 & TBS-7 a"Yes 0 No ar removed. Jumper across points TB5-6 & TB5-7.es 0 No [/Yes 0 No Applied voltage = qo VAC to TBAl-1 &TBA1-2 and TBCJ-1 & TBC1-2. The 'UV Voltage applied =o VAC across Trip Power' and 'UV Device Energized' points TB5-1 & TB5-2. lights are illuminated for channel A and C.The 'Shunt Trip Signal Present' light Voltage applied _ so VAC to points e tinguishes for A & C.TB40-1 & TB340-4 and TB40-2 & TB40- [Yes*" 0 No 5, TB41-1 & TB41-4 and TB41-2 & W-,SeeW- 0641oST.7-or TB41-5. .r___________
? ss c-7 (N ?~5 &s lt NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page 9 of e2-6 Form No. T-1004, Rev. 6 N L Check off appropriate tests: TEST DATA SHEET E]PRE-SEISMIC r1 POST-SEISMIC EVERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: b61-(o3Z-1 P.E: C-7 Cat ID#: IA Item


== Description:==
== Description:==
Switchgear, 480VAC. 30. 3W, 800A with NT circuit breakers        Manufacturer:    Sauare-D                  Model/Part No.: M-4 CC# 4c                  Proper Operation of Shunt Trip Circuit                    CC#.
CC#                                                                              CC#
Critical characteristic (CC#)                CC#    4c                                CC#      4c                                    CC#      4c Test Temperature                                  V*l 1"                                      Ix                                                  (4, Test surface:                                      H                                        H                                                H V=Vertical, H=Horizontal QC Setup check (if applicable)                                          _      ___          1A              __                ____
Voltage applied = -goVDC to        Breaker test switch for Channel A in the      'UV Device Energized', 'UV Trip Power',
41 00    S/N: 2,5&#xfd;7o- 001 -otA: t            TBB-1 & TBB-2 and TBD-1 &            'Shunt Trip' position.                      'Shunt Trip Power' and 'DC Power 0
TBD-2. The 'Shunt Trip              R*es            El No                        Available' lights are illuminated for Power', 'Shunt Trip Signal                                                        Channel A. 'Shunt Trip Signal Present' Present' and 'DC Power              'UV Trip Power' light for Channel A is        light is not illuminated for Channel A.
Available' lights illuminate for    not illuminated. 'UV Device Energized',      I 4 es              El No channel B and D. The 'UV            'Shunt Trip Power', 'Shunt Trip Signal Device Energized' and 'UV Trip      Present' and 'DC Power Available' lights      Close the breaker for Channel A. Breaker Power' lights are not illuminated  are illuminated for Channel A. Breaker        A c1oses?
for channel B and D.                trips when test switch is moved to 'Shunt    VX es              El No Q/'es            11 No              Trip' position and the 27A relay drops out                                          Breaker test switch for Channel B in the Voltage applied = 90 VAC to        f" 4 es          El No                        'S, unt Trip' position.
TBBI-1 & TBBI-2 and TBDI-l                                                        BYes                El No
                                          & TBD1-2 in section 2. The          Breaker test switch for Channel A in the
                                          'UV Trip Power' and 'UV            'Normal' position and reset the target on Device Energized' lights are        the 27A relay, illuminated for channel B and D.    [Pes            El No The 'Shunt Trip Signal Present' light extinguishes for B & D.        '?Ass                                          *t5-i"2--
__yes[ 0lNo                      I                                            I
                                        *~z ~
C-c.ti NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                    Page _j_  of _2k&#xfd;    Form No. T-1 004, Rev. 6
NLI                        TEST DATA SHEET Check off appropriate tests:
OPRE-SEISMIC E] POST-SEISMIC                    I VERIFICATION        0 OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                          Rev:  6      Job#: 06,,-        1032-*1        P.E:    C"      Cat ID#:  fUIA Item Description          Switchgear. 4ROVACL 3cb 3W RAOA with NT circuit hreaker~            MRnlifacturer: ~niiare-F)
Snu e-D                  Model Mode    TPart No.: ?-..
Switchgear 480 AC 3        3W 800A with NT circuit breakers        Manufacturer:
CC# 4c                    Proper Operation of Shunt Trip Circuit                      CC#____
CC#                                                                                    CC#
Critical characteristic (CC#)                    CC#      4c                                  CC#    4c                                CC#      4c Test Temperature                                      iA, Test surface:                                          H                                          H                                            H V=Vertical, H=Horizontal QC Setup check (if applicable)                    " tq                                                                                      N.AA
                                            'UV Trip Power' light for          'UV Device Energized', 'UV Trip              'UV Trip Power' light for Channel C is not
    ,__S/N:__.      ____- -              Channel B is not illuminated.      Power', 'Shunt Trip Power' and 'DC            illuminated. 'UV Device Energized',
-                                            'UV Device Energized', 'Shunt      Power Available' lights are illuminated for 'Shunt Trip Power', 'Shunt Trip Signal Trip Power', 'Shunt Trip Signal    Channel B. 'Shunt Trip Signal Present'        Present' and 'DC Power Available' lights Present' and 'DC Power              light is not illuminated for Channel B.      are illuminated for Channel C. Breaker Available' lights are illuminated  V`(, es            0 No                      trips when test switch is moved to 'Shunt for Channel B. Breaker trips                                                      Trip' position and the 27C relay drops out.
when test switch is moved to        Close the breaker for Channel B. Breaker QIes                    5 No
                                            'Shunt Trip' position and the      B closes?
27B relay drops out.                fx'es              [ No                      Breaker test switch for Channel C in the lT/Yes            L No                                                            'Normal' position and reset the target on the Breaker test switch for Channel C in the      27&#xfd; relay.
Breaker test switch for Channel    'Shunt Trip' position.                        1"V'es            0 No B in the 'Normal' position and      f'Yes              0 No reset the target on the 27B relay.                                                'UV Device Energized', 'UV Trip Power',
[Y&#xa5;es              11 No                                                          'Shunt Trip Power' and 'DC Power Available' lights are illuminated for
                                                                                  ? 1*- {L2--CO C..                          Channel C. 'Shunt Trip Signal Present'
                                                      -                                                                      ligh is not illuminated for Channel C.
clg'-es            0 No
                                                                                                                                  ?P'S__77vqO&#xfd;_CT NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                      Page 110  of 217      Fomi No. T-1004, Rev. 6


Switchgear, 480VAC. 30. 3W, 800A with NT circuit breakers Manufacturer:
N L                I     TEST DATA SHEET Check off appropriate tests:
Sauare-D Model/Part No.: M-4 CC# 4c CC#Proper Operation of Shunt Trip Circuit CC#.CC#41 00 0 Critical characteristic (CC#) CC# 4c CC# 4c CC# 4c Test Temperature 1" Ix (4, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) 1A _ ___ __ ____Voltage applied = -goVDC to Breaker test switch for Channel A in the 'UV Device Energized', 'UV Trip Power', S/N: 2,5&#xfd;7o- 001 -otA: t TBB-1 & TBB-2 and TBD-1 & 'Shunt Trip' position.
LIPRE-SEISMIC 0- POST-SEISMIC I[ VERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                       Rev:   6   job #:. W(q-(0%Z1             .P. E - CT       Catm~g: fjt&
'Shunt Trip Power' and 'DC Power TBD-2. The 'Shunt Trip Res El No Available' lights are illuminated for Power', 'Shunt Trip Signal Channel A. 'Shunt Trip Signal Present'Present' and 'DC Power 'UV Trip Power' light for Channel A is light is not illuminated for Channel A.Available' lights illuminate for not illuminated.
Item
'UV Device Energized', I 4 es El No channel B and D. The 'UV 'Shunt Trip Power', 'Shunt Trip Signal Device Energized' and 'UV Trip Present' and 'DC Power Available' lights Close the breaker for Channel A. Breaker Power' lights are not illuminated are illuminated for Channel A. Breaker A c1oses?for channel B and D. trips when test switch is moved to 'Shunt VX es El No Q/'es 11 No Trip' position and the 27A relay drops out Breaker test switch for Channel B in the Voltage applied = 90 VAC to f" 4 es El No 'S, unt Trip' position.TBBI-1 & TBBI-2 and TBDI-l BYes El No& TBD1-2 in section 2. The Breaker test switch for Channel A in the'UV Trip Power' and 'UV 'Normal' position and reset the target on Device Energized' lights are the 27A relay, illuminated for channel B and D. [Pes El No The 'Shunt Trip Signal Present'light extinguishes for B & D. '?Ass __yes[ 0lNo I I*~z ~C-c.ti NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page _j_ of _2k&#xfd; Form No. T-1 004, Rev. 6 NLI TEST DATA SHEET NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Check off appropriate tests: OPRE-SEISMIC E] POST-SEISMIC I VERIFICATION 0 OTHER Rev: 6 Job#: 06,,- P.E: C" Cat ID#: fUIA Item Description CC# 4c Switchgear.
4ROVACL 3cb 3W RAOA with NT circuit hreaker~ MRnlifacturer:
~niiare-F)
Model TPart No.: ?-..Switchgear 480 AC 3 3W 800A with NT circuit breakers Manufacturer:
Snu e-D Mode Proper Operation of Shunt Trip Circuit CC#____CC#CC#Critical characteristic (CC#) CC# 4c CC# 4c CC# 4c Test Temperature iA, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) " tq N.AA'UV Trip Power' light for 'UV Device Energized', 'UV Trip 'UV Trip Power' light for Channel C is not ,__S/N:__.
____- -Channel B is not illuminated.
Power', 'Shunt Trip Power' and 'DC illuminated.
'UV Device Energized',-'UV Device Energized', 'Shunt Power Available' lights are illuminated for 'Shunt Trip Power', 'Shunt Trip Signal Trip Power', 'Shunt Trip Signal Channel B. 'Shunt Trip Signal Present' Present' and 'DC Power Available' lights Present' and 'DC Power light is not illuminated for Channel B. are illuminated for Channel C. Breaker Available' lights are illuminated V`(, es 0 No trips when test switch is moved to 'Shunt for Channel B. Breaker trips Trip' position and the 27C relay drops out.when test switch is moved to Close the breaker for Channel B. Breaker QIes 5 No'Shunt Trip' position and the B closes?27B relay drops out. fx'es [ No Breaker test switch for Channel C in the lT/Yes L No 'Normal' position and reset the target on the Breaker test switch for Channel C in the 27&#xfd; relay.Breaker test switch for Channel 'Shunt Trip' position.
1" V'es 0 No B in the 'Normal' position and f'Yes 0 No reset the target on the 27B relay. 'UV Device Energized', 'UV Trip Power',[Y&#xa5;es 11 No 'Shunt Trip Power' and 'DC Power Available' lights are illuminated for? {L2--CO C.. Channel C. 'Shunt Trip Signal Present'-ligh is not illuminated for Channel C.clg'-es 0 No?P'S__77vqO&#xfd;_CT NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page 110 of 217 Fomi No. T-1004, Rev. 6 N L I Check off appropriate tests: TEST DATA SHEET LIPRE-SEISMIC 0- POST-SEISMIC I[ VERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 job#:. W(q-(0%Z1 .P. E -CT Catm~g: fjt&Item


== Description:==
== Description:==
Switchgear, 480VAC, 30D, 3W, 800A with NT circuit breakers          Manufacturer: Sauare-D              Model/Part No.:______
CC# 4c                  Proper Operation of Shunt Trip Circuit                      CC#
CC# 4d                  Proper Operation of UV Timing                  CC#
Critical characteristic (CC#)                  CC#      4c                                CC#    4c                              CC#      4d Test Temperature                                    JA                                    tp,.                                (^Jk Test surface:                                          H                                      H                                        H V=Vertical, H=Horizontal QC Setup check (if applicable)                  J4 [A                  __________....
Close the breaker for Channel C. Breaker test switch for Channel D in the    All breaker test switches to the UV TRIP 0    S/N: 2      * -m, -CooMA            B aker C closes?                  'Normal' position and reset the target on  position.
0=
F1Yes              E No          the 27D relay.                              C2*es            0 No K'*es                0 No Breaker test switch for Channel                                                Jumpers across points TBA3-3 & TBA3-4, 7 lDi  tle 'Shunt Trip' position.  'UV Device Energized', 'UV Trip            TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Yes            I] No          Power', 'Shunt Trip Power' and 'DC          and TBD3-3 & TBD3-4.
Power Available' lights are illuminated for 15Yes            El No
                                        'UV Trip Power' light for          Channel D. 'Shunt Trip Signal Present' Channel D is not illuminated,      light is not illuminated for Channel D.    .Junper across points TB5-6 & TB5-7.
                                        'UV Device Energized', 'Shunt      b 4 es              0i No                  []Yes            0 No Trip Power', 'Shunt Trip Signal Present' and 'DC Power            Close the breaker for Channel D. Breaker    Applied voltage = _oVAC across points Available' lights are illuminated  D closes?                                  TB5-1 & TB5-2.
for Channel D. Breaker trips      t*es                11 No when test switch is moved to                                                  Applied voltage = '0 VAC to points
                                        'Shunt Trip' position and the                                                  TB40-1 & TB40-4 and TB40-2 & TB40-5 27D relay drops out.                  3cg,        C-T  "114la                in section 1, TB41-1 & TB41-4 and T1341-2 EYes                DNo                                                        & TB41-5 in section 2.
__i"    cT                                                                          I~                        ll NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                Page _. of ___    Form No. T-1004, Rev. 6


Switchgear, 480VAC, 30D, 3W, 800A with NT circuit breakers Manufacturer:
N L                 I   TEST DATA SHEET Check off appropriate tests:
Sauare-D Model/Part No.: ______CC# 4c CC# 4d Proper Operation of Shunt Trip Circuit CC#Proper Operation of UV Timing CC#0 0=Critical characteristic (CC#) CC# 4c CC# 4c CC# 4d Test Temperature JA tp,. (^Jk Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
L-PRE-SEISMIC I- POST-SEISMIC                               VERIFICATION         I- OTHER NUCLEAR LOGISTrCS INC TEST DATA FOR: VP-PZ4                                   Rev:   6       Job #:       aM9--(45"Z--                 P.E:   C--     Cat ID#:     I-A.
J4 [A __________....
Item
Close the breaker for Channel C. Breaker test switch for Channel D in the All breaker test switches to the UV TRIP S/N: 2 -m, -CooMA B aker C closes? 'Normal' position and reset the target on position.F1Yes E No the 27D relay. 0 No0 No Breaker test switch for Channel Jumpers across points TBA3-3 & TBA3-4, 7 lDi tle 'Shunt Trip' position.
'UV Device Energized', 'UV Trip TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Yes I] No Power', 'Shunt Trip Power' and 'DC and TBD3-3 & TBD3-4.Power Available' lights are illuminated for 15Yes El No'UV Trip Power' light for Channel D. 'Shunt Trip Signal Present'Channel D is not illuminated, light is not illuminated for Channel D. .Ju nper across points TB5-6 & TB5-7.'UV Device Energized', 'Shunt b 4 es 0i No []Yes 0 No Trip Power', 'Shunt Trip Signal Present' and 'DC Power Close the breaker for Channel D. Breaker Applied voltage = _oVAC across points Available' lights are illuminated D closes? TB5-1 & TB5-2.for Channel D. Breaker trips tes 11 No when test switch is moved to Applied voltage = '0 VAC to points'Shunt Trip' position and the TB40-1 & TB40-4 and TB40-2 & TB40-5 27D relay drops out. 3cg, C-T "114la in section 1, TB41-1 & TB41-4 and T1341-2 EYes DNo & TB41-5 in section 2.__i" cT I~ l l NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page _. of ___ Form No. T-1004, Rev. 6 N L I Check off appropriate tests: TEST DATA SHEET L-PRE-SEISMIC I- POST-SEISMIC VERIFICATION I- OTHER NUCLEAR LOGISTrCS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: aM9--(45"Z--
P.E: C-- Cat ID#: I-A.Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers            Manufacturer: Square-D                        Model/Part No.:
CC#4d                  Prooer Oneration of UV Timing                            CC#
CC# 4e                  Proper Operation of 27 relay and shunt trip timing      CC#
Critical characteristic (CC#)              CC#    4d                                    CC#        4d                                    CC#      4e Test Temperature                            NN                                                IA(A Test surface:                                      H                                              H                                                H V=Vertical, H=Horizontal                                                                    I QC Setup check (if applicable)              N I                                          N ,4                                          '    J 14 Applied voltage = o VDC to        27A, B, C & D relays are reset?                      All breaker test switches in the NORMAL S/N: 2      ,'o-ooi-OO&#xfd;'            TBA-1 & TBA-2 and TBC-1 &          [W4es                El No                          position.
TBC-2 in section 1 (channel A                                                          ifYes            [ENo
                                      & C).                              All breakers closed?
[XVes                El No                          Fuse F3 & F7 and F13 & F17 removed?
Applied voltage = q'o VAC to                                                            11 Yes            ViNo
* TBAI-1 & TBAI-2 and TBCI-1        90VAC control power removed from                                          SaF DQ--V6it7.7-0G
                                      & TBC1-2 in section 1.            points TBAl-1 & TBA1-2 and TBCI-l &                  Jumpers across points TBA3-3 & TBA3-4, TBC1-2 and TBBI-1 & TBBI-2 and                      TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage= '      VDC to    TBDI-1 & TBDI-2. UV Trip Power &                    ano TBD3-3 & TBD3-4.
TBB-1 & TBB-2 and TBD-1 &          UV Device Energized lights are not                  [!Yes            0 No TBD-2 in section 2 (channel B      illtminated.
                                      & D).                              Li'yes                0 No                          Jumper across points TB5-6 & TB5-7.
9/4 es          E1 No Applied voltage = 9 0 VAC to      Time required for the breakers main poles TBB 1-1 & TBB 1-2 and TBD I-1      to open after removal of the 90VAC.                  Applied voltage = 9_ VAC across pomints
                                      & TBD1 -2 in section 2.                    (A, V Ct )                                  TB5-1 & TB5-2.
Time =T.o  p            j-i.o, i    ms (Breaker A)
Time = +.61+Q-
                                                                                    - 1              i4,1n.s (Breaker B)
P      C5T"(2_'.(0T              Time  = tL2-.1          R17.-  ms (Breaker C)          -        $
Time ='I,o t.2.,- -.            ms (Breaker D)
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                    Page  (2- of -Zf-      Form No. T- 1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
NLI                       TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.: CC#4d CC# 4e Prooer Oneration of UV Timing CC#CC#Proper Operation of 27 relay and shunt trip timing Critical characteristic (CC#) CC# 4d CC# 4d CC# 4e Test Temperature NN I A(A Test surface: H H H V=Vertical, H=Horizontal I QC Setup check (if applicable)
LIPRE-SEISMIC 0l POST-SEISMIC M VERIFICATION 0I-                           OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                     Rev: 6       Job #: 0       - (O3Z-1           P.E: C.(-T     Cat ID#: 3 1A Item
N I N , 4  ' J 1 4 Applied voltage = o VDC to 27A, B, C & D relays are reset? All breaker test switches in the NORMAL S/N: 2 ,'o -ooi-OO&#xfd;'
TBA-1 & TBA-2 and TBC-1 & [W4es El No position.TBC-2 in section 1 (channel A ifYes [E No& C). All breakers closed?[XVes El No Fuse F3 & F7 and F13 & F17 removed?Applied voltage = q'o VAC to 11 Yes ViNo *TBAI-1 & TBAI-2 and TBCI-1 90VAC control power removed from SaF DQ--V6it7.7-0G
& TBC1-2 in section 1. points TBAl-1 & TBA1-2 and TBCI-l & Jumpers across points TBA3-3 & TBA3-4, TBC1-2 and TBBI-1 & TBBI-2 and TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage= ' VDC to TBDI-1 & TBDI-2. UV Trip Power & ano TBD3-3 & TBD3-4.TBB-1 & TBB-2 and TBD-1 & UV Device Energized lights are not [!Yes 0 No TBD-2 in section 2 (channel B illtminated.
& D). Li'yes 0 No Jumper across points TB5-6 & TB5-7.9/4 es E1 No Applied voltage = 9 0  VAC to Time required for the breakers main poles TBB 1-1 & TBB 1-2 and TBD I-1 to open after removal of the 90VAC. Applied voltage = 9_ VAC across pomints& TBD1 -2 in section 2. (A , Ct V ) TB5-1 & TB5-2.Time =T.o p j-i.o, i ms (Breaker A)Time = -1+.61+Q- i4,1 n.s (Breaker B)P C5 T"(2_'.(0T Time = tL2-.1 R17.- ms (Breaker C) -$Time ='I,o t.2.,- -. ms (Breaker D)NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page (2- of -Zf-Form No. T- 1004, Rev. 6 NLI Check off appropriate tests: LIPRE-SEISMIC 0l POST-SEISMIC M VERIFICATION 0I- OTHER TEST DATA SHEET NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0 -(O3Z-1 P.E: C.(-T Cat ID#: 3 1A Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers        Manufacturer: Square-D                  Model/Part No.: FILL-CC#4e                    Proper Operation of 27 relay and shunt trip timing      CCc#___
CC#                                                                                CC#
Critical characteristic (CC#)                CC#      4e                                CC#      4e                                  CC#      4e Test Temperature                                                                          jk                                          J*A Test surface:                                        H                                        H                                              H V=Vertical, H=Horizontal QC Setup check (if applicable)                P A                                        iA                                        NIA Applied voltage = *50 VAC to      Applied voltage = 0      o VAC across        Time required for the breakers main poles C
S/N: -Sg7o            \-points              TB40-1 & TB40-4 and          secondary disconnect points D1 and D2 on    to open after removal of the 90VAC.
C TB40-2 & TB40-5 and TB41-1        all breakers.                                                        .
                                        & "rB41-4and TB41-2 & TB41-                                                    Time =            6t L. o ms (Breaker A) t(,.0O
: 5.                                Tle 27A, B, C & D relays are reset?          Time = . t., (,.7 ms (Breaker BI)
('Yes            0 No                      Time = [.,3 . I17,- ms (Breaker C)
Applied voltage = 4l1 VDC to                                                    Time = t g, I t,t            ms (Breaker D)
TBA-1 & TBA-2 and TBC-1 &          All breakers closed?
TBC-2.                            5/Yes            UlNo                      Fuse F3 & F7 and F13 & F17 replaced?
El Yes                (N0 .
Applied voltage = 0 VAC to        90VAC control power removed from                                          b -061103?-7-01(0 TBAI-I & TBA1-2 and TBCI-1        points TBAI-1 & TBAI-2 and TBCI-1 &                                          .
                                        & TBC 1-2.                        TBC 1-2 and TBB 1-1 & TBB 1-2 and TBD 1-1 & TBD 1-2.
Applied voltage = 9=0 VDC to      n Yes              LNo" TBB-1 & TBB-2 and TBD-1 &                                iL-ob1        o7 TBD-2.                                          "        ,        r Applied voltage = '0 VAC to TBBl-I & TBB1-2 and TBDI-l
                                        & TBD1-2.
_____ _____        ____    ?NSS    CT    -1u    o9_              _  _    _  _    _  _  _    _  _  _    _  _  _    _    _  _  _    _    _  _    _
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                            Page  1&#xfd;&#xfd;  of 7-;        Form No. T- 1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
N L               I     TEST DATA SHEET                    Check   off appropriate tests:
Square-D Model/Part No.: FILL-CC#4e CC#Proper Operation of 27 relay and shunt trip timing CCc#___CC#C C Critical characteristic (CC#) CC# 4e CC# 4e CC# 4e Test Temperature j k  Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
I-PRE-SEISMiC El POST-SEISMIC [D VERIFICATION 0- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                       Rev:   6     Job#:   t~nA-((o3SZ1           P.E: C7"   CatID#:     r'JIA Item
P A iA NIA Applied voltage = VAC to Applied voltage = 0 o VAC across Time required for the breakers main poles S/N: -Sg7o \-points TB40-1 & TB40-4 and secondary disconnect points D1 and D2 on to open after removal of the 90VAC.TB40-2 & TB40-5 and TB41-1 all breakers.
.& "rB41-4 and TB41-2 & TB41- Time = t(,.0O 6t L. o ms (Breaker A)5. Tle 27A, B, C & D relays are reset? Time = .t., (,.7 ms (Breaker BI)('Yes 0 No Time = [.,3 .I17,- ms (Breaker C)Applied voltage = 4l1 VDC to Time = g, t I t, t ms (Breaker D)TBA-1 & TBA-2 and TBC-1 & All breakers closed?TBC-2. 5/Yes Ul No Fuse F3 & F7 and F13 & F17 replaced?El Yes (N0 .Applied voltage = 0 VAC to 90VAC control power removed from b -061103?-7-01(0 TBAI-I & TBA1-2 and TBCI-1 points TBAI-1 & TBAI-2 and TBCI-1 & .& TBC 1-2. TBC 1-2 and TBB 1- 1 & TBB 1-2 and TBD 1-1 & TBD 1-2.Applied voltage = 9=0 VDC to n Yes LNo" TBB-1 & TBB-2 and TBD-1 & iL-ob1 o7 TBD-2. " , r Applied voltage = '0 VAC to TBBl-I & TBB1-2 and TBDI-l& TBD1-2._____ _____ ____ ?NSS CT -1u o9_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page 1&#xfd;&#xfd; of 7-;Form No. T- 1004, Rev. 6 N L I Check off appropriate tests: TEST DATA SHEET I-PRE-SEISMiC El POST-SEISMIC
[D VERIFICATION 0- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: t~nA-((o3SZ1 P.E: C7" CatID#: r'JIA Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W. 800A with NT circuit breakers        Manufacturer:  Square-D              Model/Part No.:_ P1__
CC# 4f                  Proper Operation of Shunt Trip. Signal from TMR            CC#
CC#                                                                                CC#____
Critical characteristic (CC#)                CC#      4f                                CC#    4f                              CC#      4f Test Temperature                                                                                                                '"__ A'Jl          _      _
Test surface:                                        H                                      H                                          H V=Vertica], H=Horizontal QC Setup check (if applicable)                "'J All breaker test switches in the    Applied voltage = qo VDC to TBA-l & Jumper across points TBA2-l & TBA2-2.
0 S/N: 21  "1o- 001- OJl              NORMAL position.                    TBA-2 and TBC-l & TBC-2.                [B'Yes              El No 5/Yes            [] No Applied voltage = 10 VAC to TBA1-1      Channel A breaker trips and the 'Shunt Trip Jumpers across points TBA3-3        & TBA 1-2 and TBCI -1 & TBC IL2.        Signal Present' light is illuminated. The
                                          & TBA3-4, TBC3-3 & TBC3-4,                                                  KB-A relay is picked-up and the KB-B, TBB3-3 & TBB3-4 and TBD3-3          Applied voltage = qo VDC to TBB-1 & KB-C and KB-D relays are not picked-up.
                                          &WTBD34.                            TBB-2 and TBD-1 & TBD-2.                E&#xfd;Yes              El No es            ONo Applied voltage= ?a VAC to TBB1-1      Jumper across points TBC2-1 & TBC2-2.
Jumper across points TB5-6 &        & TBB1-2 and TBDI-l & TBD1-2.          R(Yes              0l No TB15-7.
                                          &(Yes            0 No              Tje 27A, B, C & D relays are reset?    Channel C breaker trips and the 'Shunt Trip RfYes            0 No                  Signal Present' light is illuminated. The Applied voltage      OI0 VAC                                              KB-C relay is picked-up and the KB-A, across points TB5-1 & TB5-2.        All breakers closed?                    KB-B and KB-D relays are not picked-up.
6fYes            El No                  d'Yes              El No Applied voltage = 'o VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 and TB41-1
                                        & TB41-4 and TB41-2 & TB41-5.
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                              Page, k4_  of  2_    Form No. T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W. 800A with NT circuit breakers Manufacturer:
N L               I     TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.:_ P1__CC# 4f CC#Proper Operation of Shunt Trip. Signal from TMR CC#CC#____0 Critical characteristic (CC#) CC# 4f CC# 4f CC# 4f Test Temperature A'Jl '"__ _ _Test surface: H H H V=Vertica], H=Horizontal QC Setup check (if applicable)
E-PRE-SEISMIC El POST-SEISMIC V3 VERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                   Rev:   6       Jobll: Q0l9TI"7o   1             P.E:   C..T       CatID#: P'IA Item
"'J All breaker test switches in the Applied voltage = qo VDC to TBA-l & Jumper across points TBA2-l & TBA2-2.S/N: 21 "1o -001- OJl NORMAL position.
TBA-2 and TBC-l & TBC-2. [B'Yes El No 5/Yes [] No Applied voltage = 10 VAC to TBA1-1 Channel A breaker trips and the 'Shunt Trip Jumpers across points TBA3-3 & TBA 1-2 and TBCI -1 & TBC I L2. Signal Present' light is illuminated.
The& TBA3-4, TBC3-3 & TBC3-4, KB-A relay is picked-up and the KB-B, TBB3-3 & TBB3-4 and TBD3-3 Applied voltage = qo VDC to TBB-1 & KB-C and KB-D relays are not picked-up.
&WTBD34. TBB-2 and TBD-1 & TBD-2. E&#xfd;Yes El No es ONo Applied voltage= ?a VAC to TBB1-1 Jumper across points TBC2-1 & TBC2-2.Jumper across points TB5-6 & & TBB1-2 and TBDI-l & TBD1-2. R(Yes 0l No TB15-7.&(Yes 0 No Tje 27A, B, C & D relays are reset? Channel C breaker trips and the 'Shunt Trip RfYes 0 No Signal Present' light is illuminated.
The Applied voltage OI0 VAC KB-C relay is picked-up and the KB-A, across points TB5-1 & TB5-2. All breakers closed? KB-B and KB-D relays are not picked-up.
6fYes El No d'Yes El No Applied voltage = 'o VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 and TB41-1& TB41-4 and TB41-2 & TB41-5.NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page, k4_ of 2_ Form No. T-1004, Rev. 6 N L I Check off appropriate tests: TEST DATA SHEET E-PRE-SEISMIC El POST-SEISMIC V3 VERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Jobll: Q0l9TI"7o 1 P.E: C..T CatID#: P' IA Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers        Manufacturer:    Square-D                  Model/Part No.: 71_4 CC# 4f                  Proper Operation of Shunt Trip Signal from TMR          CC#
CC# 5                  Trip Free Operation                                      CC#____
Critical characteristic (CC#)                CC#    4f                                CC#    4f                                    CC#      5 Test Temperature Test surface:                                        H                                      H                                              H V=Vertical, H=Horizontal QC Setup check (if applicable)
Jumper across points TBB2-1 &      Channel D breaker trips and the 'Shunt          Applied voltage = 1'W9 VDC and S/N:1.;$1O- Cx>, -mml                TBB2-2.                            Trip Signal Present' light is illuminated.      _L-Lo VAC control power to the 0
02
[5/Yes          0 No              The KB-D relay is picked-up and the KB-        switchgear.
A, KB-B and KB-C relays are not picked-Channel B breaker trips and the    up.                                            All breakers charged?
                                          'Shunt Trip Signal Present' light  Z-Yes            0 No                          1/kYes                    0 No is illuminated. The KB-B relay is picked-up and the KB-A, KB-                                                    Depress the push to trip button and hold-in C and KB-D relays are not                                                          on Channel A breaker. Depress the push to piked-up.                                                                          close button on Channel A breaker.
Yes            0 No                                                              Breaker A does not close.
9/rue                    El False Jumper across points TBD2-1 &
T D2-2.                                                                          Breaker B does not close?
es          0 No                                                              &9true                    El False Breaker C does not close?
FrTrue                  0 False Brker D does not close?
True                  0 False
                                                                                                                            .      --                                        _ j
                                          *?lkss C-fT 1t~21O                      T!;.S    rCT 1T(`_L~Ao1                        VAg*Cf"T
* FomN.1 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                      Page _5 of 1;      Form No. T-1 004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
N L I                   TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.: 71_4 CC# 4f CC# 5 Proper Operation of Shunt Trip Signal from TMR Trip Free Operation CC#CC#____0 02 Critical characteristic (CC#) CC# 4f CC# 4f CC# 5 Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
F-PRE-SEISMIC i" POST-SEISMIC                         VERIFICATION -l OTHER NUCLEAR LOGISTICS INC C__(
Jumper across points TBB2-1 & Channel D breaker trips and the 'Shunt Applied voltage = 1'W9 VDC and S/N:1.;$1O-Cx>, -mml TBB2-2. Trip Signal Present' light is illuminated.
TEST DATA FOR: VP-PZ4                                    Rev:    6    Job #: Q(pl- 1o32M                 P. E: - r-- cat1ID#:         J1A Item
_L-Lo VAC control power to the[5/Yes 0 No The KB-D relay is picked-up and the KB- switchgear.
A, KB-B and KB-C relays are not picked-Channel B breaker trips and the up. All breakers charged?'Shunt Trip Signal Present' light Z-Yes 0 No 1/kYes 0 No is illuminated.
The KB-B relay is picked-up and the KB-A, KB- Depress the push to trip button and hold-in C and KB-D relays are not on Channel A breaker. Depress the push to piked-up.
close button on Channel A breaker.Yes 0 No Breaker A does not close.9/rue El False Jumper across points TBD2-1 &T D2-2. Breaker B does not close?es 0 No &9true El False Breaker C does not close?FrTrue 0 False Brker D does not close?True 0 False.--_ j*?lkss C-fT 1t~21O T!;.S rCT 1T(`_L~Ao1Cf"T FomN.1 Page _5 of 1; Form No. T-1 004, Rev. 6 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.
N L I Check off appropriate tests: TEST DATA SHEET F-PRE-SEISMIC i" POST-SEISMIC VERIFICATION -l OTHER NUCLEAR LOGISTICS INC C__(#: Q(pl- 1o32M P. E: -r-- cat1ID#: J1A TEST DATA FOR: VP-PZ4 Rev: 6 Job Item


== Description:==
== Description:==
Switchgear., 480VAC, 30, 3W, 800A with NT circuit breakers        Manufacturer:      Square-D                Model/Part No.:        P14 CC# 6                  Anti-Pump Operation                                      CC#
CC# 7                  Breaker Interlocks                                        CC#
Critical characteristic (CC#)                CC#    6                                CC#    6                                    CC#      7 Test Temperature                                %I                                      t_                              _  _  _
______
_              _____,
Test surface:                                        H                                      H                                                H V=Vertical, H=Horizontal QC Setup check (if applicable)          .
Applied voltage = I-LVDC          Released the close signal and then re-        Breaker for Channel A racked to the TEST S/N: "2*Sk-o\-rir:                  and I-LoVAC control power to      apply the close signal and the breaker        position and closed.
0 the switchgear.                    closed when close signal was reapplied.
CD                                                                          &Kes                      El No                Attempted to rack the breaker to the All breakers charged?                                                            CONNECT position. Breaker racking tool 9'Yes                    El No    Breaker B operates the same?                  cannot be inserted into the breaker unless R4 rue                  El False              TRIP button is pushed.
Applied and maintained a close    Breaker C operates the same?                  t2true                    El False signal on the Channel A breaker    VF,,rue                  El False and breaker A closed              BreIer D operates the same?                    Breaker B operates the same?
3]'Yes                  D No      LR rue                  11 False              Ui/True                    03 False Breaker C operates the same?
Applied a momentary trip signal                                                  atrue                      El False to the Channel A breaker while                                                    Breaker D operates the same?
maintaining the close signal and                                                  &true                      El False breaker tripped when trip signal was applied and did not re-close.
E(Yes                    ElNo
                                        ?P,&S C-_&#xfd; -11*cp"                    &'ASS    CT7    7122-jo                        PASS CT f-7R~qc1 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                    Page L6    of 0-    Form No. T-1004, Rev, 6


Switchgear., 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
N L               I     TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.: P14 CC# 6 CC# 7 Anti-Pump Operation Breaker Interlocks CC#CC#0 CD Critical characteristic (CC#) CC# 6 CC# 6 CC# 7 Test Temperature
FPRE-SEISMIC -' POST-SEISMIC M'l VERIFICATION r0 OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                   Rev:   6   Job#:     64- i03L.1               P.E:   CUT   Cat ID#:_       _     __        __
%I _ _ _ _ t_ ______ _____, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
Item
.Applied voltage = I-LVDC Released the close signal and then re- Breaker for Channel A racked to the TEST S/N:
and I-LoVAC control power to apply the close signal and the breaker position and closed.the switchgear.
closed when close signal was reapplied.
&Kes El No Attempted to rack the breaker to the All breakers charged? CONNECT position.
Breaker racking tool 9'Yes El No Breaker B operates the same? cannot be inserted into the breaker unless R 4 rue El False TRIP button is pushed.Applied and maintained a close Breaker C operates the same? t2true El False signal on the Channel A breaker VF,,rue El False and breaker A closed BreIer D operates the same? Breaker B operates the same?3]'Yes D No LR rue 11 False Ui/True 03 False Breaker C operates the same?Applied a momentary trip signal atrue El False to the Channel A breaker while Breaker D operates the same?maintaining the close signal and &true El False breaker tripped when trip signal was applied and did not re-close.E(Yes ElNo?P,&S C-_&#xfd; -11*cp"&'ASS CT7 7122-jo PASS CT f-7R~qc1 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page L6 of 0- Form No. T-1004, Rev, 6 N L I Check off appropriate tests: TEST DATA SHEET FPRE-SEISMIC  
-' POST-SEISMIC M'l VERIFICATION r0 OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: 64- i03L.1 P.E: CUT Cat ID#:_ _ __ __Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers    Manufacturer:    Sguare-D              Model/Part No.:_______
CC# 8                  Breaker U-V Trip Voltage                              CC    #
CC# 9                  Remote close test                                    CC#
Critical characteristic (CC#)                CC#    8                              CC#      9                                CC#      9 Test Temperature                                                                  v,                      Ix                      A Test surface:                                      H                                      H                                          H V=Vertical, H=Horizontal QC Setup check (if applicable)                                "
Applied voltage = 1-.* VDC      All breaker test switches in the NORMAL      Applied voltage = _      VAC to TBBI -I &
S/N: 216$5o-        1S-r-00A        and I..o VAC control power to  po ition.                                    TBB1-2 and TBD1-1 & TBDl-2.
0 0h the switchgear.                  -Xres            LI No The 27A, B, C & D relays are reset?
B aker A charged and closed?    Applied voltage = .SJ    VAC across        9'Yes          LI No XYes                    LI No  points TB5-1 & TB5-2.
Attempt to close all breakers. No breakers Breaker A trips at 1 {h4 VAC    Applied voltage = %* VAC to points          closed?
TB40-1 & TB40-4 and TB40-2 & TB40-          IVTrue                  LI False Breaker B trips at CO.6 VAC    5, TB41 -1 & TB41-4 and TB41-2 &
TB41-5.                                      Jumpers across points TBA3-3 & TBA3-4, Breaker C trips at 'k9.* VAC                                                TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage = 90o VDC to TBA-I & and TBD3-3 & TBD3-4.
Breaker D trips at    &#xfd;.VAC    TBA-2 and TBC-1 & TBC-2.                    Rii(es          LI No Appliedvoltage= 9o0 VAC to TBAI-1            Attempt to close all breakers electrically.
                                                                        & TBAI-2 and TBCI-1 & TBC1-2.                No breakers closed?
True                  LlFalse*
90  VDC  to TBB-1  &
Applied voltage =
TBB-2 and TBD-1 & TBD-2.
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                              Page 1'7 of 2-G    Form No. T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
NLI                     TEST DATA SHEET Check off appropriate tests:
Sguare-D Model/Part No.:_______
LIPRE-SEISMIC         El POST-SEISMIC MVERIFICATION                   El     OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                      Rev:     6     Job#: OW1.o*"1                    P.E:   CT     Cat ID#: _____
CC# 8 Breaker U-V Trip Voltage CC #CC# 9 Remote close test CC#0 0h Critical characteristic (CC#) CC# 8 CC# 9 CC# 9 Test Temperature v, Ix A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
Item
" Applied voltage = 1-. VDC All breaker test switches in the NORMAL Applied voltage = _ VAC to TBBI -I &S/N: 216$5o- 1S -r-00A and I..o VAC control power to po ition. TBB1-2 and TBD1-1 & TBDl-2.the switchgear. -Xres LI No The 27A, B, C & D relays are reset?B aker A charged and closed? Applied voltage = .SJ VAC across 9'Yes LI No XYes LI No points TB5-1 & TB5-2.Attempt to close all breakers.
No breakers Breaker A trips at 1{h4 VAC Applied voltage = VAC to points closed?TB40-1 & TB40-4 and TB40-2 & TB40- IVTrue LI False Breaker B trips at CO.6 VAC 5, TB41 -1 & TB41-4 and TB41-2 &TB41-5. Jumpers across points TBA3-3 & TBA3-4, Breaker C trips at 'k9. VAC TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage = 90o VDC to TBA-I & and TBD3-3 & TBD3-4.Breaker D trips at &#xfd;.VAC TBA-2 and TBC-1 & TBC-2. Rii(es LI No Appliedvoltage=
9o0 VAC to TBAI-1 Attempt to close all breakers electrically.
& TBAI-2 and TBCI-1 & TBC1-2. No breakers closed?True LlFalse*Applied voltage = 90 VDC to TBB-1 &TBB-2 and TBD-1 & TBD-2.NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page 1'7 of 2-G Form No. T-1004, Rev. 6 NLI TEST DATA SHEET NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Check off appropriate tests: LIPRE-SEISMIC El POST-SEISMIC MVERIFICATION El OTHER Rev: 6 Job#: P.E: CT Cat ID#: _____Item


== Description:==
== Description:==
Switchbear, 480VAC, 30, 3W, 800A with NT circuit breakers          Manufacturer:    Sguare-D                Model/Part No.: *1.k CC# 9                  Remote close test                                          CC#
CC# 10                  Proper Operation of Trip Confirm Circuit                    CC#f Critical characteristic (CC#)                CC#      9                                  CC#    10                                    CC#    10 Test Temperature                    _          _I__,
N      _                              41A,                                __'_A_......
Test surface:                                        H                                        H                                              H V=Vertical, H=Horizontal QC Setup check (if applicable)                                                              1____,____,_.4                                wJA Jumper across points TB5-6 &        All breaker test switches in the NORMAL    Applied voltage = 9 0 VAC to TBB1 -1 &
(,4 0    S/N: 1,0.O*l-*t,                    TB5-7.                              position.                                  TBB1-2 and TBDI-I & TBD1-2.
E/Yes                    OlNo        /yes            OINo The 27A, B, C & D relays are reset?
Close all breakers electrically. Applied voltage= '90 VAC across            &es                  E No breakers closed?                  points TB5-1 & TB5-2 and TB1-1 &
M'True                      l False  TB 1-2.                                    Jumpers across-points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage = o VAC to points          and TBD3-3 & TBD3-4.
TB40-1 & TB40-4 and TB40-2 & TB40-          &es                  El No 5, TB41-1 & TB41-4 and TB41-2 &
TB41-5.                                    Jumper across points TB5-6 & TB5-7.
2*'es                DNo Applied voltage = i      VDC to TBA-1 &
TBA-2 and TBC-1 & TBC-2.                    Jumper across points TB 1-3 & TB1-4 and TB1-3 & TBI-5.
Applied voltage = '1o VAC to TBAl-          E9/*es              [] No l& TBAI-2 and TBCI-1 & TBCI-2 Applied voltage = ic0 VDC to TBB-I &
TBB-2 and TBD-i & TBD-2.
VA'sS -1\2~ZAeP        C,-v              PAcc7    L.-( -11 Z:zj &#xfd;Z&#xfd;                "YP&S            -CT "7("22.o,1 ,
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                  Page A.eL of 2.6        Form No. T-1004, Rev. 6


Switchbear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
N L I                   TEST DATA SHEET Check off appropriate tests:
Sguare-D Model/Part No.:  CC# 9 CC# 10 Remote close test Proper Operation of Trip Confirm Circuit CC#CC#f (,4 0 Critical characteristic (CC#) CC# 9 CC# 10 CC# 10 Test Temperature
LIPRE-SEISMIC r- POST-SEISMIC [!-VERIFICATION                         E:- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                     Rev:   6     Job #: *)O9    (eA2-1             P.E:   C--T     Cat ID#: -
_ _ I__, N _ 41A, __'_A_......
Item
Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) 1____,____,_.4 wJA Jumper across points TB5-6 & All breaker test switches in the NORMAL Applied voltage = 9 0 VAC to TBB1 -1 &S/N: TB5-7. position.
TBB1-2 and TBDI-I & TBD1-2.E/Yes OlNo /yes OINo The 27A, B, C & D relays are reset?Close all breakers electrically.
Applied voltage= '90 VAC across &es E No breakers closed? points TB5-1 & TB5-2 and TB1-1 &M'True l False TB 1-2. Jumpers across-points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage = o VAC to points and TBD3-3 & TBD3-4.TB40-1 & TB40-4 and TB40-2 & TB40- &es El No 5, TB41-1 & TB41-4 and TB41-2 &TB41-5. Jumper across points TB5-6 & TB5-7.D No Applied voltage = i VDC to TBA-1 &TBA-2 and TBC-1 & TBC-2. Jumper across points TB 1-3 & TB1-4 and TB1-3 & TBI-5.Applied voltage = '1o VAC to TBAl- E9/es [] No l& TBAI-2 and TBCI-1 & TBCI-2 Applied voltage = ic0 VDC to TBB-I &TBB-2 and TBD-i & TBD-2.VA'sS -1\2~ZAeP C,-v P Acc7 L.-( -11 Z:zj &#xfd;Z&#xfd;"YP&S -CT "7("22.o,1
, Page A.eL of 2.6 Form No. T-1004, Rev. 6 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.
N L I Check off appropriate tests: TEST DATA SHEET LIPRE-SEISMIC r- POST-SEISMIC
[!-VERIFICATION E:- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: (eA2-1 P.E: C--T Cat ID#: -Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers        Manufacturer: Square-D                    Model/Part No.: :j-L&#xfd; CC# 10                  Proper Operation of Trip Confirm Circuit                  CC#
CC#                                                                              CC#
Critical characteristic (CC#)                CC#      10                              CC#    10                                  CC#      10 Test Temperature Test surface:                                        H                                      H                                              H V=Vertical, H=Horizontal QC Setup check (if applicable)                                                            A--
Brfiaker A closed?                  'Train A Trip Confirm Status' light is      Breaker B & D closed?
C S/N: T            Co 2mo-  _--o&#xfd;            Yes            0 No              llmated.                                    tes                              0 No
                                                                            'True                  0 False
                                      'Train A Trip Confrm Status'                                                      'Train A Trip Confirm Status' light is lipht is not illuminated.          Breaker B closed?                            illuminated.
True                  DI False  [WYes            11 No                        iUtrue                    0 False Beaker A open?                      'Train A Trip Confirm Status' light is not    Jumper across points TB 1-3 & TB 1-4 and
                                          .yes          [ No              illuminated.                                  TB1-3 & TB 1-5.
Vrrue                    11 False            [Aes              0 No Breaker C closed?
[Yl"es            0] No            Breaker B open?                              Jumper across points TB5-3 & TB5-4 and E'Yes            [] No                        TB5-3 & TB5-5.
                                      'Train A Trip Confirm Status'                                                    [&#xfd;hes            0] No i~ot is not illuminated.          Breaker D closed?
True                  0 False    'Yes          [1 No                        Breaker A closed?
[V es            El No Br er A & C closed?                'Train A Trip Confirrn Status' light is not O]Yes            1 No              ill rinated.                                  'Train B Trip Confirm Status' light is not
                                                                          *'True                  E] False            ill mated.
True                  0 False VDISS C-T NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                              Page M    of 7-6                        -
Form No. T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
N L               I     TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.: :j-L&#xfd;CC# 10 Proper Operation of Trip Confirm Circuit CC#CC# CC#C Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
                                                            .IPRE-SEISMIC [i POST-SEISMIC t                   VERIFICATION E- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                       Rev:     6   Job #:     Q-       -       P.E:       C--     Cat ID#:
A--Brfiaker A closed? 'Train A Trip Confirm Status' light is Breaker B & D closed?S/N: T 2mo- Co _--o&#xfd; Yes 0 No llmated. tes 0 No'True 0 False'Train A Trip Confrm Status' 'Train A Trip Confirm Status' light is lipht is not illuminated.
Item
Breaker B closed? illuminated.
True DI False [WYes 11 No iUtrue 0 False Beaker A open? 'Train A Trip Confirm Status' light is not Jumper across points TB 1-3 & TB 1-4 and.yes [ No illuminated.
TB1-3 & TB 1-5.Vrrue 11 False [Aes 0 No Breaker C closed?[Yl"es 0] No Breaker B open? Jumper across points TB5-3 & TB5-4 and E'Yes [] No TB5-3 & TB5-5.'Train A Trip Confirm Status' [&#xfd;hes 0] No i~ot is not illuminated.
Breaker D closed?True 0 False 'Yes [1 No Breaker A closed?[V es El No Br er A & C closed? 'Train A Trip Confirrn Status' light is not O]Yes 1 No ill rinated. 'Train B Trip Confirm Status' light is notE] False ill mated.True 0 False NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.VDISS C-T -Page M o f 7-6 Form No. T-1004, Rev. 6 N L I Check off appropriate tests: TEST DATA SHEET .IPRE-SEISMIC
[i POST-SEISMIC t VERIFICATION E- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: Q- -P.E: C-- Cat ID#: Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers          Manufacturer: SSquare-D                  Model/Part No.:__-_-_
CC# 10                  Proper Overation of TriD Confirm Circuit                    CC#
CC#                                                                                CC#
Critical characteristic                    CC#      10                                  CC#    10                                    CC#    10 (CC#)
Test Temperature                                                                                                                        I.,
Test surface:                                      H                                          H                                              H V=Vertical, H=Horizontal QC Setup check (if                          ',4I applicable)
Breaker A open?                              'Train B Trip Confirm Status' light is not  All breakers closed?
4 es            0 No SIN: 2*&')"o-C5,k -T      I        es          L No                    illinated.
I'True                  LI False Breaker C closed?                                                                        'Train A & B Trip Confirm Status' lights a/yes              Li No                    Br er B open? Breaker D Closed?              are illuminated.
BYes            Li No                        [B-rue                    [EFalse
                                'Train B Trip Confirm Status' light is not illuminated.                            'Train B Trip Confirm Status' light is not  Brekers A & B open?
IV4 'rue                    Li False      illuminated.                                [3Ves              0 No
[Grue                    Li False Breaker A & C closed?                                                                    'Train A & B Trip Confirm Status' lights
                                  */Yes            Li No                    Breaker B & D closed?                        ary-not illuminated.
B/Yes            LI No                          True                    ELFalse
                                'Train B Trip Confirm Status' light is minated.                              'Train B Trip Confirm Status' light is      Br ers A & B closed?
[ True                      [I False      illuminated.                                1&#xfd;Yes              0 No g/True                  Li False BHeaker B closed?                                                                        'Train A & B Trip Confirm Status' lights 0 No
[]Yes                    Jumper across points TB 1-3 & TB 1-4 and    are illuminated.
Tj'l-3 & TB 1-5.                            Prue                      0 False
_6 Yes                    EL No NOTE:' Initial and date after Nn te    atC performance  erof o- each eachCP  C. Indicate CC#. I          Pass"or Pass o Ree  rI Reference    DFme DR#.                      ri  ,  GC L
Page 2,0 of "J~        Form No. T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
IN                 I     TEST DATA SHEET Check off appropriate tests:
SSquare-D Model/Part No.:__-_-_
EIPRE-SEISMIC Dl POST-SEISMIC 0~ VERIFICATION                             El OTHER_           __
CC# 10 CC#Proper Overation of TriD Confirm Circuit CC#CC#Critical characteristic CC# 10 CC# 10 CC# 10 (CC#)Test Temperature I., Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if ',4 I applicable)
NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                       Rev:   6     Job#: W(A-0o31-"                       P.E: C-T   Cat ID#: `jA Item
Breaker A open? 'Train B Trip Confirm Status' light is not All breakers closed?SIN: 2&')"o-C5,k -T I es L No illinated.
4 es 0 No I'True LI False Breaker C closed? 'Train A & B Trip Confirm Status' lights a/yes Li No Br er B open? Breaker D Closed? are illuminated.
BYes Li No [B-rue [E False'Train B Trip Confirm Status' light is not illuminated.
'Train B Trip Confirm Status' light is not Brekers A & B open?IV 4'rue Li False illuminated.
[3Ves 0 No[Grue Li False Breaker A & C closed? 'Train A & B Trip Confirm Status' lightsLi No Breaker B & D closed? ary-not illuminated.
B/Yes LI No True EL False'Train B Trip Confirm Status' light is minated. 'Train B Trip Confirm Status' light is Br ers A & B closed?[ True [I False illuminated.
1&#xfd;Yes 0 No g/True Li False BHeaker B closed? 'Train A & B Trip Confirm Status' lights[]Yes 0 No Jumper across points TB 1-3 & TB 1-4 and are illuminated.
Tj'l-3 & TB 1-5. Prue 0 False_6 Yes EL No Nn te at C er o- eachCP C. I Pass" o Ree r I DFme NOTE:' Initial and date after performance of each CC#. Indicate Pass or Reference DR#.ri , GC L Page 2,0 of "J~Form No. T-1004, Rev. 6 IN I Check off appropriate tests: TEST DATA SHEET EIPRE-SEISMIC Dl POST-SEISMIC 0~ VERIFICATION El OTHER_ __NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: W(A-0o31-" P.E: C-T Cat ID#: `jA Item


== Description:==
== Description:==
Switch gear, 480VAC, 30, 3W, 800A with NT circuit breakers            Manufacturer:      Square-D            Model/Part No.:- "Fj-CC# 10                  Proper Operation of Trip Confirm Circuit                    CC#
CC#                                                                                  CC#
Critical characteristic (CC#)                  CC#      10                                  CC#      10                                CC#      10 Test Temperature                                '    A                                    v.. IA                                            A Test surface:                                          H                                          H                                            H V=Vertical, H=Horizontal QC Setup check (if applicable)                i4 JA                                        _    _,_              _    _                  1__
Br akers A & D open?                Breakers C & B open?                          Breakers C & D open?
0'.
0 0
S/N: _____o- o__-_0_0 I                Yes            ElNo              2(Yes              0 No                        V'Yes            I- No 0                                          'Train A & B Trip Confirm            'Train A & B Trip Confirm Status' lights      'Train A & B Trip Confirm Status' lights Status' lights are not              are not illuminated.                          ar* not illuminated.
illuminated.                        R/rrue                      El False          tnTrue                    El False 9True                      El False Breakers C & B closed?                        Breakers C & D closed?
Breakers A & D closed?              E(Yes              El No                      YY/es            El No
[i'es            E No
                                                                                'Train A & B Trip Confirm Status' lights      'Train A & B Trip Confirm Status' lights
                                          'Train A & B Trip Confirm            are illuminated,                              are illuminated.
Stptus' lights are illuminated.      f7 4 rue          El False                    R4 rue          El False IE'True          El False 741-S5        (-T -I&#xfd;ILILAOIC&#xfd;                    C&#xfd;s
                                                                                            -rC      -l 24 4                    P*S S      C-T      -7(2 -`
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                      Page:Lk  of.&#xfd;C      Form No. T-1004, Rev. 6


Switch gear, 480VAC, 3 0, 3W, 800A with NT circuit breakers Manufacturer:
.NLI                       TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.:- "Fj-CC# 10 Proper Operation of Trip Confirm Circuit CC#CC# CC#0'.0 0 0 Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature
EIPRE-SEISMIC 1" POST-SEISMIC El VERIFICATION r" OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                      Rev:   6     Job#: okq-(o3Z7                     P.E: 6-,T     CatID#:     tj 1A Item
' A v. .I A A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) i4 JA 1__ _ _,_ _ _Br akers A & D open? Breakers C & B open? Breakers C & D open?S/N: _____o- o__-_0_0 I Yes ElNo 2(Yes 0 No V'Yes I- No'Train A & B Trip Confirm 'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confirm Status' lights Status' lights are not are not illuminated. not illuminated.
illuminated.
R/rrue El False tnTrue El False 9True El False Breakers C & B closed? Breakers C & D closed?Breakers A & D closed? E(Yes El No YY/es El No[i'es E No'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confirm Status' lights'Train A & B Trip Confirm are illuminated, are illuminated.
Stptus' lights are illuminated.
f7 4 rue El False R 4 rue El False IE'True El False 741-S5 (-T -I&#xfd;ILILAOIC&#xfd; C&#xfd;s -rC -l 24 4 P*S S C-T -7(2 -`NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page:Lk of.&#xfd;C Form No. T-1004, Rev. 6
.NLI TEST DATA SHEET NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Check off appropriate tests: EIPRE-SEISMIC 1" POST-SEISMIC El VERIFICATION r" OTHER Rev: 6 Job#: okq-(o3Z7 P.E: 6-,T CatID#: tj 1A Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers          Manufacturer:      Sguare-D                  Model/Part No.: ?Z.-4 CC# 10                  Proper Operation of Trip Confirm Circuit                  CC#
CC#                                                                                CC#
Critical characteristic (CC#)                  CC#    10                                CC#      10                                    CC#      10 Test Temperature                                  V                                                                  _________,____,
Test surface:                                        H                                        H                                              H V=Vertical, H=Horizontal QC Setup check (if applicable)                                                        04 ,
Jumper removed from TB 1-3 &        Jumper removed from TB 1-3 & TB 1-4          Jumper removed from TB 1-3 & TB 1-5 and C. S/N: 7.sslo- O.Ot1-00o00            TBI-4 and TB5-3 & TB5-4.            and TB5-3 & TB5-4.                          TB5-3 & TB5-5.
0h
                                          &'Yes            11 No            E'Yes              El No                      s/Yes                El No Breaker B Open?                    Breaker D open?                              B aker A open?
FYYes              El No            v'Yes              l] No                    7Yes                11 No
                                          'Train A & B Trip Confirm          'Train A & B Trip Confirn Status' lights    'Train A & B Trip Confirm Status' lights Status' lights are not              are not illuminated.                        are not illuminated.
illuminated.                        d*True                    El False          V/True                      0 False i(True                    El False Jumper across TB 1-3 & TB 1-4 and TB5-3      Jumper across TB 1-3 & TB 1-5 and TB5-3 Jumper across TB1-3 & TBI-4        & TB5-4.                                      & TB5-5.
and TB5-3 & TB5-4.                  &7'Yes            0 No                        &Yes                0 No 9/Yes              0 No Breaker D closed?                            B eaker A closed?
Breaker B closed?                  E&#xfd;(Yes            0 No                        NIYes                El No d'Yes              0 No
                                                                              'Train A & B Trip Confirm Status' lights      'Train A & B Trip Confim- Status' lights
                                          'Train A & B Trip Confirm          are illuminated,                              are illuminated.
Status' lights are illuminated.    [VTrue                    El False            2"True                      11 False
___True            EFalse
                                                    &-of-e        h              \(Ax-'S CT -71z2.A-to NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.
fCT -,  Fr?_ N.U10 Page  2-L- of 2-9    Form No. T-1004, Rev. 6


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
Check off appropriate tests:
Sguare-D Model/Part No.: ?Z.-4 CC# 10 Proper Operation of Trip Confirm Circuit CC#CC#CC#C.0h Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature V _________,____, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) 04 , Jumper removed from TB 1-3 & Jumper removed from TB 1-3 & TB 1-4 Jumper removed from TB 1-3 & TB 1-5 and S/N: 7.sslo- O.Ot1-00o00 TBI-4 and TB5-3 & TB5-4. and TB5-3 & TB5-4. TB5-3 & TB5-5.&'Yes 11 No E'Yes El No s/Yes El No Breaker B Open? Breaker D open? B aker A open?FYYes El No v'Yes l] No 7Yes 11 No'Train A & B Trip Confirm 'Train A & B Trip Confirn Status' lights 'Train A & B Trip Confirm Status' lights Status' lights are not are not illuminated.
TEST DATA SHEETIIPRE.-SEISMIC                                 POST-SEISMIC ED VERIFICATION 0 OTHER NUCLEAR LOGISTICS MNC TEST DATA FOR: VP-PZ4                                           Rev:   6     Job#: I(cA-(01,21                   P .E: C.T     CatID#: 0 1A Item
are not illuminated.
illuminated. El False V/True 0 False i(True El False Jumper across TB 1-3 & TB 1-4 and TB5-3 Jumper across TB 1-3 & TB 1-5 and TB5-3 Jumper across TB1-3 & TBI-4 & TB5-4. & TB5-5.and TB5-3 & TB5-4. &7'Yes 0 No &Yes 0 No 9/Yes 0 No Breaker D closed? B eaker A closed?Breaker B closed? E&#xfd;(Yes 0 No NIYes El No d'Yes 0 No'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confim- Status' lights'Train A & B Trip Confirm are illuminated, are illuminated.
Status' lights are illuminated.
[VTrue El False 2"True 11 False___ True E False-e &-of h NOTE: Initial and date after performance of each CC#.\(Ax-'S CT -71z2.A-to Indicate Pass or Reference DR#.CT -, f ?_ Fr N. U10 Page 2-L- of 2-9 Form No. T-1004, Rev. 6 Check off appropriate tests: TEST DATA SHEET IIPRE.-SEISMIC POST-SEISMIC ED VERIFICATION 0 OTHER NUCLEAR LOGISTICS MNC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: I(cA-(01,21 P.E: C.T CatID#: 0 1A Item


== Description:==
== Description:==
Switchgear, 480VAC, 3D, 3W, 800A with NT circuit breakers        Manufacturer:      Square-D            Model/Part No.:j-Lq CC# 10                      Proper Operation of Trip Confirm Circuit                  CC#
CC#                                                                                    CC#
Critical characteristic (CC#)                    CC#      10                                CC#      10                                CC#        10 Test Temperature                                      A,                                lJ,                                          N/A Test surface:                                            H                                        H                                                H V=Vertical, H=Horizontal QC Setup check (if applicable)                                                            N                                            NI A, Jumper removed from TB1-3 &        Jumper removed from TB1-3 & TB1-4,            'Train A & B Trip Confirm Status' lights
        ?          0    -
_55_o_-
_S/N:_
_0i  11        TBI-5 and TB5-3 & TB5-5.          TB5-3 & TB5-4, TB1-3 & TB1-5 and              are illuminated.
O&KYes                                                        El No            TB5-3 & TB5-5.                                R/True            0 False o                                                                              !Yes              0 No Breaker C open?                                                                  Breaker A closed?
R'Yes            D] No            'Train A & B Trip Confirm Status' lights      9/Yes              El No are not illuminated.
                                            'Train A & B Trip Confirm          &#xa3;ibTrue                    El False          Breaker B open?
Status' lights are not                                                          E2"Yes            El No illuminated.                      Jumper across TB 1-3 & TB 1-4, TB5-3 &
[VTrue                    0 False  TB5-4, TBI-3 & TB1-5 and TB5-3 &              'Train A & B Trip Confirm Status' lights TB5-5.                                        are illuminated.
Jumper across TB1-3 & TB 1-5      9/Yes            El No                      E'True            El False and TB5-3 & TB5-5.
VYes              nl No            'Train A & B Trip Confirm Status' lights      Breaker B closed?
are illuminated.                              13 Yes            El No Breaker C closed?                  /True            El False li/Yes            ElNo B aker A open?
                                            'Train A & B Trip Confirm          OYes              El No Status' lights are illuminated.
I/True                    0 False        .....      .        .    .              Q      s C,        ,.7    4Cl7 N n Sa eCT' o112f    each CC.                      Q7e NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                        Page 2X - of 2r      Form No. T-1004, Rev. 6


Switchgear, 480VAC, 3 D, 3W, 800A with NT circuit breakers Manufacturer:
N LI NUCLEAR LOGISTICS INC TEST DATA SHEET Check off appropriate tests:
Square-D Model/Part No.:j-Lq CC# 10 CC#Proper Operation of Trip Confirm Circuit CC#CC#Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature A, lJ, N/A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
LIPRE-SEISMIC 0 POST-SEISMIC [XI VERIFICATION 0I OTHER___
NI N A, Jumper removed from TB1-3 & Jumper removed from TB1-3 & TB1-4, 'Train A & B Trip Confirm Status' lights_S/N: ? _55_o_- 0 _0i -_ 11 TBI-5 and TB5-3 & TB5-5. TB5-3 & TB5-4, TB1-3 & TB1-5 and are illuminated.
__
O&KYes El No TB5-3 & TB5-5. R/True 0 False o !Yes 0 No Breaker C open? Breaker A closed?R'Yes D] No 'Train A & B Trip Confirm Status' lights 9/Yes El No are not illuminated.
Rev:   6   Job #: W- co0-Z                 P.E: C.-T       Cat [D#: _     1_
'Train A & B Trip Confirm &#xa3;ibTrue El False Breaker B open?Status' lights are not E2"Yes El No illuminated.
TEST DATA FOR: VP-PZ4 Item
Jumper across TB 1-3 & TB 1-4, TB5-3 &[VTrue 0 False TB5-4, TBI-3 & TB1-5 and TB5-3 & 'Train A & B Trip Confirm Status' lights TB5-5. are illuminated.
Jumper across TB1-3 & TB 1-5 9/Yes El No E'True El False and TB5-3 & TB5-5.VYes nl No 'Train A & B Trip Confirm Status' lights Breaker B closed?are illuminated.
13 Yes El No Breaker C closed? /True El False li/Yes ElNo B aker A open?'Train A & B Trip Confirm OYes El No Status' lights are illuminated.
I/True 0 False ..... ...Q s C, ,.7 4Cl7 N n a e S CT' o112f each CC. Q7e NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page 2X -of 2r Form No. T-1004, Rev. 6 Check off appropriate tests: N LI __TEST DATA SHEET LIPRE-SEISMIC 0 POST-SEISMIC
[XI VERIFICATION 0I OTHER___NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: W- co0-Z P.E: C.-T Cat [D#: _ 1_Item


== Description:==
== Description:==
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers      Manufacturer:  Square-D                Model/Part No.: ?--'{
CC# 10                  Proper Operation of Trip Confirm Circuit                CC#    12            Hi-Pot Testing (Switchgear Assembly)
CC# 1l                  CPT Operation                                            CC#
Critical characteristic (CC#)                CC#      10                            CC#      11                              CC#          12 Test Temperature                                                                        1A                                        r )x Test surface:                                        H                                    H                                              H V=Vertical, H=Horizontal QC Setup check (if applicable)                                                                                                          A Br 9aker C open?                Applied voltage to primary of CPT =__        Verify that AC High Pot. testing was S/N: 2-4&#xfd;S-X*-    I .zo\I          NVob  es            El No              0 VAC in section I.
D                                      performed in accordance with Square-D procedure Form 87-0816R for "Low
                                        'Train A & B Trip Confirm      Applied voltage to primary of CPT =  -      V ltage Switchgear."
Status' lights are illuminated.  -4'_    VAC in section 2.                  ;'Yes            0 No 5lrue          I] False Secondary voltage = I Iq
                                                                                                    .4 VAC at Breaker C closed?              points TBA3-1 & TBA3-2.
                                          'tYes            El No        Secondary voltage = I 19.4 VAC at points TBC3-1 & TBC3-2.
Breaker D open?                  Secondary voltage = kk 9-.4    VAC at E/yes              [ No        points TB10-1 & TB10-2.
                                        'Train A & B Trip Confirm        Secondary voltage = jLSZ.." VAC at Sttus' lights are illuminated,  points TBB3-1 & TBB3-2.
eTrue              [l False      Secondary voltage = _jALQ." VAC at points TBD3-1 & TBD3-2.
Secondary voltage = ILIL-S    VAC at points TB11-1 &TB1l-2.
(51  -l r22-9x            V I*--  %.-      k-l- (                              *..- ,.  , i*    l*,*
Page 2-A of 2-f-        Form No. T-1004, Rev. 6 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.


Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer:
Check off appropriate tests:
Square-D Model/Part No.: ?--'{CC# 10 CC# 1l Proper Operation of Trip Confirm Circuit CPT Operation CC# 12 Hi-Pot Testing (Switchgear Assembly)CC#Critical characteristic (CC#) CC# 10 CC# 11 CC# 12 Test Temperature 1A r )x Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
TEST DATA SHEET                       LIPRE-SEISMIC El POST-SEISMIC MVERIFICATION Dl OTHER_                               __
A Br 9 aker C open? Applied voltage to primary of CPT =__ Verify that AC High Pot. testing was S/N:
NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4                                         Rev:       6 Job #: O(Di- o*Z7                 P.E: UT   Cat ID#: I flA Item
Vob I .zo\ I N es El No D 0 VAC in section I. performed in accordance with Square-D procedure Form 87-0816R for "Low'Train A & B Trip Confirm Applied voltage to primary of CPT = -V ltage Switchgear." Status' lights are illuminated.
-4'_ VAC in section 2. ;'Yes 0 No 5lrue I] False Secondary voltage = I Iq .4 VAC at Breaker C closed? points TBA3-1 & TBA3-2.'tYes El No Secondary voltage = I 19.4 VAC at points TBC3-1 & TBC3-2.Breaker D open? Secondary voltage = kk 9-.4 VAC at E/yes [ No points TB10-1 & TB10-2.'Train A & B Trip Confirm Secondary voltage = jLSZ.." VAC at Sttus' lights are illuminated, points TBB3-1 & TBB3-2.eTrue [l False Secondary voltage = _jALQ." VAC at points TBD3-1 & TBD3-2.Secondary voltage = ILIL-S VAC at points TB11-1 &TB1l-2.(51 -l r22-9x V I*-- %.- k-l- (,. , NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page 2-A of 2-f- Form No. T-1004, Rev. 6 Check off appropriate tests: TEST DATA SHEET LIPRE-SEISMIC El POST-SEISMIC MVERIFICATION Dl OTHER_ __NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: O(Di- o*Z7 P.E: UT Cat ID#: I flA Item


== Description:==
== Description:==
Switchgear, 480VAC, 3d, 3W, 800A with NT circuit breakers              Manufacturer:  Sguare-D          Model/Part No.:        L CC# 12a                Megger Testing (Switchaear control wiring)          CC#
CC# 13                  AC Hi-Pot Testing (Circuit Breakers)                CC#
Critical characteristic (CC#)                      CC#        12a                              CC#      13                        CC#
Test Temperature                                                                                                                    1IA Test surface:                                              H                                        H                                  H V=Vertical, H=Horizontal QC Setup check (if applicable)                    i I ,
Voltage Applied=              kZ.o    VDC Voltage Applied =            Q2oO  VAC a'  S/N :2SS-10* - k 'MOk Control circuit (DC) of switchgear.          Breaker Closed R2          T                      MQ Phase to Ground Control circuit (AC) of switchgear.          Pass/Fail::?NS R>          -QO Phase to Phase Pass/Fail: "      jg Breaker Open (DALine to (DALoad Pass/Fail: (7k-S 01B Line to 01B Load Pass/Fail: Pxss-(DC Line to (DC Load Pass/Fail:
iNsC~-i:        ton-__________          ____________
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                Page2-1&#xfd;  of 2-6  ' Form No. T-1 004, Rev. 6


Switchgear, 480VAC, 3d, 3W, 800A with NT circuit breakers Manufacturer:
N L I                                                                           Check off appropriate tests:
Sguare-D Model/Part No.: L CC# 12a Megger Testing (Switchaear control wiring) CC#CC# 13 AC Hi-Pot Testing (Circuit Breakers)
NUCLEAR LOGISTICS     FNC   TEST DATA SHEET                                     EPRE-SEISMIC                     El     POST-SEISMIC                 VERIFICATION             OTHER TEST DATA FOR: VP-PZ4                                             Rev:         6         Job #: 0 * -                                  -o*92-P.E: C-T         Cat ID#:   fJ Item Descrip       'tlnn
CC#a'Critical characteristic (CC#) CC# 12a CC# 13 CC#Test Temperature 1IA Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) i I , Voltage Applied= kZ.o VDC Voltage Applied = Q2oO VAC S /N -k 'MOk Control circuit (DC) of switchgear.
* A~nX1AC' TLflJ TI 1~.
Breaker Closed R 2 T MQ Phase to Ground Control circuit (AC) of switchgear.
W(h
Pass/Fail:
                                                .J W.
:?NS R > -QO Phase to Phase Pass/Fail: " jg Breaker Open (DA Line to (DA Load Pass/Fail:
                                                        '1U1 2OAA
(7k-S 01B Line to 01B Load Pass/Fail:
                                                      .J VT . tVVVCI
Pxss-(DC Line to (DC Load Pass/Fail:
                                                                        -,I VTJILL J'
iNsC~-i: ____________
                                                                                    'rU  - .1 SIISUIL UII.,ULVM'1O AAarV-fonf,r
ton-__________
                                                                                                                        *VIULLLUC~LLUL'.1. Square-D        Model/Part No.: ?74 Provide Summnary of Test Results Check appropriate boxes:
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page2-1&#xfd; of 2-6 ' Form No. T-1 004, Rev. 6 N L I Check off appropriate tests: NUCLEAR LOGISTICS FNC TEST DATA SHEET EPRE-SEISMIC El POST-SEISMIC VERIFICATION OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0 -P.E: C-T Cat ID#: fJ Item Descrip'tlnn A~nX1AC' W(h '1U1 2OAA -,I 'r -.1 AAarV-fonf,r Square-D Model/Part No.: ?74* TLflJ TI 1~. .J W. .J VT .tVVVCI VT JILL J' U SIISUIL UII.,ULVM'1O  
rAll Items Passed.                                         Discrepancy Report(s): If yes, identify below: I0.Yes                             ONo          ON/A List S/N or ID passed below,                              Qty passed:
*VIULLLUC~LLUL'.1.
S1" 2.s '-7O-      00-*
Provide Summnary of Test Results Check appropriate boxes: rAll Items Passed.List S/N or ID passed below, Discrepancy Report(s):
* S/Ns or ID#                                   cC#            DR#
If yes, identify below: I0.Yes Qty passed: S1" 2.s '-7 O- ONo ON/A S/Ns or ID#\rp.- (z',. 1, cC#_I Other (where applicable)
      \rp.- M,*,. (z',.1,                               _I             MoI W127- 04   O                   Acceptable E]Not Acceptable               Initials/Date by PE:
DR#MoI W127- 04 O Acceptable E]Not Acceptable Do q (O32 -005 OAcceptable ONot Acceptable rj&#xfd;q t 03V- 06 [Acceptable ONot Acceptable CUI to32-1 -07 WAcceptable ONot Acceptable
Do q (O32 -005                     OAcceptable           ONot Acceptable       Initials/Date by PE:
__Acceptable ONot Acceptable Initials/Date by PE: Initials/Date by PE: Initials/Date by PE: Initials/Date by PE: Initials/Date by PE:-r % ')0 Record All M&Th Used: NLI MTE# Des cription Cal. Due Date NLI MTE# Description Cal. Due Date_ _ _ _ _ _ _ _ _ _ k_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 4 1 0- 2 1' It a_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.Page iL of Z6 Form No. T-1004, Rev. 6 SQUARE 1-3 Schneider Electric CERTIFICATE OF FACTORY TESTS Low Voltage Switchgear Purchased By: N.L.I. I TMI P.O. Number: N.L.I.# 0025570 Three Mile Island Factory Job Name: Reactor Trip Switchgear Order 24769954-003 Number:_Job Location:
rj&#xfd;qt 03V- 06                     [Acceptable           ONot Acceptable       Initials/Date by PE:
Three Mile Island Nuclear Generating Station, Pennsylvania Unit
CUI to32 07                   WAcceptable ONot Acceptable                 Initials/Date by PE:     -r    %
                                                                                                                                                                                        ')
__Acceptable          ONot Acceptable Initials/Date by PE:
0        Other (where applicable)
Record All M&Th Used:
NLI MTE#                                 Des cription                                   Cal. Due Date                   NLI MTE#                         Description                 Cal. Due Date
_ _ _ _ _ _ _ _ _ _    k_   _ 4_ 1 _ 0-_ _   _ _   _   _ _ _   _   _   _         2   1' It a_                     _  _     _ _     _ _ _ _ _ _ _ _ _   _ _ _   _
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.                                                                             Page iL   of Z6   Form No. T-1004, Rev. 6
 
SQUARE 1-3 Schneider Electric CERTIFICATE OF FACTORY TESTS Low Voltage Switchgear Purchased By:       N.L.I. I TMI                     P.O. Number:     N.L.I.# 0025570 Three Mile Island                       Factory Job Name:     Reactor Trip Switchgear                   Order   24769954-003 Number:_
Job Location:     Three Mile Island Nuclear Generating Station, Pennsylvania Unit


== Description:==
== Description:==
2 Section - 4 Non-Auto Switches - 600V Switchgear Designation:    Reactor Trip Switchgear Description of Tests                    Tested and Accepted By              Date
: 1. Inspection of Switchgear                                  Gary Ragle                  07123/09
: 2. FactorylProduction tests as required by applicable NEMA and UL standards A. Dielectric Test                                      Gary Ragle                    07/23/09 B. Mechanical Operation                                Gary Ragle                    07/23/09 C. Electrical Operation/ Control Wiring Tests                                                Gary Ragle                    07/23/09 D. Ground Fault Protection                                  NIA I hereby certify that the above tests have been performed on the equipment noted on the above factory order (F.O.) number, and that this equipment successfully met the acceptance criteria of these tests.
Gary Ragle                                                            July 23, 2009 Signature                                                            Date Sr. Mechanical Engineer Title Respectfully submitted, SQUARE D COMPANY/
SCHNEIDER ELECTRIC NORTH AMERICA WEST CHESTER, OH 66 of 190


2 Section -4 Non-Auto Switches -600V Switchgear Designation:
SQUARE M COMPANY Schneider Electric Power Zone 4 Test Inspection Report Factory Order:     24769954                                                 Line Item: 003             Date:    07/23/2009 Total Sections      2                                  Total Cells/Prepared/Unprepared   4 Instructions General Instructions:
Reactor Trip Switchgear Description of Tests Tested and Accepted By Date 1. Inspection of Switchgear Gary Ragle 2. FactorylProduction tests as required by applicable NEMA and UL standards A. Dielectric Test Gary Ragle Gary Ragle 07123/09 07/23/09 07/23/09 07/23/09 B. Mechanical Operation C. Electrical Operation/
Control Wiring Tests Gary Ragle D. Ground Fault Protection NIA I hereby certify that the above tests have been performed on the equipment noted on the above factory order (F.O.) number, and that this equipment successfully met the acceptance criteria of these tests.Gary Ragle Signature July 23, 2009 Date Sr. Mechanical Engineer Title Respectfully submitted, SQUARE D COMPANY/SCHNEIDER ELECTRIC NORTH AMERICA WEST CHESTER, OH 66 of 190 SQUARE M COMPANY Schneider Electric Power Zone 4 Test Inspection Report Factory Order: 24769954 Total Sections 2 Line Item: 003 Total Cells/Prepared/Unprepared 4 Date: 07/23/2009 Instructions General Instructions:
* For detailed instructions, see procedure for inspection of switchgear (DCP 4.9-300 and 4.9-300-B).
* For detailed instructions, see procedure for inspection of switchgear (DCP 4.9-300 and 4.9-300-B).
* DCP are located in the local Document Control directory* Mark every item on this form.* Use job drawings and documents, as well as-design engineering documents, bills and specifications as inspection guides.Place a red check mark on each symbol or description on the drawing or document as each item is inspected.
* DCP are located in the local Document Control directory
* If additional inspection procedures are required, attach a copy to this inspection report.Prerequisites 2!Approved (YN or, N/A)'1. In-Process Inspection:
* Mark every item on this form.
Assembly in-process inspection sheets have been completed.
* Use job drawings and documents, as well as-design engineering documents, bills and specifications as inspection guides.
N/A Assembly point-to-point wiring check sheets have been completed.
Place a red check mark on each symbol or description on the drawing or document as each item is inspected.
Y Enclosure_______
* If additional inspection procedures are required, attach a copy to this inspection report.
: 2. General: Number and location of shipping splits agree with record drawings.
Prerequisites                                             2!Approved (YN or, N/A)'
Y Provision for rolling, jacking, lifting enclosure provided per Bulletin 80298-002 series and agree with Y record drawings.Enclosure type, overall dimensions, layout agrees with record drawings.
: 1. In-Process Inspection:
Y Conduit entrance location/size agrees with record drawings.
Assembly in-process inspection sheets have been completed.                                                 N/A Assembly point-to-point wiring check sheets have been completed.                                           Y Enclosure_______
Y Seismic requirements comply with site specific requirements.  
: 2. General:
!Qualified~k:
Number and location of shipping splits agree with record drawings.                                       Y Provision for rolling, jacking, lifting enclosure provided per Bulletin 80298-002 series and agree with Y record drawings.
Record drawing general notes have been verified as complete.
Enclosure type, overall dimensions, layout agrees with record drawings.                                 Y Conduit entrance location/size agrees with record drawings.                                             Y Seismic requirements comply with site specific requirements.                                           !Qualified~k:
Y 3. Paint: General appearance (complete coverage, no scratches, no dents, orange peal in visible areas). Y Paint color agrees with record drawings.
Record drawing general notes have been verified as complete.                                             Y
Y 4. Traveling Lifter: _____________
: 3. Paint:
Device and crank function properly.
General appearance (complete coverage, no scratches, no dents, orange peal in visible areas).             Y Paint color agrees with record drawings.                                                                 Y
N/A Traveling lifter rails included.
: 4. Traveling Lifter:                                                                                         _____________
N/A 5. Cell/Rear Doors: Fit and open/close smoothly.
Device and crank function properly.                                                                       N/A Traveling lifter rails included.                                                                         N/A
Check doors for squareness.
: 5. Cell/Rear Doors:
Y Door latches work properly.
Fit and open/close smoothly. Check doors for squareness.                                                 Y Door latches work properly. Latches with locks are located on correct compartment(s).                     Y Rear doors fit and operate smoothly. Latches with locks are located on correct section(s). Padlock       N/A provisions are located on the correct section.
Latches with locks are located on correct compartment(s).
: 6. Labels:_______
Y Rear doors fit and operate smoothly.
Switchgear rating nameplate data (enclosure type, electrical rating information) agrees with drawing. Y Special markings (customer nameplates, mimic bus, etc.) attached and located per order records.           Y UL Standard or Service Entrance label attached and information is verified when inspection is             N/A complete. All features are in accordance with latest UL procedures and standards.
Latches with locks are located on correct section(s).
General DANGER label and other DANGER, CAUTION, and WARNING labels                                       Y attached per 80298-032-RI.
Padlock N/A provisions are located on the correct section.6. Labels:_______
UL labels are affixed only to applicable switchgear sections.                                             N/A Instruction labels are affixed per 80298-009-Ri.                                                         Y Handling labels affixed per 80298-009-RI.                                                                 Y Multiple Source Disconnect label affixed per 80298-009-Ri.                                               N/A Hazard labels attached to all removable panels that permit access to energized parts per 80298-009-RI. Y All labels installed straight.                                                                           Y Form 87-0816R                                                                                                     Pagel1 of 8 RSyi6qq9V/21/06
Switchgear rating nameplate data (enclosure type, electrical rating information) agrees with drawing. Y Special markings (customer nameplates, mimic bus, etc.) attached and located per order records. Y UL Standard or Service Entrance label attached and information is verified when inspection is N/A complete.
 
