ML20083P897

Midland Independent Design Const Verification Program Monthly Status Rept,Number 11 for Mar 1984

ML20083P897
Person / Time
Site:	Midland
Issue date:	04/17/1984
From:	Dougherty F, Levin H, Tulodieski D TERA CORP.
To:
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ML20083P889	List: ML20083P887 ML20083P897
References
NUDOCS 8404200239
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b MIDLAND INDEFZW DESIGN APO CONSTRUCTION VERIFICATION PROGRAM MONTI-LY STATUS REPORT NUMBER ll PERIOD MARCH 1,1984 THROUGH MARCH 31,1984 Prepared by:

k' Manager, Design Verif! cation i

Manager, Construction Verification g

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Reviewed by:

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Project Manager Approved by:

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MIDLAbO INDEPEbOENT DESIGN Abo CONSTRUCTION VERIFICATION PROGRAM (IDCV)

MONTFLY STATUS REPORT NUMBERIl PERIOD MARCH I,1984 TFROUGH MARCH 31,1984 i.0 INTRODUCTION AND PURPOSE Monthly Status Reports have been instituted by agreement between the Consumers Power Company (CPC), the Nuclear Regulatory Commission (NRC) and TERA to provide parties external to TERA's IDCV project team with up-to-date information relative to program progress and any important issues identi-fied during the reporting period. This report covers the period from March I, 1984 through March 31,1984. A description of the scope, reporting periods and report issuance dates for Monthly Status Reports, as well as a summary of the background of the IDCV program were presented in the initial Monthly Status Report dated May 27,1983.

2.0 IDCV PROGRAM STATUS

SUMMARY

2.1 Programmatic Activities Attachment I provides an updated chronology of major project milestones. The project chronology from inception through the beginning of this reporting period con be found in the previous monthly status reports. Several milestones warrant special highlight.

On February 10,1984, TERA issued a letter that summarizes plans for comple-tion of the Midland IDCVP. A meeting was held on March 13,1984 at NRC's Bethesda, Maryland offices to discuss details of the plans. A summary'of this -

meeting was issued on March 15,1984. TERA indicated that the fundamental objectives and philosophy of the program have and will continue to remain intact; however, details of execution and timing have been refined to better deal with the status and recent programmatic evolutions of the Midland project. The -

NRC plans to issue a letter confirming their understanding and concurrence.

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.s The eighth OCR Status Review Meeting was held on March 28,1984 at Bechtel's Ann Arbor, Michigan offices. The schedule for Bechtel's response with odditional information relevant to outstanding civil / structural OCRs/ Findings was dis-cussed. it is apparent that delays in this creo of design verification will occur.

The full schedule impact will be quantified in early May upon receipt of additional information from Bechtel and in consideration of issues discussed at j

on April 17,1984 meeting which will be held to assess the potential applicability of the SMA Seismic Margins Evaluation to the disposition of outstanding civil / structural OCRs.

l 2.2 Design Verification Activities 2.2.1 Summary As discussed in Section 2.1, o major activity for March was the public meeting held at the NRC's Bethesda, Maryland offices to discuss plans for completion of the Midland IDCVP. Activities discussed at that meeting have been placed on hold pending a formal response to the plan outlined by TERA. It is expected that these activities will recommence in April after receipt of NRC comments and development of appropriate procedures. Work continued on the AFW System Performance Requirements topical report which has been on hold since November. Work was initiated on the CR-HVAC System Performance Require-ments topical report during March. Other activities during the month included dispositioning of OCRs and completion of previously initiated work.

2.2.2 Auxiliary Feedwater System Progress Work continued on completion of a topical report covering AFW System Performance Requirements topics. Additional information was received aliowing dispositioning of OCRs. Changes to OCR status are discussed in Section 3.0 of this status report.

In the civil / structural review area, progress was~ mode in dispositioning of OCRs.

i Meetings on OCRs, which discussed civil / structural items, were held on March l and March 28.

At the-March 28 meeting, Bechtel reviewed their expected 2

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l response dates for providing information relevant to the outstanding items. The j

scheduled response dates span the period late April through early May. TERA l

anticipates IDVP delays as a direct impact of this schedule. TERA personnel were in Ann Arbor during the weeks of March 19 and March 26 to obtain odditional documentation and review Bechtel calculation files.

2.2.3 SEP System Progress Dispositioning of OCRs continued in March with information received to respond to the potential load discrepancies noted in OCR-3201-008-C-110 on a point-by-point basis. Additionally, pneumatic system leak-rate data were received as was a new diesel generator exhaust backpressure calculation. Responses to addi-tional OCR items, which were received at the March 28 OCR status meeting, are being reviewed.

At that time TERA also received a copy of electrical calculation OPE-23 (0) on Class IE battery continuous load capability. OCRs which were resolved or otherwise dispositioned are discussed in Section 3.0 of this report.

Internal review of draft engineering evaluations is continuing, seven engineering evaluations and the diesel generator load tabulation calculation have been verified and are awaiting final approval. Draft engineering evaluations of the diesel generator and power distribution system electrical chorocteristics and protective devices / settings review topics are nearing completion. The technical review of the 120 Voc and 125 Vdc power systems is continuing based upon a previous receipt for requested additional documentation and calculation OPE-23 (O).

2.2.4 Control Room HVAC System Progress l

Engineering evaluations for the major System Performance Requirements topics excluding Component Functional Requirements have been completed and are now in the verification process. The Component Functional Requirements engineer-ing evaluation was on hold pending completion of confirmatory calculations associated with revised cooling coil performance requirements. That effort will

- be completed offer revised flow diagrams con be reviewed to check consistency of flow rate used in the calculations.

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s Two OCRs are yet to be resolved. OCR 3201-008-C-085 addresses the methods for controlling calculations. A review of calculation control procedures has been initiated, and followup octivities defined. OCR-3201-008-0-145 has been mode a Confirmed item requiring a response from the project.

In March the review of fire protection issues unique to the CR-HVAC was initiated. Key issues have been defined and the P&lD and HVAC layout drawings have received a preliminary review to examine fire area boundaries. The status of the structural review of the auxiliary building which houses HVAC components is discussed in Section 2.2.2 of this report.

2.3 Construction Verification Activities ICV reviewers focused their activitics upon the disposition of existing Confirmed items and Findings and initiated the review of the Quality Verification Program (OVP) by reviewing the OVP Plan and supporting procedures. Pr:ncipal activities undertaken by ICV reviewers during this reporting period are as follows:

Based upon formal responses received from Bechtel and CPC, ICV e

reviewers dispositioned the following Confirmed items and Findings.

Copies of these reports are included in Attachment 3 of this report.

Confirmed Previous Current item /Findino Status Status F-091: Lesson Plan for the Finding Resolved Hanger Reinspection Program C-092: Qualification of OCEs Confirmed item Resolved for the Conduct of Hanger.

Reinspections C-093: CR-HVAC Deviation Confirmed item Finding from Welding Standards C-094: CR-HVAC Duct / Hanger Confirmed item Resolved Physical Deviations C-095: Zock Welder Confirmed item Resolved Qualifications C-096: CR-HVAC Duct / Hanger Confirmed item Resolved Quality Documentation 4

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e ICV program management participated in the_ March 13,1984 meeting held in the NRC's Bethesda, Maryland offices which was held to discuss plans to complete the IDCVP and to respond to questions from interested and concerned parties. ICV program management provided near and long-term plans for executing the ICV program methodology in accordance with the IDCVP Engineering Program Plon, as supple-mented with a review of Quality Verification Program (OVP). A summary of issues discussed and addressed during the meeting including the influence of the status of the CPC Construction l

Completim Program (CCP) was provided in TERA letter of March 15,1984.

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ICV reviewers commenced their review of the Quality Verification Program (OVP) by developing a detailed understanding of the OVP's charter and the significent controlling procedures. The emphasis of this review activity is to develop on understanding of important elements of the OVP to the extent that these elements have o bearing on the quality of end products as ultimately substantiated by the Quality Verification Packages generated by the OVP.

Near term octivities will include interviews with cognizant site personnel and observations of site 'OVP octivities to address the following:

Measures undertaken which guarantee the integrity

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ond completeness of quality verification packages; Methods employed which effectively integrate OVP outputs with outputs from the Status Assessment teams such that a clear and concise representation l

of the quality of installed items is obtained and retained.

e Near term activities involve the continuation of the OVP review and a review and evoluotion of information received which should enable ICV reviewers to disposition Finding F-047 concerning site storage and maintenance activities.

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SUMMARY

OF CONFIRMED AND RESOLVED ITEM REPORTS, FINDINGS

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REPORTS, AND FINDING RESOLUTION REPORTS

provides TERA's Trocking System Summary for Open, Confirmed, and Resolved (OCR) Item Reports, Finding Reports, and Finding Resolution Reports. This tool assists TERA in tracking the disposition of issues as they progress through the review process. Items that have changed status or that have been added during the reporting period are noted with an osterisk. provides retyped copies of current period Resolved item Reports (that have closed out Confirmed items), Confirmed items, Finding Reports, and Finding Resolution Reports.

Several Observations are also attoched.

The following paragraphs discuss items which have changed status in the post month.

2 During March, a new Finding and eight new Confirmed items were identified. A previous Finding, one previous Open item, and six previous Confirmed items were resolved. Additionally, one Observation and three Open items were identified.

Accordingly, the status of disposition of OCRs/ Findings for the IDCVP from inception through April 17,1984 can be summarized as shown on Attachme'nt 4.

i Finding F-093 is concerned with deviations from AWS welding standards which were allowed in Project Spec. 7220-M-151 A, Rev. IS, without sufficient engi-neering justification. This may result in the acceptance of welds which are not in compliance with applicable codes and standards and which have not been j

evaluated from o design standpoint.

Finding Resolution Report Z-091 provides close-out for an item concerned with the omission of training instructions for the inspection of snubber assemblies.in Lesson Plan Rev. 4 for POCl-P-2.30, Rev. 3.

Documentation was provided by CPC that verified that the trainees did, in fact, receive' instructions for inspecting snobber assemblies. The documentation indicated that the course-instructor noted the omission prior to the training sessions and provided the required training for Lesson Plan Revs. 3 and 4. All other Lesson Plan revisions were found to contain the pertinent training instructions.

Confirmed item C-14S is concerned with inconsistencies noted in the CR-HVAC duct layout and systern configuration when the-physical arrangement ' drawing was compared to the P&lD.

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9 Confirmed item C-161 identifies a situation where the voltage dror at the terminals of motor operated valves con exceed that required for operation.

Confirmed item C-162 is concerned with a lack of design criteria to address how motors which require 80% nominal voltage at their terminals to accelerate will be assured sufficient starting voltage when the electrical system design is such that the total voltage drop is less than 30%

Confirmed item C-163 is concerned with conflicting information presented in the FSAR regarding which version of IEEE 387 is Intended to govern the design of the diesel generators.

Confirmed item C-165 identifies a conflict between B&W NSB bus voltage requirements and calculated bus voltages available.

Confirmed item C-168 is concerned with contradictory statements in calculation 21G (4.154XQ) Rev. O, regarding the longitudinal support given by a support member.

