View source for IA-86-511, Forwards Duplicate File from Region Iii.Applications Dtd 730322 & 780530 & 780523 Ltr Missing

{{Adams
| number = ML20204G428
| issue date = 09/19/1983
| title = Forwards Duplicate File from Region Iii.Applications Dtd 730322 & 780530 & 780523 Ltr Missing
| author name = Martin I
| author affiliation = NRC
| addressee name = 
| addressee affiliation = NRC
| docket = 
| license number = 
| contact person = 
| case reference number = FOIA-86-511
| document report number = NUDOCS 8608070271
| package number = ML20204D864
| document type = INTERNAL OR EXTERNAL MEMORANDUM, MEMORANDUMS-CORRESPONDENCE
| page count = 1
}}

=Text=
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i            s                UNITED STATES U             !   NUCLEAR REGULATORY COMMISSION WASHINGTON. D.C. 20555
                                                                     ' . . . . . /'
9/19/83
                                                                  -         This is a duplicate file made at Region III and received this date. The following documents t
                 .m
                         .        ".~''                                     were missing from their file copy; therefore,      .
this file is missing the following:                j i
                                            . :gs.c.                                application dated 3/22/73                  l ge - c --c r'{ ' ~, : ;. .-'.' .
c                                                   "         "
5/30/78                f,
                               .q. .        +       -
rii??                    letter dated May 23, 1978
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       ._..-----                                                                                 I. Martin l
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8600070271 860723 PDR           FOIA
                                                                                                                '.5 SCHERBE86-511                     PDR
                                                                                                                           /

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4   -v                                 *( . -                                                                   -3" Hon @ywell May23,1978j              pdgp,. 3 7.y,;3                 ,
Date.f.?.          .  . .  .  .   . .  .  .
Logd C  M     .NI.hM U. S. Nuclear Regulatory Commissio[*
Division of Fuel Cycle & Material Safety 87""M"'"'"'"'''
orig. To . .  . . . . . . . .
Washington D. C.          20555 Action cornpl.h. ES I.. .

==Dear Mr. Bassin:==

Please accept this letter and the attached applications as requests to revise and renew our Manufacturing License (#12-12267-02) and Distribution License (#12-12207-03f.
The purpose of the amendments is to permit us to manufacture and distri-bute a smoke detector which:                                 -
: a. Utilizes a total of 1.0M.Ci of Am 241 instead of the present 12.2ACi per device.
: b. Utili~ zes a sensing module (which contains the Am 241) built by our Residential Division in Minneapolis, Minnesota (under License #22-01870-13).           This eliminates the possibility of any employee at the Arlington Heights facility from contacting f                            the radioactive sources.
U .
   ~
Because we will be purchasing the sensing modules from our Residential Division, all testing procedures for the radioactive sources and the sensing modules, which fully 9ontain them, are identical to those submitted by the Residential Division in their application.
In a'ddition, Dr. James Johnson our Health Physics Consultant and a Certified Health Physicist has conducted external radiation measurements utilizing the new (1.0ACi) sense modules, when they are assembled into our smoke detector housing. Dr. Johnson has reviewed these appl.ications prior to submittal to your office.
We are anxious to begin using the lower activity sources (1.0ACi) as soon as possible. Because these sources and holders have already been approved by the N.R.C. for manufacture and distribution (License #22-01870-13 & 22-01870-14E -
Residential Division of Honeywell), we are hoping that the approval process can be expedited.              I will appreciate any help that you are able to give in this matter.                                             '
e                  - :-                                               ,
                                     ~~      21 Applicant l0 0
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Check No.k.b.h.b.5.k Arnounb Fee C tc,;oq.$.?.Q'$.QP, .3
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                                                                                                                                            \
Received By.
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9.';89 e l
4 ItONEYWCLL INC.,1500 WEST DUNDLC ROAD. AFLINGTON HCICHTO. ILLWO!3 C0001. TELfM tONC 3 tFA - WR m-..__

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q, .
   .- .-          If any additional infonnation is requested, or questions arise I can be contacted at: Honeywell. Inc. ,1500 West Dundee Road, Arlington Heights, Illinois 60004, or by calling collect at (312) 394-4000, Extension 358.
Sincerely.                -          -
HONEYWELL INC.
Jhg L n __ _ y g_,n&y.-    A  . .
S. R. Kaufman Safety Administrator SRK:by I
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                                                                    %,.                                                  .                                              I:
TABLE OF C0f1TEllTS
: q.