All features are in accordance with latest UL procedures and standards.
Approved (Y,N or N/A)~
General DANGER label and other DANGER, CAUTION, and WARNING labels Y attached per 80298-032-RI.
: 7. Barriers:
UL labels are affixed only to applicable switchgear sections.
UL Service Entrance barriers installed per record drawings.                                                     N/A
N/A Instruction labels are affixed per 80298-009-Ri.
      *Rodent barriers installed per record drawings.                                                                 N/A Other internal barriers installed per record drawings.                                                         N/A IWR Barriers, if necessary, are installed and painted black per 80287-DS-001                                   N/A
Y Handling labels affixed per 80298-009-RI.
: 8. Circuit Breaker Cells:                                                                                           ______________
Y Multiple Source Disconnect label affixed per 80298-009-Ri.
Quantity and location of circuit breaker cells agrees with record drawings.                                     Y 6 disconnect rule: Certain customer jobs will utilize the six disconnect rule described in NEC. Record         N/A drawings shall show blank cells for any breaker cells over 6.
N/A Hazard labels attached to all removable panels that permit access to energized parts per 80298-009-RI.
: 9. Prepared Space:                                                                                                   ____________
Y All labels installed straight.
Quantity and location of prepared circuit breaker cells agrees with record drawings.                           N/A Plate is installed in the breaker escutcheon cut-out of the breaker cell door with Hazard label.               N/A
Y Form 87-0816R Pagel1 of 8 RSyi6qq9V/21/06 Approved (Y,N or N/A)~7. Barriers: UL Service Entrance barriers installed per record drawings.
: 10. Gasketing:
N/A* Rodent barriers installed per record drawings.
Quantity and location correct per enclosure type and standard records.                                         N/A Securely glued or otherwise attached.                                                                           N/A
N/A Other internal barriers installed per record drawings.
: 11. Blank/Instrument Cells:                                                                                           ___________"..
N/A IWR Barriers, if necessary, are installed and painted black per 80287-DS-001 N/A 8. Circuit Breaker Cells: ______________
Quantity and location agrees with record drawings.                                                             Y
Quantity and location of circuit breaker cells agrees with record drawings.
: 12. Circuit Monitors, Metering, Other Components:                                                                     ____-________
Y 6 disconnect rule: Certain customer jobs will utilize the six disconnect rule described in NEC. Record N/A drawings shall show blank cells for any breaker cells over 6.9. Prepared Space: ____________
Circuit monitors located per record drawings.                                                                   N/A Other devices (transformers, pilot lights, etc) location agrees with record drawings.                           Y All other metering located per record drawings.                                                                 Y Devices are mounted such that proper electrical spacing are maintained per Table 1 or 2 below.                 Y Inspected By:     Gary Ragle - Sr. Mechanical Engineer                                           Date:   07/10/2009 Table 1.
Quantity and location of prepared circuit breaker cells agrees with record drawings.
US Minimum Acceptable Spacing Voltage         Live Parts of Opposite Polarity       Live Parts of Opposite Polarity         Live Parts to Ground Through-Air (in.)                   Over Surface (in.)                       (in.)
N/A Plate is installed in the breaker escutcheon cut-out of the breaker cell door with Hazard label. N/A 10. Gasketing:
          <125                         '/2                                   /                                 '1/2 126-250                         3/4                                     11/4                                 '/2 251 -600                         1                                     2                                 1*
Quantity and location correct per enclosure type and standard records. N/A Securely glued or otherwise attached.
    *A through-air spacing of not less than 1/2 inch is acceptable:
N/A 11. Blank/Instrument Cells: ___________"..
: 1. at a circuit breaker or a switch (excluding a snap switch).
Quantity and location agrees with record drawings.
: 2. uninsulated live parts of a meter-mounting base and grounded dead metal.
Y 12. Circuit Monitors, Metering, Other Components:
: 3. between grounded dead metal and the neutral of a 277/480 volt, 3-phase, 4-wire switchboard.
____-________
Table 2.
Circuit monitors located per record drawings.
Canadian Minimum Acceptable Spacing Voltage               Live Parts of Opposite Polarity         I       Live Parts and grounded dead metal Throu2h-Air (in.) I Over Surface (in.)             Throuah-Air (in.) I Over Surface (in.)
N/A Other devices (transformers, pilot lights, etc) location agrees with record drawings.
0-120                   1/2                     3/             ~          1/23/
Y All other metering located per record drawings.
121 -240                  3/4                    1 '43/
Y Devices are mounted such that proper electrical spacing are maintained per Table 1 or 2 below. Y Inspected By: Gary Ragle -Sr. Mechanical Engineer Date: 07/10/2009 Table 1.US Minimum Acceptable Spacing Voltage Live Parts of Opposite Polarity Live Parts of Opposite Polarity Live Parts to Ground Through-Air (in.) Over Surface (in.) (in.)<125 '/2 / '1/2126-250 3/4 11/4 '/2 251 -600 1 2 1**A through-air spacing of not less than 1/2 inch is acceptable:
241-480                  7/8                    1 3/4                     7/8                     1-/8~
: 1. at a circuit breaker or a switch (excluding a snap switch).2. uninsulated live parts of a meter-mounting base and grounded dead metal.3. between grounded dead metal and the neutral of a 277/480 volt, 3-phase, 4-wire switchboard.
481-600                    1                      211-/
Table 2.Canadian Minimum Acceptable Spacing Voltage Live Parts of Opposite Polarity I Live Parts and grounded dead metal Throu2h-Air (in.) I Over Surface (in.)Throuah-Air (in.) I Over Surface (in.)0-120 1/2 121 -240 3/4 241-480 7/8 481-600 1 3 / ~ 1/23/1 '43/1 3 /4 7/8 1-/8~211-/Where a neutral is involved, the spacing between the neutral and other current-carrying parts may be based on the lower voltage that normally occurs between them.The spacing from neutral to grounded metal parts is to be the same as those between the other conductors and grounded metal parts.Form 87-0816R Page 2 of 8 R&#xfd;libjdl qd /21/06 Mechanical Approvedi-(Y,N or N/A).13. Hardware: The following hardware is included and located: Bus splices Qty: __ Location:
Where a neutral is involved, the spacing between the neutral and other current-carrying parts may be based on the lower voltage that normally occurs between them.
N/A Bolts Qty: __ Location:
The spacing from neutral to grounded metal parts is to be the same as those between the other conductors and grounded metal parts.
N/A Frame connection bolts Qty: .15 Location:
Form 87-0816R                                                                                                             Page 2 of 8 R&#xfd;libjdl qd /21/06
Section 1 Y 14. Unit Substation Transformer Connections:
 
Connection location and phasing agree with record drawings and Unit Sub Group Coordination Sheet. N/A Connections are labeled. N/A Frame bolt holes are sized and located according to record drawings.
Mechanical                                                     Approvedi
N/A Adapter bus and/or flexible braided connectors included (80283-DS-001).
                                                                                                                  -(Y,N or N/A).
N/A 15. Bus: Phase sequence, material, plating type, ampacity, configuration, location, and bracing agree with Y record drawings, Data Sheet and notes or as marked.Bus spacing and clearances (Table 1 or 2) shall agree with the standards.
: 13. Hardware:
Y Lug sizing and position agree with record drawings.
The following hardware is included and located:
Y Bus configuration agrees with record drawings.
Bus splices                             Qty: __       Location:                                               N/A Bolts                                   Qty: __ Location:                                                     N/A Frame connection bolts                   Qty: .15     Location: Section 1                                     Y
Y Provision for bus extension and future connections (80282-DS-001) agree with record drawings.
: 14. Unit Substation Transformer Connections:
N/A Insulated bus complies with 80282-DS-005.
Connection location and phasing agree with record drawings and Unit Sub Group Coordination Sheet.           N/A Connections are labeled.                                                                                   N/A Frame bolt holes are sized and located according to record drawings.                                       N/A Adapter bus and/or flexible braided connectors included (80283-DS-001).                                     N/A
N/A Busduct connection location and phasing agree with record drawings.
: 15. Bus:
See pg. 8 Bus supports are correct for AIC rating and/or per Eng Bulletin SD250.00 I A.0 1 (14 March 02) Y Neutral bus connected to ground bus only in Service Entrance section only. N/A Electrical joints have been torqued (60-70 ft-lbs.) and marked. Conical washers on both sides ofjoint. Y Contact area per engineering records or based on 200A per square inch if a special bussing joint.If bus passes through a metal partition, all phase and neutral bus of the same circuit are routed through N/A same opening (UL891 13.9.6).Ground bus is present and location agrees with record drawings.
Phase sequence, material, plating type, ampacity, configuration, location, and bracing agree with           Y record drawings, Data Sheet and notes or as marked.
Y If UL Service Entrance is required neutral disconnect link, main bonding jumper, grounding electrode N/A are installed per record drawings.Cable bending space per UL 1558. Y Bus plating is clean and is not flaking, loose, rough, or wrinkled (80065-DS-004, 005 or 008). Y 16. 1Circuit Breakers: Rack-out/in freely. Y Frame size, quantity, trip unit, and accessories agree with record drawings.
Bus spacing and clearances (Table 1 or 2) shall agree with the standards.                                   Y Lug sizing and position agree with record drawings.                                                         Y Bus configuration agrees with record drawings.                                                               Y Provision for bus extension and future connections (80282-DS-001) agree with record drawings.               N/A Insulated bus complies with 80282-DS-005.                                                                   N/A Busduct connection location and phasing agree with record drawings.                                         See pg. 8 Bus supports are correct for AIC rating and/or per Eng Bulletin SD250.00 I A.0 1 (14 March 02)               Y Neutral bus connected to ground bus only in Service Entrance section only.                                   N/A Electrical joints have been torqued (60-70 ft-lbs.) and marked. Conical washers on both sides ofjoint.       Y Contact area per engineering records or based on 200A per square inch if a special bussing joint.
Y Breaker Cell Shutter Assemblies operate correctly.
If bus passes through a metal partition, all phase and neutral bus of the same circuit are routed through   N/A same opening (UL891 13.9.6).
Y General appearance is undamaged and clean. Y 17. Key Interlocks:  
Ground bus is present and location agrees with record drawings.                                             Y If UL Service Entrance is required neutral disconnect link, main bonding jumper, grounding electrode         N/A are installed per record drawings.
.......Sequence tested correctly.
Cable bending space per UL 1558.                                                                             Y Bus plating is clean and is not flaking, loose, rough, or wrinkled (80065-DS-004, 005 or 008).               Y
N/A Keys located for shipping:
: 16. 1Circuit Breakers:                                                                                               '*:!ii.i: iii**!ii Rack-out/in freely.                                                                                           Y Frame size, quantity, trip unit, and accessories agree with record drawings.                                 Y Breaker Cell Shutter Assemblies operate correctly.                                                           Y General appearance is undamaged and clean.                                                                   Y
Section Cell N/A 18. Sensors Current transformers and voltage transformers are located and oriented correctly.
: 17. Key Interlocks:                                                                                               .......
N/A Current transformers and voltage transformers have correct ratios. N/A Ground fault current transformers have correct ratios and are located and oriented correctly.
Sequence tested correctly.                                                                                 N/A Keys located for shipping:           Section             Cell                                               N/A
N/A Inspected By: Gary Ragle -Sr. Mechanical Engineer Date: 07/10/2009 Form 87-0816R Page 3 of 8 RW4 F6qdl cjd /21/0 6 Electrical Approved .(N',N or N/A)19. High Potential (Dielectric)
: 18. Sensors Current transformers and voltage transformers are located and oriented correctly.                             N/A Current transformers and voltage transformers have correct ratios.                                           N/A Ground fault current transformers have correct ratios and are located and oriented correctly.                 N/A Inspected By:     Gary Ragle - Sr. Mechanical Engineer                                       Date:     07/10/2009 Form 87-0816R                                                                                                           Page 3 of 8 RW4 F6qdl cjd /21/0 6
Test : Before performing this test, disconnect all coils, transformers, pilot devices, PLC's, fuses, meters, circuit monitors, and trip units.Power circuit bus insulation tested at 2500 Vac for 1 minute. Test each phase to phase, phase to neutral, Y and phase to ground. (ANSI C37.20,C37.51)
 
Neutral to ground circuit bus insulation tested at 1800 Vac for 1 minute. (ANSI C37.20,C37.51.7.4)
Electrical                                               Approved .
N/A Control wiring continuity test correctness verified by either: Y 1. Actual electrical operation of component 2. Individual circuit continuity checks (ANSI C37.51.7.4)
(N',N or N/A)
Polarity test: ensure meters, instrument transformers and relays are connected with the correct polarity.
: 19. High Potential (Dielectric) Test : Before performing this test, disconnect all coils, transformers, pilot devices, PLC's, fuses, meters, circuit monitors, and trip units.
Y 20. Fuses inspected for location, rating, continuity, and labeled per UL1558. Y 21. Device function numbers agree with record drawings and actual device function.
Power circuit bus insulation tested at 2500 Vac for 1 minute. Test each phase to phase, phase to neutral,   Y and phase to ground. (ANSI C37.20,C37.51)
Y 22. Metering: Door mounted electrical components over 42V to ground to be properly guarded. N/A Ammeters and ammeter selector switches function properly and labeled. N/A Voltmeter and voltmeter switches function properly and labeled. N/A Circuit monitors and other meters function properly and labeled. N/A 23. Control Circuitry:
Neutral to ground circuit bus insulation tested at 1800 Vac for 1 minute. (ANSI C37.20,C37.51.7.4)         N/A Control wiring continuity test correctness verified by either:                                             Y
Control circuit wiring and shielded wiring are bundled separately and routed separately.
: 1. Actual electrical operation of component
N/A Wire is not routed over hinged mounting areas or venting/arcing areas of the circuit breakers.
: 2. Individual circuit continuity checks                         (ANSI C37.51.7.4)
Y Wire strip length is correct (no exposed conductors at lug). Y Crimp lugs are sized correctly for wire gauge. Y Wire size agrees with standards.
Polarity test: ensure meters, instrument transformers and relays are connected with the correct polarity. Y
Y Spacing agrees with UL 1558. Y All control transformers have correct voltage, current, VA rating, and ratio. Y Sufficient slack is present for all wiring routed on doors to permit easy door operation.
: 20. Fuses inspected for location, rating, continuity, and labeled per UL1558.                                   Y
Y Breaker communications verified operational.
: 21. Device function numbers agree with record drawings and actual device function.                             Y
Shield is grounded at one end only. If equipment is N/A Transparent Ready, determine TRE level from order documentation (TRE- 1,2,3). Retrieve TRE plant procedure document from intranet and complete appropriate TRE checklist.
: 22. Metering:
Attach completed checklist to test record.Control circuit or Automatic Transfer Scheme operation functioning properly (C37.20.1, C37.51.7.4).
Door mounted electrical components over 42V to ground to be properly guarded.                             N/A Ammeters and ammeter selector switches function properly and labeled.                                     N/A Voltmeter and voltmeter switches function properly and labeled.                                           N/A Circuit monitors and other meters function properly and labeled.                                         N/A
N/A All systems requiring wire labels are covered in data sheet 80301-DS-001.
: 23. Control Circuitry:
Certain customers require Y wire labels and this will be stated on the record drawings.24. Ground Fault: Ground fault wiring agrees with record drawings.
Control circuit wiring and shielded wiring are bundled separately and routed separately.                 N/A Wire is not routed over hinged mounting areas or venting/arcing areas of the circuit breakers.           Y Wire strip length is correct (no exposed conductors at lug).                                             Y Crimp lugs are sized correctly for wire gauge.                                                           Y Wire size agrees with standards.                                                                         Y Spacing agrees with UL 1558.                                                                             Y All control transformers have correct voltage, current, VA rating, and ratio.                             Y Sufficient slack is present for all wiring routed on doors to permit easy door operation.                 Y Breaker communications verified operational. Shield is grounded at one end only. If equipment is         N/A Transparent Ready, determine TRE level from order documentation (TRE- 1,2,3). Retrieve TRE plant procedure document from intranet and complete appropriate TRE checklist. Attach completed checklist to test record.
N/A Tests shall be conducted for switchgear incorporating MDGF ground fault protection equipment to N/A determine the system functions. (UL1558, ANSI C37.20;1, UL file E201954) Signed and dated record of the test must be made on the label inside the section door.25. Strip heater circuitry functioning properly (Data Sheet 51210). N/A 26. Power Circuit Phasing: Verify electrical continuity and phasing of power circuits to insure that there is no phase reversal, Y unless specified.
Control circuit or Automatic Transfer Scheme operation functioning properly (C37.20.1, C37.51.7.4).       N/A All systems requiring wire labels are covered in data sheet 80301-DS-001. Certain customers require       Y wire labels and this will be stated on the record drawings.
Power wiring continuity must exist as specified on engineering records.27. Circuit Breakers: Circuit breaker electrical options (charging motor, aux contacts, ring tongue lugs, etc) work properly.
: 24. Ground Fault:
Y Circuit breaker secondary contacts position and wiring agrees with record drawings.
Ground fault wiring agrees with record drawings.                                                         N/A Tests shall be conducted for switchgear incorporating MDGF ground fault protection equipment to           N/A determine the system functions. (UL1558, ANSI C37.20;1, UL file E201954) Signed and dated record of the test must be made on the label inside the section door.
Y Mechanical operation of the breaker and accessories (shunt trip, aux contacts, alarm contacts, indicator Y lights, charging/discharging) are correct.Ir trip setting set to 1, all others set to minimum or to values specified by coordination study/customer N/A spedification.
: 25. Strip heater circuitry functioning properly (Data Sheet 51210).                                             N/A
Circuit breakers are tagged per compartment location when required by customer specifications or N/A shipped separately.
: 26. Power Circuit Phasing:
Form 87-0816R Page 4 of 8 Rqeldsd 1 91J/21/06 Approved (Y,N or N/A)28. Circuit Breaker Interlock Verification (Complete for all breakers installed in the switchgear):
Verify electrical continuity and phasing of power circuits to insure that there is no phase reversal,     Y unless specified. Power wiring continuity must exist as specified on engineering records.
Place the breaker in the "Open-Discharged" position.
: 27. Circuit Breakers:
Verify the breaker cannot be charged. Y Place the breaker on extended cradle rails. Push the breaker into the "Disconnected Position".
Circuit breaker electrical options (charging motor, aux contacts, ring tongue lugs, etc) work properly. Y Circuit breaker secondary contacts position and wiring agrees with record drawings.                       Y Mechanical operation of the breaker and accessories (shunt trip, aux contacts, alarm contacts, indicator Y lights, charging/discharging) are correct.
Y Charge the breaker. Push the "Close" button. Verify the breaker closes. Y Press the "Push To Open" button. Verify the breaker opens. Y Insert the crank. Rack-in the breaker to the "Test" position.
Ir trip setting set to 1, all others set to minimum or to values specified by coordination study/customer N/A spedification.
Y In "Test Position, withdraw the crank. Verify the "Push To Open" button returns to the normal Y position.Charge, then Close and Open the breaker and charge again. Y Re-insert the crank, push in the "Release" button and rack-in the breaker to the "Connected" position.
Circuit breakers are tagged per compartment location when required by customer specifications or         N/A shipped separately.
Y During the travel to the Connected position, verify the breaker cannot be closed. Y Crank to "Connected" position.
Form 87-0816R                                                                                                     Page 4 of 8 Rqeldsd   1 91J/21/06
Withdraw the crank. Verify the "Push To Open" button returns to the Y normal position.
 
Close the breaker by pressing the "Push To Close" button.Verify the crank cannot be inserted without depressing the "Push To Open" button breaker must open. Y Insert the crank; press the "Release" button. Charge breaker then crank the breaker to the "Test" Position.During the travel to the "Test" position, verify the breaker cannot be closed. Y In the "Test" position, withdraw the crank. Verify the "Push To Open" button returns to the normal Y position.
Approved (Y,N or N/A)
Charge, Close and then Open the breaker and charge again.Insert the crank, press the "Release" button and crank out the breaker to the "Disconnected" position.
: 28. Circuit Breaker Interlock Verification (Complete for all breakers installed in the switchgear):
Y In the "Disconnected "position, remove the crank and verify that: Y a) The "Push To Open" Button returns to normal position.b) The latch on the right of the cradle trim cover moves allowing the extraction of the right rail.Press the "Push To Close" button. Verify the breaker closes. Charge it again. Y Extract the breaker from the cradle. Verify the breaker opens and discharges.
Place the breaker in the "Open-Discharged" position. Verify the breaker cannot be charged.                 Y Place the breaker on extended cradle rails. Push the breaker into the "Disconnected Position".             Y Charge the breaker. Push the "Close" button. Verify the breaker closes.                                     Y Press the "Push To Open" button. Verify the breaker opens.                                                 Y Insert the crank. Rack-in the breaker to the "Test" position.                                               Y In "Test Position, withdraw the crank. Verify the "Push To Open" button returns to the normal               Y position.
Y Y Inspected By: Gary Ragle -Sr. Mechanical Engineer Date: 07/23/2009 Form 87-0816R Page 5 of 8 ReMidl cjd/21/06 Approved (Y,N or N/A)-Before Shipping 31. All doors are closed with latches engaged, and lay flat. Y 32. Manuals and latest record drawings are in Customer Documentation Package and located in switchgear.
Charge, then Close and Open the breaker and charge again.                                                   Y Re-insert the crank, push in the "Release" button and rack-in the breaker to the "Connected" position.     Y During the travel to the Connected position, verify the breaker cannot be closed.                           Y Crank to "Connected" position. Withdraw the crank. Verify the "Push To Open" button returns to the         Y normal position. Close the breaker by pressing the "Push To Close" button.
N/A Location:
Verify the crank cannot be inserted without depressing the "Push To Open" button breaker must open.         Y Insert the crank; press the "Release" button. Charge breaker then crank the breaker to the "Test" Position.
Section Cell 33. For orders with MDGF, Instruction Bulletin 80043-703-01 is included in the Customer Documentation N/A Package.34. Record on page 8 all UL label serial numbers applied to this equipment.
During the travel to the "Test" position, verify the breaker cannot be closed.                             Y In the "Test" position, withdraw the crank. Verify the "Push To Open" button returns to the normal         Y position. Charge, Close and then Open the breaker and charge again.
N/A 35. All spare parts and all parts that ship with but are not installed in the gear are present and ready to be Y sent to shipping.36. Structure All fasteners used to assemble the structure are secure. Y All cover panels fit and are properly installed.
Insert the crank, press the "Release" button and crank out the breaker to the "Disconnected" position.     Y In the "Disconnected "position, remove the crank and verify that:                                           Y a) The "Push To Open" Button returns to normal position.
Special covers to meet the requirements of access plates Y described in ANSI C37.20.1.6.5.
b) The latch on the right of the cradle trim cover moves allowing the extraction of the right rail.
Cleanliness, clear of debris: All sections should be free of dirt, moisture, lubricants, packaging etc. Y before packout. Loose metal parts such as hardware and tools should never be left in a section.37. Record on page 7 the Catalog Number and Serial Numbers of all circuit breakers and cradles to be Y installed in this equipment.
Press the "Push To Close" button. Verify the breaker closes. Charge it again.                               Y Extract the breaker from the cradle. Verify the breaker opens and discharges.                               Y Y
: 38. Mechanical Verify the main bonding jumper (neutral to ground) is disconnected if the equipment is labeled as N/A"Suitable for Use as Service Equipment".
Inspected By:     Gary Ragle - Sr. Mechanical Engineer                                     Date:       07/23/2009 Form 87-0816R                                                                                                       Page 5 of 8 ReMidl cjd/21/06
: 39. Electrical
 
_________-___
Approved (Y,N or N/A)-
All shorting terminal blocks have shorting pins installed.
Before Shipping
N/A 40. Attach copies the record drawings used to inspect this order. N/A Attach copy of any ship short items approved by the customer.41. Each section shall have handling labels, per label placement drawing 80298-009-R1, affixed that gives Y the customer information on proper movement of the structure.
: 31. All doors are closed with latches engaged, and lay flat.                                                       Y
Inspected By: Gary Ragle -Sr. Mechanical Engineer Date: 07/23/2009 Packaging 42. Correct size and placement of skids,wrapped When complete and covers are installed, the section must be properly packaged for shipment.
: 32. Manuals and latest record drawings are in Customer Documentation Package and located in switchgear.           N/A Location: Section               Cell
Care Y must be used to insure multiple sections in a truck will not damage each other.43. Circuit Breakers ..; .i., All 6-pole breakers are securely mounted in their shipping crates. All 3 pole breakers are fully racked-in N/A the cells. All breaker-charging springs are discharged, and breaker is open.Inspected By: Gary Ragle -Sr. Mechanical Engineer Date: 07/23/2009 Form 87-0816R Page 6 of 8 R9-2iq~d 1 4d/2I/06 Circuit Breaker Model and Serial Numbers Cell Model Number Serial Number Catalog Number I1B NT08NA 064091496104 TA2AARNNX9AFFFXCJAN ID NT08NA 064091496101 TA2AARNNX9AFFFXCJAN 213 NT08NA 064091496102 TA2AARNNX9AFFFXCJAN 2D NT08NA 064091496103 TA2AARNNX9AFFFXCJAN Circuit Breaker Cradle Model and Serial Numbers Cell Model Number Serial Number Catalog Number 113 NT08 064091084204 CTAAVV3BXAXXXXEFXXCNW ID NT08 064091084201 CTAAVV3 BXAXXXXEFXXCNW 213 NT08 064091084202 CTAAVV3BXAXXXXEFXXCNW 2D NT08 064091084203 CTAAVV3BXAXXXXEFXXCNW Form 87-0816R Page 7 of 8 1/21/06 UL Labels Applied to this Factor Order Line Item Section UL Label Number Section UL Label Number Section UL Label Number Section UL Label Number Ship Less Items Noted Below Description NCR Number 0 1. Bus duct final design to be completed at a later date pending site measurements.
: 33. For orders with MDGF, Instruction Bulletin 80043-703-01 is included in the Customer Documentation             N/A Package.
2.3.4.5.6.7.8.9.10.11.12.Note 0 -A NCR may be substituted with written approval from the Field Office. Attach Field Office approval to this Report.Recorded By: Gary Ragle -Sr. Mechanical Engineer Date: Form 87-0816R Page 8 of 8 Rqx)iOW 1 91(J/2 1/06 Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker S/N: Verify the arc chutes mounting nut retainers are not missing and are properly installed.
: 34. Record on page 8 all UL label serial numbers applied to this equipment.                                       N/A
Verify the top of breaker is clean.Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.Verify the back insulator fins are not cracked.Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in the disconnected position.Verify the secondary block housing springs are silver in color. D__ __Verify the secondary block housing springs are properly C installed.
: 35. All spare parts and all parts that ship with but are not installed in the gear are present and ready to be     Y sent to shipping.
Verify the discharge interlock is properly installed  
: 36. Structure All fasteners used to assemble the structure are secure.                                                       Y All cover panels fit and are properly installed. Special covers to meet the requirements of access plates     Y described in ANSI C37.20.1.6.5.
-the return spring is installed.
Cleanliness, clear of debris: All sections should be free of dirt, moisture, lubricants, packaging etc.       Y before packout. Loose metal parts such as hardware and tools should never be left in a section.
____,_Verify the rejection hardware is configured per the design drawings and properly tightened.  
: 37. Record on page 7 the Catalog Number and Serial Numbers of all circuit breakers and cradles to be               Y installed in this equipment.
.01 ___4 Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.Verify there are no cracks or chips. 2 Record grease color Iced .Grease must be t WC red (Mobilith) or white (Kluber) Isoflex.Verify the electrical terminations are not loose.Verify all visible springs in the mechanism are connected and not loose. _Verify all accessible fasteners are hand tight.Rework sat Unsat Rwr Satisfactory Remove trip unit for mechanism assembly inspection.
: 38. Mechanical Verify the main bonding jumper (neutral to ground) is disconnected if the equipment is labeled as             N/A "Suitable for Use as Service Equipment".
QC Verify there are no cracked washers.Apply NLI seal on trip unit after inspection.
: 39. Electrical                                                                                                     _________-___
Verify the cover is replaced and the mounting screws are ..snug.Verify the breaker cover mounting holes are not stripped.Verify the Open/Close pushbutton covers are in place after inspection complete.
All shorting terminal blocks have shorting pins installed.                                                     N/A
___MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 75 of 190 Verify all cover plates are installed -Verify torque/tightness of fasteners.
: 40. Attach copies the record drawings used to inspect this order.                                                 N/A Attach copy of any ship short items approved by the customer.
Verify the counter operates properly.Document counter reading M/lf/2 Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
: 41. Each section shall have handling labels, per label placement drawing 80298-009-R1, affixed that gives         Y the customer information on proper movement of the structure.
Verify the breaker data sheets filled out and signed.Verify the Data plate is installed.
Inspected By:     Gary Ragle - Sr. Mechanical Engineer                                         Date:     07/23/2009 Packaging
: 42. Correct size and placement of skids,wrapped When complete and covers are installed, the section must be properly packaged for shipment. Care             Y must be used to insure multiple sections in a truck will not damage each other.
: 43. Circuit Breakers                                                                                                     ;
                                                                                                                          ..   . i.,
All 6-pole breakers are securely mounted in their shipping crates. All 3 pole breakers are fully racked-in     N/A the cells. All breaker-charging springs are discharged, and breaker is open.
Inspected By:     Gary Ragle - Sr. Mechanical Engineer                                         Date:     07/23/2009 Form 87-0816R                                                                                                         Page 6 of 8 R9-2iq~d 1 4d/2I/06
 
Circuit Breaker Model and Serial Numbers Cell   Model Number         Serial Number                             Catalog Number I1B     NT08NA         064091496104                     TA2AARNNX9AFFFXCJAN ID     NT08NA         064091496101                     TA2AARNNX9AFFFXCJAN 213     NT08NA         064091496102                     TA2AARNNX9AFFFXCJAN 2D     NT08NA         064091496103                     TA2AARNNX9AFFFXCJAN Circuit Breaker Cradle Model and Serial Numbers Cell   Model Number         Serial Number                             Catalog Number 113     NT08           064091084204                       CTAAVV3BXAXXXXEFXXCNW ID     NT08           064091084201                       CTAAVV3 BXAXXXXEFXXCNW 213     NT08           064091084202                       CTAAVV3BXAXXXXEFXXCNW 2D     NT08           064091084203                       CTAAVV3BXAXXXXEFXXCNW Form 87-0816R                                                                         Page 7 of 8 Rq*i*lO(dj1 /21/06
 
UL Labels Applied to     this Factor Order Line Item Section   UL Label Number       Section   UL Label Number         Section       UL Label Number Section UL Label Number Ship Less Items Noted Below Description                                                 NCR Number 0
: 1. Bus duct final design to be completed at a later date pending site measurements.
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12.
Note 0 - A NCR may be substituted with written approval from the Field Office. Attach Field Office approval to this Report.
Recorded By:   Gary Ragle - Sr. Mechanical Engineer                                         Date:
Form 87-0816R                                                                                                   Page 8 of 8 Rqx)iOW   1 91(J/2 1/06
 
Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker S/N:
Verify the arc chutes mounting nut retainers are not missing and are properly installed.
Verify the top of breaker is clean.
Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.
Verify the back insulator fins are not cracked.
Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in the disconnected position.
Verify the secondary block housing springs are silver in color.                                                             D__                     __
Verify the secondary block housing springs are properly             C installed.
Verify the discharge interlock is properly installed - the return spring is installed.                                             ____,_
Verify the rejection hardware is configured per the design drawings and properly tightened.               .01                     ___4 Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.
Verify there are no cracks or chips.                             2 Record grease color Iced                     . Grease must be t WC red (Mobilith) or white (Kluber) Isoflex.
Verify the electrical terminations are not loose.
Verify all visible springs in the mechanism are connected and not loose.                                                           _
Verify all accessible fasteners are hand tight.
Rework Rwr sat         Unsat Satisfactory Remove trip unit for mechanism assembly inspection.           QC Verify there are no cracked washers.
Apply NLI seal on trip unit after inspection.
Verify the cover is replaced and the mounting screws are         ..
snug.
Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after inspection complete.                                                   ___
MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 75 of 190
 
Verify all cover plates are installed -Verify torque/tightness of fasteners.
Verify the counter operates properly.
Document counter reading       M/lf/2 Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory.
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is             6C unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.                 ______
A blue plug is 6C unsatisfactory.
Comments:
If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.
MTE Used:
______Comments: MTE Used: Inspections Performed by: Date: x_____MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 76 of 190 Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker SIN: .04'C'?/1-?4 f& 9 1 Verify the arc chutes mounting nut retainers are not missing : and are properly installed.
Inspections Performed by:                                         Date: x_____
Verify the top of breaker is clean.Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.Verify the back insulator fins are not cracked.Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in (0c the disconnected position.Verify the secondary block housing springs are silver in ac color.Verify the secondary block housing springs are properly installed...
MANCON-LGSBI 1-1, Rev. 0 Page 5 of9 76 of 190
Verify the discharge interlock is properly installed  
 
-the TO return spring is installed.
Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker SIN: .04'C'?/1-?4 9f& 1 Verify the arc chutes mounting nut retainers are not missing       :
Verify the rejection hardware is configured per the dei __..__:____-_..
and are properly installed.
drawings and properly tightened. " ' _...__"'______
Verify the top of breaker is clean.
Masterpaet Breaker Inside"ii!  
Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.
;With front cover removed, inspect breaker case foicracks.
Verify the back insulator fins are not cracked.
C Verify there are no cracks or chips.Record grease color .je .. .Grease must be -fUL-red (Mobilith) or white (Kluber) Isoflex. _____Verify the electrical terminations are not loose.Verify all visible springs in the mechanism are connected and not loose.Verify all accessible fasteners are hand tight.Rework Sat. Unsat Satisfactory Remove trip unit for mechanism assembly inspection.
Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in       (0c the disconnected position.
Verify there are no cracked washers.Apply NLI seal on trip unit after inspection.
Verify the secondary block housing springs are silver in         ac color.
Verify the cover is replaced and the mounting screws are snug._Verify the breaker cover mounting holes are not stripped.Verify the Open/Close pushbutton covers are in place after .inspection complete.MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 77 of 190 Verify all cover plates are installed -Verify torque/tightness of fasteners.
Verify the secondary block housing springs are properly installed...
Verify the counter operates properly.Document counter reading M //,I Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
Verify the discharge interlock is properly installed - the           TO return spring is installed.
Verify the breaker data sheets filled out and signed.Verify the Data plate is installed.
Verify the rejection hardware is configured per the dei                 __..__:____-_..
drawings and properly tightened.                   " '                 _...__"'______
Masterpaet Breaker Inside"ii!                   ;
With front cover removed, inspect breaker case foicracks.           C Verify there are no cracks or chips.
Record grease color . je ..                 . Grease must be -fUL-red (Mobilith) or white (Kluber) Isoflex.                               _____
Verify the electrical terminations are not loose.
Verify all visible springs in the mechanism are connected and not loose.
Verify all accessible fasteners are hand tight.
Rework Sat.     Unsat       Satisfactory Remove trip unit for mechanism assembly inspection.
Verify there are no cracked washers.
Apply NLI seal on trip unit after inspection.
Verify the cover is replaced and the mounting screws are snug._
Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after       .
inspection complete.
MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 77 of 190
 
Verify all cover plates are installed -Verify torque/tightness of fasteners.
Verify the counter operates properly.
Document counter reading         M //,I Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off inspect the trip unit performer plug. A green plug is satisfactory.
With the breaker cover off inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is               Qt unsatisfactory. If a blue plug is present, replace it with a     ,M green plug. After replacement, primary injection testing must be performed to verify proper operation.                 __           _   _     _
A blue plug is Qt unsatisfactory.
Comments:
If a blue plug is present, replace it with a ,M green plug. After replacement, primary injection testing must be performed to verify proper operation.
MTE Used:
__ _ _ _Comments: MTE Used: Inspections Performed by: Date: P J 'MANCON-LGSBII-1, Rev. 0 Page 5 of 9 78 of 190 Verify the shutters operate without sticking or bindirng Masterpaet Breaker Outside/Record Breaker SIN: C)64 0q I q ?&#xfd;I ), Verify the are chutes mounting nut retainers are not missing)and are properly installed.
Inspections Performed by:                                         Date: P J '
Verify the top of breaker is clean.Verify there are no cracks or chips in the breaker polyester in case: Top, Sides, Backg Front, .and.B.ottom.
MANCON-LGSBII-1, Rev. 0 Page 5 of 9 78 of 190
Verify the back insulator fins are not cracked. 14A 6 t Verify the secondary block connects in test position 2 Verify the secondary block housing "Leeks-out" properly in the disconnected position.  
 
------Verify the secondary block housing springs are silver in color.Verify the secondary block housing springs are properly installed.
Verify the shutters operate without sticking or bindirng Masterpaet Breaker Outside/
__.__Verify the discharge interlock is properly installed  
Record Breaker SIN: C)64 0q Iq ?&#xfd;I ),
-the return spring is installed.
Verify the are chutes mounting nut retainers are not missing) and are properly installed.
_______Verify the rejection hardware is configured per the design drawings and properly tightened.
Verify the top of breaker is clean.
_ __ __" Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.Verify there are no cracks or chips. ______Record grease color kee .Grease must be red (Mobilith) or white (Kluber) Isoflex.Verify the electrical terminations are not loose.Verify all visible springs in the mechanism are connected and not loose.Verify all accessible fasteners are hand tight.Rework SatisfaCtory Remove trip unit for mechanism assembly inspection.
Verify there are no cracks or chips in the breaker polyesterin case: Top, Sides, Backg Front, .and.B.ottom.
CA Verify there are no cracked washers.Apply NLI seal on trip unit after inspection.
Verify the back insulator fins are not cracked.               14A 6 t Verify the secondary block connects in test position               2 Verify the secondary block housing "Leeks-out" properly in the disconnected position.                                     ------
Verify the cover is replaced and the mounting screws W, OC snug.Verify the breaker cover mounting holes are not stripped.
Verify the secondary block housing springs are silver in color.
C Verify the Open/Close pushbutton covers are in place: after inspection complete.MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 79 of 190 k Verify all cover plates are installed -Verify torque/tightness of fasteners..
Verify the secondary block housing springs are properly installed.                                                             __.__
Verify the counter operates properly.Document counter reading Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
Verify the discharge interlock is properly installed - the return spring is installed.                                             _______
Verify the breaker data sheets filled out and signed.Verify the Data plate is installed.  
Verify the rejection hardware is configured per the design drawings and properly tightened.                                 _ __     __"
' %A-,-Record the Date of Manufacture No grease on primary and secondary disconnects.
Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.
With the breaker cover oflf inspect the trip unit performer plug. A green plug is satisfactory.
Verify there are no cracks or chips.                                   ______
A blue plug is QC unsatisfactory.
Record grease color         kee             . Grease must be red (Mobilith) or white (Kluber) Isoflex.
If a blue plug is present, replace it with a ro=.green plug. After replacement, primary injection testing / __ _must be performed to verify proper operation.
Verify the electrical terminations are not loose.
_ _Comments: MTE Used: Inspections Performed by:_______ate:
Verify all visible springs in the mechanism are connected and not loose.
Y /-4 MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 80 of 190 I _J"&#xfd;_ :I_:, &#xfd; Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker SIN: .0,,,p I ,91zt. -14. 'I-,-.Verify the arc chutes mounting nut retainers are not missing and are properly installed.
Verify all accessible fasteners are hand tight.
_ _..Verify the top of breaker is clean. az/"&#xfd;&#xfd;Verify there are no cracks or chips in the breaker polyester p case: Top, Sides, Back, Front, and Bottom. -~~t Verify the back insulator fins are not crackedl.Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in QC the disconnected position.
Rework SatisfaCtory Remove trip unit for mechanism assembly inspection.               CA Verify there are no cracked washers.
Z Verify the secondary block housing springs aresilver in color. ;/.r r447;)Verify the secondary block housing springs are properly QC installed.
Apply NLI seal on trip unit after inspection.
Verify the discharge interlock is properly installed  
Verify the cover is replaced and the mounting screws W,           OC snug.
-the return spring is installed.
Verify the breaker cover mounting holes are not stripped.         C Verify the Open/Close pushbutton covers are in place: after inspection complete.
Verify the rejection hardware is configured per the design drawings and properly tightened.
MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 79 of 190 k
M04_ __Masterpact Breaker.Inside With front cover removed, inspect breaker case for cracks. C Verify there are no cracks or chips.Record grease color Reg( Grease must be red (Mobilith) or white (Kluber) Isoflex.Verify the electrical terminations are not loose. 1 " Verify all visible springs in the mechanism are connected and not loose.Verify all accessible fasteners are hand tight.Rework Sat Unsat Rwr Satisfactory Remove trip unit for mechanism assembly inspection. Verify there are no cracked washers.Apply NLI seal on trip unit after inspection.
 
Verify the cover is replaced and the mounting screws are 07!snug. i Verify the breaker cover mounting holes are not stripped.Verify the Open/Close pushbutton covers are in place after inspectionj complete.
Verify all cover plates are installed -Verify torque/tightness of fasteners..
__.___MANCON-LGSB 11-1, Rev. 0 Page 4 of 9 81 of 190 Verify all cover plates are installed -Verify torque/tightness of fasteners.
Verify the counter operates properly.
Verify the counter operates properly.Document counter readinR A T1VA Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
Document counter reading Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
F1 El Verify the breaker data sheets filled out and signed.Verify the Data plate is installed.
Verify the breaker data sheets filled out and signed.
Record the Date of Manufacture
Verify the Data plate is installed.         '                     %A-,-
=, , No grease on primary and secondary disconnects.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory.
With the breaker cover oflf inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is                 QC unsatisfactory. If a blue plug is present, replace it with a       ro=.
A blue plug is unsatisfactory.
green plug. After replacement, primary injection testing         /       __   _
If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.
must be performed to verify proper operation.                 _      _
Comments: MIE Used: L c 'X'..Inspections Performed by:_ _ _Date: MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 82 of 190 Oar AS AgES FR MA ESASOAR 57 NRC A zi I mr;w, 56E w-1-1 IRD" I~CONTROL COMPARTMENT DOOR 961A REAR VIEW (SECTION 1) .5 ". * ..
Comments:
* 1+/- 1'" " "EN FI. (CRD ES-ASESA-SI* C" :: .- .- IESA .*S-WOS-S -IL--L m N .*nAR (IESJ1 E .. /--. I W -o, = &I , 5/R- A o. ,.o ,- [- ... .,. -. ,, ..AA-.AA-A.
MTE Used:
mmm &#xfd;m &#xfd;&#xfd;4I0 13l APRES- ~ Th iw~RIGHTPANE 96AS-7R If5A-SSS)
Inspections Performed by:               _______ate:                     Y   /-4 MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 80 of 190 I _J"&#xfd;_ :I_:, &#xfd;
E-ESS_4aR 0o.L LEFT PANEL 961A..ARSA-AIRESIA AARA.ESflAyk~~.
 
ASAVAAIMA)
Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker SIN: .0,,,p       I   ,91zt. -14.'I-,-.
A AA~AR74~~, AREA-AIRES)  
Verify the arc chutes mounting nut retainers are not missing and are properly installed.                                                             _   _..
~SS-AARC7, ARAA...fi7RATyjSC~flAAESRSS ARIA ASA-AICA), FRSARASAA~ .JW~~~EJ RWARA(d7 A ARSASIRES Ciba'S Ass A BOTTOM PANEL 961AW I BACK PANEL 961A-. " " CONTROL COMPARTMENT  
Verify the top of breaker is clean.                             az/"&#xfd;&#xfd; Verify there are no cracks or chips in the breaker polyester     p case: Top, Sides, Back, Front, and Bottom.                         -~~t Verify the back insulator fins are not crackedl.
-961A (SECTION ---o AE .SATS.P * -" r .RX TRIP SW1T-CHGEAR  
Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in             QC the disconnected position.                                       Z Verify color. the secondary block housing springs aresilver in         ;/.rr447;)
.ORIGINAL ON FILE * "A&#xfd; ELON/AMER.EN ENERGY-TW AES*A.DA &#xa2; 00428587 75 T RAA m l.ARSAAAPlRA AAREStSA5AESRRRESEAflMA-A.PRV:AAA~
Verify the secondary block housing springs are properly               QC installed.
~A.A.CAA~~R c~O~ &N LI.NCLEA.R LOGISTICS INC.WIRING DIAGRAM  
Verify the discharge interlock is properly installed - the return spring is installed.
,O .. K -3. o /K I I 00 (K/ EO$-IKlI L!D 0 .Z IOO U X , ...._ .I :.: -" riO LEFT PAE 96 -:~. I ..-RIGHT PAN , CONTROL COMPARTMENT DOOR 961C REAR VIEW (SECTION 1_Li-o I 00 IOKANO 0K ~.l00LO0~1g0 1 0 gp0~~I *,-0-lMmoI( K0l~./ftK/9074~~  
Verify the rejection hardware is configured per the design drawings and properly tightened.                                   M04_                        __
-0000 0 mz 10-0-Al A 09lA~2Ij~-~lS10~3 (003)I'/l mm-N.I~J~1~t C A 7----BOTTOM PANEL 961C. --BACK PANEL 961C0 CONTROL COMPARTMENT 961C (SECTION 1' -. tarn ,a., ,,ao Al 0 .3 ,a ORIGINAL ON FILE'00001, RX TRIP SWfTCHGEAR" 201.' tXELON/AMERGEN 0NERGY-TWI 020 0 .00428587 KAMK C Soc 90003*10-A  
Masterpact Breaker.Inside With front cover removed, inspect breaker case for cracks.             C Verify there are no cracks or chips.
~FYIIIIi 7 w/a NLI .UCLrAR LOGISTICS INC.0691l37D~g WThli p-1. I. W~ .~Mo d.10 I0 I! Val a Oj (s -. /5Wtrm ,I a.5 [ --,t coal ase-oaW sl2.o mi+/ a-~ -not(05 ro-sL- r/31/ a* (4 sstls-A ~U"/*Ian~I I~asasI ,, --44,.I o aka-o01=-4 4tL~IzN* * ,, illoS .not ml (as as- ,i,',-.).
Record grease color         Reg(                 Grease must be red (Mobilith) or white (Kluber) Isoflex.
L2 a* .to. ano, vat S, WoO + ,,so s/s " a* .* + -j +,..,++.+
Verify the electrical terminations are not loose.                     1     "
,,5. ,-,-,,oa(i. a -+I s I~a-ssaawu
Verify all visible springs in the mechanism are connected and not loose.
-.a.o'5RoRo1
Verify all accessible fasteners are hand tight.
;*; ~s-~cbaos  
Rework Rwr Sat       Unsat Satisfactory Remove trip unit for mechanism assembly inspection.                 /o*..
*0-~b~1 5 5~L~1 0 5" bOO A m a~s~ss4~-4'~
Verify there are no cracked washers.
aMOCO CONTROL COMPARTMENT DOOR 961B REAR VIEW (SECTION 2)o.o L -.LEEF PANEL 9616 RIGHT PANEL 961B wr F:-u noI, -I It , ....(oa loa * --4(, .Iflmm dO5I-Fl ~ CO a. -.* ,++.~no-s+-~~ , Io, s -,,, a, sIt -w: ' an,,# .,.,n* ' .
Apply NLI seal on trip unit after inspection.
a bo sam~(Rnnt ss-040l dotno I.,so)BOTTOM PANEL 961B BACK. PANEL 961B CONTROL COMPARTMENT 9616 (SECTION 2) ....a ..as ..o- s- TRIp SWITCHGEAR ORIGINAL ON FILE Os'o5T5 EXLON/AMJERGE ENERGY-li"as s,, l. :0 0 4 2 85 8 7.(g) (9 -.wlc-t-7114, r---11 Aw NLI NUClEAR LOGISTICS INC.lOM WIRING DIAGRAM4 slOSs OsootO lb O# psoosOos sspff5 01 IOtas LOISIIO a. Ro., o.nb or .,55OdU~lI0O 010005 .50555 .501050, of 15,5505 LojAOMM Os tpasosM-- ----- ---*...r .i cc.  
Verify the cover is replaced and the mounting screws are               07!
-'''' "" " :CHANN EL A BREAKER TE CH STRIP REAR VIEW_ (_SECTION  
snug.                                                             i Verify the breaker cover mounting holes are not stripped.
.1) ._ + " " ..CHANN ELi B _BRE A&#xfd;KER TIECH STRIP REAR VIEW (SECTION 2) ER4 ifl Alw F I W S AM I SSh t CS- 1302- IS S I El Sl all 915-Z41b.. .: "CHANNEL.A BREAKER (SECTION 1) .. * * ." .CHANNEL B BREAKER:'(SECTION
Verify the Open/Close pushbutton covers are in place after inspectionj complete.                                                       __.___
: 2) .'.,~ ~ ~ ~ ~ ZQ -+++ +++;+S ..ha.GA. 7 1/2/.. .CHANNEL C BREAKER TECH STRIP REAR VIEW (SECTION .1) CHANNEL D BREAKER TECH STRIP REAR VIEW (SECTION 2)-a a _E I tSA 09 -*iAT~ -FE T .*Tf CHANNEL A BREAKER (SECTION 1), CHANNEL B BREAKER, (SECTION 2)CHANNEL ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ R CRI BRAE EC TI RA iWSClN )____ HNNL0BEAE EH TI EA IW(SCIN2*.~~~~N ..- LEA L.17IS 1l1 C .l+i" " W"" _ _G- 0...........  
MANCON-LGSB 11-1, Rev. 0 Page 4 of 9 81 of 190
.,.= .. CI`- N/A= ,WA.+ ++ -m'+m -.B ' ..- ....... ...." .*
 
* CHANNEL C BREAKER (SECTION 1) I CHANNEL 0 BREAKER (SECTION 2):* .*. .,Imm~'t404r6t RB TRIP swrrCHAA ..AR ** .."O~iIIIAL 01 Ii, s~,,l_ ESELON/AMEERBEN E&#xa3;NERBY-TRII  
Verify all cover plates are installed -Verify torque/tightness of fasteners.
*,SAIASSE-I.
Verify the counter operates properly.
N LI*. .* _J NUCLEAR LOGISTICS INC. 'on CT IRING IAORA ,.7..... ................
Document counter readinR       A T1VA Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
: 41. I, t he .,5,Ee.,,,,,,.
F1 El Verify the breaker data sheets filled out and signed.
4.. j+ ,+ .. .. A__..... ..ISESA AR I , 7 -a D T "
                                            =, ,
I 41 .14 .+ -2 4 0*_G)A A 2.04. (2..~ I.. j ... i.<.....n m I " D79 -" -- A 17 171,- ',,- J !Liil BUS COMPARTM.E  
Verify the Data plate is installed.
-(SC- O 2)BUS COMPARTMENT (SECTION 2)" I~Ic~~I liii ,T2 122T1 BUS COMPARTMENT (SECTION 1)*
Record the Date of Manufacture No grease on primary and secondary disconnects.
421o2lli.+
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.
321 21, 1 i ?lm~i L M vi,= ,I -nLIZ , --. I,  
Comments:
MIE Used:
L c 'X'..
Inspections Performed by:                                   _ _ _Date:
MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 82 of 190
 
Oar                       A FRMA ESASOAR 57NRC ASAgES
                                                                                                                                                      -- L      Nm    (IESJ1
                                                                                                                                                                          *nAR
                                                                                                                                                                          . E      ..         /
                                                                                                                                                      - -. I W -              o, =
                                                                                                                                                                              *1'.ESAS)lA &I    , 5/R-       A zi I                                  ;w, 56E w
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                                                                                                                                * )* ::   .-           C"            .-IESA .                       -IL
                                                                                                                                                                                                *S-WOS-S 13l
                                  "                                        I~                                    IRD APRES-         ~                Th        iw~
o.,.o       I::* ,-             [-
RIGHTPANE        96AS-7R
                                                                                                                                                                                          .
5                      ". *            ..
* 1
                                                                                                                            ..,. .      -.     ,,      As*, .             If5A-SSS)
                                                                                                                                                                                  .AA-.AA-A.         E-ESS
: 1)      .
CONTROL COMPARTMENT DOOR 961A REAR VIEW (SECTION                                                                  _4aR LEFT PANEL 961A..
L 0o.
ARSA-AIRESIAAARA.ESflAyk~~.
ASAVAAIMA) AAA~AR74~~,
AREA-AIRES)   ~
SS-AARC7,   ARAA...fi7RATyjSC~flAAESRSS   ARIA ASA-AICA), FRSARASAA~           .JW~~~EJ RWARA(d7   AARSASIRES              Ciba'S Ass A
BOTTOM PANEL 961AW                                               I                         BACK PANEL 961A
                                                        -.   " "CONTROL COMPARTMENT -961A (SECTION                                 -       -- o                 AE               .SATS.                   .
P * -r " .         RX TRIP SW1T-CHGEAR ORIGINAL ON FILE *           "A&#xfd;             ELON/AMER.ENENERGY-TW
                                                                                                                                                                      &#xa2; AES*A.DA                   00428587
                                                                                                            ~A.A.CAA~~R AAREStSA5AESRRRESEAflMA-A.PRV:AAA~
c~O~   &                                         N LI.NCLEA.R LOGISTICSINC.
WIRING DIAGRAM T
75  RAA m l.ARSAAAPlRA
 
                                                                                                                                      ,O..           K **-K      -      3.
o /K   I I       00     (K/ EO$-IKlI         L!
                                                                              . _ .
I       -                            :.:
                                                                                                    "       riO
                                        -*
D 0 . OO          U Z  I X                ,    ...
CONTROL COMPARTMENT DOOR 961C REAR VIEW (SECTION 1            _Li                LEFT PAE
                                                                                      -
96    -  :~          .
RIGHT PAN *,EL.l I                      ..
                                                                                                                                                                                ,
-o 00 IOKANO0K~.l00LO0~1g0               gp0~~
1 0 I*,-0-lMmoI(       K0l~./ftK/9074~~ -     0000 0 I
mz 10-0-AlA09lA~2Ij~-~lS10~3(003)
I'/l   mm-N.I~J~1~t           C A
BOTTOM PANEL 961C.               -   -                               BACK PANEL 961C0 7----                                                      CONTROL COMPARTMENT 961C (SECTION 1'   *.                        -.         tarn,a.,     ,,ao Al0          .3     ,a
                                                                                                                                          '00001,       RX TRIP SWfTCHGEAR" ORIGINAL ON FILE          201.'     tXELON/AMERGEN0NERGY-TWI 020 0                   .00428587 KAMK CSoc 90003*10-A
                                                          ~
FYIIIIi       NLI             .UCLrARLOGISTICS INC.
WThlip-1.I.
W~.~Mo d.10 7w/a                      0691l37D~g
 
I0                           I!                     Val         a Oj                     (s     -.                   ,I
                                                                                                                                                                                                                            /5Wtrm     a
                                                                                                                                                                    .5   [ -         -,t   coalase-oaW     sl2.o       mi+/         a
                                                                                                                                                                                    -~     -not(05         ro-sL-       r/31/         a
                                                                                                                                                                                    *       (4     sstls-A           ~U"/
                                                                                                                                                          *          *         ,,     illoS(as.notas-ml              L2,i,',-.).      a I o aka-o01=-4                     4tL~IzN
                                                                                                                                                            *.         to.         ano, vat S,WoO +                   s/s t*
                                                                                                                                                                                                                          ,,so       " a
                                                        *
                                                                                                                                      *      .   * -'ss*w            +                                               -
Ian~I I~asasI
                                                                          ,, - - 44,.
                                        - .a.o'5RoRo1                                                                                                I~a-ssaawu
                                      ;*; ~s-~cbaos *0                                                                                         j      +,..,++.+                          ,,5. ,-,-,,oa(
m                                      i.          a                                                            -
                                                                                                                                                                  +I                                      s
            -~b~1   55~   L~10 5 " bOO A a~s~ss4~-4'~ aMOCO CONTROL COMPARTMENT DOOR 961B REAR VIEW (SECTION 2) o                                                                                                                                                           RIGHT PANEL 961B
.o                                                                     L     -       .LEEF PANEL 9616                             wr F:-u noI, -I           It                 , ....(oa loa         *         -- . 4(, Iflmm               ~
dO5I-Fl           COa. -
                                                                                                                                        . *                         ,++.~no-s+-~~
                                                                                                                                                                            ,           Io,- s
                                                                                                                                                                                          ,,,           a,
                                                                                                                                                                                                        - sIt     w: '         an,,#
                                                                                                                                                                                                                                    .,.,n
* onsas*s
                                                                                                                                                                        ' .
                                                                                                                                                                                      ~(Rnnt SbI-Oa~Ms**i ss-040l a
dotno bo sam
                                                                                                                                                                                                        *j*L,n-.1sa,- I.,so)
BOTTOM PANEL 961B                                                                   BACK. PANEL 961B CONTROL COMPARTMENT 9616 (SECTION 2)                       ....                                                             a         .. as             .       .
o- s-           R"*O
                                                                                                                                                                                                        *X TRIp SWITCHGEAR ENERGY-li ORIGINALON FILE                 Os'o5T5         EXLON/AMJERGE
:00 4 2 858 7
                                                                                                    . (g) (9-.                                     -           -     -11 "as s,, l.
NLI               NUClEAR LOGISTICS INC.
WIRING DIAGRAM4
                                                                                                    -7114, wlc-t                                              Aw lOM slOSsOsootOlb O# psoosOossspff5                                                                              r 01 IOtas LOISIIOa. Ro.,     o.nb or .,55OdU~lI0O 010005.50555.501050, of 15,5505LojAOMM Os tpasosM                                                                             -- - - --- *...r
                                                                                                                        -- -                                          .     i
 
cc.
ER4            ifl                                                                                              Alw SSh t  I  CS-1302-        IS S I  El                            Sl                                        all      915-Z41b
                -''''  ""               "         :CHANNEL A BREAKER TECH STRIP REAR VIEW_(_SECTION .1) ._ +                     "" .                           .       CHANNELi B _BRE A&#xfd;KERTIECHSTRIP REAR VIEW (SECTION 2)                     *"
                                                                  .    .ha.GA.                                                                                                                                      S                       7          1/2/..                .
F  W                                I                               S             AM
                                            ..               .:     "CHANNEL.A   BREAKER (SECTION1)       ..         *         *       .     "     *!  .                       CHANNELB BREAKER:'(SECTION       2)                                 .'
a
                                                                              .,~
_E
                                                                                                                        +++                 +++;+                         ZQ -
                                                                                                                            -a              I  tSA 09            -
                                                                                                ~                        ~                    ~            ~
CHANNELC BREAKERTECH STRIP REARVIEW(SECTION                  .1)                                                    CHANNELD BREAKERTECH STRIP REARVIEW (SECTION2)
CHANNELA BREAKER(SECTION1),                                                                                  CHANNELB BREAKER,    (SECTION2)
                                                            *iAT~ -FE *Tf                                                                                   .                                                                                          T B     '                                                      ~ ~~~~)____
CHANNEL        ~ ~               ~       ~         ~   ~ ~       ~
CRI      ~
HNNL0BEAE  ~     ~
BRAEEC TI RA iWSClN   ~
EH TI
                                                                                                                                                                                                .. .-.
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-'0; STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACT LGSB1 1 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)
FUNCTIONAL TESTING
                        ,  rA7 -1r.6S /  -    ".-e    ,
Document Number: SVP-102 Revision 2 Cradle S/N (on nameplate):
91 of 190
 
ISV? for Logistics, Nuclear      Square-D Inc.
Masterpact LGSB 1I ,reaker                    SVP-102, Rev.
Page2i APPROVAL STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACI- LGSB11 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)
FUNCTIONAL TESTING Prepared by:(                                              Date:,  (at .
-I A lr-.; A -A              CQJ                              ,  .&#xfd; 2 -    -
Approved by-.                                              Date:e Cradle SIN (on nameplate):        ):
92 of 190
 
SVP for Square-D Masterpact LGSB1 I Breaker                                          SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                        Page ii REVISION HISTORY Revision No.                            Item Description                              Date 0                                    Original Issue                              2/22/07 1              Added clarifications to sections 3.0, 5.8.3, 6.0 & 10.0.          712/08 Removed Attachment L 2          Renumbered sections 4 - 10, revised sections 2.1, 3.1.c, 4.0,        8/26/08
....        ____      6.9.1.b, 8.1, added sections 6.9, 12.0, added attachment I & II Cradle S/N (on nameplate):      01k 93 of 190


-'0; STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACT LGSB1 1 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)FUNCTIONAL TESTING , rA7 -1r.6S / -".-e , Document Number: SVP-102 Revision 2 Cradle S/N (on nameplate):
SVP for Square-D Masterpact LGSB 11 Breaker                                                 SVP- 102, Rev. 2 Nuclear Logistics, Inc.                                                                               Page 1I 1.0     SCOPE The purpose of this standard verification plan is to verify the critical characteristic and function of the Square-D Masterpact LGSB 11 600A circuit breaker with cradle as a complete assembly. Some of the critical characteristics may not be applicable depending on the options and functions available on the assembly that is being verified. The following step numbers in this document identify the standard critical characteristics. The results shall be documented within each section of this SVP and on the NLI QC Inspection Checklist for Masterpact NT Breakers, MANCON-LGSB1 1-1 (latest revision).
91 of 190 I SV? for Square-D Masterpact LGSB 1I ,reaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page i APPROVAL STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACI-LGSB11 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)FUNCTIONAL TESTING-I Prepared by:(CQJ Date:, (at ., 2 --.&#xfd;A lr-.; A -A Approved Date: by-. e Cradle SIN (on nameplate):
This test plan is generally used for testing of the circuit breaker and cradle together (LGSBI 1 part number). If circuit breaker or cradle only testing is required, NLI engineering will specify what sections are to be performed for the specific part required to be tested.
): 92 of 190 SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page ii REVISION HISTORY Revision No. Item Description Date 0 Original Issue 2/22/07 1 Added clarifications to sections 3.0, 5.8.3, 6.0 & 10.0. 712/08 Removed Attachment L 2 Renumbered sections 4 -10, revised sections 2.1, 3.1.c, 4.0, 8/26/08.... ____ 6.9.1.b, 8.1, added sections 6.9, 12.0, added attachment I & II Cradle S/N (on nameplate):
2.0     PRODUCTION CONTROLS The following production controls and procedures are to be in effect throughout the life of this project. All of the following activities will be performed.
01k 93 of 190 SVP for Square-D Masterpact LGSB 11 Breaker SVP- 102, Rev. 2 Nuclear Logistics, Inc. Page 1I 1.0 SCOPE The purpose of this standard verification plan is to verify the critical characteristic and function of the Square-D Masterpact LGSB 1 1 600A circuit breaker with cradle as a complete assembly.
2.1     Methodology o Sat 0 Unsat         4a.     SDS has been audited by NLI and is currently on the NLI Approved Vendor List The NLI audit addressed the following:
Some of the critical characteristics may not be applicable depending on the options and functions available on the assembly that is being verified.
L. All bolts, lugs, wire, nuts, etc. used for production have been dedicated for safety-related use.
The following step numbers in this document identify the standard critical characteristics.
: 2. All steel used in production of the cradles has been verified to be the correct material.
The results shall be documented within each section of this SVP and on the NLI QC Inspection Checklist for Masterpact NT Breakers, MANCON-LGSB1 1-1 (latest revision).
ElSat I1OUnsat        4b.      NLI QC will implement the following production controls during construction. A separate QC inspection checklist will he used and maintained by QA. The sample size is 100%, unless a. smaller sample size is documented. The QC checklist will verify the following items:
This test plan is generally used for testing of the circuit breaker and cradle together (LGSBI 1 part number). If circuit breaker or cradle only testing is required, NLI engineering will specify what sections are to be performed for the specific part required to be tested.2.0 PRODUCTION CONTROLS The following production controls and procedures are to be in effect throughout the life of this project. All of the following activities will be performed.
: 1. Dedicated parts supplied or verified by NLI are used during assembly as follows:
2.1 Methodology o Sat 0 Unsat ElSat I1OUnsat 4a.4b.SDS has been audited by NLI and is currently on the NLI Approved Vendor List The NLI audit addressed the following:
: a. Bolts, nuts, washer, and other fasteners.
L. All bolts, lugs, wire, nuts, etc. used for production have been dedicated for safety-related use.2. All steel used in production of the cradles has been verified to be the correct material.NLI QC will implement the following production controls during construction.
: b. Lugs andvwire.
A separate QC inspection checklist will he used and maintained by QA. The sample size is 100%, unless a. smaller sample size is documented.
: c. Steel.
The QC checklist will verify the following items: 1. Dedicated parts supplied or verified by NLI are used during assembly as follows: a. Bolts, nuts, washer, and other fasteners.
: d. Mobil 28 grease.
: b. Lugs andvwire.c. Steel.d. Mobil 28 grease.e. Primary and secondary fingers.2. Welding as follows: a. Welding is performed per NLI-approved welding procedures.
: e. Primary and secondary fingers.
: 2. Welding as follows:
: a. Welding is performed per NLI-approved welding procedures.
: b. Welders performing welding activities have been CWI certified.
: b. Welders performing welding activities have been CWI certified.
: c. Welds are inspected by a CWI.3, Fastener tightness is verified on 100% of the accessible fasteners and terminations, including intermediate assemblies.
: c. Welds are inspected by a CWI.
: 4. 100% of the wire and wire connections have been inspected.
3, Fastener tightness is verified on 100% of the accessible fasteners and terminations, including intermediate assemblies.
There be no kinks, cuts, nicks or splits in the wire.5. Lubrication inspection
: 4. 100% of the wire and wire connections have been inspected. There sh*all be no kinks, cuts, nicks or splits in the wire.
: 5. Lubrication inspection
: a. Breakers are supplied without primary and secondary disconnect lubrication.
: a. Breakers are supplied without primary and secondary disconnect lubrication.
Plant to lubricate per plant established procedures.
Plant to lubricate per plant established procedures.                           Rev. 2
Rev. 2 6. Inspect and verify that there are no loose or damaged parts.Cradle S/N (on nameplate):  
: 6. Inspect and verify that there are no loose or damaged parts.
...94 of 190 SVP-102, Rev. 2 [Page 2 I SVP for Square-D Masterpact LGSBI 1 Breaker Nuclear Logistics, Inc.SVP- 102, Rev. 2 Page 2 3.0 BREAKER IDENTIFICATION NOTE: Ensure that the correct engineering drawings are used for the specific client breakers during testing per this SVP.3.1 Methodology
Cradle S/N (on nameplate):                 ...
94 of 190
 
SVP for Square-D Masterpact LGSBI 1 Breaker Nuclear Logistics, Inc.
SVP- 102, Rev. 2 Page 2 I
[Page Rev.
2SVP-102, 3.0     BREAKER IDENTIFICATION NOTE: Ensure that the correct engineering drawings are used for the specific client breakers during testing per this SVP.
3.1   Methodology
: a. Record the Square D nameplate data of the cradle. The nameplate shall contain the following information:
: a. Record the Square D nameplate data of the cradle. The nameplate shall contain the following information:
: 1. Manufacturer:___
: 1. Manufacturer:___
: 2. Type (Breaker & Cradle): 3. Cradle Serial Number: 4. Style: 5. Rated Max Voltage/Freq:
: 2. Type (Breaker & Cradle):
: 6. Rated Continuous Current: 7. Rated Short Circuit/Interrupt Curren 8. Control Voltage Range: Charge: Close: Trip: 9. Weight:.W 10. Conversion Date://2at 11 Unsat 4 b. Perform a detail inspection of the breaker & cradle for any chips, cracks, gouges or any.C other damage.c. Record the circuit breaker specific data.1. Circuit breaker p/n: , 2. Circuit breaker s/n: I 3. Cradle date of manufacture:_
: 3. Cradle Serial Number:
_ _ _ _ _4. Circuit breaker date code: g,93'f57 5. Micrologic trip unit s/n: ;PO' 2c/2./ -Mbt P U"-t I (No -T2.e UOr SIAlM"E6)Rev. 2 Cradle S/N (on nameplate):  
: 4. Style:
.. t4k 95 of 190 SVP for Square-D Masterpact LGSB II Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 3 4.0 PROPER BREAKER CONFIGURATION 4.1 MethodoloXv This section is to be performed with the circuit breaker out of the cell.a. Terminals tightened.
: 5. Rated Max Voltage/Freq:
Verify all terminals are tight during wire check.0l Sat 0 Unsat JIA b. Terminal identification.
                                                                              .W
Verify the terminal points are labeled per the wiring/schematic
: 6. Rated Continuous Current:
.&#xfd;ih drawing. Use the final revision of the NLI approved schematics and record discrepancies, if any. If there are any discrepancies found, do not proceed any further with the testing until the discrepancies have been resolved.!(Sat OUnsat Proper wiring. Verify wiring against the final revision of the NLI approved schematic Tech or wiring diagram. Attach a copy of the yellow-lined wiring/schematic drawing.NLI drawing # with revision:  
: 7. Rated Short Circuit/Interrupt Curren
,-I t.2 Sat El Unsat Correct programmer.
: 8. Control Voltage Range:     Charge:
Verify that the programmer, sensor plugs and rating plugs are per the design documents:
Close:
* Record the part numbers and/or rating: Programmer.
Trip:
A Rating Plug:.Sensor Plug: ROW Trip unit date code. Verify the trip unit date code is P05491 or later. The format of the date code is Pxxyyz, with:* xx = last two digits of the year.* yy = week.* z = day of the week.Sat El U.sat Trip Unit Date Code: .9 7(With the breaker cover off, inspect the trip unit performer plug. The performer plug should be green. A blue performer plug is not acceptable.
: 9. Weight:
If a blue plug is present, replace with a green performer plug. Note: The correct green performer plug must be present during primary injection testing.f. Trip unit is programmed for breaker type. Program the breaker type into the trip unit.El Sat [I Unsat g. Trip unit batteryv is fully charged. Verify the batteryis fully charged.Cradle S/N (on nameplate):
: 10. Conversion Date:           /
lk Rev, 2 96 of 190 I SVP for Square-D Masterpact LGSBI I Breaker SVP-102, Rev. 2 , Nuclear Logistics, Inc. Page 4[]Sat !1 Unsat h. Verify the rejection hardware pin configuration against the final revision of the-4i approved NLI layout drawings (if applicable).
2*at 11 Unsat 4         b. Perform a detail inspection of the breaker & cradle for any chips, cracks, gouges or any
NLI drawing # with revision: Breaker pin configuration:
                    .C     other damage.
I A)A-1 R"v. 2 Cradle pin configuration:
: c. Record the circuit breaker specific data.
5.0 CIRCUIT BREAKER PROPER FIT-UP & INSTALLTION 5.1 Methodology El Sat [ Unsat El Sat E Unsat&'Sat El Unsat dSat El Unsat R(Sat El Unsat El Sat El Unsat BSat l Unsat PAa.Tim 12b.A-Gmg.Install the cradle into a typical AK-2A-25 type cell. Visually inspect that the primary disconnects, secondary disconnects and interlocks match up with the mating connectors in the cell. Verify the Truck Operated Cell Switch (TOC) flap on the cradle is aligned with the TOC switch inside the cell.Ensure there is a positive ground connection between the switchgear and the cradle.Measure the continuity from the switchgear frame to the cradle frame. Maintain this continuity reading throughout this section.Install the breaker into the 'DISCONNECT' position.
: 1. Circuit breaker p/n:     ,
Verify no binding of the interlocks occurs.Ensure that the racking crank cannot be inserted unless the "PUSH TO OPEN" button is depressed.
: 2. Circuit breaker s/n:     *b    &#xa3;*,*.Y      I
Rack the breaker to the 'TEST' position.
: 3. Cradle date of manufacture:_           _    _     _     _     _
To rack the breaker into the cradle to the'TEST' position, a racking crank is required to be inserted while pressing the 'PUSH TO OPEN' button. To begin turning the racking crank the 'STOP RELEASE' button must be pushed. Turn the racking crank clockwise until the breaker reaches the 'TEST'position.
: 4. Circuit breaker date code:     g,93'f57
When the "TEST" position is reached, the 'STOP RELEASE' button will pop out. The status of the position indicator should show that the breaker is in the "T" position.Monitor a set of closed and open TOC switch contacts.
: 5. Micrologic trip unit s/n:   ;PO'   2c/2./           -MbtP U"-t                   Rev. 2 I                                     (No -T2.e UOr SIAlM"E6)
Verify that the contacts do not change state when the breaker is racked to the 'TEST' position.Verify the primary disconnects, secondary disconnects and interlocks match up with the cradle without any interference or binding.Verify the-continuity from the switchgear frame to the cradle frame is present.Push the 'STOP RELEASE' button again to continue to turn the racking crank until the"CONNECT" position is reached. Again, the 'STOP RELEASE' button will pop out The status of the position indicator should show that the breaker is in the "CONNECT" position.El Sat I'at El Unsat h.El Unsat Cradle S/N (on nameplate):
Cradle S/N (on nameplate): .. t4k 95 of 190
i 97 of 190 I SVP for Square-D Masterpact LGSB1 1 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 5 1 o Sat 0 Unsat A j. Monitor a set of closed and open TOC switch contacts.
 
Verify that the contacts change 4 -h- state when the breaker is racked from the 'TEST' to the 'CONNECT' position.k. Manually close the breaker.I. Manually charge the breaker.E] Sat 0 Unsat m. Verify that the cradle racking tool cannot be installed on the cradle racking mechanism 4T h and that the cradle cannot be removed from the cell Tat [] Unsat 'jOM Verify the primary disconnects, secondary disconnects and interlocks match up with the Tech. cradle without any interference or binding.* Sat 0 Unsat o. Verify the continuity from the switchgear frame to the cradle frame is present p. Trip the breaker.q. Rack the breaker to the 'TEST' position.El Sat 0 Unsat r. Monitor a set of closed and open TOC switch contacts.
SVP for Square-D Masterpact LGSB II Breaker                                                 SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                Page 3 4.0       PROPER BREAKER CONFIGURATION 4.1       MethodoloXv This section is to be performed with the circuit breaker out of the cell.
Verify that the contacts change state when the breaker is racked from the 'CONNECT' to the 'TEST' position.s. Rack the breaker to the 'DISCONNECT' position and remove the breaker from the cradle.t. Remove the cradle from the cell.Cradle S/N (on nameplate):_
: a. Terminals tightened. Verify all terminals are tight during wire check.
____98 of 190 SVP for Square-D Masterpact LGSB1 1 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 6 6.0 PRODUCTION TESTS Sections 5.1, 5.2, 5.3 & 5.4 are to be performed with the circuit breaker racked into the cradle to the'CONNECT' position but not racked into a cell.6.1 MAIN CONTACT RESISTANCE (DUCTOR TEST)a. This test checks the resistance of the primary current path, binge points, wipe, connections, and quality of conductivity of the current path. Perform this test on each phase of the circuit.breaker.
0l Sat 0 Unsat         JIA
: b. 'Apply 85Vdc minimum to UV trip device (if applicable).
                      .&#xfd;ih
Note: UV trip device must be energized to close the breaker.c. Connect test cables to Phase A, line & load bus or stabs.[1 Unsat Measure the contact resistance and record in Q using the appropriate M&TE.Tech Repeat for each phase. Contact resistance for each phase is < 1001p.Phase A: ,?o (Criteria is < l00jL)Phase B: -30 '-" L (Criteria is. < 100p 2)Phase C: ?tfi (Criteria is < I001l)e. Compare the contact resistance between each phase. Contact resistance of each phase does not vary more than +/-20% from the average of all three phases.Average all. phases: :R&#xfd;'ut)See discrepancy report number..:  
: b. Terminal identification. Verify the terminal points are labeled per the wiring/schematic drawing. Use the final revision of the NLI approved schematics and record discrepancies, if any. If there are any discrepancies found, do not proceed any further with the testing until the discrepancies have been resolved.
,/ (N/A if all pass)Cradle S/N (on nameplate):
!(Sat OUnsat                       Proper wiring. Verify wiring against the final revision of the NLI approved schematic Tech         *__,-, or wiring diagram. Attach a copy of the yellow-lined wiring/schematic drawing.
J.r 99 of 190 J SVP for Square-D Masterpact LGSB I I Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 7 SVP-102, Rev. 2 [PaRe 7 I V'Sat F_6.2 INSULATION INTEGRITY (DC MEGGER TEST)6.2A Control Wiring-1Unsat , Control wiring except charging motor. Isolate the charging motor from the control circuit. With the breaker in the open position, apply 1 000Vdc and megger each secondary disconnect to'ground for I minute except the charging motor disconnects.
NLI drawing # with revision:                                   ,-I t.
Record the lowest insulation resistaic.Rep-eattfi s-tes-t--with the breaker in the closed position.Applied Voltage: Z Vdc (Criteria is I OOOVDC nominal)WITH BREAKER OPEN Lowest insulation res.: 22 MG (Criteria is -e 100MG)WITH BREAKER CLOSED Lowest insulation res.: > O.,vao MQ (Criteria is ' 100MG)Record the number of tested secondary disconnects:
2 Sat El Unsat                   Correct programmer. Verify that the programmer, sensor plugs and rating plugs are per the design documents:
I Unsat .Charning motor. Megger the charging motor secondary disconnects (SDA-1 &Tech SDA-2) to ground at 500Vdc for one minute. Record the lowest insulation resistance.
* Record the part numbers and/or rating:
Programmer.                         A Rating Plug:.
Sensor Plug:                     ROW Trip unit date code. Verify the trip unit date code is P05491 or later. The format of the date code is Pxxyyz, with:
* xx = last two digits of the year.
* yy = week.
* z = day of the week.
Sat El U.sat       Trip Unit Date Code:         . 9     7(
With the breaker cover off, inspect the trip unit performer plug. The performer plug should be green. A blue performer plug is not acceptable. If a blue plug is present, replace with a green performer plug. Note: The correct green performer plug must be present during primary injection testing.
: f. Trip unit is programmed for breaker type. Program the breaker type into the trip unit.
El Sat [I Unsat             g. Trip unit batteryv is fully charged. Verify the batteryis fully charged.                 Rev, 2 Cradle S/N (on nameplate):             lk 96 of 190
 
I SVP for Square-D Masterpact LGSBI I Breaker
            , Nuclear Logistics, Inc.
SVP-102, Rev. 2 Page 4
[]Sat !1 Unsat               h. Verify the rejection hardware pin configuration against the final revision of the
                    -4i           approved NLI layout drawings (if applicable).
NLI drawing # with revision:                   I A
Breaker pin configuration:                 )A-1 Cradle pin configuration:                                                          R"v. 2 5.0     CIRCUIT BREAKER PROPER FIT-UP & INSTALLTION 5.1   Methodology El Sat [ Unsat                 Install the cradle into a typical AK-2A-25 type cell. Visually inspect that the primary PAa. disconnects, secondary disconnects and interlocks match up with the mating connectors Tim in the cell. Verify the Truck Operated Cell Switch (TOC) flap on the cradle is aligned with the TOC switch inside the cell.
El Sat E Unsat          12b. Ensure there is a positive ground connection between the switchgear and the cradle.
Measure the continuity from the switchgear frame to the cradle frame. Maintain this continuity reading throughout this section.
&'Sat El Unsat                  Install the breaker into the 'DISCONNECT' position. Verify no binding of the interlocks occurs.
A-dSat El Unsat                  Ensure that the racking crank cannot be inserted unless the "PUSH TO OPEN" button is depressed.
R(Sat El Unsat                  Rack the breaker to the 'TEST' position. To rack the breaker into the cradle to the
                                'TEST' position, a racking crank is required to be inserted while pressing the 'PUSH TO OPEN' button. To begin turning the racking crank the 'STOP RELEASE' button must be pushed. Turn the racking crank clockwise until the breaker reaches the 'TEST' position. When the "TEST" position is reached, the 'STOP RELEASE' button will pop out. The status of the position indicator should show that the breaker is in the "T" position.
Monitor a set of closed and open TOC switch contacts. Verify that the contacts do not El Sat El Unsat change state when the breaker is racked to the 'TEST' position.
BSat    l Unsat      Gmg.      Verify the primary disconnects, secondary disconnects and interlocks match up with the cradle without any interference or binding.
El Sat El Unsat            h. Verify the-continuity from the switchgear frame to the cradle frame is present.
Push the 'STOP RELEASE' button again to continue to turn the racking crank until the I'at  El Unsat "CONNECT" position is reached. Again, the 'STOP RELEASE' button will pop out The status of the position indicator should show that the breaker is in the "CONNECT" position.
Cradle S/N (on nameplate):       i i*
97 of 190
 
SVP-102, Rev. 2 INuclear SVP for Logistics, Square-D Inc.
Masterpact LGSB1 1 Breaker                                                     Page 5 1 o Sat 0 Unsat       A   j. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change 4     -h-   state when the breaker is racked from the 'TEST' to the 'CONNECT' position.
: k. Manually close the breaker.
I. Manually charge the breaker.
E] Sat 0 Unsat             m. Verify that the cradle racking tool cannot be installed on the cradle racking mechanism 4T Th        and that the cradle cannot be removed from the cell
  *at [] Unsat   'jOM       Verify the primary disconnects, secondary disconnects and interlocks match up with the Tech. cradle without any interference or binding.
* Sat 0 Unsat             o. Verify the continuity from the switchgear frame to the cradle frame is present
: p. Trip the breaker.
: q. Rack the breaker to the 'TEST' position.
El Sat 0 Unsat             r. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change state when the breaker is racked from the 'CONNECT' to the 'TEST' position.
: s. Rack the breaker to the 'DISCONNECT' position and remove the breaker from the cradle.
: t. Remove the cradle from the cell.
Cradle S/N (on nameplate):_       ____
98 of 190
 
SVP for Square-D Masterpact LGSB1 1 Breaker                                                   SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                Page 6 6.0     PRODUCTION TESTS Sections 5.1, 5.2, 5.3 & 5.4 are to be performed with the circuit breaker racked into the cradle to the
  'CONNECT' position but not racked into a cell.
6.1     MAIN CONTACT RESISTANCE (DUCTOR TEST)
: a. This test checks the resistance of the primary current path, binge points, wipe, connections, and quality of conductivity of the current path. Perform this test on each phase of the circuit.breaker.
: b. 'Apply 85Vdc minimum to UV trip device (if applicable). Note: UV trip device must be energized to close the breaker.
: c. Connect test cables to Phase A, line & load bus or stabs.
*SatUnsat
[1     jj*-      Measure the contact resistance and record in Q using the appropriate M&TE.
Tech             Repeat for each phase. Contact resistance for each phase is < 1001p*.
Phase A:       ,?o
                                                *Q..              (Criteria is < l00jL)
Phase B:     -30     '-"       L (Criteria is. < 100p 2 )
Phase C: ,*?tfi                   (Criteria is < I001l)
: e. Compare the contact resistance between each phase. Contact resistance of each phase does not vary more than +/-20% from the average of all three phases.
Average all.phases:         :R&#xfd;'                         ut)
See discrepancy report number..:       ,/                 (N/A if all pass)
Cradle S/N (on nameplate):       J.r 99 of 190
 
J Nuclear SVP for Logistics, Square-D Inc.
Masterpact LGSB I I Breaker SVP-102, Rev. 2 Page 7 PaRe 2[
Rev.
SVP-102, 6.2   INSULATION INTEGRITY (DC MEGGER TEST) 6.2A   Control Wiring V'Sat F_-1Unsat ,         Control wiring except charging motor. Isolate the charging motor from the control circuit. With the breaker in the open position, apply 1000Vdc and megger each secondary disconnect to'ground for I minute except the charging motor disconnects. Record the lowest insulation resistaic.Rep-eattfi   s-tes-t--
with the breaker in the closed position.                                           Rov. 2 Applied Voltage: Z             Vdc (Criteria is IOOOVDC nominal)
WITH BREAKER OPEN Lowest insulation res.:   22         MG (Criteria is -e 100MG)
WITH BREAKER CLOSED Lowest insulation res.: >       O.,vao MQ (Criteria is ' 100MG)
Record the number of tested secondary disconnects:
zS  It  I Unsat Tech
                          . Charning motor. Megger the charging motor secondary disconnects (SDA-1 &
SDA-2) to ground at 500Vdc for one minute. Record the lowest insulation resistance.
Perform with the breaker open discharged:
Perform with the breaker open discharged:
Applied Voltage: Vdc (Criteria is 500VDC nominal)-Lowest insulation res.: 2t.oc .o -Mf(Criteria is _ 2MG)Rov. 2 zS It Perform with the breaker closed and charged: Applied Voltage: 6O> VdW (Criteria is 500VDC nominal)Lowest insulation res.: Coe, MO(Criteria is 2! 2Mrl)Cradle S/N (on nameplate):.
Applied Voltage: 05-*O        Vdc (Criteria is 500VDC nominal)-
100 of 190 SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 8 I Phase-to-Phase, Phase-to-Ground, & Line-to-Load ErSat El Unsat With the breaker in the closed position, apply I 000VDC and megger between phases (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).APPLIED VOLTAGE: /ZOQ /tC. (Criteria is lO00VDC)PHASE-TO-PHASE WITH BREAKER CLOSED 0 ATo 0B: >10,600 M -a.OBToOC: >IOCO0~J 0 CTo 0A: >(O' 000 m-11.NEI (Criteria is > 100MG)M9 (Criteria is > 100MG)MG (Criteria is > 100MG)Sat fl Unsat jc~~A.~Toch See discrepancy report number: e'4 (N/A if all pass)With the breaker in the closed position, apply 1000VDC and megger between phases to ground (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).APPLIED VOLTAGE: )/b C (Criteria is 1000VDC)PHASES-TO-GROUND WITH BREAKER CLOSED eSat LI Unsat Xzk t?&c-h 0AToGROUND:  
Lowest insulation res.: 2t.oc         .o -   Mf(Criteria is &#x17d;_2MG)
>IO1ooo M.-L MG(Criteriais>
Perform with the breaker closed and charged:
10OMG2)O B To GROUND: >X0,00ooO MG (Criteria is > 100MO)0 C To GROUND: NO :oO, M MG (Criteria is> I00MQ)See discrepancy report number: .,' (N/A if all pass).. With the breaker in the open position, apply IO00VDC and megger between phase line-to-load.
Applied Voltage: 6O>           VdW(Criteria is 500VDC nominal)
APPLIED VOLTAGE: ,12 V OC, (Criteria is IO00VDC)PHASE LINE-TO-LOAD WITH BREAKER OPEN 0 A LINE To LOAD: > I10,000 M'/L MG (Criteria is> 100M-G)O B LINE To LOAD:-[>(6.ocx3A.O.
Lowest insulation res.:         Coe,           MO(Criteria is 2! 2Mrl)
MG (Criteria is> 100MG)0 C LINE To LOAD: jA.MK (Criteria is > 10OMn)See discrepancy report number: A (N/A if all pass)Cradle S/N (on nameplate):
Cradle S/N (on nameplate):.
(#r 101 of 190 I SVP for Square-D Masterpact LGSBI I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 9 6.3 INSULATION INTEGRITY (AC rn-POT TEST)CAUTION: STAND AT LEAST 6 FEET FROM THE BREAKER DURING THIS TESTING. REMOVE THE TRIP UNIT RATING PLUG PRIOR TO PERFORMING THIS TEST.Note: This is a "pass/fail" test. Perform this test at 2200Vac for 1 minute. Acceptance criteria is no insulation breakdown after 1 minute.6.3.1 Poles-to-Ground, Phase-to-Phase, & Line-to-Load Methodology
100 of 190 7
['Sat El Unsat O a. All unenergized poles should be grounded for the AC hi-pot tests.U(Sat 0 Unsat .b. Line to load w/ breaker open. With the breaker in the open position, apply e and hi-pot between phase line-to-load.
I
Acceptance Criteria is no T:0 insulation breakdown after 1 min.Applied Voltage: Z2C Vac (Criteria is 2,200VAC nom.)L'Am DOUnsat/3&#xfd;09,o C.,-Tech 0 A Line to Load: Pass/Fail P 0 B Line to Load: Pass/Fail 0 C Line to Load: Pass/Fail R23SS Phaseto ground w/ breaker closed. Close the breaker and repeat the testing between each phase-to-ground.
 