Confirmed item C-169 is concerned with the impact of modal mismatch and corrected seismic analyses producing potentially larger accelerations than the ones documented in Spec. G-7.

Confirmed item C-170 identifies discrepancies in calculation 29D.268(Q) Rev. O, regarding the CR-HVAC system duct supports. Discrepancies in procedures, section length, modeling, and the moment distribution calculation are noted.

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s ATTACHMENTI MIDLAm INDEPEICENT DESIGN AND CONSTRUCTION VERIFICATION PROGRAM TERA PROJECT 3201 PERIOD MARCH I,1984 THROUGH MARCH 31,1984 Date Milestone March I,1984 Civil / Structural review meeting held at Bechtel's Ann Arbor, Michigan offices March 8,1984 Meeting summaries issued documenting the Seventh OCR Status Review Meeting held on February 29,1984 and a Civil /

Structural review meeting held on March I,1984 at Bechtel's Arn Arbor, Michigan offices March 13,1984 Meeting held at NRC's

Bethesda, Maryland offices to discuss TERA's plans for completing the IDCVP as summarized in a February 10,1984 letter March 15,1984 Meeting summary issued documenting the discussion at the March 13,1984 meeting March 16,1984 Tenth Month Status Report issued March 19-23,1984 IDV reviewers at Bechtel's Ann Arbor, Michigan offices reviewing civil /struc-tural calculations March 20,1984 Meeting notice issued for Eighth OCR Status Review Meeting March 26-30,1984 IDV reviewers at Bechtel's Ann Arbor, Michigan offices reviewing civil /struc-tural and other miscellaneous items March 28,1984 Eights OCR Status Review Meeting held at Bechtel's Ann Arbor, Michigan offices l

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ATTACHMENT 2 OCR, FIPOING REPORT, APO FINDING RESOLUTION REPORT TRACKING SYSTEM MIDLAPO IPOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION P!K) GRAM 4/17/84 Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Reso. LTR Open item item item Observation Report Report Topic Comments 001 RPS I2/21/83 3/4/83 3/4/83 7/12/8 3 f.4-1 Tech Specs 002 RPS 12/21/83 3/4/83 3/4/83 7/I2/83 1.4-1 Tech Specs 003 RPS 1/3/83 3/4/83 3/4/83 1.8-l Overpressure Protection 004 RPS 1/3/83 3/4/83 3/4/83 I.8-l Overpressure Protection 005 FAD 1/4/83 3/4/83 3/4/83 f.1-I System Operating Limits

• Rev. I,4/4/84 006 RPS 1/12 /8 3 3/4/83 3/4/83 1.2-1 Acc. Anal. Consid.

007 RPS 1/12/8 3 3/4/83 3/4/83 I.2-1 Acc. Anal. Consid.

000 LB I/19/8 3 3/4/83 7 /12/8 3 1.19-1 Control Systems 009 JAM l/20/83 3/4/d3 3/4/83 II.I-I Seismie Design 010 FAD l/20/83 3/4/83 4/14/83 7 /12 /8 3 1.IO-l Hydroulic Design 0 11 LB 1/27/83 3/4/83 3/4/83 8/8/83 1.19-1 Control Systems 012 LB 2/7/83 3/4/83 3/4/83 7/I2/83 9/30/83 I.IS-l Power Supplies 013

.RPS 2/8/83 3/4/93 7 /12 /8 3 1.5-l Syst. Align./Switchover o Charge in Status During Reporting Period i

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i OCR, FDOING REPORT, APO FIPOING RESOLUTION REPORT TRACKING SYSTEM M10LAPO NOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Reso. LTR Open item item item Observation Report Report Topic Comments 014 RPS 2/8/83 3/4/83 7 /12 /8 3 1.51 Syst. Align./Switchover 015 JAM

. 2 /10/8 3 3/4/83 10/ll/83 3/15/84 111.1-1 Seismic Design / Input to Equipment Old JAM '-

2 /10 /8 3 3/4/83 2/l3/84 111. 5 - 1 Civil /Str. Design Consid.

017 FtD 2 /17/83 3/4/83 3/4/83 10/5/83 1.11-1 Heat Removal C, l

1.IO-l Hydraulic Design 018 FAD 2 /17/8 3 3/4/83 3/4/83 II/II/83 11/11/ 8 3 1.11-1 Heat Removal Cop.

019 LB 2/21/83 3/4/83 8/8/83 f.18-1 Instrumentation 020 FAD 2/24/83 3/4/83 3/4/83 11/lI/83 1.11-1 Heat Removal Cap.

BC80 Related I.9-1 Comp. Func. Req.

021 FAD 2/24/83 3/4/83 4/9/94 11.10 -1 Eq. Qual.

• 0-21, Rev. I, 4 /14 /8 3 4

8/8/83 4/5/84 1.19-1 Control Syst.

022.

LB 2/24/83 3/4/83 023 LB 2/28/81 3/4/83 8/8/83 1.18-1 Instrumentation l.19-1 Control 024 RPS 3/1/83 3/4/83 2/13/84 1.2-1 Acc. Anal. Consid.

OCR, FitOING REPORT, APO FIrelNG RESOLUTION REPORT TRACKING SYSTEM MIDLAPO IPOEPEPOENT DESIGN APO COtGTRUCTION VERIFICATION PROGRAM 4/17/94 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Resp. LTR Open item item item Observation Report Report Topic Comments 025 RPS 3/l/83 3/4/83 3/4/83 2/13/84 f 21 Acc. Anal. Consid.

026 FAD 3/l/83 3/4/83 II/ll/83 3/5/84 l.8-1 Overpress. Prof.

027 FAD 3/l/83 3/4/83 3/4/83 ll/lI/83 1.9-1 Comp. Func. Reg.

l1.9-1 Env.Eng.

028 FAD 3/2/83 3/4/83 4/14/83 II/II/83 f.9-1 Comp. Func. Req.

029 LB

'2/22/83 3/4/83 3/4/83 1.I8-1 Instrumentation 1.I9-1 Control System 030 LB 1/19/8 3 3/4/83 3/4/83 I.19-1 Control System 031 DST 2/11/83 3/4/83 3/4/83 8/30/83 1.3-Ic Pipe Supports C-31, Rev. I,7/12/83 032 DBT 2 /11 / 8 3 3/4/83 3/4/83 7 /12 /8 3 7/12/8 3 1.3-Ic Pipe Supports C-32, Rev.1,7/12/83 033 DBT 2/11/83 3/4/83 3/4/83 7/12/8 3 7 /12 /8 3 L3-Ic Pipe Supports C-33, Rev. I,7/12/83 034 DBT 2/11/83 3/4/83 3/4/83 7 /12 /8 3 7/12/8 3 1.3-Ic Pipe Supports C-34, Rev. I,7/12/83 035 DBT 2/11/83 3/4/83 3/4/83 7/12/8 3 7 /12 /8 3 1.3-lc Pipe Supporis C-35, Rev. 2, 7/12/83

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. JAM 2/11/83 3/4/83 3/4/83 7 /12 /8 3

11. 2 1 Pressure Boundary C-36, Rev. 2, 7/12/83

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OCR, FDOlr4G REPORT, APO FIPOING RESOLUTION REPORT TRACKING SYSTEM MIDLAPO IPOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/94 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Reso. LTR Open item item item Observation Report Report Topic Comments 037 JAM I/20/83 3/4/83 3/4/83 8/30/83 III.1-1 Seismic Design / input to Equipment 4.

038 FAD 3/l/83 3/4/83 3/4/83 4/9/84 f.9-1 Component Functional Requirements 039 LB 3/30/83 4/14/83 8/30/83 2/13/84 11.1 0 - 1 Env. Eq. Qual.

040 LB 3/8/83 4/14/83 9/30/83 2/13/84 1.16-l Elec. Characteristics 041 LB 3/25/83 4/14/83 9/30/83 1.15-1 Power Supplies 042 LB 3/31/83 4/14/83 9/30/83 f.IO-I Env. Eq. Qual.

043 FAD 3/15/83 4/14/83 10/6/83 12/2/83 3/5/84 1.10-1 System Hydraulle Design 044 FAD 3/15/83 4/14/83 10/6/83 II.10-1 Env. Eq. Qual.

Resolved as Observation 045 DBT 3/17/83 4/14/83 5/25/83 8/8/83 11/lI/83 II.1-IC Electrical Equipment /

C-45, Rev. I, 7/12/83 Storage & Maintenance 046 DBT 3/17/83 4/14/83 5/25/83 8/8/83 ll/ll/83 1.I-l c MechanicoI Equipment /

Storage & Maintenance 047 DBT 7/7/83 7/26/83 8/8/83 8/30/83 1.1-1 C Mechanical Equipment /

C-47, Rev.1, Storage & Maintenance 8/30/83

OCR, FINDNG REPORT, APO Fl>0 LNG RESOLUTION IEPORT TRACKING SYSTEM MIDLAPO IPOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (contimm0 Resolved Finding Potentlot Open Confirmed item /

Finding Resolution OCR No. Resp. LTR Open item item item Observation Report Report Topic Comments 048 FAD 7/29/83 7/29/83 8/8/83 II.10-1 Environmental Equipment Qualificalion 049 RC 8/28/83 8/29/83 8/29/83 II/ll/83 II.4-Ic Cable 050 RC 8/28/83 8/29/83 8/29/83 II/ll/83 II.4-Ic Cable OSI JAM 8/12/83 8/30/83 8/30/83 111. 1 - 1 Seism?c Design / Input to Equipment 052 DBT 9/30/83 9/30/83 9/30/83 12/l/83 AllICV Topics for AFW Supp!Ier Doc 053 FEP 9/27/83 9/29/83 9/29/83 12/l/83 AllICV Topics for AFW Const./ installation Documentation 054 FEP 9/27/83 9/29/83 9/29/83 12/l/83 All ICV Topics for AFW Const./ Installation

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^055 DBT 9/19/83 9/29/83 lI/11/83 12/1/83 All ICV Topics Const./ Installation Documentation -

WPs & PORs 056 DBT 9/26/83 9/29/83 1i/ll/83 12/l/83 All ICV Topics for AFW & SEP Supplier / Doc. -

Materials 057 DW 9/29/83 9/30/83 9/30/83 1.34-3 Pressurization Resolved as Observation

OCR, FIPOING REPORT, APO FItOING RESOLUTION FEPORT TRACKING SYSTEM MIDLAPO IPOEPElOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Resp. LTR Open item item item Observation Repor Report Topic Comments 058 DW 10/6/83 10/6/83 1.12-3 Cooling / Heating Requirernents 059 RPS 8/lI/83 9/30/83 f.3-1 Single Failure Resolved as I.23-1 Failure Modes & Effects Observation 060 DW 9/29/83 9/30/83 3/12/84 1.1-3 System Operating Limits 061 DW 9/29/83 9/30/83 1.18-3 Instrumentation Resolved as Observation 062 FAD 9/30/83 9/30/83 f.9-1 Comp. Func. Req.

