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{{#Wiki_filter:May 1973U.S. ATOMIC ENERGY COMMISSIONR~ GULATO GiEDIRECTORATE OF REGULATORY STANDARDS,REGULATORY GUIDE 1.48DESIGN LIMITS AND LOADING COMBINATIONSFOR SEISMIC CATEGORY I FLUID SYSTEM COMPONENTS
{{#Wiki_filter:May 1973 U.S. ATOMIC ENERGY COMMISSION
R~ GULATO GiE DIRECTORATE
OF REGULATORY  
STANDARDS, REGULATORY  
GUIDE 1.48 DESIGN LIMITS AND LOADING COMBINATIONS
FOR SEISMIC CATEGORY I FLUID SYSTEM COMPONENTS


==A. INTRODUCTION==
==A. INTRODUCTION==
General Design Criterion 2, "Design Bases forProtection Against Natural Phenomena," of Appendix Ato 10 CFR Part 50, "General Design Criteria for NuclearPower Plants," requires, in part, that the design bases forstructures, systems, and components important to safetyreflect appropriate combinations of the effects ofnormal and accident conditions with the effects ofnatural phenomena such as earthquakes. This guidedelineates acceptable design limits and appropriatecombinations of loadings associated with normaloperation, postulated accidents, and specified seismicevents for the design of Seismic Category I fluid systemcomponents (i.e., water- and steam-containingcomponents). This guide applies to light-water-cooledreactors. The Advisory Committee on ReactorSafeguards has been consulted concerning this guide andhas concurred in the regulatory position.
General Design Criterion  
2, "Design Bases for Protection Against Natural Phenomena," of Appendix A to 10 CFR Part 50, "General Design Criteria for Nuclear Power Plants," requires, in part, that the design bases for structures, systems, and components important to safety reflect appropriate combinations of the effects of normal and accident conditions with the effects of natural phenomena such as earthquakes.
 
This guide delineates acceptable design limits and appropriate combinations of loadings associated with normal operation, postulated accidents, and specified seismic events for the design of Seismic Category I fluid system components (i.e., water- and steam-containing components).  
This guide applies to light-water-cooled reactors.
 
The Advisory Committee on Reactor Safeguards has been consulted concerning this guide and has concurred in the regulatory position.


