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{{Adams | {{Adams | ||
| number = | | number = ML13350A263 | ||
| issue date = | | issue date = 03/31/1978 | ||
| title = Design, | | title = Design, Testing, and Maintenance Criteria for Normal Ventilation Exhaust System Air Filtration and Adsorption Units of Light-Water-Cooled Nuclear Power Plants | ||
| author name = | | author name = | ||
| author affiliation = NRC/RES | | author affiliation = NRC/RES | ||
Line 9: | Line 9: | ||
| docket = | | docket = | ||
| license number = | | license number = | ||
| contact person = | | contact person = | ||
| | | document report number = RG-1.140 | ||
| document type = Regulatory Guide | | document type = Regulatory Guide | ||
| page count = | | page count = 8 | ||
}} | }} | ||
{{#Wiki_filter:U.S. NUCLEAR REGULATORY COMMISSION | {{#Wiki_filter:U.S. NUCLEAR REGULATORY | ||
COMMISSION | |||
March 1978)REGULATORY | |||
GUIDE OFFICE OF STANDARDS | |||
DEVELOPMENT | |||
REGULATORY | |||
DESIGN, | GUIDE 1.140 DESIGN, TESTING, AND MAINTENANCE | ||
LIGHT-WATER-COOLED NUCLEAR POWER PLANTS | CRITERIA FOR NORMAL VENTILATION | ||
EXHAUST SYSTEM AIR FILTRATION | |||
AND ADSORPTION | |||
UNITS OF LIGHT-WATER-COOLED | |||
NUCLEAR POWER PLANTS | |||
==A. INTRODUCTION== | ==A. INTRODUCTION== | ||
General Design Criteria 60 and 61 of Appendix A,"General Design Criteria for Nuclear Power Plants," to 10 CFR Part 50, "Licensing of Production and Utilization Facilities," require that filtering systems be included in the nuclear power unit design to control suitably the release of radioactive materials in gase-ous effluents during normal reactor operation, includ-ing anticipated operational occurrences and fuel stor-age and handling operations. | |||
In addition, §§50.34a,"Design objectives for equipment to control releases of radioactive material in effluents-nuclear power reactors," and 50.36a, "Technical specifications on effluents from nuclear power reactors," of 10 CFR Part 50 require that means be employed to ensure that release of radioactive material to unrestricted are, during normal reactor. operation, including operational occurrences, is kept as low as i sea: sonably achievable. | |||
Appendix I, "Numerical Guides for C Ob tives and Limiting Conditions for Oper .on tol eet the Criterion | |||
'As Low As Is Reasonabl le'for Radioactive Material in Light-Water-Coo ed Nu-clear Power Reactor Effluents," to 10 CFR Part 50 provides guidance and n al values for design objectives to help appl t and holders of, licenses for nuclear we ant feet the require-ments of §§50.34 .Appendix I requires that each light- er-co d nuclear power reactor unit not exce an ua ose design objective of 15 mrem to a n ny individual in an unre-stricted area all exposure pathways from airborne radioactive io and particulate releases. | |||
Appendix I also requires that additional radwaste equipment be provided if the equipment has reasonably demon-strated technology and the cost-benefit ratio is favor-able.This guide presents methods ac j able to the NRC staff for implementing the Conxizition's regulations in 10 CFR Part 50 and in nl 'ndi $.A and I to 10 CFR Part 50 with regard to'b, desi,' testing, and maintenance criteria fo and adsorption units installed in thvqiOe, vation exhaust sys-tems of light-watepoo ed ch 5 lear power plants. This guide applies onlf-4.iCIosphere cleanup systems de-signed to co r dioactive materials during normal plant ptioi -'including anticipated opera-tional r d and addresses the atmosphere cleanup , including the various components a in the normal operating environment., e does not apply to postaccident | |||
4e -dsafety-feature atmosphere cleanup sys-' at are designed to mitigate the consequences postulated accidents. | |||
Regulatory Guide 1.52, Oh ". esign, Testing, and Maintenance Criteria for Post-.accident Engineered-Safety-Feature Atmosphere Cleanup System Air Filtration and Adsorption Units of Light-Water-Cooled Nuclear Power Plants," pro-vides guidance for these systems. | |||
==B. DISCUSSION== | ==B. DISCUSSION== | ||
Particulate filtration and radioiodine adsorption units are included in the design of the ventilation exhaust systems of light-water-coolc I nuclear power plants to reduce the quantities of raCractive mate-rials in gaseous effluents released fron. building or containment atmospheres during normal operation. | |||
including anticipated operational occurrences. | |||
All such cleanup systems should be designed to operate continuously under normal environmental conditions. | |||
In this guide, cleanup systems that should operate to meet the "as low as is reasonably achievable" guidelines of Appendix I to 10 CFR Part 50 inside the primary containment (recirculating units) are desig-USNRC REGULATORY | |||
GUIDES Comments should be sent to the Secretary of the Comm muon.US.Nucl.ae Rq.u Regulatory Guides we Issued to desculbe and Make Mvailalit to the public methods latore Commitsion. | |||
Washinto,. | |||
O.C. 20?655. Attention Oocketng And somptablit to the NRC staff of implementing specifi t pant of the Commision's Barnch.rtelatlint. | |||
to used by the staff In evaluating sp"tific Problems The guides we issued in the following ten broad dowsont Or postulated aicidents, or to provide it. epplieants. | |||
Regulatory Guides are not sibstilutes for rsguilaions. | |||
and compliance with them is not required. | |||
I. Power Reactors 6. Products Methods end tOlutions different from thaw set out In the guitde will be Accept, 2. Researh and Test Reactors 7. Tranivootaton able if they provide a bash for the flndings requilte to the istuance or continuance | |||
3. Fuels and Malrial Facilities | |||
8. Occupational Health of a permit or Wiants@ b the CoenmIthlon. | |||
4. Envirorinelnwtal and Sltilfg 9. Antitrust Reviyn, 5. Materiatls"d Plant Proteclion t0. General Commrents nd ugguestions for in thee guides ame encouraged it all timaes and guides will be revised, as appropriate, to accommodate commenti enfd Reouitsi for single copties of isstue guies iwhitch may :)e reuoducied or for tulace.to reflect new Informationt or eaperience. | |||
Holwever, comnments On this guideif ment on an didtitiuon Ist tor ,sngie cosmse of tulqge quide in sspecific ,ohniesd within about t!wo monhst after Its Issuance. | |||
will be iParticularly useful in divisiont be madIe in writing to the US. Nuclear Regutaooiy Commission, evetuetlne the need for an teialy revition. | |||
Washington, D.C. 2055. Attention. | |||
Oirector. of Oocument Cunt,ot nated as "primary systems." Primary systems gener-ally include a containment cleanup system (kidney filtration system). Systems that operate outside pri-mary containment are designated as "secondary sys-tems." Secondary systems generally include cleanup systems installed in the ventilation exhaust systems for the reactor building, turbine building, radwaste building, auxiliary building, mechanical vacuum pump, main condenser air ejector, and any other re-lease points that may contain particulates and gaseous radioiodine species. In some instances, filtration equipment installed in a postaccident hydrogen purge exhaust system may be designed to the recom-mendations of this guide, e.g., where a removal effi-ciency of 90% or less for radioiodine species is suffi-cient for the hydrogen purge exhaust system when the sum of the calculated loss-of-coolant accident (LOCA) dose and the post-LOCA | |||
( | hydrogen purge dose is less than the guideline values of 10 CFR Part 100.Normal environmental conditions that these atmos-phere cleanup systems should withstand are inlet concentrations of radioactive iodine in the range of l0-6 to 10-13 j-Ci/cm 3 , relative humidity of the in-fluent stream up to 100%, temperatures of the in-fluent stream up to 125*F (52'C), and atmospheric pressure. | ||
The system should be operated in such a manner that radiation levels of airborne radioactive material and redioiodine buildup on the adsorber do not deleteriously affect the operation of the filter sys-tem or any component. | |||
An atmosphere cleanup system installed in a nor-mal ventilation exhaust system consists of some or all of the following components: | |||
heaters or cooling coils used in conjunction with heaters, prefilters, high-efficiency particulate air (HEPA) filters, iodine ad-sorption units, fans, and associated ductwork, dam-pers, and instrumentation. | |||
Heaters are designed to heat the influent stream to reduce its relative humid-ity before it reaches the filters and adsorbers. | |||
HEPA filters are installed to remove particulate matter, which may be radioactive, and pass the air stream to the adsorber. | |||