063 FAD 10/S/83 10/6/83 1.10-1 System Hydraulle Design Resolved as Observation 064 FAD 10/S/83 10/6/83 1.10-1 System Hydraulic Design Resolved as Observation 065 FAD 10/4/83 10/6/83 All IDV Topics 066 DW 9/29/83 10/6/83 10/6/83 II/30/83 1.5-3 System Alignment /Switchover 1.7-3 System isolation / Interlocks 067 DW' 9/29/83 9/30/83 9/30/83 1.34-3 Pressurization Resolved as Observation 068 JAM 9/27/83 9/30/83 9/30/83 11.4 - 1 EO/ Seismic i

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OCR, FDOING REPORT, APO FibOING RESOLUTION REPORT TRACKING SYSTEM MIDLAPO IPOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Resp. LTR Open Item Item item Observation Repor Report Topic Comments 069 JAM 9/27/83 9/30/83 12/14/83 II.4-1 EO/ Seismic 070 JAM 9/27/83 9/30/83 12/14/83 1.4-1 EQ/ Seismic Consolidated with C-069 071 JAM 9/27/83 9/30/83 12/14/83 03/5/84 III.I-1 Seismic Design /

Resolved input to Equipment conditional on cole control verif., see otso C-085.

072 FAD 9/30/83 10/6/83 1.9-I Comp. Func. Req.

II.2-1 Seismic Design - Pressure i

Boundary 073 DW 9/29/83 10/6/83 10/6/83 II/ll/83 1.12-3 Cooling / Heating Requirements OCR-058 related l

074 DW 9/29/83 10/6/83 10/6/83 2/13/83 1.1-3 System Operating Limits I.2-3 Acc. Anal. Consid.

I.15-3 Power Supplies i

075.

DW 9/29/83 10/6/83 10/6/83 I/6/84 1.l-3 System Operating Limits 1.2-3 Acc. Ano!. Consid.

076 DW 9/29/83 10/6/83 10/6/83

.I/6/84 1.12-3 Cooling / Heating Requirements 077 JAM 9/27/83 10/6/83 10/6/83 11.4 - 1 EO/ Seismic 078 FAD 9/30/83-10/6/83 f.9 1 Comp. Func. Req.

i OCR, FIPOING REPORT, APO FIPOING RESOLUTION REPORT TRACKING SYSTEM MIDLAPO IPOEPEPOENT DESIGN ADO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Resp. LTR Open item item item Observation Report Report Topic Comrnents 079 JAM 8/29/83 10/6/83 111. 5 - 1 Civil / Structural Design Considerations lit.6-1 Foundotions 080.

FAD Ii/l/83 II/lI/83 1.9-1 Comp. Func. Req.

Resolved as Observotion 081 FAD I1/1/83 II/11/83 II/lI/83 2/l3/84 11.2 - 1 Pressure Boundary See also Observo-1.9-1 Comp. Func. Req.

tions B-142 and B-l43 082 DW 10/18/83 11/11/83 3/12/84 f.9-3 Comp. Fune. Req.

Chemical Cone./

Dow Interface 083 DW 10/31/83 II/l1/83 3/5/84 f.2-3 Acc. Anal. Consid.

084 DW 10/31/83 II/lI/83 II/lI/83 1.2-3 Acc. Ano!. Consid.

085 DW

.10/31/83 Il/tI/83 ll/1I/83 All IDV Topics Noted issues iden-fified in CR-HVAC review 086 FAD.

10 /13/8 3 II/II/83 II.12-1 Fire Protection Resolved as Observation 087

. FAD 10 /13/8 3 11/11/ 8 3 11/11/ 8 3 11.1 2 -1 Fire Protection 088 FAD 10/13 /8 3 11/11/ 8 3 11/11/ 8 3 II.12-1 Fire Protection

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OCR, FIPOING REPORT, AFD FIFOING RESOLUTION REPORT TRACKING SYSTEM MIDLAPO IPOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Resp. LTR Open item item item Observation Report Report Tople Comments 089 FAD 10 /13/8 3 11/11/ 8 3 11/11/ 8 3 II.12-1 Fire Protection C-089 Rev. I II/29/83 050 FAD 10 /13 /8 3 -

11/11/ 8 3 II.12-1 Fire Protection Resolved as Observation 091 RSC 10/18/83 11/II/83 11/ll/83 12/l/83 3/29/84 1.3-IC Pipe Supports

• Overinspection Prog.

-092 RSC 10/18/83 II/ll/83 11/ll/83 3/27/94 1.3-IC Pipe Supports

• Overinspection Prog.

093 DBT II/10/83 11/21/83 11/28/8,1 3/19/84 IV.2-3C Const. Doc. Review

• l-NAC Ducts 094 DBT 11/10/83 11/21/83 11/28/83 3/19/84 IV.2-3C PhysicoI Verif.

• HVAC Ducts 095 DBT II/10/83 11/21/83 11/28/83 3/19/94 IV.2-3C Const. Doc. Review

• HVAC Welding Docs 096 DBT 11/10/83

'll/ll/83 11/28/83 3/30/84 IV.2-3C Const. Doc. Review

• HVAC Ducts and supporis 097 LDB ll/30/83 12/5/83 12/9/83 3/5/84 1.3-3 Single Follure 1.5-3 System Alignment

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098 DMW II/7/83 12/5/83 3/5/84 I!!.l-l Seismic Desic See also C-144 099

. LAM II/30/83 12/S/83 12/9/83 111. l - 1 Seismic Design Slab Rotation

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l OCR, FIPOING IEPORT, APO FPOING RESOLUTION fEPORT TRACKING SYSTEM MIDLAPO IPOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution OCR No. Resp. LTR Open l'em item item Observatton Report Report Topic Comments 100 JAM 12/9/83 12/9/83 lit.l-l Seismic Design Resolved as Observations 101 JAM ll/30/83 12/5/83 12/9/83 Ill.I-l Seismic Design DO-38(O) 102 JAM ii/30/83 12/5/83 12#/83 3/5/84 111. 1 - 1 Seismic Design 103 JAM ll/30/83 12/5/83 12/9/83 3/5/84 III.1-1 Selsrric Design 104 JAM ll/30/83 12/5/83 12/9/83 111. 1 - 1 Seismic Design Moment of inertio Colc 105 -

JAM ll/30/83 12/5/83 12/9/83 111. 1 - 1 Seismic Design Program CE-207 106 JAM '

11/30/83 12/5/83. 12/9/83 111. l - 1 Seismic Design Soil Structure Interaction

-107 JAM -

11/30/83 I2/5/83 12/9/83 111.1 - 1 Seismic Design Stick Model Assumptions 108 JAM ll/30/83 12/5/83 12/9/83 Ill.l-l Seismic Design Stick Model input 109 LDB 12/1/83 12/6/83 12/14/83' l.19-2 DG Control Fuel Lockout l10 LDB 12/1/83 12/6/83 12/14/83 1.24-2 DG Load Copacity Load Tabulation, Rev. I,2/28/84 1II GES 12/2/83 12/6/83 12/14/83 3/5/86 1.24-2 DG Load Copacity Undervoltage

)

OCR, FIPONG IEPORT, A>D FIPOING FESOLUTION FEPORT TRACKNG SYSTEM MIDLAto IPOEPEPOENT DESIGN APO CONSTRUCTKN VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential Open Cmfirmed item /

Finding Resolution OCR No. Reso. LTR - Open item item item Observation Report Report Topic Comments 112 GES 12/P/83 12/14/83 12/14/83 1.30-2 DG Exhoust II3 JAM 11/3/83 11/7/83 12/14/83 111.7-1 Conc / steel design 114 JAM 11/3/83 11/7/83 12/14/83 3/5/84 Ill.7-l Cone / steel desip l15 JAM 11/10/83 11/10/83 12/14/83 111.7-1 Cone / steel design ll6 JAM ll/10/83 ll/I0/83 12/14/83 3/5/84 IIl.7-1 Conc / steel design

~

s 117 JAM 10/31/83 11/10/83 12/14/83 ll1.5-1 Foundations 1Il.7-1 Cone / steel desip 118 JAM 10/31/83 12/16/83 111.6-1 Foundations Reso!ved as Observations 119 JAM -

10/5/83 11/14/83 12/14/83 11.4-1 Seismic Oval.

120.

JAM 10/26/83 II/14/83 12/14/83 Il.4-1 Seismic Oval.

121 JAM 10/26/83 II/14/83 12/14/83 Il.4-1 Seismic Qual.

122 JAM 10/26/83 ll/14/83 12/14/83 Il.4-1 Seismic Oval.

- 123 DBT 12/20/83 12/28/83 '

Various ICV topics

~ 124 DBT

'12/20/83 12/28/83 Various ICV topics 125

. JAM 12/30/83 1/6/84 I/6/84 ll1.l-2 Seismic Design Stick Model

i l

l OCR, FIPOING REPORT, APO FibOING RESOLUTION REPORT TRACKING SYSTEM MIDLADO it0EPDOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potentlot Open Confirmed item /

Finding Resolution Comments OCR No. Reso. LTR Open item item Item Observation Report Repori M

1.2-3 Acc. Anal. Consid.

Air Inteokoge, Resolvd 126 DMW 12/19/83 t/6/94 as Observation f.9.3 Comp. Func. Req.

Resolved as 127 DMW 12/20/83 I/6/84 Observation f.35-3 VentIlotion Resolved as 128 DMW 12/20/83 1/6/84 Observation f.9-3 Comp. Fone. Req.

Damper Isolation 129 DMW 12/30/83 1/6/84 1/6/84 3/5/84 Time 111.7-2 Conc / steel design Sotece of 130 JAM 12/20/83 I/6/84 1/6/84 Seismic Forces IIl.6-2 Foundations Footing Strips 131 JAM 12/20/83 I/6/84 I/6/84 ll1.7-2 Cone /steeldesign 1.26-2 Electrical Lood Shedding Under Voltage 132 GES 12/9/83 I/6/84 I/6/84 3/5/84 Setpoints 1.19-2 DG Control Pneumatic 133 GES 12/21/83 1/6/84 1/6/84 Control f.7-2 Interlocks Cross-unit 134' GES 12/29/83 l/6/84 I/6/84 3/5/84 Interioce 1.7-2 Interlocks IEEE 308 135 GES 12/29/83

' I/6/84 t/6/34

i i

OCR, FitOING REPORT, APO FIPOING fESOLUTION REPORT TRACKING SYSTEM MIDLA>O IPOEPEtOENT DESIGN APO CONSTRUCTION VERIFICATION THOGRAM 4/17/84 (confirame Resolved Finding Potentlot Open Confirmed item /

Finding Resolution Comments OCR No. Reso. LTR Open item item item Observation Report Report M

1.7-2 Interlocks Resolved as 136

&S 12/29/83 I/6/84 Observation 1.7-2 Interlocks Resolved as 137

&S 12/29/83 I/6/84 Observation 1.7-2 Interlocks Resolved as 138

&S 12/29/83 I/6/84 Observation 1.25-2 DG Load Sequencing Resolved os 139

&S 12/9/83 I/6/84 2/13/84 Observation Ii1.8-2 Oil Tanks 140

&S 12/15/83 I/6/84 1.19-2 DG Controls I41

&S 12/23/83 I/6/84 2/13/84 142 FAD I/16/94 2/13/84 AII IDV Topics Resolved as Observation, see also C-081 143 FAD 1/26/84 2/l3/84 AFW System Resolved as Observation, see also C-081 11.2 - 1 Pressure Boundary 144 DW