Acceptance Criteria is no insulation breakdown after I rmin.Applied Voltage: 2200 Vac (Criteria is 2,200VAC nom.)OA to Ground: OB to Ground: OC to Ground: Pass/Fail.
SVP for Square-D Masterpact LGSB 11 Breaker                                             SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                             Page 8 I Phase-to-Phase, Phase-to-Ground, & Line-to-Load ErSat El Unsat             With the breaker in the closed position, apply I 000VDC and megger between phases (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).
ZAS Pass/Fail_.
APPLIED VOLTAGE:             /ZOQ   /tC.     (Criteria is lO00VDC)
1H Pass/Fail F4SS dSat 03 Unsat/d.&#xfd;STech g.54 Phase to phase w/ breaker closed. With the breaker in the closed position, apply 2,200VAC and hi-pot between phases. Acceptance Criteria is no insulation breakdown after I min.Applied Voltage: Vac (Criteria is 2,200VAC nora.)OA to OB: OB to OC: OC to OA: Pass/Fail  
PHASE-TO-PHASE WITH BREAKER CLOSED 0 ATo 0B: >10,600 M -a.                       NEI (Criteria is > 100MG)
?A6S Pass/Fail
OBToOC:         >IOCO0~J                     M9 (Criteria is > 100MG) 0 CTo 0A:       >(O' 000     m-11.           MG (Criteria is > 100MG)
{)NS Pass/Fail PASS Cradle S/N (on nameplate):  
See discrepancy report number:    e'4                (N/A if all pass)
/ , 102 of 190 SVP for Square-D Masterpact LGSBI 11 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 10 O-Sat 0 Unsat Jf GKat eS at Z~at O Unsat-- Unsat 0 Unsat 0l Unsat 0 Unsat 6.4 OPERATION AT NOMINAL/DEGRADED/OVERVOLTAGE CONDITIONS
Sat fl Unsat   jc~~A. With the breaker in the closed position, apply 1000VDC and megger between
&INTERLOCK OPERATION
                ~Toch      phases to ground (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).
., _o-b4 S3zeA4Jp-t4.4s Ac-. -Cle.-..- eoeEx ~n~ro a. With the breaker installed in a cradle.Apply 125vdc to the UV trip device circuit (if applicable).
APPLIED VOLTAGE:           z*gew    )/bC    (Criteria is 1000VDC)
Tech VOLTAGE APPLIED: /25" Vo 1201A(-e C..T 816(40 (WSE 1-6-C P20')c. Apply 125V to the charging motor circuit.VOLTAGE APPLIED: /20 V'4c-d. Apply 70VDC to the trip circuit.VOTLAGE APPLIED: 70 Rack the breaker to the "TEST" position.f, Verify that breaker charges as the breaker is racked to the 'TEST' position..Verify status indicators indicate that breaker is open and closing spring is charged.Tech h. Close the breaker.>A Verify that the closing springs recharge.Verify status indicators indicate that breaker is closed and closing spring is charged.k. Trip the breaker.1. Verify status indicators indicate that breaker is open and closing spring is charged.m. Close the breaker.n Attempt to rack the breaker to the 'CONNECT' or 'DISCONNECT' positions.
PHASES-TO-GROUND WITH BREAKER CLOSED 0AToGROUND: >IO1ooo               M.-L       MG(Criteriais> 10OMG2)
Verify that the breaker cannot be racked to the 'CONNECT' or 'DISCONNECT' positions.
O B To GROUND: >X0,00ooO I*,                  MG (Criteria is > 100MO) 0 C To GROUND: NO :oO,M                       MG (Criteria is> I00MQ)
-P. Trip the breaker..jc~tq. Verify status indicators indicate that breaker is open and the closing spring is charged.Tech S.9' r. Rack the breaker beyond the 'TEST' position but before the 'CONNECT' position.A s Attempt to close the breaker.Verify that the breaker cannot be closed.['Sat El Unsat -fat E UnsatL 9,.1[Sat 0 Unsat-n Cradle S/N (on nameplate):
See discrepancy report number:       .,'               (N/A if all pass) eSat LI Unsat    Xzk t?&c-h
1 103 of 190 SVP for Square-D Masterpact LGSB11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 11 I Y3Sat 0] Unsat ` Verify status indicators indicate that breaker is open and closing spring is charged.v. Rack the breaker to the 'CONNECT' position.w. Close the breaker.E!(Sat 01 Unsat JCM Verify that the closing springs recharge ZSat 0 Unsat Verify status indicators indicate that breaker is closed and closing spring is charged.z. Trip the breaker.[0Sat 0l Unsat C Verify status indicators indicate that breaker is open and closing spring is charged.ec 9U4jC CT j61o1 C--eE Nare Wit.)'9 bb. Lower the control voltage to 9Vde to the charging motor circuit.VOLTAGE APPLIED: rT v/K-cc. Lower the UV voltage to 85Vdc.VOLTAGE APPLIED: S'5- Vo'6[!(Sat l Usat _ dd. Charge, close and trip the breaker 5 times. K, ee. Raise the control voltage to 440de4to the chargi 'iotor circuit VOLTAGE APPLIED: '137 IAW4.-ff. Raise the UV voltage to 140Vdc.VOLTAGE APPLIED: z , .[2 at El Unsat g. Charge, close and trip the breaker 5 times..19 hh. Close the breaker.[1 at El Unsat .With the breaker closed, attempt to rack the breaker out to the 'TEST' position.[0'at El Unsat J Verify that the breaker cannot be racked to the 'TEST' position.'
                        .. With the breaker in the open position, apply IO00VDC and megger between phase line-to-load.
kk. Trip the breaker. " 13[ at El Unsat 1. Rack the breaker to the 'TEST' position.
APPLIED VOLTAGE:                 &#x17d;,12 V OC, (Criteria is IO00VDC)
Monitor a set of closed and open TOC switch contacts.
PHASE LINE-TO-LOAD WITH BREAKER OPEN 0 A LINE To LOAD: > I10,000 M'/L               MG (Criteria is> 100M-G)
Verify that the contacts change. state when the breaker is racked from theq 'CONNECT' to the 'TEST' position.mm. Rack the breaker back to the 'CONNECT' position.Cradle S/N (on nameplate):
O B LINE To LOAD:-[>(6.ocx3A.O.               MG (Criteria is> 100MG) 0 C LINE To LOAD:                       jA.MK (Criteria is > 10OMn)
104 of 190 SVP for Square-D Masterpact LGSBI 1 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 1 Page 12 6.5 ANTI-PUMPING FUNCTION PERFORM THIS TEST 3 TIMES. Record the results in the table below.Sections 6.5, 6.6, 6.7, 6.8 & 6.9 are to be performed with the circuit breaker racked into the cradle to the 'CONNECT' position but not racked into a cell. Note: Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
See discrepancy report number:           A             (N/A if all pass)
: a. Apply and maintain a close signal at 125Vdc nominal. Apply a momentary trip signal at 125Vdc nominal while maintaining the close signal. Verify the breaker opens and does not re-close.b. Release the close signal and then re-apply the close signal. Verify the breaker closes.c. Trip the breaker.S -t 2 ndTest 3 Test Ih IfSat 1t 0 Unsat E El Unsat 8 eSat E] Unsa[rSat El Unsa L9at El Unsa t (6 1* i i IMANUAL OPERATION t I a Remove 125VDC control voltage.y,.f b. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
Cradle S/N (on nameplate):     (#r 101 of 190
 
I Nuclear SVP for Logistics, Square-D Inc. Masterpact LGSBI I Breaker                                     SVP-102, Page Rev. 92 6.3       INSULATION INTEGRITY (AC rn-POT TEST)
CAUTION: STAND AT LEAST 6 FEET FROM THE BREAKER DURING THIS TESTING. REMOVE THE TRIP UNIT RATING PLUG PRIOR TO PERFORMING THIS TEST.
Note: This is a "pass/fail" test. Perform this test at 2200Vac for 1 minute. Acceptance criteria is no insulation breakdown after 1 minute.
6.3.1     Poles-to-Ground, Phase-to-Phase, & Line-to-Load Methodology
['Sat El Unsat         O       a. All unenergized poles should be grounded for the AC hi-pot tests.
U(Sat 0 Unsat       .       b. Line to load w/ breaker open. With the breaker in the open position, apply e   *2,200VAC and hi-pot between phase line-to-load. Acceptance Criteria is no T:0             insulation breakdown after 1 min.
Applied Voltage:     Z2C                 Vac (Criteria is 2,200VAC nom.)
0 A Line to Load: Pass/Fail     P 0 B Line to Load: Pass/Fail *S-*
0 C Line to Load: Pass/Fail R23SS L'Am DOUnsat      /3&#xfd;09,o    C. Phaseto ground w/ breaker closed. Close the breaker and repeat the testing
                  ,-Tech        between each phase-to-ground. Acceptance Criteria is no insulation breakdown after I rmin.
Applied Voltage:     2200                 Vac (Criteria is 2,200VAC nom.)
OA to Ground:       Pass/Fail. ZAS OB to Ground:       Pass/Fail_. 1H OC to Ground:        Pass/Fail   F4SS dSat 03 Unsat             /d. Phase to phase w/ breaker closed. With the breaker in the closed position,
                  &#xfd;STech        apply 2,200VAC and hi-pot between phases. Acceptance Criteria is no insulation breakdown after I min.
g.54 Applied Voltage:   .2*O                    Vac (Criteria is 2,200VAC nora.)
OA to OB:           Pass/Fail ?A6S OB to OC:          Pass/Fail {)NS OC to OA:          Pass/Fail PASS Cradle S/N (on nameplate):           /   ,
102 of 190
 
SVP for Square-D Masterpact LGSBI 11 Breaker                                                 SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                Page 10 6.4    OPERATION AT NOMINAL/DEGRADED/OVERVOLTAGE CONDITIONS &
INTERLOCK OPERATION                    .,_o-b4 S3zeA4Jp- t4.4s Ac-. -                      eoeEx ~n~ro Cle.-..-
: a. With the breaker installed in a cradle.
O-Sat 0 Unsat                    Apply 125vdc to the UV trip device circuit (if applicable).
Tech Jf              VOLTAGE APPLIED:               /25"Vo 1201A(-e C..T816(40(WSE1-6-CP20')
: c. Apply 125V to the charging motor circuit.
VOLTAGE APPLIED:             /20 V'4c-
: d. Apply 70VDC to the trip circuit.
VOTLAGE APPLIED:             70 */*
Rack the breaker to the "TEST" position.
O Unsat f,   Verify that breaker charges as the breaker is racked to the 'TEST' position.
      -- Unsat                . Verify status indicators indicate that breaker is open and closing spring is charged.
Tech GKat                        h. Close the breaker.
0 Unsat            >A     Verify that the closing springs recharge.
eS at                            Verify status indicators indicate that breaker is closed and closing spring is charged.
0l Unsat Z~at 0 Unsat                k. Trip the breaker.
: 1. Verify status indicators indicate that breaker is open and closing spring is charged.
: m. Close the breaker.
n   Attempt to rack the breaker to the 'CONNECT' or 'DISCONNECT' positions.
['Sat El Unsat    -              Verify that the breaker cannot be racked to the 'CONNECT'               or 'DISCONNECT' positions.
P.-    Trip the breaker.
f*at  E UnsatL .jc~tq. Verify status indicators indicate that breaker is open and the closing spring is charged.
Tech 9,.1S.9'     r. Rack the breaker beyond the 'TEST' position but before the 'CONNECT' position.
A         s   Attempt to close the breaker.
[Sat 0 Unsat      -n            Verify that the breaker cannot be closed.
Cradle S/N (on nameplate):           1 103 of 190
 
SVP for Square-D Masterpact LGSB11 Breaker                                                       SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                   Page 11 I Y3Sat 0] Unsat         `           Verify status indicators indicate that breaker is open and closing spring is charged.
: v. Rack the breaker to the 'CONNECT' position.
: w. Close the breaker.
E!(Sat 01 Unsat       JCM           Verify that the closing springs recharge ZSat 0 Unsat                       Verify status indicators indicate that breaker is closed and closing spring is charged.
8-4f,*, z. Trip the breaker.
[0Sat 0l Unsat           C         Verify status indicators indicate that breaker is open and closing spring is charged.
ec                           9U4jC CT j61o1 C--eE Nare Wit.)
                        '9   bb. Lower the control voltage to 9Vde to the charging motor circuit.
VOLTAGE APPLIED:               rT v/K-cc. Lower the UV voltage to 85Vdc.
VOLTAGE APPLIED:             S'5- Vo'6
[!(Sat   l Usat         _     dd. Charge, close and trip the breaker 5 times.               K, ee. Raise the control voltage to 440de4to the chargi         'iotor circuit VOLTAGE APPLIED:               '137 IAW4.-
ff. Raise the UV voltage to 140Vdc.
VOLTAGE APPLIED:               Z4* z ,                     .
[2 at El Unsat               g. Charge, close and trip the breaker 5 times.
                          .19hh. Close the breaker.
[1 at El Unsat                   . With the breaker closed, attempt to rack the breaker out to the 'TEST' position.
[0'at El Unsat               j*J Verify that the breaker cannot be racked to the 'TEST' position.
      '       *i)-bA-a/*    kk. Trip the breaker.                     "             **'*
13[ at El Unsat                 1. Rack the breaker to the 'TEST' position. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change. state when the breaker is racked from the 8"'*" q            'CONNECT' to the 'TEST' position.
mm.         Rack the breaker back to the 'CONNECT' position.
Cradle S/N (on nameplate):
104 of 190
 
SVP for Square-D Masterpact LGSBI 1 Breaker                                                   SVP-102, Rev. 2     1 Nuclear Logistics, Inc.                                                                              Page 12 6.5   ANTI-PUMPING FUNCTION PERFORM THIS TEST 3 TIMES. Record the results in the table below.
Sections 6.5, 6.6, 6.7, 6.8 & 6.9 are to be performed with the circuit breaker racked into the cradle to the 'CONNECT' position but not racked into a cell. Note: Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
: a. Apply and maintain a close signal at 125Vdc nominal. Apply a momentary trip signal at 125Vdc nominal while maintaining the close signal. Verify the breaker opens and does not re-close.
: b. Release the close signal and then re-apply the close signal. Verify the breaker closes.
: c. Trip the breaker.
eSat E] Unsa t                  -S e**t                       2 ndTest                         3 Test IhIfSat        1t             i 0 Unsat             i I*Sat E       El Unsat       I (6 1
* 8
                    .*  MANUAL OPERATION
[rSat El Unsa t I       a     Remove 125VDC control voltage.
y,.f     b. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
: c. Ensure that the breaker is open and the closing springs are discharged.
: c. Ensure that the breaker is open and the closing springs are discharged.
: d. With the breaker in the 'CONNECT' position, verify that the circuit breaker can be fre manually charged using the charging handle to charge the closing spring.t e. Verify the status indicators indicate that the closing spring is charged upon completion.
: d. With the breaker in the 'CONNECT' position, verify that the circuit breaker can be fre         manually charged using the charging handle to charge the closing spring.
Tech f" Close the breaker.g. Trip the breaker.6.7 TIMING TESTS 6.7.1 Shunt Trip a. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
L9*at El Unsa t         e. Verify the status indicators indicate that the closing spring is charged upon completion.
: b. With the breaker in the closed position, apply 7OVdc to the shunt trip coil.APPLIED VOLTAGE: 76 iV1C Cradle S/N (on nameplate):-
Tech f" Close the breaker.
105 of 190 F SVP for Square-D Masterpact LGSBI1 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 13[ZSat 0I Unsat Using the appropriate M&TE timing equipment, record the opening time of the main and 4 A auxiliary contacts and verify that the breaker is open.O A MAIN POLE OPENING TIME: (Criteria is 50mS)4B MAIN POLE OPENING TIME: '% -(Criteria is 5 50mS)*C MAIN POLE OPENING TIME: 36--"_,S (Criteria is < 50mS)AUXILIARY CONTACT OPENING TIMfE: 35A A4 5 (Criteria is 62mS)6.7.2 UV Trip (if applicable)
: g. Trip the breaker.
PERFORM STEPS 6.7.2.d -6.7.2.o 3 TIMES. Record the results in the table below.a. Apply a voltage of 105Vdc to the UV coil and close the circuit breaker.T b. Reduce the voltage until the breaker trips,/sat 0 Unsat ____ .Verify breaker tripped in the voltage range of 43.75 to 87.5Vdc.Tech TRIP VOLTAGE: VOC,, (Criteria is 43.75 to 87.5VDC)d. Re-apply a voltage of 105Vdc to the UV trip.e. Charge and close the breaker.f Remove power from the UV trip.2at LI Unsat Record the opening time of the main and auxiliary contacts and verify that the breaker Tech is open.IsT Test 2r" Test 3r Test Acceptance Criteria OA /5' 7,"s,/7 n0,,,,,, /z,. Z ,,,s :_ 50mS 7s. : 50mS Auxiliary Congt,,ac  
6.7   TIMING TESTS 6.7.1   Shunt Trip
,7 ,it.5 s _<5mS Auxiiar Conact 3 2'... _<62mSAfter the breaker trips, attempt to close the breaker.[Sat Li Unsat Verify that breaker cannot be closed.j. Apply a voltage of 135Vdc to the UV trip.k. Charge and close the breaker.1. Remove power from the UV trip.Cradle S/N (on nameplate):
: a. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
4 IA 106 of 190 SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 14'T E'Sat 0] Unsat "C .Record the opening time of the main and auxiliary contacts and verify that the breaker is open.is Test 2"d Test 3rd Test Acceptance Criteria ,. /&#xfd;. /.. , 7ds f ? 50mS&#xfd;c 4,% 7-m /17-e#',s  
: b. With the breaker in the closed position, apply 7OVdc to the shunt trip coil.
/'./ S f_ 50mS Auxiliary Contact ZX" S6./, -< 62mS/ n. After the breaker trips, attempt to close the breaker.R(Sat VUnsat C .Verify that breaker cannot be closed.Te"h 6.7.3 Operation of Test Pushbuttons  
APPLIED VOLTAGE:             76 iV1C Cradle S/N (on nameplate):-
& Test Plug 6.7.3.1 Shunt Trip Test PushButton
105 of 190
: 1. Apply 90Vdc at the secondary disconnect terminals for the shunt trip circuit.2. Apply 85Vde minimum to the UV trip device at the secondary disconnect terminals.
 
The UV trip device must be energized in order to close the breaker.3. Charge and close the breaker.0] Sat 1 Unsat 4 A 4. Verify the nameplate on top of the shunt trip test pushbutton is designated as T~ "TEST SHUNT".F]Sat 0]Unsat I t h 5. Verify the TEST SHUNT pushbutton is installed with 'ORANGE' plastic disk.6. Push the Shunt Trip Test Button.F] Sat E] Unsat -7. Verify that the breaker trips.ch F] Sat 0] Unsat 8. Record the opening time of the main and auxiliary contacts and verify that the h breaker is open-*A MAIN POLE OPENING TIME: (Criteria is -50mS)*B MAIN POLE OPENING TIME: (Criteria is < 50mS)4C MAIN POLE OPENING TIME: (Criteria is < 50mS)AUXILIARY CONTACT OPENING TIME: (Criteria is < 62mS)Cradle S/N (on nameplate):___.___
SVP-102, Rev. 2 F Nuclear SVP for Logistics, Square-D Inc.Masterpact LGSBI1 Breaker                                                           Page 13[
107 of 190 I SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 15 I 6.7.3.2 UV Trip Pushbutton
ZSat 0I Unsat                   Using the appropriate M&TE timing equipment, record the opening time of the main and 4 A       auxiliary contacts and verify that the breaker is open.
: a. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals.
OA MAIN POLE OPENING TIME:                                           (Criteria is
The UV trip device must be energized in order to close the breaker.b. Charge and close the breaker.0i Sat I- Unsat c. Verify the nameplate on top of the UV test trip pushbutton is designated as"TEST UV".0i Sat [3 Unsat d. Verify the TEST UV pushbutton is installed with 'BLUE' plastic disk.e. Push the "UV TRIP" button on the front of the breaker.Li Sat Li Unsat f. Verify that breaker trips.;at 11 Unsat g. Record the opening time of the main and auxiliary contacts and verift Tech breaker is onen.Li0 that the 4A MAIN POLE OPENING TIME: (Criteria is _< 50mS)4B MAIN POLE OPENING TIME: (Criteria is < 5OmS)*C MAIN POLE OPENING TIME: (Criteria is : 50mS)AUXILIARY CONTACT OPENING TIME: (Criteria is < 62mS)6.8 AUXILIARY SWITCH / MOC SWITCH TESTS' Methodology Slat l'i Unsat With the breaker in the OPEN position, verify all auxiliary contacts and MOC Tech QC contacts that are accessible by secondary disconnect pins are in the correct state 0" 0 .'f ^(closed or open). Use the final revision of the NLI approved schematics and recoid./,i0iiscrepancies, if any. Identify each contact and record contact resistance.
* 50mS) 4B MAIN POLE OPENING TIME:                   -
e',. Acceptance Criteria is >40Mn for open contacts and <1I2 for closed contacts.Record the readings in the table below.NLI Drawing # with revision: , 7,'% -- -/J 1 ,aee 3 Contact ID.- Resistance:
                                                                              '%                     (Criteria is 5 50mS)
Contact ]ED': Resistance--O,)-.1 ..m -2 6, 2..,6F 2,VQ .SC ,.Cradle S/N (on nameplate):________
                                *C MAIN POLE OPENING TIME: 36--"_,S                                 (Criteria is < 50mS)
108 of 190 SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 16 O'Sat 1 Unsat T With the breaker in the CLOSED position, verify all auxiliary contacts and MOC contacts that are accessible by secondary disconnect pins are in the correct state (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each auxiliary contact and record contact resistance.
AUXILIARY CONTACT OPENING TIMfE: 35A A4 5                           (Criteria is
Acceptance Criteria is >40Mf. for open contacts and <1f0 for closed contacts, except for the contact in series with the trip coil. It is not practical to measure the contact resistance of this switch while closed. When the breaker is closed, measuring the resistance across secondary disconnect pins will result in the shunt trip coil resistance and not the closed contact resistance.
* 62mS) 6.7.2     UV Trip (if applicable)
Proper closing of this switch is verified by tripping the breaker at degraded voltage conditions.
PERFORM STEPS 6.7.2.d - 6.7.2.o 3 TIMES. Record the results in the table below.
The resistance across the secondary disconnect pins, while the breaker is closed, shall be recorded for informational purposes only.Rev. 2 Contact ID: Resistance:
: a. Apply a voltage of 105Vdc to the UV coil and close the circuit breaker.
Contact ID: Resistance:
T       b. Reduce the voltage until the breaker trips,
OR-2 1 ,.O, 22-.- s.A ?6nt/-q -.., ~. "M  LU-'3 vaA4- -2 __ __ __ __ _ 1 6. Z___6.9 TRIP UNIT / OVERCURRENT TRIP SWITCH TESTS 6.9.1 Methodolopv 0 Sat 0 Unsat 4T QC-a. Overcurrent trip switch configuration/contact resistance.
/sat 0 Unsat   ____       . Verify breaker tripped in the voltage range of 43.75 to 87.5Vdc.
With the breaker closed, measure the resistance of the overcurrent trip switch contacts.
Tech TRIP VOLTAGE:                         VOC,,       (Criteria is 43.75 to 87.5VDC)
Only measure those switches that are being used; i.e. only measure those switches accessible via a secondary disconnect.
: d. Re-apply a voltage of 105Vdc to the UV trip.
Verify the contacts are in the proper state using the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
: e. Charge and close the breaker.
Acceptance Criteria is >4OMf) for open contacts and <1 fl for closed contacts.NLI Drawing # with revision: Contact ID (SDEn): Resistance:
f     Remove power from the UV trip.
Cradle SIN (on nameplate):
2*at  LI Unsat                   Record the opening time of the main and auxiliary contacts and verify that the breaker Tech           is open.
I 1 109 of 190 SVP for Square-D Masterpact LGSB I Breaker SVP-1 02, Rev. 2;Nuclear Logistics, Inc. Page 17 E! Sat El Unsat b. Overcurrent trip switch configuration/contact resistance.
OA                       /5'IsT7,"s,/7 Test                2r" Test n0,,,,,,       /z,.3rZ Test
While the breaker is tripped from step 6.9.1.a, verify the overcurrent trip switches changed states from step 6.9.1.a. Identify each contact and record contact resistance.
                                                                                          ,,,s       Acceptance Criteria
Acceptance Criteria is >40MO for open contacts and <1f0 for closed contacts.Rev. 2 Contact E) (SDEn): Resistance:
:_50mS 7s.                                                           :* 50mS Auxiliary Congt,,ac                                                 ,7       ,it.5 s               _<5mS Auxiiar
El Sat 0 Unsat_ _c. Long-time pickup point. Perform before primary injection tests per step QC 6.9.1.d. Apply [(long time pickup setting) x (sensor plug rating) x 1] amps of current through all three phases. Verify the breaker does not trip and that the overload (OL) signal LED on the trip unit does not come on.Long time pickup setting: Applied Current: Does breaker trip?Does the OL signal LED light come on?Apply [(long time pickup setting) x (sensor plug rating) x 1.251 amps of current through all three phases. Verify the overload signal LED light comes on.Note: This is not a trip test; it is not required to verify that the breaker trips.Long time pickup setting:.Applied Current: Does the OL signal LED light come on?0 Sat 0 Unsat d. Primary injection tests. Perform primary injection testing per the primary T Q-C- injection test table. Perform the testing at the client settings (if applicable).
                                          *
The current through one phase will power the trip unit. Use the following Schneider Electric trip curves to determine the acceptable trip time for each test. The curves are in Attachment I.0 Long time tests: Curve No. 0613TC0004, dated 4/2008 e Short time tests: Curve No. 0613TC0004 or 0613TC0005, dated 4/2008 depending upon the i 2 t setting* Instantaneous tests: the acceptance criteria is < 0.05. seconds, (based upon Curve No. 0613TC0007, dated 4/2008)Cradle S/N (on nameplate): ) , Rev. 2 110 of 190 SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 18 PRIMARY INJECTION TEST TABLE Actual trip times: Time Sensor Trip time range Pickup Delay plug Applied acceptance Trip Function Setting Setting i 2 t on/off rating current criteria OA OB 0C Long time at 200%' 1r tr=___ N/A Long time Ir __ N at 500% Z_-,- rt = N/A Short time Ir =at 200% or 170%2,4 Isd= tsd -Instantaneous at 200%' __=Record the client-required trip setting drawing number and revision level (if not applicable, write N/A): Notes: I. Applied current for long time testing is (long time pickup) x (sensor plug rating) x (2 or 5).2. Applied current for short time testing is (long time pickup) x (short time pickup) x (sensor plug rating) x (2 or 1.7).3. Applied current for instantaneous testing is (instantaneous pickup) x (sensor plug rating) x 2.4. Perform short time primary injection testing at 200% for NT type breakers and at 170% for NW type breakers.5. When testing long time at 500%, put the short time pickup setting at the maximum value to avoid interference.
* Conact 3     *.**.2'... /.,**          *.*'i                        _<62mS
                      .*        After the breaker trips, attempt to close the breaker.
[*Sat Li Unsat                   Verify that breaker cannot be closed.
: j.     Apply a voltage of 135Vdc to the UV trip.
: k.     Charge and close the breaker.
: 1. Remove power from the UV trip.
Cradle S/N (on nameplate):         4 IA 106 of 190
 
SVP for Square-D Masterpact LGSB1 1 Breaker                                                 SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                 Page 14
                    'T E'Sat 0] Unsat   "C         . Record the opening time of the main and auxiliary contacts and verify that the breaker is open.
is Test               2"d Test               3rd Test Acceptance Criteria
                                        ,. f                  /&#xfd;. /..                 ,? 7ds               50mS
            &#xfd;c                       4,%7-m               /17-e#',s             /'./         S       f_50mS Auxiliary Contact         ZX"                       S6./,                                     -<62mS
                  /     n.       After the breaker trips, attempt to close the breaker.
R(Sat VUnsat       C     .       Verify that breaker cannot be closed.
Te"h 6.7.3       Operation of Test Pushbuttons & Test Plug 6.7.3.1 Shunt Trip Test PushButton
: 1. Apply 90Vdc at the secondary disconnect terminals for the shunt trip circuit.
: 2. Apply 85Vde minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
: 3. Charge and close the breaker.
0] Sat 1 Unsat 4           A 4. Verify the nameplate on top of the shunt trip test pushbutton is designated as T~         "TEST SHUNT".
F]Sat 0]Unsat             I                                                                             plastic disk.
t h 5. Verify the TEST SHUNT pushbutton is installed with 'ORANGE'
: 6. Push the Shunt Trip Test Button.
F] Sat E] Unsat -               7. Verify that the breaker trips.
ch F] Sat 0] Unsat                 8. Record the opening time of the main and auxiliary contacts and verify that the h       breaker is open-
                                    *A MAIN POLE OPENING TIME:                                     (Criteria is - 50mS)
                                    *B MAIN POLE OPENING TIME:                                     (Criteria is < 50mS) 4C MAIN POLE OPENING TIME:                                     (Criteria is < 50mS)
AUXILIARY CONTACT OPENING TIME:                               (Criteria is < 62mS)
Cradle S/N (on nameplate):___.___
107 of 190
 
I Nuclear  Square-D Masterpact SVP for Logistics,  Inc.        LGSBI 1 Breaker                                       SVP-102,PageRev.152 I 6.7.3.2 UV Trip Pushbutton
: a. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
: b. Charge and close the breaker.
0i Sat I- Unsat           c. Verify the nameplate on top of the UV test trip pushbutton is designated as "TEST UV".
0i Sat [3 Unsat           d. Verify the TEST UV pushbutton is installed with 'BLUE' plastic disk.
: e. Push the "UV TRIP" button on the front of the breaker.
Li Sat Li Unsat           f. Verify that breaker trips.
Li0;at 11 Unsat               g. Record the opening time of the main and auxiliary contacts and verift that the Tech           breaker is onen.
4A MAIN POLE OPENING TIME:                                   (Criteria is _<50mS) 4B MAIN POLE OPENING TIME:                                   (Criteria is < 5OmS)
                                  *C MAIN POLE OPENING TIME:                                   (Criteria is : 50mS)
AUXILIARY CONTACT OPENING TIME:                               (Criteria is < 62mS) 6.8     AUXILIARY SWITCH / MOC SWITCH TESTS
                  ' .***              Methodology Slatl'i   Unsat                       With the breaker in the OPEN position, verify all auxiliary contacts and MOC Tech     QC         contacts that are accessible by secondary disconnect pins are in the correct state 0 .'f 0"          ^(closed or open). Use the final revision of the NLI approved schematics and recoid
                            . /,i0iiscrepancies, if any. Identify each contact and record contact resistance.
e',. o* *,'          Acceptance Criteria is >40Mn for open contacts and <1I2 for closed contacts.
Record the readings in the table below.
NLI Drawing # with revision:,           7,'%       --     -/       J   1 3
                                                                                                          ,aee Contact ID.-                 Resistance:     Contact ]ED':               Resistance-
                                -O,)-.1 ..m         -2         6, 2..,
a&#xa2;*-,/ 6F -jq'.,*          2,VQ     .SC               ,.
Cradle S/N (on nameplate):________
108 of 190
 
SVP for Square-D Masterpact LGSB1 1 Breaker                                                 SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                               Page 16 O'Sat 1 Unsat   T                 With the breaker in the CLOSED position, verify all auxiliary contacts and MOC contacts that are accessible by secondary disconnect pins are in the correct state (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each auxiliary contact and record contact resistance.
Acceptance Criteria is >40Mf. for open contacts and <1f0 for closed contacts, except for the contact in series with the trip coil. It is not practical to measure the contact resistance of this switch while closed. When the breaker is closed, measuring the resistance across secondary disconnect pins will result in the shunt trip coil resistance and not the closed contact resistance. Proper closing of this switch is verified by tripping the breaker at degraded voltage conditions. The resistance across the secondary disconnect pins, while the breaker is closed, shall be recorded for informational purposes only.                                           Rev. 2 Contact ID:                     Resistance:     Contact ID:                   Resistance:
OR-2 ,.O,     1      22-.-s.A   >4*../o ?
6nt/-q LU-'3 .., *-
vaA4-
                                              -  -2         1 ~.
: 6. Z___"M I-____*,__o._".-,        __  __    __    __    _
6.9   TRIP UNIT / OVERCURRENT TRIP SWITCH TESTS 6.9.1   Methodolopv 0 Sat 0 Unsat                   a. Overcurrent trip switch configuration/contact resistance. With the breaker 4T    QC-              closed, measure the resistance of the overcurrent trip switch contacts. Only measure those switches that are being used; i.e. only measure those switches accessible via a secondary disconnect. Verify the contacts are in the proper state using the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
Acceptance Criteria is >4OMf) for open contacts and <1 fl for closed contacts.
NLI Drawing # with revision:
Contact ID (SDEn):                           Resistance:
Cradle SIN (on nameplate):         I1 109 of 190
 
SVP for Logistics, Nuclear  Square-D Inc.
Masterpact LGSB I Breaker                                               SVP-1 02,Page Rev.17 2; E! Sat El Unsat             b. Overcurrent trip switch configuration/contact resistance. While the breaker is tripped from step 6.9.1.a, verify the overcurrent trip switches changed states from step 6.9.1.a. Identify each contact and record contact resistance.
Acceptance Criteria is >40MO for open contacts and <1f0 for closed contacts.           Rev. 2 Contact E) (SDEn):                           Resistance:
El Sat 0 Unsat            _    _c. Long-time pickup point. Perform before primary injection tests per step QC       6.9.1.d. Apply [(long time pickup setting) x (sensor plug rating) x 1] amps of current through all three phases. Verify the breaker does not trip and that the overload (OL) signal LED on the trip unit does not come on.
Long time pickup setting:                         Applied Current:
Does breaker trip?
Does the OL signal LED light come on?
Apply [(long time pickup setting) x (sensor plug rating) x 1.251 amps of current through all three phases. Verify the overload signal LED light comes on.
Note: This is not a trip test; it is not required to verify that the breaker trips.
Long time pickup setting:.                       Applied Current:
Does the OL signal LED light come on?
0 Sat 0 Unsat                     d. Primary injection tests. Perform primary injection testing per the primary T       Q-C-     injection test table. Perform the testing at the client settings (if applicable).
The current through one phase will power the trip unit. Use the following Schneider Electric trip curves to determine the acceptable trip time for each test. The curves are in Attachment I.
0   Long time tests: Curve No. 0613TC0004, dated 4/2008 e   Short time tests: Curve No. 0613TC0004 or 0613TC0005, dated 4/2008 depending upon the i2 t setting
* Instantaneous tests: the acceptance criteria is <   0.05. seconds, (based upon Curve No. 0613TC0007, dated 4/2008)                                               Rev. 2 Cradle S/N (on nameplate):         )   ,
110 of 190
 
SVP for Square-D Masterpact LGSB 11 Breaker                                               SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                             Page 18 PRIMARY INJECTION TEST TABLE Actual trip times:
Time                   Sensor                   Trip time range Pickup         Delay                   plug       Applied         acceptance Trip Function           Setting       Setting   i2t on/off   rating       current         criteria           OA               OB       0C Long time at 200%'         1r             tr=___         N/A Long time         Ir                 __         N at 500% Z_-,-       rt               =           N/A Short time         Ir =                                                                                   -
at 200% or 170%2,4     Isd=           tsd Instantaneous at 200%'                                                                                                                                   __=
Record the client-required trip setting drawing number and revision level (if not applicable, write N/A):
Notes:
I. Applied current for long time testing is (long time pickup) x (sensor plug rating) x (2 or 5).
: 2. Applied current for short time testing is (long time pickup) x (short time pickup) x (sensor plug rating) x (2 or 1.7).
: 3. Applied current for instantaneous testing is (instantaneous pickup) x (sensor plug rating) x 2.
: 4. Perform short time primary injection testing at 200% for NT type breakers and at 170% for NW type breakers.
Rev. 2
: 5. When testing long time at 500%, put the short time pickup setting at the maximum value to avoid interference.
Cradle S/N (on nameplate):
Cradle S/N (on nameplate):
Rev. 2 I SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 19 1 7.0 DESIGN TESTS All design tests in accordance with IEEE C37.50120 for the Masterpact LGSBI1 circuit breaker have been performed and documented.
Copies of the test report(s) shall be provided (if required).
8.0 DEDICATION OF DOOR Test Equipment ID:. SDS Tech ID:-8.1 Methodologv 0 Sat 0 Unsat a. Verify that the dimensions on the door matches the NLI approved door drawings by measuring the overall width, length, depth, material thickness and location of the hinges and location of the hole cut-outs and size of the hole cut-outs.
Visually inspect that the door is the correct color per the client required specification.
Rev. 2 NLI DRAWING NUMBER:*] Sat 0 Unsat -b. Verify that each door has the appropriate labeling per the door drawings.9.0 QUALITY ASSURANCE All activities will be performed in accordance with the requirements of the NLI Quality Assurance Program and its implementing procedures.
This QA program meets the requirements of 1OCFR50 Appendix B, IOCFR21 and ASME NQA-l.10.0 MEASUREMENT
& TEST EQUIPMENT All measurement and test equipment used for the testing shall be documented in the test data sheets including the calibration due dates. All M&TE shall be traceable to a NIST or equivalent industry standard, where applicable.
112 of 190 SVP for Square-D Masterpact LGSBl 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 20


==11.0 REFERENCES==
INuclear SVP for Square-D Masterpact LGSB 11 Breaker Logistics, Inc.
SVP-102, Rev. 2 Page 19  1 7.0    DESIGN TESTS All design tests in accordance with IEEE C37.50120 for the Masterpact LGSBI1 circuit breaker have been performed and documented. Copies of the test report(s) shall be provided (if required).
8.0    DEDICATION OF DOOR Test Equipment ID:.                                SDS Tech ID:-
8.1      Methodologv 0 Sat 0 Unsat            a. Verify that the dimensions on the door matches the NLI approved door drawings by measuring the overall width, length, depth, material thickness and location of the hinges and location of the hole cut-outs and size of the hole cut-outs. Visually inspect that the door is the correct color per the client required specification.                Rev. 2 NLI DRAWING NUMBER:
*] Sat 0 Unsat -          b. Verify that each door has the appropriate labeling per the door drawings.
9.0      QUALITY ASSURANCE All activities will be performed in accordance with the requirements of the NLI Quality Assurance Program and its implementing procedures. This QA program meets the requirements of 10CFR50 Appendix B, IOCFR21 and ASME NQA-l.
10.0    MEASUREMENT & TEST EQUIPMENT All measurement and test equipment used for the testing shall be documented in the test data sheets including the calibration due dates. All M&TE shall be traceable to a NIST or equivalent industry standard, where applicable.
112 of 190
 
SVP for Logistics, Nuclear  Square-D Masterpact Inc.          LGSBl 1 Breaker                                  SVP-102,Page Rev.20 2
 
==11.0   REFERENCES==
 
11.1 Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003.
11.2 IEEE C37.13-90, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures."
11.3 C37.16-88, "ANSI Standard for Low Voltage Power Circuit Breakers & AC Power Circuit Protectors - Preferred Ratings, Related Requirements & Application Recommendations."
11.4 C37.20.I-87, "ANSI Standard for Metal Enclosed Low Voltage Power Circuit Breaker Switchgear."
11.5 IEEE C37.50-89, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures          Test Procedures" 11.6 IEEE C37-59-91, "IEEE Standard Requirements for Conversion of Power Switchgear Equipment" 11.7 NLI QA Manual, Rev.6 dated 12/8/04.
11.8 NLI design drawings for LGSB 1 Masterpact circuit breaker and doors.
11.9 NETA ATS-1999, "Acceptance Testing Specifications for Electrical Power Distribution Equipment & Systems".
11.10 EPRI TR-017218-RI, "Guideline for Sampling in Commercial-Grade Item Acceptance Process."
11.11 MANCON-LGSBI 1-1, latest revision, "NLI QC Checklist for Masterpact NT Breakers."
11.12IM-LGSBII-1, (latest revision), "NLI Instruction Manual for Square-D Masterpact NT Breakers, P/N: LGSB 11 ."
12.0    ATTACHMENTS Attachment I- trip curves:
Schneider Electric Curve No. 0613TC0004, dated 4/2008
* Schneider Electric Curve No. 0613TC0005, dated 412008
* Schneider Electric Curve No. 0613TC0007, dated 412008 Attachment I - Exert from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003, page 7.                                          Rev. 2 Prepared by: -      ....*            ',,                          JG  Date:    9"5    7 Verified by-        z,-                                                Date:    8' Lo7 Approved by:                                                            Date:        7/a'?
Client Approval:                                                                _      __Date:
T1    -&tQC.S
              ",E,&          54A-
                                ,    S    W91,T8.,"
PUC,,".
113 of 190
 
SVP for Square-D Masterpact LGSB1 Breaker                                                          SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                  Page 21 TEST DATA APPROVAL / MTE LOG Breaker SIN:-___________090_                                    Cradle SIN:    A11j{
MTE Log Item Description                        Test Equipment ID#                  Calibration Due Date
___________,__                            ,vz-  *      /.(                        t'4-m    -~,'
,/-    d-''&                                        -                                -oS--/0 12
__________                                                    4 7-6    f .4
________________              .4          Z56s*!7&#xfd;                .4        7        M 57"V, &#xa3;-, ?cr"                            .,'r      - Z7
                                                      ,,7                    ".0 61-Discrepancy Log Discrepancy #:                  SVP Section:                Check one:            PE initials and date:
o Acceptable o Unacceptable 0 Acceptable o Unacceptable 1] Acceptable 0 Unacceptable 0 Acceptable O Unacceptable  ,
o Acceptable
__ Unacceptable Final Cycle Counter Reading (if applicable):                _Q0051 Client Breaker ID (ifap              e):        ,        A Prepared by:                  pit-,      '4 ")'?
Verified by:
Approved by:
114 of 190
 
[
I2 Rev.
1.1 SVP for Square-D Masterpact LGSB 11 Breaker                SVP-102, Rev. 2  SVP-102, Page Nuclear Logistics, Inc.                                          Page 1.11 ATTACBMENT I TO SVP-102 TRIP CURVES:
  " Schneider Electric Curve No. 0613TC0004, dated 4/2008 m Schneider Electric Curve No. 0613TC0005, dated 4/2008
  " Schneider Electric Curve No. 0613TC0007, dated 4/2008 115 of 190
 
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Micrologic 5.0/6.0 A/P-H Trip Unit Figure 166: Micrologic 5.016.0 AIPIH Trip Units: Long-Time Pickup and Delay, Sho-t-Time Pickup, and I2 t OFF Delay S.        CURRENT IN MUL11Pt.ESOFIr (fr . LONG-TIMESET ING xIn)
Micrologic 5.016.0 A/P/H Trip Units Characteristic Trip Curve No. 613-4 Long-Time Pickup and Delay Short-Time Pickup and 12t OFF Delay The time-current curve information is to be used for application and coordination purposes only.
Curves apply from -30&deg;C to +60*C (-22&deg;F to +140'F) ambient temperature.
NOTE:
1, There is a thermal-Imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play if a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.
i                                                                                  2. The end of the curve Is determined by the Interrupting rating of the circuit breaker.
: 3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum unrestrained short-tIme delay time band applies regardless of the setting.
: 4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.
: 5. For a withstand circuit breaker, instantaneous can
              .7:                                                                        be turned OFF. See trip curve 613-7 for Instantaneous trip curve. See trip curve 613-10 for instantaneous override values.
: 6. Overload indicator illuminates at 100%.
T CURRIET IN MULTIPLESOF Ir                        CDr* N. 0B8"*a0MN (Ir = LONG-TiMESETTINGx In) 171 04/2008                                                              Scbwivider            02000-2008 Schneider Electric All Rights Reserved 116 of 190
 
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 167: Microloglc 5.0(6.0 A/P/H Trip Units: Short-Time Pickup and 12 t ON Delay MULTIPLES OF br(I =LONG-lME SETTING CtLImREITIN                                x In)                  Micrologic 5.0/6.0 A/P/H Trip Units
                                              ,  a          .              Characteristic Trip Curve No. 613-5 Short-Time Pickup and 12t ON Delay
: r.          IThe time-current curve Information is to be used for application and coordination purposes only.
Curves apply from -30&deg;C to +60*C (-22&deg;F to &#xf7;140&deg;F)
_,1_                  ambient temperature.
:                                            ='.        NOTE:
I          1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging A"                effect comes into play if a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit "H    4"breaker                                      itself. A subsequent overload will cause the to                                                                              circuit breaker to trip In a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.
: 2. The end of the curve is determined by the interrupting rating of the circuit breaker.
: 3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum I      -.                                                    "                unrestrained short-time delay time band applies
                                                                  -.                regardless of the setting.
: 4. Total clearing times shown include the response times 4of                    the trip unit, the circuit breaker opening, and the
                                                              '-i-extinction                      of current.
: 5. For withstand circuit breaker, instantaneous can be turned OFF. See trip curve 613-7 for instantaneous trip curve. See trip curve 613-10 for instantaneous
                                                                    ,                overide values.
: 6. See trip curve 613-4 for long-time pickup and delay trip
                    =o                                              ==curve.
        *1                                                          m CURIRENT  INMULTIPLES OF I"                      CoNo.QCOrO (ir = LONG-'tME SflIrMG It                        OM)No  E.8gs.6134os 172
    @2000-2008 Schneider Electric All Rights Reserved                Schneider                                                            04/2008 0aemtic 117 of 190
 
Masterpact5 NT and NW Universal Power Circuit Breakers Trip Curves Figure 168: Micrologic 5.0/6.0 Trip Units: Instantaneous Pickup, 2x to 15x and OFF MULTIPLES OF SENSOR RATING (In)
            - Ltttttztittnd+/-litdirttt+/-t+/-+/-+/-+/-+/-+/-1-W                                        MICROLOGIC* 5.0/6.0 A/P/H TRIP UNIT
            -  IIIfTIII~          YT    iFLiIflT(V171TT1tVI                      ~    CHARACTERISTIC TRIP CURVE NO. 613-7 Instantaneous Pickup
                          -  tttttlfttt~tT-T 111 -i~t 1-.71                    2x-15x and OFF The time-current curve information is to be used for application and coordination purposes only.
Curves apply from -W30to +60*C ambient I      temperature.
I        7*
Notes:
: 1. The end of the curve Is determined by the interrupting rating of the circuit breaker.
: 2. Total clearing times shown include the response times of the trip untt, the circuit I_                        breaker opening, and the extinction' of the current.
: 3. The Instantaneous region of the trip curve i      shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than indicated.
Contact your local Sales Office for additional Information,
: 4. For a withstand circuit breaker, Instantaneous can be turned OFF. See 613-7 for instantaneous trip cuave. See 613-10 for Instantaneous override values.
: 5. See 613-4 and 613-5 for long-time pickup.
long-time delay, short-time pickup, and short-time delay trip curves.
I 0
F
                          -1 f
__"I  --    -    I    -**,    :  1    a a  Vsrail-"
MULTIPLGSOf~SENSORRATING    (n) 173 0412008                                                            Schneider            @2000-2008 Schneider Electric All Rights Reserved
                                                                      . Electric 118 of 190


11.1 Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003.11.2 IEEE C37.13-90, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures." 11.3 C37.16-88, "ANSI Standard for Low Voltage Power Circuit Breakers & AC Power Circuit Protectors
L Nuclear SVP for Logistics, Square-D Inc.
-Preferred Ratings, Related Requirements
Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Page .II. 11 1
& Application Recommendations." 11.4 C37.20.I-87, "ANSI Standard for Metal Enclosed Low Voltage Power Circuit Breaker Switchgear." 11.5 IEEE C37.50-89, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures Test Procedures" 11.6 IEEE C37-59-91, "IEEE Standard Requirements for Conversion of Power Switchgear Equipment" 11.7 NLI QA Manual, Rev.6 dated 12/8/04.11.8 NLI design drawings for LGSB 1 Masterpact circuit breaker and doors.11.9 NETA ATS-1999, "Acceptance Testing Specifications for Electrical Power Distribution Equipment
ATTACHMENT H TO SVP-102 Excerpt from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 4/2008: Page 7 - contact wear 119 of 190
& Systems".11.10 EPRI TR-017218-RI, "Guideline for Sampling in Commercial-Grade Item Acceptance Process." 11.11 MANCON-LGSBI 1-1, latest revision, "NLI QC Checklist for Masterpact NT Breakers." 11.12IM-LGSBII-1, (latest revision), "NLI Instruction Manual for Square-D Masterpact NT Breakers, P/N: LGSB 11 ." 12.0 ATTACHMENTS Attachment I- trip curves: Schneider Electric Curve No. 0613TC0004, dated 4/2008* Schneider Electric Curve No. 0613TC0005, dated 412008* Schneider Electric Curve No. 0613TC0007, dated 412008 Attachment I -Exert from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003, page 7. Rev. 2 Prepared by: -....',, JG Date: 9"5 7 Verified by- z,- Date: 8' Lo7 Approved by: Date: 7/a'?Client Approval:
 
_ __Date: T1 -&tQC.S ",E,& 54A- , S W91,T8.," PUC ,,".113 of 190 SVP for Square-D Masterpact LGSB1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 21 TEST DATA APPROVAL / MTE LOG Breaker SIN:-___________090_
Masterpact NT and NW Universal Power Circuit Breakers Masterpact Circuit Breakers Reduced Maintenance: Under normal operating conditions, the circuit breaker does not require maintenance. However, if maintenance or Inspection Is necessary, the arc chambers are easily removed so you may visually Inspect the contacts and wear indicator groove -(see the figure below for how wear is indicated). The operation counter can also Indicate when Inspections and possible maintenance should be done. The life of the circuit breaker may be extended by replacing the arc chamber and spring-charging motor and/or replacing the main contact assembly of               Arc Chamber ANSI Certified circuit breakers.
Cradle SIN: A11j{MTE Log Item Description Test Equipment ID# Calibration Due Date___________,__ ,vz- /.( t'4-m -~ ,',/- d-''& oS-- /0__________
Figure 4:       Contact Wear Indicators Wear Inlcaor Groove                                   Wear tdicator Groove Operating Conditions Masterpact circuit breakers are suited for use:
4 7-6 f .4________________
* At ambient temperatures between -220F (-30&deg;C) and 140'F (60&deg;C).
.4 Z56 .4 s*!7&#xfd; 7 M 57"V, &#xa3;-, ?cr" .,'r -,,7 61- Z7 ".0 Discrepancy Log Discrepancy
        "   At altitudes +13,000 ft. (3900 m).
#: SVP Section: Check one: PE initials and date: o Acceptable o Unacceptable 0 Acceptable o Unacceptable 1] Acceptable 0 Unacceptable 0 Acceptable O Unacceptable
Masterpact circuit breakers have been tested for operation In Industrial atmospheres. It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust. Operation at temperatures above 104&deg;F (40&deg;C) may require derating or overbussing the circuit breaker. See the appropriate instruction bulletin and page 15 of this catalog for additional information.
, o Acceptable
__ Unacceptable Final Cycle Counter Reading (if applicable):
_Q0051 Client Breaker ID (if ap e): , A Prepared by: pit-, '4 ")'?Verified by: Approved by: 114 of 190 SVP-102, Rev. 2 [Page 1.1 I SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 1.11 ATTACBMENT I TO SVP-102 TRIP CURVES: " Schneider Electric Curve No. 0613TC0004, dated 4/2008 m Schneider Electric Curve No. 0613TC0005, dated 4/2008" Schneider Electric Curve No. 0613TC0007, dated 4/2008 115 of 190 Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Micrologic 5.0/6.0 A/P-H Trip Unit Figure 166: Micrologic 5.016.0 AIPIH Trip Units: Long-Time Pickup and Delay, Sho-t-Time Pickup, and I 2 t OFF Delay S.CURRENT IN MUL11Pt.ES OFIr (fr .LONG-TIME SET ING xIn)Micrologic 5.016.0 A/P/H Trip Units Characteristic Trip Curve No. 613-4 Long-Time Pickup and Delay Short-Time Pickup and 1 2 t OFF Delay The time-current curve information is to be used for application and coordination purposes only.Curves apply from -30&deg;C to +60*C (-22&deg;F to +140'F)ambient temperature.
NOTE: 1, There is a thermal-Imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play if a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload.
Approximately twenty minutes is required between overloads to completely reset thermal-imaging.
: 2. The end of the curve Is determined by the Interrupting rating of the circuit breaker.3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum unrestrained short-tIme delay time band applies regardless of the setting.4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.5. For a withstand circuit breaker, instantaneous can be turned OFF. See trip curve 613-7 for Instantaneous trip curve. See trip curve 613-10 for instantaneous override values.6. Overload indicator illuminates at 100%.N. i.7: T CURRIET IN MULTIPLES OF Ir (Ir = LONG-TiME SETTING x In)171 04/2008 Scbwivider 02000-2008 Schneider Electric All Rights Reserved 116 of 190 Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 167: Microloglc 5.0(6.0 A/P/H Trip Units: Short-Time Pickup and 1 2 t ON Delay CtLImREITIN MULTIPLES OF br (I =LONG-lME SETTING x In) Micrologic 5.0/6.0 A/P/H Trip Units , a .Characteristic Trip Curve No. 613-5 Short-Time Pickup and 1 2 t ON Delay r. IThe time-current curve Information is to be used for application and coordination purposes only.Curves apply from -30&deg;C to +60*C (-22&deg;F to &#xf7;140&deg;F)_,1_ ambient temperature.
: ='. NOTE: I 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging A" effect comes into play if a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit"H 4"breaker itself. A subsequent overload will cause the to circuit breaker to trip In a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload.
Approximately twenty minutes is required between overloads to completely reset thermal-imaging.2. The end of the curve is determined by the interrupting rating of the circuit breaker.3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum I -." unrestrained short-time delay time band applies-. regardless of the setting.4. Total clearing times shown include the response times 4of the trip unit, the circuit breaker opening, and the'-i-extinction of current.5. For withstand circuit breaker, instantaneous can be turned OFF. See trip curve 613-7 for instantaneous trip curve. See trip curve 613-10 for instantaneous , overide values.6. See trip curve 613-4 for long-time pickup and delay trip=o ==curve.*1 m CURIRENT IN MULTIPLES OF I" CoNo.QCOrO (ir = LONG-'tME SflIrMG It OM)No E.8gs.6134os 172@ 2000-2008 Schneider Electric All Rights Reserved Schneider 04/2008 0aemtic 117 of 190 Masterpact5 NT and NW Universal Power Circuit Breakers Trip Curves Figure 168: Micrologic 5.0/6.0 Trip Units: Instantaneous Pickup, 2x to 15x and OFF MULTIPLES OF SENSOR RATING (In)-Ltttttztittnd+/-litdirttt+/-t+/-+/-+/-+/-+/-+/-1-W
-IIIfTIII~
YT iFLiIflT(V171TT1tVI
~-tttttlfttt~tT-11 -i~t 1 1-.71 T I I 7*I_i MICROLOGIC*
5.0/6.0 A/P/H TRIP UNIT CHARACTERISTIC TRIP CURVE NO. 613-7 Instantaneous Pickup 2x-15x and OFF The time-current curve information is to be used for application and coordination purposes only.Curves apply from -W30 to +60*C ambient temperature.
Notes: 1. The end of the curve Is determined by the interrupting rating of the circuit breaker.2. Total clearing times shown include the response times of the trip untt, the circuit breaker opening, and the extinction' of the current.3. The Instantaneous region of the trip curve shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than indicated.
Contact your local Sales Office for additional Information, 4. For a withstand circuit breaker, Instantaneous can be turned OFF. See 613-7 for instantaneous trip cuave. See 613-10 for Instantaneous override values.5. See 613-4 and 613-5 for long-time pickup.long-time delay, short-time pickup, and short-time delay trip curves.I 0 F-1 f__"I ---I -**, : 1 a a Vsrail-" MULTIPLGS Of~ SENSOR RATING (n)173 0412008 Schneider.Electric@ 2000-2008 Schneider Electric All Rights Reserved 118 of 190 L SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page II. 1.11 ATTACHMENT H TO SVP-102 Excerpt from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 4/2008: Page 7 -contact wear 119 of 190 Masterpact NT and NW Universal Power Circuit Breakers Masterpact Circuit Breakers Reduced Maintenance:
Under normal operating conditions, the circuit breaker does not require maintenance.
However, if maintenance or Inspection Is necessary, the arc chambers are easily removed so you may visually Inspect the contacts and wear indicator groove -(see the figure below for how wear is indicated).
The operation counter can also Indicate when Inspections and possible maintenance should be done. The life of the circuit breaker may be extended by replacing the arc chamber and spring-charging motor and/or replacing the main contact assembly of Arc Chamber ANSI Certified circuit breakers.Figure 4: Contact Wear Indicators Wear Inlcaor Groove Wear tdicator Groove Operating Conditions Masterpact circuit breakers are suited for use:* At ambient temperatures between -220F (-30&deg;C) and 140'F (60&deg;C)." At altitudes  
+13,000 ft. (3900 m).Masterpact circuit breakers have been tested for operation In Industrial atmospheres.
It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust. Operation at temperatures above 104&deg;F (40&deg;C) may require derating or overbussing the circuit breaker. See the appropriate instruction bulletin and page 15 of this catalog for additional information.
Masterpact circuit breakers meet IEC 68-2-6 Standards for vibration.
Masterpact circuit breakers meet IEC 68-2-6 Standards for vibration.
* 2 to 13.2 Hz and amplitude 0.039 in. (1 mm)* 13.2 to 100 Hz constant acceleration 0.024 oz. (0.7 g.)The materials used in Masterpact NT and NW circuit breakers will not support the growth of fungus and mold.Masterpact circuit breakers have been tested to the following: " IEC68-2-30
* 2 to 13.2 Hz and amplitude 0.039 in. (1 mm)
-Damp heat (temperature  
* 13.2 to 100 Hz constant acceleration 0.024 oz. (0.7 g.)
+55&deg;C and relative humidity of 95%)* IEC 68-2-52 level 2 -salt mist Storage Temperature Circuit breakers with trip units without LCD displays may be stored in the original packaging at temperatures between -58&deg;F (-50&deg;C) and 185 0 F (85WC). For circuit breakers with trip units with LCD displays, this range is -401F (-40&deg;C) to 185 0 F (850C).7 04/2008 Schteider  
The materials used in Masterpact NT and NW circuit breakers will not support the growth of fungus and mold.
@ 2000-2008 Schneider Electric All Rights Reserved VElectr 120 of 190 INSPECTION CHECKLIST Masterpact NT Breakers Type: LGSB11 MANCON-LGSBI I-I, Rev. 0 Page 1 of I 121 of 190 Cradle S/N: Rework Sat Unsat Rwr Satisfactory Material Control A-NLI supplied dedicated material used during manufacture (fasteners, Wir lugs, grease, etc.)Circuit breaker p/n and s/n, See SVP Data Sheets Perform weld inspections per AWS.N/A for Non-Safety Cradles.Material testing (steel cradle) demonstrates material is per SDS specifications.
Masterpact circuit breakers have been tested to the following:
N/A for Non-Safety Cradles.SDS purchased parts are per SDS design drawings (relays, sockets, switches, etc.) N/A for Non-Safety Cradles.Assembly Cradle Cell Interface N/A for Non-Safety Cradles.All wire installed is the correct size.Record wire size.Wire must be at least flush with end of lug barrel.No broken or nicked wire strands from being stripped.Wiring does not interfere with any moving parts.As-built wiring check against NLI schematic to verify correct wiring. NLI QC independent yellow-line.
        "   IEC68-2 Damp heat (temperature +55&deg;C and relative humidity of 95%)
* IEC 68-2-52 level 2 - salt mist Storage Temperature Circuit breakers with trip units without LCD displays may be stored in the original packaging at temperatures between -58&deg;F (-50&deg;C) and 1850 F (85WC). For circuit breakers with trip units with LCD displays, this range is -401F (-40&deg;C) to 185 0F (850C).
7 04/2008                                     Schteider       @ 2000-2008 Schneider Electric All Rights Reserved VElectr 120 of 190
 
INSPECTION CHECKLIST Masterpact NT Breakers Type: LGSB11 MANCON-LGSBI I-I, Rev. 0 Page 1 of I 121 of 190
 
Cradle S/N:
Rework Rwr Sat Unsat Satisfactory Material Control                         A-NLI supplied dedicated material used during manufacture (fasteners, Wir lugs, grease, etc.)
Circuit breaker p/n and s/n, See SVP Data Sheets Perform weld inspections per AWS.
N/A for Non-Safety Cradles.
Material testing (steel cradle) demonstrates material is per SDS specifications.             N/A for Non-Safety Cradles.
SDS purchased parts are per SDS design drawings (relays, sockets, switches, etc.)       N/A for Non-Safety Cradles.
Assembly Cradle Cell Interface N/A for Non-Safety Cradles.All wire installed is the correct size.
Record wire size.
Wire must be at least flush with end of lug barrel.
No broken or nicked wire strands from being stripped.
Wiring does not interfere with any moving parts.
As-built wiring check against NLI schematic to verify correct wiring. NLI QC independent yellow-line.
Verify the MOC actuator Snap Ring is properly installed.
Verify the MOC actuator Snap Ring is properly installed.
Verify the MOC E-Clips are properly installed (qty 2)Inspect the secondary disconnects and verify there are no cracks.Verify there is no binding of secondary disconnect pins.Verify Mobil-28 and Mobilith greases are used where they are needed only. Record locations on attached lubrication checklist.
Verify the MOC E-Clips are properly installed (qty 2)
Verify the mechanism is free of foreign objects.Verify the cradle area is free of foreign objects.Verify torque/tightness and mark heads with Sharpie or equiyalent for all accessible structural fasteners.
Inspect the secondary disconnects and verify there are no cracks.
Rework Sat Unsat Satisfactory MANCON-LGSBI 1-1, Rev. 0 Page 2 of 9 122 of 190 Verify no loose or missing hardware in the cradle linkage.Verify no loose or missing hardware in the cradle frame.Verify primary finger assembly mounting is correct and tight.Verify primary finger assemblies are not damaged.Verify torque/tightriess and mark heads with Sharpie or equivalent for all accessible electrical connections.
Verify there is no binding of secondary disconnect pins.
Verify back primary disconnect stab mounting fastener torque 133 -150 in/lbs.Check the accessible fasteners qty-- _ of 12 fasteners.
Verify Mobil-28 and Mobilith greases are used where they are needed only. Record locations on attached lubrication checklist.
If torques are unacceptable for any fasteners, check 100%.See Figure 2.If the primary disconnects are removed to check 100% of the fastener torques, verify 100% of the primary disconnect mounting bolt torques.Verify there is clearance between fasteners/linkage and adjacent objects.Verify there is no binding of TOC assembly linkage.Verify the TOC operator Pin is loaded and cannot slip off roll pin.Verify the back panel nut retainers are removed in 4 locations.
Verify the mechanism is free of foreign objects.
See Figure 3. Remove if present.Verify the bottom insulators are replaced after the nut retainer is removed. Verify that the fasteners are tightened properly.Cradle Inside Verify the rejection hardware configured per the design drawings and tightened properly.Verify the extension rail release latch is securely mounted (pin not loose). Replace rail if the pin is loose.Verify the extension rail mounting is tightened properly.Verify the primary disconnect back panel mounting bolt torque 89 -107 in/lbs in 4 locations.
Verify the cradle area is free of foreign objects.
See Figure 1.Verify discharge interlock mounting is correct and tightened properly.Rework Sat Unsat Rwr Satisfactory Verify the breaker guide rails' mounting is correct and ... A properly tightened._
Verify torque/tightness and mark heads with Sharpie or equiyalent for all accessible structural fasteners.
Verify the NT cradle to frame mounting is correct and properly tightened.  
Rework Sat Unsat   Satisfactory MANCON-LGSBI 1-1, Rev. 0 Page 2 of 9 122 of 190
%V" _l MANCON-LGSBI1-1, Rev. 0 Page 3 of 9-123 of 190 Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker S/N: Z 70 eYZ30o Verify the arc chutes mounting nut retainers are not missing and are properly installed.
 
Verify the top of breaker is clean.Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.Verify the back insulator fins are not cracked.Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in the disconnected position.Verify the secondary block housing springs are silver in color.Verify the secondary block housing springs are properly installed.
Verify no loose or missing hardware in the cradle linkage.
Verify the discharge interlock is properly installed  
Verify no loose or missing hardware in the cradle frame.
-the return spring is installed.
Verify primary finger assembly mounting is correct and tight.
Verify primary finger assemblies are not damaged.
Verify torque/tightriess and mark heads with Sharpie or equivalent for all accessible electrical connections.
Verify back primary disconnect stab mounting fastener torque 133 - 150 in/lbs.
Check the accessible fasteners qty-- _ of 12 fasteners.
If torques are unacceptable for any fasteners, check 100%.
See Figure 2.
If the primary disconnects are removed to check 100% of the fastener torques, verify 100% of the primary disconnect mounting bolt torques.
Verify there is clearance between fasteners/linkage and adjacent objects.
Verify there is no binding of TOC assembly linkage.
Verify the TOC operator Pin is loaded and cannot slip off roll pin.
Verify the back panel nut retainers are removed in 4 locations. See Figure 3. Remove if present.
Verify the bottom insulators are replaced after the nut retainer is removed. Verify that the fasteners are tightened properly.
Cradle Inside Verify the rejection hardware configured per the design drawings and tightened properly.
Verify the extension rail release latch is securely mounted (pin not loose). Replace rail if the pin is loose.
Verify the extension rail mounting is tightened properly.
Verify the primary disconnect back panel mounting bolt torque 89 - 107 in/lbs in 4 locations. See Figure 1.
Verify discharge interlock mounting is correct and tightened properly.
Rework Rwr Sat   Unsat   Satisfactory Verify the breaker guide rails' mounting is correct and .   .. A properly tightened._
Verify the NT cradle to frame mounting is correct and properly tightened.                                               %V" _l MANCON-LGSBI1-1, Rev. 0 Page 3 of 9-123 of 190
 
Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker S/N:         Z   70 eYZ30o Verify the arc chutes mounting nut retainers are not missing and are properly installed.
Verify the top of breaker is clean.
Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.
Verify the back insulator fins are not cracked.
Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in the disconnected position.
Verify the secondary block housing springs are silver in color.
Verify the secondary block housing springs are properly installed.
Verify the discharge interlock is properly installed - the return spring is installed.
Verify the rejection hardware is configured per the design drawings and properly tightened.
Verify the rejection hardware is configured per the design drawings and properly tightened.
Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.Verify there are no cracks or chips.Record grease color 126,) Grease must be red (Mobilith) or white (Kiuber) Isoflex.Verify the electrical terminations are not loose.Verify all visible springs in the mechanism are connected and not loose._____
Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.
_____Verify all accessible fasteners are hand tight.Rework Sat Unsat Satisfactory Remove trip unit for mechanism assembly inspection.
Verify there are no cracks or chips.
Verify there are no cracked washers. ____,_.__Apply NLI seal on trip unit after inspection..
Record grease color           126,)           Grease must be 7f*
Verify the cover is replaced and the mounting screws are snug. _Verify the breaker cover mounting holes are not stripped.Verify the Open/Close pushbutton covers are in place after inspection complete.MANCON-LGSBI 1-1, Rev. 0.Page 4 of 9 124 of 190 Verify aUl cover plates are installed -Verify torque/tightnessofatnr.. Verify the counter operates properly.Document counter reading. Q2Q-- I , Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials test revision).
red (Mobilith) or white (Kiuber) Isoflex.
* I~f" pst&#xa2;/o7Y&deg;.3-b-!  
Verify the electrical terminations are not loose.
.-t/[] __ _Verify the breaker data sheets filled out and signed.Verify the Data plate is installed.
Verify all visible springs in the mechanism are connected and not loose._____                                                          _____
Verify all accessible fasteners are hand tight.
Rework Sat   Unsat Satisfactory Remove trip unit for mechanism assembly inspection.
Verify there are no cracked washers.                                         ____,_.__
Apply NLI seal on trip unit after inspection..
Verify the cover is replaced and the mounting screws are snug.                                                               _
Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after
* inspection complete.
MANCON-LGSBI 1-1, Rev. 0
                                                                                      . Page 4 of 9 124 of 190
 
Verify the Verify aUl cover plates counter      are installed operates properly.-Verify torque/tightnessofatnr.. *&#xa2; Document counter reading.           Q2Q-- I                               ,
Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials test revision).
* I~f"*5      pst&#xa2;/o7Y&deg;.3-b-! t/.-
[]                                                                               __     _
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory.
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is unsatisfactory. If a blue plug is present, replace it with a                     I) green plug. After replacement, primary injection testing must be performed to verify proper operation.                       _   __'__
A blue plug is unsatisfactory.
Comments:
If a blue plug is present, replace it with a I)green plug. After replacement, primary injection testing must be performed to verify proper operation.
NMh Used:               2   '5it Inspections Performed by: ____________                                       Date: &#xfd;'S-F' MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 125 of 190
_ __'__Comments: NMh Used: 2 '5it Inspections Performed by:____________
 
Date: &#xfd;'S- F'MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 125 of 190 Lubrication Points for LGSB 11 Initial Points to be Lubricated During Assembly: Cradle Linkage/Cell Interface Cell Interlock TOC Operator MOC Switch Lever Pivot point MOC Actuator Lever MOC Operator MOC Cam Roller MOC Arm (1)Breaker Interface Breaker to carriage primary clusters (6)Roller Guides (2)Top Guide Right side (1)Bottom ground tabs (2)Extension Rail Slides (2)Verified Mob' 28 Lii Mo il 28[L] &#xa2;obil 28 L- lcbi128 LI obil[]28 Mobil 28 Mobil 28 LI oil 28[- obilith L- Mobilith__I Mobilith Mobilith Verified By: Date: MANCON-LGSBI 1-I, Rev. 0 Page6of9 126 of 190 Figure 1: Location of Primary Disconnect Back Panel Mounting Bolts (qty=-4)Torque Value: 89 -107 in-lbs"Mounting Figure 2.: Location of Primary Disconnect Stabs to Back Panel Mounting Bolts (qty=12)Torque Value: 133 -150 in-lbs MANCON-LGSBI 1-1, Rev. 0 Page 8 of 9 127 of 190 Nut. Retainer Figure 3: Location of Back Panel Nut Retainer on Primary Disconnect Mounting Back Panel (Remove nut retainer, if present, from all 4 locations)
Lubrication Points for LGSB 11 Initial Points to be Lubricated During Assembly:
MAANCON-LGSB11-1, Rev. 0 Page 9 of 9 128 of 190 64&~E 4(LK Zr ,J1,4? U5 b 2 7 TTT4TT2'OS KE ESCISPROR DATE APPROVED 0 ORION&AI ISSUIE 61/3108 AS I REIiVSED BREIME INFO & TIXTE 8=0K 6/12/06 AW (ECNJ: ECII-05410Th-2).
Verified Cradle Linkage/Cell Interface Cell Interlock                               Lii    Mo il 28 Mob' TOC Operator                                 [L]    &#xa2;obil 28 MOC Switch Lever Pivot point                 L-      lcbi128 MOC Actuator Lever MOC Operator LI        obil[]28 Mobil 28 MOC Cam Roller                                      Mobil 28 MOC Arm (1)                                   LI        oil 28 Breaker Interface Breaker to carriage primary clusters (6)     [-        obilith Roller Guides (2)                             L-      Mobilith Top Guide Right side (1)                       __I  Mobilith Bottom ground tabs (2)                               Mobilith Extension Rail Slides (2)
2 REVISE 0011FIGURATION 7/1/08 AW ( EOj CN-05410753-3).
Verified By:                          Date:
3 REVISED CO1RUMRAFION ID/13/0 AID (ECNJ: ECN-05410753-7).
MANCON-LGSBI 1-I, Rev. 0 Page6of9 126 of 190
4 RESD= CONFlOURATiON 10/a4/08 AID (E085:_0cU-05410753-B).
 
_____ _____r FRONT VIEW ,-,--321100- 13-00210C-14 5 21100-4-52MOC-~1 17 3 1 1 270 9 IT IV 14 T 10 T a 4I 2 A 210 0 n.I -S00-7 2-SDO-6 3..SOC-5 4..SDC-6 O-SUA-7 R352IOC-A TP-3 7-DoC'-I 811111IX-Cl.
Figure 1: Location of Primary Disconnect Back Panel Mounting Bolts (qty=-4)
501107-8 O-SOB-3 10-500-7 I I-S09-I 12-250-2 14.SDC-4 15.50C-4 17-SOD-1 18-SOD-5 iO-S00-2 205-SCA-2 SUDO0-2 -J 3- rD 11N-02 TP YS1-3 'j 2OO1-4: VCH-42 TP 1111-02 TP 52MIOC-6 7P 4. O73-31 ID-S.. 073-34 TP-68 G72-21 OP-V.. 072-22 OP A 54-211 521ADC-I7-1 I-I-4 52UGC -BREAXR OPERATED AUXLIARY SWITCH LICH -SPRING CHARGING MOTOR N- UNDERVO.TActT RIP COIL MX1 -SHUINT TRIP COIL OF. -AUXLRY SWITCH CONTACTS SDO -SECONOARY DISCONIECT TP -TEST PUO CONNECTOR 0SI -TEST SWITCH, SHUNT TRIP 702 -743T 0141104 INDINO OLTAGE TRIP COIL. i XF -S018Nt1 CLOSE COR.-NO CONNECTION
Torque Value: 89 - 107 in-lbs "Mounting Figure 2.: Location of Primary Disconnect Stabs to Back Panel Mounting Bolts (qty=12)
* -OADLE CONNIC11ON POMINT SED 0 -CRADLE CONNECTION0 POSINT, UNUSED UC. -POINTS USED WITH TRIP UNIT INSCAU.IRON 1RI UNRI IS NOT USED FOR THIS APPLICO1.)
Torque Value: 133 - 150 in-lbs MANCON-LGSBI 1-1, Rev. 0 Page 8 of 9 127 of 190
BREAKER DART NO1 INFORMIATIONI AU P/N; N1.-1.0081 Lffil U.30 1.12 UC3 Mm11 M01 51 MCVI 014 0113 072 011.oo0~ 020 ca 49 D WDDCID CO C Z501 MO M2 02d Clp A2 44 34 24 1*eoo00aD CmDQC ) CD CID Cm Cm 11m=23 Z4 7.3074 w1 83 42 .12 2212 050 3 )000 00LL3LLL L.ILCO 111L1 0 1 LJ1 00 00 _E _j 000000 5000000000 UC2-TIWI102-T2 MOI -CI. 008-S UEI4-02 00111 07J3f-1. 1P-4 U02-O0-UC2-T1 UX l-C2- ON -44 MCEN 031-4 O113-3*- ID-S Nix,1-Cl 5vJc-.8 MC4-RI. Il-Al M 08-81-08-1 LJ..L.i.1 SQUAiE 0 SERVICES P/N: TA2MRNNCSGSSPFXCJXN RU P/N: MUI-RPL-AI(25-RT-001 rRADI11FVI0 NU P/I: MU--PL-MRDL-ANO-Rt-001I PROJECT: REPLACEMENT BREAKERS 'j (AIK-2A-25 STYIE REACTOR TRIP AND REACTOR TIE)WUENT:-CONSTELLATION ENERGY CALVERT CUFFS NUCLEAR POWER PIANT CONTORACT.'
 