* Section                          01A                    Application - License to Manufacture Form AEC-313                                                                               -
Items 1-4, 6A,10,11,12,16                                                                     -
OlB                    Ref #1                  Item 6B Form AEC 313 OlC                    Ref #2 Item 7                                                       Form AEC '313 Includes parts drawings 010                    Ref #3 Item 5, 8, 9 Form AEC 313 ole                    Ref.#4 Items 13 & 14 Form AEC 313 Includes facility sketch, and drawings for labeling & final device assembly OlF                    Ref #5 Item 15 Fonn AEC 313 Section                          02                     Application - License to Distribute Section                          03                     Calculations for External Radiation Levels.
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1 UNITED STATE $ ATCMIC ENEIGY COMMt151CN                                                                                   g Form .aEC-313
                                                                                                                                                                                          "-'-"2*-'="                       ;
APPL.lCATION FOR BYPRODUCT MATERI AL LKE!5E                                                                                                 !
io"C# 30 NSTRUCTioNS.--Complete items 1 through 16 if this is an initial application or an application for renewal of a license. Information contained in pre.
                      'vious applications filed with the Commission with respect to items 8 through 15 may be incorporated by reference provided references are ciear ar'a specMe. Use supplemental sheets where necessary. Item 16 must be comp!eted on ait appi! cations. Mail two copies to: U.S. Atomic Energy Commis-                                                      ,
soon. Washington. D.C 20545. Attention: Materials Branch. Directorate et ucensing. Upon approval of this application,the applicant will receive an AEC Byproduct Material Ucense. An AEC Byproduct Metenal Ucense la issued in accordance with the general requirements contained in Title 10. Code of F eral Regulations. Port 30. and the Ucensee is subject to Title 10. Code cf Federal Regulations, Part 20. and the license fee provisions of Title 10. Code o Federal Regulations. Part 170.The license fee category should be stated in item 16 and the appropriate fee enclosed. (See Note in instruction Sheet).
(b) StatET ADDRf 55(ts) AT WHICH BYPEODUCT MAff tlAL WILL tt USED. pf
: l. (e) NAME ANO STREET ADORESS OF APPUCANT. (mstaturson. Arm hospetel pee.
eens sec. hechnee DP Code end eniophone number.)                                                        diMerwd frwn fiel. baluene 29 Code.)
)                                                                                 '
Honeywell Inc.                                                                                                                                .
1500 West Dundee Road Arlington Heights, Illinois 60004
: 3. PREVIOUS UCENSE NUMSEA(5). Of this is ase opplicehen Ier reae.e4 of e i.cwue.
: 2. OtPARTMENT TO USE SYPRODUCT MATERIAL please inef.com end em number.)
Manufacturing                                                                                             12-12267-02 Renewal & Amendments
: 5. RADIATION PROftCTION OFFICER. (Name of perten alessenefed as rodeohem r..,-
(Neme end htfe of d.dividwelfs) who well see er derece#y
: 4. INDtYlDUAL 5).
                                                "*!',od                                                                                   e. .nitor if .,her ene. ai..d.es a.r. Anesch , m. of A erom o.d     or re
: w. .ee .F e,,                     me   es. c; % erd..,e,,e .e. nom.s a 9.)
: 1.        Chester Furmanski - Supervisor                                                              '' " "*"*[  *    ""# "
1                 Production Engineering
* S. R. Kaufman (See Reference #3)
       .                         2.        Robert Hetherington - Supervisor
     ,j                                    Administrative Services n
1:                 j) sYPeCouCT MArtetAt. gra es.s.                            (b) CHEM 4 CAL ANO/OS PHYSICAL PORM AND MAXIMUM NUMaER OF MILUCURIES OF EACH CHEAuC ICAL PORA4 THAT TOU WILL PO55E55 AT ANY ONE TIME (if meded seure(si else stare asme e(emm,Iscorer, model av eer.
and mens eumber ei eesh.)
ensuber ei sources and monimum eMevity per seusee.)                                                   ,
b Am 241                                                                   See Refe                     ce #1 I
t e             . . . . . .-                        ,,                  ,      ,
l                                                                                                               pf bypree8ver mopereof is for **homen woe.''sep,slemear A (form AEC-J f Jel avse be ew= pie,d
         =
         .             F. Dt3Cas44 PUaPOSE FOR WHICH SYPRODUCT MATERIAL WILL DE USED.
he lieu of shie same.      ff byprodinf mesoreef is in she forme eie seeind sewee. each de she sneae and model avseer of the s8erege                                    ' coa #eimer and/or devic i
be seared end/or need.)                                                                       . . . .                                .
y,' , .
