ML093220866
| ML093220866 | |
| Person / Time | |
|---|---|
| Site: | Three Mile Island  |
| Issue date: | 08/07/2009 |
| From: | Exelon Generation Co, Exelon Nuclear |
| To: | Office of Nuclear Reactor Regulation |
| References | |
| TMI-09-139 FAT-REPORT-06910327-1, Rev 0 | |
| Download: ML093220866 (191) | |
Text
ATTACHMENT 3 Factory Acceptance Testing Report on Square-D PZ4 Rx Trip Switchgear, FAT-Report-06910327-1, dated August 2009
FACTORY ACCEPTANCE TESTING REPORT ON SQUARE-D PZ4 RX TRIP SWITCHGEAR FAT-REPORT-06910327-1 Revision 0 August 2009 1 of 190
Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 01 Exelon Nuclear - Three Mile Island Page iI APPROVAL FOR FACTORY ACCEPTANCE TESTING REPORT ON SQUARE-D PZ4 RX TRIP SWITCHGEAR Prepared by date 8131o i
0ýýýýýp Verified by: ('x ,Qý -date Approved by: I / date RI-710..
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Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page ii REVISION HISTORY Revision Description Date 0 Original Issue 8/7/09 3 of 190
Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0[
Exelon Nuclear - Three Mile Island Page iii TABLE OF CONTENTS 1.0
SUMMARY
OF RESULTS 2.0 EQUIPMENT IDENTIFICATION 2.1 RX Control Rod Drive Breaker Cabinet and Breakers 2.2 Function 3.0 EVALUATION OF RESULTS 3.1 Discrepancy Reports 3.2 Modifications 3.3 FAT Open Items 3.4 Results & Conclusions 4.0 QUALITY ASSURANCE 5.0 MEASUREMENT & TEST EQUIPMENT 6.0 DOCUMENTATION
7.0 REFERENCES
Appendix A: Switchgear Factory Acceptance Test Data Appendix B: Fuse Factory Acceptance Test Data Appendix C: Discrepancy Reports 4 of 190
Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page 1 1.0
SUMMARY
OF RESULTS This report addresses the factory acceptance testing performed by NLI on the Rx Trip Switchgear to be installed at the Exelon - Three Mile Island Nuclear Plant. Testing and acceptance criteria were in accordance with TMI approved NLI Verification Plan VP-PZ4, Rev.
6 and TMI purchase order 00428587, dated 11/29/07 [7.2].
The purpose of the testing was to verify proper operation of the switchgear. The switchgear met all acceptance criteria as outlined in the TMI approved test plan and functioned properly during the testing except as noted in the discrepancy reports contained in Appendix B and discussed, in section 4.1 of this report.
There were four discrepancy reports recorded during the testing. A brief description of the four discrepancy reports is as follows:
- 1) The instrument sections of the switchgear did not have the same amount of indicating lights as listed on the test plan.
- 2) The test plan incorrectly listed the wrong light should extinguish during specific steps of the testing.
- 3) The test plan stated to remove fuses from the switchgear during testing, however the fuses were not removed.
- 4) The test plan stated to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers. The .90VAC was not removed during testing.
These discrepancies are discussed in detail in Section 4.1 of this report and documented in discrepancy reports DR-210005-04 through -07 contained in Appendix C.
All fuses are considered Class 1E. The fuses installed in the switchgear were dedicated by NLI prior to installation. The installed fuses passed all testing as outlined in the NLI test plans prepared in accordance with the NLI QA program. The fuse test data is contained in Appendix B. All fuse testing was performed at the NLI facility in Fort Worth, TX.
The switchgear factory acceptance test data is contained in Appendix A. All switchgear testing was performed at the Square-D facility in West Chester, OH.
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Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page 2 2.0 EQUIPMENT IDENTIFICATION 2.1 RX Control Rod Drive Breaker Cabinet and Breakers The supplied unit is as a Square-D PZ-4 series low-voltage switchgear. The unit consists of two (2) 20" wide vertical sections with two (2) circuit breakers (the breakers are Square-D Masterpact NT, 800A frame, p/n: NT08NA) installed in each vertical section, associated instrumentation devices and doors are as identified in NLI design drawing 06910327-LD-1, (latest revision) and below.
The switchgear and circuit breaker ratings are as follows:
" Nominal operating voltage: 48OVac.
- Rated current: 800A
- Interrupt Rating: 42,OOOA @ 508Vac
" Nominal control voltage: 125VDC e UV voltage range: 42 - 84Vac
- Shunt trip voltage range: 70 - 140Vdc
- Trip Unit: None
- Nominal Control voltage (charging and closing): 120VAC 2.2 Function The safety function of the switchgear is to provide power to safety related loads and interrupt power on a trip signal.
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Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page 3 3.0 EVALUATION OF RESULTS 3.1 Discrepancy Reports There were four discrepancy reports documented during the factory acceptance testing. A detailed discussion of the discrepancy reports are as follows:
DR-06910327 The breaker instrument sections of the switchgear did not have the same amount of indicating lights as listed on the test plan. The VP incorrectly states that the breaker instrument sections have 6 white lights. The instrument sections for each breaker have 5 white lights. The sixth white light is a global 'trip confirm status' light for Train A or Train B for the switchgear and is located on the instrument door for each vertical section, not each breaker.
The switchgear configuration is correct with 5 indicating lights per breaker instrument section and is acceptable.
DR-06910327 The test plan incorrectly listed the wrong light should extinguish during specific steps of the testing. The VP incorrectly states which light will extinguish. The proper operation is for the 'Shunt Trip Signal Present' light to extinguish. The VP test data sheets list the correct light. The switchgear operated properly and the correct expected light sequence was achieved and is acceptable.
DR-06910327 The test plan stated to remove fuses from the switchgear during testing, however the fuses were not removed. The VP incorrectly states to remove the fuses. The fuses must remain so that the UV coil has power applied to allow the circuit breakers to close for this testing. The test procedure was modified as documented in DR-06910327-07.
The use of the fuses for testing is acceptable and the gear operated as expected according to the procedure as documented in DR-06910327-07.
DR-06910327 The test plan stated to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers. The 90VAC was not removed during testing. The VP states to remove the power applied to the UV circuit of the breaker (both the MN coil in the breaker and the external undervoltage relay). The purpose of this particular test is to perform breaker main pole opening timing after loss of AC power using the external (27) relay actuating the shunt trip coil of the breaker. In order to perform this test correctly, the AC power must remain applied to the breaker installed MN (UV) coil to ensure that the 27 relay/shunt trip combination trips the breaker and does not race the breaker installed MN UV coil to trip the breaker.
It was determined that the power would be applied to the MN coil installed in the breaker and the breaker test switch would be moved to the 'Shunt Trip' position. The movement of the test switch to the shunt trip position allows the AC voltage to remain applied to the MN coil in the breaker, but removes the AC voltage sensed by the external 27 UV relay. The 27 relay then actuates and closes a contact in series with the shunt trip coil thus tripping the breaker and 7 of 190
Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile' Island Page 4 producing the correct circuit progression to measure a valid opening time of the breaker due to loss of voltage on the 27 relay and shunt tripping.
TMI engineering representatives on-site during the FAT testing concurred with the test setup.
The change in procedure is acceptable and produced acceptable test results.
3.2 Modifications There were no modifications made to the production units as a result of FAT testing.
3.3 FAT Open Items There were no open items at the completion of the FAT testing.
3.4 Results and Conclusions Based on successful completion of the FAT per the TMI approved NLI Verification Plan, VP-PZ4, Rev. 6, and acceptable resolutions to the discrepancy reports discussed in section 4.1, the switchgear is acceptable for use at the Three Mile Island Nuclear Plant.
4.0 QUALITY ASSURANCE Project activities were performed in accordance with the NLI Quality Assurance Program which meets the requirements of 10CFR50 Appendix B, IOCFR21 and ASME NQA- 1 [7.1].
5.0 MEASUREMENT & TEST EQUIPMENT Measurement & Test Equipment which were used is controlled by the NLI M&TE program (procedure NLI-QUAL-05, latest revision). The test data sheets identify the M&TE that was used. All M&TE used during testing is traceable to NIST standards.
6.0 DOCUMENTATION This FAT report is prepared to summarize the testing and present the results of the testing. Test data sheets and any other relevant data is included in this report.
7.0 REFERENCES
7.1 NLI Quality Assurance Manual, Rev. 8, 12/14/07 including applicable Supplements.
7.2 TMI purchase order 00428587.
7.3 TMI Technical Specification SP-11101-11-250, Rev. 0.
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Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-1, Rev. 0 Exelon Nuclear - Three Mile Island Page A.lI Appendix A Switchgear Factory Acceptance Test Data 9 of 190
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critica Chrceitc Sml cetne I ~Siz 9: ICriteria< Rcetcef Method Dimensions & Configuration 100% Note: All dimensions are nominal unless noted 1,3 CC#1 Sections will line-up and bolt together with other Measure dimensions to all mating mount holes sections of switchgear based on measured dimensions. on the switchgear sections including ground bus.
Height = 93.20" (floor to top of wireway trough) Measure and record the switchgear dimensions.
0 Width = 20.0" (per section) (see latest revision of switchgear layout 0b Depth = 63.23" (back to front of wireway trough) drawing for measurement location).
Switchgear has 2 vertical sections, 4 cubicles high. Visual Inspection.
Each vertical section has 2 cubicles for breakers and 2 Visual Inspection cubicles for instrumentation.
Instrument sections have the following: Visual Inspection that devices are as follows:
a) Breaker test switch with a key lock a) Electroswitch Series 20K.
b) UV relay b) ABBcat#411R0175 c) 6 white indicating lights C) Square-D type ZB5AVBG1 d) Auxiliary relays d) Square-D type XUD080V63, Square-D type XO1200V02 and X080V02.
Layout of components/conduit entrance location and size Visual Inspection are in accordance with NLI design drawings.
Channel A breaker door is painted Red Visual Inspection Page 1 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Cr~itical Characteristic SapeActne K ~~~~~~~ize __________________
Criteria Ref KK K Method Dimensions & Configuration Channel B breaker door is painted Green Visual Inspection CC#1 (con't.) Channel C breaker door is painted Yellow Visual Inspection Channel D breaker door is painted Blue Visual Inspection Control wiring is Rockbestos, SIS, 90'C wire. Visual Inspection 0 Each vertical section has a 15kVA CPT. Visual Inspection that CPT is Square-D Cat#15S40F.
0, Verify insulated ring tongue lugs are used on control Visual Inspection wiring to terminal blocks.
Ground bus is tin or silver plated. Visual Inspection Circuit breakers have operation counter installed. Visual Inspection Circuit breakers have contact indicators. Visual Inspection A means of locking the circuit breakers in place while in Visual Inspection the CONNECTED or DISCONNECTED positions is installed on the switchgear.
All indicating lights are LED type. Visual Inspection Page 2 of 30
Verification Plan Verification Plan # VP-PZ4, REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sample - - - - - - - -Acceptance Size _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Criteria Ref Meho Dimensions & Configuration Safety-related wiring has a minimum of 6"separation Visual Inspection CC#1 from the other safety-related channels.
(con't.)
Safety-related wiring is fed in thermosleve and is color Visual Inspection coded to distinguish it from Non-safety related wiring.
Wiring Check 100% Switchgear sections are wired per the latest approved 1 NLI QC to perform point-to-point wiring check CC#2 design drawings. on switchgear using the latest revisions of the t'J 0
design drawings.
Yellow line drawings for inclusion in test data package.
'.0 0
Circuit breaker Fit-up 100% Breaker fits into breaker compartment without any 1,3 Insert each circuit breaker into their respective CC#3 binding, breaker compartment.
Compartment door closes without excessive gap. Close compartment door and check door fit.
Door mounted components do not interfere with removal Remove breakers from switchgear. Verify that of the breaker from the switchgear cell. door mounted components do not interfere with removal of the breaker.
Proper Operation of Close 100% 1,3 Place all breaker test switches in 'NORMAL'.
Circuit CC#4a The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBA-1 & TBA-2 and TBC-1
'DC Power Available' lights illuminate for channel A & TBC-2 in section 1 (channel A & C).
and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.
Page 3 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sampl ~iAcceptnc
~Size r Criteria R~ef ~ Method2 Proper Operation of Close The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBAI- I& TBA1 -2 and circuit are illuminated for channel A and C. 'Shunt Trip Power' TBCI-1 & TBC1-2 (channel A & C) in section CC#4a light extinguishes for Channel A & C. 1.
(con't)
The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBB-l & TBB-2 and TBD-1
'DC Power Available' lights illuminate for channel B & TBD-2 in section 2 (channel B & D).
and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and uJ D.
0 0 The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBB1-1 & TBB1-2 and are illuminated for channel B and D. 'Shunt Trip Power' TBDI-1 & TBD1-2 in section 2 (channel B &
light extinguishes for Channel B & D. D).
Reset the 27A, B, C & D relays.
Apply a jumper across points TB5-6 & TB5-7.
Apply 90VAC across points TB5-1 & TB5-2.
Breakers A, B, C, & D charge. Apply 90VAC control power to points TB40-1
& TB40-4 in section 1 for Channel A & C and TB41-1 and TB41-4 for Channel B & D.
ýev. 6 Channel A breaker closes when jumper is applied. Apply a jumper across points TBA3-3 & TBA3-4.
Page 4 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads rroper uperauon oi %-ose Uhannel C breaker closes when jumper is applied. Apply a jumper across points littu-i & lI tsu-circuit 4.
CC#4a (con't) Channel B breaker closes when jumper is applied. Apply a jumper across points TBB3-3 & TBB3-4.
Channel D breaker closes when jumper is applied. Apply a jumper across points TBD3-3 & TBD3-tev. 6 4.
0 0 Proper Operation of Under- 100% 1,3 Place all breaker test switches in 'NORMAL' voltage circuit CC#4b Apply a jumper across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
Apply a jumper across points TB5-6 & TB5-7.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBA-1 & TBA-2 and TBC-1
'DC Power Available' lights illuminate for channel A & TBC-2 in section 1 (channel A & C).
and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.
Page 5 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads
~Acceptance A ~AKK A',Criteria~
ARef A j XMethod i Ref Proper Operation of 'UV Trip Power' and 'UV Device Energized' lights are Apply 90VAC to TBAI-1 & TBA1-2 and voltage circuit illuminated for channel A and C. 'Shunt Trip Power' TBCI-1 & TBC1-2 in section 1.
CC#4b light extinguishes for Channel A & C. ev. 6 (con't)
The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBB-I & TBB-2 and TBD-I
'DC Power Available' lights illuminate for channel B & TBD-2 in section 2 (channel B & D).
and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and
'3' 0
D.
0 The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBB 1-1 & TBB 1-2 and lev. 6 are illuminated for channel B and D. 'Shunt Trip Power' TBDI-1 & TBDI-2 in section 2.
light extinguishes for Channel B & D.
Reset the 27A, B, C & D relays.
Close all breakers.
'Shunt Trip Power' light for Channel A is not Place the breaker test switch for Channel A in illuminated. 'UV Device Energized' and 'UV Trip the 'UV Trip' position.
Power' lights are illuminated for Channel A.
Channel A breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points
'UV Trip Power' and 'Shunt Trip Signal Present' lights TBAI-1 & TBA1-2 and verify Channel A are not illuminated for Channel A. breaker trips.
Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel A to Present' lights are illuminated for Channel A. the 'Normal' position.
Page 6 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Proper Operation of Under-voltage circuit The 'LJV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBA I-I &
CC#4b are illuminated for channel A. TBA1-2.
(con't) 'Shunt TripPower' light for Channel B is not Place the breaker test switch for Channel B in illuminated. 'UV Device Energized' and 'UV Trip the 'UV Trip' position.
Power' lights are illuminated for Channel B.
Channel B breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points 0 'UV Trip Power' and 'Shunt Trip Signal Present' lights TBBI-1 & TBB1-2 and verify Channel B are not illuminated for Channel B. breaker trips.
Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel B to Present' lights are illuminated for Channel B. the 'Normal' position.
The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBBI-1 &
are illuminated for channel B. TBB 1-2.
'Shunt Trip Power' light for Channel C is not Place the breaker test switch for Channel C in illuminated. 'UV Device Energized' and 'UV Trip the 'UV Trip' position.
Power' lights are illuminated for Channel C.
Channel C breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points
'UV Trip Power' and 'Shunt Trip Signal Present' lights TBCI-1 & TBC1-2 and verify Channel C are not illuminated for Channel C. breaker trips.
Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel C to Present' lights are illuminated for Channel C. the 'Normal' position.
Page 7 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 3., 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic yjmicAcceptance-
~ ~s ~ Criteria Ref , Method Proper Operation of Under-voltage circuit The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC power to points TBCI-l &
CC#4b are illuminated for channel C. TBCl-2.
(con't)
'Shunt Trip Power' light for Channel D is not Place the breaker test switch for Channel D in illuminated. 'UTV Device Energized' and 'UV Trip the 'UV Trip' position.
Power' lights are illuminated for Channel D.
-0 Channel D breaker trips and the 'UV Device Energized', Remove the 90VAC power applied to points 0 'UV Trip Power' and 'Shunt Trip Signal Present' lights TBDI-1 & TBD1-2 and verify Channel D are not illuminated for Channel D. breaker trips.
Verify that the 'Shunt Trip Power' & 'Shunt Trip Signal Return the breaker test switch for Channel D to Present' lights are illuminated for Channel D. the 'Normal' position.
Reset the target on the 27A, B, C & D relays.
Remove all control power.
Remove jumpers across points TBA3-3 &
TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove jumpers across points TB5-6 & TB5-7.
Page 8 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads Proper Operation of Under-voltage circuit CC#4b (con't)
Proper Operation of Shunt 100% 1,3 Place all breaker test switches in 'NORMAL' Trip circuit 00 0
CC#4c Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and 0 TBD3-3 & TBD3-4.
Apply a jumper across points TB5-6 & TB5-7.
Apply 90VAC across points TB5-1 & TB5-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
The 'Shunt Trip Power', 'Shunt Trip Signal Present' and Apply 90VDC to TBA-1 & TBA-2 and TBC-1
'DC Power Available' lights illuminate for channel A & TBC-2 in section 1 (channel A & C).
and C. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel A and C.
Page 9 of 30
Verification Plan Verification Plan # VP-PZ4, REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W. 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads
-CriticalCharacteristic Sampl Acceptance>
_________________ ____ Criteria Ref Method Proper Operation of Shunt The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBAI-1 & TBA1-2 and Trip circuit are illuminated for channel A and C. 'Shunt Trip Power' TBCI-1 & TBC1-2 in section 1.
CC#4c light extinguishes for Channel A & C.
(con't) Apply 90VDC to TBB-l & TBB-2 and TBD-1 ev. 6 The 'Shunt Trip Power', 'Shunt Trip Signal Present' and & TBD-2 in section 2 (channel B & D).
'DC Power Available' lights illuminate for channel B and D. Verify that the 'UV Device Energized' and 'UV Trip Power' lights are not illuminated for channel B and 0 D.
C The 'UV Trip Power' and 'UV Device Energized' lights Apply 90VAC to TBBI-l & TBB1-2 and are illuminated for channel B and D. 'Shunt Trip Power' TBDl-1 & TBD1-2 in section 2. lev. 6 light extinguishes for Channel B & D.
Reset the 27A, B, C & D relays.
Close all breakers.
'UV Trip Power' light for Channel A is not illuminated. Place the breaker test switch for Channel A in
'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.
Signal Present' and 'DC Power Available' lights are illuminated for Channel A. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27A relay drops out.
'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel A to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel A. 'Shunt Trip Signal Present' light is not 27A relay.
illuminated for Channel A.
Page 10 of 30
Verification Plan Verification Plan # VP-PZ4, REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtiaCharacteristic9SampleAccelptance 99[7 9~9 ~ -~ 9999 >9-Size 9 9 9,99999 ~ 9-9 9 ~ ~ '- 9
-. 9>9,9 9 Criteria -~V~9-9~ Ref <~>Method9 ~ -9~
Proper Operation of Shunt Breaker for Channel A closes. Close the breaker for Channel A.
Trip circuit CC#4c 'UV Trip Power' light for Channel B is not illuminated. Place the breaker test switch for Channel B in (con't) 'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.
Signal Present' and 'DC Power Available' lights are illuminated for Channel B. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27B
.relay drops out.
0o 0
'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel B to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel B. 'Shunt Trip Signal Present' light is not 27B relay.
illuminated for Channel B.
Breaker for Channel B closes. Close the breaker for Channel B.
'UV Trip Power' light for Channel C is not illuminated. Place the breaker test switch for Channel C in
'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.
Signal Present' and 'DC Power Available' lights are illuminated for Channel C. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27C relay drops out.
'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel C to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel C. 'Shunt Trip Signal Present' light is not 27C relay.
illuminated for Channel C.
Page 11 of 30
Verification Plan Verification Plan # VP-PZ4, REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtclCharacteristic Sample Acceptance A Criteria Ref ~Method Proper Operation of Shunt Breaker for Channel C closes. Close the breaker for Channel C.
Trip circuit CC#4c 'UV Trip Power' light for Channel D is not illuminated. Place the breaker test switch for Channel D in (con't) 'UV Device Energized', 'Shunt Trip Power', 'Shunt Trip the 'Shunt Trip' position.
Signal Present' and 'DC Power Available' lights are illuminated for Channel D. Breaker trips when test switch is moved to 'Shunt Trip' position and the 27D relay drops out.
0o o 'UV Device Energized', 'UV Trip Power', 'Shunt Trip Return the breaker test switch for Channel D to Power' and 'DC Power Available' lights are illuminated the 'Normal' position and reset the target on the for Channel D. 'Shunt Trip Signal Present' light is not 27D relay.
illuminated for Channel D.
Breaker for Channel D closes. Close the breaker for Channel D.
Remove all control power.
Remove jumnpers across points TBA3-3 &
TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Page 12 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30D, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic Sapl Acceptance-
-- - ~~~~~ize, -_ _ _ _ _ _ _ _ _ _ _ _ _
K ~~~Criteria ~:Ref - Q <Method h Proper Operation of UV trip 100% .1,3 Place all breaker test switches to the UV TRIP timing position.
CC#4d Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
k)o Place a jumper across points TB5-6 & TB`5-7.
0~
0 Apply 90VAC across points TB5-1 & TB5-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
& TBC-2 in section 1 (channel A & C).
Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.
Apply 90VDC to TBB-1 & TBB-2 and TBD-1
& TBD-2 in section 2 (channel B & D).
Apply 90VAC to TBBl-1 & TBB1-2 and TBD1-1 & TBD1-2 in section 2.
Page 13 of 30
Verification Plan Verification Plan # VP-PZ4, REV. 6 Item
Description:
Switchgear, 480VC, 34), 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sapl Acceptance Size 3/4 9 Criteria. Ref ~Method Proper Operation of UV trip Ensure the 27A, B, C & D relays are reset.
timing CC#4d Close all breakers.
(con't)
The opening time for the breakers main poles is < 50ms Remove the 90VAC control power applied to after removal of the 90VAC. Verify that the 'UV Trip points TBAI-1 & TBA1-2 (channel A) and Power' and 'UV Device Energized' lights are not TBCI-1 & TBC1-2 (channel C) in section 1 and illuminated. TBBI-1 & TBB1-2 (channel B) and TBDI-1 &
0- TBD 1-2 (channel D) in section 2. Measure the 0a time required for the breakers main poles to open after removal of the 90VAC. Note: This test can be performed on one breaker at a time.
Remove all control power.
Remove jumpers across points TBA3-3 &
TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove the jumper across points TB5-6 &
TB5-7.
Page 14 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic SapeAcptance~
>Size __ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
Criteria Ref M~ethod Proper Operation of 27 relay 100% 1,3 Place all breaker test switches in the NORMAL and shunt trip timing position.
CC#4e Remove fuse F3 & F7 in section 1 and F13 &
F17 in section 2.
Place jumpers across points TBA3-3. & TBA3-IN) 4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and 0* TBD3-3 & TBD3-4.
0 Place a jumper across points TB15-6 & TB5-7.
Apply 90VAC across points TB5-1 & TB5-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
& TBC-2 in section 1 (channel A & C).
Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.
Apply 90VDC to TBB-1 & TBB-2 and TBD-1
& TBD-2 in section 2 (channel B & D).
Page 15 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads CZritical Characteristic Sample Acceptance
~Size Criteria Ref Metho Proper Operation of 27 relay Apply 90VAC to TBBI-1 & TBB1-2 and and shunt trip timing TBDI-1 & TBD1-2 in section 2.
CC#4e (con't) Apply 90VAC across secondary disconnect points D I and D2 on all breakers.
Ensure the 27A, B, C & D relays are reset.
tj
-', Close all breakers.
The opening time for the breakers main poles is < 64ms Remove the 90VAC control power applied to after removal of the 90VAC. Verify that the 'Shunt Trip points TBAl-1 & TBA1-2 and TBC1-1 &
Signal Present' lights are illuminated. TBC1-2 in section 1 and TBBI-1 & TBB1-2 and TBDI-1 & TBD1-2 in section 2. Measure the time required for the breakers main poles to open after removal of the 90VAC. Note: This test can be performed on one breaker at a time.
Remove all control power.
Remove jumpers across points TBA3-3 &
TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove a jumper across points TB5-6 & TB5-7.
Page 16 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function:- To provide power to Class 1E loads CriticalCharacteristic~ Sample ~Acceptance i Size __ _ _ _ _ _ _ _ _ _ _ _ ___ _ _ _ _ _ _ _ _ _ _
_____Criteria Ref Method Proper Operation of 27 relay Replace fuse F3 & F7 in section 1 and F13 &
and shunt trip timing F17 in section 2.
CC#4e (con't)
Proper Operation of Shunt 100% 1,3 Place all breaker test switches in the NORMAL Trip signal from TMR position.
control system CC#4f Place jumpers across points TBA3-3 & TBA3-t'J 0 4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
Place a jumper across points TB5-6 & TB5-7.
Apply 90VAC across points TB5-1 & TB5-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
& TBC-2 in section I (channel A & C).
Apply 90VAC to TBAI-1 & TBA1-2 and TBCI-1 & TBC1-2 in section 1.
Apply 90VDC to TBB-1 & TBB-2 and TBD-1
& TBD-2 in section 2 (channel B & D).
Page 17 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
- Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads
'Critical Characteristic Sample Acceptance Size Criteria Ref Method Proper Operation of Shunt Apply 90VAC to TBB 1-1 & TBB 1-2 and Trip signal from TMR TBDI-1 & TBD1-2 in section 2.
control system CC#4f Ensure the 27A, B, C & D relays are reset.
(con't)
Close all breakers.
Verify that Channel A breaker trips and the 'Shunt Trip Place ajumper across points TBA2-1 & TBA2-
-0 Signal Present' light is illuminated. Verify that the KB- 2 in section 1 for Channel A.
A relay is picked-up and that the KB-B, KB-C and KB-D relays are not picked-up.
Remove the jumper across points TBA2-1 &
TBA2-2.
Verify that Channel C breaker trips and the 'Shunt Trip Place a jumper across points TBC2-1 & TBC2-Signal Present' light is illuminated. Verify that the KB- 2 in section 1 for Channel C.
C relay is picked-up and that the KB-A, KB-B and KB-D relays are not picked-up.
Remove the jumper across points TBC2-1 and TBC2-2.
Verify that Channel B breaker trips and the 'Shunt Trip Place a jumper across points TBB2-1 & TBB2-Signal Present' light is illuminated. Verify that the KB- 2 in section 2 for Channel B.
B relay is picked-up and that the KB-A, KB-C and KB-D relays are not picked-up.
Page 18 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads Proper Operation of Shunt Remove the jumper across points T1312-1 and Trip signal from TMR TB2-2.
control system CC#4f Verify that Channel D breaker trips and the 'Shunt Trip Place a jumper across points TBD2-1 & TBD2-(con't) Signal Present' light is illuminated. Verify that the KB- 2 in section 2 for Channel D.
D relay is picked-up and that the KB-A, KB-B and KB-C relays are not picked-up.
00 Remove the jumper across points TBD2-1 and TBD2-2.
!Remove jumpers across points TBA3-3 &
TBA34, TBC3-3 & TBC34, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove jumper across points TB5-6 & TB5-7.
Remove all control power.
Page 19 of 30
Verification Plan Verification Plan # VP-PZ4, REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads
).!Critical Characteristic Sample Ae; ept-nce Size __________________
Criteria Ref Method Trip Free Operation 100% 1,3 Apply 125VDC and 120VAC control power to CC#5 the switchgear and charge all breakers.
Perform this CC on all Depress the push to trip button and hold-in on breakers. Channel A breaker.
Breaker A (B, C, D) should not close. Depress the push to close button on Channel A 144) breaker.
0 Repeat for all breakers.
0 Anti-pump Operation 100% 1,3 Apply 125VDC and 120VAC control power to CC#6 the switchgear and charge the breakers.
Perform this CC on all Breaker closes when close signal is applied. Apply and maintain a close signal on the breakers. Channel A breaker.
Breaker trips when trip signal is applied and does not re- Apply a momentary trip signal to the Channel A close. breaker while maintaining the close signal.
Breaker closes when close signal is reapplied. Release the close signal and then re-apply the close signal.
Repeat for all breakers.
Page 20 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic> Sample kcceptance ~ ~ "$
Size..+
K.______Criteria Ref Method~
Breaker Interlocks 100% 1,3 Rack the breaker for Channel A to the TEST CC#7 position.
Perform this CC on all Close the breaker.
breakers.
Breaker racking tool cannot be inserted into the breaker Attempt to rack the breaker to the CONNECT unless TRIP button is pushed. position.
W 0D Repeat for all breakers.
a~
Breaker CLV Trip Voltage 100% Verify breaker tripped in the voltage range of 42 to 1,3 Apply 125VDC and 120VAC control power to CC#8 84Vac. the switchgear.
Perform this CC on all Charge and close breaker for Channel A.
breakers.
Reduce the AC control voltage until the breaker trips.
Record the voltage at which the breaker trips.
Repeat for all breakers.
Remote Close Test 100% 1breaker test switches in the NORMAL CC#9 0VAC across points TB5-1 & TB5-2.
Page 21 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic SapeAcceptance Criteria Ref Method Remote Close Test Apply 90VAC to points TB40-1 & TB40-4 and CC#9 TB40-2 & TB40-5 in section 1, TB41-1 &
(con't) TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
& TBC-2 in section 1 (channel A & C).
Apply 90VAC to TBAI-1 & TBAl-2 and TBCl-l & TBCl-2 in section 1.
0 Apply 90VDC to TBB-l & TBB-2 and TBD-1
& TBD-2 in section 2 (channel B & D).
Apply 90VAC to TBBl-l & TBB1-2 and TBDI-1 & TBD1-2 in section 2.
Ensure the 27A, B, C & D relays are reset.
Breakers should not close. Attempt to close all breakers.
Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
Breakers should not close. Attempt to close all breakers electrically.
Place a jumper across points TB5-6 & TB5-7.
Page 22 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Crtial Chracteristic Sample Acceptance..
. Size Criteria Ref . Method Remote Close Test All breakers should close. Close all breakers electrically.
