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{{#Wiki_filter:Applications of the Extremely Low Probability of Rupture (xLPR) Code This material is declared a work of the U.S. Government and is not subject to copyright protection in the United States. Approved for public release; distribution is unlimited.
{{#Wiki_filter:A p p l i c a t i o n s o f t h e E x t r e m e l y L o w P r o b a b i l i t y o f R u p t u r e ( x L P R ) C o d e Christopher Nellis Reactor Engineer US Nuclear Regulatory Commission Office of Nuclear Regulatory Research Division of Engineering Reactor Engineering Branch Christopher.Nellis@nrc.gov This material is declared a work of the U.S. Government and is not subject to copyright protection in the United States.
Christopher Nellis Reactor Engineer US Nuclear Regulatory Commission Office of Nuclear Regulatory Research Division of Engineering Reactor Engineering Branch Christopher.Nellis@nrc.gov
Approved for public release; distribution is unlimited.


Outline History
2 O u t l i n e History
> Problem Space
> Problem Space
> Development Applications
> Development Applications
> Leak-before-break (LBB) Analyses
> Leak-before-break (LBB) Analyses
> LOCA frequency estimation
> LOCA frequency estimation  
> Initial forays into AI/ML 2
> Initial forays into AI/ML


Fracture Mechanics Different Analysis Approaches Probabilistic Approach Multiple Calculations Aggregated to Give Probability of Failure over Time Stress     + Toughness     +   Crack Growth   +   Crack Size             Life Single Calculation Conservatively   Conservatively      Conservatively    Conservatively Plus Margin Gives High Value       Low Value           High Value         High Value         Single, Conservative Result Deterministic Approach 3
3 F r a c t u r e M e c h a n i c s D i f f e r e n t A n a l y s i s A p p r o a c h e s Stress
+
Toughness +
Crack Growth +
Crack Size Life Probabilistic Approach Deterministic Approach Conservatively High Value Conservatively Low Value Conservatively High Value Conservatively High Value Multiple Calculations Aggregated to Give Probability of Failure over Time Single Calculation Plus Margin Gives
: Single, Conservative Result


Histor y and Development of xLPR Concerns butt-weld degradation in nuclear power plant piping from:
4 H i s t o r y a n d D e v e l o p m e n t o f x L P R NRC and EPRI jointly developed xLPR
> Initial Pilot Study
> xLPR 2.0 released in 2020 Modular Design
> Each module developed by experts
> Allows flexibility of future development Concerns butt-weld degradation in nuclear power plant piping from:
> Fatigue
> Fatigue
> Stress-corrosion cracking NRC and EPRI jointly developed xLPR
> Stress-corrosion cracking
> Initial Pilot Study
> xLPR 2.0 released in 2020 Modular Design
> Each module developed by experts
> Allows flexibility of future development 4


xLPR Code Capabilities and Limitations
> Stress-Corrosion Cracking
  > Stress-Corrosion Cracking
> Thermal and Mechanical Fatigue
  > Thermal and Mechanical Fatigue
> Crack Initiation
  > Crack Initiation
> Leak Rate Calculations
  > Leak Rate Calculations
> Residual Stress Effects
  > Residual Stress Effects
> Water Chemistry
  > Water Chemistry
> Ultrasonic Inspections
  > Ultrasonic Inspections
> Seismic Effects
  > Seismic Effects
> Mechanical Mitigation 5
  > Mechanical Mitigation
x L P R C o d e C a p a b i l i t i e s a n d L i m i t a t i o n s
  > Models Only Certain Failure Modes
> Models Only Certain Failure Modes
  > Limited to Butt-Weld Geometry
> Limited to Butt-Weld Geometry
  > Only Performs Component-Level Analyses 5
> Only Performs Component-Level Analyses 5


