ML25212A227

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Nuclear Fuel Services - Construction Operational Readiness Review Inspection Report 07000143/2025006
ML25212A227
Person / Time
Site: Erwin
Issue date: 08/05/2025
From: Bradley Davis
NRC/RGN-II/DFRSS/FOB1
To: Dailey R
Nuclear Fuel Services
References
IR 2025006
Download: ML25212A227 (1)


Text

Ronald Dailey President Nuclear Fuel Services, Inc.

P.O. Box 337 MS 123 Erwin, TN 37650-0337

SUBJECT:

NUCLEAR FUEL SERVICES - CONSTRUCTION OPERATIONAL READINESS REVIEW INSPECTION REPORT 07000143/2025006

Dear Ronald Dailey:

This letter refers to the U.S. Nuclear Regulatory Commission (NRC) inspection activities conducted from April 22, 2025, to July 16, 2025, for the Nuclear Fuel Services (NFS) facility. On April 24 and July 16, 2025, the NRC inspectors discussed the results of this inspection with you and other members of your staff. The results of this inspection are documented in the enclosed report.

No violations of more than minor significance were identified during this inspection.

This letter, its enclosure, and your response (if any) will be made available for public inspection and copying at http://www.nrc.gov/reading-rm/adams.html and at the NRC Public Document Room in accordance with Title 10 of the Code of Federal Regulations 2.390, Public Inspections, Exemptions, Requests for Withholding.

Sincerely, Bradley J. Davis, Chief Projects Branch 1 Division of Fuels, Radiological Safety, and Security Docket No. 07000143 License No. SNM-124

Enclosure:

As stated cc w/ encl: Distribution via LISTSERV August 5, 2025 Signed by Davis, Bradley on 08/05/25

ML25212A227 X

SUNSI Review X

Non-Sensitive

Sensitive X

Publicly Available

Non-Publicly Available OFFICE RII/DFRSS NAME B. Davis DATE 08/05/2025

Enclosure U.S. NUCLEAR REGULATORY COMMISSION Inspection Report Docket Number:

07000143 License Number:

SNM-124 Report Number:

07000143/2025006 Enterprise Identifier:

I-2025-006-0046 Licensee:

Nuclear Fuel Services, Inc.

Facility:

Nuclear Fuel Services Location:

Erwin, TN Inspection Dates:

April 22, 2025 to July 16, 2025 Inspectors:

A. Ponko, Senior Construction Project Inspector Approved By:

Bradley J. Davis, Chief Projects Branch 1 Division of Fuels, Radiological Safety, and Security

2

SUMMARY

The U.S. Nuclear Regulatory Commission (NRC) continued monitoring the licensees performance by conducting a core inspection at Nuclear Fuel Services, in accordance with the fuel cycle facility inspection program. This is the NRCs program for overseeing the safe operation of licensed fuel cycle facilities. Refer to https://www.nrc.gov/materials/fuel-cycle-fac.html for more information.

List of Violations No violations of more than minor significance were identified.

Additional Tracking Items None.

3 INSPECTION SCOPES Inspections were conducted using the appropriate portions of the inspection procedures (IPs) in effect at the beginning of the inspection unless otherwise noted. Currently approved IPs with their attached revision histories are located on the public website at http://www.nrc.gov/reading-rm/doc-collections/insp-manual/inspection-procedure/index.html. Inspections were declared complete when the IP requirements most appropriate to the inspection activity were met consistent with Inspection Manual Chapter (IMC) 2600, Fuel Cycle Facility Operational Safety and Safeguards Inspection Program. The inspectors reviewed selected procedures and records, observed activities, and interviewed personnel to assess licensee performance and compliance with Commission rules and regulations, license conditions, site procedures, and standards.

