ML12334A701: Difference between revisions
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6 5.0 Buried Piping Reasonable Assurance Flow Chart-Description | 6 5.0 Buried Piping Reasonable Assurance Flow Chart-Description | ||
...... . 6.0 References | ...... . 6.0 References | ||
........................................................................................ . 3 IPEG PA OAG0023180 April 2011 1.0 Preface This document provides industry guidance for the determination of reasonable assurance for structural and/or leakage integrity for buried piping. The criteria and guidelines presented in this document were developed as a consistent basis for establishment of what is necessary to provide "reasonable assurance of integrity". | ........................................................................................ . 3 IPEG PA OAG0023180 April 2011 1.0 Preface This document provides industry guidance for the determination of reasonable assurance for structural and/or leakage integrity for buried piping. The criteria and guidelines presented in this document were developed as a consistent basis for establishment of what is necessary to provide "reasonable assurance of integrity". | ||
2.0 Purpose The purpose of this document is to provide a technically based approach {pr<<> development of inspection plans that establish reasonable assurance of and/or leakage integrity of buried piping through the application of the of both indirect inspections and direct examinations. | |||
The purpose of this document is to provide a technically based approach {pr<<> development of inspection plans that establish reasonable assurance of and/or leakage integrity of buried piping through the application of the of both indirect inspections and direct examinations. | |||
The approach is founded in the precepts established in the "Recommendations for an to Control the Degradation of Buried and Underground Piping abgTariks (EPRI 1016456, Revision 1) and utility site specific program documents. | The approach is founded in the precepts established in the "Recommendations for an to Control the Degradation of Buried and Underground Piping abgTariks (EPRI 1016456, Revision 1) and utility site specific program documents. | ||
TQi§!QQt'ument is intended to establish reasonable assurance for scoped buried optimizing the inspection scope, while not requiring 100% inspection:> | TQi§!QQt'ument is intended to establish reasonable assurance for scoped buried optimizing the inspection scope, while not requiring 100% inspection:> | ||
3.0 Background Reasonable assurance is an industry used to achieve increased confidence in the capability of a or component (SSC) to perform its intended function. | |||
Reasonable assurance is an industry used to achieve increased confidence in the capability of a or component (SSC) to perform its intended function. | |||
Reasonable not equate to absolute assurance or :: confidence. | Reasonable not equate to absolute assurance or :: confidence. | ||
Rather, reasonable collects appropriate data/insights/information to the establishment of increased confidence. | Rather, reasonable collects appropriate data/insights/information to the establishment of increased confidence. | ||
Line 60: | Line 55: | ||
Visual examinations need to be with NDE or engineering judgment that addresses the wall. Fitness-far-Service | Visual examinations need to be with NDE or engineering judgment that addresses the wall. Fitness-far-Service | ||
:'technical evaluation of direct examination data to flaw size, degradation rate, remaining life, and the time to the or repair/replacement/mitigation. | :'technical evaluation of direct examination data to flaw size, degradation rate, remaining life, and the time to the or repair/replacement/mitigation. | ||
Highest Locations are the highest likelihood and consequence risk segments or zones as defined in the buried piping and risk ranking database. | Highest Locations are the highest likelihood and consequence risk segments or zones as defined in the buried piping and risk ranking database. | ||
4.7. | |||
Inspection | |||
-Survey techniques used to assess the likelihood of without having direct access to the section of the component being examined. | -Survey techniques used to assess the likelihood of without having direct access to the section of the component being examined. | ||
These inspections typically measure surrounding conditions that may be indicative of corrosion or damage. Results are typically qualitative and less accurate than direct examinations. | These inspections typically measure surrounding conditions that may be indicative of corrosion or damage. Results are typically qualitative and less accurate than direct examinations. | ||
Line 76: | Line 70: | ||
_ Portions piping systems that are grouped together for risk ranking based on similarities such as installation, manufacture, or environmefltal conditions. | _ Portions piping systems that are grouped together for risk ranking based on similarities such as installation, manufacture, or environmefltal conditions. | ||
Some risk ranking methods may use other terms to piping segments, such as zones. 4.16. Post an assessment of all indirect and direct examination 4.17. results a FFS evaluation that will determine the projected structural and of a pipe. as the time period until the pipe wall Life (RL) is defined is no longer acceptable. | Some risk ranking methods may use other terms to piping segments, such as zones. 4.16. Post an assessment of all indirect and direct examination 4.17. results a FFS evaluation that will determine the projected structural and of a pipe. as the time period until the pipe wall Life (RL) is defined is no longer acceptable. | ||