PO# 423110 LCit --Zj-I)CI -m5.301-24 UICI -03 UCI-ZS..UCI-ZJ MU-OI.S911-1 84-0D2 712-2 XF-A2-SDA-3 UIN-D2. TP-2 XF-AI .MCH-81 um-O1-Ia"-S 074 T51-3 CF2 TP-11 CFA"4l. 008-U 0T2-Z2- TP-7 07.484.VS.Mx-C ThIs drawing Is the propriatory -popry of Nuclear Logistics Inc. Use, dIScIDOLTR or reproductionl without wr~ittenl perTI~maifn a( Nuclear Logiotlco, Ina is prohibited,.
Nut. Retainer Figure 3: Location of Back Panel Nut Retainer on Primary Disconnect Mounting Back Panel (Remove nut retainer, if present, from all 4 locations)
: 1. AU CRADLE WISI01' S081 BE 14AUN TIDE SIS, U90C. 600V STRANDEC, IEEE 383 OUAJFIEO, 114 IRE EIXCEPTION OF THE FACTORY JUMPERS IDErTIFIED BELOW, 2. THE BREAKER IS NOT ZONE SELECTIVE INTERFACE CONNECTED.
MAANCON-LGSB11-1, Rev. 0 Page 9 of 9 128 of 190
U01-Z-3, UC1-Z4 AND U1:1-Z5 ARE JUMPERED, THESE JUMPS fA=tORY INSTALLED, 3. 114H BREAKER DOES NOT UTIUZE A NEUTRAL CURRENT TRANSFORMER.
 
n161,8I)CR UC2-Tl AND UC2-T2 ARE JOMPERO. TOO-IA 0TM JU*1ER IS FACTORY I1STLLEO.DRAWL8 FYI 041.08 CT APPROVEI AW N LINUCLEAR LOGISTICS IN(C.TITLE. WIRING DIAGRAM FOR SQUARE P LGSB11 STYLE MASTERPACT BREAKER'I DRAWINNG No. 05410753-WD-1 '4 Isw NTS IYMIT N/A I SHT 1 OF 11 I~coti~YS 141.0047 N/A 10147 1 or 11 vm.-'Ie-j 0 1 /- -:,,;P .7^ /&?&#xfd; EtJ* v- I U -&IZ CHR05 (+i) CLOSE (+.)StTA- 1 SDK-3 TEST TPJP TRIGER (4-)TP-I TRIP (+)SDA-6 uv (+) TESr Lv ' TEST.$CB-6 TRIGGER (-) TMNO CONTACT T"P-2 TIP-4 TEST TOUING CONTACT TP-6 lILYRISRPITHDATE APPOOW a ORIGINKl ISSUE 6/9/08 AS I RMETSD BREAKER WNO & TlITLE BLOCK 6/12/08 AR (ECNI.- ECN-05410753-2)
64&~E&#x17d; 4(LK                                                                 Zr                                                         ,J1,4 KE               ESCISPROR                     DATE       APPROVED 0               ORION&AI ISSUIE               61/3108       AS
.______(EMI~: EtM-05410753-8).
                                                                              ?        U5b          2                                                                'OS I   REIiVSED BREIMEINFO& TIXTE     8=0K       6/12/06         AW (ECNJ:ECII-05410Th-2).
_____3 041GEDINWORIA1 4/2/0S AW CD 0 SVM0 -BRIGAW OPMRTED AIIOlUAYr SWITCH Ijew r SPRMH CHARGNG MOTOR LIN -UNDOERYLIAGE TRIP cCI.Kill -SKUNT HI 5 CCI.Oft -AUXIUAR MOICKI CONTTACTS so. -SECONDARY OSCONCCT IT -TES MixS CONNECTOR SIt -1EST SWITCH. SHUNT4 TRIP. NOMIDItAH PUSUIN5TT5K.
2           REVISE 0011FIGURATION             7/1/08         AW 7    TTT4TT2                                                                                                                                                  (EOjCN-05410753-3).
CONTACTC SHM IN iNOF01111 STATE T3% -TEST SIVITICA UIISHW LTA TRIP. IUOMENTAWT P0151101101, CONTACT SHOWN IN NORMAL STATE kF -SHUNT CLOSE 0OL<<- -SECRONARY D~ISCNNCT FROM1 CRADL.E TO CELL.<<<<- -SECONDARY DISCONNECT FROUt PREWIR TO CRADLE<- -teaT PLUG ODOOIACOM 0 -5014050011 Powr CONTRO[ N,! TAC INOWFIAVTID CHARGE -122 40 CLOSE -123 1105 SHUINT TmY -ISA 1405 WIOERADLTAGE ITO -125 1405 Nul P/Ill Nil-LOSIT SQUARE 0 UWCES00 I'/W. TAZAWIIRNNXSGFSCJIR NU1 P/ik NWJ-60.A122.RT..O0i NU P/Ki IIU-IRPL-CNDL-A1255-CDT-CELL. ST2E CRADLE TO CEL.L OrOISCS10T 96EAKER TO CRADLE 09SOCURECT PROJECT: REPLACEMENT BREAKERS (AK-2A-25 SIYLE REACTOR TRIP AND REACTOR TIE)CLIENT.: CONSTELLATION ENERGY CALVERT CUFFS NUCLEAR POWER PLANT CONTRACT: PO# 423110 CELL SlOE I I1 CR40LEIRREA-KER WIRING (TyPICAL'I, THU STATUS Of THIS 0DRAWING IS WITHNTI-I BREAKE0R INSTALLED IN THE CORNECTED POSITION1 AND TH4E RREAIIER CHARGED AND OPEN.2. REFERENCE 140) LAYOUIT DRA~iRIE aM021753Lo-i roR sPIEciTcArsoNa.
3           REVISEDCO1RUMRAFION              ID/13/0         AID (ECNJ: ECN-05410753-7).
09m, cr APPR1OM AW 4 4#7-N LI NUCLEAR LOGISTICS INC.TITIL SCHEMATIC DIAGRAM FOR SQUARE D LGSB11 STYLE MASTERPACT BREAKER B DRAVANG No&deg; 05410753-SD-1 I 3 mt NTS fImofi N/A I ST 1 OF 1 This drawing Is the proprietary propeaty I of Nuclear Logistics InC. Use, disclosure or reproduction without written permission
4           RESD= CONFlOURATiON 10/a4/08                     AID (E085:_0cU-05410753-B). _____                  _____
.,F M,*I=. I ,.I..;.I.:k;lAd I U0 III; og -S Inc is ohiVILOd I B~A ~AEa ~ Z30 A//4&tw&#xfd;&#xfd; A-cAr A<r-eveto DAIE -APRICI a4L aoW 5/21103 AS I i REVISED !%EI&#xfd;R CONFIGUPA1lON 6/12/08 Aill REJECTION PIN REJECTION PIN CONFIGURATION CONFIGURATION ON LEFT SIDE ON LEFT SIDE OF CRADLE OF BREAKER 10 AO 4 3 0  D. co (FOR SAFETY RELATED BREAKER)FRONT VIEW 13 4 SECONDARY OISCONNECT ASSEMBLY.12 1 NT CRADLE BOTTOM PAN MODIFICATION I I I MOC SWITCH t0 I TOC ASSEMBLY 9 1 RACKING INTERLOCK ASSEMBLY a I -FRAME ASSEMBLY 7 1 PRIMARY CURRENT PATH ASSEMBLY 86 1 SWITCH BARRIER 5 1 MOC ASSEMBLY 4 SWITCH BRACKET S 1 WIRE COVER 2 INSULATOR, BACK I I PIN GUIDE EM OTY DESCRIPTION SIDE VIEW BACK VIEW BREAKER PART NO, INFORMATION 1-n rnR-Avrza foo~rar nf sn ro V 0% TRIP UIsIr NONE SQUARE D SERVICES P/N: MLU P/N: BREAKER ONLY: SOUARE 0 SERVICES P/N: NLI P/Nz CNLE ONLY: NLI P/Nt LGSB II NU-LGSBII TA2AARNNXSSGFFXC.JIO NLJ-RPL-AK2S-RT-OOI NU-RPL-CROL-AK25-RT-COI NOM. OPERATING VOLTAOLI 4aOVAC RATED CURRENT: 800A INTERRUPT RATING: 42kA 0 508VAC 301 0 535VAC NOM. CONTROL VOLTAGE- 125VDC CLOSE: 90-14OVDC CHARGE, 90-140VDC TRIP. 70-140VDC vV: OPERATE ->90VOC TRIP -44 TO SV'DC PRoJECT: REPLACEMENT BREAKERS (AK-2A-25 STYLE REACTOR TRIP AND REACTOR E I cuoNT- j " CONSTELLATION ENERGY CALVERT CUFFS NUCLEAR POWER PLANT CONTRACT.:
r FRONTVIEW 52UGC - BREAXR OPERATEDAUXLIARY      SWITCH LICH- SPRING CHARGING  MOTOR N- UNDERVO.TActT  RIP COIL MX1 - SHUINTTRIP COIL 17      3      1        1                                                                                                                              I-                   OF. - AUXLRY SWITCHCONTACTS SDO- SECONOARY    DISCONIECT TP - TESTPUO CONNECTOR 270     9 IT     IV 14     T     10     T     a     4I   2                                                                                   SUDO0-2 -J  I-4            0SI - TESTSWITCH,SHUNTTRIP
PCI# 423110 I REFERENCE DRAWING (FOR NLI INTERNAL USE ONLY)SQUARE-D SERVICES DRAWING: AKSO0OI, REV. 0 OIN ., Fv N LI NUCLEAR LOGISTICS INC..' ' , .I I LAYPUT DRAWING FOR SQUARE D LG, B11 STYLE MASTERPACT BREAKER This dr"wIng is the proprietr, property.Iof Nuclear Logistics Inc. Use, disclosure I or reproduction wilhout wrilten p cr, ssion of Nuclear Logsics, no Is prohited.STANDARD I4 -WITuevr~rFr TOLERANCE ALL219UMENON AE OUL UNLESS AME NOWNJAL.OTNER WIE SPEOFIEC APPROYfL Aw 14 2 78-1DR~j -.. 0541753-D-1 I ' -cusmwmR sldc NTS 1 lhOCH N/A IlSHT I OF I WDIEAEA lootS NTS!IvEoia N/A SILT 1 or 1 STANDARD VERIFICATION PLAN FOR SQUARED MASTERPACT LGSBl1 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)FUNCTIONAL TESTING Document Number: SVP-102 Revision 2 Cradle S/N (on nameplate): " : 132 of 190 I I SVP for Square-D Masterpact LGSB1 I Breaker Nuclear Logistics, Inc.SVP-1 02, Rev. 2 Page i I I APPROVAL STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACT LGSB11 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)FUNCTIONAL TESTING Prepared by:(Date: -f .v i Verified by:-Date: 02 0&#xfd;O, Approved by: Date: Z Cradle S/N (on nameplate):
                        - 321100- 13                                                                                                  3- rD-                 2- 11N-02        TP YS1-3     'j    2OO1-                           702 - 743T 0141104INDINOOLTAGE    TRIP COIL. i A        210                                                4: VCH-42                                                                                          XF - S018Nt1CLOSECOR.
I A 133 of 190 SVP for Square-D Masterpact LGSB 11 Breaker SVP-1 02, Rev. 2 Nuclear Logistics, Inc. Page ii REVISION HISTORY Revision No. Item Description Date 0 Original Issue 2/22/07 I Added clarifications to sections 3.0, 5.8.3, 6.0 & 10.0. 7/2(08 Removed Attachment I.2 Renumbered sections 4 -10, revised sections 2.1, 3.1 .c, 4.0, 8/26/08 6.9.L.b, 8.1, added sections 6.9, 12.0, added attachment I & 11 Cradle SIN (on nameplate)';
TP 1111-02
tA 134 of 190 SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 1 1.0 SCOPE The purpose of this standard verification plan is to verify the critical characteristic and function of the Square-D Masterpact LGSB II 600A circuit breaker with cradle as a complete assembly.
                        - 00210C-14                  I -S00-7                    O-SOB-3              17-SOD-1                                                               TP  52MIOC-6                                              - NO CONNECTION 7P 4. O73-31 2-SDO-6                  10-500-7                18-SOD-5                                                                ID-S.. 073-34                                                *-OADLE CONNIC11ON    POMINTSED
Some of the critical characteristics may not be applicable depending on the options and functions available on the assembly that is being verified.
                  ,-,-                               3..SOC-5                  I I-S09-I              iO-S00-2                                                                TP-68 G72-21                                             0 - CRADLE    CONNECTION0 POSINT,UNUSED OP-V.. 072-22 4..SDC-6                  12-250-2                205-SCA-2                                                                                                                      UC. - POINTSUSED WITHTRIPUNITINSCAU.IRON 0                                                                                                                                                                              OP              A  54-211 5 21100-4                  O-SUA-7                                                                                                                                                                                    1RI UNRIIS NOTUSED FOR THISAPPLICO1.)
The following step numbers in this document identify the standard critical characteristics.
R352IOC-A TP-3            14.SDC-4                                                                                                              521ADC-I7-1 n.
The results shall be documented within each section of this SVP and on the NLI QC Inspection Checklist for Masterpact NT Breakers, MANCON-LGSB11-1 (latest revision).
                        -52MOC-~1                    7-DoC'-I                  15.50C-4 811111IX-Cl.501107-8                                                                                                                                                              BREAKERDARTNO1 INFORMIATIONI AU P/N;                 N1.-1.0081 U.30       1.12   UC3                                   Mm11   M01     51             MCVI     014     0113   072     011                                                     SQUAiE 0 SERVICES  P/N: TA2MRNNCSGSSPFXCJXN
This test plan is generally used for testing of the circuit breaker and cradle together (LGSB 11 part number). If circuit breaker or cradle only testing is required, NLI engineering will specify what sections are to be performed for the specific part required to be tested.2.0 PRODUCTION CONTROLS The following production controls and procedures are tobe in effect throughout the life of this project. All of the following activities will be performed.
                                              .oo0~
2.1 Methodology 0 Sat El Unsat 4a.l Sat l Unsat b.SDS has been audited by NLI and is currently on the NLI Approved Vendor List. The NLI audit addressed the following:
Z501 MO 020ca M2                                             02d 49 Clp D
: 1. All bolts, lugs, wire, nuts, etc. used for production have been dedicated for safety-related use.2. All steel used in production of the cradles has been verified to be the correct material.NLI QC will implement the following production controls during construction.
A2 WDDCID 44       34 CO24 C1 RU P/N:
A separate QC inspection checklist will be used and maintained by QA. The sample size is 100%, unless a smaller sample size is documented.
rRADI11FVI0 MUI-RPL-AI(25-RT-001
The QC checklist will verify the following items: 1. Dedicated parts supplied or verified by NLI are used during assembly as follows: a. Bolts, nuts, washer, and other fasteners.
                                              *eoo00aD 23  Z4 7.3074 w1 CmDQC           CD)             CID Cm Cm 11m=
: b. Lugs and wire.c. Steel.d. Mobil 28 grease.c. Primary and secondary fingers.2. Welding as follows: a. Welding is performed per NLI-approved welding procedures.
83     42       .12       2212
                                                                                                                                                                                                          -  1                    NU P/I:                  MU--PL-MRDL-ANO-Rt-001I 050        3    )000                                   00LL3LLL                           111L1              0        1 L.ILCO   LJ1                                             PROJECT:            REPLACEMENT BREAKERS 'j (AIK-2A-25 STYIE    REACTOR  TRIP  AND  REACTOR TIE)
Lffil                                      00 00                  _E UC2-TIWI102-T2
_j                  000000 MOI-CI. 008-S 5000000000 UEI4-02 00111         07J3f-1. 1P-4 LJ..L.i.1                      WUENT:-            CONSTELLATION ENERGY U02-O0-UC2-T1                                     UXl-C2- ON -44         MCEN-82-031-4         O113-3*- ID-S                                                                 CALVERT CUFFS NUCLEAR POWER PIANT Nix,1-Cl 5vJc-.8       MC4-RI. Il-Al M 08-81-08                                                                                                             PO#    423110 CONTORACT.'
MU-OI.S911-1                               074 T51-3      CF2 TP-11 LCit--Zj-I)CI -m5                                    84-0D2 712-2      XF-A2-SDA-3              CFA"4l. 008-U      0T2-Z2- TP-7
                                            .301-24 UICI-03                                      UIN-D2. TP-2      XF-AI.MCH-81            07.484.VS.Mx-C                                    DRAWL8        FYI UCI-ZS..UCI-ZJ                                       um-O1-Ia"-S N      LINUCLEAR                  LOGISTICS IN(C.
041.08        CT            TITLE. WIRING DIAGRAM FOR SQUARE P
: 1. AU CRADLEWISI01'S081 BE 14AUNTIDE SIS, U90C.600V STRANDEC,      IEEE383 OUAJFIEO,114 IRE EIXCEPTION  OF THEFACTORY  JUMPERS IDErTIFIEDBELOW, APPROVEI      AW LGSB11 STYLE MASTERPACT BREAKER ThIs drawing Is the propriatory                                     2. THEBREAKER    IS NOT ZONESELECTIVE  INTERFACECONNECTED. T*EREFOREU01-Z-3, UC1-Z4
                                      -popry of Nuclear Logistics Inc. Use, dIScIDOLTR                               AND U1:1-Z5 AREJUMPERED,THESEJUMPS I*RE fA=tORYINSTALLED,                                                                                           'I DRAWINNG    No.       05410753-WD- 1                  '4
: 3. 114HBREAKER    DOESNOT UTIUZEA NEUTRAL    CURRENTTRANSFORMER. n161,8I)CR UC2-Tl AND or reproductionl without wr~ittenl perTI~maifn                          UC2-T2 AREJOMPERO.TOO-IA 0TMJU*1ER IS FACTORY          I1STLLEO.
a( Nuclear Logiotlco, Ina is prohibited,.                                                                                                                                                                               Isw NTS IYMIT N/A                     I SHT 1 OF 11 I~coti~YS 141.0047          N/A        10147 1 or 11
 
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lILYRISRPITHDATE                                    APPOOW a                    ORIGINKl  ISSUE                  6/9/08        AS CHR05 (+i)      CLOSE (+.)              TEST TPJP    TRIP(+)            uv (+)    TESr Lv        ' TEST.         TEST                                          I        RMETSD    BREAKER    WNO & TlITLE  BLOCK      6/12/08        AR SDA-6            $CB-6 TRIGGER (-)     TMNO CONTACT  TOUINGCONTACT StTA-1       SDK-3                 TRIGER(4-)                                                                 TP-6                                                             (ECNI.-ECN-05410753-2)
TP-I                                      T"P-2           TIP-4                                                                                                     .______
(EMI~:EtM-05410753-8).                            _____
3              041GEDINWORIA1                          4/2/0S        AW SVM0 -     BRIGAWOPMRTED        AIIOlUAYr SWITCH Ijew r    SPRMHCHARGNG      MOTOR LIN-   UNDOERYLIAGE    TRIPcCI.
Kill - SKUNT HI 5 CCI.
Oft -   AUXIUARMOICKI      CONTTACTS so. -   SECONDARY     OSCONCCT IT - TES MixS CONNECTOR SIt- 1ESTSWITCH. SHUNT4 TRIP.NOMIDItAHPUSUIN5TT5K.
CONTACTC   SHM IN iNOF01111   STATE T3%-   TESTSIVITICA  UIISHWLTA TRIP.IUOMENTAWT   P0151101101, CONTACT   SHOWNIN NORMAL     STATE kF -   SHUNTCLOSE      0OL
                                                                                                                                                                                        <<- -     SECRONARY   D~ISCNNCTFROM1    CRADL.E TOCELL.
                                                                                                                                                                                      <<<<-     - SECONDARY   DISCONNECT   FROUt PREWIRTOCRADLE
                                                                                                                                                                                          <- -   teaT PLUGODOOIACOM 0 - 5014050011Powr CONTRO[N,!TAC INOWFIAVTID CD CHARGE - 122 40 0
CLOSE-   123 1105 SHUINT TmY - ISA 1405 WIOERADLTAGE   ITO - 125 1405 CRADLETOCEL.L CELL.ST2E                      OrOISCS10T Nul P/Ill                   Nil-LOSIT 96EAKERTO CRADLE                SQUARE   0 UWCES00 I'/W. TAZAWIIRNNXSGFSCJIR 09SOCURECT                      NU1P/ik                     NWJ-60.A122.RT..O0i NU P/Ki                     IIU-IRPL-CNDL-A1255-CDT-PROJECT:                REPLACEMENT BREAKERS (AK-2A-25 SIYLE     REACTOR TRIP AND REACTOR TIE)
CLIENT.:             CONSTELLATION ENERGY CALVERT CUFFS NUCLEAR POWER PLANT CELLSlOE                                                      CONTRACT:                         PO# 423110 I I1 4
CR40LEIRREA-KERWIRING (TyPICAL' N          LI        NUCLEAR LOGISTICS INC.
I, THUSTATUS Of THIS0DRAWING IS WITHNTI-I BREAKE0RINSTALLEDIN THE                                   09m,        cr                TITIL SCHEMATIC DIAGRAM FOR SQUARE                            D CORNECTED POSITION1 AND TH4E       CHARGED RREAIIER       ANDOPEN.
: 2. REFERENCE 140)LAYOUIT DRA~iRIE aM021753Lo-i roR sPIEciTcArsoNa.                                                                           LGSB11          STYLE MASTERPACT BREAKER This drawing Is the proprietary propeaty I                                                                                                                      APPR1OM     AW 4#
of Nuclear Logistics InC. Use, disclosure 7-           B      DRAVANG    No&deg;         05410753-SD-1             I 3 or reproduction    without written    permission I
          .,F IM,*I=.
:=,*b.         ,.I..;.I.:k;lAd                                                                                                                                               mt NTS fImofi                  N/A      I ST 1 OF 1 U0 III; og -S     Inc is     ohiVILOd       I
 
B~A ~AEa                           ~                   Z30                                   A//4 &tw&#xfd;&#xfd;                           A-cAr A<r-eveto               DAIE     -APRICI a4L aoW                     5/21103       AS Ii REVISED!%EI&#xfd;RCONFIGUPA1lON          6/12/08         Aill REJECTIONPIN      REJECTIONPIN CONFIGURATION CONFIGURATION ON LEFT SIDE       ON LEFTSIDE OF CRADLE         OF BREAKER AO D. co 30 4
10 (FOR SAFETY RELATED BREAKER)
FRONT VIEW                                        SIDE VIEW                                                BACK VIEW 13       4     SECONDARYOISCONNECT ASSEMBLY.                       PARTNO, INFORMATION BREAKER 12       1     NT CRADLEBOTTOMPAN MODIFICATION                                                                   TRIP UIsIr              NONE 1-n  rnR-Avrza foo~rar    nf  sn  V ro 0%
II      I     MOC SWITCH                                                                                       NOM.OPERATING    VOLTAOLI4aOVAC SQUARED SERVICESP/N: LGSBII                            RATEDCURRENT:            800A t0       I     TOC ASSEMBLY                             MLUP/N:              NU-LGSBII INTERRUPT    RATING:    42kA 0 508VAC              PRoJECT:            REPLACEMENT BREAKERS 9      1     RACKINGINTERLOCKASSEMBLY          BREAKER    ONLY:                                                                        301 0 535VAC                        (AK-2A-25    STYLE REACTOR TRIPANDREACTOR    E TA2AARNNXSSGFFXC.JIO              NOM.CONTROL    VOLTAGE- 125VDC                                I a      I -FRAME    ASSEMBLY                          SOUARE0 SERVICES P/N:                                   CLOSE:                   90-14OVDC NLIP/Nz               NLJ-RPL-AK2S-RT-OOI                                       90-140VDC                  cuoNT-     j " CONSTELLATION ENERGY 7      1    PRIMARYCURRENT PATH ASSEMBLY                                                                      CHARGE, CNLE ONLY:
TRIP.                   70-140VDC                          CALVERT CUFFS NUCLEAR POWER PLANT 86      1    SWITCHBARRIER                                                                                    vV:                     OPERATE- >90VOC NLI P/Nt              NU-RPL-CROL-AK25-RT-COI                                    TRIP - 44 TO SV'DC 5      1    MOCASSEMBLY                                                                                                                                          CONTRACT.:                 PCI# 423110 4            SWITCHBRACKET I
OIN .,  Fv S
1    WIRE COVER 2    INSULATOR,BACK                      REFERENCEDRAWING(FOR NLI INTERNALUSE ONLY)                                                                       N      LI        NUCLEAR LOGISTICS INC.
SQUARE-D SERVICESDRAWING:AKSO0OI, REV. 0 78-1DR~j I      I    PIN GUIDE
                                                                                                          .     ' '   ,       .               I               I                 LAYPUT DRAWING FOR SQUARE D EM OTY      DESCRIPTION                                                                                                                                                LG, B11 STYLE MASTERPACT BREAKER 0541753-D-1 I' STANDARD   I4             AE  -WITuevr~rFr OUL APPROYfL   Aw     142 TOLERANCEALL219UMENON Iof Nuclear Logistics Inc. Use, disclosure I                                                                UNLESS OTNERWIE AMENOWNJAL.                                           -..                                      -
or This reproduction        wrilten pproperty.
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STANDARD VERIFICATION PLAN FOR SQUARED MASTERPACT LGSBl1 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)
FUNCTIONAL TESTING Document Number: SVP-102 Revision 2 Cradle S/N (on nameplate):     "     :
132 of 190
 
SVP for Square-D Masterpact LGSB1 I Breaker                     SVP-1 02, Rev. 2 INuclear Logistics, Inc.                                                    Page i I APPROVAL I I STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACT LGSB11 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)
FUNCTIONAL TESTING Prepared by:(                                         Date: f - .vi Verified by:-                                         Date: 02       0&#xfd;O, Approved by:                                           Date:     Z Cradle S/N (on nameplate): I A 133 of 190
 
SVP for Square-D Masterpact LGSB 11 Breaker                                           SVP-1 02, Rev. 2 Nuclear Logistics, Inc.                                                                         Page ii REVISION HISTORY Revision No.                               Item Description                               Date 0                                     Original Issue                             2/22/07 I                 Added clarifications to sections 3.0, 5.8.3, 6.0 & 10.0.         7/2(08 Removed Attachment I.
2             Renumbered sections 4 - 10, revised sections 2.1, 3.1 .c, 4.0,       8/26/08 6.9.L.b, 8.1, added sections 6.9, 12.0, added attachment I & 11 Cradle SIN (on nameplate)';     tA 134 of 190
 
SVP for Square-D Masterpact LGSB1 I Breaker                                               SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                               Page 1 1.0   SCOPE The purpose of this standard verification plan is to verify the critical characteristic and function of the Square-D Masterpact LGSB II 600A circuit breaker with cradle as a complete assembly. Some of the critical characteristics may not be applicable depending on the options and functions available on the assembly that is being verified. The following step numbers in this document identify the standard critical characteristics. The results shall be documented within each section of this SVP and on the NLI QC Inspection Checklist for Masterpact NT Breakers, MANCON-LGSB11-1 (latest revision).
This test plan is generally used for testing of the circuit breaker and cradle together (LGSB 11 part number). If circuit breaker or cradle only testing is required, NLI engineering will specify what sections are to be performed for the specific part required to be tested.
2.0   PRODUCTION CONTROLS The following production controls and procedures are tobe in effect throughout the life of this project. All of the following activities will be performed.
2.1     Methodology 0 Sat El Unsat       4a.     SDS has been audited by NLI and is currently on the NLI Approved Vendor List. The NLI audit addressed the following:
: 1. All bolts, lugs, wire, nuts, etc. used for production have been dedicated for safety-related use.
: 2. All steel used in production of the cradles has been verified to be the correct material.
l Sat l Unsat            b. NLI QC will implement the following production controls during construction. A separate QC inspection checklist will be used and maintained by QA. The sample size is 100%, unless a smaller sample size is documented. The QC checklist will verify the following items:
: 1. Dedicated parts supplied or verified by NLI are used during assembly as follows:
: a. Bolts, nuts, washer, and other fasteners.
: b. Lugs and wire.
: c. Steel.
: d. Mobil 28 grease.
: c. Primary and secondary fingers.
: 2. Welding as follows:
: a. Welding is performed per NLI-approved welding procedures.
: b. Welders performing welding activities have been CWI certified.
: b. Welders performing welding activities have been CWI certified.
: c. Welds are inspected by a CWI.3. Fastener tightness is verified on 100% of the accessible fasteners and terminations, including intermediate assemblies.
: c. Welds are inspected by a CWI.
: 4. 100% of the wire and wire connections have been inspected, There shall be no kinks, cuts, nicks or splits in the wire.5. Lubrication inspection
: 3. Fastener tightness is verified on 100% of the accessible fasteners and terminations, including intermediate assemblies.
: 4. 100% of the wire and wire connections have been inspected, There shall be no kinks, cuts, nicks or splits in the wire.
: 5. Lubrication inspection
: a. Breakers are supplied without primary and secondary disconnect lubrication.
: a. Breakers are supplied without primary and secondary disconnect lubrication.
Plant to lubricate per plant established procedures.
Plant to lubricate per plant established procedures.                           I Rcv. 2
: 6. Inspect and verify that there are no loose or damaged parts.I Rcv. 2 Cradle S/N (on nameplate):
: 6. Inspect and verify that there are no loose or damaged parts.
IA 135 of 190 SVP for Square-D Masterpact LGSBI I Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 2 3.0 BREAKER IDENTIFICATION NOTE: Ensure that the correct engineering drawings are used for the specific client breakers during testing per this SVP.3.1 Methodology
Cradle S/N (on nameplate):         IA 135 of 190
 
SVP for Square-D Masterpact LGSBII Breaker                                           SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                          Page 2 3.0     BREAKER IDENTIFICATION NOTE: Ensure that the correct engineering drawings are used for the specific client breakers during testing per this SVP.
3.1   Methodology
: a. Record the Square D nameplate data of the cradle. The nameplate shall contain the following information:
: a. Record the Square D nameplate data of the cradle. The nameplate shall contain the following information:
: 1. Manufacturer:
: 1. Manufacturer:
: 2. Type (Breaker & Cradle): 3. Cradle Serial Number: 4. Style: 5. Rated Max Voltage/Freq:X
: 2. Type (Breaker & Cradle):
: 6. Rated Continuous Current 7. Rated Short Circuit/Interrupt Current: Z 8. Control Voltage Range: Charge: Close: Trio: eight: _ ___9. W 10. Conversion Date:/[(Sat 0] Unsat I C.Perform a detail inspection of the breaker & cradle for any chips, cracks, gouges or any other damage.Record the circuit breaker specific data.1. Circuit breaker p/n: .e2!..2'?2. Circuit breaker sin:
: 3. Cradle Serial Number:
Z 3.- Cradle date of manufacture:
: 4. Style:
_ _ _ __/_4. Circuit breaker date code: aTX75-/, 5. Micrologic trip unit s/n: Va244' (5kMA-4-To-t' WtU1-)-r&#xfd; L tA-ip StPPr M Rev. 2 Cradle S/N (on nameplate):
: 5. Rated Max Voltage/Freq:X
tj 1A, 136 of 190 SVP for Square-D Masterpact LGSB1 I Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 3 4.0 PROPER BREAKER CONFIGURATION 4.1 Methodology This section is to be performed with the circuit breakerout of the cell.a. Terminals tightened.
: 6. Rated Continuous Current
Verify all terminals are tight during wire check.El Sat 0] Unsat /A b. Terminal identification, Verify the terminal points are labeled per the wiring/schematic T icF drawing. Use the final revision of the NLI approved schematics and record discrepancies, if any. If there are any discrepancies found, do not proceed any further A A with the testing until the discrepancies have been resolved.ESat I'lUnsat _ / Proper wiring. Verify wiring against the final revision of the NLI approved schematic c -ior wiring diagram. Attach a copy of the yellow-lined wiring/schematic drawing...NLI drawing # with revision: VSat El Unsat Correct programmer.
: 7. Rated Short Circuit/Interrupt Current:       Z
Verify that the programmer, sensor plugs and rating plugs are per QC the design documents:* Record the part numbers and/or rating: Programmers Rating Plug: ZX Sensor Plug: J&deg;O4 Trip unit date code. Verify the trip unit date code is P05491 or later. The format of the date code is Pxxyyz, with:* xx = last two digits of the year.* yy = week.* z = day of the week.A Trip Unit Date Code: 9)927( 7* With the breaker cover off, inspect the trip unit performer plug. The performer plug should be green. A blue performer plug is not acceptable.
: 8. Control Voltage Range:     Charge:
If a blue plug is present, replace with a green performer plug. Note: The correct green performer plug must be present during primary injection testing.T f. Trip unit is programmed for breaker type. Program the breaker type into the trip unit.g. Trip unit battery is fully charged. Verify the battery is fully charged.OSat 11 Unsat[] Sat El Unsat Rev. 2 r0/I'Cradle S/N (on nameplate):
Close:
137 of 190 SVP for Square-D Masterpact LGSB II Breaker SVP-102, Rev. 2 1 Nuclear Logistics, Inc. Page 4 l Sat DUnsat h. Verify the rejection hardware pin configuration against the final revision of the-4 approved NLI layout drawings (if applicable).
Trio:
I A NLI drawing # with revision: Breaker pin configuration:
: 9. Weight:                             _   ___
Cradle pin configuration:
: 10. Conversion Date:             /
5.0 CIRCUIT BREAKER PROPER FIT-UP & INSTALLTION 5.1 Methodology Rev. 2 LI Sat LI Unsat 0l Sat El Unsat kSat 13 Unsat I1sat D Unsat R("Sat El Unsat AJAa.Tih Install the cradle into a typical AK-2A-25 type cell. Visually inspect that the primary disconnects, secondary disconnects and interlocks match up with the mating connectors in the cell. Verify the Truck Operated Cell Switch (TOC) flap on the cradle is aligned with the TOC switch inside the cell.Ensure there is a positive ground connection between the switchgear and the cradle.Measure the continuity from the switchgear frame to the cradle frame. Maintain this continuity reading throughout this section.Install the breaker into the 'DISCONNECT' position.
[(Sat 0]Unsat             Perform a detail inspection of the breaker & cradle for any chips, cracks, gouges or any other damage.
Verify no binding of the interlocks occurs.Ensure that the racking crank cannot be inserted unless the "PUSH TO OPEN" button is depressed.
I C. Record the circuit breaker specific data.
Rack the breaker to the 'TEST' position.
: 1. Circuit breaker p/n:       .e2!..2'?
To rack the breaker into the cradle to the'TEST' position, a racking crank is required to be inserted while pressing the 'PUSH TO OPEN' button. To begin turning the racking crank the 'STOP RELEASE' button must be pushed. Turn the racking crank clockwise until the breaker reaches the 'TEST'position.
: 2. Circuit breaker sin:   429r4406*'36    Z 3.- Cradle date of manufacture: _         _     _     __/_
When the "TEST" position is reached, the 'STOP RELEASE' button will pop out. The status of the position indicator should show that the breaker is in the "T" position.Monitor a set of closed and open TOC switch contacts.
: 4. Circuit breaker date code:       aTX75-/,
Verify that the contacts do not change state when the breaker is racked to the 'TEST' position.Verify the primary disconnects, secondary disconnects and interlocks match up with the cradle without any interference or binding.Verify the continuity from the switchgear frame to the cradle frame is present.Push the 'STOP RELEASE' button again to continue to turn the racking crank until the"CONNECT" position is reached. Again, the 'STOP RELEASE' button will pop out.The status of the position indicator should show that the breaker is in the "CONNECT" position.E Sat 0 Unsat 1[2Sat El Unsat 0l Sat El Unsat i- h.OSat El Unsat ct Cradle S/N (on nameplate):
: 5. Micrologic trip unit s/n:   Va244'       (5kMA-4-To-t'   WtU1-)                 Rev. 2
0 1A 138 of 190 L SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 5 0 Sat 0 Unsat 0 Sat E Unsat tech B'at E] Unsat Tech 0l Sat E[ Unsat 0 Sat 0 Unsat j. Monitor a set of closed and open TOC switch contacts.
                                                                                -r&#xfd;L tA-ip StPPr M Cradle S/N (on nameplate):       tj 1A, 136 of 190
Verify that the contacts change state when the breaker is racked from the 'TEST' to the 'CONNECT' position.k. Manually close the breaker.1. Manually charge the breaker.m. Verify that the cradle racking tool cannot be installed on the cradle racking mechanism and that the cradle cannot be removed from the cell.n. Verify the primary disconnects, secondary disconnects and interlocks match up with the cradle without any interference or binding.o. Verify the continuity from the switchgear frame to the cradle frame is present.p. Trip the breaker.q. Rack the breaker to the 'TEST' position.r. Monitor a set of closed and open TOC switch contacts.
 
Verify that the contacts change state when the breaker is racked from the 'CONNECT' to the 'TEST' position.s. Rack the breaker to the 'DISCONNECT' position and remove the breaker from the cradle.t. Remove the cradle from the cell.Cradle S/N (on nameplate):
SVP for Square-D Masterpact LGSB1 I Breaker                                                 SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                Page 3 4.0     PROPER BREAKER CONFIGURATION 4.1     Methodology This section is to be performed with the circuit breakerout of the cell.
IA.139 of 190 SVP for Square-D Masterpact LGSB I1 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 6 6.0 PRODUCTION TESTS Sections 5.1, 5.2, 5.3 & 5.4 are to be performed with the circuit breaker racked into the cradle to the'CONNECT' position but not racked into a cell.6.1 MAIN CONTACT RESISTANCE (DUCTOR TEST)a. This test checks the resistance of the primary current path, hinge points, wipe, connections, and quality of conductivity of the current path. Perform this test on each phase of the circuit breaker.b. Apply 85Vdc minimum to UV trip device (if applicable).
: a. Terminals tightened. Verify all terminals are tight during wire check.
Note: UV trip device must be energized to close the breaker.c. Connect test cables to Phase A, line & load bus of stabs.eSat El Unsat Measure the contact resistance and record in &#xfd;Q using the appropriate M&TE.Repeat for each phase. Contact resistance for each phase is < 1 001M.Phase A: 2-19 [tQ. (Criteria is < I Phase B:. Z- 4r (Criteria is < 100 jO)Phase C: 36,- ' pL2 (Criteria is < 100p.Q)e. Compare the contact resistance between each phase. Contact resistance of each phase does not vary more than +/-20% from the average of all three phases.Average all phases: 12 --- A See discrepancy report number: (N/A if all pass)Cradle SIN (on nameplate):
El Sat 0] Unsat       /A   b. Terminal identification, Verify the terminal points are labeled per the wiring/schematic TicF      drawing. Use the final revision of the NLI approved schematics and record discrepancies, if any. If there are any discrepancies found, do not proceed any further AA                with the testing until the discrepancies have been resolved.
140 of 190 SVP for Square-D Masterpact LGSB II Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 7 6.2 INSULATION INTEGRITY (DC MEGGER TEST)6. Control Wiring 2rat [E Unsat .Control wiring except charging motor. Isolate the charging motor from the Tech control circuit. With the breaker in the open position, apply 100OVdc and megger each secondary disconnect to ground for I minute except the charging motor disconnects.
I'lUnsat _
Record the lowest insulation resistance.
ESat            j__*,xx    / Proper wiring. Verify wiring against the final revision of the NLI approved schematic c -ior             wiring diagram. Attach a copy of the yellow-lined wiring/schematic drawing.
Repeat this test with the breaker in the closed position-Rev. 2 Applied Voltage: &00 Vdc (Criteria is 100OVDC nominal)WITH BREAKER OPEN Lowest insulation res.: >2o&#xfd;Ooo MKI (Criteria is I 1OOML2)WITH BREAKER CLOSED Lowest insulation MO (Citeria is M I0OMO)Record the number of tested secondary disconnects: .Ag2 I2'at [] Unsat & b. Charding motor. Megger the charging motor secondary disconnects (SDA-1 &Tech SDA-2) to ground at 500Vdc for one minute. Record the lowest insulation resistance.
                          . .NLI     drawing # with revision:     O050107-*'r'"*              ,*V VSat El Unsat                   Correct programmer. Verify that the programmer, sensor plugs and rating plugs are per QC       the design documents:
                  *o5q
* Record the part numbers and/or rating:
Programmers Rating Plug:                       ZX Sensor Plug:                     J&deg;O4 Trip unit date code. Verify the trip unit date code is P05491 or later. The format of the date code is Pxxyyz, with:
* xx = last two digits of the year.
* yy = week.
* z = day of the week.
A               Trip Unit Date Code:       9&#x17d;)927(7 OSat 11 Unsat
* With the breaker cover off, inspect the trip unit performer plug. The performer plug should be green. A blue performer plug is not acceptable. If a blue plug is present, replace with a green performer plug. Note: The correct green performer plug must be present during primary injection testing.
T       f. Trip unit is programmed for breaker type. Program the breaker type into the trip unit.
[] Sat El Unsat              g. Trip unit battery is fully charged. Verify the battery is fully charged.                   Rev. 2 Cradle S/N (on nameplate):
r0/I' 137 of 190
 
SVP for Square-D Masterpact LGSB II Breaker Nuclear Logistics, Inc.
SVP-102, Rev. 2   1 Page 4 l Sat DUnsat               h. Verify the rejection hardware pin configuration against the final revision of the
                  -4           approved NLI layout drawings (if applicable).
NLI drawing # with revision:                   I        A Breaker pin configuration:
Cradle pin configuration:                                                           Rev. 2 5.0     CIRCUIT BREAKER PROPER FIT-UP & INSTALLTION 5.1   Methodology LI Sat LI Unsat               Install the cradle into a typical AK-2A-25 type cell. Visually inspect that the primary AJAa. disconnects, secondary disconnects and interlocks match up with the mating connectors Tih in the cell. Verify the Truck Operated Cell Switch (TOC) flap on the cradle is aligned with the TOC switch inside the cell.
0l Sat El Unsat                Ensure there is a positive ground connection between the switchgear and the cradle.
Measure the continuity from the switchgear frame to the cradle frame. Maintain this continuity reading throughout this section.
kSat 13 Unsat                  Install the breaker into the 'DISCONNECT' position. Verify no binding of the interlocks occurs.
I1sat D Unsat                  Ensure that the racking crank cannot be inserted unless the "PUSH TO OPEN" button is depressed.
R("Sat El Unsat                Rack the breaker to the 'TEST' position. To rack the breaker into the cradle to the
                              'TEST' position, a racking crank is required to be inserted while pressing the 'PUSH TO OPEN' button. To begin turning the racking crank the 'STOP RELEASE' button must be pushed. Turn the racking crank clockwise until the breaker reaches the 'TEST' position. When the "TEST" position is reached, the 'STOP RELEASE' button will pop out. The status of the position indicator should show that the breaker is in the "T" position.
Monitor a set of closed and open TOC switch contacts. Verify that the contacts do not E Sat 0 Unsat change state when the breaker is racked to the 'TEST' position.
Verify the primary disconnects, secondary disconnects and interlocks match up with the 1[2Sat El Unsat cradle without any interference or binding.
0l Sat El Unsat          h. Verify the continuity from the switchgear frame to the cradle frame is present.
i-Push the 'STOP RELEASE' button again to continue to turn the racking crank until the OSat  El Unsat    ct "CONNECT" position is reached. Again, the 'STOP RELEASE' button will pop out.
The status of the position indicator should show that the breaker is in the "CONNECT" position.
Cradle S/N (on nameplate):        0 1A 138 of 190
 
L Nuclear SVP for Logistics, Square-D Inc.
Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Page 5
: j. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change 0 Sat  0 Unsat state when the breaker is racked from the 'TEST' to the 'CONNECT' position.
: k. Manually close the breaker.
: 1. Manually charge the breaker.
0 Sat E Unsat            m. Verify that the cradle racking tool cannot be installed on the cradle racking mechanism tech    and that the cradle cannot be removed from the cell.
B'at E] Unsat            n. Verify the primary disconnects, secondary disconnects and interlocks match up with the Tech    cradle without any interference or binding.
0l  Sat E[ Unsat          o. Verify the continuity from the switchgear frame to the cradle frame is present.
: p. Trip the breaker.
: q. Rack the breaker to the 'TEST' position.
0  Sat 0 Unsat          r. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change state when the breaker is racked from the 'CONNECT' to the 'TEST' position.
: s. Rack the breaker to the 'DISCONNECT' position and remove the breaker from the cradle.
: t. Remove the cradle from the cell.
Cradle S/N (on nameplate):     IA.
139 of 190
 
SVP for Square-D Masterpact LGSB I1 Breaker                                                 SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                              Page 6 6.0     PRODUCTION TESTS Sections 5.1, 5.2, 5.3 & 5.4 are to be performed with the circuit breaker racked into the cradle to the
      'CONNECT' position but not racked into a cell.
6.1     MAIN CONTACT RESISTANCE (DUCTOR TEST)
: a. This test checks the resistance of the primary current path, hinge points, wipe, connections, and quality of conductivity of the current path. Perform this test on each phase of the circuit breaker.
: b. Apply 85Vdc minimum to UV trip device (if applicable). Note: UV trip device must be energized to close the breaker.
: c. Connect test cables to Phase A, line & load bus of stabs.
eSat El Unsat               Measure the contact resistance and record in &#xfd;Q using the appropriate M&TE.
Repeat for each phase. Contact resistance for each phase is < 1001M.
Phase A:       2-19           [tQ.(Criteria is < I0O*2)
Phase B:.     Z- 4r             (Criteria is < 100 jO)
Phase C:     36,-     '     pL2 (Criteria is < 100p.Q)
: e. Compare the contact resistance between each phase. Contact resistance of each phase does not vary more than +/-20% from the average of all three phases.
Average all phases:           12               ---     A See discrepancy report number:                         (N/A if all pass)
Cradle SIN (on nameplate):
140 of 190
 
SVP-102, Rev. 2 Nuclear Square-D Inc.
SVP for Logistics, Masterpact LGSB II Breaker                                                    Page 7 6.2   INSULATION INTEGRITY (DC MEGGER TEST)
: 6.       Control Wiring 2r*at  [E Unsat           . Control wiring except charging motor. Isolate the charging motor from the Tech     control circuit. With the breaker in the open position, apply 100OVdc and megger each secondary disconnect to ground for I minute except the charging motor disconnects. Record the lowest insulation resistance. Repeat this test with the breaker in the closed position-                                     Rev. 2 Applied Voltage: &00           Vdc (Criteria is 100OVDC nominal)
WITH BREAKER OPEN Lowest insulation res.: >2o&#xfd;Ooo       MKI (Criteria is   I1OOML2)
WITH BREAKER CLOSED Lowest insulation res.:2*          MO     (Citeria is   I0OMO)
M Record the number of tested secondary disconnects:         .Ag2 I2'at [] Unsat &       b. Charding motor. Megger the charging motor secondary disconnects (SDA-1 &
Tech     SDA-2) to ground at 500Vdc for one minute. Record the lowest insulation resistance.
Perform with the breaker open discharged:
Perform with the breaker open discharged:
Applied Voltage: -,!00 Vdc (Criteria is 500VDC nominal).Lowest insulation res.: Mn(Criteria is >- 2MQ)Perform with the breaker closed and charged: Applied Voltage: .4RO0 Vdc (Criteria is 500VDC nominal)Lowest insulation res.: >2,. cO MQ(Criteria is > 2M0)Cradle S/N (on nameplate):
Applied Voltage: -,!00         Vdc (Criteria is 500VDC nominal).
_ _ I_ _141 of 190 SVP for Square-D Masterpact LGSB1 1 Breaker Nuclear Logistics, Inc.SVP-l102, Rev. 2 9/at. 0 Unsatj a.Phase-to-Phase, Phase-to-Ground, & Line-to-Load With the breaker in the closed position, apply IOOOVDC and megger between phases (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).APPLIED VOLTAGE: 142QQ) (Criteria is I000VDC)PHASE-TO-PHASE WITH BREAKER CLOSED 0A To 0 B: >20.o 0 B To 0 C: >20,0ex 0C To 0 A: ;>20,6e MG (Criteria is > IOOMCI)MG (Criteria is > I00MG)MG (Criteria is > 100MG)2Sat El Unsat~T~h See discrepancy report number: ,, (N/A if all pass)With the breaker in the closed position, apply 1 OOOVDC and megger between phases to ground (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).APPLIED VOLTAGE: 199O4 V/0C (Criteria is 1000VDC)PHASES-TO-GROUND WITH BREAKER CLOSED[Kat .-0 Unsat Tjcch 0 A To GROUND: >2.0oeno MfG (Criteria is > 100MQ)B To GROUND: >2Wxcoo MG2 (Criteria is > 100MG)0 C To GROUND: )>2p.oo MG2 (Criteria is > 100MG)See discrepancy report number: ,./ (N/A if all pass)With the breaker in the open position, apply 1000VDC and megger between phase line-to-load.
Lowest insulation res.:   2*cOC=              Mn(Criteria is >-2MQ)
APPLIED VOLTAGE: jL Vb0 C. (Criteria is 1000VDC)PHASE LINE-TO-LOAD WITH BREAKER OPEN 0 A LINE To LOAD: >20, oo MG2 (Criteria is > 100MG)0 B LINE To LOAD: >2.0 oco MG (Criteria is > 100MG)0 C LINE To LOAD: >.Ooqo MG (Criteria is > 100MG2)See discrepancy report number:. .(N/A if all pass)Cradle S/N (on nameplate):
Perform with the breaker closed and charged:
142 of 190 SVP for Square-D Masterpact LGSB I I Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 9]6.3 INSULATION INTEGRITY (AC HI-POT TEST)CAUTION: STAND AT LEAST 6 FEET FROM THE BREAKER DURING THIS TESTING. REMOVE TBE TRIP UNIT RATING PLUG PRIOR TO PERFORMING THIS TEST.Note: This is a "pass/fail" test. Perform this test at 2200Vac for I minute. Acceptance criteria is no insulation breakdown after 1 minute.6.3.1 Poles-to-Ground, Phase-to-Phase, & Line-to-Load eat .U Unsat ZSat 11 Unsat I Methodoloyv M a. All unenergized poles should be grounded for the AC hi-pot tests.b. Line to load w/ breaker open. With the breaker in the open position, apply 2,200VAC and hi-pot between phase line-to-load.
Applied Voltage: .4RO0         Vdc (Criteria is 500VDC nominal)
Acceptance Criteria is no insulation breakdown after 1 min.Applied Voltage: :2?90 Vac (Criteria is 2,200VAC norm.)R'Sat El Unsat Tech v'-( .1" A Line to Load: Pass/Fail  
Lowest insulation res.: >2,. cO             MQ(Criteria is > 2M0)
,:P05S 0 B Line to Load: Pass/Fail  
Cradle S/N (on nameplate): _     I__ _
,$S 0 C Line to Load: Pass/Fail PMS 3 Phase to ground w/ breaker closed. Close the breaker and rep'eat the testing between each phase-to-ground.
141 of 190
Acceptance Criteria is no insulation breakdown after I min.Applied Voltage: 2Z00O Vac (Criteria is 2,200VAC norm)OA to Ground: OB to Ground: OC to Ground: Pass/Fai &#xfd;ft Pass/FaiR4S5 Pass/Fail~~~
 
0StDns4at/Irl Tech d. Phase to phase w/ breaker closed. With the breaker in the closed position, apply 2,200VAC and hi-pot between phases. Acceptance Criteria is no insulation breakdown after 1 min.Applied Voltage: 220O0 Vac (Criteria is 2,200VAC norm.)OA to OB: OB to OC: OC to OA: Pass/Fail iA.S Pass/Fail PAS$Cradle S/N (on nameplate):_
SVP for Square-D Masterpact LGSB1 1 Breaker                                               SVP-l102, Rev. 2 Nuclear Logistics, Inc.
___ ___143 of 190 SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 10 6.4 OPERATION AT NOMINAL/DEGRADED/OVERVOLTAGE CONDITIONS  
Phase-to-Phase, Phase-to-Ground, & Line-to-Load 9/*at. 0 Unsatj        a. With the breaker in the closed position, apply IOOOVDC and megger between phases (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).
&INTERLOCK OPERATION-K 8eR EZ R4,5 Ac. C -m1rwro ka. With the breaker installed in a cradle.1Sat 0] Unsat L2 b. Apply 125vdc to the UV trip device circuit (if applicable).
APPLIED VOLTAGE:             142QQ) *1C.        (Criteria is I000VDC)
Tech S. VOLTAGE APPLIED: /12!5 VPc IZO'IAC. CT s/1i.e, j j1o'i: A 20)c- Apply 425"M to the charging motor circuit.VOLTAGE APPLIED: &0 VA,-d. Apply 70VDC to the trip circuit.VOTLAGE APPLIED: 70 v4 U -.91Sat l -Unsat / 3 N 'M Rack the breaker to the "TEST" position.Tech y, f. Verify that breaker charges as the breaker is racked to the 'TEST' position.[i Unsat ' ..j Verify status indicators indicate that breaker is open and closing spring is charged.h. Close the breaker.El'Sat 0l Unsat Verify that the closing springs recharge.ElSa Unsat Verify status in&#xfd;dicators indicate that breaker is closed and closing spring is charged.[ZSat 11 Unsat Trip the breaker.2i' 'l. Verify status indicators indicate that breaker is open and closing spring is charged.m. Close the breaker.,\n. Attempt to rack the breaker to the 'CONNECT' or 'DISCONNECT' positions.
PHASE-TO-PHASE WITH BREAKER CLOSED 0A To 0 B:>20.o                                 MG (Criteria is > IOOMCI) 0 B To 0 C: >20,0ex                             MG (Criteria is > I00MG) 0C To 0 A: ;>20,6e                             MG (Criteria is > 100MG)
2(Sat El Unsat fo .Verify that the breaker cannot be racked to the 'CONNECT' or 'DISCONNECT' Tech positions.
See discrepancy report number:       ,,                 (N/A if all pass) 2Sat El Unsat              With the breaker in the closed position, apply 1 OOOVDC and megger between
p, Trip the breaker.0"Sat El Unsat Verify status indicators indicate that breaker is open and the closing spring is charged.r. Rack the breaker beyond the 'TEST' position but before the 'CONNECT' position.A s. Attempt to close the breaker.O'Sat 0 Unsat .Verify that the breaker cannot be closed.Cradle S/N (on nameplate):._
                ~T~h      phases to ground (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).
__h_144 of 190 SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 11I T0 t 3 \ Unsat Verify status indicators indicate that breaker is open and closing spring is charged., v.- Rack the breaker to the 'CONNECT' position.w w. Close the. breaker.0[ at 0) Unsat Verify that the closing springs recharge (aat El Unsat ,JCy. Verify status indicators indicate that breaker is closed and closing spring is charged.Tech 8" '?z. Trip the breaker.'at E Unsat _ Verify status indicators indicate that breaker is open and closing spring is charged.qo.AC- Cr RIWOj? CSee t40E P-)bb. Lower the control voltage tog9-V-c to the charging motor circuit.VOLTAGE APPLIED: V+6 cc. Lower the UV voltage to 85Vdc.VOLTAGE APPLIED: ?6- 1116El Unsat .Charge, close and trip the breaker 5 times.3"t&#xa2;C C (El U #610 ee. Raise the control voltage to +4Wrdt to the charging motor circuit.VOLTAGE APPLIED: /37 VA.ff. Raise the UV voltage to 140Vdc.VOLTAGE APPLIED: /440 V1/4 -[ iSat 13 Unsat gg. Charge, close and trip the breaker 5 times." hh. Close the breaker.lat El Unsat G With the breaker closed, attempt to rack the breaker out to the 'TEST' position.C'at [] Unsat __c J-t Verify that the breaker cannot be racked to the 'TEST' position.Th-; kk. Trip the breaker.E3at El Unsat I .Rack the breaker to the 'TEST' position.
APPLIED VOLTAGE:           199O4 V/0C         (Criteria is 1000VDC)
Monitor a set of closed and open TOC switch c ontacts. Verify that the contacts change state when the breaker is racked from the" 'CONNECT' to the 'TEST' position.mm. Rack the breaker back to the 'CONNECT' position.Cradle S/N (on nameplate):
PHASES-TO-GROUND WITH BREAKER CLOSED 0 A To GROUND:         >2.0oeno               MfG (Criteria is > 100MQ)
114 145 of 190 SVP-102, Rev. 2 [Page 12 1 SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 12 6.5 ANTI-PUMPING FUNCTION PERFORM THIS TEST 3 TIMES. Record the results in the table below.Sections 6.5, 6.6, 6.7, 6.8 & 6.9 are to be performed with the circuit breaker racked into the cradle to the 'CONNECT' position but not racked into a cell. Note: Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
B To GROUND: >2Wxcoo                         MG2 (Criteria is > 100MG) 0 C To GROUND: )>2p.oo                         MG2 (Criteria is > 100MG)
: a. Apply and maintain a close signal at 125Vdc nominal. Apply a momentary trip signal at 125Vdc nominal while maintaining the close signal. Verify the breaker opens and does not re-close.b. Release the close signal and then re-apply the close signal. Verify the breaker closes.e. Trip the breaker.e ]at 0 Unsat Is, Test 2"" Test I 3rd Test ecl 0 Sat El Unsat O'Sat 0i Unsat Sat El Unsat jit'MANUAL OPERATION 2Sat 0 Unsat / a. Remove 125VDC control voltage.Tech b. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
See discrepancy report number:         ,./               (N/A if all pass)
[K*at .-0 Unsat            With the breaker in the open position, apply 1000VDC and megger between Tjcch phase line-to-load.
APPLIED VOLTAGE:                 jLVb0 C.(Criteria is   1000VDC)
PHASE LINE-TO-LOAD WITH BREAKER OPEN 0 A LINE To LOAD: >20, oo                       MG2 (Criteria is > 100MG) 0 B LINE To LOAD: >2.0 oco                     MG (Criteria is > 100MG) 0 C LINE To LOAD: >.Ooqo                       MG (Criteria is > 100MG2)
See discrepancy report number:.                     .     (N/A if all pass)
Cradle S/N (on nameplate):
142 of 190
 
SVP for Square-D Masterpact LGSB I I Breaker                                           SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                            Page 9]
6.3     INSULATION INTEGRITY (AC HI-POT TEST)
CAUTION: STAND AT LEAST 6 FEET FROM THE BREAKER DURING THIS TESTING. REMOVE TBE TRIP UNIT RATING PLUG PRIOR TO PERFORMING THIS TEST.
Note: This is a "pass/fail" test. Perform this test at 2200Vac for I minute. Acceptance criteria is no insulation breakdown after 1 minute.
6.3.1   Poles-to-Ground, Phase-to-Phase, & Line-to-Load I Methodoloyv e*at .U Unsat         M   a. All unenergized poles should be grounded for the AC hi-pot tests.
: b. Line to load w/ breaker open. With the breaker in the open position, apply ZSat 11 Unsat                  2,200VAC and hi-pot between phase line-to-load. Acceptance Criteria is no insulation breakdown after 1 min.
Applied Voltage:       :2?90                 Vac (Criteria is 2,200VAC norm.)
                              "  A Line to Load: Pass/Fail ,:P05S 0 B Line to Load: Pass/Fail         ,$S 0 C Line to Load: Pass/Fail PMS3 R'Sat El Unsat                Phase to ground w/ breaker closed. Close the breaker and rep'eat the testing Tech        between each phase-to-ground. Acceptance Criteria is no insulation v'-( .1      breakdown after I min.
Applied Voltage:       2Z00O                   Vac (Criteria is 2,200VAC norm)
OA to Ground:       Pass/Fai&#xfd;ft OB to Ground:        Pass/FaiR4S5 OC to Ground:        Pass/Fail~~~
0StDns4at/Irl         d. Phase to phase w/ breaker closed. With the breaker in the closed position, Tech        apply 2,200VAC and hi-pot between phases. Acceptance Criteria is no insulation breakdown after 1 min.
Applied Voltage:     220O0                     Vac (Criteria is 2,200VAC norm.)
OA to OB:           Pass/Fail    iA.S OB to OC:
OC to OA:           Pass/Fail PAS$
Cradle S/N (on nameplate):_     ___      ___
143 of 190
 
SVP for Square-D Masterpact LGSBI 1 Breaker                                                       SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                     Page 10 6.4       OPERATION AT NOMINAL/DEGRADED/OVERVOLTAGE CONDITIONS &
INTERLOCK OPERATION
                                -K 8eR         EZ R4,5 Ac. C       *E4&LJN. -           m1rwro ka.             With the breaker installed in a cradle.
1Sat 0] Unsat   L2           b. Apply 125vdc to the UV trip device circuit (if applicable).
Tech S.
                      *-*            VOLTAGE APPLIED:             /12!5 VPc IZO'IAC. CT s/1i.e,       jj1o'i: A 20) c- Apply 425"M to the charging motor circuit.
VOLTAGE APPLIED:               &0 VA,-
: d. Apply 70VDC to the trip circuit.
VOTLAGE APPLIED:               70 v4U-.
91Sat   l -Unsat   /3N            Rack the breaker to the "TEST" position.
                                    'M Tech y,           f. Verify that breaker charges as the breaker is racked to the 'TEST' position.
[*at    [i Unsat       '     j .. Verify status indicators indicate that breaker is open and closing spring is charged.
: h. Close the breaker.
El'Sat 0l Unsat       L*-          Verify that the closing springs recharge.
ElSaUnsat                    Verify status in&#xfd;dicators indicate that breaker is closed and closing spring is charged.
[ZSat 11 Unsat                       Trip the breaker.
2i'     'l.     Verify status indicators indicate that breaker is open and closing spring is charged.
: m. Close the breaker.
                      ,\n.           Attempt to rack the breaker to the 'CONNECT' or 'DISCONNECT' positions.
2(Sat El Unsat     fo             . Verify that the breaker cannot be racked to the 'CONNECT' or 'DISCONNECT' Tech         positions.
p, Trip the breaker.
0"Sat El Unsat                       Verify status indicators indicate that breaker is open and the closing spring is charged.
: r. Rack the breaker beyond the 'TEST' position but before the 'CONNECT' position.
A       s. Attempt to close the breaker.
O'Sat 0 Unsat                     . Verify that the breaker cannot be closed.
Cradle S/N (on nameplate):._               __h_
144 of 190
 
SVP for Square-D Masterpact LGSB1 1 Breaker                                                   SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                 Page 11I T0 t Unsat 3           \       Verify status indicators indicate that breaker is open and closing spring is charged.
                        ,       v.- Rack the breaker to the 'CONNECT' position.
w.
w Close the. breaker.
0[ at 0) Unsat                       Verify that the closing springs recharge (a*at    El Unsat     ,JCy.         Verify status indicators indicate that breaker is closed and closing spring is charged.
Tech 8" '?z.         Trip the breaker.
  'at E Unsat _               aa.'"*Verify status indicators indicate that breaker is open and closing spring is charged.
qo.AC- Cr RIWOj? CSee t40E P-)
bb. Lower the control voltage tog9-V-c to the charging motor circuit.
VOLTAGE APPLIED:               *9    V+6 cc. Lower the UV voltage to 85Vdc.
VOLTAGE APPLIED:             ?6- 1116 E*at El Unsat                   . Charge, close and trip the breaker 5 times.
3"t&#xa2;C C #610 (El U
ee. Raise the control voltage to +4Wrdt to the charging motor circuit.
VOLTAGE APPLIED:               /37 VA.
ff. Raise the UV voltage to 140Vdc.
VOLTAGE APPLIED:             /440 V1/4 -
[   iSat 13 Unsat             gg. Charge, close and trip the breaker 5 times.
                    "         hh. Close the breaker.
l*at      El Unsat       G         With the breaker closed, attempt to rack the breaker out to the 'TEST' position.
C'at [] Unsat       __c       J-t   Verify that the breaker cannot be racked to the 'TEST' position.
Th-;   kk. Trip the breaker.
E3*at El Unsat             I     . Rack the breaker to the 'TEST' position. Monitor a set of closed and open TOC switch c ontacts. Verify that the contacts change state when the breaker is racked from the "6*  "*" 'CONNECT' to the 'TEST' position.
mm.         Rack the breaker back to the 'CONNECT' position.
Cradle S/N (on nameplate):           114 145 of 190
 
SVP-102, Rev. 2 SVP-102, Page SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.                                                                               Page 12 6.5   ANTI-PUMPING FUNCTION PERFORM THIS TEST 3 TIMES. Record the results in the table below.
Sections 6.5, 6.6, 6.7, 6.8 & 6.9 are to be performed with the circuit breaker racked into the cradle to the 'CONNECT' position but not racked into a cell. Note: Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
: a. Apply and maintain a close signal at 125Vdc nominal. Apply a momentary trip signal at 125Vdc nominal while maintaining the close signal. Verify the breaker opens and does not re-close.
: b. Release the close signal and then re-apply the close signal. Verify the breaker closes.
: e. Trip the breaker.
e     0]atUnsat                Is, Test                       2"" Test                       I 3rd Test ecl     0     Sat   El Unsat             O'Sat       0i Unsat                 Sat   El Unsat jit'MANUAL OPERATION 2Sat 0 Unsat /           a. Remove 125VDC control voltage.
Tech
: b. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
c- Ensure that the breaker is open and the closing springs are discharged.
c- Ensure that the breaker is open and the closing springs are discharged.
: d. With the breaker in the 'CONNECT' position, verify that the circuit breaker can bemanually charged using the charging handle to charge the closing spring.R(Sat E0 Unsat .Verify the status indicators indicate that the closing spring is charged upon completion.
: d. With the breaker in the 'CONNECT' position, verify that the circuit breaker can be A*        manually charged using the charging handle to charge the closing spring.
Tech&#xa3; Close the breaker.g. Trip the breaker, 6.7 TIMING TESTS 6.7.1 Shunt Trip a. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
R(Sat E0 Unsat             . Verify the status indicators indicate that the closing spring is charged upon completion.
: b. With the breaker in the closed position, apply 70Vdc to the shunt trip coil.APPLIED VOLTAGE: ; Cradle S/N (on nameplate):
Tech
I" 146 of 190 SVP for Square-D Masterpact LGSB1 1 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 13 l"S'at 0] Unsat Using the appropriate M&TE timing equipment, record the opening time of the main and auxiliary contacts and verify that the breaker is open.+A MAIN POLE OPENING TIME: Ze.9.' (Criteria is < 50mS)+1B MAIN POLE OPENING TIME: 2f / "w- (Criteria is < 5OmS)+C MAIN POLE OPENING TIME: ZF-1,w,1 5 (Criteria is < 50mS)AUXILIARY CONTACT OPENING TIME: 3qZ.-VS (Criteria is < 62mS)6.7.2 UV Trip (if applicable)
                          &#xa3;   Close the breaker.
PERFORM STEPS 6.7.2.d -6.7.2.o 3 TIMES. Record the results in the table below.a. Apply a voltage of 105Vdc to the UV coil and close the circuit breaker./b. Reduce the voltage until the breaker trips.OSat 0 Unsat .Verify breaker tripped in the voltage range of 43.75 to 87.5Vdc.Tsch TRIP VOLTAGE; -AA 7 Vr. (Criteria is 43.75 to 87.5VDC)d. Re-apply a voltage of 105Vdc to the UV trip.e. Charge and close the breaker./ f. Remove power from the UV trip.0Sat El Unsat / .GW1 Record the opening time of the main and auxiliary contacts and verify that the breaker is open.Isr Test AuxiiaryCon0 ws Auxiliary Contact 2.s. e%.2"b Test Z .0W.T I d-Test 4 'WS~r I Acceptance Criteria< 50mS_50mS 50mS_ 62mS h. After the breaker trips, attempt to close the breaker.E2lat El Unsat Verify that breaker cannot be closed.j. Apply a voltage of 135Vdc to the UV trip.k. Charge and close the breaker.1. Remove power from the UV trip.Cradle S/N (on nameplate); 147 of 190 SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 14 I[ Lat El Unsat '_ Record the opening time of the main and auxiliary contacts and verify that the breaker e. is open.1 sT Test 2 Id Test 3r" Test Acceptance Criteria lea /;? Z_ .1y,,7 0.S. 7 ^.5. 17. Y,,- a, _<50sms A .B /7.7.,m, Z3. 7 ,1" /7,1 ,_ 50mSV7. F,,,, 23. ,,_ /FO r," : 50mS AuxiliaryContact Zf 7 , 62mS n- After the breaker trips, attempt to close the breaker.[Oat 1' Unsat Verify that breaker cannot be closed.Tech 6.7.3 Operation of Test Pushbuttons  
: g. Trip the breaker, 6.7   TIMING TESTS 6.7.1   Shunt Trip
& Test Plug 6.7.3.1 Shunt Trip Test PushButton
: a. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
: 1. Apply 90Vdc at the secondary disconnect terminals for the shunt trip circuit 2. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals.
: b. With the breaker in the closed position, apply 70Vdc to the shunt trip coil.
The UV trip device must be energized in order to close the breaker.3. Charge and close the breaker.El Sat El Unsat 4 4. Verify the nameplate on top of the shunt trip test pushbutton is designated as h~ "TEST SHUJNT".El Sat E Unsat -5. Verify the TEST SHUNT pushbutton is installed with 'ORANGE' plastic disk.6. Push the Shunt Trip Test Button.El Sat El Unsat 7. Verify that the breaker trips.eh[] Sat El Unsat 8. Record the opening time of the main and auxiliary contacts and verify that the breaker is open.*A MAIN POLE OPENING TIME: (Criteria is < 50mS)&#xfd;B MAIN POLE OPENING TIME: (Criteria is -50mS)40C MAIN POLE OPENING TIME: (Criteria is < 5OmS)AUXILIARY CONTACT OPENING TIME: _(Criteria is < 62mS)Cradle S/N (on nameplate):.______
APPLIED VOLTAGE:           ;           y,*.
148 of 190 SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 15 I 6.7.3.2 UV Trip Pushbutton
Cradle S/N (on nameplate):         I" 146 of 190
: a. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals.
 
The UV trip device must be energized in order.to close the breaker.b. Charge and close the breaker.[0 Sat 1] Unsat El Sat El Unsat E1 Sat 0 Unsat 1[ Sat 0] Unsat Verify the nameplate on top of the UV test trip pushbutton is designated as"TEST UV".Verify the TEST UV pushbutton is installed with 'BLUE' plastic disk.Push the "UV TRIP" button on the front of the breaker.Verify that breaker trips.T/{ g. Record the opening time of the main and auxiliary contacts and verify that the reh breaker is open.+A MAIN POLE OPENING TIME- (Criteria is < 50mS)&#xfd;B MAIN POLE OPENING TIME: (Criteria is < 50mS)*C MAIN POLE OPENING TIME: (Criteria is < 5OmS)AUXILIARY CONTACT OPENING TIME: (Criteria is S 62mS)6.8 AUXILIARY SWITCH / MOC SWITCH TESTSMethodology ESat 0 Unsat __ _ _ .With the breaker in the OPEN position, verify all auxiliary contacts and MOC Tech QC contacts that are accessible by secondary disconnect pins are in the correct state , ." (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
SVP for Square-D Masterpact LGSB1 1 Breaker                                                     SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                    Page 13 l"S'at 0] Unsat                 Using the appropriate M&TE timing equipment, record the opening time of the main and auxiliary contacts and verify that the breaker is open.
Acceptance Criteria is >40MfO for open contacts and <In for closed contacts.Record the readings in the table below.NLI Drawing # with revision:  
                                +A MAIN POLE OPENING TIME:               Ze.9.'                   (Criteria is < 50mS)
->- /~'ELCf, 3 Contact ID: I Resistance:
                                +1BMAIN POLE OPENING TIME: 2f /                     "w-           (Criteria is < 5OmS)
Contact ED: Resistance:
                                +C MAIN POLE OPENING TIME: ZF-1,w,1 5                               (Criteria is < 50mS)
-.,I- /OF1 -Iz 1 ._70 >dr_ _ _ __ILI..Fa- 1 0 0 -2A)b ?-3 -, ,&#xfd; 0. 1 -_ _ _ _ _ _ _ _ _ _Cradle S/N (on nameplate):.
AUXILIARY CONTACT OPENING TIME: 3qZ.-VS                   *          (Criteria is < 62mS) 6.7.2   UV Trip (if applicable)
_ _/_149 of 190 SVP for Square-D Masterpact LGSB I1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 16 J eSat El Unsat .With the breaker in the CLOSED position, verify all auxiliary contacts and MOC e el, QC contacts that are accessible by secondary disconnect pins are in the correct state.,'4YI (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each auxiliary contact and record contact resistance.
PERFORM STEPS 6.7.2.d - 6.7.2.o 3 TIMES. Record the results in the table below.
Acceptance Criteria is >40MCI for open contacts and <IQ for closed contacts, except for the contact in series with the trip coil. It is not practical to measure the contact resistance of this switch while closed. When the breaker is closed, measuring the resistance across secondary disconnect pins will result in the shunt trip coil resistance and not the closed contact resistance.
: a. Apply a voltage of 105Vdc to the UV coil and close the circuit breaker.
Proper closing of this switch is verified by tripping the breaker at degraded voltage conditions.
                      /b.       Reduce the voltage until the breaker trips.
The resistance across the secondary disconnect pins, while the breaker is closed, shall be recorded for informational purposes only.Rmv. 2 Contact ID: Resistance:
OSat 0 Unsat                 . Verify breaker tripped in the voltage range of 43.75 to 87.5Vdc.
Contact ID: Resistance:
Tsch TRIP VOLTAGE; -         AA   7 Vr.             (Criteria is 43.75 to 87.5VDC)
dm-ffr T-6 apltca &41 A,'t.4',tfL9-L1" 61., d JFA.M 0 .2./L OF2-Z] 7-b c_ __"_2 i.*_z_ > L__,._- ." W-2-21 T -, .2.eL.-31 -a >_o _,_,,_.r-11 T -en _ _ _ _ _ _ __ _ _6 ~ ~ 6 2 -L _ _ _ _ _ _ __ _ _ _ _ _ _ _6.9 TRIP UNIT / OVERCURRENT TRIP SWITCH TESTS 6.9.1 Methodology 0] Sat 0] Unsat 4QC a.
: d. Re-apply a voltage of 105Vdc to the UV trip.
* Overcurrent trip switch configuration/contact resistance.
: e. Charge and close the breaker.
With the breaker closed, measure the resistance of the overcurrent trip switch contacts.
                    /     f. Remove power from the UV trip.
Only measure those switches that are being used; i.e. only measure those switches accessible via a secondary disconnect.
0Sat   El Unsat   /         .GW1 Record the opening time of the main and auxiliary contacts and verify that the breaker is open.
Verify the contacts are in the proper state using the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
AuxiiaryCon0 Auxiliary Contact Isr Test 2.s. e%.
Acceptance Criteria is >40MK2 for open contacts and <1Q for closed contacts.NLI Drawing # with revision: Contact ID (SDEn): Resistance:
ws 2"b Test Z .0W.T I 4 d-Test
Cradle S/N (on nameplate):
                                                                                        'WS~r I
-.01 150 of 190 SVP for Square-D Masterpact LGSB II Breake.r Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 17 0 Sat 0 Unsat b. Overcurrent trip switch configuration/contact resistance.
Acceptance Criteria
While the breaker is tripped from step 6.9.1 .a, verify the overcurrent trip switches changed states from step 6.9.1.a. Identify each contact and record contact resistance.
                                                                                                              < 50mS
Acceptance Criteria is >40MCI for open contacts and <1 ( for closed contacts.IRev. 2 Contact ID (SDEn): Resistance:
_50mS
#Li Sat [E Unsat QC c.Long-time pickup point. Perform before primary injection tests per step 6.9.1.d. Apply [(long time pickup setting) x (sensor plug rating) x 1) amps of current through all three phases. Verify the breaker does not trip and that the overload (OL) signal LED on the trip unit does not come on.Long time pickup setting: Applied Current: Does breaker trip?Does the OL signal LED light come on?Apply [(long time pickup setting) x (sensor plug rating) x 1.25] amps of current through all three phases. Verify the overload signal LED light comes on.Note: This is not a trip test; it is not required to verify that the breaker trips.Long time pickup setting: Applied Current: L Sat L 0Unsat _QCd.Does the OL signal LED light come on?Primary iniection tests. Perform primary injection testing per the primary injection test table. Perform the testing at the client settings (if applicable).
* 50mS
The current through one phase will power the trip unit. Use the following Schneider Electric trip curves to determine the acceptable trip time for each test. The curves are in Attachment I.* Long time tests: Curve No. 0613TC0004, dated 4/2008* Short time tests: Curve No.. 0613TC0004 or 0613TC0005, dated 4/2008 depending upon the i 2 t setting* Instantaneous tests: the acceptance criteria is < 0.05 seconds, (based upon Curve No. 0613TC0007, dated 4/2008)Rev. 2 04, Cradle S/N (on nameplate):
_62mS
151 of 190 SVP for Square-D Masterpact LGSB11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 18 PRIMARY INJECTION TEST TABLE Actual trip times: 0 z;Record the client-required trip setting drawing number and revision level (if not applicable, write N/A): Notes: 1.2.3.4.S5.Applied current for long time testing is (long time pickup) x (sensor plug rating) x (2 or 5).Applied current for short time testing is (long time pickup) x (short time pickup) x (sensor plug rating) x (2 or 1.7).Applied current for instantaneous testing is (instantaneous pickup) x (sensor plug rating) x 2.Perform short time primary injection testing at 200% for NT type breakers and at 170% for NW type breakers.When testing long time at 500%, put the short time pickup setting at the maximum value to avoid interference.
: h. After the breaker trips, attempt to close the breaker.
Rev. 2 Cradle SIN (on nameplate):
El Unsat E2lat                      Verify that breaker cannot be closed.
SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 19 7.0 DESIGN TESTS All design tests in accordance with IEEE C37.50/20 for the Masterpact LGSBI 1 circuit breaker have been performed and documented.
: j. Apply a voltage of 135Vdc to the UV trip.
Copies of the test report(s) shall be provided (if required).
: k. Charge and close the breaker.
8.0 DEDICATION OF DOOR Test Equipment ID: SDS Tech ID: 8.1 Methodology El Sat El Unsat a. Verify that the dimensions on the door matches the NLI approved door drawings by 42- -measuring the overall width, length, depth, material thickness and location of the hinges and location of the hole cut-outs and size of the hole cut-outs.
: 1. Remove power from the UV trip.
Visually inspect that the door is the correct color per the client required specification.
Cradle S/N (on nameplate);       *A 147 of 190
Rev. 2 NLI DRAWING NUMBER: El Sat El Unsat b. Verify that each door has the appropriate labeling per the door drawings.9.0 QUALITY ASSURANCE All activities will be performed in accordance with the requirements of the NLI Quality Assurance Program and its implementing procedures.
 
This QA program meets the requirements of IOCFR50 Appendix B, 1OCFR21 and ASME NQA-1.10.0 MEASUREMENT
SVP for Square-D Masterpact LGSB1 I Breaker                                                 SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                               Page 14 I
& TEST EQUIPMENT All measurement and test equipment used for the testing shall be documented in the test data sheets including the calibration due dates. All M&TE shall be traceable to a NIST or equivalent industry standard, where applicable.
[     El Unsat Lat            '_         Record the opening time of the main and auxiliary contacts and verify that the breaker
153 of 190 SVP for Square-D Masterpact LGSBI1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 20
: e.       is open.
1 sT Test             2Id Test           3r" Test     Acceptance Criteria lea                     /;? Z_.1y,,7             0.S. 7 ^.5.         17.Y,,- a,             _<50sms A           .B     / 7 . 7.,m,             Z3. 7 ,1"           /7,1 ,_                   50mS
_*C                    V7. F,,,,             23. ,,_               /FO r,"               : 50mS AuxiliaryContact       Zf 7 ,                                                                 62mS n-   After the breaker trips, attempt to close the breaker.
[O*at 1' Unsat                   Verify that breaker cannot be closed.
Tech 6.7.3       Operation of Test Pushbuttons & Test Plug 6.7.3.1 Shunt Trip Test PushButton
: 1. Apply 90Vdc at the secondary disconnect terminals for the shunt trip circuit
: 2. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
: 3. Charge and close the breaker.
El Sat El Unsat     4       4. Verify the nameplate on top of the shunt trip test pushbutton is designated as h~       "TEST SHUJNT".
El Sat E Unsat         -     5. Verify the TEST SHUNT pushbutton is installed with 'ORANGE' plastic disk.
: 6. Push the Shunt Trip Test Button.
El Sat El Unsat               7. Verify that the breaker trips.
eh
[] Sat El Unsat               8. Record the opening time of the main and auxiliary contacts and verify that the breaker is open.
                                *A MAIN POLE OPENING TIME:                                     (Criteria is < 50mS)
                                  &#xfd;B MAIN POLE OPENING TIME:                                     (Criteria is - 50mS) 40C MAIN POLE OPENING TIME:                                     (Criteria is < 5OmS)
AUXILIARY CONTACT OPENING TIME:                               _(Criteria is < 62mS)
Cradle S/N (on nameplate):.______
148 of 190
 
SVP for Square-D Masterpact LGSBI 1 Breaker                                                     SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                       Page 15 I 6.7.3.2 UV Trip Pushbutton
: a. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order.to close the breaker.
: b. Charge and close the breaker.
[0 Sat 1] Unsat                   Verify the nameplate on top of the UV test trip pushbutton is designated as "TEST UV".
El Sat El Unsat                    Verify the TEST UV pushbutton is installed with 'BLUE' plastic disk.
Push the "UV TRIP" button on the front of the breaker.
E1 Sat 0 Unsat                    Verify that breaker trips.
1[ Sat 0] Unsat          /{       g. Record the opening time of the main and auxiliary contacts and verify that the Treh                breaker is open.
                            +A MAIN POLE OPENING TIME-                                         (Criteria is < 50mS)
                            &#xfd;B MAIN POLE OPENING TIME:                                         (Criteria is < 50mS)
                            *C MAIN POLE OPENING TIME:                                           (Criteria is < 5OmS)
AUXILIARY CONTACT OPENING TIME:                                     (Criteria is S 62mS) 6.8   AUXILIARY SWITCH / MOC SWITCH TESTS
          **a                      Methodology ESat 0 Unsat   __   _     _     . With the breaker in the OPEN position, verify all auxiliary contacts and MOC Tech   QC             contacts that are accessible by secondary disconnect pins are in the correct state
                      , ."       (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
Acceptance Criteria is >40MfO for open contacts and <In for closed contacts.
Record the readings in the table below.
NLI Drawing # with revision:                     -       >- /         ~'ELCf,   3 Contact ID:                   I Resistance:     Contact ED:                       Resistance:
                                  -     .           /    ,I-OF1 - Iz1 ._70                     >dr_           _   _   __ILI..
Fa- 1 0 0           -   2A) b ?-3                 -,   ,&#xfd;     0. 1 -       _    _   _   _ _     _   _     _   _   _
Cradle S/N (on nameplate):. _         _/_
149 of 190


==11.0 REFERENCES==
SVP for Square-D Masterpact LGSB I1 Breaker                                                        SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                                    Page 16  J eSat El Unsat                      . With the breaker in the CLOSED position, verify all auxiliary contacts and MOC eel,    QC          contacts that are accessible by secondary disconnect pins are in the correct state
              . ?j*        *
                        ,'4YI        (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each auxiliary contact and record contact resistance.
Acceptance Criteria is >40MCI for open contacts and <IQ for closed contacts, except for the contact in series with the trip coil. It is not practical to measure the contact resistance of this switch while closed. When the breaker is closed, measuring the resistance across secondary disconnect pins will result in the shunt trip coil resistance and not the closed contact resistance. Proper closing of this switch is verified by tripping the breaker at degraded voltage conditions. The resistance across the secondary disconnect pins, while the breaker is closed, shall be recorded for informational purposes only.                                              Rmv. 2 Contact ID:                    Resistance:        Contact ID:                  Resistance:
dm-ffrT-6 apltca &41 A,'t.4'
                                ,tfL9-L1"    61., d JFA.M0 .2./L OF2-Z] 7-b c_              i.*_z_ > __"_2L__,._-                          .        "
W-2-21 T                      ,        .2.eL
                                  .      -31
                                                      -
                                                      -  a      >_o          _,_,,_.
r-11     T    en  -                _    _  _      _    _    _      __      _    _
6~      ~    6_    2_ - _  _ L _    _  __    _  _    _  _  _  _  _
6.9    TRIP UNIT / OVERCURRENT TRIP SWITCH TESTS 6.9.1      Methodology 0] Sat 0] Unsat                      a.
* Overcurrent trip switch configuration/contact resistance. With the breaker 4QC                    closed, measure the resistance of the overcurrent trip switch contacts. Only measure those switches that are being used; i.e. only measure those switches accessible via a secondary disconnect. Verify the contacts are in the proper state using the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
Acceptance Criteria is >40MK2 for open contacts and <1Q for closed contacts.
NLI Drawing # with revision:
Contact ID (SDEn):                              Resistance:
Cradle S/N (on nameplate): - 01              .
150 of 190


11.1 Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003.11.2 IEEE C37.13-90, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures." 11.3 C37.16-88, "ANSI Standard for Low Voltage Power Circuit Breakers & AC Power Circuit Protectors
SVP for Square-D Masterpact LGSB II Breake.r                                                SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                              Page 17 0 Sat 0 Unsat              b. Overcurrent trip switch configuration/contact resistance. While the breaker is tripped from step 6.9.1 .a, verify the overcurrent trip switches changed states from step 6.9.1.a. Identify each contact and record contact resistance.
-Preferred Ratings, Related Requirements
Acceptance Criteria is >40MCI for open contacts and <1 ( for closed contacts.       IRev. 2 Contact ID (SDEn):                            Resistance:
& Application Recommendations." 11.4 C37.20.1-87, "ANSI Standard for Metal Enclosed Low Voltage Power Circuit Breaker Switchgear." 11.5 IEEE C37.50-89, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures Test Procedures" 11.6 IEEE C37-59-91, "IEEE Standard Requirements for Conversion of Power Switchgear Equipment" 11.7 NLI QA Manual, Rev.6 dated 12/8/04.11.8 NLI design drawings for LGSB1 1 Masterpact circuit breaker and doors.11.9 NETA ATS-1999, "Acceptance Testing Specifications for Electrical Power Distribution 1 Equipment
                    #
& Systems".ll.10EPRI TR-017218-RI, "Guideline for Sampling in Commercial-Grade Item Acceptance Process." 11.11 MANCON-LGSB11-1, latest revision, "NLI QC Checklist for Masterpact NT Breakers." 11.12IM-LGSB11-1, (latest revision), "NLI Instruction Manual for Square-D Masterpact NT Breakers, P/N: LGSB 1 ." 12.0 ATTACHMENTS Attachment I -trip curves: 0 Schneider Electric Curve No. 0613TC0004, dated 4/2008* Schneider Electric Curve No. 0613TC0005, dated 4/2008 K Schneider Electric Curve No. 0613TC0007, dated 4/2008 Attachment HI- Exert from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003, page 7. Rev. 2 Prepared by: -"C'A Date:_________
Li Sat [E Unsat          QC    c. Long-time pickup point. Perform before primary injection tests per step 6.9.1.d. Apply [(long time pickup setting) x (sensor plug rating) x 1) amps of current through all three phases. Verify the breaker does not trip and that the overload (OL) signal LED on the trip unit does not come on.
Verified by:__ Date: 60 Approved by: Date: '7/0o Client Approval:
Long time pickup setting:                        Applied Current:
Date: i7M6 -mAw(.ks mm wfuit7 wrm hC CRU tI. LOTO -~. 'RE ALCLEPASUF 44,lk I SI -VA C 154 of 190 SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 21 !TEST DATA APPROVAL I MTE LOG Breaker S/N: Cradle .S/N: Alm1 MTE Log Item Description Test Equipment ID# Calibration Due Date_________________ .flu -,4"9J #2-cf-f".- -e -/46 .9701 /10 MCw ~A~ -eer2 oI-~'Discrepancy Log Discrepancy
Does breaker trip?
#: SVP Section: Check one: PE initials and date: 0 Acceptable El Unacceptable o Acceptable o Unacceptable o Acceptable
Does the OL signal LED light come on?
_ Unacceptable 0 Acceptable O Unacceptable o Acceptable 13 Unacceptable Final Cycle Counter Reading (if applicable):  Client Breaker ID (if applieab16), Ni 1, B J P k0AO tiGI~A\Prepared by:_.Date: 6-akV57-65P Verified by: e 7~, ~7/cqDate:
Apply [(long time pickup setting) x (sensor plug rating) x 1.25] amps of current through all three phases. Verify the overload signal LED light comes on.
eg-q 57 Approved by:-.Date:-eI7A7 155 of 190
Note: This is not a trip test; it is not required to verify that the breaker trips.
* SVP-102, Rev. 2 I Page 1.1 I SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.SVP-102, Rev. 2 Page 1.1I ATTACHMENT I TO SVP-102 TRIP CURVES: Schneider Electric Curve No. 0613TC0004, dated 4/2008" Schneider Electric Curve No. 0613TC0005, dated 4/2008" Schneider Electric Curve No. 0613TC0007, dated 4/2008 156 of 190 Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Micrologic 5.0/6.0 AlP/H Trip Unit Figure 166: Micrologic 5.016.0 AlP/H Trip Units: Long-Time Pickup and Delay, Short-Time Pickup, and 1 2 t OFF Delay CUR~RENT IN MULTIPLES OF Irpfr-LONS-ThIM SETTIlNGx In)_FT Micrologic 5.0/6.0 AlP/H Trip Units Characteristic Trip Curve No. 613-4 Long-Time Pickup and Delay Short-Time Pickup and 1 2 t OFF Delay The time-current curve information is to be used for application and coordination purposes only.Curves apply from -30*C to +60&deg;C (-22&deg;F to +140&deg;F)ambient temperature.
Long time pickup setting:                        Applied Current:
NOTE: 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play if a current above the long-time delay pickup value exists. for a time and then Is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is Inverse to the amount of time that has elapsed since the previous overload.
Does the OL signal LED light come on?
Approximately twenty minutes is required between overloads to completely reset thermal-imaging.
L Sat L0Unsat              _QCd. Primary iniection tests. Perform primary injection testing per the primary injection test table. Perform the testing at the client settings (if applicable).
: 2. The end of the curve is determined by the interrupting rating of the circuit breaker.3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum unrestrained short-time delay time band applies regardless of the setting.4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.5. For a withstand circuit breaker, instantaneous can be tumedOFF.
The current through one phase will power the trip unit. Use the following Schneider Electric trip curves to determine the acceptable trip time for each test. The curves are in Attachment I.
See trlp curve 613-7 for instantaneous trip curve. See trip curve 613-10 for Instantaneous override values.6. Overload indicator illuminates at 100%.2 F, F c' O m N0lTC04 orwmft f. 8e"" 171 04/2008 Schneider.Eectri&#xa9; 2000-2008 Schneider Electric All Rights Reserved 157 of 190 Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 167: Micrologic 5.0/6.0 A/PiH Trip Units: Short-Time Pickup and 1 2 t ON Delay CURRENT IN MULTIPLES OF Ir Or LONG-TIME SETFlNG x In) Micrologic 5.016,0 AIP/H Trip UnitsCharacteristic Trip Curve No. 613-5 DShort-Time Pickup and 12t ON Delay-4 The time-current curve information is to be used for AL I application and coordination purposes only.T Ti~iliJfi~~hY~JLH 0a-" : LLHI 9 3 CURRENT IN MULTIPLES OF Ir (Or- LONG-TIME SETTING x Ini)172 o 2000-2008 Schneider Electric All Rights Reserved Curves applyfrom
* Long time tests: Curve No. 0613TC0004, dated 4/2008
-301C to +60 0 C (-22 0 F to +140*F)ambient temperature.
* Short time tests: Curve No.. 0613TC0004 or 0613TC0005, dated 4/2008 depending upon the i2 t setting
NOTE: 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play If a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload.
* Instantaneous tests: the acceptance criteria is < 0.05 seconds, (based upon Curve No. 0613TC0007, dated 4/2008)                                            Rev. 2 04, Cradle S/N (on nameplate):
Approximately twenty minutes Is required between overloads to completely reset thermal-imaging.2. The end of the curve is determined by the interrupting rating of the circuit breaker.3. With zone-selective interlocking ON, short-time delay utiiized, and no restraining signal, the maximum unrestrained short-time delay time band applies regardless of the setting.4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of current 5. For withstand circuit breakeri instantaneous can be turned OFF. See trip curve 613-7 for instantaneous trip curve. See trip curve 613-10 for Instantaneous override values.6. See trip cuive 613-4 for iong-time pickup and delay trip curve.C-ooNo.CNI3TCODM
151 of 190
:brielder 04/2008?Elecoic 158- of 190 Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 168: Micrologic 5.0/6.0 Trip Units: Instantaneous Pickup, 2x to 15x and OFF MULTLILES OF SENSOR RATING (In)1 1-1 7....t -R -- 4 M 2 J! 0 F A 1~SW j 4tit-7 7 T7. 7_ _MICROLOGIC*
 
5.0/6.0 A/PIH TRIP UNIT CHARACTERISTIC TRIP CURVE NO. 613-7 Instantaneous Pickup 2x-15x and OFF The time-current curve information Is to be used for application and coordination purposes only.Curves apply from -30* to +60*C ambient temperature.
SVP for Square-D Masterpact LGSB11 Breaker                                              SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                             Page 18 PRIMARY INJECTION TEST TABLE Actual trip times:
Notes:.1. The and of the curve Is determined by the Interrupting rating of the circuit breaker.2. Total clearing times shown Include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.3. The instantaneous region of the trip curve shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than Indicated.
0 Record the client-required trip setting drawing number and revision level (if not applicable, write N/A):
z; Notes:
: 1. Applied current for long time testing is (long time pickup) x (sensor plug rating) x (2 or 5).
: 2. Applied current for short time testing is (long time pickup) x (short time pickup) x (sensor plug rating) x (2 or 1.7).
: 3. Applied current for instantaneous testing is (instantaneous pickup) x (sensor plug rating) x 2.
: 4. Perform short time primary injection testing at 200% for NT type breakers and at 170% for NW type breakers.
S5. When testing long time at 500%, put the short time pickup setting at the maximum value to avoid interference.                     Rev. 2 Cradle SIN (on nameplate):
 
SVP for Square-D Masterpact LGSBI 1 Breaker                                                 SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                             Page 19 7.0    DESIGN TESTS All design tests in accordance with IEEE C37.50/20 for the Masterpact LGSBI1 circuit breaker have been performed and documented. Copies of the test report(s) shall be provided (if required).
8.0    DEDICATION OF DOOR Test Equipment ID:                                  SDS Tech ID:
8.1      Methodology El Sat El Unsat          a. Verify that the dimensions on the door matches the NLI approved door drawings by 42- -measuring the overall width, length, depth, material thickness and location of the hinges and location of the hole cut-outs and size of the hole cut-outs. Visually inspect that the door is the correct color per the client required specification.                Rev. 2 NLI DRAWING NUMBER:
El Sat El Unsat          b. Verify that each door has the appropriate labeling per the door drawings.
9.0     QUALITY ASSURANCE All activities will be performed in accordance with the requirements of the NLI Quality Assurance Program and its implementing procedures. This QA program meets the requirements of IOCFR50 Appendix B, 10CFR21 and ASME NQA-1.
10.0    MEASUREMENT & TEST EQUIPMENT All measurement and test equipment used for the testing shall be documented in the test data sheets including the calibration due dates. All M&TE shall be traceable to a NIST or equivalent industry standard, where applicable.
153 of 190
 
SVP for Square-D Masterpact LGSBI1 1 Breaker                                          SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                       Page 20
 
==11.0    REFERENCES==
 
11.1 Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003.
11.2 IEEE C37.13-90, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures."
11.3 C37.16-88, "ANSI Standard for Low Voltage Power Circuit Breakers & AC Power Circuit Protectors - Preferred Ratings, Related Requirements & Application Recommendations."
11.4 C37.20.1-87, "ANSI Standard for Metal Enclosed Low Voltage Power Circuit Breaker Switchgear."
11.5 IEEE C37.50-89, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures        Test Procedures" 11.6 IEEE C37-59-91, "IEEE Standard Requirements for Conversion of Power Switchgear Equipment" 11.7 NLI QA Manual, Rev.6 dated 12/8/04.
11.8 NLI design drawings for LGSB1 1 Masterpact circuit breaker and doors.
11.9 NETA ATS-1999, "Acceptance Testing Specifications for Electrical Power Distribution 1Equipment & Systems".
ll.10EPRI TR-017218-RI, "Guideline for Sampling in Commercial-Grade Item Acceptance Process."
11.11 MANCON-LGSB11-1, latest revision, "NLI QC Checklist for Masterpact NT Breakers."
11.12IM-LGSB11-1, (latest revision), "NLI Instruction Manual for Square-D Masterpact NT Breakers, P/N: LGSB 1 ."
12.0    ATTACHMENTS Attachment I - trip curves:
0 Schneider Electric Curve No. 0613TC0004, dated 4/2008
* Schneider Electric Curve No. 0613TC0005, dated 4/2008 K Schneider Electric Curve No. 0613TC0007, dated 4/2008 Attachment HI- Exert from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003, page 7.                                               Rev. 2 Prepared by:                                "C'A                      - Date:_________
Verified by:__                                                          Date:    60 Approved by:                                                            Date:    '7/0o Client Approval:                                                        Date:
i7M6  -mAw(.ks    mm wfuit7 wrm hC CRU        tI.
LOTO            -~.'RE ALCLEPASUF 44,lk ISI -VA C 154 of 190
 
SVP for Square-D Masterpact LGSB 11 Breaker                                              SVP-102, Rev. 2 Nuclear Logistics, Inc.                                                                           Page 21 !
TEST DATA APPROVAL I MTE LOG Breaker S/N:                                            Cradle .S/N:     Alm1 MTE Log Item Description                  Test Equipment ID#                  Calibration Due Date
_________________
                                    .-
                                        .flu- ,4"9J
                                        -e -/46
                                                                            #2-cf-f"
                                                                                .9701 - /10
                                                                              -0 MCw~A~                                  -eer2                              oI-~'
Discrepancy Log Discrepancy #:            SVP Section:              Check one:              PE initials and date:
0 Acceptable El Unacceptable o Acceptable o Unacceptable o Acceptable Unacceptable                                  _
0 Acceptable O Unacceptable o Acceptable 13 Unacceptable Final Cycle Counter Reading (ifapplicable):       6*9t(,,
Client Breaker ID (if applieab16),
B  J            Ni 1, P
Prepared by:_                  k0AO                              tiGI~A\  .Date: 6-akV57-65P Verified by:                                                      e7~7/cqDate:
                                                                      ~,            eg-q 57 Approved by:-                                                              .Date:-eI7A7 155 of 190
 
SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.
SVP-102, Rev. 2 Page 1.1I I
2IPage Rev.
                                                                                *SVP-102, 1.1 ATTACHMENT I TO SVP-102 TRIP CURVES:
Schneider Electric Curve No. 0613TC0004, dated 4/2008
  " Schneider Electric Curve No. 0613TC0005, dated 4/2008
  " Schneider Electric Curve No. 0613TC0007, dated 4/2008 156 of 190
 
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Micrologic 5.0/6.0 AlP/H Trip Unit Figure 166: Micrologic 5.016.0 AlP/H Trip Units: Long-Time Pickup and Delay, Short-Time Pickup, and 12t OFF Delay CUR~RENT INMULTIPLES OF Irpfr-LONS-ThIM SETTIlNGx In)
Micrologic 5.0/6.0 AlP/H Trip Units Characteristic Trip Curve No. 613-4 Long-Time Pickup and Delay 2
Short-Time Pickup and 1 t OFF Delay The time-current curve information is to be used for application and coordination purposes only.
_FT Curves apply from -30*C to +60&deg;C (-22&deg;F to +140&deg;F) ambient temperature.
NOTE:
: 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play if a current above the long-time delay pickup value exists.for a time and then Is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is Inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.
2
: 2. The end of the curve is determined by the interrupting rating of the circuit breaker.
F, F                                                                    3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum unrestrained short-time delay time band applies regardless of the setting.
: 4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.
: 5. For a withstand circuit breaker, instantaneous can be tumedOFF. See trlp curve 613-7 for instantaneous trip curve. See trip curve 613-10 for Instantaneous override values.
: 6. Overload indicator illuminates at 100%.
c'  O m N0lTC04 orwmft f.
8e""  11"*0 171 04/2008                                                  Schneider            &#xa9; 2000-2008 Schneider Electric All Rights Reserved
                                                            . Eectri 157 of 190
 
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 167: Micrologic 5.0/6.0 A/PiH Trip Units: Short-Time Pickup and 12t ON Delay CURRENT IN MULTIPLES OF Ir Or  LONG-TIME SETFlNG x In)              Micrologic 5.016,0 AIP/H Trip Units
                                                                  *.'          Characteristic Trip Curve No. 613-5
                                                                    -4 DShort-Time Pickup and 12t ON Delay The time-current curve information is to be used for AL                        I                                        application and coordination purposes only.
Curves applyfrom -301C to +600 C (-22 0 F to +140*F) ambient temperature.
TTi~iliJfi~~hY~JLH NOTE:
: 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play If a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous 0                                                                                  overload. Approximately twenty minutes Is required a                                                                                  between overloads to completely reset thermal-imaging.
: 2. The end of the curve is determined by the interrupting rating of the circuit breaker.
: 3. With zone-selective interlocking ON, short-time delay utiiized, and no restraining signal, the maximum unrestrained short-time delay time band applies 4*                                                                            regardless of the setting.
: 4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of current
: 5. For withstand circuit breakeri instantaneous can be turned OFF. See trip curve 613-7 for instantaneous trip LLHI                            curve. See trip curve 613-10 for Instantaneous override values.
: 6. See trip cuive 613-4 for iong-time pickup and delay trip 9  3 curve.
                -":
CURRENT INMULTIPLES OF Ir                        C-ooNo.CNI3TCODM (Or- LONG-TIME SETTINGx Ini) 172 o 2000-2008 Schneider Electric All Rights Reserved                :brielder                                                          04/2008
                                                                        ?Elecoic 158- of 190
 
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 168: Micrologic 5.0/6.0 Trip Units: Instantaneous Pickup, 2x to 15x and OFF MULTLILES OF SENSOR RATING (In) 1 1-1    7              . . .. t  -  R      -- 4 M 2 J!0 F MICROLOGIC* 5.0/6.0 A/PIH TRIP UNIT CHARACTERISTIC TRIP CURVE NO. 613-7 Instantaneous Pickup 2x-15x and OFF The time-current curve information Is to be used for application and coordination purposes only.
Curves apply from -30* to +60*C ambient temperature.
Notes:.
4tit-A 1~
: 1. The and of the curve Is determined by the SW                j                                          Interrupting rating of the circuit breaker.
: 2. Total clearing times shown Include the response times of the trip unit, the circuit breaker opening, and the extinction of the 77                            T7. 7_          _              current.
: 3. The instantaneous region of the trip curve shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than Indicated.
Contact your local Sales Office for additional Information.
Contact your local Sales Office for additional Information.
: 4. For a withstand circuit breaker, Instantaneous can be turned OFF See 613-7 for Instantaneous trip curve. See 613-10 for instantaneous override values.5. See 613-4 and 613-6 for long-time pickup, long-time delay, short-time pickup, and short-time delay trip curves.z MULTIPLES OF SENSOR RATING (In)173 0412008 Sclceider Elaic 0 2000-2008 Schneider Electric All Rights Reserved 159 of 190 SVP for Square-D Masterpact LGSB 11 Breaker SVP- 102, Rev. 2 Nuclear Logistics, Inc. Page 11. 1 ATTACHMENT I TO SVP-102 Excerpt from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 4/2008: Page 7 -contact wear 160 of 190 Masterpact NT and NW Universal Power Circuit Breakers Masterpact Circuit Breakers Reduced Maintenance:
: 4. For a withstand circuit breaker, Instantaneous can be turned OFF See 613-7 for Instantaneous trip curve. See 613-10 for instantaneous override values.
Under normal operating conditions, the circuit breaker does not require maintenance.
: 5. See 613-4 and 613-6 for long-time pickup, long-time delay, short-time pickup, and short-time delay trip curves.
However, if maintenance or Inspection is necessary, the arc chambers are easily removed so you may visually inspect the contacts and wear indicator groove.(see the figure -below for how wear is indicated).
z MULTIPLESOFSENSOR RATING   (In) 173 0412008                                                         Sclceider           0 2000-2008 Schneider Electric All Rights Reserved Elaic 159 of 190
The operation counter can also Indicate when inspections and possible maintenance should be done. The life of the circuit breaker may be extended by replacing the arc chamber and spring-charging motor and/or replacing the main contact assembly of Arc Chamber ANSI Certified circuit breakers.Figure 4: Contact Wear Indicators Wear Indlcalor Groow Wear Indicator Groove Operating Conditions Masterpact circuit breakers are suited for use: " At ambient temperatures between -22&deg;F (-30&deg;C) and 1401F (6000)." At altitudes  
 
+13,000 ft. (3900 m).Masterpact circuit breakers have been tested for operation In industrial atmospheres.
SVP for Square-D Masterpact LGSB 11 Breaker                                       SVP- 102, Rev. 2 Nuclear Logistics, Inc.                                                                   Page 11. 1 ATTACHMENT I TO SVP-102 Excerpt from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 4/2008: Page 7 - contact wear 160 of 190
It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust. Operation at temperatures above 104'F (40&deg;0) may require derating or overbussing the circuit breaker. See the appropriate Instruction bulletin and page 15 of this catalog for additional information.
 
