ML23062A501
| ML23062A501 | |
| Person / Time | |
|---|---|
| Site: | 99900060 |
| Issue date: | 03/08/2023 |
| From: | Kerri Kavanagh NRC/NRR/DRO/IQVB |
| To: | Meehan M Curtiss-Wright Corp, Target Rock Corp |
| References | |
| EPID I-2023-201-0002 IR 2023201 | |
| Download: ML23062A501 (29) | |
Text
William Meehan, Quality Assurance Manager Curtis-Wright - EMS - Target Rock 1966E Broadhollow Road Farmingdale, NY 11735
SUBJECT:
NUCLEAR REGULATORY COMMISSION VENDOR INSPECTION REPORT OF CURTIS-WRIGHT - EMS - TARGET ROCK NO. 99900060/2023-201, NOTICE OF NONCONFORMANCE
Dear Mr. Meehan:
On January 23 - 27, 2023, the U.S. Nuclear Regulatory Commission (NRC) staff conducted an inspection at Curtis-Wright - EMS - Target Rock (hereafter referred to as Target Rock) facilities in East Farmingdale, NY. The purpose of this limited-scope inspection was to assess Target Rocks compliance with provisions of Title 10 of the Code of Federal Regulations (10 CFR) Part 21, Reporting of Defects and Noncompliance, and selected portions of Appendix B, Quality Assurance Program Criteria for Nuclear Power Plants and Fuel Reprocessing Plants, to 10 CFR Part 50, Domestic Licensing of Production and Utilization Facilities.
This technical focused inspection specifically evaluated Target Rocks implementation of the quality activities associated with the design, manufacture, and testing of safety-related valves and components for U.S. nuclear power plants. The enclosed report presents the results of the inspection. This NRC inspection report does not constitute NRC endorsement of Target Rocks overall quality assurance (QA) or 10 CFR Part 21 program.
Based on the results of this inspection, the NRC inspection team determined that the implementation of your QA program did not meet certain regulatory requirements imposed on you by your customers or NRC licensees. Specifically, the NRC inspection team determined that Target Rock was not fully implementing its QA program in the area of Criterion XVI, Corrective Action, of Appendix B to 10 CFR Part 50. The specific findings and references to the pertinent requirements are identified in the enclosures to this letter. In response to the enclosed notice of nonconformance, Target Rock should document the results of the extent of condition review for these findings and determine if there are any effects on safety-related components. Please provide a written statement or explanation within 30 days of this letter in accordance with the instructions specified in the enclosed NON. We will consider extending the response time if you show good cause for us to do so.
In accordance with 10 CFR 2.390, Public Inspections, Exemptions, Requests for Withholding, of the NRCs Rules of Practice, the NRC will make available electronically for public inspection a copy of this letter, its enclosure, and your response through the NRC Public Document Room or from the NRCs Agencywide Documents Access and Management System, which is accessible at http://www.nrc.gov/reading-rm/adams.html. To the extent possible, your response, should not include any personal privacy, proprietary, or Safeguards Information (SGI) so that it can be made available to the public without redaction. If personal privacy or proprietary information is necessary March 8, 2023
W. Meehan 2
to provide an acceptable response, please provide a bracketed copy of your response that identifies the information that should be protected and a redacted copy of your response that deletes such information. If you request that such material be withheld from public disclosure, you must specifically identify the portions of your response that you seek to have withheld and provide in detail the bases for your claim (e.g., explain why the disclosure of information would create an unwarranted invasion of personal privacy or provide the information required by 10 CFR 2.390(b) to support a request for withholding confidential commercial or financial information). If SGI is necessary to provide an acceptable response, please provide the level of protection described in 10 CFR 73.21, Protection of Safeguards Information: Performance Requirements.
Sincerely, Kerri Kavanagh, Chief Quality Assurance Vendor Inspection Branch Division of Reactor Oversight Office of Nuclear Reactor Regulation Docket No.: 99900060 EPID No.:
I-2023-201-0002
Enclosures:
- 1. Notice of Nonconformance
- 2. Inspection Report No. 99900060/2023-201 and Attachment Signed by Kavanagh, Kerri on 03/08/23
ML23062A501 NRR-106 OFFICE NRR/DRO/IQVB NRR/DRO/IQVB NRR/DRO/IQVB NRR/DRO/IQVB NAME DZhang AArmstrong FVega OAyegbusi DATE 3/6/2023 3/7/2023 3/6/2023 3/8/2023 OFFICE NRR/DRO/IQVB NRR/DEX/EMIB NRR/DRO/IRAB NRR/DRO/IQVB NAME VVolttaggio NHansing BHughes KKavanagh DATE 3/7/2023 3/8/2023 3/8/2023 3/8/2023 NOTICE OF NONCONFORMANCE Target Rock Docket No. 99900060 1966 Broadhollow Rd, Report No. 2023-201 Farmingdale, NY 11735 Based on the results of a U.S. Nuclear Regulatory Commission (NRC) inspection conducted at the Target Rock facility in Farmingdale, NY from January 23, 2023, through January 27, 2023, Target Rock did not conduct certain activities in accordance with NRC requirements that were contractually imposed on Target Rock by its customers or NRC licensees:
A. Criterion XVI, Corrective Action, of Appendix B, Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants, to Title 10 of the Code of Federal Regulations (10 CFR) Part 50, Domestic Licensing of Production and Utilization Facilities, states, in part that Measures shall be established to assure that conditions adverse to quality such as failures, malfunctions, deficiencies, deviations, defective material and equipment, and nonconformances are promptly identified and corrected. In the case of significant conditions adverse to quality, the measures shall assure that the cause of the condition is determined, and corrective action taken to preclude repetition.