Inspections involve direct observation by inspectors or by the use of remote visual inspection devices. 7 IPEG PA OAG0023184 April 2011 Figure 5-1 Buried Piping Inspection Reasonable Assurance (RA) Flow Chart 8 IPEG PA OAG0023185 April 2011 Figure 5-2 Buried Piping Inspection Reasonable Assurance (RA) Flow Chart 9 IPEG PA OAG0023186 April 2011 5.0 Buried Piping Inspection RA Flow Chart-Description | Inspections involve direct observation by inspectors or by the use of remote visual inspection devices. 7 IPEG PA OAG0023184 April 2011 Figure 5-1 Buried Piping Inspection Reasonable Assurance (RA) Flow Chart 8 IPEG PA OAG0023185 April 2011 Figure 5-2 Buried Piping Inspection Reasonable Assurance (RA) Flow Chart 9 IPEG PA OAG0023186 April 2011 5.0 Buried Piping Inspection RA Flow Chart-Description 5.1 Buried Piping Program Susceptibility Analysis and Risk Ranking 1. Susceptibility Analysis and Risk Ranking are used to determine the overall likelihood and consequence of a line, segment or zone failure. 2. This evaluation is based on detailed site specific information and provides a risk assessment of all piping within the program scope. /<> >. 3. The following potential exclusions from the program considered in the susceptibility and risk ranking process. Th.t ba.$i;i6r the exclusion should be documented: | ||
Piping Program Susceptibility Analysis and Risk Ranking 1. Susceptibility Analysis and Risk Ranking are used to determine the overall likelihood and consequence of a line, segment or zone failure. 2. This evaluation is based on detailed site specific information and provides a risk assessment of all piping within the program scope. /<> >. 3. The following potential exclusions from the program considered in the susceptibility and risk ranking process. Th.t ba.$i;i6r the exclusion should be documented: | |||
: a. Segments or zones constructed of materials not s.ysceptible to the associated 10 and 00 degradation titanium and super austenitic stainless (e.g., AL6XN or 254 SM6,:/ b. Segments or zones of materials fully controlled low strength material (flowable backfill) in with NACE SP0169-2007, unless the pipe is susceptible | : a. Segments or zones constructed of materials not s.ysceptible to the associated 10 and 00 degradation titanium and super austenitic stainless (e.g., AL6XN or 254 SM6,:/ b. Segments or zones of materials fully controlled low strength material (flowable backfill) in with NACE SP0169-2007, unless the pipe is susceptible | ||
: c. Piping sections that are in accordance with 49 CFR 195 subpart E on an to exceed 5 years. 5.2 Create Line Groupings | : c. Piping sections that are in accordance with 49 CFR 195 subpart E on an to exceed 5 years. 5.2 Create Line Groupings | ||
Line 87: | Line 78: | ||
Material (e.g., Carbon Steel, Stainless Steel, Plastic, Fiberglass, and Aluminum would be grouped separately) | Material (e.g., Carbon Steel, Stainless Steel, Plastic, Fiberglass, and Aluminum would be grouped separately) | ||
: b. Coating type/age i. 10 coating, type/age ii. 00 coating, type/age c. Line depth (the basis for this grouping is the effect of live loads, and overburden): | : b. Coating type/age i. 10 coating, type/age ii. 00 coating, type/age c. Line depth (the basis for this grouping is the effect of live loads, and overburden): | ||
: i. < 10ft below grade --Can see the effects of live loads 10 IPEG PA OAG0023187 | : i. < 10ft below grade --Can see the effects of live loads 10 IPEG PA OAG0023187 5.3 April 2011 ii. > 10ft below grade d. Pipe Age (e.g., Inspections on newer lines should not be used to justify reasonable assurance on older lines). e. Location in similar soil conditions (e.g., Lines in close proximity to one another in the same underground path/fill trench, backfill) | ||
2011 ii. > 10ft below grade d. Pipe Age (e.g., Inspections on newer lines should not be used to justify reasonable assurance on older lines). e. Location in similar soil conditions (e.g., Lines in close proximity to one another in the same underground path/fill trench, backfill) | |||
: f. Cathodic protection availability and operating history g. Operating Conditions | : f. Cathodic protection availability and operating history g. Operating Conditions | ||
: i. Temperature (e.g., lines that undergo changes and/or are >100F would ambient temperature lines). ii. Operating frequency, and infrequent/outage only) .; temperature g rou ped with continuous vs. h. Pipe joining methods (e.g., | : i. Temperature (e.g., lines that undergo changes and/or are >100F would ambient temperature lines). ii. Operating frequency, and infrequent/outage only) .; temperature g rou ped with continuous vs. h. Pipe joining methods (e.g., | ||
Line 101: | Line 89: | ||
11 IPEG PA OAG0023188 April 2011 5. Review historical cathodic protection survey data and segment or zone location accessibility in order to refine the inspection selection areas. 6. Review the Groundwater Protection Program data. 7. Indirect inspection measurements should be referenced to precise geographic locations and documented so that inspection results pe used for excavation and direct examinations. | 11 IPEG PA OAG0023188 April 2011 5. Review historical cathodic protection survey data and segment or zone location accessibility in order to refine the inspection selection areas. 6. Review the Groundwater Protection Program data. 7. Indirect inspection measurements should be referenced to precise geographic locations and documented so that inspection results pe used for excavation and direct examinations. | ||