FACILITY SUPPORT 88070 - Permanent Plant Modifications Permanent Plant Modifications The inspectors were on-site between April 22-24, 2025, to review in-process construction of the Utility Building 389 Pre-engineered Metal Building (PEMB) for the U-Metal project. The inspectors reviewed structural calculations, construction documents, and observed on-going construction activities. Specifically, the inspectors observed the primary structural steel frames to determine if the members and connections were consistent with the applicable calculations and construction documents. The inspectors also observed the mezzanine structural steel beams spanning between concrete masonry unit (CMU) walls and associated connections, as well as the connections between the exterior CMU walls and metal girts, providing bracing at the top of the walls, to determine if the as-built construction was consistent with the construction documents.

The inspectors also reviewed receipt inspection records and mill test reports associated with the mezzanine and mechanical equipment platform structural steel sections to determine if adequate measures were being implemented to verify that procured items met specified requirements.

INSPECTION RESULTS No issues were identified.

EXIT MEETINGS AND DEBRIEFS The inspectors verified no proprietary information was retained or documented in this report.

On April 24, 2025, the inspectors debriefed inspection results to Ronald Dailey, President, and other members of the licensee staff.

On July 16, 2025, the inspectors presented the Exit Meeting inspection results to Ashley Morris, NFS Licensing Manager, and other members of the licensee staff.

4 DOCUMENTS REVIEWED Inspection Procedure Type Designation Description or Title Revision or Date Calculations DESCALC-UMETAL-S010 B-389 PEMB Structural Design Data Revision 0 389-A1002-D 389 Building Architectural General Notes Original Issue 389-A1003-D 389 Building First Floor Plan Original Issue 389-A1005-D 389 Building Mezzanine Plan Original Issue 389-A1007-D 389 Building Exterior Elevations Original Issue 389-A1008-D 389 Building Exterior Elevations Original Issue 389-A1009-D 389 Building Building Sections Original Issue 389-A1010-D 389 Building Interior Wall Elevations Original Issue 389-A1011-D 389 Building Interior Wall Elevations Original Issue 389-A1013-D 389 Building Wall Types Original Issue 389-A1020-D 389 Building Structural General Notes (Sheet 1)

Original Issue 389-A1021-D 389 Building Structural General Notes (Sheet 2)

Original Issue 389-A1022-D 389 Building Foundation Plan Original Issue 389-A1023-D 389 Building Foundation Sections & Details Original Issue 389-A1024-D 389 Building Foundation Sections & Details Original Issue 88070 Drawings 389-A1025-D 389 Building Masonry Wall Details Original Issue

5 Inspection Procedure Type Designation Description or Title Revision or Date 389-A1029-D 389 Building Mechanical Equipment Platform Plans Original Issue 389-A1030-D 389 Building Mechanical Equipment Platform Elevations &

Sections Original Issue 389-A1031-D 389 Building Mechanical Equipment Platform Sections &

Details Original Issue 389-A1032-D 389 Building Mechanical Equipment Platform Details Original Issue 389-A1040-D 389 Building Mezzanine Framing Plan Revision 1 389-A1041-D 389 Building Central Walkway Plan Revision 1 389-A1042-D 389 Building Central Walkway Sections and Details Revision 1 389-A1043-D 389 Building Central Walkway Sections and Details Revision 1 389-A1044-D 389 Building Mezzanine and Central Walkway Sections and Details Revision 1 389-A1061-D 389 Building - Butler Vendor Cover Sheet Original Issue 389-A1062-D 389 Building - Butler Vendor Codes and Loads Original Issue 389-A1063-D 389 Building - Butler Vendor Erection Notes Original Issue 389-A1064-D 389 Building - Butler Vendor Anchor Rod Plan Original Issue 389-A1065-D 389 Building - Butler Vendor Primary and Roof Bracing Plan Original Issue 389-A1066-D 389 Building - Butler Vendor Frame Cross Section at Frame Line E Original Issue 389-A1067-D 389 Building - Butler Vendor Frame Cross Section at Frame Line D.5 Original Issue 389-A1068-D 389 Building - Butler Vendor Frame Cross Section at Frame Line D Original Issue 389-A1069-D 389 Building - Butler Vendor Frame Cross Section at Frame Line C Original Issue 389-A1070-D 389 Building - Butler Vendor Frame Cross Section at Frame Line B Original Issue