Masterpact NT and NW Universal Power Circuit Breakers Masterpact Circuit Breakers Reduced Maintenance: Under normal operating conditions, the circuit breaker does not require maintenance. However, if maintenance or Inspection is necessary, the arc chambers are easily removed so you may visually inspect the contacts and wear indicator groove.(see the figure                         -
below for how wear is indicated). The operation counter can also Indicate when inspections and possible maintenance should be done. The life of the circuit breaker may be extended by replacing the arc chamber and spring-charging motor and/or replacing the main contact assembly of               Arc Chamber ANSI Certified circuit breakers.
Figure 4:     Contact Wear Indicators Wear Indlcalor Groow                                 Wear Indicator Groove Operating Conditions Masterpact circuit breakers are suited for use:
        "   At ambient temperatures between -22&deg;F (-30&deg;C) and 1401F (6000).
        " At altitudes +13,000 ft. (3900 m).
Masterpact circuit breakers have been tested for operation In industrial atmospheres. It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust. Operation at temperatures above 104'F (40&deg;0) may require derating or overbussing the circuit breaker. See the appropriate Instruction bulletin and page 15 of this catalog for additional information.
Masterpact circuit breakers meet IEC 68-2-6 Standards for vibration.
Masterpact circuit breakers meet IEC 68-2-6 Standards for vibration.
* 2 to 13.2 Hz and amplitude 0.039 in. (1 mm)* 13.2 to 100 Hz constant acceleration 0.024 oz. (0.7 g.)The materials used in Masterpact NT and NW circuit breakers will not support the growth of fungus and mold.Masterpact circuit breakers have been tested to the following:
* 2 to 13.2 Hz and amplitude 0.039 in. (1 mm)
I 1EC68-2-30  
* 13.2 to 100 Hz constant acceleration 0.024 oz. (0.7 g.)
-Damp heat (temperature  
The materials used in Masterpact NT and NW circuit breakers will not support the growth of fungus and mold.
+551C and relative humidity of 95%)* lEC 68-2-52 level 2 -salt mist Storage Temperature Circuit breakers with trip units without LCD displays may be stored In the original packaging at temperatures between -58&deg;F (-500C) and 185&deg;F (85&deg;C). For circuit breakers with trip units with LCD displays, this range is -40&deg;F (-40&deg;C) to 185&deg;F (850C).7 04/2008 Schneider  
Masterpact circuit breakers have been tested to the following:
@ 2000-2008 Schneider Electric All Rights Reserved 08ecrc 161 of 190 INSPECTION CHECKLIST Masterpact NT Breakers Type: LGSB11 MANCON-LGSB!
1EC68-2-30 I              - Damp heat (temperature +551C and relative humidity of 95%)
I-1, Rev. 0 Page I of I 162 of 190 Cradle S/N: Rework Sat Unsat Rwr Satisfactory Material Control NLI supplied dedicated material used during manufacture (fasteners, wire, lugs, grease, etc.) _Circuit breaker p/n and s/n, See SVP Data Sheets Perform weld inspections per AWS.N/A for Non-Safety Cradles.Material testing (steel cradle) demonstrates material is per SDS specifications.
* lEC 68-2-52 level 2 - salt mist Storage Temperature Circuit breakers with trip units without LCD displays may be stored In the original packaging at temperatures between -58&deg;F (-500C) and 185&deg;F (85&deg;C). For circuit breakers with trip units with LCD displays, this range is -40&deg;F (-40&deg;C) to 185&deg;F (850C).
N/A for Non-Safety Cradles.SDS purchased parts are per SDS design drawings (relays, sockets, switches, etc.) N/A for Non-Safety Cradles.Assembly Cradle Cell Interface N/A for Non-Safety Cradles.All wire installed is the correct size.Record wire size.Wire must be at least flush with end of lug barrel.No broken or nicked wire strands from being stripped.Wiring does not interfere with any moving parts.As-built wiring check against NLI schematic to verify correct wiring. NLI QC independent yellow-line.
7 04/2008                                     Schneider       @2000-2008 Schneider Electric All Rights Reserved 08ecrc 161 of 190
 
INSPECTION CHECKLIST Masterpact NT Breakers Type: LGSB11 MANCON-LGSB! I-1, Rev. 0 Page I of I 162 of 190
 
Cradle S/N:
Unsat Rework Rwr Sat           Satisfactory Material Control NLI supplied dedicated material used during manufacture (fasteners, wire, lugs, grease, etc.)                             _
Circuit breaker p/n and s/n, See SVP Data Sheets Perform weld inspections per AWS.
N/A for Non-Safety Cradles.
Material testing (steel cradle) demonstrates material is per SDS specifications.             N/A for Non-Safety Cradles.
SDS purchased parts are per SDS design drawings (relays, sockets, switches, etc.)         N/A for Non-Safety Cradles.
Assembly Cradle Cell Interface N/A for Non-Safety Cradles.All wire installed is the correct size.
Record wire size.
Wire must be at least flush with end of lug barrel.
No broken or nicked wire strands from being stripped.
Wiring does not interfere with any moving parts.
As-built wiring check against NLI schematic to verify correct wiring. NLI QC independent yellow-line.
Verify the MOC actuator Snap Ring is properly installed.
Verify the MOC actuator Snap Ring is properly installed.
Verify the MOC E-Clips are properly installed (qty 2)Inspect the secondary disconnects and verify there are no cracks.Verify there is no binding of secondary disconnect pins.Verify Mobil-28 and Mobilith greases are used where they are needed only. Record locations on attached lubrication checklist.
Verify the MOC E-Clips are properly installed (qty 2)
Verify the mechanism is free of foreign objects.Verify the cradle area is free of foreign objects.Verify torque/tightness and mark heads with Sharpie or equivalent for all accessible structural fasteners.  
Inspect the secondary disconnects and verify there are no cracks.
\V Rework Sat Unsat Rwr Satisfactory MANCON-LGSBI 1-I, Rev. 0 Page 2 of 9 163 of 190 Verify no loose or missing hardware in the cradle linkage.Verify no loose or missing hardware in the cradle frame.Verify primary finger assembly mounting is correct and ti gt.Verify primary finger assemblies are not damaged.Verify torque/tightness and mark heads with Sharpie or equivalent for all accessible electrical connections.
Verify there is no binding of secondary disconnect pins.
Verify back primary disconnect stab mounting fastener torque 133 -150 in/lbs.Check the accessible fasteners qtywee f of 12 fasteners.
Verify Mobil-28 and Mobilith greases are used where they are needed only. Record locations on attached lubrication checklist.
If torques are unacceptable for any fasteners, check 100%..See Figure 2.If the primary disconnects are removed to check 100% of the'fastener torques, verify 100% of the primary disconnect mounting bo~lt torques. ....Verify there is clearance between fasteners/linkage and adjacent objects.Verify there is no binding of TOC assembly linkage.Verify the TOC operator Pin is loaded and cannot slip off roll pin.Verify the back panel nut retainers are removed in 4 locations.
Verify the mechanism is free of foreign objects.
See Figure 3. Remove if present.Verify the bottom insulators are replaced after the nut retainer is removed. Verify that the fasteners are tightened properly.  
Verify the cradle area is free of foreign objects.
.Cradle Inside Verify the rejection hardware configured per the design drawings and tightened properlU.Verify the extension rail release latch is securely mounted (pin not loose). Replace rail if the pin is loose.Verify the extension rail mounting is tightened properly.Verify the primary disconnect back panel mounting bolt torque 89 -107 in/lbs in 4 locations.
Verify torque/tightness and mark heads with Sharpie or equivalent for all accessible structural fasteners.           \V Unsat      Rework Rwr Sat Satisfactory MANCON-LGSBI 1-I, Rev. 0 Page 2 of 9 163 of 190
See Figure 1.Verify discharge interlock mounting is correct and tightened properly.Rework Sat Unsat Rwr Satisfactory Verify the breaker guide rails' mounting is correct and JA properly tightened.
 
Verify the NT cradle to frame mounting is correct and properly tightened-Vi MANCON-LGSBI 1-1, Rev. 0 Page 3 of 9 164 of 190 Verify the shutters operate without sticking or binding 01 I Masterpact Breaker Outside Record Breaker S/N: _____________Z Verify the are chutes mounting nut retainers are not missing 'and are properly installed.
Verify no loose or missing hardware in the cradle linkage.
91[, Verify the top of breaker is clean.Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.Verify the back insulator fins are not cracked.Verify the secondary block connects in test position D>1 Verify the secondary block housing "Locks-out" properly in t ther disconnected position.Verify the secondary block housing springs are silver in color.Verify the secondary block housing springs are properly installed.
Verify no loose or missing hardware in the cradle frame.
Verify the discharge interlock is properly installed  
Verify primary finger assembly mounting is correct and tigt.
-the return spring is installed.
Verify primary finger assemblies are not damaged.
Verify the rejection hardware is configured per the design drawings and properly tightened.
Verify torque/tightness and mark heads with Sharpie or equivalent for all accessible electrical connections.
__.__Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.Verify there are no cracks or chips. ....____Record grease color kzt Grease must be red (Mobilith) or white (Kluber) Isoflex. ________Verify the electrical terminations are not loose.SVerify all visible springs in the mechanism are connected  
Verify back primary disconnect stab mounting fastener torque 133 - 150 in/lbs.
-and not loose., Verify all accessible fasteners are hand tight.Rework Sat Unsat Rwr Satisfactory Remove trip unit for mechanism assembly inspection., Verify there are no cracked washers. _,._____Apply NLI seal on trip unit after inspection.
Check the accessible fasteners qtywee f     of 12 fasteners.
Verify the cover is replaced and the mounting screws are snug.Verify the breaker cover mounting holes are not stripped.Verify the Open/Close pushbutton covers are in place after'inspection complete.
If torques are unacceptable for any fasteners, check 100%.
_ __.____MANCON-LGSBI 1-I, Rev. 0 Page 4 of 9 165 of 190 Verify all cover plates are installed -Verify torque/tightness I of fasteners.
.See Figure 2.
Verify the counter operates properly.Document counter reading n3y Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materiab (latest revision).
If the primary disconnects are removed to check 100% of the' fastener torques, verify 100% of the primary disconnect mounting bo~lt torques.                                               . ...
Verify the breaker data sheets filled out and signed.Verify the Data plate is installed.
Verify there is clearance between fasteners/linkage and adjacent objects.
Verify there is no binding of TOC assembly linkage.
Verify the TOC operator Pin is loaded and cannot slip off roll pin.
Verify the back panel nut retainers are removed in 4 locations. See Figure 3. Remove if present.
Verify the bottom insulators are replaced after the nut retainer is removed. Verify that the fasteners are tightened properly. .
Cradle Inside Verify the rejection hardware configured per the design drawings and tightened properlU.
Verify the extension rail release latch is securely mounted (pin not loose). Replace rail if the pin is loose.
Verify the extension rail mounting is tightened properly.
Verify the primary disconnect back panel mounting bolt torque 89 - 107 in/lbs in 4 locations. See Figure 1.
Verify discharge interlock mounting is correct and tightened properly.
Rework Rwr Sat   Unsat Satisfactory Verify the breaker guide rails' mounting is correct and         JA properly tightened.
Verify the NT cradle to frame mounting is correct and properly tightened-                                           Vi MANCON-LGSBI 1-1, Rev. 0 Page 3 of 9 164 of 190
 
Verify the shutters operate without sticking or binding           01     I Masterpact Breaker Outside Record Breaker S/N: _____________Z Verify the are chutes mounting nut retainers are not missing' and are properly installed.                                   91[,
Verify the top of breaker is clean.
Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.
Verify the back insulator fins are not cracked.
Verify the secondary block connects in test position             D>1 Verify the secondary block housing "Locks-out" properly in     t therdisconnected position.
Verify the secondary block housing springs are silver in color.
Verify the secondary block housing springs are properly installed.
Verify the discharge interlock is properly installed - the return spring is installed.
Verify the rejection hardware is configured per the design drawings and properly tightened.                                           __.__
Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.
Verify there are no cracks or chips.                 ....                                 ____
Record grease color         kzt                 Grease must be red (Mobilith) or white (Kluber) Isoflex.                                                 ________
Verify the electrical terminations are not loose.
SVerify all visible springs in the mechanism are connected         -
and not loose.,
Verify all accessible fasteners are hand tight.
Unsat          Rework Rwr Sat                 Satisfactory Remove trip unit for mechanism assembly inspection.,
Verify there are no cracked washers.                                                     _,._____
Apply NLI seal on trip unit after inspection.
Verify the cover is replaced and the mounting screws are snug.
Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after' inspection complete.                                                       _   __.____
MANCON-LGSBI 1-I, Rev. 0 Page 4 of 9 165 of 190
 
Verify all cover plates are installed -Verify torque/tightness I of fasteners.
Verify the counter operates properly.
Document counter reading         n3y Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materiab (latest revision).
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off, inspect the trip unit perfo.rmer plug. A green plug is satisfactory.
With the breaker cover off, inspect the trip unit perfo.rmer plug. A green plug is satisfactory. A-blue plug is unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.
A-blue plug is unsatisfactory.
Comments:       A #
If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.
MTE Used:     .               t -         S'-7-/0 Inspections Performed by:                                     Date:______
Comments:
MANCON-LGSBII-I, Rev. 0 Page 5 of 9 166 of 190
A #MTE Used: .t -S'- 7-/0 Inspections Performed by: Date:______
 
MANCON-LGSBII-I, Rev. 0 Page 5 of 9 166 of 190 Lubrication Points for LGSB 11 Initial Points to be Lubricated During, Assembly: Cradle Linkage/Cell Interface Cell Interlock TOC Operator MOC Switch Lever Pivot point MOC Actuator Lever MOC Operator MOC Cam Roller MOC Arm (1)Breaker Interface Breaker to carriage primary clusters (6)Roller Guides (2)Top Guide Right side (1)Bottom ground tabs (2)Extension Rail Slides (2)Verified E-i Mob2 LI Mo'i128 L0 obil 28 Mobil 28 Li 1obil 28 Mobil 28 o1Mobil 28 E-1 i128 ED obilith EL obilith Li Mobiith Mobifith (Ve.ified By:*Date: MANCON-LGSB 11-I, Rev. 0 Page 6 of 9 167 of 190 Figure 1: Location of Primary Disconnect Back Panel Mounting Bolts (qty=4)Torque Value: 89 -107 in-lbs Figure 2: Location of Primary Disconnect Stabs to Back Panel Mounting Bolts (qty=12)Torque Value: 133 -150 in-lbs MANCON-LGSB1 1-1, Rev. 0 Page 8 of 9 168 of 190 iNut Retainer , Figure 3: Location of Back Panel Nut Retainer on Primary Disconnect Mounting Back Panel aRemove nut retainer, if present, from all 4 locations)
Lubrication Points for LGSB 11 Initial Points to be Lubricated During, Assembly:
MANCON-LGSBII -I, Rev. 0 Page 9 of 9 169 of 190  
Verified Cradle Linkage/Cell Interface Cell Interlock                                   E-i    Mob2 TOC Operator                                     LI Mo'i128 MOC Switch Lever Pivot point                     L0      obil 28 MOC Actuator Lever                                       Mobil 28 MOC Operator                                     Li1obil 28 MOC Cam Roller                                           Mobil 28 MOC Arm (1)                                               o1Mobil 28
-Z/-!7 -R I_,t1.4 Apll-r4leAcr-
(
.t~ , -irs ., i~ -~ w I -* r-- -_____________________________________________________________________________________________
Breaker Interface Breaker to carriage primary clusters (6)         E-1        i128 Roller Guides (2)                                 ED      obilith Top Guide Right side (1)                         EL      obilith Bottom ground tabs (2)                           Li    Mobiith Extension Rail Slides (2)                               Mobifith Ve.ified By:                         *Date:
7 B 5 4 .1 2 7 6 5 4 3 2 1 49A 4-4A REY DeSONYSOR DATE APPOIPIO 0ORIG hAl. ISSUE 6/3/08 AS 1 RONS BEAKE IFO & TITLE BLOCJC /12/08 AW (ECyk ECN-05410753-2).
MANCON-LGSB 11-I, Rev. 0 Page 6 of 9 167 of 190
________2 REMASO CONFIGURATION 10/I/OS Aw (ECHE: ECN-05410753-7).
 
I_____REV1SED CONFIGURATION 10/14/08 AW (ECN#: ECN-05410753-8).
Figure 1: Location of Primary Disconnect Back Panel Mounting Bolts (qty=4)
_____ I_____FRONT ME1W S521.10-3-52MO0- I IS2VT-7 IT 14' I2T -.* -' ITS* -T 2 I-SUC-7 9 ISDB-3 16.000-2 2.SDA-6 13-SOO-1, 1-SD-73-SOC-I 11-509-4 9SD-B-I.,MO-Cl 5560-5 14.SOC-4 121 0 3. 014-41 I-. 5SO-B 34 .. 2 UN014 lTP-I.. TO&#xb6;-3 4. MC4-02TP M11-02 TP fi2M10-6 TP-4.- V0-31 TP-S=&#xfd; 013-34 WP-7: 0 :2-lIT MIN-SI lTP-B- -2IOC-19~s2540-17-i I-I-I-.I-.52MO -BREAKER OPERATED AUXIIARY SWITCH 14CH -SPRING CHARGING MOTOR .MN -UNDERVOLTAGO TI"P COIL WI! -SHUNT TPJ COIl.Or.. -AlUXIV.ARe SWITCH CONTACTS SOn -SECONDARY DISCONNECT T -TEST PUO CONNECTOR Is0 -TEST SWITCH, SHULNT TRIP TS2 -TEST UNOORVOI.TAOC TRIP COIL XT -SHUNT CLOSE COJO-NO CONNECTION C -CR4DL.E CONNECTIOR pOINT. USED o -CRADLE CONNECTION PONT. UNUSED UCr -POINTS USES WTTH TRI UNIT INSTAULATION TRIP UIT IS NOT USED FOR THIS APPLICATION 0 0 0 N-ASMIOBREAKEYR PSRAERR 1 BONA1I SQUARE 0 CEOE 0010500 IT/I OOIf RU P/N-. HIL1-1.0011 UC1 0C2 UC3 MA iXl XF MCE OF4 O03 OFZ ON1 L.r.i L 00 00 Z32 Z4 00 00 00900 00 CM T3 T4 VN 0000 0000E LIES-TI .1102-TI UC2-TZ-L102-7Tl I-"D 4Ml-qq CD "lWD 0nn nn d25 C2C AS '2 I,4 34 54 CMD CD CM CM C (MD 4E B3 I 42 32 22 000000 Q0 0jO000OQO al S I --4 00 0 0 0000000011131:
Torque Value: 89 - 107 in-lbs Figure 2: Location of Primary Disconnect Stabs to Back Panel Mounting Bolts (qty=12)
1151-01 .OC-5 MOH-I-.SDoOA-11
Torque Value: 133 - 150 in-lbs MANCON-LGSB1 1-1, Rev. 0 Page 8 of 9 168 of 190
: 01. IT-A4 MX,-C2. 014-44 MCM-B82. 151-4 013-34. IT-S5 MKI.CI .501100-6 UC_10SI.STAl MCH-RI. SOA-4 r00 00C 1: D L ... L-1--l SQUARE S SERvICES P/N: TA3AVJNI4XsomPcJS 141) PIN/-. U-11PL-A1125-BT-00t NU1 P/N; NI~i-RPL-CROL-A112S-BI-OO I PROJECT: REPLACEMENT BREAKERS (AK-2A-25 MUI. REACTOR MRP AND REACTOR TIE)CLI HO: CONSTELLATION ENERGY CALVERT CLIFFS NUCLEAR POWER PLANT JO I-13..ICI-ZA U0,1-Z,3 :LIC-O 1101-24 U0 Z-3 1)01 -z5.O01 -0.M&#xb6;4-51..0B-7 MNND-O2. 2-2 XF-142-5 MN-11. l-S 5-At MC03-Ell 1.41-01 .IIT-8 CONIRACT.PO# 423110 OF4-41. 151-3 OF2-2f: TP-7 SF4-41.. S0A-6 0F2 TP-?0F-44. 1X1I-C2 This drawing is thel propTIler roet'If Nucleor Logistics Inc! Is.dslsr or reprcduOtionl without written permission of Nuclear Logistics.
 
Inc is prohibited.
iNut Retainer   ,
I I. AILL CRADLE WIRING SHALL BE 14A'WC tYPE SIS, 50.CO 600Y 01D8 .IEEE QUALIFIED, M6H THE EXCEPTION OF THE FACTORY ,JUMPCRS IDENT0IIED 0E1.O L. THE BREAKER IS NOT ZONE SEUDCTHO INTERFACE OOI4RECOTO.
Figure 3: Location of Back Panel Nut Retainer on Primary Disconnect Mounting Back Panel aRemove nut retainer, if present, from all 4 locations)
THEREFORE1 001-03 1.10-04 AMD 001-25 ARC JUMPERBE. JUMPIS ARE FACTORY  3. THE BREAKER 0DES NOT UITZU" A NEUTRAL CERRENT TRANSFORMER.
MANCON-LGSBII -I, Rev. 0 Page 9 of 9 169 of 190
TIHEREFOE UC2-TI AND U00-T2 ME JUMFERED T1H0S JUMPdER IS FACTORY INRSALLEO.
 
CHECK- CT SF50061, All 01510608 aBI 1O94 TITLE WIRING DIAGRAM FOR SQUARE D LGSB1l STYLE MASTERPACT BREAKER Os B B I DRAVNG No. 0541075.3-WO-1 l4'sdec NTS kEmT N/A I SHT I OF 1 NLI NUCLEAR LOGISTICS INC.
                                              .              t~    ,      - irs
cr 16/01 I 6E )P.,a$.J~bLF
                                                                                    -Z/-!7
&./..9- le --of CHARGE (4.) CLOSE (+.)SDA-1 SDA-3 TEST TrIP TGGER (-)TVp-'RP (+)SOA-5 LNC +) TETL SGS-d TRiGGE (+)TP-2 TEST 71MSW0 CONTACT TP-4 TEST TIlING CONTACT Tp-6 REV RESCRiTO CANE APRODE 0 ORIGINAL.
                                                                                    ., i~  -~
ISSUE 6/.3/OB AS 1 RCIMSED0REXWMINFO
                                                                                                -Rw II                                                      _,t1.4
& TL.E BLOCK 6/12/08 AW (EcNII: ECN-054t0753-2), 2 RMISEO CO"tCTS 10/14/03 AD-(IECN#: MC-054=073-8), ____ _____3 ADDS IWORAI0O0N 4/2/09 AW (ECNP E__-__ _____SDS-7 w (-)--P-8 TI TEST TRIGGER C-)"P-5 TEST MHING CONTACT TP-7 TEST TIMING CONTACT ,2MAMI -BREAWSE OPERATEO AUIAT Y EITO 540 -SPRING CHARI MOTOR LIN -UNDOMIL'ATI TOP COL MiTI -SHUNT TRIP COIL OF, -AUIJUAYl SNITDH S son -SECONDARY OISCOmT TVP T 1? P1. CONNECTOR S, -TET SWITCH, SHUNIT TIfP. MOMENTARY PUSHSTN', CONTACT SHW0N4 I1 NORMA STATE M5 Y EWl SAIlEN. UNITEMLIAGE 10W. MOMENTiARY PICHOUTTTPI.
                                                                                                                                                              -
CONTACT SHOWN 0t NORMAIL STATE ST -SHONT CLOSE CO, E-DISCONNECT rROl CRADLE. TO CELL<<K- -SEDONSlY DSOCONNECCT FROM4 ONAAMER TO CRADLE.4- -TEST PLUG o -CONNECTION POINT Nf fPVIGPNIIIONI CLU- 125 VDC SHOUT TRIP -125 VDC UIJDSVOLTAGE TRIP -125 VOC* SGUARE 0 SERVCES P/GO 1.0113I NU P/FL PIU-LCSOI" SQUARE 0 SERNICEDS P/N, TA2A~MIHoRBSoFFXCX AV. P&. POJ-RPI.-A02511-4)T-O AR P/RI NU-OPL"I-.1.-AW23-RT-O01 PROJECT' REPLACEMENT BREAKERS (AK-2A-25 SMLE REACTOR TRIP AND REACTOR TIE)CLIENT; CONSTELLATION ENERGY CALVERT CLIFFS NUCLEAR POWER PLANT C, 4.CELL SIDE SOC-7 .SOA-7 S0O-3 SDC-3 SOD-I A A, A 2 4) 0t 14 I I4 .I SolS-6 SD07 SOCA4 SDD-2 CRADLE TO CEILL DISCOMIOCT BREAKEER TO CRADL.E INSCONTIECT CRADLE SSOC-6 50-2 SD8-S SSA-2 L-- -------------  
Apll-r4leAcr-
-- -Moc CONTACTS (52 t I I wP-3 TEST TiOGGER.. ..L) -------1 CRAML i CONTRACT: PO# 423110 CEL.L SIOC I NOTE&I. "II STAUSS OF TINt DRAGViNC IS WITH IOE BREAIXCR SISTALLED IN THE CONNECTED POSITION AND THE pReAER CHARGED AHS OPEN.2. REFERENCE NU LAYOUT DRAWING OS410753-LO-1 POR SPECIFICATIONS.
* r--             -           _____________________________________________________________________________________
CRAQt/IMEAKEIR NOFING (TYPICAIL)
REY                DeSONYSOR                          DATE        APPOIPIO 0ORIG hAl.ISSUE                            6/3/08           AS 1     RONS BEAKE IFO     & TITLE BLOCJC           /12/08           AW 7      B    5    4      .1    2                                                        7    6        5    4  3    2      1 (ECykECN-05410753-2).
UAW. FVT CHEO CT APPROVE: AW CUSTOVCR: NLI NUCLEAR LOGISTICS INC.This drowm9g ;s the proprietary propertly of Nuclear Logistics Inc. Use. disclosure or reproduocion without wrItten of Nuclear Logistics, Inc Is prohibited.
________
I TITLE: SCHEMATIC DIAGRAM FOR SQUARE D LGSB11 STYLE MASTERPACT BREAKER B DRANOG No 05410753-SD-1 3NT Iwmr~u RN/A I 1T I pp 1 I I I&s. NTS k-ow 15 7,& -I or ellf A &i~L)1~~ Cy~s~'. ~j~y ~JY ~ "-'a REY DPOOR DATE APPROVED 0OIRIGM MU~E 5/21/08 A S I ROTEMBREAKJER CONFMMM1RAIN 6/12/08 AN S (ECN .ECN-G541753--I).
2        REMASO   CONFIGURATION               10/I/OS           Aw (ECHE: ECN-05410753-7).             I_____
REJECTION PIN REJECTION PIN CONFIGURATION CONFIGURATJON ON LEFT SIDE ON LEFT SIDE OF CRADLE OF BREAKER OET1 (FOR SAFETY RELATED BREAKER)4.0 tC-FRONT VIEW SIDE VIEW BACK VIEW 13 4 SECONDARY DISCONNECT ASSEM1.LY t2 I NT CRADLE BOTTOM PAN MODIFICATION I 1 MOC SWITCH I1 I TOO ASSEMBLY 9 I RACKING INTERLOCK ASSEMBLY 8 1 FRAME ASSEMBLY 7 1 PRIMARY CURRENT PATH ASSEMBLY 6 1 SWITCH BARRIER 5 1 MOC ASSEMBLY 4 1 SWITCH BRACKET I WIRE COVER 2 I INSULATOR, BACK I I PIN GUIDE ITM OTY DESCRIPTION This drowing is the proprietary property of Nuclear Logistics Inc. Use. disclosure or reproduction without written permilesion of Nuclear Logistics.
49A 4                            -4A                                            REV1SED  CONFIGURATION               10/14/08         AW (ECN#: ECN-05410753-8).             I_____
Inm is prohibited.
_____
IRFAAKFR PART NO. IN AS9WAIN O EB REAKER 1BREAXER SQUARE 0 SERVICES P/N: NLI P/N: BREAKS ONLY.'SQUARE 0 SUlCES P/F;NU P/N;RU P/N: FORMATION SPECIICACRAEILF1:
FRONTME1W 52MO -     BREAKEROPERATED    AUXIIARY  SWITCH 14CH-     SPRINGCHARGING  MOTOR          .
TRIP UNIT: LGSB I I NOM. OPERATING VOLTAGEII RATED CURRENT: INERRUPT RA11NG: TA2ARNNX9SCFFXCJXN NOM, CONTROL VOLTAGE: NU-RPL-AK25 -RT-001 CLOSC: CHARGe;TRIP: NU-RPL-CRDL-AK25--RT-001 UV: NONE 4BOVAC 42kA 0 SO8VAC JOkA 0 535VAC 125VDC 90-140VOC 90-14OVDG 70-140VDC OPERATE ->9OVDC TRIP -44 TO 88VDC PROJECT: REPLACEMENT BREAKERS (AM-2A-'25 SMY.E RECTOR TRIP AND RACTOR TE).ERT-.: CONSTELLATION ENERGY CALVERT CLIFFS NUCLEAR POWER PLANT CONTRACT: PO# 423110 REFERENCE DRAWING (FI)R NU INTERNAL USE ONLY SGUARE-D SERVICES DRAWING: AKSOOO1, REV. 0 OdDS CT NLI NUCLEAR LOGISTICS INC.11REZ LAYOUT DRAWING FOR SQUARE D LGSB11 STYLE MASTERPACT BREAKER FSTAND'ARD rI ES I -RE ITOLSAICE ALL IMNOGlIt INACHE I IJLESS ARCt NOMINAL IOINERNSE SPECIFIED I' I , , AFFOGD AW 6112 DRAVVINONg.
MN -   UNDERVOLTAGO  TI"P COIL WI! -   SHUNTTPJ COIl.
0.5410753-LD--1 CUSTOOM kat NTS lykm N/A I SWT 1 OF I Square-D PZ4 Rx Trip Switchgear Exelon Nuclear -Three Mile Island FAT-REPORT-06910327-1, Rev. 0i Page B. 1 Appendix B Fuse Factory Acceptance Test Data 173 of 190 Test Temperature:
121                            0                                                          Or.. -           SWITCH AlUXIV.ARe        CONTACTS SOn -     SECONDARY DISCONNECT I-T -   TESTPUO CONNECTOR Is0 -   TESTSWITCH,SHULNT    TRIP
2 -O.)Fuse Amperage: Test surface: FUSE TEST DATA SHEET vP- FUts5,. j Rev. Q Fuse P/N: 7" Date code: Serial Number CC# 1 CC#2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt capability Length Diameter Current =27D19 .00- Time= If !h (A ~ L$"Fuse melt: Current: .v _RgAVC 0 Yes ,%No .Trip time:iK_5_.
: 3. 014-41                  I-. 5SO-B IS2VT-7      IT      14'    I2T  -.*            -' ITS*  -T    2                                                                                                        I-                       TS2 -   TESTSWITC7*,UNOORVOI.TAOC    TRIP COIL 34
el Lott Fuse melt: etwtoLIL to4____ /_ ~. 7 ___ 0 Yes _No -p, T7 Fuse melt: RO0Yes 3jo R= aV Fuse melt: R [ Yes jNo Fuse melt: R= 0 Yes ,ONo Fuse melt: R= 0 Yes Nof , go,-0S Pv t Fuse melt: 0 Yes UNo~ Fuse melt: I]Yes N Fuse melt: R= 0Yes ONo R=ye No-Fuse melt: 1 2-0 -] Yes 0 0No Fuse melt::, A Des NO ___ _Fuse melt:,--R D ]Yes U//o .Fuse melt: es---_-..,_____.
                                                                                                                                        ..                       2 UN014               lTP-I.. TO&#xb6;-3                                               XT -    SHUNTCLOSECOJO
_____ DYes 0 No Fuse melt: R=0 Yes C No Fuse melt: R -Yes 0 No Fuse melt:Yes ONo Fuse melt: R=---__ 0 Yes U No Fuse melt: R= -Yes DNo Fuse melt:-_5R 1 PDYes 1 No)F 174 of 190 I/./c Pagej_ offj Test Temperature:  
: 4. MC4-02TP                           M11-02 TP fi2M10-6                   I-.                            - NO CONNECTION TP-4.-   V0-31 I-SUC-7                    9ISDB-3                16.000-2                                                                            TP-S=&#xfd;013-34                                                     - CR4DL.E C      CONNECTIOR    pOINT.USED S521.10-3              2.SDA-6                  13-SOO-1,                1-SD-WP-7:0 :2-                       I-.                        o    - CRADLE CONNECTION    PONT. UNUSED              0 lIT MIN-SI                                              UCr - POINTSUSES WTTHTRI UNITINSTAULATION 73-SOC-I                  11-509-4                  9SD-                                                                                lTP-B- -             2IOC-19~                                     TRIP UIT IS NOT USED FOR THISAPPLICATION 0
"-20.%Fuse Amperage:
0
I.Te st surface: ;j FUSE TEST DATA SHEET VP- 4-O1F22ARI_-5  
                        -52MO0- I                 B-I.,MO-Cl 5560-5      14.SOC-4                                                                                                                          s2540-17-i N-ASMIOBREAKEYR    PSRAERR 1  BONA1I SQUARE 0 CEOE0010500    IT/I OOIf RU P/N-.                   HIL1-1.0011 UC1      0C2    UC3                                    MA        iXl      XF                MCE        OF4      O03        OFZ    ON1                                                        SQUARES SERvICESP/N: TA3AVJNI4XsomPcJS 141)PIN/-.                    U-11PL-A1125-BT-00t "D 4Ml-qq        CD                    "lWD            0nn        nn 00                                                                                                      I,4        34        54 r00                                                          NU1P/N;                    NI~i-RPL-CROL-A112S-BI-OO  I 00 00900 00 CM Z32 Z4 T3 T4       VN I-           d25 CMD C2C CD CM AS           '2 CM B3 I 42 C (MD     32 4E22 00 0000                                                  0000000jO000OQO                        Q0                                   00C                                                    PROJECT:              REPLACEMENT BREAKERS 00                                                                                                                                                                                                        (AK-2A-25      MUI.REACTOR      MRPAND    REACTOR  TIE) 1: D L.r.i                              L 0000E LIES-TI.1102-TI UC2-TZ-L102-7Tl 000 1151-01. OC-5 MX,-C2. 014-44 0
/ Rev,2_Fuse P/N: ATOR 5 Date code: .Serial Numnr CC# I CC #2 CC# 3 CC# 4 CC# 5 Dimeasions Markings Fuse resistance Hold-in capability Interrupt capability Length Diameter Current______ Time -Current;____
                                                                                                                                    *1l      alS MOH-I-.SDoOA-11 MCM-B82.151-4
ATb Fuse melt" Current: C/ap* vo. R 0 Yes ONo Trip time:4.._
                                                                                                                                                  --4A* I 0000000011131:
4 Fuse melt: R DYes 0 No Fuse melt: I~R=---______ ._/____ DYes OJNo Fuse melt:.-Yes ONo Fuse m-ert: R0Yes ON Fuse melt: SYes ONo Fuse melt: R .Yes ONo.Fuse melt:.1~ Fuse melt: J'tYes 0lNo Fuse melt: R=-DYes D1 No Fuse melt:!! ~~~R = Y ]o D Yes OlNo Fuse melt: R= q;R= Yes 0 No Fuse melt: 0 Yes ONo Fuse melt.:" q" "27' 1bDYes 0 No Fuse melt.D! Yes ONO Fuse melt.R 2= D]yes D]Na______ ] Fus'e rnel*Yes ONo Fuse melt D1 Yes ONo.... i " '"Fuse melt 13 Yes OlNo!{ Fuse melt SR = t Yes O]No... .:, .. ... ." ........ .Fuse melt t~R=-I 0 Yes O NO! ' " ... .ruse melt} ~~ ... .OYes f O]No" 1L/175 of PageIof "
: 01.                                                                                                                                                              013-34.
FUSE TI Test Temperature:
IT-A4 IT-S5 L ...L-1--l                      CLIHO:
2 ,. F Ec--Fuse Amperage:
CALVERTCONSTELLATION CLIFFS NUCLEAR POWER ENERGY PLANT MKI.CI . 501100-6           UC_10SI.STAl MCH-RI. SOA-4 CONIRACT.                     PO# 423110 JOI-13..ICI-ZA                                      M&#xb6;4-51..0B-7                                      OF4-41. 151-3        OF2-2f: TP-7 U0,1-Z,3:LIC-O                                      MNND-O2.2-2          XF-142-5                  SF4-41.. S0A-6        0F2 TP-?                                              aBI 1101-24 U0 Z-3                                       MN-11. l-S           5-At MC03-Ell               0F-44. 1X1I-C2 1)01-z5.O01 -0.                                      1.41-01. IIT-8 NLI                NUCLEAR LOGISTICS INC.
J.i/g Test surface: 1: 27 -1 ( o Opooo  EST DATA SHEET VP- AThkgFUi55"-J Rev._O Fuse P/N: gTiN AS-Date code: ,,/o.!U 0& 44 6 ('q -103 ;Number of fuses in lot Co Normal sample size based on lot size Average fuse resistance from lot of same fuses 0. 4- Acceptable fuse resistance range Summary of Results Item passed all CC#s U Yes O No If no, fill in DR# below and attach DR.Discrepancy reports: S/N: CC# DR#7,12i 0 -o26oI- .6 oqjo3Q -OT .-- OAcceptable KNot Acceptable PE Initials 0-T-2MI& 3 -000491 1U Acceptable U Not Acceptable PE Initials-Acceptable O Not Acceptable PE Initials.-_ Acceptable U Not Acceptable PE Initials __Notes: a l gee IId/,,7 MTE# Instrument Used Calibration Due Date S. DeY1/23/7 SAOL Cl-rCJAAf 1% c0vA Xf-F__ _ _ __ _)a Update MTE on computer: Initials and date Prepared by: Date: IJ ./ 2_5 e.7&_Verified by: Date: IIfqfo1 Approved by: Date: f'" .J" /A10 176 of 190 Paged_ of_
CHECK-       CT        1O94  TITLE WIRING DIAGRAM FOR SQUARE D I. AILL CRADLEWIRING    SHALLBE 14A'WC    tYPE SIS, 50.CO 600Y 01D8      . IEEE QUALIFIED,M6H THEEXCEPTION      OF THEFACTORY    ,JUMPCRS IDENT0IIED  0E1.O                                                                                              LGSB1l STYLE MASTERPACT BREAKER This drawing is thel propTIler     roet                         L. THE BREAKER    IS NOTZONESEUDCTHO        INTERFACE OOI4RECOTO. THEREFORE1  001-03 1.10-04                                          SF50061,    All Is.dslsr                 AMD001-25 ARC JUMPERBE.      IHES*lJUMPIS AREFACTORY      INS*TALEO,                                                                                            Os                                                              B Logistics Inc!                                                                                                                                                                                                                                                                            l4' or Nucleor
Test Temperature:
'If reprcduOtionl without written permission                     3. THE BREAKER0DESNOTUITZU"A NEUTRAL U00-T2 ME JUMFEREDTO*E''HE. T1H0S CERRENTTRANSFORMER.
I .s 'Fuse Amperage:
JUMPdERIS FACTORY TIHEREFOE INRSALLEO.
10A Test surface: ,/FUSE TEST DATA SMEET VP_ i &#xfd;f1f t Rev. 0 Fuse PIN: Ar R IQ Date code: 16/og~Serial Number CC# I CC#2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt  
UC2-TI AND                                                                      B I DRAVNG No.               0541075.3-WO-1 of Nuclear Logistics. Inc is prohibited.      I                                                                                                                                                          01510608                      sdec NTS kEmT                N/A          I SHT I OF 1
&#xa2;apaliility Current = OAC.- _ Length Diameter-. K) __ _ _ _ Time = 1, Fuse melt: Current: 2.A R = ) UYes No Trip time: A4 .5. S 45's Fuse melt:-" ! OYes No Fuse melt:_= 'NR=R f0(5 t1 4IRLi e Fuse melt:-__ ____ ___ use tmelt:i R= OYes Vq 0 Fuse melt: i R= L Yes No Fuse melt: F& Dn es 0 .R Fuse melt: Fuse melt: ...: P L'lYes QNo Fuse melt: R=,,-bYe No Fuse melt: [Fuse melt: R=1% Yes crNo Fuse melt:_00_6___M_
 
0 Yes PNo Fuse melt: I 04 R yes -6No Fuse melt;R Yes O]No Fuse melt:[0 Yes 014o Fuse melt:[] Yes ZI No Fuse melt: 10 Yes  Fuse melt: 0 Yes. In No ,@ melt: G! Yeo'es~eAAJ!~&- I I ?0.P... o f-i -Page Iof q-FUSE TEST DATA SHEET TestTemperature:
cr 16/01 I
2.3. "c Fuse Amperage:
                                                                                                                                    )
10 A Test surface: L/,A-rOD,"A.5-VP- ,-- Rev,. 0_Fuse PIN: AT % :&#xfd;Date code: 1016% -INumber of fuses in lot 1 Normal sample size based on lot size Average fuse resistance from lot of same fuses 1% -&#xfd;e .n ..Acceptable fuse resistance range --Summary of Results Item passed all CC#s 2Yes 0 No If no, fill in DR# below and attach DR.Discrepancy reports: SIN: CC# DR#10 Acceptable 0 Not Acceptable PE Initials[] Acceptable 0 Not Acceptable PE Initials!-0 Acceptable 0 Not Accptabl 4 PE Initials[O Acceptable 0 Not Acceptabl&#xfd; PE itials[0 Acceptable 0 Not Acceptable' PE Initials Notes: i_.? A 7-4 , --,0- JV4 ,.e tl ACL-e .c-T *400o1.MTE# Instrument Used Calibration Due Date 4IZL o Update MTE on computer:_
6E P.,a$.J~bLF    &./..
_ _ _ _ _Initials and date.A Prepared by: Date:________________________
9- le --of                                                                  REV            RESCRiTO                        CANE        APRODE 0                ORIGINAL.ISSUE                  6/.3/OB        AS 1 RCIMSED0REXWMINFO        & TL.EBLOCK        6/12/08          AW CHARGE (4.)  CLOSE(+.)                TESTTrIP        RP (+)              LNC +) TETL              TEST                  TEST SDA-1      SDA-3                  TGGER(-)          SOA-5              SGS-d TRiGGE(+)      71MSW0CONTACT      TIlING CONTACT                                                            (EcNII:ECN-054t0753-2),
Verified by: .+ia -" Date-62 Z Approved by: ,-Date:.3.
TVp-'                                          TP-2          TP-4                 Tp-6 2      RMISEO  CO"tCTS                  10/14/03        AD
o%178 of 190 PageL of  
                                                                                                                                                                                                        -      (IECN#:MC-054=073-8),                ____        _____
.Test Temperature:
3 (ECNP ADDS  IWORAI0O0N                  4/2/09        AW E__-__                                    _____
: 2. C_Fuse Amperage:
                                                                                                                                                                                                    ,2MAMI - BREAWSE  OPERATEO AUIAT Y EITO 540 - SPRING  CHARI MOTOR LIN- UNDOMIL'ATI    TOP COL MiTI- SHUNTTRIPCOIL OF, - AUIJUAYl  SNITDHONTAC*  S son - SECONDARY  OISCOmT TVP 1?T P1. CONNECTOR S, - TET SWITCH,  SHUNITTIfP. MOMENTARY PUSHSTN',
/s-f Ao, Test surface: * ! , FUSE TEST DATA SHEET VP- ,*))AFo'a -I Rev._)Fuse P/N: ATO I .Date code: .05Z.0f' ,-r.,,q x ;Ao Serial Number CC# 1 CC #2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt capabilityDiameter Current = 4-_____-__o_-
CONTACT SHW0N4I1 NORMASTATE M5 YEWlSAIlEN.UNITEMLIAGE      10W. MOMENTiARY PICHOUTTTPI.
Time = 1_ _XA (S Fuse melt: Current: 7..Ij---, '/ ...'CebV R= 11 Yes XNo Trip time: 55.64!.,* -Ot/t R = []Ycs I060 I. .,D1 __. Too 0No .M/,<Fuse melt: R=3 b n. / .., 0 Yes $No-..Fuse melt: R=w R, 0. Yes 'XNo Fuse melt: R 0 Yes A/j o:"R= A/No Fuse melt: A(4c ONo Fuse melt:_ ___S lYes [NO Fuse melt: R= ~1~~~ .1 [Yes EONo...Fuse melt: i~R=0~5 fYes ONO Fuse melt:-____A r _. -DYes U. No,-~~ ~~~ -us et L KT i/2 R .Y5, OVes oNo Fuse melt: l Yes O No Pn~ ~ ~1.JsJ Fuse mnelt: /\C-e T R= 1Yes 112o Zu-L~~~e L U&#xfd;R 1No Fuse melt: DYes fiNO P, Fuse melt: SDYes 'JNo Fuse melt: D Yes ONo Fuse melt: R D Yes 0 No 179of 90P.gJ f ...I Fuse melt: i R 0 [ Yes O]No: Fuse melt: i~R=R 0 Yes [] No.t Fuse melt: RO Yes. O No 179 of 190 Page__! of L FUSE TEST DATA SHEET Test Temperature:
CONTACTSHOWN0t NORMAIL  STATE ST - SHONT  CLOSECO, E-       DISCONNECT
Fuse Amperage:
                                                                                                                                                                                                                .CONDA*Yt          rROl CRADLE. TO CELL
r Test surface: VP- ,12L6, L- Rev....Fuse P/N: Date code: &2r Number of fuses in lot Normal sample size based on lot size Average fuse resistance from lot of same fuses /Acceptable fuse resistance range /0 ov -.<Z x- 1,2. ,Z , Summary of Results Item passed all CC#s ,s Yes 0 No If no, fill in DR# below and attach DR.Discrepancy reports: S/N: CC# DR#[o Acceptable
                                                                                                                                                                                                    <<K- - SEDONSlYDSOCONNECCT    FROM4 ONAAMER TO CRADLE
[E Not Acceptable PE Initials El Acceptable
                                                                                                                                                                                                      .4- - TESTPLUG  DISCON*ECT o - CONNECTION POINT Nf fPVIGPNIIIONI CLU- 125 VDC                                    C, "P-5                             TP-7 SDS-7                TEST                            TEST                                                             SHOUT TRIP - 125 VDC 4.
[ Not Acceptable PE Initials C3 Acceptable 11 Not Acceptable PE Initials[] Acceptable 0 Not Acceptable PE Initials __[] Acceptable 0 Not Acceptable PE Initials Notes: MTE# instrument Used Calibration Due Date n'L..
w (-)--P-8      TIMHINGCONTACT                  TIMINGCONTACT                                                  UIJDSVOLTAGE TRIP - 125 VOC TESTTRIGGER C-)                                                                      CRADLETO CEILL CELLSIDE                            DISCOMIOCT SOC-7      . SOA-7      S0O-3      SDC-3      SOD-I
* V~ .. ..1 Ij[] Update MTE on computer:
* SGUARE  0 SERVCES  P/GO 1.0113I CRADLE                                                        NU P/FL                PIU-LCSOI" A          A,         A TO CRADL.E BREAKEER                        SQUARE 0 SERNICEDSP/N, TA2A~MIHoRBSoFFXCX INSCONTIECT                    AV.P&.                  POJ-RPI.-A02511-4)T-O AR P/RI                NU-OPL"I-.1.-AW23-RT-O01 2 4)                      0t        14          19*
mi ddate J], Prepared by:_________________Date:  
I I4                                    .       I                                                                              PROJECT'            REPLACEMENT BREAKERS (AK-2A-25 SMLE      REACTOR    TRIP AND  REACTOR TIE)
/,' , Verified by: '1 O Y--'l4 -- i)Date: 1)4/09 Approved by: iDate: 0/qO 4&#xfd;6'180 of 190 Page p. of. .2 TesI Temnperature:
SSOC-6                50-2        SD8-S      SSA-2              SolS-6                    SD07      SOCA4      SDD-2 It I
Z3 ~Fwue, Araperagge:
CLIENT;           CONSTELLATION ENERGY wP-3 TEST TiOGGER                                        CRAMLi                                                                CALVERT CLIFFS NUCLEAR POWER PLANT L--  -------------                           ---Moc     CONTACTS(52 Mm)*  ..   . .     L) - - -           ----           1 CEL.LSIOC I CONTRACT:                   PO# 423110 NOTE&
Ttsuface: FUSE TEST D?.AT- A St"T vP- 4 rTF$5- Rv.O Fuse PIN: '.Date code: I$pril Num, CC#1 CC#2 CC#3 CCf4 CC#5 Dimensions Markings Fuse resistance Hold-in capability Interrupt capability Length Diameter Current_____-_ow)
I. "II STAUSSOF TINt DRAGViNC IS WITHIOE BREAIXCR SISTALLED IN THE CRAQt/IMEAKEIR NOFING (TYPICAIL)
_.... rne= d Tm AT.T " 50 .(. {"fuse melt: Current:.WC R P Yes O No ?Trip time:L#".;
UAW.
Fuse melt: It 0Yes ;ONO Fuse melt:-OOtO' 2. l __ -0. _Yes No Fuse melt:*~ D' ~ Yes 1. &.!ARo104 Fuse nv,,t: ;A .A-A.1 JA 0 Yes PNo Fuse melt:..... .R -Yes No i! .Fuse melt:.Yes Fuse melt: Yes VNo Fuse melt: R=: .. .''-""- -" R '.AFusemielt..rD OYes 5No Fuse melt: 2R E Yes No Fuse melt:/./4 Ro 0 Yes OkNo Fuse melt: INR a Yes 0-....Fuse melt 2 12Yes 0 No.u 0 No Fuse melt: 0 es DNo$ec.Page_&#xfd;_of  
CHEO FVT CT NLI TITLE: SCHEMATIC NUCLEAR LOGISTICS INC.
;7 181 of190 FUSE TEST DATA SHEET Test Temperature:
DIAGRAM FOR SQUARE D CONNECTED POSITION AND THEpReAER CHARGED   AHSOPEN.
_.9 'k .Fuse Amperage:
: 2. REFERENCE NU LAYOUT DRAWING OS410753-LO-1 POR SPECIFICATIONS.
V A-O Test surface: -27rCog -~ooo- I hru 600 VP- -TE !S-j- Rev._O Fuse P/N: .T-(D Date code: 07 A Number of fuses in lot 10 Normal sample size based on lot size Z/Average fuse resistance from lot of same fuses ., -35 ? P Acceptable fuse resistance range ,,M- -Summary of Results Item passed all CC#s es )!(INo If no, fill in DR# below and attach DR.Discrepancy reports: S/N: CC# DR#D0 Acceptable 0 Not Acceptable PE Initials__
APPROVE:
__ Acceptable 0 Not Acceptable PE Initials ____ Acceptable 0 Not Acceptable PE Initials __0_ Acceptable 0 Not Acceptable PE Initials Notes: MTE# Instrument Used Calibration Due DateUpdate MTE on computer:
LGSB11 STYLE MASTERPACT BREAKER This drowm9g ;s the proprietary propertly                                                                                                                                                 AW of Nuclear Logistics Inc. Use. disclosure or reproduocion without wrItten permifssi*ni                                                                                                                                                                B    DRANOG  No          05410753-SD-1                  3 of Nuclear Logistics, Inc Is prohibited. I                                                                                                                               CUSTOVCR:                         *. NT    Iwmr~u       RN/A       I         1T I pp   1 I                   I         I&s. NTS k-ow               157,&       -       I or
dae 1. /6 Prepared by:. Date:: Verified by: 6 Date: I-9" -6 Approved by: Date: ( (f 0 182 of 190 Page&#xfd;_&#xfd; of Z Test Temperature:  
 
" Fuse Amperage:
ellf A &i~
i Test surface: _FUSE TEST DATA SHEET VP- Rev.Q Fuse Date code: e 642, 2?.To76 M oe q- ,32-7 183 of 190 183of 90Page-Z of--2g Test Temperature:
L)1~~                     Cy~s~'. ~j~y ~JY     ~       "-'a REY       DPOOR                     DATE     APPROVED 0OIRIGM MU~E                     5/21/08       AS I     ROTEMBREAKJER CONFMMM1RAIN 6/12/08             AN S     (ECN. ECN-G541753--I).
FUSE TEST DATA. SHEET Fuse Amperage:
REJECTIONPIN      REJECTIONPIN CONFIGURATION CONFIGURATJON ON LEFT SIDE     ON LEFTSIDE OF CRADLE         OF BREAKER OET1 (FOR   SAFETY RELATED       BREAKER) 4.
12-C-oO-Test surface: I:. ___________-__
0 tC-FRONT VIEW                                           SIDE VIEW                                                   BACK VIEW 13     4     SECONDARYDISCONNECT ASSEM1.LY                   IRFAAKFRPART NO. INFORMATION                                          SPECIICA t2     I   NT CRADLEBOTTOMPAN MODIFICATION AS9WAINEB O  REAKER 1BREAXER *Nn3 CRAEILF1:                        TRIP UNIT:                NONE I1    MOC SWITCH SQUARE 0 SERVICES P/N: LGSB I I                            NOM. OPERATINGVOLTAGE 4BOVAC I1   I   TOO ASSEMBLY                               NLI P/N:                NU-L* II                          RATED CURRENT:
____VP-Rev.__)Fuse P/N: ,47T7-2-..f Date code: g 9 :>,f Number of fuses in lot Normal sample size based on lot size Average fuse resistance from lot of same fuses , , t ...Acceptable fuse resistance range 6, 1. 0 to, --Summary of Results Item passed all CC#s Yes 0i No If no, fill in DR# below and attach DR.Discrepancy reports: S/N: CC# DR#______________
INERRUPT RA11NG:          42kA 0 SO8VAC                PROJECT:          REPLACEMENT BREAKERS 9      I   RACKINGINTERLOCKASSEMBLY              BREAKS ONLY.'                                                                              JOkA0 535VAC 125VDC (AM-2A-'25 SMY.ERECTOR  TRIP AND  RACTORTE) 8    1    FRAMEASSEMBLY                              SQUARE 0 SUlCES P/F;    TA2ARNNX9SCFFXCJXN                NOM, CLOSC:CONTROL VOLTAGE:
____ __________
NU-RPL-AK25 -RT-001                                          90-140VOC 7    1    PRIMARYCURRENT PATH ASSEMBLY              NU P/N;                                                    CHARGe;                  90-14OVDG                    .ERT-.:        CONSTELLATION ENERGY 6                                                                                                                  TRIP:                     70-140VDC 1    SWITCHBARRIER                                                                                                                                                          CALVERT CLIFFS NUCLEAR POWER PLANT RU P/N:                 NU-RPL-CRDL-AK25--RT-001           UV:                       OPERATE- >9OVDC 5      1    MOCASSEMBLY                                                                                                                      TRIP - 44 TO 88VDC 4    1    SWITCHBRACKET                                                                                                                                                CONTRACT:               PO# 423110 I    WIRE COVER 2      I    INSULATOR,BACK                          REFERENCE DRAWING(FI)R NU INTERNALUSE ONLY NLI            NUCLEAR LOGISTICS INC.
Acceptable 0 Not Acceptable PE Initials______________
I    I    PIN GUIDE                                SGUARE-D SERVICESDRAWING:AKSOOO1,REV. 0                                                       OdDS     CT           11REZ     LAYOUT DRAWING FOR SQUARE D ITM    OTY      DESCRIPTION                                                                                                                      I'              I  ,  ,
____ __________
FSTAND'ARD rI ES I             -RE                                     LGSB11 STYLE MASTERPACT BREAKER This drowing is the proprietary property                                                                    ITOLSAICE     ALLIMNOGlIt INACHE AFFOGD             AW   6112 of Nuclear Logistics Inc. Use. disclosure                                                                    I IJLESS            ARCtNOMINAL                                      DRAVVINONg.       0.5410753-LD--1 or reproduction without written permilesion                                                                IOINERNSE of Nuclear Logistics. Inm is prohibited.                                                                      SPECIFIED                              CUSTOOM kat   NTS lykm         N/A     I SWT     1 OF I
D Acceptable 0 Not Acceptable PE Initials___
 
0___ Acceptable Li Not Acceptable PE Initials[_ Acceptable U Not Acceptable PE Initials D Acceptable 0 Not Acceptable PE Initials Notes: MTE# Instrument Used Calibration Due Date C"' 12 /0)6Update MTE on computer:
FAT-REPORT-06910327-1, Rev. 0i Square-D PZ4 Rx Trip Switchgear Exelon Nuclear - Three Mile Island                                           Page B.1 Appendix B Fuse Factory Acceptance Test Data 173 of 190
I3/! /n51a s a&#xfd;nd date Prepared by: oe r Date: LL 2.1 /o[Verified by: Date:_ ________Approved by: Date: i_184 of 190 Page-7&#xfd; of2__
 
Square-D PZ4 Rx Trip Switchgear Exelon Nuclear -Three Mile Island FAT-REPORT-06910327-l, Rev. 0 Page C.l11 Appendix C Discrepancy Reports I 185 of 190 Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-04 Item: Switchgear Manufacturer:
FUSE TEST DATA SHEET Test Temperature:     2   -O.)                                                                                     vP- ,T* FUts5,. j                       Rev. Q Fuse Amperage:                                                                                                        Fuse P/N: A*_TF              7" Test surface:                                                                                                        Date code:
SQUARE 0 Model/P/N:
Serial Number               CC# 1                       CC#2                     CC# 3               CC# 4                       CC# 5 Dimensions                     Markings           Fuse resistance     Hold-in capability         Interrupt capability Length       Diameter                                                     Current =
PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue: The VP states that the instrument sections 6 white indicating lights. The instrument sections have 5 white indicating lights.Affected Hardware/Document/M&TE:
27D19 .00-                                                     A ~ L$"Fuse                     Time=  melt:If !h (          Current:   .v   _
VP-PZ4, Rev. 6, CC#1 Initial Evaluation
RgAVC              0 Yes           ,%No     . Trip time:iK_5_.       el Lott *.j-t/l  Fuse melt:                 etwtoLIL       to4
/ Tagging [ Conditional Release E l Tribble, Chris 7/22/2009 Wo Prepared By Date ApI[aterial Hold ng, Alan 7/22/2009)roved By Date B. RESOLUTION (Attach additional pages, if required.)
____            /_                     7 ~.       ___ _No                                    0 Yes                         -p,             T7 Fuse melt:
RO0Yes                                                       3jo R= aV Fuse melt:
R                   [ Yes           jNo Fuse melt:
R=                   0 Yes         ,ONo Fuse melt:
                  *7          f, */'A            go,-0S                                 R=      0              Yes ./o*,*_  t No Pv Fuse melt:
0 Yes           UNo
                                                                                                            ~ Fuse melt:
I]Yes             N Fuse melt:
R=           0Yes             ONo R=
Fuse melt:           1                           2 ye      No-
                                                                                        -0   -]               Yes       0       0No
                                                            --                          R Fuse melt::,
D
                                                                                                              ]Yes             U//o             .
A Des            NO          ___                _
Fuse melt:,
Fuse melt:
es
                                  -     -     -_-..,_____.                   _____
R=                  DYes             0 No Fuse melt:
0 Yes           CNo Fuse melt:
R             -
* Yes           0 No Fuse melt:
                                                              -*                                                Yes           ONo R=                  Fuse melt:
                                -           -         -__                                     .Ut,*        0 Yes           U No Fuse melt:
R=     -               Yes           DNo Fuse melt:
                                                                                          -_5R       1     PDYes 1             No
                                        )F 174 of 190               I/./c                                         Pagej_       offj
 
FUSE TEST DATA SHEET Test Temperature:       "-20.%                                                                                         VP- 4-O1F22ARI_-5           /   Rev,2_
Fuse Amperage:            I.                                                                                            Fuse P/N: ATOR 5 Te st surface:          ;j                                                                                              Date code: .
Serial Numnr               CC# I                         CC #2                     CC# 3               CC# 4               CC# 5 Dimeasions                         Markings               Fuse resistance   Hold-in capability Interrupt capability Length             Diameter                                                       Current
______
Time                 -Current;____
ATb                                               Fuse melt"           Current:
C/ap* vo.                           R             0 Yes         ONo     Trip time:4.._     4 Fuse melt:
DYes R             0 No I~R=                                                                     Fuse melt:
                              -        -               -     ______                             ._/____     DYes         OJNo Fuse melt:.
                                                                                                                - Yes         ONo Fuse m-ert:
R0Yes                           ON Fuse melt:
SYes         ONo Fuse melt:
R .                   Yes       ONo
                                                                                            .Fuse                     melt:
                                        .1~                                                                     Fuse melt:
J'tYes       0lNo
                                        !!                                                 ~~~R R=
                                                                                                =                 Y         ]o
                                        -                                                                      DYesmelt:
Fuse          D1 No Fuse melt:
R=           q; Fuse melt:
R=Yes D Yes      0OlNo No Fuse melt:
0 Yes         ONo
:" q" "27'   1bDYes         0 No Fuse melt.
D! Yesmelt. ONO Fuse Fuse melt.
                                                                                                                *Yes          ONo R 2=               Fuse melt D]yes         D]Na
______                        ]                                                                 D1 Yesrnel Fus'e         ONo
                                            ....     i     "                         '"Fuse                           melt 13Yes        OlNo
                                                !{                                                               Fuse melt SR                                                       =               t Yes         O]No
                              . ... ..       . " :,      .......... .Fuse                                             melt t~R=
                                                - I                                                             0 Yes         O NO
                                                !                                   ' "   ...     .ruse             melt
                                        } ~~ ...               .OYes                                                       f O]No" 175 of          1L/
PageIof "
 
FUSE TIEST DATA SHEET Test Temperature:       2   ,.                         F Ec--                                       VP- AThkgFUi55"-J Rev._O Fuse Amperage: J.i/g                                                                                  Fuse P/N:     gTiN AS-Test surface:                                                                                        Date code:   ,,/o.!
1: 27-1 (         o          Opooo -m--*xO                                                        U0&44 6('q - 103 ;
Number of fuses in lot                                                                   Co Normal sample size based on lot size Average fuse resistance from lot of same fuses                                       0. 4- .7*..2 Acceptable fuse resistance range Summary of Results Item passed all CC#s                           U Yes     O No   If no, fill in DR# below and attach DR.
Discrepancy reports:
S/N:                       CC#         DR#
7,12i0    -o26oI- .                     6 oqjo3Q       -OT .-- OAcceptable             KNot Acceptable           PE Initials 0-T
          -2MI& 3 - 000491                                             1UAcceptable          U Not Acceptable         PE Initials
                                                                      - Acceptable           O Not Acceptable         PE Initials.
                                                                      -_ Acceptable         U Not Acceptable         PE Initials __
Notes:
al    gee                                                                                   IId/,,7 MTE#                                   Instrument Used                                             Calibration Due Date S.               DeY1/23/7 SAOL     Cl-rCJAAf           c0vA Xf-F__                                                     1%    _     _         __     _
      )a Update MTE on computer:
Initials and date Prepared by:                                                                                   Date:   IJ ./2_5       e.7&_
Verified by:                                                                                   Date: IIfqfo1 Approved by:                                         f'".       J"                           Date:    /A10 176 of 190                                                     Paged_ of_
 
FUSE TEST DATA SMEET Test Temperature:       I .s '                                                                       VP_ i           &#xfd;f1f   t       Rev. 0 Fuse Amperage:    10A                                                                                  Fuse PIN: Ar           R IQ Test surface:    ,/                                                                                  Date code:           16/og~
Serial Number         CC# I                   CC#2             CC# 3               CC# 4                     CC# 5 Dimensions               Markings       Fuse resistance     Hold-in capability     Interrupt &#xa2;apaliility Current =       OA
                    *-i524 C.-
_     Length     Diameter
                    -.         K)   __     _   _     _                                         Time = 1, Fuse melt:               Current:   2.A R=                 UYes
                                                                                                    )               No     Trip time: A45. S 45's
                                                                                                                                                  .
Fuse melt:
                                              -           "!                                     OYes               No Fuse melt:
_=                                                               'NR=
f0( 5 t1         4IRLi                   R                      e Fuse melt:
Fuse melt:    i R=                L Yes              No
                                    -                   __   ____     ___
R=                    use tmelt:i OYes F&            R                 0Dn .es        Vq 0 Fuse melt:
R=
P              R)*'                Fuse melt: QNo L'lYes Fuse melt:
                                                                                                    ,,-bYe            No R=                  Fuse melt:     [
Fuse melt:                     .     .         .:
Fuse melt:
1%Yes         crNo Fuse melt: I Fuse yesmelt:
                                                                                                            - 6No 04                                  R
_00_6___M_         0 Yes         PNo Fuse melt; R               Yes       O]No Fuse melt:[
0 Yes         014o Fuse melt:
[] Yes       ZINo Fuse melt:
10Yes        b*No Fuse melt:
0 Yes.       InNo
                                          ,@                 1*Fuse                                    melt:
G! Yeo'es
                                      ~eAAJ!~                               &-                                           I
                                                                                                                                . P...             o f-i -
I    ?0                                                          Page Iof           q-
 
FUSE TEST DATA SHEET                                 ,A-rOD,"A.5-TestTemperature:     2.3.     "c                                                                       VP- ,--                           Rev,. 0_
Fuse Amperage:        10 A                                                                              Fuse PIN: AT                     %   :&#xfd; Test surface:            L/                                                                            Date code:                 1016% -
INumber   of fusessize Normal sample      in lot based on lot size Average fuse resistance from lot of same fuses Acceptable fuse resistance range 1
1% - &#xfd;e
                                                                                                  - -
                                                                                                          .n ..
enn-*
Summary of Results Item passed all CC#s                                 2Yes     0 No     If no, fill in DR# below and attach DR.
Discrepancy reports:
SIN:                           CC#           DR#
10 Acceptable         0 Not Acceptable               PE Initials
[] Acceptable         0 Not Acceptable               PE Initials
                                                                          !-0Acceptable          0 Not Accptabl 4               PE Initials
[OAcceptable          0 Not Acceptabl&#xfd;               PE itials
[0 Acceptable         0 Not Acceptable'             PE Initials Notes:       i_.? A 7-4     , -         - ,0-             JV4         ,.
e   tl WAS* ACL-e             Ra,*B. c-T *400o1
      .MTE#                                         Instrument Used                                             Calibration Due Date 4IZL o Update MTE on computer:_             _    _   _ _   _
Initials and date
                                                                              .A Prepared by:                                                                                       Date:________________________
Verified by:   .     +ia             -"                                                         Date-62Z Approved by:                             ,-Date:.3.                                                                         o%
178 of 190                                                       PageL of
 
FUSE TEST DATA SHEET
.Test Temperature: 2.               C_                                                                                            VP- ,))AFo'a               -I     Rev._)
Fuse Amperage:          /s-f Ao,                                                                                                  Fuse P/N: ATOI                  .
Test surface:        *      !    ,                                                                                                Date code:         .05Z.0f'             ,
                                                                                                                                    -r.,,q x 0.,7-*        ;Ao *I7 Serial Number                   CC# 1                           CC #2                         CC# 3                 CC# 4                   CC# 5 Dimensions                         Markings                   Fuse resistance     Hold-in capability     Interrupt capability Len*gth        Diameter                                                              Current =     *4-
_____-__o_-                                                                                                   Time =       1_             _
XA .*,(S                                             Fuse melt:               Current:7..
Ij---, 'CebV'/     .           .. R=                   11 Yes           XNo     Trip time: 55.64!.,
I060
* I. Too
                                      - Ot/t       0No  .,D1                          __.              R=                 []Ycs                           .M/,<
Fuse melt:
3                 b       n.       /                                       R=
                                                                                                        ..       ,         0 Yes           $No
                                          -                                         .     .Fuse                                   melt:
w                                                                                   R, R=                  0. Yes         'XNo Fuse melt:
R             0 Yes A/j             o
:"R=                                                                                     A/No Fuse melt: A(4cONo Fuse melt:
_ ___S                                               lYes             [NO 1~~~                                             .1R= *N          ~  Fuse
[Yesmelt:        EONo i~R=                              .         ..                             Fuse melt:
0~5 fYes             ONO Fuse melt:
                              -
                                                      -~~ ~~~     -
r ____A        _.                *-  -
us U*:.I DYes et U. No, i/2 L          KT      R       .Y5,       OVes             oNo Fuse melt:
Pn~     ~       ~1.JsJ         l Yesmnelt:
Fuse             O No      /\C-e T                                                   R=     1Yes                                               112o Zu-L~~~e L                                                                 1No U&#xfd;R Fuse melt:
DYes             fiNO P,                                                                         Fuse melt:
SDYes         'JNo Fuse melt:
D Yes           ONo I                                                                      Fuse Fuse melt:
melt:
i                                                         RR                  [0DYes            0No O]No
:                                                                       Fuse melt:
i~R=
R                   0 Yes           [] No
                                                    .t           ...                    179of 90P.gJ                        Fuse melt:                                       f RO                     Yes.         O No 179 of 190                                                               Page__!     of L
 
FUSE TEST DATA SHEET Test Temperature:                                                                                     VP- ,12L6*,           L-     Rev....
Fuse Amperage:              r                                                                        Fuse P/N: *")*A*-"
Test surface:                                                                                        Date code: &2r Number of fuses in lot Normal sample size based on lot size Average fuse resistance from lot of same fuses                                     /
Acceptable fuse resistance range                                         /0     ov -.<Z         x-   1,2. ,Z     ,
Summary of Results Item passed all CC#s                           ,s Yes     0 No   If no, fill in DR# below and attach DR.
Discrepancy reports:
S/N:                       CC#         DR#
[o Acceptable         [ENot Acceptable       PE Initials ElAcceptable          [ Not Acceptable       PE Initials C3Acceptable          11 Not Acceptable       PE Initials
[] Acceptable         0 Not Acceptable       PE Initials __
[] Acceptable         0 Not Acceptable       PE Initials Notes:
MTE#                                   instrument Used                                             Calibration Due Date n'L..     ;,-*rw.,'4  t* V~             *'                              ..       .       . 1 Ij
[] Update MTE on computer:   mi         ddate       J],
Prepared by:_________________Date:                                                                     /,'
                                                                                                              ,       ]0*
Verified by:     '1 */A    O Y--'l4             --                     i)Date:                         1)4/09 Approved by:
* iDate:                       0/qO 6'
4&#xfd; 180 of 190                                                 Page
: p.     of. .2
 
FUSE TEST D?.AT-A St"T TesI Temnperature:    Z3    ~                                                                                          vP- 4 rTF$5-                       Rv.O Fwue, Araperagge:                                                                                                    Fuse PIN:       ju-*-.*,, '.
Ttsuface:                                                                                                          Date code:             I
            $pril Num,             CC#1 Dimensions                          CC#2 Markings            FuseCC#3 resistance            CCf4 Hold-in   capability         CC#5 Interrupt capability Length       Diameter                                                             Current
_____-_ow)           _....         d                                                                rne=
Tm AT.T
                                                        "       50                                       .(.{"fuse melt:             Current:
                                                        .       WC                   R                       P Yes         O No   ?Trip time:L#".;
                                                                                                                                                            $ec.
Fuse melt:
It                                                     0Yes         ;ONO Fuse melt:
                                        -     OOtO'       2.
__        l                   -0.               _Yes                 No Fuse melt:
                                    *~ 1. &.!ARo104
                                              ~                                                                D'Yes Fuse nv,,t:                   *,/io/o JA                                                             0 Yes       PNo
                            .A-A.1;A Fuse melt:
                                        .....         .R                                                   -     Yes           No i!       .                                                             Fuse melt:
                                                                                                              . Yes Fuse melt:
Yes         VNo R=
Fuse melt:
                        .rD            :       *  ..       . -''-""-       "       R     '.AFusemielt. OYes               5No Fuse melt:
2R                                                           EYes 0Fuse Yesmelt:      No OkNo Fuse melt:
                                                                      /./4             Ro INR                               a           Yes         0
                                                                                      -....                   Fuse Fuse melt:
melt 2     12Yes 0 es 0 No DNo
                                                                                                        .u   t*es            0 No 181 of190                                                            Page_&#xfd;_of ;7
 
FUSE TEST DATA SHEET Test Temperature:       _.9 'k .                                                                     VP- -TE !S-j- Rev._O Fuse Amperage:           V A-O                                                                      Fuse P/N:    .T-(D Test surface:        -                                                                              Date code:   07     A 27rCog          -~ooo- I      hru      600 Number of fuses in lot                                                                 10 Normal sample size based on lot size                                                   Z/
Average fuse resistance from lot of same fuses                           .,           -35 P ?
Acceptable fuse resistance range                                     ,,M-                 -
Summary of Results Item passed all CC#s                             es     )!(INo   If no, fill in DR# below and attach DR.
Discrepancy reports:
S/N:                       CC#         DR#
D0Acceptable        0 Not Acceptable         PE Initials__
__Acceptable          0 Not Acceptable       PE Initials __
__Acceptable          0 Not Acceptable       PE Initials __
0_Acceptable          0 Not Acceptable       PE Initials Notes:
MTE#                                   Instrument Used                                           Calibration Due Date
* Update MTE on computer:                   dae   1.   /6 Prepared by:.                                                                                 Date::
Verified by:                     6   -  5-                                                  Date:    I-9"-6 Approved by:                                                                                 Date:     ( (f     0 182 of 190                                                 Page&#xfd;_&#xfd; of Z
 
FUSE TEST DATA SHEET Test Temperature:   "                      VP-
* Rev.Q Fuse Amperage:     i                       Fuse P/N:-*ZT1l Test surface:     _                        Date code: e 642, 2?
                                            .To76   M oe q- ,32-7 183 of 190                     183of 90Page-Z of--2g
 
Test Temperature:                                               FUSE TEST DATA. SHEET VP- ,*.TTFZSog-.              Rev.__)
Fuse Amperage:     12-C-oO-                                                                                 Fuse P/N: ,47T7-2-..f Test surface:                                                                                              Date code: g 9         :>,f I:.        ___________-__ ____
Number of fuses in lot Normal sample size based on lot size Average fuse resistance from lot of same fuses                                           ,,       t   ...
Acceptable fuse resistance range                                                                               6, 1. to, 0      --
Summary of Results Item passed all CC#s                                     Yes   0iNo    If no, fill in DR# below and attach DR.
Discrepancy reports:
S/N:                           CC#           DR#
______________   ____         __________               Acceptable           0 Not Acceptable         PE Initials
______________  ____         __________             D Acceptable           0 Not Acceptable         PE Initials___
0___
Acceptable           Li Not Acceptable       PE Initials
[_ Acceptable         U Not Acceptable         PE Initials D Acceptable           0 Not Acceptable         PE Initials Notes:
MTE#                                         Instrument Used                                             Calibration Due Date C"'                                                             12       /0
      )6Update MTE on computer:                       I3/!           /
n51a s a&#xfd;nd date Prepared by:             oe   r                                                                       Date:     LL       2.1     /o[
Verified by:                                                                                           Date:_     ________
Approved by:                                                                                           Date:       i_
184 of 190                                                   Page-7&#xfd; of2__
 
Square-D PZ4 Rx Trip Switchgear                       FAT-REPORT-06910327-l, Rev. 0 Exelon Nuclear - Three Mile Island                                        Page C.l11 Appendix C Discrepancy Reports I
185 of 190
 
Discrepancy Report A. IDENTIFICATION               NLI Job Number: 06910327                 DR#:                 06910327-04 Item:           Switchgear Manufacturer:   SQUARE 0 Model/P/N:       PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:
The VP states that the instrument sections 6 white indicating lights. The instrument sections have 5 white indicating lights.
Affected Hardware/Document/M&TE:            VP-PZ4, Rev. 6, CC#1 Initial Evaluation / Tagging        [ Conditional Release      E l [aterial Hold Tribble, Chris                      7/22/2009              Wo ng, Alan                    7/22/2009 Prepared By                     Date                     ApI)roved By                   Date B. RESOLUTION (Attach additional pages, if required.)
Evaluation:
Evaluation:
The VP incorrectly states that the instrument sections have 6 white lights. The instrument sections have 5 white lights. The sixth white light is a global 'trip confirm status' light for the switchgear.
The VP incorrectly states that the instrument sections have 6 white lights. The instrument sections have 5 white lights. The sixth white light is a global 'trip confirm status' light for the switchgear.
The switchgear configuration is correct with 5 indicating lights per instrument section and is acceptable.
The switchgear configuration is correct with 5 indicating lights per instrument section and is acceptable.
Disposition V Acceptable/Use as is Acceptable with limitations noted Ei Acceptable with rework noted Dl Reject / Do not use Code 1 30 See Table 3.2,.-, Code 2 PrcparedBy:
Disposition V Acceptable/Use as is                         Ei  Acceptable with rework noted Acceptable with limitations noted       Dl   Reject / Do not use Code 1       30                                         Code 2 See Table 3.2,.-,
y:.Reviewed By:_____________
PrcparedBy:             y:.
Approved By:_nil Page ( of i NLI-QUAL-06, RI5 Attachment I Page 18 of 30 186 of 190 Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-05 Item: Switchgear Manufacturer:
Reviewed By:_____________
SQUARE D Model/P/N:
Approved By:_
PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue: The VP states that the 'Shunt Trip Power' light extinguishes when power is applied to the switchgear.
nil Page (       of i                                                                               NLI-QUAL-06, RI5 Attachment I Page 18 of 30 186 of 190
The 'Shunt Trip Power' light does not extinguish, the 'Shunt Trip Signal Present' light extinguishes.
 