Indications should be aligned with other results, drawings and | Indications should be aligned with other results, drawings and | ||
: 8. Verification of the indirect inspections should be the direct examination results. At least one direct performed in each high risk line grouping. | : 8. Verification of the indirect inspections should be the direct examination results. At least one direct performed in each high risk line grouping. | ||
5.4 Classify Indirect Inspection Results 5.5 1. Criteria for classifying indirect inspectr6hresults must be established. | |||
Indirect Inspection Results 5.5 1. Criteria for classifying indirect inspectr6hresults must be established. | |||
: 2. The criteria for classifying the of indications should take into account the indirect used and the conditions surrounding the pipe following general classifications may be used: | : 2. The criteria for classifying the of indications should take into account the indirect used and the conditions surrounding the pipe following general classifications may be used: | ||
* Severe - | * Severe - | ||
Line 139: | Line 125: | ||
is an example of criteria used for prioritizing direct examinatiqps based on the severity of indications from the indirect Initiate Direct Examination Plan with for Mitigating Action for: Severe indications in close proximity Severe indications in a region with multiple moderate indications Isolated severe indications in a high risk region or area Indications known to be actively corroding Moderate indications in a region of high risk, prior leaks or severe corrosion | is an example of criteria used for prioritizing direct examinatiqps based on the severity of indications from the indirect Initiate Direct Examination Plan with for Mitigating Action for: Severe indications in close proximity Severe indications in a region with multiple moderate indications Isolated severe indications in a high risk region or area Indications known to be actively corroding Moderate indications in a region of high risk, prior leaks or severe corrosion | ||
: b. Moderate Indications | : b. Moderate Indications | ||
-Scheduled Action Required i. Isolated severe indication in a low risk region ii. Groups of moderate indications iii. Groups of minor indications in a medium risk region iv. Groups of minor indications in close proximity 15 IPEG PA OAG0023192 | -Scheduled Action Required i. Isolated severe indication in a low risk region ii. Groups of moderate indications iii. Groups of minor indications in a medium risk region iv. Groups of minor indications in close proximity 15 IPEG PA OAG0023192 5.7 April 2011 c. Minor Indications | ||
2011 c. Minor Indications | |||
-Monitor i. All remaining indication scenarios | -Monitor i. All remaining indication scenarios | ||
: 2. If no Indirect Inspections were performed for a group, then selection of the direct examination locations is based on the highest susceptible location of each line group considering location accessibility. | : 2. If no Indirect Inspections were performed for a group, then selection of the direct examination locations is based on the highest susceptible location of each line group considering location accessibility. | ||
Line 170: | Line 153: | ||
* Repair degraded areas | * Repair degraded areas | ||
* Evaluate potential mitigation strategies | * Evaluate potential mitigation strategies | ||
* Enter into the corrective action program 3. Monitoring activities should be considered as part of the reasonable assurance programmatic or compensatory actions. Examples for the 17 IPEG PA OAG0023194 | * Enter into the corrective action program 3. Monitoring activities should be considered as part of the reasonable assurance programmatic or compensatory actions. Examples for the 17 IPEG PA OAG0023194 5.9 April 2011 justification of the scheduling/deferral of reasonable assurance direct examinations are: | ||
2011 justification of the scheduling/deferral of reasonable assurance direct examinations are: | |||
* Increased Ground Water Initiative related well monitoring frequency | * Increased Ground Water Initiative related well monitoring frequency | ||
* Enhanced Cathodic Protection and/or Area Potential Earth Current (APEC) Surveys | * Enhanced Cathodic Protection and/or Area Potential Earth Current (APEC) Surveys |
Revision as of 04:31, 12 May 2019
ML12334A701 | |
Person / Time | |
---|---|
Site: | Indian Point ![]() |
Issue date: | 04/30/2011 |
From: | Nuclear Energy Institute |
To: | Atomic Safety and Licensing Board Panel |
SECY RAS | |
References | |
RAS 21566, 50-247-LR, 50-286-LR, ASLBP 07-858-03-LR-BD01 | |
Download: ML12334A701 (20) | |
Text
United States Nuclear Regulatory Commission Official Hearing Exhibit In the Matter of
- Entergy Nuclear Operations, Inc. (Indian Point Nuclear Generating Units 2 and 3)
ASLBP #:07-858-03-LR-BD01 Docket #:05000247 l 05000286 Exhibit #:
Identified:
Admitted: Withdrawn:
Rejected: Stricken: Other: NYS000169-00-BD01 10/15/2012 10/15/2012 NYS000169 Submitted: December 16, 2011 REG(J<.q)<o " 0 >-'!: '" i '1"' .... 1-: 0' " " .*** .. April 2011 Industry Guidance for the Development of Plans for Buried Piping Prepared by: Buried Task Force April 2011 TABLE OF CONTENTS 1.0 Preface .................................................................................................................
4 2.0 Purpose ................................................................................................................
4 3.0 Background
.........................................................................................................
4 4.0 Terms and Definitions
..............................................................................