The adsorber removes gaseous iodine (elemental iodine and organic iodides) from the air stream. HEPA filters downstream of the adsorber units collect carbon fines and provide redundant pro-tection against particulate release in case of failure of the upstream HEPA filter bank. The fan is the final item in an atmosphere cleanup system. Consideration should be given to installing prefilters upstream of the HEPA filters to reduce the particulate load and extend their service life.The environmental history will affect the perform-ance of the atmosphere cleanup system. Industrial contaminants, pollutants, temperature, and relative humidity contribute to the aging and weathering of filters and adsorbers and reduce their capability to perform their intended functions. | |||
Therefore, aging, weathering, and poisoning of these components, which may vary from site to site, need to be consid-ered during design and operation. | |||
Average temper-ature and relative humidity also vary from site to site, and the potential buildup of moisture in the adsorber warrants equal design consideration. | |||
The effects of these factors on the atmosphere cleanup system can be determined by scheduled testing during operation. | |||
All components of the atmosphere cleanup system installed in normal ventilation exhaust systems need to be designed for reliable performance under the ex-pected operating conditions. | |||
Initial testing and proper maintenance are primary factors in ensuring the relia-bility of the system. Careful attention during the de-sign phase to problems of system maintenance can contribute significantly to the reliability of the system by increasing the ease of such maintenance. | |||
Of par-ticular importance in the design is a layout that pro-vides accessibility and sufficient working space so that the required functions can be performed safely.Periodic testing during operation to verify the effi-ciency of the components is another important means of ensuring reliability. | |||
Built-in features that will facilitate convenient in-place testing are important in system design.Standards for the design and testing of atmosphere cleanup systems include ANSI /ASME N509-1976,"Nuclear Power Plant Air Cleaning Units and Com-ponents" (Ref. 1), and ANSI N510-1975, "Testing of Nuclear Air Cleaning Systems" (Ref. 2).Other standards are available for the construction and testing of certain components of systems. Where such standards are acceptable to the NRC staff, they are referenced in this guide. Where no suitable stand-ard exists, acceptable approaches are presented in this guide. ERDA 76-21, "Nuclear Air Cleaning Handbook" (Ref. 3), provides a comprehensive re-view of air filtration systems. It is not ! standard but a guide that discusses a number of acceptable design alternatives. | |||
Not all of the documents mentioned in ANSI N509-1976 (Ref. 1), ANSI N510-1975 (Ref. 2), or other standards referenced in this guide have been the subject of an evaluation by the NRC staff as to their applicability or acceptability. | |||
It should be noted that ANSI N509-1976 and ANSI N510-1975 refer to ORNL-NSIC-65, "Design, Construction and Testing of High-Efficiency Air Filtration Systems for Nuclear Application" (Ref. 4), which has been replaced by ERDA 76-21 (Ref. 3).C. REGULATORY | |||
POSITION Section 2 of ANSI N509-1976 (Ref. 1) and Sec-tion 2 of ANSI N510-1975 (Ref. 2) list additional documents referred to in these standards. | |||
The specific applicability or acceptability of these listed docu-ments, as well as documents listed in other standards referenced in this guide, has been or will be covered separately in other regulatory guides, where appro-priate.Where reference is made to ORNL-NSIC-65 (Ref.4) in ANSI N509-1976 and in ANSI N510-1975, it*~1.140-2 should be interpreted to mean the corresponding por-tion of ERDA 76-21 (Ref. 3).1. Environmental Design Criteria a. The design of each atmosphere cleanup sys-tem installed in a normal ventilation exhaust system should be based on the maximum anticipated operat-ing parameters of temperature, pressure, relative humidity, and radiation levels. The cleanup system should be designed based on continuous operation for the expected life of the plant or the maximum antici-pated service life of the cleanup system.b. If the atmosphere cleanup system is located in an area of high radiation during normal plant opera-tion, adequate shielding of components from the radiation source should be provided.c. The operation of any atmosphere cleanup sys-tem in a normal ventilation exhaust system should not deleteriously affect the expected operation of any engineered-safety-feature system that must operate after a design basis accident.d. The design of the atmosphere cleanup system should consider any significant contaminants such as dusts, chemicals, or other particulate matter that could deleteriously affect the cleanup system's opera-tion.2. System Design Criteria a. Atmosphere cleanup systems installed in normal ventilation exhaust systems need not be re-dundant nor designed to seismic Category I classifica- tion, but should consist of the following sequential components: | |||
(1) HEPA filters before the adsorbers, (2) iodine adsorbers (impregnated activated carbon or equivalent adsorbent such as metal zeolites), (3)ducts and dampers, (4) fans, and (5) related in-strumentation. | |||
If it is desired to reduce the particulate load on the HEPA filters and extend their service life, the installation of prefilters upstream of the initial HEPA bank is suggested. | |||
Consideration should also be given to the installation of a HEPA filter bank downstream of carbon adsorbers to retain carbon fines. Heaters or cooling coils used in conjunction with heaters should be used when the humidity is to be controlled before filtration. | |||
b. | b. The volumetric air flow rate of a single cleanup train should be limited to approximately | ||
30,000 ft 3/min. If a total system air flow in excess of this rate is required, multiple trains should be used. For ease of maintenance, a filter layout that is three HEPA filters high and ten wide is preferred. | |||
c. | c. Each atmosphere cleanup system should be locally instrumented to monitor and alarm pertinent pressure drops and flow rates in accordance with the recommendations of Section 5.6 of ERDA 76-21 (Ref. 3).d. To maintain the radiation exposure to operat-ing personnel as low as is reasonably achievable dur-ing plant maintenance, atmosphere cleanup systems should be designed to control leakage and facilitate maintenance in accordance with the guidelines of Regulatory Guide 8.8, "Information Relevant to En-suring that Occupational Radiation Exposures at Nu-clear Power Stations Will Be As Low As Is Rea-sonably Achievable" (Ref. 5).e. Outdoor air intake openings should be equipped with louvers, grills, screens, or similar pro-tective devices to minimize the effects of high winds, rain, snow, ice, trash, and other contaminants on the operation of the system. If the atmosphere surround-ing the plant could contain significant environmental contaminants, such as dusts and residues from smoke cleanup systems from adjacent coal burning power plants or industry, the design of the system should consider these contaminants and prevent them from affecting the operation of any atmosphere cleanup system.f. Atmosphere cleanup system housings and ductwork should be designed to exhibit on test a maximum total leakage rate as defined in Section 4.12 of ANSI N509-1976 (Ref. 1). Duct and housing leak tests should be performed in accordance with the provisions of Section 6 of ANSI N510-1975 (Ref. 2).3. Component Design Criteria and Qualification Testing a. Adsorption units functon efficiently at a rela-tive humidity of 70% or less. If the relative humidity of the incoming atmosphere is expected to be greater than 70% during normal reactor operation, heaters or cooling coils used in conjunction with heaters should be designed to reduce the relative humidity of the in-coming atmosphere to 70%. Heaters should be de-signed, constructed, and tested in accordance with the requirements of Section 5.5 of ANSI N509-1976 (Ref. 1) exclusive of sizing criteria.b. The HEPA filters should be designed, con-structed, and tested in accordance with the require-ments of Section 5.1 of ANSI N509-1976 (Ref. 1).Each HEPA filter should be tested for penetration of dioctyl phthalate (DOP) in accordance with the provi-sions of MIL,-F-51068 (Ref. 6) and MIL.-STD-282 (Ref. 7).e. Filter and adsorber mounting frames should be designed and constructed in accordance with the provisions of Section 5.6.3 of ANSI N509-1976 (Ref. 1).d. Filter and adsorber banks should be arranged in accordance with the recommendations of Section 4.4 of ERDA 76-21 (Ref. 3).e. System filter housings, including floors and doors, and electrical conduits, drains, and piping in-stalled inside filter housings should be designed and constructed in accordance with the provisions of Sec-tion 5.6 of ANSI N509-1976 (Ref. 1).f. Ductwork associated with the atmosphere cleanup system should be designed, constructed, and 1,140-3-_MMMý | ||