CC#9 Remove jumpers across points TBA3-3 &
(con't) TBA3-4, TBC3-3 & TBC3-4, TBB3-3 &
TBB3-4 and TBD3-3 & TBD3-4.
Remove jumper across points TB5-6 & TB5-7.
Remove all control power.
W Proper Operation of Trip 100% 1,3 Place all breaker test switches in the NORMAL 0 Confirm Circuit position.
CC#10 Apply 90VAC across points TB5-1 & TB5-2 and TB1-1 & TB1-2.
Apply 90VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 in section 1, TB41-1 &
TB41-4 and TB41-2 & TB41-5 in section 2.
Apply 90VDC to TBA-1 & TBA-2 and TBC-1
& TBC-2 in section 1 (channel A & C).
Apply 90VAC to TBAI-l& TBA1-2 and TBCI-1 & TBC1-2 in section 1.
Apply 90VDC to TBB-1 & TBB-2 and TBD-1
& TBD-2 in section 2 (channel B & D).
Page 23 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class IE loads Critical Characteristic Sample ,Acceptanice I V V V ~Size 2 Criteria Ref Method Proper Operation of Trip Apply 90VAC to TBBI-1 & TBB1-2 and Confirm Circuit TBDI-1 & TBD1-2 in section 2.
CC#10 Ensure the 27A, B, C & D relays are reset.
(con't)
Place jumpers across points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 and TBD3-3 & TBD3-4.
0a Place a jumper across points TB5-6 & TB5-7.
O0 Verify that the 'Train A Trip Confirm Status' light is not Place a jumper across points TB 1-3 & TB 1-4 illuminated, and TB1-3 & TB 1-5.
Verify that the 'Train A Trip Confirm Status' light is not Close breaker A.
illuminated.
Open breaker A.
Verify that the 'Train A Trip Confirm Status' light is not Close breaker C.
illuminated.
Verify that the 'Train A Trip Confirm Status' light is Close breakers A & C.
illuminated.
Open breakers A & C.
Verify that the 'Train A Trip Confirm Status' light is not Close breaker B.
illuminated.
Open breaker B.
Page 24 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sample eAcceptances
~Size 4 4Criteria XRef 2 Method Proper Operation of Trip Verify that the 'Train A Trip Confirm Status' light is not Close breaker D.
Confirm Circuit illuminated.
CC#10 Verify that the 'Train A Trip Confirm Status' light is Close breakers B & D.
(con't) illuminated.
Open breakers B & D.
Remove jumpers across points TB 1-3 & TB 1-4 and TB1-3 & TB1-5.
0 Place a jumper across points TB5-3 & TB5-4 and TB5-3 & TB5-5.
Verify that the 'Train B Trip Confirm Status' light is not Close breaker A.
illuminated.
Verify that the 'Train B Trip Confirm Status' light is not Open breaker A.
illuminated.
Verify that the 'Train B Trip Confirm Status' light is not Close breaker C.
illuminated.
Verify that the 'Train B Trip Confirm Status' light is Close breakers A & C.
illuminated.
Open breakers A & C.
Verify that the 'Train B Trip Confirm Status' light is not Close breaker B.
illuminated. I Page 25 of 30
Verification Plan Verification Plan # VP-PZ4, REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Sguare-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sample . "Acceptance
~Size___________ __
34 i"~ 4 . Criteria '-: '~'~Ref wi" ':.Method Proper Operation of Trip Open breaker B.
Confirm Circuit CC#10 Verify that the 'Train B Trip Confirm Status' light is not Close breaker D.
(con't) illuminated.
Verify that the 'Train B Trip Confirm Status' light is Close breakers B & D.
illuminated.
Place a jumper across points TB 1-3 & TB 1-4 0/ and TB 1-3 & TB 1-5.
0 Verify that the 'Train A Trip Confirm Status' and 'Train Close all breakers.
B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers A & B.
B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers A & B.
B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers A & D.
B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers A & D.
B Trip Confirm Status' lights are illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers C & B.
IB Trip Confirm Status' lights are not illuminated.
Page 26 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class lE loads SCritical Characteristic*Sample . .. Acceptance Proper Operation of Trip Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers C & B.
Confir-m Circuit B Trip Confirm Status' lights are illuminated.
CC#10 (ton't) Verify that the 'Train A Trip Confirm Status' and 'Train Open breakers C & D.
B Trip Confirm Status' lights are not illuminated.
Verify that the 'Train A Trip Confirm Status' and 'Train Close breakers C & D.
B Trip Confirm Status' lights are illuminated.
OC Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4 and TB5-B Trip Confirm Status' lights are not illuminated. 3 & TB5-4. Open breaker B.
Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-4 and B Trip Confirm Status' lights are illuminated. TB5-3 & TB5-4. Close breaker B.
Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4 and TB5-B Trip Confirm Status' lights are not illuminated. 3 & TB5-4. Open breaker D.
Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-4 and B Trip Confirm Status' lights are illuminated. TB5-3 & TB5-4. Close breaker D.
Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-5 and TB5-B Trip Confirm Status' lights are not illuminated. 3 & TB5-5. Open breaker A.
Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-5 and B Trip Confirm Status' lights are illuminated. TB5-3 & TB5-5. Close breaker A.
Page 27 of 30
Verification Plan Verification Plan # VP-PZ4. REV. 6.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Sguare-D / PZ-4 Safety Function: To provide power to Class 1E loads CrtclCharacteristic Sample, Acceptance Size Criteria Ref Nl ethod Proper Operation of Trip Verify that the 'Train A Trip Confirn Status' and 'Train Remove jumper from TB 1-3 & TB 1-5 and TB5-Confirm Circuit B Trip Confirm Status' lights are not illuminated. 3 & TB5-5. Open breaker C.
CC#10 (con't) Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper across TB 1-3 & TB 1-5 and B Trip Confirm Status' lights are illuminated. TB5-3 & TB5-5. Close breaker C.
Verify that the 'Train A Trip Confirm Status' and 'Train Remove jumper from TB 1-3 & TB 1-4, TB 5-3 B Trip Confirm Status' lights are not illuminated. & TB5-4, TB1-3 & TB1-5 and TB5-3 & TB5-5.
0*
'. Verify that the 'Train A Trip Confirm Status' and 'Train Replace jumper from TB1-3 & TB1-4, TB5-3 &
B Trip Confirm Status' lights are illuminated. TB5-4, TB 1-3 & TB 1-5 and TB5-3 & TB5-5.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker A.
B Trip Confirm Status' lights are illuminated.
Close breaker A.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker B.
B Trip Confirm Status' lights are illuminated.
Close breaker B.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker C.
B Trip Confirm Status' lights are illuminated.
Close breaker C.
Verify that the 'Train A Trip Confirm Status' and 'Train Open breaker D.
B Trip Confirm Status' lights are illuminated.
Page 28 of 30
Verification Plan Verification Plan # V-P-PZ4. RIEV. 6 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer / Model: Square-D / PZ-4 Safety Function: To provide power to Class 1E loads Critical Characteristic Sample -Acceptance Size Criteria Ref __Method Proper Operation of Trip Open all breakers.
Confirm Circuit CC#10 Remove all control power.
(con't)
Remove all jumpers.
CPT Operation 100% CPT secondary voltage = 120VAC +/- 5% 1,3 Apply 480VAC to the primary side (HI & H2)
W CC#1 1 of the CPT's in both section 1 & 2.
00 0
Measure CPT secondary voltage at points TBA3-1 & TBA3-2, TBC3-l & TBC3-2 and TB10-1 & TB10-2 in section 1 and TBB3-1 &
TBB3-2, TBD3-1 & TBD3-2 and TBI 1-1 &
TB 11-2 in section 2.
Hi-Pot Testing 100% The Hi-Pot testing was performed on the switchgear per 2 Perform or verify that AC High Pot. testing was (Switchgear Assembly) the applicable Square-D document. NLI to review Form performed in accordance with Square-D CC#12 87-0816R, step 19 for conformance. procedure Form 87-0816R for "Low Voltage Switchgear."
Megger Test 100% AC/DC Control circuit @ 1250Vdc: R > 12.5 M92 N/A Control circuit to ground. Apply 1250VDC and (Switchgear Control Wiring) megger as follows:
CC#12a
- Control circuit (DC) of switchgear.
- Control circuit (AC) of switchgear.
Page 29 of 30
Verification Plan Verification Plan # VP-PZ4, REV..6.
ManUacturer ModeL: -D1 / Z ......
Manufacturer / Model:- Saiuare-D I PZ-4 Safety Function: To provide Rower to 1sE load§ Critical Characteristic Sample Acceptanice Size
___Criteria Ref AC Hi-pot Testing 100% Note: This is a pass/fail test. N/A With the breakers in the closed position, apply a (Circuit breakers) voltage of 220OVac using an AC high-pot CC#13 No insulation breakdown after I minute between each phase and ground for a period of 1minute.
Perform this CC on all breakers. Breakers should With the breaker in the closed position, apply be removed from cell. 2200VAC using an AC high-pot between phases C0 With the breaker in the open position, apply 2200VAC and hi-pot between phase linemto-load.
.0
References:
- 1. NLI 069-10327 set of design drawings for PZ4 switchgear,
- 2. Square-D "Low Voltage Switchgear Test Inspection Report" Form 87-0816R,
- 3. AmerGen technical specification SP-1 101-11-250.
VP Approval Prepare a" Reviewed: "716q Approve .
t "1 Idate "
- date Page 30 of 30
NL I NUCLEAR LOGISMS, INC, TEST DATA SHEET Check off appropriate tests:
EIPRE-SEISMIC El POST-SEISMIC QIVERIFICATION El OTHER TEST DATA FOR: VP-PZ4 _ Rev: 6 Job#: p&A-wsV7- P.E: Ur1 CatlD#: __
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: ?:1,.
CC# 1 Dimensions & Configuration CC#____
CC# CC#
Critical characteristic (CC#) CC# 1 CC# 1 CC# I Test Temperature A J..
Test surface: H N/A N/A V=Vertical, H=Horizontal QC Setup check (if applicable) A 1,A Sections will line-up and bolt Instrument sections have the following: Channel C breaker door is painted Yellow
- /N:-,5'1o- snl.-acbo\ together with other sections of a) 1 - Electroswitch Series 20K [VAes [0 No switchgear based on measured b) 1 - ABB relay cat#41 1R0715 dimensions. c) 6 -Square-D light ZBSAVBGI Channel D breaker door is painted Blue Okes [] No d) Square-D XUD080V63, X01200V02, jY'es 0 No X080V02 Height = 93 ,,0 Yes /No W 5EC. .o,0;4e9M7-o0 Control wiring is Rockbestos, SIS, 90'C W idth = 2.0 Iwf.wi .
Depth = 3 "i Layout of components/conduit entrance x'Yes 0 No location and size are in accordance with Switchgear has 2 vertical NL,esign drawings. Each vertical section has a l5kVA CPT.
se tions, 4 cubicles high. IYYes 0 No Ci*Tes 0 No (Cfr1 I45qoF)
Yes 0 No Chynnel A breaker door is painted Red Verify insulated ring tongue lugs are used Each vertical section has 2 E 'es 0 No oncontrol wiring to terminal blocks.
cubicles for breakers and 2 IX es 0 No cubicles for instrumentation. Cpdnnel B breaker door is painted Green i'Yes 0 No t] Yes O No Gound bus is tin or silver plated.
o C.-
T i 'es 0 No FPS,s c-t/Z0 T
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page of -46 Form No, T-1004, Rev. 6
Check off appropriate tests:
N L I NUCLEAR LOGISTICS INC TESTDATASHEET PRE-SEISMIC 0 POST-SEISMIC 1 VERIFICATION 0 OTHER_
TEST DATA FOR: VP-PZ4 Rev: 6 Job #: OWt- (0521-7 P.E: C'" Cat ID#: J14 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:
CC# 1 Dimensions & Configuration CC#____
CC# 2 Wiring Check CC4____
Critical characteristic (CC#) CC# 1 CC# 1 CC# 2 Test Temperature QIA '1'_ _ _ _
Test surface: N/A N/A H V=Vertical, H=Horizontal QC Setup check (if applicable) '1A
________........ It, Circuit breakers have operation Safety-related wiring has a minimum of Switchgear sections are wired per the S/N: Z 7*2"o--M *o I cqunter installed. 6"separation from the other safety-related latest approved design drawings.
WYes ] No channels. V"Yes ] No 0 1Yes 0 No Circuit breakers have contact Yellow line drawings for inclusion in test inqicators. Safety-related wiring is fed in thermosleve data package.
Eles 0 No and is color coded to distinguish it from a*Yes 0 No Non-safety related wiring.
A means of locking the circuit [iYes 0 No breakers in place while in the CONNECTED or /
DISCONNECTED positions is installed on the switchgear.
[R/Yes 0 No All indicating lights are LED y e.
- Yes O No
~~ssA% ?NS Ct112Lo9~ c Ccr NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page of ?Aý' Form No. T-1 004, Rev. 6
Check off appropriate tests:
N L. TEST DATA SHEET EI]PRE-SEISMIC E0 POST-SEISMIC 0 VERIFICATION ED OTHER NUCLEAR LGISTEST DATA TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0kq-(.3...j P.E: CT Cat ID#: 0A Item
Description:
Switchgear, 480VAC, 301', 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: "l-CC# 3 Circuit Breaker Fit-up CC#
CC#4a Proner Oneration of Close Circuit CC#
Critical characteristic (CC#) CC# 3 CC# 4a CC# 4a Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) N' A 14__ _ _ _
Breaker fits into breaker Voltage applied = 9 V DC to Voltage applied =. "V DC to
-I S/N: U-S-70-COý-Ct0 compartment without any TBA-1 &TBA-2 and TBC-1 & TBC-2 in TBB-1 & TBB-2 and TBD-I & TBD-2 in C
b' ding. section 1 (channel A & C). section 2 (channel B & D).
C ~es ElNo The 'Shunt Trip Power', 'Shunt Trip The 'Shunt Trip Power', 'Shunt Trip Signal Compartment door closes Signal Present' and 'DC Power Available' Present' and 'DC Power Available' lights wjthout excessive gap. lights illuminate for channel A and C. The illuminate for channel B and D. The 'UV Yes 11 No 'UV Device Energized' and 'UTV Trip Device Energized' and 'UV Trip Power' Power' lights are not illuminated for lights are not illuminated for channel B and Door mounted components do channel A and C. D.-
not interfere with removal of (Yes 0 No W*es El No the breaker from the switchgear c1ekl. Voltage applied = 90 VAC to Voltage applied = _ _ __VAC to Yes 0 No TBAl-1 & TBAI-2 and TBCI-1 & TBCl- TBB1- & TBB1-2 and TBDI-1 & TBDl-2 (channel A & C) in section 1. 2 in section 2 (channel B & D).
The 'UV Trip Power' and 'UV Device The 'UV Trip Power' and 'UV Device Energized' lights are illuminated for Energized' lights are illuminated for channel A and C. 'Shunt Trip Signal channel B and D. 'Shunt Trip Signal Pyesent' light extinguishes for A & C. Prpsent' light extinguishes for B & D.
"____ 7
_-_U__t_ 1\2oa\
_. 9 Yes.# E No ..dYes* 0 No er iI-4~
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page of0_6 f Farm N.. T-1004, Rev. 6
NLI NUCLER LOGISTICS NC TEST DATA SHEET Check off appropriate tests:
rIPRE-SEISMIC E- POST-SEISMIC t VERIFICATION 0 OTHER Rev: 6 Job #: 0(oq-10'2" P.E:f."i" Cat ID#: kj*
TEST DATA FOR: VP-PZ4 Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.::)-4 Item
Description:
CC#4a Proper Operation of Close Circuit CC#
CC# CC#____
CC# 4a CC# 4a CC# 4a Critical characteristic (CC#)
Test Temperature O/A rk H H H Test surface:
V=Vertical, H=Horizontal N)A "
QC Setup check (if applicable)
Jumpers across points TB5-6 & Jumper across points TBC3-3 & TBC3-4.
S/N: L55"7o -Qt- 'I T -5.7? Channel C breaker closes when jumper is I.VYes 0 No a mlied?
VYes El No Voltage applied = .o VAC across points TB5-1 & TB5-2. Jumper across points TBB3-3 & TBB3-4.
[3V*es 0 No Channel B breaker closes when jumper is Voltage applied = q0 VAC @'es 0 No across points TB40-1 & TB40-4 d TB41-1 & TB41-4. Jumper across points TBD3-3 & TBD3-4.
X es 0 No Channel D breaker closes when jumper is applied?
A, B, C & D breakers charge? @,'Yes 0 No
[R*res E] No Jumper across points TBA3-3 'Nss C_-"- i*../
& TBA3-4. Channel A breaker closes when jumper is applied?
ý/Yes 0 No RNSS V-T nk' NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.
Page 4 of 26 Form No. T-1004, Rev. 6
NLI Check off appropriate tests:
NUCLEAR LOGISTICS INC TEST DATA SHEET EIPRE-SEISMIC El POST-SEISMIC Z3 VERIFICATION [--OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0fo1- (o?,7_1 P.E: C-T CatID#: uIA Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: "?4..
CC# 3 Circuit Breaker Fit-up CC# 4b Proper Operation of UV Circuit CC# 4a Proper Operation of Close Circuit CC#
Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature kJ}A o14 Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) ___,___________
4=. All breaker test switches in Voltage applied Q VDC to Voltage applied = to VDC to 0 S/N: ?*'S;'Te,- cý.o i - o 'NORMAL' TBA-I & TBA-2 and TBC-l & TBC-2. TBB-I & TBB-2 and TBD-I & TBD-2.
SYes [] No The 'Shunt Trip Power', 'Shunt Trip The 'Shunt Trip Power', 'Shunt Trip Signal Jumper across points TBA3-3 Signal Present' and 'DC Power Available' Present' and 'DC Power Available' lights
& TBA3-4, TBC3-3 & TBC3- lights illuminate for channel A and C. The illuminate for channel B and D. The 'UV 4, TBB3-3 & TBB3-4 and 'UV Device Energized' and 'UV Trip Device Energized' and 'UV Trip Power' T4D3-3 & TBD3-4. Power' lights are not illuminated for lights are not illuminated for channel B and VYes 0 No chxnnel A and C. D.
t es D No etes 0 No Jumper across points TB5-6 &
Tý5-7. Voltage applied = qo VAC to Voltage applied = O VAC to TBBI-I &
syes 0 No TBAI-1 & TBA1-2 and TBCI-I & TBCl- TBBI-2 and TBD1-1 & TBDI-2.
2.
Voltage applied = t'Q VAC The 'UV Trip Power' and 'UV Device to points TB40-1 & TB40-4, The 'UV Trip Power' and 'UV Device Energized' lights are illuminated for B & D.
TB40-2 & TB40-5, TB41 -1 & Energized' lights are illuminated for A & 'Shunt Trip Signal Present' extinguishes for TB41-4 and TB41-2 & TB41- C. 'Shunt Trip Signal Present' B & D.
5.exnguishes for A & C. l9#es , El No
___________ Pmss C-u -111-ALog [Yes j( No E 0 dit IO13"7O5 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page -f_ of ýt_ Form No. T-1004, Rev. 6
Check off appropriate tests:
NLI NUCLFAR LOGISrMS INC TEST DATA SHEET F-]PRE-SEISMIC r] POST-SEISMIC VERIFICATION 0- OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 04Aq-jo,"7*1 P.E: C-7 Cat ID#: ?JA Item
Description:
Switch ear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:__-____
CC# 4b Proper Operation of UV Circuit CC#
CC# CC#
Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature tA. A.
Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) _ _ _ _ 1
_ _ IA._
Breaker test switch for Channel A Breaker test switch for Channel A in the Breaker test switch for Channel B in the S/N: ,55oo-r l-oooo% in the 'UV Trip' position. 'Shunt 'Normal' position. The 'Shunt Trip 'UV Trip' position. 'Shunt Trip Power' Trip Power' light for Channel A Power' & 'Shunt Trip Signal Present' light for Channel B is not illuminated.
is not illuminated. 'UV Device lights are illuminated for Channel A. 'UV Device Energized' and 'UV Trip Energized' and 'UV Trip Power' li1 Yes 0 No Power' lights are illuminated for Channel lights are illuminated for Channel B.
A. 90VAC power applied to points TBAI-1 lYes El No Eles ONo & TBA1-2. The 'UV Trip Power' and
'UV Device Energized' lights are 90VAC power applied to points TBBI -I &
90VAC power applied to points illuminated for channel A. TBB1-2 is removed. Channel B breaker TBAI-I & TBA1-2 is removed. V'Yes El No trips and the 'UV Device Energized', 'UV Channel A breaker trips and the Trip Power' and 'Shunt Trip Signal
'UV Device Energized', 'UV Present' lights are not illuminated for Trip Power' and 'Shunt Trip '?*5 CT "712-740- Channel B.
Signal Present' lights are not vYes El No illuminated for Channel A.
Yes E)No NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page of iL Form No. T-1004, Rev. 6
NLI NUCLEAR LOGISTICS INC TEST DATA SHEET Check off appropriate tests:
-IPRE-SEISMIC ['E POST-SEISMIC E] VERIFICATION r-0 OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: o1 - tt'SV7 -P .E: C-- Cat1D#: __ _ _
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: ?I-Lq CC# 4b Proper Operation of UV Circuit CC" CC# CC#
Critical characteristic (CC#) CC# 4b CC# 4b CC# 4b Test Temperature t}*, 0 ý, N1, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) ____,_'"_*__________,__
Breaker test switch for Channel B 90VAC power applied to points TBC I--I Breaker test switch for Channel D in the S/N: 2 7o--0It- o*o*o in the 'Normal' position. The & TBC1-2 is removed. Channel C 'UV Trip' position. 'Shunt Trip Power' 0 'Shunt Trip Power' & 'Shunt breaker trips and the 'UV Device light for Channel D is not illuminated. 'UV Trip Signal Present' lights are Energized', 'UV Trip Power' and 'Shunt Device Energized' and 'UV Trip Power' illuminated for Channel B. Trip Signal Present' lights are not ligjats are illuminated for Channel D.
O/Yes 0 No illuminated for Channel C. ýYes 0 No e/Yes 0 No 90VAC power applied to points 90VAC power applied to points TBDI-l &
TBBI-1 & TBB1-2. The 'UV Breaker test switch for Channel C in the TBDI-2 is removed. Channel D breaker Trip Power' and 'UV Device 'Normal' position. The 'Shunt Trip trips and the 'UV Device Energized', 'UV Energized' lights are illuminated Power' & 'Shunt Trip Signal Present' Trip Power' and 'Shunt Trip Signal for channel B. lights are illuminated for Channel C. Present' lights are not illuminated for
&I/Yes 0 No @'kes DNo Channel D.
@/Yes 0 No Breaker test switch for Channel C 90VAC power applied to points TBC 1-1 in the 'UV Trip' position. 'Shunt & TBCI-2. The 'UV Trip Power' and Breaker test switch for Channel D in the Trip Power' light for Channel C 'UV Device Energized' lights are 'Normal' position. The 'Shunt Trip Power' is not illuminated. 'UV Device illuminated for channel C. & 'Shunt Trip Signal Present' lights are Energized' and 'UV Trip Power' D/Yes 01 No illrinated for Channel D.
lights are illuminated for Channel les Y 11 No C.
__Yes 0 No ekss cr -IM011 ?mq CT t~,-
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page "7 of____ Form No, T-1004, Rev. 6
N L I TEST DATA SHEET Check off appropriate tests:
E]PRE-SEISMIC r-l POST-SEISMIC R* VERIFICATION 1l OTHER NUCLEAR LOGIST1ICS INC TEST DATA FOR: VP-PZ4 .Rev: 6 Job #: xq.-- 2,1 P.E:..C! Cat ID#: O'A Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: ?:L-4 CC#4b Proper Operation of UV Circuit CC#____
CC#4c Proper Operation of Shunt Trip Circuit CC#
Critical characteristic (CC#) CC# 4b CC# 4c CC# 4c Test Temperature (A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) A... . I& __ ___
Target reset on the 27A, B, C & All breaker test switches in 'NORMAL' Voltage applied = oVDC to TBA-I &
S/N: .-,* c g.-xomt
- D relays? W[kes U]No TBA-2 and TBC-l & TBC-2. The 'Shunt
[VYes 0] No Trip Power', 'Shunt Trip Signal Present' Jumpers across points TBA3-3 & TBA3- and 'DC Power Available' lights illuminate Jumpers across points TBA3-3 4, TBC3-3 & TBC3-4, TBB3-3 & TBB3- for channel A and C. The 'UV Device
& TBA3-4, TBC3-3 & TBC3-4, 4 and TBD3-3 & TBD3-4. Energized' and 'UV Trip Power' lights are TBB3-3 & TBB3-4, TBD3-3 & i/Yes 0 No no) illuminated for channel A and C.
TBD3-4 and TB5-6 & TBS-7 a"Yes 0 No ar removed. Jumper across points TB5-6 & TB5-7.
es 0 No [/Yes 0 No Applied voltage = qo VAC to TBAl-1 &
TBA1-2 and TBCJ-1 & TBC1-2. The 'UV Voltage applied =o VAC across Trip Power' and 'UV Device Energized' points TB5-1 & TB5-2. lights are illuminated for channel A and C.
The 'Shunt Trip Signal Present' light Voltage applied _ so VAC to points e tinguishes for A & C.
TB40-1 & TB340-4 and TB40-2 & TB40- [Yes*" 0 No 5, TB41-1 & TB41-4 and TB41-2 & W-,SeeW- 0641oST.7- or TB41-5. .r
___________ ? ss c-7 (N ?~5 &s lt NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 9 of e2-6 Form No. T-1004, Rev. 6
N L TEST DATA SHEET Check off appropriate tests:
E]PRE-SEISMIC r1 POST-SEISMIC EVERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: b61-(o3Z-1 P.E: C-7 Cat ID#: *' IA Item
Description:
Switchgear, 480VAC. 30. 3W, 800A with NT circuit breakers Manufacturer: Sauare-D Model/Part No.: M-4 CC# 4c Proper Operation of Shunt Trip Circuit CC#.
CC# CC#
Critical characteristic (CC#) CC# 4c CC# 4c CC# 4c Test Temperature V*l 1" Ix (4, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) _ ___ 1A __ ____
Voltage applied = -goVDC to Breaker test switch for Channel A in the 'UV Device Energized', 'UV Trip Power',
41 00 S/N: 2,5ý7o- 001 -otA: t TBB-1 & TBB-2 and TBD-1 & 'Shunt Trip' position. 'Shunt Trip Power' and 'DC Power 0
TBD-2. The 'Shunt Trip R*es El No Available' lights are illuminated for Power', 'Shunt Trip Signal Channel A. 'Shunt Trip Signal Present' Present' and 'DC Power 'UV Trip Power' light for Channel A is light is not illuminated for Channel A.
Available' lights illuminate for not illuminated. 'UV Device Energized', I 4 es El No channel B and D. The 'UV 'Shunt Trip Power', 'Shunt Trip Signal Device Energized' and 'UV Trip Present' and 'DC Power Available' lights Close the breaker for Channel A. Breaker Power' lights are not illuminated are illuminated for Channel A. Breaker A c1oses?
for channel B and D. trips when test switch is moved to 'Shunt VX es El No Q/'es 11 No Trip' position and the 27A relay drops out Breaker test switch for Channel B in the Voltage applied = 90 VAC to f" 4 es El No 'S, unt Trip' position.
TBBI-1 & TBBI-2 and TBDI-l BYes El No
& TBD1-2 in section 2. The Breaker test switch for Channel A in the
'UV Trip Power' and 'UV 'Normal' position and reset the target on Device Energized' lights are the 27A relay, illuminated for channel B and D. [Pes El No The 'Shunt Trip Signal Present' light extinguishes for B & D. '?Ass *t5-i"2--
__yes[ 0lNo I I
- ~z ~
C-c.ti NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page _j_ of _2ký Form No. T-1 004, Rev. 6
NLI TEST DATA SHEET Check off appropriate tests:
OPRE-SEISMIC E] POST-SEISMIC I VERIFICATION 0 OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: 06,,- 1032-*1 P.E: C" Cat ID#: fUIA Item Description Switchgear. 4ROVACL 3cb 3W RAOA with NT circuit hreaker~ MRnlifacturer: ~niiare-F)
Snu e-D Model Mode TPart No.: ?-..
Switchgear 480 AC 3 3W 800A with NT circuit breakers Manufacturer:
CC# 4c Proper Operation of Shunt Trip Circuit CC#____
CC# CC#
Critical characteristic (CC#) CC# 4c CC# 4c CC# 4c Test Temperature iA, Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) " tq N.AA
'UV Trip Power' light for 'UV Device Energized', 'UV Trip 'UV Trip Power' light for Channel C is not
,__S/N:__. ____- - Channel B is not illuminated. Power', 'Shunt Trip Power' and 'DC illuminated. 'UV Device Energized',
- 'UV Device Energized', 'Shunt Power Available' lights are illuminated for 'Shunt Trip Power', 'Shunt Trip Signal Trip Power', 'Shunt Trip Signal Channel B. 'Shunt Trip Signal Present' Present' and 'DC Power Available' lights Present' and 'DC Power light is not illuminated for Channel B. are illuminated for Channel C. Breaker Available' lights are illuminated V`(, es 0 No trips when test switch is moved to 'Shunt for Channel B. Breaker trips Trip' position and the 27C relay drops out.
when test switch is moved to Close the breaker for Channel B. Breaker QIes 5 No
'Shunt Trip' position and the B closes?
27B relay drops out. fx'es [ No Breaker test switch for Channel C in the lT/Yes L No 'Normal' position and reset the target on the Breaker test switch for Channel C in the 27ý relay.
Breaker test switch for Channel 'Shunt Trip' position. 1"V'es 0 No B in the 'Normal' position and f'Yes 0 No reset the target on the 27B relay. 'UV Device Energized', 'UV Trip Power',
[Y¥es 11 No 'Shunt Trip Power' and 'DC Power Available' lights are illuminated for
? 1*- {L2--CO C.. Channel C. 'Shunt Trip Signal Present'
- ligh is not illuminated for Channel C.
clg'-es 0 No
?P'S__77vqOý_CT NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 110 of 217 Fomi No. T-1004, Rev. 6
N L I TEST DATA SHEET Check off appropriate tests:
LIPRE-SEISMIC 0- POST-SEISMIC I[ VERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 job #:. W(q-(0%Z1 .P. E - CT Catm~g: fjt&
Item
Description:
Switchgear, 480VAC, 30D, 3W, 800A with NT circuit breakers Manufacturer: Sauare-D Model/Part No.:______
CC# 4c Proper Operation of Shunt Trip Circuit CC#
CC# 4d Proper Operation of UV Timing CC#
Critical characteristic (CC#) CC# 4c CC# 4c CC# 4d Test Temperature JA tp,. (^Jk Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) J4 [A __________....
Close the breaker for Channel C. Breaker test switch for Channel D in the All breaker test switches to the UV TRIP 0 S/N: 2 * -m, -CooMA B aker C closes? 'Normal' position and reset the target on position.
0=
F1Yes E No the 27D relay. C2*es 0 No K'*es 0 No Breaker test switch for Channel Jumpers across points TBA3-3 & TBA3-4, 7 lDi tle 'Shunt Trip' position. 'UV Device Energized', 'UV Trip TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Yes I] No Power', 'Shunt Trip Power' and 'DC and TBD3-3 & TBD3-4.