==B. DISCUSSION==
==B. DISCUSSION==
'The design conditions and functional requirementsof fluid system components important to safety innuclear power, plants should be reflected in theapplication of appropriate design limits (e.g., stress orstrain limits) for the most adverse combination ofloadings to which these components may be subjected inservice.For components that are constructed in accordancewith Section III of the American Society of MechanicalEngineers (ASME) Boiler and Pressure Vessel Code,provision of a design specification which stipulates thedesign requirements for the component: (i.e., themechanical and 'operational loadings) and the Codeclassification of the component (e.g., Code Class 1, 2, or3) is required. However, neither Section III nor anyother published national code or standard providesadequate guidance for selecting code classifications andloading combinations for design or for identifyingSeismic Category I fluid system components. The lack ofadequate guidance: for selecting loading combinations isapparent from. a review of recent construction permitapplications which :reflect design requirements, ascontained in the code design specifications. Fore~sentially identical components designed for the sameplant conditions (i.e., operating conditions of the plantcategorized as normal, upset, emergency, and faultedplant conditions) and specified seismic events (i.e.,one-half the Safe Shutdown Earthquake (SSE) and theSSE) the. loading combinations and asso'ciated designlimits, vary considerably : among applications forconstruction permits. Regulatory Guides 1.26 and 1.29(Safety Guide 26 and 29) entitled "Quality GroupClassifications and Standards" and "Seismic DesignClassification," respectively, provide acceptable bases forclassifying fluid system components in relation toapplicable national codes (e.g., Section III of the ASMECode) and for-identifying th6se striuctures, systems andcomponents that: should be designed to remainfunctional under the effects Of the SSE (i.e., SeismicCategory I structures, systems, and components).To further provide a consistent basis for design offluid system comipoiient's important to safety, this guidedelineates acceptable design limits and appropriatecombinations' of, loadings associated with applicableplant conditions arid specified seismic events. Theapproach set' forth in this guide is directly related toSection III of the ASME Code. Design limits as specifiedin Section III are extensively utilized to provideassurance of ýthie pressure-retaining integrity of vessels,piping, non:active pumps, and non-active valves of eachCode class; however',: for the particular case of activepumnIps and valves (i.e.,`pumps and valves that mustperforms a mechanical motion during' the course ofaccomplishing a 'syst'eni safety function), special designlimits and supplemental requirements are specified toprovide assurance of operability. These special designUSAEC REGULATORY GUIDES Copies of published guides may be obtained by request indicating the divisionsdesired to the US. Atomic Energy Commission, Washington, D.C. 20545,Regulatory Guides are issued to describe and make available to the public Attention: Director of Regulatory Standards. Comments and suggestions formethods acceptable to the AEC Regulatory staff of implementing specific5parts of improvements in these guides are encouraged and should be sent to the Secretarythe Commission's regulations, to delineate techniques used by the staff in of the Commission, US-: Atomic Energy Commission, Washington, D.C. 20545,evaluating specific problems or postulated accidents, or to provide guidance to Attention: Chief, Public Proceedings Staff.applicants. Regulatory Guides are not' substitutes for regulations and compliance -"with them is not required. Methods and solutions different from those set out in The guides are issued in the following ten broad divisions:the guides will be acceptable if they provide a basis for the findings requisite tothe issuance or continuance of a permit or license by the Commission. 1. Power Reactors 6. Products2. Research and Test Reactors 7. Transportation-3. Fuels and Materials Facilities a. Occupational HealthPublished guides will be revised periodically, as appropriate, to accommodate 4. Environmental and Siting 9. Antitrust Reviewcomments and to reflect new information or experience. 5. Materials and Plant Protection 10. General limits and supplemental requirements are provided foractive pumps and valves because the rules forconstructi6n of Section II1 apply to the assurance ofpressure-retaining integrity but do not assure that pumpsand valves designated to perform a system safetyfunction will operate when required. This conclusion issupported by B-1223.4(b) of Appendix B to Section III,"Owner's Design Specification;' which states, "AlthoughCode requirements for the acceptability of a componentare not intended to assure the functional adequacy ofthe component, the higher stress limits permitted forEmergency and Faulted Condition evaluation may resultin deformations which preclude operability during orafter the event. The. Owner may wish to provide morerestrictive limits for components which require closedimensional control and which must operate during andafter the event. Such requirements are beyond the scopeof this Section (i.e., Section I11)." Footnote 1 toNB-35 10 of Section III also expresses this limitation bystating that, "These requirements for the acceptabilityof a valve design are not intended to assure thefunctional adequacy of the valve."In addition, design limits augmenting Section III ofthe ASME Code are selected for Code Class 2 and 3components and certain Code Class 1 components in theabsence of design limits for other than the normal plantcondition (e.g., the emergency and faulted plantconditions). It is emphasized that the design limitsdelineated in this guide are intended to apply to all fluidsystem components (vessels, piping, pumps, and valves)that are relied upon to cope with the effects of specifiedplant conditions.Loading combinations are defined as those loadingsor combinations thereof-that are associated with eachplant condition or specified seismic event. Theseloadings result from'the various transients or events thatare included within each plant condition and themagnitude of the specified seismic events associated withthe nuclear power plant site. Identification of theparticular transients or events to be evaluated for eachplant condition will be addressed in a future guide;however, only the most adversejloadings resulting fromthose transients or events associated with each plantcondition and specified seismic event as combined hereinshould be considered for design (e.g., thosecombinations of loadings that result in the limiting orcontrolling design condition). The combinations ofloadings are based upon information contained in recentapplications for construction permits, the anticipatedsequence of' occurrences which produ'ce loadings, andthe most limiting combination of low-probabilitypostulated accidents or events (i.e., the concurrentloadings associated with the normal plant condition, thevibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition).Although the loadings associated with each plantcondition and specified seismic event delineated in thisguide are combined in the same maniner for all classes ofcomponents, the design limits 'and specific loadingsassociated with each plant condition-are not the samefor all classes of components (e.g., the dynamic loadingsassociated with the faulted plant condition may not bepresent for all Code Class 2 and 3 components becausepiping ruptures may be postulated to occur only- forcertain Code Class 2 and 3 piping). However, a failure inany system or component should be evaluated for its.effects on all other systems and components.ASME Code Class 1 ComponentsCode Class I components, except for pumps andvalves, benefit from the most complete design coveragethat Section III of the ASME Code provides. Designrules and design limits are available for other than thenormal plant condition (e.g., for the severe loadingsassociated with the emergency and faulted plantconditions and specified seismic events). These severeloadings are accomodated by application of the designlimits for the emergency and faulted operating conditioncategories (as defined in NB-3113 of Section 111) whichpermit design limits in excess of those allowed for thenormal operating condition category. Loadingsassociated with the normal plant condition and loadingsassociated with the upset plant condition (i.e.,anticipated operational occurrences as defined inAppendix A to 10 CFR Part 50) are sustained byapplication of the design limits specified for the normaloperating condition category and the upset operatingcondition category of Section III, respectively.ASME Code Class 1 Vessels and PipingTo provide assurance of pressure-retaining integrity,the upset, emergency, and faulted operating conditioncategory design limits given in NB-3200, "Design byAnalysis," and NB-3600, "Piping Design," of Section IIIof the ASME Code should be applied to design vesselsand piping for the combination of loadings delineated inregulatory positions l.a., 1.b., and l.c., respectively.Non-Active ASME Code Class 1 Pumps and Valves(Designed by Analysis)As permitted by Section III of the ASME Codewithin the limitations of NB-3400 and NB-32 11, CodeClass I pumps may be designed by analysis (i.e., thedesign procedures specified in NB-3200 of Section III).Case 1552 (Interpretations of ASME Boiler and PressureVessel Code) allows design by analysis of Code Class Ivalves if additional requirements are met. Non-activepumps and valves are those pumps and valves thatare,pot required to perform a mechanical motion during the-course of accomplishing a system safety function. Since-non-active pumps and valves need only be assured ofpressure-retaining integrity, the upset, emergency, andfaulted operating condition category design limits ofNB-3200 should be designated for the combination ofloadings delineated in regulatory positions 2.a., 2.b., and2.c., respectively.Non-Active ASME Code Class 1 Valves (Designed byStandard or Alternative Design Rules).01.48-2 Standard or alternative design rules for Code Class 1valves are specified by, NB-3512 and NB-3513 of SectionIII of the ASME Code. These design rules encompass theuse of pressure-temperature ratings of valves. The designlimits specified in, this guide are in terms of Pr whichdiffers from the definition given by Section III in that Pris related to maximum transient temperature in lieu ofthe design temperature.. Pr is defined in this guide. as theprimary-pressure rating corresponding to the maximumtransient temperature for each plant condition asspecified in Tables NB-3531-1 to NB-3531-7 of Section.III..Therefore, the maximum transient temperature foreach plant condition should be determined before thepressure rating of, the valve is. selected (e.g., Class 600,900, or 1500). In order to provide assurance ofpressure-retaining integrity, Pr should not be exceeded,by more than 10, 20, and 50 percent when the valve issubjected. to the combination of loadings delineated inregulatory positions 3.a., 3.b., and 3.c., respectively. Onehundred ten percent and 120 percent ,of Pr, respectively,are analogous to the upset and emergency operatingcondition category limits of NB-3200 of Section III. Onehundred fifty percent of Pr is analogous to thehydrostatic test pressure specified for Code Class 1valves in Section III.Active ASME Code Class 1 Pumps and Valves (Designedby Analysis)The normal operating condition category designlimits given by NB-3222 of Section III should be appliedto design active pumps and valves for the combination ofloadings delineated in regulatory positions 4.a.(l),4.a.(2), and 4.a.(3). The design limits of NB-3222 areselected because the primary stress intensities associatedwith those limits are in the elastic range and thus providegreater assurance of operability for pumps and valves(i.e., less probability of unacceptable deformations thatwould impede or prevent operation) than the designlimits for the upset, emergency, and faulted operatingcondition categories of Section Ii. Secondary effects(stresses and deformations,) in components whosc function is pressure retention are not usually evaluatedfor the loading combinations delineated in regulatorypositions '4.a.(2) and 4.a.(3). However, these effectsshould be considered for active Class I pumps and valvesso that unacceptable' deformations do not result. Localeffects (peak stresses) 'need not be evaluated for theseloading combinations. In addition to compliance withthe design limits specified, demonstration of operabilityas outlined by Note 6 to the regulatory position shouldalso be provided. Note 6 suggests appropriate testing,analysis, or combinations of those measures that shouldbe implemented to demonstrate the operability of activepumps and valves under all design loadinig'combinations.However, Note 6 states that the design limits fornon-active pumps and valves designed by analysis may beused if assurance is provided by detailed stress anddeformation:analyses that operability is not impairedwhen designed to these limits.Active ASME Code Class 1 Valves (Designed byStandard or Alternative Design Rules)To provide greater assurance of operability, theprimary pressure rating (Pr) for Code Class 1 activevalves designed by standard or alternative rules shouldnot be exceeded when the valve is subjected to thecombination of loadings delineated in regulatorypositions 5.a.(1), 5.a.(2), and 5.a.(3). This design limit isselected on the same basis as that designated for activepumps and valves that are designed by analysis and isanalogous to design limits specified for the normaloperating condition category of Section III of the ASMECode. Note 6 to the regulatory position also applies.However, in the case of pressure-related valves, Note 6states that the primary-pressure ratings (Pr) fornon-active valves designed by standard or alternativedesign rules may be used for the applicable loadingcombinations if appropriate testing demonstrates thatoperability is not impaired when the valve is so rated.Since detailed analytical techniques are not used todesign pressure-temperature rated valves, demonstrationof operability by test is'indicated.ASME Code Class 2 and 3 ComponentsWith one exception, no distinction is made betweenCode Class 2 and 3 components since the designrequirements of Section III of the ASME Code are thesame for both classes of components. The design rulesfor Code Class 2 and 3 components do not provide fordesign by analysis (except for Code Class 2 vesselsdesigned in accordance with Section VIII, Division 2, ofthe ASME Code) and do not yet provide any design rulesfor pumps. Furthermore, no design limits for other thanthe normal plant condition are available (the oneexception to this is piping). Generally, Class 2 and 3components are of somewhat lower quality as related t0'material, fabrication, and. nondestructive examinationrequirements than Code Class I components. Because ofless stringent design requirements and a lower qualitylevel in comparison to Code Class 1 components; thedesign limits selected for Code Class 2 and 3 non-activecomponents are, on a comparable basis, lower for thecombination of loadings associated With the emergencyand faulted plant conditions than for Code Class 1non-active components. The same considerations thatapply to Code Class I active pumps and valves apply toCode Class 2 and 3 active pumps and valves.ASME Code Class 2 and 3 Vessels (Designed to Division1 of Section VIii)To provide assurance of pressure-retaining integrityfor Code Class 2 and 3 vessels, the allowable stress valueS should not be exceeded by more than 10 percent forthe combination of loadings delineated' in 'regulatorypositions 6.a.(1), and 6.a.(2), and S should not beexceeded by more than 50 percent-for the combination1.48-3, of loadings specified by regulatory position 6.b. Onehundred ten percent of S is analogous to the upsetoperating condition category design limitsspecified forCode Class I components, while 150 percent of S iscomparable to the membrane stress that would occur ina cylindrical or spherical shell during hydrostatic testing.Both limits are within the elastic stress range for ferriticmaterials. If a more detailed analysis is performed. noloe9 to the regulatory position provides limits for prinoarymembrane and primary bending stresses.ASME Code Class 2 Vessels (Designed to Division 2 ofSection VIII)Section III of the ASME Code allows Code Class 2vessels to be designed in accordance with the rules ofDivision 2 to Section VIII of the ASME Code. Division 2to Section VIII provides rules for design by analysis thatare equivalent to those of Section III for Code Class Ivessels. In addition, the quality level for Division 2vessels is comparable to that for Code Class I vessels ofSection III. Therefore, the design limits for the loadingcombinations delineated in regtilatory position 7. shouldbe tile same as those for Code Class I vessels inregulatory position I.ASME Code Class 2 and 3 PipingNC-3600 of Section ill of the ASME Code land byreference ND-3600) provides design limits for pipingunder "Upset Conditions" and "Emergency Conditions"which are analogous to tile upset and emergencyoperating condition category design lilmits specified inNB-3600 for Code Class I piping. In utilizing thesedesign limits'for assurance of pressure-retaining integrity,the "Upset Condition" limits should not be exceeded forthe combination of loadings delineated in regulatorypositions 8.a.(I), and 8.a.(2). and the "EmnergencyCondition" limits should not be exceeded for thecombination of loadings specified in regulatory position8.b. However, only equation 9 of NC-3651 need he metfor the loadings designated in regulatory position 8.a.(2)since thermal expansion effects of piping are not usuallyevaluated for these loadings.Non-Active ASME Code Class 2 and-3 PumpsDesign limits were selected for Code Class 2 and 3pumps in the absence of Section III of the ASME Codedesign rules for these components. These design limitsrelate to both primary membrane and primary bendingstresses~and are derived on a basis that is comparable tothe design limits for Code Class I components designedby analysis. One hundred ten percent of S and 120percent of S (and the limilts for primary membrane plusprimary bending) are analogous to the design limits forthe upset operating condition category and theemergency operating condition category, respectively,given in NB-3200 of Section 11I. Therefore, to assurepressure-retaining integrity, the primary membrane stressshould not be exceeded by more than 10 percent of S,and the sumn of the primary membrane plus primarybending stresses should not be exceeded by more than65 percent of S for the combination of loadingsdelineated in regutlatory positions 9.a.(]), and '9.a.(2).The primary membrane stress and thfe surn of theprimary membrane plus primary bending stresses shouldnot be exceeded by nlore than 20 percent and 80percent of S. respectivel'. for the combination ofloadings delilneated in regulatory position 9.b.Active ASME Code Class 2 and 3 PumpsFor active Code Class 2 and 3 pumps the primaryllemllbrane stress should not exceed S. and tile surnof the primary membrane plus primary bending stressesshould not be exceeded by more than 50 percentof S fbr the combination of loadings delineated inregulatory positions 10.a.( I ), 10.a.(2), and 10.a.(3).These limits are analogous to tile normal operatingcondition category design limits of NB-3200 of SectionIll of the ASME Code and thus provide increasedassurance that unacceptable deformations affectingoperability of active Code Class 2 and 3 pumps will notresult. In addition to compliance with the design limitsspecified. demonstration- of operability as outlined byNote I1 to tl1e reCulatory position should also beprovided. Note II is identical to Note 6 to theregulatory position except that the design limits fornon0-active pumps and valves may be used for theapplicable loading combinations if appropriate analysesand/or testing confirnms that operability will not beimpaired when the component is designed to theselimits.Non-Active ASME Code Class 2 and 3 ValvesThe design of Co de Class 2 and 3 valvesencompasses the use of pressure-temllperature ratings.The design limits (Oven herein are in terms of Pr which isthe prinlary-pressure rating corresponding to themaximunm transient temperature for each plantcondition as specified in NC-3511 and ND-351 I forCode Class 2 and 3 valves, respectively. This definition'of Pr differs froim the Section III of the ASME Codeof Pr in tile same manner 'as that for CodeClass I valves and the same considerations apply. Toassure pressure-retainiung integrity, the limits for Pr arelower than those given for Code Class 1 valves for thesame loading combinationis involving emergency andfaulted plant conditions. Pr should n6t be exceeded bymore than 10 percent for the combination of loadingsdelineated in regulatoiy positions I i.a.(1), and I l.a.(2),and Pr should not be exceeded by more than 20 percentfor the combination of loadings delineated in regulatoryposition 1I .b.Active ASME Code Class 2 and 3 ValvesTo provide greater assurance of operability foractive valves of Code Class 2 and 3, Pr should not beexceeded for the comnbination of loadings delineated in -regulatory positions 12.a,(i), 12.a.(2), and 12.a.(3).Note I I to ,ie regulatory position applies. However, asI .48-4 allowed! by' Note 11, if the design limits for non-activevalves are used, appropriate testing should demonstrateoperability in lieu of analysis since detailed analyticaltechniques are. not applied to designpressure-temperature rated valves.
'
The design conditions and functional requirements of fluid system components important to safety in nuclear power, plants should be reflected in the application of appropriate design limits (e.g., stress or strain limits) for the most adverse combination of loadings to which these components may be subjected in service.For components that are constructed in accordance with Section III of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, provision of a design specification which stipulates the design requirements for the component: (i.e., the mechanical and 'operational loadings)  
and the Code classification of the component (e.g., Code Class 1, 2, or 3) is required.
 
However, neither Section III nor any other published national code or standard provides adequate guidance for selecting code classifications and loading combinations for design or for identifying Seismic Category I fluid system components.
 
The lack of adequate guidance:  
for selecting loading combinations is apparent from. a review of recent construction permit applications which :reflect design requirements, as contained in the code design specifications.
 
For e~sentially identical components designed for the same plant conditions (i.e., operating conditions of the plant categorized as normal, upset, emergency, and faulted plant conditions)  
and specified seismic events (i.e., one-half the Safe Shutdown Earthquake (SSE) and the SSE) the. loading combinations and asso'ciated design limits, vary considerably  
: among applications for construction permits. Regulatory Guides 1.26 and 1.29 (Safety Guide 26 and 29) entitled "Quality Group Classifications and Standards" and "Seismic Design Classification," respectively, provide acceptable bases for classifying fluid system components in relation to applicable national codes (e.g., Section III of the ASME Code) and for-identifying th6se striuctures, systems and components that: should be designed to remain functional under the effects Of the SSE (i.e., Seismic Category I structures, systems, and components).
To further provide a consistent basis for design of fluid system comipoiient's important to safety, this guide delineates acceptable design limits and appropriate combinations'  
of, loadings associated with applicable plant conditions arid specified seismic events. The approach set' forth in this guide is directly related to Section III of the ASME Code. Design limits as specified in Section III are extensively utilized to provide assurance of ýthie pressure-retaining integrity of vessels, piping, non:active pumps, and non-active valves of each Code class; however',:  
for the particular case of active pumnIps and valves (i.e.,`pumps and valves that must performs a mechanical motion during' the course of accomplishing a 'syst'eni safety function), special design limits and supplemental requirements are specified to provide assurance of operability.
 