Section 1.0 of Target Rocks Quality Management Procedure (QMP) No. 1014, Corrective and Preventive Action, Revision L, dated March 29, 2022, states that this procedure is used to establish a system for controlling corrective and preventive actions, to describe the system used to identify and correct significant conditions adverse to the quality of items, services and activities. Section 4.12 of QMP No. 1014 defines Significant Condition Adverse to Quality as A condition adverse to quality that if left uncorrected, could have serious effect on safetyThe [Corrective Action Report (CAR)] shall be assigned a CAR Severity Level A1 or A2. Section 5.2.2.8 of QMP No. 1014 states that the Quality Assurance Manager is required to verify corrective action has been implemented at the committed effectivity point, and to assure all implemented corrective action is effective in solving the root cause of the reported discrepancy.
Section 18.5.1.2 of QMP No. 1023, Energy Products Nuclear Quality Assurance Manual, Revision 0, dated December 9, 2022, states, in part, that the audit frequency established in the internal audit schedule shall be such that the entire program is audited at least once annually. QMP No. 1023 defines annual as a period not to exceed 12 months.
Section 5.1.2.3 of Target Rocks QMP No. 1017, Quality Audits, Revision J, dated December 7, 2021 (Redline), states in part, that at a minimum, one internal procedural audit per year shall be performed on each QMP listed in the index to QMP1001. Section 5.2.4.5 of QMP No.
1017 states in part, that The Audit Report shall be approved by the Lead Auditor and the Manger, Supplier Quality and Audits and distributed to management of both the audited and auditing organizations, and other affected organizations, within 30 days of the post-audit conference.
Contrary to the above, as of January 27, 2023, Target Rock failed to assure that conditions adverse to quality such as failures, malfunctions, deficiencies, deviations, defective material and equipment, and nonconformances are promptly identified and corrected. Specifically, Target Rock closed corrective action report (CAR) No.21-212 and No.22-235 without adequately implementing the corrective actions to assure that conditions adverse to quality are promptly identified and corrected.
2 1.
Target Rock initiated CAR No.22-235 in November 2022 to address its failure to conduct internal audits for 2022 as required by Section 5.1.2.3 of QMP No. 1017. CAR No.22-335 identified this issue as A2 and thus considered a significant condition adverse to quality. CAR No.22-335 stated that the immediate corrective action was to revise the 2022 internal audit schedule. The CAR was closed with a verification plan to review the revised 2022 internal audit schedule and develop a strategy regarding whether additional resources are needed to complete the remaining 2022 audit sections. However, as of January 27, 2023, Target Rock did not perform any of the internal audits for 2022 in accordance with the revised internal audit schedule or identified additional resource requirements to complete the audits.
2.
Target Rock initiated CAR No.21-212 in June of 2021 to address its failure to complete audit reports within 30 days of the Post-Audit Conference as required by QMP No.
1017 for Internal Audit Numbers 18-01, 19-01, 19-06, and 20-24. CAR No.21-212 identified this issue as A2 and thus considered a significant condition adverse to quality. The root cause was attributed to the internal audit schedule not containing any formal way to identify the closeout date. The corrective and preventive action identified in CAR 21-212 was to add a status column to the internal audit schedule to indicate when the Post-Audit Conference was held. This corrective and preventive action failed to prevent reoccurrence of cases where audit reports are issued more than 30 days from the Post-Audit Conference.
This issue has been identified as Nonconformance 99900060/2023-201-01.
Please provide a written statement or explanation to the U.S. Nuclear Regulatory Commission, ATTN: Document Control Desk, Washington, DC 20555-0001, with a copy to the Chief, Quality Assurance and Vendor Inspection Branch, Division of Reactor Oversight, Office of Nuclear Reactor Regulation, within 30 days of the date of the letter transmitting this Notice of Nonconformance. This reply should be clearly marked as a Reply to a Notice of Nonconformance and should include for each noncompliance: (1) the reason for the noncompliance or, if contested, the basis for disputing the noncompliance; (2) the corrective steps that have been taken and the results achieved; (3) the corrective steps that will be taken to avoid further noncompliance; and (4) the date when the corrective action will be completed.