Power Available' lights are illuminated for 15Yes El No
'UV Trip Power' light for Channel D. 'Shunt Trip Signal Present' Channel D is not illuminated, light is not illuminated for Channel D. .Junper across points TB5-6 & TB5-7.
'UV Device Energized', 'Shunt b 4 es 0i No []Yes 0 No Trip Power', 'Shunt Trip Signal Present' and 'DC Power Close the breaker for Channel D. Breaker Applied voltage = _oVAC across points Available' lights are illuminated D closes? TB5-1 & TB5-2.
for Channel D. Breaker trips t*es 11 No when test switch is moved to Applied voltage = '0 VAC to points
'Shunt Trip' position and the TB40-1 & TB40-4 and TB40-2 & TB40-5 27D relay drops out. 3cg, C-T "114la in section 1, TB41-1 & TB41-4 and T1341-2 EYes DNo & TB41-5 in section 2.
__i" cT I~ ll NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page _. of ___ Form No. T-1004, Rev. 6
N L I TEST DATA SHEET Check off appropriate tests:
L-PRE-SEISMIC I- POST-SEISMIC VERIFICATION I- OTHER NUCLEAR LOGISTrCS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: aM9--(45"Z-- P.E: C-- Cat ID#: I-A.
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:
CC#4d Prooer Oneration of UV Timing CC#
CC# 4e Proper Operation of 27 relay and shunt trip timing CC#
Critical characteristic (CC#) CC# 4d CC# 4d CC# 4e Test Temperature NN IA(A Test surface: H H H V=Vertical, H=Horizontal I QC Setup check (if applicable) N I N ,4 ' J 14 Applied voltage = o VDC to 27A, B, C & D relays are reset? All breaker test switches in the NORMAL S/N: 2 ,'o-ooi-OOý' TBA-1 & TBA-2 and TBC-1 & [W4es El No position.
TBC-2 in section 1 (channel A ifYes [ENo
& C). All breakers closed?
[XVes El No Fuse F3 & F7 and F13 & F17 removed?
Applied voltage = q'o VAC to 11 Yes ViNo
- TBAI-1 & TBAI-2 and TBCI-1 90VAC control power removed from SaF DQ--V6it7.7-0G
& TBC1-2 in section 1. points TBAl-1 & TBA1-2 and TBCI-l & Jumpers across points TBA3-3 & TBA3-4, TBC1-2 and TBBI-1 & TBBI-2 and TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage= ' VDC to TBDI-1 & TBDI-2. UV Trip Power & ano TBD3-3 & TBD3-4.
TBB-1 & TBB-2 and TBD-1 & UV Device Energized lights are not [!Yes 0 No TBD-2 in section 2 (channel B illtminated.
& D). Li'yes 0 No Jumper across points TB5-6 & TB5-7.
9/4 es E1 No Applied voltage = 9 0 VAC to Time required for the breakers main poles TBB 1-1 & TBB 1-2 and TBD I-1 to open after removal of the 90VAC. Applied voltage = 9_ VAC across pomints
& TBD1 -2 in section 2. (A, V Ct ) TB5-1 & TB5-2.
Time =T.o p j-i.o, i ms (Breaker A)
Time = +.61+Q-
- 1 i4,1n.s (Breaker B)
P C5T"(2_'.(0T Time = tL2-.1 R17.- ms (Breaker C) - $
Time ='I,o t.2.,- -. ms (Breaker D)
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page (2- of -Zf- Form No. T- 1004, Rev. 6
NLI TEST DATA SHEET Check off appropriate tests:
LIPRE-SEISMIC 0l POST-SEISMIC M VERIFICATION 0I- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0 - (O3Z-1 P.E: C.(-T Cat ID#: 3 1A Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: FILL-CC#4e Proper Operation of 27 relay and shunt trip timing CCc#___
CC# CC#
Critical characteristic (CC#) CC# 4e CC# 4e CC# 4e Test Temperature jk J*A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) P A iA NIA Applied voltage = *50 VAC to Applied voltage = 0 o VAC across Time required for the breakers main poles C
S/N: -Sg7o \-points TB40-1 & TB40-4 and secondary disconnect points D1 and D2 on to open after removal of the 90VAC.
C TB40-2 & TB40-5 and TB41-1 all breakers. .
& "rB41-4and TB41-2 & TB41- Time = 6t L. o ms (Breaker A) t(,.0O
- 5. Tle 27A, B, C & D relays are reset? Time = . t., (,.7 ms (Breaker BI)
('Yes 0 No Time = [.,3 . I17,- ms (Breaker C)
Applied voltage = 4l1 VDC to Time = t g, I t,t ms (Breaker D)
TBA-1 & TBA-2 and TBC-1 & All breakers closed?
TBC-2. 5/Yes UlNo Fuse F3 & F7 and F13 & F17 replaced?
El Yes (N0 .
Applied voltage = 0 VAC to 90VAC control power removed from b -061103?-7-01(0 TBAI-I & TBA1-2 and TBCI-1 points TBAI-1 & TBAI-2 and TBCI-1 & .
& TBC 1-2. TBC 1-2 and TBB 1-1 & TBB 1-2 and TBD 1-1 & TBD 1-2.
Applied voltage = 9=0 VDC to n Yes LNo" TBB-1 & TBB-2 and TBD-1 & iL-ob1 o7 TBD-2. " , r Applied voltage = '0 VAC to TBBl-I & TBB1-2 and TBDI-l
& TBD1-2.
_____ _____ ____ ?NSS CT -1u o9_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 1ýý of 7-; Form No. T- 1004, Rev. 6
N L I TEST DATA SHEET Check off appropriate tests:
I-PRE-SEISMiC El POST-SEISMIC [D VERIFICATION 0- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: t~nA-((o3SZ1 P.E: C7" CatID#: r'JIA Item
Description:
Switchgear, 480VAC, 30, 3W. 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:_ P1__
CC# 4f Proper Operation of Shunt Trip. Signal from TMR CC#
CC# CC#____
Critical characteristic (CC#) CC# 4f CC# 4f CC# 4f Test Temperature '"__ A'Jl _ _
Test surface: H H H V=Vertica], H=Horizontal QC Setup check (if applicable) "'J All breaker test switches in the Applied voltage = qo VDC to TBA-l & Jumper across points TBA2-l & TBA2-2.
0 S/N: 21 "1o- 001- OJl NORMAL position. TBA-2 and TBC-l & TBC-2. [B'Yes El No 5/Yes [] No Applied voltage = 10 VAC to TBA1-1 Channel A breaker trips and the 'Shunt Trip Jumpers across points TBA3-3 & TBA 1-2 and TBCI -1 & TBC IL2. Signal Present' light is illuminated. The
& TBA3-4, TBC3-3 & TBC3-4, KB-A relay is picked-up and the KB-B, TBB3-3 & TBB3-4 and TBD3-3 Applied voltage = qo VDC to TBB-1 & KB-C and KB-D relays are not picked-up.
&WTBD34. TBB-2 and TBD-1 & TBD-2. EýYes El No es ONo Applied voltage= ?a VAC to TBB1-1 Jumper across points TBC2-1 & TBC2-2.
Jumper across points TB5-6 & & TBB1-2 and TBDI-l & TBD1-2. R(Yes 0l No TB15-7.
&(Yes 0 No Tje 27A, B, C & D relays are reset? Channel C breaker trips and the 'Shunt Trip RfYes 0 No Signal Present' light is illuminated. The Applied voltage OI0 VAC KB-C relay is picked-up and the KB-A, across points TB5-1 & TB5-2. All breakers closed? KB-B and KB-D relays are not picked-up.
6fYes El No d'Yes El No Applied voltage = 'o VAC to points TB40-1 & TB40-4 and TB40-2 & TB40-5 and TB41-1
& TB41-4 and TB41-2 & TB41-5.
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page, k4_ of 2_ Form No. T-1004, Rev. 6
N L I TEST DATA SHEET Check off appropriate tests:
E-PRE-SEISMIC El POST-SEISMIC V3 VERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Jobll: Q0l9TI"7o 1 P.E: C..T CatID#: P'IA Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: 71_4 CC# 4f Proper Operation of Shunt Trip Signal from TMR CC#
CC# 5 Trip Free Operation CC#____
Critical characteristic (CC#) CC# 4f CC# 4f CC# 5 Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable)
Jumper across points TBB2-1 & Channel D breaker trips and the 'Shunt Applied voltage = 1'W9 VDC and S/N:1.;$1O- Cx>, -mml TBB2-2. Trip Signal Present' light is illuminated. _L-Lo VAC control power to the 0
02
[5/Yes 0 No The KB-D relay is picked-up and the KB- switchgear.
A, KB-B and KB-C relays are not picked-Channel B breaker trips and the up. All breakers charged?
'Shunt Trip Signal Present' light Z-Yes 0 No 1/kYes 0 No is illuminated. The KB-B relay is picked-up and the KB-A, KB- Depress the push to trip button and hold-in C and KB-D relays are not on Channel A breaker. Depress the push to piked-up. close button on Channel A breaker.
Yes 0 No Breaker A does not close.
9/rue El False Jumper across points TBD2-1 &
T D2-2. Breaker B does not close?
es 0 No &9true El False Breaker C does not close?
FrTrue 0 False Brker D does not close?
True 0 False
. -- _ j
- ?lkss C-fT 1t~21O T!;.S rCT 1T(`_L~Ao1 VAg*Cf"T
- FomN.1 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page _5 of 1; Form No. T-1 004, Rev. 6
N L I TEST DATA SHEET Check off appropriate tests:
F-PRE-SEISMIC i" POST-SEISMIC VERIFICATION -l OTHER NUCLEAR LOGISTICS INC C__(
TEST DATA FOR: VP-PZ4 Rev: 6 Job #: Q(pl- 1o32M P. E: - r-- cat1ID#: J1A Item
Description:
Switchgear., 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: P14 CC# 6 Anti-Pump Operation CC#
CC# 7 Breaker Interlocks CC#
Critical characteristic (CC#) CC# 6 CC# 6 CC# 7 Test Temperature %I t_ _ _ _
Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) .
Applied voltage = I-LVDC Released the close signal and then re- Breaker for Channel A racked to the TEST S/N: "2*Sk-o\-rir: and I-LoVAC control power to apply the close signal and the breaker position and closed.
0 the switchgear. closed when close signal was reapplied.
CD &Kes El No Attempted to rack the breaker to the All breakers charged? CONNECT position. Breaker racking tool 9'Yes El No Breaker B operates the same? cannot be inserted into the breaker unless R4 rue El False TRIP button is pushed.
Applied and maintained a close Breaker C operates the same? t2true El False signal on the Channel A breaker VF,,rue El False and breaker A closed BreIer D operates the same? Breaker B operates the same?
3]'Yes D No LR rue 11 False Ui/True 03 False Breaker C operates the same?
Applied a momentary trip signal atrue El False to the Channel A breaker while Breaker D operates the same?
maintaining the close signal and &true El False breaker tripped when trip signal was applied and did not re-close.
E(Yes ElNo
?P,&S C-_ý -11*cp" &'ASS CT7 7122-jo PASS CT f-7R~qc1 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page L6 of 0- Form No. T-1004, Rev, 6
N L I TEST DATA SHEET Check off appropriate tests:
FPRE-SEISMIC -' POST-SEISMIC M'l VERIFICATION r0 OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: 64- i03L.1 P.E: CUT Cat ID#:_ _ __ __
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Sguare-D Model/Part No.:_______
CC# 8 Breaker U-V Trip Voltage CC #
CC# 9 Remote close test CC#
Critical characteristic (CC#) CC# 8 CC# 9 CC# 9 Test Temperature v, Ix A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) "
Applied voltage = 1-.* VDC All breaker test switches in the NORMAL Applied voltage = _ VAC to TBBI -I &
S/N: 216$5o- 1S-r-00A and I..o VAC control power to po ition. TBB1-2 and TBD1-1 & TBDl-2.
0 0h the switchgear. -Xres LI No The 27A, B, C & D relays are reset?
B aker A charged and closed? Applied voltage = .SJ VAC across 9'Yes LI No XYes LI No points TB5-1 & TB5-2.
Attempt to close all breakers. No breakers Breaker A trips at 1 {h4 VAC Applied voltage = %* VAC to points closed?
TB40-1 & TB40-4 and TB40-2 & TB40- IVTrue LI False Breaker B trips at CO.6 VAC 5, TB41 -1 & TB41-4 and TB41-2 &
TB41-5. Jumpers across points TBA3-3 & TBA3-4, Breaker C trips at 'k9.* VAC TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage = 90o VDC to TBA-I & and TBD3-3 & TBD3-4.
Breaker D trips at ý.VAC TBA-2 and TBC-1 & TBC-2. Rii(es LI No Appliedvoltage= 9o0 VAC to TBAI-1 Attempt to close all breakers electrically.
& TBAI-2 and TBCI-1 & TBC1-2. No breakers closed?
True LlFalse*
90 VDC to TBB-1 &
Applied voltage =
TBB-2 and TBD-1 & TBD-2.
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 1'7 of 2-G Form No. T-1004, Rev. 6
NLI TEST DATA SHEET Check off appropriate tests:
LIPRE-SEISMIC El POST-SEISMIC MVERIFICATION El OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: OW1.o*"1 P.E: CT Cat ID#: _____
Item
Description:
Switchbear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Sguare-D Model/Part No.: *1.k CC# 9 Remote close test CC#
CC# 10 Proper Operation of Trip Confirm Circuit CC#f Critical characteristic (CC#) CC# 9 CC# 10 CC# 10 Test Temperature _ _I__,
N _ 41A, __'_A_......
Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) 1____,____,_.4 wJA Jumper across points TB5-6 & All breaker test switches in the NORMAL Applied voltage = 9 0 VAC to TBB1 -1 &
(,4 0 S/N: 1,0.O*l-*t, TB5-7. position. TBB1-2 and TBDI-I & TBD1-2.
E/Yes OlNo /yes OINo The 27A, B, C & D relays are reset?
Close all breakers electrically. Applied voltage= '90 VAC across &es E No breakers closed? points TB5-1 & TB5-2 and TB1-1 &
M'True l False TB 1-2. Jumpers across-points TBA3-3 & TBA3-4, TBC3-3 & TBC3-4, TBB3-3 & TBB3-4 Applied voltage = o VAC to points and TBD3-3 & TBD3-4.
TB40-1 & TB40-4 and TB40-2 & TB40- &es El No 5, TB41-1 & TB41-4 and TB41-2 &
TB41-5. Jumper across points TB5-6 & TB5-7.
2*'es DNo Applied voltage = i VDC to TBA-1 &
TBA-2 and TBC-1 & TBC-2. Jumper across points TB 1-3 & TB1-4 and TB1-3 & TBI-5.
Applied voltage = '1o VAC to TBAl- E9/*es [] No l& TBAI-2 and TBCI-1 & TBCI-2 Applied voltage = ic0 VDC to TBB-I &
TBB-2 and TBD-i & TBD-2.
VA'sS -1\2~ZAeP C,-v PAcc7 L.-( -11 Z:zj ýZý "YP&S -CT "7("22.o,1 ,
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page A.eL of 2.6 Form No. T-1004, Rev. 6
N L I TEST DATA SHEET Check off appropriate tests:
LIPRE-SEISMIC r- POST-SEISMIC [!-VERIFICATION E:- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: *)O9 (eA2-1 P.E: C--T Cat ID#: -
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: :j-Lý CC# 10 Proper Operation of Trip Confirm Circuit CC#
CC# CC#
Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) A--
Brfiaker A closed? 'Train A Trip Confirm Status' light is Breaker B & D closed?
C S/N: T Co 2mo- _--oý Yes 0 No llmated. tes 0 No
'True 0 False
'Train A Trip Confrm Status' 'Train A Trip Confirm Status' light is lipht is not illuminated. Breaker B closed? illuminated.
True DI False [WYes 11 No iUtrue 0 False Beaker A open? 'Train A Trip Confirm Status' light is not Jumper across points TB 1-3 & TB 1-4 and
.yes [ No illuminated. TB1-3 & TB 1-5.
Vrrue 11 False [Aes 0 No Breaker C closed?
[Yl"es 0] No Breaker B open? Jumper across points TB5-3 & TB5-4 and E'Yes [] No TB5-3 & TB5-5.
'Train A Trip Confirm Status' [ýhes 0] No i~ot is not illuminated. Breaker D closed?
True 0 False 'Yes [1 No Breaker A closed?
[V es El No Br er A & C closed? 'Train A Trip Confirrn Status' light is not O]Yes 1 No ill rinated. 'Train B Trip Confirm Status' light is not
- 'True E] False ill mated.
True 0 False VDISS C-T NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page M of 7-6 -
Form No. T-1004, Rev. 6
N L I TEST DATA SHEET Check off appropriate tests:
.IPRE-SEISMIC [i POST-SEISMIC t VERIFICATION E- OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: Q- - P.E: C-- Cat ID#:
Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: SSquare-D Model/Part No.:__-_-_
CC# 10 Proper Overation of TriD Confirm Circuit CC#
CC# CC#
Critical characteristic CC# 10 CC# 10 CC# 10 (CC#)
Test Temperature I.,
Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if ',4I applicable)
Breaker A open? 'Train B Trip Confirm Status' light is not All breakers closed?
4 es 0 No SIN: 2*&')"o-C5,k -T I es L No illinated.
I'True LI False Breaker C closed? 'Train A & B Trip Confirm Status' lights a/yes Li No Br er B open? Breaker D Closed? are illuminated.
BYes Li No [B-rue [EFalse
'Train B Trip Confirm Status' light is not illuminated. 'Train B Trip Confirm Status' light is not Brekers A & B open?
IV4 'rue Li False illuminated. [3Ves 0 No
[Grue Li False Breaker A & C closed? 'Train A & B Trip Confirm Status' lights
- /Yes Li No Breaker B & D closed? ary-not illuminated.
B/Yes LI No True ELFalse
'Train B Trip Confirm Status' light is minated. 'Train B Trip Confirm Status' light is Br ers A & B closed?
[ True [I False illuminated. 1ýYes 0 No g/True Li False BHeaker B closed? 'Train A & B Trip Confirm Status' lights 0 No
[]Yes Jumper across points TB 1-3 & TB 1-4 and are illuminated.
Tj'l-3 & TB 1-5. Prue 0 False
_6 Yes EL No NOTE:' Initial and date after Nn te atC performance erof o- each eachCP C. Indicate CC#. I Pass"or Pass o Ree rI Reference DFme DR#. ri , GC L
Page 2,0 of "J~ Form No. T-1004, Rev. 6
IN I TEST DATA SHEET Check off appropriate tests:
EIPRE-SEISMIC Dl POST-SEISMIC 0~ VERIFICATION El OTHER_ __
NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: W(A-0o31-" P.E: C-T Cat ID#: `jA Item
Description:
Switch gear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:- "Fj-CC# 10 Proper Operation of Trip Confirm Circuit CC#
CC# CC#
Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature ' A v.. IA A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) i4 JA _ _,_ _ _ 1__
Br akers A & D open? Breakers C & B open? Breakers C & D open?
0'.
0 0
S/N: _____o- o__-_0_0 I Yes ElNo 2(Yes 0 No V'Yes I- No 0 'Train A & B Trip Confirm 'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confirm Status' lights Status' lights are not are not illuminated. ar* not illuminated.
illuminated. R/rrue El False tnTrue El False 9True El False Breakers C & B closed? Breakers C & D closed?
Breakers A & D closed? E(Yes El No YY/es El No
[i'es E No
'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confirm Status' lights
'Train A & B Trip Confirm are illuminated, are illuminated.
Stptus' lights are illuminated. f7 4 rue El False R4 rue El False IE'True El False 741-S5 (-T -IýILILAOICý Cýs
-rC -l 24 4 P*S S C-T -7(2 -`
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page:Lk of.ýC Form No. T-1004, Rev. 6
.NLI TEST DATA SHEET Check off appropriate tests:
EIPRE-SEISMIC 1" POST-SEISMIC El VERIFICATION r" OTHER NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: okq-(o3Z7 P.E: 6-,T CatID#: tj 1A Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Sguare-D Model/Part No.: ?Z.-4 CC# 10 Proper Operation of Trip Confirm Circuit CC#
CC# CC#
Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature V _________,____,
Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) 04 ,
Jumper removed from TB 1-3 & Jumper removed from TB 1-3 & TB 1-4 Jumper removed from TB 1-3 & TB 1-5 and C. S/N: 7.sslo- O.Ot1-00o00 TBI-4 and TB5-3 & TB5-4. and TB5-3 & TB5-4. TB5-3 & TB5-5.
0h
&'Yes 11 No E'Yes El No s/Yes El No Breaker B Open? Breaker D open? B aker A open?
FYYes El No v'Yes l] No 7Yes 11 No
'Train A & B Trip Confirm 'Train A & B Trip Confirn Status' lights 'Train A & B Trip Confirm Status' lights Status' lights are not are not illuminated. are not illuminated.
illuminated. d*True El False V/True 0 False i(True El False Jumper across TB 1-3 & TB 1-4 and TB5-3 Jumper across TB 1-3 & TB 1-5 and TB5-3 Jumper across TB1-3 & TBI-4 & TB5-4. & TB5-5.
and TB5-3 & TB5-4. &7'Yes 0 No &Yes 0 No 9/Yes 0 No Breaker D closed? B eaker A closed?
Breaker B closed? Eý(Yes 0 No NIYes El No d'Yes 0 No
'Train A & B Trip Confirm Status' lights 'Train A & B Trip Confim- Status' lights
'Train A & B Trip Confirm are illuminated, are illuminated.
Status' lights are illuminated. [VTrue El False 2"True 11 False
___True EFalse
&-of-e h \(Ax-'S CT -71z2.A-to NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.
fCT -, Fr?_ N.U10 Page 2-L- of 2-9 Form No. T-1004, Rev. 6
Check off appropriate tests:
TEST DATA SHEETIIPRE.-SEISMIC POST-SEISMIC ED VERIFICATION 0 OTHER NUCLEAR LOGISTICS MNC TEST DATA FOR: VP-PZ4 Rev: 6 Job#: I(cA-(01,21 P .E: C.T CatID#: 0 1A Item
Description:
Switchgear, 480VAC, 3D, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.:j-Lq CC# 10 Proper Operation of Trip Confirm Circuit CC#
CC# CC#
Critical characteristic (CC#) CC# 10 CC# 10 CC# 10 Test Temperature A, lJ, N/A Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) N NI A, Jumper removed from TB1-3 & Jumper removed from TB1-3 & TB1-4, 'Train A & B Trip Confirm Status' lights
? 0 -
_55_o_-
_S/N:_
_0i 11 TBI-5 and TB5-3 & TB5-5. TB5-3 & TB5-4, TB1-3 & TB1-5 and are illuminated.
O&KYes El No TB5-3 & TB5-5. R/True 0 False o !Yes 0 No Breaker C open? Breaker A closed?
R'Yes D] No 'Train A & B Trip Confirm Status' lights 9/Yes El No are not illuminated.
'Train A & B Trip Confirm £ibTrue El False Breaker B open?
Status' lights are not E2"Yes El No illuminated. Jumper across TB 1-3 & TB 1-4, TB5-3 &
[VTrue 0 False TB5-4, TBI-3 & TB1-5 and TB5-3 & 'Train A & B Trip Confirm Status' lights TB5-5. are illuminated.
Jumper across TB1-3 & TB 1-5 9/Yes El No E'True El False and TB5-3 & TB5-5.
VYes nl No 'Train A & B Trip Confirm Status' lights Breaker B closed?
are illuminated. 13 Yes El No Breaker C closed? /True El False li/Yes ElNo B aker A open?
'Train A & B Trip Confirm OYes El No Status' lights are illuminated.
I/True 0 False ..... . . . Q s C, ,.7 4Cl7 N n Sa eCT' o112f each CC. Q7e NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page 2X - of 2r Form No. T-1004, Rev. 6
N LI NUCLEAR LOGISTICS INC TEST DATA SHEET Check off appropriate tests:
LIPRE-SEISMIC 0 POST-SEISMIC [XI VERIFICATION 0I OTHER___
Rev: 6 Job #: W- co0-Z P.E: C.-T Cat [D#: _ 1_
TEST DATA FOR: VP-PZ4 Item
Description:
Switchgear, 480VAC, 30, 3W, 800A with NT circuit breakers Manufacturer: Square-D Model/Part No.: ?--'{
CC# 10 Proper Operation of Trip Confirm Circuit CC# 12 Hi-Pot Testing (Switchgear Assembly)
CC# 1l CPT Operation CC#
Critical characteristic (CC#) CC# 10 CC# 11 CC# 12 Test Temperature 1A r )x Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) A Br 9aker C open? Applied voltage to primary of CPT =__ Verify that AC High Pot. testing was S/N: 2-4ýS-X*- I .zo\I NVob es El No 0 VAC in section I.
D performed in accordance with Square-D procedure Form 87-0816R for "Low
'Train A & B Trip Confirm Applied voltage to primary of CPT = - V ltage Switchgear."
Status' lights are illuminated. -4'_ VAC in section 2. ;'Yes 0 No 5lrue I] False Secondary voltage = I Iq
.4 VAC at Breaker C closed? points TBA3-1 & TBA3-2.
'tYes El No Secondary voltage = I 19.4 VAC at points TBC3-1 & TBC3-2.
Breaker D open? Secondary voltage = kk 9-.4 VAC at E/yes [ No points TB10-1 & TB10-2.
'Train A & B Trip Confirm Secondary voltage = jLSZ.." VAC at Sttus' lights are illuminated, points TBB3-1 & TBB3-2.
eTrue [l False Secondary voltage = _jALQ." VAC at points TBD3-1 & TBD3-2.
Secondary voltage = ILIL-S VAC at points TB11-1 &TB1l-2.
(51 -l r22-9x V I*-- %.- k-l- ( *..- ,. , i* l*,*
Page 2-A of 2-f- Form No. T-1004, Rev. 6 NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#.
Check off appropriate tests:
TEST DATA SHEET LIPRE-SEISMIC El POST-SEISMIC MVERIFICATION Dl OTHER_ __
NUCLEAR LOGISTICS INC TEST DATA FOR: VP-PZ4 Rev: 6 Job #: O(Di- o*Z7 P.E: UT Cat ID#: I flA Item
Description:
Switchgear, 480VAC, 3d, 3W, 800A with NT circuit breakers Manufacturer: Sguare-D Model/Part No.: L CC# 12a Megger Testing (Switchaear control wiring) CC#
CC# 13 AC Hi-Pot Testing (Circuit Breakers) CC#
Critical characteristic (CC#) CC# 12a CC# 13 CC#
Test Temperature 1IA Test surface: H H H V=Vertical, H=Horizontal QC Setup check (if applicable) i I ,
Voltage Applied= kZ.o VDC Voltage Applied = Q2oO VAC a' S/N :2SS-10* - k 'MOk Control circuit (DC) of switchgear. Breaker Closed R2 T MQ Phase to Ground Control circuit (AC) of switchgear. Pass/Fail::?NS R> -QO Phase to Phase Pass/Fail: " jg Breaker Open (DALine to (DALoad Pass/Fail: (7k-S 01B Line to 01B Load Pass/Fail: Pxss-(DC Line to (DC Load Pass/Fail:
iNsC~-i: ton-__________ ____________
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page2-1ý of 2-6 ' Form No. T-1 004, Rev. 6
N L I Check off appropriate tests:
NUCLEAR LOGISTICS FNC TEST DATA SHEET EPRE-SEISMIC El POST-SEISMIC VERIFICATION OTHER TEST DATA FOR: VP-PZ4 Rev: 6 Job #: 0 * - -o*92-P.E: C-T Cat ID#: fJ Item Descrip 'tlnn
- A~nX1AC' TLflJ TI 1~.
W(h
.J W.
'1U1 2OAA
.J VT . tVVVCI
-,I VTJILL J'
'rU - .1 SIISUIL UII.,ULVM'1O AAarV-fonf,r
- VIULLLUC~LLUL'.1. Square-D Model/Part No.: ?74 Provide Summnary of Test Results Check appropriate boxes:
rAll Items Passed. Discrepancy Report(s): If yes, identify below: I0.Yes ONo ON/A List S/N or ID passed below, Qty passed:
S1" 2.s '-7O- 00-*
- S/Ns or ID# cC# DR#
\rp.- M,*,. (z',.1, _I MoI W127- 04 O Acceptable E]Not Acceptable Initials/Date by PE:
Do q (O32 -005 OAcceptable ONot Acceptable Initials/Date by PE:
rjýqt 03V- 06 [Acceptable ONot Acceptable Initials/Date by PE:
CUI to32 07 WAcceptable ONot Acceptable Initials/Date by PE: -r %
')
__Acceptable ONot Acceptable Initials/Date by PE:
0 Other (where applicable)
Record All M&Th Used:
NLI MTE# Des cription Cal. Due Date NLI MTE# Description Cal. Due Date
_ _ _ _ _ _ _ _ _ _ k_ _ 4_ 1 _ 0-_ _ _ _ _ _ _ _ _ _ _ 2 1' It a_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
NOTE: Initial and date after performance of each CC#. Indicate Pass or Reference DR#. Page iL of Z6 Form No. T-1004, Rev. 6
SQUARE 1-3 Schneider Electric CERTIFICATE OF FACTORY TESTS Low Voltage Switchgear Purchased By: N.L.I. I TMI P.O. Number: N.L.I.# 0025570 Three Mile Island Factory Job Name: Reactor Trip Switchgear Order 24769954-003 Number:_
Job Location: Three Mile Island Nuclear Generating Station, Pennsylvania Unit
Description:
2 Section - 4 Non-Auto Switches - 600V Switchgear Designation: Reactor Trip Switchgear Description of Tests Tested and Accepted By Date
- 1. Inspection of Switchgear Gary Ragle 07123/09
- 2. FactorylProduction tests as required by applicable NEMA and UL standards A. Dielectric Test Gary Ragle 07/23/09 B. Mechanical Operation Gary Ragle 07/23/09 C. Electrical Operation/ Control Wiring Tests Gary Ragle 07/23/09 D. Ground Fault Protection NIA I hereby certify that the above tests have been performed on the equipment noted on the above factory order (F.O.) number, and that this equipment successfully met the acceptance criteria of these tests.
Gary Ragle July 23, 2009 Signature Date Sr. Mechanical Engineer Title Respectfully submitted, SQUARE D COMPANY/
SCHNEIDER ELECTRIC NORTH AMERICA WEST CHESTER, OH 66 of 190
SQUARE M COMPANY Schneider Electric Power Zone 4 Test Inspection Report Factory Order: 24769954 Line Item: 003 Date: 07/23/2009 Total Sections 2 Total Cells/Prepared/Unprepared 4 Instructions General Instructions:
- For detailed instructions, see procedure for inspection of switchgear (DCP 4.9-300 and 4.9-300-B).
- DCP are located in the local Document Control directory
- Mark every item on this form.
- Use job drawings and documents, as well as-design engineering documents, bills and specifications as inspection guides.
Place a red check mark on each symbol or description on the drawing or document as each item is inspected.
- If additional inspection procedures are required, attach a copy to this inspection report.