I tested in accordance with the provisions of Section 5.10 of ANSI N509-1976 (Ref. 1).g. The adsorber section of the atmosphere cleanup system may contain any adsorbent material demonstrated to remove gaseous iodine (elemental iodine and organic iodides) from air at the required efficiency. | |||
Since impregnated activated carbon is commonly used, only this adsorbent is discussed in this guide. Each original or replacement batch of im-pregnated activated carbon used in the adsorber sec-tion should meet the qualification and batch test re-sults summarized in Table I of this guide.* If an adsorbent other than impregnated activated carbon is proposed or if the mesh size distribution is different from the specifications in Table 1, the pro-posed adsorbent should have demonstrated the capa-* bility to perform as well L- or better than activated carbon in satisfying the specifications in Table I. If impregnated activated carbon is used as the adsor-bent, the adsorber system should be designed for an average atmosphere residence time of 0.25 sec per two inches of adsorbent bed.h. Adsorber cells should be designed, con-structed, and tested in accordance with the require-ments of Section 5.2 of ANSI N509-1976 (Ref. 1).i. The system fan and motors, mounting, and ductwork connections should be designed, con-structed, and tested in accordance with the require-ments of Sections 5.7 and 5.8 of ANSI N509-1976 (Ref. I).j. The fan or blower used in the atmosphere cleanup system should be capable of operating under the environmental conditions postulated. | |||
k. Ducts and housings should be laid out with a minimum of ledges, protrusions, and crevices that could collect dust and moisture and that could impede personnel or create a hazard to them in the perform-ance of their work. Straightening vanes should be in-stalled where required to ensure representative air flow measurement and uniform flow distribution through cleanup components., 1. Dampers should be designed, constructed, and tested in accordance with the provisions of Section 5.9 of ANSI N509-1976 (Ref. 1).4. Maintenance a. Accessibility of components and maintenance should be considered in the design of atmosphere cleanup systems in accordance with the provisions of Section 2.3.8 of ERDA 76-21 (Ref. 3) and Section 4.7 of ANSI N509-1976 (Ref. 1).b. For ease of maintenance, the system design should provide for a minimum of three feet from..mounting frame to mounting frame between banks of components. | |||
If components are to be replaced, the dimensions to be provided should be the maximum length of the component plus a minimum of three feet.c. The system design should provide for perma-nent test probes with external connections in accord-ance with the provisions of Section 4.11 of ANSI N509-1976 (Ref. 1).d. The cleanup components (e.p., HEPA filters and adsorbers) | |||
should be installed after construction is completed. | |||
5. In-Place Testing Criteria a. A visual inspection of the atmosphere cleanup system and all associated components should be made before each in-place airflow distribution test, DOP test, or activated carbon adsorber section leak test in accordance with the provisions of Section 5 of ANSI N510-1975 (Ref. 2).b. The airflow distribution to the HEPA filters and iodine adsorbers should be tested inplace for uniformity initially and after maintenance affecting the flow distribution. | |||
The distribution should be within +/- 20% of the average flow per unit when tested in accordance with the provisions of Section 9 of "Industrial Ventilation" (Ref. 8) and Section 8 of ANSI N510-1975 (Ref. 2).c. The in-place DOP test for HEPA filters should conform to Section 10 of ANSI N510-1975 (Ref. 2).HEPA filter sections should be tested in place ini-tially and at a frequency not to exceed 18 months thereafter (during a scheduled reactor shutdown is ac-ceptable). | |||
The HEPA filter bank upstream of the ad-sorber section should also be tested following paint-ing, fire, or chemical release in any ventilation zone communicating with the system in such a manner that the HEPA filters could become contaminated from the fumes, chemicals, or foreign materials. | |||
DOP penetration tests of all HEPA filter banks should con-firm a penetration of less than 0.05% at rated flow. A filtration system satisfying this condition can be con-sidered to warrant a 99% removal efficiency for par-ticulates. | |||
HEPA filters that fail to satisfy the in-place test criteria should be replaced with filters qualified pursuant to regulatory position C.3.b of this guide. If the HEPA filter bank is entirely or only partially re-placed, an in-place DOP test should be conducted. | |||
If any welding repairs are necessary on, within, or adjacent to the ducts, housing, or mounting frames, the filters and adsorbers should be removed from the housing during such repairs. These repairs should be completed prior to periodic testing, filter inspection, and in-place testing. The use of silicone sealants or any other temporary patching material on filters, housing, mounting frames, or ducts should not be allowed.d. The activated carbon adsorber section should be leak-tested with a gaseous halogenated hydrocarbon refrigerant in accordance with Section 12 of ANSI N510-1975 (Ref. 2) to ensure that bypass leakage through the adsorber section is less than 0.05%. After the test is completed, air flow through the unit should be maintained until the residual refrigerant gas in the effluent is less than 0.01 ppm. Adsorber leak testing 1.140-4 should be conducted | |||
(1) initially, (2) at a frequency not to exceed 18 months thereafter (during a sched-uled reactor shutdown is acceptable), (3) following removal of an adsorber sample for laboratory testing if the integrity of the adsorber section is affected, and (4) following painting, fire, or chemical release in any ventilation zone communicating with the system in such a manner that the charcoal adsorbers could become contaminated from the funs, chemicals, or foreign materials. | |||
6. Laboratory Testing Criteria for Activated Carbon a. The activated carbon adsorber section of the atmosphere cleanup system should be assigned the decontamination efficiencies given in Table 2 for radioiodine if the following conditions are met: (1) The adsorber section meets the conditions given in regulatory position C.5.d of this gvi'i_., (2) New activated carbon meets the physical property specifications given in Table 1, and (3) Representative samples of used activated carbon pass the laboratory tests given in Table 2.If the activated carbon fails to meet any of the above conditions, it should not be used in adsorption units.b. The efficiency of the activated carbon ad-sorber section should be determined by laboratory testing of representative samples of the activated car-bon exposed simultaneously to the same service con-ditions as the adsorber section. Each representative sample should be not less than two inches in both length and diameter, and each sample should have the same qualification and batch test characteristics as the system adsorbent. | |||
There should be a sufficient number of representative samples located in parallel with the adsorber section to estimate the amount of penetration of the system adsorbent throughout its service life. The design of the samplers should be in accordance with the provisions of Appendix A of ANSI N509-1976 (Ref. 1). Where the system acti-vated carbon is greater than two inches deep, each representative sampling station should consist of enough two-inch samples in series to equal thc thick-ness of the system adsorbent. | |||
Once reprcsentative samples are removed for laboratory test their posi-tions in the sampling array should be blocked off.Laboratory tests of representative samples should be conducted, as indicated in Table 2 of this guide, with the test gas flow in the same direction as the flow during service conditions. | |||