These special design USAEC REGULATORY  
GUIDES Copies of published guides may be obtained by request indicating the divisions desired to the US. Atomic Energy Commission, Washington, D.C. 20545, Regulatory Guides are issued to describe and make available to the public Attention:  
Director of Regulatory Standards.
 
Comments and suggestions for methods acceptable to the AEC Regulatory staff of implementing specific5parts of improvements in these guides are encouraged and should be sent to the Secretary the Commission's regulations, to delineate techniques used by the staff in of the Commission, US-: Atomic Energy Commission, Washington, D.C. 20545, evaluating specific problems or postulated accidents, or to provide guidance to Attention:  
Chief, Public Proceedings Staff.applicants.
 
Regulatory Guides are not' substitutes for regulations and compliance  
-" with them is not required.
 
Methods and solutions different from those set out in The guides are issued in the following ten broad divisions:
the guides will be acceptable if they provide a basis for the findings requisite to the issuance or continuance of a permit or license by the Commission.
 
1. Power Reactors 6. Products 2. Research and Test Reactors  
 
===7. Transportation===
-3. Fuels and Materials Facilities a. Occupational Health Published guides will be revised periodically, as appropriate, to accommodate  
4. Environmental and Siting 9. Antitrust Review comments and to reflect new information or experience.
 
5. Materials and Plant Protection  
10. General limits and supplemental requirements are provided for active pumps and valves because the rules for constructi6n of Section II1 apply to the assurance of pressure-retaining integrity but do not assure that pumps and valves designated to perform a system safety function will operate when required.
 
This conclusion is supported by B-1223.4(b)  
of Appendix B to Section III,"Owner's Design Specification;'  
which states, "Although Code requirements for the acceptability of a component are not intended to assure the functional adequacy of the component, the higher stress limits permitted for Emergency and Faulted Condition evaluation may result in deformations which preclude operability during or after the event. The. Owner may wish to provide more restrictive limits for components which require close dimensional control and which must operate during and after the event. Such requirements are beyond the scope of this Section (i.e., Section I11)." Footnote 1 to NB-35 10 of Section III also expresses this limitation by stating that, "These requirements for the acceptability of a valve design are not intended to assure the functional adequacy of the valve." In addition, design limits augmenting Section III of the ASME Code are selected for Code Class 2 and 3 components and certain Code Class 1 components in the absence of design limits for other than the normal plant condition (e.g., the emergency and faulted plant conditions).  
It is emphasized that the design limits delineated in this guide are intended to apply to all fluid system components (vessels, piping, pumps, and valves)that are relied upon to cope with the effects of specified plant conditions.
 
Loading combinations are defined as those loadings or combinations thereof-that are associated with each plant condition or specified seismic event. These loadings result from'the various transients or events that are included within each plant condition and the magnitude of the specified seismic events associated with the nuclear power plant site. Identification of the particular transients or events to be evaluated for each plant condition will be addressed in a future guide;however, only the most adversejloadings resulting from those transients or events associated with each plant condition and specified seismic event as combined herein should be considered for design (e.g., those combinations of loadings that result in the limiting or controlling design condition).  
The combinations of loadings are based upon information contained in recent applications for construction permits, the anticipated sequence of' occurrences which produ'ce loadings, and the most limiting combination of low-probability postulated accidents or events (i.e., the concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition).
Although the loadings associated with each plant condition and specified seismic event delineated in this guide are combined in the same maniner for all classes of components, the design limits 'and specific loadings associated with each plant condition-are not the same for all classes of components (e.g., the dynamic loadings associated with the faulted plant condition may not be present for all Code Class 2 and 3 components because piping ruptures may be postulated to occur only- for certain Code Class 2 and 3 piping). However, a failure in any system or component should be evaluated for its.effects on all other systems and components.
 
ASME Code Class 1 Components Code Class I components, except for pumps and valves, benefit from the most complete design coverage that Section III of the ASME Code provides.
 
Design rules and design limits are available for other than the normal plant condition (e.g., for the severe loadings associated with the emergency and faulted plant conditions and specified seismic events). These severe loadings are accomodated by application of the design limits for the emergency and faulted operating condition categories (as defined in NB-3113 of Section 111) which permit design limits in excess of those allowed for the normal operating condition category.
 
Loadings associated with the normal plant condition and loadings associated with the upset plant condition (i.e., anticipated operational occurrences as defined in Appendix A to 10 CFR Part 50) are sustained by application of the design limits specified for the normal operating condition category and the upset operating condition category of Section III, respectively.
 
ASME Code Class 1 Vessels and Piping To provide assurance of pressure-retaining integrity, the upset, emergency, and faulted operating condition category design limits given in NB-3200, "Design by Analysis," and NB-3600, "Piping Design," of Section III of the ASME Code should be applied to design vessels and piping for the combination of loadings delineated in regulatory positions l.a., 1.b., and l.c., respectively.
 
Non-Active ASME Code Class 1 Pumps and Valves (Designed by Analysis)As permitted by Section III of the ASME Code within the limitations of NB-3400 and NB-32 11, Code Class I pumps may be designed by analysis (i.e., the design procedures specified in NB-3200 of Section III).Case 1552 (Interpretations of ASME Boiler and Pressure Vessel Code) allows design by analysis of Code Class I valves if additional requirements are met. Non-active pumps and valves are those pumps and valves thatare ,pot required to perform a mechanical motion during the-course of accomplishing a system safety function.
 
Since-non-active pumps and valves need only be assured of pressure-retaining integrity, the upset, emergency, and faulted operating condition category design limits of NB-3200 should be designated for the combination of loadings delineated in regulatory positions  
2.a., 2.b., and 2.c., respectively.
 
Non-Active ASME Code Class 1 Valves (Designed by Standard or Alternative Design Rules).0 1.48-2 Standard or alternative design rules for Code Class 1 valves are specified by, NB-3512 and NB-3513 of Section III of the ASME Code. These design rules encompass the use of pressure-temperature ratings of valves. The design limits specified in, this guide are in terms of Pr which differs from the definition given by Section III in that Pr is related to maximum transient temperature in lieu of the design temperature..  
Pr is defined in this guide. as the primary-pressure rating corresponding to the maximum transient temperature for each plant condition as specified in Tables NB-3531-1 to NB-3531-7 of Section.III..Therefore, the maximum transient temperature for each plant condition should be determined before the pressure rating of, the valve is. selected (e.g., Class 600, 900, or 1500). In order to provide assurance of pressure-retaining integrity, Pr should not be exceeded, by more than 10, 20, and 50 percent when the valve is subjected.
 
to the combination of loadings delineated in regulatory positions  
3.a., 3.b., and 3.c., respectively.
 
One hundred ten percent and 120 percent ,of Pr, respectively, are analogous to the upset and emergency operating condition category limits of NB-3200 of Section III. One hundred fifty percent of Pr is analogous to the hydrostatic test pressure specified for Code Class 1 valves in Section III.Active ASME Code Class 1 Pumps and Valves (Designed by Analysis)The normal operating condition category design limits given by NB-3222 of Section III should be applied to design active pumps and valves for the combination of loadings delineated in regulatory positions  
4.a.(l), 4.a.(2), and 4.a.(3). The design limits of NB-3222 are selected because the primary stress intensities associated with those limits are in the elastic range and thus provide greater assurance of operability for pumps and valves (i.e., less probability of unacceptable deformations that would impede or prevent operation)  
than the design limits for the upset, emergency, and faulted operating condition categories of Section Ii. Secondary effects (stresses and deformations,)  
in components whosc function is pressure retention are not usually evaluated for the loading combinations delineated in regulatory positions
'4.a.(2) and 4.a.(3). However, these effects should be considered for active Class I pumps and valves so that unacceptable'  
deformations do not result. Local effects (peak stresses)  
'need not be evaluated for these loading combinations.
 
In addition to compliance with the design limits specified, demonstration of operability as outlined by Note 6 to the regulatory position should also be provided.
 
Note 6 suggests appropriate testing, analysis, or combinations of those measures that should be implemented to demonstrate the operability of active pumps and valves under all design loadinig'combinations.
 
However, Note 6 states that the design limits for non-active pumps and valves designed by analysis may be used if assurance is provided by detailed stress and deformation:analyses that operability is not impaired when designed to these limits.Active ASME Code Class 1 Valves (Designed by Standard or Alternative Design Rules)To provide greater assurance of operability, the primary pressure rating (Pr) for Code Class 1 active valves designed by standard or alternative rules should not be exceeded when the valve is subjected to the combination of loadings delineated in regulatory positions
5.a.(1), 5.a.(2), and 5.a.(3). This design limit is selected on the same basis as that designated for active pumps and valves that are designed by analysis and is analogous to design limits specified for the normal operating condition category of Section III of the ASME Code. Note 6 to the regulatory position also applies.However, in the case of pressure-related valves, Note 6 states that the primary-pressure ratings (Pr) for non-active valves designed by standard or alternative design rules may be used for the applicable loading combinations if appropriate testing demonstrates that operability is not impaired when the valve is so rated.Since detailed analytical techniques are not used to design pressure-temperature rated valves, demonstration of operability by test is'indicated.
 
ASME Code Class 2 and 3 Components With one exception, no distinction is made between Code Class 2 and 3 components since the design requirements of Section III of the ASME Code are the same for both classes of components.
 
The design rules for Code Class 2 and 3 components do not provide for design by analysis (except for Code Class 2 vessels designed in accordance with Section VIII, Division 2, of the ASME Code) and do not yet provide any design rules for pumps. Furthermore, no design limits for other than the normal plant condition are available (the one exception to this is piping). Generally, Class 2 and 3 components are of somewhat lower quality as related t0'material, fabrication, and. nondestructive examination requirements than Code Class I components.
 
Because of less stringent design requirements and a lower quality level in comparison to Code Class 1 components;  
the design limits selected for Code Class 2 and 3 non-active components are, on a comparable basis, lower for the combination of loadings associated With the emergency and faulted plant conditions than for Code Class 1 non-active components.
 
The same considerations that apply to Code Class I active pumps and valves apply to Code Class 2 and 3 active pumps and valves.ASME Code Class 2 and 3 Vessels (Designed to Division 1 of Section VIii)To provide assurance of pressure-retaining integrity for Code Class 2 and 3 vessels, the allowable stress value S should not be exceeded by more than 10 percent for the combination of loadings delineated'  
in 'regulatory positions
6.a.(1), and 6.a.(2), and S should not be exceeded by more than 50 percent-for the combination
1.48-3, of loadings specified by regulatory position 6.b. One hundred ten percent of S is analogous to the upset operating condition category design limitsspecified for Code Class I components, while 150 percent of S is comparable to the membrane stress that would occur in a cylindrical or spherical shell during hydrostatic testing.Both limits are within the elastic stress range for ferritic materials.
 