6 5.0 Buried Piping Reasonable Assurance Flow Chart-Description
...... . 6.0 References
........................................................................................ . 3 IPEG PA OAG0023180 April 2011 1.0 Preface This document provides industry guidance for the determination of reasonable assurance for structural and/or leakage integrity for buried piping. The criteria and guidelines presented in this document were developed as a consistent basis for establishment of what is necessary to provide "reasonable assurance of integrity".
2.0 Purpose The purpose of this document is to provide a technically based approach {pr<<> development of inspection plans that establish reasonable assurance of and/or leakage integrity of buried piping through the application of the of both indirect inspections and direct examinations.
The approach is founded in the precepts established in the "Recommendations for an to Control the Degradation of Buried and Underground Piping abgTariks (EPRI 1016456, Revision 1) and utility site specific program documents.
TQi§!QQt'ument is intended to establish reasonable assurance for scoped buried optimizing the inspection scope, while not requiring 100% inspection:>
3.0 Background Reasonable assurance is an industry used to achieve increased confidence in the capability of a or component (SSC) to perform its intended function.
Reasonable not equate to absolute assurance or :: confidence.
Rather, reasonable collects appropriate data/insights/information to the establishment of increased confidence.
Situations may occur data cannot be easily collected; in these cases, the available data may with additional insights to bolster a technical foundation of If available information (even with supplemental insights) is a conclusion of reasonable assurance, then additional actions must achieve reasonable assurance.
Ultimately, the establishment of is the obligation of the owner. This guideline provides insights to among industry users to identify what actions are generally reasonable assurance for structural and/or leakage integrity for . Reasonable assurance of integrity in buried piping systems containing licensed material or non-licensed material is obtained when activities such as an engineering evaluation (including a Fitness-for-Service assessment), indirect inspections of underground components, direct examination and remediation (if necessary), are performed.
Such a combination of activities will provide a high level of confidence that the structural and leak integrity of the buried piping systems, will be managed and effectively maintained.
4 IPEG PA OAG0023181 April 2011 A reasonable assurance of integrity process is based on defining systems that are in scope, risk ranking these systems, and then identifying a sample of locations in these systems for inspections.
It relies on engineering analyses, expert judgment, operating experience, and groundwater protection program data to determine what regions of the buried pipes are vulnerable to degradation and adequately characterizing the vulnerability so that, if necessary, appropriate corrective actions may be taken. This process is based on risk identification and inspection sampling intended to greatly reduce the potential for unacceptable leakage or failures in the most susceptible systems. Engineering evaluation is an important part of the "reasonable process. The engineering evaluation will consider but not limited to such as high consequence and/or likelihood areas, previous inspection practices, material type, backfill, coating, soil condition, water levels, chemistry, cathodic protection, operational history, industry operating site operating experience and groundwater protection program data.
evaluation will identify the risk of potential leakage, the most and/or areas of likely susceptibility.
The evaluation will also identify the pgtel'1tial consequences that could result if a leak occurred.
With this information, ag. i6;pection plan can be developed and implemented that provides information of the structure, system or component.
The inspections can be they will provide information on the condition of the pipe remotely -
or from an exposed section of pipe that is distant or remote from of interest.
Inspections include a direct examination of the pipe wall visual inspection of the outer surface coating to determine coating integrity.
Qir.ect examination can also be achieved using an in-line vehicle (or Pipeline "PIG") deployed with demonstrated direct examination equipment'tapable of detecting degradation that is possible at the location of interest large enough to challenge structural or leakage integrity if present. The specific and examinations that are performed will be based on the type of or expected, the susceptibility of the pipe to leakage, the of a leak, and the location of the pipe. The scheduling of re-inspection is also dependent on the engineering determination of susceptibility, and the results of the initial inspection or examination.
5 IPEG PA OAG0023182 April 2011 4.0 Terms and Definitions 4.1. 4.2. 4.3. 4.4. 4.5. 4.6. Adverse Inspection Findings -Indications from inspections that require immediate repairs or repairs within one cycle. Baseline Inspections
-Inspection of new or replaced pipe or compolJ@nts that have not previously been involved in plant operations.
Corrosion Rate (CR) is the rate of corrosion occurring over period of time. Direct Examination -A Nondestructive Evaluation where the NDE sensor(s) is in immediate contact withQr proximity to the section of the component being examined.
Resl{ft§provide some degree of quantitative measurement of wall thickness (Pf size. Direct examinations can be performed from or exterior surface. Detection and characterization by NDE method as well as by specific NDE technique.
Examples of.NID>E*?methods include ultrasonics, eddy current, radiography, visual and electromagnetic techniques.
Visual examinations need to be with NDE or engineering judgment that addresses the wall. Fitness-far-Service
- 'technical evaluation of direct examination data to flaw size, degradation rate, remaining life, and the time to the or repair/replacement/mitigation.
Highest Locations are the highest likelihood and consequence risk segments or zones as defined in the buried piping and risk ranking database.