                                                                                        * . =- ;,. n. o * . -     .
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m W ee Reference #2. .           -
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TRAINING AND EXPERIENCt OF EACH INOlVIDUAL NAMED IN ffEM d                            tu swee emeas s     se sheees .a aectuer.1
: 4. TYPt OF TRAINsNG                                                                                                                     g ,, .,, g ,g g      pgg                   e l                        *"I'tT'**80                         l g;,ggy;g.,
TaAINW Ggp l (Cacle m.or) (               jCape ye ,           l e, Preaciples ead procaces of red.enea Yn        No           Yn       No
  ;                 ,,.s                                            See Reference #3
: 6. med.e ceive'y meeswe=*a' s'eaderdine-sien and monifering techaegves and ia.                                                                                               Yes       No           Yes      No serwments
                                                                                                                                                                                           '~
: s. Moshemebcs end calculations besic to the ese and meesvrement of redieectivity Yes       No           Yes      Ne
: d. 8.elegical e#ects of rediohen
: 9. EXPERitNCE WITH RADIATION. (Actwel use of redeeesotopes er es,womleaf espereence.)
150TOPt        MAItanum AMOUNT                 WMERE (IPtaltNCE WA$ GAINED                      DURATION 07 EXPititNCE                            TYPE OF USE See Reference #3
: 10. RADIATION OfTECTION INSTRUMENTS. (Use supplemeatel sheets of awessary J TYPE Of INSTRUMENTS                    NUMMR            RADIATION     SEN$1TIVITY RANGE      WINDOV/ THfCINESS                             USE (hcivde me6e ed model number el earh)           AVAILASLE         DETECTED            (mr/hr)               (mg/cm*)                (Menesenag, swver.a9. meeswn*2) 2                                 N/A              1 5 Mg/cm2                      Measu-i q m                          b$.k5 &
GT517b R141 Eberline Seinuillat On                              1                d           1 dpm & up                    N/A                bOurceleakag$sur-easurements
  .e           Alpha counter - SAC GT512h                                                                                                                                  ce          air Ontanina-
                                                                                                                                                     $Onketect$On.
  'i            Eberline count, rate                                1                            0 .5 inR/hr 2Mg/Cm2                     Measuring & surveyinC.A
  -l            f48kI5 Elh0,v/HP 190                                                             0-5 mR/hr
                                                                                                                                                                                                    ;/
  *;;           Probe & speaker                                                                  O_50 mR/hr J        is. NiiNOO, retOUENCY, ANO STANDAAOS U$t0 De CAuttATING 545TRUMENTS USTRO'ASOVE.
J                  Check & recalibrate GT512h, GT5176, GT5175 against an appropriate standard source
:s                 On 3 month, intervals. Becalibrate the count rate meter On 6 vaOnth intervals.
:q j           it. esM sAocts. DOsla,e7tes. ANO sio. assay PeoCsovets use0. (P. sm, ned,                   ,,..sy mNhed ., ces,6,eh, .d me.i,,, , a               e, s,,,,i,.)        .,
Searle Analytic Ina.                               Film badge service Eberline Instr. Co.                                bio Assay. Service
       ,                                           INFOllMATION TO BE SUBMITTED ON ADDITIONA:. SHEET 5 IN DUPLICATE l       13. FACart:25 ANO (QU PMENT. Oeunbe laboret               fecit.hes and remese heading ogvws, seerego ceaseeners, sheeldeg, fvme he Js, ees. taplenetary sheech ef fecilier is eaeched. (Orcle m nc)                   No             See Reference 4
: 14. RADIATION PROftCTION PROGRAM. Deunbe the rodietion prosecnea program iacteding ceaepel meesween. II oppliceboa caves Seeled sowr M, subed legh o              w'as' precedwes whwe applicable, a me. weia.ae, sad espwience el p-sea is pesene seek Non, and wressmease tw perf==mo iaisiel redesei                  sw=r, i.e.
irias. memNaease end rope.e of me sewee.