Affected Hardware/Document/M&TE:
Discrepancy Report A. IDENTIFICATION           NLI Job Number: 06910327                   DR#:               06910327-05 Item:           Switchgear Manufacturer:   SQUARE D Model/P/N:     PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:
VP-PZ4, Rev. 6, CC#4a, 4b, 4c Initial Evaluation  
The VP states that the 'Shunt Trip Power' light extinguishes when power is applied to the switchgear. The 'Shunt Trip Power' light does not extinguish, the 'Shunt Trip Signal Present' light extinguishes.
/ Tagging Conditional Release 11 Material Hold Tribble, Chris 7/22/2009 Prepared By Date Wong, Alan 7/22/2009 Approved By Date B. RESOLUTION (Attach additional pages, if required.)
Affected Hardware/Document/M&TE:           VP-PZ4, Rev. 6, CC#4a, 4b, 4c Initial Evaluation / Tagging
* Conditional Release       11 Material Hold Tribble, Chris                   7/22/2009               Wong, Alan                   7/22/2009 Prepared By                    Date                      Approved By                 Date B. RESOLUTION (Attach additional pages, if required.)
Evaluation:
Evaluation:
The VP incorrectly states which.light will extinguish.
The VP incorrectly states which.light will extinguish. The proper operation is for the 'Shunt Trip Signal Present' light to extinguish. The VP test data sheets list the correct light. The switchgear operated properly and the correct expected light sequence was achieved and is acceptable.
The proper operation is for the 'Shunt Trip Signal Present' light to extinguish.
Disposition V- Acceptable/Use as is                     Ll Acceptable with rework noted Acceptable with limitations noted     El   Reject / Do not use Code 1       30                                       Code2 See Table 3.2 Prepared By:                                                               Date:   0 Reviewed By:               t                                             Date:
The VP test data sheets list the correct light. The switchgear operated properly and the correct expected light sequence was achieved and is acceptable.
Approved By:                                                             Date: -   .q Page L of I                                                     (/                         NLI-QUAL-06, R1 5 Attachment I Page 18 of 30 187 of 190
Disposition V- Acceptable/Use as is Ll Acceptable with rework noted Acceptable with limitations noted El Reject / Do not use Code 1 30 Code2 See Table 3.2 Prepared By: Date: 0 Reviewed By: t Date: Approved By: Date: -.q Page L of I (/NLI-QUAL-06, R1 5 Attachment I Page 18 of 30 187 of 190 Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-06 Item: Switchgear Manufacturer:
 
SQUARE D Model/P/N:
Discrepancy Report A. IDENTIFICATION           NLI Job Number: 06910327                   DR#:               06910327-06 Item:           Switchgear Manufacturer:   SQUARE D Model/P/N:     PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:
PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue: The VP states to remove fuses F3, F7, F13 & F17 from the switchgear.
The VP states to remove fuses F3, F7, F13 & F17 from the switchgear. The fuses were not removed from the gear during testing.
The fuses were not removed from the gear during testing.Affected Hardware/DocumentiM&TE:
Affected Hardware/DocumentiM&TE:         VP-PZ4, Rev. 6, CC#4e Initial Evaluation / Tagging         Conditional Release         Maiterial Hold Tribble, Chris                   7/22/2009               WonC;, Alan                  7122/2009 Prepared By                   Date                       Appri oved By               Date B. RESOLUTION (Attach additional pages, if required.)
VP-PZ4, Rev. 6, CC#4e Initial Evaluation  
/ Tagging Conditional Release Mai Tribble, Chris 7/22/2009 WonC Prepared By Date Appri terial Hold;, Alan oved By 7122/2009 Date B. RESOLUTION (Attach additional pages, if required.)
Evaluation:
Evaluation:
The VP incorrectly states to remove the fuses. The fuses must remain so that the UV coil has power applied to allow the circuit breakers to close for this testing. The test procedure was modified as documented in DR-06910327-07.
The VP incorrectly states to remove the fuses. The fuses must remain so that the UV coil has power applied to allow the circuit breakers to close for this testing. The test procedure was modified as documented in DR-06910327-07.
The use of the fuses for testing is acceptable and the gear operated as expected according to the procedure as documented in DR-06910327-07 Disposition Ni Acceptable/Use as is Acceptable with limitations noted II Acceptable with rework noted Lj Reject / Do not use Code 1 30 See Table 3.2..-..Code 2 Prepared By: Reviewed By:_-Approved By: (X7,, LY all Page L ofj NLI-QUAL-06, R15 Attachment I Page 18 of 30 188 of 190 Discrepancy Report A. IDENTIFICATION NLI Job Number: 06310327 DR#: 06910327-07 Item: Switchgear Manufacturer:
The use of the fuses for testing is acceptable and the gear operated as expected according to the procedure as documented in DR-06910327-07 Disposition Ni Acceptable/Use as is                     II  Acceptable with rework noted Acceptable with limitations noted     Lj   Reject / Do not use Code 1         30                                     Code 2 See Table 3.2..-..
SQUARE D Model/P/N:
Prepared By:
PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue: The VP states to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers using the 27 relay undervoltage relay. The 90VAC was not removed as stated in the test plan during this testing.Affected Hardware/Document/M&TE:
Reviewed By:_           (X7,,   LY
VP-PZ4, Rev. 6, CC#4e Initial Evaluation  
  -Approved By:
/ Tagging [ Conditional Release 0 Material Hold Tribble, Chris 7/22/2009 Wong, Alan 7/22/2009 Prepared By Date Approved By Date B. RESOLUTION (Attach additional pages, if required.)
all Page L ofj                                                                                 NLI-QUAL-06, R15 Attachment I Page 18 of 30 188 of 190
 
Discrepancy Report A. IDENTIFICATION             NLI Job Number: 06310327                   DR#:             06910327-07 Item:             Switchgear Manufacturer:     SQUARE D Model/P/N:       PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:
The VP states to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers using the 27 relay undervoltage relay. The 90VAC was not removed as stated in the test plan during this testing.
Affected Hardware/Document/M&TE:           VP-PZ4, Rev. 6, CC#4e Initial Evaluation / Tagging       [ Conditional Release       0 Material Hold Tribble, Chris                     7/22/2009             Wong, Alan                   7/22/2009 Prepared By                     Date                     Approved By                 Date B. RESOLUTION (Attach additional pages, if required.)
Evaluation:
Evaluation:
The VP states to remove the power applied to the UV circuit of the breaker (both the MN coil in the breaker and the external undervoltage relay). The purpose of this particular test is to perform breaker main pole opening timing after loss of AC power using the external (27) relay actuating the shunt trip coil of the breaker. In order to perform this test correctly, the AC power must remain applied to the breaker installed MN (UV) coil to ensure that the 27 relay/shunt trip combination trips the breaker and does not race the breaker installed MN UV coil to trip the breaker.It was determined that the power would be applied to the MN coil installed in the breaker and the breaker test switch would be moved to the 'Shunt Trip' position.
The VP states to remove the power applied to the UV circuit of the breaker (both the MN coil in the breaker and the external undervoltage relay). The purpose of this particular test is to perform breaker main pole opening timing after loss of AC power using the external (27) relay actuating the shunt trip coil of the breaker. In order to perform this test correctly, the AC power must remain applied to the breaker installed MN (UV) coil to ensure that the 27 relay/shunt trip combination trips the breaker and does not race the breaker installed MN UV coil to trip the breaker.
The movement of the test switch to the shunt trip position allows the AC voltage to remain applied to the MN coil in the breaker, but removes the AC voltage sensed by the external 27 UV relay. (see continuation sheet)Disposition  
Itwas determined that the power would be applied to the MN coil installed in the breaker and the breaker test switch would be moved to the 'Shunt Trip' position. The movement of the test switch to the shunt trip position allows the AC voltage to remain applied to the MN coil in the breaker, but removes the AC voltage sensed by the external 27 UV relay. (see continuation sheet)
.4 Acceptable/Use as is ED Acceptable with rework noted.Acceptable with limitations noted ED Reject / Do not use Code 1 30 Code2 See Table 3.2 Prepared By: 6- ' Date:7/2 Reviewed By: _ .Date: Approved By: -Date: j" Page I of 2.C/NLI-QUAL-06, R15 Attachment I Page 18 of 30 189 of 190  
Disposition .4 Acceptable/Use as is                     ED Acceptable with rework noted
//DISCREPANCY REPORT Continuation of: Part B. Resolution DR#: 06910327-07 The 27 relay then actuates and closes a contact in series with the shunt trip coil thus tripping the breaker and producing the correct circuit progression to measure a valid opening time of the breaker due to loss of voltage on the 27 relay and shunt tripping.TMI engineering representatives on-site during the FAT testing concurred with the test setup.The change in procedure is acceptable and produced acceptable test results.Page 2. of 2.- NLI QUAL 06, R13 page T of'L NLI QUAL 06, R13 Attachment I Page 20 of 30 190 of 190}}
                  . Acceptable with limitations noted   ED   Reject / Do not use Code 1         30                                       Code2 See Table 3.2 Prepared By:   6-   '                                                       Date:7/2 Reviewed By:                     _     .                                     Date:
Approved By:                                                             -Date:
Page I of 2.
j" C/                       NLI-QUAL-06, R15 Attachment I Page 18 of 30 189 of 190
 
                                                    //
DISCREPANCY REPORT Continuation of: Part B. Resolution                         DR#: 06910327-07 The 27 relay then actuates and closes a contact in series with the shunt trip coil thus tripping the breaker and producing the correct circuit progression to measure a valid opening time of the breaker due to loss of voltage on the 27 relay and shunt tripping.
TMI engineering representatives on-site during the FAT testing concurred with the test setup.
The change in procedure is acceptable and produced acceptable test results.
NLI QUAL 06, R13 Page T page     of 2.-
: 2. of'L                                                                   NLI QUAL 06, R13 Attachment I Page 20 of 30 190 of 190}}

Revision as of 00:17, 14 November 2019

FAT-REPORT-6910327-1, Rev 0, Factory Acceptance Testing Report on Square-D PZ4 Rx Trip Switchgear, Attachment 3
ML093220866
Person / Time
Site: Crane Constellation icon.png
Issue date: 08/07/2009
From:
Exelon Generation Co, Exelon Nuclear
To:
Office of Nuclear Reactor Regulation
References
TMI-09-139 FAT-REPORT-06910327-1, Rev 0
Download: ML093220866 (191)
v • d • e


Text

ATTACHMENT 3 Factory Acceptance Testing Report on Square-D PZ4 Rx Trip Switchgear, FAT-Report-06910327-1, dated August 2009

FACTORY ACCEPTANCE TESTING REPORT ON SQUARE-D PZ4 RX TRIP SWITCHGEAR FAT-REPORT-06910327-1 Revision 0 August 2009 1 of 190

Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 01 Exelon Nuclear - Three Mile Island Page iI APPROVAL FOR FACTORY ACCEPTANCE TESTING REPORT ON SQUARE-D PZ4 RX TRIP SWITCHGEAR Prepared by date 8131o i

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0ýýýýýp Verified by: ('x ,Qý -date Approved by: I / date RI-710..

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2 of 190

Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page ii REVISION HISTORY Revision Description Date 0 Original Issue 8/7/09 3 of 190

Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0[

Exelon Nuclear - Three Mile Island Page iii TABLE OF CONTENTS 1.0

SUMMARY

OF RESULTS 2.0 EQUIPMENT IDENTIFICATION 2.1 RX Control Rod Drive Breaker Cabinet and Breakers 2.2 Function 3.0 EVALUATION OF RESULTS 3.1 Discrepancy Reports 3.2 Modifications 3.3 FAT Open Items 3.4 Results & Conclusions 4.0 QUALITY ASSURANCE 5.0 MEASUREMENT & TEST EQUIPMENT 6.0 DOCUMENTATION

7.0 REFERENCES

Appendix A: Switchgear Factory Acceptance Test Data Appendix B: Fuse Factory Acceptance Test Data Appendix C: Discrepancy Reports 4 of 190

Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page 1 1.0

SUMMARY

OF RESULTS This report addresses the factory acceptance testing performed by NLI on the Rx Trip Switchgear to be installed at the Exelon - Three Mile Island Nuclear Plant. Testing and acceptance criteria were in accordance with TMI approved NLI Verification Plan VP-PZ4, Rev.

6 and TMI purchase order 00428587, dated 11/29/07 [7.2].

The purpose of the testing was to verify proper operation of the switchgear. The switchgear met all acceptance criteria as outlined in the TMI approved test plan and functioned properly during the testing except as noted in the discrepancy reports contained in Appendix B and discussed, in section 4.1 of this report.

There were four discrepancy reports recorded during the testing. A brief description of the four discrepancy reports is as follows:

1) The instrument sections of the switchgear did not have the same amount of indicating lights as listed on the test plan.
2) The test plan incorrectly listed the wrong light should extinguish during specific steps of the testing.
3) The test plan stated to remove fuses from the switchgear during testing, however the fuses were not removed.
4) The test plan stated to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers. The .90VAC was not removed during testing.

These discrepancies are discussed in detail in Section 4.1 of this report and documented in discrepancy reports DR-210005-04 through -07 contained in Appendix C.

All fuses are considered Class 1E. The fuses installed in the switchgear were dedicated by NLI prior to installation. The installed fuses passed all testing as outlined in the NLI test plans prepared in accordance with the NLI QA program. The fuse test data is contained in Appendix B. All fuse testing was performed at the NLI facility in Fort Worth, TX.

The switchgear factory acceptance test data is contained in Appendix A. All switchgear testing was performed at the Square-D facility in West Chester, OH.

5 of 190

Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page 2 2.0 EQUIPMENT IDENTIFICATION 2.1 RX Control Rod Drive Breaker Cabinet and Breakers The supplied unit is as a Square-D PZ-4 series low-voltage switchgear. The unit consists of two (2) 20" wide vertical sections with two (2) circuit breakers (the breakers are Square-D Masterpact NT, 800A frame, p/n: NT08NA) installed in each vertical section, associated instrumentation devices and doors are as identified in NLI design drawing 06910327-LD-1, (latest revision) and below.

The switchgear and circuit breaker ratings are as follows:

" Nominal operating voltage: 48OVac.

  • Rated current: 800A
  • Interrupt Rating: 42,OOOA @ 508Vac

" Nominal control voltage: 125VDC e UV voltage range: 42 - 84Vac

  • Shunt trip voltage range: 70 - 140Vdc
  • Trip Unit: None
  • Nominal Control voltage (charging and closing): 120VAC 2.2 Function The safety function of the switchgear is to provide power to safety related loads and interrupt power on a trip signal.

6 of 190

Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page 3 3.0 EVALUATION OF RESULTS 3.1 Discrepancy Reports There were four discrepancy reports documented during the factory acceptance testing. A detailed discussion of the discrepancy reports are as follows:

DR-06910327 The breaker instrument sections of the switchgear did not have the same amount of indicating lights as listed on the test plan. The VP incorrectly states that the breaker instrument sections have 6 white lights. The instrument sections for each breaker have 5 white lights. The sixth white light is a global 'trip confirm status' light for Train A or Train B for the switchgear and is located on the instrument door for each vertical section, not each breaker.

The switchgear configuration is correct with 5 indicating lights per breaker instrument section and is acceptable.

DR-06910327 The test plan incorrectly listed the wrong light should extinguish during specific steps of the testing. The VP incorrectly states which light will extinguish. The proper operation is for the 'Shunt Trip Signal Present' light to extinguish. The VP test data sheets list the correct light. The switchgear operated properly and the correct expected light sequence was achieved and is acceptable.

DR-06910327 The test plan stated to remove fuses from the switchgear during testing, however the fuses were not removed. The VP incorrectly states to remove the fuses. The fuses must remain so that the UV coil has power applied to allow the circuit breakers to close for this testing. The test procedure was modified as documented in DR-06910327-07.

The use of the fuses for testing is acceptable and the gear operated as expected according to the procedure as documented in DR-06910327-07.

DR-06910327 The test plan stated to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers. The 90VAC was not removed during testing. The VP states to remove the power applied to the UV circuit of the breaker (both the MN coil in the breaker and the external undervoltage relay). The purpose of this particular test is to perform breaker main pole opening timing after loss of AC power using the external (27) relay actuating the shunt trip coil of the breaker. In order to perform this test correctly, the AC power must remain applied to the breaker installed MN (UV) coil to ensure that the 27 relay/shunt trip combination trips the breaker and does not race the breaker installed MN UV coil to trip the breaker.

It was determined that the power would be applied to the MN coil installed in the breaker and the breaker test switch would be moved to the 'Shunt Trip' position. The movement of the test switch to the shunt trip position allows the AC voltage to remain applied to the MN coil in the breaker, but removes the AC voltage sensed by the external 27 UV relay. The 27 relay then actuates and closes a contact in series with the shunt trip coil thus tripping the breaker and 7 of 190

Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile' Island Page 4 producing the correct circuit progression to measure a valid opening time of the breaker due to loss of voltage on the 27 relay and shunt tripping.

TMI engineering representatives on-site during the FAT testing concurred with the test setup.

The change in procedure is acceptable and produced acceptable test results.

3.2 Modifications There were no modifications made to the production units as a result of FAT testing.

3.3 FAT Open Items There were no open items at the completion of the FAT testing.

3.4 Results and Conclusions Based on successful completion of the FAT per the TMI approved NLI Verification Plan, VP-PZ4, Rev. 6, and acceptable resolutions to the discrepancy reports discussed in section 4.1, the switchgear is acceptable for use at the Three Mile Island Nuclear Plant.

4.0 QUALITY ASSURANCE Project activities were performed in accordance with the NLI Quality Assurance Program which meets the requirements of 10CFR50 Appendix B, IOCFR21 and ASME NQA- 1 [7.1].

5.0 MEASUREMENT & TEST EQUIPMENT Measurement & Test Equipment which were used is controlled by the NLI M&TE program (procedure NLI-QUAL-05, latest revision). The test data sheets identify the M&TE that was used. All M&TE used during testing is traceable to NIST standards.

6.0 DOCUMENTATION This FAT report is prepared to summarize the testing and present the results of the testing. Test data sheets and any other relevant data is included in this report.

7.0 REFERENCES

7.1 NLI Quality Assurance Manual, Rev. 8, 12/14/07 including applicable Supplements.

7.2 TMI purchase order 00428587.

7.3 TMI Technical Specification SP-11101-11-250, Rev. 0.

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Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page A.lI Appendix A Switchgear Factory Acceptance Test Data 9 of 190

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critica Chrceitc Sml cetne I ~Siz 9: ICriteria< Rcetcef Method Dimensions & Configuration 100% Note: All dimensions are nominal unless noted 1,3 CC#1 Sections will line-up and bolt together with other Measure dimensions to all mating mount holes sections of switchgear based on measured dimensions. on the switchgear sections including ground bus.

Height = 93.20" (floor to top of wireway trough) Measure and record the switchgear dimensions.

0 Width = 20.0" (per section) (see latest revision of switchgear layout 0b Depth = 63.23" (back to front of wireway trough) drawing for measurement location).

Switchgear has 2 vertical sections, 4 cubicles high. Visual Inspection.

Each vertical section has 2 cubicles for breakers and 2 Visual Inspection cubicles for instrumentation.

Instrument sections have the following: Visual Inspection that devices are as follows:

a) Breaker test switch with a key lock a) Electroswitch Series 20K.

b) UV relay b) ABBcat#411R0175 c) 6 white indicating lights C) Square-D type ZB5AVBG1 d) Auxiliary relays d) Square-D type XUD080V63, Square-D type XO1200V02 and X080V02.

Layout of components/conduit entrance location and size Visual Inspection are in accordance with NLI design drawings.

Channel A breaker door is painted Red Visual Inspection Page 1 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Cr~itical Characteristic SapeActne K ~~~~~~~ize __________________

Criteria Ref KK K Method Dimensions & Configuration Channel B breaker door is painted Green Visual Inspection CC#1 (con't.) Channel C breaker door is painted Yellow Visual Inspection Channel D breaker door is painted Blue Visual Inspection Control wiring is Rockbestos, SIS, 90'C wire. Visual Inspection 0 Each vertical section has a 15kVA CPT. Visual Inspection that CPT is Square-D Cat#15S40F.

0, Verify insulated ring tongue lugs are used on control Visual Inspection wiring to terminal blocks.

Ground bus is tin or silver plated. Visual Inspection Circuit breakers have operation counter installed. Visual Inspection Circuit breakers have contact indicators. Visual Inspection A means of locking the circuit breakers in place while in Visual Inspection the CONNECTED or DISCONNECTED positions is installed on the switchgear.

All indicating lights are LED type. Visual Inspection Page 2 of 30

Verification Plan Verification Plan # VP-PZ4, REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sample - - - - - - - -Acceptance Size _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Criteria Ref Meho Dimensions & Configuration Safety-related wiring has a minimum of 6"separation Visual Inspection CC#1 from the other safety-related channels.

(con't.)

Safety-related wiring is fed in thermosleve and is color Visual Inspection coded to distinguish it from Non-safety related wiring.

Wiring Check 100% Switchgear sections are wired per the latest approved 1 NLI QC to perform point-to-point wiring check CC#2 design drawings. on switchgear using the latest revisions of the t'J 0

design drawings.

Yellow line drawings for inclusion in test data package.

'.0 0

Circuit breaker Fit-up 100% Breaker fits into breaker compartment without any 1,3 Insert each circuit breaker into their respective CC#3 binding, breaker compartment.

Compartment door closes without excessive gap. Close compartment door and check door fit.

Door mounted components do not interfere with removal Remove breakers from switchgear. Verify that of the breaker from the switchgear cell. door mounted components do not interfere with removal of the breaker.

Proper Operation of Close 100% 1,3 Place all breaker test switches in 'NORMAL'.

Circuit CC#4a The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBA-1 & TBA-2 and TBC-1

'DC Power Available' lights illuminate for channel A & TBC-2 in section 1 (channel A & C).

and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.

Page 3 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sampl ~iAcceptnc

~Size r Criteria R~ef ~ Method2 Proper Operation of Close The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBAI- I& TBA1 -2 and circuit are illuminated for channel A and C. 'Shunt Trip Power' TBCI-1 & TBC1-2 (channel A & C) in section CC#4a light extinguishes for Channel A & C. 1.

(con't)

The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBB-l & TBB-2 and TBD-1

'DC Power Available' lights illuminate for channel B & TBD-2 in section 2 (channel B & D).

and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and uJ D.

0 0 The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBB1-1 & TBB1-2 and are illuminated for channel B and D. 'Shunt Trip Power' TBDI-1 & TBD1-2 in section 2 (channel B &

light extinguishes for Channel B & D. D).

Reset the 27A, B, C & D relays.

Apply a jumper across points TB5-6 & TB5-7.

Apply 90VAC across points TB5-1 & TB5-2.

Breakers A, B, C, & D charge. Apply 90VAC control power to points TB40-1

& TB40-4 in section 1 for Channel A & C and TB41-1 and TB41-4 for Channel B & D.

ýev. 6 Channel A breaker closes when jumper is applied. Apply a jumper across points TBA3-3 & TBA3-4.

Page 4 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads rroper uperauon oi %-ose Uhannel C breaker closes when jumper is applied. Apply a jumper across points littu-i & lI tsu-circuit 4.

CC#4a (con't) Channel B breaker closes when jumper is applied. Apply a jumper across points TBB3-3 & TBB3-4.

Channel D breaker closes when jumper is applied. Apply a jumper across points TBD3-3 & TBD3-tev. 6 4.

0 0 Proper Operation of Under- 100% 1,3 Place all breaker test switches in 'NORMAL' voltage circuit CC#4b Apply a jumper across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.

Apply a jumper across points TB5-6 & TB5-7.

Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &

TB41-4 and TB41-2 & TB41-5 in section 2.

The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBA-1 & TBA-2 and TBC-1

'DC Power Available' lights illuminate for channel A & TBC-2 in section 1 (channel A & C).

and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.

Page 5 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads

~Acceptance A ~AKK A',Criteria~

ARef A j XMethod i Ref Proper Operation of 'UV Trip Power' and 'UV Device Energized' lights are Apply 90VAC to TBAI-1 & TBA1-2 and voltage circuit illuminated for channel A and C. 'Shunt Trip Power' TBCI-1 & TBC1-2 in section 1.

CC#4b light extinguishes for Channel A & C. ev. 6 (con't)

The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBB-I & TBB-2 and TBD-I

'DC Power Available' lights illuminate for channel B & TBD-2 in section 2 (channel B & D).

and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and

'3' 0

D.

0 The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBB 1-1 & TBB 1-2 and lev. 6 are illuminated for channel B and D. 'Shunt Trip Power' TBDI-1 & TBDI-2 in section 2.

light extinguishes for Channel B & D.

Reset the 27A, B, C & D relays.

Close all breakers.

'Shunt Trip Power' light for Channel A is not Place the breaker test switch for Channel A in illuminated. 'UV Device Energized' and 'UV Trip the 'UV Trip' position.

Power' lights are illuminated for Channel A.

Channel A breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points

'UV Trip Power' and 'Shunt Trip Signal Present' lights TBAI-1 & TBA1-2 and verify Channel A are not illuminated for Channel A. breaker trips.

Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel A to Present' lights are illuminated for Channel A. the 'Normal' position.

Page 6 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Proper Operation of Under-voltage circuit The 'LJV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBA I-I &

CC#4b are illuminated for channel A. TBA1-2.

(con't) 'Shunt TripPower' light for Channel B is not Place the breaker test switch for Channel B in illuminated. 'UV Device Energized' and 'UV Trip the 'UV Trip' position.

Power' lights are illuminated for Channel B.

Channel B breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points 0 'UV Trip Power' and 'Shunt Trip Signal Present' lights TBBI-1 & TBB1-2 and verify Channel B are not illuminated for Channel B. breaker trips.

Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel B to Present' lights are illuminated for Channel B. the 'Normal' position.

The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBBI-1 &

are illuminated for channel B. TBB 1-2.

'Shunt Trip Power' light for Channel C is not Place the breaker test switch for Channel C in illuminated. 'UV Device Energized' and 'UV Trip the 'UV Trip' position.

Power' lights are illuminated for Channel C.

Channel C breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points

'UV Trip Power' and 'Shunt Trip Signal Present' lights TBCI-1 & TBC1-2 and verify Channel C are not illuminated for Channel C. breaker trips.

Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel C to Present' lights are illuminated for Channel C. the 'Normal' position.

Page 7 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 3., 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic yjmicAcceptance-

~ ~s ~ Criteria Ref , Method Proper Operation of Under-voltage circuit The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBCI-l &

CC#4b are illuminated for channel C. TBCl-2.

(con't)

'Shunt Trip Power' light for Channel D is not Place the breaker test switch for Channel D in illuminated. 'UTV Device Energized' and 'UV Trip the 'UV Trip' position.

Power' lights are illuminated for Channel D.

-0 Channel D breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points 0 'UV Trip Power' and 'Shunt Trip Signal Present' lights TBDI-1 & TBD1-2 and verify Channel D are not illuminated for Channel D. breaker trips.

Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel D to Present' lights are illuminated for Channel D. the 'Normal' position.

Reset the target on the 27A, B, C & D relays.

Remove all control power.

Remove jumpers across points TBA3-3 &

TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &

TBB3-4 and TBD3-3 & TBD3-4.

Remove jumpers across points TB5-6 & TB5-7.

Page 8 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads Proper Operation of Under-voltage circuit CC#4b (con't)

Proper Operation of Shunt 100% 1,3 Place all breaker test switches in 'NORMAL' Trip circuit 00 0

CC#4c Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and 0 TBD3-3 & TBD3-4.

Apply a jumper across points TB5-6 & TB5-7.

Apply 90VAC across points TB5-1 & TB5-2.

Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &

TB41-4 and TB41-2 & TB41-5 in section 2.

The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBA-1 & TBA-2 and TBC-1

'DC Power Available' lights illuminate for channel A & TBC-2 in section 1 (channel A & C).

and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.

Page 9 of 30

Verification Plan Verification Plan # VP-PZ4, REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W. 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads

-CriticalCharacteristic Sampl Acceptance>

_________________ ____ Criteria Ref Method Proper Operation of Shunt The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBAI-1 & TBA1-2 and Trip circuit are illuminated for channel A and C. 'Shunt Trip Power' TBCI-1 & TBC1-2 in section 1.

CC#4c light extinguishes for Channel A & C.

(con't) Apply 90VDC to TBB-l & TBB-2 and TBD-1 ev. 6 The 'Shunt Trip Power', 'Shunt Trip Signal Present' and & TBD-2 in section 2 (channel B & D).

'DC Power Available' lights illuminate for channel B and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and 0 D.

C The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBBI-l & TBB1-2 and are illuminated for channel B and D. 'Shunt Trip Power' TBDl-1 & TBD1-2 in section 2. lev. 6 light extinguishes for Channel B & D.

Reset the 27A, B, C & D relays.

Close all breakers.

'UV Trip Power' light for Channel A is not illuminated. Place the breaker test switch for Channel A in

'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.

Signal Present' and 'DC Power Available' lights are illuminated for Channel A. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27A relay drops out.

'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel A to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel A. 'Shunt Trip Signal Present' light is not 27A relay.

illuminated for Channel A.

Page 10 of 30

Verification Plan Verification Plan # VP-PZ4, REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtiaCharacteristic9SampleAccelptance 99[7 9~9 ~ -~ 9999 >9-Size 9 9 9,99999 ~ 9-9 9 ~ ~ '- 9

-. 9>9,9 9 Criteria -~V~9-9~ Ref <~>Method9 ~ -9~

Proper Operation of Shunt Breaker for Channel A closes. Close the breaker for Channel A.

Trip circuit CC#4c 'UV Trip Power' light for Channel B is not illuminated. Place the breaker test switch for Channel B in (con't) 'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.

Signal Present' and 'DC Power Available' lights are illuminated for Channel B. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27B

.relay drops out.

0o 0

'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel B to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel B. 'Shunt Trip Signal Present' light is not 27B relay.

illuminated for Channel B.

Breaker for Channel B closes. Close the breaker for Channel B.

'UV Trip Power' light for Channel C is not illuminated. Place the breaker test switch for Channel C in

'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.

Signal Present' and 'DC Power Available' lights are illuminated for Channel C. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27C relay drops out.

'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel C to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel C. 'Shunt Trip Signal Present' light is not 27C relay.

illuminated for Channel C.

Page 11 of 30

Verification Plan Verification Plan # VP-PZ4, REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtclCharacteristic Sample Acceptance A Criteria Ref ~Method Proper Operation of Shunt Breaker for Channel C closes. Close the breaker for Channel C.

Trip circuit CC#4c 'UV Trip Power' light for Channel D is not illuminated. Place the breaker test switch for Channel D in (con't) 'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.

Signal Present' and 'DC Power Available' lights are illuminated for Channel D. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27D relay drops out.

0o o 'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel D to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel D. 'Shunt Trip Signal Present' light is not 27D relay.

illuminated for Channel D.

Breaker for Channel D closes. Close the breaker for Channel D.

Remove all control power.

Remove jumnpers across points TBA3-3 &

TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &

TBB3-4 and TBD3-3 & TBD3-4.

Page 12 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30D, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic Sapl Acceptance-

-- - ~~~~~ize, -_ _ _ _ _ _ _ _ _ _ _ _ _

K ~~~Criteria ~:Ref - Q <Method h Proper Operation of UV trip 100% .1,3 Place all breaker test switches to the UV TRIP timing position.

CC#4d Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.

k)o Place a jumper across points TB5-6 & TB`5-7.

0~

0 Apply 90VAC across points TB5-1 & TB5-2.

Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &

TB41-4 and TB41-2 & TB41-5 in section 2.

Apply 90VDC to TBA-1 & TBA-2 and TBC-1

& TBC-2 in section 1 (channel A & C).

Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.

Apply 90VDC to TBB-1 & TBB-2 and TBD-1

& TBD-2 in section 2 (channel B & D).

Apply 90VAC to TBBl-1 & TBB1-2 and TBD1-1 & TBD1-2 in section 2.

Page 13 of 30

Verification Plan Verification Plan # VP-PZ4, REV. 6 Item

Description:

Switchgear, 480VC, 34), 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sapl Acceptance Size 3/4 9 Criteria. Ref ~Method Proper Operation of UV trip Ensure the 27A, B, C & D relays are reset.

timing CC#4d Close all breakers.

(con't)

The opening time for the breakers main poles is < 50ms Remove the 90VAC control power applied to after removal of the 90VAC. Verify that the 'UV Trip points TBAI-1 & TBA1-2 (channel A) and Power' and 'UV Device Energized' lights are not TBCI-1 & TBC1-2 (channel C) in section 1 and illuminated. TBBI-1 & TBB1-2 (channel B) and TBDI-1 &

0- TBD 1-2 (channel D) in section 2. Measure the 0a time required for the breakers main poles to open after removal of the 90VAC. Note: This test can be performed on one breaker at a time.

Remove all control power.

Remove jumpers across points TBA3-3 &

TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &

TBB3-4 and TBD3-3 & TBD3-4.

Remove the jumper across points TB5-6 &

TB5-7.

Page 14 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic SapeAcptance~

>Size __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

Criteria Ref M~ethod Proper Operation of 27 relay 100% 1,3 Place all breaker test switches in the NORMAL and shunt trip timing position.

CC#4e Remove fuse F3 & F7 in section 1 and F13 &

F17 in section 2.

Place jumpers across points TBA3-3. & TBA3-IN) 4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and 0* TBD3-3 & TBD3-4.

0 Place a jumper across points TB15-6 & TB5-7.

Apply 90VAC across points TB5-1 & TB5-2.

Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &

TB41-4 and TB41-2 & TB41-5 in section 2.

Apply 90VDC to TBA-1 & TBA-2 and TBC-1

& TBC-2 in section 1 (channel A & C).

Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.

Apply 90VDC to TBB-1 & TBB-2 and TBD-1

& TBD-2 in section 2 (channel B & D).

Page 15 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CZritical Characteristic Sample Acceptance

~Size Criteria Ref Metho Proper Operation of 27 relay Apply 90VAC to TBBI-1 & TBB1-2 and and shunt trip timing TBDI-1 & TBD1-2 in section 2.

CC#4e (con't) Apply 90VAC across secondary disconnect points D I and D2 on all breakers.

Ensure the 27A, B, C & D relays are reset.

tj

-', Close all breakers.

The opening time for the breakers main poles is < 64ms Remove the 90VAC control power applied to after removal of the 90VAC. Verify that the 'Shunt Trip points TBAl-1 & TBA1-2 and TBC1-1 &

Signal Present' lights are illuminated. TBC1-2 in section 1 and TBBI-1 & TBB1-2 and TBDI-1 & TBD1-2 in section 2. Measure the time required for the breakers main poles to open after removal of the 90VAC. Note: This test can be performed on one breaker at a time.

Remove all control power.

Remove jumpers across points TBA3-3 &

TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &

TBB3-4 and TBD3-3 & TBD3-4.

Remove a jumper across points TB5-6 & TB5-7.

Page 16 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function:- To provide power to Class 1E loads CriticalCharacteristic~ Sample ~Acceptance i Size __ _ _ _ _ _ _ _ _ _ _ _ ___ _ _ _ _ _ _ _ _ _ _

_____Criteria Ref Method Proper Operation of 27 relay Replace fuse F3 & F7 in section 1 and F13 &

and shunt trip timing F17 in section 2.

CC#4e (con't)

Proper Operation of Shunt 100% 1,3 Place all breaker test switches in the NORMAL Trip signal from TMR position.

control system CC#4f Place jumpers across points TBA3-3 & TBA3-t'J 0 4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.

Place a jumper across points TB5-6 & TB5-7.

Apply 90VAC across points TB5-1 & TB5-2.

Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &

TB41-4 and TB41-2 & TB41-5 in section 2.

Apply 90VDC to TBA-1 & TBA-2 and TBC-1

& TBC-2 in section I (channel A & C).

Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.

Apply 90VDC to TBB-1 & TBB-2 and TBD-1

& TBD-2 in section 2 (channel B & D).

Page 17 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

- Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads

'Critical Characteristic Sample Acceptance Size Criteria Ref Method Proper Operation of Shunt Apply 90VAC to TBB 1-1 & TBB 1-2 and Trip signal from TMR TBDI-1 & TBD1-2 in section 2.

control system CC#4f Ensure the 27A, B, C & D relays are reset.

(con't)

Close all breakers.

Verify that Channel A breaker trips and the 'Shunt Trip Place ajumper across points TBA2-1 & TBA2-

-0 Signal Present' light is illuminated. Verify that the KB- 2 in section 1 for Channel A.

A relay is picked-up and that the KB-B, KB-C and KB-D relays are not picked-up.

Remove the jumper across points TBA2-1 &

TBA2-2.

Verify that Channel C breaker trips and the 'Shunt Trip Place a jumper across points TBC2-1 & TBC2-Signal Present' light is illuminated. Verify that the KB- 2 in section 1 for Channel C.

C relay is picked-up and that the KB-A, KB-B and KB-D relays are not picked-up.

Remove the jumper across points TBC2-1 and TBC2-2.

Verify that Channel B breaker trips and the 'Shunt Trip Place a jumper across points TBB2-1 & TBB2-Signal Present' light is illuminated. Verify that the KB- 2 in section 2 for Channel B.

B relay is picked-up and that the KB-A, KB-C and KB-D relays are not picked-up.

Page 18 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads Proper Operation of Shunt Remove the jumper across points T1312-1 and Trip signal from TMR TB2-2.

control system CC#4f Verify that Channel D breaker trips and the 'Shunt Trip Place a jumper across points TBD2-1 & TBD2-(con't) Signal Present' light is illuminated. Verify that the KB- 2 in section 2 for Channel D.

D relay is picked-up and that the KB-A, KB-B and KB-C relays are not picked-up.

00 Remove the jumper across points TBD2-1 and TBD2-2.

!Remove jumpers across points TBA3-3 &

TBA34, TBC3-3 & TBC34, TBB3-3 &

TBB3-4 and TBD3-3 & TBD3-4.

Remove jumper across points TB5-6 & TB5-7.

Remove all control power.

Page 19 of 30

Verification Plan Verification Plan # VP-PZ4, REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads

).!Critical Characteristic Sample Ae; ept-nce Size __________________

Criteria Ref Method Trip Free Operation 100% 1,3 Apply 125VDC and 120VAC control power to CC#5 the switchgear and charge all breakers.

Perform this CC on all Depress the push to trip button and hold-in on breakers. Channel A breaker.

Breaker A (B, C, D) should not close. Depress the push to close button on Channel A 144) breaker.

0 Repeat for all breakers.

0 Anti-pump Operation 100% 1,3 Apply 125VDC and 120VAC control power to CC#6 the switchgear and charge the breakers.

Perform this CC on all Breaker closes when close signal is applied. Apply and maintain a close signal on the breakers. Channel A breaker.

Breaker trips when trip signal is applied and does not re- Apply a momentary trip signal to the Channel A close. breaker while maintaining the close signal.

Breaker closes when close signal is reapplied. Release the close signal and then re-apply the close signal.

Repeat for all breakers.

Page 20 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic> Sample kcceptance ~ ~ "$

Size..+

K.______Criteria Ref Method~

Breaker Interlocks 100% 1,3 Rack the breaker for Channel A to the TEST CC#7 position.

Perform this CC on all Close the breaker.

breakers.

Breaker racking tool cannot be inserted into the breaker Attempt to rack the breaker to the CONNECT unless TRIP button is pushed. position.

W 0D Repeat for all breakers.

a~

Breaker CLV Trip Voltage 100% Verify breaker tripped in the voltage range of 42 to 1,3 Apply 125VDC and 120VAC control power to CC#8 84Vac. the switchgear.

Perform this CC on all Charge and close breaker for Channel A.

breakers.

Reduce the AC control voltage until the breaker trips.

Record the voltage at which the breaker trips.

Repeat for all breakers.

Remote Close Test 100% 1breaker test switches in the NORMAL CC#9 0VAC across points TB5-1 & TB5-2.

Page 21 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic SapeAcceptance Criteria Ref Method Remote Close Test Apply 90VAC to points TB40-1 & TB40-4 and CC#9 TB40-2 & TB40-5 in section 1, TB41-1 &

(con't) TB41-4 and TB41-2 & TB41-5 in section 2.

Apply 90VDC to TBA-1 & TBA-2 and TBC-1

& TBC-2 in section 1 (channel A & C).

Apply 90VAC to TBAI-1 & TBAl-2 and TBCl-l & TBCl-2 in section 1.

0 Apply 90VDC to TBB-l & TBB-2 and TBD-1

& TBD-2 in section 2 (channel B & D).

Apply 90VAC to TBBl-l & TBB1-2 and TBDI-1 & TBD1-2 in section 2.

Ensure the 27A, B, C & D relays are reset.

Breakers should not close. Attempt to close all breakers.

Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.

Breakers should not close. Attempt to close all breakers electrically.

Place a jumper across points TB5-6 & TB5-7.

Page 22 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Crtial Chracteristic Sample Acceptance..

. Size Criteria Ref . Method Remote Close Test All breakers should close. Close all breakers electrically.

CC#9 Remove jumpers across points TBA3-3 &

(con't) TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &

TBB3-4 and TBD3-3 & TBD3-4.

Remove jumper across points TB5-6 & TB5-7.

Remove all control power.

W Proper Operation of Trip 100% 1,3 Place all breaker test switches in the NORMAL 0 Confirm Circuit position.

CC#10 Apply 90VAC across points TB5-1 & TB5-2 and TB1-1 & TB1-2.

Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &

TB41-4 and TB41-2 & TB41-5 in section 2.

Apply 90VDC to TBA-1 & TBA-2 and TBC-1

& TBC-2 in section 1 (channel A & C).

Apply 90VAC to TBAI-l& TBA1-2 and TBCI-1 & TBC1-2 in section 1.

Apply 90VDC to TBB-1 & TBB-2 and TBD-1

& TBD-2 in section 2 (channel B & D).

Page 23 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic Sample ,Acceptanice I V V V ~Size 2 Criteria Ref Method Proper Operation of Trip Apply 90VAC to TBBI-1 & TBB1-2 and Confirm Circuit TBDI-1 & TBD1-2 in section 2.

CC#10 Ensure the 27A, B, C & D relays are reset.

(con't)

Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.

0a Place a jumper across points TB5-6 & TB5-7.

O0 Verify that the 'Train A Trip Confirm Status' light is not Place a jumper across points TB 1-3 & TB 1-4 illuminated, and TB1-3 & TB 1-5.

Verify that the 'Train A Trip Confirm Status' light is not Close breaker A.

illuminated.

Open breaker A.

Verify that the 'Train A Trip Confirm Status' light is not Close breaker C.

illuminated.

Verify that the 'Train A Trip Confirm Status' light is Close breakers A & C.

illuminated.

Open breakers A & C.

Verify that the 'Train A Trip Confirm Status' light is not Close breaker B.

illuminated.

Open breaker B.

Page 24 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sample eAcceptances

~Size 4 4Criteria XRef 2 Method Proper Operation of Trip Verify that the 'Train A Trip Confirm Status' light is not Close breaker D.

Confirm Circuit illuminated.

CC#10 Verify that the 'Train A Trip Confirm Status' light is Close breakers B & D.

(con't) illuminated.

Open breakers B & D.

Remove jumpers across points TB 1-3 & TB 1-4 and TB1-3 & TB1-5.

0 Place a jumper across points TB5-3 & TB5-4 and TB5-3 & TB5-5.

Verify that the 'Train B Trip Confirm Status' light is not Close breaker A.

illuminated.

Verify that the 'Train B Trip Confirm Status' light is not Open breaker A.

illuminated.

Verify that the 'Train B Trip Confirm Status' light is not Close breaker C.

illuminated.

Verify that the 'Train B Trip Confirm Status' light is Close breakers A & C.

illuminated.

Open breakers A & C.

Verify that the 'Train B Trip Confirm Status' light is not Close breaker B.

illuminated. I Page 25 of 30

Verification Plan Verification Plan # VP-PZ4, REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Sguare-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sample . "Acceptance

~Size___________ __

34 i"~ 4 . Criteria '-: '~'~Ref wi" ':.Method Proper Operation of Trip Open breaker B.

Confirm Circuit CC#10 Verify that the 'Train B Trip Confirm Status' light is not Close breaker D.

(con't) illuminated.

Verify that the 'Train B Trip Confirm Status' light is Close breakers B & D.

illuminated.

Place a jumper across points TB 1-3 & TB 1-4 0/ and TB 1-3 & TB 1-5.

0 Verify that the 'Train A Trip Confirm Status' and 'Train Close all breakers.

B Trip Confirm Status' lights are illuminated.

Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers A & B.

B Trip Confirm Status' lights are not illuminated.

Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers A & B.

B Trip Confirm Status' lights are illuminated.

Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers A & D.

B Trip Confirm Status' lights are not illuminated.

Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers A & D.

B Trip Confirm Status' lights are illuminated.

Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers C & B.

IB Trip Confirm Status' lights are not illuminated.

Page 26 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads SCritical Characteristic*Sample . .. Acceptance Proper Operation of Trip Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers C & B.

Confir-m Circuit B Trip Confirm Status' lights are illuminated.

CC#10 (ton't) Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers C & D.

B Trip Confirm Status' lights are not illuminated.

Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers C & D.

B Trip Confirm Status' lights are illuminated.

OC Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4 and TB5-B Trip Confirm Status' lights are not illuminated. 3 & TB5-4. Open breaker B.

Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-4 and B Trip Confirm Status' lights are illuminated. TB5-3 & TB5-4. Close breaker B.

Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4 and TB5-B Trip Confirm Status' lights are not illuminated. 3 & TB5-4. Open breaker D.

Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-4 and B Trip Confirm Status' lights are illuminated. TB5-3 & TB5-4. Close breaker D.

Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-5 and TB5-B Trip Confirm Status' lights are not illuminated. 3 & TB5-5. Open breaker A.

Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-5 and B Trip Confirm Status' lights are illuminated. TB5-3 & TB5-5. Close breaker A.

Page 27 of 30

Verification Plan Verification Plan # VP-PZ4. REV. 6.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Sguare-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtclCharacteristic Sample, Acceptance Size Criteria Ref Nl ethod Proper Operation of Trip Verify that the 'Train A Trip Confirn Status' and 'Train Remove jumper from TB 1-3 & TB 1-5 and TB5-Confirm Circuit B Trip Confirm Status' lights are not illuminated. 3 & TB5-5. Open breaker C.

CC#10 (con't) Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-5 and B Trip Confirm Status' lights are illuminated. TB5-3 & TB5-5. Close breaker C.

Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4, TB 5-3 B Trip Confirm Status' lights are not illuminated. & TB5-4, TB1-3 & TB1-5 and TB5-3 & TB5-5.

0*

'. Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper from TB1-3 & TB1-4, TB5-3 &

B Trip Confirm Status' lights are illuminated. TB5-4, TB 1-3 & TB 1-5 and TB5-3 & TB5-5.

Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker A.

B Trip Confirm Status' lights are illuminated.

Close breaker A.

Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker B.

B Trip Confirm Status' lights are illuminated.

Close breaker B.

Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker C.

B Trip Confirm Status' lights are illuminated.

Close breaker C.

Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker D.

B Trip Confirm Status' lights are illuminated.

Page 28 of 30

Verification Plan Verification Plan # V-P-PZ4. RIEV. 6 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sample -Acceptance Size Criteria Ref __Method Proper Operation of Trip Open all breakers.

Confirm Circuit CC#10 Remove all control power.

(con't)

Remove all jumpers.

CPT Operation 100% CPT secondary voltage = 120VAC +/- 5% 1,3 Apply 480VAC to the primary side (HI & H2)

W CC#1 1 of the CPT's in both section 1 & 2.

00 0

Measure CPT secondary voltage at points TBA3-1 & TBA3-2, TBC3-l & TBC3-2 and TB10-1 & TB10-2 in section 1 and TBB3-1 &

TBB3-2, TBD3-1 & TBD3-2 and TBI 1-1 &

TB 11-2 in section 2.

Hi-Pot Testing 100% The Hi-Pot testing was performed on the switchgear per 2 Perform or verify that AC High Pot. testing was (Switchgear Assembly) the applicable Square-D document. NLI to review Form performed in accordance with Square-D CC#12 87-0816R, step 19 for conformance. procedure Form 87-0816R for "Low Voltage Switchgear."

Megger Test 100% AC/DC Control circuit @ 1250Vdc: R > 12.5 M92 N/A Control circuit to ground. Apply 1250VDC and (Switchgear Control Wiring) megger as follows:

CC#12a

  • Control circuit (DC) of switchgear.
  • Control circuit (AC) of switchgear.

Page 29 of 30

Verification Plan Verification Plan # VP-PZ4, REV..6.

ManUacturer ModeL: -D1 / Z ......

Manufacturer / Model:- Saiuare-D I PZ-4 Safety Function: To provide Rower to 1sE load§ Critical Characteristic Sample Acceptanice Size

___Criteria Ref AC Hi-pot Testing 100% Note: This is a pass/fail test. N/A With the breakers in the closed position, apply a (Circuit breakers) voltage of 220OVac using an AC high-pot CC#13 No insulation breakdown after I minute between each phase and ground for a period of 1minute.

Perform this CC on all breakers. Breakers should With the breaker in the closed position, apply be removed from cell. 2200VAC using an AC high-pot between phases C0 With the breaker in the open position, apply 2200VAC and hi-pot between phase linemto-load.

.0

References:

1. NLI 069-10327 set of design drawings for PZ4 switchgear,
2. Square-D "Low Voltage Switchgear Test Inspection Report" Form 87-0816R,
3. AmerGen technical specification SP-1 101-11-250.

VP Approval Prepare a" Reviewed: "716q Approve .

t "1 Idate "

  • date Page 30 of 30

NL I NUCLEAR LOGISMS, INC, TEST DATA SHEET Check off appropriate tests:

EIPRE-SEISMIC El POST-SEISMIC QIVERIFICATION El OTHER TEST DATA FOR: VP-PZ4 _ Rev: 6 Job#: p&A-wsV7- P.E: Ur1 CatlD#: __

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: ?:1,.

CC# 1 Dimensions & Configuration CC#____

CC# CC#

Critical characteristic (CC#) CC# 1 CC# 1 CC# I Test Temperature A J..

Test surface: H N/A N/A V=Vertical, H=Horizontal QC Setup check (if applicable) A 1,A Sections will line-up and bolt Instrument sections have the following: Channel C breaker door is painted Yellow

  • /N:-,5'1o- snl.-acbo\ together with other sections of a) 1 - Electroswitch Series 20K [VAes [0 No switchgear based on measured b) 1 - ABB relay cat#41 1R0715 dimensions. c) 6 -Square-D light ZBSAVBGI Channel D breaker door is painted Blue Okes [] No d) Square-D XUD080V63, X01200V02, jY'es 0 No X080V02 Height = 93 ,,0 Yes /No W 5EC. .o,0;4e9M7-o0 Control wiring is Rockbestos, SIS, 90'C W idth = 2.0 Iwf.wi .

Depth = 3 "i Layout of components/conduit entrance x'Yes 0 No location and size are in accordance with Switchgear has 2 vertical NL,esign drawings. Each vertical section has a l5kVA CPT.

se tions, 4 cubicles high. IYYes 0 No Ci*Tes 0 No (Cfr1 I45qoF)

Yes 0 No Chynnel A breaker door is painted Red Verify insulated ring tongue lugs are used Each vertical section has 2 E 'es 0 No oncontrol wiring to terminal blocks.

cubicles for breakers and 2 IX es 0 No cubicles for instrumentation. Cpdnnel B breaker door is painted Green i'Yes 0 No t] Yes O No Gound bus is tin or silver plated.

o C.-

T i 'es 0 No

.. .

FPS,s c-t/Z0 T

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page of -46 Form No, T-1004, Rev. 6

Check off appropriate tests:

N L I NUCLEAR LOGISTICS INC TESTDATASHEET PRE-SEISMIC 0 POST-SEISMIC 1 VERIFICATION 0 OTHER_

TEST DATA FOR: VP-PZ4 Rev: 6 Job #: OWt- (0521-7 P.E: C'" Cat ID#: J14 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:

CC# 1 Dimensions & Configuration CC#____

CC# 2 Wiring Check CC4____

Critical characteristic (CC#) CC# 1 CC# 1 CC# 2 Test Temperature QIA '1'_ _ _ _

Test surface: N/A N/A H V=Vertical, H=Horizontal QC Setup check (if applicable) '1A

________........ It, Circuit breakers have operation Safety-related wiring has a minimum of Switchgear sections are wired per the S/N: Z 7*2"o--M *o I cqunter installed. 6"separation from the other safety-related latest approved design drawings.

WYes ] No channels. V"Yes ] No 0 1Yes 0 No Circuit breakers have contact Yellow line drawings for inclusion in test inqicators. Safety-related wiring is fed in thermosleve data package.

Eles 0 No and is color coded to distinguish it from a*Yes 0 No Non-safety related wiring.

A means of locking the circuit [iYes 0 No breakers in place while in the CONNECTED or /

DISCONNECTED positions is installed on the switchgear.

[R/Yes 0 No All indicating lights are LED y e.

  • Yes O No

~~ssA% ?NS Ct112Lo9~ c Ccr NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page of ?Aý' Form No. T-1 004, Rev. 6

Check off appropriate tests:

N L. TEST DATA SHEET EI]PRE-SEISMIC E0 POST-SEISMIC 0 VERIFICATION ED OTHER NUCLEAR LGISTEST DATA TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0kq-(.3...j P.E: CT Cat ID#: 0A Item

Description:

Switchgear, 480VAC, 301', 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: "l-CC# 3 Circuit Breaker Fit-up CC#

CC#4a Proner Oneration of Close Circuit CC#

Critical characteristic (CC#) CC# 3 CC# 4a CC# 4a Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) N' A 14__ _ _ _

Breaker fits into breaker Voltage applied = 9 V DC to Voltage applied =. "V DC to

-I S/N: U-S-70-COý-Ct0 compartment without any TBA-1 &TBA-2 and TBC-1 & TBC-2 in TBB-1 & TBB-2 and TBD-I & TBD-2 in C

b' ding. section 1 (channel A & C). section 2 (channel B & D).

C ~es ElNo The 'Shunt Trip Power', 'Shunt Trip The 'Shunt Trip Power', 'Shunt Trip Signal Compartment door closes Signal Present' and 'DC Power Available' Present' and 'DC Power Available' lights wjthout excessive gap. lights illuminate for channel A and C. The illuminate for channel B and D. The 'UV Yes 11 No 'UV Device Energized' and 'UTV Trip Device Energized' and 'UV Trip Power' Power' lights are not illuminated for lights are not illuminated for channel B and Door mounted components do channel A and C. D.-

not interfere with removal of (Yes 0 No W*es El No the breaker from the switchgear c1ekl. Voltage applied = 90 VAC to Voltage applied = _ _ __VAC to Yes 0 No TBAl-1 & TBAI-2 and TBCI-1 & TBCl- TBB1- & TBB1-2 and TBDI-1 & TBDl-2 (channel A & C) in section 1. 2 in section 2 (channel B & D).

The 'UV Trip Power' and 'UV Device The 'UV Trip Power' and 'UV Device Energized' lights are illuminated for Energized' lights are illuminated for channel A and C. 'Shunt Trip Signal channel B and D. 'Shunt Trip Signal Pyesent' light extinguishes for A & C. Prpsent' light extinguishes for B & D.

"____ 7

_-_U__t_ 1\2oa\

_. 9 Yes.# E No ..dYes* 0 No er iI-4~

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page of0_6 f Farm N.. T-1004, Rev. 6

NLI NUCLER LOGISTICS NC TEST DATA SHEET Check off appropriate tests:

rIPRE-SEISMIC E- POST-SEISMIC t VERIFICATION 0 OTHER Rev: 6 Job #: 0(oq-10'2" P.E:f."i" Cat ID#: kj*

TEST DATA FOR: VP-PZ4 Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.::)-4 Item

Description:

CC#4a Proper Operation of Close Circuit CC#

CC# CC#____

CC# 4a CC# 4a CC# 4a Critical characteristic (CC#)

Test Temperature O/A rk H H H Test surface:

V=Vertical, H=Horizontal N)A "

QC Setup check (if applicable)

Jumpers across points TB5-6 & Jumper across points TBC3-3 & TBC3-4.

S/N: L55"7o -Qt- 'I T -5.7? Channel C breaker closes when jumper is I.VYes 0 No a mlied?

VYes El No Voltage applied = .o VAC across points TB5-1 & TB5-2. Jumper across points TBB3-3 & TBB3-4.

[3V*es 0 No Channel B breaker closes when jumper is Voltage applied = q0 VAC @'es 0 No across points TB40-1 & TB40-4 d TB41-1 & TB41-4. Jumper across points TBD3-3 & TBD3-4.

X es 0 No Channel D breaker closes when jumper is applied?

A, B, C & D breakers charge? @,'Yes 0 No

[R*res E] No Jumper across points TBA3-3 'Nss C_-"- i*../

& TBA3-4. Channel A breaker closes when jumper is applied?

ý/Yes 0 No RNSS V-T nk' NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.

Page 4 of 26 Form No. T-1004, Rev. 6

NLI Check off appropriate tests:

NUCLEAR LOGISTICS INC TEST DATA SHEET EIPRE-SEISMIC El POST-SEISMIC Z3 VERIFICATION [--OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0fo1- (o?,7_1 P.E: C-T CatID#: uIA Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: "?4..

CC# 3 Circuit Breaker Fit-up CC# 4b Proper Operation of UV Circuit CC# 4a Proper Operation of Close Circuit CC#

Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature kJ}A o14 Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) ___,___________

4=. All breaker test switches in Voltage applied Q VDC to Voltage applied = to VDC to 0 S/N: ?*'S;'Te,- cý.o i - o 'NORMAL' TBA-I & TBA-2 and TBC-l & TBC-2. TBB-I & TBB-2 and TBD-I & TBD-2.

SYes [] No The 'Shunt Trip Power', 'Shunt Trip The 'Shunt Trip Power', 'Shunt Trip Signal Jumper across points TBA3-3 Signal Present' and 'DC Power Available' Present' and 'DC Power Available' lights

& TBA3-4, TBC3-3 & TBC3- lights illuminate for channel A and C. The illuminate for channel B and D. The 'UV 4, TBB3-3 & TBB3-4 and 'UV Device Energized' and 'UV Trip Device Energized' and 'UV Trip Power' T4D3-3 & TBD3-4. Power' lights are not illuminated for lights are not illuminated for channel B and VYes 0 No chxnnel A and C. D.

t es D No etes 0 No Jumper across points TB5-6 &

Tý5-7. Voltage applied = qo VAC to Voltage applied = O VAC to TBBI-I &

syes 0 No TBAI-1 & TBA1-2 and TBCI-I & TBCl- TBBI-2 and TBD1-1 & TBDI-2.

2.

Voltage applied = t'Q VAC The 'UV Trip Power' and 'UV Device to points TB40-1 & TB40-4, The 'UV Trip Power' and 'UV Device Energized' lights are illuminated for B & D.

TB40-2 & TB40-5, TB41 -1 & Energized' lights are illuminated for A & 'Shunt Trip Signal Present' extinguishes for TB41-4 and TB41-2 & TB41- C. 'Shunt Trip Signal Present' B & D.

5.exnguishes for A & C. l9#es , El No

___________ Pmss C-u -111-ALog [Yes j( No E 0 dit IO13"7O5 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page -f_ of ýt_ Form No. T-1004, Rev. 6

Check off appropriate tests:

NLI NUCLFAR LOGISrMS INC TEST DATA SHEET F-]PRE-SEISMIC r] POST-SEISMIC VERIFICATION 0- OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 04Aq-jo,"7*1 P.E: C-7 Cat ID#: ?JA Item

Description:

Switch ear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:__-____

CC# 4b Proper Operation of UV Circuit CC#

CC# CC#

Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature tA. A.

Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) _ _ _ _ 1

_ _ IA._

Breaker test switch for Channel A Breaker test switch for Channel A in the Breaker test switch for Channel B in the S/N: ,55oo-r l-oooo% in the 'UV Trip' position. 'Shunt 'Normal' position. The 'Shunt Trip 'UV Trip' position. 'Shunt Trip Power' Trip Power' light for Channel A Power' & 'Shunt Trip Signal Present' light for Channel B is not illuminated.

is not illuminated. 'UV Device lights are illuminated for Channel A. 'UV Device Energized' and 'UV Trip Energized' and 'UV Trip Power' li1 Yes 0 No Power' lights are illuminated for Channel lights are illuminated for Channel B.

A. 90VAC power applied to points TBAI-1 lYes El No Eles ONo & TBA1-2. The 'UV Trip Power' and

'UV Device Energized' lights are 90VAC power applied to points TBBI -I &

90VAC power applied to points illuminated for channel A. TBB1-2 is removed. Channel B breaker TBAI-I & TBA1-2 is removed. V'Yes El No trips and the 'UV Device Energized', 'UV Channel A breaker trips and the Trip Power' and 'Shunt Trip Signal

'UV Device Energized', 'UV Present' lights are not illuminated for Trip Power' and 'Shunt Trip '?*5 CT "712-740- Channel B.

Signal Present' lights are not vYes El No illuminated for Channel A.

Yes E)No NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page of iL Form No. T-1004, Rev. 6

NLI NUCLEAR LOGISTICS INC TEST DATA SHEET Check off appropriate tests:

-IPRE-SEISMIC ['E POST-SEISMIC E] VERIFICATION r-0 OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: o1 - tt'SV7 -P .E: C-- Cat1D#: __ _ _

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: ?I-Lq CC# 4b Proper Operation of UV Circuit CC" CC# CC#

Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature t}*, 0 ý, N1, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) ____,_'"_*__________,__

Breaker test switch for Channel B 90VAC power applied to points TBC I--I Breaker test switch for Channel D in the S/N: 2 7o--0It- o*o*o in the 'Normal' position. The & TBC1-2 is removed. Channel C 'UV Trip' position. 'Shunt Trip Power' 0 'Shunt Trip Power' & 'Shunt breaker trips and the 'UV Device light for Channel D is not illuminated. 'UV Trip Signal Present' lights are Energized', 'UV Trip Power' and 'Shunt Device Energized' and 'UV Trip Power' illuminated for Channel B. Trip Signal Present' lights are not ligjats are illuminated for Channel D.

O/Yes 0 No illuminated for Channel C. ýYes 0 No e/Yes 0 No 90VAC power applied to points 90VAC power applied to points TBDI-l &

TBBI-1 & TBB1-2. The 'UV Breaker test switch for Channel C in the TBDI-2 is removed. Channel D breaker Trip Power' and 'UV Device 'Normal' position. The 'Shunt Trip trips and the 'UV Device Energized', 'UV Energized' lights are illuminated Power' & 'Shunt Trip Signal Present' Trip Power' and 'Shunt Trip Signal for channel B. lights are illuminated for Channel C. Present' lights are not illuminated for

&I/Yes 0 No @'kes DNo Channel D.

@/Yes 0 No Breaker test switch for Channel C 90VAC power applied to points TBC 1-1 in the 'UV Trip' position. 'Shunt & TBCI-2. The 'UV Trip Power' and Breaker test switch for Channel D in the Trip Power' light for Channel C 'UV Device Energized' lights are 'Normal' position. The 'Shunt Trip Power' is not illuminated. 'UV Device illuminated for channel C. & 'Shunt Trip Signal Present' lights are Energized' and 'UV Trip Power' D/Yes 01 No illrinated for Channel D.

lights are illuminated for Channel les Y 11 No C.

__Yes 0 No ekss cr -IM011 ?mq CT t~,-

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page "7 of____ Form No, T-1004, Rev. 6

N L I TEST DATA SHEET Check off appropriate tests:

E]PRE-SEISMIC r-l POST-SEISMIC R* VERIFICATION 1l OTHER NUCLEAR LOGIST1ICS INC TEST DATA FOR: VP-PZ4 .Rev: 6 Job #: xq.-- 2,1 P.E:..C! Cat ID#: O'A Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: ?:L-4 CC#4b Proper Operation of UV Circuit CC#____

CC#4c Proper Operation of Shunt Trip Circuit CC#

Critical characteristic (CC#) CC# 4b CC# 4c CC# 4c Test Temperature (A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) A... . I& __ ___

Target reset on the 27A, B, C & All breaker test switches in 'NORMAL' Voltage applied = oVDC to TBA-I &

S/N: .-,* c g.-xomt

- D relays? W[kes U]No TBA-2 and TBC-l & TBC-2. The 'Shunt

[VYes 0] No Trip Power', 'Shunt Trip Signal Present' Jumpers across points TBA3-3 & TBA3- and 'DC Power Available' lights illuminate Jumpers across points TBA3-3 4, TBC3-3 & TBC3-4, TBB3-3 & TBB3- for channel A and C. The 'UV Device

& TBA3-4, TBC3-3 & TBC3-4, 4 and TBD3-3 & TBD3-4. Energized' and 'UV Trip Power' lights are TBB3-3 & TBB3-4, TBD3-3 & i/Yes 0 No no) illuminated for channel A and C.

TBD3-4 and TB5-6 & TBS-7 a"Yes 0 No ar removed. Jumper across points TB5-6 & TB5-7.

es 0 No [/Yes 0 No Applied voltage = qo VAC to TBAl-1 &

TBA1-2 and TBCJ-1 & TBC1-2. The 'UV Voltage applied =o VAC across Trip Power' and 'UV Device Energized' points TB5-1 & TB5-2. lights are illuminated for channel A and C.

The 'Shunt Trip Signal Present' light Voltage applied _ so VAC to points e tinguishes for A & C.

TB40-1 & TB340-4 and TB40-2 & TB40- [Yes*" 0 No 5, TB41-1 & TB41-4 and TB41-2 & W-,SeeW- 0641oST.7- or TB41-5. .r

___________  ? ss c-7 (N  ?~5 &s lt NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 9 of e2-6 Form No. T-1004, Rev. 6

N L TEST DATA SHEET Check off appropriate tests:

E]PRE-SEISMIC r1 POST-SEISMIC EVERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: b61-(o3Z-1 P.E: C-7 Cat ID#: *' IA Item

Description:

Switchgear, 480VAC. 30. 3W, 800A with NT circuit breakers Manufacturer: Sauare-D Model/Part No.: M-4 CC# 4c Proper Operation of Shunt Trip Circuit CC#.

CC# CC#

Critical characteristic (CC#) CC# 4c CC# 4c CC# 4c Test Temperature V*l 1" Ix (4, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) _ ___ 1A __ ____

Voltage applied = -goVDC to Breaker test switch for Channel A in the 'UV Device Energized', 'UV Trip Power',

41 00 S/N: 2,5ý7o- 001 -otA: t TBB-1 & TBB-2 and TBD-1 & 'Shunt Trip' position. 'Shunt Trip Power' and 'DC Power 0

TBD-2. The 'Shunt Trip R*es El No Available' lights are illuminated for Power', 'Shunt Trip Signal Channel A. 'Shunt Trip Signal Present' Present' and 'DC Power 'UV Trip Power' light for Channel A is light is not illuminated for Channel A.

Available' lights illuminate for not illuminated. 'UV Device Energized', I 4 es El No channel B and D. The 'UV 'Shunt Trip Power', 'Shunt Trip Signal Device Energized' and 'UV Trip Present' and 'DC Power Available' lights Close the breaker for Channel A. Breaker Power' lights are not illuminated are illuminated for Channel A. Breaker A c1oses?

for channel B and D. trips when test switch is moved to 'Shunt VX es El No Q/'es 11 No Trip' position and the 27A relay drops out Breaker test switch for Channel B in the Voltage applied = 90 VAC to f" 4 es El No 'S, unt Trip' position.

TBBI-1 & TBBI-2 and TBDI-l BYes El No

& TBD1-2 in section 2. The Breaker test switch for Channel A in the

'UV Trip Power' and 'UV 'Normal' position and reset the target on Device Energized' lights are the 27A relay, illuminated for channel B and D. [Pes El No The 'Shunt Trip Signal Present' light extinguishes for B & D. '?Ass *t5-i"2--

__yes[ 0lNo I I

  • ~z ~

C-c.ti NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page _j_ of _2ký Form No. T-1 004, Rev. 6

NLI TEST DATA SHEET Check off appropriate tests:

OPRE-SEISMIC E] POST-SEISMIC I VERIFICATION 0 OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: 06,,- 1032-*1 P.E: C" Cat ID#: fUIA Item Description Switchgear. 4ROVACL 3cb 3W RAOA with NT circuit hreaker~ MRnlifacturer: ~niiare-F)

Snu e-D Model Mode TPart No.: ?-..

Switchgear 480 AC 3 3W 800A with NT circuit breakers Manufacturer:

CC# 4c Proper Operation of Shunt Trip Circuit CC#____

CC# CC#

Critical characteristic (CC#) CC# 4c CC# 4c CC# 4c Test Temperature iA, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) " tq N.AA

'UV Trip Power' light for 'UV Device Energized', 'UV Trip 'UV Trip Power' light for Channel C is not

,__S/N:__. ____- - Channel B is not illuminated. Power', 'Shunt Trip Power' and 'DC illuminated. 'UV Device Energized',

- 'UV Device Energized', 'Shunt Power Available' lights are illuminated for 'Shunt Trip Power', 'Shunt Trip Signal Trip Power', 'Shunt Trip Signal Channel B. 'Shunt Trip Signal Present' Present' and 'DC Power Available' lights Present' and 'DC Power light is not illuminated for Channel B. are illuminated for Channel C. Breaker Available' lights are illuminated V`(, es 0 No trips when test switch is moved to 'Shunt for Channel B. Breaker trips Trip' position and the 27C relay drops out.

when test switch is moved to Close the breaker for Channel B. Breaker QIes 5 No

'Shunt Trip' position and the B closes?

27B relay drops out. fx'es [ No Breaker test switch for Channel C in the lT/Yes L No 'Normal' position and reset the target on the Breaker test switch for Channel C in the 27ý relay.

Breaker test switch for Channel 'Shunt Trip' position. 1"V'es 0 No B in the 'Normal' position and f'Yes 0 No reset the target on the 27B relay. 'UV Device Energized', 'UV Trip Power',

[Y¥es 11 No 'Shunt Trip Power' and 'DC Power Available' lights are illuminated for

? 1*- {L2--CO C.. Channel C. 'Shunt Trip Signal Present'

- ligh is not illuminated for Channel C.

clg'-es 0 No

?P'S__77vqOý_CT NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 110 of 217 Fomi No. T-1004, Rev. 6

N L I TEST DATA SHEET Check off appropriate tests:

LIPRE-SEISMIC 0- POST-SEISMIC I[ VERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 job #:. W(q-(0%Z1 .P. E - CT Catm~g: fjt&

Item

Description:

Switchgear, 480VAC, 30D, 3W, 800A with NT circuit breakers Manufacturer: Sauare-D Model/Part No.:______

CC# 4c Proper Operation of Shunt Trip Circuit CC#

CC# 4d Proper Operation of UV Timing CC#

Critical characteristic (CC#) CC# 4c CC# 4c CC# 4d Test Temperature JA tp,. (^Jk Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) J4 [A __________....

Close the breaker for Channel C. Breaker test switch for Channel D in the All breaker test switches to the UV TRIP 0 S/N: 2 * -m, -CooMA B aker C closes? 'Normal' position and reset the target on position.

0=

F1Yes E No the 27D relay. C2*es 0 No K'*es 0 No Breaker test switch for Channel Jumpers across points TBA3-3 & TBA3-4, 7 lDi tle 'Shunt Trip' position. 'UV Device Energized', 'UV Trip TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Yes I] No Power', 'Shunt Trip Power' and 'DC and TBD3-3 & TBD3-4.

Power Available' lights are illuminated for 15Yes El No

'UV Trip Power' light for Channel D. 'Shunt Trip Signal Present' Channel D is not illuminated, light is not illuminated for Channel D. .Junper across points TB5-6 & TB5-7.

'UV Device Energized', 'Shunt b 4 es 0i No []Yes 0 No Trip Power', 'Shunt Trip Signal Present' and 'DC Power Close the breaker for Channel D. Breaker Applied voltage = _oVAC across points Available' lights are illuminated D closes? TB5-1 & TB5-2.

for Channel D. Breaker trips t*es 11 No when test switch is moved to Applied voltage = '0 VAC to points

'Shunt Trip' position and the TB40-1 & TB40-4 and TB40-2 & TB40-5 27D relay drops out. 3cg, C-T "114la in section 1, TB41-1 & TB41-4 and T1341-2 EYes DNo & TB41-5 in section 2.

__i" cT I~ ll NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page _. of ___ Form No. T-1004, Rev. 6

N L I TEST DATA SHEET Check off appropriate tests:

L-PRE-SEISMIC I- POST-SEISMIC VERIFICATION I- OTHER NUCLEAR LOGISTrCS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: aM9--(45"Z-- P.E: C-- Cat ID#: I-A.

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:

CC#4d Prooer Oneration of UV Timing CC#

CC# 4e Proper Operation of 27 relay and shunt trip timing CC#

Critical characteristic (CC#) CC# 4d CC# 4d CC# 4e Test Temperature NN IA(A Test surface: H H H V=Vertical, H=Horizontal I QC Setup check (if applicable) N I N ,4 ' J 14 Applied voltage = o VDC to 27A, B, C & D relays are reset? All breaker test switches in the NORMAL S/N: 2 ,'o-ooi-OOý' TBA-1 & TBA-2 and TBC-1 & [W4es El No position.

TBC-2 in section 1 (channel A ifYes [ENo

& C). All breakers closed?

[XVes El No Fuse F3 & F7 and F13 & F17 removed?

Applied voltage = q'o VAC to 11 Yes ViNo

  • TBAI-1 & TBAI-2 and TBCI-1 90VAC control power removed from SaF DQ--V6it7.7-0G

& TBC1-2 in section 1. points TBAl-1 & TBA1-2 and TBCI-l & Jumpers across points TBA3-3 & TBA3-4, TBC1-2 and TBBI-1 & TBBI-2 and TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage= ' VDC to TBDI-1 & TBDI-2. UV Trip Power & ano TBD3-3 & TBD3-4.

TBB-1 & TBB-2 and TBD-1 & UV Device Energized lights are not [!Yes 0 No TBD-2 in section 2 (channel B illtminated.

& D). Li'yes 0 No Jumper across points TB5-6 & TB5-7.

9/4 es E1 No Applied voltage = 9 0 VAC to Time required for the breakers main poles TBB 1-1 & TBB 1-2 and TBD I-1 to open after removal of the 90VAC. Applied voltage = 9_ VAC across pomints

& TBD1 -2 in section 2. (A, V Ct ) TB5-1 & TB5-2.

Time =T.o p j-i.o, i ms (Breaker A)

Time = +.61+Q-

- 1 i4,1n.s (Breaker B)

P C5T"(2_'.(0T Time = tL2-.1 R17.- ms (Breaker C) - $

Time ='I,o t.2.,- -. ms (Breaker D)

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page (2- of -Zf- Form No. T- 1004, Rev. 6

NLI TEST DATA SHEET Check off appropriate tests:

LIPRE-SEISMIC 0l POST-SEISMIC M VERIFICATION 0I- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0 - (O3Z-1 P.E: C.(-T Cat ID#: 3 1A Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: FILL-CC#4e Proper Operation of 27 relay and shunt trip timing CCc#___

CC# CC#

Critical characteristic (CC#) CC# 4e CC# 4e CC# 4e Test Temperature jk J*A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) P A iA NIA Applied voltage = *50 VAC to Applied voltage = 0 o VAC across Time required for the breakers main poles C

S/N: -Sg7o \-points TB40-1 & TB40-4 and secondary disconnect points D1 and D2 on to open after removal of the 90VAC.

C TB40-2 & TB40-5 and TB41-1 all breakers. .

& "rB41-4and TB41-2 & TB41- Time = 6t L. o ms (Breaker A) t(,.0O

5. Tle 27A, B, C & D relays are reset? Time = . t., (,.7 ms (Breaker BI)

('Yes 0 No Time = [.,3 . I17,- ms (Breaker C)

Applied voltage = 4l1 VDC to Time = t g, I t,t ms (Breaker D)

TBA-1 & TBA-2 and TBC-1 & All breakers closed?

TBC-2. 5/Yes UlNo Fuse F3 & F7 and F13 & F17 replaced?

El Yes (N0 .

Applied voltage = 0 VAC to 90VAC control power removed from b -061103?-7-01(0 TBAI-I & TBA1-2 and TBCI-1 points TBAI-1 & TBAI-2 and TBCI-1 & .

& TBC 1-2. TBC 1-2 and TBB 1-1 & TBB 1-2 and TBD 1-1 & TBD 1-2.

Applied voltage = 9=0 VDC to n Yes LNo" TBB-1 & TBB-2 and TBD-1 & iL-ob1 o7 TBD-2. " , r Applied voltage = '0 VAC to TBBl-I & TBB1-2 and TBDI-l

& TBD1-2.

_____ _____ ____  ?NSS CT -1u o9_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 1ýý of 7-; Form No. T- 1004, Rev. 6

N L I TEST DATA SHEET Check off appropriate tests:

I-PRE-SEISMiC El POST-SEISMIC [D VERIFICATION 0- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: t~nA-((o3SZ1 P.E: C7" CatID#: r'JIA Item

Description:

Switchgear, 480VAC, 30, 3W. 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:_ P1__

CC# 4f Proper Operation of Shunt Trip. Signal from TMR CC#

CC# CC#____

Critical characteristic (CC#) CC# 4f CC# 4f CC# 4f Test Temperature '"__ A'Jl _ _

Test surface: H H H V=Vertica], H=Horizontal QC Setup check (if applicable) "'J All breaker test switches in the Applied voltage = qo VDC to TBA-l & Jumper across points TBA2-l & TBA2-2.

0 S/N: 21 "1o- 001- OJl NORMAL position. TBA-2 and TBC-l & TBC-2. [B'Yes El No 5/Yes [] No Applied voltage = 10 VAC to TBA1-1 Channel A breaker trips and the 'Shunt Trip Jumpers across points TBA3-3 & TBA 1-2 and TBCI -1 & TBC IL2. Signal Present' light is illuminated. The

& TBA3-4, TBC3-3 & TBC3-4, KB-A relay is picked-up and the KB-B, TBB3-3 & TBB3-4 and TBD3-3 Applied voltage = qo VDC to TBB-1 & KB-C and KB-D relays are not picked-up.

&WTBD34. TBB-2 and TBD-1 & TBD-2. EýYes El No es ONo Applied voltage= ?a VAC to TBB1-1 Jumper across points TBC2-1 & TBC2-2.

Jumper across points TB5-6 & & TBB1-2 and TBDI-l & TBD1-2. R(Yes 0l No TB15-7.

&(Yes 0 No Tje 27A, B, C & D relays are reset? Channel C breaker trips and the 'Shunt Trip RfYes 0 No Signal Present' light is illuminated. The Applied voltage OI0 VAC KB-C relay is picked-up and the KB-A, across points TB5-1 & TB5-2. All breakers closed? KB-B and KB-D relays are not picked-up.

6fYes El No d'Yes El No Applied voltage = 'o VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 and TB41-1

& TB41-4 and TB41-2 & TB41-5.

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page, k4_ of 2_ Form No. T-1004, Rev. 6

N L I TEST DATA SHEET Check off appropriate tests:

E-PRE-SEISMIC El POST-SEISMIC V3 VERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Jobll: Q0l9TI"7o 1 P.E: C..T CatID#: P'IA Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: 71_4 CC# 4f Proper Operation of Shunt Trip Signal from TMR CC#

CC# 5 Trip Free Operation CC#____

Critical characteristic (CC#) CC# 4f CC# 4f CC# 5 Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)

Jumper across points TBB2-1 & Channel D breaker trips and the 'Shunt Applied voltage = 1'W9 VDC and S/N:1.;$1O- Cx>, -mml TBB2-2. Trip Signal Present' light is illuminated. _L-Lo VAC control power to the 0

02

[5/Yes 0 No The KB-D relay is picked-up and the KB- switchgear.

A, KB-B and KB-C relays are not picked-Channel B breaker trips and the up. All breakers charged?

'Shunt Trip Signal Present' light Z-Yes 0 No 1/kYes 0 No is illuminated. The KB-B relay is picked-up and the KB-A, KB- Depress the push to trip button and hold-in C and KB-D relays are not on Channel A breaker. Depress the push to piked-up. close button on Channel A breaker.

Yes 0 No Breaker A does not close.

9/rue El False Jumper across points TBD2-1 &

T D2-2. Breaker B does not close?

es 0 No &9true El False Breaker C does not close?

FrTrue 0 False Brker D does not close?

True 0 False

. -- _ j

  • ?lkss C-fT 1t~21O T!;.S rCT 1T(`_L~Ao1 VAg*Cf"T
  • FomN.1 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page _5 of 1; Form No. T-1 004, Rev. 6

N L I TEST DATA SHEET Check off appropriate tests:

F-PRE-SEISMIC i" POST-SEISMIC VERIFICATION -l OTHER NUCLEAR LOGISTICS INC C__(

TEST DATA FOR: VP-PZ4 Rev: 6 Job #: Q(pl- 1o32M P. E: - r-- cat1ID#: J1A Item

Description:

Switchgear., 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: P14 CC# 6 Anti-Pump Operation CC#

CC# 7 Breaker Interlocks CC#

Critical characteristic (CC#) CC# 6 CC# 6 CC# 7 Test Temperature %I t_ _ _ _

______

_ _____,

Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) .

Applied voltage = I-LVDC Released the close signal and then re- Breaker for Channel A racked to the TEST S/N: "2*Sk-o\-rir: and I-LoVAC control power to apply the close signal and the breaker position and closed.

0 the switchgear. closed when close signal was reapplied.

CD &Kes El No Attempted to rack the breaker to the All breakers charged? CONNECT position. Breaker racking tool 9'Yes El No Breaker B operates the same? cannot be inserted into the breaker unless R4 rue El False TRIP button is pushed.

Applied and maintained a close Breaker C operates the same? t2true El False signal on the Channel A breaker VF,,rue El False and breaker A closed BreIer D operates the same? Breaker B operates the same?

3]'Yes D No LR rue 11 False Ui/True 03 False Breaker C operates the same?

Applied a momentary trip signal atrue El False to the Channel A breaker while Breaker D operates the same?

maintaining the close signal and &true El False breaker tripped when trip signal was applied and did not re-close.

E(Yes ElNo

?P,&S C-_ý -11*cp" &'ASS CT7 7122-jo PASS CT f-7R~qc1 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page L6 of 0- Form No. T-1004, Rev, 6

N L I TEST DATA SHEET Check off appropriate tests:

FPRE-SEISMIC -' POST-SEISMIC M'l VERIFICATION r0 OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: 64- i03L.1 P.E: CUT Cat ID#:_ _ __ __

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Sguare-D Model/Part No.:_______

CC# 8 Breaker U-V Trip Voltage CC #

CC# 9 Remote close test CC#

Critical characteristic (CC#) CC# 8 CC# 9 CC# 9 Test Temperature v, Ix A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) "

Applied voltage = 1-.* VDC All breaker test switches in the NORMAL Applied voltage = _ VAC to TBBI -I &

S/N: 216$5o- 1S-r-00A and I..o VAC control power to po ition. TBB1-2 and TBD1-1 & TBDl-2.

0 0h the switchgear. -Xres LI No The 27A, B, C & D relays are reset?

B aker A charged and closed? Applied voltage = .SJ VAC across 9'Yes LI No XYes LI No points TB5-1 & TB5-2.

Attempt to close all breakers. No breakers Breaker A trips at 1 {h4 VAC Applied voltage = %* VAC to points closed?

TB40-1 & TB40-4 and TB40-2 & TB40- IVTrue LI False Breaker B trips at CO.6 VAC 5, TB41 -1 & TB41-4 and TB41-2 &

TB41-5. Jumpers across points TBA3-3 & TBA3-4, Breaker C trips at 'k9.* VAC TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage = 90o VDC to TBA-I & and TBD3-3 & TBD3-4.

Breaker D trips at ý.VAC TBA-2 and TBC-1 & TBC-2. Rii(es LI No Appliedvoltage= 9o0 VAC to TBAI-1 Attempt to close all breakers electrically.

& TBAI-2 and TBCI-1 & TBC1-2. No breakers closed?

True LlFalse*

90 VDC to TBB-1 &

Applied voltage =

TBB-2 and TBD-1 & TBD-2.