4.7.
Inspection
-Survey techniques used to assess the likelihood of without having direct access to the section of the component being examined.
These inspections typically measure surrounding conditions that may be indicative of corrosion or damage. Results are typically qualitative and less accurate than direct examinations.
Examples of indirect inspection methods include over-the-line surveys and for the purpose of this document, long range guided wave. 4.8. Initial Inspection
-The inspection of pipe or components that have been in service but have not been previously inspected.
6 IPEG PA OAG0023183 April 2011 4.9. Inspection Program -A systematic evaluation of in-scope components using various techniques (e.g., ultrasonic testing (UT), radiographic testing (RT), visual testing (VT), leak testing (L T), eddy current testing (ET)). 4.10. Lg -is the total length of piping associated with a group of lines. 4.11. L indirect -is the total length of pipe associated with a group of pipe lines that have been indirectly inspected.
4.12. Line Grouping -is a process that may be used to optimize inspebti§fj$cope and schedule duration.
Lines/segments/zones are grouped various attributes, such as but not limited to process fluid, pipe mjaterial,*
coatings, depth, age, soil/backfill, etc. 4.13. Next Scheduled Inspection (NSI) -is the inspection of the pipe line group is required.
until another 4.14. Opportunistic Inspection
-An when buried or underground components are due to another activity providing an opportunity to inspect apddJtument the results for a program 4.15.
_ Portions piping systems that are grouped together for risk ranking based on similarities such as installation, manufacture, or environmefltal conditions.
Some risk ranking methods may use other terms to piping segments, such as zones. 4.16. Post an assessment of all indirect and direct examination 4.17. results a FFS evaluation that will determine the projected structural and of a pipe. as the time period until the pipe wall Life (RL) is defined is no longer acceptable.
Inspections involve direct observation by inspectors or by the use of remote visual inspection devices. 7 IPEG PA OAG0023184 April 2011 Figure 5-1 Buried Piping Inspection Reasonable Assurance (RA) Flow Chart 8 IPEG PA OAG0023185 April 2011 Figure 5-2 Buried Piping Inspection Reasonable Assurance (RA) Flow Chart 9 IPEG PA OAG0023186 April 2011 5.0 Buried Piping Inspection RA Flow Chart-Description 5.1 Buried Piping Program Susceptibility Analysis and Risk Ranking 1. Susceptibility Analysis and Risk Ranking are used to determine the overall likelihood and consequence of a line, segment or zone failure. 2. This evaluation is based on detailed site specific information and provides a risk assessment of all piping within the program scope. /<> >. 3. The following potential exclusions from the program considered in the susceptibility and risk ranking process. Th.t ba.$i;i6r the exclusion should be documented:
- a. Segments or zones constructed of materials not s.ysceptible to the associated 10 and 00 degradation titanium and super austenitic stainless (e.g., AL6XN or 254 SM6,:/ b. Segments or zones of materials fully controlled low strength material (flowable backfill) in with NACE SP0169-2007, unless the pipe is susceptible
- c. Piping sections that are in accordance with 49 CFR 195 subpart E on an to exceed 5 years. 5.2 Create Line Groupings
- 1. The purpose for the is to be able to extrapolate inspection results from one or more to the rest of the group, optimizing the '< number of excavations.
- 2. Separate by process fluid (e.g., Tritiated, Service Water, & Oil lines separately; Corrosive vs. non-corrosive fluid, for instance cheglit'ifeed would be grouped separately from condensate and circulating water piping) 3.
or create groups of lines with similar physical attributes by order of importance:
Material (e.g., Carbon Steel, Stainless Steel, Plastic, Fiberglass, and Aluminum would be grouped separately)
- b. Coating type/age i. 10 coating, type/age ii. 00 coating, type/age c. Line depth (the basis for this grouping is the effect of live loads, and overburden):
- i. < 10ft below grade --Can see the effects of live loads 10 IPEG PA OAG0023187 5.3 April 2011 ii. > 10ft below grade d. Pipe Age (e.g., Inspections on newer lines should not be used to justify reasonable assurance on older lines). e. Location in similar soil conditions (e.g., Lines in close proximity to one another in the same underground path/fill trench, backfill)
- f. Cathodic protection availability and operating history g. Operating Conditions
- i. Temperature (e.g., lines that undergo changes and/or are >100F would ambient temperature lines). ii. Operating frequency, and infrequent/outage only) .; temperature g rou ped with continuous vs. h. Pipe joining methods (e.g.,
vs butt welds or threaded connections
& could be for the adequacy of the external coating applicatiQQJ f*** 4. It is not required to separate new groups for each category listed in 5.2.3 above. 5. Each segment or zone be included in a Line Group. 6. Documentation is reguired to support the basis for each line grouping.
- 7. Inspections on the highest susceptible locations in each group.
when feasible, are the best approach for determining and location of direct examinations that are required.
Indirect inspections are not required and the owner can go straight to direct examinations.
