W3P83-0320, Forwards Info Re 830104-06 Equipment Qualification Audit, Including List of Attendees,Equipment Selected for Audit & Documentation of Comments.One Open & One Confirmatory Item Noted
| ML20083M674 | |
| Person / Time | |
|---|---|
| Site: | Waterford |
| Issue date: | 01/27/1983 |
| From: | Maurin L LOUISIANA POWER & LIGHT CO. |
| To: | Novak T Office of Nuclear Reactor Regulation |
| References | |
| W3P83-0320, W3P83-320, NUDOCS 8302010420 | |
| Download: ML20083M674 (110) | |
Text
{{#Wiki_filter:LOUISIANA / 142 ORARONDE STREET P OW E R & L1G H T/ P O BOX 6008
- NEW ORLEANS. LOUISIANA 70174 * (504) 366-2345
'iEONIvs$ u L.V. MAURIN Vice President Nuclear Operations January 27, 1983 W3P83-0320 G.02 Q-3-A20.16 Mr. T. H. Novak Assistant Director for Licensing U.S. Nuclear Regulatory Commission Washington, DC 20555
SUBJECT:
Waterford 3 SES Docket No. 50-382 Formal Transmittal of Official EQ Audit Record
Dear Mr. Novak:
Please find enclosed an official record of the Equipment Qualification audit for Waterford 3 SES which took place at the site, near New Orleans, Louisiana, on January 4, 5, & 6, 1983. Included as Enclosure 1 is a list of attendees at the meeting. Enclosure 2 is a listing of equipment selected for audit, and Enclosure 3 is the documen-tation of the comments, in the order in which they were raised, and the resolutions presented during the visit. A quick review of the record, as noted in Enclosure 2, will reveal only one open and one confirmatory item from the audit. A follow up on these items may be expected during early February, 1983. Very truly yours, .6 4 !?H7M L. V. Maurin LVM/SMJ/cb Attachments cc: Jim Wilson (NRC), liukam Garg (NRC), R. LaGrange (NRC), M. W. Yost (EG&G), E. R. llollow ay (EG&G), E. Blake, W. M. Stevenson, Central Records, Nuclear Records (3) {l oYW 8302010420 830127 PDR ADOCK 05000382 A PDR
bec (w/o attachments): R.P. Barkhurst, F. J. Drummond, D. B. Lester, T. F. Gerrets, G. B. Rogers, R. W. Prados. C. J. Decareaux, R. F. Burski, P. V. Prasankumar, J. R. McGaha, S. A. Alleman, G. R. Peeler, T. K. Armington, K. R. Iyengar, M. I. Meyer, L. L. Bass Richard Hymes, W. Cross, D. Herrin, Z. Sabri, R. W. Kenning, Central Records, Nuclear Records (2), Licensing Library bec(w/ attachments): John Tompeck (Ebasco), Jon Hart (Ebasco), S. M. Jones, H. B. Mulliken (CE), H. deLaneuville 1 l l l i l
ENCLOSURE 1 LIST OF ATTENDEES Elizabeth Borkouska ESI G. Buniak ESI M. Clary LP&L John DeBruin ESI Howard deLaneuville LP&L Angelo DeVito ESI Tom Farina ESI M. P. Flasch LP&L Hukam Garg NRC Larry Gradin ESI Douglas G. Graf ESI J. Hart ESI E. R. Holloway EG&G Sharon M. Jones LP&L Michael Leon ESI Bob LaGrange NRC L. V. Maurin LP&L Bertalan Molnar ESI Sibu Nath ESI Dennis H. Orban LP&L Roy W. Prados LP&L Sushil K. Sinha ESI R. K. Stampley ESI John Tempeck ESI M. J. Veteto LP&L i C. A. Wells LP&L M. G. Williams LP&L J. Wilson NRC W. Wittich ESI M. W. Yost EG&G i
ENCLOSURE 2 TABLE OF CONTENTS Equipment Manufacturer Model QDEF Pjype 1 Penetration Conax 7320-10001 0680 1 2 Nuclear Instrumentation 4665 thru 7 Pre-Amplifiers 4670 3 Generic 11 4 Solenoid valve ASCO HT2068323F 1164 14 5 Solenoid valve ASCO HV2068323F 1149,1171 15 1169,1167 1165,1163 1153,1149 etc. 6 Solenoid valve ASCO NP 8321 A2E 0960 17 7 Solenoid valve ASCO NP 831664F 0808 18' 8 Solenoid valve ASCO HP 8320A1 0800 19 9 Limit Switch Namco EA170-XX302 1081 21 10 Solenoid valve ASCO ? 0842 24 11 Cable: 600V Okonite EPR (File No. 26 Power & Control Insulation -G.lW3) 12 Pressure ITT Barton 764 2729 27 13 Instrument Cabinet 28 14 1TT Barton 764 4730 29 Rosemount 1153DA6 0213 Rosemount 1152 4723,4724 15 Rosemount 1153DA5 4719 thru 30 4722 16 SkV Cable Okonite EPR 0618 31
4 TABLE OF CONTENTS, continued Equipment Manufacturer Model QDEF Pajyi 17 Splices Okonite T-95 inr tape 0606 59
- 35 junc. tape 18 Containment Fan Joy / Reliance Frame 499T 0884,0885 66 Cooler Motor 0952,0954 19 H2 Analyzer Comsip-Delphi K-III 13.31W3 67 20 Transmitter Rosemount 1153AA6 0118 71 1153DA6 2733 021 Flow Indicating SW ITT Barton 581-1 0419 87 22 Selector Switch GE cr294QUS205E ALL 89
+23 Cable Okonite EPR 0601 90 24 0648 104 25 Generic 105 Note: l
- 21 is a Confirmatory item
+23 is an Open item l ALL OTHER ITEMS '.dE CLOSED. i l l I l l i i l i
Dsta: 1/4/83 Commint No.-: 1 Reviewer: R. Holloway Ptg2 1 cf 6 Status: Clos.c ENVIRONMENTAL OUALIFICATION AL'DIT REVIEW SEEET EQU!? MENT ITEM MANUFACTURER MODEL NO. TAG NO. QDEF NO. Penetration Conax 7320-10001 PEN 104 680 COMMENTS RESOLUTION 1
- 1) Is the Conax 7320-10001 penetration
- 1) Please note the model no. is 7320-10000-01 equivalent to the penetrations tested?
and not 7320-10001. The principal qualification test report for penetration #104 CPart Number 7320-10000-01) is Conax Report 1PS-602, " Design Qualification Report of Medium, Voltage Power Penetration. Assemblies for St. Lucie Plant - Unit 2 The telex found in Tab B Page BlB clearly states the Waterford St. Lucie penetrations contain identical materials. Therefore, Penetration part No.7320-10000-01 (15 KV) is equivalent to St. Lucie Penetration part No. 7310-10001-01 (15KV) and.this is shown to be qualified by 1PS602. IPS 152.1 which is the seismic report for Waterford list the part No. on Fage 4 as 7320-10000-01 for Medium Voltage Penetrations. Further description of Waterford MV Penetration is found in IPS-379. CLOSED The above provides adequate information that an equivalent to 7320-10000-01 was tested. 2) Is the Conax Telex 11/10/82 in the
- 2) Telex is in Tab B, Page BlB.
CLOSED package? 3) Samples tested were not tested to all
- 3) Two samples were used for qualifying the MV environmental conditions. Which samples Penetrations. On'e sample 7310-10007-01 (Test were used for qualification?
Data Base 1) was used for testing to the non-environmental requirements of IEEE.317-76. j Sample 7508-10004 wastestedtotherequirementsj of IEEE 323-74 and 317-76 (Test Data Base 2). This is a medium voltage penetration similar to 7310-10001-01 (St. Lucie Penetrations) as stated in IPS-602 Page 5, Sec. 4.5. The radiation entry on the QDEF will be corrected. CLOSED a a e
Reviewer: R. Holloway D; tot 1 / /. / c ' Comm:nt No.: 1 Page 2 of 6 Status: Closed EWIRONMENTAL QUALIFICATICN AUDIT REVIEW SEEE"* l ECi'*?ME;T ITE'. MANUFACTURER MODEL NO.
- TAG NO.
ODE 7 NO. j Penetration Conax 7320.-10001 PEN 104 680 COMMENTS RESOLUTION 2 4) Is there analysis showing the
- 4) The required operability time of the Penetrations extrapolation of test data to the is 120 days at 120*F.
The test sam'ples were required operability time? held at a temperature of 300*F average for 30 days (288 hrs.). As seen dn the attached Arrhenius Plot for Kerite, 288 hours at 300*F is eqtfivalent to 24.586 hours (1024 days) at 200*F. The 300*F temperature for 30 days exceeds.the operability requirement by sufficient margin as seen on the : tached graph. In addition, the above curve is based on results assuming continuous energizing of the equipment. It is noted that these penetrations ar#e dedicated for power to the Reactor Coolant Pumps. These pumps do not. operate during plant . shutdown and all pumps do not operate continuously further adding to qualified life. Also, the Reactor Coolant Pumps do not perform a safety function and,do not operate during a Design Bases event - the cables will be. de - energized during Post LOCA and the Penetrations will act as a seal between the RCB & RAB. This further adds to the qualified life. CLOSED 5) Is there analysis showing that the
- 5) Test Data Base 2 ' tested the sample to a peak peak DBA temperature is " covered" by temperature of 405.5'F for 90 seconds as a lower test temperature?
opposed to the short transient Waterford peak temperature of 414*F for 55 seconds. Conax references IPS-694 which states that during the MSLB transient the penetration will never exceed the corresponding saturated steam temperature corre.sponding to the MSLB temperature and pressure. (e.g. for a 418'F and 44 PSIG the
- quivalent is 291.6*F.
This is the MSLB e equivalent transient for the tested penetrations. This envelopes the 414*F Waterford transient. CLOSED o e n. o, o
Reviewar: R. Holloway D;ts:
- f t f a, Ccmment No.
1 of 6 Page Status: Closed' ENVIRONMENTAL OUALIFICATION AUDIT REVIEW SEEET EQUI? MENT ITEM MANUFACTURER MODEL NO. TAG NO. QDEF NO. Penetration Conax 7320-10001 PEN 104 680 ) COMMENTS RESOLUTION 3
- 5) Continued Furthermore, on July 7-10, 1981, NRC held public meetings on NRC Requirements regarding the Environmental Qualification of Safety-Related Electrical Equipment (Federal Register Notice Vol.
46, No. 112, page 30925). In the' course of the July 7-10 meetings, Dr. L. L. Bonzon of Sandia N.ational Laboratories (the Program Manager of the Qualification Testing Evaluation Program being conducted for the NRC's Division of Engineering Technology), presented actual test data which clearly demon,strated the significant " thermal lag" for safety-related components. Figure A-3 from the IQ Guidebook (attache 6) is a reproduction of the test (Catawba Penetration Test) ~ data presented which demonstrates that thermal equilibrium is not achieved for many minutes in real time conditions (versus the time in seconds when the k'SES-3 MSLB temperature exceeds the LOCA temperatures.) This test result validates the use on a " case-by-case basis" of the temperature of the crucial component in lieu of equipment' surface temperature by test or analysis as clarified by NUREG-0588 Revision 1 comments and resolution to NUREG-0588, paragraph 1.2(5). In addition, the analyses used remain very conservative as no credit is taken for the substantial thermal resistance of the enclosure's internal ambient. Actual "real world" tests (Figure A-3) demonstrate the additional lag on the conductors surface (i.e. the surface of concern for qualification). CLOSED ,,s ,--..a O
C7 S gs Date: 1 / ;. / s, s c a< Co=ent No. : i w S us: closed p g A. W3 N o Nq 1: \\ _E{ g.a._ eo o
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Dato: 1/1/93 Comment No.: Page 1 of a Status: Ciestd ENVIRON! ENTAL QUALIFICATION AUDIT REVIEW SHEET EOUIPMENT ITEM MANUFACTURER MODEL NO. TAG NO. QDEF NO. Nuclear Instrumentation 4665 thru 4670 Pre-Amplifiers COM!ENTS RESOLUTION 7 Why are QDEF sheets not included for the The QDEFs indicated pertain to the excore system Nuclear Instrumentation Pre-Amplifiers? or the Nuclear Instrumentation System. Per IEB 79-01B Supplement 2 Question Responsa: 12. "The staff' does not require that the nuclear instrumentation and its associated components be environmentally qualified for a LOCA or HELB. The nuclear instru-mentation, system is used for transient conditions but is not required for a LOCA or HELB." Consequently the harsh LOCA/HELB environment is not presently applicable to WSES-3. The above quotation is included in the EQ Report and Guidebook paragraph 3.0 " Methodology To Select Equipment Requiring Qualification." The specific QDEFs for the Excore System (sample QDEFs 2056,205%) include this quotatibn and have properly reclassifie< these items as NUREG 0588 Appendix E Category D. Additional definition of the safety function of these devices confirming they do not provide 'LOCA/HELB mit'igation functions is found in NRC accepted FSAR Section 7.2. LP&L continues to address licensing issues relating to environment qualification of its safety related equipment. This particular instrumentation l system will provide Post Accident Monitoring 1 functions as a type B variable for Reactivity Control (Neutron Flux) for the purpose of, " Functio @ detection; accomplishment of mitigation" per table 2 of Regulatory Guide 1.97 Rev. 2. On the basis i of the implementation schedule of RG 1.97 Rev. 2 LP&L will confirm the adequacy of the excore system for PAM functions by June 1, 1983. The current Master List (manual updata revision 4A dated 1/2/83) includes the NUREG 0588 Category D classification ( for QDEFs 4665-4670 on attached page 137 of the Master List. CLOSED l It should be noted that this schedule is consistant with Generic Letter 82-09 Question Response 1.
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_4....___ EcusasENr l E1VI R001F N T l DOCUNENTAT109 l QUALIF.l H/Ml 0U15 l 11 oEstarPr:0N I pao 4*ETER ACTUAL den. QUAttF.I ACTUAL der:. QUAtar.1 r:ETHOD I l trEnst il _,.___.--__..._____.____ ..__...l__. 3.___.------2---.-t------5------- ---4-----l---$-- -l--6-1---r--l------------------- l l OPET. l GEN A101tC l C040. t / l NOME l TAG NO : 134E l OPERASIL-l l. 1 ITV l 7-+a4A l 96 HR. I REVIEW l TEST REPT l TESTS l l l lN08M/ TEST,l 3 ,ggbgll,, ,,._,__l lGAE 115.49.I,Supp. l I I IDEA l l lSR$0 i etFW EW l l l 4 . EQUIP'ENT: l................__......____.'.___.._____.....__.._____.....____........__...___g-l .l TEPPERAT-l.120F N0aN l310 DFG F,l TCONil ,l GEN AT01IC_l CONS. l /lNONE l Type l9l 1 REPLACE 1Egt: COnp0NENT: ruCLEAR Inst. I umE I -r ; ;.
- a
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.--.----.-------------------.---.---It:ArNrArt.:
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I fos PUNCMLIST ITEPS SEE WSES E2 PACEAGE -W l 'au ALIF IC ATIO's S ti [ s3 11 DOCU1ENI n MTER . REVIEW l INDICAffD g g'l r0UND ......................I.491.,..lloptPAggt1TV M 4,E,) S. l PACKAGE: t*o. ) OUALIF FXFM*TN: j 0 l l 0 "' ** w %) .QuaLIF. E iT ;;; "r" .11EMPFRAfuRE T l i l ODEF 8-2955 8 .~i'" e s T A T us. e m "-" - - ' "-.i met!SURE P l---------*--***--*
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D;,to: 1/4/83 C:mment No.: 3 ~ ~ Page 1 of 3 T Status: Closee ENVIRONMENTAL QUALIFICATION AUDIT REVIEiJ SEEET EQUI?ME::T ITEM MANUFACTURER MODEL NO. TAG NO. ODEF NO. (Generic question) C020ENTS RESOLUTION 1g Some systems are not included in the In regards to major " subsystems" o " systems" Master Equipment List, e.g.; Emergency that are enveloped by other systems included in the Feedwater System and the Shutdown Master Lists, a table which identifies subsystems Cooling System. was provided at an NRC/LP&L/Ebasco, meeting in Bethesda, Md., December 21, 1982. The two majors " subsystems" are enveloped as follows: Subsystem Enveloping System Emergency Feedwater System Feedwater System D ~ Shutdown Cooling System Safety Injection System The specific table is attached and will b'e included in our next revision of Table 2 in the EQ Guidebook. CLOSED
- ? -
e e e 0 e
Datei 1/1/93 j WATERFORD SYSTEM DESIGNATIONS P 2 3 Status: Closed NON SAFETY SAFETY SYSTEM NO. SYSTEM TITLE RELATED RELATED REMARKS 01 Chilled' Water X* 'X 02 Blowdown 03 Boron Management X' 04 Containment Vacuum Relief X 04 Containment Purge X 05 Component Cooling Water X 06 Condensate' X 12 06 Condensate Recovery X 07 , Chemical Feed X 08 Chemical & volume control X 09 Containment Spray X 10 Main Condensor Cooling Water X 11 Demineralized Water System X .12 Emergency Generator Starting X Contained in Air System 13 13 Emergency Diesel Generator X 14 Fire Protection X 15 Fuel Pool X Non Class IE 16 Feedwater X 17 Hydrogen Analyzer X 18 Heating & Ventilating X 19 Instrument Air X 20 Nitrogen Gas X 21-Reactor Coolant X 22 Station Air X 23 Safety Injection X 24 Sampling X 25 Waste Management X 26 Main Steam X 27 Shutdown
- Cooling X'
Contained in System 23 a. O
Dstal 1/1/83 Com2DC NO.! NON Pags of Status: Closed SAFETY SMS SYSTEM NO. SYSTEM TITLE RELATED RELATED REMARKS 28 Fuel Hanciing Bldg X' Ventilation 29 Engineered Safety X Features 30 Emergency'Feedwater X Contained in ystem 16 31 Radiation Monitoring X 32 Hydrogen Recombiner X 33 Containment Cooling X 34 Containment Atmospheric X 13 Release 35 Shield Building Vent-X ilation 36 Control Room Air Conditioning X 37 Control Room Emergency
- X Filtration 38 Battery Room Exhaust X
39 Emergency Diesel Generator X Room Ventilation 40 Controlled Area ventilation X 41, Switchgear Area Ventilation X 42 SFGD Pump Room A/C X 43 Shutdown HX Room A/C X 44 Charging Pump Room A/C X 45 CCW Equipment Room A'C X / 46 Aux FW Pump Room A/C X 51 Direct Current -X 52 Inverter X 53 Cable & Raceway X 54 Penetrations X 55 Cable Assemblies X e e e m 4. 9 .--m
Dgta: 1/4/33 Reviewer: R. LaGrange Comment No.: Page 1 of i Status: Closed EN71R0hME QUALIFICATION AUDIT REVIE*J SEEET EQUI? MENT ITEM MANUTACTURER MODEL NO. TAG NO. QDEF NO. J Solenoid valve ASCO HT2068323F 2SL-F1502 A/B 1164 COMMENTS RESOLUTION 14 What is meaning of HT prefix in model Optional design features required and available no.? are indicated by the vendor's prefix or suffix added to the basic catalog number. Addition of the HT prefix to a valve catalog no. indicates that the valve is provided with a high temperature coil for. higher temperature conditions. Also refer to documentation package p. I4 in tab I for temperature limitations and thermal characteristics of ASCO solenoids and coils of class H coil insulation. Throughout the test report reference is.made to the class H solenoids (e.g. test report page II, paragraph 2, package page D227). Table 3.1 of the report (package page Dil) clearly includes, " Identification of Generic Families Included In this Qualification Progr'am." Generic Family designation VDSS3.1 includes generic family 206-832. The bulletin for generic family 206-832. is included in the package as page,IS.. tab. I.. A review of the data conta'ined within the package provides clear traceability of the complete catalog number as follows: HT 206832 3 F Suffix F means normally closed (note at bottom page 15)' - Specific orifice, C etc. as shown y on first, table page.I5 - 206-832 Traceability to generic family 206-832 (page I5 traceable back to test report table 3.1, package page D11) - Package Page 14 'which indicate this coil has ' maximum' thermal capability or " excess margin" CLOSED
Dita) 1/4/83 Reviewer: R. LaGrange Comm:nt No.: 3 ~ Page 1 of 2 Status: Cloced EN7IRONMENTAL QUALIFICATION AUDIT REVIEW SHEET EOUI?m'T Im MANUFACTURER MODEL NO. TAG NO. ODEF NO. J 1149,1171.1169, Solenoid Valve ASCO HV2068323F ' 2SI-F605TKlA 1167,1165.1163, ll53,1149,etc. COMMENTS RESOLUTION 15 What is meaning of HV prefix in model no? The prefix HV indicates the drawing'no. which ASCO uses for internal control. The model no. is not affected in any way by this prefix. Refer to telephone conversation record attached. CLOSED e e I l I l e e
- e e
e e l l 9 i O c -e,
~~ ~ Datel 1/4/83 Con:=ent No. - 5 ~ Page 2 of 2 ~ , Status: Closed N . 2 _.... L gg pg g _. ~ ...wm CE) e>
- 6. 6. /3. 2 c_i_ _f -# 3 2W3 K_ f vo n A H S cat. 'Ei tJ G R.-
E.IE A Cc o 72LEPWOME Con /052 K.4 n cd ~~ ~ e m: ~ DATE I &fr-KwR cb f A MO.'..__ ' ~ Mad ~ fla-+.O ke. #__:2 0 / - 9 8 ::z o o ) f e d Kd- ._t% -G> "Jd V" 2 L AS.CO._. M_ mo ' SM d W W-.._.._ _ _. _ __ m.. _ _. j.. _.. A.., A c. a.. s -#. w..__ a. ; , w U w _ 7.O t h, de% *
- DATE__,
[ C_~ $IGNED SEND WHITE AND P!NK COPIE! wtTM C ARBONS INT ACT. PINK COPY t$ RETURNED WITH REPLY DE T As*H THIS CO"Y _ RETalN FOR ANs.ER y-4 v.