Leak-Before-Break Analyses 10 CFR Part 50, Appendix A, General Design Criterion 4 (GDC 4)
6 L e a k - B e f o r e - B r e a k A n a l y s e s NRC traditionally used deterministic leak-before-break (LBB) analyses for piping systems
> Requires components to accommodate effects of environmental conditions
> Assurance a pipe will not suffer rupture event without a detectable leak
> Effects from pipe ruptures can be excluded if probability of rupture is extremely low under design basis conditions NRC traditionally used deterministic leak-before-break (LBB) analyses for piping systems
> These analyses did not account for PWSCC degradation Regulatory question of whether the PWR piping systems with PWSCC would continue to demonstrate an extremely low probability of rupture consistent with the requirements of GDC 4
> Assurance a pipe will not suffer rupture event without a detectable leak
> These analyses did not account for PWSCC degradation Regulatory question of whether the PWR piping systems with PWSCC would continue to demonstrate an extremely low probability of rupture consistent with the requirements of GDC 4
> Previous LBB analyses were reevaluated using xLPR
> Previous LBB analyses were reevaluated using xLPR
> RVON and RVIN of Westinghouse 2,3, and 4 loop PWR 6
> RVON and RVIN of Westinghouse 2,3, and 4 loop PWR 10 CFR Part 50, Appendix A, General Design Criterion 4 (GDC 4)
> Requires components to accommodate effects of environmental conditions
> Effects from pipe ruptures can be excluded if probability of rupture is extremely low under design basis conditions


LBB Results Piping Systems Evaluated
7 L B B R e s u l t s Westinghouse four-loop RVON and RVIN DMWs Westinghouse pressurizer surge line nozzle DMWs CE and B&W RCP nozzle DMWs Westinghouse steam generator nozzle DMWs CE hot leg branch line nozzle DMWs CE cold leg branch line nozzle DMWs Westinghouse two-and three-loop RVON and RVIN DMWs Piping Systems Evaluated
* Westinghouse four-loop RVON and RVIN DMWs
* Westinghouse pressurizer surge line nozzle DMWs
* CE and B&W RCP nozzle DMWs
* Westinghouse steam generator nozzle DMWs
* CE hot leg branch line nozzle DMWs
* CE cold leg branch line nozzle DMWs
* Westinghouse two- and three-loop RVON and RVIN DMWs 7


LBB Results 2 TLR Reports Issued Even with PWSCC, all Piping systems continued to meet requirements of GDC 4 TLR-RES/DE/REB-2021-09
8 L B B R e s u l t s Even with PWSCC, all Piping systems continued to meet requirements of GDC 4
> Probability of rupture before leak found Probabilistic Leak-Before-Break Evaluation of Westinghouse Four-extremely unlikely                      Loop Pressurized-Water Reactor Primary Coolant Loop Piping
> Probability of rupture before leak found extremely unlikely
> When leak rate detection of 1 gpm is    using the Extremely Low Probability of Rupture Code considered, no ruptures occur Value of xLPR (and PFM analysis) to make    TLR-RES/DE/REB-2021-14-R1 evaluations according to GDC 4 was          Probabilistic Leak-Before-Break Evaluations of Pressurized-Water underlined in this study                    Reactor Piping Systems using the Extremely Low Probability of Rupture Code 8
> When leak rate detection of 1 gpm is considered, no ruptures occur Value of xLPR (and PFM analysis) to make evaluations according to GDC 4 was underlined in this study TLR-RES/DE/REB-2021-09 Probabilistic Leak-Before-Break Evaluation of Westinghouse Four-Loop Pressurized-Water Reactor Primary Coolant Loop Piping using the Extremely Low Probability of Rupture Code TLR-RES/DE/REB-2021-14-R1 Probabilistic Leak-Before-Break Evaluations of Pressurized-Water Reactor Piping Systems using the Extremely Low Probability of Rupture Code 2 TLR Reports Issued


Loss-of-Coolant Accident (LOCA) Frequency Estimation LOCA frequency estimation supports several aspects of the NRCs regulatory framework
9 L o s s - o f - C o o l a n t A c c i d e n t
( L O C A ) F r e q u e n c y E s t i m a t i o n LOCA frequency estimation supports several aspects of the NRCs regulatory framework
> Initiating event frequencies for Probability Risk Assessments (PRAs)
> Initiating event frequencies for Probability Risk Assessments (PRAs)
> Inform maintenance frequencies Explored using xLPRs probability of rupture output as a LOCA frequency
> Inform maintenance frequencies Explored using xLPRs probability of rupture output as a LOCA frequency
> Do xLPR predictions align with LOCA frequencies estimated in from NUREG-1829 Estimating Loss-of-Coolant Accident (LOCA) Frequencies Through the Elicitation Process?
> Do xLPR predictions align with LOCA frequencies estimated in from NUREG-1829 Estimating Loss-of-Coolant Accident (LOCA) Frequencies Through the Elicitation Process?
Do xLPR results align with all LOCA scenarios
Do xLPR results align with all LOCA scenarios
> Small Break LOCA -> 100 gpm
> Small Break LOCA -> 100 gpm
> Medium Break LOCA -> 1,500 gpm
> Medium Break LOCA -> 1,500 gpm
> Large Break LOCA -> 5000 gpm 9
> Large Break LOCA -> 5000 gpm