Prerequisites 2!Approved (YN or, N/A)'
- 1. In-Process Inspection:
Assembly in-process inspection sheets have been completed. N/A Assembly point-to-point wiring check sheets have been completed. Y Enclosure_______
- 2. General:
Number and location of shipping splits agree with record drawings. Y Provision for rolling, jacking, lifting enclosure provided per Bulletin 80298-002 series and agree with Y record drawings.
Enclosure type, overall dimensions, layout agrees with record drawings. Y Conduit entrance location/size agrees with record drawings. Y Seismic requirements comply with site specific requirements. !Qualified~k:
Record drawing general notes have been verified as complete. Y
- 3. Paint:
General appearance (complete coverage, no scratches, no dents, orange peal in visible areas). Y Paint color agrees with record drawings. Y
- 4. Traveling Lifter: _____________
Device and crank function properly. N/A Traveling lifter rails included. N/A
- 5. Cell/Rear Doors:
Fit and open/close smoothly. Check doors for squareness. Y Door latches work properly. Latches with locks are located on correct compartment(s). Y Rear doors fit and operate smoothly. Latches with locks are located on correct section(s). Padlock N/A provisions are located on the correct section.
- 6. Labels:_______
Switchgear rating nameplate data (enclosure type, electrical rating information) agrees with drawing. Y Special markings (customer nameplates, mimic bus, etc.) attached and located per order records. Y UL Standard or Service Entrance label attached and information is verified when inspection is N/A complete. All features are in accordance with latest UL procedures and standards.
General DANGER label and other DANGER, CAUTION, and WARNING labels Y attached per 80298-032-RI.
UL labels are affixed only to applicable switchgear sections. N/A Instruction labels are affixed per 80298-009-Ri. Y Handling labels affixed per 80298-009-RI. Y Multiple Source Disconnect label affixed per 80298-009-Ri. N/A Hazard labels attached to all removable panels that permit access to energized parts per 80298-009-RI. Y All labels installed straight. Y Form 87-0816R Pagel1 of 8 RSyi6qq9V/21/06
Approved (Y,N or N/A)~
- 7. Barriers:
UL Service Entrance barriers installed per record drawings. N/A
- Rodent barriers installed per record drawings. N/A Other internal barriers installed per record drawings. N/A IWR Barriers, if necessary, are installed and painted black per 80287-DS-001 N/A
- 8. Circuit Breaker Cells: ______________
Quantity and location of circuit breaker cells agrees with record drawings. Y 6 disconnect rule: Certain customer jobs will utilize the six disconnect rule described in NEC. Record N/A drawings shall show blank cells for any breaker cells over 6.
- 9. Prepared Space: ____________
Quantity and location of prepared circuit breaker cells agrees with record drawings. N/A Plate is installed in the breaker escutcheon cut-out of the breaker cell door with Hazard label. N/A
- 10. Gasketing:
Quantity and location correct per enclosure type and standard records. N/A Securely glued or otherwise attached. N/A
- 11. Blank/Instrument Cells: ___________"..
Quantity and location agrees with record drawings. Y
- 12. Circuit Monitors, Metering, Other Components: ____-________
Circuit monitors located per record drawings. N/A Other devices (transformers, pilot lights, etc) location agrees with record drawings. Y All other metering located per record drawings. Y Devices are mounted such that proper electrical spacing are maintained per Table 1 or 2 below. Y Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/10/2009 Table 1.
US Minimum Acceptable Spacing Voltage Live Parts of Opposite Polarity Live Parts of Opposite Polarity Live Parts to Ground Through-Air (in.) Over Surface (in.) (in.)
<125 '/2 / '1/2 126-250 3/4 11/4 '/2 251 -600 1 2 1*
- A through-air spacing of not less than 1/2 inch is acceptable:
- 1. at a circuit breaker or a switch (excluding a snap switch).
- 2. uninsulated live parts of a meter-mounting base and grounded dead metal.
- 3. between grounded dead metal and the neutral of a 277/480 volt, 3-phase, 4-wire switchboard.
Table 2.
Canadian Minimum Acceptable Spacing Voltage Live Parts of Opposite Polarity I Live Parts and grounded dead metal Throu2h-Air (in.) I Over Surface (in.) Throuah-Air (in.) I Over Surface (in.)
0-120 1/2 3/ ~ 1/23/
121 -240 3/4 1 '43/
241-480 7/8 1 3/4 7/8 1-/8~
481-600 1 211-/
Where a neutral is involved, the spacing between the neutral and other current-carrying parts may be based on the lower voltage that normally occurs between them.
The spacing from neutral to grounded metal parts is to be the same as those between the other conductors and grounded metal parts.
Form 87-0816R Page 2 of 8 Rýlibjdl qd /21/06
Mechanical Approvedi
-(Y,N or N/A).
- 13. Hardware:
The following hardware is included and located:
Bus splices Qty: __ Location: N/A Bolts Qty: __ Location: N/A Frame connection bolts Qty: .15 Location: Section 1 Y
- 14. Unit Substation Transformer Connections:
Connection location and phasing agree with record drawings and Unit Sub Group Coordination Sheet. N/A Connections are labeled. N/A Frame bolt holes are sized and located according to record drawings. N/A Adapter bus and/or flexible braided connectors included (80283-DS-001). N/A
- 15. Bus:
Phase sequence, material, plating type, ampacity, configuration, location, and bracing agree with Y record drawings, Data Sheet and notes or as marked.
Bus spacing and clearances (Table 1 or 2) shall agree with the standards. Y Lug sizing and position agree with record drawings. Y Bus configuration agrees with record drawings. Y Provision for bus extension and future connections (80282-DS-001) agree with record drawings. N/A Insulated bus complies with 80282-DS-005. N/A Busduct connection location and phasing agree with record drawings. See pg. 8 Bus supports are correct for AIC rating and/or per Eng Bulletin SD250.00 I A.0 1 (14 March 02) Y Neutral bus connected to ground bus only in Service Entrance section only. N/A Electrical joints have been torqued (60-70 ft-lbs.) and marked. Conical washers on both sides ofjoint. Y Contact area per engineering records or based on 200A per square inch if a special bussing joint.
If bus passes through a metal partition, all phase and neutral bus of the same circuit are routed through N/A same opening (UL891 13.9.6).
Ground bus is present and location agrees with record drawings. Y If UL Service Entrance is required neutral disconnect link, main bonding jumper, grounding electrode N/A are installed per record drawings.
Cable bending space per UL 1558. Y Bus plating is clean and is not flaking, loose, rough, or wrinkled (80065-DS-004, 005 or 008). Y
- 16. 1Circuit Breakers: '*:!ii.i: iii**!ii Rack-out/in freely. Y Frame size, quantity, trip unit, and accessories agree with record drawings. Y Breaker Cell Shutter Assemblies operate correctly. Y General appearance is undamaged and clean. Y
- 17. Key Interlocks: .......
Sequence tested correctly. N/A Keys located for shipping: Section Cell N/A
- 18. Sensors Current transformers and voltage transformers are located and oriented correctly. N/A Current transformers and voltage transformers have correct ratios. N/A Ground fault current transformers have correct ratios and are located and oriented correctly. N/A Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/10/2009 Form 87-0816R Page 3 of 8 RW4 F6qdl cjd /21/0 6
Electrical Approved .
(N',N or N/A)
- 19. High Potential (Dielectric) Test : Before performing this test, disconnect all coils, transformers, pilot devices, PLC's, fuses, meters, circuit monitors, and trip units.
Power circuit bus insulation tested at 2500 Vac for 1 minute. Test each phase to phase, phase to neutral, Y and phase to ground. (ANSI C37.20,C37.51)
Neutral to ground circuit bus insulation tested at 1800 Vac for 1 minute. (ANSI C37.20,C37.51.7.4) N/A Control wiring continuity test correctness verified by either: Y
- 1. Actual electrical operation of component
- 2. Individual circuit continuity checks (ANSI C37.51.7.4)
Polarity test: ensure meters, instrument transformers and relays are connected with the correct polarity. Y
- 20. Fuses inspected for location, rating, continuity, and labeled per UL1558. Y
- 21. Device function numbers agree with record drawings and actual device function. Y
- 22. Metering:
Door mounted electrical components over 42V to ground to be properly guarded. N/A Ammeters and ammeter selector switches function properly and labeled. N/A Voltmeter and voltmeter switches function properly and labeled. N/A Circuit monitors and other meters function properly and labeled. N/A
- 23. Control Circuitry:
Control circuit wiring and shielded wiring are bundled separately and routed separately. N/A Wire is not routed over hinged mounting areas or venting/arcing areas of the circuit breakers. Y Wire strip length is correct (no exposed conductors at lug). Y Crimp lugs are sized correctly for wire gauge. Y Wire size agrees with standards. Y Spacing agrees with UL 1558. Y All control transformers have correct voltage, current, VA rating, and ratio. Y Sufficient slack is present for all wiring routed on doors to permit easy door operation. Y Breaker communications verified operational. Shield is grounded at one end only. If equipment is N/A Transparent Ready, determine TRE level from order documentation (TRE- 1,2,3). Retrieve TRE plant procedure document from intranet and complete appropriate TRE checklist. Attach completed checklist to test record.
Control circuit or Automatic Transfer Scheme operation functioning properly (C37.20.1, C37.51.7.4). N/A All systems requiring wire labels are covered in data sheet 80301-DS-001. Certain customers require Y wire labels and this will be stated on the record drawings.
- 24. Ground Fault:
Ground fault wiring agrees with record drawings. N/A Tests shall be conducted for switchgear incorporating MDGF ground fault protection equipment to N/A determine the system functions. (UL1558, ANSI C37.20;1, UL file E201954) Signed and dated record of the test must be made on the label inside the section door.
- 25. Strip heater circuitry functioning properly (Data Sheet 51210). N/A
- 26. Power Circuit Phasing:
Verify electrical continuity and phasing of power circuits to insure that there is no phase reversal, Y unless specified. Power wiring continuity must exist as specified on engineering records.
- 27. Circuit Breakers:
Circuit breaker electrical options (charging motor, aux contacts, ring tongue lugs, etc) work properly. Y Circuit breaker secondary contacts position and wiring agrees with record drawings. Y Mechanical operation of the breaker and accessories (shunt trip, aux contacts, alarm contacts, indicator Y lights, charging/discharging) are correct.
Ir trip setting set to 1, all others set to minimum or to values specified by coordination study/customer N/A spedification.
Circuit breakers are tagged per compartment location when required by customer specifications or N/A shipped separately.
Form 87-0816R Page 4 of 8 Rqeldsd 1 91J/21/06
Approved (Y,N or N/A)
- 28. Circuit Breaker Interlock Verification (Complete for all breakers installed in the switchgear):
Place the breaker in the "Open-Discharged" position. Verify the breaker cannot be charged. Y Place the breaker on extended cradle rails. Push the breaker into the "Disconnected Position". Y Charge the breaker. Push the "Close" button. Verify the breaker closes. Y Press the "Push To Open" button. Verify the breaker opens. Y Insert the crank. Rack-in the breaker to the "Test" position. Y In "Test Position, withdraw the crank. Verify the "Push To Open" button returns to the normal Y position.
Charge, then Close and Open the breaker and charge again. Y Re-insert the crank, push in the "Release" button and rack-in the breaker to the "Connected" position. Y During the travel to the Connected position, verify the breaker cannot be closed. Y Crank to "Connected" position. Withdraw the crank. Verify the "Push To Open" button returns to the Y normal position. Close the breaker by pressing the "Push To Close" button.
Verify the crank cannot be inserted without depressing the "Push To Open" button breaker must open. Y Insert the crank; press the "Release" button. Charge breaker then crank the breaker to the "Test" Position.
During the travel to the "Test" position, verify the breaker cannot be closed. Y In the "Test" position, withdraw the crank. Verify the "Push To Open" button returns to the normal Y position. Charge, Close and then Open the breaker and charge again.
Insert the crank, press the "Release" button and crank out the breaker to the "Disconnected" position. Y In the "Disconnected "position, remove the crank and verify that: Y a) The "Push To Open" Button returns to normal position.
b) The latch on the right of the cradle trim cover moves allowing the extraction of the right rail.
Press the "Push To Close" button. Verify the breaker closes. Charge it again. Y Extract the breaker from the cradle. Verify the breaker opens and discharges. Y Y
Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/23/2009 Form 87-0816R Page 5 of 8 ReMidl cjd/21/06
Approved (Y,N or N/A)-
Before Shipping
- 31. All doors are closed with latches engaged, and lay flat. Y
- 32. Manuals and latest record drawings are in Customer Documentation Package and located in switchgear. N/A Location: Section Cell
- 33. For orders with MDGF, Instruction Bulletin 80043-703-01 is included in the Customer Documentation N/A Package.
- 34. Record on page 8 all UL label serial numbers applied to this equipment. N/A
- 35. All spare parts and all parts that ship with but are not installed in the gear are present and ready to be Y sent to shipping.
- 36. Structure All fasteners used to assemble the structure are secure. Y All cover panels fit and are properly installed. Special covers to meet the requirements of access plates Y described in ANSI C37.20.1.6.5.
Cleanliness, clear of debris: All sections should be free of dirt, moisture, lubricants, packaging etc. Y before packout. Loose metal parts such as hardware and tools should never be left in a section.
- 37. Record on page 7 the Catalog Number and Serial Numbers of all circuit breakers and cradles to be Y installed in this equipment.
- 38. Mechanical Verify the main bonding jumper (neutral to ground) is disconnected if the equipment is labeled as N/A "Suitable for Use as Service Equipment".
- 39. Electrical _________-___
All shorting terminal blocks have shorting pins installed. N/A
- 40. Attach copies the record drawings used to inspect this order. N/A Attach copy of any ship short items approved by the customer.
- 41. Each section shall have handling labels, per label placement drawing 80298-009-R1, affixed that gives Y the customer information on proper movement of the structure.
Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/23/2009 Packaging
- 42. Correct size and placement of skids,wrapped When complete and covers are installed, the section must be properly packaged for shipment. Care Y must be used to insure multiple sections in a truck will not damage each other.
- 43. Circuit Breakers ;
.. . i.,
All 6-pole breakers are securely mounted in their shipping crates. All 3 pole breakers are fully racked-in N/A the cells. All breaker-charging springs are discharged, and breaker is open.
Inspected By: Gary Ragle - Sr. Mechanical Engineer Date: 07/23/2009 Form 87-0816R Page 6 of 8 R9-2iq~d 1 4d/2I/06
Circuit Breaker Model and Serial Numbers Cell Model Number Serial Number Catalog Number I1B NT08NA 064091496104 TA2AARNNX9AFFFXCJAN ID NT08NA 064091496101 TA2AARNNX9AFFFXCJAN 213 NT08NA 064091496102 TA2AARNNX9AFFFXCJAN 2D NT08NA 064091496103 TA2AARNNX9AFFFXCJAN Circuit Breaker Cradle Model and Serial Numbers Cell Model Number Serial Number Catalog Number 113 NT08 064091084204 CTAAVV3BXAXXXXEFXXCNW ID NT08 064091084201 CTAAVV3 BXAXXXXEFXXCNW 213 NT08 064091084202 CTAAVV3BXAXXXXEFXXCNW 2D NT08 064091084203 CTAAVV3BXAXXXXEFXXCNW Form 87-0816R Page 7 of 8 Rq*i*lO(dj1 /21/06
UL Labels Applied to this Factor Order Line Item Section UL Label Number Section UL Label Number Section UL Label Number Section UL Label Number Ship Less Items Noted Below Description NCR Number 0
- 1. Bus duct final design to be completed at a later date pending site measurements.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Note 0 - A NCR may be substituted with written approval from the Field Office. Attach Field Office approval to this Report.
Recorded By: Gary Ragle - Sr. Mechanical Engineer Date:
Form 87-0816R Page 8 of 8 Rqx)iOW 1 91(J/2 1/06
Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker S/N:
Verify the arc chutes mounting nut retainers are not missing and are properly installed.
Verify the top of breaker is clean.
Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.
Verify the back insulator fins are not cracked.
Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in the disconnected position.
Verify the secondary block housing springs are silver in color. D__ __
Verify the secondary block housing springs are properly C installed.
Verify the discharge interlock is properly installed - the return spring is installed. ____,_
Verify the rejection hardware is configured per the design drawings and properly tightened. .01 ___4 Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.
Verify there are no cracks or chips. 2 Record grease color Iced . Grease must be t WC red (Mobilith) or white (Kluber) Isoflex.
Verify the electrical terminations are not loose.
Verify all visible springs in the mechanism are connected and not loose. _
Verify all accessible fasteners are hand tight.
Rework Rwr sat Unsat Satisfactory Remove trip unit for mechanism assembly inspection. QC Verify there are no cracked washers.
Apply NLI seal on trip unit after inspection.
Verify the cover is replaced and the mounting screws are ..
snug.
Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after inspection complete. ___
MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 75 of 190
Verify all cover plates are installed -Verify torque/tightness of fasteners.
Verify the counter operates properly.
Document counter reading M/lf/2 Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is 6C unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation. ______
Comments:
MTE Used:
Inspections Performed by: Date: x_____
MANCON-LGSBI 1-1, Rev. 0 Page 5 of9 76 of 190
Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker SIN: .04'C'?/1-?4 9f& 1 Verify the arc chutes mounting nut retainers are not missing :
and are properly installed.
Verify the top of breaker is clean.
Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.
Verify the back insulator fins are not cracked.
Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in (0c the disconnected position.
Verify the secondary block housing springs are silver in ac color.
Verify the secondary block housing springs are properly installed...
Verify the discharge interlock is properly installed - the TO return spring is installed.
Verify the rejection hardware is configured per the dei __..__:____-_..
drawings and properly tightened. " ' _...__"'______
Masterpaet Breaker Inside"ii! ;
With front cover removed, inspect breaker case foicracks. C Verify there are no cracks or chips.
Record grease color . je .. . Grease must be -fUL-red (Mobilith) or white (Kluber) Isoflex. _____
Verify the electrical terminations are not loose.
Verify all visible springs in the mechanism are connected and not loose.
Verify all accessible fasteners are hand tight.
Rework Sat. Unsat Satisfactory Remove trip unit for mechanism assembly inspection.
Verify there are no cracked washers.
Apply NLI seal on trip unit after inspection.
Verify the cover is replaced and the mounting screws are snug._
Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after .
inspection complete.
MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 77 of 190
Verify all cover plates are installed -Verify torque/tightness of fasteners.
Verify the counter operates properly.
Document counter reading M //,I Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is Qt unsatisfactory. If a blue plug is present, replace it with a ,M green plug. After replacement, primary injection testing must be performed to verify proper operation. __ _ _ _
Comments:
MTE Used:
Inspections Performed by: Date: P J '
MANCON-LGSBII-1, Rev. 0 Page 5 of 9 78 of 190
Verify the shutters operate without sticking or bindirng Masterpaet Breaker Outside/
Record Breaker SIN: C)64 0q Iq ?ýI ),
Verify the are chutes mounting nut retainers are not missing) and are properly installed.
Verify the top of breaker is clean.
Verify there are no cracks or chips in the breaker polyesterin case: Top, Sides, Backg Front, .and.B.ottom.
Verify the back insulator fins are not cracked. 14A 6 t Verify the secondary block connects in test position 2 Verify the secondary block housing "Leeks-out" properly in the disconnected position. ------
Verify the secondary block housing springs are silver in color.
Verify the secondary block housing springs are properly installed. __.__
Verify the discharge interlock is properly installed - the return spring is installed. _______
Verify the rejection hardware is configured per the design drawings and properly tightened. _ __ __"
Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.
Verify there are no cracks or chips. ______
Record grease color kee . Grease must be red (Mobilith) or white (Kluber) Isoflex.
Verify the electrical terminations are not loose.
Verify all visible springs in the mechanism are connected and not loose.
Verify all accessible fasteners are hand tight.
Rework SatisfaCtory Remove trip unit for mechanism assembly inspection. CA Verify there are no cracked washers.
Apply NLI seal on trip unit after inspection.
Verify the cover is replaced and the mounting screws W, OC snug.
Verify the breaker cover mounting holes are not stripped. C Verify the Open/Close pushbutton covers are in place: after inspection complete.
MANCON-LGSBI 1-1, Rev. 0 Page 4 of 9 79 of 190 k
Verify all cover plates are installed -Verify torque/tightness of fasteners..
Verify the counter operates properly.
Document counter reading Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed. ' %A-,-
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover oflf inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is QC unsatisfactory. If a blue plug is present, replace it with a ro=.
green plug. After replacement, primary injection testing / __ _
must be performed to verify proper operation. _ _
Comments:
MTE Used:
Inspections Performed by: _______ate: Y /-4 MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 80 of 190 I _J"ý_ :I_:, ý
Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker SIN: .0,,,p I ,91zt. -14.'I-,-.
Verify the arc chutes mounting nut retainers are not missing and are properly installed. _ _..
Verify the top of breaker is clean. az/"ýý Verify there are no cracks or chips in the breaker polyester p case: Top, Sides, Back, Front, and Bottom. -~~t Verify the back insulator fins are not crackedl.
Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in QC the disconnected position. Z Verify color. the secondary block housing springs aresilver in ;/.rr447;)
Verify the secondary block housing springs are properly QC installed.
Verify the discharge interlock is properly installed - the return spring is installed.
Verify the rejection hardware is configured per the design drawings and properly tightened. M04_ __
Masterpact Breaker.Inside With front cover removed, inspect breaker case for cracks. C Verify there are no cracks or chips.
Record grease color Reg( Grease must be red (Mobilith) or white (Kluber) Isoflex.
Verify the electrical terminations are not loose. 1 "
Verify all visible springs in the mechanism are connected and not loose.
Verify all accessible fasteners are hand tight.
Rework Rwr Sat Unsat Satisfactory Remove trip unit for mechanism assembly inspection. /o*..
Verify there are no cracked washers.
Apply NLI seal on trip unit after inspection.
Verify the cover is replaced and the mounting screws are 07!
snug. i Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after inspectionj complete. __.___
MANCON-LGSB 11-1, Rev. 0 Page 4 of 9 81 of 190
Verify all cover plates are installed -Verify torque/tightness of fasteners.
Verify the counter operates properly.
Document counter readinR A T1VA Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials (latest revision).
F1 El Verify the breaker data sheets filled out and signed.
=, ,
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.
Comments:
MIE Used:
L c 'X'..
Inspections Performed by: _ _ _Date:
MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 82 of 190
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-'0; STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACT LGSB1 1 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)
FUNCTIONAL TESTING
, rA7 -1r.6S / - ".-e ,
Document Number: SVP-102 Revision 2 Cradle S/N (on nameplate):
91 of 190
ISV? for Logistics, Nuclear Square-D Inc.
Masterpact LGSB 1I ,reaker SVP-102, Rev.
Page2i APPROVAL STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACI- LGSB11 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)
FUNCTIONAL TESTING Prepared by:( Date:, (at .
-I A lr-.; A -A CQJ , .ý 2 - -
Approved by-. Date:e Cradle SIN (on nameplate): ):
92 of 190
SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page ii REVISION HISTORY Revision No. Item Description Date 0 Original Issue 2/22/07 1 Added clarifications to sections 3.0, 5.8.3, 6.0 & 10.0. 712/08 Removed Attachment L 2 Renumbered sections 4 - 10, revised sections 2.1, 3.1.c, 4.0, 8/26/08
.... ____ 6.9.1.b, 8.1, added sections 6.9, 12.0, added attachment I & II Cradle S/N (on nameplate): 01k 93 of 190
SVP for Square-D Masterpact LGSB 11 Breaker SVP- 102, Rev. 2 Nuclear Logistics, Inc. Page 1I 1.0 SCOPE The purpose of this standard verification plan is to verify the critical characteristic and function of the Square-D Masterpact LGSB 11 600A circuit breaker with cradle as a complete assembly. Some of the critical characteristics may not be applicable depending on the options and functions available on the assembly that is being verified. The following step numbers in this document identify the standard critical characteristics. The results shall be documented within each section of this SVP and on the NLI QC Inspection Checklist for Masterpact NT Breakers, MANCON-LGSB1 1-1 (latest revision).
This test plan is generally used for testing of the circuit breaker and cradle together (LGSBI 1 part number). If circuit breaker or cradle only testing is required, NLI engineering will specify what sections are to be performed for the specific part required to be tested.
2.0 PRODUCTION CONTROLS The following production controls and procedures are to be in effect throughout the life of this project. All of the following activities will be performed.
2.1 Methodology o Sat 0 Unsat 4a. SDS has been audited by NLI and is currently on the NLI Approved Vendor List The NLI audit addressed the following:
L. All bolts, lugs, wire, nuts, etc. used for production have been dedicated for safety-related use.
- 2. All steel used in production of the cradles has been verified to be the correct material.
ElSat I1OUnsat 4b. NLI QC will implement the following production controls during construction. A separate QC inspection checklist will he used and maintained by QA. The sample size is 100%, unless a. smaller sample size is documented. The QC checklist will verify the following items:
- 1. Dedicated parts supplied or verified by NLI are used during assembly as follows:
- a. Bolts, nuts, washer, and other fasteners.
- b. Lugs andvwire.
- c. Steel.
- d. Mobil 28 grease.
- e. Primary and secondary fingers.
- 2. Welding as follows:
- a. Welding is performed per NLI-approved welding procedures.
- b. Welders performing welding activities have been CWI certified.
- c. Welds are inspected by a CWI.
3, Fastener tightness is verified on 100% of the accessible fasteners and terminations, including intermediate assemblies.
- 4. 100% of the wire and wire connections have been inspected. There sh*all be no kinks, cuts, nicks or splits in the wire.
- 5. Lubrication inspection
- a. Breakers are supplied without primary and secondary disconnect lubrication.
Plant to lubricate per plant established procedures. Rev. 2
- 6. Inspect and verify that there are no loose or damaged parts.
Cradle S/N (on nameplate): ...
94 of 190
SVP for Square-D Masterpact LGSBI 1 Breaker Nuclear Logistics, Inc.
SVP- 102, Rev. 2 Page 2 I
[Page Rev.
2SVP-102, 3.0 BREAKER IDENTIFICATION NOTE: Ensure that the correct engineering drawings are used for the specific client breakers during testing per this SVP.
3.1 Methodology
- a. Record the Square D nameplate data of the cradle. The nameplate shall contain the following information:
- 1. Manufacturer:___
- 2. Type (Breaker & Cradle):
- 3. Cradle Serial Number:
- 4. Style:
- 5. Rated Max Voltage/Freq:
.W
- 6. Rated Continuous Current:
- 7. Rated Short Circuit/Interrupt Curren
- 8. Control Voltage Range: Charge:
Close:
Trip:
- 9. Weight:
- 10. Conversion Date: /
2*at 11 Unsat 4 b. Perform a detail inspection of the breaker & cradle for any chips, cracks, gouges or any
.C other damage.
- c. Record the circuit breaker specific data.
- 1. Circuit breaker p/n: ,
- 2. Circuit breaker s/n: *b £*,*.Y I
- 3. Cradle date of manufacture:_ _ _ _ _ _
- 4. Circuit breaker date code: g,93'f57
- 5. Micrologic trip unit s/n: ;PO' 2c/2./ -MbtP U"-t Rev. 2 I (No -T2.e UOr SIAlM"E6)
Cradle S/N (on nameplate): .. t4k 95 of 190
SVP for Square-D Masterpact LGSB II Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 3 4.0 PROPER BREAKER CONFIGURATION 4.1 MethodoloXv This section is to be performed with the circuit breaker out of the cell.
- a. Terminals tightened. Verify all terminals are tight during wire check.
0l Sat 0 Unsat JIA
.ýih
- b. Terminal identification. Verify the terminal points are labeled per the wiring/schematic drawing. Use the final revision of the NLI approved schematics and record discrepancies, if any. If there are any discrepancies found, do not proceed any further with the testing until the discrepancies have been resolved.
!(Sat OUnsat Proper wiring. Verify wiring against the final revision of the NLI approved schematic Tech *__,-, or wiring diagram. Attach a copy of the yellow-lined wiring/schematic drawing.
NLI drawing # with revision: ,-I t.
2 Sat El Unsat Correct programmer. Verify that the programmer, sensor plugs and rating plugs are per the design documents:
- Record the part numbers and/or rating:
Programmer. A Rating Plug:.
Sensor Plug: ROW Trip unit date code. Verify the trip unit date code is P05491 or later. The format of the date code is Pxxyyz, with:
- xx = last two digits of the year.
- yy = week.
- z = day of the week.
Sat El U.sat Trip Unit Date Code: . 9 7(
With the breaker cover off, inspect the trip unit performer plug. The performer plug should be green. A blue performer plug is not acceptable. If a blue plug is present, replace with a green performer plug. Note: The correct green performer plug must be present during primary injection testing.
- f. Trip unit is programmed for breaker type. Program the breaker type into the trip unit.
El Sat [I Unsat g. Trip unit batteryv is fully charged. Verify the batteryis fully charged. Rev, 2 Cradle S/N (on nameplate): lk 96 of 190
I SVP for Square-D Masterpact LGSBI I Breaker
, Nuclear Logistics, Inc.
SVP-102, Rev. 2 Page 4
[]Sat !1 Unsat h. Verify the rejection hardware pin configuration against the final revision of the
-4i approved NLI layout drawings (if applicable).
NLI drawing # with revision: I A
Breaker pin configuration: )A-1 Cradle pin configuration: R"v. 2 5.0 CIRCUIT BREAKER PROPER FIT-UP & INSTALLTION 5.1 Methodology El Sat [ Unsat Install the cradle into a typical AK-2A-25 type cell. Visually inspect that the primary PAa. disconnects, secondary disconnects and interlocks match up with the mating connectors Tim in the cell. Verify the Truck Operated Cell Switch (TOC) flap on the cradle is aligned with the TOC switch inside the cell.
El Sat E Unsat 12b. Ensure there is a positive ground connection between the switchgear and the cradle.
Measure the continuity from the switchgear frame to the cradle frame. Maintain this continuity reading throughout this section.
&'Sat El Unsat Install the breaker into the 'DISCONNECT' position. Verify no binding of the interlocks occurs.
A-dSat El Unsat Ensure that the racking crank cannot be inserted unless the "PUSH TO OPEN" button is depressed.
R(Sat El Unsat Rack the breaker to the 'TEST' position. To rack the breaker into the cradle to the
'TEST' position, a racking crank is required to be inserted while pressing the 'PUSH TO OPEN' button. To begin turning the racking crank the 'STOP RELEASE' button must be pushed. Turn the racking crank clockwise until the breaker reaches the 'TEST' position. When the "TEST" position is reached, the 'STOP RELEASE' button will pop out. The status of the position indicator should show that the breaker is in the "T" position.
Monitor a set of closed and open TOC switch contacts. Verify that the contacts do not El Sat El Unsat change state when the breaker is racked to the 'TEST' position.
BSat l Unsat Gmg. Verify the primary disconnects, secondary disconnects and interlocks match up with the cradle without any interference or binding.
El Sat El Unsat h. Verify the-continuity from the switchgear frame to the cradle frame is present.
Push the 'STOP RELEASE' button again to continue to turn the racking crank until the I'at El Unsat "CONNECT" position is reached. Again, the 'STOP RELEASE' button will pop out The status of the position indicator should show that the breaker is in the "CONNECT" position.