D tG2 1/0/83 S Comment No.2 o Reviewer: R. LaGrange Page 1 of 1 S.tatus: Closeo ENVIRONMENTAL OUALIFICATION AUDIT REVIr4 SEEIT EQUI? MENT ITEd. MANUFACTURER MODEL NO. TAG NO. ODEF NO. Solenoid Valve ASCO NP 8321A2E D-70 (SB) 960 COMMENTS RESOLUTION 17 QDEF indicates 40 year qual, life. QDEF's indicate 40 years of installed life and not Test report and App. E indicate 8 the qualified life. This is per IEEE 323-1974 (or more) years. How is replacement definition of installed life, "The interval from schedule determined and tracked? installation to removal, during which the equipment or component thereof may be subjected to design service conditions and system demands." Also see the note on p.8 of.IEEE 323-1974 which says " Equipment may have an installed life of 40 years with certain components changed periodically." Licensee review of qualification files includes identification of-any scheduled maintenance or replacement required to maintain qualification. This information is given to plant mainten'ance for , inclusion in their preventive maintenance schedule. This is a computer based scheduling and reporting system which governs all maintenance. CLOSED .1 e e e e S
D;to: 1/t./S3 Reviewer: R. LaGrange Comment N3.t 7 ?cg3 1 cf 1 Status: Closed ENVIR0hE'TAL QUALIFICATION AUDIT REVIr4 SEEET l EQUI? MENT ITEi MANU?ACTURER MODEL NO. TAG NO. ODET NO. e Solenoid valve ASCO NP8316b4F 2CH-F1518A/B 808 COMMENTS RESOLUTION 18 l l l Field verification form indicates model The field verification sheet indicates that the no. not given. entered serial no. is correct, while:the model number is not given. Only the model number has l been supplied in Box A on the field verification sheet. The field verifier inadvertently indicated this model number to be the serial number. 'No serial' numbers are identified on the ASCO field verification _ sheets. CLOSED e G e ' ~ ~ ' ' 3, ...,s I 6 e e
Deta: 1/4/83 Reviewer: R. LaGrange Ctom;nt No.: Page 1 of Status: Closed ENVIRONMENTAL QUALIFICATION AUDIT REVII'4 SEEET EQUI? MEN"' ITEM MANUFACTURER MODEL NO. TAG NO. ODE 7 NO. Solenoid Valve ASCO HP 8320Al .JBM-F108A/B 800 C01CfENTS RESOLUTION 19 App. E states valve will be relocated The field verification sheet indicates the model above flood level. QDEF only states number is HP6320Al. Since there is no such model that valve will be replaced with number, it was presumed that the first number qualified valve. Also, field has been mistakenly read as a 6 instead of 8. verification form indicates different As the intent of the package is to replace this model no. than QDEF - neither appears solenoid, no further checking of the field qualified by test report. verification data was necessary. Note (1) on the QDEF has been revised to indicate that the valve would be relocated above the flood level consistent with the resolution contained in Tab E. (See attached QDEF I/800 Rev. 04B dated 01/04/83). Another revision of the QDEF will be e issued after replacement of th'e existing solenoid. CLOSED e h 1-e. O e e a 0 0 +
D;to: 1/4/83 Commint No.: 8 Pag 2 2 of 2 TL Status: Closec 89 4 v b. l I 2. I I I o*' I i Osw .a I hr i 0 'd = O -="2>a4 '0 = 0 0 0 e e .- <a s - a . 0. ~ i u 0 u,s o s 2. t I 0 ww s u 9 e= .e w>e-ge g r 0 -2 w. 1 ,r _ = . Mw r0 .t ea<a e ies 2 ee e a .i O, g I e w= w e a 2e- . rew 0 t 2 2 <-ws.4u7 e e ,r=- 8 eu2 ee se. t w n, e. c. 0 we~ - t 9 0 o ow. ,w oCA w 0 -o e m. e,- t e r-s 0 ess, sos < a 2 W w I. e . 0 t ocN f u r ee - 8 2 e. 0 = Mu-2 ae o -.nwkea M r. a. I W = e m o B --w 0 C 02M B. O 0 t 0 = c 2 . -o. O M . w O. ., ------------------------------------------, ara wI ww.. e 8 M I I O 9 0 8 0 0 D eSu w I >= I M J O I MP I w 0 W 8 w I e w I w 6 w 9 w 4 S TOW O I we g > d 2 0 m w%Mwk m 9 P ut w o B Mw=m O Mwha 9 Mwmm i pwwm 3 Mwwm g ewe m 3 G6% 0 0 TO g M I D= 8 = wow l wwce a w w o,- B wwo=0 mWOw l wwOp I wwo=0 wwOw I I e = 0 O-e ke2w t >M2w f >MPw t >M2w l >erw t >MFw t >erw l >edw t----------_--- w 0 8 6 0 0 0 0 9 I O s t ------- 0----g g----6
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I-__-t----.----t o
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g g----g----g----g----l----g t =
a 0 0 0 8 9 0 e i w F D R I 4 M i 0 0 t w 0 0 w O f W D 0 I J G 0 0 0 e 0 G e m l r i 8 ew 9MT 8 8 E 0' 0' W "J O g h' y G e 8 du I CC m E M b p t D 4 8 WJ t t e'm t w M., sE S th aw=u see I w=O a t WJe 3 9 wwo O miO= e sw a--> 0 A s>z> I -w = 0-s. e a,e 0 - O eOAg s O r I. 9 2. e er a er=* si omsv-l e o 4 QQT t o J 9 0&2 euk 9 0e= 8 m-e yT@ 4 0
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I
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l----g----g----
g -------------- I I .6 0 9 9 - 6 0 0 0 yd g 9 C 3 O g I g g al 0 0 W 4 0 I M M4 t ru l eM t r 1 02 e t 8 m 4 0 Iqq 0 2 8 e00 .I l a 6 3 e3 D8 > $ a >mik e P S 2 9 WWW el O 9 I WW I wE t s ae I 6 J w e *
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- s e
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- Lm i t_
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- e e
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== 4 8 % e se e b e 7=4 0 W W e w-p W e = e GE e I m 2D e 2 e C e =D e t a' 4 0 2= O O C e 2 e I e O O 2 -c N C-O M e e e
- CC e w
e w e W G B w w O E e as e I. se a u ew a we y e oc ree.. e e re 4 e e e M a M ve-w2e.. e I k' s M e >C e w @e e so m e e e w e.B o.s e o =0 e w e l e cM 8 8 4 /> es e w e 2 gg D & 8 2 G A => 2 =
- C 0
C 3 es v m>h % C*de s e lh l > > 0 e, se b es p e w e C 1E 8 Y e= 4 w w se nn wwQ e b. e se C. t was e se k es se E o = wg e e D a w* w a w w = oww ek e e = G L-I = = se S LL e e 7 2 = 2 e*
- h w M
O d w m e e 23 8 =w I w u a s O-w w em e e e e e m 8 TV 6 C k F 4 w e> e e = ww e. #o e b = 8 Ow 1 2 C k S. we m a e m = c se s e~3e e e V I m C l =w 6 C CO w= we C D 2 M
- =*m
=
- 4 m
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==De C M e e W 0 OS e e e e e l l t
Reviewer: H. Garg Dztst I / '. / 83 ~ Comment No.: 9 Page 1 of 3 ~ Statust Closed ENVIRONMENT.E. QUALIFICATION AUDIT REVIEW SEEET EQUIPMENT IT.:_v. v_ANUFACTURER MODEL NO. TAG NO. QDEF NO. ~ Limit Switch Namco EA170-XX302 3CC-TM148A 1081 COMMENTS RESOLUION 21
- 1) There are many QDEF's with the
- 1) Yes, these limit switches will be: replaced with qualification status as " Replace". Are EA170-XX302 limit switches.
CLOSED these limit switches to be replaced with EA170 series qualified component?
- 2) The test report indicates that conduit
- 2) Since all these switches are located outside sealant should be used,' however, field Cont." Bldg. away from high-energy lines, verification stated that no conduit conduit sealant is not required.
sealants are used. The standard enclosures are adequate,as harsh environment parameters which relate to these limit switches are radiation and a moderate temperature rise above ambient. The Qualification Package demonstrates qualification for these parameters. The switches and their conduit entry meet the National Electric Manufactures Association requirements for NEMA Type 4 enclosures,providing more than l ~ adequate sealing for thp indoor limit switches. l This enclosure is in fact considered water-l tight.and dustlight, suitable for Indoor,and, ~ Outdoor service. The following isi extrneted from NEMA Standards Publication, " Industrial Controls and Systems" Publication ICS-1970: ICS 1110.15 Type 4-Watertight and Dusttight-Indoor and Outdoor . I NoNvemz.ATED ENcI.ost: ass Type 4 enclosures are intended for use indoors or outdoors to protect the enclosed equiprnent zgainst splashing water, seepage of water, falling or huse-directed water, and severe external con-densation. i 0 0 m n.-
j Dotor 1/ >. / m 3 Comm:nt No.: 9 Page 2 of 3 ~ Status: Closed ENVIRONMENTAL QUALIFICATION AUDIT RE7IEW SEEET EQUI? MENT ITri MANUTACTURER MODEL NO. TAG NO. QDEF NO. ~ Limit Switch Namco EA170-XX302 3CC-TM148A 1081 COMMENTS RESOLUTION 22 ICS 1110.56 Hosedown Test (Wateitight) .1 Mrrnoo The enclosure and its external mechanisms shall be subjected to a stream of water from a hose which has a 1-inch nozzle and which delivers at least C5 gallons per minute. The water shall be directed at the enclosure from all angles from a distance of 10 to 12 feet for a total period of 5 minutes. A conduit may be installed to equalize internal and external pressures but shall not serve as a drain. .2 EVAI.UATION The enclosure is considered watertight and dust-tight if no water has entered the enclosure. s
- A vendor let':er on this item is coccitted to in Tab K.
CLOSED 3) In accordance to the test report limit
- 3) QDEF indicates the replacement after 20 ye,ars,
switches with 148'F'DBA temperature based on 104*F normal temperature wh'ich is have qualified life of only 16 year's, inconsistant with the qualified life calculated however, the QDEF states that the in Calc No. 9.lW3-1 on Pg. E13 in Tab E of the elastomeric components to be replaced document. This inconsistency will be resolved after 20 years. when the surveillance and maintenance schedule is developed per EQ Guidebook Section 11.2 in detail for individual limit switches. This QDEF will be corrected & others checked. CLOSED
- 4) Test report does not identify any
- 4) Sec. 1.2 of EA17990051 maintenance schedule on periodic maintenance.
P. 4-17'(D68) of the test report recommends maintenince every 5 years if the switch is exposed to a service temperature higher than 50*C. CLOSED 0 0 w -_,.--.__-..m. . _ ~, _ y
Dgtot 1 / t. / a - Com=:nt No.: o 1 .e e. Page 3 of 3 ~ Status: cicaed ENVIRONMENTAL QUALIFICATION AUDIT REVIEW SHEET EQUI? MENT ITEM MANUTACTURER MODEL NO._ TAG NO. ,0DEF NO. Limit Switch Namco EA170-XX302 ** 3CC-TM148A 1081 COM1ENTS RESOLUTION 23
- 5) From the report, it is not clear that
- 5) Section 5.3 on page D81 in Tab D of our documents performance testing was performed indicate that the test sequence was conducted in after every stage of the test sequence.
keeping with IEEE standard guidelines. These IEEE standards include IEEE-323-1974, 382-1972 and 344-1975 (See p. Dil in Tab D of the document). CLOSED E e 4 e e b e e e e 0 0 - -,. ~. e--
Dptot I /!. /83 Reviewer: R. LaGrange C mment No.: 10 Page 1 of Status: Closed ENVIRONMENTAL QUALIFICATION AUDIT REVIEW SEIT EQUI? MENT ITDi MAST!ACTURER MODEL NO. TAG NO. ODEF NO. ? 842 Solenoid valve ASCO ? COMMENTS RESOLUTION 24 QDEF missing. Field verification form QDEF No. 842 references 8320A175M0 ASCO references this QDEF. solenoid valve serving 2WM-F157 A/B Cont. Waste Gas Isolation Valve. The missing copy is herewith attached. CLOSED h e e e c 6 **. . 1. 6 "? e e e 4 e e 0
l e D; tat 1/ *. / 9 3 Comment Na.i 10 ? Pcg3 of 2 Status: Closec 0 0 0 =M. ee 6m= 0 0 0 wwww = wO e i.. O. m I e ..=J O inDwJ = .i e e m t = wSE. t r. w-I, go ea es. v wm w 6 e3 .. e,J Me w m wo g ,0 w~ t = e. Jw m I t ,p i e w e W Owd=w w I F 5
== 0 0 C F Desk 3 e e P 3 m, e. I I h.e m. j 9 ,= O
- m. w. =w w o, w
S Ow . ee t I w w S m-N ~. G M,, e t W = M OOJ wm me I we e e l a 0 aw3 1 t d F w Emmedse w t e M es I MTN N e i P = amewd@e d I w=p Pt ? e se o d 9 0 w e O edh==wO MC t amm e 0 C e r 0 0 E E 2 wwem3wJ 4 t w O e l = 4 C C e e r S wed 8 M I m e e------------------------------------------t d.7 v w 0 ww0 = e I M I I e t t t t 0 t eSw w I >= 0 V 3 O I MCS w I w I w I w 0 w I w I w 4 w 4 doe at m e ew e P t mwAdemm 9 Mwwm l Mwmm 0 M *W h m 0 Mwwm 9 Mw=m 0 Mwmm l M t ewe a e rmee m G D*t wwOw I wwOw ewwOw ewwOp 8 wwOw 4 wwOe t wwOw l O 4 0 0 = eom t >M#w e>M7w 0 > M 2*w t > mew l >M2w B >MJw 4 brFw l P 0======-------- w 0 e t t 0 1 0 0 0 t 0-------0----g----g----G--- ,g ----0----0----e w 2 G C e 0 0 I 0 8 0 0 M 0% 4% 0 2 03 0 % 4 2 0 Z 1% I E 6 I 8 2 0 0 t I i 0 0 0 4 6 9 9 0 0 0 t 0 0 0 t w g-------g----g----g----0----0----g----t----e a 0 e i O I 4 0 0 0 0 I n 0wel I I t, e i 9 8 I mw B 4J 0 0 0 0 oc 6mO 4 9 9 8 0 ,1 4 0 W G W I w 9 w I w t w 0 JJ B 9dT I w e G e=Mw=m 0 W== 0 wem t eu m m 0 wwm I w>m 0 wmm 4 >G 8 GDwewew 0 wOm t wow twow 0 woe I wop 8 wow I Ole 0 4 I PE G hew G MFw .I MRw SMEw BMSw G MFw G M2w 0 Rew '8 0 0 0 0 0 9 8 0 0 8 0 W t=--==--0----0----t----0----0----l----0----ew I et g 4 e 0 8 g 8 3w 4 m8 M t M g M t M I M G M S M I M 64 0 = 0 4 0 3 0 3 8 3 0 3 0 3 0 3 0 M SE 9 J B W N I w N O W N O W N O 'W N O W N O W N I N t e w 0 m e 9 e 9 ee e I = e 9 = et e t o le e 0 De O M S O M S O M S O M 4 'O M S O M G-O M t M ew e 1 O S 2 0 E 6 2 6 2 9 2 0 2 6 2 0 0 e 4 2 0 w OG w w 0 w & 9 w 28 W ul W E I W 4 0 M G M C l O et Ze=M t JwmM 0 TwameXWmM 8 2mmM 8 EmmM I Ewmut M t w N 0 =E S OwwF S OwwN O Oweh t ow=T O Owwst OwwW t OwwE l 5 0M O t hw4 2MwM t FMwM t PMwM t 2MwM 0 FMwM G FMwmerewma e M 0 3 6 g get ---- 4----t----0----g----0 0----0----g 0 > t 8 I 0 0 0 4 0w 2 42 4 0 0 9 0 0 9 w I ew O G w I t I t. I i 0 1 M t I M 47 m 0 He 8 M 4 M 0 e 4 M I = G E 8 8 Mw I "h
- J B
Y 9 da e m e I dw G OO 8 m I M > $ 3 0 9 dJ d ewJM 3 0 **O t O tewO 0*EA 0www f em 8 wM S E o'= 12 b > l h ED l >w e t>N O E
- I h04 8 W 39 0s 8 e
w t' e 2 0 mm 1 2 OQg& 9 2 L t raw 0 P w 0 mW t re o 0 =
- 4
=I wp G OOK IQ m I CRT O O J I OAF B w& 9 04" O m M 2 0 witw 0 weO .I O O w40 0 wSO 6 weO I Od 9 WMw 6 w w i 4 I CE I MEW Ik w I ZEw 0 ww> eWEN Owa I M6N S m w I 4 9 e e e i e e GM z ee-------g----0
0----4----g----0----0----t m
w = 0 e t 0 0 8 e 9 O I 4 J P d 4 w I 4 1 0 0 t 0 0 I Ze w a0 = I 8 0 0 0 I 0 9 ww h 8 wt w 8 w 0 W l w B w 4 w t m B I wm m 2 9 4 0 = I 0 0 m i > I = 8 = 0 4 34 M 0 0-DN O I O 9 O 8 O O O 9 O 8 O I S aw = 0 0 0 2 0 2 1 2 0 2 8 2 0 2 0 2 0 8 = w 4 I w I w I w 0 w 0 w I w 4 w S ES ee e t 2wm 8 2hm I zwm t Emm 4 Zwa 4 Ewa 8 Kwa G E B OF e we E t oww t eww l ow-8 Oww 9 0we 8 Oww t emw I % tw= =0 w S EMw I EMw B EMw $ 2Ww $ 2Mw S IMw I EMw O E I 6 0 O I----0----l
8=---0----0----I
l----0--------------
= 0 0 0 0 0 0 t t 0 0 = 9 0 I w I G E 1 Q 0 0 0 0
- 1 I m MW O Uw a
er 802 e I t*M I 8 30 m l a >E t te 0 0 2 t eOp 8 I h I $ e3 0 0 2 0 WJeel c I eMW t w e: 8 I O g 9 $ J meMeM*w e* g cg g Noc 0 0 m a g A=g333*Jy33 e I waJ w m e o I de g g$ s c,o 0 & > = N. N N % & *e N F4 B
- 8 rm h*
e. Q I 9 me 0 > e t
- 8 t
=C. 9 6 i t 9 p i O e N.- i e mw e e i .t e e e e M = M w.ee r.o. M w o. G Om i oONot oe. i g 8 0 e i cEz ewho t e new 0 4 sw it l awserwc0Nmc e 9u0 0 %ss $MMO i S mW 9 lesc 4 T O GNw 0et I e op 8 I Ow 'l C=43wr4% I > 0 0 0 0 0 0wM I I e a 0.- g
g----G
g----8
0
g e----e mv w%
m e 6 wh l t 0 0 .B 0, 9 1 h 0 m i e 0 =& m4 W Ch e w ew 8 m I wh 4 I w I =0 et w I
== & L* F J = h 0 m l = W 8 e l a I >e B J B w I w e. m t eS 6 Ja *4m O I w 4 C 4 9 1 eD 0== t 4 S e =O e =Nwev e
W M P e.
? e= 4 F 0 * = 0 wm t v I m C 0 w> 0 C4 4 0 JW P l ww I t u & T? = P = P e e 8 3>% 8 61 G M $ 4m 0 m e G L e be m 0 0 I Tw t eb e mV ee n e e i E I > a+ S E L I. 8 wE 8 12 8 ew e e l w>& 4 O c> l b =M w e
- F =7W
-P = 0,e 0 wO 9 ha e Q &m eGF wN t ". I W 6 as F ..w e = 0 e t amh 4 0 = .* 4 =J U ee 6 0 b 4 w MF t m 0 0 t w F I TM i 0 d 2b3 8 VJ 0 EPS.*
- g I W t eSep t
==w 4 9 e=3eb h e t*
- W 2
1 0 20 0 0 e t ----------------------------- ----------------------===-- E m* 0 e e e e e e & a f 4 'M e CC 4 e t 2 M ee e wr0 e O O W
- w e
1 0 wm G e =* 4 e F e we e w e Z= 6 e% 2 w= O ww e = C2 0 1 4 6 23 E e W
== 0 S A L S &= MJ e d' e t 0 # Q = -e A se O M e e a e M G 0 e O F = 3D CC e u e w e e oc k o e .e e s ew e t w w r es a g r# e i e w o > c w ~s-woe t-e o W 8 S E = w w w. N 3 0 4 e dwe ee m Fe 4 e' e e0 I 3 4 O 6. m e e CM =8 e. Ok 0 E i n we W m p E w= 2 2 0 0 0 & >e** w e
- C 0
0 8 o m>N % FF e e
- e w e > = = 0 g
ee se > ee e- *. e es C 6-0 7== 0 w e ee M w em O e.& kw I se ae se a se es w g o m, w&e e = 4 > = I = ee a Mw a w w = orm e & we t &y I ee 2 3 = 9 mm ww e e C e u w e e de l "w I w w e am w 2 s swe e e e e a e 1 Det o L a = J s> e o = w. e wee e w 4 Cm l 2 L O = E w m4 =3 k O 4 ew*m3e e d M t ese =w M cG
== w. D = 3 2
===e wm e L = 0 t o DL 2 MG ca &Y w w e u
- e-e d ee e
3 i S e O> u e e 3 Ow L w w a G 22e e = = =
- k O
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==De Ode a w J 4 0 Ge e e e e e
Rsviewsr: M. Yost p;gg; 3 f f, f c., Coment Ns. 11 ~ Page 1 of i ~ Status: closed ENVIRONMENTAL QUALIFICATION AUDIT REVIEW SEEET EOUIPMENT ITEM MANUTACTURE_R MODEL NO. TAG NO. ODET NO. Cable: Okonite EPR D25 (File No. G.1W3) e 600V Power Insulation D50 & Control D82 COMMENTS RESOLUTION 26 Need FSAR section on thermal lag The required analysis has been incorporated into analysis incorporated in the file in Tab E. CLOSED Environmental Qualification data package. e ,,je k "",S e e O e e -o- ~
D t3 1/L /ci Comm:nt N2. ia of i Page Status: Closed EN7IRONMENTAL QUALITICATION AUDIT REVIEW SEEET EQUI? MIST ITEM MANUFACTURER MODEL NO. TAG NO. CDIT NO. Pressure ITT Barton 7'64 LT-RC 1103AS 2729 ^ transmitter COMMENTS RESOLUTION 27 Pege 364 of the Pre-Audit Master List ITT Barton Pressure transmitter Model 764 chows ITT Barton Transmitters Model 764 which appeared on the master list for QDEF on QDEF's 4729 and 2729. We could not 4729 is an exact duplicate of the ITT Barton find these in the QDEF's, please explain. transmitter that appears on QDEF'2729, namely LT-RC 1103AS. Therefore, sheet 4729 is now deleted and QDEF 2729 is included as page A19b in package 8.2W3. The Qualification Status and Punchlist (page 49) provided to the NRC includes only the single QDEF (2729). CLOSED e O e e ,h g p+4. 0 e 1
D: tot 1/4/S3 C:mment No.I 13 Page 1 of 1 ~ Status: Closed ENVT10NMENTAL QUALIFICATION AUDIT REVIEW SHEIT EOU!?MEST ITEM MANUFACTURER MODEL NO. TAG NO. QDEF NO. Instrument 3667 Cabinet CCMMENTS RESOLUTION 28 Paga 369 of the Pre-Audit Master List The instrument cabinet C-lc that appeared as 0588 shows Instrument Cabinet on QDEF 3667. We category A on Pg. 369 of the master list submitted could'not find these in the QDEF's, please on 12/29/82 is actually located in'a mild explain. environment as shown on the latest master list on page 98, i.e. it is 0588 category D,and the QDEF sheet is not required as noted. The reason that this cabinet originally appeared as a Category A item is our cystems engineering approach, which begins with an assumption that all electrical safety related items are in the worst environment, performing a safety function for the maximum time duration. As EQ work progresses, this conservatism is reduced to reflect' actual environments and required operability. CLOSED e ,g g e% a e c, 9 e O l i
Dnta) 1/4/83 Comment No.: 1- ~ ~ Page 1 of 1 Status: Closed ENVIRONMENTAL OUALI71 CATION AUDIT REVIEW SEEET ECUIPMENT I m MANUFACTURER MODEL NO. TAG NO. QDE7 NO. ITT Barton 76'4 FTSI-1307AS 4730 Rosemount 1153DA6 FTSI-0390BS 0213 Rosemount 1152 LISI 0301 4723 LISI 0302 4724 COMMENTS RESOLUTION 29 a) Page 383 of the Pre-Audit Master List a) Sheet 4730 (FTSI-1307AS) which appeared shows ITT Barton Model 764 on QDEF 4730 on page 383 of the Master List (~ dated We could not find these in the QDEF, 12/2/82) can be found on page.A176 in please explain. Document Package 8.2W3. CLOSED b) Page 383 of the Pre-Audit Master List b) Sheet 4734 (FT SI 0390BS) was a duplicate shows Rosemount Mo. del ll53DA6 on QDEF of sheet 0213 and has been deleted. Sheet 4734. We could not find these in the 0213 can be found on page A86 of Document QDEF's, please explain. Package 8.lW3. CLOSED c) Page 384 of the Pre-Audit Master List c) Sheets 4723 and 4724 (LI SIO30L and'LI SIO302, shows Rosemount Model 1152 on QDEF's respectively) were incorrectly tagged. The 4723 and 4724. We could not find these correct tag nos for these, sheets are located in the QDEF's, please explain. in Package No. 8. LAW 3 (Pages All and'Al2). CLOSED e g .=A e O e e e e
Dati: 1/4/83 Cetunut No. : 15 Page 1 of Status: Closec ENVIRON. W AL OUALIFICATION AUDIT R57IEW SHIET EQUIPMENT ITD'. MANUFACTURER MODEL NO. TAG NO. ODEF NO_._ \\ ] Rosemount 115'3DA5 .LTSI 0311 4719 LTSI 0321 4720 LTSI 0331 4721 LTSI 0341 4722 i COMMENTS 2ESOLUTION 30 Pages 384 and 385 of the Pre-Audit Master Sheets 4719, 4720, 4721 and 4722 (LT,SI 0311, i List shows Rosemount Model ll53DA5 on LT SI 0321, LT SI 331 and LT SI 341) which QDEF's 4719-4722. We could not find were found on pages 384 and 385 of the these in the QDEF, please explain. Master List, can be foynd in Package 8.1W3 (pages A99, 4100, A101 and A102). CLOSED e G ~' . ~ . ~ O e e a 6
Dnto: 1/15/83 Reviewer: R. LaGrange Comment No.: 10 Peg 2 1 of 28 Sectus: Closed N IN7IRCNMENTAL QUALITICATION AUDIT R.E7II'J Sc.rA EQUI?ME27 I'"22'. MANUTACTURER MODEL NO.