- 3. Indirect Inspection Selection is based on the highest susceptible locations in a line group. 4. Review each of the Indirect Inspection techniques per station or industry examination guidelines for determining applicable or optimum methods for each grouping or individual segments/zones.
11 IPEG PA OAG0023188 April 2011 5. Review historical cathodic protection survey data and segment or zone location accessibility in order to refine the inspection selection areas. 6. Review the Groundwater Protection Program data. 7. Indirect inspection measurements should be referenced to precise geographic locations and documented so that inspection results pe used for excavation and direct examinations.
Indications should be aligned with other results, drawings and
- 8. Verification of the indirect inspections should be the direct examination results. At least one direct performed in each high risk line grouping.
5.4 Classify Indirect Inspection Results 5.5 1. Criteria for classifying indirect inspectr6hresults must be established.
- 2. The criteria for classifying the of indications should take into account the indirect used and the conditions surrounding the pipe following general classifications may be used:
- Severe -
the highest likelihood of active corrosion activity;
- Moderate pipeline corrosion activity; or
- Minor -
likelihood of active corrosion activity.
- 3. The accuracy of the inspection method used must be part of the engineering evaluation.
Initial Sample Size indirect inspections (for example a combination of Guided Wave and Above Ground Coating Surveys), covered greater than 50% of total (group) length including the highest susceptibility locations and where no severe indication (Section 5.4) is identified; one direct examination of the highest susceptible location to confirm the indirect inspection results would be required for each high risk line grouping, irrespective of the total line length. If an acceptable direct examination was achieved (i.e., Post Examination Assessment), then reasonable assurance could be demonstrated.
12 IPEG PA OAG0023189 April 2011 2. When indirect inspections covered less than 50% of total length of a pipe group and where no severe indication is identified:
- a. For those High Risk Ranked lines that are safety related or contain Licensed Material or are known to be contaminated, that have pipe groups with total lengths of piping less than approximately 500' (ft) , then one direct examination of the highest susceptible location, with acceptable results, may be sufficient to demonstrate reasqtjable assurance.
In selecting the location of the direct consideration can be given to the accessibility q!
locations.
- b. c. §:> For those High Risk Ranked lines that are or contain Licensed Material or are known to be that have pipe groups with total lengths of piping thah approximately 500' (ft), but less than 2500' (ft), two of the highest susceptible locations, with
.. tesults, may be sufficient to demonstrate reasonable In selecting the location of the direct examination, can be given to the accessibility of examination locations
...
For those High ;'ines that are safety related or contain Licensed known to be contaminated, that have pipe groups with total of piping greater than approximately 2500' (ft) , three direct examinations of the highest susceptible locations, with results, may be sufficient to demonstrate assurance.
In selecting the location of the direct consideration can be given to the accessibility of .*.*********.
locations.
For those lines that are High Risk Ranked and are not safety related, do not contain Licensed Material or are not known to be contaminated that have pipe groups with total lengths less than approximately 500 ft, one direct examination of the highest susceptible location, with acceptable results, may be sufficient to demonstrate reasonable assurance.
In selecting the location of the direct examination, consideration can be given to the accessibility of examination locations.
- e. For those lines that are High Risk Ranked and are not safety related, do not contain Licensed Material or are not known to be contaminated that have pipe groups with total lengths greater than 13 IPEG PA OAG0023190 April 2011 approximately 500 ft, two direct examinations of the highest susceptible locations, with acceptable results, may be sufficient to demonstrate reasonable assurance.
In selecting the location of the direct examination, consideration can be given to the accessibility of examination locations
.. f. For those lines that are Medium and Low Risk Ranked, a monitoring plan should be established and direct examinplibns performed on an opportunistic basis to determine assurance.
- 3. For indirect inspections that indicate severe levels activity, categorize locations for direct examination and 5.6. 4. For indirect inspections that indicate mOd<\'fIll;in;/
minor levels of corrosion activity the direct examination in section 5.5.2 would be focused on the highest area of indiciated degradation.
- 5. Where indirect inspections that thickness are performed at the most susceptible location§
.. in .. group, and the results of such inspections indicate NO likelihood of corrosion activity, then confirmation of the results may be obtained from a direct examination indirect inspection location in the same group (where the technique was used). This can be allowed whel>>eccessibility issues exist for conducting a direct examination.
Using to illustrate this concept; a guided wave shot is 1 showing only "minor" indications at "8" and "0".
is performed that validates these results, and the remaining acceptable.
A second set of guided wave shots is taken through a penetration (highest susceptible location), showing minor indications "A" and "e". The pipe condition and indications at "A" and "e" would be considered validated by the direct examination completed in Excavation 1 with an acceptable remaining life. A second excavation would not be required to validate indications "A" and "e". To provide additional assurance of pipe integrity for all of these indications; one or more of the monitoring activities listed in section 5.8-3 should be periodically performed.