If a more detailed analysis is performed.
 
noloe 9 to the regulatory position provides limits for prinoary membrane and primary bending stresses.ASME Code Class 2 Vessels (Designed to Division 2 of Section VIII)Section III of the ASME Code allows Code Class 2 vessels to be designed in accordance with the rules of Division 2 to Section VIII of the ASME Code. Division 2 to Section VIII provides rules for design by analysis that are equivalent to those of Section III for Code Class I vessels. In addition, the quality level for Division 2 vessels is comparable to that for Code Class I vessels of Section III. Therefore, the design limits for the loading combinations delineated in regtilatory position 7. should be tile same as those for Code Class I vessels in regulatory position I.ASME Code Class 2 and 3 Piping NC-3600 of Section ill of the ASME Code land by reference ND-3600) provides design limits for piping under "Upset Conditions" and "Emergency Conditions" which are analogous to tile upset and emergency operating condition category design lilmits specified in NB-3600 for Code Class I piping. In utilizing these design limits'for assurance of pressure-retaining integrity, the "Upset Condition" limits should not be exceeded for the combination of loadings delineated in regulatory positions
8.a.(I), and 8.a.(2). and the "Emnergency Condition" limits should not be exceeded for the combination of loadings specified in regulatory position 8.b. However, only equation 9 of NC-3651 need he met for the loadings designated in regulatory position 8.a.(2)since thermal expansion effects of piping are not usually evaluated for these loadings.Non-Active ASME Code Class 2 and-3 Pumps Design limits were selected for Code Class 2 and 3 pumps in the absence of Section III of the ASME Code design rules for these components.
 
These design limits relate to both primary membrane and primary bending stresses~and are derived on a basis that is comparable to the design limits for Code Class I components designed by analysis.
 
One hundred ten percent of S and 120 percent of S (and the limilts for primary membrane plus primary bending) are analogous to the design limits for the upset operating condition category and the emergency operating condition category, respectively, given in NB-3200 of Section 11I. Therefore, to assure pressure-retaining integrity, the primary membrane stress should not be exceeded by more than 10 percent of S, and the sumn of the primary membrane plus primary bending stresses should not be exceeded by more than 65 percent of S for the combination of loadings delineated in regutlatory positions  
9.a.(]), and '9.a.(2).The primary membrane stress and thfe surn of the primary membrane plus primary bending stresses should not be exceeded by nlore than 20 percent and 80 percent of S. respectivel'.  
for the combination of loadings delilneated in regulatory position 9.b.Active ASME Code Class 2 and 3 Pumps For active Code Class 2 and 3 pumps the primary llemllbrane stress should not exceed S. and tile surn of the primary membrane plus primary bending stresses should not be exceeded by more than 50 percent of S fbr the combination of loadings delineated in regulatory positions  
10.a.( I ), 10.a.(2), and 10.a.(3).These limits are analogous to tile normal operating condition category design limits of NB-3200 of Section Ill of the ASME Code and thus provide increased assurance that unacceptable deformations affecting operability of active Code Class 2 and 3 pumps will not result. In addition to compliance with the design limits specified.
 
demonstration- of operability as outlined by Note I1 to tl1e reCulatory position should also be provided.
 
Note II is identical to Note 6 to the regulatory position except that the design limits for non0-active pumps and valves may be used for the applicable loading combinations if appropriate analyses and/or testing confirnms that operability will not be impaired when the component is designed to these limits.Non-Active ASME Code Class 2 and 3 Valves The design of Co de Class 2 and 3 valves encompasses the use of pressure-temllperature ratings.The design limits (Oven herein are in terms of Pr which is the prinlary-pressure rating corresponding to the maximunm transient temperature for each plant condition as specified in NC-3511 and ND-351 I for Code Class 2 and 3 valves, respectively.
 
This definition
'of Pr differs froim the Section III of the ASME Code of Pr in tile same manner 'as that for Code Class I valves and the same considerations apply. To assure pressure-retainiung integrity, the limits for Pr are lower than those given for Code Class 1 valves for the same loading combinationis involving emergency and faulted plant conditions.
 
Pr should n6t be exceeded by more than 10 percent for the combination of loadings delineated in regulatoiy positions I i.a.(1), and I l.a.(2), and Pr should not be exceeded by more than 20 percent for the combination of loadings delineated in regulatory position 1I .b.Active ASME Code Class 2 and 3 Valves To provide greater assurance of operability for active valves of Code Class 2 and 3, Pr should not be exceeded for the comnbination of loadings delineated in -regulatory positions  
12.a,(i), 12.a.(2), and 12.a.(3).Note I I to ,ie regulatory position applies. However, as I .48-4 allowed! by' Note 11, if the design limits for non-active valves are used, appropriate testing should demonstrate operability in lieu of analysis since detailed analytical techniques are. not applied to design pressure-temperature rated valves.C. REGULATORY
POSITION Seismic Category I fluid system components should be designed to withstand the following loading combinations within the design limits ' specified.
 
1. ASME Code 2.Class 1 vessels and piping: a. The design limits specified in NB-3223 and NB-3654 of the ASME Code for vessels and piping, respectively, should not be exceeded when the component is subjected to concurrent loadings associated with either the normal plant condition or the upset plant condition 3 and the vibratory motion of 50 percent of the Safe Shutdown Earthquake (SSE).b. The design limits specified in NB-3224 and NB-3655 of the ASME Code for vessels and piping, respectively, should not be exceeded when the component is subjected to loadings associated with the emergency plant condition.
 
c. The design limits specified in NB-3225 and NB-3656 of the ASME Code for vessels and piping, respectively, should not .'be exceeded when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
2. Non-active ASME Code Class 1 pumps and valves 4 that are designed by analysis: a. The design limits specified in NB-3223s of the ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE.b. The design limits. specified in NB-3224 of the ASME Code should not be exceeded when the component is subjected to loadings associated with the emergency plant condition.
 
c. The design limits specified in NB-3225 of tile ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
3. Non-active ASME Code Class 1 valves that are designed by standard or alternative design rules: a. The primary-pressure rating Pr should not be exceeded by more than 10 percent when the component is subjected to concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE.b. Pr should not be exceeded by more than 20 percent when the component is subjected to the loadings associated with the emergency plant condition.
 
c. Pr should not be exceeded by more than 50 percent when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
4. Active ASME Code Class 1 pumps and valves 4 that are designed by analysis: a. The design limits 6 specified in NB-3222 5 7,8 of the ASME Code should not be exceeded when the component is subjected to either (1) concurrent loadings associated With either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2) loadings associated with'the emergency plant condition, or (3) concurrent loadings" associated with the normal plant condition, the'vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
5. Active ASME Code Class 1 valves that are designed by standard or alternative design rules: a. The primary-pressure rating Pr 6 should not be'exceeded when the component iý subjected to either (1)concurrent loadings associated with either the normal plant condition or the upset plant condition and the'vibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition, or (3) concurrent loadings associated with the niormal'plant condition, the vibratory motion of the SSE, and'the dynamic system loadings associated with the faulted'plant condition.
 
6. ASME Code Class 2 and 3 vessels 'designed to.Division 1 of Section VIII of the ASME Code: a. The allowable stress value S 9 should not be exceeded by, more than 10 percent when the component is subjected to either (1) concurrent loadings associated.
 
with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the..SSE, or (2) loadings associated with the emergency plant condition.
 
b. S should not be exceeded by more than 50 percent when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
7. ASME Code Class 2 vessels designed to Division 2 of Section VIII of the ASME Code: a. The design limits specified in NB-3223 of the ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE.1.48-5 b. The design limits specified in NB-3224 of the ASME Code should not be exceeded when the component is subjected to loadings associated with the emergency plant condition.
 
c. The design limits specified in NB-3225 of the ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
8, ASME Code Class 2 and 3 piping: a. The design limits specified in NC-361 1.1(b)(4)(c)(b)(1)
of the ASME Code should not be exceeded when the component is subjected to either (1) concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2)"0 loadings associated with the emergency plant condition.
 
b. The design limits specified in NC-361 1 .1(bX4Xc)(b)(2)
of the ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
9. Non-active ASME Code Class 2 and 3 pumps: a. The primary membrane stress should not be exceeded by more than 10 percent of the allowable stress value S, and the sum of the primary membrane and primary bending stresses should not be exceeded by more than 65 percent of S when the component is subjected to. either (1) concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2) loadings associated with the emergency plant condition.
 
b. The primary membrane stress should not be exceeded by more than 20 percent of S, and the sum of the primary membrane and primary bending stresses should not be exceeded by more than 80 percent of S when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
10. Active ASME Code Class 2 and 3 pumps: a. The primary membrane stress'' should not exceed the allowable stress value S, and the sum of the primary membrane and the primary bending stresses'should not be exceeded by more than 50 percent of S when the component is subjected to either (1)concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition, or (3) concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
11. Non-active ASME Code Class 2 and 3 valves: a. The primary-pressure rating Pr should not be exceeded by more than 10 percent when the component is subjected to either (1) concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2) loadings associated with the emergency plant condition.
 
b. Pr should not be exceeded by more than 20 percent when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
12. Active ASME Code Class 2 and 3 valves: a. The primary-pressure rating Pr 1' should not be exceeded when the component is subjected to either (1)concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition, or (3) concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.
 
0 1.48-6 DEFINITIONS
Active Pumps and Valves. Components that must perform a mechanical motion during the course of accomplishing a system safety function.Allowable Stress Value (S). As specified in Appendix I of Section III of the ASME Boiler and Pressure Vessel Code.Design by analysis for Class 1 Pumps and Class 1 Valves.For Class 1 pumps, the design procedures specified in NB-3200 of the ASME Boiler and Pressure Vessel Code, Section III. For Class, I valves, the requirements of Case 1552 of Interpretations of ASME Boiler and Pressure Vessel Code.Dynamic System Loadings Associated with the Faulted Plant Condition.
 
Refers to those dynamic loadings which result from the occurrence of a postulated rupture (e.g., complete severance or equivalent longitudinal break area) of any reactor coolant pressure boundary piping or of any other piping not a part of the reactor coolant pressure boundary.Emergency Plant Condition.
 
Those operating conditions which have a low probability of occurrence.
 
Faulted Plant Condition Those operating conditions associated with extremely-low-probability postulated events.Normal Plant Condition.
 
Those operating conditions in the course of system startup, operation, hot standby, and shutdown other than upset, emergency, or faulted.plant conditions.
 
Plant Conditions.
 
Operating conditions of the plant categorized as normal, upset, emergency, and faulted.plant condtions.
 
Primary-Pressure Rating (Pr). The primary-presstire rating corresponding to the maximum transient temperature for each plant condition, as specified in Section III of the ASME Boiler and Pressure Vessel Code, Tables NB-3531-1 to NB-3531-7, for Code Class 1-valves or as specified in NC-3511 and ND-3511 for Code Class 2 and 3 valves, respectively.
 
Safe Shutdown Earthquake (SSE). That earthquake which produces the vibratory ground motion for which structures, systems, and components important to safety are designed to remain functional.
 
Seismic Category I. Those structures, systems, and components that are designed to remain functional if the SSE occurs.Standard or Alternative Design Rules for Class 1 Valves.As specified in NB-3512 and NB-3513 of the ASME Boiler and Pressure Vessel Code, Section III.Upset Plant Condition.
 
Those deviations from the normal plant condition which have a high probability of occurrence.
 
