ML23122A137

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NDE of AMT NRC Presentation
ML23122A137
Person / Time
Issue date: 05/02/2023
From: Anchondo-Lopez I
Office of Nuclear Reactor Regulation
To:
NRC/RES/DE
Isaac Anchondo-Lopez 817-200-1152
Shared Package
ML23122A125 List:
References
Download: ML23122A137 (14)


Text

NRC Activities in Advanced Manufacturing Technology

Office of Nuclear Reactor Regulation U.S. Nuclear Regulatory Commission

NDE of AMT Workshop NRC Headquarters M ay 2-3, 2023 Advanced Manufacturing Technologies

  • Techniques and material processing Initial focus areas methods that have not been: Laser powder bed fusion Traditionally used in the U.S. nuclear (LPBF) industry Laser direct energy Formally standardized/codified by the deposition (L-DED) nuclear industry Cold spray (CS)

Electron beam welding

  • NRC Goal: To proactively prepare staff for (EBW) efficient, effective, and transparent Power metallurgyhot regulatory review of AMT submissions isostatic pressing (PM-HIP)

M ay 2-3, 2023, NDE of AMT Technical Exchange 2 Action Plan - Rev. 1, June 2020

  • Task 1 - Technical Preparedness Technical information, knowledge and tools to prepare NRC staff to review AMT applications
  • Task 2 - Regulatory Preparedness Regulatory guidance and tools to prepare staff for efficient and effective review of AMT-fabricated components submitted to the NRC for review and approval

- Integration of information from external organizations into the NRC staff knowledge base for informed regulatory decision -making

- External interactions and knowledge sharing, i.e. this technical exchange meeting

M ay 2-3, 2023, NDE of AMT Technical Exchange 3 AMT-Specific Generic Action Plan Tasks

Technical Regulatory Preparedness Ta s k 1: Technical Preparedness (Subtask 1A) (Task 2)

Subtask 1A:AMT Processes under Consideration Subtask 2A Technical Technical Draft Implementation Subtask 1B: Inspection and Non-Destructive Letter Report Context Guidelines using the 50.59 Examination (NDE) LPBF Document Document Process Subtask 1C: Modeling and Simulation of Microstructure LPBF LPBF and Properties Technical Technical Draft Letter Report Context Guidelines Ta s k 2: Regulatory Preparedness DED Document Document DED DED Subtask 2A: Implementation using the 10 CFR 50.59 Process Technical Technical Draft Subtask 2C Possible Final Letter Report Context Guidelines Draft Guidelines Guidance for Subtask 2B: Assessment of Regulatory Guidance Document Document Document for Initial AMTs in Subtask 2C: AMT D raf t Guidelines DocumentCold Spray Cold Spray Cold Spray AMTs future effort

Technical Technical Draft Ta s k 3: Communications and Knowledge Letter Report Context Guidelines Management PM-HIP Document Document Spray PM-HIP PM-HIP Subtask 3A: Internal Interactions Subtask 3B: External Interactions Technical Technical Draft Legend Subtask 3C: Knowledge Management Letter Report Context Guidelines Contractor-developed EBW Document Document Subtask 3D: Public Workshop EBW EBW NRC Staff-developed

M ay 2-3, 2023, NDE of AMT Technical Exchange 4 Action Plan Reports Generic Technology specific Subject ADAMS Accession No.Technical Letter Report/ Draft Guidelines Documents AMT Action Plan, Rev. 1 ML19333B980Technical Assessment Draft review guidelines ML21074A037LPBD ML20351A292 ML21074A040 Implementation with 10 CFR 50.59 process ML21155A043 L-DED ML21301A077 ML22143A951 Assessment of regulatory guidance ML20233A693 CS ML21263A105 ML22143A952 NDE gap analysis ML20349A012EBW ML22143A927 future work as industry Modeling gap analysis: microstructure ML20269A301 PM-HIP ML22164A437 projects are completed

Modeling gap analysis: performance ML20350B550

NRC AMT Public Website Contains AMT-related documents and information

M ay 2-3, 2023, NDE of AMT Technical Exchange 5 NRC Perspective on AMT in US Nuclear Industr y

  • Regulatory review preparations highly depend on awareness of industry interests, developments and advances

- A couple of parts have been introduced into US plants using the 50.59 process

- AMTrelated components in the current US Ls do not appear to be a high priority for safetyWR fleet