- ' TAG NO.
QDE7 NO. 5KV Cable Okonite EER D15-01 618 ~ .. D15-02 CO N.S RESOLUTION 31
- 1) There is no clear connection between
- 1) The documentation (traceability) path can be the 5KV cable being used in Waterford demonstrated as described below:
and the cable tested and described on Included in this and every documentation Page D2 of the tes't report. Do they package under Tab G is either a vendors have the same insulation thickness, certificate of compliance or verification that such availability of QA documentation exists. Attached hereto is a copy of a sample of QA documentation readily retrieved from the site QA vault. Such documentation includes purchase order n' umber, reference to technical ~specifications, reterence to insu'lation type (okoguard; okoprene) production testing, QC review and acceptance, etc. CLOSED
- 2) Although the QDEF does not indicate 2)
This particular cable services Class lE medium this cable is qualified for voltate (5KV) services (switchgear motors, etc). submergence, page E8 states that it is As there are no class lE medium voltage loads or This statement should be deleted from services in containment, there are no medium
- p. E8 unless co= ment 3 under splices voltage cables subject to containment flooaing.
(QDEF 606) is adequately addressed The documentation package will be modified to .and the. cable tested for immersion clarify any confusion on this issue. is the same cable used in Waterfort 3. -e 0 0
- 3) QDEFsaysrequiredradig4.2x10R.
- 3) Maximum radiation is 4.2 x 10 rads in zone U Page E7 states 8.9 x 10. R.
(the location of class lE medium voltage motors served by this cable such as LPSI, HPSI and CSP motors). Page E7 inconsistancy has buen corrected. Cables are actually qualified for radiation level greater than 40 times.this value. CLOSED e g e = - een . - emme.- em me am es ease e em -. = = = =. - * * * *
- f o
I JATERFORD S*EAQ EZ.ECTRIC STATION 1977 - 1165 MW INSTALLATION - UNIT NO 3 QUALITY CONTROL DATE: APR 0 61977 MATERIAL RECEIVING INSPECTION REPORT IllI@i 13 2 REPORT NO. ?.0.9 N /4 3,44 7 3vg.36 VENDOR OE M Pg 6 SU3 CONTRACT P.O.# A//4 MANUFACTURER HEAT # / LOT OR BATCH f M/A DESCRIPTION OP ITEM: O[, 3 r EcI e 5 4' V W 2.55 mem J v,. A / r J'e r N, Q\\GC. [Ab\\t" Q Ns \\ d O. D \\ ct. 01 1 ! 1930' PaulNn.D15 O! 20 1 %o' RCEI Nm. Off DI 14 r 4 15 ' 32 P ts Tu >=EE or Dance tut CocLa uva 8&E3 CA;3E3 ST: Yes No N/A Yes No N/A EI M CAE TO FIII DO 80TATIBC PARTS WWI VITEDUT SIM313C EXPQiVRE TO WICM TDIPEAA23E ARE ACCE3313LE AREAS FREE OF DETEDertAL ( PRCLCLCED EXPC$Un TO WEATHE g C0 aces. oEns, sCuTCus no scans g g EEVIRCDtEXTAL OMACE l ARE ACCESSIBLE AAEAS WI 3 13 SPECIFICAT!M REQUltEMENTS FOR DIPT.101L. MI.L SCALE. IMPROPEE T!E-DOWN 04 BLOCEINC VELD SPA p 12. O!L. CREASE 08 STALES Dt?t0PER HMDLINC 00 PMTSICAL PacPE17tts CDNPoen to $PECITICATION MQUIREMENTS -l g EXTREME IMPACT DO INrotTAsT DIMENSIONS COMP 0ER WTTE
- $ mCinEn ::EntnCAna sTmrE3. ETCuo. v n=AW2NC: ao srEC nCAn=s IM l
1 STE5CILE3 C1 CTE3k'13E MAREED ON WE ITEM /\\ 04 QM TACS SEC*.;ut? ATF1XE3 TO DE ITCM. A7E VELD PREPARATION $ 3 AC074 DANCE WITM APPLICA3LE DRAWINGS AfD $PECITICAnCES g g g %AS U.30PACTt'R!NC DOCUMENTAn 0N INCLUDED CR PREUUU3LY AECEIVD g S WCAlotANSHIP SAT 3FACTDtf TO MEET 118E INTCNT of TME REQUIRE GITS g g LG C3 VERS A33 SEA:3 MEET INTENDED PURF0ft l l 15 TutRE PRESENCE OF PhoFEA LUSAICANTS t.PE CDATINGS M3 FRE3RRVAftVES APPLIED MO CILS 1F REQUIRED b ACCC*.CMCI W13 3FECITICAT1313 EAS PROPER CUSN10NINC MATEALAL USED f l ] ut nEn CAs ituut Pussuus Wims ALCEF*A5LE LIMIT 3 l l
- g acts imi.An0N usisruCE mT PO =Tod.
CENtRATOR3. CONT 30L AND POWEE CAsta ERSEIEj is asteC T snu. ErrtCTm I I IM CONTOR.MMCE WITM SPECIFICATICES AAE ALL PAATS CF IT WAS ME RECEIVINC DSPECTical PEAPOARED II .cssaC xio.,22 0.Dts NOT SBCIEN. CIACEE3, l AN AREA EQUIVALENT to TME EXTEL OF BEURACE no inuzuxtn = =E:== RM & N LEAD Q. C. ENGNEER DATE APR 7 1977 sia;-c-h~er O A NO is indicative of a non-confor: nance - see consnents beww: COMMENTS -c. See DISCREPANCY NOTICE NO. /v ) :- -{ DISPOSITION: Q. C. ACCEPTED STORACE t.EvEt c Q. C. REPRESENTATIVE . Mk-~ wC .f
~. .q ) - i!ATERFORD STEAM ELECTRIC STATION 1977 - 1165 MW INSTALLATION - UNIT NO 3 QUALITY CONTROL DATE: PR 0 6 IW MATERIAL RECEIVING INSPECTION REPORT M 70'1313 REPORT NO. Aria 77 035 03 P.O.4 - IV YA o 144 7 e no. 4 VENDOR O M bWl+E h SUBCONTRACT P.O.# ///4 MANUFACTURER HEAT # LOT OR BATCH #
- /4 DESCRIPTION OF ITEM:
N4 '2. r e rl 3 15 E \\/ Yc. ~7 8 o M t' M SveJs / E8AM, Elsel. (ells R ec \\ 90. 0 10 01. Is ases' l Dexl hf o. b 10 0 2. * $ 1.201.' 33 1s 17 9 >=:t or ca m st u AT Cocts u va P sLEN CA"st2 sT: Yes No N/A Yes No 3/A cIPo1GRE To nu De toTAT D C PART: ftTEN V 3DUT s3D13C tuomt to ata TrurtuTumE Y Au AC3ss183 hus nn oF DEMMNu!. nCta.Cu enescu To waan CooCu, oints. :Cufars== suus L I I tXVIIo:F45TAL OAMACE X' ARE ACC1sstat2 AARAs Vt3t3 sPECtFICATim sEQU!ADENTs Fot StrT. tott. MIas SCALE. (Hr uita 7tE-oeww on stoCrn C y weta stApta, ott Cause os sutus LTRoPc1 MANDLisC De PWTs1 CAL PsorE17tts CINIPoaK To sFggIM CAftoN RgqugggM p Ts r g 1 .I EXTREME IMPACT i I Do IMPotTANT DIMENstoms CoNFoet WITE ts snetrus scannCAu:= suxru. :TCxu. ouVt:C un snernCAnoss LXl i 1 sU.NCILt3 C1 e M IWist. 6 m THE ITEM e3 W TACs sICUu LY ATFtXE3 To ME ITEM. Aag VELD Ps2FAAAftWs D ACCOsaAAM VIS APPLICA3tE DRAWLWCs AND sFrCITICAftaBs 1 was racrACmtwC :oC:;xtrun= t3C:.::cu on y runousu uamn l-l inruf or = =autumxTs:s weaxMasuir sAnsnCroat To m T tu lx j Lo C0Y11: AND stALs MEET trTI2Dt3 PURPost l 1: THESE FREstKCE of Phoret LUSAICANT: APE CLATIMCs AND PAZ! U VA!:Yts APPLtED e n a:Ls tr atoutars l-I WI th ACCO DANCE WtTM sFECIFICAT13s WAS PaoPER CusulautsC mnMAI. Usu f)d l l at nm CAs stuuT russms utm. ALCtruite umTs I 'y nots t3mAnon usisfua m7 m me. . meurons. Canoi. n rowEn CatZ :Esix )( is astCCat snu. tmCTm l 1 i X1 '" ' *** """ ' "' * ""*" AAE Att. PAafs er ITois so; saCuts. CaACras, y l WAs 31 s2CE1VlWC INsP CT1oM PSAPOSED43 usmC. =r==== m.uuC,u As Aa:A soutv4Ltr7 To Tus ssver, or stansa y unutux m m = urn REMEWED & ACCEPTED LEAD Q. C. ENGINEER MTE APR 7 1977 sig =%4
- A NO is indicative of a non-conformance - see con:ments beww:
COMMENTS w. o See DISCREPANCY NOTICZ NO. // DISPOSITION: Q. C ACCEPTED STORAcE t.EvEt. d Q. C. REPRESENTATIVE p4 -~^-- / J
.m m.. _.. { h j 'C ITEM IDENTIFICATION as d 7S y M E 6 2, 4 Q", DECM 12ig F I E S' r rk. :- r / S' n. 3 m' s o .s i o (j [ n w \\/ / 5 p p c= cocuututs assutT or Tests. suseccTrows, g y g> r, s a .i J
- o m
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- 3 1.
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g e 1305 1/6-73 b ECASAERVICEs INCOcPo71ATED r Disgr:6Wioer .7, \\ Wbsts. Ebanco Chi:1 Vennier QC Rep ? M ATERI ALS ENG1NEERING & QU ALITY COMPLI ANCE DEPARTMENT 'd (/or dismhearien per protect dismbwien sesea.is) VENDOR QUALITY COMPLI ANCE REPORT y, tie.. v,,g,, u.fe,r,,e, REl.EA5E FOR SHIPMENT Co'er=ctor Uar incI=rio==86 shipnwie) puncNAst onDER Ho. Pink. Ebasco Vendar QC Rep C LI E N T AND peoJECT MANUFACTURER I DATE L O C AT s oes couPLETE YEs e No ,. i N."q ha b g..n w,. N,, ') g, g,y The materials, equipment, fabrications described below are released by De Ebasco Veader Quality Compliance Representative
- or shipment, subject to conditions and terms stated:
MATERI AL DESCRIPTION (Quentity, Size, Reting, Piece Merk, Mfrs. 5erial No., etC.) c : "; 5 x v k a 5o Mc e % 4.) cer,, s u 5 e, d., i eJ m O s 16 5. s
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~'t. .s s N LIST AND EXPLAIN ANY DETECTED SPECIAL CONDITIONS AND DEVIATIONS FROM PURCHASE CONTRACT APPLICABLE TO THi$. RELEASE. (if none, se state). o M 3 w g. ~ r N ~' 3 If required by the purchase contract, the Vendor, MaAfacturer or Contractor has certified that the above described material ,y, arets all requirements of the purchase contract, drawings and specifications. -%s j Evidence supporttag this release has been review'ed and except as specified above and/or on Vendor's certification statemene;-*i ,, n l ns deviation from such requirements has been detected.. ,-r,.., . Dis document serves to release the above described material for shipment to the designated destination It does not constitute. ao cceeptance thereof and does not relieve the Vendor, Manufacturer or Contractor of any and all responsibility or obligation imposed by the purchase contract. It does not waive any rights abe purchaser may have under the purchase contract, including ths purchaser's right to reject the above described material upon discovery of any deviations from requirements of the purchase contract, drawings and specifications after arrival at destination. ~ O REMARKS t h..L c g ..-~*A,. s . -. s v av Es As Co VENooR QC REPRESENT ATIV E
i .a 3 @THE OKONITE COM ANY ./ Date 1 NARCH 1977
- u. S. Highway #1
'P.O. Box 67 Report No. 92i North Brunswick. New Jersey 08902 Certified Test Report Customer LOUISIANA POWER & LIGHT COMPANY Customer Order No. NY-403447, SUP. 6 Item No. 1 Cable Code No. EPRSN 37 Okonite Order No. 03-5313-1 Applicable Specification (s): EBASCO 860-72. LOU 1564.266 Cable Description 1 CONDR., 250McM (37 STRD.) ALUMINUM. 0.120" OK0 GUARD 0 d30" sc-EPR; SHI ELDED. 0.080" OKOPRENE. SKV s Quantity Accepted Number Quantity for of Ordered 53.220 Ft. Shipment 5.815 Ft. Reels 3 SHIPMENT CONSISTS OF REELS #61076-83, #61076-81 s #61075-A3 - Statement of Compliance: The above material has been manufactured and has met or exceeded all applicable requirements. We certify that the statements herein are true and the data presented are an accurate presentation of the tests conducted. The Okonite Company Sworn To and Subscribed Before Me "9 * * ' " * *
- This isT Day of NARCH 1977 A. J. McTHOMAS gg C$n.bA N (4 mr *> )
Notary Public i' vicwco av NOTARY PUSUC. STATE CF.T# JEiUD ,,85V ).
- l'WCS.CM EAPiRES; Alv.L 3 E
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~~. THE CKONITE COMPAN M S. Highway =1 v P O. Box 67 INSPECTION SHEET Date 22 FEBRUARY 1977 Norm Brunswick. New Jersey 09902 FOR WIRE AND CABLES CABLE CODE EPRSN NY-403W7, SUP. 6 I MFG Order 03-5313-1 Customer s order Item No. LOUISIANA POWER & LIGHT COMPANY Type Compound OK0 GUARD - SC-EPR - OKOPRENE pc7 ESASCO 860-72, W e ') ons 'm ' us:xen Spec. No. LOU-1564.266 Cable Description 1 CONOR., 250MCM (37 STRD.) A' LUMINUM, 0.120" OK0 GUARD, 0.030" SC-EPR. SHIELDED. 0.080" OKOPRENE. SKV Electrical Recuirements: Test Conditions: ' Time 16.0 Kw r Mins XXXXXXKW XXX (Min) Hours Final Dry Immersed 45.0 Kw 15 Mins ime 33 alue) 50,000 CEV (Min.) 11.0 gy Test Temp. 72 F F(C) Coeff. 1.58 7300 l 1 0722l accuiasiessrs $,;3.',, ' 7 ",*,"' c"* !l i,,,, s ".' % "*C:'%."," OVERALL DIAMETER ""*",l,*" 250 1.225" 61076-82, 1,925 1 30900 MCM 0693 1.230" a l T _hyp-1.56 CV. TAPE 1.225" 61076-B1 1,960 1 32200 .0702 1.235" a JF' %WCM 1,61 C, TAPE o o t o m = 1.220" o 3 5 1 1.215" 3 5,i g 61075-A 1,9 30 1 31700 0698 e o o l 1 k Ju$Ap*WEI'8B 1.87 CJ. TAPE k E 5 T Y E ; R
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e = m = Inspected andeaswd The Okonite Company n=vi=' t0 3Y Fw hw 42 A b l'
- Insec:to' E: ;meer of Tes:
By 1 A. J. McTHOMAS I
JA@R.8 E D2
-s 'THE OKONITE.JCMPANY J
- u. s. Highway #1 Physical Test Report P.O. Box 67 North Brunswick. New Jersey 08902 Factory 03-5313-1 Customer: 1.0UlSIANA POWER r, LIGHT CO.
1 !!OVEMBER 1976 Order No.:- Date: E8ASCO 860-72
== Description:== 1/C, 250HcH (37 STRO.) OK0 GUARD Specification: SC-EPR, OK0PREME, SKV Following physical test data supports acceptance of cable shipped on the abov'e factory order number. Sample identification
- 61072-B2 (OC Length No.)
39 Insulation .!ACKET Physical and Aging Properties Actual Ac[eo a fe)",'o$ab e Actual Qe Actual e Unaged Ac ep Tensile Strength (psi) 1360 700 2943 1800 Elongation (%) 29 5 250 580 300 822 500 Tensile Stress @ 200% (PSI) 10.9 20 MAX. Set Test (%) 168 100 C. Hrs. at C. 168 Hrs. at 121 C. Hrs. at .,u...n Tensite Strength 1410 2610 % of Unaged 103.7 75.0 88.7 50.0 Elongation 260 450 % of Unaged 88.1 75.0 '77.6 50.0
- s. at, 3 2 /
C. Hrs. at C. Hrs.ot C. Z 5*0 P5i And PSI And_ Psl After Air Pressure Heat Aging And Tensile Strength 1350 99.3 80.0 % of Unaged Elongation 305 _% of. Unaged 103,4 80.0 Mrs. at C. Hrs. at C. Hrs. at C. And PSI And PSI And ' PSI After Oxygen Bomb Aging Tensile Strer'gth % of Unaged Elongation ~ % of Unaged I2I %-;_-_._j_ Hrs. at C. Hrs. at - C. Hrs. at - C. pr - 2310 Tensite Strength 78.5 60.0 % of Unaged 525 Elongation 90.5 60.0 % of Unaged Miscellaneous Tests R rr.'; E.c z o s d 1. hhih PAGE 3 0F 12 E U.tc. o V a ', it :p.
WI AE ANO .ABLE DIVISION ) THE OKONITE COMPANY P O Oum 6 7 U S. e,hrinw.,y =1 l North Unun.wck. N.J CODOP 201-2 17-OGT30 CUSTOMER: LOUISIAt!A POWER & LIGHT COMPANY QUALITY ORDER NO: 03-5313-1 CONTROL NO. 2 VOLUME RESISTIVITY OHM-CH 90"C 110"C 130"C SPECIFICATION 100,000 MX. 100,000 PAX. 2 CONDUCTOR SHIELD-472 530 ~ SPECIFICATION 50,000 pax. 50,000 pax. N INSULATION SHIELD 240 300 OBSERVED SPECIFICATION PASSED PASSED, NO AFTER BURN 1/2" STRIPS AT ROOM STRIPPABILITY 10-9-11 LBS. TEMP. !+ TO 18 LBS.__ SOLVENT EXTPACTION ~ TEST ON W.FER 15Y. PASSED INSUL. SURFACE COVER DIMENS IONAL STABI LITY 0 ir36 MILS PAX. MECPAfflCAL HOISTURE __ 35.72 40,0 yAx. V010 & C0t!TAMINAT10rl 15x PASSED 10.0 MI LS PAX. VOI D L CONTAMINAT10rs 40X PASSED to,o,ggts gx, ~ HEAT DISTORTION 4.65 10y,y3x, l 4 PREPARED BY: C' wills REVIE'.'.'ED BY 0"t-h4bbe. e v.-v., a c,. -
THE OKONITE DMPANY
- u. S. Highway #1 P.O. Box 67 Physical Test Report North Brunswick. New Jersey 08902 Factory Date:
1 NOVEMBER 1976 Order No.: 03-5313-1 Customer: LOUISIAtM POWER r, LIGHT CO,
== Description:== 1/C, 250MCM (37 STRD.) OK0 GUARD Specification: EBASCO 860-72 SC-EPR, OKOPREllE, SKV Fellowing physical test data supports acceptance of cable shipped on the above. factory order numberi Sample Identification (j61073-A2 (QC Length No.) Insulation JACKET U Phys.ical and Ag.ing Propert.ies y,,,,,, ,y,,,,,, Unaged Actual Ac.uai Acceptabie Acceptable Actual Acceptabte Tensite Strength (PSI) 1337 700' 2857 1800 Elongation (%) 300 250 530 300 Tensile Stress @200% (PSI) 775 500 Set Test (%) 9.4 20 1%x. 168 121 C. 168 Hrs. at 100 C. Hrs. at C. Hrs, at g Tensite Strength 1397 2597 % of Unaged 10 4. 5 75.0 90.9 50.0 Elongation 270 400 % of Unaged 90.0 75.0 75.5 50.0 42 rs. at 12 7 C. Hrs. at C. Hrs. at C. g0 After Air Pressure Heat Aging And PSI And PSI And PSI Tensile Strength 1367 % of Unaged 102.2 80.0 Elongation 310 % of Unaged 103.3 80.0 Hrs, at C. Hrs. at C. Hrs. at C. After Oxygen Bornb Aging And PSI And PSI And " PSI Tensite Strength % of Unaged Elongation % of Unaged 10 121 M-Mrs. at C. Hrs. at c, g,3,,, e, ^- ' n==:;;:JJ,% l-Tensile Strength. 2252 % of Unaged 78.8 60.0 Elongation 50 5 % of Unaged 95.3 jo.0 Miscellaneous Tests 7 REusw23 ay - = ~.
WI AE AND
- ABLE DIVISION J
~' THE OKONITE COMPANY P.O. Boa Es7 U S. Highwny *1 Nov t.h Ormunck. N J. CODO:? eat a47.csoo CUSTOMER: LOUISIAt!A PO',IER & LIGHT COMPAtlY QUALITY 61073-A2 ORDER NO: 03-5313-1 CONTROL NO. 42 V0l.UME RESISTIVITY OHM-CH 90"C 110"C 130"C SPECiFl CATION 100,000 MAX. 100.000 MX. 562 C0t100CTOR SHI ELD 510 SPECIFICATION 50,000 MAX. 50,000 MAX. INSULATION SHIELD 240 325 OBSERVED SP ECI FICATION ^- VERTICAL FLAME PASSED PASSED, NO AFFER BURN 1/2" STRIPS AT ROOM STRIPPABI L ITY 8-9-7 LBS. TEMP. 4 TO 18 LBS.__ SOLVENT EXTPACTION TEST ON VAFER 15X PASSED INSUL. SURFACE COVER DIMENSIONAL STABILITY 0 160 MILS MAX. 34.52 40.0 mr. HECHAtliCAL M'0ISTURE-V010 & C0t!TAMitlATl0!1 15X PASSED 10.0 MI'LS MAX. VOI D & CONTAMit!AT10tl 40X PASSED 10.0 MILS MAX, HEAT DISTORTIOrl 2.87 10% MAX. v PREPARED BY: G. Wills M,. REV12WEgy -t.hi Do Ld? E AGOO VQ A [7dp,' 1 _ m o_e..me 00.