6 Inspection Procedure Type Designation Description or Title Revision or Date 389-A1071-D 389 Building - Butler Vendor Frame Cross Section at Frame Line A.1 Original Issue 389-A1072-D 389 Building - Butler Vendor Secondary Elevation at 2 Original Issue 389-A1073-D 389 Building - Butler Vendor Secondary Elevation at 1 Original Issue 389-A1074-D 389 Building - Butler Vendor Primary Bracing SEDs Original Issue 389-A1075-D 389 Building - Butler Vendor Roof Secondary Plan Original Issue 389-A1076-D 389 Building - Butler Vendor Roof Secondary SEDs (a)

Original Issue 389-A1077-D 389 Building - Butler Vendor Roof Secondary SEDs (b)

Original Issue 389-A1078-D 389 Building - Butler Vendor Secondary Elevation at D.7 Original Issue 389-A1079-D 389 Building - Butler Vendor Secondary Elevation at 2 Original Issue 389-A1080-D 389 Building - Butler Vendor Secondary Elevation at A Original Issue 389-A1081-D 389 Building - Butler Vendor Secondary Elevation at 1 Original Issue 389-A1082-D 389 Building - Butler Vendor Secondary Elevation at E.1 Original Issue 389-A1083-D 389 Building - Butler Vendor Secondary Elevation at 1.7 Original Issue 389-A1084-D 389 Building - Butler Vendor Secondary Special SED Original Issue 389-A1085-D 389 Building - Butler Vendor Wall Secondary Special SEDs (a)

Original Issue 389-A1086-D 389 Building - Butler Vendor Wall Secondary Special SEDs (b)

Original Issue 389-A1097-D 389 Building - Butler Vendor Concentrated Loads on Roof Z Purlins Hanger Details Original Issue

7 Inspection Procedure Type Designation Description or Title Revision or Date 389-A1106-D 389 Building Structural Special Inspections Original Issue 389-A1109-D 389 Building Equipment Pad Plan Original Issue E400, Henard Metal Fabricators Phase 4 - Mezzanine 3D View Revision 0 E401, Henard Metal Fabricators Phase 4&5 - Bearing Plates Plan Revision 1 E401, Henard Metal Fabricators Phase 4&5 - Bearing Plates Sections Revision 0 E403, Henard Metal Fabricators Phase 4 - Mezzanine Framing Plan Revision 1 E404, Henard Metal Fabricators Phase 4 - Mezzanine Details & Sections Revision 0 E409, Henard Metal Fabricators Phase 4 - Deck Plan Revision 0 Heat 55092098/04 Gerdau, Certified Mill Test Report Heat 55094382/02 Gerdau, Certified Mill Test Report Heat 55095372/04 Gerdau, Certified Mill Test Report Heat 588829 Nucor-Yamato Steel Company, Certified Mill Test Report Heat 588928 Nucor-Yamato Steel Company, Certified Mill Test Report Heat 59116000/02 Gerdau, Certified Mill Test Report Heat 716373 Atlas Tube, Inc., Material Test Report Heat A232996 Steel Dynamics Inc., Certified Mill Test Report Heat D80523G24 Atlas Tube, Inc., Material Test Report NrX 5101031 ArcelorMittal International, Mill Test Certificate NrX 5129635 ArcelorMittal International, Mill Test Certificate Miscellaneous NrX 5188971 ArcelorMittal International, Mill Test Certificate

8 Inspection Procedure Type Designation Description or Title Revision or Date RIP-UMN-3845 Receipt Inspection (UPPI-F-01) 3/5/2025 RIP-UMN-3908 Receipt Inspection (UPPI-F-01) 4/21/2025 RIP-UMN-5055 Receipt Inspection (UPPI-F-01) 2/24/2025