'  -l                                                                  See Reference b
{       t 3. WASTt DISPOSAL. If a commerces weste dispenel service as empseyed. speufy aeme of compeay. Oeierwise, svbm.' dese .4ed dounphen of memods whica wilI g              be weed fee despeemg of rediesch e westes ead epimetes of the type ead emewat of echewy involved. See Reference 5
(     f                                                        CERTIFICATE (This item must be completed by opplicent)
: 14. THE APPUCANT AND ANY OFFICIAL EXECUTING THt$ CIRUflCATE ON 8tHALP OF THE APPUCANT N AMED IN ITEM 1, CIATiF" ' HAT THis APPUCADON IS PetPattD 4N CONFORMITY WITH TITLE 10. C004 OF PlottAL REGULAT10NS. PART 30, AND THAT ALL INFORMATION CONTAINets MittlN, INCLUDING ANY 8
                     $bPPttMENTS ATTACHED HtttTO,15 Tayt AND COtatCT TO THE BEST OF OUR KNOWLIDGE Al8O 8 tuff.
3:             .r, N/A Amendment Appl ication                                                 isone m            Inc.
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P.e -ese. .                                                                     ,,, C 110 M__ _._, m. %
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ff f, p Vice President of Operations m .,c ..,m.      c.
g WMNING.-14 U. $. C., Section 100 3: Ac of Jwas 25,1943 62 Sect.149; makes is e en niaal o# ease es mete a witifwily feine stesemeae er
   .g         . espreseaies.ca to say deper%ene er egeacy el *e Uni 4d StaNs es to eay mener wisin in munidiction.
eu.s.opos          e s 7 3-5 44-s as: s i s b                                      . _ .
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                                                                                                                                                                                             . . J . .--
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Reference #1 AEC 313 -
6b -
: 1. The chemical form of the active mat'erial is Am09 The physical form is a rolled sealed source. The Am02 is dispersed in a Au matrix which is covered by Au layers.
Activity per source is 0.45
* 10%Jtci. There are two sources utilized in each smoke detector. All sources will be obtained, after being assembled and sealed into the sense module assembly, from our Residential Division in
                    -            Minneapolis, Minnesota under authority of their license
                                 # 22-1870-13.          Manufacturers and model numbers of the sources will be as approved by the NRC for the Residential Division under License #22-1870-13.
Currently approved manufacturers are:
Amersham /Searle- Model # AMM n                                      Nuclear Radiation Devel . - Model # A-001
(                                                                                           ,
EAD Metallurgical Inc. - Model # AMX-1100
: 2. We will continue ' production of our smoke detectors utilizing the 6.1 ACi sources, as currently authorized under this                                    f license, during a transition period until full production utilizing the 0.45sMCi sources is achieved. .This manufacturing                           hqi b
3 changeover is expected to be complete by approximately December,1979. 5       _
: 3. Possession at any one time will not. exceed 915 millicuries.
(as currently authorized). When the production changeover utilizing the new, lower activity sources is complete, and all stock of the old style detectors is depleted, possession                      ?
will not exceed 153 millicuries.
i I
9 f
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                                                      .h *=
g , -      4O *                 =%  O   t   *6   *<' O        #  +*
k'         1 l
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Reference #2 AEC 313 -                                          '
7-As on our original application dated March 22,1973, the byproduct material will be utilized for the manufacture of Commercial - Industrial, ionization smoke detectors. These detectors are installed in commercial and industrial-type facilities by trained service personnel. These detectors are designated as the TC100 series ionization smoke detectors.
The 0.45sqCi Americium sources, mounted in holders #A-10088, are received, tested, and assembled into the sensing module assembly and shipped to us by the Residential Division as authorized under their License #22-1870-13. At no time will the operators be able to can. tact the radioactive sources by natural neans.
In addition, we will continue to assemble our own sense
                                                                                            ~
chambers using the 6.1+6tCi sources as previously authorized, until the production changeover is completed (approximately ag.)                           December,1979).                                              . .
Ve*
Attached are the following supporting drawings for the sensing module assembly.
Drawing #                                Controlled By                      e              Description 14503620               Commercial Div. Arl . Hts. , IL                           Sensing module assembly as purchased direct from Residential Division (their # 191856 B) 19,1856A               Residential Div. , Mpls. , MN                             Sensing module assembly - contains details for 191856 B 191856                                                                           Housing 192377A                                                                          Source plate assembly 192086                                                                           Source assembly 192377                                                                           Plate-source 191852 Plate-center 192525       .
Case (exterior of sense module)
This is the part number for the Commercial Division case.
