View source for L-MT-16-003, Redacted Monticello - 54-PQ-114-001, Technical Justification, Phased Array Ultrasonic Examination of Dry Storage Canister Lid Welds. Part 3 of 3

{{Adams
| number = ML16049A094
| issue date = 01/30/2015
| title = Redacted Monticello - 54-PQ-114-001, Technical Justification, Phased Array Ultrasonic Examination of Dry Storage Canister Lid Welds. Part 3 of 3
| author name = 
| author affiliation = AREVA, Inc
| addressee name = 
| addressee affiliation = NRC/NMSS/DSFM, NRC/NRR
| docket = 05000263, 07200058
| license number = DPR-022
| contact person = 
| case reference number = L-MT-16-003, TAC L25058
| document report number = 54-PQ-114-001
| document type = Drawing
| page count = 35
| project = TAC:L25058
| stage = Other
}}

=Text=
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Page 81 of 115

A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid   I54-PQ-1          14-001 WeldsI                                                                       54-PQ-1 14-001I Page 82 of 115

A AR EVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid Welds                                                                          54-PQ-1 14-001 54-PQ-1 14-001 LOF
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A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 WeldsI54-PQ-1                                        14-001 Page 84 of 115

A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid                  54P-114-001 Welds 54-PQ-1 14-001 t LA~W Ii
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A AREVA Technical Justification
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A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 WeldsI54-PQ-1                                        14-001 Page 88 of 115

A AR EVA Technical Justification SPhased Array Ultrasonic Examination of Dry Storage Canister Lid                 54-PQ-1 14-001 Welds                                                  54-PQ-1 14-001I FtAW4 2 TUNGSTEN? TNC! UStfIN S1KEW- 90_ i-
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A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid     54PQ114-001 WeldsI                                                               54-PQ-1 14-001 Page 90 of 115

A AREVA Technical Justification P hased Array Ultrasonic Examination of Dry Storage Canister Lid   I54-PQ-1                 14-001 WeldsI54-PQ-1                                                      14-001 FLA'j 3 SKFW-   9(J" rLMJ  3 13?
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A A REVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 Welds54-PQ-1                                         14-001 I Page 92 of 115

A AR EVA Technical Justification I Phased Array Ultrasonic Examination of Dry Storage Canister Lid              54-PQ-1 14-001 Welds                                             54-PQ-1 14-001I Ft~PW     4
                         *t' -90" D.54 7 181 I.(4-t7 FLA1' Page 93 of 115

A AREVA Technical Justification IPhased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 Welds                                        54-PQ-1 14-001 Page 94 of 115

A AREVA Technical Justification P hased Array Ultrasonic Examination of Dry Storage Canister Lid                54PQ114-001 WeldsI                                                                           54-PQ-1 14-001 FLAW 3 UF W*[-90'
                                                              .048
                                                              -(LU.//
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A AREVA Technical Justification P hased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 Welds 54-PQ-1 14-001 Page 96 of 115

A AREVA Technical Justification
!Phased Array Ultrasonic Examination of Dry Storage Canister Lid   I~ls54-PQ-114&deg;154P_14-001 FI.lil FLAWd  (
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Page 97 of 115

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A AREVA Technical Justification 54 PQ114- 001 II Welds Phased Array Ultrasonic Examination of Dry Storage Canister Lid I    54-PQ-1 14-001 Page 102 of 115

A AREVA Technical Justification IPhased Array Ultrasonic Examination of Dry Storage Canister Lid                        54-PQ-1 14-001 Welds54-PQ-1                                                          14-001 FLAW 9 LIII SKCW 91P              *0.2 14 o.*,o-1'-        9 FLt*r9 iiil1i5 Page 103 of 115

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A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid       54PQ114-001 WeldsI                                                                54-PQ-1 14-001 Page 108 of 115