~ dort Of f ace Box 340 @ DE. Rornucy. Nuw Jor scy 07448 ~ OKONITE CO M PANY-CERTIFICisTION FOR Louisianna Powcr & Light Co. - Waterford' Nuclear Station Order #NY403447 We certify that the Okoquard insulating compound ~ being supplie5l on your order meets the following requirements: ACCELERATED WATER ABSORPTION: EM 6'O Electrical Method: After immersion in 75"C water, the Okoguard insulation does not ex-43 i ceed the following values when tested in accordance with IPCEA methods: - Dielectric Constant (SIC) 3.5 a-- ) After 24 hours immersion, max 3.5 (4.0) After 14 days immersion, max. Power Factor 1.5 (1. 5) ~. After 14 days immersion, max % Electrical Stability Increase in capacitance 1-14 days, max % 3.0 (3.0) ~ 1.5 (1. 5) Increase in capacitance 7-14 days, 1.0 (1.0) Stability factor af ter 14 days, max % We certify that actual tests have been performed in our labora-tory as indicated above and the formulations released to our manufacturing plants for the Okoguard insulation is of the identical recipcs. ~ Because of the bonded semiconductive EP insulation shield covering, these tests cannot be performed on production samples por are they required to be performed per IPCEA specifications. knm : Dr J. S. Lasky ~ ~ Vi e President-Research/ ~ Engineering Subscribed and sworn to before me this 3rd day of
- Nover.ber 197G.
l EV1.*C'.yg3 _f BY 0,, / / [*,:..si
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.A 3 k .rmes a. uLcavor <d]hg , Notary Public .;g g- , Dc;;cn County, New Jersey- ,............s. .....j m -n nn
3 THE OKONIT E COMP ANY J 959 Market Street Paterson. N ew Jerstry 07513 CERTIFIED TEST REPORT !!ovember I;,1976 DATE CUST0'.tER Iouisiana Power & Light Co. CUST01.tER'S ORO'R !!0. tiYko%47 44 f.tANUFACTURI tiG ORDER f40.- 03-5313-3 CODE tt0. SPECIFICATIOff APPLYll4G: CUST0htR*S AEIC !?o. o-73 1.1AttUFACTURt 18G IPCEA - CABLE DESCRIPTIO;l 500kem alumimtm,175 mils Okoguard shielded Okoprene 15kV Cable N QUAtiTITi 35 foot cample CABLE H AS BEEtt TESTED TO THE ABOVE SPECIFIC ATIO!!. THE FOLLOYllitG TESTS KERE PE
- a. Structural Stability Test
- b. AC High Voltage Time Test We hereby testify this to be a (fue and Accurate ce;y el sesults of tests c
'kg,, j {...-)--- Conducted in Accordance with creers And specifications listed. SWORti TO Afl0 SUBSCRIBED BEFORE !.tE THE OKONITE COMPANY " anse.J vc A ;)gg, Paterson. New Jersey 07513 THIS. ' *// DAY OF _ A ' # ' 19,_ E <<dre &Jf!E 'D.. s. / ( Env..cer el ie::f fic!2f/ Putlic _., ), .......PA G E 8 0 F 12 p
- y 3 Cable Construction: 500-37x kemil aluminum standard concentric conductor, 25 mils extruded semiconducting strand screen, 175 mils Okoguard insulation, LO mils extruded occiconducting insulation cercen,1" x 5 mil tinned copper shield tape, =ylar tape, tape, 80 mils neoprenc jacket,15kV. 'ibst Results (a)" Structural Stability Tdst: Test consists of measuring $Pover Factor and Corona Discharge levels both initially and af ter subjecting sample to conductor load-ing to obtain 6 hours each at 900 and 130C conductor temperaturcs; measurements obtained at ambient te=perature. Current required for 90C - 725 aspens, for 130C - 660 amperes. 45 Initial After Heating $Pover Factor at 250, 8.7kV (operating voltage) 0.412' O.370 Corona Discharge, Picocoulombs, at 27kV (150v/ mil) O ' 'O (b) AC High Voltege Time Test: Above sample subjected to the foll6 sing voltage levels, at ambient te=pera'ture: s
- Average Stress, volts / mil Applied Voltage Time (Based on Wall thickness) kV 4 hrs.
200 35 0 Cable Passed 1 hr. 300 $2 5 l hr. 360 63 1/2 hr. 400 70. 440 77 480 84. 20 9L 560 98. ~ 600 105 640 112. 6 83 119.- 720 126. After 20 minutes at the next step, 760 v/ mil - 133kV, a cable failure occured approximately 10 feet from the base of one terminal. Failure was a straight radial, punctum. rrd t M / Rocke LaBocett( ] REVIEWED DY ~ " 'EB Asco VQ A R U.
THE ) ..ha.ott.cnuo,: iso OKONITE "* *m%'lY. N t w J nt':.U V f I / <14 f i Itt l l llRS O'lOCJ Conter C la s.. t.u Cj oM PA N Y. VERTICAL TRAY FLAME TEST IEEE Standard No. 383-I C rit e ria: The flame test is to be sufficiently severe to demonstrate that the cable does not propagate fire even after its outer c6vering and insulation have b. en de-st royed in the area of flame impingement. Test Specimens: Test specimens are 7/C #12 AWG multi-conductor control sabic. Flame Test Facility & Procedure: Test is conducted in a naturally ventilated room free f rom excessive drafts and spurious air current s. 46 The vertical tray is a metal ladder type, three inches deep arid not less than s.x . inches wide and eight feet high. ' Multipic lengths of.cabic are arranged in a singic layer filling the entire tiay and with a separation of approximately one-half the c.ble diameter between cas.11.c..ble and between cable and side rails. The flame source is a gas ribbon burner rated 7,000 BTU / hour / inch or 70,000 D fil!, hour for its total gvidth. It is manufactured by American Gas Furnace Company, 10 inches wide; 11-15-drilling, ribbon type: Catalog I! 10X11-55 with air-gas venturi mixture; Catalog //14-18 (2PSIG me:. pressure). The burner is rnounted horizontally such that the flame impinges on the specimens midway between the tray rungs, and h so that the burner face is 3 inches behind and approximately two feet above the bottom of the vertical tray. Due to the uniform heat content Natural Grade propane is pre-ferred in place of commercitl gas. The flame temperature is 1400 15000 F measured by a thermocouplc located in the flame close to but not touching the surface of the test specimens. Under dynamic conditions, the propane pressure is'-2. 6 0. 3 cm of water at the 1 ' supply side of the Venturi mixture. When using commercial gas the pressure is -0. 910.1 cm of water measured at t he supply side of the Venturi misture. For propane gas, the air pressure is 4. 3 + 0. 5 cm. For commercial ga's, it is 5. 610. 5 cm of water, measured at the air inlet toThe mixe r. The ge s burner is ignitcd and allowed,to burn for 20 minutes. The temperatu re at the ~ point of impingement is recorded ti roughout the test, length of time flame per.sist s after the gas burner is shut off, jacket char distance and distance insulation is damaged a re also recorded. Evaluation: Cabics which propagate and burn the total height of the tray fail the t est. Cables which self-extinguish when flame source is removed pass the test. Ca bl es which continue to burn after the flame source is shut off or burns out are allowed to hue to determine if propagation will occur. N g REVIEwco 39 - Q. Q* / I f M Sir,ned and subscribed before me / / / t h,/ kd Sc h gj ] is 12th I pfi a ry, 1976. 'Yw ~
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S j .) Specimen 1/C 4/0 AWG copper, ext ruded si rand se rren, 175" Okoguard T insulation, ext ruded insulation sc reen, copper tape,. 080" Okolon jacket. Flame Source 70,000 BTU Gas Burner-Exposed Vertical Length 73 inches Test
- I'e mp.
~ Flame Time oF IIcit:ht 47 hiinut es Max. (inches) a 1320 27 2 1560 22 2 3 1540 24 4 1510 27 5 1500 26 6 1500 27 7 1480 28 s 8 1470 28 9 1470 28 10 1470 28 ~ 11 1450 28 12 1450 27 g 13 1440 26 14 1440 26 15 1450 26 16 1450 27 17 1450 29 18 '1460 27 1400 32 18 20 1400 34 Afterburn min. s ec. 1 - 05 27 i,nches Core Damage Jacket Cha r 29 inches Propagate No o T2sviEWED ay t _ ee,.em m.,; rc.;;.. s
THE OKONITE ' OMPANY C U S. Highway 31 P O Box 67 Norm Bruriswick. New Jersey C8002 Quality Assurance Traceability Schematic 03-5313-1 LOUlSlANA pct /ER & LIGHT COMPANY Factory Order No. Customer 1 CONDR., 250MCM (37 STRD.) ALUM., OK0 GUARD, SC-EPR, SHLD., OKOPRENE, SKV Construction Prepared By: J. P. 001.AN 1 O.C. No. Secuential Approved Compound Identification Shipping Customer Single O.C. No. of (Batch / Lot Nos.) Reel Reel Conductors Single Single Conductor Cable O.C. Length Number in Conductors Ext. Insulation Length (ft.) (where Insula-Finished in Finished Strand Jacket Jacket Nu.thr applicable) tion 48 Cable Cable
- Shield (Shield) 61076-33 1,925 D-15-01-1b 61076-3 61075 271488 8037 271452 5733 271487 3969 271451 5775 3996 271492 589 5 7371 5640 5896 61076-B1 1,960 0-15-01-23 61076-3 61076 271487 7239 271452 DITTO 7240 271492 7372 7241 61075-A 3 1.9 30 0- 15-01-21 61075-A 5735 5646
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THE.CKONITE.COM JNY Date 1 NARCH 1977 U. S. Highway 41 P.O. Box 67 Report No. 922 North Brunswick, New Jersey 08902 i Certified Test Report Customer LOUISIANA POWER & LIGHT COMPANY Customer Order No. NY-403447, SUP. 6 Item No. 4 Cable Code No. EPR$N Okonite Order No. 03-5313-4 1 Applicable Specification (s): EBASCO 860-72. LOU 1564.266 Cable Description 1 CONDR., 750MCM (61 STRD.) TINNED COPPER. 0.175" OK0 GUARD ~ 0.040" SC-EPR, SHI ELDED, 0.110" OKOPRENE. ISKV 7 Quantity Accepted Number Quantity for of Ordered 20,700 Ft. Shipment 2,887 Ft. Reels 2 SHIPMENT CONSISTS OF REELS #61071-A2 & #61067-3 - Statement of Compliance: ,. The above material has been manufactured and has met or exceeded all applicable requirements'. ~ We certify that the statements herein are true and the data presented are an accurate pr05entation of the tests conducied. The Okonite Company a9x7L Sworn To and Subscribed Before Me A.pdneer of test E This IST Day of MARCH 1977 J. McTHOMAS, c- @ M Ps b s-/+ n m -- u ~ Notary Public acvic//cc SY WARY Fu3uc, STATE OF ME# JE?.SEY P WWCQft DJtM3 ;JM. 3, 577 /b 3M' t ac. - ~ r. :n. Qt16 A pg, p 9 qe yn ] ]
1 9 THE OKONITE COMPAf*'. Data 22 FEBRUARY 1977 7 .ke) u s signway =1 PO Box 67 ' INSPECTION SHEET Norm. Brunswick New Jersey C8902 FOR WIRE AND CABLES CABLE CODE EPRSH NY-403%7, SUP. 6 03-5313-4 Customer's order Item No. MFG Crder LOUISIAKA POWER E. LIGHT COMPANY Type Compound OK0 GUARD - SC-EPR - OKOPRENE For EBASCO 860-72 m adon, ons aun vacket S cc N, ieu 155h.266 Cable Desenprion 1 CONDR., 750MCM (61 STRD.) TitlNED . COPPER, 0.175" OK0 GUARD, 0.040" SC-EPR, SHIELDED, 0.110" OKOPRENE, 15KV Electrical Recuirements: Test Conditions: AD Voltage / Time 27.0 Kv/ 5 Mins XMMXXXXXX wxy (Min) Hours Final Dry Immersed D-C Voltage / Time 70.0 KV/ 15 Mins 50 I R Constant (K Value) 50.000 1.58 CEV (Min.1 19.3 KV Test Temp. 72 F F(C) Coeff. acoviasveurs 7500 0151 cI[$*. T,$" c". g uccE== 7"l "ok'*h 5'g*,;?,';,",*' OVERALL DIAMETER 5"7ll"*' i Cu st om.rs' at SS 8C ce 750 1.8 30 " 1 ~ - : _,302 1 28000 MCM 0138 1.870" e 0.60 d. wg 1.829' i r 1.820" =m. _,m,58 5 1 29100 0137 8 i 1.06 Cb. TAPE 3' i 5 h-g s Ei i 2 1 a, a
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i o. ~?! rd C,s i e p! I S o 7 ~*J1 i e 2 o i r a j i r a s e a r B N h 1 8 I 1 o r s ) ~ a a s I 2 1 e e a -i ~ " " inspected anc passed The Okonite Com any For U *C ' E S Comoany w'4 By j, Inscector Engineer of Test 2 i PAGE 2 0F 10 A. J. McTHOMAS m
THE OKONITE' OMPANY u.s " f} ' " Physical Test Report ,o e North Brunswick, New Jersey 08902 Factory Date: 2 NOVEMBER 1976 Order No.- 03-5313-4 Customer: t.00lSIAt;A PCWER r, LIGHT CO. EPASCO 860-72
== Description:== 1/C, 750nCit (61 STRD.) OK0 GUARD Specification: GC-EPR, OKOPRENE, 15KV Following physical test data supports acceptance of cable shipped on the above factory order number. Sample identification
- 61071-84 (QC Length No.)
Insulation - . JACKET Phys.ical and Ag.ing Propert.ies US$5Ee ^*t" *' US$$Ee 51 ' Unaged Actu*i $$$5Ee Act"*5 Tensile Strength (PSI) 1176 700 2693 1800 Elongation (%) 300 250 600 300 Tensile Stress @200% (PSI) 653 500 Set Test (%) 9.4 20 MAX. 168 100 168 121 C. Hrs. at C. Hrs. at C. Hrs. at Tensile Strength 1264 2408 % of Unaged 107.5 75.0 89.4 50.0 Elongation 285 460 % of Unaged 95.0 75.0 76.7 50.0 4? Hrs. at 127 C. Hrs. at C.* Hrs. at C. After Air Pressure Heat Aging And 80 PSI And PSI And PSI Tensile Strength 1205 % of Unaged 102.5 80.0 Elongation 29 5 % of Unaged 98.3 80.0 Hrs. at C. Hrs. at C. Hrs. at C. After Oxygen Bomb Aging And PSI And PSI And " PSI Tensite Strength % of Unaged Elongation % of Unaged Hrs. at C. 18 Hrs at E C. Hrs. at C. Tensite Strength 2163 % of Unagsd 80.3 60.0 Etongation 510 % of Unaged 85.0 60.0 Miscellaneous Tests RcviewEo av b k- )heMws U A R P.'
~ ABLE DIVISION . @ WIRE AND THE OKONITE COMPANY p.O E;o s G 'P U S. Hig h i..,y
- 1 Not ch Deuri ev0k. N J CGDO*'
201 24 7-CE.iOO f CUSTOMER: LOUISIAt:A POER & LIGHT COMPAtlY QUALITY ORDER NO: 03-5313-4 CONTROL 110 VOLUME RESISTIVITY OHM-CM 90"C 110"C 130"C SPECIFICATI0tt 100,000 PAX, 100,000 PAX, C0t10UCTOR Sill ELD ' 540 58 2 ~ ~ SPECIFICATION 50,000 PAX. 50,000 PAX. tilSULATION SHI ELD 220 325 OBSERVED SPECIFICATION PASSED PASSED, NO AFTER BURil 1/2" STRIPS AT ROOM STRIPPAB I L ITY 9-10 9 LBS. TEMP, 14 TO 18 LBS, ~ SOLVENT EXTRACTION TEST Oil VAFER 15X PASSED INSUL. SURFACE COVER DIMEriS IONAL STABillTY 0 160 MILS' MAX. HECHAlllCAL Md'ISTURE 36.17 40,0 pax, VOI D C C0tlTAMillATIOtt 15X PASSED 10,0 M I LS PAX, VOI D & C0tlTAMill,NION 40X PASSED 10,0 MI LS PAX, HEAT' DISTORT 10tl 3.00 107, pax, PREPARED BY: G. WILLS ( REviEv.'Eo ey
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THE g ]:,t.a,,,cnso,.aoa OKONITE t amucy. Now Jersey 07446 a i.sas.oacoicoein: oxon.:.o C O M M m' CERTIFICATION FOR' Louisianna Power & Light Co. - Waterford Nucichr Station I Order #NY403447 We ceitify that the Okoguard insulating compound being supplied on 'your order meets the following requirements: ACCELERATED WATER ADSORPTION _: EM 60 Electrical Method: After ~ immersion in 75"C water, the Okoguard insulation does not ex-ceed the following ' values when tested in accordance with IPCEA 53 methods: Dielectric Constant (SIC) Af ter 24 hours immersion,. max 3.5 i Af ter 14 days immersion, max. 3.5 (4.0) l , ~. ~ Power Factor l After 14 days immersion, max % 1.5 (1.5) s Electrical Stability Increase in capacitance 1-14 days, max % 3. 0' (3.0) Increase in capacitance 7-14 days, 1.5 (1.5) Stability factor af ter 14 days, max % - 1.0 (1.0) We certify that actual tests have been performed in our labora-tory as indicated above and the formulations released to our manufacturing plants for the Okoguard insulation is of the identical recipes. l Because of the bonded semiconductive EP insulation -shield' covering, these tests cannot be performed on production sampics por are they required to be performed per IPCEA specifications. i.- knm r V'[ePresident-Research/ Dr J. S. Lasky Engineering Subscribed and sworn to before me this 3rd day of REVIEWEo BY I Novernber 197G. //cht l .A,.. / /.',:.._ ' Os. q.. )y.%.c.. EulCoO VQA REP. .zanes u. ucaver , Notary Public Begen County, New Jersey ..............,.... - -.. ( ~ ' II' I PAGE 5 0F 10
r ',,)T H E O V,0 N I T E C O M P A N Y 959 Marke'. Street Paterson. New Jer scy 07513 CERTIFIED TEST REPORT ~ DATE
- fovember h; 1976
~ CUSTOMER Inuicinna Power & Light Co. CUSTouER'S ORDER NO. NYh05hk7 MAfiUFACTURiflG ORDER NO. ' 03-5313-3 CODEfl0. 54 SPECIFICATIOil APPLYING: CUSTOMER'S AEIC No. 6-73 M ANUFACTURING IPCEA . CABLE DESCRIPTI0tt 500kem altninum,175 mils Okoguard shielded Okoprene 15kV Cabic ' QUANTITY 35 feot sample C ABL E H AS BE Ett T EST E0' TO l H E A BO V E SPECIFIC AT10ft..TH E 'FO LLO'.'llriG T ESTS WER E P ERFORu ED:
- a. Structural Stability Test
- b. AC High Voltage Time Test We hereby certify this to be a true and Accurate copy of results cf tests IEEVIEWCD DY Conducted in Accordance with orders
* ' S. } }.i.8 And specifications bsted. SWORrl TO A:10 SUBSCRIBED BEFORE ME Ur*((, ~ THE OKOt4ITE COMPAt4Y w.' V C,.\\ R g p-THis -?// DAY OF /y-~ r ' 19 2.~. Patcrson. New Jersey 07513 /
- -cdf e =;;;~) W D.l.. t
/ N0 J'I P:,blic ( EngiettclTe;"f
n p') .) O Cable Construe' tion: 500-37x kcctil aluminum standard concentric conductor, 25 m13s extruded semicondu'etin5 strand screen,175 mils Ohoguard insulat. ion,140. mils extruded semiconducting insulation screen,1" x 5 mil tinned copper chield tape, cylar tape, tape, 80 mils neoprene jacket, 15kV. i Test Results (a) Structural Stability Test: Test consists of measuring $ Power Factor and Corona Discharge levels both initially and after subjecting sample to conductor load-ing to obtain 6 hours each at 90C and 130C conductor temperaturcs; measurer:ents obtained at ambient temperature. Current required 'for 900 - 725 a= peres, for 130C - 860 a= peres. 55 Initial Af ter Heating $ Power Factor at 25C, 8.7kV (operating voltage) 0.412 0 370 Corona Dischar6e, Picocoulo=bs, at 27kV (150v/ mil) 0 -O ~ ~ (b) AC High Voltage Time Test: Above sacple subjected to the follo. ting volta 6e levels, at ambient temperature:
- Average Stress, Volts / mil Applied voltage Time JBasedonWallthickness) kV 4 hrs.
200 35 0 Cable Passed ' 1 hr. 300 52 5 1 hr. 360 63 1/2 hr. 400 70. 440 77 ggo gg, ggo 91. 560 98. 600 105 ~ ~ 640 112. 680 119 720 126. ~ ~ After 20 minutes at the nex't step, 760 v/ mil - 133kV, a cable failure occured approximately 10 feet from the base of one terminal. Failure was n. straight radial puncture. f <rM:Ie M / Rocke LcBozett( / 7 s:s w ! 4-q. kig0/vm .t...:.n.., ve n pg-...; mee m on
O ...t. on..n uo, aan @ T.HE o OKONITNE "*"Y*J""V"'"" v u i u:.% ir in o c..ime t u... a.n y s VERTICAL TRAY FLAME TEST IEEE Standard No. 383 C rit e ria: The flame test is to be sufficiently severe to demonst rate that the cable does not propagate fire even after its outer covering and insulation have b. en tie-si royed in th.c a rea of flame impingement. Test Specimens: Test specimens are 7/C #12 AWG multi-conductor cont rol c.shic. ~ est is conducted in a naturally ventilat e d and spurious air current s. 56 ru.... - ....uu.- The vertical tray is a metal ladder type, three inches deep and not less than s.n inches wide and eight feet high. Multiple lengt hs of cabic a re a rranged in a single layci filling the entire i rtiy anel wit h a sepa ration of approximately one-half the cable diamet er between c.n.h c..bie ~ and between cabic 'and side rails. The flame source is a gas ribbon burner rated 7,000 DTU/ hour / inch or 70. 00n U TII! hou r fo r its total >vidth. It is manufactured by American G.is Furnaec Company. 10 inches wide; II 15-drilling, ribbon type: Catalog ! 10X11-55 with air-gas Vent ure mixturc; Catalog #14-18 (ZPSIG max. pressure). The but ner is mounted horizontally such that the flame impinges on the specimens midway between the t ray rungs, and \\ so that the burner face is 3 inches behind and approximately two feet above the bottom of the vertical tray. Due to the uniform heat content, Natural ~ Grade propane is pre-ferred in place of conuncreial gas. The flame temperature is 140015000 F measured by a thermocoup'1c located in the flame close to but not touching the surface of the test specimens. l Under dynamic conditions, the propane pressure is -2. 6 0. 3 cm of water at the 1 l supply side of the Venturi mixture. When using commercial gas the pressure is -0. 910.1 cm of water measured at ihe supply, side of the Venturi misture. For propane gas, the air pressure is 4. 3 + 0. 5'em. For commercial gas, it is 5. 610. 5 cm of water, measured at the air inlet toThe l mixe r. ) The gas burner is ignited and allowed to burn for 20 minutes. The temperature at the l point of impingement is recorded throughout the test, length of time flame persist s after the gas burner is shut off, jacket char distance and distance insulation is damaged a re also recorded. I Evaluation: Cabics which propagate and burn the total height of the t ray fail t he t. st. l Cables which scif-extinguish when flame source is removed pass the test. C.thles which continue to burn after the flame source is shut off or burns out are allowed to hurp T 'flEVIZWED By to determine if propagation will occur. 1976. Nh-. //[/,/ ye [///h./.g,'. Wta f .i e i Sit;ned and subscribed before rne j. Asco VQA ;gc,3, is 12th /of g uary,
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Manag e r. Utilit y Marketing y~ .(A.n// 7-9 XNG-4 n ev. i. I - T.) c.waastau m
O ./ a Specimen 1/C 4/0 AWG copper. cxt ruded st rand sc reen. 175" Okogua rd \\ insulation, c.4t ruded insulation se reen, coppe r tape. 080" Okolon jacket. Flame Source
- 70. 000 BTU Gas Burner Exposed Vertical Length 73 inches Test Temp.
Flame
- Time oF licieht 57 Alinutes hlax.