Cradle S/N (on nameplate): i i*
97 of 190
SVP-102, Rev. 2 INuclear SVP for Logistics, Square-D Inc.
Masterpact LGSB1 1 Breaker Page 5 1 o Sat 0 Unsat A j. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change 4 -h- state when the breaker is racked from the 'TEST' to the 'CONNECT' position.
- k. Manually close the breaker.
I. Manually charge the breaker.
E] Sat 0 Unsat m. Verify that the cradle racking tool cannot be installed on the cradle racking mechanism 4T Th and that the cradle cannot be removed from the cell
- at [] Unsat 'jOM Verify the primary disconnects, secondary disconnects and interlocks match up with the Tech. cradle without any interference or binding.
- Sat 0 Unsat o. Verify the continuity from the switchgear frame to the cradle frame is present
- p. Trip the breaker.
- q. Rack the breaker to the 'TEST' position.
El Sat 0 Unsat r. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change state when the breaker is racked from the 'CONNECT' to the 'TEST' position.
- s. Rack the breaker to the 'DISCONNECT' position and remove the breaker from the cradle.
- t. Remove the cradle from the cell.
Cradle S/N (on nameplate):_ ____
98 of 190
SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 6 6.0 PRODUCTION TESTS Sections 5.1, 5.2, 5.3 & 5.4 are to be performed with the circuit breaker racked into the cradle to the
'CONNECT' position but not racked into a cell.
6.1 MAIN CONTACT RESISTANCE (DUCTOR TEST)
- a. This test checks the resistance of the primary current path, binge points, wipe, connections, and quality of conductivity of the current path. Perform this test on each phase of the circuit.breaker.
- b. 'Apply 85Vdc minimum to UV trip device (if applicable). Note: UV trip device must be energized to close the breaker.
- c. Connect test cables to Phase A, line & load bus or stabs.
- SatUnsat
[1 jj*- Measure the contact resistance and record in Q using the appropriate M&TE.
Tech Repeat for each phase. Contact resistance for each phase is < 1001p*.
Phase A: ,?o
- Q.. (Criteria is < l00jL)
Phase B: -30 '-" L (Criteria is. < 100p 2 )
Phase C: ,*?tfi (Criteria is < I001l)
- e. Compare the contact resistance between each phase. Contact resistance of each phase does not vary more than +/-20% from the average of all three phases.
Average all.phases: :Rý' ut)
See discrepancy report number..: ,/ (N/A if all pass)
Cradle S/N (on nameplate): J.r 99 of 190
J Nuclear SVP for Logistics, Square-D Inc.
Masterpact LGSB I I Breaker SVP-102, Rev. 2 Page 7 PaRe 2[
Rev.
SVP-102, 6.2 INSULATION INTEGRITY (DC MEGGER TEST) 6.2A Control Wiring V'Sat F_-1Unsat , Control wiring except charging motor. Isolate the charging motor from the control circuit. With the breaker in the open position, apply 1000Vdc and megger each secondary disconnect to'ground for I minute except the charging motor disconnects. Record the lowest insulation resistaic.Rep-eattfi s-tes-t--
with the breaker in the closed position. Rov. 2 Applied Voltage: Z Vdc (Criteria is IOOOVDC nominal)
WITH BREAKER OPEN Lowest insulation res.: 22 MG (Criteria is -e 100MG)
WITH BREAKER CLOSED Lowest insulation res.: > O.,vao MQ (Criteria is ' 100MG)
Record the number of tested secondary disconnects:
zS It I Unsat Tech
. Charning motor. Megger the charging motor secondary disconnects (SDA-1 &
SDA-2) to ground at 500Vdc for one minute. Record the lowest insulation resistance.
Perform with the breaker open discharged:
Applied Voltage: 05-*O Vdc (Criteria is 500VDC nominal)-
Lowest insulation res.: 2t.oc .o - Mf(Criteria is Ž_2MG)
Perform with the breaker closed and charged:
Applied Voltage: 6O> VdW(Criteria is 500VDC nominal)
Lowest insulation res.: Coe, MO(Criteria is 2! 2Mrl)
Cradle S/N (on nameplate):.
100 of 190 7
I
SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 8 I Phase-to-Phase, Phase-to-Ground, & Line-to-Load ErSat El Unsat With the breaker in the closed position, apply I 000VDC and megger between phases (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).
APPLIED VOLTAGE: /ZOQ /tC. (Criteria is lO00VDC)
PHASE-TO-PHASE WITH BREAKER CLOSED 0 ATo 0B: >10,600 M -a. NEI (Criteria is > 100MG)
OBToOC: >IOCO0~J M9 (Criteria is > 100MG) 0 CTo 0A: >(O' 000 m-11. MG (Criteria is > 100MG)
See discrepancy report number: e'4 (N/A if all pass)
Sat fl Unsat jc~~A. With the breaker in the closed position, apply 1000VDC and megger between
~Toch phases to ground (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).
APPLIED VOLTAGE: z*gew )/bC (Criteria is 1000VDC)
PHASES-TO-GROUND WITH BREAKER CLOSED 0AToGROUND: >IO1ooo M.-L MG(Criteriais> 10OMG2)
O B To GROUND: >X0,00ooO I*, MG (Criteria is > 100MO) 0 C To GROUND: NO :oO,M MG (Criteria is> I00MQ)
See discrepancy report number: .,' (N/A if all pass) eSat LI Unsat Xzk t?&c-h
.. With the breaker in the open position, apply IO00VDC and megger between phase line-to-load.
APPLIED VOLTAGE: Ž,12 V OC, (Criteria is IO00VDC)
PHASE LINE-TO-LOAD WITH BREAKER OPEN 0 A LINE To LOAD: > I10,000 M'/L MG (Criteria is> 100M-G)
O B LINE To LOAD:-[>(6.ocx3A.O. MG (Criteria is> 100MG) 0 C LINE To LOAD: jA.MK (Criteria is > 10OMn)
See discrepancy report number: A (N/A if all pass)
Cradle S/N (on nameplate): (#r 101 of 190
I Nuclear SVP for Logistics, Square-D Inc. Masterpact LGSBI I Breaker SVP-102, Page Rev. 92 6.3 INSULATION INTEGRITY (AC rn-POT TEST)
CAUTION: STAND AT LEAST 6 FEET FROM THE BREAKER DURING THIS TESTING. REMOVE THE TRIP UNIT RATING PLUG PRIOR TO PERFORMING THIS TEST.
Note: This is a "pass/fail" test. Perform this test at 2200Vac for 1 minute. Acceptance criteria is no insulation breakdown after 1 minute.
6.3.1 Poles-to-Ground, Phase-to-Phase, & Line-to-Load Methodology
['Sat El Unsat O a. All unenergized poles should be grounded for the AC hi-pot tests.
U(Sat 0 Unsat . b. Line to load w/ breaker open. With the breaker in the open position, apply e *2,200VAC and hi-pot between phase line-to-load. Acceptance Criteria is no T:0 insulation breakdown after 1 min.
Applied Voltage: Z2C Vac (Criteria is 2,200VAC nom.)
0 A Line to Load: Pass/Fail P 0 B Line to Load: Pass/Fail *S-*
0 C Line to Load: Pass/Fail R23SS L'Am DOUnsat /3ý09,o C. Phaseto ground w/ breaker closed. Close the breaker and repeat the testing
,-Tech between each phase-to-ground. Acceptance Criteria is no insulation breakdown after I rmin.
Applied Voltage: 2200 Vac (Criteria is 2,200VAC nom.)
OA to Ground: Pass/Fail. ZAS OB to Ground: Pass/Fail_. 1H OC to Ground: Pass/Fail F4SS dSat 03 Unsat /d. Phase to phase w/ breaker closed. With the breaker in the closed position,
ýSTech apply 2,200VAC and hi-pot between phases. Acceptance Criteria is no insulation breakdown after I min.
g.54 Applied Voltage: .2*O Vac (Criteria is 2,200VAC nora.)
OA to OB: Pass/Fail ?A6S OB to OC: Pass/Fail {)NS OC to OA: Pass/Fail PASS Cradle S/N (on nameplate): / ,
102 of 190
SVP for Square-D Masterpact LGSBI 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 10 6.4 OPERATION AT NOMINAL/DEGRADED/OVERVOLTAGE CONDITIONS &
INTERLOCK OPERATION .,_o-b4 S3zeA4Jp- t4.4s Ac-. - eoeEx ~n~ro Cle.-..-
- a. With the breaker installed in a cradle.
O-Sat 0 Unsat Apply 125vdc to the UV trip device circuit (if applicable).
Tech Jf VOLTAGE APPLIED: /25"Vo 1201A(-e C..T816(40(WSE1-6-CP20')
- c. Apply 125V to the charging motor circuit.
VOLTAGE APPLIED: /20 V'4c-
- d. Apply 70VDC to the trip circuit.
VOTLAGE APPLIED: 70 */*
Rack the breaker to the "TEST" position.
O Unsat f, Verify that breaker charges as the breaker is racked to the 'TEST' position.
-- Unsat . Verify status indicators indicate that breaker is open and closing spring is charged.
Tech GKat h. Close the breaker.
0 Unsat >A Verify that the closing springs recharge.
eS at Verify status indicators indicate that breaker is closed and closing spring is charged.
0l Unsat Z~at 0 Unsat k. Trip the breaker.
- 1. Verify status indicators indicate that breaker is open and closing spring is charged.
- m. Close the breaker.
n Attempt to rack the breaker to the 'CONNECT' or 'DISCONNECT' positions.
['Sat El Unsat - Verify that the breaker cannot be racked to the 'CONNECT' or 'DISCONNECT' positions.
P.- Trip the breaker.
f*at E UnsatL .jc~tq. Verify status indicators indicate that breaker is open and the closing spring is charged.
Tech 9,.1S.9' r. Rack the breaker beyond the 'TEST' position but before the 'CONNECT' position.
A s Attempt to close the breaker.
[Sat 0 Unsat -n Verify that the breaker cannot be closed.
Cradle S/N (on nameplate): 1 103 of 190
SVP for Square-D Masterpact LGSB11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 11 I Y3Sat 0] Unsat ` Verify status indicators indicate that breaker is open and closing spring is charged.
- v. Rack the breaker to the 'CONNECT' position.
- w. Close the breaker.
E!(Sat 01 Unsat JCM Verify that the closing springs recharge ZSat 0 Unsat Verify status indicators indicate that breaker is closed and closing spring is charged.
8-4f,*, z. Trip the breaker.
[0Sat 0l Unsat C Verify status indicators indicate that breaker is open and closing spring is charged.
ec 9U4jC CT j61o1 C--eE Nare Wit.)
'9 bb. Lower the control voltage to 9Vde to the charging motor circuit.
VOLTAGE APPLIED: rT v/K-cc. Lower the UV voltage to 85Vdc.
VOLTAGE APPLIED: S'5- Vo'6
[!(Sat l Usat _ dd. Charge, close and trip the breaker 5 times. K, ee. Raise the control voltage to 440de4to the chargi 'iotor circuit VOLTAGE APPLIED: '137 IAW4.-
ff. Raise the UV voltage to 140Vdc.
VOLTAGE APPLIED: Z4* z , .
[2 at El Unsat g. Charge, close and trip the breaker 5 times.
.19hh. Close the breaker.
[1 at El Unsat . With the breaker closed, attempt to rack the breaker out to the 'TEST' position.
[0'at El Unsat j*J Verify that the breaker cannot be racked to the 'TEST' position.
' *i)-bA-a/* kk. Trip the breaker. " **'*
13[ at El Unsat 1. Rack the breaker to the 'TEST' position. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change. state when the breaker is racked from the 8"'*" q 'CONNECT' to the 'TEST' position.
mm. Rack the breaker back to the 'CONNECT' position.
Cradle S/N (on nameplate):
104 of 190
SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 1 Nuclear Logistics, Inc. Page 12 6.5 ANTI-PUMPING FUNCTION PERFORM THIS TEST 3 TIMES. Record the results in the table below.
Sections 6.5, 6.6, 6.7, 6.8 & 6.9 are to be performed with the circuit breaker racked into the cradle to the 'CONNECT' position but not racked into a cell. Note: Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
- a. Apply and maintain a close signal at 125Vdc nominal. Apply a momentary trip signal at 125Vdc nominal while maintaining the close signal. Verify the breaker opens and does not re-close.
- b. Release the close signal and then re-apply the close signal. Verify the breaker closes.
- c. Trip the breaker.
eSat E] Unsa t -S e**t 2 ndTest 3 Test IhIfSat 1t i 0 Unsat i I*Sat E El Unsat I (6 1
- 8
.* MANUAL OPERATION
[rSat El Unsa t I a Remove 125VDC control voltage.
y,.f b. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
- c. Ensure that the breaker is open and the closing springs are discharged.
- d. With the breaker in the 'CONNECT' position, verify that the circuit breaker can be fre manually charged using the charging handle to charge the closing spring.
L9*at El Unsa t e. Verify the status indicators indicate that the closing spring is charged upon completion.
Tech f" Close the breaker.
- g. Trip the breaker.
6.7 TIMING TESTS 6.7.1 Shunt Trip
- a. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
- b. With the breaker in the closed position, apply 7OVdc to the shunt trip coil.
APPLIED VOLTAGE: 76 iV1C Cradle S/N (on nameplate):-
105 of 190
SVP-102, Rev. 2 F Nuclear SVP for Logistics, Square-D Inc.Masterpact LGSBI1 Breaker Page 13[
ZSat 0I Unsat Using the appropriate M&TE timing equipment, record the opening time of the main and 4 A auxiliary contacts and verify that the breaker is open.
OA MAIN POLE OPENING TIME: (Criteria is
- 50mS) 4B MAIN POLE OPENING TIME: -
'% (Criteria is 5 50mS)
- C MAIN POLE OPENING TIME: 36--"_,S (Criteria is < 50mS)
AUXILIARY CONTACT OPENING TIMfE: 35A A4 5 (Criteria is
- 62mS) 6.7.2 UV Trip (if applicable)
PERFORM STEPS 6.7.2.d - 6.7.2.o 3 TIMES. Record the results in the table below.
- a. Apply a voltage of 105Vdc to the UV coil and close the circuit breaker.
T b. Reduce the voltage until the breaker trips,
/sat 0 Unsat ____ . Verify breaker tripped in the voltage range of 43.75 to 87.5Vdc.
Tech TRIP VOLTAGE: VOC,, (Criteria is 43.75 to 87.5VDC)
- d. Re-apply a voltage of 105Vdc to the UV trip.
- e. Charge and close the breaker.
f Remove power from the UV trip.
2*at LI Unsat Record the opening time of the main and auxiliary contacts and verify that the breaker Tech is open.
OA /5'IsT7,"s,/7 Test 2r" Test n0,,,,,, /z,.3rZ Test
,,,s Acceptance Criteria
- _50mS 7s. :* 50mS Auxiliary Congt,,ac ,7 ,it.5 s _<5mS Auxiiar
- Conact 3 *.**.2'... /.,** *.*'i _<62mS
.* After the breaker trips, attempt to close the breaker.
[*Sat Li Unsat Verify that breaker cannot be closed.
- j. Apply a voltage of 135Vdc to the UV trip.
- k. Charge and close the breaker.
- 1. Remove power from the UV trip.
Cradle S/N (on nameplate): 4 IA 106 of 190
SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 14
'T E'Sat 0] Unsat "C . Record the opening time of the main and auxiliary contacts and verify that the breaker is open.
is Test 2"d Test 3rd Test Acceptance Criteria
,. f /ý. /.. ,? 7ds 50mS
ýc 4,%7-m /17-e#',s /'./ S f_50mS Auxiliary Contact ZX" S6./, -<62mS
/ n. After the breaker trips, attempt to close the breaker.
R(Sat VUnsat C . Verify that breaker cannot be closed.
Te"h 6.7.3 Operation of Test Pushbuttons & Test Plug 6.7.3.1 Shunt Trip Test PushButton
- 1. Apply 90Vdc at the secondary disconnect terminals for the shunt trip circuit.
- 2. Apply 85Vde minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
- 3. Charge and close the breaker.
0] Sat 1 Unsat 4 A 4. Verify the nameplate on top of the shunt trip test pushbutton is designated as T~ "TEST SHUNT".
F]Sat 0]Unsat I plastic disk.
t h 5. Verify the TEST SHUNT pushbutton is installed with 'ORANGE'
- 6. Push the Shunt Trip Test Button.
F] Sat E] Unsat - 7. Verify that the breaker trips.
ch F] Sat 0] Unsat 8. Record the opening time of the main and auxiliary contacts and verify that the h breaker is open-
- A MAIN POLE OPENING TIME: (Criteria is - 50mS)
- B MAIN POLE OPENING TIME: (Criteria is < 50mS) 4C MAIN POLE OPENING TIME: (Criteria is < 50mS)
AUXILIARY CONTACT OPENING TIME: (Criteria is < 62mS)
Cradle S/N (on nameplate):___.___
107 of 190
I Nuclear Square-D Masterpact SVP for Logistics, Inc. LGSBI 1 Breaker SVP-102,PageRev.152 I 6.7.3.2 UV Trip Pushbutton
- a. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
- b. Charge and close the breaker.
0i Sat I- Unsat c. Verify the nameplate on top of the UV test trip pushbutton is designated as "TEST UV".
0i Sat [3 Unsat d. Verify the TEST UV pushbutton is installed with 'BLUE' plastic disk.
- e. Push the "UV TRIP" button on the front of the breaker.
Li Sat Li Unsat f. Verify that breaker trips.
Li0;at 11 Unsat g. Record the opening time of the main and auxiliary contacts and verift that the Tech breaker is onen.
4A MAIN POLE OPENING TIME: (Criteria is _<50mS) 4B MAIN POLE OPENING TIME: (Criteria is < 5OmS)
- C MAIN POLE OPENING TIME: (Criteria is : 50mS)
AUXILIARY CONTACT OPENING TIME: (Criteria is < 62mS) 6.8 AUXILIARY SWITCH / MOC SWITCH TESTS
' .*** Methodology Slatl'i Unsat With the breaker in the OPEN position, verify all auxiliary contacts and MOC Tech QC contacts that are accessible by secondary disconnect pins are in the correct state 0 .'f 0" ^(closed or open). Use the final revision of the NLI approved schematics and recoid
. /,i0iiscrepancies, if any. Identify each contact and record contact resistance.
e',. o* *,' Acceptance Criteria is >40Mn for open contacts and <1I2 for closed contacts.
Record the readings in the table below.
NLI Drawing # with revision:, 7,'% -- -/ J 1 3
,aee Contact ID.- Resistance: Contact ]ED': Resistance-
-O,)-.1 ..m -2 6, 2..,
a¢*-,/ 6F -jq'.,* 2,VQ .SC ,.
Cradle S/N (on nameplate):________
108 of 190
SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 16 O'Sat 1 Unsat T With the breaker in the CLOSED position, verify all auxiliary contacts and MOC contacts that are accessible by secondary disconnect pins are in the correct state (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each auxiliary contact and record contact resistance.
Acceptance Criteria is >40Mf. for open contacts and <1f0 for closed contacts, except for the contact in series with the trip coil. It is not practical to measure the contact resistance of this switch while closed. When the breaker is closed, measuring the resistance across secondary disconnect pins will result in the shunt trip coil resistance and not the closed contact resistance. Proper closing of this switch is verified by tripping the breaker at degraded voltage conditions. The resistance across the secondary disconnect pins, while the breaker is closed, shall be recorded for informational purposes only. Rev. 2 Contact ID: Resistance: Contact ID: Resistance:
OR-2 ,.O, 1 22-.-s.A >4*../o ?
6nt/-q LU-'3 .., *-
vaA4-
- -2 1 ~.
- 6. Z___"M I-____*,__o._".-, __ __ __ __ _
6.9 TRIP UNIT / OVERCURRENT TRIP SWITCH TESTS 6.9.1 Methodolopv 0 Sat 0 Unsat a. Overcurrent trip switch configuration/contact resistance. With the breaker 4T QC- closed, measure the resistance of the overcurrent trip switch contacts. Only measure those switches that are being used; i.e. only measure those switches accessible via a secondary disconnect. Verify the contacts are in the proper state using the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
Acceptance Criteria is >4OMf) for open contacts and <1 fl for closed contacts.
NLI Drawing # with revision:
Contact ID (SDEn): Resistance:
Cradle SIN (on nameplate): I1 109 of 190
SVP for Logistics, Nuclear Square-D Inc.
Masterpact LGSB I Breaker SVP-1 02,Page Rev.17 2; E! Sat El Unsat b. Overcurrent trip switch configuration/contact resistance. While the breaker is tripped from step 6.9.1.a, verify the overcurrent trip switches changed states from step 6.9.1.a. Identify each contact and record contact resistance.
Acceptance Criteria is >40MO for open contacts and <1f0 for closed contacts. Rev. 2 Contact E) (SDEn): Resistance:
El Sat 0 Unsat _ _c. Long-time pickup point. Perform before primary injection tests per step QC 6.9.1.d. Apply [(long time pickup setting) x (sensor plug rating) x 1] amps of current through all three phases. Verify the breaker does not trip and that the overload (OL) signal LED on the trip unit does not come on.
Long time pickup setting: Applied Current:
Does breaker trip?
Does the OL signal LED light come on?
Apply [(long time pickup setting) x (sensor plug rating) x 1.251 amps of current through all three phases. Verify the overload signal LED light comes on.
Note: This is not a trip test; it is not required to verify that the breaker trips.
Long time pickup setting:. Applied Current:
Does the OL signal LED light come on?
0 Sat 0 Unsat d. Primary injection tests. Perform primary injection testing per the primary T Q-C- injection test table. Perform the testing at the client settings (if applicable).
The current through one phase will power the trip unit. Use the following Schneider Electric trip curves to determine the acceptable trip time for each test. The curves are in Attachment I.
0 Long time tests: Curve No. 0613TC0004, dated 4/2008 e Short time tests: Curve No. 0613TC0004 or 0613TC0005, dated 4/2008 depending upon the i2 t setting
- Instantaneous tests: the acceptance criteria is < 0.05. seconds, (based upon Curve No. 0613TC0007, dated 4/2008) Rev. 2 Cradle S/N (on nameplate): ) ,
110 of 190
SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 18 PRIMARY INJECTION TEST TABLE Actual trip times:
Time Sensor Trip time range Pickup Delay plug Applied acceptance Trip Function Setting Setting i2t on/off rating current criteria OA OB 0C Long time at 200%' 1r tr=___ N/A Long time Ir __ N at 500% Z_-,- rt = N/A Short time Ir = -
at 200% or 170%2,4 Isd= tsd Instantaneous at 200%' __=
Record the client-required trip setting drawing number and revision level (if not applicable, write N/A):
Notes:
I. Applied current for long time testing is (long time pickup) x (sensor plug rating) x (2 or 5).
- 2. Applied current for short time testing is (long time pickup) x (short time pickup) x (sensor plug rating) x (2 or 1.7).
- 3. Applied current for instantaneous testing is (instantaneous pickup) x (sensor plug rating) x 2.
- 4. Perform short time primary injection testing at 200% for NT type breakers and at 170% for NW type breakers.
Rev. 2
- 5. When testing long time at 500%, put the short time pickup setting at the maximum value to avoid interference.
Cradle S/N (on nameplate):
INuclear SVP for Square-D Masterpact LGSB 11 Breaker Logistics, Inc.
SVP-102, Rev. 2 Page 19 1 7.0 DESIGN TESTS All design tests in accordance with IEEE C37.50120 for the Masterpact LGSBI1 circuit breaker have been performed and documented. Copies of the test report(s) shall be provided (if required).
8.0 DEDICATION OF DOOR Test Equipment ID:. SDS Tech ID:-
8.1 Methodologv 0 Sat 0 Unsat a. Verify that the dimensions on the door matches the NLI approved door drawings by measuring the overall width, length, depth, material thickness and location of the hinges and location of the hole cut-outs and size of the hole cut-outs. Visually inspect that the door is the correct color per the client required specification. Rev. 2 NLI DRAWING NUMBER:
- ] Sat 0 Unsat - b. Verify that each door has the appropriate labeling per the door drawings.
9.0 QUALITY ASSURANCE All activities will be performed in accordance with the requirements of the NLI Quality Assurance Program and its implementing procedures. This QA program meets the requirements of 10CFR50 Appendix B, IOCFR21 and ASME NQA-l.
10.0 MEASUREMENT & TEST EQUIPMENT All measurement and test equipment used for the testing shall be documented in the test data sheets including the calibration due dates. All M&TE shall be traceable to a NIST or equivalent industry standard, where applicable.
112 of 190
SVP for Logistics, Nuclear Square-D Masterpact Inc. LGSBl 1 Breaker SVP-102,Page Rev.20 2
11.0 REFERENCES
11.1 Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003.
11.2 IEEE C37.13-90, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures."
11.3 C37.16-88, "ANSI Standard for Low Voltage Power Circuit Breakers & AC Power Circuit Protectors - Preferred Ratings, Related Requirements & Application Recommendations."
11.4 C37.20.I-87, "ANSI Standard for Metal Enclosed Low Voltage Power Circuit Breaker Switchgear."
11.5 IEEE C37.50-89, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures Test Procedures" 11.6 IEEE C37-59-91, "IEEE Standard Requirements for Conversion of Power Switchgear Equipment" 11.7 NLI QA Manual, Rev.6 dated 12/8/04.
11.8 NLI design drawings for LGSB 1 Masterpact circuit breaker and doors.
11.9 NETA ATS-1999, "Acceptance Testing Specifications for Electrical Power Distribution Equipment & Systems".
11.10 EPRI TR-017218-RI, "Guideline for Sampling in Commercial-Grade Item Acceptance Process."
11.11 MANCON-LGSBI 1-1, latest revision, "NLI QC Checklist for Masterpact NT Breakers."
11.12IM-LGSBII-1, (latest revision), "NLI Instruction Manual for Square-D Masterpact NT Breakers, P/N: LGSB 11 ."
12.0 ATTACHMENTS Attachment I- trip curves:
Schneider Electric Curve No. 0613TC0004, dated 4/2008
- Schneider Electric Curve No. 0613TC0005, dated 412008
- Schneider Electric Curve No. 0613TC0007, dated 412008 Attachment I - Exert from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003, page 7. Rev. 2 Prepared by: - ....* ',, JG Date: 9"5 7 Verified by- z,- Date: 8' Lo7 Approved by: Date: 7/a'?
Client Approval: _ __Date:
T1 -&tQC.S
",E,& 54A-
, S W91,T8.,"
PUC,,".
113 of 190
SVP for Square-D Masterpact LGSB1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 21 TEST DATA APPROVAL / MTE LOG Breaker SIN:-___________090_ Cradle SIN: A11j{
MTE Log Item Description Test Equipment ID# Calibration Due Date
___________,__ ,vz- * /.( t'4-m -~,'
,/- d-& - -oS--/0 12
__________ 4 7-6 f .4
________________ .4 Z56s*!7ý .4 7 M 57"V, £-, ?cr" .,'r - Z7
,,7 ".0 61-Discrepancy Log Discrepancy #: SVP Section: Check one: PE initials and date:
o Acceptable o Unacceptable 0 Acceptable o Unacceptable 1] Acceptable 0 Unacceptable 0 Acceptable O Unacceptable ,
o Acceptable
__ Unacceptable Final Cycle Counter Reading (if applicable): _Q0051 Client Breaker ID (ifap e): , A Prepared by: pit-, '4 ")'?
Verified by:
Approved by:
114 of 190
[
I2 Rev.
1.1 SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 SVP-102, Page Nuclear Logistics, Inc. Page 1.11 ATTACBMENT I TO SVP-102 TRIP CURVES:
" Schneider Electric Curve No. 0613TC0004, dated 4/2008 m Schneider Electric Curve No. 0613TC0005, dated 4/2008
" Schneider Electric Curve No. 0613TC0007, dated 4/2008 115 of 190
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Micrologic 5.0/6.0 A/P-H Trip Unit Figure 166: Micrologic 5.016.0 AIPIH Trip Units: Long-Time Pickup and Delay, Sho-t-Time Pickup, and I2 t OFF Delay S. CURRENT IN MUL11Pt.ESOFIr (fr . LONG-TIMESET ING xIn)
Micrologic 5.016.0 A/P/H Trip Units Characteristic Trip Curve No. 613-4 Long-Time Pickup and Delay Short-Time Pickup and 12t OFF Delay The time-current curve information is to be used for application and coordination purposes only.
Curves apply from -30°C to +60*C (-22°F to +140'F) ambient temperature.
NOTE:
1, There is a thermal-Imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play if a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.
i 2. The end of the curve Is determined by the Interrupting rating of the circuit breaker.
- 3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum unrestrained short-tIme delay time band applies regardless of the setting.
- 4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.
- 5. For a withstand circuit breaker, instantaneous can
.7: be turned OFF. See trip curve 613-7 for Instantaneous trip curve. See trip curve 613-10 for instantaneous override values.
- 6. Overload indicator illuminates at 100%.
T CURRIET IN MULTIPLESOF Ir CDr* N. 0B8"*a0MN (Ir = LONG-TiMESETTINGx In) 171 04/2008 Scbwivider 02000-2008 Schneider Electric All Rights Reserved 116 of 190
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 167: Microloglc 5.0(6.0 A/P/H Trip Units: Short-Time Pickup and 12 t ON Delay MULTIPLES OF br(I =LONG-lME SETTING CtLImREITIN x In) Micrologic 5.0/6.0 A/P/H Trip Units
, a . Characteristic Trip Curve No. 613-5 Short-Time Pickup and 12t ON Delay
- r. IThe time-current curve Information is to be used for application and coordination purposes only.
Curves apply from -30°C to +60*C (-22°F to ÷140°F)
_,1_ ambient temperature.
- ='. NOTE:
I 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging A" effect comes into play if a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit "H 4"breaker itself. A subsequent overload will cause the to circuit breaker to trip In a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.
- 2. The end of the curve is determined by the interrupting rating of the circuit breaker.
- 3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum I -. " unrestrained short-time delay time band applies
-. regardless of the setting.
- 4. Total clearing times shown include the response times 4of the trip unit, the circuit breaker opening, and the
'-i-extinction of current.
- 5. For withstand circuit breaker, instantaneous can be turned OFF. See trip curve 613-7 for instantaneous trip curve. See trip curve 613-10 for instantaneous
, overide values.
- 6. See trip curve 613-4 for long-time pickup and delay trip
=o ==curve.
- 1 m CURIRENT INMULTIPLES OF I" CoNo.QCOrO (ir = LONG-'tME SflIrMG It OM)No E.8gs.6134os 172
@2000-2008 Schneider Electric All Rights Reserved Schneider 04/2008 0aemtic 117 of 190
Masterpact5 NT and NW Universal Power Circuit Breakers Trip Curves Figure 168: Micrologic 5.0/6.0 Trip Units: Instantaneous Pickup, 2x to 15x and OFF MULTIPLES OF SENSOR RATING (In)
- Ltttttztittnd+/-litdirttt+/-t+/-+/-+/-+/-+/-+/-1-W MICROLOGIC* 5.0/6.0 A/P/H TRIP UNIT
- IIIfTIII~ YT iFLiIflT(V171TT1tVI ~ CHARACTERISTIC TRIP CURVE NO. 613-7 Instantaneous Pickup
- tttttlfttt~tT-T 111 -i~t 1-.71 2x-15x and OFF The time-current curve information is to be used for application and coordination purposes only.