Similar laboratory tests should be performed on an adsorbent sample be-fore loading into the adsorbers to establish an initial point for comparison of future test results. The acti-vated carbon adsorber section should be replaced with new unused activated carbon meeting the physi-cal property specifications of Table I if (1) testing in accordance with the frequency specified in Footnote c of Table 2 results in a representative sample failing to pass the applicable test in Table 2 or (2) no represen-tative sample is available for testing. | |||
==D. IMPLEMENTATION== | ==D. IMPLEMENTATION== | ||
The purpose of this section is to provide | The purpose of this section is to provide informa-tion to applicants and licensees regarding the NRC staff's plans for using this regulatory guide.This guide reflects current NRC staff practice.Therefore, except in those cases in which the appli-cant or licensee proposes an acceptable alternative method for complying with specified portions of the Commission's regulations, the method described herein is being and will continue to be used in the evaluation of submittals for operating license or con-struction permit applications until this guide is re-vised as a result of suggestions from the public or additional staff review.I 1.140-5 I, | ||
TABLE 1 PHYSICAL PROPERTIES | |||
OF NEW ACTIVATED | |||
CARBON BATCH TESTS" TO BE PERFORMED | |||
ON FINISHED ADSORBENT Test 1. Particle size distribution | |||
2. Hardness number 3. Ignition te-aperature | |||
4. CCI 4 Activity'5. Radioiodine removal efficiency a. Elemental iodine, 25°C and 95% relative humidity b. Methyl iodide, 25*C and 95% relative humidity 6. Bulk density 7. Impregnant content Acceptable Test Method ASTM D2862 (Ref. 9)RDT M16-IT, Appendix C (Ref. 10)RDT M16-IT, Appendix C (Ref. 10)CCI 4 Activity, RDT M16-IT, Appendix C (Ref. 10)RDT M 16-IT (Ref. 10)para. 4.5.1, except 95% relative humidity air is required RDT MI6-IT (Ref. 10)para. 4.5.3, except 95% relative humidity air is required ASTM D2854 (Ref. 11)State procedure Acceptable Results Retained on #6 ASTM El 1 b Sieve: 0.0%Retained on #8 ASTM El ! Sieve: 5.0% max.Through #8, rctained on #12 Sieve: 40% to 60%Through # 12, retained on # 16 Sieve: 40% to 60%Through # 16 ASTM Elib Sieve: 5.0% max.Through #18 ASTM ElIb Sieve: 1.0% max.95 minimum 330"C minimum at 100 fpm 60 minimum 99.5%95%0.38 g/ml minimum State type (not to exceed 5% by weight)a A "batch test" is a test made on a production batch of a product to establish suitability for a specific application. | |||
3 | |||
5. | |||
A "batch of activated carbon" is a quantity of material of the same grade, type, and series that has been homogenized to exhibit, within reason-able tolerance, the same performance and physical characteristics and for which the manufacturer can demonstrate by acceptable tests and quality control practices such uniformity. | |||
All material in the same batch should be activated, impregnated, and otherwise treated under the same process conditions and procedures in the same process equipment and should be produced under the same manufactur- ing release and instructions. | |||
Material produced in the same charge of batch equipment constitutes a batch; material produced in different charges of the same batch equipment should be included in the same batch only if it can be homogenized as above. The maximum batch size should be 350 ftW of activated carbo | |||
====n. b See Reference ==== | |||
12.C This test should be performed on base material.1.140-6 TABLE 2 LABORATORY | |||
TESTS FOR ACTIVATED | |||
CARBON Activated Carbon" Bed Depth b 2 inches. Air filtration system designed to operate inside primary containment. | |||
5 | 2 inches. Air filtration system designed to operate outside the primary contain-ment, and relative humidity is controlled to 70%4 inches. Air filtration system designed to operate outside the primary contain-ment, and relative humdity is controlled to 70%.6 inches. Air filtration system designed to operate outside the primary contain-ment, and relativr; | ||
humidity is controlled to 7G%.Assigned Activated Carbon Decontamination Efficiencies For Radioiodine | |||
90%70%Laxboratory Tests for a Representativc SampleC Per Test 5.b in Table I for a methyl iodide pene-tration of less than 10%.Per Test 5.b in Table I at a rclative humidity of 70% for a methyl iodide penetration of less than 10%.Per Test 5.b in Table 1 at a relative humidity of 70%for a methyl iodide pene-tration of less than 10%.Per Test 5.b in Table I at a relative humidity of 70%for a methyl iodide penetra-tion of less than 1%.90%99%* The activated carbon, when new, should meet the specifications of regulatory position C.3.g of this guide.b Multiple beds. e.g., two 2-inch beds in series, should be treated as a single bed of aggregate depth.See regulatory position C.6.b for definition of representative sample. Testing should be performed | |||
(1) initially, (2) at a frequency not to exceed 18 months (during a scheduled reactor shutdown is acceptable), and (3) following painting, fire, or chemical release in any ventilation zone communicating with the system in such a manner that the charcoal adsorbers could become contaminated from the fumes, chemicals, or foreign materials. | |||
REFERENCES | |||
1. American National Standard ANSI/ASME | |||
N509-1976, "Nuclear Power Plant Air Cleaning Units and Components." Copies may be obtained from the American Society of Mechanical Engineers, United Engineering Center, 345 East 47th Street, New York, N.Y. 10017.2. American National Standard ANSI N510-1975,"Testing of Nuclear Air Cleaning Systems,'' | |||
American Society of Mechanical Engineers. | |||
3. ERDA 76-21, "Nuclear Air Cleaning Hand-book," Oak Ridge National Laboratory, C. A.Burchsted, J. E. Kahn, and A. B. Fuller, March 31, 1976. Copies may be obtained from the Na-tional Technical Information Service, Springfield, Va. 22161.4. ORNL-NSIC-65, "Design, Construction, and Testing of High Efficiency Air Filtration Systems for Nuclear Application," Oak Ridge National Laboratory, C. A. Burchsted and A. B. Fuller, January 1970. Copies may be obtained from the National Technical Information Service.5. Regulatory Guide 8.8, "Information Relevant to Ensuring that Occupational Radiation Exposures at Nuclear Power Stations Will Be As Low As Is Reasonably Achievable," Office of Standards Development, U.S. Nuclear Regulatory Commis-sion.6. MIL-F-51068, "Filter, Particulate. | |||
High-Efficiency, Fire-Resistant" (latest edition), Mili-tary Specification. | |||
6 | Copies may be obtained from the Naval Publications and Forms Center, 5801 Tabor Ave., Philadelphia, Penn. 19120.7. MIL-STD-282, "Filter Units, Protective Cloth-ing, Gas-Mask Components and Related Products: Performance-Test Methods," Military Standard, 28 May 1956. Copies may be obtained from the address given in Reference | ||
6.8. American Conference of Governmental Industrial Hygienists, "Industrial Ventilation," 14th Edi-tion, 1976, Committee on Industrial Ventilation, P.O. Box 453, Lansing, Mich. 48902.9. ASTM D2862-70, "Test for Particle Size Distribu-tion of Granulated Activated Carbon." Copies 1.140-7 a .a may be obtained from the American Society for Testing and Materials, 1916 Race Street, Philadelphia, Penn. 19103.10. RDT Standard M16-IT, "Gas-Phase Adsorbents for Trapping Radioactive Iodine and Iodine Com-pounds." USAEC Division of Reactor Research and Development. | |||
October 1973, Oak Ridge, Tenn.37830.UNITEO STATES NUCLEAR REGULATORY | |||
COMMISSION | |||
WASHINGTON, 0. C. 20555 OFFICIAL BUSINESS PENALTY FOR PRIVATE USE, S300 11. ASTM D2854-70, "Test for Apparent Density of Activated Carbon," American Society for Test-ing and Materials. | |||
12. ASTM El 1-70, "Specifications for Wire Cloth Sieves for Testing Purposes," American Society for Testing and Materials. | |||
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Issue date: | 03/31/1978 |
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U.S. NUCLEAR REGULATORY
COMMISSION
March 1978)REGULATORY
GUIDE OFFICE OF STANDARDS
DEVELOPMENT
REGULATORY
GUIDE 1.140 DESIGN, TESTING, AND MAINTENANCE
CRITERIA FOR NORMAL VENTILATION
EXHAUST SYSTEM AIR FILTRATION
AND ADSORPTION
UNITS OF LIGHT-WATER-COOLED
NUCLEAR POWER PLANTS
A. INTRODUCTION
General Design Criteria 60 and 61 of Appendix A,"General Design Criteria for Nuclear Power Plants," to 10 CFR Part 50, "Licensing of Production and Utilization Facilities," require that filtering systems be included in the nuclear power unit design to control suitably the release of radioactive materials in gase-ous effluents during normal reactor operation, includ-ing anticipated operational occurrences and fuel stor-age and handling operations.