LOCA Results With Inspection - No LRD With LRD - No Inspection Annual frequency of LOCA 1.E-01                                    upper bound LOCAs (LRD) 1.E-03                                    BG - SBLOCA 1.E-05                                    BG - MBLOCA 1.E-07                                   BG - LBLOCA 1.E-09 (yr-1)
10 L O C A R e s u l t s With Leak Rate Detection No LOCAs detected with 100,000 realizations With Inservice Inspection Alignment at 25 years but higher at 60 years 1.E-13 1.E-11 1.E-09 1.E-07 1.E-05 1.E-03 1.E-01 0
BL - SBLOCA 1.E-11 BL - MBLOCA 1.E-13 Bl - LBLOCA 0     20     40       60   80 Time (yr)
20 40 60 80 Annual frequency of LOCA (yr-1)
With Inservice Inspection                                         With Leak Rate Detection Alignment at 25 years but higher at 60 years                      No LOCAs detected with 100,000 realizations 10
Time (yr)
With LRD - No Inspection upper bound LOCAs (LRD)
BG - SBLOCA BG - MBLOCA BG - LBLOCA BL - SBLOCA BL - MBLOCA Bl - LBLOCA With Inspection - No LRD


Initial Explorations into AI/ML Regulatory Guide 1.245 requires:
11 I n i t i a l E x p l o r a t i o n s i n t o A I / M L Regulatory Guide 1.245 requires:
> Estimates of quantities of interest and their uncertainties
> Estimates of quantities of interest and their uncertainties
> Sensitivity studies
> Sensitivity studies
> ML can be leveraged to assist these analyses.
> ML can be leveraged to assist these analyses.
ranked features 11
ranked features


Have Questions or Need Infor mation on xLPR?
H a v e Q u e s t i o n s o r N e e d I n f o r m a t i o n o n x L P R ?
xlpr@nrc.gov xlpr@epri.com 12}}
xlpr@nrc.gov xlpr@epri.com 12}}

Latest revision as of 02:43, 27 November 2024

Applications of the Extremely Low Probability of Rupture (Xlpr) Code
ML23193B042
Person / Time
Issue date: 06/11/2023
From: Nellis C
Office of Nuclear Regulatory Research
To:
References
Download: ML23193B042 (12)


Text

A p p l i c a t i o n s o f t h e E x t r e m e l y L o w P r o b a b i l i t y o f R u p t u r e ( x L P R ) C o d e Christopher Nellis Reactor Engineer US Nuclear Regulatory Commission Office of Nuclear Regulatory Research Division of Engineering Reactor Engineering Branch Christopher.Nellis@nrc.gov This material is declared a work of the U.S. Government and is not subject to copyright protection in the United States.

Approved for public release; distribution is unlimited.

2 O u t l i n e History

> Problem Space

> Development Applications

> Leak-before-break (LBB) Analyses

> LOCA frequency estimation

> Initial forays into AI/ML

3 F r a c t u r e M e c h a n i c s D i f f e r e n t A n a l y s i s A p p r o a c h e s Stress

+

Toughness +

Crack Growth +

Crack Size Life Probabilistic Approach Deterministic Approach Conservatively High Value Conservatively Low Value Conservatively High Value Conservatively High Value Multiple Calculations Aggregated to Give Probability of Failure over Time Single Calculation Plus Margin Gives

Single, Conservative Result

4 H i s t o r y a n d D e v e l o p m e n t o f x L P R NRC and EPRI jointly developed xLPR

> Initial Pilot Study

> xLPR 2.0 released in 2020 Modular Design

> Each module developed by experts

> Allows flexibility of future development Concerns butt-weld degradation in nuclear power plant piping from:

> Fatigue

> Stress-corrosion cracking

> Stress-Corrosion Cracking

> Thermal and Mechanical Fatigue

> Crack Initiation

> Leak Rate Calculations

> Residual Stress Effects

> Water Chemistry

> Ultrasonic Inspections

> Seismic Effects

> Mechanical Mitigation 5

x L P R C o d e C a p a b i l i t i e s a n d L i m i t a t i o n s

> Models Only Certain Failure Modes

> Limited to Butt-Weld Geometry

> Only Performs Component-Level Analyses 5

6 L e a k - B e f o r e - B r e a k A n a l y s e s NRC traditionally used deterministic leak-before-break (LBB) analyses for piping systems

> Assurance a pipe will not suffer rupture event without a detectable leak

> These analyses did not account for PWSCC degradation Regulatory question of whether the PWR piping systems with PWSCC would continue to demonstrate an extremely low probability of rupture consistent with the requirements of GDC 4

> Previous LBB analyses were reevaluated using xLPR

> RVON and RVIN of Westinghouse 2,3, and 4 loop PWR 10 CFR Part 50, Appendix A, General Design Criterion 4 (GDC 4)

> Requires components to accommodate effects of environmental conditions

> Effects from pipe ruptures can be excluded if probability of rupture is extremely low under design basis conditions

7 L B B R e s u l t s Westinghouse four-loop RVON and RVIN DMWs Westinghouse pressurizer surge line nozzle DMWs CE and B&W RCP nozzle DMWs Westinghouse steam generator nozzle DMWs CE hot leg branch line nozzle DMWs CE cold leg branch line nozzle DMWs Westinghouse two-and three-loop RVON and RVIN DMWs Piping Systems Evaluated

8 L B B R e s u l t s Even with PWSCC, all Piping systems continued to meet requirements of GDC 4

> Probability of rupture before leak found extremely unlikely

> When leak rate detection of 1 gpm is considered, no ruptures occur Value of xLPR (and PFM analysis) to make evaluations according to GDC 4 was underlined in this study TLR-RES/DE/REB-2021-09 Probabilistic Leak-Before-Break Evaluation of Westinghouse Four-Loop Pressurized-Water Reactor Primary Coolant Loop Piping using the Extremely Low Probability of Rupture Code TLR-RES/DE/REB-2021-14-R1 Probabilistic Leak-Before-Break Evaluations of Pressurized-Water Reactor Piping Systems using the Extremely Low Probability of Rupture Code 2 TLR Reports Issued

9 L o s s - o f - C o o l a n t A c c i d e n t

( L O C A ) F r e q u e n c y E s t i m a t i o n LOCA frequency estimation supports several aspects of the NRCs regulatory framework

> Initiating event frequencies for Probability Risk Assessments (PRAs)

> Inform maintenance frequencies Explored using xLPRs probability of rupture output as a LOCA frequency

> Do xLPR predictions align with LOCA frequencies estimated in from NUREG-1829 Estimating Loss-of-Coolant Accident (LOCA) Frequencies Through the Elicitation Process?

Do xLPR results align with all LOCA scenarios

> Small Break LOCA -> 100 gpm

> Medium Break LOCA -> 1,500 gpm

> Large Break LOCA -> 5000 gpm

10 L O C A R e s u l t s With Leak Rate Detection No LOCAs detected with 100,000 realizations With Inservice Inspection Alignment at 25 years but higher at 60 years 1.E-13 1.E-11 1.E-09 1.E-07 1.E-05 1.E-03 1.E-01 0

20 40 60 80 Annual frequency of LOCA (yr-1)

Time (yr)

With LRD - No Inspection upper bound LOCAs (LRD)

BG - SBLOCA BG - MBLOCA BG - LBLOCA BL - SBLOCA BL - MBLOCA Bl - LBLOCA With Inspection - No LRD

11 I n i t i a l E x p l o r a t i o n s i n t o A I / M L Regulatory Guide 1.245 requires:

> Estimates of quantities of interest and their uncertainties

> Sensitivity studies

> ML can be leveraged to assist these analyses.

ranked features

H a v e Q u e s t i o n s o r N e e d I n f o r m a t i o n o n x L P R ?

xlpr@nrc.gov xlpr@epri.com 12