Curves apply from -W30to +60*C ambient I temperature.
I 7*
Notes:
- 1. The end of the curve Is determined by the interrupting rating of the circuit breaker.
- 2. Total clearing times shown include the response times of the trip untt, the circuit I_ breaker opening, and the extinction' of the current.
- 3. The Instantaneous region of the trip curve i shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than indicated.
Contact your local Sales Office for additional Information,
- 4. For a withstand circuit breaker, Instantaneous can be turned OFF. See 613-7 for instantaneous trip cuave. See 613-10 for Instantaneous override values.
- 5. See 613-4 and 613-5 for long-time pickup.
long-time delay, short-time pickup, and short-time delay trip curves.
I 0
F
-1 f
__"I -- - I -**, : 1 a a Vsrail-"
MULTIPLGSOf~SENSORRATING (n) 173 0412008 Schneider @2000-2008 Schneider Electric All Rights Reserved
. Electric 118 of 190
L Nuclear SVP for Logistics, Square-D Inc.
Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Page .II. 11 1
ATTACHMENT H TO SVP-102 Excerpt from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 4/2008: Page 7 - contact wear 119 of 190
Masterpact NT and NW Universal Power Circuit Breakers Masterpact Circuit Breakers Reduced Maintenance: Under normal operating conditions, the circuit breaker does not require maintenance. However, if maintenance or Inspection Is necessary, the arc chambers are easily removed so you may visually Inspect the contacts and wear indicator groove -(see the figure below for how wear is indicated). The operation counter can also Indicate when Inspections and possible maintenance should be done. The life of the circuit breaker may be extended by replacing the arc chamber and spring-charging motor and/or replacing the main contact assembly of Arc Chamber ANSI Certified circuit breakers.
Figure 4: Contact Wear Indicators Wear Inlcaor Groove Wear tdicator Groove Operating Conditions Masterpact circuit breakers are suited for use:
- At ambient temperatures between -220F (-30°C) and 140'F (60°C).
" At altitudes +13,000 ft. (3900 m).
Masterpact circuit breakers have been tested for operation In Industrial atmospheres. It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust. Operation at temperatures above 104°F (40°C) may require derating or overbussing the circuit breaker. See the appropriate instruction bulletin and page 15 of this catalog for additional information.
Masterpact circuit breakers meet IEC 68-2-6 Standards for vibration.
- 2 to 13.2 Hz and amplitude 0.039 in. (1 mm)
- 13.2 to 100 Hz constant acceleration 0.024 oz. (0.7 g.)
The materials used in Masterpact NT and NW circuit breakers will not support the growth of fungus and mold.
Masterpact circuit breakers have been tested to the following:
" IEC68-2 Damp heat (temperature +55°C and relative humidity of 95%)
- IEC 68-2-52 level 2 - salt mist Storage Temperature Circuit breakers with trip units without LCD displays may be stored in the original packaging at temperatures between -58°F (-50°C) and 1850 F (85WC). For circuit breakers with trip units with LCD displays, this range is -401F (-40°C) to 185 0F (850C).
7 04/2008 Schteider @ 2000-2008 Schneider Electric All Rights Reserved VElectr 120 of 190
INSPECTION CHECKLIST Masterpact NT Breakers Type: LGSB11 MANCON-LGSBI I-I, Rev. 0 Page 1 of I 121 of 190
Cradle S/N:
Rework Rwr Sat Unsat Satisfactory Material Control A-NLI supplied dedicated material used during manufacture (fasteners, Wir lugs, grease, etc.)
Circuit breaker p/n and s/n, See SVP Data Sheets Perform weld inspections per AWS.
N/A for Non-Safety Cradles.
Material testing (steel cradle) demonstrates material is per SDS specifications. N/A for Non-Safety Cradles.
SDS purchased parts are per SDS design drawings (relays, sockets, switches, etc.) N/A for Non-Safety Cradles.
Assembly Cradle Cell Interface N/A for Non-Safety Cradles.All wire installed is the correct size.
Record wire size.
Wire must be at least flush with end of lug barrel.
No broken or nicked wire strands from being stripped.
Wiring does not interfere with any moving parts.
As-built wiring check against NLI schematic to verify correct wiring. NLI QC independent yellow-line.
Verify the MOC actuator Snap Ring is properly installed.
Verify the MOC E-Clips are properly installed (qty 2)
Inspect the secondary disconnects and verify there are no cracks.
Verify there is no binding of secondary disconnect pins.
Verify Mobil-28 and Mobilith greases are used where they are needed only. Record locations on attached lubrication checklist.
Verify the mechanism is free of foreign objects.
Verify the cradle area is free of foreign objects.
Verify torque/tightness and mark heads with Sharpie or equiyalent for all accessible structural fasteners.
Rework Sat Unsat Satisfactory MANCON-LGSBI 1-1, Rev. 0 Page 2 of 9 122 of 190
Verify no loose or missing hardware in the cradle linkage.
Verify no loose or missing hardware in the cradle frame.
Verify primary finger assembly mounting is correct and tight.
Verify primary finger assemblies are not damaged.
Verify torque/tightriess and mark heads with Sharpie or equivalent for all accessible electrical connections.
Verify back primary disconnect stab mounting fastener torque 133 - 150 in/lbs.
Check the accessible fasteners qty-- _ of 12 fasteners.
If torques are unacceptable for any fasteners, check 100%.
See Figure 2.
If the primary disconnects are removed to check 100% of the fastener torques, verify 100% of the primary disconnect mounting bolt torques.
Verify there is clearance between fasteners/linkage and adjacent objects.
Verify there is no binding of TOC assembly linkage.
Verify the TOC operator Pin is loaded and cannot slip off roll pin.
Verify the back panel nut retainers are removed in 4 locations. See Figure 3. Remove if present.
Verify the bottom insulators are replaced after the nut retainer is removed. Verify that the fasteners are tightened properly.
Cradle Inside Verify the rejection hardware configured per the design drawings and tightened properly.
Verify the extension rail release latch is securely mounted (pin not loose). Replace rail if the pin is loose.
Verify the extension rail mounting is tightened properly.
Verify the primary disconnect back panel mounting bolt torque 89 - 107 in/lbs in 4 locations. See Figure 1.
Verify discharge interlock mounting is correct and tightened properly.
Rework Rwr Sat Unsat Satisfactory Verify the breaker guide rails' mounting is correct and . .. A properly tightened._
Verify the NT cradle to frame mounting is correct and properly tightened. %V" _l MANCON-LGSBI1-1, Rev. 0 Page 3 of 9-123 of 190
Verify the shutters operate without sticking or binding Masterpact Breaker Outside Record Breaker S/N: Z 70 eYZ30o Verify the arc chutes mounting nut retainers are not missing and are properly installed.
Verify the top of breaker is clean.
Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.
Verify the back insulator fins are not cracked.
Verify the secondary block connects in test position Verify the secondary block housing "Locks-out" properly in the disconnected position.
Verify the secondary block housing springs are silver in color.
Verify the secondary block housing springs are properly installed.
Verify the discharge interlock is properly installed - the return spring is installed.
Verify the rejection hardware is configured per the design drawings and properly tightened.
Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.
Verify there are no cracks or chips.
Record grease color 126,) Grease must be 7f*
red (Mobilith) or white (Kiuber) Isoflex.
Verify the electrical terminations are not loose.
Verify all visible springs in the mechanism are connected and not loose._____ _____
Verify all accessible fasteners are hand tight.
Rework Sat Unsat Satisfactory Remove trip unit for mechanism assembly inspection.
Verify there are no cracked washers. ____,_.__
Apply NLI seal on trip unit after inspection..
Verify the cover is replaced and the mounting screws are snug. _
Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after
- inspection complete.
MANCON-LGSBI 1-1, Rev. 0
. Page 4 of 9 124 of 190
Verify the Verify aUl cover plates counter are installed operates properly.-Verify torque/tightnessofatnr.. *¢ Document counter reading. Q2Q-- I ,
Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materials test revision).
- I~f"*5 pst¢/o7Y°.3-b-! t/.-
[] __ _
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off, inspect the trip unit performer plug. A green plug is satisfactory. A blue plug is unsatisfactory. If a blue plug is present, replace it with a I) green plug. After replacement, primary injection testing must be performed to verify proper operation. _ __'__
Comments:
NMh Used: 2 '5it Inspections Performed by: ____________ Date: ý'S-F' MANCON-LGSBI 1-1, Rev. 0 Page 5 of 9 125 of 190
Lubrication Points for LGSB 11 Initial Points to be Lubricated During Assembly:
Verified Cradle Linkage/Cell Interface Cell Interlock Lii Mo il 28 Mob' TOC Operator [L] ¢obil 28 MOC Switch Lever Pivot point L- lcbi128 MOC Actuator Lever MOC Operator LI obil[]28 Mobil 28 MOC Cam Roller Mobil 28 MOC Arm (1) LI oil 28 Breaker Interface Breaker to carriage primary clusters (6) [- obilith Roller Guides (2) L- Mobilith Top Guide Right side (1) __I Mobilith Bottom ground tabs (2) Mobilith Extension Rail Slides (2)
Verified By: Date:
MANCON-LGSBI 1-I, Rev. 0 Page6of9 126 of 190
Figure 1: Location of Primary Disconnect Back Panel Mounting Bolts (qty=-4)
Torque Value: 89 - 107 in-lbs "Mounting Figure 2.: Location of Primary Disconnect Stabs to Back Panel Mounting Bolts (qty=12)
Torque Value: 133 - 150 in-lbs MANCON-LGSBI 1-1, Rev. 0 Page 8 of 9 127 of 190
Nut. Retainer Figure 3: Location of Back Panel Nut Retainer on Primary Disconnect Mounting Back Panel (Remove nut retainer, if present, from all 4 locations)
MAANCON-LGSB11-1, Rev. 0 Page 9 of 9 128 of 190
64&~EŽ 4(LK Zr ,J1,4 KE ESCISPROR DATE APPROVED 0 ORION&AI ISSUIE 61/3108 AS
? U5b 2 'OS I REIiVSED BREIMEINFO& TIXTE 8=0K 6/12/06 AW (ECNJ:ECII-05410Th-2).
2 REVISE 0011FIGURATION 7/1/08 AW 7 TTT4TT2 (EOjCN-05410753-3).
3 REVISEDCO1RUMRAFION ID/13/0 AID (ECNJ: ECN-05410753-7).
4 RESD= CONFlOURATiON 10/a4/08 AID (E085:_0cU-05410753-B). _____ _____
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STANDARD VERIFICATION PLAN FOR SQUARED MASTERPACT LGSBl1 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)
FUNCTIONAL TESTING Document Number: SVP-102 Revision 2 Cradle S/N (on nameplate): " :
132 of 190
SVP for Square-D Masterpact LGSB1 I Breaker SVP-1 02, Rev. 2 INuclear Logistics, Inc. Page i I APPROVAL I I STANDARD VERIFICATION PLAN FOR SQUARE-D MASTERPACT LGSB11 BREAKER (LOW VOLTAGE CIRCUIT BREAKER)
FUNCTIONAL TESTING Prepared by:( Date: f - .vi Verified by:- Date: 02 0ýO, Approved by: Date: Z Cradle S/N (on nameplate): I A 133 of 190
SVP for Square-D Masterpact LGSB 11 Breaker SVP-1 02, Rev. 2 Nuclear Logistics, Inc. Page ii REVISION HISTORY Revision No. Item Description Date 0 Original Issue 2/22/07 I Added clarifications to sections 3.0, 5.8.3, 6.0 & 10.0. 7/2(08 Removed Attachment I.
2 Renumbered sections 4 - 10, revised sections 2.1, 3.1 .c, 4.0, 8/26/08 6.9.L.b, 8.1, added sections 6.9, 12.0, added attachment I & 11 Cradle SIN (on nameplate)'; tA 134 of 190
SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 1 1.0 SCOPE The purpose of this standard verification plan is to verify the critical characteristic and function of the Square-D Masterpact LGSB II 600A circuit breaker with cradle as a complete assembly. Some of the critical characteristics may not be applicable depending on the options and functions available on the assembly that is being verified. The following step numbers in this document identify the standard critical characteristics. The results shall be documented within each section of this SVP and on the NLI QC Inspection Checklist for Masterpact NT Breakers, MANCON-LGSB11-1 (latest revision).
This test plan is generally used for testing of the circuit breaker and cradle together (LGSB 11 part number). If circuit breaker or cradle only testing is required, NLI engineering will specify what sections are to be performed for the specific part required to be tested.
2.0 PRODUCTION CONTROLS The following production controls and procedures are tobe in effect throughout the life of this project. All of the following activities will be performed.
2.1 Methodology 0 Sat El Unsat 4a. SDS has been audited by NLI and is currently on the NLI Approved Vendor List. The NLI audit addressed the following:
- 1. All bolts, lugs, wire, nuts, etc. used for production have been dedicated for safety-related use.
- 2. All steel used in production of the cradles has been verified to be the correct material.
l Sat l Unsat b. NLI QC will implement the following production controls during construction. A separate QC inspection checklist will be used and maintained by QA. The sample size is 100%, unless a smaller sample size is documented. The QC checklist will verify the following items:
- 1. Dedicated parts supplied or verified by NLI are used during assembly as follows:
- a. Bolts, nuts, washer, and other fasteners.
- b. Lugs and wire.
- c. Steel.
- d. Mobil 28 grease.
- c. Primary and secondary fingers.
- 2. Welding as follows:
- a. Welding is performed per NLI-approved welding procedures.
- b. Welders performing welding activities have been CWI certified.
- c. Welds are inspected by a CWI.
- 3. Fastener tightness is verified on 100% of the accessible fasteners and terminations, including intermediate assemblies.
- 4. 100% of the wire and wire connections have been inspected, There shall be no kinks, cuts, nicks or splits in the wire.
- 5. Lubrication inspection
- a. Breakers are supplied without primary and secondary disconnect lubrication.
Plant to lubricate per plant established procedures. I Rcv. 2
- 6. Inspect and verify that there are no loose or damaged parts.
Cradle S/N (on nameplate): IA 135 of 190
SVP for Square-D Masterpact LGSBII Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 2 3.0 BREAKER IDENTIFICATION NOTE: Ensure that the correct engineering drawings are used for the specific client breakers during testing per this SVP.
3.1 Methodology
- a. Record the Square D nameplate data of the cradle. The nameplate shall contain the following information:
- 1. Manufacturer:
- 2. Type (Breaker & Cradle):
- 3. Cradle Serial Number:
- 4. Style:
- 5. Rated Max Voltage/Freq:X
- 6. Rated Continuous Current
- 7. Rated Short Circuit/Interrupt Current: Z
- 8. Control Voltage Range: Charge:
Close:
Trio:
- 9. Weight: _ ___
- 10. Conversion Date: /
[(Sat 0]Unsat Perform a detail inspection of the breaker & cradle for any chips, cracks, gouges or any other damage.
I C. Record the circuit breaker specific data.
- 1. Circuit breaker p/n: .e2!..2'?
- 2. Circuit breaker sin: 429r4406*'36 Z 3.- Cradle date of manufacture: _ _ _ __/_
- 4. Circuit breaker date code: aTX75-/,
- 5. Micrologic trip unit s/n: Va244' (5kMA-4-To-t' WtU1-) Rev. 2
-rýL tA-ip StPPr M Cradle S/N (on nameplate): tj 1A, 136 of 190
SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 3 4.0 PROPER BREAKER CONFIGURATION 4.1 Methodology This section is to be performed with the circuit breakerout of the cell.
- a. Terminals tightened. Verify all terminals are tight during wire check.
El Sat 0] Unsat /A b. Terminal identification, Verify the terminal points are labeled per the wiring/schematic TicF drawing. Use the final revision of the NLI approved schematics and record discrepancies, if any. If there are any discrepancies found, do not proceed any further AA with the testing until the discrepancies have been resolved.
I'lUnsat _
ESat j__*,xx / Proper wiring. Verify wiring against the final revision of the NLI approved schematic c -ior wiring diagram. Attach a copy of the yellow-lined wiring/schematic drawing.
. .NLI drawing # with revision: O050107-*'r'"* ,*V VSat El Unsat Correct programmer. Verify that the programmer, sensor plugs and rating plugs are per QC the design documents:
- o5q
- Record the part numbers and/or rating:
Programmers Rating Plug: ZX Sensor Plug: J°O4 Trip unit date code. Verify the trip unit date code is P05491 or later. The format of the date code is Pxxyyz, with:
- xx = last two digits of the year.
- yy = week.
- z = day of the week.
A Trip Unit Date Code: 9Ž)927(7 OSat 11 Unsat
- With the breaker cover off, inspect the trip unit performer plug. The performer plug should be green. A blue performer plug is not acceptable. If a blue plug is present, replace with a green performer plug. Note: The correct green performer plug must be present during primary injection testing.
T f. Trip unit is programmed for breaker type. Program the breaker type into the trip unit.
[] Sat El Unsat g. Trip unit battery is fully charged. Verify the battery is fully charged. Rev. 2 Cradle S/N (on nameplate):
r0/I' 137 of 190
SVP for Square-D Masterpact LGSB II Breaker Nuclear Logistics, Inc.
SVP-102, Rev. 2 1 Page 4 l Sat DUnsat h. Verify the rejection hardware pin configuration against the final revision of the
-4 approved NLI layout drawings (if applicable).
NLI drawing # with revision: I A Breaker pin configuration:
Cradle pin configuration: Rev. 2 5.0 CIRCUIT BREAKER PROPER FIT-UP & INSTALLTION 5.1 Methodology LI Sat LI Unsat Install the cradle into a typical AK-2A-25 type cell. Visually inspect that the primary AJAa. disconnects, secondary disconnects and interlocks match up with the mating connectors Tih in the cell. Verify the Truck Operated Cell Switch (TOC) flap on the cradle is aligned with the TOC switch inside the cell.
0l Sat El Unsat Ensure there is a positive ground connection between the switchgear and the cradle.
Measure the continuity from the switchgear frame to the cradle frame. Maintain this continuity reading throughout this section.
kSat 13 Unsat Install the breaker into the 'DISCONNECT' position. Verify no binding of the interlocks occurs.
I1sat D Unsat Ensure that the racking crank cannot be inserted unless the "PUSH TO OPEN" button is depressed.
R("Sat El Unsat Rack the breaker to the 'TEST' position. To rack the breaker into the cradle to the
'TEST' position, a racking crank is required to be inserted while pressing the 'PUSH TO OPEN' button. To begin turning the racking crank the 'STOP RELEASE' button must be pushed. Turn the racking crank clockwise until the breaker reaches the 'TEST' position. When the "TEST" position is reached, the 'STOP RELEASE' button will pop out. The status of the position indicator should show that the breaker is in the "T" position.
Monitor a set of closed and open TOC switch contacts. Verify that the contacts do not E Sat 0 Unsat change state when the breaker is racked to the 'TEST' position.
Verify the primary disconnects, secondary disconnects and interlocks match up with the 1[2Sat El Unsat cradle without any interference or binding.
0l Sat El Unsat h. Verify the continuity from the switchgear frame to the cradle frame is present.
i-Push the 'STOP RELEASE' button again to continue to turn the racking crank until the OSat El Unsat ct "CONNECT" position is reached. Again, the 'STOP RELEASE' button will pop out.
The status of the position indicator should show that the breaker is in the "CONNECT" position.
Cradle S/N (on nameplate): 0 1A 138 of 190
L Nuclear SVP for Logistics, Square-D Inc.
Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Page 5
- j. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change 0 Sat 0 Unsat state when the breaker is racked from the 'TEST' to the 'CONNECT' position.
- k. Manually close the breaker.
- 1. Manually charge the breaker.
0 Sat E Unsat m. Verify that the cradle racking tool cannot be installed on the cradle racking mechanism tech and that the cradle cannot be removed from the cell.
B'at E] Unsat n. Verify the primary disconnects, secondary disconnects and interlocks match up with the Tech cradle without any interference or binding.
0l Sat E[ Unsat o. Verify the continuity from the switchgear frame to the cradle frame is present.
- p. Trip the breaker.
- q. Rack the breaker to the 'TEST' position.
0 Sat 0 Unsat r. Monitor a set of closed and open TOC switch contacts. Verify that the contacts change state when the breaker is racked from the 'CONNECT' to the 'TEST' position.
- s. Rack the breaker to the 'DISCONNECT' position and remove the breaker from the cradle.
- t. Remove the cradle from the cell.
Cradle S/N (on nameplate): IA.
139 of 190
SVP for Square-D Masterpact LGSB I1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 6 6.0 PRODUCTION TESTS Sections 5.1, 5.2, 5.3 & 5.4 are to be performed with the circuit breaker racked into the cradle to the
'CONNECT' position but not racked into a cell.
6.1 MAIN CONTACT RESISTANCE (DUCTOR TEST)
- a. This test checks the resistance of the primary current path, hinge points, wipe, connections, and quality of conductivity of the current path. Perform this test on each phase of the circuit breaker.
- b. Apply 85Vdc minimum to UV trip device (if applicable). Note: UV trip device must be energized to close the breaker.
- c. Connect test cables to Phase A, line & load bus of stabs.
eSat El Unsat Measure the contact resistance and record in ýQ using the appropriate M&TE.
Repeat for each phase. Contact resistance for each phase is < 1001M.
Phase A: 2-19 [tQ.(Criteria is < I0O*2)
Phase B:. Z- 4r (Criteria is < 100 jO)
Phase C: 36,- ' pL2 (Criteria is < 100p.Q)
- e. Compare the contact resistance between each phase. Contact resistance of each phase does not vary more than +/-20% from the average of all three phases.
Average all phases: 12 --- A See discrepancy report number: (N/A if all pass)
Cradle SIN (on nameplate):
140 of 190
SVP-102, Rev. 2 Nuclear Square-D Inc.
SVP for Logistics, Masterpact LGSB II Breaker Page 7 6.2 INSULATION INTEGRITY (DC MEGGER TEST)
- 6. Control Wiring 2r*at [E Unsat . Control wiring except charging motor. Isolate the charging motor from the Tech control circuit. With the breaker in the open position, apply 100OVdc and megger each secondary disconnect to ground for I minute except the charging motor disconnects. Record the lowest insulation resistance. Repeat this test with the breaker in the closed position- Rev. 2 Applied Voltage: &00 Vdc (Criteria is 100OVDC nominal)
WITH BREAKER OPEN Lowest insulation res.: >2oýOoo MKI (Criteria is I1OOML2)
WITH BREAKER CLOSED Lowest insulation res.:2* MO (Citeria is I0OMO)
M Record the number of tested secondary disconnects: .Ag2 I2'at [] Unsat & b. Charding motor. Megger the charging motor secondary disconnects (SDA-1 &
Tech SDA-2) to ground at 500Vdc for one minute. Record the lowest insulation resistance.
Perform with the breaker open discharged:
Applied Voltage: -,!00 Vdc (Criteria is 500VDC nominal).
Lowest insulation res.: 2*cOC= Mn(Criteria is >-2MQ)
Perform with the breaker closed and charged:
Applied Voltage: .4RO0 Vdc (Criteria is 500VDC nominal)
Lowest insulation res.: >2,. cO MQ(Criteria is > 2M0)
Cradle S/N (on nameplate): _ I__ _
141 of 190
SVP for Square-D Masterpact LGSB1 1 Breaker SVP-l102, Rev. 2 Nuclear Logistics, Inc.
Phase-to-Phase, Phase-to-Ground, & Line-to-Load 9/*at. 0 Unsatj a. With the breaker in the closed position, apply IOOOVDC and megger between phases (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).
APPLIED VOLTAGE: 142QQ) *1C. (Criteria is I000VDC)
PHASE-TO-PHASE WITH BREAKER CLOSED 0A To 0 B:>20.o MG (Criteria is > IOOMCI) 0 B To 0 C: >20,0ex MG (Criteria is > I00MG) 0C To 0 A: ;>20,6e MG (Criteria is > 100MG)
See discrepancy report number: ,, (N/A if all pass) 2Sat El Unsat With the breaker in the closed position, apply 1 OOOVDC and megger between
~T~h phases to ground (Note: UV trip device must be energized with 85Vdc minimum to close the breaker).
APPLIED VOLTAGE: 199O4 V/0C (Criteria is 1000VDC)
PHASES-TO-GROUND WITH BREAKER CLOSED 0 A To GROUND: >2.0oeno MfG (Criteria is > 100MQ)
B To GROUND: >2Wxcoo MG2 (Criteria is > 100MG) 0 C To GROUND: )>2p.oo MG2 (Criteria is > 100MG)
See discrepancy report number: ,./ (N/A if all pass)
[K*at .-0 Unsat With the breaker in the open position, apply 1000VDC and megger between Tjcch phase line-to-load.
APPLIED VOLTAGE: jLVb0 C.(Criteria is 1000VDC)
PHASE LINE-TO-LOAD WITH BREAKER OPEN 0 A LINE To LOAD: >20, oo MG2 (Criteria is > 100MG) 0 B LINE To LOAD: >2.0 oco MG (Criteria is > 100MG) 0 C LINE To LOAD: >.Ooqo MG (Criteria is > 100MG2)
See discrepancy report number:. . (N/A if all pass)
Cradle S/N (on nameplate):
142 of 190
SVP for Square-D Masterpact LGSB I I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 9]
6.3 INSULATION INTEGRITY (AC HI-POT TEST)
CAUTION: STAND AT LEAST 6 FEET FROM THE BREAKER DURING THIS TESTING. REMOVE TBE TRIP UNIT RATING PLUG PRIOR TO PERFORMING THIS TEST.
Note: This is a "pass/fail" test. Perform this test at 2200Vac for I minute. Acceptance criteria is no insulation breakdown after 1 minute.
6.3.1 Poles-to-Ground, Phase-to-Phase, & Line-to-Load I Methodoloyv e*at .U Unsat M a. All unenergized poles should be grounded for the AC hi-pot tests.
- b. Line to load w/ breaker open. With the breaker in the open position, apply ZSat 11 Unsat 2,200VAC and hi-pot between phase line-to-load. Acceptance Criteria is no insulation breakdown after 1 min.
Applied Voltage: :2?90 Vac (Criteria is 2,200VAC norm.)
" A Line to Load: Pass/Fail ,:P05S 0 B Line to Load: Pass/Fail ,$S 0 C Line to Load: Pass/Fail PMS3 R'Sat El Unsat Phase to ground w/ breaker closed. Close the breaker and rep'eat the testing Tech between each phase-to-ground. Acceptance Criteria is no insulation v'-( .1 breakdown after I min.
Applied Voltage: 2Z00O Vac (Criteria is 2,200VAC norm)
OA to Ground: Pass/Faiýft OB to Ground: Pass/FaiR4S5 OC to Ground: Pass/Fail~~~
0StDns4at/Irl d. Phase to phase w/ breaker closed. With the breaker in the closed position, Tech apply 2,200VAC and hi-pot between phases. Acceptance Criteria is no insulation breakdown after 1 min.
Applied Voltage: 220O0 Vac (Criteria is 2,200VAC norm.)
OA to OB: Pass/Fail iA.S OB to OC:
OC to OA: Pass/Fail PAS$
Cradle S/N (on nameplate):_ ___ ___
143 of 190
SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 10 6.4 OPERATION AT NOMINAL/DEGRADED/OVERVOLTAGE CONDITIONS &
INTERLOCK OPERATION
-K 8eR EZ R4,5 Ac. C *E4&LJN. - m1rwro ka. With the breaker installed in a cradle.
1Sat 0] Unsat L2 b. Apply 125vdc to the UV trip device circuit (if applicable).
Tech S.
- -* VOLTAGE APPLIED: /12!5 VPc IZO'IAC. CT s/1i.e, jj1o'i: A 20) c- Apply 425"M to the charging motor circuit.
VOLTAGE APPLIED: &0 VA,-
- d. Apply 70VDC to the trip circuit.
VOTLAGE APPLIED: 70 v4U-.
91Sat l -Unsat /3N Rack the breaker to the "TEST" position.
'M Tech y, f. Verify that breaker charges as the breaker is racked to the 'TEST' position.
[*at [i Unsat ' j .. Verify status indicators indicate that breaker is open and closing spring is charged.
- h. Close the breaker.
El'Sat 0l Unsat L*- Verify that the closing springs recharge.
ElSaUnsat Verify status inýdicators indicate that breaker is closed and closing spring is charged.
[ZSat 11 Unsat Trip the breaker.
2i' 'l. Verify status indicators indicate that breaker is open and closing spring is charged.
- m. Close the breaker.
,\n. Attempt to rack the breaker to the 'CONNECT' or 'DISCONNECT' positions.
2(Sat El Unsat fo . Verify that the breaker cannot be racked to the 'CONNECT' or 'DISCONNECT' Tech positions.
p, Trip the breaker.
0"Sat El Unsat Verify status indicators indicate that breaker is open and the closing spring is charged.
- r. Rack the breaker beyond the 'TEST' position but before the 'CONNECT' position.
A s. Attempt to close the breaker.
O'Sat 0 Unsat . Verify that the breaker cannot be closed.
Cradle S/N (on nameplate):._ __h_
144 of 190
SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 11I T0 t Unsat 3 \ Verify status indicators indicate that breaker is open and closing spring is charged.
, v.- Rack the breaker to the 'CONNECT' position.
w.
w Close the. breaker.
0[ at 0) Unsat Verify that the closing springs recharge (a*at El Unsat ,JCy. Verify status indicators indicate that breaker is closed and closing spring is charged.
Tech 8" '?z. Trip the breaker.
'at E Unsat _ aa.'"*Verify status indicators indicate that breaker is open and closing spring is charged.
qo.AC- Cr RIWOj? CSee t40E P-)
bb. Lower the control voltage tog9-V-c to the charging motor circuit.
VOLTAGE APPLIED: *9 V+6 cc. Lower the UV voltage to 85Vdc.
VOLTAGE APPLIED: ?6- 1116 E*at El Unsat . Charge, close and trip the breaker 5 times.
3"t¢C C #610 (El U
ee. Raise the control voltage to +4Wrdt to the charging motor circuit.
VOLTAGE APPLIED: /37 VA.
ff. Raise the UV voltage to 140Vdc.
VOLTAGE APPLIED: /440 V1/4 -
[ iSat 13 Unsat gg. Charge, close and trip the breaker 5 times.
" hh. Close the breaker.
l*at El Unsat G With the breaker closed, attempt to rack the breaker out to the 'TEST' position.
C'at [] Unsat __c J-t Verify that the breaker cannot be racked to the 'TEST' position.
Th-; kk. Trip the breaker.
E3*at El Unsat I . Rack the breaker to the 'TEST' position. Monitor a set of closed and open TOC switch c ontacts. Verify that the contacts change state when the breaker is racked from the "6* "*" 'CONNECT' to the 'TEST' position.
mm. Rack the breaker back to the 'CONNECT' position.
Cradle S/N (on nameplate): 114 145 of 190
SVP-102, Rev. 2 SVP-102, Page SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc. Page 12 6.5 ANTI-PUMPING FUNCTION PERFORM THIS TEST 3 TIMES. Record the results in the table below.