.1/18/84 2/13/84 2/13/84 11.3 -1 Pipe Support i

e

I OCR, FIPONG FEPORT, APO Fl>OING ROSOLUTION IEPORT TRACKING SYSTEM MEX.APO IbOEPDOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential Open Confirmed item /

Finding Resolution Comments OCR No. Resp. I TR Open item item item Observoflon Report Report Topic 1.19-3 Control Systems 145 '

DW I/25/84 I/25/94 4/9/84 1.19-2 DG Control Systems IM GES 1/20/84 2/13/84 2/13/84 1.29-2 DG Starting Mechanism and Air Supply System I.20-2 DG Actuation Systems 147 GES I/20/94 2/13/84 2/13/84 1.12-2 Fire Protection 148 GES 2/7/94 2/13/84 2/13/84 1.12-2 Fire Protection 149 CES 12/30/03 2/13/84 2/13/84 11.1 2 - 2 Fire Protection 150 CES 12/30/83 2/13/84 2/l3/84 1.4-2 Technical Specs Resolved as 2/l3/84 Observation ISI GES 1/10/84 1.2-1 Accident Analysis Resolved as 2/l3/84 Considerations Observation 152 FAD I/17/84 f.19-1 AFW Control Systems 153' LDB 2/10/84 2/13/84 2/13/84 3/12/84 11.1 2 - 2 Fire Protection 154 GES 2/10/94 2/13/84

~

o OCR, FIPOING NPORT, ADO FIFOING RESOLUTION KPORT TRACKING SYSTEM MIDLADO IPOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION PROGRAM 4/17/84 (continued)

Resolved Finding Potential -

Open Confirmed item /

Finding Resolution OCR No. ' Res. LTR Open item item item Observation Repor Report Topic Comments 155 JAM 2/25/94 3/5/84 III.1-1 Seismic Design / Input to Resolved as Equipment Observation 156 CM 2/25/94 3/12/84 3/12/84

!!.3-1, Seismic Design, Pipe /Eq. Supt.

2, 3 III.7 1, C/S Design Cons., Conc /St.

2, 3 Design Ill.1-l Seismic Design / Input to 157 JAM 2/25/94 3/l2/84 3/12/84 Equipment 158 -

FAD 3/2/94 3/12/84 1.10-1 System Hydraulic Design Resolved as Observation 159 CES 2/15/84 3/12/84 f.26-2 Lood Shed Resolved as Observation 1.!6-2 Elec. Choroct.

160 '

GES 4/2/94 4/10/84 I.16-2 Elec. Choroct.

161 GES 4/2/94 4/10/84 4/10/84 1.16-2 Elec. Choroct.

162 GES 3/13/94 4/10/94 4/10/84 I63 GES 3/13/84 4/10/84 4/10/84 All DG Topics, SEP 1.24-2 Elec. Load Cop (DC) 164 CES 3/13/84 4/10/84 165 GES 3/l3/84 4/10/84 4/10/84 1.I6-2 Elec. Choroct.

i

o OCR, "W REPORT, AfO FitOING RESOLUTION REPORT TRAWING SYSTEM "C ~ TSIGN AfO COP 6TRUCTION VERIFICATION PROGRAM MFV 4/17/84 (czntinued)

Finding Potential Open Cor '

Finding Resolution Comments OCR No. Reso. LTR Open item item

, Report Report Topic ll.3-2 Pipe /Eq/ Support

• Resolved as 166 CES 3/13/84 4/10/84 Observation 1.12-3 Cooling / Heating Req.

167 DW 3/20/94 4/9/84 l.9-3 Comp. Func. Req.

11.3 - 3 Duct Support 168 CPM 3/28/84 4/9/94 4/9/84 III.I-1 Seismic Desic/

169 CPM 3/29/84 4/9/84 4/9/84 Input to Equip.

11.3 - 3 Duct Support l'10 CPM 3/28/84 4/9/94 4/9/94 l

ATTACHMENT 3 CURRENT PERIOD COWlRMED Am RESOLVED ITEM REPORTS, FINDING REPORTS, FINDING RESOLUTION REPORTS, Am OBSERVATIONS

O m-MIDLAto itOEPEtOENT DESIGN APO CONSTRUCTION VERIFICATION OPEN, COtElRMED APO RESOLVED (OCR) ITEM REPORT TYPE OrREPORT: OPEN COPElRMED X

NO. 32 1 008 -C-005 RESOLVED ITEM REV.NO.

I DATE5 REPORTfD TO LTR 3/30/84 SRT PROKCT TEAM /PROKCT MCR. 4/4/84 PRINCIPAL.lN.CHARCE _ 4 / 4 /R4 CPC/ DESIGN ORC.

STRUCTURE (s), $YSTEu(5), OR COMPOPENT(5) 1 (VOLVED:

AFW, SEP, and CR-HVAC Systems DCV PROGRAM AREA OR TASK (IF APPLICABLE):

Multiple Areas DESCRIPTION OF CONCERrc l

See attached, i

l SIGNIFICANCE OF CONCERN:

l i

Because no other primary source of documentation of criteria and connitments l

exists, it is essential that the FSAR be an accurate reflection of the design basis for the plant. Systems, structures, and components would be designed to incorrect, improper, or unreviewed criteria if the FSAR is in error.

1 1

RECOMv5tCAT@d X

OR RE50iUTION TERA will review the FSAR control process to detennine the disposition of this l

item.

l COMMENTS SY SRT (IF REOJIRED):

~

RGEMNC%$ QCL. RELATED OCR ITEM MPORT NOJ

'Above referenced OCRs and: 3201-008-R-037, -C-043 -B-059, C-077 and B-080.

SiCNATURE(Sh FAD FAD 14AL

.1WR i

OCR ITEM MPoRT LTR PROKCT MANAGER PRINCIPAL.

SRT(IF M OUIREDI ORIGINATOR FOR PROKCT NAM 94 CMARGE 3/30/84 3/30/84 4/4/Bt 4/9/a4 l

un un wt un un i

Attachment to 3201-008-C-005 b

DESCRIPTION OF CONCERN:

The original confinned item was specifically related to apparent discrepancies in AFW parameters. Although the specific concerns (0CRs C-017, -018 -020

-027, and -028) were subsequently dispositioned, the finding and the finding i

resolution reports (3201-008-F-018, Z-018) state that TERA will use the CR-HVAC and SEP systems as an additional sample to detennine the accuracy of the FSAR as a statement of design criteria.

This confinned item was not dispositioned pending further reviews.

It is being i

revised now to consolidate and document the concerns which have developed which are related to the original confinned item. These concerns are:

o The accuracy of the FSAR as a statement of design criteria o

The extent to which the B&W BOP criteria documents and the actual plant design criteria are consistent and the methods used to resolve the discrepancies o

Analyses to support some FSAR statements could not be located o

FSAR updating process may not be consistent and timely.

1 J

I TEIM CORPORATON

MIDLAPO ltOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION OPEN, COfflRMED APO RESOLVED (OCR) ITEM REPORT TYPE OF REPORT: OPEN COeFiRMID NO. 3208 008 -R-022 RESOLVED X

fTEM REV.NO.

DATES REPORTfD TO: LTR 3/21/84 SRT PROKCT TEAM /PROKCT MCR.25,[L i

I PRINCIPAL.fN.CHARCE 4/9/84 CPC/DE5tCN ORC.

STRUCTURE (5), SYSTEM (5), OR COMPOrENT(5) INVOLVED:

A,FW Steam Generator Level Control DCV PROGRAM AREA OR TASK (IF APPLICABLE):

AFW Control Systems - Topic 1.19-1 DESCRIPTION OF CONCERN:

j Documentation is not available to demonstrate that the steam generator level j

control system will be stable and capable of controlling S/G 1evel within the rate and level limits as determined by design criteria. B&W correspondence to CPC0 #2787 dated April 29, 1980 recommended that analysis be performed to demonstrate control system capability and compliance to design criteria.

SIGNIFICANCE OF CONCERN:

The S/G level control system may not control actual level rise rate to 4"/ min.

causing overcooling during accident conditions such as small break LOCA.

a 4

RECOMMitOATION OR RESOLUTION X

See attached.

COMMENTS SY SRT (F REQUIRED):

REFERENCES (INCL. RELATED OCR ITEM REPORY NOJ:

InstrumentLoopDiagramJ-377(Q) Sh. 35-40.

$IGNATURE(5):

LDB LDB HAL alR OCR ITEM REPORT LTR PROKCT MANACER PRINCIPAL.

SRT (IF REQUIRED)

ORIGINATOR FOR PROKCT TEAM N-CMARGE 3/21/84_

3/21/84 4/5/R4 4/9/84 DATE DATE DATE DATE DATE

Attachment to 3201-008-R-022 i-RESOLUTION:

Consumers Power Co. (CPC0) by letter serial 28589 dated 3-6-84 provided additional information which resolved this Item (022) and responded to TERA's letter from H. Levin to L. Gibson dated 2-14-84. The Confirmed Item is resolved on the basis that preoperational, hot functional and startup tests will, in a progressive manner, test the AFW S/G 1evel control systems. These tests will impose disturbances on and exercise the AFW S/G 1evel control system under conditions which simulate the expected plant operating conditions. System parameters will be monitored during these tests to verify stable system performance to design requirements. This testing is a reasonable alternative I

to the above referenced B&W 1etter.

s I

W f

I t

l TEIM CORPORATION -

l

_ = _ _

MIDLAPO ltOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION OPEN, CONFlRMED AND RESOLVED (OCR) ITEM REPORT FILE NO. 3201-008 TYPE OF REPORT: OPEN COtFIRMED DOC NO. 320 t.008 -R-038 RESOLVED X

ITEM REV.NO.

DATES REPORTED TO: LTR 3/26/84 SRT PROECT TEAM /PROKCT MCR. 4/9/84 PRINCIPAL tN-CHARGE 4/9/84 CPC/ DESIGN ORG.

STRUCTURE (S), SYSTEM (S), OR COMPOPENT(S) INVOLVED:

AFW Pump Turbine Minimum Flow Valve DCV PROGRAM AREA OR TASK (IF APPLICABLE):

Topic I.15-1, Control / Power Supplies DESCRIPTION OF CONCERN.

Under condition of loss of all AC (station blackout), the AFW pump minimum flow valve 2SV-3969B would not be operable because it is powered from Class lE AC power.

The Midland FSAR and B&W B0P criteria document (36-1004477) both require that AFW be operable for two hours under station blackout.

During this period of time, flow through the minimum flow line may be necessary to prevent damage to the pump.

SIONIFICANCE OF CONCERN:

Failure to provide minimum flow would cause consequential damage to the AFW turbine driven pump during station blackout.

RECOMMEtOATION OR RESOLUTION X

Documentation provided by the vendor indicates that the pump can tolerate a flow of 100 gpm for two hours.

Calculations by TERA indicate that the post-blackout decay heat level will generally require more than 100 gpm.

Conditions which would result in less than a 100 gpm demand are unlikely.