NOTES b. full-scale prototype testing.c. reduced-scale prototype testing d. detailed stress and deformation analyses (includes experimental stress and deformation analyses).
In the performance of tests or analyses to demonstrate operability, the structural interaction of the entire assembly (e.g., valve-operator assembly and pump-motor assembly)
should be considered.
 
If superposition of test results for other than the combined loading condition is proposed, the applicability of such a procedure should be demonstrated.
 
The design limits for non-active pumps and valves designed by analysis may be used for the applicable loading combinations if assurance is provided by detailed stress and deformation analyses that operability is not impaired when designed to these limits. Similarly, the primary-pressure ratings Pr for non-active valves designed by standard or alternative design rules may be used for the applicable loading combinations if appropriate testing demonstrates that operability is not impaired when the valve is so rated.7 Secondary effects (stresses and deformations)
should be evaluated for the loading combinations designated by regulatory positions
4.a.(2) and 4.a.(3). Local effects (peak stresses)
need not be considered for these loading combinations.
 
Applies to all components (vessels, piping, pumps, and valves) that are relied upon to cope with the effects of specified plant conditions.
 
2 Section III of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code including the 1972 Winter Addenda thereto.'Identification of the specific transients or events to be considered under each plant condition will be addressed in a future regulatory guide.4 The requirements of the Case 1552 (Interpretations of ASME Boiler and Pressure Vessel Code) should be met for all sizes of Code Class 1 valves designed by analysis.'The provisions of NB-3411 and NB-3413 may be applied for all sizes of Code Class 1 pumps designed by analysis.6'Inaddition to compliance with the design limits specified, assurance of operability under all design loading combinations should be provided by an appropriate combination of the following suggested measures: a. in situ testing (e.g., preoperational testing after the component is installed in the plant).1.48-7 I 8Table 1-3.0, "Permanent Strain Limiting Factors," of Appendix I of the ASME Boiler and Pressure Vessel Code, Section III, may be used as an aid in determining the relationship between design stress and deformation (see note 2 to Table 1-1.2, of Sectiori Ill of the ASME Code).9 Division 1 of Section VIII of the ASME Boiler and Pressure Vessel Code does not provide rules for design by analysis.
 
If a detailed analysis is performed, Division 1 vessels should meet, as a minimum, equations a and b below. which arc applicable to regulatory positions
6.a. and 6.b., respectively.
 
a. om < 1.IS > m +Ob 1.5 b. am < 1.5S > Om +o b in 1.5 where: urn = primary membrane stress;ob = primary bending stress;S = allowable stress value as specified in Appendix I of Section III of the ASME Boiler and Pressure Vessel Code." For the loadings designated in regulatory position 8.a.(2), onlyequation
9 of NC-3651 need be met.''In addition to compliance with the design limits q specified, assurance of operability under all design loading combinations should be provided by any appropriate combination of the following suggested measures: a. in situ testing (e.g., preoperational testing after the component is installed in the plant).b. full-scale prototype testing.c. reduced-scale prototype testing.d. detailed stress and deformation analyses (includes experimental stress and deformation analyses).
In the performance of tests or analyses to demonstrate operability, the structural interaction of the entire assembly (e.g., valve-operator and pump-motor assembly)
should be considered.
 
If superposition of test results for other than the combined loading condition is proposed, the applicability of such a procedure should be demonstrated.


==C. REGULATORY POSITION==
The design limits for non-active pumps and valves may be used for the applicable loading combinations if appropriate analyses and/or testing cooifirms that operability is not impaired when designed to these limits.1.48-8}}
Seismic Category I fluid system components shouldbe designed to withstand the following loadingcombinations within the design limits ' specified.1. ASME Code2.Class 1 vessels and piping:a. The design limits specified in NB-3223 andNB-3654 of the ASME Code for vessels and piping,respectively, should not be exceeded when thecomponent is subjected to concurrent loadingsassociated with either the normal plant condition or theupset plant condition3 and the vibratory motion of 50percent of the Safe Shutdown Earthquake (SSE).b. The design limits specified in NB-3224 andNB-3655 of the ASME Code for vessels and piping,respectively, should not be exceeded when thecomponent is subjected to loadings associated with theemergency plant condition.c. The design limits specified in NB-3225 andNB-3656 of the ASME Code for vessels and piping,respectively, should not .'be exceeded when thecomponent is subjected to concurrent loadingsassociated with the normal plant condition, thevibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition.2. Non-active ASME Code Class 1 pumps and valves4that are designed by analysis:a. The design limits specified in NB-3223s of theASME Code should not be exceeded when thecomponent is subjected to concurrent loadingsassociated with either the normal plant condition or theupset plant condition and the vibratory motion of 50percent of the SSE.b. The design limits. specified in NB-3224 of theASME Code should not be exceeded when thecomponent is subjected to loadings associated with theemergency plant condition.c. The design limits specified in NB-3225 of tileASME Code should not be exceeded when thecomponent is subjected to concurrent loadingsassociated with the normal plant condition, thevibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition.3. Non-active ASME Code Class 1 valves that aredesigned by standard or alternative design rules:a. The primary-pressure rating Pr should not beexceeded by more than 10 percent when the componentis subjected to concurrent loadings associated with eitherthe normal plant condition or the upset plant conditionand the vibratory motion of 50 percent of the SSE.b. Pr should not be exceeded by more than 20percent when the component is subjected to the loadingsassociated with the emergency plant condition.c. Pr should not be exceeded by more than 50percent when the component is subjected to concurrentloadings associated with the normal plant condition, thevibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition.4. Active ASME Code Class 1 pumps and valves4 thatare designed by analysis:a. The design limits6 specified in NB-32225 7,8 ofthe ASME Code should not be exceeded when thecomponent is subjected to either (1) concurrent loadingsassociated With either the normal plant condition or theupset plant condition and the vibratory motion of 50percent of the SSE, or (2) loadings associated with'theemergency plant condition, or (3) concurrent loadings"associated with the normal plant condition, the'vibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition.5. Active ASME Code Class 1 valves that are designedby standard or alternative design rules:a. The primary-pressure rating Pr6 should not be'exceeded when the component i&#xfd; subjected to either (1)concurrent loadings associated with either the normalplant condition or the upset plant condition and the'vibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition,or (3) concurrent loadings associated with the niormal'plant condition, the vibratory motion of the SSE, and'the dynamic system loadings associated with the faulted'plant condition.6. ASME Code Class 2 and 3 vessels 'designed to.Division 1 of Section VIII of the ASME Code:a. The allowable stress value S9 should not beexceeded by, more than 10 percent when the componentis subjected to either (1) concurrent loadings associated.with either the normal plant condition or the upset plantcondition and the vibratory motion of 50 percent of the..SSE, or (2) loadings associated with the emergency plantcondition.b. S should not be exceeded by more than 50percent when the component is subjected to concurrentloadings associated with the normal plant condition, thevibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition.7. ASME Code Class 2 vessels designed to Division 2 ofSection VIII of the ASME Code:a. The design limits specified in NB-3223 of theASME Code should not be exceeded when thecomponent is subjected to concurrent loadingsassociated with either the normal plant condition or theupset plant condition and the vibratory motion of 50percent of the SSE.1.48-5 b. The design limits specified in NB-3224 of theASME Code should not be exceeded when thecomponent is subjected to loadings associated with theemergency plant condition.c. The design limits specified in NB-3225 of theASME Code should not be exceeded when thecomponent is subjected to concurrent loadingsassociated with the normal plant condition, thevibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition.8, ASME Code Class 2 and 3 piping:a. The design limits specified inNC-361 1.1(b)(4)(c)(b)(1) of the ASME Code should notbe exceeded when the component is subjected to either(1) concurrent loadings associated with either thenormal plant condition or the upset plant condition andthe vibratory motion of 50 percent of the SSE, or (2)"0loadings associated with the emergency plant condition.b. The design limits specified inNC-361 1 .1(bX4Xc)(b)(2) of the ASME Code should notbe exceeded when the component is subjected toconcurrent loadings associated with the normal plantcondition, the vibratory motion of the SSE, and thedynamic system loadings associated with the faultedplant condition.9. Non-active ASME Code Class 2 and 3 pumps:a. The primary membrane stress should not beexceeded by more than 10 percent of the allowablestress value S, and the sum of the primary membraneand primary bending stresses should not be exceeded bymore than 65 percent of S when the component issubjected to. either (1) concurrent loadings associatedwith either the normal plant condition or the upset plantcondition and the vibratory motion of 50 percent of theSSE, or (2) loadings associated with the emergency plantcondition.b. The primary membrane stress should not beexceeded by more than 20 percent of S, and the sum ofthe primary membrane and primary bending stressesshould not be exceeded by more than 80 percent of Swhen the component is subjected to concurrent loadingsassociated with the normal plant condition, thevibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition.10. Active ASME Code Class 2 and 3 pumps:a. The primary membrane stress'' should notexceed the allowable stress value S, and the sum of theprimary membrane and the primary bending stresses'should not be exceeded by more than 50 percent of Swhen the component is subjected to either (1)concurrent loadings associated with either the normalplant condition or the upset plant condition and thevibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition,or (3) concurrent loadings associated with the normalplant condition, the vibratory motion of the SSE, andthe dynamic system loadings associated with the faultedplant condition.11. Non-active ASME Code Class 2 and 3 valves:a. The primary-pressure rating Pr should not beexceeded by more than 10 percent when the componentis subjected to either (1) concurrent loadings associatedwith either the normal plant condition or the upset plantcondition and the vibratory motion of 50 percent of theSSE, or (2) loadings associated with the emergency plantcondition.b. Pr should not be exceeded by more than 20percent when the component is subjected to concurrentloadings associated with the normal plant condition, thevibratory motion of the SSE, and the dynamic systemloadings associated with the faulted plant condition.12. Active ASME Code Class 2 and 3 valves:a. The primary-pressure rating Pr1' should not beexceeded when the component is subjected to either (1)concurrent loadings associated with either the normalplant condition or the upset plant condition and thevibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition,or (3) concurrent loadings associated with the normalplant condition, the vibratory motion of the SSE, andthe dynamic system loadings associated with the faultedplant condition.01.48-6 DEFINITIONSActive Pumps and Valves. Components that mustperform a mechanical motion during the course ofaccomplishing a system safety function.Allowable Stress Value (S). As specified in Appendix Iof Section III of the ASME Boiler and Pressure VesselCode.Design by analysis for Class 1 Pumps and Class 1 Valves.For Class 1 pumps, the design procedures specified inNB-3200 of the ASME Boiler and Pressure Vessel Code,Section III. For Class, I valves, the requirements of Case1552 of Interpretations of ASME Boiler and PressureVessel Code.Dynamic System Loadings Associated with the FaultedPlant Condition. Refers to those dynamic loadings whichresult from the occurrence of a postulated rupture (e.g.,complete severance or equivalent longitudinal breakarea) of any reactor coolant pressure boundary piping orof any other piping not a part of the reactor coolantpressure boundary.Emergency Plant Condition. Those operating conditionswhich have a low probability of occurrence.Faulted Plant Condition Those operating conditionsassociated with extremely-low-probability postulatedevents.Normal Plant Condition. Those operating conditions inthe course of system startup, operation, hot standby,and shutdown other than upset, emergency, or faulted.plant conditions.Plant Conditions. Operating conditions of the plantcategorized as normal, upset, emergency, and faulted.plant condtions.Primary-Pressure Rating (Pr). The primary-presstirerating corresponding to the maximum transienttemperature for each plant condition, as specified inSection III of the ASME Boiler and Pressure VesselCode, Tables NB-3531-1 to NB-3531-7, for Code Class 1-valves or as specified in NC-3511 and ND-3511 for CodeClass 2 and 3 valves, respectively.Safe Shutdown Earthquake (SSE). That earthquakewhich produces the vibratory ground motion for whichstructures, systems, and components important to safetyare designed to remain functional.Seismic Category I. Those structures, systems, andcomponents that are designed to remain functional if theSSE occurs.Standard or Alternative Design Rules for Class 1 Valves.As specified in NB-3512 and NB-3513 of the ASMEBoiler and Pressure Vessel Code, Section III.Upset Plant Condition. Those deviations from thenormal plant condition which have a high probability ofoccurrence.NOTESb. full-scale prototype testing.c. reduced-scale prototype testingd. detailed stress and deformation analyses (includesexperimental stress and deformation analyses).In the performance of tests or analyses to demonstrateoperability, the structural interaction of the entire assembly(e.g., valve-operator assembly and pump-motor assembly) shouldbe considered. If superposition of test results for other than thecombined loading condition is proposed, the applicability ofsuch a procedure should be demonstrated. The design limits fornon-active pumps and valves designed by analysis may be usedfor the applicable loading combinations if assurance is providedby detailed stress and deformation analyses that operability isnot impaired when designed to these limits. Similarly, theprimary-pressure ratings Pr for non-active valves designed bystandard or alternative design rules may be used for theapplicable loading combinations if appropriate testingdemonstrates that operability is not impaired when the valve isso rated.7Secondary effects (stresses and deformations) should beevaluated for the loading combinations designated by regulatorypositions 4.a.(2) and 4.a.(3). Local effects (peak stresses) neednot be considered for these loading combinations.Applies to all components (vessels, piping, pumps, andvalves) that are relied upon to cope with the effects of specifiedplant conditions.2Section III of the American Society of MechanicalEngineers Boiler and Pressure Vessel Code including the 1972Winter Addenda thereto.'Identification of the specific transients or events to beconsidered under each plant condition will be addressed in afuture regulatory guide.4The requirements of the Case 1552 (Interpretations ofASME Boiler and Pressure Vessel Code) should be met for allsizes of Code Class 1 valves designed by analysis.'The provisions of NB-3411 and NB-3413 may be appliedfor all sizes of Code Class 1 pumps designed by analysis.6'Inaddition to compliance with the design limits specified,assurance of operability under all design loading combinationsshould be provided by an appropriate combination of thefollowing suggested measures:a. in situ testing (e.g., preoperational testing after thecomponent is installed in the plant).1.48-7 I8Table 1-3.0, "Permanent Strain Limiting Factors," ofAppendix I of the ASME Boiler and Pressure Vessel Code,Section III, may be used as an aid in determining the relationshipbetween design stress and deformation (see note 2 to Table 1-1.2,of Sectiori Ill of the ASME Code).9Division 1 of Section VIII of the ASME Boiler andPressure Vessel Code does not provide rules for design byanalysis. If a detailed analysis is performed, Division 1 vesselsshould meet, as a minimum, equations a and b below. which arcapplicable to regulatory positions 6.a. and 6.b., respectively.a. om < 1.IS > m +Ob1.5b. am < 1.5S > Om +o bin 1.5where:urn = primary membrane stress;ob = primary bending stress;S = allowable stress value as specified in Appendix I ofSection III of the ASME Boiler and Pressure Vessel Code." For the loadings designated in regulatory position 8.a.(2),onlyequation 9 of NC-3651 need be met.''In addition to compliance with the design limits qspecified, assurance of operability under all design loadingcombinations should be provided by any appropriatecombination of the following suggested measures:a. in situ testing (e.g., preoperational testing after thecomponent is installed in the plant).b. full-scale prototype testing.c. reduced-scale prototype testing.d. detailed stress and deformation analyses (includesexperimental stress and deformation analyses).In the performance of tests or analyses to demonstrateoperability, the structural interaction of the entire assembly(e.g., valve-operator and pump-motor assembly) should beconsidered. If superposition of test results for other than thecombined loading condition is proposed, the applicability ofsuch a procedure should be demonstrated. The design limits fornon-active pumps and valves may be used for the applicableloading combinations if appropriate analyses and/or testingcooifirms that operability is not impaired when designed to theselimits.1.48-8  
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Design Limits and Loading Combinations for Seismic Category I Fluid Systems Components
ML12298A124
Person / Time
Issue date: 05/31/1973
From:
Office of Nuclear Regulatory Research
To:
References
RG-01.048
Download: ML12298A124 (8)