A AR EVA Technical JustificationII 9.0 RESULTS OF PERFORMANCE DEMONSTRATION A "blind" demonstration of the procedure, equipment, and personnel was conducted in accordance with the demonstration protocol specified in Reference 10.3. AREVA procedure 54-UT-I114-000 (Reference 10.6) was used for the blind demonstration and modified to address lessons learned during the demonstration (i.e., 54-UT-i114-001 - Reference 10.7).
The blind demonstration included the scanning and data analysis of an OTCP and ITCP lid weld mockup containing a number of controlled weld manufacturing flaws that were not made known to those performing the analysis (in accordance with reference 10.6). Scanning included the flaw detection phase where flaws that exceeded the recording threshold of the procedure were recorded for further characterization using the sizing scans called for by the procedure. Two separate data analysts participated in this demonstration, each working independently using the same governing procedure (reference 10.6).
A synopsis of the results are listed in Table 9-1. The full report of the demonstration is contained in Reference 10.5. The probability of detection (POD) was calculated to be 97%.
One false call was reported. The flaw sizing accuracy (length and through wall (height)      -
(TWS) in inches) was calculated for each analyst in accordance with reference 10.3.       The results presented in Table 9-1 are separated by each analyst and each weld.
TABLE 9-1 ANALYST "A"                 RMS              ANALYST "B"               RMS Length RMS Outer Lid Weld         0.110"     Length RMS Outer Lid Weld       0.053" Length RMS Inner Lid Weld        0.118"      Length RMS Inner Lid Weld      0.096" TWS RMS Outer Lid Weld           0.051"       TWS RMS Outer Lid Weld        0.043" TWS RMS Inner Lid Weld          0.035"       TWVS RMS Inner Lid Weld       0.040" Combined Length Sizing RMS         0.112"    Combined Length Sizing RMS       0.077" Combined TWS Sizing RMS           0.043"     Combined TWNS Sizing RMS        0.041" Based on the results of the blind demonstration, the procedure performance can be expressed as the average of the result achieved by each analyst. Therefore, procedure flaw length sizing error would be 0.0945" and procedure flaw height sizing would be 0.042".
Page 109 of 115

A AR EVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid                            54-PQ-1 14-001 Welds                                                                                       54-PQ-1 14-001

==10.0   REFERENCES==

10.1 AREVA Technical Requirements Document 51-9229449-000 "Monticello Dry Shielded Cask Volumetric Inspection 10.2 AREVA Engineering Information Record Document 51-9230013-000 "Monticello DSC Ultrasonic Inspection Feasibility Study" 10.3 AREVA Engineering Information Record Document 51-9234666-001 "Protocol for Dry Shielded Canister (DSC) Inner and Outer Closure Lid Weld Ultrasonic Examination Capability Assessment" 10.4 AREVA TRANSNUCLEAR Drawing NUH61BTH-4008, Rev.1 "NUHOMS 61BTH Type 1
              & 2 Transportable Canister for BWR Fuel Field Welding" 10.5 AREVA Technical Report Document 51-9234641-000 "Technical Report of the Demonstration of UT NDE Procedure 54-UT-i114-000                -  Phased Array Ultrasonic Examination of Dry Storage Canister Lid Welds" 10.6    AREVA Nondestructive Examination                Procedure 54-UT-I114-001 -  Phased Array Ultrasonic Examination of Dry Storage Canister Lid Welds" Page 110 of 115

A AR EVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid 54PQ114-001 Welds 54-PQ-1 14-001 Appendix A Development Mockup 5575-1-01 Drawings Page 111 of 115

A ARE VA Technical Justification IPhased Array Ultrasonic Examination of Dry Storage Canister Lid      54PQ114-001i Welds                                                                 54-PQ-1 14-001 J          R,    VA I
N~I$O~I~ 01 BItT DRY SHIELDED
:.CASKMOCKUP
                                   $AMPLE No~ ~578'14i PURCHASE ORDER Nt. 1014064724 Page 112 of 115

A AR EVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid   I54-PQ-1                       14-001 WeldsI54-PQ-1                                                           14-001 iAWJ 9 SL ll -  O fLAV 9
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Page 81 of 115

A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid   I54-PQ-1          14-001 WeldsI                                                                       54-PQ-1 14-001I Page 82 of 115

A AR EVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid Welds                                                                          54-PQ-1 14-001 54-PQ-1 14-001 LOF
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A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 WeldsI54-PQ-1                                        14-001 Page 84 of 115