Sections 6.5, 6.6, 6.7, 6.8 & 6.9 are to be performed with the circuit breaker racked into the cradle to the 'CONNECT' position but not racked into a cell. Note: Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
- a. Apply and maintain a close signal at 125Vdc nominal. Apply a momentary trip signal at 125Vdc nominal while maintaining the close signal. Verify the breaker opens and does not re-close.
- b. Release the close signal and then re-apply the close signal. Verify the breaker closes.
- e. Trip the breaker.
e 0]atUnsat Is, Test 2"" Test I 3rd Test ecl 0 Sat El Unsat O'Sat 0i Unsat Sat El Unsat jit'MANUAL OPERATION 2Sat 0 Unsat / a. Remove 125VDC control voltage.
Tech
- b. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
c- Ensure that the breaker is open and the closing springs are discharged.
- d. With the breaker in the 'CONNECT' position, verify that the circuit breaker can be A* manually charged using the charging handle to charge the closing spring.
R(Sat E0 Unsat . Verify the status indicators indicate that the closing spring is charged upon completion.
Tech
£ Close the breaker.
- a. Ensure that there is 85Vdc minimum power to the UV trip device (if applicable).
- b. With the breaker in the closed position, apply 70Vdc to the shunt trip coil.
APPLIED VOLTAGE: ; y,*.
Cradle S/N (on nameplate): I" 146 of 190
SVP for Square-D Masterpact LGSB1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 13 l"S'at 0] Unsat Using the appropriate M&TE timing equipment, record the opening time of the main and auxiliary contacts and verify that the breaker is open.
+A MAIN POLE OPENING TIME: Ze.9.' (Criteria is < 50mS)
+1BMAIN POLE OPENING TIME: 2f / "w- (Criteria is < 5OmS)
+C MAIN POLE OPENING TIME: ZF-1,w,1 5 (Criteria is < 50mS)
AUXILIARY CONTACT OPENING TIME: 3qZ.-VS * (Criteria is < 62mS) 6.7.2 UV Trip (if applicable)
PERFORM STEPS 6.7.2.d - 6.7.2.o 3 TIMES. Record the results in the table below.
- a. Apply a voltage of 105Vdc to the UV coil and close the circuit breaker.
/b. Reduce the voltage until the breaker trips.
OSat 0 Unsat . Verify breaker tripped in the voltage range of 43.75 to 87.5Vdc.
Tsch TRIP VOLTAGE; - AA 7 Vr. (Criteria is 43.75 to 87.5VDC)
- d. Re-apply a voltage of 105Vdc to the UV trip.
- e. Charge and close the breaker.
/ f. Remove power from the UV trip.
0Sat El Unsat / .GW1 Record the opening time of the main and auxiliary contacts and verify that the breaker is open.
AuxiiaryCon0 Auxiliary Contact Isr Test 2.s. e%.
ws 2"b Test Z .0W.T I 4 d-Test
'WS~r I
Acceptance Criteria
< 50mS
_50mS
- 50mS
_62mS
- h. After the breaker trips, attempt to close the breaker.
El Unsat E2lat Verify that breaker cannot be closed.
- j. Apply a voltage of 135Vdc to the UV trip.
- k. Charge and close the breaker.
- 1. Remove power from the UV trip.
Cradle S/N (on nameplate); *A 147 of 190
SVP for Square-D Masterpact LGSB1 I Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 14 I
[ El Unsat Lat '_ Record the opening time of the main and auxiliary contacts and verify that the breaker
- e. is open.
1 sT Test 2Id Test 3r" Test Acceptance Criteria lea /;? Z_.1y,,7 0.S. 7 ^.5. 17.Y,,- a, _<50sms A .B / 7 . 7.,m, Z3. 7 ,1" /7,1 ,_ 50mS
_*C V7. F,,,, 23. ,,_ /FO r," : 50mS AuxiliaryContact Zf 7 , 62mS n- After the breaker trips, attempt to close the breaker.
[O*at 1' Unsat Verify that breaker cannot be closed.
Tech 6.7.3 Operation of Test Pushbuttons & Test Plug 6.7.3.1 Shunt Trip Test PushButton
- 1. Apply 90Vdc at the secondary disconnect terminals for the shunt trip circuit
- 2. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order to close the breaker.
- 3. Charge and close the breaker.
El Sat El Unsat 4 4. Verify the nameplate on top of the shunt trip test pushbutton is designated as h~ "TEST SHUJNT".
El Sat E Unsat - 5. Verify the TEST SHUNT pushbutton is installed with 'ORANGE' plastic disk.
- 6. Push the Shunt Trip Test Button.
El Sat El Unsat 7. Verify that the breaker trips.
eh
[] Sat El Unsat 8. Record the opening time of the main and auxiliary contacts and verify that the breaker is open.
- A MAIN POLE OPENING TIME: (Criteria is < 50mS)
ýB MAIN POLE OPENING TIME: (Criteria is - 50mS) 40C MAIN POLE OPENING TIME: (Criteria is < 5OmS)
AUXILIARY CONTACT OPENING TIME: _(Criteria is < 62mS)
Cradle S/N (on nameplate):.______
148 of 190
SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 15 I 6.7.3.2 UV Trip Pushbutton
- a. Apply 85Vdc minimum to the UV trip device at the secondary disconnect terminals. The UV trip device must be energized in order.to close the breaker.
- b. Charge and close the breaker.
[0 Sat 1] Unsat Verify the nameplate on top of the UV test trip pushbutton is designated as "TEST UV".
El Sat El Unsat Verify the TEST UV pushbutton is installed with 'BLUE' plastic disk.
Push the "UV TRIP" button on the front of the breaker.
E1 Sat 0 Unsat Verify that breaker trips.
1[ Sat 0] Unsat /{ g. Record the opening time of the main and auxiliary contacts and verify that the Treh breaker is open.
+A MAIN POLE OPENING TIME- (Criteria is < 50mS)
ýB MAIN POLE OPENING TIME: (Criteria is < 50mS)
- C MAIN POLE OPENING TIME: (Criteria is < 5OmS)
AUXILIARY CONTACT OPENING TIME: (Criteria is S 62mS) 6.8 AUXILIARY SWITCH / MOC SWITCH TESTS
, ." (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
Acceptance Criteria is >40MfO for open contacts and <In for closed contacts.
Record the readings in the table below.
NLI Drawing # with revision: - >- / ~'ELCf, 3 Contact ID: I Resistance: Contact ED: Resistance:
- . / ,I-OF1 - Iz1 ._70 >dr_ _ _ __ILI..
Fa- 1 0 0 - 2A) b ?-3 -, ,ý 0. 1 - _ _ _ _ _ _ _ _ _ _
Cradle S/N (on nameplate):. _ _/_
149 of 190
SVP for Square-D Masterpact LGSB I1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 16 J eSat El Unsat . With the breaker in the CLOSED position, verify all auxiliary contacts and MOC eel, QC contacts that are accessible by secondary disconnect pins are in the correct state
. ?j* *
,'4YI (closed or open). Use the final revision of the NLI approved schematics and record discrepancies, if any. Identify each auxiliary contact and record contact resistance.
Acceptance Criteria is >40MCI for open contacts and <IQ for closed contacts, except for the contact in series with the trip coil. It is not practical to measure the contact resistance of this switch while closed. When the breaker is closed, measuring the resistance across secondary disconnect pins will result in the shunt trip coil resistance and not the closed contact resistance. Proper closing of this switch is verified by tripping the breaker at degraded voltage conditions. The resistance across the secondary disconnect pins, while the breaker is closed, shall be recorded for informational purposes only. Rmv. 2 Contact ID: Resistance: Contact ID: Resistance:
dm-ffrT-6 apltca &41 A,'t.4'
,tfL9-L1" 61., d JFA.M0 .2./L OF2-Z] 7-b c_ i.*_z_ > __"_2L__,._- . "
W-2-21 T , .2.eL
. -31
- a >_o _,_,,_.
r-11 T en - _ _ _ _ _ _ __ _ _
6~ ~ 6_ 2_ - _ _ L _ _ __ _ _ _ _ _ _ _
6.9 TRIP UNIT / OVERCURRENT TRIP SWITCH TESTS 6.9.1 Methodology 0] Sat 0] Unsat a.
- Overcurrent trip switch configuration/contact resistance. With the breaker 4QC closed, measure the resistance of the overcurrent trip switch contacts. Only measure those switches that are being used; i.e. only measure those switches accessible via a secondary disconnect. Verify the contacts are in the proper state using the final revision of the NLI approved schematics and record discrepancies, if any. Identify each contact and record contact resistance.
Acceptance Criteria is >40MK2 for open contacts and <1Q for closed contacts.
NLI Drawing # with revision:
Contact ID (SDEn): Resistance:
Cradle S/N (on nameplate): - 01 .
150 of 190
SVP for Square-D Masterpact LGSB II Breake.r SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 17 0 Sat 0 Unsat b. Overcurrent trip switch configuration/contact resistance. While the breaker is tripped from step 6.9.1 .a, verify the overcurrent trip switches changed states from step 6.9.1.a. Identify each contact and record contact resistance.
Acceptance Criteria is >40MCI for open contacts and <1 ( for closed contacts. IRev. 2 Contact ID (SDEn): Resistance:
Li Sat [E Unsat QC c. Long-time pickup point. Perform before primary injection tests per step 6.9.1.d. Apply [(long time pickup setting) x (sensor plug rating) x 1) amps of current through all three phases. Verify the breaker does not trip and that the overload (OL) signal LED on the trip unit does not come on.
Long time pickup setting: Applied Current:
Does breaker trip?
Does the OL signal LED light come on?
Apply [(long time pickup setting) x (sensor plug rating) x 1.25] amps of current through all three phases. Verify the overload signal LED light comes on.
Note: This is not a trip test; it is not required to verify that the breaker trips.
Long time pickup setting: Applied Current:
Does the OL signal LED light come on?
L Sat L0Unsat _QCd. Primary iniection tests. Perform primary injection testing per the primary injection test table. Perform the testing at the client settings (if applicable).
The current through one phase will power the trip unit. Use the following Schneider Electric trip curves to determine the acceptable trip time for each test. The curves are in Attachment I.
- Long time tests: Curve No. 0613TC0004, dated 4/2008
- Short time tests: Curve No.. 0613TC0004 or 0613TC0005, dated 4/2008 depending upon the i2 t setting
- Instantaneous tests: the acceptance criteria is < 0.05 seconds, (based upon Curve No. 0613TC0007, dated 4/2008) Rev. 2 04, Cradle S/N (on nameplate):
151 of 190
SVP for Square-D Masterpact LGSB11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 18 PRIMARY INJECTION TEST TABLE Actual trip times:
0 Record the client-required trip setting drawing number and revision level (if not applicable, write N/A):
z; Notes:
- 1. Applied current for long time testing is (long time pickup) x (sensor plug rating) x (2 or 5).
- 2. Applied current for short time testing is (long time pickup) x (short time pickup) x (sensor plug rating) x (2 or 1.7).
- 3. Applied current for instantaneous testing is (instantaneous pickup) x (sensor plug rating) x 2.
- 4. Perform short time primary injection testing at 200% for NT type breakers and at 170% for NW type breakers.
S5. When testing long time at 500%, put the short time pickup setting at the maximum value to avoid interference. Rev. 2 Cradle SIN (on nameplate):
SVP for Square-D Masterpact LGSBI 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 19 7.0 DESIGN TESTS All design tests in accordance with IEEE C37.50/20 for the Masterpact LGSBI1 circuit breaker have been performed and documented. Copies of the test report(s) shall be provided (if required).
8.0 DEDICATION OF DOOR Test Equipment ID: SDS Tech ID:
8.1 Methodology El Sat El Unsat a. Verify that the dimensions on the door matches the NLI approved door drawings by 42- -measuring the overall width, length, depth, material thickness and location of the hinges and location of the hole cut-outs and size of the hole cut-outs. Visually inspect that the door is the correct color per the client required specification. Rev. 2 NLI DRAWING NUMBER:
El Sat El Unsat b. Verify that each door has the appropriate labeling per the door drawings.
9.0 QUALITY ASSURANCE All activities will be performed in accordance with the requirements of the NLI Quality Assurance Program and its implementing procedures. This QA program meets the requirements of IOCFR50 Appendix B, 10CFR21 and ASME NQA-1.
10.0 MEASUREMENT & TEST EQUIPMENT All measurement and test equipment used for the testing shall be documented in the test data sheets including the calibration due dates. All M&TE shall be traceable to a NIST or equivalent industry standard, where applicable.
153 of 190
SVP for Square-D Masterpact LGSBI1 1 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 20
11.0 REFERENCES
11.1 Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003.
11.2 IEEE C37.13-90, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures."
11.3 C37.16-88, "ANSI Standard for Low Voltage Power Circuit Breakers & AC Power Circuit Protectors - Preferred Ratings, Related Requirements & Application Recommendations."
11.4 C37.20.1-87, "ANSI Standard for Metal Enclosed Low Voltage Power Circuit Breaker Switchgear."
11.5 IEEE C37.50-89, "ANSI Standard for Low Voltage AC Power Circuit Breakers Used in Enclosures Test Procedures" 11.6 IEEE C37-59-91, "IEEE Standard Requirements for Conversion of Power Switchgear Equipment" 11.7 NLI QA Manual, Rev.6 dated 12/8/04.
11.8 NLI design drawings for LGSB1 1 Masterpact circuit breaker and doors.
11.9 NETA ATS-1999, "Acceptance Testing Specifications for Electrical Power Distribution 1Equipment & Systems".
ll.10EPRI TR-017218-RI, "Guideline for Sampling in Commercial-Grade Item Acceptance Process."
11.11 MANCON-LGSB11-1, latest revision, "NLI QC Checklist for Masterpact NT Breakers."
11.12IM-LGSB11-1, (latest revision), "NLI Instruction Manual for Square-D Masterpact NT Breakers, P/N: LGSB 1 ."
12.0 ATTACHMENTS Attachment I - trip curves:
0 Schneider Electric Curve No. 0613TC0004, dated 4/2008
- Schneider Electric Curve No. 0613TC0005, dated 4/2008 K Schneider Electric Curve No. 0613TC0007, dated 4/2008 Attachment HI- Exert from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 10/2003, page 7. Rev. 2 Prepared by: "C'A - Date:_________
Verified by:__ Date: 60 Approved by: Date: '7/0o Client Approval: Date:
i7M6 -mAw(.ks mm wfuit7 wrm hC CRU tI.
LOTO -~.'RE ALCLEPASUF 44,lk ISI -VA C 154 of 190
SVP for Square-D Masterpact LGSB 11 Breaker SVP-102, Rev. 2 Nuclear Logistics, Inc. Page 21 !
TEST DATA APPROVAL I MTE LOG Breaker S/N: Cradle .S/N: Alm1 MTE Log Item Description Test Equipment ID# Calibration Due Date
.flu- ,4"9J
-e -/46
- 2-cf-f"
.9701 - /10
-0 MCw~A~ -eer2 oI-~'
Discrepancy Log Discrepancy #: SVP Section: Check one: PE initials and date:
0 Acceptable El Unacceptable o Acceptable o Unacceptable o Acceptable Unacceptable _
0 Acceptable O Unacceptable o Acceptable 13 Unacceptable Final Cycle Counter Reading (ifapplicable): 6*9t(,,
Client Breaker ID (if applieab16),
B J Ni 1, P
Prepared by:_ k0AO tiGI~A\ .Date: 6-akV57-65P Verified by: e7~7/cqDate:
~, eg-q 57 Approved by:- .Date:-eI7A7 155 of 190
SVP for Square-D Masterpact LGSB 11 Breaker Nuclear Logistics, Inc.
SVP-102, Rev. 2 Page 1.1I I
2IPage Rev.
- SVP-102, 1.1 ATTACHMENT I TO SVP-102 TRIP CURVES:
Schneider Electric Curve No. 0613TC0004, dated 4/2008
" Schneider Electric Curve No. 0613TC0005, dated 4/2008
" Schneider Electric Curve No. 0613TC0007, dated 4/2008 156 of 190
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Micrologic 5.0/6.0 AlP/H Trip Unit Figure 166: Micrologic 5.016.0 AlP/H Trip Units: Long-Time Pickup and Delay, Short-Time Pickup, and 12t OFF Delay CUR~RENT INMULTIPLES OF Irpfr-LONS-ThIM SETTIlNGx In)
Micrologic 5.0/6.0 AlP/H Trip Units Characteristic Trip Curve No. 613-4 Long-Time Pickup and Delay 2
Short-Time Pickup and 1 t OFF Delay The time-current curve information is to be used for application and coordination purposes only.
_FT Curves apply from -30*C to +60°C (-22°F to +140°F) ambient temperature.
NOTE:
- 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play if a current above the long-time delay pickup value exists.for a time and then Is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is Inverse to the amount of time that has elapsed since the previous overload. Approximately twenty minutes is required between overloads to completely reset thermal-imaging.
2
- 2. The end of the curve is determined by the interrupting rating of the circuit breaker.
F, F 3. With zone-selective interlocking ON, short-time delay utilized, and no restraining signal, the maximum unrestrained short-time delay time band applies regardless of the setting.
- 4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of the current.
- 5. For a withstand circuit breaker, instantaneous can be tumedOFF. See trlp curve 613-7 for instantaneous trip curve. See trip curve 613-10 for Instantaneous override values.
- 6. Overload indicator illuminates at 100%.
c' O m N0lTC04 orwmft f.
8e"" 11"*0 171 04/2008 Schneider © 2000-2008 Schneider Electric All Rights Reserved
. Eectri 157 of 190
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 167: Micrologic 5.0/6.0 A/PiH Trip Units: Short-Time Pickup and 12t ON Delay CURRENT IN MULTIPLES OF Ir Or LONG-TIME SETFlNG x In) Micrologic 5.016,0 AIP/H Trip Units
- .' Characteristic Trip Curve No. 613-5
-4 DShort-Time Pickup and 12t ON Delay The time-current curve information is to be used for AL I application and coordination purposes only.
Curves applyfrom -301C to +600 C (-22 0 F to +140*F) ambient temperature.
TTi~iliJfi~~hY~JLH NOTE:
- 1. There is a thermal-imaging effect that can act to shorten the long-time delay. The thermal-imaging effect comes into play If a current above the long-time delay pickup value exists for a time and then is cleared by the tripping of a downstream device or the circuit breaker itself. A subsequent overload will cause the circuit breaker to trip in a shorter time than normal. The amount of time delay reduction is inverse to the amount of time that has elapsed since the previous 0 overload. Approximately twenty minutes Is required a between overloads to completely reset thermal-imaging.
- 2. The end of the curve is determined by the interrupting rating of the circuit breaker.
- 3. With zone-selective interlocking ON, short-time delay utiiized, and no restraining signal, the maximum unrestrained short-time delay time band applies 4* regardless of the setting.
- 4. Total clearing times shown include the response times of the trip unit, the circuit breaker opening, and the extinction of current
- 5. For withstand circuit breakeri instantaneous can be turned OFF. See trip curve 613-7 for instantaneous trip LLHI curve. See trip curve 613-10 for Instantaneous override values.
- 6. See trip cuive 613-4 for iong-time pickup and delay trip 9 3 curve.
CURRENT INMULTIPLES OF Ir C-ooNo.CNI3TCODM (Or- LONG-TIME SETTINGx Ini) 172 o 2000-2008 Schneider Electric All Rights Reserved :brielder 04/2008
?Elecoic 158- of 190
Masterpact NT and NW Universal Power Circuit Breakers Trip Curves Figure 168: Micrologic 5.0/6.0 Trip Units: Instantaneous Pickup, 2x to 15x and OFF MULTLILES OF SENSOR RATING (In) 1 1-1 7 . . .. t - R -- 4 M 2 J!0 F MICROLOGIC* 5.0/6.0 A/PIH TRIP UNIT CHARACTERISTIC TRIP CURVE NO. 613-7 Instantaneous Pickup 2x-15x and OFF The time-current curve information Is to be used for application and coordination purposes only.
Curves apply from -30* to +60*C ambient temperature.
Notes:.
4tit-A 1~
- 1. The and of the curve Is determined by the SW j Interrupting rating of the circuit breaker.
- 2. Total clearing times shown Include the response times of the trip unit, the circuit breaker opening, and the extinction of the 77 T7. 7_ _ current.
- 3. The instantaneous region of the trip curve shows maximum total clearing times. Actual clearing times in this region can vary depending on the circuit breaker mechanism design and other factors. The actual clearing time can be considerably faster than Indicated.
Contact your local Sales Office for additional Information.
- 4. For a withstand circuit breaker, Instantaneous can be turned OFF See 613-7 for Instantaneous trip curve. See 613-10 for instantaneous override values.
- 5. See 613-4 and 613-6 for long-time pickup, long-time delay, short-time pickup, and short-time delay trip curves.
z MULTIPLESOFSENSOR RATING (In) 173 0412008 Sclceider 0 2000-2008 Schneider Electric All Rights Reserved Elaic 159 of 190
SVP for Square-D Masterpact LGSB 11 Breaker SVP- 102, Rev. 2 Nuclear Logistics, Inc. Page 11. 1 ATTACHMENT I TO SVP-102 Excerpt from Schneider Electric Masterpact NT/NW Universal Power Circuit Breakers Catalog Class 0613, dated 4/2008: Page 7 - contact wear 160 of 190
Masterpact NT and NW Universal Power Circuit Breakers Masterpact Circuit Breakers Reduced Maintenance: Under normal operating conditions, the circuit breaker does not require maintenance. However, if maintenance or Inspection is necessary, the arc chambers are easily removed so you may visually inspect the contacts and wear indicator groove.(see the figure -
below for how wear is indicated). The operation counter can also Indicate when inspections and possible maintenance should be done. The life of the circuit breaker may be extended by replacing the arc chamber and spring-charging motor and/or replacing the main contact assembly of Arc Chamber ANSI Certified circuit breakers.
Figure 4: Contact Wear Indicators Wear Indlcalor Groow Wear Indicator Groove Operating Conditions Masterpact circuit breakers are suited for use:
" At ambient temperatures between -22°F (-30°C) and 1401F (6000).
" At altitudes +13,000 ft. (3900 m).
Masterpact circuit breakers have been tested for operation In industrial atmospheres. It is recommended that the equipment be cooled or heated to the proper operating temperature and kept free of excessive vibration and dust. Operation at temperatures above 104'F (40°0) may require derating or overbussing the circuit breaker. See the appropriate Instruction bulletin and page 15 of this catalog for additional information.
Masterpact circuit breakers meet IEC 68-2-6 Standards for vibration.
- 2 to 13.2 Hz and amplitude 0.039 in. (1 mm)
- 13.2 to 100 Hz constant acceleration 0.024 oz. (0.7 g.)
The materials used in Masterpact NT and NW circuit breakers will not support the growth of fungus and mold.
Masterpact circuit breakers have been tested to the following:
1EC68-2-30 I - Damp heat (temperature +551C and relative humidity of 95%)
- lEC 68-2-52 level 2 - salt mist Storage Temperature Circuit breakers with trip units without LCD displays may be stored In the original packaging at temperatures between -58°F (-500C) and 185°F (85°C). For circuit breakers with trip units with LCD displays, this range is -40°F (-40°C) to 185°F (850C).
7 04/2008 Schneider @2000-2008 Schneider Electric All Rights Reserved 08ecrc 161 of 190
INSPECTION CHECKLIST Masterpact NT Breakers Type: LGSB11 MANCON-LGSB! I-1, Rev. 0 Page I of I 162 of 190
Cradle S/N:
Unsat Rework Rwr Sat Satisfactory Material Control NLI supplied dedicated material used during manufacture (fasteners, wire, lugs, grease, etc.) _
Circuit breaker p/n and s/n, See SVP Data Sheets Perform weld inspections per AWS.
N/A for Non-Safety Cradles.
Material testing (steel cradle) demonstrates material is per SDS specifications. N/A for Non-Safety Cradles.
SDS purchased parts are per SDS design drawings (relays, sockets, switches, etc.) N/A for Non-Safety Cradles.
Assembly Cradle Cell Interface N/A for Non-Safety Cradles.All wire installed is the correct size.
Record wire size.
Wire must be at least flush with end of lug barrel.
No broken or nicked wire strands from being stripped.
Wiring does not interfere with any moving parts.
As-built wiring check against NLI schematic to verify correct wiring. NLI QC independent yellow-line.
Verify the MOC actuator Snap Ring is properly installed.
Verify the MOC E-Clips are properly installed (qty 2)
Inspect the secondary disconnects and verify there are no cracks.
Verify there is no binding of secondary disconnect pins.
Verify Mobil-28 and Mobilith greases are used where they are needed only. Record locations on attached lubrication checklist.
Verify the mechanism is free of foreign objects.
Verify the cradle area is free of foreign objects.
Verify torque/tightness and mark heads with Sharpie or equivalent for all accessible structural fasteners. \V Unsat Rework Rwr Sat Satisfactory MANCON-LGSBI 1-I, Rev. 0 Page 2 of 9 163 of 190
Verify no loose or missing hardware in the cradle linkage.
Verify no loose or missing hardware in the cradle frame.
Verify primary finger assembly mounting is correct and tigt.
Verify primary finger assemblies are not damaged.
Verify torque/tightness and mark heads with Sharpie or equivalent for all accessible electrical connections.
Verify back primary disconnect stab mounting fastener torque 133 - 150 in/lbs.
Check the accessible fasteners qtywee f of 12 fasteners.
If torques are unacceptable for any fasteners, check 100%.
.See Figure 2.
If the primary disconnects are removed to check 100% of the' fastener torques, verify 100% of the primary disconnect mounting bo~lt torques. . ...
Verify there is clearance between fasteners/linkage and adjacent objects.
Verify there is no binding of TOC assembly linkage.
Verify the TOC operator Pin is loaded and cannot slip off roll pin.
Verify the back panel nut retainers are removed in 4 locations. See Figure 3. Remove if present.
Verify the bottom insulators are replaced after the nut retainer is removed. Verify that the fasteners are tightened properly. .
Cradle Inside Verify the rejection hardware configured per the design drawings and tightened properlU.
Verify the extension rail release latch is securely mounted (pin not loose). Replace rail if the pin is loose.
Verify the extension rail mounting is tightened properly.
Verify the primary disconnect back panel mounting bolt torque 89 - 107 in/lbs in 4 locations. See Figure 1.
Verify discharge interlock mounting is correct and tightened properly.
Rework Rwr Sat Unsat Satisfactory Verify the breaker guide rails' mounting is correct and JA properly tightened.
Verify the NT cradle to frame mounting is correct and properly tightened- Vi MANCON-LGSBI 1-1, Rev. 0 Page 3 of 9 164 of 190
Verify the shutters operate without sticking or binding 01 I Masterpact Breaker Outside Record Breaker S/N: _____________Z Verify the are chutes mounting nut retainers are not missing' and are properly installed. 91[,
Verify the top of breaker is clean.
Verify there are no cracks or chips in the breaker polyester case: Top, Sides, Back, Front, and Bottom.
Verify the back insulator fins are not cracked.
Verify the secondary block connects in test position D>1 Verify the secondary block housing "Locks-out" properly in t therdisconnected position.
Verify the secondary block housing springs are silver in color.
Verify the secondary block housing springs are properly installed.
Verify the discharge interlock is properly installed - the return spring is installed.
Verify the rejection hardware is configured per the design drawings and properly tightened. __.__
Masterpact Breaker Inside With front cover removed, inspect breaker case for cracks.
Verify there are no cracks or chips. .... ____
Record grease color kzt Grease must be red (Mobilith) or white (Kluber) Isoflex. ________
Verify the electrical terminations are not loose.
SVerify all visible springs in the mechanism are connected -
and not loose.,
Verify all accessible fasteners are hand tight.
Unsat Rework Rwr Sat Satisfactory Remove trip unit for mechanism assembly inspection.,
Verify there are no cracked washers. _,._____
Apply NLI seal on trip unit after inspection.
Verify the cover is replaced and the mounting screws are snug.
Verify the breaker cover mounting holes are not stripped.
Verify the Open/Close pushbutton covers are in place after' inspection complete. _ __.____
MANCON-LGSBI 1-I, Rev. 0 Page 4 of 9 165 of 190
Verify all cover plates are installed -Verify torque/tightness I of fasteners.
Verify the counter operates properly.
Document counter reading n3y Verify breaker is discharged, open Record the As-built drawing markup of NLI layout drawing and bill of materiab (latest revision).
Verify the breaker data sheets filled out and signed.
Verify the Data plate is installed.
Record the Date of Manufacture No grease on primary and secondary disconnects.
With the breaker cover off, inspect the trip unit perfo.rmer plug. A green plug is satisfactory. A-blue plug is unsatisfactory. If a blue plug is present, replace it with a green plug. After replacement, primary injection testing must be performed to verify proper operation.
Comments: A #
MTE Used: . t - S'-7-/0 Inspections Performed by: Date:______
MANCON-LGSBII-I, Rev. 0 Page 5 of 9 166 of 190
Lubrication Points for LGSB 11 Initial Points to be Lubricated During, Assembly:
Verified Cradle Linkage/Cell Interface Cell Interlock E-i Mob2 TOC Operator LI Mo'i128 MOC Switch Lever Pivot point L0 obil 28 MOC Actuator Lever Mobil 28 MOC Operator Li1obil 28 MOC Cam Roller Mobil 28 MOC Arm (1) o1Mobil 28
(
Breaker Interface Breaker to carriage primary clusters (6) E-1 i128 Roller Guides (2) ED obilith Top Guide Right side (1) EL obilith Bottom ground tabs (2) Li Mobiith Extension Rail Slides (2) Mobifith Ve.ified By: *Date:
MANCON-LGSB 11-I, Rev. 0 Page 6 of 9 167 of 190
Figure 1: Location of Primary Disconnect Back Panel Mounting Bolts (qty=4)
Torque Value: 89 - 107 in-lbs Figure 2: Location of Primary Disconnect Stabs to Back Panel Mounting Bolts (qty=12)
Torque Value: 133 - 150 in-lbs MANCON-LGSB1 1-1, Rev. 0 Page 8 of 9 168 of 190
iNut Retainer ,
Figure 3: Location of Back Panel Nut Retainer on Primary Disconnect Mounting Back Panel aRemove nut retainer, if present, from all 4 locations)
MANCON-LGSBII -I, Rev. 0 Page 9 of 9 169 of 190
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REY DeSONYSOR DATE APPOIPIO 0ORIG hAl.ISSUE 6/3/08 AS 1 RONS BEAKE IFO & TITLE BLOCJC /12/08 AW 7 B 5 4 .1 2 7 6 5 4 3 2 1 (ECykECN-05410753-2).
2 REMASO CONFIGURATION 10/I/OS Aw (ECHE: ECN-05410753-7). I_____
49A 4 -4A REV1SED CONFIGURATION 10/14/08 AW (ECN#: ECN-05410753-8). I_____
FRONTME1W 52MO - BREAKEROPERATED AUXIIARY SWITCH 14CH- SPRINGCHARGING MOTOR .
MN - UNDERVOLTAGO TI"P COIL WI! - SHUNTTPJ COIl.