191866                       "
                                , ,_ , , , p .,. ..~~        . "2
                                                                                              .. This is the part number of the Minneapolis ' case which also
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                                                                            . . . . - a oc           describes the differenc'e between it and part #192525 (above).
                                   ~
191857                                                                           Plate
  ~                                                    -             -

                                                                                                                                                                                          . s e a. i .o '
TRAINING AND EXi'LNid if EACit INDIYlDUAL NAMtD IN ITEM 4 (the . nee <ae**al es.eer s f amewyl
: s. tver or raAiNiNo                                                                                                                        No ,                             t wi<                                  oJ,,,,,o,yc
                                                                                                                                             ,,, y          ,oN,THt c,.,,,,,,,sos,      ro,c,unt
                                                                                                                                                                                      , , , , ,cousst p . ,,v. Hethora.eeengton               tesmtO r,;nc. pre. oad p,oinsei ,os rod.o"**             Industrial Radiation Safety                                                                                            Y'e)
              .o..r.;,_            ,
b               ke) No                             No training course conducted by
: b. Rodioociivay meoswe.e.a stondeediso*               R. L. Clark, Health Physic.ist &                                                               n"                     (q" "*
D "*
s-h i;on oa,e monao,.ag eeci. .que .ad . .                                                                                                                                  b Sr. Radiophysicist for Searle
                                                            . Analytic Inc.
: c. Mothe ot.cs oad colevian oas t.os.c to lhe                                         --
                                                                                                                                                               ,       g e.. ea ,a.o..e.eae of ,od.oocn .,                                                                                                                                                       _
d E.ologiset effects of rod.onoa k                Yes      No
                                                                                                                                                                                        /
Na
: 9. (KftPitNC1 WiiH R ADI ATioN. (Acteel use el sodagesotopes or es,vne8ee., espereente.)
isoret       mAxuumAuouNr                      wHtai ent itNct was GAirerO                              ou,AricN o,ExeterNct                                 TYrt ce ust AM2hl          6.1 mci                       Honeyvell Inc.                                                   h years Manufacture of ionization smoke detectors
_ . _                m.
Poo. T-ol TRAINING AND EXPERIEIEUF EACl4 INDIVIDUAL NAMf D IN : TEM 4" (the sept .eatal si...+.                                              8 accessacri
: 8. TYPE oF TRAINING                                                                                                           DUR AfioN Cf           ON THE Jos           FotMAL Coutst WHint itAINtD                           T R AINING         (Certi e cas.eej       (caste sensmer)
S. R. Kaufman ou e,;heipr  e . ca'd h?>ci.cei ,or rod.oi..a                                                                          '
pro.ectina M                            M          hMm hMy                                h              h No                     a         No training course con <1ucted by
: b. aid.ooeiieity a.eo.,e.eae isoad .di o.
                                                      $       R. L. Clark, Health Physicist &                                                h                         go                       no s.on o.d moa. tor.ag techaiques oad a.
Sr. Radiophysicist for Searle-
                                                                                                              ~
                                                            ' Analytic Inc.                                                     .
I
: c. Mothematics oad calculot.oas bos.c to the                                                                                                                   No             en        No ese and raeosure-eat of radiooctivity                                                                                                                                       /
f.-
: d. B.ological erects of sodionen
: 9. IXFfRILNCE WITH RADIArtoN. (Acfvol ve* of todeossofopes or et v.voleaf esper.eace.)
15efoet      MAxmuu AMOUNT                    WHt,8E EXPl*lENct WAs GAhiD                               OURAtloN oF IIPERIEHct                               TYPE oF Us!
Manufacture of AM241             6.14Ci                  Honeyw 11 Inc.                                                                                         i ization smoke 2 years source                                                                                                                         detectors TRAINING AND EXPERIEiTCEF EACH INDIVIDUAL NAMED IN ITEM a (the suppie aeasel sh .es .8 aecessorr)
: 8. TYPE oF TRAINING OURAfloH or             oN THE Joe          FotmAtCoutst C. Furmanskf** "^*'                                                        "^'"'"C             'Ca ''  "'-*'l        'C"'' "* -*' 8
: e. Pt.hcipl.a and procnces , of radiohoa p' u"';aa Industrial Radiation Safety training course conducted by g             g         g,                       %
: b. sid coctie.,y a.co ...eae iio do,dino.           R7L."C'la'rkTHealthPhysicist&
eion ea+ .oaaor. ,enha.que. oa ea. Sr. Radiophysicist for Searle g             h,
* h No
: c.        . ci cad co',vianoa   bo... io ih. Same m ood ..o....ene of .od.oocei.ier               Inst. of Tech. (# semester hoursl
                                                                                             &       above'plus Ill                         h
                                                                                                                                            '4 g so                   g uo
                                                            '                                                                               y                                  .