A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid                  54P-114-001 Welds 54-PQ-1 14-001 t LA~W Ii
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                                                                            .F Page 85 of 115

A AREVA Technical Justification
    .... i Page 86 of 115

A AREVA Technical Justification SPhased Array Ultrasonic Examination of Dry Storage Canister Lid   I~ls54-PQ-1                  14-001 ]4P_1-0 rLA*4   I O015*-
* Page 87 of 115

A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 WeldsI54-PQ-1                                        14-001 Page 88 of 115

A AR EVA Technical Justification SPhased Array Ultrasonic Examination of Dry Storage Canister Lid                 54-PQ-1 14-001 Welds                                                  54-PQ-1 14-001I FtAW4 2 TUNGSTEN? TNC! UStfIN S1KEW- 90_ i-
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A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid     54PQ114-001 WeldsI                                                               54-PQ-1 14-001 Page 90 of 115

A AREVA Technical Justification P hased Array Ultrasonic Examination of Dry Storage Canister Lid   I54-PQ-1                 14-001 WeldsI54-PQ-1                                                      14-001 FLA'j 3 SKFW-   9(J" rLMJ  3 13?
FLA*4 1 Page 91 of 115

A A REVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 Welds54-PQ-1                                         14-001 I Page 92 of 115

A AR EVA Technical Justification I Phased Array Ultrasonic Examination of Dry Storage Canister Lid              54-PQ-1 14-001 Welds                                             54-PQ-1 14-001I Ft~PW     4
                         *t' -90" D.54 7 181 I.(4-t7 FLA1' Page 93 of 115

A AREVA Technical Justification IPhased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 Welds                                        54-PQ-1 14-001 Page 94 of 115

A AREVA Technical Justification P hased Array Ultrasonic Examination of Dry Storage Canister Lid                54PQ114-001 WeldsI                                                                           54-PQ-1 14-001 FLAW 3 UF W*[-90'
                                                              .048
                                                              -(LU.//
030 FLAW 16 Page 95 of 115

A AREVA Technical Justification P hased Array Ultrasonic Examination of Dry Storage Canister Lid      54-PQ-1 14-001 Welds 54-PQ-1 14-001 Page 96 of 115

A AREVA Technical Justification
!Phased Array Ultrasonic Examination of Dry Storage Canister Lid   I~ls54-PQ-114&deg;154P_14-001 FI.lil FLAWd  (
75 0227- --
Page 97 of 115

A AREVA Technical Justification IPhased Array Ultrasonic Examination of Dry Storage Canister Lid     I~ls54-PQ-1                   14-001 [4P_1-0 i i             ,,,
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Page 98 of 115

A AREVA Technical ,Justification I Phased Array Ultrasonic Examination of Dry Storage Canister Lid                 54PQ114-001 Welds                                                                            54-PQ-1 14-001 l
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A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid      54PQ114-001 Welds 54-PQ114-001 Page 100 of 115

A AREVA Technical Justification SPhased Array Ultrasonic Examination of Dry Storage Canister Lid       54-P'Q-1 14-001 Welds54-PQ                                          -1 14-001 FLAW 8 ii[]
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A AREVA Technical Justification 54 PQ114- 001 II Welds Phased Array Ultrasonic Examination of Dry Storage Canister Lid I    54-PQ-1 14-001 Page 102 of 115

A AREVA Technical Justification IPhased Array Ultrasonic Examination of Dry Storage Canister Lid                        54-PQ-1 14-001 Welds54-PQ-1                                                          14-001 FLAW 9 LIII SKCW 91P              *0.2 14 o.*,o-1'-        9 FLt*r9 iiil1i5 Page 103 of 115

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A ARE VA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid                    54-PQ-1 14-001 Welds                                                       54-PQ-1 14-001I we, J   J         .I.             .J IF I.
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                             .iKF W- (J 0.29 -- 1 J.061 222~f
                                                                             -a Page 107 of 115

A AREVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid       54PQ114-001 WeldsI                                                                54-PQ-1 14-001 Page 108 of 115