(inches) 1 1520 27 2 1560 25 3 1540 24 1510 27 4 5 1500 26 6 1500 27 7 1480 28 8 1470 28 9 1470 2S -10 1470 28 11 1450 28 12 1450 27 13 1440 26 14 1440 26 15 1450 26 16 .1450 27 17 1450 29 18 1460 27 18 1400 32 20 1400 34 1 - 05' Afterbu rn min, sec. 27 inches Core Damage Jacket Char 29 inches Propagate No RI.tzwED DY
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9 o TH3 OKONITE' COME. ..N Y U. S Hignway 31 P 0: Box 67 North Brunswick. New Jersey"O8902 Quality Assurance Traceability Schematic 03-5313-4 Customer LOUISIANA POWER & l.lGHT COMPANY Factory Order No. Construction 1 CONDR., 750MCM (61 STRO.) TINNED COPPER, OK0 GUARD, SC-EPR, OKOPREME,15KV J. P. DOI.AN Prepared By: O.C. No. Sequential Approved Compound Identification Shipping Customer Reel %I Single O.C. No. of (Batch / Lot Nos.) Conductom $ngle Engle Conductor Cabt j O.C. Length Number i in Conductors Ext. Insulation Length (ft.) g.Wre insula-Finished in Finished Strand Jacket Jacket Number applicable) tion Cable Cable
- Shield (Shield) 58 l
61071-A2 1, 30 2 0-10-0 2-5 61071-A 61067 272600 72M 272560 7327 7251 272559 7284 7252 271479 5732 5676 271478 5628 721e 291476 7283 7021 291475 5966 7025 61067-B
- 1. 58 5 ! 0-10-02-1!i 61067 61071 272472 3992 272558 7333 3980 2711e95 7330 3985 7334 7336 7331 O
.e r..:..to sy j,. l* 7 ,[ 0 0C4 'oo:rsne use por uu.:.cen:u::v constro::.ons N A: NO: Asph:3W 3 PAGE 10 0F 10 i .. _
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Reviewar: R. LaGrangs D2to 1 M /a1 Comment No.I 17 ~ Page 1 of" 7 Status: C'.occd LWIh0NEAL QUALITICATION AUDIT REVIEW SEEET EOUI? M ITL4 MANUFACTURER NODEL NO.
- TAG NO.
QDEF NO. Splices Okonite T-95 inr. tape T-95 606 No. 35 june. tape. No. 35 COMMENTS RESOLUTION 59
- 1) Did the cable used in the long term
- 1) The test report clearly ahvelopes the inclusion water immersion test (pages D36 and of both cables and splices (e.g. package report D37) include splice's? Were they aged, page D1, D2, D3, etc.).
Page D31 c'learly states tested samples, or new? that the Okonite T-95 and #35, tape was used in - cluding full accident profile. The vendors report package page D3 ties the qualification report and, 7 its result's to IEEE Std 383-1974 for cables and
- 2) Rad. T.I.D. of 1.97 x 10 on QDEF is splices.
IEE 383-1974 paragraph 2-3 provides incorrect. the tie to the IPCEA/ NEMA and AEIC standards described in comment resolution 23. The attached catalog cut also includes the vendor tie to
- 3) A water immersion test is not IEEE383. The test report includes on page D31 technically valid to qualify for the clear statement that "the unaged apd radiated submergence unless done under, pressures sample and therma'lly aged and radiated sa'mple that would exist in containment were then placed in a autoclave and subjected following the accident after the splice" to the temperatrue-pressure profile for simulation become submerged. Additionally, the of a LOCA condition. This profile is sh'own in cable and splices should have gone Figure II, attached".
through the entire test sequence prior The test profile included very significant ,to a submergence test. Page D4 states margin above the pressure profile of WSES-3 the aged, tested splices were immersed (refer to figure E2-16.2 W3, page E6'of' package). only 5 min. Why is this plus the long Combined with this profile is the significant , term immersion test sufficient to accident temperature transients. Against this ., ' - demonstrate qualification for severe steam / pressure combined test capabiltiy ' submergence? we have the submergence concern which by definition must be at a much lower temperature (to have water not. steam) and pressure (even
- 4) If a thermal leg analysis was done to accounting for a water head). Conservat'ively account for the test profile not assuming that splices are at the lowect level anveloping the required temp profile, of the safety injection sump which is, -11.00 it should be included (or re,ferenced) feet per General Arrangement Dwg. LOU-1564 G146, in the qualification package. If not, we have a total water head to the maximum water it should be stated that the* period of level of 11.5 feet.
Using the standard con-time the period is not enveloped is not version factor of 2.3 feet of water per 1 psi sufficiently long to cause the splice ye have 5 psi attributable to this water head. temp. to increase above the test profile , Consequently the total water head,which combines temp. 44 psig accident pressure peak with 5 psi of water head,results in total water pressure on the splice of 63.7 psi. The package tested LOCA curve shows a peak of 113 psig or 127.7 psi. Consequently proving a margin [ (127. 7-63. 7) /63. 71x100=,1007. or twice the
D:ta 1/5/83 Conenent No. 17 Peg 2 2 of 7 Status: Closed N ENVIRON!CCAL CUALIECATION AUDIT REVII7 $1EEI* j ' " TAG No. QDEF NO. EQUI _ INT ITD'. MANITFACTURER MODEL NO. Splices Okonite T-9) Inr. tape T-95 606 No.35 juct. tape No.35 CO N S RESOLUTION 60
- 4) Cont'd
- 1) Cont'd NOTE: Were the cable (s) these splices necessary requirements. Furthermore ;the 'long are to be used on that are subject to term immersion testing of Okonite has included submergence tested as above to splices. Mr. Etore Bartolucci, Sr. Applications dsmonstrate qualification for Engineer at Okonite, confinned this in a telecon submergence?
.on 1/5/82. ' Okonite will transmit a copy of additional long term immersion testing data to LP&L which provides specific SIC, SIR and PF val *ues demonstrating,long term stebility equivalent to comment resolution 23.
- 2) The manual entry on che QDEF's prepared prior to the audit to as'sure currency of data led to this inconsistency. Use of the computerized zone file will assure this inconsistency will.not
.' reoccur.
- 3) Already resolved in response 1 above. Furthermore, i
as indicated in the EQ Guidebook Secti' fun'ctionipni.7,6 safety related equipment required'tio' subsequent to flooding is below the flood level. As the splices / terminations are at the equipment. there are no splices / terminations below the flood level required to fur.ction " post-flooding". CP307 which is the Construction procedure for terminations will be re. vised to specifically prohibit splices / terminations using-this Okonite material below elevation 0.5 feet (in-containment ~ flood level).
- 4) Referenge can be n'ade to the FSAR analysis in Section 6.2.1 is being placed in package 6.1W3.
IJ6 wever, the key.to the demonstration that the eveYy short transient is enveloped by the quali-fication is stated on page E2 which includes mention of the short circuit withstand capability of cables. This withstand capability being based on Appendix C of IPCEA S68-516 is 250C (see attached Okonite catalog' cut). 250C is equal to 482F which by industry s,tandard is the withstand ,a-, ,v., ,,,n y ,,.,,,--,.--,.$-,,.,-r.,, .v. .-.,,-e.,y
D:tos 15/83 Comment N3 2 17 Pcgo L of 7 Sectust closed INVIRC! DENTAL QUAI.IIICATION AUDIT RITIr4 SEZET ECUI E.7 ITD'. MA.WFAC'*URER MODEL NO. TAG NO. QDEF No. Splices Okonite T-95 inr. tape T-95 606 No.35 june. tape No.35 CCMMINTS RESOLUTION 61
- 4) Cont'd capability of the insulation, furthermore, thus providing the integrity of the cable; insulation at this higher temperature. Ag these cables are-in metallic raceways the inherent thermal lag of the metallic enclosure, the heat sink of the inner conductor (in relation to external short term ambient) would more than demonstrate
. qualification without use of the FSAR Section 6.2" thermal inertia. analysis. 4 ,,,. s
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n Product Data ~ - h ' Section 9: Sheet 2 C. Okonite T-95 Tape High Voltage Insulating Tape
- l Heat. Corona and Moisture Resistant
\\ I Applications
- s..
l Okonite T.95 Tape, an ethylene.propytene .. _.....g.... h.e.. based thermosetting compound, with the 63 NOSNlk Nk.. q optimum balance of electrical and physical 4 Y'ty N Q'w hjN d $,f.d. properties. is designed as a high voltage, p rHR7i;F e'a' high temperature splicing tape and is ~ c
- O L
recommended for insulating solices and ] ~- terminations on high voltage cables I W insulated with ethylene-propytene, butyl. w m Ar.s. ms oil base and polyethylene (thermoplastic ? O.GITien J yM $3/MWp0$30^~ [^ 'N and cross 4 inked) compounds. it is also used for splicing and termin- [1*f?Al9 mmY.508mm-it S{mg", ; umme h(Cat:60$2k501%[gy .WesYdosNTaicoMds, ating cables in nuclear envirpments. Rated 90C continuous and 130C emergency. M iliWr.Ws G i'4 6 ' in accordance with ICEA-NEMA. Okonite T-95 Tape is capable of withstanding five $gh}{h ~1-100 hour periods at 130C and remain ll A .r -u p* ~.s ~ e # _s physica!!y and c'sctrically serviceable. No harmful effects are produced when in ' SPECIFICATIONS contact with bare or coa'ed copper, or $g"io Test aluminum conductors. PHYSICAL PROPERTIES VALUES METHOD Product Features Tom.ie Stren,ta. o a.i. 250 M.n. A$tu o.1373
- High dielectric strength.
Elongation. percen 300 Men. ASTM O.1373
- Outstanding moisture resistance.
Af ter air oven aging at 121 C for 168 hours:
- Excellent ozone and corona resistance.
Tens.ie Strength, mm. percent
- Optimum heat resistance-rated 90C of unaged vs49es 7s continuous.130Cemergency.
a Elongation at ruoture mm.
- Nuclear qualified to IEEE 383.
I percent of unaged values 7s ql orone resistance at 300 P.P.M., AdditionalInformation 24 hours PASS ASTM D 1373 Pusion nume,., tu,as 3 M.. AS m o.33g1 For additional information contact your Tack PASS' ASTM O.1373 local Okonite representative or Service so.eif.e,rev.,v i as Center Manager. Tornoersture ratme-Man. continuous 90 C IEEE Man. emergency
- 130 C ICEA. NEMA Men.
-55 C MtL 13825 cravimetre Water Asorption af ter 7 days e 70 C. MGJSQ. IN. Man. 10 ASTM 3-470 TEST ELECTRICAL PROPERTIES: METHoo 600 Min. ASTM o.1373 o.eisctric strength j A-C Voets i at room Soecific inductive (1 and 90 C temperature 3.75 Man. ASTM D.150 Capacity at 60 He, Pow ee factor percent 1.0 Man. ASTM Q 150 volume resistivity onm<m tu.n.1 2.5 a 10 ' ASTM O.257 k So.cific insulation Res. stance. Vegonms - 1000' 30.000 Min. ASTM o 257
- Taoe must be capaese of v ithstandmg five 100 hour periods at 130 C and still tw serviceanie electressly and anys.cally.
Th.s esposure in contact witn bare copoer snais have no harm-fue effect on either Codder or tape.
Okonite T-95 Tape Product Data High Voltage Insulating Tape Section 9: Sheet 2 H:at. Corona and Moisture Resistant m ] ~ PACKAGING Cat. No. Roll Size Roll 602-25-5010 3/4" x.020" x 30' Cesso to 100 19mm x 0.5mm x 9.1m 602-25-5020 1" x.020" x 30' Cello S 72 25mm x 0.5mm x 9.1m 602 25-5030 1M"x.020" x 30' Cello 4 48 38mm x 0.5mm x 9.1m 602 25-5040 2" x.020" x 30' celk 3 38 o 50mm x 0.5mm x 9.1m D e D
- O b
e v @ THE OKONITE COMPANY Mw July.19 81
4h OKOGUARD 4.g; g 0 i n-g.. C': : ~23 ~ ~ ' which various size copper conductors can be subjected With the ever-increasing kva capacity of power systems, for various tirnes without injuring the insulation. It is the poss:ble short circuit currents are becoming so high based on a 90C conductor operating temperature. The that it is frecuently necessary to Consider the effeCf of maximum current for short circuit ratings for 75C con-these short circuits on the heating of the cables. The conductor size must be large enough to carry the short ductor temperatures and for other than 250C may be circuit current for a sufficient length of time to permit obtained by multiplying the value obtained for T. 90C 65 the circuit breakers to open before the conductor is and T. - 250C from chart by accropriate correction factor. heated to the point where it damages the insulation. forothervaluesof Te andT,. The chart below shows the maximum currents to ALLOWABLE SHORT CIRCUIT CURRENTS FOR INSULATED COPPER CONDUCTORS
- Table 0-3 io.
80 00 50 40 pop h '$h'$e) i : s o. COPPER & ALUMINUM p rp y CORRECTION FACTORS FOR VARIOUS SHORT 8 CURVES BASEo oN FoAMutA FCA CCPPER Short Circuit Temp. (T ) 2 i { b * "' trse 200c.22sc 2 soc L t= om w i [' * " *,, 7: rsC 34 92 99 1 06 I T 90C to es 93 1 00 w. I snort Circuit Current - Amperes A Conouctor Area - C.rcular M is s t Time of snort C.rcu.t - SeconrH T Coeratina Temperature - 90C i T, va simum Snort Circuit femo eature - 250C [.\\ m Con <suctors Multiosy value
- For Asuminu b
f~ oorainea team Cn.irt av 0 65 j s/o 3/o 3/0 e/o 3 } j jg)}}g e s e J Am9 CONOUC10M SDZE m em es
D tot 1/s/g3 0"3E 3*3 l , Reviewer: M. Yost Page 1 of 1 1 Status: Closed ET7IRONMEh"AL QUALITICATION AUDIT RI7IIW SEE" r EQUI? MINT ITIM MANUTACTUFJ2 MODEL NO.
- *
- TAG.NO.
ODEF NO. Trapne AH-1(3A-SA) 0884 Containment Fan Joy / Reliance .~' Cooler Motor 449T
- .AH-1 (3B-SB) 0954 AH-1(3C-SA) 0952 AH-1(3D-SB) 0885 cWS RESOLUTION 66 No Comments None Required
,...>.s..~.. .== = . _ -.._=
~ ~ hT6 tor x//557/mJ Co:::=:nt No. : 19 Reviewer: M. Yost Pcg3 1 cf 5 ~ Sectus: Cloaac N IN7I"3.ONMENTAL OUALIIICATION AUDIT R.EVII'J SEEET EOUT? MENT I"'IM MANUFACTURER MODEL NO.
- *
- TAG NO.
QDEF NO. H Analyzer Compsip-Delphi Inc. K-III ... 48A 13.1W3 y RESOLUTION 67 CC".'TS O Qualification File does not address Comsip Delphi has agreed to submit a re-test of the post LOCA sample punip bearing failure at Sample Pump Motor by Reliance Inc. The, purpose of Day 42 and sample pump diaphrams leaks this report is to address the cause of the bearing / at 100 days. diaphragm failures. This item will be clearly addressed in the Tab K entries and on page 11 cf 13.1W3. As stated in EQ Guidebook, the NRC has previously recognized that the definition of "lgng-term" is variable, being accident scenario and equipment dependent. In question response 23 to IEB-79-OlB Supplement 2, the NRC stated: 4* "Long-Term" for the purpo,se of qualifying equipment for a harsh environment isi variable. A determination of "long-term" for qualification of equipment should .be based on the considerations listed below for each postulated accident scenario. Justification for the value used should be provided with the equipment qualification documentation. ,..,,,t (1) The time period over which the equipment is required to bring the plant to cold shutdown and to mitigate the consequences of the accident. (2) The ability to change, modify or add equipment during the course of the accident or in mitigating its effects which will. provide the same safety-related function. Based on t'he above, the failure of the bearings of the sample pump after the fir'st 100 days of LOCA does not invalidate qualification. The fact that Consip-Delphi was contacted to supply information regarding the failcre will serve to provide ~ a'dditional data aboVe the minimum required. The actual request dated April 6, 1982 is attached. As indicated in paragraph 3, the test plan appropriate is 1035-8 the same one applicable to WSES-3 (refer to sample pump test plan in package 13.lW3,page D84).
- = = =
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- i
-9E Comment No. : si e ~ yb S Pngg 2. og 4 gc E.U / Status: Closed ,R ET ] ** 4 s N y n ~ .N N vR g x ,-~ N g N% 9a. aa g .3D 68 L.) 'W - L. b h4 i g se a S E -f2.cg .t'e8*d 5 $ ~ N' -E. -E- ~ s r m b u b 3 8 5 8 mj 'BQ.E
- f
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EOF-2-1 . (stest 1) duto: i > 5 ie 5 Rev. 0 Conment No.: i$ ( ~ Pcg3 1 of 4 (b) ?;sfcca Saction i Su=a: r Sectus: Closaa DNIRONMEh*fAL QUALIFICATION ' Docu entatien Packare S"--=-97 Sh, ret Package # lb'l Y + This Docu=entation Package is an i=portant collection of data which provides a reasonable basis using a systematic; auditable and thoro 6gh approach, to provide tan-gible evidence, that Environmental Qualification is demonstrated. This package fulfills the requirements of IIII 323 and NUREG-0588 on Doctm.entation and verifies that the centained safety,related equipment with reasonable assurance, ist PreksteM: Qualiff estion Status *' ~ Co=p ste C Qualified - Without Exception Requires ** (See EQF-2-2) 7. thjor Analysis ' g Qualified - Avaiting Confir=atory i O not co=rt t= Data ** carner Analysis /co===ts) xodify ** (See IQF-2-2) , [ Qualified - For Interim Operation ** ] Relocate Equipment ** Shield Equip =ent**. M" Retest Equipment ** (Or undergoing Generic %/ Qualification) Replace Equip.sent ** '. 0 cualifred-Av=iti=s at=or An=1 =i>** 7 De=en. NUREG 0588 Cat. C (Not Safety Related) Itens & Co=ents Outstanding: OO76i b h Y'd dd/d OO ~% %Ia hn WA.i bu c-so-n t i / /~ O!/ C Engineer: Print Nase & Sign /Date Vlo O I M/s Chicker: Print Nase & Sign /Date 1 ou M *1> rr[/.///7 Tha basis for this docu=entation p ekage is the TSAR co.- itments in Section 3.11 of ths TSAR.
- Definitions are found in attached forn IQF-2,-2.
h*See EQF-2-2 i Fote: It is not the intent of this package to include the co=plete engineering of systen co=ponents, rather it p ovides the direction to reasonably de=onstrate qualification. .8
V W' f T19e-t/ke,c y ESASCO ShRVICESINCORPORAm EBASCO Twr> Ye>4d Ttadt CaMW.Nt*v York N.Y. 80046 i April 6, 1982 Coesip Delphi Systems Division 3030 Red Eat Lasa 70 Whittieri California 90601 Ate:1 Hs Bath Hunsaker Ret FI4RIDA POWHIL & LTSHT COMPANT BT LUCIE PLANT ENIT f 1 & UM:r i 2 IZZI-313-1974 ENVIRO 10DDfTAL QUALIFICATION IEEE-344-1975 EEISMIC ANALYSIS Eaf: 1. Ebasco to Consip 2/18/82, Letter Pile # EL2-EQ-1-82-107 2 Consip to Ebasco 3/22/82 we have reciavad your letter (ref. 2.) addressed to a N Int:inon, k reply to our request (ref.1.) for clarificacious and additional data relating to Environmental Qualification (EQ) of the H A"'17""#' 2 Oux review of the Envircumental and Qualification package was conducted in accordance with IEEE-323-1974 and IEEB-344-1975, and Ebasco specificatir m. pia 2998.140A Rev. 2 dated 10/8/80 We have no further cournauts to the EQ package, heluding the Solamic Qualification portion reviewed earlier (ref telex 10/29/81). However, we will require a copy of the test report of the resent of the sampla Pump, per the test plan doctament No.1035-8 This review in no way relieves consip-Delphi of responsibility for conforma =es to the above mantioned IEEE documents or from all other liability under the H Analysar purchase contract. 2 Very truly yours, f =.ce ' L LTnni ' L Tesin Lead Disciplina Radetste Engineer cet J Ecughtaling. O Binclair E Zuebt= ann L Gradin EQ Co*:e Group V R Partman D Carlsen h. ,.----ey
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Eato: 1/5/03 Reviewar: R. LaGrange Comment Na.: L Ptg3 1 cf 16 Stctus: Closact N DIVIPJM1MDTIM. OUALITICATION AUDIT RE71IV SEEET ECUIPMEiT ITIM MANITFACTURER MODEL NO. "* TAG NO. QDEF NO. Transmitter (Pressure) Rosemount 1153 AA6 PTCA 6750AS 118 (Flow) 115'3 DA6 .,FTSIO390AS 2733 RESOLUTION 71 CC N S d 1) Specified and demonstrated accuracy
- 1) As indicated in Volume 1 of the November 17, 1982 shown on QDEF do not agree with test submittals (page VI-3, attached), the value for report. All units tested show
" Demonstrated Accuracy" given on the.QDEF sheet deviation 0.5% of span. is for the long term stable operation of the i instrument, and not for the accident transient. i ~ Pace C3 of, document package 8.1W3 demonstrates that significant changes in instrument accuracy have been acknowledged by Ebasco reviewers. ~ Setpoints are selected to take into account these devi'ati'ons in accuracy. The methodology for this selection is in accordance with IEEE 603-1980, ISA Standard S67.04, and Regtilatory Gufde 1.105. A p'rogram to provide guidelines for proper setpoint selection has been implemented to assure adherence to this method-ology in the selection of setpoints. Attached hereto is a copy of a viewgraph used in the recent CE led LP&L seminar, "The Plant Protection I System Explicit Setpoint Calculation for.LP&L Waterford - 3" provided to our I&C EngMiers.' l..2). How long did test last? (Figure 1 on
- 2) TheLOCATestProfileprovidedoYpageD25is
. ',
- P. D25 is not clear).
actually a planned test profile. The actual duration of testing for each of three specimens is indicated more clearly on pages D17 and D18, and is approximately sixty-five' hours for each. i
- 3) Since operability for 132 days has not
- 3) The QDEF statement that the equipment is yet been demonstrated (per page El),
qualified for 132 days is based on 'the aging why does QDEF state qualif,ied for review provided in SRS #A8.1W3 (page E18). 132 days? That is, the computer program with which the Arrhenius calculations were performed is designed NOTE: SER will require submittal to first take into account the required identifying resolution of aging & . operability of the equipment (in this case 120 operability issues. . days plus 10% margin), and then provide the resultant remaining life. A further discussion of this methodology will be provided to the reviewers in response to other questions regarding this subject. Attached is a summary of this program which provides the methodology used for-this computer program. 1E-T Z T " 71 '.1T ~ ~ ~ ~ ~ ~
" H ! V-2 ACC"R. SPEC - THIS IS EITHER THE FEQUIFDIENT FOR ACCUPArY USEP IN STATION SAFETY ANALYSIS OR THE STANDARD MANUFACTURER'S LIMITS USED IN GENERIC TESTING OF INSTRUMENTS, WHICHEVER IS LESS. ACCUR. DD:05. - THIS IS A VALUE WHICH SHOULD BE EQUAL TO OF BE LESS THAN THE ACCUR. SPEC ENTRY. VALUE IS FOR THE LONG TERM STABLE OPERATION OF INSTRUMENTS NOT THE ACCIDENT TRANSIENT. PLANT LOCATION - THE ACTUAL BUILDING LOCATION IN WHICH THE COMPONE:'T IS LOCATED. COORDINATES - THE COLUMN AND ELEVATION COORDINATES LOCATE THE 72 X-COLUMN EQUIPMENT WITHIN THE PLANT AND MORE IMPORTANTLY Y-COLUMN WITHIN THE ENVELOPE OF THE ENVIRONMENTAL ZONES. Z-ELEVATION INSTAL. Y/N - THE SOURCE OF DATA FOP INSTALLATION STATUS WHICH IS GENERALLY THE FTELD VERIFICATION SHEEIS. QUALIFICATION EXEMPTN - ENTRY (RARELY M,ADE) TO INDICATE EQUIPMENT NEED NOT BE QUALIFIED BY USE OF QDEF. FOR EX A'!PLE, A MECHANICAL ONLY DEVICE MAY BE ON THE MASTER LIST AND IS NOT TO BE QUALIFIED. IF TMIS IS SO, ENTRY OF NOTES IN THE REFERENCE SECTIOh 0F QDEF IS EXPECTED. IN
- ADDITION, CERTAIN EQUIPMENT PURCHASED AND INSTALLED AS SAFETY-PELATED MAY NOT BE REQUIRED TO FUNCTION DURING THE LIMITING CONDITIONS OF DBA PROVIDING A BASIS FOR QUALIFICATION EXEMPTION.
