ML14094A399

Rscc Wire & Cable LLC Vendor Inspection Plan

ML14094A399
Person / Time
Site:	99901443
Issue date:	04/14/2014
From:	Huang E NRC/NRO/DCIP/CEVB
To:	Richard Rasmussen NRC/NRO/DCIP/CEVB
E. Huang, NRO/DCIP, 415-4140
References
IR-14-201
Download: ML14094A399 (6)

Text

April 14, 2014 MEMORANDUM TO: Richard A. Rasmussen, Chief Electrical Vendor Inspection Branch Division of Construction Inspection and Operational Programs Office of New Reactors FROM: Eugene Huang, Inspection Team Leader /RA/

Electrical Vendor Inspection Branch Division of Construction Inspection and Operational Programs Office of New Reactors

SUBJECT:

INSPECTION PLAN FOR THE QUALITY ASSURANCE PROGRAM OF RSCC WIRE & CABLE LLC.

VENDOR: RSCC Wire & Cable LLC, East Granby, CT VENDOR CONTACT: Mr. David Murphy, Manager of Quality david.murphy@r-scc.com INSPECTION DATES: May 19-23, 2014 VENDOR LOCATION: RSCC Wire & Cable LLC 20 Bradley Park Road East Granby, CT 06026 VENDOR DOCKET NO.: 99901443 INSPECTION REPORT NO.: 99901443/2014-201 INSPECTION TEAM: Eugene Huang NRO/DCIP/EVIB Team Leader Jose Jimenez NRO/DCIP/EVIB Annie Ramirez NRO/DCIP/EVIB Laura Micewski NRO/DCIP/MVIB Thomas Kendzia NRO/DCIP/QVIB Denise Terry-Ward RII

Enclosure:

Inspection Plan CONTACT: Eugene Huang, NRO/DCIP 301-415-4140

MEMORANDUM TO: Richard A. Rasmussen, Chief Electrical Vendor Inspection Branch Division of Construction Inspection and Operational Programs Office of New Reactors FROM: Eugene Huang, Inspection Team Leader /RA/

Electrical Vendor Inspection Branch Division of Construction Inspection and Operational Programs Office of New Reactors

SUBJECT:

INSPECTION PLAN FOR THE QUALITY ASSURANCE PROGRAM OF RSCC WIRE & CABLE LLC.

VENDOR: RSCC Wire & Cable LLC, East Granby, CT VENDOR CONTACT: Mr. David Murphy, Manager of Quality david.murphy@r-scc.com INSPECTION DATES: May 19-23, 2014 VENDOR LOCATION: RSCC Wire & Cable LLC 20 Bradley Park Road East Granby, CT 06026 VENDOR DOCKET NO.: 99901443 INSPECTION REPORT NO.: 99901443/2014-201 INSPECTION TEAM: Eugene Huang NRO/DCIP/EVIB Team Leader Jose Jimenez NRO/DCIP/EVIB Annie Ramirez NRO/DCIP/EVIB Laura Micewski NRO/DCIP/MVIB Thomas Kendzia NRO/DCIP/QVIB Denise Terry-Ward RII

Enclosure:

Inspection Plan CONTACT: Eugene Huang, NRO/DCIP 301-415-4140 Distribution:

RRasmussen KKavanagh ERoach JJimenez ASakadales EHuang ARamirez LMicewski TKendzia DTerry-Ward ADAMS ACCESSION No.: ML14094A399 NRO-002 OFFICE NRO/DCIP/EVIB NRO/DCIP/EVIB NAME EHuang RRasmussen DATE 04/14/2014 04/14/2014 OFFICIAL RECORD COPY

RSCC Wire & Cable - Vendor Inspection Plan INSPECTION BASES:

Appendix B to Title 10 of the Code of Federal Regulation (10 CFR) Part 50, Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants, and 10 CFR Part 21, Reporting of Defects and Noncompliance.

INSPECTION PURPOSE AND INSPECTION PROCEDURES TO BE USED:

The RSCC Wire & Cable LLC facility is located in East Granby, CT. This facility provides Class 1E wire and cable, and commercial-grade dedication (CGD) services to U.S. nuclear power plants. Currently, this facility is in the process of qualifying different cable types for the AP1000.

This inspection will be the first at this RSCC Wire & Cable facility.

Inspection procedures (IP) to be used include IP 43002, "Routine Inspections of Nuclear Vendors, IP 43004, Inspection of Commercial-Grade Dedication Programs, and IP 36100, Inspection of 10 CFR Part 21 and Programs for Reporting Defects and Noncompliance."

INSPECTION SCOPE:

The vendor inspection of RSCC Wire & Cable will focus on the quality assurance policies, procedures, and implementation associated with the: Part 21 program; design control and CGD processes; manufacturing, inspections, testing controls; measuring and test equipment; nonconforming materials, parts, or components; and corrective actions. The inspection will focus on the design control, commercial-grade dedication, and qualification of Class 1E cables and wires. The inspection will also focus on in-process safety-related qualification, manufacturing, inspections, and testing at the time of the inspection. The inspection will also cover areas related to the following Inspections, Tests, Analyses, and Acceptance Criteria (ITAAC:

DESIGN COMMITMENT INSPECTION, ACCEPTANCE CRITERIA DCD TIER 1 TESTING, ANALYSIS REFERENCE 2.2.1.6a.ii Containment System - The Inspection will be A report exists and Class 1E equipment performed of the concludes that the identified in Table 2.2.1-1 as-installed Class 1E as- installed Class 1E as being qualified for a equipment and the equipment and the harsh environment can associated wiring, associated wiring, cables, withstand the cables, and terminations and terminations identified environmental conditions located in a harsh in Table 2.2.1-1 as being Section 2.2.1 that would exist before, environment. qualified for a harsh Tables 2.2.1-1 during, and following a environment are bounded & 2.2.1-3 design basis accident by type tests, analyses, or without loss of safety a combination of type tests function for the time and analyses.

required to perform the safety function.