May 1973 U.S. ATOMIC ENERGY COMMISSION

R~ GULATO GiE DIRECTORATE

OF REGULATORY

STANDARDS, REGULATORY

GUIDE 1.48 DESIGN LIMITS AND LOADING COMBINATIONS

FOR SEISMIC CATEGORY I FLUID SYSTEM COMPONENTS

A. INTRODUCTION

General Design Criterion 2, "Design Bases for Protection Against Natural Phenomena," of Appendix A to 10 CFR Part 50, "General Design Criteria for Nuclear Power Plants," requires, in part, that the design bases for structures, systems, and components important to safety reflect appropriate combinations of the effects of normal and accident conditions with the effects of natural phenomena such as earthquakes.

This guide delineates acceptable design limits and appropriate combinations of loadings associated with normal operation, postulated accidents, and specified seismic events for the design of Seismic Category I fluid system components (i.e., water- and steam-containing components).

This guide applies to light-water-cooled reactors.

The Advisory Committee on Reactor Safeguards has been consulted concerning this guide and has concurred in the regulatory position.

B. DISCUSSION

'

The design conditions and functional requirements of fluid system components important to safety in nuclear power, plants should be reflected in the application of appropriate design limits (e.g., stress or strain limits) for the most adverse combination of loadings to which these components may be subjected in service.For components that are constructed in accordance with Section III of the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code, provision of a design specification which stipulates the design requirements for the component: (i.e., the mechanical and 'operational loadings)

and the Code classification of the component (e.g., Code Class 1, 2, or 3) is required.

However, neither Section III nor any other published national code or standard provides adequate guidance for selecting code classifications and loading combinations for design or for identifying Seismic Category I fluid system components.

The lack of adequate guidance:

for selecting loading combinations is apparent from. a review of recent construction permit applications which :reflect design requirements, as contained in the code design specifications.

For e~sentially identical components designed for the same plant conditions (i.e., operating conditions of the plant categorized as normal, upset, emergency, and faulted plant conditions)

and specified seismic events (i.e., one-half the Safe Shutdown Earthquake (SSE) and the SSE) the. loading combinations and asso'ciated design limits, vary considerably

among applications for construction permits. Regulatory Guides 1.26 and 1.29 (Safety Guide 26 and 29) entitled "Quality Group Classifications and Standards" and "Seismic Design Classification," respectively, provide acceptable bases for classifying fluid system components in relation to applicable national codes (e.g.,Section III of the ASME Code) and for-identifying th6se striuctures, systems and components that: should be designed to remain functional under the effects Of the SSE (i.e., Seismic Category I structures, systems, and components).

To further provide a consistent basis for design of fluid system comipoiient's important to safety, this guide delineates acceptable design limits and appropriate combinations'

of, loadings associated with applicable plant conditions arid specified seismic events. The approach set' forth in this guide is directly related to Section III of the ASME Code. Design limits as specified in Section III are extensively utilized to provide assurance of ýthie pressure-retaining integrity of vessels, piping, non:active pumps, and non-active valves of each Code class; however',:

for the particular case of active pumnIps and valves (i.e.,`pumps and valves that must performs a mechanical motion during' the course of accomplishing a 'syst'eni safety function), special design limits and supplemental requirements are specified to provide assurance of operability.

These special design USAEC REGULATORY

GUIDES Copies of published guides may be obtained by request indicating the divisions desired to the US. Atomic Energy Commission, Washington, D.C. 20545, Regulatory Guides are issued to describe and make available to the public Attention:

Director of Regulatory Standards.

Comments and suggestions for methods acceptable to the AEC Regulatory staff of implementing specific5parts of improvements in these guides are encouraged and should be sent to the Secretary the Commission's regulations, to delineate techniques used by the staff in of the Commission, US-: Atomic Energy Commission, Washington, D.C. 20545, evaluating specific problems or postulated accidents, or to provide guidance to Attention:

Chief, Public Proceedings Staff.applicants.

Regulatory Guides are not' substitutes for regulations and compliance

-" with them is not required.

Methods and solutions different from those set out in The guides are issued in the following ten broad divisions:

the guides will be acceptable if they provide a basis for the findings requisite to the issuance or continuance of a permit or license by the Commission.

1. Power Reactors 6. Products 2. Research and Test Reactors

7. Transportation

-3. Fuels and Materials Facilities a. Occupational Health Published guides will be revised periodically, as appropriate, to accommodate

4. Environmental and Siting 9. Antitrust Review comments and to reflect new information or experience.

5. Materials and Plant Protection

10. General limits and supplemental requirements are provided for active pumps and valves because the rules for constructi6n of Section II1 apply to the assurance of pressure-retaining integrity but do not assure that pumps and valves designated to perform a system safety function will operate when required.

This conclusion is supported by B-1223.4(b)

of Appendix B to Section III,"Owner's Design Specification;'

which states, "Although Code requirements for the acceptability of a component are not intended to assure the functional adequacy of the component, the higher stress limits permitted for Emergency and Faulted Condition evaluation may result in deformations which preclude operability during or after the event. The. Owner may wish to provide more restrictive limits for components which require close dimensional control and which must operate during and after the event. Such requirements are beyond the scope of this Section (i.e., Section I11)." Footnote 1 to NB-35 10 of Section III also expresses this limitation by stating that, "These requirements for the acceptability of a valve design are not intended to assure the functional adequacy of the valve." In addition, design limits augmenting Section III of the ASME Code are selected for Code Class 2 and 3 components and certain Code Class 1 components in the absence of design limits for other than the normal plant condition (e.g., the emergency and faulted plant conditions).

It is emphasized that the design limits delineated in this guide are intended to apply to all fluid system components (vessels, piping, pumps, and valves)that are relied upon to cope with the effects of specified plant conditions.

Loading combinations are defined as those loadings or combinations thereof-that are associated with each plant condition or specified seismic event. These loadings result from'the various transients or events that are included within each plant condition and the magnitude of the specified seismic events associated with the nuclear power plant site. Identification of the particular transients or events to be evaluated for each plant condition will be addressed in a future guide;however, only the most adversejloadings resulting from those transients or events associated with each plant condition and specified seismic event as combined herein should be considered for design (e.g., those combinations of loadings that result in the limiting or controlling design condition).

The combinations of loadings are based upon information contained in recent applications for construction permits, the anticipated sequence of' occurrences which produ'ce loadings, and the most limiting combination of low-probability postulated accidents or events (i.e., the concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition).