d s.oogicot .nu.. or ,od.on.a                        Same as A & B above                                                                            p*"/
L "*                    *"         **
: 9. EXP(RIENCE WlIN E ADIATioN.            (Acev al erse of rod e.cofopH or ege.ofent espertence )
isotone       =Axwu= A-oVNr                    warai tart irNce wAs GAmeO                                 nueArroN or txPenieNct                             rYet or ust
(\                                                     c Manufacture of Am2hl           6.1/t ci              Honeywe 1 Inc.                                                       5 1/2 years                         ionization cmoke coitre e                                                                                                                      detectors.

                                                          .                      L                                  t Reference #4 AEC 313          .
.                                                                                                                     l 13 & 14                                                                                  I The attached sketch shows the propossd layout for production         During     _
l of the smoke detectors utilizing the 0.45s4Ci sources.                                   ,
the process of phasing out the old style detectors, and intro-E ducing the new models, the actual configuration of! t the existing layout and the proposed . layout.                                           t Unless requested to do otherwise, we will not file for future amendments solely on the basis of minor revisions or rearrtagenents of the designated area.
At all times the radiation area will be posted with the prescribed r areas. Except for the designated ~ entrance / exits, the periphery will be blocked and marked through the use of either conveyors, walls, cabinets, pipe railings or other obvious means to prevent ready access.
There will be no remote handling facilities, fume hoods, or shielded facilities associated with the operation.                       .
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                      ,R;ference 4                   p.          ,                          (g AEC 313 13 & 14 Film badges, air sampling, and bio-assay tests will continue to be                              :
performed at our facility as approved on our current license.
All leak testing and verification of sources will be performed by or                     -
for the Residential Division of Honeywell as described in'their License #22-1870-13.
NOTE:
The sensing modules are assembled in Minneapolis by the Residential Division, all specifications regarding this module are contained, in detail in their application for license.
The following additional procedures will be performed at Arlington Heights, Illinois by the Comercial Division, upon receipt of the sensing modules.
: 1. The cartons will be received on the Honeywell dock. They will not be opened on the dock for counting, inspection, or any other reason.
: 2. The unopened cartons will be held in the receiving area until the papenvork is cleared.
: 3. The unopened cartons will be delivered to the storage area
      '                                   in the smoke detector assembly area.
-?                                  4. A representative sampling of sense modu-les will be inspected U                                        to verify that the two sources in each module are matched in
                                       , stre.ngth within the permissible limits.              ,
               '.                   5. If the lot is rejected, it will be' returned to the Residential division.
: 6. The accepted lots will be placed into the storage cabinets until needed for production.
: 7. The sense module is secured to the base of the detector by three bend tabs (ears).
: 8. The detectors are then ready for calibration, packaging and shipping.
: 9. Each detector will have a .031" thick paper insulator securely attached via two screws. This insulator will be imprinted with permanent black ink and will contain-
: a. The radioactive symbol       r . .
: b. "contains Am241 -1.0 /(Ctmax. It is recommended that this
                               .~_m.             . ' device be disposed of by returning to Honeywell Inc.
                                                                                             ~
                                                                                                                     ~~
                                            .c . Additional information relating'to installation and operation.
s '*
5

                  .                             cy .                .
: 1.                 Also attached are the following additional drawings which describe the labelling and final assembly of the smoke detector. All of the following drawings are controlled by the Commercial Division at Arlington Heights, IL.
Drawing #                           Description            -                                                            -
14503128                  Final assembly drawing 14503120                 Cover (of final assembly housing) 14503113                 Base (of final assembly housing) 14503606-Master           Insulator - describes the printed warning label Artwork       on each device 14503606                 Insulator - on which the information listed above, will be printed Mat'l. Spec.             The specification for the material used as the insulator
                       #1053-5                  and which carries the' information listed on Master Artwork #14503606
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MATERI AL SPECIFIC ATION NO.1o53-5
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2.7 3 Width - Width shall not vary more than i 1/64" fram the width                                                                                                                                                                                                                                 -
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specified cut the purchase order in the as-aceived comiition.                                                                                                                                                                                                              .