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 1'7 of 2-G Form No. T-1004, Rev. 6

NLI TEST DATA SHEET Check off appropriate tests:

LIPRE-SEISMIC El POST-SEISMIC MVERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: OW1.o*"1 P.E: CT Cat ID#: _____

Item

Description:

Switchbear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Sguare-D Model/Part No.: *1.k CC# 9 Remote close test CC#

CC# 10 Proper Operation of Trip Confirm Circuit CC#f Critical characteristic (CC#) CC# 9 CC# 10 CC# 10 Test Temperature _ _I__,

N _ 41A, __'_A_......

Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) 1____,____,_.4 wJA Jumper across points TB5-6 & All breaker test switches in the NORMAL Applied voltage = 9 0 VAC to TBB1 -1 &

(,4 0 S/N: 1,0.O*l-*t, TB5-7. position. TBB1-2 and TBDI-I & TBD1-2.

E/Yes OlNo /yes OINo The 27A, B, C & D relays are reset?

Close all breakers electrically. Applied voltage= '90 VAC across &es E No breakers closed? points TB5-1 & TB5-2 and TB1-1 &

M'True l False TB 1-2. Jumpers across-points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage = o VAC to points and TBD3-3 & TBD3-4.

TB40-1 & TB40-4 and TB40-2 & TB40- &es El No 5, TB41-1 & TB41-4 and TB41-2 &

TB41-5. Jumper across points TB5-6 & TB5-7.

2*'es DNo Applied voltage = i VDC to TBA-1 &

TBA-2 and TBC-1 & TBC-2. Jumper across points TB 1-3 & TB1-4 and TB1-3 & TBI-5.

Applied voltage = '1o VAC to TBAl- E9/*es [] No l& TBAI-2 and TBCI-1 & TBCI-2 Applied voltage = ic0 VDC to TBB-I &

TBB-2 and TBD-i & TBD-2.

VA'sS -1\2~ZAeP C,-v PAcc7 L.-( -11 Z:zj ýZý "YP&S -CT "7("22.o,1 ,

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page A.eL of 2.6 Form No. T-1004, Rev. 6

N L I TEST DATA SHEET Check off appropriate tests:

LIPRE-SEISMIC r- POST-SEISMIC [!-VERIFICATION E:- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: *)O9 (eA2-1 P.E: C--T Cat ID#: -

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: :j-Lý CC# 10 Proper Operation of Trip Confirm Circuit CC#

CC# CC#

Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) A--

Brfiaker A closed? 'Train A Trip Confirm Status' light is Breaker B & D closed?

C S/N: T Co 2mo- _--oý Yes 0 No llmated. tes 0 No

'True 0 False

'Train A Trip Confrm Status' 'Train A Trip Confirm Status' light is lipht is not illuminated. Breaker B closed? illuminated.

True DI False [WYes 11 No iUtrue 0 False Beaker A open? 'Train A Trip Confirm Status' light is not Jumper across points TB 1-3 & TB 1-4 and

.yes [ No illuminated. TB1-3 & TB 1-5.

Vrrue 11 False [Aes 0 No Breaker C closed?

[Yl"es 0] No Breaker B open? Jumper across points TB5-3 & TB5-4 and E'Yes [] No TB5-3 & TB5-5.

'Train A Trip Confirm Status' [ýhes 0] No i~ot is not illuminated. Breaker D closed?

True 0 False 'Yes [1 No Breaker A closed?

[V es El No Br er A & C closed? 'Train A Trip Confirrn Status' light is not O]Yes 1 No ill rinated. 'Train B Trip Confirm Status' light is not

  • 'True E] False ill mated.

True 0 False VDISS C-T NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page M of 7-6 -

Form No. T-1004, Rev. 6

N L I TEST DATA SHEET Check off appropriate tests:

.IPRE-SEISMIC [i POST-SEISMIC t VERIFICATION E- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: Q- - P.E: C-- Cat ID#:

Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: SSquare-D Model/Part No.:__-_-_

CC# 10 Proper Overation of TriD Confirm Circuit CC#

CC# CC#

Critical characteristic CC# 10 CC# 10 CC# 10 (CC#)

Test Temperature I.,

Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if ',4I applicable)

Breaker A open? 'Train B Trip Confirm Status' light is not All breakers closed?

4 es 0 No SIN: 2*&')"o-C5,k -T I es L No illinated.

I'True LI False Breaker C closed? 'Train A & B Trip Confirm Status' lights a/yes Li No Br er B open? Breaker D Closed? are illuminated.

BYes Li No [B-rue [EFalse

'Train B Trip Confirm Status' light is not illuminated. 'Train B Trip Confirm Status' light is not Brekers A & B open?

IV4 'rue Li False illuminated. [3Ves 0 No

[Grue Li False Breaker A & C closed? 'Train A & B Trip Confirm Status' lights

  • /Yes Li No Breaker B & D closed? ary-not illuminated.

B/Yes LI No True ELFalse

'Train B Trip Confirm Status' light is minated. 'Train B Trip Confirm Status' light is Br ers A & B closed?

[ True [I False illuminated. 1ýYes 0 No g/True Li False BHeaker B closed? 'Train A & B Trip Confirm Status' lights 0 No

[]Yes Jumper across points TB 1-3 & TB 1-4 and are illuminated.

Tj'l-3 & TB 1-5. Prue 0 False

_6 Yes EL No NOTE:' Initial and date after Nn te atC performance erof o- each eachCP C. Indicate CC#. I Pass"or Pass o Ree rI Reference DFme DR#. ri , GC L

Page 2,0 of "J~ Form No. T-1004, Rev. 6

IN I TEST DATA SHEET Check off appropriate tests:

EIPRE-SEISMIC Dl POST-SEISMIC 0~ VERIFICATION El OTHER_ __

NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: W(A-0o31-" P.E: C-T Cat ID#: `jA Item

Description:

Switch gear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:- "Fj-CC# 10 Proper Operation of Trip Confirm Circuit CC#

CC# CC#

Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature ' A v.. IA A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) i4 JA _ _,_ _ _ 1__

Br akers A & D open? Breakers C & B open? Breakers C & D open?

0'.

0 0

S/N: _____o- o__-_0_0 I Yes ElNo 2(Yes 0 No V'Yes I- No 0 'Train A & B Trip Confirm 'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confirm Status' lights Status' lights are not are not illuminated. ar* not illuminated.

illuminated. R/rrue El False tnTrue El False 9True El False Breakers C & B closed? Breakers C & D closed?

Breakers A & D closed? E(Yes El No YY/es El No

[i'es E No

'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confirm Status' lights

'Train A & B Trip Confirm are illuminated, are illuminated.

Stptus' lights are illuminated. f7 4 rue El False R4 rue El False IE'True El False 741-S5 (-T -IýILILAOICý Cýs

-rC -l 24 4 P*S S C-T -7(2 -`

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page:Lk of.ýC Form No. T-1004, Rev. 6

.NLI TEST DATA SHEET Check off appropriate tests:

EIPRE-SEISMIC 1" POST-SEISMIC El VERIFICATION r" OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: okq-(o3Z7 P.E: 6-,T CatID#: tj 1A Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Sguare-D Model/Part No.: ?Z.-4 CC# 10 Proper Operation of Trip Confirm Circuit CC#

CC# CC#

Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature V _________,____,

Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) 04 ,

Jumper removed from TB 1-3 & Jumper removed from TB 1-3 & TB 1-4 Jumper removed from TB 1-3 & TB 1-5 and C. S/N: 7.sslo- O.Ot1-00o00 TBI-4 and TB5-3 & TB5-4. and TB5-3 & TB5-4. TB5-3 & TB5-5.

0h

&'Yes 11 No E'Yes El No s/Yes El No Breaker B Open? Breaker D open? B aker A open?

FYYes El No v'Yes l] No 7Yes 11 No

'Train A & B Trip Confirm 'Train A & B Trip Confirn Status' lights 'Train A & B Trip Confirm Status' lights Status' lights are not are not illuminated. are not illuminated.

illuminated. d*True El False V/True 0 False i(True El False Jumper across TB 1-3 & TB 1-4 and TB5-3 Jumper across TB 1-3 & TB 1-5 and TB5-3 Jumper across TB1-3 & TBI-4 & TB5-4. & TB5-5.

and TB5-3 & TB5-4. &7'Yes 0 No &Yes 0 No 9/Yes 0 No Breaker D closed? B eaker A closed?

Breaker B closed? Eý(Yes 0 No NIYes El No d'Yes 0 No

'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confim- Status' lights

'Train A & B Trip Confirm are illuminated, are illuminated.

Status' lights are illuminated. [VTrue El False 2"True 11 False

___True EFalse

&-of-e h \(Ax-'S CT -71z2.A-to NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.

fCT -, Fr?_ N.U10 Page 2-L- of 2-9 Form No. T-1004, Rev. 6

Check off appropriate tests:

TEST DATA SHEETIIPRE.-SEISMIC POST-SEISMIC ED VERIFICATION 0 OTHER NUCLEAR LOGISTICS MNC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: I(cA-(01,21 P .E: C.T CatID#: 0 1A Item

Description:

Switchgear, 480VAC, 3D, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:j-Lq CC# 10 Proper Operation of Trip Confirm Circuit CC#

CC# CC#

Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature A, lJ, N/A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) N NI A, Jumper removed from TB1-3 & Jumper removed from TB1-3 & TB1-4, 'Train A & B Trip Confirm Status' lights

? 0 -

_55_o_-

_S/N:_

_0i 11 TBI-5 and TB5-3 & TB5-5. TB5-3 & TB5-4, TB1-3 & TB1-5 and are illuminated.

O&KYes El No TB5-3 & TB5-5. R/True 0 False o !Yes 0 No Breaker C open? Breaker A closed?

R'Yes D] No 'Train A & B Trip Confirm Status' lights 9/Yes El No are not illuminated.

'Train A & B Trip Confirm £ibTrue El False Breaker B open?

Status' lights are not E2"Yes El No illuminated. Jumper across TB 1-3 & TB 1-4, TB5-3 &

[VTrue 0 False TB5-4, TBI-3 & TB1-5 and TB5-3 & 'Train A & B Trip Confirm Status' lights TB5-5. are illuminated.

Jumper across TB1-3 & TB 1-5 9/Yes El No E'True El False and TB5-3 & TB5-5.

VYes nl No 'Train A & B Trip Confirm Status' lights Breaker B closed?

are illuminated. 13 Yes El No Breaker C closed? /True El False li/Yes ElNo B aker A open?

'Train A & B Trip Confirm OYes El No Status' lights are illuminated.

I/True 0 False ..... . . . Q s C, ,.7 4Cl7 N n Sa eCT' o112f each CC. Q7e NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 2X - of 2r Form No. T-1004, Rev. 6

N LI NUCLEAR LOGISTICS INC TEST DATA SHEET Check off appropriate tests:

LIPRE-SEISMIC 0 POST-SEISMIC [XI VERIFICATION 0I OTHER___

__

Rev: 6 Job #: W- co0-Z P.E: C.-T Cat [D#: _ 1_

TEST DATA FOR: VP-PZ4 Item

Description:

Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: ?--'{

CC# 10 Proper Operation of Trip Confirm Circuit CC# 12 Hi-Pot Testing (Switchgear Assembly)

CC# 1l CPT Operation CC#

Critical characteristic (CC#) CC# 10 CC# 11 CC# 12 Test Temperature 1A r )x Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) A Br 9aker C open? Applied voltage to primary of CPT =__ Verify that AC High Pot. testing was S/N: 2-4ýS-X*- I .zo\I NVob es El No 0 VAC in section I.

D performed in accordance with Square-D procedure Form 87-0816R for "Low

'Train A & B Trip Confirm Applied voltage to primary of CPT = - V ltage Switchgear."

Status' lights are illuminated. -4'_ VAC in section 2.  ;'Yes 0 No 5lrue I] False Secondary voltage = I Iq

.4 VAC at Breaker C closed? points TBA3-1 & TBA3-2.

'tYes El No Secondary voltage = I 19.4 VAC at points TBC3-1 & TBC3-2.

Breaker D open? Secondary voltage = kk 9-.4 VAC at E/yes [ No points TB10-1 & TB10-2.

'Train A & B Trip Confirm Secondary voltage = jLSZ.." VAC at Sttus' lights are illuminated, points TBB3-1 & TBB3-2.

eTrue [l False Secondary voltage = _jALQ." VAC at points TBD3-1 & TBD3-2.

Secondary voltage = ILIL-S VAC at points TB11-1 &TB1l-2.

(51 -l r22-9x V I*--  %.- k-l- ( *..- ,. , i* l*,*

Page 2-A of 2-f- Form No. T-1004, Rev. 6 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.

Check off appropriate tests:

TEST DATA SHEET LIPRE-SEISMIC El POST-SEISMIC MVERIFICATION Dl OTHER_ __

NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: O(Di- o*Z7 P.E: UT Cat ID#: I flA Item

Description:

Switchgear, 480VAC, 3d, 3W, 800A with NT circuit breakers Manufacturer: Sguare-D Model/Part No.: L CC# 12a Megger Testing (Switchaear control wiring) CC#

CC# 13 AC Hi-Pot Testing (Circuit Breakers) CC#

Critical characteristic (CC#) CC# 12a CC# 13 CC#

Test Temperature 1IA Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) i I ,

Voltage Applied= kZ.o VDC Voltage Applied = Q2oO VAC a' S/N :2SS-10* - k 'MOk Control circuit (DC) of switchgear. Breaker Closed R2 T MQ Phase to Ground Control circuit (AC) of switchgear. Pass/Fail::?NS R> -QO Phase to Phase Pass/Fail: " jg Breaker Open (DALine to (DALoad Pass/Fail: (7k-S 01B Line to 01B Load Pass/Fail: Pxss-(DC Line to (DC Load Pass/Fail:

iNsC~-i: ton-__________ ____________

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page2-1ý of 2-6 ' Form No. T-1 004, Rev. 6

N L I Check off appropriate tests:

NUCLEAR LOGISTICS FNC TEST DATA SHEET EPRE-SEISMIC El POST-SEISMIC VERIFICATION OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0 * - -o*92-P.E: C-T Cat ID#: fJ Item Descrip 'tlnn

  • A~nX1AC' TLflJ TI 1~.

W(h

.J W.

'1U1 2OAA

.J VT . tVVVCI

-,I VTJILL J'

'rU - .1 SIISUIL UII.,ULVM'1O AAarV-fonf,r

  • VIULLLUC~LLUL'.1. Square-D Model/Part No.: ?74 Provide Summnary of Test Results Check appropriate boxes:

rAll Items Passed. Discrepancy Report(s): If yes, identify below: I0.Yes ONo ON/A List S/N or ID passed below, Qty passed:

S1" 2.s '-7O- 00-*

  • S/Ns or ID# cC# DR#

\rp.- M,*,. (z',.1, _I MoI W127- 04 O Acceptable E]Not Acceptable Initials/Date by PE:

Do q (O32 -005 OAcceptable ONot Acceptable Initials/Date by PE:

rjýqt 03V- 06 [Acceptable ONot Acceptable Initials/Date by PE:

CUI to32 07 WAcceptable ONot Acceptable Initials/Date by PE: -r  %

')

__Acceptable ONot Acceptable Initials/Date by PE:

0 Other (where applicable)

Record All M&Th Used:

NLI MTE# Des cription Cal. Due Date NLI MTE# Description Cal. Due Date

_ _ _ _ _ _ _ _ _ _ k_ _ 4_ 1 _ 0-_ _ _ _ _ _ _ _ _ _ _ 2 1' It a_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page iL of Z6 Form No. T-1004, Rev. 6

SQUARE 1-3 Schneider Electric CERTIFICATE OF FACTORY TESTS Low Voltage Switchgear Purchased By: N.L.I. I TMI P.O. Number: N.L.I.# 0025570 Three Mile Island Factory Job Name: Reactor Trip Switchgear Order 24769954-003 Number:_

Job Location: Three Mile Island Nuclear Generating Station, Pennsylvania Unit

Description:

2 Section - 4 Non-Auto Switches - 600V Switchgear Designation: Reactor Trip Switchgear Description of Tests Tested and Accepted By Date

1. Inspection of Switchgear Gary Ragle 07123/09
2. FactorylProduction tests as required by applicable NEMA and UL standards A. Dielectric Test Gary Ragle 07/23/09 B. Mechanical Operation Gary Ragle 07/23/09 C. Electrical Operation/ Control Wiring Tests Gary Ragle 07/23/09 D. Ground Fault Protection NIA I hereby certify that the above tests have been performed on the equipment noted on the above factory order (F.O.) number, and that this equipment successfully met the acceptance criteria of these tests.

Gary Ragle July 23, 2009 Signature Date Sr. Mechanical Engineer Title Respectfully submitted, SQUARE D COMPANY/

SCHNEIDER ELECTRIC NORTH AMERICA WEST CHESTER, OH 66 of 190

SQUARE M COMPANY Schneider Electric Power Zone 4 Test Inspection Report Factory Order: 24769954 Line Item: 003 Date: 07/23/2009 Total Sections 2 Total Cells/Prepared/Unprepared 4 Instructions General Instructions:

  • For detailed instructions, see procedure for inspection of switchgear (DCP 4.9-300 and 4.9-300-B).
  • DCP are located in the local Document Control directory
  • Mark every item on this form.
  • Use job drawings and documents, as well as-design engineering documents, bills and specifications as inspection guides.

Place a red check mark on each symbol or description on the drawing or document as each item is inspected.

  • If additional inspection procedures are required, attach a copy to this inspection report.

Prerequisites 2!Approved (YN or, N/A)'

1. In-Process Inspection:

Assembly in-process inspection sheets have been completed. N/A Assembly point-to-point wiring check sheets have been completed. Y Enclosure_______

2. General:

Number and location of shipping splits agree with record drawings. Y Provision for rolling, jacking, lifting enclosure provided per Bulletin 80298-002 series and agree with Y record drawings.

Enclosure type, overall dimensions, layout agrees with record drawings. Y Conduit entrance location/size agrees with record drawings. Y Seismic requirements comply with site specific requirements. !Qualified~k:

Record drawing general notes have been verified as complete. Y

3. Paint:

General appearance (complete coverage, no scratches, no dents, orange peal in visible areas). Y Paint color agrees with record drawings. Y

4. Traveling Lifter: _____________

Device and crank function properly. N/A Traveling lifter rails included. N/A

5. Cell/Rear Doors:

Fit and open/close smoothly. Check doors for squareness. Y Door latches work properly. Latches with locks are located on correct compartment(s). Y Rear doors fit and operate smoothly. Latches with locks are located on correct section(s). Padlock N/A provisions are located on the correct section.

6. Labels:_______

Switchgear rating nameplate data (enclosure type, electrical rating information) agrees with drawing. Y Special markings (customer nameplates, mimic bus, etc.) attached and located per order records. Y UL Standard or Service Entrance label attached and information is verified when inspection is N/A complete. All features are in accordance with latest UL procedures and standards.

General DANGER label and other DANGER, CAUTION, and WARNING labels Y attached per 80298-032-RI.

UL labels are affixed only to applicable switchgear sections. N/A Instruction labels are affixed per 80298-009-Ri. Y Handling labels affixed per 80298-009-RI. Y Multiple Source Disconnect label affixed per 80298-009-Ri. N/A Hazard labels attached to all removable panels that permit access to energized parts per 80298-009-RI. Y All labels installed straight. Y Form 87-0816R Pagel1 of 8 RSyi6qq9V/21/06

Approved (Y,N or N/A)~

7. Barriers:

UL Service Entrance barriers installed per record drawings. N/A

  • Rodent barriers installed per record drawings. N/A Other internal barriers installed per record drawings. N/A IWR Barriers, if necessary, are installed and painted black per 80287-DS-001 N/A
8. Circuit Breaker Cells: ______________

Quantity and location of circuit breaker cells agrees with record drawings. Y 6 disconnect rule: Certain customer jobs will utilize the six disconnect rule described in NEC. Record N/A drawings shall show blank cells for any breaker cells over 6.

9. Prepared Space: ____________

Quantity and location of prepared circuit breaker cells agrees with record drawings. N/A Plate is installed in the breaker escutcheon cut-out of the breaker cell door with Hazard label. N/A

10. Gasketing:

Quantity and location correct per enclosure type and standard records. N/A Securely glued or otherwise attached. N/A

11. Blank/Instrument Cells: ___________"..

Quantity and location agrees with record drawings. Y

12. Circuit Monitors, Metering, Other Components: ____-________

Circuit monitors located per record drawings. N/A Other devices (transformers, pilot lights, etc) location agrees with record drawings. Y All other metering located per record drawings. Y Devices are mounted such that proper electrical spacing are maintained per Table 1 or 2 below. Y Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/10/2009 Table 1.

US Minimum Acceptable Spacing Voltage Live Parts of Opposite Polarity Live Parts of Opposite Polarity Live Parts to Ground Through-Air (in.) Over Surface (in.) (in.)

<125 '/2 / '1/2 126-250 3/4 11/4 '/2 251 -600 1 2 1*

  • A through-air spacing of not less than 1/2 inch is acceptable:
1. at a circuit breaker or a switch (excluding a snap switch).
2. uninsulated live parts of a meter-mounting base and grounded dead metal.
3. between grounded dead metal and the neutral of a 277/480 volt, 3-phase, 4-wire switchboard.

Table 2.

Canadian Minimum Acceptable Spacing Voltage Live Parts of Opposite Polarity I Live Parts and grounded dead metal Throu2h-Air (in.) I Over Surface (in.) Throuah-Air (in.) I Over Surface (in.)

0-120 1/2 3/ ~ 1/23/

121 -240 3/4 1 '43/

241-480 7/8 1 3/4 7/8 1-/8~

481-600 1 211-/

Where a neutral is involved, the spacing between the neutral and other current-carrying parts may be based on the lower voltage that normally occurs between them.

The spacing from neutral to grounded metal parts is to be the same as those between the other conductors and grounded metal parts.

Form 87-0816R Page 2 of 8 Rýlibjdl qd /21/06

Mechanical Approvedi

-(Y,N or N/A).

13. Hardware:

The following hardware is included and located:

Bus splices Qty: __ Location: N/A Bolts Qty: __ Location: N/A Frame connection bolts Qty: .15 Location: Section 1 Y

14. Unit Substation Transformer Connections:

Connection location and phasing agree with record drawings and Unit Sub Group Coordination Sheet. N/A Connections are labeled. N/A Frame bolt holes are sized and located according to record drawings. N/A Adapter bus and/or flexible braided connectors included (80283-DS-001). N/A

15. Bus:

Phase sequence, material, plating type, ampacity, configuration, location, and bracing agree with Y record drawings, Data Sheet and notes or as marked.

Bus spacing and clearances (Table 1 or 2) shall agree with the standards. Y Lug sizing and position agree with record drawings. Y Bus configuration agrees with record drawings. Y Provision for bus extension and future connections (80282-DS-001) agree with record drawings. N/A Insulated bus complies with 80282-DS-005. N/A Busduct connection location and phasing agree with record drawings. See pg. 8 Bus supports are correct for AIC rating and/or per Eng Bulletin SD250.00 I A.0 1 (14 March 02) Y Neutral bus connected to ground bus only in Service Entrance section only. N/A Electrical joints have been torqued (60-70 ft-lbs.) and marked. Conical washers on both sides ofjoint. Y Contact area per engineering records or based on 200A per square inch if a special bussing joint.

If bus passes through a metal partition, all phase and neutral bus of the same circuit are routed through N/A same opening (UL891 13.9.6).

Ground bus is present and location agrees with record drawings. Y If UL Service Entrance is required neutral disconnect link, main bonding jumper, grounding electrode N/A are installed per record drawings.

Cable bending space per UL 1558. Y Bus plating is clean and is not flaking, loose, rough, or wrinkled (80065-DS-004, 005 or 008). Y

16. 1Circuit Breakers: '*:!ii.i: iii**!ii Rack-out/in freely. Y Frame size, quantity, trip unit, and accessories agree with record drawings. Y Breaker Cell Shutter Assemblies operate correctly. Y General appearance is undamaged and clean. Y
17. Key Interlocks: .......

Sequence tested correctly. N/A Keys located for shipping: Section Cell N/A

18. Sensors Current transformers and voltage transformers are located and oriented correctly. N/A Current transformers and voltage transformers have correct ratios. N/A Ground fault current transformers have correct ratios and are located and oriented correctly. N/A Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/10/2009 Form 87-0816R Page 3 of 8 RW4 F6qdl cjd /21/0 6

Electrical Approved .

(N',N or N/A)

19. High Potential (Dielectric) Test : Before performing this test, disconnect all coils, transformers, pilot devices, PLC's, fuses, meters, circuit monitors, and trip units.

Power circuit bus insulation tested at 2500 Vac for 1 minute. Test each phase to phase, phase to neutral, Y and phase to ground. (ANSI C37.20,C37.51)

Neutral to ground circuit bus insulation tested at 1800 Vac for 1 minute. (ANSI C37.20,C37.51.7.4) N/A Control wiring continuity test correctness verified by either: Y

1. Actual electrical operation of component
2. Individual circuit continuity checks (ANSI C37.51.7.4)

Polarity test: ensure meters, instrument transformers and relays are connected with the correct polarity. Y

20. Fuses inspected for location, rating, continuity, and labeled per UL1558. Y
21. Device function numbers agree with record drawings and actual device function. Y
22. Metering:

Door mounted electrical components over 42V to ground to be properly guarded. N/A Ammeters and ammeter selector switches function properly and labeled. N/A Voltmeter and voltmeter switches function properly and labeled. N/A Circuit monitors and other meters function properly and labeled. N/A

23. Control Circuitry:

Control circuit wiring and shielded wiring are bundled separately and routed separately. N/A Wire is not routed over hinged mounting areas or venting/arcing areas of the circuit breakers. Y Wire strip length is correct (no exposed conductors at lug). Y Crimp lugs are sized correctly for wire gauge. Y Wire size agrees with standards. Y Spacing agrees with UL 1558. Y All control transformers have correct voltage, current, VA rating, and ratio. Y Sufficient slack is present for all wiring routed on doors to permit easy door operation. Y Breaker communications verified operational. Shield is grounded at one end only. If equipment is N/A Transparent Ready, determine TRE level from order documentation (TRE- 1,2,3). Retrieve TRE plant procedure document from intranet and complete appropriate TRE checklist. Attach completed checklist to test record.

Control circuit or Automatic Transfer Scheme operation functioning properly (C37.20.1, C37.51.7.4). N/A All systems requiring wire labels are covered in data sheet 80301-DS-001. Certain customers require Y wire labels and this will be stated on the record drawings.

24. Ground Fault:

Ground fault wiring agrees with record drawings. N/A Tests shall be conducted for switchgear incorporating MDGF ground fault protection equipment to N/A determine the system functions. (UL1558, ANSI C37.20;1, UL file E201954) Signed and dated record of the test must be made on the label inside the section door.

25. Strip heater circuitry functioning properly (Data Sheet 51210). N/A
26. Power Circuit Phasing:

Verify electrical continuity and phasing of power circuits to insure that there is no phase reversal, Y unless specified. Power wiring continuity must exist as specified on engineering records.

27. Circuit Breakers:

Circuit breaker electrical options (charging motor, aux contacts, ring tongue lugs, etc) work properly. Y Circuit breaker secondary contacts position and wiring agrees with record drawings. Y Mechanical operation of the breaker and accessories (shunt trip, aux contacts, alarm contacts, indicator Y lights, charging/discharging) are correct.

Ir trip setting set to 1, all others set to minimum or to values specified by coordination study/customer N/A spedification.

Circuit breakers are tagged per compartment location when required by customer specifications or N/A shipped separately.

Form 87-0816R Page 4 of 8 Rqeldsd 1 91J/21/06

Approved (Y,N or N/A)

28. Circuit Breaker Interlock Verification (Complete for all breakers installed in the switchgear):

Place the breaker in the "Open-Discharged" position. Verify the breaker cannot be charged. Y Place the breaker on extended cradle rails. Push the breaker into the "Disconnected Position". Y Charge the breaker. Push the "Close" button. Verify the breaker closes. Y Press the "Push To Open" button. Verify the breaker opens. Y Insert the crank. Rack-in the breaker to the "Test" position. Y In "Test Position, withdraw the crank. Verify the "Push To Open" button returns to the normal Y position.

Charge, then Close and Open the breaker and charge again. Y Re-insert the crank, push in the "Release" button and rack-in the breaker to the "Connected" position. Y During the travel to the Connected position, verify the breaker cannot be closed. Y Crank to "Connected" position. Withdraw the crank. Verify the "Push To Open" button returns to the Y normal position. Close the breaker by pressing the "Push To Close" button.

Verify the crank cannot be inserted without depressing the "Push To Open" button breaker must open. Y Insert the crank; press the "Release" button. Charge breaker then crank the breaker to the "Test" Position.

During the travel to the "Test" position, verify the breaker cannot be closed. Y In the "Test" position, withdraw the crank. Verify the "Push To Open" button returns to the normal Y position. Charge, Close and then Open the breaker and charge again.

Insert the crank, press the "Release" button and crank out the breaker to the "Disconnected" position. Y In the "Disconnected "position, remove the crank and verify that: Y a) The "Push To Open" Button returns to normal position.

b) The latch on the right of the cradle trim cover moves allowing the extraction of the right rail.

Press the "Push To Close" button. Verify the breaker closes. Charge it again. Y Extract the breaker from the cradle. Verify the breaker opens and discharges. Y Y

Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/23/2009 Form 87-0816R Page 5 of 8 ReMidl cjd/21/06

Approved (Y,N or N/A)-

Before Shipping

31. All doors are closed with latches engaged, and lay flat. Y
32. Manuals and latest record drawings are in Customer Documentation Package and located in switchgear. N/A Location: Section Cell
33. For orders with MDGF, Instruction Bulletin 80043-703-01 is included in the Customer Documentation N/A Package.
34. Record on page 8 all UL label serial numbers applied to this equipment. N/A
35. All spare parts and all parts that ship with but are not installed in the gear are present and ready to be Y sent to shipping.
36. Structure All fasteners used to assemble the structure are secure. Y All cover panels fit and are properly installed. Special covers to meet the requirements of access plates Y described in ANSI C37.20.1.6.5.

Cleanliness, clear of debris: All sections should be free of dirt, moisture, lubricants, packaging etc. Y before packout. Loose metal parts such as hardware and tools should never be left in a section.

37. Record on page 7 the Catalog Number and Serial Numbers of all circuit breakers and cradles to be Y installed in this equipment.
38. Mechanical Verify the main bonding jumper (neutral to ground) is disconnected if the equipment is labeled as N/A "Suitable for Use as Service Equipment".
39. Electrical _________-___

All shorting terminal blocks have shorting pins installed. N/A

40. Attach copies the record drawings used to inspect this order. N/A Attach copy of any ship short items approved by the customer.
41. Each section shall have handling labels, per label placement drawing 80298-009-R1, affixed that gives Y the customer information on proper movement of the structure.

Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/23/2009 Packaging

42. Correct size and placement of skids,wrapped When complete and covers are installed, the section must be properly packaged for shipment. Care Y must be used to insure multiple sections in a truck will not damage each other.
43. Circuit Breakers  ;

.. . i.,

All 6-pole breakers are securely mounted in their shipping crates. All 3 pole breakers are fully racked-in N/A the cells. All breaker-charging springs are discharged, and breaker is open.

Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/23/2009 Form 87-0816R Page 6 of 8 R9-2iq~d 1 4d/2I/06

Circuit Breaker Model and Serial Numbers Cell Model Number Serial Number Catalog Number I1B NT08NA 064091496104 TA2AARNNX9AFFFXCJAN ID NT08NA 064091496101 TA2AARNNX9AFFFXCJAN 213 NT08NA 064091496102 TA2AARNNX9AFFFXCJAN 2D NT08NA 064091496103 TA2AARNNX9AFFFXCJAN Circuit Breaker Cradle Model and Serial Numbers Cell Model Number Serial Number Catalog Number 113 NT08 064091084204 CTAAVV3BXAXXXXEFXXCNW ID NT08 064091084201 CTAAVV3 BXAXXXXEFXXCNW 213 NT08 064091084202 CTAAVV3BXAXXXXEFXXCNW 2D NT08 064091084203 CTAAVV3BXAXXXXEFXXCNW Form 87-0816R Page 7 of 8 Rq*i*lO(dj1 /21/06

UL Labels Applied to this Factor Order Line Item Section UL Label Number Section UL Label Number Section UL Label Number Section UL Label Number Ship Less Items Noted Below Description NCR Number 0

1. Bus duct final design to be completed at a later date pending site measurements.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Note 0 - A NCR may be substituted with written approval from the Field Office. Attach Field Office approval to this Report.

Recorded By: Gary Ragle - Sr. Mechanical Engineer Date:

Form 87-0816R Page 8 of 8 Rqx)iOW 1 91(J/2 1/06

Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker S/N:

Verify the arc chutes mounting nut retainers are not missing and are properly installed.

Verify the top of breaker is clean.

Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.

Verify the back insulator fins are not cracked.

Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in the disconnected position.

Verify the secondary block housing springs are silver in color. D__ __

Verify the secondary block housing springs are properly C installed.

Verify the discharge interlock is properly installed - the return spring is installed. ____,_

Verify the rejection hardware is configured per the design drawings and properly tightened. .01 ___4 Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.

Verify there are no cracks or chips. 2 Record grease color Iced . Grease must be t WC red (Mobilith) or white (Kluber) Isoflex.

Verify the electrical terminations are not loose.

Verify all visible springs in the mechanism are connected and not loose. _

Verify all accessible fasteners are hand tight.

Rework Rwr sat Unsat Satisfactory Remove trip unit for mechanism assembly inspection. QC Verify there are no cracked washers.

Apply NLI seal on trip unit after inspection.

Verify the cover is replaced and the mounting screws are ..

snug.

Verify the breaker cover mounting holes are not stripped.

Verify the Open/Close pushbutton covers are in place after inspection complete. ___

MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 75 of 190

Verify all cover plates are installed -Verify torque/tightness of fasteners.

Verify the counter operates properly.

Document counter reading M/lf/2 Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).

Verify the breaker data sheets filled out and signed.

Verify the Data plate is installed.

Record the Date of Manufacture No grease on primary and secondary disconnects.

With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is 6C unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation. ______

Comments:

MTE Used:

Inspections Performed by: Date: x_____

MANCON-LGSBI 1-1, Rev. 0 Page 5 of9 76 of 190

Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker SIN: .04'C'?/1-?4 9f& 1 Verify the arc chutes mounting nut retainers are not missing  :

and are properly installed.

Verify the top of breaker is clean.

Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.

Verify the back insulator fins are not cracked.

Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in (0c the disconnected position.

Verify the secondary block housing springs are silver in ac color.

Verify the secondary block housing springs are properly installed...

Verify the discharge interlock is properly installed - the TO return spring is installed.

Verify the rejection hardware is configured per the dei __..__:____-_..

drawings and properly tightened. " ' _...__"'______

Masterpaet Breaker Inside"ii!  ;

With front cover removed, inspect breaker case foicracks. C Verify there are no cracks or chips.

Record grease color . je .. . Grease must be -fUL-red (Mobilith) or white (Kluber) Isoflex. _____

Verify the electrical terminations are not loose.

Verify all visible springs in the mechanism are connected and not loose.

Verify all accessible fasteners are hand tight.

Rework Sat. Unsat Satisfactory Remove trip unit for mechanism assembly inspection.

Verify there are no cracked washers.

Apply NLI seal on trip unit after inspection.

Verify the cover is replaced and the mounting screws are snug._

Verify the breaker cover mounting holes are not stripped.

Verify the Open/Close pushbutton covers are in place after .

inspection complete.

MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 77 of 190

Verify all cover plates are installed -Verify torque/tightness of fasteners.

Verify the counter operates properly.

Document counter reading M //,I Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).

Verify the breaker data sheets filled out and signed.

Verify the Data plate is installed.

Record the Date of Manufacture No grease on primary and secondary disconnects.

With the breaker cover off inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is Qt unsatisfactory. If a blue plug is present, replace it with a ,M green plug. After replacement, primary injection testing must be performed to verify proper operation. __ _ _ _

Comments:

MTE Used:

Inspections Performed by: Date: P J '

MANCON-LGSBII-1, Rev. 0 Page 5 of 9 78 of 190

Verify the shutters operate without sticking or bindirng Masterpaet Breaker Outside/

Record Breaker SIN: C)64 0q Iq ?ýI ),

Verify the are chutes mounting nut retainers are not missing) and are properly installed.

Verify the top of breaker is clean.

Verify there are no cracks or chips in the breaker polyesterin case: Top, Sides, Backg Front, .and.B.ottom.

Verify the back insulator fins are not cracked. 14A 6 t Verify the secondary block connects in test position 2 Verify the secondary block housing "Leeks-out" properly in the disconnected position. ------

Verify the secondary block housing springs are silver in color.

Verify the secondary block housing springs are properly installed. __.__

Verify the discharge interlock is properly installed - the return spring is installed. _______

Verify the rejection hardware is configured per the design drawings and properly tightened. _ __ __"

Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.

Verify there are no cracks or chips. ______

Record grease color kee . Grease must be red (Mobilith) or white (Kluber) Isoflex.

Verify the electrical terminations are not loose.

Verify all visible springs in the mechanism are connected and not loose.

Verify all accessible fasteners are hand tight.

Rework SatisfaCtory Remove trip unit for mechanism assembly inspection. CA Verify there are no cracked washers.

Apply NLI seal on trip unit after inspection.

Verify the cover is replaced and the mounting screws W, OC snug.

Verify the breaker cover mounting holes are not stripped. C Verify the Open/Close pushbutton covers are in place: after inspection complete.

MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 79 of 190 k

Verify all cover plates are installed -Verify torque/tightness of fasteners..

Verify the counter operates properly.

Document counter reading Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).

Verify the breaker data sheets filled out and signed.

Verify the Data plate is installed. ' %A-,-

Record the Date of Manufacture No grease on primary and secondary disconnects.

With the breaker cover oflf inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is QC unsatisfactory. If a blue plug is present, replace it with a ro=.

green plug. After replacement, primary injection testing / __ _

must be performed to verify proper operation. _ _

Comments:

MTE Used:

Inspections Performed by: _______ate: Y /-4 MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 80 of 190 I _J"ý_ :I_:, ý

Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker SIN: .0,,,p I ,91zt. -14.'I-,-.

Verify the arc chutes mounting nut retainers are not missing and are properly installed. _ _..

Verify the top of breaker is clean. az/"ýý Verify there are no cracks or chips in the breaker polyester p case: Top, Sides, Back, Front, and Bottom. -~~t Verify the back insulator fins are not crackedl.

Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in QC the disconnected position. Z Verify color. the secondary block housing springs aresilver in  ;/.rr447;)

Verify the secondary block housing springs are properly QC installed.

Verify the discharge interlock is properly installed - the return spring is installed.

Verify the rejection hardware is configured per the design drawings and properly tightened. M04_ __

Masterpact Breaker.Inside With front cover removed, inspect breaker case for cracks. C Verify there are no cracks or chips.

Record grease color Reg( Grease must be red (Mobilith) or white (Kluber) Isoflex.

Verify the electrical terminations are not loose. 1 "

Verify all visible springs in the mechanism are connected and not loose.

Verify all accessible fasteners are hand tight.

Rework Rwr Sat Unsat Satisfactory Remove trip unit for mechanism assembly inspection. /o*..

Verify there are no cracked washers.

Apply NLI seal on trip unit after inspection.

Verify the cover is replaced and the mounting screws are 07!

snug. i Verify the breaker cover mounting holes are not stripped.

Verify the Open/Close pushbutton covers are in place after inspectionj complete. __.___

MANCON-LGSB 11-1, Rev. 0 Page 4 of 9 81 of 190

Verify all cover plates are installed -Verify torque/tightness of fasteners.

Verify the counter operates properly.

Document counter readinR A T1VA Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).

F1 El Verify the breaker data sheets filled out and signed.

=, ,

Verify the Data plate is installed.

Record the Date of Manufacture No grease on primary and secondary disconnects.

With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.

Comments:

MIE Used:

L c 'X'..

Inspections Performed by: _ _ _Date:

MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 82 of 190

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-'0; STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACT LGSB1 1 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)

FUNCTIONAL TESTING

, rA7 -1r.6S / - ".-e ,

Document Number: SVP-102 Revision 2 Cradle S/N (on nameplate):

91 of 190

ISV? for Logistics, Nuclear Square-D Inc.

Masterpact LGSB 1I ,reaker SVP-102, Rev.

Page2i APPROVAL STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACI- LGSB11 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)

FUNCTIONAL TESTING Prepared by:( Date:, (at .

-I A lr-.; A -A CQJ , .ý 2 - -

Approved by-. Date:e Cradle SIN (on nameplate): ):

92 of 190

SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page ii REVISION HISTORY Revision No. Item Description Date 0 Original Issue 2/22/07 1 Added clarifications to sections 3.0, 5.8.3, 6.0 & 10.0. 712/08 Removed Attachment L 2 Renumbered sections 4 - 10, revised sections 2.1, 3.1.c, 4.0, 8/26/08

.... ____ 6.9.1.b, 8.1, added sections 6.9, 12.0, added attachment I & II Cradle S/N (on nameplate): 01k 93 of 190

SVP for Square-D Masterpact LGSB 11 Breaker SVP- 102, Rev. 2 Nuclear Logistics, Inc. Page 1I 1.0 SCOPE The purpose of this standard verification plan is to verify the critical characteristic and function of the Square-D Masterpact LGSB 11 600A circuit breaker with cradle as a complete assembly. Some of the critical characteristics may not be applicable depending on the options and functions available on the assembly that is being verified. The following step numbers in this document identify the standard critical characteristics. The results shall be documented within each section of this SVP and on the NLI QC Inspection Checklist for Masterpact NT Breakers, MANCON-LGSB1 1-1 (latest revision).

This test plan is generally used for testing of the circuit breaker and cradle together (LGSBI 1 part number). If circuit breaker or cradle only testing is required, NLI engineering will specify what sections are to be performed for the specific part required to be tested.

2.0 PRODUCTION CONTROLS The following production controls and procedures are to be in effect throughout the life of this project. All of the following activities will be performed.

2.1 Methodology o Sat 0 Unsat 4a. SDS has been audited by NLI and is currently on the NLI Approved Vendor List The NLI audit addressed the following:

L. All bolts, lugs, wire, nuts, etc. used for production have been dedicated for safety-related use.

2. All steel used in production of the cradles has been verified to be the correct material.

ElSat I1OUnsat 4b. NLI QC will implement the following production controls during construction. A separate QC inspection checklist will he used and maintained by QA. The sample size is 100%, unless a. smaller sample size is documented. The QC checklist will verify the following items:

1. Dedicated parts supplied or verified by NLI are used during assembly as follows:
a. Bolts, nuts, washer, and other fasteners.
b. Lugs andvwire.
c. Steel.
d. Mobil 28 grease.
e. Primary and secondary fingers.
2. Welding as follows:
a. Welding is performed per NLI-approved welding procedures.
b. Welders performing welding activities have been CWI certified.
c. Welds are inspected by a CWI.

3, Fastener tightness is verified on 100% of the accessible fasteners and terminations, including intermediate assemblies.

4. 100% of the wire and wire connections have been inspected. There sh*all be no kinks, cuts, nicks or splits in the wire.
5. Lubrication inspection
a. Breakers are supplied without primary and secondary disconnect lubrication.

Plant to lubricate per plant established procedures. Rev. 2

6. Inspect and verify that there are no loose or damaged parts.

Cradle S/N (on nameplate): ...

94 of 190

SVP for Square-D Masterpact LGSBI 1 Breaker Nuclear Logistics, Inc.

SVP- 102, Rev. 2 Page 2 I

[Page Rev.

2SVP-102, 3.0 BREAKER IDENTIFICATION NOTE: Ensure that the correct engineering drawings are used for the specific client breakers during testing per this SVP.

3.1 Methodology

a. Record the Square D nameplate data of the cradle. The nameplate shall contain the following information:
1. Manufacturer:___
2. Type (Breaker & Cradle):
3. Cradle Serial Number:
4. Style:
5. Rated Max Voltage/Freq:

.W

6. Rated Continuous Current:
7. Rated Short Circuit/Interrupt Curren
8. Control Voltage Range: Charge:

Close:

Trip:

9. Weight:
10. Conversion Date: /

2*at 11 Unsat 4 b. Perform a detail inspection of the breaker & cradle for any chips, cracks, gouges or any

.C other damage.

c. Record the circuit breaker specific data.
1. Circuit breaker p/n: ,
2. Circuit breaker s/n: *b £*,*.Y I
3. Cradle date of manufacture:_ _ _ _ _ _
4. Circuit breaker date code: g,93'f57
5. Micrologic trip unit s/n: ;PO' 2c/2./ -MbtP U"-t Rev. 2 I (No -T2.e UOr SIAlM"E6)

Cradle S/N (on nameplate): .. t4k 95 of 190

SVP for Square-D Masterpact LGSB II Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 3 4.0 PROPER BREAKER CONFIGURATION 4.1 MethodoloXv This section is to be performed with the circuit breaker out of the cell.

a. Terminals tightened. Verify all terminals are tight during wire check.

0l Sat 0 Unsat JIA

.ýih

b. Terminal identification. Verify the terminal points are labeled per the wiring/schematic drawing. Use the final revision of the NLI approved schematics and record discrepancies, if any. If there are any discrepancies found, do not proceed any further with the testing until the discrepancies have been resolved.

!(Sat OUnsat Proper wiring. Verify wiring against the final revision of the NLI approved schematic Tech *__,-, or wiring diagram. Attach a copy of the yellow-lined wiring/schematic drawing.

NLI drawing # with revision: ,-I t.

2 Sat El Unsat Correct programmer. Verify that the programmer, sensor plugs and rating plugs are per the design documents:

  • Record the part numbers and/or rating:

Programmer. A Rating Plug:.

Sensor Plug: ROW Trip unit date code. Verify the trip unit date code is P05491 or later. The format of the date code is Pxxyyz, with:

  • xx = last two digits of the year.
  • yy = week.
  • z = day of the week.

Sat El U.sat Trip Unit Date Code: . 9 7(

With the breaker cover off, inspect the trip unit performer plug. The performer plug should be green. A blue performer plug is not acceptable. If a blue plug is present, replace with a green performer plug. Note: The correct green performer plug must be present during primary injection testing.

f. Trip unit is programmed for breaker type. Program the breaker type into the trip unit.

El Sat [I Unsat g. Trip unit batteryv is fully charged. Verify the batteryis fully charged. Rev, 2 Cradle S/N (on nameplate): lk 96 of 190

I SVP for Square-D Masterpact LGSBI I Breaker

, Nuclear Logistics, Inc.

SVP-102, Rev. 2 Page 4

[]Sat !1 Unsat h. Verify the rejection hardware pin configuration against the final revision of the

-4i approved NLI layout drawings (if applicable).

NLI drawing # with revision: I A

Breaker pin configuration: )A-1 Cradle pin configuration: R"v. 2 5.0 CIRCUIT BREAKER PROPER FIT-UP & INSTALLTION 5.1 Methodology El Sat [ Unsat Install the cradle into a typical AK-2A-25 type cell. Visually inspect that the primary PAa. disconnects, secondary disconnects and interlocks match up with the mating connectors Tim in the cell. Verify the Truck Operated Cell Switch (TOC) flap on the cradle is aligned with the TOC switch inside the cell.

El Sat E Unsat 12b. Ensure there is a positive ground connection between the switchgear and the cradle.

Measure the continuity from the switchgear frame to the cradle frame. Maintain this continuity reading throughout this section.

&'Sat El Unsat Install the breaker into the 'DISCONNECT' position. Verify no binding of the interlocks occurs.

A-dSat El Unsat Ensure that the racking crank cannot be inserted unless the "PUSH TO OPEN" button is depressed.

R(Sat El Unsat Rack the breaker to the 'TEST' position. To rack the breaker into the cradle to the

'TEST' position, a racking crank is required to be inserted while pressing the 'PUSH TO OPEN' button. To begin turning the racking crank the 'STOP RELEASE' button must be pushed. Turn the racking crank clockwise until the breaker reaches the 'TEST' position. When the "TEST" position is reached, the 'STOP RELEASE' button will pop out. The status of the position indicator should show that the breaker is in the "T" position.

Monitor a set of closed and open TOC switch contacts. Verify that the contacts do not El Sat El Unsat change state when the breaker is racked to the 'TEST' position.

BSat l Unsat Gmg. Verify the primary disconnects, secondary disconnects and interlocks match up with the cradle without any interference or binding.

El Sat El Unsat h. Verify the-continuity from the switchgear frame to the cradle frame is present.

Push the 'STOP RELEASE' button again to continue to turn the racking crank until the I'at El Unsat "CONNECT" position is reached. Again, the 'STOP RELEASE' button will pop out The status of the position indicator should show that the breaker is in the "CONNECT" position.

Cradle S/N (on nameplate): i i*

97 of 190

SVP-102, Rev. 2 INuclear SVP for Logistics, Square-D Inc.

Masterpact LGSB1 1 Breaker Page 5 1 o Sat 0 Unsat A j. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change 4 -h- state when the breaker is racked from the 'TEST' to the 'CONNECT' position.

k. Manually close the breaker.

I. Manually charge the breaker.

E] Sat 0 Unsat m. Verify that the cradle racking tool cannot be installed on the cradle racking mechanism 4T Th and that the cradle cannot be removed from the cell

  • at [] Unsat 'jOM Verify the primary disconnects, secondary disconnects and interlocks match up with the Tech. cradle without any interference or binding.
  • Sat 0 Unsat o. Verify the continuity from the switchgear frame to the cradle frame is present
p. Trip the breaker.
q. Rack the breaker to the 'TEST' position.

El Sat 0 Unsat r. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change state when the breaker is racked from the 'CONNECT' to the 'TEST' position.

s. Rack the breaker to the 'DISCONNECT' position and remove the breaker from the cradle.
t. Remove the cradle from the cell.

Cradle S/N (on nameplate):_ ____

98 of 190

SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 6 6.0 PRODUCTION TESTS Sections 5.1, 5.2, 5.3 & 5.4 are to be performed with the circuit breaker racked into the cradle to the

'CONNECT' position but not racked into a cell.

6.1 MAIN CONTACT RESISTANCE (DUCTOR TEST)

a. This test checks the resistance of the primary current path, binge points, wipe, connections, and quality of conductivity of the current path. Perform this test on each phase of the circuit.breaker.
b. 'Apply 85Vdc minimum to UV trip device (if applicable). Note: UV trip device must be energized to close the breaker.
c. Connect test cables to Phase A, line & load bus or stabs.
  • SatUnsat

[1 jj*- Measure the contact resistance and record in Q using the appropriate M&TE.

Tech Repeat for each phase. Contact resistance for each phase is < 1001p*.

Phase A: ,?o

  • Q.. (Criteria is < l00jL)

Phase B: -30 '-" L (Criteria is. < 100p 2 )

Phase C: ,*?tfi (Criteria is < I001l)

e. Compare the contact resistance between each phase. Contact resistance of each phase does not vary more than +/-20% from the average of all three phases.

Average all.phases: :Rý' ut)

See discrepancy report number..: ,/ (N/A if all pass)

Cradle S/N (on nameplate): J.r 99 of 190

J Nuclear SVP for Logistics, Square-D Inc.

Masterpact LGSB I I Breaker SVP-102, Rev. 2 Page 7 PaRe 2[

Rev.

SVP-102, 6.2 INSULATION INTEGRITY (DC MEGGER TEST) 6.2A Control Wiring V'Sat F_-1Unsat , Control wiring except charging motor. Isolate the charging motor from the control circuit. With the breaker in the open position, apply 1000Vdc and megger each secondary disconnect to'ground for I minute except the charging motor disconnects. Record the lowest insulation resistaic.Rep-eattfi s-tes-t--

with the breaker in the closed position. Rov. 2 Applied Voltage: Z Vdc (Criteria is IOOOVDC nominal)

WITH BREAKER OPEN Lowest insulation res.: 22 MG (Criteria is -e 100MG)

WITH BREAKER CLOSED Lowest insulation res.: > O.,vao MQ (Criteria is ' 100MG)

Record the number of tested secondary disconnects:

zS It I Unsat Tech

. Charning motor. Megger the charging motor secondary disconnects (SDA-1 &

SDA-2) to ground at 500Vdc for one minute. Record the lowest insulation resistance.

Perform with the breaker open discharged:

Applied Voltage: 05-*O Vdc (Criteria is 500VDC nominal)-

Lowest insulation res.: 2t.oc .o - Mf(Criteria is Ž_2MG)

Perform with the breaker closed and charged:

Applied Voltage: 6O> VdW(Criteria is 500VDC nominal)

Lowest insulation res.: Coe, MO(Criteria is 2! 2Mrl)

Cradle S/N (on nameplate):.

100 of 190 7

I

SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 8 I Phase-to-Phase, Phase-to-Ground, & Line-to-Load ErSat El Unsat With the breaker in the closed position, apply I 000VDC and megger between phases (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).

APPLIED VOLTAGE: /ZOQ /tC. (Criteria is lO00VDC)

PHASE-TO-PHASE WITH BREAKER CLOSED 0 ATo 0B: >10,600 M -a. NEI (Criteria is > 100MG)

OBToOC: >IOCO0~J M9 (Criteria is > 100MG) 0 CTo 0A: >(O' 000 m-11. MG (Criteria is > 100MG)

See discrepancy report number: e'4 (N/A if all pass)

Sat fl Unsat jc~~A. With the breaker in the closed position, apply 1000VDC and megger between

~Toch phases to ground (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).

APPLIED VOLTAGE: z*gew )/bC (Criteria is 1000VDC)

PHASES-TO-GROUND WITH BREAKER CLOSED 0AToGROUND: >IO1ooo M.-L MG(Criteriais> 10OMG2)

O B To GROUND: >X0,00ooO I*, MG (Criteria is > 100MO) 0 C To GROUND: NO :oO,M MG (Criteria is> I00MQ)

See discrepancy report number: .,' (N/A if all pass) eSat LI Unsat Xzk t?&c-h

.. With the breaker in the open position, apply IO00VDC and megger between phase line-to-load.

APPLIED VOLTAGE: Ž,12 V OC, (Criteria is IO00VDC)

PHASE LINE-TO-LOAD WITH BREAKER OPEN 0 A LINE To LOAD: > I10,000 M'/L MG (Criteria is> 100M-G)

O B LINE To LOAD:-[>(6.ocx3A.O. MG (Criteria is> 100MG) 0 C LINE To LOAD: jA.MK (Criteria is > 10OMn)

See discrepancy report number: A (N/A if all pass)

Cradle S/N (on nameplate): (#r 101 of 190

I Nuclear SVP for Logistics, Square-D Inc. Masterpact LGSBI I Breaker SVP-102, Page Rev. 92 6.3 INSULATION INTEGRITY (AC rn-POT TEST)

CAUTION: STAND AT LEAST 6 FEET FROM THE BREAKER DURING THIS TESTING. REMOVE THE TRIP UNIT RATING PLUG PRIOR TO PERFORMING THIS TEST.

Note: This is a "pass/fail" test. Perform this test at 2200Vac for 1 minute. Acceptance criteria is no insulation breakdown after 1 minute.

6.3.1 Poles-to-Ground, Phase-to-Phase, & Line-to-Load Methodology

['Sat El Unsat O a. All unenergized poles should be grounded for the AC hi-pot tests.

U(Sat 0 Unsat . b. Line to load w/ breaker open. With the breaker in the open position, apply e *2,200VAC and hi-pot between phase line-to-load. Acceptance Criteria is no T:0 insulation breakdown after 1 min.

Applied Voltage: Z2C Vac (Criteria is 2,200VAC nom.)

0 A Line to Load: Pass/Fail P 0 B Line to Load: Pass/Fail *S-*

0 C Line to Load: Pass/Fail R23SS L'Am DOUnsat /3ý09,o C. Phaseto ground w/ breaker closed. Close the breaker and repeat the testing

,-Tech between each phase-to-ground. Acceptance Criteria is no insulation breakdown after I rmin.

Applied Voltage: 2200 Vac (Criteria is 2,200VAC nom.)

OA to Ground: Pass/Fail. ZAS OB to Ground: Pass/Fail_. 1H OC to Ground: Pass/Fail F4SS dSat 03 Unsat /d. Phase to phase w/ breaker closed. With the breaker in the closed position,

ýSTech apply 2,200VAC and hi-pot between phases. Acceptance Criteria is no insulation breakdown after I min.

g.54 Applied Voltage: .2*O Vac (Criteria is 2,200VAC nora.)

OA to OB: Pass/Fail ?A6S OB to OC: Pass/Fail {)NS OC to OA: Pass/Fail PASS Cradle S/N (on nameplate): / ,

102 of 190

SVP for Square-D Masterpact LGSBI 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 10 6.4 OPERATION AT NOMINAL/DEGRADED/OVERVOLTAGE CONDITIONS &

INTERLOCK OPERATION .,_o-b4 S3zeA4Jp- t4.4s Ac-. - eoeEx ~n~ro Cle.-..-

a. With the breaker installed in a cradle.

O-Sat 0 Unsat Apply 125vdc to the UV trip device circuit (if applicable).

Tech Jf VOLTAGE APPLIED: /25"Vo 1201A(-e C..T816(40(WSE1-6-CP20')

c. Apply 125V to the charging motor circuit.

VOLTAGE APPLIED: /20 V'4c-

d. Apply 70VDC to the trip circuit.

VOTLAGE APPLIED: 70 */*

Rack the breaker to the "TEST" position.

O Unsat f, Verify that breaker charges as the breaker is racked to the 'TEST' position.

-- Unsat . Verify status indicators indicate that breaker is open and closing spring is charged.

Tech GKat h. Close the breaker.

0 Unsat >A Verify that the closing springs recharge.

eS at Verify status indicators indicate that breaker is closed and closing spring is charged.

0l Unsat Z~at 0 Unsat k. Trip the breaker.

1. Verify status indicators indicate that breaker is open and closing spring is charged.
m. Close the breaker.

n Attempt to rack the breaker to the 'CONNECT' or 'DISCONNECT' positions.

['Sat El Unsat - Verify that the breaker cannot be racked to the 'CONNECT' or 'DISCONNECT' positions.

P.- Trip the breaker.

f*at E UnsatL .jc~tq. Verify status indicators indicate that breaker is open and the closing spring is charged.

Tech 9,.1S.9' r. Rack the breaker beyond the 'TEST' position but before the 'CONNECT' position.

A s Attempt to close the breaker.

[Sat 0 Unsat -n Verify that the breaker cannot be closed.

Cradle S/N (on nameplate): 1 103 of 190

SVP for Square-D Masterpact LGSB11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 11 I Y3Sat 0] Unsat ` Verify status indicators indicate that breaker is open and closing spring is charged.

v. Rack the breaker to the 'CONNECT' position.
w. Close the breaker.

E!(Sat 01 Unsat JCM Verify that the closing springs recharge ZSat 0 Unsat Verify status indicators indicate that breaker is closed and closing spring is charged.

8-4f,*, z. Trip the breaker.

[0Sat 0l Unsat C Verify status indicators indicate that breaker is open and closing spring is charged.

ec 9U4jC CT j61o1 C--eE Nare Wit.)

'9 bb. Lower the control voltage to 9Vde to the charging motor circuit.

VOLTAGE APPLIED: rT v/K-cc. Lower the UV voltage to 85Vdc.

VOLTAGE APPLIED: S'5- Vo'6

[!(Sat l Usat _ dd. Charge, close and trip the breaker 5 times. K, ee. Raise the control voltage to 440de4to the chargi 'iotor circuit VOLTAGE APPLIED: '137 IAW4.-

ff. Raise the UV voltage to 140Vdc.

VOLTAGE APPLIED: Z4* z , .

[2 at El Unsat g. Charge, close and trip the breaker 5 times.

.19hh. Close the breaker.

[1 at El Unsat . With the breaker closed, attempt to rack the breaker out to the 'TEST' position.

[0'at El Unsat j*J Verify that the breaker cannot be racked to the 'TEST' position.

' *i)-bA-a/* kk. Trip the breaker. " **'*

13[ at El Unsat 1. Rack the breaker to the 'TEST' position. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change. state when the breaker is racked from the 8"'*" q 'CONNECT' to the 'TEST' position.

mm. Rack the breaker back to the 'CONNECT' position.

Cradle S/N (on nameplate):

104 of 190

SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 1 Nuclear Logistics, Inc. Page 12 6.5 ANTI-PUMPING FUNCTION PERFORM THIS TEST 3 TIMES. Record the results in the table below.

Sections 6.5, 6.6, 6.7, 6.8 & 6.9 are to be performed with the circuit breaker racked into the cradle to the 'CONNECT' position but not racked into a cell. Note: Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).

a. Apply and maintain a close signal at 125Vdc nominal. Apply a momentary trip signal at 125Vdc nominal while maintaining the close signal. Verify the breaker opens and does not re-close.
b. Release the close signal and then re-apply the close signal. Verify the breaker closes.
c. Trip the breaker.

eSat E] Unsa t -S e**t 2 ndTest 3 Test IhIfSat 1t i 0 Unsat i I*Sat E El Unsat I (6 1

  • 8

.* MANUAL OPERATION

[rSat El Unsa t I a Remove 125VDC control voltage.

y,.f b. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).

c. Ensure that the breaker is open and the closing springs are discharged.
d. With the breaker in the 'CONNECT' position, verify that the circuit breaker can be fre manually charged using the charging handle to charge the closing spring.

L9*at El Unsa t e. Verify the status indicators indicate that the closing spring is charged upon completion.

Tech f" Close the breaker.

g. Trip the breaker.

6.7 TIMING TESTS 6.7.1 Shunt Trip

a. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
b. With the breaker in the closed position, apply 7OVdc to the shunt trip coil.

APPLIED VOLTAGE: 76 iV1C Cradle S/N (on nameplate):-

105 of 190

SVP-102, Rev. 2 F Nuclear SVP for Logistics, Square-D Inc.Masterpact LGSBI1 Breaker Page 13[

ZSat 0I Unsat Using the appropriate M&TE timing equipment, record the opening time of the main and 4 A auxiliary contacts and verify that the breaker is open.

OA MAIN POLE OPENING TIME: (Criteria is

  • 50mS) 4B MAIN POLE OPENING TIME: -

'% (Criteria is 5 50mS)

  • C MAIN POLE OPENING TIME: 36--"_,S (Criteria is < 50mS)

AUXILIARY CONTACT OPENING TIMfE: 35A A4 5 (Criteria is

  • 62mS) 6.7.2 UV Trip (if applicable)

PERFORM STEPS 6.7.2.d - 6.7.2.o 3 TIMES. Record the results in the table below.

a. Apply a voltage of 105Vdc to the UV coil and close the circuit breaker.

T b. Reduce the voltage until the breaker trips,

/sat 0 Unsat ____ . Verify breaker tripped in the voltage range of 43.75 to 87.5Vdc.

Tech TRIP VOLTAGE: VOC,, (Criteria is 43.75 to 87.5VDC)

d. Re-apply a voltage of 105Vdc to the UV trip.
e. Charge and close the breaker.

f Remove power from the UV trip.

2*at LI Unsat Record the opening time of the main and auxiliary contacts and verify that the breaker Tech is open.

OA /5'IsT7,"s,/7 Test 2r" Test n0,,,,,, /z,.3rZ Test

,,,s Acceptance Criteria

_50mS 7s.  :* 50mS Auxiliary Congt,,ac ,7 ,it.5 s _<5mS Auxiiar
  • Conact 3 *.**.2'... /.,** *.*'i _<62mS

.* After the breaker trips, attempt to close the breaker.

[*Sat Li Unsat Verify that breaker cannot be closed.

j. Apply a voltage of 135Vdc to the UV trip.
k. Charge and close the breaker.
1. Remove power from the UV trip.

Cradle S/N (on nameplate): 4 IA 106 of 190

SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 14

'T E'Sat 0] Unsat "C . Record the opening time of the main and auxiliary contacts and verify that the breaker is open.

is Test 2"d Test 3rd Test Acceptance Criteria

,. f /ý. /.. ,? 7ds 50mS

ýc 4,%7-m /17-e#',s /'./ S f_50mS Auxiliary Contact ZX" S6./, -<62mS

/ n. After the breaker trips, attempt to close the breaker.

R(Sat VUnsat C . Verify that breaker cannot be closed.

Te"h 6.7.3 Operation of Test Pushbuttons & Test Plug 6.7.3.1 Shunt Trip Test PushButton

1. Apply 90Vdc at the secondary disconnect terminals for the shunt trip circuit.
2. Apply 85Vde minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
3. Charge and close the breaker.

0] Sat 1 Unsat 4 A 4. Verify the nameplate on top of the shunt trip test pushbutton is designated as T~ "TEST SHUNT".

F]Sat 0]Unsat I plastic disk.

t h 5. Verify the TEST SHUNT pushbutton is installed with 'ORANGE'

6. Push the Shunt Trip Test Button.

F] Sat E] Unsat - 7. Verify that the breaker trips.

ch F] Sat 0] Unsat 8. Record the opening time of the main and auxiliary contacts and verify that the h breaker is open-

  • A MAIN POLE OPENING TIME: (Criteria is - 50mS)
  • B MAIN POLE OPENING TIME: (Criteria is < 50mS) 4C MAIN POLE OPENING TIME: (Criteria is < 50mS)

AUXILIARY CONTACT OPENING TIME: (Criteria is < 62mS)

Cradle S/N (on nameplate):___.___

107 of 190

I Nuclear Square-D Masterpact SVP for Logistics, Inc. LGSBI 1 Breaker SVP-102,PageRev.152 I 6.7.3.2 UV Trip Pushbutton

a. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
b. Charge and close the breaker.

0i Sat I- Unsat c. Verify the nameplate on top of the UV test trip pushbutton is designated as "TEST UV".

0i Sat [3 Unsat d. Verify the TEST UV pushbutton is installed with 'BLUE' plastic disk.

e. Push the "UV TRIP" button on the front of the breaker.

Li Sat Li Unsat f. Verify that breaker trips.

Li0;at 11 Unsat g. Record the opening time of the main and auxiliary contacts and verift that the Tech breaker is onen.

4A MAIN POLE OPENING TIME: (Criteria is _<50mS) 4B MAIN POLE OPENING TIME: (Criteria is < 5OmS)

  • C MAIN POLE OPENING TIME: (Criteria is : 50mS)

AUXILIARY CONTACT OPENING TIME: (Criteria is < 62mS) 6.8 AUXILIARY SWITCH / MOC SWITCH TESTS

' .*** Methodology Slatl'i Unsat With the breaker in the OPEN position, verify all auxiliary contacts and MOC Tech QC contacts that are accessible by secondary disconnect pins are in the correct state 0 .'f 0" ^(closed or open). Use the final revision of the NLI approved schematics and recoid

. /,i0iiscrepancies, if any. Identify each contact and record contact resistance.

e',. o* *,' Acceptance Criteria is >40Mn for open contacts and <1I2 for closed contacts.

Record the readings in the table below.

NLI Drawing # with revision:, 7,'% -- -/ J 1 3

,aee Contact ID.- Resistance: Contact ]ED': Resistance-

-O,)-.1 ..m -2 6, 2..,

a¢*-,/ 6F -jq'.,* 2,VQ .SC ,.

Cradle S/N (on nameplate):________

108 of 190

SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 16 O'Sat 1 Unsat T With the breaker in the CLOSED position, verify all auxiliary contacts and MOC contacts that are accessible by secondary disconnect pins are in the correct state (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each auxiliary contact and record contact resistance.

Acceptance Criteria is >40Mf. for open contacts and <1f0 for closed contacts, except for the contact in series with the trip coil. It is not practical to measure the contact resistance of this switch while closed. When the breaker is closed, measuring the resistance across secondary disconnect pins will result in the shunt trip coil resistance and not the closed contact resistance. Proper closing of this switch is verified by tripping the breaker at degraded voltage conditions. The resistance across the secondary disconnect pins, while the breaker is closed, shall be recorded for informational purposes only. Rev. 2 Contact ID: Resistance: Contact ID: Resistance:

OR-2 ,.O, 1 22-.-s.A >4*../o ?

6nt/-q LU-'3 .., *-

vaA4-

- -2 1 ~.

6. Z___"M I-____*,__o._".-, __ __ __ __ _

6.9 TRIP UNIT / OVERCURRENT TRIP SWITCH TESTS 6.9.1 Methodolopv 0 Sat 0 Unsat a. Overcurrent trip switch configuration/contact resistance. With the breaker 4T QC- closed, measure the resistance of the overcurrent trip switch contacts. Only measure those switches that are being used; i.e. only measure those switches accessible via a secondary disconnect. Verify the contacts are in the proper state using the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.

Acceptance Criteria is >4OMf) for open contacts and <1 fl for closed contacts.

NLI Drawing # with revision:

Contact ID (SDEn): Resistance:

Cradle SIN (on nameplate): I1 109 of 190

SVP for Logistics, Nuclear Square-D Inc.

Masterpact LGSB I Breaker SVP-1 02,Page Rev.17 2; E! Sat El Unsat b. Overcurrent trip switch configuration/contact resistance. While the breaker is tripped from step 6.9.1.a, verify the overcurrent trip switches changed states from step 6.9.1.a. Identify each contact and record contact resistance.

Acceptance Criteria is >40MO for open contacts and <1f0 for closed contacts. Rev. 2 Contact E) (SDEn): Resistance:

El Sat 0 Unsat _ _c. Long-time pickup point. Perform before primary injection tests per step QC 6.9.1.d. Apply [(long time pickup setting) x (sensor plug rating) x 1] amps of current through all three phases. Verify the breaker does not trip and that the overload (OL) signal LED on the trip unit does not come on.

Long time pickup setting: Applied Current:

Does breaker trip?

Does the OL signal LED light come on?

Apply [(long time pickup setting) x (sensor plug rating) x 1.251 amps of current through all three phases. Verify the overload signal LED light comes on.

Note: This is not a trip test; it is not required to verify that the breaker trips.

Long time pickup setting:. Applied Current:

Does the OL signal LED light come on?

0 Sat 0 Unsat d. Primary injection tests. Perform primary injection testing per the primary T Q-C- injection test table. Perform the testing at the client settings (if applicable).

The current through one phase will power the trip unit. Use the following Schneider Electric trip curves to determine the acceptable trip time for each test. The curves are in Attachment I.

0 Long time tests: Curve No. 0613TC0004, dated 4/2008 e Short time tests: Curve No. 0613TC0004 or 0613TC0005, dated 4/2008 depending upon the i2 t setting

  • Instantaneous tests: the acceptance criteria is < 0.05. seconds, (based upon Curve No. 0613TC0007, dated 4/2008) Rev. 2 Cradle S/N (on nameplate): ) ,

110 of 190

SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 18 PRIMARY INJECTION TEST TABLE Actual trip times:

Time Sensor Trip time range Pickup Delay plug Applied acceptance Trip Function Setting Setting i2t on/off rating current criteria OA OB 0C Long time at 200%' 1r tr=___ N/A Long time Ir __ N at 500% Z_-,- rt = N/A Short time Ir = -

at 200% or 170%2,4 Isd= tsd Instantaneous at 200%' __=

Record the client-required trip setting drawing number and revision level (if not applicable, write N/A):

Notes:

I. Applied current for long time testing is (long time pickup) x (sensor plug rating) x (2 or 5).

2. Applied current for short time testing is (long time pickup) x (short time pickup) x (sensor plug rating) x (2 or 1.7).
3. Applied current for instantaneous testing is (instantaneous pickup) x (sensor plug rating) x 2.
4. Perform short time primary injection testing at 200% for NT type breakers and at 170% for NW type breakers.

Rev. 2

5. When testing long time at 500%, put the short time pickup setting at the maximum value to avoid interference.

Cradle S/N (on nameplate):

INuclear SVP for Square-D Masterpact LGSB 11 Breaker Logistics, Inc.

SVP-102, Rev. 2 Page 19 1 7.0 DESIGN TESTS All design tests in accordance with IEEE C37.50120 for the Masterpact LGSBI1 circuit breaker have been performed and documented. Copies of the test report(s) shall be provided (if required).

8.0 DEDICATION OF DOOR Test Equipment ID:. SDS Tech ID:-

8.1 Methodologv 0 Sat 0 Unsat a. Verify that the dimensions on the door matches the NLI approved door drawings by measuring the overall width, length, depth, material thickness and location of the hinges and location of the hole cut-outs and size of the hole cut-outs. Visually inspect that the door is the correct color per the client required specification. Rev. 2 NLI DRAWING NUMBER:

  • ] Sat 0 Unsat - b. Verify that each door has the appropriate labeling per the door drawings.

9.0 QUALITY ASSURANCE All activities will be performed in accordance with the requirements of the NLI Quality Assurance Program and its implementing procedures. This QA program meets the requirements of 10CFR50 Appendix B, IOCFR21 and ASME NQA-l.

10.0 MEASUREMENT & TEST EQUIPMENT All measurement and test equipment used for the testing shall be documented in the test data sheets including the calibration due dates. All M&TE shall be traceable to a NIST or equivalent industry standard, where applicable.

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SVP for Logistics, Nuclear Square-D Masterpact Inc. LGSBl 1 Breaker SVP-102,Page Rev.20 2

11.0 REFERENCES

11.1 Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003.

11.2 IEEE C37.13-90, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures."

11.3 C37.16-88, "ANSI Standard for Low Voltage Power Circuit Breakers & AC Power Circuit Protectors - Preferred Ratings, Related Requirements & Application Recommendations."

11.4 C37.20.I-87, "ANSI Standard for Metal Enclosed Low Voltage Power Circuit Breaker Switchgear."

11.5 IEEE C37.50-89, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures Test Procedures" 11.6 IEEE C37-59-91, "IEEE Standard Requirements for Conversion of Power Switchgear Equipment" 11.7 NLI QA Manual, Rev.6 dated 12/8/04.

11.8 NLI design drawings for LGSB 1 Masterpact circuit breaker and doors.

11.9 NETA ATS-1999, "Acceptance Testing Specifications for Electrical Power Distribution Equipment & Systems".

11.10 EPRI TR-017218-RI, "Guideline for Sampling in Commercial-Grade Item Acceptance Process."

11.11 MANCON-LGSBI 1-1, latest revision, "NLI QC Checklist for Masterpact NT Breakers."

11.12IM-LGSBII-1, (latest revision), "NLI Instruction Manual for Square-D Masterpact NT Breakers, P/N: LGSB 11 ."

12.0 ATTACHMENTS Attachment I- trip curves:

Schneider Electric Curve No. 0613TC0004, dated 4/2008

  • Schneider Electric Curve No. 0613TC0005, dated 412008
  • Schneider Electric Curve No. 0613TC0007, dated 412008 Attachment I - Exert from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003, page 7. Rev. 2 Prepared by: - ....* ',, JG Date: 9"5 7 Verified by- z,- Date: 8' Lo7 Approved by: Date: 7/a'?

Client Approval: _ __Date:

T1 -&tQC.S

",E,& 54A-

, S W91,T8.,"

PUC,,".

113 of 190

SVP for Square-D Masterpact LGSB1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 21 TEST DATA APPROVAL / MTE LOG Breaker SIN:-___________090_ Cradle SIN: A11j{

MTE Log Item Description Test Equipment ID# Calibration Due Date

___________,__ ,vz- * /.( t'4-m -~,'

,/- d-& - -oS--/0 12

__________ 4 7-6 f .4

________________ .4 Z56s*!7ý .4 7 M 57"V, £-, ?cr" .,'r - Z7

,,7 ".0 61-Discrepancy Log Discrepancy #: SVP Section: Check one: PE initials and date:

o Acceptable o Unacceptable 0 Acceptable o Unacceptable 1] Acceptable 0 Unacceptable 0 Acceptable O Unacceptable ,

o Acceptable

__ Unacceptable Final Cycle Counter Reading (if applicable): _Q0051 Client Breaker ID (ifap e): , A Prepared by: pit-, '4 ")'?

Verified by:

Approved by:

114 of 190

[

I2 Rev.

1.1 SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 SVP-102, Page Nuclear Logistics, Inc. Page 1.11 ATTACBMENT I TO SVP-102 TRIP CURVES:

" Schneider Electric Curve No. 0613TC0004, dated 4/2008 m Schneider Electric Curve No. 0613TC0005, dated 4/2008

" Schneider Electric Curve No. 0613TC0007, dated 4/2008 115 of 190

Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Micrologic 5.0/6.0 A/P-H Trip Unit Figure 166: Micrologic 5.016.0 AIPIH Trip Units: Long-Time Pickup and Delay, Sho-t-Time Pickup, and I2 t OFF Delay S. CURRENT IN MUL11Pt.ESOFIr (fr . LONG-TIMESET ING xIn)

Micrologic 5.016.0 A/P/H Trip Units Characteristic Trip Curve No. 613-4 Long-Time Pickup and Delay Short-Time Pickup and 12t OFF Delay The time-current curve information is to be used for application and coordination purposes only.

Curves apply from -30°C to +60*C (-22°F to +140'F) ambient temperature.

NOTE:

1, There is a thermal-Imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play if a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.

i 2. The end of the curve Is determined by the Interrupting rating of the circuit breaker.

3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum unrestrained short-tIme delay time band applies regardless of the setting.
4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.
5. For a withstand circuit breaker, instantaneous can

.7: be turned OFF. See trip curve 613-7 for Instantaneous trip curve. See trip curve 613-10 for instantaneous override values.

6. Overload indicator illuminates at 100%.

T CURRIET IN MULTIPLESOF Ir CDr* N. 0B8"*a0MN (Ir = LONG-TiMESETTINGx In) 171 04/2008 Scbwivider 02000-2008 Schneider Electric All Rights Reserved 116 of 190

Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 167: Microloglc 5.0(6.0 A/P/H Trip Units: Short-Time Pickup and 12 t ON Delay MULTIPLES OF br(I =LONG-lME SETTING CtLImREITIN x In) Micrologic 5.0/6.0 A/P/H Trip Units

, a . Characteristic Trip Curve No. 613-5 Short-Time Pickup and 12t ON Delay

r. IThe time-current curve Information is to be used for application and coordination purposes only.

Curves apply from -30°C to +60*C (-22°F to ÷140°F)

_,1_ ambient temperature.

='. NOTE:

I 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging A" effect comes into play if a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit "H 4"breaker itself. A subsequent overload will cause the to circuit breaker to trip In a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.

2. The end of the curve is determined by the interrupting rating of the circuit breaker.
3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum I -. " unrestrained short-time delay time band applies

-. regardless of the setting.

4. Total clearing times shown include the response times 4of the trip unit, the circuit breaker opening, and the

'-i-extinction of current.

5. For withstand circuit breaker, instantaneous can be turned OFF. See trip curve 613-7 for instantaneous trip curve. See trip curve 613-10 for instantaneous

, overide values.

6. See trip curve 613-4 for long-time pickup and delay trip

=o ==curve.

  • 1 m CURIRENT INMULTIPLES OF I" CoNo.QCOrO (ir = LONG-'tME SflIrMG It OM)No E.8gs.6134os 172

@2000-2008 Schneider Electric All Rights Reserved Schneider 04/2008 0aemtic 117 of 190

Masterpact5 NT and NW Universal Power Circuit Breakers Trip Curves Figure 168: Micrologic 5.0/6.0 Trip Units: Instantaneous Pickup, 2x to 15x and OFF MULTIPLES OF SENSOR RATING (In)

- Ltttttztittnd+/-litdirttt+/-t+/-+/-+/-+/-+/-+/-1-W MICROLOGIC* 5.0/6.0 A/P/H TRIP UNIT

- IIIfTIII~ YT iFLiIflT(V171TT1tVI ~ CHARACTERISTIC TRIP CURVE NO. 613-7 Instantaneous Pickup

- tttttlfttt~tT-T 111 -i~t 1-.71 2x-15x and OFF The time-current curve information is to be used for application and coordination purposes only.

Curves apply from -W30to +60*C ambient I temperature.

I 7*

Notes:

1. The end of the curve Is determined by the interrupting rating of the circuit breaker.
2. Total clearing times shown include the response times of the trip untt, the circuit I_ breaker opening, and the extinction' of the current.
3. The Instantaneous region of the trip curve i shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than indicated.

Contact your local Sales Office for additional Information,

4. For a withstand circuit breaker, Instantaneous can be turned OFF. See 613-7 for instantaneous trip cuave. See 613-10 for Instantaneous override values.
5. See 613-4 and 613-5 for long-time pickup.

long-time delay, short-time pickup, and short-time delay trip curves.

I 0

F

-1 f

__"I -- - I -**,  : 1 a a Vsrail-"

MULTIPLGSOf~SENSORRATING (n) 173 0412008 Schneider @2000-2008 Schneider Electric All Rights Reserved

. Electric 118 of 190

L Nuclear SVP for Logistics, Square-D Inc.

Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Page .II. 11 1

ATTACHMENT H TO SVP-102 Excerpt from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 4/2008: Page 7 - contact wear 119 of 190

Masterpact NT and NW Universal Power Circuit Breakers Masterpact Circuit Breakers Reduced Maintenance: Under normal operating conditions, the circuit breaker does not require maintenance. However, if maintenance or Inspection Is necessary, the arc chambers are easily removed so you may visually Inspect the contacts and wear indicator groove -(see the figure below for how wear is indicated). The operation counter can also Indicate when Inspections and possible maintenance should be done. The life of the circuit breaker may be extended by replacing the arc chamber and spring-charging motor and/or replacing the main contact assembly of Arc Chamber ANSI Certified circuit breakers.

Figure 4: Contact Wear Indicators Wear Inlcaor Groove Wear tdicator Groove Operating Conditions Masterpact circuit breakers are suited for use:

  • At ambient temperatures between -220F (-30°C) and 140'F (60°C).

" At altitudes +13,000 ft. (3900 m).

Masterpact circuit breakers have been tested for operation In Industrial atmospheres. It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust. Operation at temperatures above 104°F (40°C) may require derating or overbussing the circuit breaker. See the appropriate instruction bulletin and page 15 of this catalog for additional information.

Masterpact circuit breakers meet IEC 68-2-6 Standards for vibration.

  • 2 to 13.2 Hz and amplitude 0.039 in. (1 mm)
  • 13.2 to 100 Hz constant acceleration 0.024 oz. (0.7 g.)

The materials used in Masterpact NT and NW circuit breakers will not support the growth of fungus and mold.

Masterpact circuit breakers have been tested to the following:

" IEC68-2 Damp heat (temperature +55°C and relative humidity of 95%)

  • IEC 68-2-52 level 2 - salt mist Storage Temperature Circuit breakers with trip units without LCD displays may be stored in the original packaging at temperatures between -58°F (-50°C) and 1850 F (85WC). For circuit breakers with trip units with LCD displays, this range is -401F (-40°C) to 185 0F (850C).

7 04/2008 Schteider @ 2000-2008 Schneider Electric All Rights Reserved VElectr 120 of 190

INSPECTION CHECKLIST Masterpact NT Breakers Type: LGSB11 MANCON-LGSBI I-I, Rev. 0 Page 1 of I 121 of 190

Cradle S/N:

Rework Rwr Sat Unsat Satisfactory Material Control A-NLI supplied dedicated material used during manufacture (fasteners, Wir lugs, grease, etc.)

Circuit breaker p/n and s/n, See SVP Data Sheets Perform weld inspections per AWS.

N/A for Non-Safety Cradles.

Material testing (steel cradle) demonstrates material is per SDS specifications. N/A for Non-Safety Cradles.

SDS purchased parts are per SDS design drawings (relays, sockets, switches, etc.) N/A for Non-Safety Cradles.

Assembly Cradle Cell Interface N/A for Non-Safety Cradles.All wire installed is the correct size.

Record wire size.

Wire must be at least flush with end of lug barrel.

No broken or nicked wire strands from being stripped.

Wiring does not interfere with any moving parts.

As-built wiring check against NLI schematic to verify correct wiring. NLI QC independent yellow-line.

Verify the MOC actuator Snap Ring is properly installed.

Verify the MOC E-Clips are properly installed (qty 2)

Inspect the secondary disconnects and verify there are no cracks.

Verify there is no binding of secondary disconnect pins.

Verify Mobil-28 and Mobilith greases are used where they are needed only. Record locations on attached lubrication checklist.

Verify the mechanism is free of foreign objects.

Verify the cradle area is free of foreign objects.

Verify torque/tightness and mark heads with Sharpie or equiyalent for all accessible structural fasteners.

Rework Sat Unsat Satisfactory MANCON-LGSBI 1-1, Rev. 0 Page 2 of 9 122 of 190

Verify no loose or missing hardware in the cradle linkage.

Verify no loose or missing hardware in the cradle frame.

Verify primary finger assembly mounting is correct and tight.

Verify primary finger assemblies are not damaged.

Verify torque/tightriess and mark heads with Sharpie or equivalent for all accessible electrical connections.

Verify back primary disconnect stab mounting fastener torque 133 - 150 in/lbs.

Check the accessible fasteners qty-- _ of 12 fasteners.

If torques are unacceptable for any fasteners, check 100%.

See Figure 2.

If the primary disconnects are removed to check 100% of the fastener torques, verify 100% of the primary disconnect mounting bolt torques.

Verify there is clearance between fasteners/linkage and adjacent objects.

Verify there is no binding of TOC assembly linkage.

Verify the TOC operator Pin is loaded and cannot slip off roll pin.

Verify the back panel nut retainers are removed in 4 locations. See Figure 3. Remove if present.

Verify the bottom insulators are replaced after the nut retainer is removed. Verify that the fasteners are tightened properly.

Cradle Inside Verify the rejection hardware configured per the design drawings and tightened properly.

Verify the extension rail release latch is securely mounted (pin not loose). Replace rail if the pin is loose.

Verify the extension rail mounting is tightened properly.

Verify the primary disconnect back panel mounting bolt torque 89 - 107 in/lbs in 4 locations. See Figure 1.