A AR EVA Technical JustificationII 9.0 RESULTS OF PERFORMANCE DEMONSTRATION A "blind" demonstration of the procedure, equipment, and personnel was conducted in accordance with the demonstration protocol specified in Reference 10.3. AREVA procedure 54-UT-I114-000 (Reference 10.6) was used for the blind demonstration and modified to address lessons learned during the demonstration (i.e., 54-UT-i114-001 - Reference 10.7).
The blind demonstration included the scanning and data analysis of an OTCP and ITCP lid weld mockup containing a number of controlled weld manufacturing flaws that were not made known to those performing the analysis (in accordance with reference 10.6). Scanning included the flaw detection phase where flaws that exceeded the recording threshold of the procedure were recorded for further characterization using the sizing scans called for by the procedure. Two separate data analysts participated in this demonstration, each working independently using the same governing procedure (reference 10.6).
A synopsis of the results are listed in Table 9-1. The full report of the demonstration is contained in Reference 10.5. The probability of detection (POD) was calculated to be 97%.
One false call was reported. The flaw sizing accuracy (length and through wall (height)      -
(TWS) in inches) was calculated for each analyst in accordance with reference 10.3.       The results presented in Table 9-1 are separated by each analyst and each weld.
TABLE 9-1 ANALYST "A"                 RMS              ANALYST "B"               RMS Length RMS Outer Lid Weld         0.110"     Length RMS Outer Lid Weld       0.053" Length RMS Inner Lid Weld        0.118"      Length RMS Inner Lid Weld      0.096" TWS RMS Outer Lid Weld           0.051"       TWS RMS Outer Lid Weld        0.043" TWS RMS Inner Lid Weld          0.035"       TWVS RMS Inner Lid Weld       0.040" Combined Length Sizing RMS         0.112"    Combined Length Sizing RMS       0.077" Combined TWS Sizing RMS           0.043"     Combined TWNS Sizing RMS        0.041" Based on the results of the blind demonstration, the procedure performance can be expressed as the average of the result achieved by each analyst. Therefore, procedure flaw length sizing error would be 0.0945" and procedure flaw height sizing would be 0.042".
Page 109 of 115

A AR EVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid                            54-PQ-1 14-001 Welds                                                                                       54-PQ-1 14-001

==10.0   REFERENCES==

10.1 AREVA Technical Requirements Document 51-9229449-000 "Monticello Dry Shielded Cask Volumetric Inspection 10.2 AREVA Engineering Information Record Document 51-9230013-000 "Monticello DSC Ultrasonic Inspection Feasibility Study" 10.3 AREVA Engineering Information Record Document 51-9234666-001 "Protocol for Dry Shielded Canister (DSC) Inner and Outer Closure Lid Weld Ultrasonic Examination Capability Assessment" 10.4 AREVA TRANSNUCLEAR Drawing NUH61BTH-4008, Rev.1 "NUHOMS 61BTH Type 1
              & 2 Transportable Canister for BWR Fuel Field Welding" 10.5 AREVA Technical Report Document 51-9234641-000 "Technical Report of the Demonstration of UT NDE Procedure 54-UT-i114-000                -  Phased Array Ultrasonic Examination of Dry Storage Canister Lid Welds" 10.6    AREVA Nondestructive Examination                Procedure 54-UT-I114-001 -  Phased Array Ultrasonic Examination of Dry Storage Canister Lid Welds" Page 110 of 115

A AR EVA Technical Justification Phased Array Ultrasonic Examination of Dry Storage Canister Lid 54PQ114-001 Welds 54-PQ-1 14-001 Appendix A Development Mockup 5575-1-01 Drawings Page 111 of 115

A ARE VA Technical Justification IPhased Array Ultrasonic Examination of Dry Storage Canister Lid      54PQ114-001i Welds                                                                 54-PQ-1 14-001 J          R,    VA I
N~I$O~I~ 01 BItT DRY SHIELDED
:.CASKMOCKUP
                                   $AMPLE No~ ~578'14i PURCHASE ORDER Nt. 1014064724 Page 112 of 115}}