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OTT S                                                           2.8 . Absordim - This material shan be nadily abeorpt.ive as used                                                                                                                                                                                                                      . .a E EU                                                                   , . .'for the best practice in electrical.insutstiert where varnish is                                                                                                                                                                                                                ,!
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                                                                             . ' ,'-11             to....z..1,1/.2%:in'ths'                                         dismissices .ety. istock                                          4auteriaCar                            . + piece parts.
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: 31: AnarmediProducts 0 The -,-dproducts for this' material are                                                                                                                                                                                     ,: ,                     c j.'.
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                                                                                   ''411stei in paragraph 6 af this spe*m adha-                                                                                                                                 ..'-                                                              -             .
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I 2.-                           j                                  3 2 : Acceptance - Hongywell Quality aball obt,ain assurance that each lot,'
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                                                                                            .of material satisfies all the sequizengents of this specification, Qyf                             .,
                                                   .-                                    " including 31. .                                                      -
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                                                               . :3 3 Product Accroval - Naterials Ergineering is aspensible for the                                                                                                                                                                                         .
                                                                                                                                                                                                                                                                                                                                                                      . i. .
j.S -                                                                         squalifiestion of a new vendor and                                                                                / or product. Mat,arials Ergineer                                                                    bg                                                       g must.obtain the.using department,'s approveL for qualificatier.                                                                                                                                                                                                          r.
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1 MATERI AL SPECIFIC ATION NO. to33J i .                                                                                                                                                           .
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                                          --.4                   PACIDC AND MARKDC:                                                                                *
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A1.1 material shall be adequately prctected to avoid damage 'during nomal *2 . .d;, '
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shipment. Marking shcal include the net weight,' the Honeywell material) * . T.1(. ' j; I O                                    specification number, MS 1053-5, ard the manufacturer's' designation. j.W                                                                                                                                                                                                                                                                       ?.4                    .
g                                                               This inforuntion shall be durably and legibly marked.oh each containe
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SAFETY EVALUATION FOR LICENSE ISSUED T0_
HONEYWELL. INCORPORATED AUTHORIZING DISTRIBUTION OF !!ODEL TC 100A FIRE DETECTORS TO PERSONS EXEMPT FROM THE REQUIRE'IENTS FOR A LICENSE PURSUANT TO SECTION 30.20, 10 CFR 30                                                                                       -
General Description In its application Honeywell, Inc., 1500 West Dundee Road, Arlington Heights, Illinois 60004, requested a license authorizing distribution of the Model TC 100A fire detector.*
The device is designed to detect incipient fires by responding to the products of combustion produced by the thermal decomposition of build-ing materials or contents prior to the appearance of visible smoke, flame, or appreciable heat. The sensitive element of the device is the detection chamber in which air flowing into the device is made conductive by alpha particles emitted by radioactive amercium 241.
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Combustion products entering this chamber cause a reduction in chamber
          ,_                                     current which energizes an internal lamp (light-emitting diode). A signal is also transmitted to the control panel which activates an audible alarm. The unit is stabilized against effects of changes in
    .. ,J temperarure, humidity and pressure by a separate reference chamber.
p'                                            The device has a marimum diameter of 8 inches and a height of approxi-
  .A; mately 2.6 inches. The unit consists.of a three-piece Lexan plastic T;[   ' '
housing enclosing electronic components, chamber areas, and the ameri-cium 241 in the form of two Nuclear Radiation Developments Model A-001
       ,M                                    .or two Amersham /Searle Model AHM foils. The americium 241 (nominally 7                                             6'.1 microcuries, ==vimum 6.7 microcuries per sour'ce) is contained in j'
a foil consisting of americium oxide dispersed in a gold matrix and sandwiched between a 0.2 m thick silver layer and a 0.002 m gold
        "./,                                    layer.