QUALIFICATION STATUS - THE MOST IMPORTANT ENTRY OF ALL. ENTRY MAY BE - a) Qualified - Without Exception b) Qualified - Awaiting Confimatory Data c) Qualified - For Interim Operation d) Relocate Equipment e) Shield Equipment f) Retest Equipment g) Qualified with Surveillance / Maintenance h) Replacement FOR ADDITIONAL EXPLANATION REFER TO APPENDIX IV. l VI-3 Rev. 2, (11/82)
i INDUSTRY STANDARDS l ISA STANDARD S67,0ll j SETPOINTS FOR NUCLEAR SAFETY-RELATED INSTRUENTATION USED IN NUCLEAR POWER PLANTS i WILL REQUIRE TilAT Tile FOLLOWING ITEMS BE ACCOUNTED FOR IN SETPOINT SEi.ECTION:- I ~ ACCURACY OF EQUIPMENT ACCURACY OF TEST EQUIPENT l PROCESSEASUREkNTACCURACY-l TRANSIENT OVERSil00T TIE RESPONSE EFFECT ENVIRONENTAL EFFECTS i DRIFT Tills llAS BEEN APPROVED BY ISA AND WILL BE FORMALLY ISSUED IN Tile NEAR FUTURE. l a 1 1 1 m -
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n r... n : -&, a.. a.. 2 t. a ;......:s, y.r.. r:.. ....,.:~-,.... In order to be able to assess ~the " relative aging" caused by two arbitrary te=perature profiles on identical sa=ples of a material, a mathe=atical model based ou che=ical kinetics or more specifically the Arrhenius model ~ -.is potentially useful. ..a .. y :.... One of the funda= ental assu=ptions of this model is that the thermal aging of a given sa=ple could be characteri=ed by the fraction of the unchanged ~ -,'. tolecules. ~ ...m- . - u.1 Accu =ulated aging due to a Required Te=perature Profile (RIP) and a Test-Te=perature profile (ITP) for accelerated aging tests ~ '" could then be
- 1..
assessed'by ce= paring the fractions of unchanged molecules. ~ ewEibd " Bw430ces. ~ FORTRAN program (BARE 30tiliG, has been . ~ ' d7:211_' _y developed for carrying out the co=parison of the accelerated" aging ta=perature profile to the required te=perature profile. The input infor=ation is fed to the co=puter via an interactive ter=inal, and the co=putations proceed follow-ing co=pletion of -all data 'entp. Depending on the input data, the output will 7 ,. c ( s-be: I a) Aging Ratio (Required / Test) and b) Comparative re=aining life at a specific te:perature if the aging ratio (required / test) ebtained in part (a) is less than 1.0 y ---....,.,.-.,,_,,-,-r-
-.. - - - ~. - _. - _ f -'Thel thsoreticci modal is bessd on thn outcom2s of Refsrences 1 (gins in i F - APPandix I). Following c timi t at tsspergture T tha numbar cf rc=sining h E.un' changed molecules n is related to the original nunber n of nolecules by. o I . equation 7 of Reference (1): a ' r -.: c .. g.. l-u 4 in (n/n ) . Ate (1) ~ ~ = a \\* .i / .~ where A is a constant for the material L). E is the activation energy for the reactio.n k is the Boltz= ann's constant. 4 ~ 75 ~ .. (.- ~ ;..
- ~
..v: 'The Barebones Program ',. M : :." '.. t.'.....:. .? BART. BONES is an interactive program with all input being initiated by the Input is in free format computer in,a manner that is easily understood. ~ with v a. ables separated by connas. y f . Y.5.. 'Y ~ G. .J.. d-.,..,J, grad n Ja A - -- = N r.s _.:, _. __i,. i, Irradiated Polyvinlychloride (from Ref. 6a) S = 5000 using eq. (10), E = 0.99ev TIP used 7.298 x 10 hoursath40F 2 ....... Ia RTP is : ~ c. c. 40 years (E3.504x10hhours)at110F 2 hours .at 2700F i 22 hours at 2400F 0 30 days (E 720 hours) at 150 F The results of the machine ce=putations appear on sheet II-6 ~ .OQ . Co=parisen of'co=puter results with manual results appears in Table I. TABLE I a Manual Result BAREBONES Result -1 -1 g.cg_r 10 . 6.17..x 10. - -..
Eroirnation of Sa= ole Run ~ 6{4 ~ ~
- 1
~ The program execution for gh1/t.g could h" ave been initiated by entering: h. EbS(REM) BARE 30NES2844 [ CR l ,b stands for a blank space I CR l stands for carriage return Following a horizontal line composed of asterisks, the case.name would be E' asked; then the corresponding case name (irradiated Polyvinlychloride) entered: IRRADIATEDbPOLYVINLYCHLORIDEI CR I 'following a horizontal line composed of small line segments the activation energy (in electron volts) would be asked. Hence the activation energy 76 (0.99 ev) would be entered:' ,,, g *y "'~ *~= = T l..
- ^-
s Next, since the test te=perature profile considered was new, 0 would be ~ w entered: O l CR l
- C following this, a brief co=nent regarding the TIP would also be entered (if,
no consent just I CR l ): s - n :.e....u :...... c , v. EPRIbREPORTbUSED l*CR l f . ~;. then the nu=ber of TTP periods was asked; since there* vas only one period at constant te=perature; 11 CR l ' hen the TTP data in the '" period, time (hours), temperature (Degree Fahrenheit)" t sequence was entered as: 1,7.298E+2,240lCR I then 0 was entered because the required temperature profilt (RTP) was used for the first time: O I CR I
- vs following the question on the number of RTP periods; 4 l CR l
~ followed by the "sTP data in the sequence " period, time (hours), temperatura (Degree Fahrenheit)": 1,350400,110 I CR l g 2,2,270,lCR j ? {,-. 3,22,240, I CR l 4,720, 150[CRl , following this, the aging ratio (required / test) was' computed and since it turne'. out to be less than unity, one could enter 0 to obtain only the "Ei".g ratio (required / test) or 1 to obtain the co=parative remaining life.
= - - _ _.. l i E15 N_ t 1 Following a list of the inputted data, the aging ratio (required / test)vas ~ 4 t given, followed by a horizontal line composed of asterisks.. At this point,' .to consider a new case: .l' ~ ~. ~ ~ ~ 1 l CR I = ~ .=. n;z_ _. g 3 t r. t .. -. ~ 6 ,. Following the horizontal line. ce= posed of asterisks, the new case nama l . vtuld be asked and thi new sequence could proceed in a similar fashion. - l
- l. ' ?
- ' L i-U.r '
l To exit, one could enter: 2...:.;.a..... a7. ;. ,, s: r.... o, en, ~ ~, / 4 Tor a functional exa=ple where clie aging ratio (required / test) was less than unity and the comparative remaining life in hours was to be Ntained. j cee co=puter output for CASE 9 (Sheet 11-14 of this memorandum). Tollowing j' the entry for the value of A1 (See Appendix II for the function of variable r..'.'.- 7. - :.. f A1): q . n..1 .. g g cg ; n. t the ge=perature during the remaining life, in ' degree Fahrenheit was asked: j .L .. 7 :.,. ......u .and q?. 5.11.4 \\ CR 1 M ** ' M ' ~'. ? ^ O' U c i %. h'.i. Again, folleving a list of the inputted data, the aging ratio (requirjd/ test) and the comparative remaining life in hours was obtained. I t. l. In a case where the aging ratio (required / test) was larger than unity, the ~ i l aptions of co=parative remaining life and/or aging ratio would not be b I ~ I 'available; pstead, followed by a listing of inputted da'ta only the aging ratio (required / test) would be obtained. . ~ - ' r. i r
- a I
e e s =
- a...
J 0 C\\- e .e.. O e
m r f rr:s= = d.f.
- c..
g16 ; = - c r5 cPHn > 3:a=E3:nras:P444 =ouNNIN., sy*n ....................................................+.................. ch:.E N8Mr. SAtiftE C ASE et v. IPRADI ATED pot.YVJHYL CHLUkIDE \\ ACT1vHIION F Nh P6'r (ht hU l+ UN VULiS) ' <, i,. 4 .99 4, ENTEP 1 10 li.NI-PPFVIOUN 11 P (.h N1 EP u D1 Hi-Pl.11Yh), O 78 DATA DN lHF TES1 1FMPFPHTUwk PROFILE (TTP). f'DMPIFMENTARY INEDPMATIDN llN 1EST CDN61TiDNN v. EPPI WEPDPT URED ~ = DF TEST PFP10DS '<. 'I 1 PERIOD. 11Mh(HDuky). 1EMPERA10PEtDhd. F).. le7.E*99E+?.?40 ENTEP 1 TO USF PPEv) Dut P1 P (EN1 hk U DTHEPl.i!YE)
- O DATA UN THE PEOl siPED 1 FMPFPH10HF. PFUI-11 P (W1 P).
n DF PEfA 11 PED PF P1 DIIS 1. ~ -o F PIDJs. T ] MF (HMVP.9). 1 E MPE RATI.lPF.' DF b. F). '( f~ 0400 110. 3,22 240 E','c,.e 2 7 l. i 4,720. ISO ~ ENTEP O 10 UFININ 1Hb H61NC, PAT IU UNLY. FN1hP 1 1D DN1HIN UDMPHFH11Vh REMHJNANd LIFF s H61Nd PA110 0 USEli PUF lHE UDMPUlHiluNS>>>>>>>>>>>>>>>>, <<<<<<<DH1H iPPHlil ale D PULYVINYLUMLUPIIIF g AC1IVAIIUN hNFVIY(hLEC1 PUN VUL1Y)=. U.9y, r. +...TF.51 TEMPFPH1tiPh PPDFILE4+++. EPPI PFPDPT USEI PFPIDD. 11 MF (HLil swx). '1 EMPEPATUPE < De6. >>, 7ec.8 e4 i n. 1 ~ ++++PEUUIvell 1EMPEWATOPE PPDFILh++++. PERIOD. 11ME(HUUPs). I h MPEPRT Ukh ( Ut:6. F). . 2 3*.ii4 0ii. u. I1 p. u, . P. P.n. d70.n. 3 ry. u. v4 0. u. 4. 7Pu. u. 15H. U. <<<<<<<<<<<<<<<<<<<<<<<<<>>>>>>>>>>>>>i>>>>>>>>>>>>>, R91 Ni, P AT I D (PFin i l Pb Del F N1 ) =. U.e1699300051 ..o................................................................... FNTFP 1 FDP NFX1 ::AxFsFN1FP si F-OP EXIT). f II-6 \\
1 e E18 ,l '~. ,.f.'..
- g..,-
n i u '.__ _. _:.:r.nENCES R vC...:.:..s . :,a ..J. l P. B. G. Allen and A. Tustin, "Ihe Aging Process in Electrica i l Insub.ation - A Tutorial Su= nary", TSTE Transactions,on Electr ca 1. Insulation Vol. EI-7 (3) Septehbar 1972, pp.153-158. Q.* s 'l S. P. Carfagno and R. J. Gibson, "A Review of Equipment Iging for Theory and Technology", prepared by Franklin Research Center 2. 890 - 1 l Electric Power Research Institute EPRI NP - 1558 Project 79 71nal Report September 1980. (See Sections 4.4, 6.4.2). ' ~. 9 L. :'. l.
- Wang, Ebasco internal memorandum from Herbert Bardach to M Parametric Analysis of Thermal Aging 3.
dated July 14, 1980,
Subject:
h d l gy Evaluations of Co=ponent Materials Utilizing Arrhenius Met o o o (5 pages). -Thase I Applied Physics Department..n.
- ...:2
...'[ t 2 /7
- M'
th. -~ 'See' Chapter 6 of Reference 2. -: - 4. h h rmal L. J. Berberich and T. W. Dakin, " Guiding principles in t e t e( m .5. evaluation of electrical insulation" AIEE Trans. August,1956. c.. s Systems) Vol. 75, pp. 752-761,
- . o
~ .~ l i 79-013 Florida Power and Light Co., St. Lucia Unit 1 NRC IE Bul et n d below: Thermal Evaluations, i.e. 6a, 6b, 6c, 64, 6e, 6f as liste
- 6.
~ St. Lucie # 1 - IE Bulle' tin 79 - 013 Engineering Ana' lysis Thermal Aging Evaluation 6a. (AP-TA-026) Pressure Trans itter by John Stevens sheets, checked by Gregory Listvinsky 8/14/80, 12 9 8/14/80. - - -. ~. me e
_r E19 St. Lucie #.1 - IE Bulletin 79 - 013 .'.."'..?.'..". 6b. C,
- .a.
j Engineering Analysis, Thermal Equivalence Evalt.ation j , for CIS1I37 (File No. 3-TA-1. Calc. No. 003) Pressure e . Transmitter'by Victor Zalak 7/28/80. 5 sheets checked g.:-. i... by Gregory Listvinsky 8/5/80. L
- , #,g*...,.;..,.,
J. [ - ;- 2-i 6c. St. Lucie #1 - II Bulletin 79 - 01B Engineering An. lysis Thermal Aging Evkluation ,(AP-TA-006) Pressure Transmitter by Carl Panek .S. 80 . ',,. 7/21/8D,5 sheets checked by Gregory Listvinsky ~ 7/22/80. .y r '6d. St. Lucia #1 - IE Bulletin 79-013 i 6... E... c.,....,:,. ,- Engineering Analysis Thermal' Aging Evaluation ~- ~ (AP-TA-008) Te=perature Element by Carl Panek -'. j 1 7/21/80, 6 sheets checked by Gregory Listvinsky A. -.7/22/80. \\ ( (m r. o s ,. t i 6e. ' St. Lucie #1 - IE Bulletin 79-013 C T '}t-Engineering Analysis Thermal Aging Evaluation "l ' (AP-TA-005) Te=perature Transmitter by Carl Panek 7/21/80, 192 sheets checked by' Gregory Listvinsky. 7/23/80. k. ..~.:,_, 6f. .St. Lucie #1 - IE Bulletin 79 - 01B l Engineering Analysis Thermal. Aging Evaluation ~ ~ l.. '(AP-TA-014) Containment Fan Cooler Motor by, ' John Stevens 7/24/80,12 sheets checked by Gregory Listvinsky 7/24/80. ~-- l I i i (
~ .m.. .y _ r. g> ./ W e u o m._ t y. - _.rss _.m. .r.xo.s.s m s,t. - The Aging Process in ElectricalInsulation: 0 A Tutorial Summary se J1 W C. I : - son n " 1 a 1c91 PETER H. G. ALI.EN Axn AItNOLD TUSTIN g '. *? ~, 3 .~ ..,l; *';. : h :y... W 7, .bl ,,...g-q f.[.' '3 .';- r,.u.s :. -U. m ;s;' try.
- rsef-Calculating the tife erpectancy of electricalInsulatloa
,s y %~ ~ ttures:!cg a;;t::ation of Arrhenius's law. 30ssing's analytical k = A exp (2) I estis darised for the simple case of tifs at constant tempera. ~
- s extension to variable temperature conditions is ez;1ained where A is a constant, E is the activation energy forthe
.e applicatirn of the same te:hniques to calculating mechanical reaction, and R is the gas constant. 6.e ts crsep and capacitor failure due to electrode diSuslos. Fmm (1) ..,.\\ recently develope 1 techniques for rapid determination of the y~., of Arrhenius's-taw graphs for insulation life are reviewed. ,s.'.,.. gi IxTnoncerzox d8 di .,1(3)( = kn' 5
- ALCUI.ATING th.* life expectancy of electrical which, since n. is constant, reduces to
-[ ,ir*ulation may at Srst night seem a.somewhat specialized topic to include in electrical engineer-
- b = -ks.
'(4) di tr::?es. However, its theoretical basis is a direct eation cf physical laws and experimental results Substituting in (4) the value of k given in (2), we have systems obeying the underlying assumptions can grel agreement with calculation. Understanding M =,-nd ap (5) ~ di R maly21s ! cads to a qualitative appreciation of how rin! u:eful life depemie on temperature while, in which can be rearranged as se' ~[ number of applications, desi:;n for a limited h,,, a g (.E dt. p't.. ile life at elavsted temperature can show (6) a RT hwhile r.avin;:S in coet and/or size. In addition, it = the cicetrical engineer an in.<ight into other pm-L rs ExrECTAxCT Orzamxo AT CoxsTAxT Tzurzr.Arcaz s where the same laws apply. If failure occurs after operation for time i at constant f Tzrr: AxAr.rsrs or Ixstzamy g Intoar:rox ' absolute temperature T when nf of the original ne mole- .ect:iest insulation eventually fails due to changes cules nmain unchanged then, integrating the left. hand particular electrical er mechanical property. M*hich side of (6) with respect to s and the r,ight-hand aide erty proves to be the critical one'in a given ap-with respect to i for corresponding limits (n to nf and e 0 to i, nspectively)
- tien depends on circumstanees but the changes'in f
- e a matter of chemi.<try and can be analyzed as
.n hy Bussing (1) and Dakin [2] in terms of its in { = - A esp (- g t,. (7)
- . Let the chemical process esu=in:: chan e in th_t est property involve ni molecules. _ At snv time _t Rearranging slightly and taking logarithms of both sides 1 the commenecment et use ui hie, n of thcee mak.
of (7), we have l l = remain unehansea snn. neecrains to Guldhere and in(In (S) ! i=r > law of ma<e seuan = In t, + in A - d If the material behaves censistently, n /nf is the same o 7t("*'~"I"E"' II) for each failure and (S) may be rearranged as m h e the selocity enef~neient for the ehemical im-la t, = C + R (9). T concemed. The opern'in:: temperature of the ms.' y, l al sfracts it= tife beenu e h depend < on the ahaolute where C and D are constants for the material. Thus the se Tr
- this necordis:: to the Arrhenius equation logarithm of times to failure f at a number of constant f
!! g". to give a straight-line graph of slope B. which may be. abschite temperatures T may be plotted against 1/T ' :sm cript reerived July 1.101. re suihars tre with the Darsrtment of Electrical En:.inae r-used to predict I at any other T. ImperiJ Colla;e of Scien .in 1 Technolo;;y.1.ondon, Enciand. f \\ ---r-- - - - - ,n ,,--------e--.-~------~a---a-, -, - - - - -
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- 18.IT. Scrbedch.and DsW {5] beladed a d=p. J '
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- A sei m h;.2.9. ?1eadsto.a'imifoldliferedneson from100to10 dsyn.
I g,... gg:: :n !..> T w,, ,.w t m.c.i...;y ww. 3.e. u a.m== pn.c m a-- e f.tc. s,.m.v..~. n.g n. g. .aea w.=ra w.un & 3.:: n., % cm, y.,. P.S.t9:- ,V fr.mC, w ...w. :--*s c m um n.s. f....u.. W.... .M.. M.eiuinN,. 'ieraih..... s. et m*= 4 anti . : M e.N d f F f* l ' whoic h .$M*"17%"iM..ayM@M-s:D3. 9.Ydds**"bere 8t 2nay be cona,dered as made u J YNM:$kOf M S5E' a i i < f-%.W bsMute'temperskreT Insvingsimolecules.u'nc ,,,t ,.i..,.. a 4 %P"3 Nk'Id.YD.<.g,i.St T=.3..es, vin. g h m
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- .gu..a.
. 't N i M g F.M'm -YM :qc.c.n.U..c.pp., y:g. i\\ .s t.be $.I v . n- ,;Enno a17.at the radous temperatures 7..r., ete,, h a 5%. Q M:-s: ;g ;919en::p: *i;%..:wy-.:2... T for.'. g., D.{..:. '.<t u.C 5 1.' W, M E.;. 2.?.c.< g sc. . r, ? '..?-+ ,.9%.m~4:%.T* !g
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- 1
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.... N..f.9h ;W.....g,,facW. [:meca:.mejeca.ci ca.=:WJ.. J.. s s.;' t';<.lc. e?: ;.k..k'.:f,g. ..,e. 1 - ) r.- j..- p 3.g.j. - .. m _ =2 Ji '- (1%. S .l.,W~.k.,.,-%. u,, r -- ! In -l ' :'i##' . f,. w O.e.,.{Lf'T.,d'. m c . : =..j s35teg I ?. L ~ rt: i,21 1. ..[.; :' *,'.;::'M;;, %.'..S'.;f..*~.'t ;,2 '-:.t s '::.t' ~~'. ss 17 " .-.. ~. ondsts of m such pedods '.-'.":. period. ! ga
- . z:. %..: :--.-
c.b'.;}.... T&.2.T. phL t c: ..a; s. ;; '.;s I Ills corrsa6 chb.s p:@ced're: drYu-[96i..@.k;/Q.. W'p$.1' *.o;u. s. 5-Q1i ; -:.t.W7 ' /.N,f...: .K-MN# ' T/B fo red:.bie whi.$ ~~'I~r.WM.w$.:'-j.d1.i-'::.d*JNN:O, In,n. .3-jb. i 0.;: b _s +.h g graph e r ~ rdng. di:: to a d::,h proects. 7: I :Omws an nine'.s.'. -.,.;.,.vic :./. 7... 9vu f t,,., ' (IE period. n,... n, 3 5ves aM Irc:= Serb:d:h cr.d Jded:=ina DJ for tiYi:#'l-i -+.....,.... f.-*.M....cJ.'.,{ lag,.. .j u -,, y 3-. - g...,W.~..,., . j, , " weekb - EJ j, 7.;.' i. %, [;';*M.-:?. &_ a enbsfL psp =r capac'tc.a1 npregn. ts:G wiCa chlori ",.' .ww: :::.. -:n =:.w=n. o. n.m- - - ne>. s uu sew = atul:o. npteny1 ec:.e:.=a a t~ o anerenca.mou-w..v:s st:cma .c.=a r c =,.o tat by am:ena.canec s on*"****'*"' arte Frenta,t .rcatche rda.. ewe. a.: cmcc u: Beet 6cdly at 10' V/in (d:)..Qrest der.1 of data, based,."*M. :..: bocomes 1 cq -.....:.. c s -. -.e' - w..s s d. ~ '....-s.c.. a..%. ' t, :-- 1, g"':.d. t..;....e.. :=o. ' ::. "(i p.p> ca staticG:d.c:@s'a of carcitiny cont.ided afin c::- .r' o 1s Thex. .=u.7 p.: :t m :.:t zod o.d, r. nr.d rpus <.a to copper, 3 ahed.. c.. '.~.4::.y-y. 4,i }. -..... _ _.;,,,.; 4. .-.ia..;gf.......,,.. e.,~, ;,:-. 3 $ : - c. f.. t ngh.. c. .pencrents uu. t ea. ..;5.,4g~ ,.. ;..y:. :
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r. JUN 121931 w ws w unc m u n:~ wuwe f r, .r. m.== X ** r .... J, '.. l Q.,e. r. r, n '. r,. e e v. aso- - r, vi ag r, T,
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.\\ ./ q.." I ,f a a ca s ' e ,a h,u = . n :. w. m a u r i. to,,,r.i.. ".. ~.== ",J,.-*=2"r*'=== 83 test results of the Fig. I type to estimate the life con.