The flow requirement during the first approximately 45 mins. of the event (assuming starting at full power) is governed by the level control system at about 200 gpm. Thus, sufficient time is available for the operator to diagnose the situation and operate the pump manually or take other appropriate action. Therefore, it can be concluded that the present design is adequatl COMMENTS BY $RT (IF REQUIRED):

(continued on attached)

REFERENCES (INCL. REL ATED OCR ITEM REPORT NO.):

j OCR 3201-008-0-012 and C-012 TERA Calculation 3201-003-016 Drawing E-158(Q) SH 29, 29A, 29B, 29C secNATURE(S):

FAD FAD HAL JWB j

OCR ITEM REPORT LTR PROKCT MANAGER PRINCIPAL.

SRT (IF REQUIRED)

ORIGNATOR FOR PROKCT NAM IN CHARGE 3/26/84 3/26/84 4/9/84 4/9/84 l

oAn oAn oAn an oAn

Attachment to 3201-008-R-038 i-However, appropriate procedures must exist to ensure that the operator is aware that the minimum flow valve is not operable under blackout conditions if the present design is not modified.

i i

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$..C)Lw ilOEPEtOENT DESIGN APO CONSTRUCTION VERIFICATION FitOING RESOLUTION REPORT FILE NO. 3201-008 CLASS:

SAFETY NON-SAFETY DOC NO. 3201-0082.091 E

REV.NO.

O DATES REPORTED TO: PROICT TEAM /PROXCT MGR. 3/29/84 PRINCIPAL-IN-CHARGE 3/30/84 SRT 4/2/84 CPC/ DESIGN ORG.

STRUCTURE (S), SYSTEMS (s), OR COMPONENT (S) INVOLVED:

Pipe Support DESCRIPTION OF FitOING (OR REFERENCE DOC. NO. OF FifOlNG REPORT):

As part of the review of the pipe support re-inspection program, ICV reviewers noted that Lesson Plan Rev. 4 for PQCI-P-2.30, Rev. 3 omitted Activity 3.4, instructions for snubber assemblies.

. DESCRIPTION OF RESOLUTION:

The resolution was focused upon verifying that, even though the Lesson Plan omitted instructions for snubber assemblies, the trainees did in fact receive instructions for inspecting snubber assemblies.

ICV reviewers received assurance from CPC in the form of memos initiated by cognizant and responsible MPQAD/ Training personnel which stated explicitly that even though the formal, approved Lesson Plan did not include instructions addressing Activity 3.4 of PQCI P-2.30, the course instructor noted the omission prior to the training sessions and provided the required training. This course of action was followed for Lesson Plan Revs. 3 & 4.

All other Lesson Plan Revs.

(0,1, lA, 2, & 5) were reviewed and found to contain the pertinent training instructior s.

RESOLUTION BASED UPON FOLLOWING DOCUMENTATION:

o CPC Memo, 0.D. Lanham to Historical File dated 9/29/83 o CPC Memo, E.M. Dahms to Historical File dated 2/27/84 Pertinent pages from the following Lesson Plan revisions for the indicated PQCI o

P-2.30 Revs.

(See attached sheet.)

COMMENTS BY SRT (IF REQUIRED):

SIGNAT D

HAL JB DKD FINDING RESOLUTION PROICT MANAGER PRINCIPAL.IN. CHARGE SRT (IF REQUIRED)

REPORT ORGIN. (LTR)

FOR PROKCT TEAM 3/27/84 3/29/84 3/30/84 4/2/84 DATE DATE DATE DATE

e Attachment to 3201-008-Z-091 Resolution Based Upon Following Documentation (Continued)

LP Rev PQCI Rev 0

A 1

0 1A,

0-2 '

1 3

2 4

3 5

4 C

A.

m.-

m.

m m

m

i MIDLAPO itOEPEtOENT DESIGN Ato CONSTRUCTION VERIFICATION OPEN, COtflRMED Ato RESOLVED (OCR) ITEM REPORT TYPE OF REPORT: OPEN CONFIRMED NO.

R.092 RESOLVED X

ITEM REV.NO.

DATES REPORTED TO: LTR 3/7/84 sRT PROKCT TEAM /PROECT MGR. 3/27/84 PRINCIPAL IN-CHARGE J/JU/d4 CPC/DEslGN ORG.

STRUCTURE (s), SYSTEM (s), OR COMPOPENT(s) INVOLVED:

Pipe Supports IDCV PROGRAM AREA OR TASK (IF APPLICABLE):

Pipe Supports - Topic 1.3-1c, Review of Selected Verif. Act. (0verinspection Programs)

DESCRIPTION OF CONCERN:

Within the hanger over-inspection program, QCE's who are being qualified are first given a listing of pipe supports that are available for inspection. The qualifying QCE is then afforded the opportunity to select the support which he/she finds through observation to be accessible, lighted, clean and with unpainted welds. These acti-vities are undertaken prior to conducting the " Performance Demonstration" portion of the " Capability Demonstration" to Instruction 7220/P-2.30, Reinspection of Pipe (Component) Supports.

slGNIFICANCE OF CONCERN:

The selection of the pipe support for the " Performance Demonstration" by the qualifying quality control examiner may introduce a bias in the " capability demonstration" by potentially allowing a qualifying QCE to select a hanger or support with which he/she is most familiar.

i RECOMMENDATION OR RESOLUTION X The resolution of this confinned item is based upon information presented to ICV reviewers by CPC which addresses the significance of concern and the recommendation presented in C-092 specifically:

(1) As of 10/15/83, Level III's designate which hanger /s a qualifying QCE will use for his/her performance demonstration as opposed to allowing the qualifying QCE to select the hanger /s.

(2) During the period when the practice was used which allowed the (See Attachment)

COMMENTS BY SRT (IF REQUIRED):

REFERENCES (INCL. RELATED OCR ITEM REPORT NO.):

ANSI /ASME N45.2.6-1976 Qualifications of Inspection, Examination and Testing Personnel for Nuclear Power Plants.

DB HAL JB OCR ITEM REPORT LTR PROECT MANAGER PRINCIPAL-SRT (IF REQUIRED)

ORIGINATOR FOR PROKCT TEAM IN-CHARGE 3/7/84 3/7/84 3/27/84 3/30/84 DATE DATE DATE DATE DATE

Attachment to 3201-008-R-092 Resolution (Continued)

QCE to select the hanger, CPC provided sufficient assurance that the practice did not introduce an unfavorable bias. This assurance was in the form of statements which more fully described the timing and the extent of the process used by Level III's during the performance demonstration.

d '

T I

I i

4 l

MIDLAPO itOEPEMXNT DESIGN AND CONSTRUCTION VERIFICATION FitolNG REPORT FILE NO. 3201-008 class:

SAFETY X

NON-SAFETY DOC NO. 3201-008-F-093 REV.NO.

DATES REPORTED TO: PROICT TEAM /PROECT MGR. 3/19/84 PRINCIPAL-IN-CHARGE 3/29/84 SRT 1/10/A4 CPC/ DESIGN ORG.

STRUCTURE (S), SYSTEMS (S). OR COMPONENT (S) INVOLVED:

Review of controlling specification for the installation of HVAC system components Construction / Installation Documentation Review, Topic IV.2-3c.

DESCRPTION OF FirOING:

Deviations from welding standards AWS D9.1-80 and D1.1-79 noted in Project Specification 7220-M-151A, Rev. 15, (detailed in OCR 3201-008-C-093),were allowed without sufficient engineering justification.

SIGNIFICANCE OF FINDING:

The specification of limits on the acceptability of welds which are not in direct compliance with pertinent codes and standards may result in the acceptance of weldments which are not in compliance with' applicable codes & standards and which have not been evaluated from a design standpoint.

RECOMMENDATION:

Based upon CPC responses, TERA was provided assurance that appropriate actions had been initiated to reconcile items noted by TERA in OCR 3201-008-C-093. These actions were initiated prior to TERA's review. These actions confirmed the inconsistencies noted in Confirmed Item C-093. The intent of this Tinding is to retain the noted inconsistencies as Findings pending resolution of CPC Audit Finding Report MSA-83.-3-06F. As part of the actions undertaken by CPC to resolve AFR MSA-83-3-06F, an engineering evaluation is currently being conducted to address the acceptability of deviations from established welding codes & standards.

ICV reviewers will review & evaluate the resolution to are m a nt 1 nnr COMMENTS BY SRT OF REQUIRED):

1 REFERENCES ONCL. RELATED OCR ITEM REPORT NO.):

OCR 3201-008-C-093 Specification 7220-M-151A AFR: MSA-83-3-06F AWS D1.1-79; AWS 09.1,80 CPC letter Schaeffer/ Wood to Poser dated 2/3/84 D

HAL JB DKD FINDING REPORT PROECT MANAGER PRINCFAL.lN-CHARGE SRT (IF REQUIRED)

ORIGINATOR (LTR)

FOR PROKCT TEAM 3/5/84 3/19/84 3/29/84 3/30/84 DATE DATE DATE DATE

e... s __.

MIDLAPO ltOEPEtOENT DESIGN Ato CONSTRUCTION VERIFICATION OPEN, COfflRMED AfO RESOLVED (OCR) ITEM REPORT D

NO. 32 - 8.R.D94 TYPE OF REPORT: OPEN CONFIRMED RESOLVED X

__ ITEM.

REV.NO.

I DATES REPORTED TO: LTR 3/5/84 SRT 3/30/84 PROECT TEAM /PROECT MGR.

3/19/R4 j

PRINCIPAL.IN. CHARGE U?o na CPC/DEslGN ORG.

STRUCTURE (s), SYSTEM (s), OR COMPObENT(S) INVOLVED:

)

Duct Sections and Duct Hangers and Supports within the CR HVAC System j

DCV PROGR AM AREA OR TASK (IF APPLICABLE):

Physical Verification of Components & Commodities in the CR HVAC System: Topic IV.2-3c DESCRIPTION OF CONCERN:

)

I Based upon the results of the construction / installation documentation review, ICV reviewers statused selected components and comodities within the CR HVAC system j

sample boundaries as " complete" or " incomplete" depending upon information recorded

~

on available quality verification documentation. Of forty-two (42) items initially selected for review, seven (7) items were statused as complete and therefore eligi-ble for a physical verification review. Upon conducting a physical verification of the seven (7) items, the following inconsistencies were noted.

(See attached page.)

SIGNIFICANCE OF CONCERN:

An inconsistency noted in the Description of Concern may be classified as either a

~

defect or as an example of poor workmanship. The net effect is a situation wherein the structural integrity of the weldment or flange connection is placed into question.

RECOMMENDATION OR RESOLUTION Y

Based upon CPC response to items noted in the Description of Concern, this item is considered resolved.

Item 1: At time of TERA inspection, this component had been/was in the process of being destatused as cart of CR HVAC weld testing program.

Item 2: This weld Subsequently brushed to bare metal by CPC and reinspected by two inspectors. No lack of fusion was found. Additionally,'" waviness" in duct work deemed acceptable within criteria guidelines.

(See attached page.)

COMMENTS BY SRT (IF REQUIRED):

Ensure that CR HVAC sample be expanded to replace the items previously inspected and noted in this OCR.