In addition, §§50.34a,"Design objectives for equipment to control releases of radioactive material in effluents-nuclear power reactors," and 50.36a, "Technical specifications on effluents from nuclear power reactors," of 10 CFR Part 50 require that means be employed to ensure that release of radioactive material to unrestricted are, during normal reactor. operation, including operational occurrences, is kept as low as i sea: sonably achievable.
Appendix I, "Numerical Guides for C Ob tives and Limiting Conditions for Oper .on tol eet the Criterion
'As Low As Is Reasonabl le'for Radioactive Material in Light-Water-Coo ed Nu-clear Power Reactor Effluents," to 10 CFR Part 50 provides guidance and n al values for design objectives to help appl t and holders of, licenses for nuclear we ant feet the require-ments of §§50.34 .Appendix I requires that each light- er-co d nuclear power reactor unit not exce an ua ose design objective of 15 mrem to a n ny individual in an unre-stricted area all exposure pathways from airborne radioactive io and particulate releases.
Appendix I also requires that additional radwaste equipment be provided if the equipment has reasonably demon-strated technology and the cost-benefit ratio is favor-able.This guide presents methods ac j able to the NRC staff for implementing the Conxizition's regulations in 10 CFR Part 50 and in nl 'ndi $.A and I to 10 CFR Part 50 with regard to'b, desi,' testing, and maintenance criteria fo and adsorption units installed in thvqiOe, vation exhaust sys-tems of light-watepoo ed ch 5 lear power plants. This guide applies onlf-4.iCIosphere cleanup systems de-signed to co r dioactive materials during normal plant ptioi -'including anticipated opera-tional r d and addresses the atmosphere cleanup , including the various components a in the normal operating environment., e does not apply to postaccident
4e -dsafety-feature atmosphere cleanup sys-' at are designed to mitigate the consequences postulated accidents.
Regulatory Guide 1.52, Oh ". esign, Testing, and Maintenance Criteria for Post-.accident Engineered-Safety-Feature Atmosphere Cleanup System Air Filtration and Adsorption Units of Light-Water-Cooled Nuclear Power Plants," pro-vides guidance for these systems.
B. DISCUSSION
Particulate filtration and radioiodine adsorption units are included in the design of the ventilation exhaust systems of light-water-coolc I nuclear power plants to reduce the quantities of raCractive mate-rials in gaseous effluents released fron. building or containment atmospheres during normal operation.
including anticipated operational occurrences.
All such cleanup systems should be designed to operate continuously under normal environmental conditions.
In this guide, cleanup systems that should operate to meet the "as low as is reasonably achievable" guidelines of Appendix I to 10 CFR Part 50 inside the primary containment (recirculating units) are desig-USNRC REGULATORY
GUIDES Comments should be sent to the Secretary of the Comm muon.US.Nucl.ae Rq.u Regulatory Guides we Issued to desculbe and Make Mvailalit to the public methods latore Commitsion.
Washinto,.
O.C. 20?655. Attention Oocketng And somptablit to the NRC staff of implementing specifi t pant of the Commision's Barnch.rtelatlint.
to used by the staff In evaluating sp"tific Problems The guides we issued in the following ten broad dowsont Or postulated aicidents, or to provide it. epplieants.
Regulatory Guides are not sibstilutes for rsguilaions.
and compliance with them is not required.
I. Power Reactors 6. Products Methods end tOlutions different from thaw set out In the guitde will be Accept, 2. Researh and Test Reactors 7. Tranivootaton able if they provide a bash for the flndings requilte to the istuance or continuance
3. Fuels and Malrial Facilities
8. Occupational Health of a permit or Wiants@ b the CoenmIthlon.
4. Envirorinelnwtal and Sltilfg 9. Antitrust Reviyn, 5. Materiatls"d Plant Proteclion t0. General Commrents nd ugguestions for in thee guides ame encouraged it all timaes and guides will be revised, as appropriate, to accommodate commenti enfd Reouitsi for single copties of isstue guies iwhitch may :)e reuoducied or for tulace.to reflect new Informationt or eaperience.
Holwever, comnments On this guideif ment on an didtitiuon Ist tor ,sngie cosmse of tulqge quide in sspecific ,ohniesd within about t!wo monhst after Its Issuance.
will be iParticularly useful in divisiont be madIe in writing to the US. Nuclear Regutaooiy Commission, evetuetlne the need for an teialy revition.
Washington, D.C. 2055. Attention.
Oirector. of Oocument Cunt,ot nated as "primary systems." Primary systems gener-ally include a containment cleanup system (kidney filtration system). Systems that operate outside pri-mary containment are designated as "secondary sys-tems." Secondary systems generally include cleanup systems installed in the ventilation exhaust systems for the reactor building, turbine building, radwaste building, auxiliary building, mechanical vacuum pump, main condenser air ejector, and any other re-lease points that may contain particulates and gaseous radioiodine species. In some instances, filtration equipment installed in a postaccident hydrogen purge exhaust system may be designed to the recom-mendations of this guide, e.g., where a removal effi-ciency of 90% or less for radioiodine species is suffi-cient for the hydrogen purge exhaust system when the sum of the calculated loss-of-coolant accident (LOCA) dose and the post-LOCA
hydrogen purge dose is less than the guideline values of 10 CFR Part 100.Normal environmental conditions that these atmos-phere cleanup systems should withstand are inlet concentrations of radioactive iodine in the range of l0-6 to 10-13 j-Ci/cm 3 , relative humidity of the in-fluent stream up to 100%, temperatures of the in-fluent stream up to 125*F (52'C), and atmospheric pressure.
The system should be operated in such a manner that radiation levels of airborne radioactive material and redioiodine buildup on the adsorber do not deleteriously affect the operation of the filter sys-tem or any component.