Although the loadings associated with each plant condition and specified seismic event delineated in this guide are combined in the same maniner for all classes of components, the design limits 'and specific loadings associated with each plant condition-are not the same for all classes of components (e.g., the dynamic loadings associated with the faulted plant condition may not be present for all Code Class 2 and 3 components because piping ruptures may be postulated to occur only- for certain Code Class 2 and 3 piping). However, a failure in any system or component should be evaluated for its.effects on all other systems and components.

ASME Code Class 1 Components Code Class I components, except for pumps and valves, benefit from the most complete design coverage that Section III of the ASME Code provides.

Design rules and design limits are available for other than the normal plant condition (e.g., for the severe loadings associated with the emergency and faulted plant conditions and specified seismic events). These severe loadings are accomodated by application of the design limits for the emergency and faulted operating condition categories (as defined in NB-3113 of Section 111) which permit design limits in excess of those allowed for the normal operating condition category.

Loadings associated with the normal plant condition and loadings associated with the upset plant condition (i.e., anticipated operational occurrences as defined in Appendix A to 10 CFR Part 50) are sustained by application of the design limits specified for the normal operating condition category and the upset operating condition category of Section III, respectively.

ASME Code Class 1 Vessels and Piping To provide assurance of pressure-retaining integrity, the upset, emergency, and faulted operating condition category design limits given in NB-3200, "Design by Analysis," and NB-3600, "Piping Design," of Section III of the ASME Code should be applied to design vessels and piping for the combination of loadings delineated in regulatory positions l.a., 1.b., and l.c., respectively.

Non-Active ASME Code Class 1 Pumps and Valves (Designed by Analysis)As permitted by Section III of the ASME Code within the limitations of NB-3400 and NB-32 11, Code Class I pumps may be designed by analysis (i.e., the design procedures specified in NB-3200 of Section III).Case 1552 (Interpretations of ASME Boiler and Pressure Vessel Code) allows design by analysis of Code Class I valves if additional requirements are met. Non-active pumps and valves are those pumps and valves thatare ,pot required to perform a mechanical motion during the-course of accomplishing a system safety function.

Since-non-active pumps and valves need only be assured of pressure-retaining integrity, the upset, emergency, and faulted operating condition category design limits of NB-3200 should be designated for the combination of loadings delineated in regulatory positions

2.a., 2.b., and 2.c., respectively.

Non-Active ASME Code Class 1 Valves (Designed by Standard or Alternative Design Rules).0 1.48-2 Standard or alternative design rules for Code Class 1 valves are specified by, NB-3512 and NB-3513 of Section III of the ASME Code. These design rules encompass the use of pressure-temperature ratings of valves. The design limits specified in, this guide are in terms of Pr which differs from the definition given by Section III in that Pr is related to maximum transient temperature in lieu of the design temperature..

Pr is defined in this guide. as the primary-pressure rating corresponding to the maximum transient temperature for each plant condition as specified in Tables NB-3531-1 to NB-3531-7 of Section.III..Therefore, the maximum transient temperature for each plant condition should be determined before the pressure rating of, the valve is. selected (e.g., Class 600, 900, or 1500). In order to provide assurance of pressure-retaining integrity, Pr should not be exceeded, by more than 10, 20, and 50 percent when the valve is subjected.

to the combination of loadings delineated in regulatory positions

3.a., 3.b., and 3.c., respectively.

One hundred ten percent and 120 percent ,of Pr, respectively, are analogous to the upset and emergency operating condition category limits of NB-3200 of Section III. One hundred fifty percent of Pr is analogous to the hydrostatic test pressure specified for Code Class 1 valves in Section III.Active ASME Code Class 1 Pumps and Valves (Designed by Analysis)The normal operating condition category design limits given by NB-3222 of Section III should be applied to design active pumps and valves for the combination of loadings delineated in regulatory positions

4.a.(l), 4.a.(2), and 4.a.(3). The design limits of NB-3222 are selected because the primary stress intensities associated with those limits are in the elastic range and thus provide greater assurance of operability for pumps and valves (i.e., less probability of unacceptable deformations that would impede or prevent operation)

than the design limits for the upset, emergency, and faulted operating condition categories of Section Ii. Secondary effects (stresses and deformations,)

in components whosc function is pressure retention are not usually evaluated for the loading combinations delineated in regulatory positions

'4.a.(2) and 4.a.(3). However, these effects should be considered for active Class I pumps and valves so that unacceptable'

deformations do not result. Local effects (peak stresses)

'need not be evaluated for these loading combinations.

In addition to compliance with the design limits specified, demonstration of operability as outlined by Note 6 to the regulatory position should also be provided.

Note 6 suggests appropriate testing, analysis, or combinations of those measures that should be implemented to demonstrate the operability of active pumps and valves under all design loadinig'combinations.

However, Note 6 states that the design limits for non-active pumps and valves designed by analysis may be used if assurance is provided by detailed stress and deformation:analyses that operability is not impaired when designed to these limits.Active ASME Code Class 1 Valves (Designed by Standard or Alternative Design Rules)To provide greater assurance of operability, the primary pressure rating (Pr) for Code Class 1 active valves designed by standard or alternative rules should not be exceeded when the valve is subjected to the combination of loadings delineated in regulatory positions

5.a.(1), 5.a.(2), and 5.a.(3). This design limit is selected on the same basis as that designated for active pumps and valves that are designed by analysis and is analogous to design limits specified for the normal operating condition category of Section III of the ASME Code. Note 6 to the regulatory position also applies.However, in the case of pressure-related valves, Note 6 states that the primary-pressure ratings (Pr) for non-active valves designed by standard or alternative design rules may be used for the applicable loading combinations if appropriate testing demonstrates that operability is not impaired when the valve is so rated.Since detailed analytical techniques are not used to design pressure-temperature rated valves, demonstration of operability by test is'indicated.

ASME Code Class 2 and 3 Components With one exception, no distinction is made between Code Class 2 and 3 components since the design requirements of Section III of the ASME Code are the same for both classes of components.

The design rules for Code Class 2 and 3 components do not provide for design by analysis (except for Code Class 2 vessels designed in accordance with Section VIII, Division 2, of the ASME Code) and do not yet provide any design rules for pumps. Furthermore, no design limits for other than the normal plant condition are available (the one exception to this is piping). Generally, Class 2 and 3 components are of somewhat lower quality as related t0'material, fabrication, and. nondestructive examination requirements than Code Class I components.

Because of less stringent design requirements and a lower quality level in comparison to Code Class 1 components;

the design limits selected for Code Class 2 and 3 non-active components are, on a comparable basis, lower for the combination of loadings associated With the emergency and faulted plant conditions than for Code Class 1 non-active components.

The same considerations that apply to Code Class I active pumps and valves apply to Code Class 2 and 3 active pumps and valves.ASME Code Class 2 and 3 Vessels (Designed to Division 1 of Section VIii)To provide assurance of pressure-retaining integrity for Code Class 2 and 3 vessels, the allowable stress value S should not be exceeded by more than 10 percent for the combination of loadings delineated'

in 'regulatory positions

6.a.(1), and 6.a.(2), and S should not be exceeded by more than 50 percent-for the combination

1.48-3, of loadings specified by regulatory position 6.b. One hundred ten percent of S is analogous to the upset operating condition category design limitsspecified for Code Class I components, while 150 percent of S is comparable to the membrane stress that would occur in a cylindrical or spherical shell during hydrostatic testing.Both limits are within the elastic stress range for ferritic materials.

If a more detailed analysis is performed.

noloe 9 to the regulatory position provides limits for prinoary membrane and primary bending stresses.ASME Code Class 2 Vessels (Designed to Division 2 of Section VIII)Section III of the ASME Code allows Code Class 2 vessels to be designed in accordance with the rules of Division 2 to Section VIII of the ASME Code. Division 2 to Section VIII provides rules for design by analysis that are equivalent to those of Section III for Code Class I vessels. In addition, the quality level for Division 2 vessels is comparable to that for Code Class I vessels of Section III. Therefore, the design limits for the loading combinations delineated in regtilatory position 7. should be tile same as those for Code Class I vessels in regulatory position I.ASME Code Class 2 and 3 Piping NC-3600 of Section ill of the ASME Code land by reference ND-3600) provides design limits for piping under "Upset Conditions" and "Emergency Conditions" which are analogous to tile upset and emergency operating condition category design lilmits specified in NB-3600 for Code Class I piping. In utilizing these design limits'for assurance of pressure-retaining integrity, the "Upset Condition" limits should not be exceeded for the combination of loadings delineated in regulatory positions

8.a.(I), and 8.a.(2). and the "Emnergency Condition" limits should not be exceeded for the combination of loadings specified in regulatory position 8.b. However, only equation 9 of NC-3651 need he met for the loadings designated in regulatory position 8.a.(2)since thermal expansion effects of piping are not usually evaluated for these loadings.Non-Active ASME Code Class 2 and-3 Pumps Design limits were selected for Code Class 2 and 3 pumps in the absence of Section III of the ASME Code design rules for these components.

These design limits relate to both primary membrane and primary bending stresses~and are derived on a basis that is comparable to the design limits for Code Class I components designed by analysis.

One hundred ten percent of S and 120 percent of S (and the limilts for primary membrane plus primary bending) are analogous to the design limits for the upset operating condition category and the emergency operating condition category, respectively, given in NB-3200 of Section 11I. Therefore, to assure pressure-retaining integrity, the primary membrane stress should not be exceeded by more than 10 percent of S, and the sumn of the primary membrane plus primary bending stresses should not be exceeded by more than 65 percent of S for the combination of loadings delineated in regutlatory positions

9.a.(]), and '9.a.(2).The primary membrane stress and thfe surn of the primary membrane plus primary bending stresses should not be exceeded by nlore than 20 percent and 80 percent of S. respectivel'.

for the combination of loadings delilneated in regulatory position 9.b.Active ASME Code Class 2 and 3 Pumps For active Code Class 2 and 3 pumps the primary llemllbrane stress should not exceed S. and tile surn of the primary membrane plus primary bending stresses should not be exceeded by more than 50 percent of S fbr the combination of loadings delineated in regulatory positions

10.a.( I ), 10.a.(2), and 10.a.(3).These limits are analogous to tile normal operating condition category design limits of NB-3200 of Section Ill of the ASME Code and thus provide increased assurance that unacceptable deformations affecting operability of active Code Class 2 and 3 pumps will not result. In addition to compliance with the design limits specified.

demonstration- of operability as outlined by Note I1 to tl1e reCulatory position should also be provided.

Note II is identical to Note 6 to the regulatory position except that the design limits for non0-active pumps and valves may be used for the applicable loading combinations if appropriate analyses and/or testing confirnms that operability will not be impaired when the component is designed to these limits.Non-Active ASME Code Class 2 and 3 Valves The design of Co de Class 2 and 3 valves encompasses the use of pressure-temllperature ratings.The design limits (Oven herein are in terms of Pr which is the prinlary-pressure rating corresponding to the maximunm transient temperature for each plant condition as specified in NC-3511 and ND-351 I for Code Class 2 and 3 valves, respectively.