- hence the condition for matedal failure is suming efect of repeated overload sycles on small dis.
tdbution transformers by Sumner et al. [9]. E.s.!r. 2. (15) i, Ornam Exotxzmxo AWCATIoNS t e Thus, c.t variable temperature, the condition that life Any thermally activated process where the rate is "ured up" is equality to unity of the zum of the equation (2) applies can be analyzed in the way de- !:acdons that the peded at any temperature is of the scribed. Diffusion in solids is such a process and one whole life continuously at that temperature. This is that can limit useful electrical life, e.g.,that of metallized
- dependent of the sequence in which the various op-d difusion
,antin; temperatures occur. To calculate the fractions,. paper espacitors. These fa m !(!/.f.cf in, ig, etc. can be read off the in t venus voltage, this makes their capacitance increase very f N ph. slightly and then decrease fairly rapidly. If component Tins simple picture suf!iees to understand the mathe-accuracy is essential for correct circuit operation, the L patical analysis of agin:. It assumes that the insula-time at which it re;ains its initial value may be defined nion has a temperature history of the type shown in as its useful life. Fig. 5 gives the results of tests (10] Ug. 3. i.e., that it operates at a series of constant tem-defining life in this way and shows that the analysis lperatures for a series of time intervals. In practice, "the history would be more likely to resemble Fig. 4. ~ applies. Creep behavior in met Is is anoth tone can then either subdivide further and use the mean to this analysis [11]. Although stra*m-time curves at lT fer#each emall section or calculate an equivalent con-
- stant temperature Ts', T
- ' etc. for each period fa, f etc." particular tempera i
t sving the same a;ing eficet as the varyin; ones speci6ed. minimized by interpolating eurfes for tempe jfhis has been done for exponential heating and cooling tween the test ones using the fact that the time t 'hy Ben Uri [7] and for linear heatin; as well, as for a particular strain depends on temperature according to
- c:ponential heating and cooling by Frentz [6].
f9). This process, ahd calculatin; cumulative strain Bin Uri emphasizes that, because of its greater len;th, is coolin; period can consume much more life than the at varying temperature, are greatly assisted by B values ! heating one preceding it. Frent: gives tables relating for metals bein; well known. It is worth remarking that Miner's law {12] for pre-a factor T to the absolute temperatures (nondimension-dieting life under varyin; stress amplitudes from con-dslized by dividing by B) at beginning and end of each stant stress fatigue test results is analogous with (15). Iperiod. F then multiplies the higher of these to give (Time t, is replaced by cycles n, at stress ran;e S, the l!'/B for the period. T', used with the in i versus 1/Taverage life at which, nf, cycles, replaces t,.) f i ,paph, gives the f corresponding to constant T' for that f i ipe:iod. Often a sequence of periode, e.;.. a daily or Tutt.Sarzxc Treuxtorrs retkly load pattern, repeats cyclically throu;hout life. Evidently, calculations depend on reliable In tr versus 1ife consumption durin; each rueh cycle can be 1/T data. Insulation life test results at relatively high .ated and compared with that incurred when op-temperature can soon be obtained but points higher up at some constant temperature. For example, the graph may take years. This difiiculty has recently e stin: !~s a;tz's data sho vs the duty eyele of Fig. 4 to havein; efiert equival More E/R = R directly. These greatly inercaec -the re-leen overcome usin; techniques to determine the graph I Tren Progra:n 2644 I I he<e ideas had already been combined with laboratory
- T AI-3 It
__gf%,D\\X 1 szzz tuxsacuox. ex dxrrL A ism.Amz. armusu - u 62 274 Clarsiently, the end of utefullife has been determined I, I I by destructive tests such at hi;h-volts;e breakdowns 3 i [ of various kinds or yield tests such as tearing stren;th. l l s. I Thus lar e numbers of specimens must be life tened k b h as some ;are withdrawn for testing st reguhr inte tals. J / It seems likely ths; the future will see an inere:. sing i {v. /* t E use of nondestructive methods, such as infrared absorp. O p-3 i .T tion spectrometry, thin layc chromsto;raphy, and See { C C9 X-ray structure analysis to detect the physiochemical,: TJ cl { V F so [5 trical and mechanical propertie -ehanges u [ j f t -.. q... m p[ 85,. .,sV / I'- g d$ Coxerxstosh y.r . /c' / Although the mathematiesl trestment given applies n% a /i i where a single proecss predominates in esusing ultimste [ 3 fj ( insulation failure, it has often proved quite aderluste u 7 in practice. This is more than ever true of simple, but
- 84
.important, components such as espacitors, which is 2# appliestions such as serospace may have a short life
- # *" ""#* b ", ' " "',,
at high temperature. In power appliestions, lives are f,[ ou 22 24 24 a2 t r yIs. 5, Results of life tests c,n metslirid paper espacitors (based much longer, insulation systems more net 4.* t and the possibility of entirely extraneous factors raus. r on data from (10D. e ing premature insulation failure is much greater. Such l Ilability with which short-life high temperature test factors include: short-circuit forces causing abrasion, l ' da'.a may be ext spolated. Also, they employ existing transient overvqltages, and moisture ingress due to < cooling uater les' king from interns 11y cooled conductors physical chemical techniques and apparatus. One pro,eess, known as differential ther=si analysis Thus, although the study of insulation n;in:: grew up ' a'round the problem of electriesi machinery life,it esa (_(DTA) has been used by Rsndino and Andreotti [13]' 'udy the deterioration probably be applied with much greater securacy to 'p., ester insuhting varnishes. It depends on the precise electronie equipment.Nevertheless.its infinence on power g measurement of exothermie and endothermic eficets when engineering continues. It is evident in reernt propossh j t for more mesnin;ful clavifications of insubtin:: ms., s. crygen is injected st intervals during a eyele of increas-terials in terms of their life expectancy and for its sp- - is; temperature. By contrast thermal gravimetrie analy- . als (TCA) described by Smith and Koemer {H) ob-plication to rating oil-immersed distribution transform. serves weight loss either under inercasing temperature ers [IG). P or under isothermal conditions. Their tests were made Rrrratscrs ~ ..b on.Formvar and polyimide insulations. _. The second dif5culty is that to obtain suficient resolu-Ill W. hsins. "Beitrace zum f.ekn=dsnerges-tr c1cktris4er. Af sschinen." Arci Elektroleel.a. (Berlin), vol. 30.1.;. 23-tion, these methods use temperatures consi.ierably above those at which the insubtion will normally operate. Un
- D1 fINM1.Dskin."Dectrient inentation deterioration treated a a chemiest rate phenomenos." AIEE rro,,,, vol. c. pp.
i der these circumstsnees there is a distinct possibility that the deterioration mechanisms may be different (giv-g3 }l3@,,1berIch sad n. yriedmann. *stshi:ization of chlori. nated dinhenvl in paper espseitors." fr.d. Ing. Chem, vol. I ing different 3 values) in the two temperature ranges. n-g3 a, Qd31-f3 f,[,,3,,,;,; h. (Dec. En;;. Scr.). Yet 40' e ,, eri;,, or,,iini,, ;,. To overcome this, a DTA apparatus of greatly increased UI rulatin; mmrist.." Acta Polyte la* sensitivity has recently been developed by Paloniemi ~ g3) 3, 3, 3,,,inne 31.) 1949. l 2, no.1 f,crich and T. W. Datin. "Cuidin: prinri : s in sh: [15) for use at temperatures as low as, e.g., SO'C for the thennst evaluation of eleitrieal inminoon."i.. ATII i, i 5p Temperature is but one fselor, although' a vital one, (,*,,$[ng,y,,$ffg;* , nr[n'e s c'r$ hu cellulose paper. ^ gg) AIEE T.oe..' vol. 49. pp. 770-792. Atir. !!Co. causing insuhtion deterioration and others, such as III i ehiu "[." bonl,
- I ahd.'P 'e [e et be Eg P
/ humidity, dirt, and ultraviolet irradiation level, must rr h1ano. 3541*. pr.1::7-144.1000. not be overlooked, especially when designing for ad- [S) H.J. Frents. "Ln B. rechnun&b. ms int dia TA,en=hner verse eh. mat.ic condit. ions. For some k.mds of electn.eal eleuriseher lsoliem're bei nesneruchun= duret. reristi,che r: i. Tenmerstur,pide," Eldtrotech Nasci.inentio, vol. 73, pp.
- 'eskdown at lesst, there appears to be a linear relation-p between energy esusing property change and the 191 N. Su nIer. C. 31. stein. sn.1 A. 31. I.ucki.
"1. ire es. necianev of oi%nwr.e4 in.ut. ion we -r e.t'n logarithm of exposure time to a given UV irradiation level. This can probably be exploited to accelerate go)[tntlb'b^[ idb2.!'sIdeN'['"'O['I'ebl [11) F. Carofalo, fi.=dmento!4 of Creep and Creci.1:-,41: 4 . Program 2644 l - thermal life tests. AI-4 -I ~,v- --- -- ~ ~-
._f p=.y o m L-g 57'""77f~ 7 un i' 157 i urnTux:Ac? nsa ny etr.rvnsert, txart. max.vn: e. -7. xn. 3. merreu sen 107 Fl. ca ;,. 5 i Efternee! Insulaties Conf Seat. 2005. pp.160-!*.3. in M etels. New York: >!aemillsn 1963. [131 P. Paloniemi. *hothermal dif'erentist eslorimetry as a 6 1131 St. A. >!i ser. " Cumulative dams;e in fatit;ue," J. App. means to messure inmtstion n:in: rate down to tlie overnt- . I'.1/cel vol.12. pp. A 150-A 164.J. P. Ras 6ino and.T. R. Andreotti. " Differential therms! temperatures." Proc. J0th JEEE rieetrieel Inaulation in; f 1971, pp.134-139 Con analysis as applied to the deteriotstics of electrical. insula. f!6) A. A1.1.nekie. " Thermal els==ineation of in*ulatina ms-e(g tion." In: Ation. p 0 141 E.1 Smita and E.p. ;4-32 > ay 19 4. *C. Koerner "TGA-A short eut to the terials and systems.** Proc. Pth 1EEE Electricot inaufsues thermal ratin: of insulatin; materials." Prc,e. Ctl. IEEE Conf, Papre GOC 33-E! 10GO.pp.77 ~D. I, ". ' k l .f,. l r
- .r - ~.
.s... t n)1SCUSSIOn o ..L. et ;.. f appliestion,'involvin; factors like vibration, phnck, radistion, Discussion on " Theory of Life Testing and Use of Thermo. humid!5eation, etc. , gravimetric Analysis to Predi:t the Thermal Life of Wire To bridge the ;sp between physiest chemiet:T and eicetrical
- i samels," and "The use of Thermegravimetri: Analysis en;meenng, the concept of functional evahtation was added
- E to the standard recommendations for the eatsblishment of e as a Rap.d Screen.=g Test for Large Numbers of Expen.
temperature limits and temperature elssnSentions for io-85 i mental Insuli.tions'**" sulatin; materials and systems. The functional ershtstion
- "PS PF;^ses that a suitable screenin: 1.est be used to TOR OItBECK evaluate ine. dating materials and insutstion 73 stems while Therrno ravimetrie analysis (TGA) test metheda are useful they are performin; their intended functions in aperine equip-1
. b ershtatm; de;radstion phenomena of meubting materist.* ment. A simple comparison of the ori:inal propoesi for the e s b the first sts;e ci msterist development. P.ut it is questionable twieted wife test in AIEE Standards Publication 57 - 1953 (3) if these methods enn be used to predict the thermal l erform-with the AST3! D2107-1905 shows that establishment of an i ance of inaubtin: components like the enameled sire example end eriferion was primarily hated on functional philosophy t. rather than arbitrary choice of a physical faihire criterion. used in Tnop*,i papers, above.83 (h*ote 3 in D2307 is in this sense somewhat mi<leadin:.) T h >!aat isothermal test methnds adopted as A.*DI or IEEE relatively high test rohage used is not in itself a functional are quite specific in their aime. They state that their litimsry p'irpore is the determination of change
- in requirement, but hetend is used for detectin= the develop-
] standard 4 ment of discontimdties in the elon=ated enamel, a purpose 7-I essential. functional chsracteristics of a material or a rystem of vitsi functionalimportsnet.In AIEE Standardt PWiestion rg I,under Speci5ed tatt conditions derived from actual parvice 37 it was optional to add a moisture-ennditionin; exposure nditions of rpecine apparatus or equipment. The TGA k ethods are analytical terts timt span a wide tempecture. to the rpecimen to mske it entier t tr. ! a 1 ran=e and the wei:ht lo=s of the rample is comimionely gg recorded at dynsmie temperature condition = far from actual it was necessary to select an end point for the twisted wire test that directly or indirectly had a functional ri;nifiennes. O service conditions or opentin; temperatures. Toap's coneln+ ion This means that the test it not really based on a reduction ? hat a correbtion esu be shown between the TGA resuhain the electrical strength of the unbroken enamel. Therefore, .5-t and a fitnetional teat such as.Lc.D! 2.W on wire enamelthe established correlation (by Tonp) between the electries!. p. comes as a eurpride, since it deviate = in principle from the test stren th decrease and weight loss of a material doe = not prove philoso;ihy previously adopted by the IEEE and ASUI. It. that there will be a correlation between the TGA results m. . b therefore necesesry to diteusi Toop's bar:e anumptiona and the ASDI D2*io7 residts. and technic:d approach in retard to the thennal.s in: The introduction of the functional end points in thermal te t C l philosophy e=tablished by IEEE Standards Publiestion DA [1] endurance tests have not chan=ed the ;raphical and statistical l (fsrmerly AIEE Standards Publication 1D). presentation of data by the Arrhenius lifeline. But in usin; The basie problem in thennst endurance testin: of insubtin: this technique, the Dakin concept has really been stretched h.$ d material < has ben to establish a reslirtie end criterion that very far. Therefore, test experience has shown the need of a ' I as makes it possible to predict or compare performance of = cod samplin; pbn securste statistical treatment of data, I Pt'- materiale er *ystems for their intended fimetion in apparatue and' limited exttspolation to make test information meaningful. I s;;ee with Toop that the time element and test contro! or equipment.
- ari.
In im Dakin [2] provided the ::aphie model that, by limitstions are weakneeses in present thermal endursnee tests. vet. . n:e of the clas4ical chemiest reaction. rate theory, made it But this really should initiate more tett development work demonstrate the temperature-life rebtionship and use of statistical analysis to impepe test information practical in $~ for insubtin: materials and systems. The Arrhenius rehtion. and shorten testlet::th. A recent paper bf John?on [4] studies ship made possible the ectrel.ation of test ubta at several proposed methods to deal with trunested Isihire.dit.ributions sm temperatures above the operatin; temperstures and gave a in thermal endurance testin;. Goblenber: f5], a colleague of IEE promise of possible extrspolation of results to lower actual Toep from En:ineerin: Iletearch Associstes, has touched operstin: temper,tures for electrical apparstur. upon the same subicet before. with But, early in the devebpment of thermal-endursnee teet At present. there are no " easy answers to thermal en. IM { procedures. it was found that to apply an arbitrsry chan:e dursnee testin:. The test-bdder concept estahti hed by Mather in a physical prnperty such as electrical breakdown an an end showed how different te=ts are required at different sis:es in critenen was often misleadin; since, in tervice, the insubiion development workt no shortcut, are restly available. Ng function of the same rnaterial varied drastiestly with the The latest revision of IEEE Standards Pub!iestion 1 intro L' duces the conrept of temperature index. The concept of the temperature index reco:nizes that the temperature-life reb. 'e *** E*IINUN.YTNiElm e-t Devetemat. De= C===ie= ce,,, smnship may depend upon a number of service and environ. mental inetore. A en:!c material mw h:ve two nr even more l '". iI.'i.D.*..'.i'$'r 'I.Ii.,. s.'..r....t. tt.a. re. :-t a.).r. t.srs.e p.s. T ia s.t r.. stee. t...: u.a. ca.r. pe. s:-sc.si e. asr:. AI-5 Progra:s 2644 l %1 '. *twe -- l.- f
/"T 4 i '. pt o g,$,g, . j c p. o aut Tw.o-umos s ex r.Ltermcxt :xs t'urass, est. rs., xa. 3, strTru scs 107: 1} Cisss.H 1r:sulation Example M 1ll, M.) 43 G 3 50 172
- ) Shrsthed Tuloulr.r Heare Enruple fl. Gest.hical E.tio* ntin.n plt!.e Regrestisn Line 174 C.
Plzus seith Equa:1r speend Test Ten pentures ud
- c. es,pkiral Ketw.~*ren of U.e 1:.grrinisn Pa ametsrs r
51 D. tir orkircl Senmntion of the Lopsrithmic Standard iksia. Eyux! AIlocatson ef %t Unsts 51 174 174 J) Taro Temperatures 51 tso s Graphica! Ediutation of Distribution PercentnTee
- 2) Three Temperatures 51
- 3) Tour Temperatures St 175
- 4) Class.H Jnsulation Example 52
- f
- otxo 1tcuaunus
. D. Comparison of lac Test Plans 52
- 1) Class.H insulation Eranupte 52 Tsrc Locxertuat Axo Nomark Distmut Tioxs 175 El Other Consideratsons in Comparing Test PL1ns Arrt:xoix :
53 A. The Legnormal Distritnotion sig E. Otier Test Plans 53 F. D. termination of the Num5er or Units to Pur en Test B. The Normn! Distril,ution 43 llrlutive Accurney'of the 3frrlian Life T lhxts:w or Accr.LtitaTtra LireTemxn r !) Sanspie Size for a Spreif<d I elatire Acevracy of the 8 Arrr.xn:x 13:A Sant: 17S 54
- 2) al**lian Life L Tosting Msti.+(*
. gig
- 3) Sample Suze for a Specifed Standard Error of the 3
- 11. 11rel ls 17U 54 f
( *. Foron af tla Dahr ISO Logarithmic Life b4 5 D. Data jnaty.is.11rtkode G. Reunarks on This Sectiers 17,r) 54 l Ecrtr:r.xcu Pope Cosetentxo Reu4nts 33 3G Nurnerical Methods and Test Planning 36 REFERENCES - ' Pan H: 7,, Product Comparisons and Checks on the Valldity , isTroprrnos . TI. Axas. meat 31ctacos ren EsttuAriox Axo Coxnoi:xet 99 37 Pan IH 99 86 Ixinnvat., 37 of the Model and Dsts 101 l A E t;n.ates of tloc Parameters of tke Arrhenius Mewle! 3A IxtacorcTsos 1I.l..=mpions eend Notation 33 VIII. CourAarsex or DirTratxt PacoccTs 101
- 4. Comparisons of the Dep<sede, tee on Temperature 23 Pr.linunnr.ss ruleulations 3D K tients.,for ele )lodian Life and the Legnrithmte E) (**'P**** *f Mnisus and Loganthune Means at a f,
.:1 K.*omnta at al.e 31rstel Parameters e, B. e to
- ,"f",',* y,,,g,,g,, y,y,gg,,,g;;,,
e' .Il 11.an 40
- 107 a Co,,,p,, rim if Slopes # Arekirius L'</ariorMips.ogarak gy 31 E.Ilms tos of I'srerntilte ets K.tima is af f e reint.,nts Taih.nt y Ge.ren.lges 41 l0S B. Co l,,n},
" 5 s,o $c \\ n a5?Le Lortrithmic g 5 1 n ere 110 41 IX. VentricAT:ox or Tut 3!oort Axn Tnt DATA M,e..i 43 r 1'audity 6 th Arrkius Deyndente Gife J'.1 Loirer t'anMener Limitfer a 100.Pth PererntileStandard L Test g e ).smas for the Loynntkune Is.n; D. ksfo$epe $ence of the 1.oga-Mnxdandard Deio. e Q on. Q,"}; ;j, pg,,,43,,g;,, g, g,,,,,,,g S t.on.l.E '. n's' $ onal E e 3 0",*" **p,pd,. ; j I 11S
- ),
C. Com inter Vergenms.for.1uurly is of Comphte D.,tefrans ,,,,g g. iidity of the Dato 44 o .lcre stutref Leji Ts.t. 119 ( [ 4*e Cact.cmxc Reums . Cuni. c nr Tut Te.*T PLax asp FAurt.t S ts 119 4G
- q
.l. I:rit rin l'.I to 41 primi:e Tr.t 1%ns 42 Etrrntxes.s al it. T1 tiptim== Pina u. = ,g, Progiu 2644 l-
- f. '
.n. i AI-7
- Contnbutors e
I.. m, Taro Hino (IP67) was born in Nagaro g Peter Allen was born near Bishop *n Stort. Prefecture, Japsn. on 31sy 31,1927. Ile sat ford. Li::!and. in 1920. lie studied elee. received the B.E.E. and the Ph.D. degrees in I* electriest.engiin ering from the Tokyo Insti-a triest engineering at King *, Cutlege. I*ni. ~7 ver.ity of l ondon. land.,n, England, in 1940. tute of Teihnology, Tokyn, Japan, in 1957 ( !!e received ihe Ph.D. decrewwith 3 ihe.,i4 on 3 ( and 1900, respectively. ~ lie is pre ently an Aasociste Professor i ' ".*dT 5 transformer winding euuhng in 19GO. [ ~~. Frum litP.* to ING he was in the military with the Department of Electries! Engineer. E2 ~ ' f. ' ,y ing. Tokyo lmtissite of Techno!ory. k.g;:. =crviet. lie then obtained pesetiest training M M d Dr.11ino is a member of the Institute of G ne s Gradusic Apprentice and professional GM;.1.#igtA -O esperience as Tran-former Engineer with the Dectries! Engineen of Japsn. b Driti.h Timm.on.ltan-t m Co., Rugby, War-r I sk. In l'.iGo he joineil the histhine and Pur.er Systern Section, ing+ *' l Densrtmet, of Deetrical l'ncineering. Imperial, College, London. 1 sa
- s i.erturer.
k S. Isobe was born in Takasski.Shl Gunms. 8 t rTl A Xen. Japsn, on alsreh 2, li'2S. Ile received .a Q. ge g%..} in Tornnto, Ont., 1:c I
- E*F
'.*,f Psul V. Birke was born 44. lle receiveil the !a p*. r. the D.E. degree in electrical engineenn; from Cannda, on Slay S, It: g; B.A.Sc. degree in electrical engineering from f.',,4) ; C.L S the Tokyo In-titute of Technology, Tokyo, ,.gM'St t! Ti.1 k Z :j i Jspss: and the P.C. degree in el the tiniver-n. of Torunto, Turnnto, in IN.7. gineering from the Japanere Ouvernment. , !,f.dg, t$ Ile received the St.Eng. degree f rom >!eE=- Ps te , g* T. *' s h i Since 10.i1, he has been a**.ucisted sith h' ',M pg'* ser % iverrity, Ilami' tun. Out.. in Slay 19 u. .e'
- f*t**'
Ilitschi Wnrks, llet.irhi I.td., Ilitachi.Shi. For the pa-t five year he has been s [.7 p.. . f .'- Developruent Engineer in the' Power Tran-. , i...V /J *.,J
- working on elretrical in-nlatum development Ira 5
" *1 former and Carcuit 1trenkre !)ivi-inn of
- dd * *h for rotatitig machinery.S a member of the Institute of F*
e.
- h Q
- f.
We.tinghuuse Csunds Ltd., llamihon, Out. Alt.Isobe: 11 3 g a.,1 Str. Dirke in a llegistered I'rofersun.al 4' Dectrical Digineers of Japset. 10'8 T.n;irect in the Provm-v of Ontario IC9
Date: 1/5/83 Comment No.: M Prg3 1 of 2 Sectus: Confirmatory Reviewer: H. Garg N EN7Il0NMENTAL QUALITICATION AUDIT 3_WII'4 :5 c :. A 20UI?MD I ITri M.GITFACTURER MODEL NO.
- *
- TAG NO.
ODE 7 No. Flow Indicating SW ITT Barton 581-1 DPISHV5051BS 419 RESOLUTION 87 CO N TS 1) Similarity between tested equipment
- 1) The test report is for specimens with suffix and installed equipment is not "0", whereas switches to be qualified has demonstrated.
suffix "1". The only difference between the two is in the. sealing and bezel arrangement, see pages B2 and B6. Considering that the series "1" switches will not be subjected to the harsh conditions (pressure, temperature and steam) of the in-containment environnient, the special. construction features e of the series "0" are not requireil. Since all other aspe'ts of these two series of switches are c the same, the applicability of the test report is justified. J. ~ A telecon record with 'the vendor (page E24) further confirmed the above. CLOSED 2) Since the microswitch failed (common ' 2)" No credit was taken in the aging analysis for the mode failure) on all three test before-failur: test cycles. Credit was taken , samples and were replaced after 9th only for the remaining portion of the test cy'cles. ~ cycle, the credit for the aging for Page D8: The" remaining portion" of~the test all the thermal aging cycle (before and cycle qualified the microswitches for 96, 116 and. after the failure) cannot be taken 116 years, see Table Dll, D13 D15. CLOSED .into account as same switch wasn't subjected to the complete aging cycle.
- 3) Shrink Tubing Material was changed
- 3) Limit Switch Failores during the aging test.
Is this ~ a) During "15 environmental stress cycles" some change incorporated in Waterford? Microswitch subminiature switches failed. b) Test, specimen Model 581-0, S/N 778-004: Failure occurred during test cycle No. 5. This failure occurred after 149,485 cycles. Pagd,D-30. CLOSED ,' c) Another failure occurred af ter aging cycle no. 7 This failure occurred after 187,141 cycles of operation. Page D-30. O
Dato: 1/5/83 Com=ent No.: 21 Pag 3 o of 2 Stctus: cloced EN7IRONMEN"'AL QUALIECAT*0N AUDI"' ?NJ der.r x IOU ~?METI I'l'E". MANUFACTURER MODEL NO.