An atmosphere cleanup system installed in a nor-mal ventilation exhaust system consists of some or all of the following components:
heaters or cooling coils used in conjunction with heaters, prefilters, high-efficiency particulate air (HEPA) filters, iodine ad-sorption units, fans, and associated ductwork, dam-pers, and instrumentation.
Heaters are designed to heat the influent stream to reduce its relative humid-ity before it reaches the filters and adsorbers.
HEPA filters are installed to remove particulate matter, which may be radioactive, and pass the air stream to the adsorber.
The adsorber removes gaseous iodine (elemental iodine and organic iodides) from the air stream. HEPA filters downstream of the adsorber units collect carbon fines and provide redundant pro-tection against particulate release in case of failure of the upstream HEPA filter bank. The fan is the final item in an atmosphere cleanup system. Consideration should be given to installing prefilters upstream of the HEPA filters to reduce the particulate load and extend their service life.The environmental history will affect the perform-ance of the atmosphere cleanup system. Industrial contaminants, pollutants, temperature, and relative humidity contribute to the aging and weathering of filters and adsorbers and reduce their capability to perform their intended functions.
Therefore, aging, weathering, and poisoning of these components, which may vary from site to site, need to be consid-ered during design and operation.
Average temper-ature and relative humidity also vary from site to site, and the potential buildup of moisture in the adsorber warrants equal design consideration.
The effects of these factors on the atmosphere cleanup system can be determined by scheduled testing during operation.
All components of the atmosphere cleanup system installed in normal ventilation exhaust systems need to be designed for reliable performance under the ex-pected operating conditions.
Initial testing and proper maintenance are primary factors in ensuring the relia-bility of the system. Careful attention during the de-sign phase to problems of system maintenance can contribute significantly to the reliability of the system by increasing the ease of such maintenance.
Of par-ticular importance in the design is a layout that pro-vides accessibility and sufficient working space so that the required functions can be performed safely.Periodic testing during operation to verify the effi-ciency of the components is another important means of ensuring reliability.
Built-in features that will facilitate convenient in-place testing are important in system design.Standards for the design and testing of atmosphere cleanup systems include ANSI /ASME N509-1976,"Nuclear Power Plant Air Cleaning Units and Com-ponents" (Ref. 1), and ANSI N510-1975, "Testing of Nuclear Air Cleaning Systems" (Ref. 2).Other standards are available for the construction and testing of certain components of systems. Where such standards are acceptable to the NRC staff, they are referenced in this guide. Where no suitable stand-ard exists, acceptable approaches are presented in this guide. ERDA 76-21, "Nuclear Air Cleaning Handbook" (Ref. 3), provides a comprehensive re-view of air filtration systems. It is not ! standard but a guide that discusses a number of acceptable design alternatives.
Not all of the documents mentioned in ANSI N509-1976 (Ref. 1), ANSI N510-1975 (Ref. 2), or other standards referenced in this guide have been the subject of an evaluation by the NRC staff as to their applicability or acceptability.
It should be noted that ANSI N509-1976 and ANSI N510-1975 refer to ORNL-NSIC-65, "Design, Construction and Testing of High-Efficiency Air Filtration Systems for Nuclear Application" (Ref. 4), which has been replaced by ERDA 76-21 (Ref. 3).C. REGULATORY
POSITION Section 2 of ANSI N509-1976 (Ref. 1) and Sec-tion 2 of ANSI N510-1975 (Ref. 2) list additional documents referred to in these standards.
The specific applicability or acceptability of these listed docu-ments, as well as documents listed in other standards referenced in this guide, has been or will be covered separately in other regulatory guides, where appro-priate.Where reference is made to ORNL-NSIC-65 (Ref.4) in ANSI N509-1976 and in ANSI N510-1975, it*~1.140-2 should be interpreted to mean the corresponding por-tion of ERDA 76-21 (Ref. 3).1. Environmental Design Criteria a. The design of each atmosphere cleanup sys-tem installed in a normal ventilation exhaust system should be based on the maximum anticipated operat-ing parameters of temperature, pressure, relative humidity, and radiation levels. The cleanup system should be designed based on continuous operation for the expected life of the plant or the maximum antici-pated service life of the cleanup system.b. If the atmosphere cleanup system is located in an area of high radiation during normal plant opera-tion, adequate shielding of components from the radiation source should be provided.c. The operation of any atmosphere cleanup sys-tem in a normal ventilation exhaust system should not deleteriously affect the expected operation of any engineered-safety-feature system that must operate after a design basis accident.d. The design of the atmosphere cleanup system should consider any significant contaminants such as dusts, chemicals, or other particulate matter that could deleteriously affect the cleanup system's opera-tion.2. System Design Criteria a. Atmosphere cleanup systems installed in normal ventilation exhaust systems need not be re-dundant nor designed to seismic Category I classifica- tion, but should consist of the following sequential components:
(1) HEPA filters before the adsorbers, (2) iodine adsorbers (impregnated activated carbon or equivalent adsorbent such as metal zeolites), (3)ducts and dampers, (4) fans, and (5) related in-strumentation.
If it is desired to reduce the particulate load on the HEPA filters and extend their service life, the installation of prefilters upstream of the initial HEPA bank is suggested.
Consideration should also be given to the installation of a HEPA filter bank downstream of carbon adsorbers to retain carbon fines. Heaters or cooling coils used in conjunction with heaters should be used when the humidity is to be controlled before filtration.
b. The volumetric air flow rate of a single cleanup train should be limited to approximately
30,000 ft 3/min. If a total system air flow in excess of this rate is required, multiple trains should be used. For ease of maintenance, a filter layout that is three HEPA filters high and ten wide is preferred.
c. Each atmosphere cleanup system should be locally instrumented to monitor and alarm pertinent pressure drops and flow rates in accordance with the recommendations of Section 5.6 of ERDA 76-21 (Ref. 3).d. To maintain the radiation exposure to operat-ing personnel as low as is reasonably achievable dur-ing plant maintenance, atmosphere cleanup systems should be designed to control leakage and facilitate maintenance in accordance with the guidelines of Regulatory Guide 8.8, "Information Relevant to En-suring that Occupational Radiation Exposures at Nu-clear Power Stations Will Be As Low As Is Rea-sonably Achievable" (Ref. 5).e. Outdoor air intake openings should be equipped with louvers, grills, screens, or similar pro-tective devices to minimize the effects of high winds, rain, snow, ice, trash, and other contaminants on the operation of the system. If the atmosphere surround-ing the plant could contain significant environmental contaminants, such as dusts and residues from smoke cleanup systems from adjacent coal burning power plants or industry, the design of the system should consider these contaminants and prevent them from affecting the operation of any atmosphere cleanup system.f. Atmosphere cleanup system housings and ductwork should be designed to exhibit on test a maximum total leakage rate as defined in Section 4.12 of ANSI N509-1976 (Ref. 1). Duct and housing leak tests should be performed in accordance with the provisions of Section 6 of ANSI N510-1975 (Ref. 2).3. Component Design Criteria and Qualification Testing a. Adsorption units functon efficiently at a rela-tive humidity of 70% or less. If the relative humidity of the incoming atmosphere is expected to be greater than 70% during normal reactor operation, heaters or cooling coils used in conjunction with heaters should be designed to reduce the relative humidity of the in-coming atmosphere to 70%. Heaters should be de-signed, constructed, and tested in accordance with the requirements of Section 5.5 of ANSI N509-1976 (Ref. 1) exclusive of sizing criteria.b. The HEPA filters should be designed, con-structed, and tested in accordance with the require-ments of Section 5.1 of ANSI N509-1976 (Ref. 1).Each HEPA filter should be tested for penetration of dioctyl phthalate (DOP) in accordance with the provi-sions of MIL,-F-51068 (Ref. 6) and MIL.-STD-282 (Ref. 7).e. Filter and adsorber mounting frames should be designed and constructed in accordance with the provisions of Section 5.6.3 of ANSI N509-1976 (Ref. 1).d. Filter and adsorber banks should be arranged in accordance with the recommendations of Section 4.4 of ERDA 76-21 (Ref. 3).e. System filter housings, including floors and doors, and electrical conduits, drains, and piping in-stalled inside filter housings should be designed and constructed in accordance with the provisions of Sec-tion 5.6 of ANSI N509-1976 (Ref. 1).f. Ductwork associated with the atmosphere cleanup system should be designed, constructed, and 1,140-3-_MMMý
I tested in accordance with the provisions of Section 5.10 of ANSI N509-1976 (Ref. 1).g. The adsorber section of the atmosphere cleanup system may contain any adsorbent material demonstrated to remove gaseous iodine (elemental iodine and organic iodides) from air at the required efficiency.