14 IPEG PA OAG0023191 Tndk:-:>. -tk/': B ':r",:r:::T" 5.6 Direct Examination Selection April 2011 The objective of direct examination is to extent of corrosion activity for line segments selected for on the risk assessment and indirect inspections, when performed, no significant degradation is found from a direct examination service life and next scheduled inspection should be calculated guidance in the following sections.
- 1. Indirect inspections be used in determining the priority of direct examinations.
is an example of criteria used for prioritizing direct examinatiqps based on the severity of indications from the indirect Initiate Direct Examination Plan with for Mitigating Action for: Severe indications in close proximity Severe indications in a region with multiple moderate indications Isolated severe indications in a high risk region or area Indications known to be actively corroding Moderate indications in a region of high risk, prior leaks or severe corrosion
- b. Moderate Indications
-Scheduled Action Required i. Isolated severe indication in a low risk region ii. Groups of moderate indications iii. Groups of minor indications in a medium risk region iv. Groups of minor indications in close proximity 15 IPEG PA OAG0023192 5.7 April 2011 c. Minor Indications
-Monitor i. All remaining indication scenarios
- 2. If no Indirect Inspections were performed for a group, then selection of the direct examination locations is based on the highest susceptible location of each line group considering location accessibility.
Review historical cathodic protection survey data or other relevant parameters to direct examination area. 3. Direct examinations resulting from excavations should coatings inspections by a person trained and experienced condition assessment.
- 4. At least one Direct Examination is required igh Risk Line Group in order to establish reasonable
<:, 5. A Direct Examination at an individual will assess a minimum 10 feet length of pipe, if feasible.
is more than 1 pipeline in an excavation, each pipeline that separate direct examination.
an examination accounts for a Inspection Sample
<::/<--When a pipe segmenJ or zohe has degradation detected by direct examination that the acceptance criteria in section 5.8 and 5.9: 1.
of the corrosion by mapping the axial and transverse lengthS<@rlijejepths of the corroded area. 2.
- ..
inspection results for the affected segment or zone determine if additional excavation is required to perform direct of other areas with severe or moderate indications.
Determine any segments or zones that share the same corrosion susceptibility characteristics and schedule additional direct examinations.
The timing of the additional examinations should be based on the severity of the degradation identified and should be commensurate with the consequence of a leak or loss of function.
- 4. Scope expansion must be sufficient to provide confidence that the extent of condition reasonably bounds the degradation.
- 5. Document the findings and actions in the appropriate corrective action program. 16 IPEG PA OAG0023193 April 2011 5.8 Post Examination Assessment The purpose of the post assessment process is to define the inspection interval (time to Next Scheduled Inspection or NSI), assess the effectiveness of the program, and then feed the results back to the pre-assessment step to revise the risk ranking of buried pipe segments or zones as a continuous improvement process. The cumulative goal of the evaluations for a piping> group is to complete a post assessment; including a fitness for evaluation, that determines the remaining life and next interval to provide quantitative reasonable assurance for that
§:> 1. The assessment of the examination results ShQt;;Ilq<5:made using a Fitness-for-Service (FFS) assessment.
Any found during a direct examination should be appropriately
- 2. The FFS evaluation performed will apply the group.
segments, or zones in a. When direct wall thickness meets tmin & t meas is >87.5% of t nom no FFS unless active degradation is >>>,,'/ identified.
- b. When direct wall measurement meets tmin & t meas is <87.5% of t nom: ,&>; ';>, i. F F S ii.
cause of degradation (consider all variables-backfill, " ** ;", ..
installation, etc.) .iil. Etaluate the extent of degradation (localized verses global)
Evaluate the need for scope expansion direct wall thickness measurement does NOT meet tmin: Evaluate cause and extent of degradation
- Inspection scope expansion (See section 5.7)
- Determine the Extent of Condition
- Repair degraded areas
- Evaluate potential mitigation strategies
- Enter into the corrective action program 3. Monitoring activities should be considered as part of the reasonable assurance programmatic or compensatory actions. Examples for the 17 IPEG PA OAG0023194 5.9 April 2011 justification of the scheduling/deferral of reasonable assurance direct examinations are:
- Increased Ground Water Initiative related well monitoring frequency
- Enhanced Cathodic Protection and/or Area Potential Earth Current (APEC) Surveys
- Soil Analysis
- Coating Scans
- Flow/pressure testing
- Guided Wave inspections
- Corrosion Probes
- Leak Testing (Acoustic monitoring, etc.) :::e::r:::e:i::
e
- 11::::::
provide guidelines for evaluating wall thickness degradation and non-safety related components.
Engineering should use or other applicable methodologies, when establishing thea{fceptance criteria or refining the acceptance criteria when projected life of the component, based on these calculations, is< ..
used to establish the interval between examinations.
An evaluation is required for any deferral of the next scheduled the remaining life date. a) Corrosion Rate It is for buried piping, most degradation mechanisms with time. Any corrosion rate calculated from one is likely to have a large inaccuracy and could be either }. (for inactive degradation mechanisms) or non-<eonservative (for recently activated mechanisms).