REFERENCES (INCL. RELATED OCR ITEM REPORT NO.):

BPCo Dwg. 7220-M515, Sh. 3 CPC Letter Schaeffer/ Wood to Poser dated 2/3/84 Zack Dwgs V25 Sh's 3 & 3B SIGNATURE (S):

1 DBT DBT HAL JWB DD OCR ITEM REPORT LTR PROKCT MANAGER PRINCIPAL-SRT (IF REQUIRED)

ORIGINATOR FOR PROECT TEAM IN-CHARGE i

l 3/5/84 3/5/84 3/19/84 3/29/84 3/30/84 DATE DATE DATE DATE DATE

-,e-.-, - -. - - - >, - -, - - -., -

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c.--.,,.e

- - - - - - - - + -., - - -. - -

Attachment to 3201-008-R -094 Description of Concern (Continued):

(

1) Attachment weld of vertical members of Hangers 71 to 70 (see Section C, Dwg. C-884) has a crater crack and lack of fusion in weld on

" west" face at the bottom of the weld. 'Also welds attaching. top of

" north" vertical leg of hanger #71 and top of " south" verti$1 leg of hanger #70 toexistingbuildingsteelarepartiallyoverlappingeach other in the crater areas of fillet weld stops on both " east ' and " west" faces.

2) Stiffener in mid-section of duct #50, " east" side of bottom capturing member, has a continuous weld for the 40" width of the duct (opposite side is " stitch" welded). The 40" weld has distorted the bottom plane of the duct and there are Indications of lack of fusion along the 40" weldment.

3) Bolted Flange Connection, Duct 123 to Damper oM0-65088:

The " north" vertical flange, first and fifth bolts from the bottom do not have washers; second, third, and fourth bolts from the bottom have bent washers preventing full contact of the washer; bottom flange has two loose nuts.

4) Bolted Flange Connection, Duct 164A to Damper 0FV-6505B:

" west" vertical flange has four loose nuts and the threaded end of bottom bolt is in contact with a vertical member of a support; top flange has one loose nut.

Resolution (Continued):

Items #3 & #4: Per the Inspection Plan, these components are considered part of the dampers, not the duct work.

Since.the dampers had not been completed nor prepared for final inspection, TERA's findings were premature.

i MIDLAFO ltOEPEFOENT DESIGN AFO CONSTRUCTION VERIFICATION OPEN, COfflRMED Af0 RESOLVED (OCR) ITEM REPORT TYPE OF REPORT: OPEN CONFIRMED R 095 RESOLVED X

ITEM REV.NO.

DATES REPORTED TO: LTR 3/5/84 SRT PROECT TEAM /PROECT MGR. 3/19/84 PRINCIPAL.IN. CHARGE 1/24/Rd CPC/DEslGN ORG.

Review of q(s), SYSTEM (s), QR,COMPOtENT(s) INVOLVED:uality verification documentation associated with STRUCTURE traceability to Zack welds and welder qualifications.

IDCV PROGRAM AREA OR Task (IF APPLICABLE):

Construction / Installation Documentation Review, Topic IV.2-3c.

DESCRIPTION OF CONCERN:

During the process of conducting a review of CR HVAC welding documentation to verify utilization of correct welding procedures as performed by qualified welders, the following was noted:

there appears to be no means available for an inspector to verify that a welder was qualified at the time he welded on a specific fabricated duct or support in the CR HVAC system. This statement is made based upon a review of the applicable records, a cursory review of processes in place at the time welding was performed and discussions with congnizant personnel. The following understandings are noted:

(See attached sheet.)

SIGNIFICANCE OF CONCERN:

Since no in-process weld inspection is performed, there is no check on the contractor properly performing to his procedure and maintaining the welder qualification records.

According to AWS D1.1-79 and AWS D1.3-78, the welder's qualification remains in effect indefinitely unless the welder is not engaged in a given process of welding for which he is qualified, for a period exceeding six months.

Since no dates are 4

recorded, and the general WPS is the only weld callout, the proof of qualification maintenance required by AWS D1.1-79 and AWS D1.3-78 does not exist and cannot be genera.e d.

RECOMMENDATION OR RESOLUTION A Based upon CPC response contained in CPC letter Schaeffer/ Wood to Poser dated 2/3/84, ICV reviewers have resolved this confirmed item. Resolution is based upon the following:

1.

A method is available to MPQAD to indirectly verify the status of a welder's qualification at the time a specific welder performed a specific weld. However, the i

method is not foolproof and may not provide unequivocal evidence of a welder's qualifi-cation status at the time a weld was performed for 100% of the welds.

(Seeattachedshnet.

l COMMENTS BY SRT (IF REQUIRED):

l i

REFERENCES (INCL. RELATED OCR ITEM REPORT NO.):

AWS D1.1-79 AWS D1.3-78 g

BT D

HAL JWB OCR ITEM' REPORT LTR PROKCT MANAGER PRINCIPAL-SRT (IF REQUIRED)

ORIGINATOR FOR PROKCT TEAM IN-CHARGE 3/5/84 3/5/84 3/19/84 3/29/84 DATE DATE DATE DATE DATE l

Attcchment to 3201-008-C";5 Description of Concern (Continued)

The Zack Foreman does not document the date or the piecemarks of the hanger

, 1.

or duct assembly that a particular welder has fabricated.

ItIf..possible for the requirements of three codes and many welding procedurasi,to be

employed, it is the responsibility of the Zack Foreman to assure that the welder is qualified at the time of welding for the particular joint to be

welded..

The MPQAD inspector logs the welder and procedure used from information 2.

given to him by the Zack Foreman.

The Inspection by MPQAD occurs after all welding is completed. There may 3

be a considerable lag time between completion of welding and final Inspection.

Prior to the latest system of three digit welding procedure specification 4.

(WPS) numbers, the WPS was general in nature and did not designate a unique

" code-process-base material-Joint configuration" combination.

Quality verification records only Indicate which WPS was applied to the 5

weldment, which welder (s) performed welding on the item and the date(s) of inspection. The records do not Indicate the date(s) of welding nor the PQR's used. Based upon available and recorded data it is difficult to discern how an inspector can verify a welder's qualification since neither the date

!(

of welding nor the specific PQR is recorded.

Resolution (Continued) 2.

CPC has modified the recording requirements during welding by requiring that all welds be traceable to a specific welder and date of welding.

These data were not previously recorded.

3.

Two new welder surveillance programs have been implemented by Zack & CPC

)

to scrutinize more closely the welder's qualifications and his actual performance during in-process welding activities.

4.

Upon recommencement of the Construction / Installation Documentation review, ICV reviewers will necessarily evaluate weld travelers and inspection records thus affording additional opportunities to verify the adequacy and effectivness of items addressed in Items 1 through 3 above.

k I

4 6

e MIDLAto ItOEPEtOENT DESIGN AIO CONSTRUCTION VERIFICATION OPEN, COtflRMED APO RESOLVED (OCR) ITEM REPORT tf0. 3201-oos.R 096 TYPE OF REPORT: OPEN CONFIRMED RESOLVED X

ITEM REV.NO.

DATES REPORTED TO: LTR 3/27/84 SRT PROECT TEAM /PROECT MGR. 3/30/84 PRINCIPAL-IN-CHARGE 4/4/84 CPC/ DESIGN ORG.

STRUCTURE (S), SYSTEM (5), OR COMPOtENT(S) INVOLVED:

Retiew of quality verification documentation associated with CR HVAC Duct Sections

1. 50 and 159.1B and Duct Support Hangers #71 and 209B.

IDCV PROGRAM AREA OR TASK (lF APPLICABLE):

Construction / Installation Documentation Review, Topic IV.2-3c.

DESCRIPTION OF CONCERN:

In reviewing qualify verification documentation packages associated with selected components and comodities within the CR HVAC system the following inconsistencies were noted:

Duct Section #50: a) Documentation of rework to correct deficiencies noted in NCR's 44 and A442 do not include identification of welder or weld procedure.

b) Documentation of rework to correct deficiencies noted in NCR 145 does not include identification of weld procedure.

(See attached page.)

SIGNIFICANCE OF CONCERN:

The gaps and inconsistencies in recorded data preclude the ability to easily and quickly verify the quality of the installation by reviewing the applicable veri-fication documentation.

RECOMMENDATION OR RESOLUTION X Based upon CPC's providing additional information and documentation not previously reviewed by ICV reviewers the items in the Description of Concern have been eliminated.

COMMENTS BY SRT (IF REQUIRED):

ICV reviewers during the process of conducting documentation reviews should exhaust all available sources of information prior to reaching the Confirmed Item stage for noted inconsistencies.

Even though the Confirmed Item is our vehicle to extract supplemental data & information which was not readily apparent during the review, it REFERENCES (INCL. RELATED OCR ITEM REPORT NO.):

(Seeattachedpage.)

BPC0 Dwg. 7220-M-525, Sh. 3 NCR's 44, 145 & A442 Zack Dwas. V25 Sh. 3 & 3B SIGNATURE (S):

DBT DBT HAL JWB OCR ITEM REPORT LTR PROKCT MANAGER PRINCIPAL.

SRT(if REQUIRED)

ORIGINATOR FOR PROKCT TEAM IN-CHARGE 3/27/84 3/27/84 3/30/84 4/4/84 DATE DATE DATE DATE DATE

Attcchm:nt to 3201-008-C-096

(..

Description of Concern (Continued)

.f Ductdection#159.18:

Inspection documentation Indicates " seal we(As" of flange to flange welding but does not Indicate the weld procedure used.

r Nenger #71: Zack dwg. V25 sh. 3B shows hanger 71 as Detall 14 on BPCo Dwg.

C-874. Dwg. C-874 does not have a Detall 14. Actual Installation matches Detall 14 of BPCo Dwg. C-878, as defined on BPCo Dwg. C-884.

r Nanger #2098:

Inspection Repcrt #188 Indicates that Detall 1 on Drawing 7220-C-880 was used during the inspection. There is no Detall 1 on Dwg. C-880.

Comments by SRT (Continued)

. is felt that more exhaustive effort conducted during the initial review would have precluded this Confirmed Item Report.

PM should ascertain why the ICV reviewers were outside specified review sample and take necessary action to remedy in future.

a I

i i

=.,

MIDLAPO ltOEPEtOENT DESIGN APO CONSTRUCTION VERIFICATION OPEN, COtflRMED APO RESOLVED (OCR) ITEM REPORT TYPE OF REPORT: OPEN COtFIRMED X

FILE NO. 3201-008 DOC NO. 3201-006 -C-145 RESOLVED ITEM REV.NO.

DATES REPORTfD TO: LTR 3/21/84 SRT PROECT TE AM/PROKCT MCR.,;.4/5/84 PRINCIPAL.IN-CHARCE 4/9/84 CPC/DE51CN ORC.

STRUCTURE (5), 5YSTEM(5). OR COMPOffNT(5) INVOLVED:

Control Room HVAC Instrumentation DCV PROCRAM AREA OR TASK (IF APPLICABLE):

I.19-3 Control Systems DESCRIPTION OF CONCERN:

See attached.

i

$1CNIFICANCE OF CONCERN:

See attached.

RECOMMEtCATION X

OR RESOLUTION Process per PQAP.

l COMMENT 5 BY $RT (IF REOURED):

REFERENCES (INCL. REL ATED OCR ITEM REPORT NO.):

1.

M-527sh3(Q) 2.