Since impregnated activated carbon is commonly used, only this adsorbent is discussed in this guide. Each original or replacement batch of im-pregnated activated carbon used in the adsorber sec-tion should meet the qualification and batch test re-sults summarized in Table I of this guide.* If an adsorbent other than impregnated activated carbon is proposed or if the mesh size distribution is different from the specifications in Table 1, the pro-posed adsorbent should have demonstrated the capa-* bility to perform as well L- or better than activated carbon in satisfying the specifications in Table I. If impregnated activated carbon is used as the adsor-bent, the adsorber system should be designed for an average atmosphere residence time of 0.25 sec per two inches of adsorbent bed.h. Adsorber cells should be designed, con-structed, and tested in accordance with the require-ments of Section 5.2 of ANSI N509-1976 (Ref. 1).i. The system fan and motors, mounting, and ductwork connections should be designed, con-structed, and tested in accordance with the require-ments of Sections 5.7 and 5.8 of ANSI N509-1976 (Ref. I).j. The fan or blower used in the atmosphere cleanup system should be capable of operating under the environmental conditions postulated.
k. Ducts and housings should be laid out with a minimum of ledges, protrusions, and crevices that could collect dust and moisture and that could impede personnel or create a hazard to them in the perform-ance of their work. Straightening vanes should be in-stalled where required to ensure representative air flow measurement and uniform flow distribution through cleanup components., 1. Dampers should be designed, constructed, and tested in accordance with the provisions of Section 5.9 of ANSI N509-1976 (Ref. 1).4. Maintenance a. Accessibility of components and maintenance should be considered in the design of atmosphere cleanup systems in accordance with the provisions of Section 2.3.8 of ERDA 76-21 (Ref. 3) and Section 4.7 of ANSI N509-1976 (Ref. 1).b. For ease of maintenance, the system design should provide for a minimum of three feet from..mounting frame to mounting frame between banks of components.
If components are to be replaced, the dimensions to be provided should be the maximum length of the component plus a minimum of three feet.c. The system design should provide for perma-nent test probes with external connections in accord-ance with the provisions of Section 4.11 of ANSI N509-1976 (Ref. 1).d. The cleanup components (e.p., HEPA filters and adsorbers)
should be installed after construction is completed.
5. In-Place Testing Criteria a. A visual inspection of the atmosphere cleanup system and all associated components should be made before each in-place airflow distribution test, DOP test, or activated carbon adsorber section leak test in accordance with the provisions of Section 5 of ANSI N510-1975 (Ref. 2).b. The airflow distribution to the HEPA filters and iodine adsorbers should be tested inplace for uniformity initially and after maintenance affecting the flow distribution.
The distribution should be within +/- 20% of the average flow per unit when tested in accordance with the provisions of Section 9 of "Industrial Ventilation" (Ref. 8) and Section 8 of ANSI N510-1975 (Ref. 2).c. The in-place DOP test for HEPA filters should conform to Section 10 of ANSI N510-1975 (Ref. 2).HEPA filter sections should be tested in place ini-tially and at a frequency not to exceed 18 months thereafter (during a scheduled reactor shutdown is ac-ceptable).
The HEPA filter bank upstream of the ad-sorber section should also be tested following paint-ing, fire, or chemical release in any ventilation zone communicating with the system in such a manner that the HEPA filters could become contaminated from the fumes, chemicals, or foreign materials.
DOP penetration tests of all HEPA filter banks should con-firm a penetration of less than 0.05% at rated flow. A filtration system satisfying this condition can be con-sidered to warrant a 99% removal efficiency for par-ticulates.
HEPA filters that fail to satisfy the in-place test criteria should be replaced with filters qualified pursuant to regulatory position C.3.b of this guide. If the HEPA filter bank is entirely or only partially re-placed, an in-place DOP test should be conducted.
If any welding repairs are necessary on, within, or adjacent to the ducts, housing, or mounting frames, the filters and adsorbers should be removed from the housing during such repairs. These repairs should be completed prior to periodic testing, filter inspection, and in-place testing. The use of silicone sealants or any other temporary patching material on filters, housing, mounting frames, or ducts should not be allowed.d. The activated carbon adsorber section should be leak-tested with a gaseous halogenated hydrocarbon refrigerant in accordance with Section 12 of ANSI N510-1975 (Ref. 2) to ensure that bypass leakage through the adsorber section is less than 0.05%. After the test is completed, air flow through the unit should be maintained until the residual refrigerant gas in the effluent is less than 0.01 ppm. Adsorber leak testing 1.140-4 should be conducted
(1) initially, (2) at a frequency not to exceed 18 months thereafter (during a sched-uled reactor shutdown is acceptable), (3) following removal of an adsorber sample for laboratory testing if the integrity of the adsorber section is affected, and (4) following painting, fire, or chemical release in any ventilation zone communicating with the system in such a manner that the charcoal adsorbers could become contaminated from the funs, chemicals, or foreign materials.
6. Laboratory Testing Criteria for Activated Carbon a. The activated carbon adsorber section of the atmosphere cleanup system should be assigned the decontamination efficiencies given in Table 2 for radioiodine if the following conditions are met: (1) The adsorber section meets the conditions given in regulatory position C.5.d of this gvi'i_., (2) New activated carbon meets the physical property specifications given in Table 1, and (3) Representative samples of used activated carbon pass the laboratory tests given in Table 2.If the activated carbon fails to meet any of the above conditions, it should not be used in adsorption units.b. The efficiency of the activated carbon ad-sorber section should be determined by laboratory testing of representative samples of the activated car-bon exposed simultaneously to the same service con-ditions as the adsorber section. Each representative sample should be not less than two inches in both length and diameter, and each sample should have the same qualification and batch test characteristics as the system adsorbent.
There should be a sufficient number of representative samples located in parallel with the adsorber section to estimate the amount of penetration of the system adsorbent throughout its service life. The design of the samplers should be in accordance with the provisions of Appendix A of ANSI N509-1976 (Ref. 1). Where the system acti-vated carbon is greater than two inches deep, each representative sampling station should consist of enough two-inch samples in series to equal thc thick-ness of the system adsorbent.
Once reprcsentative samples are removed for laboratory test their posi-tions in the sampling array should be blocked off.Laboratory tests of representative samples should be conducted, as indicated in Table 2 of this guide, with the test gas flow in the same direction as the flow during service conditions.