- TAG NO.
ODE 7 NO. Flow Indicating SW ITT Barton 581--1 DPISHV5051BS 419 COMMEITS RESOLUTION 88
- 3) Cont'd d) On a very conservative basis we can assume that each switch will undergo 1000 cycles per year. So it makes up for a total of 20,000 cycles for the qualified life of 20 years. However, the failure occurred after 150,000 cycles which is 750% of the cycles required for the qualified life of the switch.
e) Furthermore, the vendor specifies that - shrink tubing. insulation material was replaced with an. improved w terial, Page D31. f)Evenifthetubingisnotreplaced,geswitch will not fail in 20,000 cycles of operation. g) For detailed analysis and continued discussion, please see page E-3 of the package. ~
- 4) Thermal aging was performed from
- 4) Thermal and radiation aging was performed on October 1979 thru August 11, 1980, the same test specimens.
and the radiation was performed from May 20 to July 17,'1980. Was the (a) Model 580-0, S/N 778-001, See Dll and D35. test conducted on the same piece or .,".different pieces? (b) Model 581-0, S/N 778-003, See D13 and D36. CLOSED
- 5) The following has to be confirmed from S. Nath to Confirm the vendor:
a) If same type of o-ring was used for sealing '-l' series as was used for ' O' series of ITT Bartop pressure switches b) However, Why thermal agirtg was done on three and radiation on two specimens = * * = * * * * * * * * * * * " * * " * * * ,w,-- ,,y - -= c
Dato: 1/5/83 Coc:msnt No. : R ?tg2 1 cf 1 Statu3: closta Reviewer: R. Holloway N EN7IRONMDCAL QUALI7ICATION AUDIT RE7Ir4 SEEET EQUI? MENT I.W_. MANU7ACTURER MODEL NO.
- TAG NO.,
QDE7 NO. Selector Switch GE CR294QUS205E...B/M C8-1 ALL RESOLUTION 89 CCMMDiTS
- 1) Provide the analysis taking into
- 1) LP&L to submit analysis directly to H..Garg; account space attenuation showing the basic methodology is included in Appendix
) that the TID for 40 years plus 1 year I of the EQ Guidebook. post LOCA will be 0.85 Mrad for any i switch. l E- ,.,,...A. ) a l \\ \\
Dttet 1/5/83 CommInt No.: 23 Reviewer: M. Yost Paga 1 of is Sectus: oogn i ~~~. EN7IRONMEITAL QUALITIC.CION AUDI* RE7II'J SEEET l IOC.E 7 I D'. MANUFACTURER MODEL NO.
- TAG NO.
ODEF NO. Cable Okonite 600V EPR D25, D50 601 D82 Power & Control Insulation CCMMENTS RESOLUTION 9o The Okonite cable data included in the test
- 1) The QDEF sheet states cables are report for "Long Term 90*C Water Immersion Test" -
assumed to be in wprst case environment submerged and de=onstrated acceptable (package page D33 and 34 and attached) demonstrates however, the aged cables were only the excellent long term water immersion stability submerged for 5 min. post loca. of the cables. This demonstra' tion envelops the worst case submergence assumption. The specific parameters measured are Power Factor (PF) Specific Inductive Capacity (SIC) and Specific Insulation Resistance (SIR), all of which have significant bearing on insulation moisture resistance. These parameters and their significance are defined as follows: ;, a) Power Factor of a cable is a measure of the power losses that occur in the cable as a result of the storage of energy in ilnsulation of the cable (i.e. if energy is divided into 100 Parts and 5 parts are stored in the cable due to SIC, the power factor is 5%). Power factor is sensitive to'moistutel The general acceptance value for power factor is 2 percent after 24 hours at 80 volts / mil utilizing IPCEA S-68-516 " Interim Standards for. Ethylene-Propylene-Rubber-Insulated Wire and Cable" and AEIC 6-73, " Specifications for Ethylene-Propylene-Rubber-Insulated Shiel'ded Power cables rated 5-46 KV". Both of these. standards included in the latest IEEE 383 Stat.dard (1974) "IEEE Standard for Type Test of Ola'ss lE Electric Gables, Field Splices. and Connections for Nuclear Power Generating Stations". All these standards included in the' technical specs of package tab C (e.g. page C58, C7). n. ,e -r
Date: 1/5/83 Cocment No.: 23 2 Pega gg 14 Stntus: Open N LTIRONMENTAI. OUALITICA'"!ON AUDI"* RE7II"4 sc:.:.A EQUI?ME'iT I"'E'. MANUFACTURER MODEL NO. " TAG NO. QDET NO. Cable Okonite 600V EPR D25, D50, 601 Power & Control Insulation *"- D82 RESOLUTION CC F TIS 91 Power factor measurements are considered the most accurate and sensitive indicators of insulation deterioration available in general and the most reliable means of determining moisture withstand. The absolute value must not be sxceeded and the PF must not significantly increase with water immersion time (standards allow slight increase with time) Okonite values actually decrease. b) Specific Inductive Capacity (SIC) or Dielectric Constant of the insulation relates tc the ability of an insulation to store a charge. An Electrical cable ' insulation consists of an insulation material b'etween two or more separate conducting surfaces which in fact is considered a capacitor. The actual formula being (referenqe.IFCEA r S-68-516 paragraph 6.21.2) qJC' (Dielectric Constant) = 13600 C log.10 di where capacitance in microfarads of the C = 10 foot (3.05-meter) section. diameter over the insulation D = diameter under the insulation d = Obviously the introduction of water degr'adation will significantly change the capacitance of*the insulation material a resnlting in a rapid change of SIC. , t) Specific Insulation' Resistance (SIR) for cable is the resistance measured between conductor and the outside surface of the insulation. The actual value being dependent on the material (EPR in this case),
Deta: 1/5/83 Comment No.: 23 Paga 3 of 14 Sectus: Open 'N %s, DTIRONMD'TAL QUALITICATION AUDIT RE7IEW SW EQUI? MENT I m MANU'!ACTURER MODEL NO.
- TAG No.
QDEF NO. Cable Okonite 600V EPR-D25, D50, 601 Power & Control Insulation D82 RESOLUTION 92 CC N S temperature (very severe 90C continuous water temperature in this case) and its physical dimensions (insulation thickness)'. Frankly, insulation resistance is the least significant of the three (3) electrical tests as its absolute value varies significantly with temperature. Insulation Resistance change as a factor - of temperature is included in paragraph 6.28 Table 6-10 of IPCEA S68-516. An approximation derived from Westinghouse " Maintenance Hints" Chapter 19 " Insulation Testing" indicates that the " insulation resistance will be halved by a 5' to 15'C rise in temperature..." Consequently, the IR values can range from 1 per unit (at IPCEA S68-516 60F base) down to 0.03 to 0.0000305 for " halving temperatures of 15'c and 5*C, respectively". A review of the various values [ in the table show extremely stable power factor, SIC & SIR. The SIR value indicated has a typographical error as the value 3 ingicatedshouldbe"SIRxMx10"not"SIRx 10 ". This typographical error was discussed with Okonite 's Sr. Applications Engineer, Etore Bartolucci, on 1/5/83, who confirmed the o= mission. A letter confirming the Okonite oversight will be sent to Ebasco and inserted in the documentation package. The" factor which ultimately verifies the stability of,the insulation water integrity , " - is the Stability Factor. This is defined in IPCEA S-68-516 paragraph 6.21.2 as: O m m -. w. e. - -. - o+-
- m e **
- Dr.ts:
1/5/83 - ____ - __________ C:m:nnt No. : d pggg 4 og 73 Statuo: Open N ENVIRONMENTAL OUALITICATION AUDIT RE7II*J SEEET EQUIPMENT I"Ti MANUTACTURER MODEL NO.
- *
- TAG NO.
ODET NO. Cable Okonite 600V EPR D25, D50, 601 Power & Control Insulation D82 CCFCS RESOLUTION 93 " Stability Factor - The stability factor is the difference between the percentage power factor at 80 and 40 volts per mil after the test specimen has been immersed in water at 75'C 2 1*C for the specified time. The alternate to stability factor is the 14-day stability factor minus the 1-day stability factor". The actual acceptance values for the far less severe commercial test is.found in IPCEA S-68-516 Table 3-3, paragraph 3.6.3.2. The above analysis of the Okonite data demonstrates submergence capability!
- In addition, a comprehensive investigation of submergency is available in the St.
Lucie 1 FUSAR Section 3.11, Appendix 3A which includes experience and test data for Okonite (IEEE technical paper T74-044 4" Class IE Cables for Nuclear Power Generating Stations). This data having-been updated as..recently as August 11 and 19, 1981, in the'St. Lucie 2 EQ Gui~debook, Section 7.6. (Attached) O 4 e 0 e O e e 6 y
- e
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A rrN tyf cw r 7c-Av ~A3 ATTACHMEST 1 TO SECTION 3A. PART D Excerpt from paper T74 044-4, " Class IE Cables for Nuclear Power Generating Stations", by E. E. McIlveen, V. L. Carrison, C. T. Dobrowski. Moisture Resistance i Moisture resistance is a major factor in determining the normal life of a solid dielectric insulated conductor. It has become traditional to gain assurance of long life performance by totally immersing a #12 or 14 con-ductor insulated with a 45 mil vall of dielectric in water at an elevated temperature to accelerate the deteriorating effects of moisture. Moni-toring the electrical properties then provides an indication of long term behavior. In the 1950-57 era with service gained experience that negative 94 de potential presented the most severe condition, IPCEA developed a 16 week test procedure along these lines based on a continuous immersion at 50' C while under 600 volts dc. At this time,-more than sixteen years later, new generation moisture resisting insulations of similar geometry can be continuously immersed at 75* C while under the same de potential, and survive from 1-1/2 to 2 years, or more. This is at least 5 times longer and at an effective temperature acceleration rate of 6 times greater than anticipated by the IPCEA procedure. Since insulated conductors of the 1957 vintage dielectrics installed at Shippingsport, Indian Point and Peach Bottom, among others, have not experienced distress due to moisture, it can be reasoned that control cable insulations now specified which have the capability of withstanding total immersion at 75* C under 600 V de as discussed herein should develop the designed life of the cable plant. Fig. 1 presents data for a 45 mil wall of an ethylene-propylene base insulation conductor, and Fig. 2 illustrates the electrical behavior of a composite wall composed of 30 mils EP base plus 15 mils neoprene compo,und. Reference to Table I discloses similar data for an ethylene-propylene base dielectric and also a flame resistant cross-linked polyethylene compound (FR-CLPE), but at 90*C continuous water immersion while under 600 V ac potential except when percent power factor (% PF) and the specific induc-tive capacity (SIC) are being measured at 40 and 80 V/ mil ac. Following l each test measurement the specimens were subjected to a 5 minute withstand l test at 110 V/ mil. The specific insulation resistance (SIR) were made i at 500 V de while at 90*C. The difficulty of predicting long term performance based on the customary 2 week test data is obvious. It may be of interest that the time to failure for a particular specimen is a complex function of several variables, one of which is the degree of mechanical perfection of the dielectric wall. Failure is often sudden with little or no forewarning, and occurs when the cable is undergoing 60 cycle power factor and capacity measurements, or during the subsequent withstand at 110 V/ mil. I Fig. 3 not only shows the SIC values for an ethylene-propylene base insula-tion during 'a long term continuous water immersion study, but also the accel-erating ef fect of te=perature as manifested by a change in the 60 cycle cap- ~ acity. The 142*C/42 psig steam autoclave exposure further accelerates the increase in the SIC value but could change the reaction mechanism. In any event, if plotted on Fig. 3 the end point is still some two years out on the time scale. 3A-23
Data: 1/5/83 Co==:nne No. : 2* Pega 1 of i Status: Closed \\ IN7IRONMET".AI. OUALITICA"' ION AUDIT R.P_I'4 dr.:.:.A IOUI?MEIT I"'E'. MANUFAC"'URIR MODEL NO.
- TAG NO.
ODE 7 NO. 'S CO.MS RESOLUTION 194 Pages 276 and 284 o.f the Pre-Audit QDEF's 3014, 3019-22, 3086-3089 provided the Master list identifies QDEF's 3014, specific sheets for electrical boxes which are ~ 3019-22, 3086-3089. We could not find shown qualified by reference to QDEF 0648. QDEF's thasa in the QDEF's,'please explain. 3014 and 3086 were deleted in revision 4A after the electrical engineering group verified that design had not placed these terminal boxes in areas not enveloped by QDEF 0648. The other QDEF's, namely 3019-22 a*nd 3087-89 are now included under package 17.2W3 since they are enveloped by the generic QDEF 0648 for terminal blocks. 1 4 h s 6 4. ,..t. G 9 O e e O g o ..=..e.e-
====e -+=== a 3 3 2 8 8 3 4 e .I.t h. :.... :... :........... ..... 1...................q ] ,.n.*..........-.---... *...... tL .. c 6 s e n.se ,, g,. y. i s so-- g IIl I 3 ea.se.a. 3 sas. es- =, y ,f , ej 8 2 e e a 2 2 3 g f I f f e e i f f f f g g 9 g 9 9 j' .f .f 6 .t .s e ,,g. Fig. l. Water Immersten Test of EP Dielectrie Under 600 Y Negative DC 95 .une ae-
== rs. a.aus p....,'.... 9 ee =e.=w / g ,,,.d .'s, .aus / \\. l 5 / " ; y -
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.s.e an *.~. ..e, g I..,..... I e x s. aus I .t .e .e .t .o t e e e e e I ~ e. ea'se mW.as 3.e. wins er.e Fig. 2 Water immersion Test of EP/ Neoprene Under 600Y Negative DC Ta%1e t T*- yng TR$ 90'C Water immer sien. 600 V AC M--
==34/rYRS - 3 7RS. ~~ -2 YRS. 045" wati EP Base FR. CLPE -ls/37R3 Time Streae PT SIC SI.R PT SIC SIA Pe riod V /mit 8'. 6 90* a 103 8'. 4 e0 C u 103 1 day 40 2.84 3.09
- 8. 3 3.06 2.88
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- 2. 9
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- 2. 3 1.24 2.96
- 2. 8 AT[OV/A 2 WO$-
Se 1.16 3.08 1.25 2.96 9-- 2 mee. 80 1.30 3,09 3.1 1.51 3.11
- 3. 5 80 0.87 3.37
- 3. 5 2.37 3.17
- 4. 5 3J 3.2 33 g it "
80 0.79 3.10
- 4. 3 3.31 3.28 4.7 18 a 80 0.70 3.26
- 4. 7 3.43 3.36
$. 4 Tig.3. Accelerating Effect of Temperature en SIC 24 " 00 0.70 3.30 S.1 continuing Valeen During Water Immersion ATTACIDEhT 1 TO APPI.NDIX 3A, PART D. 3A-24
Date: 1/6/83 Co=;nt No. : 25 Pa;;;s 1 of 1 Status: Closed N EN7I205 MENT _M. QUALITICATION AUDIT R.WII*4 SEEET EQUIPMENT IT 5. MANUTACTURER MODEL NO. ' TAG NO. ODET NO.
- 3 Generic CC = ;TS RESOLUTION 105 Q
- 1) A sampling of about 20% of the This will be done and an evaluation made based QDEF's should b'e done to reverify upon the results of the sampling.
the accuracy of the information on the sheets. O e e s e e D .,..A. 4 9 O e l l d e I l 1 i 1
ATTAC10ENT 2 TO APPENDIX 3A, PART D. Post Offica Box 340 @ THE Ramsey. New Jer sey 0744S CXCNITE 201-825 03CD/Camle Okonite November 27, 1974 Mr. L. D. Cronin Ebasco Services, Inc. 2 Rector Place New York, New York 10006
Dear Mr. Cronin:
Subject:
St. Lucie Plant -- Cable Performance Certification 96 l With reference to our conversation on November 26, 1974, this was relative to Qualification Testing of Class IE Cables for Submerged Service, Ebasco Project No. FLO-8770.292L, RO-May 20, 1974 and in particular, l Table I, sample #1 and #11, both single conductor 500 MCM cables. t We submit as evidence of suitability of samples #1 and #11 for submerged service the data presented in IEEE paper T74 044-4, Table I and identi-I fled as FR-CLPE. The use of a 45 mil wall specimen as shown in Table I f (instead of 110), the use of a 900C bath (instead of 40), and the excellent h performance during an 18 rnonths immersion (instead of 1) are three major l parameters which significantly accelerate the " life" simulation well beyond those called out in the referenced document. In addition, it may be noted that the sample in Table I had no external covering. l l As zu.dier evidence, we submit data which may be found in IEEE paper 68 TP 651-PWR, Table IX, under sample CB-CLPE or NF-CLPE. This shows that whether the samples had been irradiated or not, they maintained l a voltage withstand level at 80 V/ mil for more than 32 days in a steam autoclave at 142*C (40 psig). Relative to a discussion with Mr. William Thue, you will find enclosed a graph identified as Fig. 5. It may be n oted that a butyl insulation which was identical to that which has given excellent service in " submerged service" reached an end point in accelerated immersion tests at 900C in 12 months whereas the CLFE (natural) was still doing fine after 36 months, a factor of at least three times. Very truly yours, THE OKONITE COMPANY EEM/ row [ [, M cc: Mr. W. Thue E. E. McIlveen Vice President - Engineering Attachments: T 74 044-4 68 TP 651 PWR Fig. 5 3A-25
TiiE OKONITE C0!EANY l 1 ELECTRICAL STABILITY IN 900 WATER 14 AWG WIRE, 0.047" WALL 30.0 BUTYL 97 5.0j' 4.0" CLAY FILLED CLPE o 3.0 4 4 x u- -Nx e x EPM eto 2.0 x-x- x-x 3o A o. 84 1.0 NATURAL CLPE 3,_ ~A' A A A A 73 I I l l 0 6 12 18 24 30 36 MONTHS Figura -3A-D1 3A-26
l i ATTACHMENT 3 TO APPENDIX 3A, PART D. Oneral /soomaNway ,,3 l, av t N ut. union. N J. of es3 # troll esF.otso December 17, 1974 Ebasco Specification 211-69 FLO-8770-292-A Florida Power and Light Company Hutchinson Island Plant Order No. NY 422273 gg Centlemen: In accordance with your recent request, we wish to advise the following information: (1) The crosslinked polyethylene insulation employed by General Cable on cable fabricated for subject plant under referenced order exhibits the following long term electrical stability characteristics in water: Test Results Lona Time Imme'sion In Vater r Water Temperature 90'c 600 Volts A.C. Applied between readings Sample length 10 feet 14 AWG solid 30 mil wall XLFE Specific Insulation No. of Days I Power Inductive Resistance Im=ersion Factor Cavacity Megehms/1000 ft. (3) 10. l .39 .51 4.06 4.06 800 7 .39 .53 4.08 4.09 14 .37 .53 4.08 4.08 28 42 .58 4.23 4.35 l 54 .45 .61 3.94 3.94 l 88 .36 4.07 107 .39 4.12 116 .41 4.14 l 149 48 4.24 l 184 .59 4.27 55.4. 230 .66 4.45 40.5 287 1.10 4.55. 49.0 329 1.50 4.70 33.0 429 2.14 4.72 40.0 30l.0 522 2.18 4.84 612 2.64 4.79 i 1 666 2.64 4.78 30.0 l 697 2.31 4.78 50.0 738 2.12 4.75 55.0 764 2.27 4.77 60.0 814 3.47 4.79 25.0 874 2.76 .1. 4.82 32.0 951' a (1) Heasured at 40 volts / mil 60Hz (2) Measured at 80 volts / mil 60Hs (3) Measured at 90*C
- Failed at 1200 VAC 60Hz 3A-27 l
2-The data a sticates that the insulation has excellent electrical stability in water when exposed to the accelerated test tempera-ture of 900C. The performance shown would be further enchanced by the overall covering of polyvinyl chloride (individual jacket and/or overall jacket) stipulated in the specification. (2) A " Certified Test Report" dated May 31, 1973 attached, provides further indication of the insulation and jacket performan:e under various environmental conditions involving moisture ex-posure. 99 (3) Relative to the performance of lead sheathing in a saline water environment, we refer you to " Corrosion of Metals II land and land Alloy cable Sheathing" by R. M. Burns - Bell System Technical Journal. We believe pages 617 and 618 extracted therefrom, and attached, give clear indication of the adequacy of lead sheathing performance when exposed to a sea water environment. We trust the information given herein is adequate to answer the question of cable performance capability raised by Mr. Dennis Cronin of Ebasco. The question related to ingress of salt laden water into the duct system in which certain cables supplied under FLO-8770 are installed. Very truly yours, a.n-.. m David A. Silver, Director of Engineering Power & Control Operation DAS:sch 3A-28
ATTACHMENT 4 TO APPENDIX 3A, PART D. Cyprus Wire & Cable Company 421 Ridge Street Post Office Sox 71 Rome, New York 13440 TWX 510) 243-9732 Telephone 315) 337 3000 Mr. L. D. Cronin Nover.ber 26, 1974 Ebasco, '.nc. 2 Rector Street New York, N.Y. 10006
Dear Mr. Cronin:
100 This it to certify that the 7 conductor #10 AWG XLP insulated PVC jacketed control cable for Florida Power & Light (N.Y. Order #422-338) is good for use in both dry and wet locations. This cable e.. ploys a UL RHH-PHW and XHHW insulation with a UL THW jacket. The 'following data should help confirm the suitability of this cable for use in wet locations: C-51801-Rome 0-600 Volt XLP Insulation for UL RHH, RHW or USE and XHHW 3-Year I=.ersion in 75'c Water F. t Increase in capacitance 5.10 i stability Factor .13 IR in Hegehms-1000 Feet 1000 Attached find an a.rrhenius plot which demonstrates the expected life of C-51801 XLP at its operating tarperature. Very truly yours, AW S. R. D' Agostino Methods & Standards SRD:bes Attach =ent l 3A-29 CYPRUS
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- ELONCATION 6
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~ ATTACHMENT 5 TO AnDMX 3A, PART D. g g.q November 27,1974 Mr. L. D. Cronin Electric Systems Consultant Ebosco Services, Inc. No. 2 Rector Street 10 ~9 New York, N.Y.10006 Re: Ebosco Purchase Order NY422358 Roychem Bid No. 207 Florida EI=ctric and Power Company
Dear Mr. Cronin:
This letter is in response to your inquiry regarding the assurances that we con give that the cables furnished under this order are ~ suitable for operation in wet locations continuously, ' hich con w fnclude operation submerged in water. The instrument cables furnished are insulated and jocketed with Roychem Flamtrol*, which is of the generic class XLPE. This material has been designed for use in wet locations and has suc-cessfully possed the standard industry requirement for wet location service, which is to submerge a section of insulated wire in a water both at 75'C and apply a negative d-e potentici of 600 volts for 16 weeks. At two week intervals, o Dielectric Withstand Test is performed. We have samples of Flamtrol that have been continuously immersed in water et 75'C for in excess of 20 months, with 600 volts of nego-tive d-c opplied to the conductor and which are periodically tested with on a-c withstand voltage. We also have measured the shift in copecitance over this period of time, os well as the stability factor. Within a few rnenths, the copocitance had come to equilibrium volve of approximately +12% and the stability factor is about 1.5. Both of these values are determined in accordance with the EM-60 Method. Mil-T,t*;'.*:'s?. ' illiGN'.'i' int!!b.m. 3A-H i
i Mr. L. D. Cronin My(n{s Ebosco Services, Inc. November 27,1974 Page 2 The coaxial cables on this order are jacketed with the some material as the instrument cables, that is, Flamtrol. The dielectric material ?" :es the some type of base resins as the jacket; therefore, these cables will perform in a wet location or submerged, as well as the Flamtrol instrument cables. This should answer the questions that are being posed to you. Please call me again if I con help. 103 Very truly yours, C F: Frank E. La Fetro Wrket knoger - Utilities Wire and Cc,ble Division 415/329-3217 FEL/g Mr. J. A. Barresi - Raychem ec: 4 e U Yis7iNGJ'%iMALm .}}