M-465sh1(Q)

SIGNATURE (Sh INW DMW hat

.1uR OCR ITEM REPORT LTR PROKCT MANACER PRINCIPAL.

SRT (or REQUIRED)

ORACINATOR FOR PROKCT TEAM N. CHARGE 3/21/!4 3/ 2 1 / 34 4/9/nd 4/9/84 DAPL DA1 E DATE DATE DATE

4 1

i i

Attachment to 3201-008-C-145

+

5 DESCRIPTION OF CONCERN HVAC duct layout and system configuration were reviewed by comparing the physical

{

arrangement on Ref. I, Revision 22 to the P&lD (Ref.2), Revision 9.

That review indicated a number of areas of inconsistency.

i i

The following differences were noted:

1.

Radiation Monitoring elements ORE 6513B and ORE 6514B are physically located downstream of the Makeup Air Filter by-pass branch and the P&lD shows them upstream of the branch.

2.

OAE 6515B and OAE 6516B are physically located upstream of isolation valve OMO 6501. They are not shown on the P&lD.

3.

OAE 6512B and OAE 65228 are located in close proximity along the same duct; the P&lD shows OAE 6521B upstream of OAE 6522B and the layout is physically the opposite. The layout also labels these devices as switches (OASH), not elements (OAE), whereas the P&lD shows the switch and the element as separate devices.

4.

OFE 6520B1 is not shown in the layout drawing. The P&lD locates the flow element i

upstream of the Makeup Filter Unit.

1 5.

The ductwork identification system used on the P&lD incorporates a size corres-ponding to the equivalent round duct diameter. Comparing a small number of specified equivalent diameters to the equivalent diameter calculated using the size shown on the layout drawing, there appear to be minor differences. All the duct is j

slightly smaller than the P&lD calls for, and in one case a 10% difference was noted.

Note 9 of the lay /15/82." Revision 5 of the P&lD had already been issued a out drawing stated, "This dwg was last checked against Rev. 4 of P&lD M-465 SH I on 1

}

(1/19/81). Revision 22 of Reference I was issued on 9/23/83 indicating it had been last.

checked against a P&lD which was now 32 months out of date. Based on the results of the 1

initial review a second review was performed against Rev. 4 of the P&lD to correspond to the drawing check which was performed on 1/15/82, according to the drawing note.

Revision 11 of Reference I was used since it was the current Revision on 1/15/82. The drawings were found to be inconsistent in the areas noted above at the time that they l

4 were reported to have been checked, in the case of item 3, located with respe OAE 6521B and OAE 6522B 4

j were in the correct order but at that time not correctly i

makeup filter by-pass.

i I

i

.,n.-

--n v, - -

e,, --,

...-r-

,.-,r-

-a

4 SIGNIFICANCE OF CONCERN:

The function of instruments can be critically influenced by location. For example, in item I above, the instrument elements are located in a dead leg of piping when the by-pass line isolation valve (OXV 6511B or OXV 65128) is closed. Detection of radiation level in the incoming flow could be inadequate and control room isolation would be offected. The issue raised in item 5 is not likely to have any technical consequence, because pressure drop in the duct is calculated using actual duct sizes, not P&lD equivalents, but inconsistencies in the documentation do exist. Collectively, the observed inconsistencies may indicate inadequate control of the desigri drawings which utilize the P&lD as input.

e e

TERA CORPORATION

MIDLAto ItOEPEf0ENT DESIGN Af0 CONSTRUCTION VERIFICATION OPEN, COfflRMED APO RESOLVED (OCR) ITEM REPORT l[aC_161 TYPE OF REPORT: OPEN CONFIRMED X

RESOLVED ITEM REV.NO.

DATES REPORTED TO: LTR 4/2/84 SRT PROECT TEAM /PROECT MGR.

4/4/84 PRINCIPAL.lN-CHARGE 4/10/84 CPC/ DESIGN ORG.

i STRUCTURE (S), SYSTEM (5), OR COMPOtENT(S) INVOLVED:

Standby Electric Power IDCV PROGRAM AREA OR TASK (IF APPLICABLE):

Topic I.16-2 Electrical Characteristics (DG)

DESCRIPTION OF CONCERN:

Class 1E motor operated valves require > 80% rated voltage per reference 1.

Vendor diesel generator tests demonstrated an actual voltage drop of 17.5%

per reference 2.

QPE-6, Rev. 5, voltage regulation, assumes voltage drops from load centers to devices to be 5%. This yields an overall voltage drop > than that specified for valves.

SIGNIFICANCE OF CONCERN:

l Potential degradation of operability and/or qualified life of motor operated valves.

RECOMMENDATION X

OR RESOLUTION Process per PQAP.

l i

t COMMENTS BY SRT (IF REQUIRED):

REFERENCES (INCL. RELATED OCR ITEM REPORT NO.):

1.

FSAR Section 8.3.1.1.8, Rev. 33 2.

7220-M18-374-2, Rev. 1, DG Qualification Test Report 4

l SIGNATURE (5):

GR GES HAL JWB i

OCR ITEM REPORT LTR PROJECT MANAGER PRINCIPAL.

SRT (IF REQUIRED)

ORIGINATOR FOR PROKCT TEAM IN-CHARCE 4/2/84 4/3/84 4/10/84 4/10/E4 DATE DATE DATE DATE DATE i

\\

1

MIDLAfO If0EPEPOENT DESIGN AfO COr4STRUCTION VERIFICATION OPEN, COfflRMED Ato RESOLVED (OCR) ITEM REPORT

m. 3.me TYPE OF REPORT: OPEN CONFIRMED X

gg, 3,,ggs.C.162 RESO8.VED ITEM REV.NO.

DATES REPORTED TO: LTR 3/13/84 SRT PROECT TEAM /PROECT MGR.

3/27/84 PRINCIPAL.lN. CHARGE 4/10/84 CPC/ DESIGN ORG.

STRUCTURE (5), SYSTEM (s), OR COMPOffNT(S) INVOLVED:

SEP System - Motors DCV PROGRAM AREA OR TASK (IF APPLICABLE):

I.16-2 Electrical Characteristics, Design Criteria 1

DESCRIPTION OF CONCERN:

FSAR Section 8.3.1.1.8 (Rev. 49) states that the electrical system is designed such that the total voltage decrease on the Class 1E motor circuits is less than 30% of the nominal motor voltage.

It also states that certain motors are specified with accelerating capability at 80% nominal voltage at their terminals, yet does not address how these motors will be assured sufficient starting voltage.

SIGNIFICANCE OF CONCERN:

Criteria do not adequately define requirements to consider limiting conditions for motor start voltage, which may lead to inadequate design for certain motors.

RECOMMENDATION X OR RESOLUTION Process per PQAP.

f COMMENTS BY SRT (IF REQUIRED):

1 l

l-REFERENCES (INCL. RELATED OCR ITEM REPORT NO.):

As listed in description above.

SIGNATURE (S):

GES GES HAL JWB OCR ITEM REPORT LTR PROKCT MANAGER PRlRCIPAL.

SRT (IF REQUIRED)

ORIGINATOR FOR PROKCT TEAM IN. CHARGE 3/13/84 3/13/84 4/10/84 4/10/84 DATE DATE DATE DATE DATE 4

e

,,.-r-

.-.v....,..,,

a MIDLAtO ltOEPEFOENT DESIGN A.i> CONSTRUCTION VERIFICATION OPEN, COfflRMED APO RESOLVED (OCR) ITEM REPORT gg.3([sC163 "U*

3 TYPE OF REPORT: OPEN CONFIRMED X

RESOLVED ITEM REV.NO.

DATES REPORTED TO: LTR 3/13/84 SRT PROKCT TEAM /PROECT MGR. 3/27/84 PRINCIPAL-IN-CHARGE 4/10/84 CPC/ DESIGN ORG.

STRUCTURE (S), SYSTEM (5), OR COMPOENT(S) INVOLVED:

SEP System - Diesel Generator DCV PROGRAM AREA OR TASK (IF APPLICABLE):

DG Codes and Standards DESCRIPTION OF CONCERN:

FSAR Table 3.2-3 Sheet 2 (Rev. 49) states that the diesel generator design codes in-clude IEEE 387-1972. However, FSAR Section 8.1.4.3 discusses conformance to IEEE 387-1977 and does not mention IEEE 387-1972 in that discussion. However, in the lead-in paragraph on page 8.1-4 (Rev. 49) 387-1972 is mentioned. Also, FSAR Appendix 3A Reg. Guide 1.9 addresses compliance as relating to IEE 387-1977.

It is not clear which version of IEEE 387 really applies.

SIGNIFICANCE OF CONCERN:

If the criteria that the DG's are to meet are not clear, then inappropriate versions of standards mry be used, potentially leading to an end product of differing quality than expected er intended.

RECOMMENDATION X

OR RESOLUTION Process per PQAP.

1 COMMENTS BY SRT (IF REQUIRED):

REFERENCES (INCL. RELATED OCR ITEM REPORT NO.):

As listed in description above.

SIGNATURE (S):

GES GES HAL JWB OCR ITEM REPORT LTR PROECT MANAGER PRINCIPAL-SRT (IF REQUIRED)

ORIGINATOR FOR PROKCT TEAM IN-CHARGE 3/13/84 3/13/84 4/10/84 4/10/84 DATE DATE DATE DATE DATE i

~ -..

MIDLAto INDEPEf0ENT DESIGN APO CONSTRUCTION VERIFICATION OPEN, COfflRMED APO RESOLVED (OCR) ITEM REPORT N

TYPE OF REPORT: OPEN CONFIRMED X

NO. 3 i-oos.C 165 RESOLVED ITEM REV.NO.

DATES REPORTED TO: LTR 3/13/84 SRT PROECT TEAM /PROECT MGR. 3/27/84 PRINCIPAL-IN-CHARGE 4/10/84 CPC/ DESIGN ORG.

STRUCTURE (S), SYSTEM (S), OR COMPOffNT(S) INVOLVED:

SEP System - Electrical Bus Voltages IDCV PROGRAM AREA OR TASK (IF APPLICABLE):

Topic I.16 Electrical Characteristics, Design Criteria DESCRIPTION OF CONCERN: B&W electrical criteria specify requirements for bus voltages as follows: vital buses - 120 VAC +5% and NSB buses - rated voltage +10%.

Voltage ranges are not indicated as nominal steady state or absolute (i.e., not to be exceeded) nor is permissible momentary voltage dip addressed. Interpretations may be made that are not appropriate or have adequate basis. For example, QPE-6, Rev. 5, states that the unit aux. system voltage is acceptable when the generator voltage is f_.95 per unit. However, with the generator voltage at 0.96 per unit and 2PDIA starting, voltage dips in excess of 10% result.

SIGNIFICANCE OF CONCERN:

B&W criteria may not be met, resulting in improper functioning of equipment.

RECOMMENDATlON OR RESOLUTlON i

COMMENTS BY SRT OF REQUIRED):

RffERENCES ONCL. RELATED OCR ITEM REPORT NO.): Calc. QPE-6 (Rev. 5) on V01tage Regulation.

B&W B0P criteria 36-1004513-02 for plant electric systems sections 3.3.3 and 3.3.4.4.