121 0 Or.. - SWITCH AlUXIV.ARe CONTACTS SOn - SECONDARY DISCONNECT I-T - TESTPUO CONNECTOR Is0 - TESTSWITCH,SHULNT TRIP
- 3. 014-41 I-. 5SO-B IS2VT-7 IT 14' I2T -.* -' ITS* -T 2 I- TS2 - TESTSWITC7*,UNOORVOI.TAOC TRIP COIL 34
.. 2 UN014 lTP-I.. TO¶-3 XT - SHUNTCLOSECOJO
- 4. MC4-02TP M11-02 TP fi2M10-6 I-. - NO CONNECTION TP-4.- V0-31 I-SUC-7 9ISDB-3 16.000-2 TP-S=ý013-34 - CR4DL.E C CONNECTIOR pOINT.USED S521.10-3 2.SDA-6 13-SOO-1, 1-SD-WP-7:0 :2- I-. o - CRADLE CONNECTION PONT. UNUSED 0 lIT MIN-SI UCr - POINTSUSES WTTHTRI UNITINSTAULATION 73-SOC-I 11-509-4 9SD- lTP-B- - 2IOC-19~ TRIP UIT IS NOT USED FOR THISAPPLICATION 0
0
-52MO0- I B-I.,MO-Cl 5560-5 14.SOC-4 s2540-17-i N-ASMIOBREAKEYR PSRAERR 1 BONA1I SQUARE 0 CEOE0010500 IT/I OOIf RU P/N-. HIL1-1.0011 UC1 0C2 UC3 MA iXl XF MCE OF4 O03 OFZ ON1 SQUARES SERvICESP/N: TA3AVJNI4XsomPcJS 141)PIN/-. U-11PL-A1125-BT-00t "D 4Ml-qq CD "lWD 0nn nn 00 I,4 34 54 r00 NU1P/N; NI~i-RPL-CROL-A112S-BI-OO I 00 00900 00 CM Z32 Z4 T3 T4 VN I- d25 CMD C2C CD CM AS '2 CM B3 I 42 C (MD 32 4E22 00 0000 0000000jO000OQO Q0 00C PROJECT: REPLACEMENT BREAKERS 00 (AK-2A-25 MUI.REACTOR MRPAND REACTOR TIE) 1: D L.r.i L 0000E LIES-TI.1102-TI UC2-TZ-L102-7Tl 000 1151-01. OC-5 MX,-C2. 014-44 0
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CALVERTCONSTELLATION CLIFFS NUCLEAR POWER ENERGY PLANT MKI.CI . 501100-6 UC_10SI.STAl MCH-RI. SOA-4 CONIRACT. PO# 423110 JOI-13..ICI-ZA M¶4-51..0B-7 OF4-41. 151-3 OF2-2f: TP-7 U0,1-Z,3:LIC-O MNND-O2.2-2 XF-142-5 SF4-41.. S0A-6 0F2 TP-? aBI 1101-24 U0 Z-3 MN-11. l-S 5-At MC03-Ell 0F-44. 1X1I-C2 1)01-z5.O01 -0. 1.41-01. IIT-8 NLI NUCLEAR LOGISTICS INC.
CHECK- CT 1O94 TITLE WIRING DIAGRAM FOR SQUARE D I. AILL CRADLEWIRING SHALLBE 14A'WC tYPE SIS, 50.CO 600Y 01D8 . IEEE QUALIFIED,M6H THEEXCEPTION OF THEFACTORY ,JUMPCRS IDENT0IIED 0E1.O LGSB1l STYLE MASTERPACT BREAKER This drawing is thel propTIler roet L. THE BREAKER IS NOTZONESEUDCTHO INTERFACE OOI4RECOTO. THEREFORE1 001-03 1.10-04 SF50061, All Is.dslsr AMD001-25 ARC JUMPERBE. IHES*lJUMPIS AREFACTORY INS*TALEO, Os B Logistics Inc! l4' or Nucleor
'If reprcduOtionl without written permission 3. THE BREAKER0DESNOTUITZU"A NEUTRAL U00-T2 ME JUMFEREDTO*EHE. T1H0S CERRENTTRANSFORMER.
JUMPdERIS FACTORY TIHEREFOE INRSALLEO.
UC2-TI AND B I DRAVNG No. 0541075.3-WO-1 of Nuclear Logistics. Inc is prohibited. I 01510608 sdec NTS kEmT N/A I SHT I OF 1
cr 16/01 I
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9- le --of REV RESCRiTO CANE APRODE 0 ORIGINAL.ISSUE 6/.3/OB AS 1 RCIMSED0REXWMINFO & TL.EBLOCK 6/12/08 AW CHARGE (4.) CLOSE(+.) TESTTrIP RP (+) LNC +) TETL TEST TEST SDA-1 SDA-3 TGGER(-) SOA-5 SGS-d TRiGGE(+) 71MSW0CONTACT TIlING CONTACT (EcNII:ECN-054t0753-2),
TVp-' TP-2 TP-4 Tp-6 2 RMISEO CO"tCTS 10/14/03 AD
- (IECN#:MC-054=073-8), ____ _____
3 (ECNP ADDS IWORAI0O0N 4/2/09 AW E__-__ _____
,2MAMI - BREAWSE OPERATEO AUIAT Y EITO 540 - SPRING CHARI MOTOR LIN- UNDOMIL'ATI TOP COL MiTI- SHUNTTRIPCOIL OF, - AUIJUAYl SNITDHONTAC* S son - SECONDARY OISCOmT TVP 1?T P1. CONNECTOR S, - TET SWITCH, SHUNITTIfP. MOMENTARY PUSHSTN',
CONTACT SHW0N4I1 NORMASTATE M5 YEWlSAIlEN.UNITEMLIAGE 10W. MOMENTiARY PICHOUTTTPI.
CONTACTSHOWN0t NORMAIL STATE ST - SHONT CLOSECO, E- DISCONNECT
.CONDA*Yt rROl CRADLE. TO CELL
<<K- - SEDONSlYDSOCONNECCT FROM4 ONAAMER TO CRADLE
.4- - TESTPLUG DISCON*ECT o - CONNECTION POINT Nf fPVIGPNIIIONI CLU- 125 VDC C, "P-5 TP-7 SDS-7 TEST TEST SHOUT TRIP - 125 VDC 4.
w (-)--P-8 TIMHINGCONTACT TIMINGCONTACT UIJDSVOLTAGE TRIP - 125 VOC TESTTRIGGER C-) CRADLETO CEILL CELLSIDE DISCOMIOCT SOC-7 . SOA-7 S0O-3 SDC-3 SOD-I
- SGUARE 0 SERVCES P/GO 1.0113I CRADLE NU P/FL PIU-LCSOI" A A, A TO CRADL.E BREAKEER SQUARE 0 SERNICEDSP/N, TA2A~MIHoRBSoFFXCX INSCONTIECT AV.P&. POJ-RPI.-A02511-4)T-O AR P/RI NU-OPL"I-.1.-AW23-RT-O01 2 4) 0t 14 19*
I I4 . I PROJECT' REPLACEMENT BREAKERS (AK-2A-25 SMLE REACTOR TRIP AND REACTOR TIE)
SSOC-6 50-2 SD8-S SSA-2 SolS-6 SD07 SOCA4 SDD-2 It I
CLIENT; CONSTELLATION ENERGY wP-3 TEST TiOGGER CRAMLi CALVERT CLIFFS NUCLEAR POWER PLANT L-- ------------- ---Moc CONTACTS(52 Mm)* .. . . L) - - - ---- 1 CEL.LSIOC I CONTRACT: PO# 423110 NOTE&
I. "II STAUSSOF TINt DRAGViNC IS WITHIOE BREAIXCR SISTALLED IN THE CRAQt/IMEAKEIR NOFING (TYPICAIL)
UAW.
CHEO FVT CT NLI TITLE: SCHEMATIC NUCLEAR LOGISTICS INC.
DIAGRAM FOR SQUARE D CONNECTED POSITION AND THEpReAER CHARGED AHSOPEN.
- 2. REFERENCE NU LAYOUT DRAWING OS410753-LO-1 POR SPECIFICATIONS.
APPROVE:
LGSB11 STYLE MASTERPACT BREAKER This drowm9g ;s the proprietary propertly AW of Nuclear Logistics Inc. Use. disclosure or reproduocion without wrItten permifssi*ni B DRANOG No 05410753-SD-1 3 of Nuclear Logistics, Inc Is prohibited. I CUSTOVCR: *. NT Iwmr~u RN/A I 1T I pp 1 I I I&s. NTS k-ow 157,& - I or
ellf A &i~
L)1~~ Cy~s~'. ~j~y ~JY ~ "-'a REY DPOOR DATE APPROVED 0OIRIGM MU~E 5/21/08 AS I ROTEMBREAKJER CONFMMM1RAIN 6/12/08 AN S (ECN. ECN-G541753--I).
REJECTIONPIN REJECTIONPIN CONFIGURATION CONFIGURATJON ON LEFT SIDE ON LEFTSIDE OF CRADLE OF BREAKER OET1 (FOR SAFETY RELATED BREAKER) 4.
0 tC-FRONT VIEW SIDE VIEW BACK VIEW 13 4 SECONDARYDISCONNECT ASSEM1.LY IRFAAKFRPART NO. INFORMATION SPECIICA t2 I NT CRADLEBOTTOMPAN MODIFICATION AS9WAINEB O REAKER 1BREAXER *Nn3 CRAEILF1: TRIP UNIT: NONE I1 MOC SWITCH SQUARE 0 SERVICES P/N: LGSB I I NOM. OPERATINGVOLTAGE 4BOVAC I1 I TOO ASSEMBLY NLI P/N: NU-L* II RATED CURRENT:
INERRUPT RA11NG: 42kA 0 SO8VAC PROJECT: REPLACEMENT BREAKERS 9 I RACKINGINTERLOCKASSEMBLY BREAKS ONLY.' JOkA0 535VAC 125VDC (AM-2A-'25 SMY.ERECTOR TRIP AND RACTORTE) 8 1 FRAMEASSEMBLY SQUARE 0 SUlCES P/F; TA2ARNNX9SCFFXCJXN NOM, CLOSC:CONTROL VOLTAGE:
NU-RPL-AK25 -RT-001 90-140VOC 7 1 PRIMARYCURRENT PATH ASSEMBLY NU P/N; CHARGe; 90-14OVDG .ERT-.: CONSTELLATION ENERGY 6 TRIP: 70-140VDC 1 SWITCHBARRIER CALVERT CLIFFS NUCLEAR POWER PLANT RU P/N: NU-RPL-CRDL-AK25--RT-001 UV: OPERATE- >9OVDC 5 1 MOCASSEMBLY TRIP - 44 TO 88VDC 4 1 SWITCHBRACKET CONTRACT: PO# 423110 I WIRE COVER 2 I INSULATOR,BACK REFERENCE DRAWING(FI)R NU INTERNALUSE ONLY NLI NUCLEAR LOGISTICS INC.
I I PIN GUIDE SGUARE-D SERVICESDRAWING:AKSOOO1,REV. 0 OdDS CT 11REZ LAYOUT DRAWING FOR SQUARE D ITM OTY DESCRIPTION I' I , ,
FSTAND'ARD rI ES I -RE LGSB11 STYLE MASTERPACT BREAKER This drowing is the proprietary property ITOLSAICE ALLIMNOGlIt INACHE AFFOGD AW 6112 of Nuclear Logistics Inc. Use. disclosure I IJLESS ARCtNOMINAL DRAVVINONg. 0.5410753-LD--1 or reproduction without written permilesion IOINERNSE of Nuclear Logistics. Inm is prohibited. SPECIFIED CUSTOOM kat NTS lykm N/A I SWT 1 OF I
FAT-REPORT-06910327-1, Rev. 0i Square-D PZ4 Rx Trip Switchgear Exelon Nuclear - Three Mile Island Page B.1 Appendix B Fuse Factory Acceptance Test Data 173 of 190
FUSE TEST DATA SHEET Test Temperature: 2 -O.) vP- ,T* FUts5,. j Rev. Q Fuse Amperage: Fuse P/N: A*_TF 7" Test surface: Date code:
Serial Number CC# 1 CC#2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt capability Length Diameter Current =
27D19 .00- A ~ L$"Fuse Time= melt:If !h ( Current: .v _
RgAVC 0 Yes ,%No . Trip time:iK_5_. el Lott *.j-t/l Fuse melt: etwtoLIL to4
____ /_ 7 ~. ___ _No 0 Yes -p, T7 Fuse melt:
RO0Yes 3jo R= aV Fuse melt:
R [ Yes jNo Fuse melt:
R= 0 Yes ,ONo Fuse melt:
- 7 f, */'A go,-0S R= 0 Yes ./o*,*_ t No Pv Fuse melt:
0 Yes UNo
~ Fuse melt:
I]Yes N Fuse melt:
R= 0Yes ONo R=
Fuse melt: 1 2 ye No-
-0 -] Yes 0 0No
-- R Fuse melt::,
D
]Yes U//o .
A Des NO ___ _
Fuse melt:,
Fuse melt:
es R= DYes 0 No Fuse melt:
0 Yes CNo Fuse melt:
R -
- Yes 0 No Fuse melt:
-* Yes ONo R= Fuse melt:
- - -__ .Ut,* 0 Yes U No Fuse melt:
R= - Yes DNo Fuse melt:
-_5R 1 PDYes 1 No
)F 174 of 190 I/./c Pagej_ offj
FUSE TEST DATA SHEET Test Temperature: "-20.% VP- 4-O1F22ARI_-5 / Rev,2_
Fuse Amperage: I. Fuse P/N: ATOR 5 Te st surface: ;j Date code: .
Serial Numnr CC# I CC #2 CC# 3 CC# 4 CC# 5 Dimeasions Markings Fuse resistance Hold-in capability Interrupt capability Length Diameter Current Time -Current;____
ATb Fuse melt" Current:
C/ap* vo. R 0 Yes ONo Trip time:4.._ 4 Fuse melt:
DYes R 0 No I~R= Fuse melt:
- - - ______ ._/____ DYes OJNo Fuse melt:.
- Yes ONo Fuse m-ert:
R0Yes ON Fuse melt:
SYes ONo Fuse melt:
R . Yes ONo
.Fuse melt:
.1~ Fuse melt:
J'tYes 0lNo
!! ~~~R R=
= Y ]o
- DYesmelt:
Fuse D1 No Fuse melt:
R= q; Fuse melt:
R=Yes D Yes 0OlNo No Fuse melt:
0 Yes ONo
- " q" "27' 1bDYes 0 No Fuse melt.
D! Yesmelt. ONO Fuse Fuse melt.
- Yes ONo R 2= Fuse melt D]yes D]Na
______ ] D1 Yesrnel Fus'e ONo
.... i " '"Fuse melt 13Yes OlNo
!{ Fuse melt SR = t Yes O]No
. ... .. . " :, .......... .Fuse melt t~R=
- I 0 Yes O NO
! ' " ... .ruse melt
} ~~ ... .OYes f O]No" 175 of 1L/
PageIof "
FUSE TIEST DATA SHEET Test Temperature: 2 ,. F Ec-- VP- AThkgFUi55"-J Rev._O Fuse Amperage: J.i/g Fuse P/N: gTiN AS-Test surface: Date code: ,,/o.!
1: 27-1 ( o Opooo -m--*xO U0&44 6('q - 103 ;
Number of fuses in lot Co Normal sample size based on lot size Average fuse resistance from lot of same fuses 0. 4- .7*..2 Acceptable fuse resistance range Summary of Results Item passed all CC#s U Yes O No If no, fill in DR# below and attach DR.
Discrepancy reports:
S/N: CC# DR#
7,12i0 -o26oI- . 6 oqjo3Q -OT .-- OAcceptable KNot Acceptable PE Initials 0-T
-2MI& 3 - 000491 1UAcceptable U Not Acceptable PE Initials
- Acceptable O Not Acceptable PE Initials.
-_ Acceptable U Not Acceptable PE Initials __
Notes:
al gee IId/,,7 MTE# Instrument Used Calibration Due Date S. DeY1/23/7 SAOL Cl-rCJAAf c0vA Xf-F__ 1% _ _ __ _
)a Update MTE on computer:
Initials and date Prepared by: Date: IJ ./2_5 e.7&_
Verified by: Date: IIfqfo1 Approved by: f'". J" Date: /A10 176 of 190 Paged_ of_
FUSE TEST DATA SMEET Test Temperature: I .s ' VP_ i ýf1f t Rev. 0 Fuse Amperage: 10A Fuse PIN: Ar R IQ Test surface: ,/ Date code: 16/og~
Serial Number CC# I CC#2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt ¢apaliility Current = OA
- -i524 C.-
_ Length Diameter
-. K) __ _ _ _ Time = 1, Fuse melt: Current: 2.A R= UYes
) No Trip time: A45. S 45's Fuse melt:
- "! OYes No Fuse melt:
_= 'NR=
f0( 5 t1 4IRLi R e Fuse melt:
Fuse melt: i R= L Yes No R= use tmelt:i OYes F& R 0Dn .es Vq 0 Fuse melt:
R=
P R)*' Fuse melt: QNo L'lYes Fuse melt:
,,-bYe No R= Fuse melt: [
Fuse melt: . . .:
Fuse melt:
1%Yes crNo Fuse melt: I Fuse yesmelt:
- 6No 04 R
_00_6___M_ 0 Yes PNo Fuse melt; R Yes O]No Fuse melt:[
0 Yes 014o Fuse melt:
[] Yes ZINo Fuse melt:
10Yes b*No Fuse melt:
0 Yes. InNo
,@ 1*Fuse melt:
G! Yeo'es
~eAAJ!~ &- I
. P... o f-i -
I ?0 Page Iof q-
FUSE TEST DATA SHEET ,A-rOD,"A.5-TestTemperature: 2.3. "c VP- ,-- Rev,. 0_
Fuse Amperage: 10 A Fuse PIN: AT % :ý Test surface: L/ Date code: 1016% -
INumber of fusessize Normal sample in lot based on lot size Average fuse resistance from lot of same fuses Acceptable fuse resistance range 1
1% - ýe
.n ..
enn-*
Summary of Results Item passed all CC#s 2Yes 0 No If no, fill in DR# below and attach DR.
Discrepancy reports:
SIN: CC# DR#
10 Acceptable 0 Not Acceptable PE Initials
[] Acceptable 0 Not Acceptable PE Initials
!-0Acceptable 0 Not Accptabl 4 PE Initials
[OAcceptable 0 Not Acceptablý PE itials
[0 Acceptable 0 Not Acceptable' PE Initials Notes: i_.? A 7-4 , - - ,0- JV4 ,.
e tl WAS* ACL-e Ra,*B. c-T *400o1
.MTE# Instrument Used Calibration Due Date 4IZL o Update MTE on computer:_ _ _ _ _ _
Initials and date
.A Prepared by: Date:________________________
Verified by: . +ia -" Date-62Z Approved by: ,-Date:.3. o%
178 of 190 PageL of
FUSE TEST DATA SHEET
.Test Temperature: 2. C_ VP- ,))AFo'a -I Rev._)
Fuse Amperage: /s-f Ao, Fuse P/N: ATOI .
Test surface: * ! , Date code: .05Z.0f' ,
-r.,,q x 0.,7-* ;Ao *I7 Serial Number CC# 1 CC #2 CC# 3 CC# 4 CC# 5 Dimensions Markings Fuse resistance Hold-in capability Interrupt capability Len*gth Diameter Current = *4-
_____-__o_- Time = 1_ _
XA .*,(S Fuse melt: Current:7..
Ij---, 'CebV'/ . .. R= 11 Yes XNo Trip time: 55.64!.,
I060
- I. Too
- Ot/t 0No .,D1 __. R= []Ycs .M/,<
Fuse melt:
3 b n. / R=
.. , 0 Yes $No
- . .Fuse melt:
w R, R= 0. Yes 'XNo Fuse melt:
R 0 Yes A/j o
- "R= A/No Fuse melt: A(4cONo Fuse melt:
_ ___S lYes [NO 1~~~ .1R= *N ~ Fuse
[Yesmelt: EONo i~R= . .. Fuse melt:
0~5 fYes ONO Fuse melt:
-~~ ~~~ -
r ____A _. *- -
us U*:.I DYes et U. No, i/2 L KT R .Y5, OVes oNo Fuse melt:
Pn~ ~ ~1.JsJ l Yesmnelt:
Fuse O No /\C-e T R= 1Yes 112o Zu-L~~~e L 1No UýR Fuse melt:
DYes fiNO P, Fuse melt:
SDYes 'JNo Fuse melt:
D Yes ONo I Fuse Fuse melt:
melt:
i RR [0DYes 0No O]No
- Fuse melt:
i~R=
R 0 Yes [] No
.t ... 179of 90P.gJ Fuse melt: f RO Yes. O No 179 of 190 Page__! of L
FUSE TEST DATA SHEET Test Temperature: VP- ,12L6*, L- Rev....
Fuse Amperage: r Fuse P/N: *")*A*-"
Test surface: Date code: &2r Number of fuses in lot Normal sample size based on lot size Average fuse resistance from lot of same fuses /
Acceptable fuse resistance range /0 ov -.<Z x- 1,2. ,Z ,
Summary of Results Item passed all CC#s ,s Yes 0 No If no, fill in DR# below and attach DR.
Discrepancy reports:
S/N: CC# DR#
[o Acceptable [ENot Acceptable PE Initials ElAcceptable [ Not Acceptable PE Initials C3Acceptable 11 Not Acceptable PE Initials
[] Acceptable 0 Not Acceptable PE Initials __
[] Acceptable 0 Not Acceptable PE Initials Notes:
MTE# instrument Used Calibration Due Date n'L.. ;,-*rw.,'4 t* V~ *' .. . . 1 Ij
[] Update MTE on computer: mi ddate J],
Prepared by:_________________Date: /,'
, ]0*
Verified by: '1 */A O Y--'l4 -- i)Date: 1)4/09 Approved by:
- iDate: 0/qO 6'
4ý 180 of 190 Page
- p. of. .2
FUSE TEST D?.AT-A St"T TesI Temnperature: Z3 ~ vP- 4 rTF$5- Rv.O Fwue, Araperagge: Fuse PIN: ju-*-.*,, '.
Ttsuface: Date code: I
$pril Num, CC#1 Dimensions CC#2 Markings FuseCC#3 resistance CCf4 Hold-in capability CC#5 Interrupt capability Length Diameter Current
_____-_ow) _.... d rne=
Tm AT.T
" 50 .(.{"fuse melt: Current:
. WC R P Yes O No ?Trip time:L#".;
$ec.
Fuse melt:
It 0Yes ;ONO Fuse melt:
- OOtO' 2.
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.u t*es 0 No 181 of190 Page_ý_of ;7
FUSE TEST DATA SHEET Test Temperature: _.9 'k . VP- -TE !S-j- Rev._O Fuse Amperage: V A-O Fuse P/N: .T-(D Test surface: - Date code: 07 A 27rCog -~ooo- I hru 600 Number of fuses in lot 10 Normal sample size based on lot size Z/
Average fuse resistance from lot of same fuses ., -35 P ?
Acceptable fuse resistance range ,,M- -
Summary of Results Item passed all CC#s es )!(INo If no, fill in DR# below and attach DR.
Discrepancy reports:
S/N: CC# DR#
D0Acceptable 0 Not Acceptable PE Initials__
__Acceptable 0 Not Acceptable PE Initials __
__Acceptable 0 Not Acceptable PE Initials __
0_Acceptable 0 Not Acceptable PE Initials Notes:
MTE# Instrument Used Calibration Due Date
- Update MTE on computer: dae 1. /6 Prepared by:. Date::
Verified by: 6 - 5- Date: I-9"-6 Approved by: Date: ( (f 0 182 of 190 Pageý_ý of Z
FUSE TEST DATA SHEET Test Temperature: " VP-
- Rev.Q Fuse Amperage: i Fuse P/N:-*ZT1l Test surface: _ Date code: e 642, 2?
.To76 M oe q- ,32-7 183 of 190 183of 90Page-Z of--2g
Test Temperature: FUSE TEST DATA. SHEET VP- ,*.TTFZSog-. Rev.__)
Fuse Amperage: 12-C-oO- Fuse P/N: ,47T7-2-..f Test surface: Date code: g 9 :>,f I:. ___________-__ ____
Number of fuses in lot Normal sample size based on lot size Average fuse resistance from lot of same fuses ,, t ...
Acceptable fuse resistance range 6, 1. to, 0 --
Summary of Results Item passed all CC#s Yes 0iNo If no, fill in DR# below and attach DR.
Discrepancy reports:
S/N: CC# DR#
______________ ____ __________ Acceptable 0 Not Acceptable PE Initials
______________ ____ __________ D Acceptable 0 Not Acceptable PE Initials___
0___
Acceptable Li Not Acceptable PE Initials
[_ Acceptable U Not Acceptable PE Initials D Acceptable 0 Not Acceptable PE Initials Notes:
MTE# Instrument Used Calibration Due Date C"' 12 /0
)6Update MTE on computer: I3/! /
n51a s aýnd date Prepared by: oe r Date: LL 2.1 /o[
Verified by: Date:_ ________
Approved by: Date: i_
184 of 190 Page-7ý of2__
Square-D PZ4 Rx Trip Switchgear FAT-REPORT-06910327-l, Rev. 0 Exelon Nuclear - Three Mile Island Page C.l11 Appendix C Discrepancy Reports I
185 of 190
Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-04 Item: Switchgear Manufacturer: SQUARE 0 Model/P/N: PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:
The VP states that the instrument sections 6 white indicating lights. The instrument sections have 5 white indicating lights.
Affected Hardware/Document/M&TE: VP-PZ4, Rev. 6, CC#1 Initial Evaluation / Tagging [ Conditional Release E l [aterial Hold Tribble, Chris 7/22/2009 Wo ng, Alan 7/22/2009 Prepared By Date ApI)roved By Date B. RESOLUTION (Attach additional pages, if required.)
Evaluation:
The VP incorrectly states that the instrument sections have 6 white lights. The instrument sections have 5 white lights. The sixth white light is a global 'trip confirm status' light for the switchgear.
The switchgear configuration is correct with 5 indicating lights per instrument section and is acceptable.
Disposition V Acceptable/Use as is Ei Acceptable with rework noted Acceptable with limitations noted Dl Reject / Do not use Code 1 30 Code 2 See Table 3.2,.-,
PrcparedBy: y:.
Reviewed By:_____________
Approved By:_
nil Page ( of i NLI-QUAL-06, RI5 Attachment I Page 18 of 30 186 of 190
Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-05 Item: Switchgear Manufacturer: SQUARE D Model/P/N: PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:
The VP states that the 'Shunt Trip Power' light extinguishes when power is applied to the switchgear. The 'Shunt Trip Power' light does not extinguish, the 'Shunt Trip Signal Present' light extinguishes.
Affected Hardware/Document/M&TE: VP-PZ4, Rev. 6, CC#4a, 4b, 4c Initial Evaluation / Tagging
- Conditional Release 11 Material Hold Tribble, Chris 7/22/2009 Wong, Alan 7/22/2009 Prepared By Date Approved By Date B. RESOLUTION (Attach additional pages, if required.)
Evaluation:
The VP incorrectly states which.light will extinguish. The proper operation is for the 'Shunt Trip Signal Present' light to extinguish. The VP test data sheets list the correct light. The switchgear operated properly and the correct expected light sequence was achieved and is acceptable.
Disposition V- Acceptable/Use as is Ll Acceptable with rework noted Acceptable with limitations noted El Reject / Do not use Code 1 30 Code2 See Table 3.2 Prepared By: Date: 0 Reviewed By: t Date:
Approved By: Date: - .q Page L of I (/ NLI-QUAL-06, R1 5 Attachment I Page 18 of 30 187 of 190
Discrepancy Report A. IDENTIFICATION NLI Job Number: 06910327 DR#: 06910327-06 Item: Switchgear Manufacturer: SQUARE D Model/P/N: PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:
The VP states to remove fuses F3, F7, F13 & F17 from the switchgear. The fuses were not removed from the gear during testing.
Affected Hardware/DocumentiM&TE: VP-PZ4, Rev. 6, CC#4e Initial Evaluation / Tagging Conditional Release Maiterial Hold Tribble, Chris 7/22/2009 WonC;, Alan 7122/2009 Prepared By Date Appri oved By Date B. RESOLUTION (Attach additional pages, if required.)
Evaluation:
The VP incorrectly states to remove the fuses. The fuses must remain so that the UV coil has power applied to allow the circuit breakers to close for this testing. The test procedure was modified as documented in DR-06910327-07.
The use of the fuses for testing is acceptable and the gear operated as expected according to the procedure as documented in DR-06910327-07 Disposition Ni Acceptable/Use as is II Acceptable with rework noted Acceptable with limitations noted Lj Reject / Do not use Code 1 30 Code 2 See Table 3.2..-..
Prepared By:
Reviewed By:_ (X7,, LY
-Approved By:
all Page L ofj NLI-QUAL-06, R15 Attachment I Page 18 of 30 188 of 190
Discrepancy Report A. IDENTIFICATION NLI Job Number: 06310327 DR#: 06910327-07 Item: Switchgear Manufacturer: SQUARE D Model/P/N: PZ4 Serial Number: 25570-001-00001 Qty: 1 Issue:
The VP states to remove the 90VAC applied to the UV circuit (MN coil and 27 relay) to trip the breakers using the 27 relay undervoltage relay. The 90VAC was not removed as stated in the test plan during this testing.
Affected Hardware/Document/M&TE: VP-PZ4, Rev. 6, CC#4e Initial Evaluation / Tagging [ Conditional Release 0 Material Hold Tribble, Chris 7/22/2009 Wong, Alan 7/22/2009 Prepared By Date Approved By Date B. RESOLUTION (Attach additional pages, if required.)
Evaluation:
The VP states to remove the power applied to the UV circuit of the breaker (both the MN coil in the breaker and the external undervoltage relay). The purpose of this particular test is to perform breaker main pole opening timing after loss of AC power using the external (27) relay actuating the shunt trip coil of the breaker. In order to perform this test correctly, the AC power must remain applied to the breaker installed MN (UV) coil to ensure that the 27 relay/shunt trip combination trips the breaker and does not race the breaker installed MN UV coil to trip the breaker.
Itwas determined that the power would be applied to the MN coil installed in the breaker and the breaker test switch would be moved to the 'Shunt Trip' position. The movement of the test switch to the shunt trip position allows the AC voltage to remain applied to the MN coil in the breaker, but removes the AC voltage sensed by the external 27 UV relay. (see continuation sheet)
Disposition .4 Acceptable/Use as is ED Acceptable with rework noted
. Acceptable with limitations noted ED Reject / Do not use Code 1 30 Code2 See Table 3.2 Prepared By: 6- ' Date:7/2 Reviewed By: _ . Date:
Approved By: -Date:
Page I of 2.
j" C/ NLI-QUAL-06, R15 Attachment I Page 18 of 30 189 of 190
//
DISCREPANCY REPORT Continuation of: Part B. Resolution DR#: 06910327-07 The 27 relay then actuates and closes a contact in series with the shunt trip coil thus tripping the breaker and producing the correct circuit progression to measure a valid opening time of the breaker due to loss of voltage on the 27 relay and shunt tripping.
TMI engineering representatives on-site during the FAT testing concurred with the test setup.
The change in procedure is acceptable and produced acceptable test results.
NLI QUAL 06, R13 Page T page of 2.-
- 2. of'L NLI QUAL 06, R13 Attachment I Page 20 of 30 190 of 190