ML25168A081

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08-09-83 ACRS Report on Flaw Evaluation Procedures for BWR Pipe Cracks
ML25168A081
Person / Time
Issue date: 08/09/1983
From: Ray J
Advisory Committee on Reactor Safeguards
To: Palladino N
NRC/Chairman
References
Download: ML25168A081 (1)


Text

UNITED STATES NUCLEAR REGULATORY COMMISSION ADVISORY COMMITTEE ON REACTOR SAFEGUARDS WASHINGTON, D. C. 20555 Honorable Nunzio J. Palladino Chainnan U.S. Nuclear Regulatory Commission Washington, DC 20555

Dear Dr. Palladino:

August 9, 1983

SUBJECT:

ACRS REPORT ON FLAW EVALUATION PROCEDURES FOR 8WR PIPE CRACKS We have followed with some concern the continuing discovery of the extent of stress corrosion cracking {SCC) in the large pipes that make up a significant part of the BWR primary system pressure boundary.

While the stainless steel in these pipes is tough, and thus prone to leak-before-break, the residual stress pattern in the pipes tends to *make the cracks grow around the pipe before they pass through.

Thus the cracks may have worked their way both completely around and through much of the wall before a leak develops.

In their evaluation of the reliability of the cracked BWR piping for con-tinued service, the licensees, the vendor, and the NRC Staff rely heavily on the "measurements" of crack depth obtained by conventional ultrasonic probe motion techniques.

We believe that this is a delusion, since we can find no consistent experimental evidence or body of expert opinion indicating that the measured crack depths bear any direct relationship to the actual crack depths.

We are concerned with the use of a procedure that takes the ultra-sonic testing {UT} depth measurement as fact, combines it with the flaw evaluation procedure of Paragraph Il~B 3640*,Section XI of the ASME Boiler and Pressure Vessel Code, and asserts that adequate inargins exist in the piping for safe operation under normal and faulted conditions.

While this assertion may be correct, in our opinion it can be taken only on the basis of faith, s i nee we know of no way to demonstrate its validity with the UT techniques being used in the inspections.

We believe that a position consistent with traditional Commission conserva-tism in matters of primary pressure boundary integrity would be to assume that any UT detectable crack extends through the entire wall thickness.

With this assumption, justification for continued operation would hav*e to be based on calculations of strength of the rerna ining cross-sect ion, the toughness of stainless steel, and the probability of leak-before-break.

The present ap-proach, in effect, may accept a r;iuch higher probability of a LOCA than has been considered acceptable.

  • Although not in tile current version of the ASME Boiler and Pressure Vessel Code, this paragraph has been approved by the ASME Main Committee and will be published in the Winter 1983 Addenda.

2651

Honorable Nunzio August 9, 1983 Of course, if the industry could find a technique with a demonstrated ability to measure the depth of sec in stainless steel pipes, they should then, and only then, be allowed to take credit for the strength of the remaining wall thickness.

We believe that the Commission should not allow Paragraph IWB 3640 to be used for evaluation of cracked BWR piping until the concerns expressed in this letter are resolved.

Sincerely,

~Q?o J. ~. Ray y Chairman 2652