Enclosure

DESIGN COMMITMENT INSPECTION, ACCEPTANCE CRITERIA DCD TIER 1 TESTING, ANALYSIS REFERENCE 2.2.3.7a.ii Passive Core Cooling System - The Class 1E A report exists and equipment identified in concludes that the as-Table 2.2.3-1 as being Inspection will be installed Class 1E qualified for a harsh performed of the as- equipment and the environment can withstand installed Class 1E associated wiring, cables, the environmental Section 2.2.3 equipment and the and terminations identified conditions that would exist Tables 2.2.3-1 associated wiring, in Table 2.2.3-1 as being before, during, and & 2.2.3-4 cables, and terminations qualified for a harsh following a design basis located in a harsh environment are bounded accident without loss of environment. by type tests, analyses, or safety function for the time a combination of type tests required to perform the and analyses.

safety function.

2.1.2.7a.ii Reactor Coolant System -

The Class 1E equipment A report exists and identified in Table 2.1.2-1 concludes that the as-as being qualified for a Inspection will be installed Class 1E harsh environment can performed of the as- equipment and the withstand the installed Class 1E associated wiring, cables, environmental conditions Section 2.1.2 equipment and the and terminations identified that would exist before, Tables 2.1.2-1 associated wiring, in Table 2.1.2-1 as being during, and following a & 2.1.2-4 cables, and terminations qualified for a harsh design basis accident located in a harsh environment are bounded without loss of safety environment. by type tests, analyses, or function for the time a combination of type tests required to perform the and analyses.

safety function.

2.1.3.9ai Reactor System - The A report exists and Class 1E equipment concludes that the Class identified in Table 2.1.3-1 1E equipment identified in as being qualified for a Table 2.1.3-1 as being harsh environment can Type tests, analysis, or qualified for a harsh withstand the a combination of type environment can withstand environmental conditions Section 2.1.3 tests and analysis will the environmental that would exist before, Tables 2.1.3-1 be performed on Class conditions that would exist during, and following a & 2.1.3-2 1E equipment located in before, during, and design basis accident a harsh environment. following a design basis without loss of safety accident without loss of function for the time safety function for the time required to perform the required to perform the safety function.

safety function.

The NRC inspection team will review the following areas:

INSPECTION ASSIGNMENTS Huang - Manufacturing process in relation to testing and inspection, M&TE, oversight of contracted activities, and procurement document Jimenez/Micewski - Manufacturing process in relation to design control, CGD, and qualification packages for operating reactors Kendzia - Part 21, nonconformances, corrective action Ramirez/Terry-Ward - AP1000 Qualification and ITAAC related activities in relation to:

2.2.1.6.a.ii, Containment System 2.2.3.7.a.ii, Passive Core Cooling System 2.1.2.7.a.ii, Reactor Coolant System 2.1.3.9.a.i, Reactor System VENDOR PRIORITIZATION STRATEGY (VPS) EVALUATION RSCC Wire & Cable LLC, whose scope of supply is class 1E wires and cables, qualification, and CGD, was evaluated using the VPS outlined in the Vendor Inspection Program Plan, scoring 24 out of a possible 41 points in favor of inspection. The evaluation indicated that the RSCC Wire & Cable facility in East Granby, CT, has an above score compared to the vendor population evaluated. RSCC Wire & Cables score is driven by the following factors:

• No NRC inspection within the last 3 years

• Somewhat complex product

• Direct relation (e.g., targeted ITAAC)

• Supplier to more than 10 licensees LOGISTICS Recommended hotels (team members are free to stay at their choice of lodging):

SpringHill Suites Hartford Airport/Windsor Locks 225 Ella Grasso Turnpike Windsor Locks, CT 06096 860-758-7000 Hartford/Windsor Marriott Airport 28 Day Hill Road Windsor, CT 06095 860-688-7500 Hyatt House Hartford 200 Corporate Drive Windsor, CT 06095 860-298-8000 Per-diem rate: $112/$56/$168

An entrance meeting is planned for 8:30 am Monday, May 19, 2014, at the RSCC Wire & Cable facility located in East Granby, CT. An exit meeting is planned for 8:00 am on Friday, May 23, 2014.

Inspection schedule: 8:00am to 4:00pm Daily team meeting at 4:00pm Vendor debrief at 4:30pm Time charge information: The inspectors will charge time in HRMS to the RSCC Wire &

Cable Vendor Inspection, inspection report number 99901443/2014-201.

DELIVERABLES:

A written outline of findings and observations for input to the Team Leader is required for exit meeting development.

Draft input to the inspection report should be completed and provide to team leader by Friday, May 30, 2014. Input should be formatted in a manner consistent with IMC-0617, Vendor Inspection Reports.

Management review and approval of the inspection report is due by July 7, 2014, to meet the 45-day inspection report timeliness requirement.