(Bechtel Doc. #7220-M1.0J-28-3).

SIGNATURE (S):

GES GES HAL JWB OCR ITEM REPORT LTR PROECT MANAGER PRINCIPAL.

SRT OF REQUIRED)

ORIGINATOR FOR PROKCT TEAM M HARGE 3/13/84 3/13/84 4/10/84 4/10/84 DATE DATE DATE DATE DATE 1

-+

-1 9

MIDUuO ltOEPEPOENT DESIGN Af0 CONSTRUCTION VERIFICATION OPEN, COfflRMED APO RESOLVED (OCR) ITEM REPORT TYPE OF REPORT: OPEN CONFIRMED NO. 3 l B.166 OBSERVATION RESOLVED X

ITEM REV.NO.

DATES REPORTED TO: LTR 3/13/84 $RT PROKCT TEAM /PROKCT MGR. 3/27/84 PRINCIPAL.lN-CHARGE 4/10/R4 CPC/DEslGN ORG.

STRUCTURE (s), SYSTEM (s), OR COMPOPENT(s) INVOLVED:

SEP System - Conduit and Cable Tray System DCV PROGRAM AREA OR TASK (IF APPLICABLE):

Topic II.3-2, Pipe /Eq. Support, Seismic Criteria DESCRIPTION OF CONCERN:

FSAR Table 3.2-1 Sheet 13 (latest Rev. is 30) does not indicate that the AC power systems conduit and cable tray system is seismic category I, as does sheet 14 1

(Rev. 30) for the DC systems. Also, the instrument and other cable on sheet 13 J

is indicated as seismic category I, instead of NA like other cables, i,

SIGNIFICANCE OF CONCERN:

This item appears to be a typographical error in Table 3.2-1.

}

RECOMMENDATION OR RESOLUTION X This item is resolved by classification as an observation.

l COMMENTS BY $RT (IF REQUIRED):

REFERENCES (INCL. RELATED OCR ITEM REPCMT NO.):

As listed in description above.~

SIGNATURE (5):

GES GES HAl.

JWB OCR ITEM REPORT LTR PROKCT MANAGER PRINCIPAL.

SRT (IF REQUIRED)

ORIGINATOR FOR PROKCT TEAM IN-CHARGE 3/13/84 3/13/84 4/10/84 4/10/84 DATE DATE DATE DATE DATE

_~

MIDLAbo ItOEPEtOENT DESIGN APO CONSTRUCTION VERIFICATION OPEN, COtflRMED APO RESOLVED (OCR) ITEM REPORT NO. 320 - B r168 TYPE OF REPORT: OPEN CONFIRMED X

RESOLVED ITEM REV.NO.

~

DATES REPORTfD TO: LTR 3/28/84 SRT PROxCT TEAM /PROKCT MOR. 4/9/84 PRINCIPAL.lN CHARGE 4/9/84 CPC/ DESIGN ORG.

STRUCTURE (S), SYSTEM (S). OR COMPOffNT(S) INVOLVED:

Aux. Bldg., CR-HVAC System, Duct Support DCV PROGRAM AREA OR TASK (F APPLICABLE):

II.3-3 Duct Support DESCRIPTION OF CONCERN:

In the referenced calculation, sh 8 states:

(1) "The bottom of duct is welded to support member 4" and (2) " detail 10/C-885 gives no longitudinal support."

Considering that the mentioned member 4 is welded to a massive steel column, the second statement seems incorrect.

I SIGNIFICANCE OF CONCERN:

In the evaluation of the support mentioned, longitudinal support force has been neglected because of an erroneous assumption.

Support member 4 and its welds have been evaluated neglecting the longitudinal support forces.

If errors of this nature occur systerratically, they may have significant cumulative effect.

l RECOMMINDATION X

OR RESOLUTION Process per PQAP COMMENTS BY SRT (F REQUIREDh 1

i REFERENCES (INCL. RELATED OCR ITEM REPORT NOJ:

Bechtel calculation 21G(4.154)(Q), Rev. 0 S4GNATWIE(Sh JKA CPM HAL JWB OCR ITEM REPORT LTR PROKCT MANAGER PRINCPAL-SRT (F REQUIRED)

ORIGINATOR FOR PROKCT TEAM M MARGE 3/28/84 3/28/Ra alofM AIofM DATE Daft

~ DATE

~DATE DATE

MIDLAPO IlOEPEFOENT DESIGN APO CONSTRUCTION VERIFICATION OPEN, COtElRMED APO RESOLVED (OCR) ITEM REPORT "h,

,'.[8. c.169 TYPE OF REPORT: OPEN COrflRMED X

g RESOLVED ITEM REV.NO.

DATES REPORTfD TO: LTR 3/29/84 SRT PROKCT TE AM/PROECT ER. 4/9/84 l

PRINCIPAL.lN. CHARGE 4/9/R4 CPC/ DESIGN ORC.

STRUCTURE (5). SYSTEM (5), OR COMPOPENT(5) P4VOLVED:

Auxiliary Building, AFW System DCV PROGRAM AREA OR TASK (IF APPLICABLE):

III.1-1 Seismic Nsign/ Input to Equipment 1

DESCRIPTlON OF CONCERN:

Calculation SQ-148-J(Q), which assesses the impact of the modal mismatch between CE 207 and CE 800, indicates that corrected analyses produced both horizontal and vertical accelerations at mass points significantly larger than the ones used in specs G-7.

l

&lCNIFACANCE OF CONCERN 4

i Analysis and design may not be conservative.

RECOMMEtCATION X

OR RESOLUTION Process per PQAP 4

i, COMMENT 5 BY $RT (IF REQUIRED):

i i

REFERENCES (INCL. REL ATED OCR ITEM REPORT NCO:

Calc.SQ-148-J(Q) 1

$1CNATURE(9 CPM CPM HAl

.1un OCR ITEM MPORT LTR PROKCT MANAGER PRNCIPAL.

SRT (IF REQUIREDI ORIGINATOR FOR PROKCT TEAM DM: MARGE 1

3/29/84 3/29/B4 A/Q/AA _

A /Q /ful DATE DATE DATE DATE DATE l

I

I e

i i

MIDLAPO IPOEPEPOENT DESIGN APO CONSTRUCTION VERIFICATION OPEN, COPflRMED APO RESOLVED (OCR) ITEM REPORT TYPE OF REPORT: OPEN CONFIRMED Y

-C-170 j

RESOLVED ITEM REV.NO.

i DATES REPORTfD TO: LTR 3/28/84 SRT PROKCT TEAM /PROKCT MCR. t/9/84 PRINCIPAL.lN.CMARGE 4/9/84 CPC/ DESIGN ORC.

5TRUCTURE($). SYSTEM (5). OR COMPOPENT(5) INVOLVED:

Aux. 81dg., CR-HVAC System Duct Support DCV PROGRAM AREA OR TASK (F APPLICABLE):

II.3-3 Duct Support

=

DESCRIPTION OF CONCERN:

.i See attached

?

I I

SIGNIFICANCE OF CONCERN Evaluation for the specific support covered in the referenced calculation is based on analysis where the errors mentioned above were detected.

If similar errors appear systematically throughout all the HVAC system, they may have significant cumulative effect.

L RECOMMENDATION Y

OR RESOLUTION Process per PQAP COMMENTS SY SRT (IF REQUIRED):

i j

I fEFERENCE& (INCL. REL ATED OCR ITEM REPORT NChh 8echtel calculation 29 D.268(Q), Rev. 0

$4GNATLME(Sh JKA CPM HAL JW8 OCR ITEM MEPORT LTR PROACT MANAGER PRINCIPAL.

SRT (er REGUIREDI ORIGNATOR FOR PROACT TEAM M.CMARGE 3/28/84 3/28/84 4/9/84 4/9/84 DATE DATE DATE DATE DATE

(

_, _ ~ _ _. _ _. _ _. _ _ _ _ _ _. _ _ _., - _ _, _ _, _ _ _, _ _,

/

/

Attachment to 3201-008-C-170 fl i

y i

.(

1.

P.eferenced calculation, sh 5:

/

• ^

Incorrect orocedures have been used in calculating A at pt. 4.

For x

example, wwn forces as shown in the sketch en sh 5 act on mm.Mr 1-4,e i

contrary to what is shown in the calculation,.no rotation of this member V

occurs as the resultant forces load the memb6r only axially.- 1herefore, displacement of members 1-4 and 3-6 is not compatible at pt. 4.

~

~

2.

Sh 5:

In calculating vertical displacement at pt. 4 the length'of ser.' tion-4-6 is taken as 60 inches, whereas the sketch on sh 2-shows this length

/

to be 72 inches.

3.

Sh 8:

In analyzing the member spanning from pt. 3 to pt. 6, improper mo/il~is used for the member.

Calculation as performed assumes a pinned support -

at pt. 3 in x-direction, whereas a spring representing the flexibility of member 2-3 should be modeled at pt. 3.

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4.

Sh 9:

The moment distribution calculation for member 3-6 using Cross's Pethod

~

is erroneously performed.

(The model of the member for which t>e calcula-tion is performed is itself erroneous, as indicated in item 3 'above.)

Member 3-6 is assumed to be pinned at point 3; however, in the course of calculation moment is " carried over" to this point.

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4 Wt e

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4 FO' b

q.

O 4

W-G g

9 e

k m

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7 s

ATTACHMENT 4 OCR/FRONG STATUS

SUMMARY

MSR II (4/17/IM)

REVIEW CATEGORY Structures AFW CR-HVAC SEP That House System System System System The Systems OCR/ Finding Performance Performmce Performance Protection (Civil /

Construction Type Requirements Remirements Requirements Features Structural)

Verification Totals Active Status Open items 4 (4) 2 Q) 2 (0)

I (2) 2 (2) 2 (2) 13 (12)

Confirmed items I (3) 3 (2) 12 (8) 9 (7) 24 (23) 0 (5) 49 (48)

Findire 0 (0) 0 (0) 0 (0) 0 (0) 2 (2) 10 (10) 12 (12)

Subtotals 5 (7) 5 (4) 12 (9) 10 (9) 28 (26) 12 (17) 74 (72)

Inoctive Status (Dispositioned)

Resolved items 28 (26) 9 (9) 3 (3) 6 (5) 10 (10) 4 (0) 60 (53)

Resolved Findings 3 (3) 0 (0) 0 (0) 0 (0) 0 (0) 7 (6) 10 (9)

Observations 8 (8) 6 (6) 5 (5) 4_ (3) 3 (3) 0 (0) 26 (25)

Subk:tals 39 (37) 15 (IS) 8 (8) 10 (8) 13 (13)

II (6) 96 (87)

Totals 44 (44) 20 (19) 22 (16) 20 (17) 41 (40) 23 (23) 170 (159)

Notes:

I.

Figures in parentheses are from previous Monthly Status Report (MSR 10).

2.

Review categories correspond to IDV ed ICV scope matrices and the currently planned sequence of IDCVP topical reports. The AFW, CR-HVAC, and SEP System Performance Requirements categories include oli top cs under Roman I of the respective IDV scope matrices. The System Protectico Features and Civil / Structural categories include oli topics under Roman 11 ed 111, respectively, for the combination of oil systems. The Construction Verification category includes all ICV topics.

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