Verify discharge interlock mounting is correct and tightened properly.

Rework Rwr Sat Unsat Satisfactory Verify the breaker guide rails' mounting is correct and . .. A properly tightened._

Verify the NT cradle to frame mounting is correct and properly tightened. %V" _l MANCON-LGSBI1-1, Rev. 0 Page 3 of 9-123 of 190

Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker S/N: Z 70 eYZ30o Verify the arc chutes mounting nut retainers are not missing and are properly installed.

Verify the top of breaker is clean.

Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.

Verify the back insulator fins are not cracked.

Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in the disconnected position.

Verify the secondary block housing springs are silver in color.

Verify the secondary block housing springs are properly installed.

Verify the discharge interlock is properly installed - the return spring is installed.

Verify the rejection hardware is configured per the design drawings and properly tightened.

Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.

Verify there are no cracks or chips.

Record grease color 126,) Grease must be 7f*

red (Mobilith) or white (Kiuber) Isoflex.

Verify the electrical terminations are not loose.

Verify all visible springs in the mechanism are connected and not loose._____ _____

Verify all accessible fasteners are hand tight.

Rework Sat Unsat Satisfactory Remove trip unit for mechanism assembly inspection.

Verify there are no cracked washers. ____,_.__

Apply NLI seal on trip unit after inspection..

Verify the cover is replaced and the mounting screws are snug. _

Verify the breaker cover mounting holes are not stripped.

Verify the Open/Close pushbutton covers are in place after

  • inspection complete.

MANCON-LGSBI 1-1, Rev. 0

. Page 4 of 9 124 of 190

Verify the Verify aUl cover plates counter are installed operates properly.-Verify torque/tightnessofatnr.. *¢ Document counter reading. Q2Q-- I ,

Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials test revision).

  • I~f"*5 pst¢/o7Y°.3-b-! t/.-

[] __ _

Verify the breaker data sheets filled out and signed.

Verify the Data plate is installed.

Record the Date of Manufacture No grease on primary and secondary disconnects.

With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is unsatisfactory. If a blue plug is present, replace it with a I) green plug. After replacement, primary injection testing must be performed to verify proper operation. _ __'__

Comments:

NMh Used: 2 '5it Inspections Performed by: ____________ Date: ý'S-F' MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 125 of 190

Lubrication Points for LGSB 11 Initial Points to be Lubricated During Assembly:

Verified Cradle Linkage/Cell Interface Cell Interlock Lii Mo il 28 Mob' TOC Operator [L] ¢obil 28 MOC Switch Lever Pivot point L- lcbi128 MOC Actuator Lever MOC Operator LI obil[]28 Mobil 28 MOC Cam Roller Mobil 28 MOC Arm (1) LI oil 28 Breaker Interface Breaker to carriage primary clusters (6) [- obilith Roller Guides (2) L- Mobilith Top Guide Right side (1) __I Mobilith Bottom ground tabs (2) Mobilith Extension Rail Slides (2)

Verified By: Date:

MANCON-LGSBI 1-I, Rev. 0 Page6of9 126 of 190

Figure 1: Location of Primary Disconnect Back Panel Mounting Bolts (qty=-4)

Torque Value: 89 - 107 in-lbs "Mounting Figure 2.: Location of Primary Disconnect Stabs to Back Panel Mounting Bolts (qty=12)

Torque Value: 133 - 150 in-lbs MANCON-LGSBI 1-1, Rev. 0 Page 8 of 9 127 of 190

Nut. Retainer Figure 3: Location of Back Panel Nut Retainer on Primary Disconnect Mounting Back Panel (Remove nut retainer, if present, from all 4 locations)

MAANCON-LGSB11-1, Rev. 0 Page 9 of 9 128 of 190

64&~EŽ 4(LK Zr ,J1,4 KE ESCISPROR DATE APPROVED 0 ORION&AI ISSUIE 61/3108 AS

? U5b 2 'OS I REIiVSED BREIMEINFO& TIXTE 8=0K 6/12/06 AW (ECNJ:ECII-05410Th-2).

2 REVISE 0011FIGURATION 7/1/08 AW 7 TTT4TT2 (EOjCN-05410753-3).

3 REVISEDCO1RUMRAFION ID/13/0 AID (ECNJ: ECN-05410753-7).

4 RESD= CONFlOURATiON 10/a4/08 AID (E085:_0cU-05410753-B). _____ _____

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Lffil 00 00 _E UC2-TIWI102-T2

_j 000000 MOI-CI. 008-S 5000000000 UEI4-02 00111 07J3f-1. 1P-4 LJ..L.i.1 WUENT:- CONSTELLATION ENERGY U02-O0-UC2-T1 UXl-C2- ON -44 MCEN-82-031-4 O113-3*- ID-S CALVERT CUFFS NUCLEAR POWER PIANT Nix,1-Cl 5vJc-.8 MC4-RI. Il-Al M 08-81-08 PO# 423110 CONTORACT.'

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-popry of Nuclear Logistics Inc. Use, dIScIDOLTR AND U1:1-Z5 AREJUMPERED,THESEJUMPS I*RE fA=tORYINSTALLED, 'I DRAWINNG No. 05410753-WD- 1 '4

3. 114HBREAKER DOESNOT UTIUZEA NEUTRAL CURRENTTRANSFORMER. n161,8I)CR UC2-Tl AND or reproductionl without wr~ittenl perTI~maifn UC2-T2 AREJOMPERO.TOO-IA 0TMJU*1ER IS FACTORY I1STLLEO.

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lILYRISRPITHDATE APPOOW a ORIGINKl ISSUE 6/9/08 AS CHR05 (+i) CLOSE (+.) TEST TPJP TRIP(+) uv (+) TESr Lv ' TEST. TEST I RMETSD BREAKER WNO & TlITLE BLOCK 6/12/08 AR SDA-6 $CB-6 TRIGGER (-) TMNO CONTACT TOUINGCONTACT StTA-1 SDK-3 TRIGER(4-) TP-6 (ECNI.-ECN-05410753-2)

TP-I T"P-2 TIP-4 .______

(EMI~:EtM-05410753-8). _____

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CLIENT.: CONSTELLATION ENERGY CALVERT CUFFS NUCLEAR POWER PLANT CELLSlOE CONTRACT: PO# 423110 I I1 4

CR40LEIRREA-KERWIRING (TyPICAL' N LI NUCLEAR LOGISTICS INC.

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2. REFERENCE 140)LAYOUIT DRA~iRIE aM021753Lo-i roR sPIEciTcArsoNa. LGSB11 STYLE MASTERPACT BREAKER This drawing Is the proprietary propeaty I APPR1OM AW 4#

of Nuclear Logistics InC. Use, disclosure 7- B DRAVANG No° 05410753-SD-1 I 3 or reproduction without written permission I

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II I MOC SWITCH NOM.OPERATING VOLTAOLI4aOVAC SQUARED SERVICESP/N: LGSBII RATEDCURRENT: 800A t0 I TOC ASSEMBLY MLUP/N: NU-LGSBII INTERRUPT RATING: 42kA 0 508VAC PRoJECT: REPLACEMENT BREAKERS 9 1 RACKINGINTERLOCKASSEMBLY BREAKER ONLY: 301 0 535VAC (AK-2A-25 STYLE REACTOR TRIPANDREACTOR E TA2AARNNXSSGFFXC.JIO NOM.CONTROL VOLTAGE- 125VDC I a I -FRAME ASSEMBLY SOUARE0 SERVICES P/N: CLOSE: 90-14OVDC NLIP/Nz NLJ-RPL-AK2S-RT-OOI 90-140VDC cuoNT- j " CONSTELLATION ENERGY 7 1 PRIMARYCURRENT PATH ASSEMBLY CHARGE, CNLE ONLY:

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1 WIRE COVER 2 INSULATOR,BACK REFERENCEDRAWING(FOR NLI INTERNALUSE ONLY) N LI NUCLEAR LOGISTICS INC.

SQUARE-D SERVICESDRAWING:AKSO0OI, REV. 0 78-1DR~j I I PIN GUIDE

. ' ' , . I I LAYPUT DRAWING FOR SQUARE D EM OTY DESCRIPTION LG, B11 STYLE MASTERPACT BREAKER 0541753-D-1 I' STANDARD I4 AE -WITuevr~rFr OUL APPROYfL Aw 142 TOLERANCEALL219UMENON Iof Nuclear Logistics Inc. Use, disclosure I UNLESS OTNERWIE AMENOWNJAL. -.. -

or This reproduction wrilten pproperty.

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STANDARD VERIFICATION PLAN FOR SQUARED MASTERPACT LGSBl1 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)

FUNCTIONAL TESTING Document Number: SVP-102 Revision 2 Cradle S/N (on nameplate): "  :

132 of 190

SVP for Square-D Masterpact LGSB1 I Breaker SVP-1 02, Rev. 2 INuclear Logistics, Inc. Page i I APPROVAL I I STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACT LGSB11 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)

FUNCTIONAL TESTING Prepared by:( Date: f - .vi Verified by:- Date: 02 0ýO, Approved by: Date: Z Cradle S/N (on nameplate): I A 133 of 190

SVP for Square-D Masterpact LGSB 11 Breaker SVP-1 02, Rev. 2 Nuclear Logistics, Inc. Page ii REVISION HISTORY Revision No. Item Description Date 0 Original Issue 2/22/07 I Added clarifications to sections 3.0, 5.8.3, 6.0 & 10.0. 7/2(08 Removed Attachment I.

2 Renumbered sections 4 - 10, revised sections 2.1, 3.1 .c, 4.0, 8/26/08 6.9.L.b, 8.1, added sections 6.9, 12.0, added attachment I & 11 Cradle SIN (on nameplate)'; tA 134 of 190

SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 1 1.0 SCOPE The purpose of this standard verification plan is to verify the critical characteristic and function of the Square-D Masterpact LGSB II 600A circuit breaker with cradle as a complete assembly. Some of the critical characteristics may not be applicable depending on the options and functions available on the assembly that is being verified. The following step numbers in this document identify the standard critical characteristics. The results shall be documented within each section of this SVP and on the NLI QC Inspection Checklist for Masterpact NT Breakers, MANCON-LGSB11-1 (latest revision).

This test plan is generally used for testing of the circuit breaker and cradle together (LGSB 11 part number). If circuit breaker or cradle only testing is required, NLI engineering will specify what sections are to be performed for the specific part required to be tested.

2.0 PRODUCTION CONTROLS The following production controls and procedures are tobe in effect throughout the life of this project. All of the following activities will be performed.

2.1 Methodology 0 Sat El Unsat 4a. SDS has been audited by NLI and is currently on the NLI Approved Vendor List. The NLI audit addressed the following:

1. All bolts, lugs, wire, nuts, etc. used for production have been dedicated for safety-related use.
2. All steel used in production of the cradles has been verified to be the correct material.

l Sat l Unsat b. NLI QC will implement the following production controls during construction. A separate QC inspection checklist will be used and maintained by QA. The sample size is 100%, unless a smaller sample size is documented. The QC checklist will verify the following items:

1. Dedicated parts supplied or verified by NLI are used during assembly as follows:
a. Bolts, nuts, washer, and other fasteners.
b. Lugs and wire.
c. Steel.
d. Mobil 28 grease.
c. Primary and secondary fingers.
2. Welding as follows:
a. Welding is performed per NLI-approved welding procedures.
b. Welders performing welding activities have been CWI certified.
c. Welds are inspected by a CWI.
3. Fastener tightness is verified on 100% of the accessible fasteners and terminations, including intermediate assemblies.
4. 100% of the wire and wire connections have been inspected, There shall be no kinks, cuts, nicks or splits in the wire.
5. Lubrication inspection
a. Breakers are supplied without primary and secondary disconnect lubrication.

Plant to lubricate per plant established procedures. I Rcv. 2

6. Inspect and verify that there are no loose or damaged parts.

Cradle S/N (on nameplate): IA 135 of 190

SVP for Square-D Masterpact LGSBII Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 2 3.0 BREAKER IDENTIFICATION NOTE: Ensure that the correct engineering drawings are used for the specific client breakers during testing per this SVP.

3.1 Methodology

a. Record the Square D nameplate data of the cradle. The nameplate shall contain the following information:
1. Manufacturer:
2. Type (Breaker & Cradle):
3. Cradle Serial Number:
4. Style:
5. Rated Max Voltage/Freq:X
6. Rated Continuous Current
7. Rated Short Circuit/Interrupt Current: Z
8. Control Voltage Range: Charge:

Close:

Trio:

9. Weight: _ ___
10. Conversion Date: /

[(Sat 0]Unsat Perform a detail inspection of the breaker & cradle for any chips, cracks, gouges or any other damage.

I C. Record the circuit breaker specific data.

1. Circuit breaker p/n: .e2!..2'?
2. Circuit breaker sin: 429r4406*'36 Z 3.- Cradle date of manufacture: _ _ _ __/_
4. Circuit breaker date code: aTX75-/,
5. Micrologic trip unit s/n: Va244' (5kMA-4-To-t' WtU1-) Rev. 2

-rýL tA-ip StPPr M Cradle S/N (on nameplate): tj 1A, 136 of 190

SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 3 4.0 PROPER BREAKER CONFIGURATION 4.1 Methodology This section is to be performed with the circuit breakerout of the cell.

a. Terminals tightened. Verify all terminals are tight during wire check.

El Sat 0] Unsat /A b. Terminal identification, Verify the terminal points are labeled per the wiring/schematic TicF drawing. Use the final revision of the NLI approved schematics and record discrepancies, if any. If there are any discrepancies found, do not proceed any further AA with the testing until the discrepancies have been resolved.

I'lUnsat _

ESat j__*,xx / Proper wiring. Verify wiring against the final revision of the NLI approved schematic c -ior wiring diagram. Attach a copy of the yellow-lined wiring/schematic drawing.

. .NLI drawing # with revision: O050107-*'r'"* ,*V VSat El Unsat Correct programmer. Verify that the programmer, sensor plugs and rating plugs are per QC the design documents:

  • o5q
  • Record the part numbers and/or rating:

Programmers Rating Plug: ZX Sensor Plug: J°O4 Trip unit date code. Verify the trip unit date code is P05491 or later. The format of the date code is Pxxyyz, with:

  • xx = last two digits of the year.
  • yy = week.
  • z = day of the week.

A Trip Unit Date Code: 9Ž)927(7 OSat 11 Unsat

  • With the breaker cover off, inspect the trip unit performer plug. The performer plug should be green. A blue performer plug is not acceptable. If a blue plug is present, replace with a green performer plug. Note: The correct green performer plug must be present during primary injection testing.

T f. Trip unit is programmed for breaker type. Program the breaker type into the trip unit.

[] Sat El Unsat g. Trip unit battery is fully charged. Verify the battery is fully charged. Rev. 2 Cradle S/N (on nameplate):

r0/I' 137 of 190

SVP for Square-D Masterpact LGSB II Breaker Nuclear Logistics, Inc.

SVP-102, Rev. 2 1 Page 4 l Sat DUnsat h. Verify the rejection hardware pin configuration against the final revision of the

-4 approved NLI layout drawings (if applicable).

NLI drawing # with revision: I A Breaker pin configuration:

Cradle pin configuration: Rev. 2 5.0 CIRCUIT BREAKER PROPER FIT-UP & INSTALLTION 5.1 Methodology LI Sat LI Unsat Install the cradle into a typical AK-2A-25 type cell. Visually inspect that the primary AJAa. disconnects, secondary disconnects and interlocks match up with the mating connectors Tih in the cell. Verify the Truck Operated Cell Switch (TOC) flap on the cradle is aligned with the TOC switch inside the cell.

0l Sat El Unsat Ensure there is a positive ground connection between the switchgear and the cradle.

Measure the continuity from the switchgear frame to the cradle frame. Maintain this continuity reading throughout this section.

kSat 13 Unsat Install the breaker into the 'DISCONNECT' position. Verify no binding of the interlocks occurs.

I1sat D Unsat Ensure that the racking crank cannot be inserted unless the "PUSH TO OPEN" button is depressed.

R("Sat El Unsat Rack the breaker to the 'TEST' position. To rack the breaker into the cradle to the

'TEST' position, a racking crank is required to be inserted while pressing the 'PUSH TO OPEN' button. To begin turning the racking crank the 'STOP RELEASE' button must be pushed. Turn the racking crank clockwise until the breaker reaches the 'TEST' position. When the "TEST" position is reached, the 'STOP RELEASE' button will pop out. The status of the position indicator should show that the breaker is in the "T" position.

Monitor a set of closed and open TOC switch contacts. Verify that the contacts do not E Sat 0 Unsat change state when the breaker is racked to the 'TEST' position.

Verify the primary disconnects, secondary disconnects and interlocks match up with the 1[2Sat El Unsat cradle without any interference or binding.

0l Sat El Unsat h. Verify the continuity from the switchgear frame to the cradle frame is present.

i-Push the 'STOP RELEASE' button again to continue to turn the racking crank until the OSat El Unsat ct "CONNECT" position is reached. Again, the 'STOP RELEASE' button will pop out.

The status of the position indicator should show that the breaker is in the "CONNECT" position.

Cradle S/N (on nameplate): 0 1A 138 of 190

L Nuclear SVP for Logistics, Square-D Inc.

Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Page 5

j. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change 0 Sat 0 Unsat state when the breaker is racked from the 'TEST' to the 'CONNECT' position.
k. Manually close the breaker.
1. Manually charge the breaker.

0 Sat E Unsat m. Verify that the cradle racking tool cannot be installed on the cradle racking mechanism tech and that the cradle cannot be removed from the cell.

B'at E] Unsat n. Verify the primary disconnects, secondary disconnects and interlocks match up with the Tech cradle without any interference or binding.

0l Sat E[ Unsat o. Verify the continuity from the switchgear frame to the cradle frame is present.

p. Trip the breaker.
q. Rack the breaker to the 'TEST' position.

0 Sat 0 Unsat r. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change state when the breaker is racked from the 'CONNECT' to the 'TEST' position.

s. Rack the breaker to the 'DISCONNECT' position and remove the breaker from the cradle.
t. Remove the cradle from the cell.

Cradle S/N (on nameplate): IA.

139 of 190

SVP for Square-D Masterpact LGSB I1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 6 6.0 PRODUCTION TESTS Sections 5.1, 5.2, 5.3 & 5.4 are to be performed with the circuit breaker racked into the cradle to the

'CONNECT' position but not racked into a cell.

6.1 MAIN CONTACT RESISTANCE (DUCTOR TEST)

a. This test checks the resistance of the primary current path, hinge points, wipe, connections, and quality of conductivity of the current path. Perform this test on each phase of the circuit breaker.
b. Apply 85Vdc minimum to UV trip device (if applicable). Note: UV trip device must be energized to close the breaker.
c. Connect test cables to Phase A, line & load bus of stabs.

eSat El Unsat Measure the contact resistance and record in ýQ using the appropriate M&TE.

Repeat for each phase. Contact resistance for each phase is < 1001M.

Phase A: 2-19 [tQ.(Criteria is < I0O*2)

Phase B:. Z- 4r (Criteria is < 100 jO)

Phase C: 36,- ' pL2 (Criteria is < 100p.Q)

e. Compare the contact resistance between each phase. Contact resistance of each phase does not vary more than +/-20% from the average of all three phases.

Average all phases: 12 --- A See discrepancy report number: (N/A if all pass)

Cradle SIN (on nameplate):

140 of 190

SVP-102, Rev. 2 Nuclear Square-D Inc.

SVP for Logistics, Masterpact LGSB II Breaker Page 7 6.2 INSULATION INTEGRITY (DC MEGGER TEST)

6. Control Wiring 2r*at [E Unsat . Control wiring except charging motor. Isolate the charging motor from the Tech control circuit. With the breaker in the open position, apply 100OVdc and megger each secondary disconnect to ground for I minute except the charging motor disconnects. Record the lowest insulation resistance. Repeat this test with the breaker in the closed position- Rev. 2 Applied Voltage: &00 Vdc (Criteria is 100OVDC nominal)

WITH BREAKER OPEN Lowest insulation res.: >2oýOoo MKI (Criteria is I1OOML2)

WITH BREAKER CLOSED Lowest insulation res.:2* MO (Citeria is I0OMO)

M Record the number of tested secondary disconnects: .Ag2 I2'at [] Unsat & b. Charding motor. Megger the charging motor secondary disconnects (SDA-1 &

Tech SDA-2) to ground at 500Vdc for one minute. Record the lowest insulation resistance.

Perform with the breaker open discharged:

Applied Voltage: -,!00 Vdc (Criteria is 500VDC nominal).

Lowest insulation res.: 2*cOC= Mn(Criteria is >-2MQ)

Perform with the breaker closed and charged:

Applied Voltage: .4RO0 Vdc (Criteria is 500VDC nominal)

Lowest insulation res.: >2,. cO MQ(Criteria is > 2M0)

Cradle S/N (on nameplate): _ I__ _

141 of 190

SVP for Square-D Masterpact LGSB1 1 Breaker SVP-l102, Rev. 2 Nuclear Logistics, Inc.

Phase-to-Phase, Phase-to-Ground, & Line-to-Load 9/*at. 0 Unsatj a. With the breaker in the closed position, apply IOOOVDC and megger between phases (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).

APPLIED VOLTAGE: 142QQ) *1C. (Criteria is I000VDC)

PHASE-TO-PHASE WITH BREAKER CLOSED 0A To 0 B:>20.o MG (Criteria is > IOOMCI) 0 B To 0 C: >20,0ex MG (Criteria is > I00MG) 0C To 0 A: ;>20,6e MG (Criteria is > 100MG)

See discrepancy report number: ,, (N/A if all pass) 2Sat El Unsat With the breaker in the closed position, apply 1 OOOVDC and megger between

~T~h phases to ground (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).

APPLIED VOLTAGE: 199O4 V/0C (Criteria is 1000VDC)

PHASES-TO-GROUND WITH BREAKER CLOSED 0 A To GROUND: >2.0oeno MfG (Criteria is > 100MQ)

B To GROUND: >2Wxcoo MG2 (Criteria is > 100MG) 0 C To GROUND: )>2p.oo MG2 (Criteria is > 100MG)

See discrepancy report number: ,./ (N/A if all pass)

[K*at .-0 Unsat With the breaker in the open position, apply 1000VDC and megger between Tjcch phase line-to-load.

APPLIED VOLTAGE: jLVb0 C.(Criteria is 1000VDC)

PHASE LINE-TO-LOAD WITH BREAKER OPEN 0 A LINE To LOAD: >20, oo MG2 (Criteria is > 100MG) 0 B LINE To LOAD: >2.0 oco MG (Criteria is > 100MG) 0 C LINE To LOAD: >.Ooqo MG (Criteria is > 100MG2)

See discrepancy report number:. . (N/A if all pass)

Cradle S/N (on nameplate):

142 of 190

SVP for Square-D Masterpact LGSB I I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 9]

6.3 INSULATION INTEGRITY (AC HI-POT TEST)

CAUTION: STAND AT LEAST 6 FEET FROM THE BREAKER DURING THIS TESTING. REMOVE TBE TRIP UNIT RATING PLUG PRIOR TO PERFORMING THIS TEST.

Note: This is a "pass/fail" test. Perform this test at 2200Vac for I minute. Acceptance criteria is no insulation breakdown after 1 minute.

6.3.1 Poles-to-Ground, Phase-to-Phase, & Line-to-Load I Methodoloyv e*at .U Unsat M a. All unenergized poles should be grounded for the AC hi-pot tests.

b. Line to load w/ breaker open. With the breaker in the open position, apply ZSat 11 Unsat 2,200VAC and hi-pot between phase line-to-load. Acceptance Criteria is no insulation breakdown after 1 min.

Applied Voltage: :2?90 Vac (Criteria is 2,200VAC norm.)

" A Line to Load: Pass/Fail ,:P05S 0 B Line to Load: Pass/Fail ,$S 0 C Line to Load: Pass/Fail PMS3 R'Sat El Unsat Phase to ground w/ breaker closed. Close the breaker and rep'eat the testing Tech between each phase-to-ground. Acceptance Criteria is no insulation v'-( .1 breakdown after I min.

Applied Voltage: 2Z00O Vac (Criteria is 2,200VAC norm)

OA to Ground: Pass/Faiýft OB to Ground: Pass/FaiR4S5 OC to Ground: Pass/Fail~~~

0StDns4at/Irl d. Phase to phase w/ breaker closed. With the breaker in the closed position, Tech apply 2,200VAC and hi-pot between phases. Acceptance Criteria is no insulation breakdown after 1 min.

Applied Voltage: 220O0 Vac (Criteria is 2,200VAC norm.)

OA to OB: Pass/Fail iA.S OB to OC:

OC to OA: Pass/Fail PAS$

Cradle S/N (on nameplate):_ ___ ___

143 of 190

SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 10 6.4 OPERATION AT NOMINAL/DEGRADED/OVERVOLTAGE CONDITIONS &

INTERLOCK OPERATION

-K 8eR EZ R4,5 Ac. C *E4&LJN. - m1rwro ka. With the breaker installed in a cradle.

1Sat 0] Unsat L2 b. Apply 125vdc to the UV trip device circuit (if applicable).

Tech S.

  • -* VOLTAGE APPLIED: /12!5 VPc IZO'IAC. CT s/1i.e, jj1o'i: A 20) c- Apply 425"M to the charging motor circuit.

VOLTAGE APPLIED: &0 VA,-

d. Apply 70VDC to the trip circuit.

VOTLAGE APPLIED: 70 v4U-.

91Sat l -Unsat /3N Rack the breaker to the "TEST" position.

'M Tech y, f. Verify that breaker charges as the breaker is racked to the 'TEST' position.

[*at [i Unsat ' j .. Verify status indicators indicate that breaker is open and closing spring is charged.

h. Close the breaker.

El'Sat 0l Unsat L*- Verify that the closing springs recharge.

ElSaUnsat Verify status inýdicators indicate that breaker is closed and closing spring is charged.

[ZSat 11 Unsat Trip the breaker.

2i' 'l. Verify status indicators indicate that breaker is open and closing spring is charged.

m. Close the breaker.

,\n. Attempt to rack the breaker to the 'CONNECT' or 'DISCONNECT' positions.

2(Sat El Unsat fo . Verify that the breaker cannot be racked to the 'CONNECT' or 'DISCONNECT' Tech positions.

p, Trip the breaker.

0"Sat El Unsat Verify status indicators indicate that breaker is open and the closing spring is charged.

r. Rack the breaker beyond the 'TEST' position but before the 'CONNECT' position.

A s. Attempt to close the breaker.

O'Sat 0 Unsat . Verify that the breaker cannot be closed.

Cradle S/N (on nameplate):._ __h_

144 of 190

SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 11I T0 t Unsat 3 \ Verify status indicators indicate that breaker is open and closing spring is charged.

, v.- Rack the breaker to the 'CONNECT' position.

w.

w Close the. breaker.

0[ at 0) Unsat Verify that the closing springs recharge (a*at El Unsat ,JCy. Verify status indicators indicate that breaker is closed and closing spring is charged.

Tech 8" '?z. Trip the breaker.

'at E Unsat _ aa.'"*Verify status indicators indicate that breaker is open and closing spring is charged.

qo.AC- Cr RIWOj? CSee t40E P-)

bb. Lower the control voltage tog9-V-c to the charging motor circuit.

VOLTAGE APPLIED: *9 V+6 cc. Lower the UV voltage to 85Vdc.

VOLTAGE APPLIED: ?6- 1116 E*at El Unsat . Charge, close and trip the breaker 5 times.

3"t¢C C #610 (El U

ee. Raise the control voltage to +4Wrdt to the charging motor circuit.

VOLTAGE APPLIED: /37 VA.

ff. Raise the UV voltage to 140Vdc.

VOLTAGE APPLIED: /440 V1/4 -

[ iSat 13 Unsat gg. Charge, close and trip the breaker 5 times.

" hh. Close the breaker.

l*at El Unsat G With the breaker closed, attempt to rack the breaker out to the 'TEST' position.

C'at [] Unsat __c J-t Verify that the breaker cannot be racked to the 'TEST' position.

Th-; kk. Trip the breaker.

E3*at El Unsat I . Rack the breaker to the 'TEST' position. Monitor a set of closed and open TOC switch c ontacts. Verify that the contacts change state when the breaker is racked from the "6* "*" 'CONNECT' to the 'TEST' position.

mm. Rack the breaker back to the 'CONNECT' position.

Cradle S/N (on nameplate): 114 145 of 190

SVP-102, Rev. 2 SVP-102, Page SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc. Page 12 6.5 ANTI-PUMPING FUNCTION PERFORM THIS TEST 3 TIMES. Record the results in the table below.

Sections 6.5, 6.6, 6.7, 6.8 & 6.9 are to be performed with the circuit breaker racked into the cradle to the 'CONNECT' position but not racked into a cell. Note: Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).

a. Apply and maintain a close signal at 125Vdc nominal. Apply a momentary trip signal at 125Vdc nominal while maintaining the close signal. Verify the breaker opens and does not re-close.
b. Release the close signal and then re-apply the close signal. Verify the breaker closes.
e. Trip the breaker.

e 0]atUnsat Is, Test 2"" Test I 3rd Test ecl 0 Sat El Unsat O'Sat 0i Unsat Sat El Unsat jit'MANUAL OPERATION 2Sat 0 Unsat / a. Remove 125VDC control voltage.

Tech

b. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).

c- Ensure that the breaker is open and the closing springs are discharged.

d. With the breaker in the 'CONNECT' position, verify that the circuit breaker can be A* manually charged using the charging handle to charge the closing spring.

R(Sat E0 Unsat . Verify the status indicators indicate that the closing spring is charged upon completion.

Tech

£ Close the breaker.

g. Trip the breaker, 6.7 TIMING TESTS 6.7.1 Shunt Trip
a. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
b. With the breaker in the closed position, apply 70Vdc to the shunt trip coil.

APPLIED VOLTAGE:  ; y,*.

Cradle S/N (on nameplate): I" 146 of 190

SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 13 l"S'at 0] Unsat Using the appropriate M&TE timing equipment, record the opening time of the main and auxiliary contacts and verify that the breaker is open.

+A MAIN POLE OPENING TIME: Ze.9.' (Criteria is < 50mS)

+1BMAIN POLE OPENING TIME: 2f / "w- (Criteria is < 5OmS)

+C MAIN POLE OPENING TIME: ZF-1,w,1 5 (Criteria is < 50mS)

AUXILIARY CONTACT OPENING TIME: 3qZ.-VS * (Criteria is < 62mS) 6.7.2 UV Trip (if applicable)

PERFORM STEPS 6.7.2.d - 6.7.2.o 3 TIMES. Record the results in the table below.

a. Apply a voltage of 105Vdc to the UV coil and close the circuit breaker.

/b. Reduce the voltage until the breaker trips.

OSat 0 Unsat . Verify breaker tripped in the voltage range of 43.75 to 87.5Vdc.

Tsch TRIP VOLTAGE; - AA 7 Vr. (Criteria is 43.75 to 87.5VDC)

d. Re-apply a voltage of 105Vdc to the UV trip.
e. Charge and close the breaker.

/ f. Remove power from the UV trip.

0Sat El Unsat / .GW1 Record the opening time of the main and auxiliary contacts and verify that the breaker is open.

AuxiiaryCon0 Auxiliary Contact Isr Test 2.s. e%.

ws 2"b Test Z .0W.T I 4 d-Test

'WS~r I

Acceptance Criteria

< 50mS

_50mS

  • 50mS

_62mS

h. After the breaker trips, attempt to close the breaker.

El Unsat E2lat Verify that breaker cannot be closed.

j. Apply a voltage of 135Vdc to the UV trip.
k. Charge and close the breaker.
1. Remove power from the UV trip.

Cradle S/N (on nameplate); *A 147 of 190

SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 14 I

[ El Unsat Lat '_ Record the opening time of the main and auxiliary contacts and verify that the breaker

e. is open.

1 sT Test 2Id Test 3r" Test Acceptance Criteria lea /;? Z_.1y,,7 0.S. 7 ^.5. 17.Y,,- a, _<50sms A .B / 7 . 7.,m, Z3. 7 ,1" /7,1 ,_ 50mS

_*C V7. F,,,, 23. ,,_ /FO r,"  : 50mS AuxiliaryContact Zf 7 , 62mS n- After the breaker trips, attempt to close the breaker.

[O*at 1' Unsat Verify that breaker cannot be closed.

Tech 6.7.3 Operation of Test Pushbuttons & Test Plug 6.7.3.1 Shunt Trip Test PushButton

1. Apply 90Vdc at the secondary disconnect terminals for the shunt trip circuit
2. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
3. Charge and close the breaker.

El Sat El Unsat 4 4. Verify the nameplate on top of the shunt trip test pushbutton is designated as h~ "TEST SHUJNT".

El Sat E Unsat - 5. Verify the TEST SHUNT pushbutton is installed with 'ORANGE' plastic disk.

6. Push the Shunt Trip Test Button.

El Sat El Unsat 7. Verify that the breaker trips.

eh

[] Sat El Unsat 8. Record the opening time of the main and auxiliary contacts and verify that the breaker is open.

  • A MAIN POLE OPENING TIME: (Criteria is < 50mS)

ýB MAIN POLE OPENING TIME: (Criteria is - 50mS) 40C MAIN POLE OPENING TIME: (Criteria is < 5OmS)

AUXILIARY CONTACT OPENING TIME: _(Criteria is < 62mS)

Cradle S/N (on nameplate):.______

148 of 190

SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 15 I 6.7.3.2 UV Trip Pushbutton

a. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order.to close the breaker.
b. Charge and close the breaker.

[0 Sat 1] Unsat Verify the nameplate on top of the UV test trip pushbutton is designated as "TEST UV".

El Sat El Unsat Verify the TEST UV pushbutton is installed with 'BLUE' plastic disk.

Push the "UV TRIP" button on the front of the breaker.

E1 Sat 0 Unsat Verify that breaker trips.

1[ Sat 0] Unsat /{ g. Record the opening time of the main and auxiliary contacts and verify that the Treh breaker is open.

+A MAIN POLE OPENING TIME- (Criteria is < 50mS)

ýB MAIN POLE OPENING TIME: (Criteria is < 50mS)

  • C MAIN POLE OPENING TIME: (Criteria is < 5OmS)

AUXILIARY CONTACT OPENING TIME: (Criteria is S 62mS) 6.8 AUXILIARY SWITCH / MOC SWITCH TESTS

    • a Methodology ESat 0 Unsat __ _ _ . With the breaker in the OPEN position, verify all auxiliary contacts and MOC Tech QC contacts that are accessible by secondary disconnect pins are in the correct state

, ." (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.

Acceptance Criteria is >40MfO for open contacts and <In for closed contacts.

Record the readings in the table below.

NLI Drawing # with revision: - >- / ~'ELCf, 3 Contact ID: I Resistance: Contact ED: Resistance:

- . / ,I-OF1 - Iz1 ._70 >dr_ _ _ __ILI..

Fa- 1 0 0 - 2A) b ?-3 -, ,ý 0. 1 - _ _ _ _ _ _ _ _ _ _

Cradle S/N (on nameplate):. _ _/_

149 of 190

SVP for Square-D Masterpact LGSB I1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 16 J eSat El Unsat . With the breaker in the CLOSED position, verify all auxiliary contacts and MOC eel, QC contacts that are accessible by secondary disconnect pins are in the correct state

. ?j* *

,'4YI (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each auxiliary contact and record contact resistance.

Acceptance Criteria is >40MCI for open contacts and <IQ for closed contacts, except for the contact in series with the trip coil. It is not practical to measure the contact resistance of this switch while closed. When the breaker is closed, measuring the resistance across secondary disconnect pins will result in the shunt trip coil resistance and not the closed contact resistance. Proper closing of this switch is verified by tripping the breaker at degraded voltage conditions. The resistance across the secondary disconnect pins, while the breaker is closed, shall be recorded for informational purposes only. Rmv. 2 Contact ID: Resistance: Contact ID: Resistance:

dm-ffrT-6 apltca &41 A,'t.4'

,tfL9-L1" 61., d JFA.M0 .2./L OF2-Z] 7-b c_ i.*_z_ > __"_2L__,._- . "

W-2-21 T , .2.eL

. -31

-

- a >_o _,_,,_.

r-11 T en - _ _ _ _ _ _ __ _ _

6~ ~ 6_ 2_ - _ _ L _ _ __ _ _ _ _ _ _ _

6.9 TRIP UNIT / OVERCURRENT TRIP SWITCH TESTS 6.9.1 Methodology 0] Sat 0] Unsat a.

  • Overcurrent trip switch configuration/contact resistance. With the breaker 4QC closed, measure the resistance of the overcurrent trip switch contacts. Only measure those switches that are being used; i.e. only measure those switches accessible via a secondary disconnect. Verify the contacts are in the proper state using the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.

Acceptance Criteria is >40MK2 for open contacts and <1Q for closed contacts.

NLI Drawing # with revision:

Contact ID (SDEn): Resistance:

Cradle S/N (on nameplate): - 01 .

150 of 190

SVP for Square-D Masterpact LGSB II Breake.r SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 17 0 Sat 0 Unsat b. Overcurrent trip switch configuration/contact resistance. While the breaker is tripped from step 6.9.1 .a, verify the overcurrent trip switches changed states from step 6.9.1.a. Identify each contact and record contact resistance.

Acceptance Criteria is >40MCI for open contacts and <1 ( for closed contacts. IRev. 2 Contact ID (SDEn): Resistance:

Li Sat [E Unsat QC c. Long-time pickup point. Perform before primary injection tests per step 6.9.1.d. Apply [(long time pickup setting) x (sensor plug rating) x 1) amps of current through all three phases. Verify the breaker does not trip and that the overload (OL) signal LED on the trip unit does not come on.

Long time pickup setting: Applied Current:

Does breaker trip?

Does the OL signal LED light come on?

Apply [(long time pickup setting) x (sensor plug rating) x 1.25] amps of current through all three phases. Verify the overload signal LED light comes on.

Note: This is not a trip test; it is not required to verify that the breaker trips.

Long time pickup setting: Applied Current:

Does the OL signal LED light come on?

L Sat L0Unsat _QCd. Primary iniection tests. Perform primary injection testing per the primary injection test table. Perform the testing at the client settings (if applicable).

The current through one phase will power the trip unit. Use the following Schneider Electric trip curves to determine the acceptable trip time for each test. The curves are in Attachment I.

  • Long time tests: Curve No. 0613TC0004, dated 4/2008
  • Short time tests: Curve No.. 0613TC0004 or 0613TC0005, dated 4/2008 depending upon the i2 t setting
  • Instantaneous tests: the acceptance criteria is < 0.05 seconds, (based upon Curve No. 0613TC0007, dated 4/2008) Rev. 2 04, Cradle S/N (on nameplate):

151 of 190

SVP for Square-D Masterpact LGSB11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 18 PRIMARY INJECTION TEST TABLE Actual trip times:

0 Record the client-required trip setting drawing number and revision level (if not applicable, write N/A):

z; Notes:

1. Applied current for long time testing is (long time pickup) x (sensor plug rating) x (2 or 5).
2. Applied current for short time testing is (long time pickup) x (short time pickup) x (sensor plug rating) x (2 or 1.7).
3. Applied current for instantaneous testing is (instantaneous pickup) x (sensor plug rating) x 2.
4. Perform short time primary injection testing at 200% for NT type breakers and at 170% for NW type breakers.

S5. When testing long time at 500%, put the short time pickup setting at the maximum value to avoid interference. Rev. 2 Cradle SIN (on nameplate):

SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 19 7.0 DESIGN TESTS All design tests in accordance with IEEE C37.50/20 for the Masterpact LGSBI1 circuit breaker have been performed and documented. Copies of the test report(s) shall be provided (if required).

8.0 DEDICATION OF DOOR Test Equipment ID: SDS Tech ID:

8.1 Methodology El Sat El Unsat a. Verify that the dimensions on the door matches the NLI approved door drawings by 42- -measuring the overall width, length, depth, material thickness and location of the hinges and location of the hole cut-outs and size of the hole cut-outs. Visually inspect that the door is the correct color per the client required specification. Rev. 2 NLI DRAWING NUMBER:

El Sat El Unsat b. Verify that each door has the appropriate labeling per the door drawings.

9.0 QUALITY ASSURANCE All activities will be performed in accordance with the requirements of the NLI Quality Assurance Program and its implementing procedures. This QA program meets the requirements of IOCFR50 Appendix B, 10CFR21 and ASME NQA-1.

10.0 MEASUREMENT & TEST EQUIPMENT All measurement and test equipment used for the testing shall be documented in the test data sheets including the calibration due dates. All M&TE shall be traceable to a NIST or equivalent industry standard, where applicable.

153 of 190

SVP for Square-D Masterpact LGSBI1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 20

11.0 REFERENCES

11.1 Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003.

11.2 IEEE C37.13-90, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures."

11.3 C37.16-88, "ANSI Standard for Low Voltage Power Circuit Breakers & AC Power Circuit Protectors - Preferred Ratings, Related Requirements & Application Recommendations."

11.4 C37.20.1-87, "ANSI Standard for Metal Enclosed Low Voltage Power Circuit Breaker Switchgear."

11.5 IEEE C37.50-89, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures Test Procedures" 11.6 IEEE C37-59-91, "IEEE Standard Requirements for Conversion of Power Switchgear Equipment" 11.7 NLI QA Manual, Rev.6 dated 12/8/04.

11.8 NLI design drawings for LGSB1 1 Masterpact circuit breaker and doors.

11.9 NETA ATS-1999, "Acceptance Testing Specifications for Electrical Power Distribution 1Equipment & Systems".

ll.10EPRI TR-017218-RI, "Guideline for Sampling in Commercial-Grade Item Acceptance Process."

11.11 MANCON-LGSB11-1, latest revision, "NLI QC Checklist for Masterpact NT Breakers."

11.12IM-LGSB11-1, (latest revision), "NLI Instruction Manual for Square-D Masterpact NT Breakers, P/N: LGSB 1 ."

12.0 ATTACHMENTS Attachment I - trip curves:

0 Schneider Electric Curve No. 0613TC0004, dated 4/2008

  • Schneider Electric Curve No. 0613TC0005, dated 4/2008 K Schneider Electric Curve No. 0613TC0007, dated 4/2008 Attachment HI- Exert from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003, page 7. Rev. 2 Prepared by: "C'A - Date:_________

Verified by:__ Date: 60 Approved by: Date: '7/0o Client Approval: Date:

i7M6 -mAw(.ks mm wfuit7 wrm hC CRU tI.

LOTO -~.'RE ALCLEPASUF 44,lk ISI -VA C 154 of 190

SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 21 !

TEST DATA APPROVAL I MTE LOG Breaker S/N: Cradle .S/N: Alm1 MTE Log Item Description Test Equipment ID# Calibration Due Date

_________________

.-

.flu- ,4"9J

-e -/46

  1. 2-cf-f"

.9701 - /10

-0 MCw~A~ -eer2 oI-~'

Discrepancy Log Discrepancy #: SVP Section: Check one: PE initials and date:

0 Acceptable El Unacceptable o Acceptable o Unacceptable o Acceptable Unacceptable _

0 Acceptable O Unacceptable o Acceptable 13 Unacceptable Final Cycle Counter Reading (ifapplicable): 6*9t(,,

Client Breaker ID (if applieab16),

B J Ni 1, P

Prepared by:_ k0AO tiGI~A\ .Date: 6-akV57-65P Verified by: e7~7/cqDate:

~, eg-q 57 Approved by:- .Date:-eI7A7 155 of 190

SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.

SVP-102, Rev. 2 Page 1.1I I

2IPage Rev.

  • SVP-102, 1.1 ATTACHMENT I TO SVP-102 TRIP CURVES:

Schneider Electric Curve No. 0613TC0004, dated 4/2008

" Schneider Electric Curve No. 0613TC0005, dated 4/2008

" Schneider Electric Curve No. 0613TC0007, dated 4/2008 156 of 190

Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Micrologic 5.0/6.0 AlP/H Trip Unit Figure 166: Micrologic 5.016.0 AlP/H Trip Units: Long-Time Pickup and Delay, Short-Time Pickup, and 12t OFF Delay CUR~RENT INMULTIPLES OF Irpfr-LONS-ThIM SETTIlNGx In)

Micrologic 5.0/6.0 AlP/H Trip Units Characteristic Trip Curve No. 613-4 Long-Time Pickup and Delay 2

Short-Time Pickup and 1 t OFF Delay The time-current curve information is to be used for application and coordination purposes only.

_FT Curves apply from -30*C to +60°C (-22°F to +140°F) ambient temperature.

NOTE:

1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play if a current above the long-time delay pickup value exists.for a time and then Is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is Inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.

2

2. The end of the curve is determined by the interrupting rating of the circuit breaker.

F, F 3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum unrestrained short-time delay time band applies regardless of the setting.

4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.
5. For a withstand circuit breaker, instantaneous can be tumedOFF. See trlp curve 613-7 for instantaneous trip curve. See trip curve 613-10 for Instantaneous override values.
6. Overload indicator illuminates at 100%.

c' O m N0lTC04 orwmft f.

8e"" 11"*0 171 04/2008 Schneider © 2000-2008 Schneider Electric All Rights Reserved

. Eectri 157 of 190

Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 167: Micrologic 5.0/6.0 A/PiH Trip Units: Short-Time Pickup and 12t ON Delay CURRENT IN MULTIPLES OF Ir Or LONG-TIME SETFlNG x In) Micrologic 5.016,0 AIP/H Trip Units

  • .' Characteristic Trip Curve No. 613-5

-4 DShort-Time Pickup and 12t ON Delay The time-current curve information is to be used for AL I application and coordination purposes only.

Curves applyfrom -301C to +600 C (-22 0 F to +140*F) ambient temperature.

TTi~iliJfi~~hY~JLH NOTE:

1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play If a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous 0 overload. Approximately twenty minutes Is required a between overloads to completely reset thermal-imaging.
2. The end of the curve is determined by the interrupting rating of the circuit breaker.
3. With zone-selective interlocking ON, short-time delay utiiized, and no restraining signal, the maximum unrestrained short-time delay time band applies 4* regardless of the setting.
4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of current
5. For withstand circuit breakeri instantaneous can be turned OFF. See trip curve 613-7 for instantaneous trip LLHI curve. See trip curve 613-10 for Instantaneous override values.
6. See trip cuive 613-4 for iong-time pickup and delay trip 9 3 curve.

-":

CURRENT INMULTIPLES OF Ir C-ooNo.CNI3TCODM (Or- LONG-TIME SETTINGx Ini) 172 o 2000-2008 Schneider Electric All Rights Reserved :brielder 04/2008

?Elecoic 158- of 190

Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 168: Micrologic 5.0/6.0 Trip Units: Instantaneous Pickup, 2x to 15x and OFF MULTLILES OF SENSOR RATING (In) 1 1-1 7 . . .. t - R -- 4 M 2 J!0 F MICROLOGIC* 5.0/6.0 A/PIH TRIP UNIT CHARACTERISTIC TRIP CURVE NO. 613-7 Instantaneous Pickup 2x-15x and OFF The time-current curve information Is to be used for application and coordination purposes only.

Curves apply from -30* to +60*C ambient temperature.

Notes:.

4tit-A 1~

1. The and of the curve Is determined by the SW j Interrupting rating of the circuit breaker.
2. Total clearing times shown Include the response times of the trip unit, the circuit breaker opening, and the extinction of the 77 T7. 7_ _ current.
3. The instantaneous region of the trip curve shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than Indicated.

Contact your local Sales Office for additional Information.

4. For a withstand circuit breaker, Instantaneous can be turned OFF See 613-7 for Instantaneous trip curve. See 613-10 for instantaneous override values.
5. See 613-4 and 613-6 for long-time pickup, long-time delay, short-time pickup, and short-time delay trip curves.

z MULTIPLESOFSENSOR RATING (In) 173 0412008 Sclceider 0 2000-2008 Schneider Electric All Rights Reserved Elaic 159 of 190

SVP for Square-D Masterpact LGSB 11 Breaker SVP- 102, Rev. 2 Nuclear Logistics, Inc. Page 11. 1 ATTACHMENT I TO SVP-102 Excerpt from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 4/2008: Page 7 - contact wear 160 of 190

Masterpact NT and NW Universal Power Circuit Breakers Masterpact Circuit Breakers Reduced Maintenance: Under normal operating conditions, the circuit breaker does not require maintenance. However, if maintenance or Inspection is necessary, the arc chambers are easily removed so you may visually inspect the contacts and wear indicator groove.(see the figure -

below for how wear is indicated). The operation counter can also Indicate when inspections and possible maintenance should be done. The life of the circuit breaker may be extended by replacing the arc chamber and spring-charging motor and/or replacing the main contact assembly of Arc Chamber ANSI Certified circuit breakers.

Figure 4: Contact Wear Indicators Wear Indlcalor Groow Wear Indicator Groove Operating Conditions Masterpact circuit breakers are suited for use:

" At ambient temperatures between -22°F (-30°C) and 1401F (6000).

" At altitudes +13,000 ft. (3900 m).

Masterpact circuit breakers have been tested for operation In industrial atmospheres. It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust. Operation at temperatures above 104'F (40°0) may require derating or overbussing the circuit breaker. See the appropriate Instruction bulletin and page 15 of this catalog for additional information.

Masterpact circuit breakers meet IEC 68-2-6 Standards for vibration.

  • 2 to 13.2 Hz and amplitude 0.039 in. (1 mm)
  • 13.2 to 100 Hz constant acceleration 0.024 oz. (0.7 g.)

The materials used in Masterpact NT and NW circuit breakers will not support the growth of fungus and mold.

Masterpact circuit breakers have been tested to the following:

1EC68-2-30 I - Damp heat (temperature +551C and relative humidity of 95%)

  • lEC 68-2-52 level 2 - salt mist Storage Temperature Circuit breakers with trip units without LCD displays may be stored In the original packaging at temperatures between -58°F (-500C) and 185°F (85°C). For circuit breakers with trip units with LCD displays, this range is -40°F (-40°C) to 185°F (850C).

7 04/2008 Schneider @2000-2008 Schneider Electric All Rights Reserved 08ecrc 161 of 190

INSPECTION CHECKLIST Masterpact NT Breakers Type: LGSB11 MANCON-LGSB! I-1, Rev. 0 Page I of I 162 of 190

Cradle S/N:

Unsat Rework Rwr Sat Satisfactory Material Control NLI supplied dedicated material used during manufacture (fasteners, wire, lugs, grease, etc.) _

Circuit breaker p/n and s/n, See SVP Data Sheets Perform weld inspections per AWS.

N/A for Non-Safety Cradles.

Material testing (steel cradle) demonstrates material is per SDS specifications. N/A for Non-Safety Cradles.

SDS purchased parts are per SDS design drawings (relays, sockets, switches, etc.) N/A for Non-Safety Cradles.

Assembly Cradle Cell Interface N/A for Non-Safety Cradles.All wire installed is the correct size.

Record wire size.

Wire must be at least flush with end of lug barrel.

No broken or nicked wire strands from being stripped.

Wiring does not interfere with any moving parts.

As-built wiring check against NLI schematic to verify correct wiring. NLI QC independent yellow-line.

Verify the MOC actuator Snap Ring is properly installed.

Verify the MOC E-Clips are properly installed (qty 2)

Inspect the secondary disconnects and verify there are no cracks.

Verify there is no binding of secondary disconnect pins.

Verify Mobil-28 and Mobilith greases are used where they are needed only. Record locations on attached lubrication checklist.

Verify the mechanism is free of foreign objects.

Verify the cradle area is free of foreign objects.

Verify torque/tightness and mark heads with Sharpie or equivalent for all accessible structural fasteners. \V Unsat Rework Rwr Sat Satisfactory MANCON-LGSBI 1-I, Rev. 0 Page 2 of 9 163 of 190

Verify no loose or missing hardware in the cradle linkage.

Verify no loose or missing hardware in the cradle frame.

Verify primary finger assembly mounting is correct and tigt.

Verify primary finger assemblies are not damaged.

Verify torque/tightness and mark heads with Sharpie or equivalent for all accessible electrical connections.

Verify back primary disconnect stab mounting fastener torque 133 - 150 in/lbs.

Check the accessible fasteners qtywee f of 12 fasteners.

If torques are unacceptable for any fasteners, check 100%.

.See Figure 2.

If the primary disconnects are removed to check 100% of the' fastener torques, verify 100% of the primary disconnect mounting bo~lt torques. . ...

Verify there is clearance between fasteners/linkage and adjacent objects.

Verify there is no binding of TOC assembly linkage.

Verify the TOC operator Pin is loaded and cannot slip off roll pin.

Verify the back panel nut retainers are removed in 4 locations. See Figure 3. Remove if present.

Verify the bottom insulators are replaced after the nut retainer is removed. Verify that the fasteners are tightened properly. .

Cradle Inside Verify the rejection hardware configured per the design drawings and tightened properlU.

Verify the extension rail release latch is securely mounted (pin not loose). Replace rail if the pin is loose.

Verify the extension rail mounting is tightened properly.

Verify the primary disconnect back panel mounting bolt torque 89 - 107 in/lbs in 4 locations. See Figure 1.

Verify discharge interlock mounting is correct and tightened properly.

Rework Rwr Sat Unsat Satisfactory Verify the breaker guide rails' mounting is correct and JA properly tightened.

Verify the NT cradle to frame mounting is correct and properly tightened- Vi MANCON-LGSBI 1-1, Rev. 0 Page 3 of 9 164 of 190

Verify the shutters operate without sticking or binding 01 I Masterpact Breaker Outside Record Breaker S/N: _____________Z Verify the are chutes mounting nut retainers are not missing' and are properly installed. 91[,

Verify the top of breaker is clean.

Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.

Verify the back insulator fins are not cracked.

Verify the secondary block connects in test position D>1 Verify the secondary block housing "Locks-out" properly in t therdisconnected position.

Verify the secondary block housing springs are silver in color.

Verify the secondary block housing springs are properly installed.

Verify the discharge interlock is properly installed - the return spring is installed.

Verify the rejection hardware is configured per the design drawings and properly tightened. __.__

Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.

Verify there are no cracks or chips. .... ____

Record grease color kzt Grease must be red (Mobilith) or white (Kluber) Isoflex. ________

Verify the electrical terminations are not loose.

SVerify all visible springs in the mechanism are connected -

and not loose.,

Verify all accessible fasteners are hand tight.

Unsat Rework Rwr Sat Satisfactory Remove trip unit for mechanism assembly inspection.,

Verify there are no cracked washers. _,._____

Apply NLI seal on trip unit after inspection.

Verify the cover is replaced and the mounting screws are snug.

Verify the breaker cover mounting holes are not stripped.

Verify the Open/Close pushbutton covers are in place after' inspection complete. _ __.____

MANCON-LGSBI 1-I, Rev. 0 Page 4 of 9 165 of 190

Verify all cover plates are installed -Verify torque/tightness I of fasteners.

Verify the counter operates properly.

Document counter reading n3y Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materiab (latest revision).

Verify the breaker data sheets filled out and signed.

Verify the Data plate is installed.

Record the Date of Manufacture No grease on primary and secondary disconnects.

With the breaker cover off, inspect the trip unit perfo.rmer plug. A green plug is satisfactory. A-blue plug is unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.

Comments: A #

MTE Used: . t - S'-7-/0 Inspections Performed by: Date:______

MANCON-LGSBII-I, Rev. 0 Page 5 of 9 166 of 190

Lubrication Points for LGSB 11 Initial Points to be Lubricated During, Assembly:

Verified Cradle Linkage/Cell Interface Cell Interlock E-i Mob2 TOC Operator LI Mo'i128 MOC Switch Lever Pivot point L0 obil 28 MOC Actuator Lever Mobil 28 MOC Operator Li1obil 28 MOC Cam Roller Mobil 28 MOC Arm (1) o1Mobil 28

(

Breaker Interface Breaker to carriage primary clusters (6) E-1 i128 Roller Guides (2) ED obilith Top Guide Right side (1) EL obilith Bottom ground tabs (2) Li Mobiith Extension Rail Slides (2) Mobifith Ve.ified By: *Date:

MANCON-LGSB 11-I, Rev. 0 Page 6 of 9 167 of 190

Figure 1: Location of Primary Disconnect Back Panel Mounting Bolts (qty=4)

Torque Value: 89 - 107 in-lbs Figure 2: Location of Primary Disconnect Stabs to Back Panel Mounting Bolts (qty=12)

Torque Value: 133 - 150 in-lbs MANCON-LGSB1 1-1, Rev. 0 Page 8 of 9 168 of 190

iNut Retainer ,

Figure 3: Location of Back Panel Nut Retainer on Primary Disconnect Mounting Back Panel aRemove nut retainer, if present, from all 4 locations)

MANCON-LGSBII -I, Rev. 0 Page 9 of 9 169 of 190

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REY DeSONYSOR DATE APPOIPIO 0ORIG hAl.ISSUE 6/3/08 AS 1 RONS BEAKE IFO & TITLE BLOCJC /12/08 AW 7 B 5 4 .1 2 7 6 5 4 3 2 1 (ECykECN-05410753-2).

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2 REMASO CONFIGURATION 10/I/OS Aw (ECHE: ECN-05410753-7). I_____

49A 4 -4A REV1SED CONFIGURATION 10/14/08 AW (ECN#: ECN-05410753-8). I_____

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FRONTME1W 52MO - BREAKEROPERATED AUXIIARY SWITCH 14CH- SPRINGCHARGING MOTOR .

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CALVERTCONSTELLATION CLIFFS NUCLEAR POWER ENERGY PLANT MKI.CI . 501100-6 UC_10SI.STAl MCH-RI. SOA-4 CONIRACT. PO# 423110 JOI-13..ICI-ZA M¶4-51..0B-7 OF4-41. 151-3 OF2-2f: TP-7 U0,1-Z,3:LIC-O MNND-O2.2-2 XF-142-5 SF4-41.. S0A-6 0F2 TP-? aBI 1101-24 U0 Z-3 MN-11. l-S 5-At MC03-Ell 0F-44. 1X1I-C2 1)01-z5.O01 -0. 1.41-01. IIT-8 NLI NUCLEAR LOGISTICS INC.

CHECK- CT 1O94 TITLE WIRING DIAGRAM FOR SQUARE D I. AILL CRADLEWIRING SHALLBE 14A'WC tYPE SIS, 50.CO 600Y 01D8 . IEEE QUALIFIED,M6H THEEXCEPTION OF THEFACTORY ,JUMPCRS IDENT0IIED 0E1.O LGSB1l STYLE MASTERPACT BREAKER This drawing is thel propTIler roet L. THE BREAKER IS NOTZONESEUDCTHO INTERFACE OOI4RECOTO. THEREFORE1 001-03 1.10-04 SF50061, All Is.dslsr AMD001-25 ARC JUMPERBE. IHES*lJUMPIS AREFACTORY INS*TALEO, Os B Logistics Inc! l4' or Nucleor

'If reprcduOtionl without written permission 3. THE BREAKER0DESNOTUITZU"A NEUTRAL U00-T2 ME JUMFEREDTO*EHE. T1H0S CERRENTTRANSFORMER.

JUMPdERIS FACTORY TIHEREFOE INRSALLEO.

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,2MAMI - BREAWSE OPERATEO AUIAT Y EITO 540 - SPRING CHARI MOTOR LIN- UNDOMIL'ATI TOP COL MiTI- SHUNTTRIPCOIL OF, - AUIJUAYl SNITDHONTAC* S son - SECONDARY OISCOmT TVP 1?T P1. CONNECTOR S, - TET SWITCH, SHUNITTIfP. MOMENTARY PUSHSTN',

CONTACT SHW0N4I1 NORMASTATE M5 YEWlSAIlEN.UNITEMLIAGE 10W. MOMENTiARY PICHOUTTTPI.

CONTACTSHOWN0t NORMAIL STATE ST - SHONT CLOSECO, E- DISCONNECT

.CONDA*Yt rROl CRADLE. TO CELL

<<K- - SEDONSlYDSOCONNECCT FROM4 ONAAMER TO CRADLE

.4- - TESTPLUG DISCON*ECT o - CONNECTION POINT Nf fPVIGPNIIIONI CLU- 125 VDC C, "P-5 TP-7 SDS-7 TEST TEST SHOUT TRIP - 125 VDC 4.

w (-)--P-8 TIMHINGCONTACT TIMINGCONTACT UIJDSVOLTAGE TRIP - 125 VOC TESTTRIGGER C-) CRADLETO CEILL CELLSIDE DISCOMIOCT SOC-7 . SOA-7 S0O-3 SDC-3 SOD-I

  • SGUARE 0 SERVCES P/GO 1.0113I CRADLE NU P/FL PIU-LCSOI" A A, A TO CRADL.E BREAKEER SQUARE 0 SERNICEDSP/N, TA2A~MIHoRBSoFFXCX INSCONTIECT AV.P&. POJ-RPI.-A02511-4)T-O AR P/RI NU-OPL"I-.1.-AW23-RT-O01 2 4) 0t 14 19*

I I4 . I PROJECT' REPLACEMENT BREAKERS (AK-2A-25 SMLE REACTOR TRIP AND REACTOR TIE)

SSOC-6 50-2 SD8-S SSA-2 SolS-6 SD07 SOCA4 SDD-2 It I

CLIENT; CONSTELLATION ENERGY wP-3 TEST TiOGGER CRAMLi CALVERT CLIFFS NUCLEAR POWER PLANT L-- ------------- ---Moc CONTACTS(52 Mm)* .. . . L) - - - ---- 1 CEL.LSIOC I CONTRACT: PO# 423110 NOTE&

I. "II STAUSSOF TINt DRAGViNC IS WITHIOE BREAIXCR SISTALLED IN THE CRAQt/IMEAKEIR NOFING (TYPICAIL)

UAW.

CHEO FVT CT NLI TITLE: SCHEMATIC NUCLEAR LOGISTICS INC.

DIAGRAM FOR SQUARE D CONNECTED POSITION AND THEpReAER CHARGED AHSOPEN.

2. REFERENCE NU LAYOUT DRAWING OS410753-LO-1 POR SPECIFICATIONS.

APPROVE:

LGSB11 STYLE MASTERPACT BREAKER This drowm9g ;s the proprietary propertly AW of Nuclear Logistics Inc. Use. disclosure or reproduocion without wrItten permifssi*ni B DRANOG No 05410753-SD-1 3 of Nuclear Logistics, Inc Is prohibited. I CUSTOVCR: *. NT Iwmr~u RN/A I 1T I pp 1 I I I&s. NTS k-ow 157,& - I or

ellf A &i~

L)1~~ Cy~s~'. ~j~y ~JY ~ "-'a REY DPOOR DATE APPROVED 0OIRIGM MU~E 5/21/08 AS I ROTEMBREAKJER CONFMMM1RAIN 6/12/08 AN S (ECN. ECN-G541753--I).

REJECTIONPIN REJECTIONPIN CONFIGURATION CONFIGURATJON ON LEFT SIDE ON LEFTSIDE OF CRADLE OF BREAKER OET1 (FOR SAFETY RELATED BREAKER) 4.

0 tC-FRONT VIEW SIDE VIEW BACK VIEW 13 4 SECONDARYDISCONNECT ASSEM1.LY IRFAAKFRPART NO. INFORMATION SPECIICA t2 I NT CRADLEBOTTOMPAN MODIFICATION AS9WAINEB O REAKER 1BREAXER *Nn3 CRAEILF1: TRIP UNIT: NONE I1 MOC SWITCH SQUARE 0 SERVICES P/N: LGSB I I NOM. OPERATINGVOLTAGE 4BOVAC I1 I TOO ASSEMBLY NLI P/N: NU-L* II RATED CURRENT:

INERRUPT RA11NG: 42kA 0 SO8VAC PROJECT: REPLACEMENT BREAKERS 9 I RACKINGINTERLOCKASSEMBLY BREAKS ONLY.' JOkA0 535VAC 125VDC (AM-2A-'25 SMY.ERECTOR TRIP AND RACTORTE) 8 1 FRAMEASSEMBLY SQUARE 0 SUlCES P/F; TA2ARNNX9SCFFXCJXN NOM, CLOSC:CONTROL VOLTAGE:

NU-RPL-AK25 -RT-001 90-140VOC 7 1 PRIMARYCURRENT PATH ASSEMBLY NU P/N; CHARGe; 90-14OVDG .ERT-.: CONSTELLATION ENERGY 6 TRIP: 70-140VDC 1 SWITCHBARRIER CALVERT CLIFFS NUCLEAR POWER PLANT RU P/N: NU-RPL-CRDL-AK25--RT-001 UV: OPERATE- >9OVDC 5 1 MOCASSEMBLY TRIP - 44 TO 88VDC 4 1 SWITCHBRACKET CONTRACT: PO# 423110 I WIRE COVER 2 I INSULATOR,BACK REFERENCE DRAWING(FI)R NU INTERNALUSE ONLY NLI NUCLEAR LOGISTICS INC.

I I PIN GUIDE SGUARE-D SERVICESDRAWING:AKSOOO1,REV. 0 OdDS CT 11REZ LAYOUT DRAWING FOR SQUARE D ITM OTY DESCRIPTION I' I , ,

FSTAND'ARD rI ES I -RE LGSB11 STYLE MASTERPACT BREAKER This drowing is the proprietary property ITOLSAICE ALLIMNOGlIt INACHE AFFOGD AW 6112 of Nuclear Logistics Inc. Use. disclosure I IJLESS ARCtNOMINAL DRAVVINONg. 0.5410753-LD--1 or reproduction without written permilesion IOINERNSE of Nuclear Logistics. Inm is prohibited. SPECIFIED CUSTOOM kat NTS lykm N/A I SWT 1 OF I

FAT-REPORT-06910327-1, Rev. 0i Square-D PZ4 Rx Trip Switchgear Exelon Nuclear - Three Mile Island Page B.1 Appendix B Fuse Factory Acceptance Test Data 173 of 190

FUSE TEST DATA SHEET Test Temperature: 2 -O.) vP- ,T* FUts5,. j Rev. Q Fuse Amperage: Fuse P/N: A*_TF 7" Test surface: Date code:

Serial Number CC# 1 CC#2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt capability Length Diameter Current =

27D19 .00- A ~ L$"Fuse Time= melt:If !h ( Current: .v _

RgAVC 0 Yes ,%No . Trip time:iK_5_. el Lott *.j-t/l Fuse melt: etwtoLIL to4

____ /_ 7 ~. ___ _No 0 Yes -p, T7 Fuse melt:

RO0Yes 3jo R= aV Fuse melt:

R [ Yes jNo Fuse melt:

R= 0 Yes ,ONo Fuse melt:

  • 7 f, */'A go,-0S R= 0 Yes ./o*,*_ t No Pv Fuse melt:

0 Yes UNo

~ Fuse melt:

I]Yes N Fuse melt:

R= 0Yes ONo R=

Fuse melt: 1 2 ye No-

-0 -] Yes 0 0No

-- R Fuse melt::,

D

]Yes U//o .

A Des NO ___ _

Fuse melt:,

Fuse melt:

es

- - -_-..,_____. _____

R= DYes 0 No Fuse melt:

0 Yes CNo Fuse melt:

R -

  • Yes 0 No Fuse melt:

-* Yes ONo R= Fuse melt:

- - -__ .Ut,* 0 Yes U No Fuse melt:

R= - Yes DNo Fuse melt:

-_5R 1 PDYes 1 No

)F 174 of 190 I/./c Pagej_ offj

FUSE TEST DATA SHEET Test Temperature: "-20.% VP- 4-O1F22ARI_-5 / Rev,2_

Fuse Amperage: I. Fuse P/N: ATOR 5 Te st surface: ;j Date code: .

Serial Numnr CC# I CC #2 CC# 3 CC# 4 CC# 5 Dimeasions Markings Fuse resistance Hold-in capability Interrupt capability Length Diameter Current

______

Time -Current;____

ATb Fuse melt" Current:

C/ap* vo. R 0 Yes ONo Trip time:4.._ 4 Fuse melt:

DYes R 0 No I~R= Fuse melt:

- - - ______ ._/____ DYes OJNo Fuse melt:.

- Yes ONo Fuse m-ert:

R0Yes ON Fuse melt:

SYes ONo Fuse melt:

R . Yes ONo

.Fuse melt:

.1~ Fuse melt:

J'tYes 0lNo

!! ~~~R R=

= Y ]o

- DYesmelt:

Fuse D1 No Fuse melt:

R= q; Fuse melt:

R=Yes D Yes 0OlNo No Fuse melt:

0 Yes ONo

" q" "27' 1bDYes 0 No Fuse melt.

D! Yesmelt. ONO Fuse Fuse melt.

  • Yes ONo R 2= Fuse melt D]yes D]Na

______ ] D1 Yesrnel Fus'e ONo

.... i " '"Fuse melt 13Yes OlNo

!{ Fuse melt SR = t Yes O]No

. ... .. . " :, .......... .Fuse melt t~R=

- I 0 Yes O NO

! ' " ... .ruse melt

} ~~ ... .OYes f O]No" 175 of 1L/

PageIof "

FUSE TIEST DATA SHEET Test Temperature: 2 ,. F Ec-- VP- AThkgFUi55"-J Rev._O Fuse Amperage: J.i/g Fuse P/N: gTiN AS-Test surface: Date code: ,,/o.!

1: 27-1 ( o Opooo -m--*xO U0&44 6('q - 103 ;

Number of fuses in lot Co Normal sample size based on lot size Average fuse resistance from lot of same fuses 0. 4- .7*..2 Acceptable fuse resistance range Summary of Results Item passed all CC#s U Yes O No If no, fill in DR# below and attach DR.

Discrepancy reports:

S/N: CC# DR#

7,12i0 -o26oI- . 6 oqjo3Q -OT .-- OAcceptable KNot Acceptable PE Initials 0-T

-2MI& 3 - 000491 1UAcceptable U Not Acceptable PE Initials

- Acceptable O Not Acceptable PE Initials.

-_ Acceptable U Not Acceptable PE Initials __

Notes:

al gee IId/,,7 MTE# Instrument Used Calibration Due Date S. DeY1/23/7 SAOL Cl-rCJAAf c0vA Xf-F__ 1% _ _ __ _

)a Update MTE on computer:

Initials and date Prepared by: Date: IJ ./2_5 e.7&_

Verified by: Date: IIfqfo1 Approved by: f'". J" Date: /A10 176 of 190 Paged_ of_

FUSE TEST DATA SMEET Test Temperature: I .s ' VP_ i ýf1f t Rev. 0 Fuse Amperage: 10A Fuse PIN: Ar R IQ Test surface: ,/ Date code: 16/og~

Serial Number CC# I CC#2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt ¢apaliility Current = OA

  • -i524 C.-

_ Length Diameter

-. K) __ _ _ _ Time = 1, Fuse melt: Current: 2.A R= UYes

) No Trip time: A45. S 45's

.

Fuse melt:

- "! OYes No Fuse melt:

_= 'NR=

f0( 5 t1 4IRLi R e Fuse melt:

Fuse melt: i R= L Yes No

- __ ____ ___

R= use tmelt:i OYes F& R 0Dn .es Vq 0 Fuse melt:

R=

P R)*' Fuse melt: QNo L'lYes Fuse melt:

,,-bYe No R= Fuse melt: [

Fuse melt: . . .:

Fuse melt:

1%Yes crNo Fuse melt: I Fuse yesmelt:

- 6No 04 R

_00_6___M_ 0 Yes PNo Fuse melt; R Yes O]No Fuse melt:[

0 Yes 014o Fuse melt:

[] Yes ZINo Fuse melt:

10Yes b*No Fuse melt:

0 Yes. InNo

,@ 1*Fuse melt:

G! Yeo'es

~eAAJ!~ &- I

. P... o f-i -

I ?0 Page Iof q-

FUSE TEST DATA SHEET ,A-rOD,"A.5-TestTemperature: 2.3. "c VP- ,-- Rev,. 0_

Fuse Amperage: 10 A Fuse PIN: AT  %  :ý Test surface: L/ Date code: 1016% -

INumber of fusessize Normal sample in lot based on lot size Average fuse resistance from lot of same fuses Acceptable fuse resistance range 1

1% - ýe

- -

.n ..

enn-*

Summary of Results Item passed all CC#s 2Yes 0 No If no, fill in DR# below and attach DR.

Discrepancy reports:

SIN: CC# DR#

10 Acceptable 0 Not Acceptable PE Initials

[] Acceptable 0 Not Acceptable PE Initials

!-0Acceptable 0 Not Accptabl 4 PE Initials

[OAcceptable 0 Not Acceptablý PE itials

[0 Acceptable 0 Not Acceptable' PE Initials Notes: i_.? A 7-4 , - - ,0- JV4 ,.

e tl WAS* ACL-e Ra,*B. c-T *400o1

.MTE# Instrument Used Calibration Due Date 4IZL o Update MTE on computer:_ _ _ _ _ _

Initials and date

.A Prepared by: Date:________________________

Verified by: . +ia -" Date-62Z Approved by: ,-Date:.3. o%

178 of 190 PageL of

FUSE TEST DATA SHEET

.Test Temperature: 2. C_ VP- ,))AFo'a -I Rev._)

Fuse Amperage: /s-f Ao, Fuse P/N: ATOI .

Test surface: *  ! , Date code: .05Z.0f' ,

-r.,,q x 0.,7-* ;Ao *I7 Serial Number CC# 1 CC #2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt capability Len*gth Diameter Current = *4-

_____-__o_- Time = 1_ _

XA .*,(S Fuse melt: Current:7..

Ij---, 'CebV'/ . .. R= 11 Yes XNo Trip time: 55.64!.,

I060

  • I. Too

- Ot/t 0No .,D1 __. R= []Ycs .M/,<

Fuse melt:

3 b n. / R=

.. , 0 Yes $No

- . .Fuse melt:

w R, R= 0. Yes 'XNo Fuse melt:

R 0 Yes A/j o

"R= A/No Fuse melt: A(4cONo Fuse melt:

_ ___S lYes [NO 1~~~ .1R= *N ~ Fuse

[Yesmelt: EONo i~R= . .. Fuse melt:

0~5 fYes ONO Fuse melt:

-

-~~ ~~~ -

r ____A _. *- -

us U*:.I DYes et U. No, i/2 L KT R .Y5, OVes oNo Fuse melt:

Pn~ ~ ~1.JsJ l Yesmnelt:

Fuse O No /\C-e T R= 1Yes 112o Zu-L~~~e L 1No UýR Fuse melt:

DYes fiNO P, Fuse melt:

SDYes 'JNo Fuse melt:

D Yes ONo I Fuse Fuse melt:

melt:

i RR [0DYes 0No O]No

Fuse melt:

i~R=

R 0 Yes [] No

.t ... 179of 90P.gJ Fuse melt: f RO Yes. O No 179 of 190 Page__! of L

FUSE TEST DATA SHEET Test Temperature: VP- ,12L6*, L- Rev....

Fuse Amperage: r Fuse P/N: *")*A*-"

Test surface: Date code: &2r Number of fuses in lot Normal sample size based on lot size Average fuse resistance from lot of same fuses /

Acceptable fuse resistance range /0 ov -.<Z x- 1,2. ,Z ,

Summary of Results Item passed all CC#s ,s Yes 0 No If no, fill in DR# below and attach DR.

Discrepancy reports:

S/N: CC# DR#

[o Acceptable [ENot Acceptable PE Initials ElAcceptable [ Not Acceptable PE Initials C3Acceptable 11 Not Acceptable PE Initials

[] Acceptable 0 Not Acceptable PE Initials __

[] Acceptable 0 Not Acceptable PE Initials Notes:

MTE# instrument Used Calibration Due Date n'L..  ;,-*rw.,'4 t* V~ *' .. . . 1 Ij

[] Update MTE on computer: mi ddate J],

Prepared by:_________________Date: /,'

, ]0*

Verified by: '1 */A O Y--'l4 -- i)Date: 1)4/09 Approved by:

  • iDate: 0/qO 6'

4ý 180 of 190 Page

p. of. .2

FUSE TEST D?.AT-A St"T TesI Temnperature: Z3 ~ vP- 4 rTF$5- Rv.O Fwue, Araperagge: Fuse PIN: ju-*-.*,, '.

Ttsuface: Date code: I

$pril Num, CC#1 Dimensions CC#2 Markings FuseCC#3 resistance CCf4 Hold-in capability CC#5 Interrupt capability Length Diameter Current

_____-_ow) _.... d rne=

Tm AT.T

" 50 .(.{"fuse melt: Current:

. WC R P Yes O No ?Trip time:L#".;

$ec.

Fuse melt:

It 0Yes ;ONO Fuse melt:

- OOtO' 2.

__ l -0. _Yes No Fuse melt:

  • ~ 1. &.!ARo104

~ D'Yes Fuse nv,,t: *,/io/o JA 0 Yes PNo

.A-A.1;A Fuse melt:

..... .R - Yes No i! . Fuse melt:

. Yes Fuse melt:

Yes VNo R=

Fuse melt:

.rD  : * .. . --""- " R '.AFusemielt. OYes 5No Fuse melt:

2R EYes 0Fuse Yesmelt: No OkNo Fuse melt:

/./4 Ro INR a Yes 0

-.... Fuse Fuse melt:

melt 2 12Yes 0 es 0 No DNo

.u t*es 0 No 181 of190 Page_ý_of ;7

FUSE TEST DATA SHEET Test Temperature: _.9 'k . VP- -TE !S-j- Rev._O Fuse Amperage: V A-O Fuse P/N: .T-(D Test surface: - Date code: 07 A 27rCog -~ooo- I hru 600 Number of fuses in lot 10 Normal sample size based on lot size Z/

Average fuse resistance from lot of same fuses ., -35 P ?

Acceptable fuse resistance range ,,M- -

Summary of Results Item passed all CC#s es )!(INo If no, fill in DR# below and attach DR.

Discrepancy reports:

S/N: CC# DR#

D0Acceptable 0 Not Acceptable PE Initials__

__Acceptable 0 Not Acceptable PE Initials __

__Acceptable 0 Not Acceptable PE Initials __

0_Acceptable 0 Not Acceptable PE Initials Notes:

MTE# Instrument Used Calibration Due Date

  • Update MTE on computer: dae 1. /6 Prepared by:. Date::

Verified by: 6 - 5- Date: I-9"-6 Approved by: Date: ( (f 0 182 of 190 Pageý_ý of Z

FUSE TEST DATA SHEET Test Temperature: " VP-

  • Rev.Q Fuse Amperage: i Fuse P/N:-*ZT1l Test surface: _ Date code: e 642, 2?

.To76 M oe q- ,32-7 183 of 190 183of 90Page-Z of--2g

Test Temperature: FUSE TEST DATA. SHEET VP- ,*.TTFZSog-. Rev.__)

Fuse Amperage: 12-C-oO- Fuse P/N: ,47T7-2-..f Test surface: Date code: g 9  :>,f I:. ___________-__ ____

Number of fuses in lot Normal sample size based on lot size Average fuse resistance from lot of same fuses ,, t ...

Acceptable fuse resistance range 6, 1. to, 0 --

Summary of Results Item passed all CC#s Yes 0iNo If no, fill in DR# below and attach DR.

Discrepancy reports:

S/N: CC# DR#

______________ ____ __________ Acceptable 0 Not Acceptable PE Initials

______________ ____ __________ D Acceptable 0 Not Acceptable PE Initials___

0___

Acceptable Li Not Acceptable PE Initials

[_ Acceptable U Not Acceptable PE Initials D Acceptable 0 Not Acceptable PE Initials Notes:

MTE# Instrument Used Calibration Due Date C"' 12 /0

)6Update MTE on computer: I3/! /

n51a s aýnd date Prepared by: oe r Date: LL 2.1 /o[

Verified by: Date:_ ________

Approved by: Date: i_

184 of 190 Page-7ý of2__

Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-l, Rev. 0 Exelon Nuclear - Three Mile Island Page C.l11 Appendix C Discrepancy Reports I

185 of 190

Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-04 Item: Switchgear Manufacturer: SQUARE 0 Model/P/N: PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:

The VP states that the instrument sections 6 white indicating lights. The instrument sections have 5 white indicating lights.

Affected Hardware/Document/M&TE: VP-PZ4, Rev. 6, CC#1 Initial Evaluation / Tagging [ Conditional Release E l [aterial Hold Tribble, Chris 7/22/2009 Wo ng, Alan 7/22/2009 Prepared By Date ApI)roved By Date B. RESOLUTION (Attach additional pages, if required.)

Evaluation:

The VP incorrectly states that the instrument sections have 6 white lights. The instrument sections have 5 white lights. The sixth white light is a global 'trip confirm status' light for the switchgear.

The switchgear configuration is correct with 5 indicating lights per instrument section and is acceptable.

Disposition V Acceptable/Use as is Ei Acceptable with rework noted Acceptable with limitations noted Dl Reject / Do not use Code 1 30 Code 2 See Table 3.2,.-,

PrcparedBy: y:.

Reviewed By:_____________

Approved By:_

nil Page ( of i NLI-QUAL-06, RI5 Attachment I Page 18 of 30 186 of 190

Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-05 Item: Switchgear Manufacturer: SQUARE D Model/P/N: PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:

The VP states that the 'Shunt Trip Power' light extinguishes when power is applied to the switchgear. The 'Shunt Trip Power' light does not extinguish, the 'Shunt Trip Signal Present' light extinguishes.

Affected Hardware/Document/M&TE: VP-PZ4, Rev. 6, CC#4a, 4b, 4c Initial Evaluation / Tagging

  • Conditional Release 11 Material Hold Tribble, Chris 7/22/2009 Wong, Alan 7/22/2009 Prepared By Date Approved By Date B. RESOLUTION (Attach additional pages, if required.)

Evaluation:

The VP incorrectly states which.light will extinguish. The proper operation is for the 'Shunt Trip Signal Present' light to extinguish. The VP test data sheets list the correct light. The switchgear operated properly and the correct expected light sequence was achieved and is acceptable.

Disposition V- Acceptable/Use as is Ll Acceptable with rework noted Acceptable with limitations noted El Reject / Do not use Code 1 30 Code2 See Table 3.2 Prepared By: Date: 0 Reviewed By: t Date:

Approved By: Date: - .q Page L of I (/ NLI-QUAL-06, R1 5 Attachment I Page 18 of 30 187 of 190

Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-06 Item: Switchgear Manufacturer: SQUARE D Model/P/N: PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:

The VP states to remove fuses F3, F7, F13 & F17 from the switchgear. The fuses were not removed from the gear during testing.

Affected Hardware/DocumentiM&TE: VP-PZ4, Rev. 6, CC#4e Initial Evaluation / Tagging Conditional Release Maiterial Hold Tribble, Chris 7/22/2009 WonC;, Alan 7122/2009 Prepared By Date Appri oved By Date B. RESOLUTION (Attach additional pages, if required.)

Evaluation:

The VP incorrectly states to remove the fuses. The fuses must remain so that the UV coil has power applied to allow the circuit breakers to close for this testing. The test procedure was modified as documented in DR-06910327-07.

The use of the fuses for testing is acceptable and the gear operated as expected according to the procedure as documented in DR-06910327-07 Disposition Ni Acceptable/Use as is II Acceptable with rework noted Acceptable with limitations noted Lj Reject / Do not use Code 1 30 Code 2 See Table 3.2..-..

Prepared By:

Reviewed By:_ (X7,, LY

-Approved By:

all Page L ofj NLI-QUAL-06, R15 Attachment I Page 18 of 30 188 of 190

Discrepancy Report A. IDENTIFICATION NLI Job Number: 06310327 DR#: 06910327-07 Item: Switchgear Manufacturer: SQUARE D Model/P/N: PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:

The VP states to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers using the 27 relay undervoltage relay. The 90VAC was not removed as stated in the test plan during this testing.

Affected Hardware/Document/M&TE: VP-PZ4, Rev. 6, CC#4e Initial Evaluation / Tagging [ Conditional Release 0 Material Hold Tribble, Chris 7/22/2009 Wong, Alan 7/22/2009 Prepared By Date Approved By Date B. RESOLUTION (Attach additional pages, if required.)

Evaluation:

The VP states to remove the power applied to the UV circuit of the breaker (both the MN coil in the breaker and the external undervoltage relay). The purpose of this particular test is to perform breaker main pole opening timing after loss of AC power using the external (27) relay actuating the shunt trip coil of the breaker. In order to perform this test correctly, the AC power must remain applied to the breaker installed MN (UV) coil to ensure that the 27 relay/shunt trip combination trips the breaker and does not race the breaker installed MN UV coil to trip the breaker.

Itwas determined that the power would be applied to the MN coil installed in the breaker and the breaker test switch would be moved to the 'Shunt Trip' position. The movement of the test switch to the shunt trip position allows the AC voltage to remain applied to the MN coil in the breaker, but removes the AC voltage sensed by the external 27 UV relay. (see continuation sheet)

Disposition .4 Acceptable/Use as is ED Acceptable with rework noted

. Acceptable with limitations noted ED Reject / Do not use Code 1 30 Code2 See Table 3.2 Prepared By: 6- ' Date:7/2 Reviewed By: _ . Date:

Approved By: -Date:

Page I of 2.

j" C/ NLI-QUAL-06, R15 Attachment I Page 18 of 30 189 of 190

//

DISCREPANCY REPORT Continuation of: Part B. Resolution DR#: 06910327-07 The 27 relay then actuates and closes a contact in series with the shunt trip coil thus tripping the breaker and producing the correct circuit progression to measure a valid opening time of the breaker due to loss of voltage on the 27 relay and shunt tripping.

TMI engineering representatives on-site during the FAT testing concurred with the test setup.

The change in procedure is acceptable and produced acceptable test results.

NLI QUAL 06, R13 Page T page of 2.-

2. of'L NLI QUAL 06, R13 Attachment I Page 20 of 30 190 of 190
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