- Potential interest for SMR and advanced reactors

  • Codes and standards development is a key enabler
  • Limited data is a challenge, esp. environmentaleffects (corrosion, irradiation)
  • Effective and reliable NDE is critical to qualify andmonitor the integrity of AMT components NRC Chair - visit to Advanced Manufacturing Pilot

Facility at Georgia Tech

  • International developments:

L-DED fabrication of a 3 class 1 valve - Ko re a Installation of AM water impeller - Slovenia

M ay 2-3, 2023, NDE of AMT Technical Exchange 6 Current Regulator y Pathways Least likely

  • Rulemaking
  • License amendment (technical specification change, etc )
  • 10 CFR 50.59 Changes, tests and experiments Subtask 2A of AMT Action Plan, Rev 1 One component installed via this method
  • 10 CFR 50.55a Codes and Standards Most likely Endorsement of Code edition and Code cases on AMTs (z) alternatives to codes and standards

M ay 2-3, 2023, NDE of AMT Technical Exchange 7 Ongoing Staff Codes and Standards Activities

  • ASME Special Committee on Use of Additive Manufacturing for Pressure Retaining Equipment Developed criteria qualification document for LPBF - ASME PTB-13 - plans to add DED 316L LPBF Data Package and Code Case under development Arc DED Data Package and Code Case under development - multiple materials
  • ASME Section III WG on AM (MF&E) Working Group on Advanced Manufacturing Developing rules for fabrication of AM items, including support of AM Code Cases and new Section III Appendix for materials produced by AM processes

Process groups: PM/HIP, DED, QA Requirements

  • ASME Section III, Division 5 Task Group on AM for High Temperature Applications Developing Code actions for incorporating AM materials/components in ASME Section III, Division 5 (high temperature reactors) for elevated temperature nuclear construction

First application is PM-HIP

M ay 2-3, 2023, NDE of AMT Technical Exchange 8 NDE Gap Assessment

  • Sur vey of Pre-Ser vice and In -Ser vice Nondestructive Evaluation Techniques of AMT-Fabricated Components (ML20349A012)

- Literature search and gap analysis applicable to the NDE of AMT components with an emphasis on methodologies used in the nuclear industry.

- 21 gaps were identified and ranked as High, Medium, or Low Priority based on anticipated needs for pre-service and in-service NDE.

  • PNNL identified eight High Priority gaps to address key questions:
1. What flaws need to be found?
2. What sections of the component volume should be inspected?
3. How will the critical flaws be identified?

M ay 2-3, 2023, NDE of AMT Technical Exchange 9 High Priority NDE Gaps - PNNL TLR

1. Identification of expected flaws and characteristics
2. Defect acceptance standards
3. Determination of applicable NDE methods
4. Validation of NDE techniques with destructive testing
5. Determination of effects of AMT grain structures on UT
6. Definitions of the relevant inspection volume
7. Required level of component surface finish
8. Size limitations for inspection of large components

M ay 2-3, 2023, NDE of AMT Technical Exchange 10 PNNL High Priority Gap Detail

M ay 2-3, 2023, NDE of AMT Technical Exchange 11 NRC Activities - Moving For ward

  • Research tasks include:
  • Assessment of 2 additional AMTs: Arc DED and diode laser cladding
  • Long-term performance, environments (i.e., irradiation, corrosion, etc )
  • NRC AMT Workshop: Oct. 2023
  • Continue NRC participation in ASME Code activities
  • Continue NRC involvement in AM standardization efforts
  • Performance of NDE confirmatory efforts on AMT components, mock-ups, welds, qualification, etc.

- Possible collaboration leading to share of mockups and test results.

M ay 2-3, 2023, NDE of AMT Technical Exchange 12 NRC AMT Point-of-contact

Office of Nuclear Regulatory Research Isaac Anchondo-Lop ez Eric Focht Rob Tregoning NDE of AMT Overall AMT Agency Efforts Senior Level Technical Advisor isaac.anchondo-lopez@nrc.gov eric.focht@nrc.gov robert.tregoning@nrc.gov

Office of Nuclear Regulatory Research

Carolyn Fairbanks David Rudland John Wise Overall AMT Agency Efforts Senior Level Technical Advisor Senior Level Technical Advisor carolyn.fairbanks@nrc.gov david.rudland@nrc.gov john.wise@nrc.gov

M ay 2-3, 2023, NDE of AMT Technical Exchange 13 THANK YOU

M ay 2-3, 2023, NDE of AMT Technical Exchange