Similar laboratory tests should be performed on an adsorbent sample be-fore loading into the adsorbers to establish an initial point for comparison of future test results. The acti-vated carbon adsorber section should be replaced with new unused activated carbon meeting the physi-cal property specifications of Table I if (1) testing in accordance with the frequency specified in Footnote c of Table 2 results in a representative sample failing to pass the applicable test in Table 2 or (2) no represen-tative sample is available for testing.
D. IMPLEMENTATION
The purpose of this section is to provide informa-tion to applicants and licensees regarding the NRC staff's plans for using this regulatory guide.This guide reflects current NRC staff practice.Therefore, except in those cases in which the appli-cant or licensee proposes an acceptable alternative method for complying with specified portions of the Commission's regulations, the method described herein is being and will continue to be used in the evaluation of submittals for operating license or con-struction permit applications until this guide is re-vised as a result of suggestions from the public or additional staff review.I 1.140-5 I,
TABLE 1 PHYSICAL PROPERTIES
OF NEW ACTIVATED
CARBON BATCH TESTS" TO BE PERFORMED
ON FINISHED ADSORBENT Test 1. Particle size distribution
2. Hardness number 3. Ignition te-aperature
4. CCI 4 Activity'5. Radioiodine removal efficiency a. Elemental iodine, 25°C and 95% relative humidity b. Methyl iodide, 25*C and 95% relative humidity 6. Bulk density 7. Impregnant content Acceptable Test Method ASTM D2862 (Ref. 9)RDT M16-IT, Appendix C (Ref. 10)RDT M16-IT, Appendix C (Ref. 10)CCI 4 Activity, RDT M16-IT, Appendix C (Ref. 10)RDT M 16-IT (Ref. 10)para. 4.5.1, except 95% relative humidity air is required RDT MI6-IT (Ref. 10)para. 4.5.3, except 95% relative humidity air is required ASTM D2854 (Ref. 11)State procedure Acceptable Results Retained on #6 ASTM El 1 b Sieve: 0.0%Retained on #8 ASTM El ! Sieve: 5.0% max.Through #8, rctained on #12 Sieve: 40% to 60%Through # 12, retained on # 16 Sieve: 40% to 60%Through # 16 ASTM Elib Sieve: 5.0% max.Through #18 ASTM ElIb Sieve: 1.0% max.95 minimum 330"C minimum at 100 fpm 60 minimum 99.5%95%0.38 g/ml minimum State type (not to exceed 5% by weight)a A "batch test" is a test made on a production batch of a product to establish suitability for a specific application.
A "batch of activated carbon" is a quantity of material of the same grade, type, and series that has been homogenized to exhibit, within reason-able tolerance, the same performance and physical characteristics and for which the manufacturer can demonstrate by acceptable tests and quality control practices such uniformity.
All material in the same batch should be activated, impregnated, and otherwise treated under the same process conditions and procedures in the same process equipment and should be produced under the same manufactur- ing release and instructions.
Material produced in the same charge of batch equipment constitutes a batch; material produced in different charges of the same batch equipment should be included in the same batch only if it can be homogenized as above. The maximum batch size should be 350 ftW of activated carbo
n. b See Reference
12.C This test should be performed on base material.1.140-6 TABLE 2 LABORATORY
TESTS FOR ACTIVATED
CARBON Activated Carbon" Bed Depth b 2 inches. Air filtration system designed to operate inside primary containment.
2 inches. Air filtration system designed to operate outside the primary contain-ment, and relative humidity is controlled to 70%4 inches. Air filtration system designed to operate outside the primary contain-ment, and relative humdity is controlled to 70%.6 inches. Air filtration system designed to operate outside the primary contain-ment, and relativr;
humidity is controlled to 7G%.Assigned Activated Carbon Decontamination Efficiencies For Radioiodine
90%70%Laxboratory Tests for a Representativc SampleC Per Test 5.b in Table I for a methyl iodide pene-tration of less than 10%.Per Test 5.b in Table I at a rclative humidity of 70% for a methyl iodide penetration of less than 10%.Per Test 5.b in Table 1 at a relative humidity of 70%for a methyl iodide pene-tration of less than 10%.Per Test 5.b in Table I at a relative humidity of 70%for a methyl iodide penetra-tion of less than 1%.90%99%* The activated carbon, when new, should meet the specifications of regulatory position C.3.g of this guide.b Multiple beds. e.g., two 2-inch beds in series, should be treated as a single bed of aggregate depth.See regulatory position C.6.b for definition of representative sample. Testing should be performed
(1) initially, (2) at a frequency not to exceed 18 months (during a scheduled reactor shutdown is acceptable), and (3) following painting, fire, or chemical release in any ventilation zone communicating with the system in such a manner that the charcoal adsorbers could become contaminated from the fumes, chemicals, or foreign materials.
REFERENCES
1. American National Standard ANSI/ASME
N509-1976, "Nuclear Power Plant Air Cleaning Units and Components." Copies may be obtained from the American Society of Mechanical Engineers, United Engineering Center, 345 East 47th Street, New York, N.Y. 10017.2. American National Standard ANSI N510-1975,"Testing of Nuclear Air Cleaning Systems,
American Society of Mechanical Engineers.
3. ERDA 76-21, "Nuclear Air Cleaning Hand-book," Oak Ridge National Laboratory, C. A.Burchsted, J. E. Kahn, and A. B. Fuller, March 31, 1976. Copies may be obtained from the Na-tional Technical Information Service, Springfield, Va. 22161.4. ORNL-NSIC-65, "Design, Construction, and Testing of High Efficiency Air Filtration Systems for Nuclear Application," Oak Ridge National Laboratory, C. A. Burchsted and A. B. Fuller, January 1970. Copies may be obtained from the National Technical Information Service.5. Regulatory Guide 8.8, "Information Relevant to Ensuring that Occupational Radiation Exposures at Nuclear Power Stations Will Be As Low As Is Reasonably Achievable," Office of Standards Development, U.S. Nuclear Regulatory Commis-sion.6. MIL-F-51068, "Filter, Particulate.
High-Efficiency, Fire-Resistant" (latest edition), Mili-tary Specification.
Copies may be obtained from the Naval Publications and Forms Center, 5801 Tabor Ave., Philadelphia, Penn. 19120.7. MIL-STD-282, "Filter Units, Protective Cloth-ing, Gas-Mask Components and Related Products: Performance-Test Methods," Military Standard, 28 May 1956. Copies may be obtained from the address given in Reference
6.8. American Conference of Governmental Industrial Hygienists, "Industrial Ventilation," 14th Edi-tion, 1976, Committee on Industrial Ventilation, P.O. Box 453, Lansing, Mich. 48902.9. ASTM D2862-70, "Test for Particle Size Distribu-tion of Granulated Activated Carbon." Copies 1.140-7 a .a may be obtained from the American Society for Testing and Materials, 1916 Race Street, Philadelphia, Penn. 19103.10. RDT Standard M16-IT, "Gas-Phase Adsorbents for Trapping Radioactive Iodine and Iodine Com-pounds." USAEC Division of Reactor Research and Development.
October 1973, Oak Ridge, Tenn.37830.UNITEO STATES NUCLEAR REGULATORY
COMMISSION
WASHINGTON, 0. C. 20555 OFFICIAL BUSINESS PENALTY FOR PRIVATE USE, S300 11. ASTM D2854-70, "Test for Apparent Density of Activated Carbon," American Society for Test-ing and Materials.
12. ASTM El 1-70, "Specifications for Wire Cloth Sieves for Testing Purposes," American Society for Testing and Materials.
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