This definition

'of Pr differs froim the Section III of the ASME Code of Pr in tile same manner 'as that for Code Class I valves and the same considerations apply. To assure pressure-retainiung integrity, the limits for Pr are lower than those given for Code Class 1 valves for the same loading combinationis involving emergency and faulted plant conditions.

Pr should n6t be exceeded by more than 10 percent for the combination of loadings delineated in regulatoiy positions I i.a.(1), and I l.a.(2), and Pr should not be exceeded by more than 20 percent for the combination of loadings delineated in regulatory position 1I .b.Active ASME Code Class 2 and 3 Valves To provide greater assurance of operability for active valves of Code Class 2 and 3, Pr should not be exceeded for the comnbination of loadings delineated in -regulatory positions

12.a,(i), 12.a.(2), and 12.a.(3).Note I I to ,ie regulatory position applies. However, as I .48-4 allowed! by' Note 11, if the design limits for non-active valves are used, appropriate testing should demonstrate operability in lieu of analysis since detailed analytical techniques are. not applied to design pressure-temperature rated valves.C. REGULATORY

POSITION Seismic Category I fluid system components should be designed to withstand the following loading combinations within the design limits ' specified.

1. ASME Code 2.Class 1 vessels and piping: a. The design limits specified in NB-3223 and NB-3654 of the ASME Code for vessels and piping, respectively, should not be exceeded when the component is subjected to concurrent loadings associated with either the normal plant condition or the upset plant condition 3 and the vibratory motion of 50 percent of the Safe Shutdown Earthquake (SSE).b. The design limits specified in NB-3224 and NB-3655 of the ASME Code for vessels and piping, respectively, should not be exceeded when the component is subjected to loadings associated with the emergency plant condition.

c. The design limits specified in NB-3225 and NB-3656 of the ASME Code for vessels and piping, respectively, should not .'be exceeded when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

2. Non-active ASME Code Class 1 pumps and valves 4 that are designed by analysis: a. The design limits specified in NB-3223s of the ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE.b. The design limits. specified in NB-3224 of the ASME Code should not be exceeded when the component is subjected to loadings associated with the emergency plant condition.

c. The design limits specified in NB-3225 of tile ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

3. Non-active ASME Code Class 1 valves that are designed by standard or alternative design rules: a. The primary-pressure rating Pr should not be exceeded by more than 10 percent when the component is subjected to concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE.b. Pr should not be exceeded by more than 20 percent when the component is subjected to the loadings associated with the emergency plant condition.

c. Pr should not be exceeded by more than 50 percent when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

4. Active ASME Code Class 1 pumps and valves 4 that are designed by analysis: a. The design limits 6 specified in NB-3222 5 7,8 of the ASME Code should not be exceeded when the component is subjected to either (1) concurrent loadings associated With either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2) loadings associated with'the emergency plant condition, or (3) concurrent loadings" associated with the normal plant condition, the'vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

5. Active ASME Code Class 1 valves that are designed by standard or alternative design rules: a. The primary-pressure rating Pr 6 should not be'exceeded when the component iý subjected to either (1)concurrent loadings associated with either the normal plant condition or the upset plant condition and the'vibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition, or (3) concurrent loadings associated with the niormal'plant condition, the vibratory motion of the SSE, and'the dynamic system loadings associated with the faulted'plant condition.

6. ASME Code Class 2 and 3 vessels 'designed to.Division 1 of Section VIII of the ASME Code: a. The allowable stress value S 9 should not be exceeded by, more than 10 percent when the component is subjected to either (1) concurrent loadings associated.

with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the..SSE, or (2) loadings associated with the emergency plant condition.

b. S should not be exceeded by more than 50 percent when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

7. ASME Code Class 2 vessels designed to Division 2 of Section VIII of the ASME Code: a. The design limits specified in NB-3223 of the ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE.1.48-5 b. The design limits specified in NB-3224 of the ASME Code should not be exceeded when the component is subjected to loadings associated with the emergency plant condition.

c. The design limits specified in NB-3225 of the ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

8, ASME Code Class 2 and 3 piping: a. The design limits specified in NC-361 1.1(b)(4)(c)(b)(1)

of the ASME Code should not be exceeded when the component is subjected to either (1) concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2)"0 loadings associated with the emergency plant condition.

b. The design limits specified in NC-361 1 .1(bX4Xc)(b)(2)

of the ASME Code should not be exceeded when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

9. Non-active ASME Code Class 2 and 3 pumps: a. The primary membrane stress should not be exceeded by more than 10 percent of the allowable stress value S, and the sum of the primary membrane and primary bending stresses should not be exceeded by more than 65 percent of S when the component is subjected to. either (1) concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2) loadings associated with the emergency plant condition.

b. The primary membrane stress should not be exceeded by more than 20 percent of S, and the sum of the primary membrane and primary bending stresses should not be exceeded by more than 80 percent of S when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

10. Active ASME Code Class 2 and 3 pumps: a. The primary membrane stress should not exceed the allowable stress value S, and the sum of the primary membrane and the primary bending stresses'should not be exceeded by more than 50 percent of S when the component is subjected to either (1)concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition, or (3) concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

11. Non-active ASME Code Class 2 and 3 valves: a. The primary-pressure rating Pr should not be exceeded by more than 10 percent when the component is subjected to either (1) concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2) loadings associated with the emergency plant condition.

b. Pr should not be exceeded by more than 20 percent when the component is subjected to concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

12. Active ASME Code Class 2 and 3 valves: a. The primary-pressure rating Pr 1' should not be exceeded when the component is subjected to either (1)concurrent loadings associated with either the normal plant condition or the upset plant condition and the vibratory motion of 50 percent of the SSE, or (2)loadings associated with the emergency plant condition, or (3) concurrent loadings associated with the normal plant condition, the vibratory motion of the SSE, and the dynamic system loadings associated with the faulted plant condition.

0 1.48-6 DEFINITIONS

Active Pumps and Valves. Components that must perform a mechanical motion during the course of accomplishing a system safety function.Allowable Stress Value (S). As specified in Appendix I of Section III of the ASME Boiler and Pressure Vessel Code.Design by analysis for Class 1 Pumps and Class 1 Valves.For Class 1 pumps, the design procedures specified in NB-3200 of the ASME Boiler and Pressure Vessel Code,Section III. For Class, I valves, the requirements of Case 1552 of Interpretations of ASME Boiler and Pressure Vessel Code.Dynamic System Loadings Associated with the Faulted Plant Condition.

Refers to those dynamic loadings which result from the occurrence of a postulated rupture (e.g., complete severance or equivalent longitudinal break area) of any reactor coolant pressure boundary piping or of any other piping not a part of the reactor coolant pressure boundary.Emergency Plant Condition.

Those operating conditions which have a low probability of occurrence.

Faulted Plant Condition Those operating conditions associated with extremely-low-probability postulated events.Normal Plant Condition.

Those operating conditions in the course of system startup, operation, hot standby, and shutdown other than upset, emergency, or faulted.plant conditions.

Plant Conditions.

Operating conditions of the plant categorized as normal, upset, emergency, and faulted.plant condtions.

Primary-Pressure Rating (Pr). The primary-presstire rating corresponding to the maximum transient temperature for each plant condition, as specified in Section III of the ASME Boiler and Pressure Vessel Code, Tables NB-3531-1 to NB-3531-7, for Code Class 1-valves or as specified in NC-3511 and ND-3511 for Code Class 2 and 3 valves, respectively.

Safe Shutdown Earthquake (SSE). That earthquake which produces the vibratory ground motion for which structures, systems, and components important to safety are designed to remain functional.

Seismic Category I. Those structures, systems, and components that are designed to remain functional if the SSE occurs.Standard or Alternative Design Rules for Class 1 Valves.As specified in NB-3512 and NB-3513 of the ASME Boiler and Pressure Vessel Code,Section III.Upset Plant Condition.

Those deviations from the normal plant condition which have a high probability of occurrence.

NOTES b. full-scale prototype testing.c. reduced-scale prototype testing d. detailed stress and deformation analyses (includes experimental stress and deformation analyses).

In the performance of tests or analyses to demonstrate operability, the structural interaction of the entire assembly (e.g., valve-operator assembly and pump-motor assembly)

should be considered.

If superposition of test results for other than the combined loading condition is proposed, the applicability of such a procedure should be demonstrated.

The design limits for non-active pumps and valves designed by analysis may be used for the applicable loading combinations if assurance is provided by detailed stress and deformation analyses that operability is not impaired when designed to these limits. Similarly, the primary-pressure ratings Pr for non-active valves designed by standard or alternative design rules may be used for the applicable loading combinations if appropriate testing demonstrates that operability is not impaired when the valve is so rated.7 Secondary effects (stresses and deformations)

should be evaluated for the loading combinations designated by regulatory positions

4.a.(2) and 4.a.(3). Local effects (peak stresses)

need not be considered for these loading combinations.

Applies to all components (vessels, piping, pumps, and valves) that are relied upon to cope with the effects of specified plant conditions.

2 Section III of the American Society of Mechanical Engineers Boiler and Pressure Vessel Code including the 1972 Winter Addenda thereto.'Identification of the specific transients or events to be considered under each plant condition will be addressed in a future regulatory guide.4 The requirements of the Case 1552 (Interpretations of ASME Boiler and Pressure Vessel Code) should be met for all sizes of Code Class 1 valves designed by analysis.'The provisions of NB-3411 and NB-3413 may be applied for all sizes of Code Class 1 pumps designed by analysis.6'Inaddition to compliance with the design limits specified, assurance of operability under all design loading combinations should be provided by an appropriate combination of the following suggested measures: a. in situ testing (e.g., preoperational testing after the component is installed in the plant).1.48-7 I 8Table 1-3.0, "Permanent Strain Limiting Factors," of Appendix I of the ASME Boiler and Pressure Vessel Code,Section III, may be used as an aid in determining the relationship between design stress and deformation (see note 2 to Table 1-1.2, of Sectiori Ill of the ASME Code).9 Division 1 of Section VIII of the ASME Boiler and Pressure Vessel Code does not provide rules for design by analysis.

If a detailed analysis is performed, Division 1 vessels should meet, as a minimum, equations a and b below. which arc applicable to regulatory positions

6.a. and 6.b., respectively.

a. om < 1.IS > m +Ob 1.5 b. am < 1.5S > Om +o b in 1.5 where: urn = primary membrane stress;ob = primary bending stress;S = allowable stress value as specified in Appendix I of Section III of the ASME Boiler and Pressure Vessel Code." For the loadings designated in regulatory position 8.a.(2), onlyequation

9 of NC-3651 need be met.In addition to compliance with the design limits q specified, assurance of operability under all design loading combinations should be provided by any appropriate combination of the following suggested measures: a. in situ testing (e.g., preoperational testing after the component is installed in the plant).b. full-scale prototype testing.c. reduced-scale prototype testing.d. detailed stress and deformation analyses (includes experimental stress and deformation analyses).

In the performance of tests or analyses to demonstrate operability, the structural interaction of the entire assembly (e.g., valve-operator and pump-motor assembly)

should be considered.

If superposition of test results for other than the combined loading condition is proposed, the applicability of such a procedure should be demonstrated.

The design limits for non-active pumps and valves may be used for the applicable loading combinations if appropriate analyses and/or testing cooifirms that operability is not impaired when designed to these limits.1.48-8