Whenever possible, external corrosion rates should be determined by directly comparing measured wall thickness changes over a known time interval.
Therefore, it is recommended to perform at least two inspections before a more accurate corrosion rate can be established.
When previous pipe wall thickness measurements or other data are not available, default corrosion or pitting rate may be used to determine re-inspection intervals.
NACE recommends a default pitting rate of 16 mils/year.
NACE further indicates that the default corrosion rate may be reduced by 24% (from the default 16 mils/year), provided that the Cathodic Protection (CP) levels of the pipeline segments being 18 IPEG PA OAG0023195 April 2011 evaluated have had at least 40 mV of polarization, considering the voltage drop, for a significant fraction of the time since installation.
If the evaluated line can potentially be subjected to an internal corrosion process, such as Flow Accelerated Corrosion (FAC), Erosion/Corrosion (E/C) or Microbiologic Influenced Corrosion (MIC), effects of internal wall loss should also be considered.
For components with multiple examinations the corrosion rate more refined, as outlined in equation 1 below: CR = (time mw ,' -time mw ,') x SF I time ..................
1 Where: CR = time meas 1 time meas 2 same location t meas = SF = time = Corrosion rate, also referred = t meas at 1 st t meas at 2nd examination at = The minimum Safety Factor at least 10%) = 1.10 The length5f:</trme between the (time meas 1 and time meas 2) b) Remaining Life For the of a buried pipe component, the remaining life (RL) as per Equation 2 below:
_ t m;") I CR ...........................................
Equation 2 t meas = The minimum measured value from the 1 sl examination tmin = The minimum acceptable wall thickness for the current inspection required to meet Code requirements.
CR = Corrosion Rate (mils/year).
Whenever possible external corrosion rates should be calculated from direct comparison of changes in wall thickness over time. However, for the initial examination the time period of active corrosion is unknown. In the absence of a known period of time from the initiation of corrosion, a default corrosion rate (CR) of 16 mils/year may be used. 19 IPEG PA OAG0023196 April 2011 If the evaluated line can be subjected to FAG, E/G, and/or MIG, then the effects of internal wall loss should be considered.
- 3. Time to Next Scheduled Inspection (NSI) When t meas is found to be less than or equal to 50% of t nom , the examination interval should be taken as one-half the remaining life (RL) calculated in Equation 2. The examination interval may be it can be determined that the corrosion mechanism is inactive, a coating repair has been applied. When corrosion is less t nom (i.e. t meas is greater than 0.5 t nom), the re-inspection interval <Ma¥be taken as 75% of RL, as summarized below: t meas </= 0.5 x t nom: NSI = 0.5 x RL ........... . ...........
Equation 3 t meas > 0.5 x t nom: .................
Equation 4 4. Mitigation or Engineering Technicalij:.valuation a) A determination either mitigate directly or to perform additional technical evaluation/analysis if the remaining life the period of time until the pipe will be available for (e.g., refueling outage). b) If a single line is in the group, the lines with no examination (lata need to be evaluated based on the examinations determination of condition.
Additional examination based on this evaluation.
should be made to repair, replace or implement compensatory actions. All engineering evaluations should be performed and documented as required by station procedures.
20 IPEG PA OAG0023197 April 2011 6.0 References
- 1. "Recommendations for an Effective Program to Control the Degradation of Buried and Underground Piping and Tanks 1021175 (EPRI 1016456, Revision 1) 2. Radiological SSC Groundwater Initiative Risk Evaluation Criteria 3. A.P. Moser "Buried Pipe Design", McGraw Hill, 2 nd Edition Loads"). 4.Section XI, Div. 1 Class 2 and 3 Metallic Piping Buried in a Trench, Inquiry, Draft "What Rules may be used to evaluate Class 2 3 metallic piping buried in a back-filled trench subjected to metal the internal and external surfaces of the pipe or fitting" 5. ASME B&PV Code,Section XI 6. ASME B&PC Code,Section III 7. ASME B31.1, "Power Piping" 8. ASME Standard B31.3, "Process
- 9. ASME B31-G, "Manual for
- he Remaining Strength of Corroded Pipelines" 10.American Petroleum Institute;
- (A'P'i)
Standard 510 Pressure Vessel Inspection Code: "Maintenance Im;pection;'Rating, Repair, and Alteration" 11.API Standard 570 Code: "In-service Inspection, Rating, Repair, and Alteration of
- 12. AP I Inspection, Repair, and Reconstruction" N-597-1, "Requirements for Analytical Evaluation of Pipe Wall XI Div. 1.
Case N-513, "Evaluation Criteria for temporary Acceptance of Flaws Energy Class 2 or 3 Piping",Section XI, Div. 1.
FFS-2, "Fitness-For-Service" . NACE Standard Practice SP0169-2007, Control of External Corrosion on Underground or Submerged Metallic Piping Systems, 2007. 17.NACE International Standard Recommended Practice, RP0502, Item No. 21097, "Pipeline External Corrosion Direct Assessment Methodology".