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The 0.'5 cm diameter foils are secured in the brass source holders by
  .,                                            crimping the holder wall over the outer edge of the foil. The source holders are staked to 0.025 inch thick stainless steel hemispherical chambers. The detection and reference' chambers are fastened on oppo-site sides of a printed wiring board and an insulating assembly con-sisting of a 0.10 inch thick sheet of Teflon between two 0.025 inch thick discs of stainless steel. The source holders are thus encom-i passed by stainless steel components. The external housing has a                                                                          .
circumferential row of openings to allow passage of ambient air to p'                                              the detector chamber. There is, however, no direct view of the foil
           ,,                                   from the outside of the device and camper-proof screws are used to Y7
                                            ' discourage disassembly.                                                  '         *                                       ' '
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(7 The detector is installed by securing the mounting cap to the ceiling and attaching the detector to this cap by means of three metal bars in the cap engaging three slots in the' top of the detector as it is twisted                                                                       _
into the cap. Removal of the detector from the cap will expose the warning label described in the next section.
Conditions of Normal Use and Disposal The detectors are usually mounted on the ceiling but can be mounted in
                                     -false ceilings, under floors, or internal ,to electrical cabinets or air ducts.
The expected useful life for these detectors is 15 years. It is expected that most of the units will be returned to Honeywell, Inc. for disposal in accordance with the label which states:
                                                   " Caution: Radioactive material ba-                                         '"This device contains 12.2 pCi of Am 241. It is
['                                              recommended that this device be disposed of by returning to Honeywell, Inc.
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Y                                             " Removal of this label is prohibited."                                                         .
Based on the small amount of. activity, the results of tests performed
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   $j                               on the foil cont =4ning the activity, and the results of tests performed qm:                              on similar detector units, it is not expected that anyone would be ex-
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posed to the dose limits of Section 32.28, 10 CFR 32,#even in the event
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that these units were disposed of in vormal trash.
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* Containment of the Radioactive M :erial e
The following tests were performed on prototype units to demonstrate the ability of the detector to maintain its integrity under normal and severe n                              conditions of use:
: 1.       The mechanical stake of the source holder to the chamber was subjected to a 50 lb. pull test.
: 2.       Two chamber assemblies were dropped one hundred times from a height                                                                                  i of 8 feet into a metal pan supported by a wooden floor.                                                                                  -
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was found.
Detectors and foils similar to those to be used by Honeywell were tested by the Oak Ridge National Laboratory, the Radiochemical                                                                                                                                                                -
     , , , ,                           Centre, Amersham, England, the Battelle Memorial Institute, and the L,.                                    Factory Mutual Research Center. The test results attest to the ability of the foils to retain the americium 241 under a variety of conditions, including exposure to heat and fire. A brief summary of some of these tests and results is given in the Safety Evaluation for License Amend-
    ,                                 ment Issued to Statitrol Corooration Authcrizing Distribution of Model 720 Ionization Fire Detector to Persons-Exenot from the Regulatory Requirements for a License, dated December 4, 1972.
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   <                                   Conclusions p7' ". A Based on the information submitted by Honeywell, Inc. relating to the
               "                      design, manufacture, prototype testing, quality control, labeling and
@'q~. s                                conditions of handling, storage, use, and disposal of its gas and aerosol detector and our experience in licensing similar detectors, it EW                                   is concluded that the Model TC 100A will meet the safety criteria set
  $1r                                 forth in 5 33.27, 10 CFR 32.
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{gd($,%;                              It appears unlikely that under conditions of normal use, handling, 2                      storage, or disposal the external radiation dose in any one year or the t.p    ,                            dose commitment resulting from the intake of radioactive material in any f;b;                          . one year from the product will exceed the dose to the appropriate organ
  #".,-                               as specified in Column I of the table in-5 32.28, 10 CFR 32, or that c.w                                 there will be a significant reduction in the effectiveness of the con-tainment, shielding, or other safety features of the product from wear and abuse likely to occur in normal handling and use of the product.                                                                          ,
It also appears that the probability is low that the containment, shield-ing, or other safety features of the product would fail under such cir-cumstances that a person would receive 'an external radiation dose or dose commitment in excess of the dose to the appropriate organ as specified in Column II of the table in 5 32.28, and the probability is negligible that a person would receive an external radiation dose or dose commitment in
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excess of the dose to the appropriate organ as specified in Column III.of
: 3. .
the table in 5 32.28.
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Materials Branch Directorate of Licensing
                                                                                                         .                                          U. S. Atomic Energy Commission Washington, D. C.
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6 Honeywen, Inc.                                                                                                          .
* ATDI: Mr. T. J. Wijas i                                                  .
Safety Meinhtrator
  "         L.. . _ . '. ._1500 Ifest Dundee Road                                                                                                                    ..                                                                                          .
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2_ Arlington Heights, niinois 60004                                                                                                           _                           _
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