Where good cause is shown, the NRC will consider extending the response time.
In accordance with the requirements of 10 CFR 2.390, Public inspections, exemptions, requests for withholding, of the NRCs Rule of Practice, your response will be made available electronically for public inspection in the NRC Public Document Room or from the NRCs document system (ADAMS), accessible from the NRC Web site at http://www.nrc.gov/reading-rm/adams.html, to the extent possible, it should not include any personal privacy, proprietary, or safeguards information so that it can be made available to the public without redaction. If personal privacy or proprietary information is necessary to provide an acceptable response, then please provide a bracketed copy of your response that identifies the information that should be protected and a redacted copy of your response that deletes such information.
If you request withholding of such material, you must specifically identify the portions of your response that you seek to have withheld and provide in detail the bases for your claim of withholding (e.g., explain why the disclosure of information will create an unwarranted invasion of personal privacy or provide the information required by 10 CFR 2.390(b) to support a request for withholding confidential commercial or financial information). If safeguards information is
3 necessary to provide an acceptable response, please provide the level of protection described in 10 CFR 73.21, Protection of safeguards information: performance requirements.
Dated this 8th day of March 2023.
U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF NUCLEAR REACTOR REGULATION DIVISION OF REACTOR OVERSIGHT VENDOR INSPECTION REPORT Docket No.:
99900060 Report No.:
99900060/2023-201 Vendor:
Curtis-Wright - EMS - Target Rock (Target Rock)
William Meehan Phone: 631-396-4558 Email: bmeehan@curtisswright.com Nuclear Industry Activity:
Target Rock supplies safety-related valves and components and related services to the commercial nuclear industry.
Inspection Dates:
January 23 - 27, 2023 Vendor Location:
1966E Broadhollow Road Farmingdale, NY 11735 Inspection Team Leader:
Deanna Zhang NRR/DRO/IQVB Inspectors:
Frankie Vega NRR/DRO/IQVB Odunayo Ayegbusi NRR/DRO/IQVB Aaron Armstrong NRR/DRO/IQVB Vince Voltaggio NRR/DRO/IQVB Nicholas Hansing NRR/DEX/EMIB Approved by:
Kerri Kavanagh, Chief Quality Assurance and Vendor Inspection Branch Division of Reactor Oversight Office of Nuclear Reactor Regulation
2 EXECUTIVE
SUMMARY
Curtis-Wright - EMS - Target Rock 99900060/2023-201 The U.S. Nuclear Regulatory Commission (NRC) staff conducted a routine vendor inspection at the Curtis-Wright - EMS - Target Rock (hereafter referred to as Target Rock) facility in East Farmingdale, NY, to verify it had implemented an adequate quality assurance (QA) program that complies with the requirements of Appendix B, Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants, to Title 10 of the Code of Federal Regulations (10 CFR) Part 50, Domestic Licensing of Production and Utilization Facilities, and 10 CFR Part 21, Reporting of Defects and Noncompliance. The NRC inspection team conducted this inspection on-site from January 23 - 27, 2023.
This technically-focused inspection specifically evaluated Target Rocks implementation of the quality activities associated with the design, fabrication, and testing of safety-related valves and components being supplied to U.S. nuclear power plants.
The following regulations served as the bases for the NRC inspection:
Appendix B to 10 CFR Part 50
10 CFR Part 21 During this inspection, the NRC inspection team implemented Inspection Procedure (IP) 43002, Routine Inspections of Nuclear Vendors, dated April 5, 2022, IP 43004, Inspection of Commercial-Grade Dedication Programs, dated April 5, 2022; and IP 36100, Inspection of 10 CFR Part 21 and Programs for Reporting of Defects and Noncompliance, dated May 16, 2019.
The NRC inspection team observed the following specific activities:
Testing of Solenoid Valve
Liquid Penetration Testing and Acceptance
Welding
Quality Control Inspection The results of this inspection are summarized below.
Nonconforming Materials, Parts, or Components and Corrective Action The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the implementation of its nonconforming materials, parts, or components and corrective action programs to verify compliance with the requirements of Criterion XV, Nonconforming Materials, Parts, or Components, and Criterion XVI, Corrective Action, of Appendix B to 10 CFR Part 50. The NRC inspection team verified that the procedures contained sufficient guidance for evaluating nonconforming conditions, ensuring that conditions are evaluated for possible corrective action and checking for 10 CFR Part 21 applicability. The NRC inspection team reviewed a sample of nonconformance reports (NCRs) and corrective action reports (CARs) to verify compliance with regulatory requirements and adherence to Target Rocks procedures.
3 In addition, the NRC inspection team reviewed the implementation and closure of the corrective actions opened to address the Notice of Nonconformances (NONs) documented in the NRCs inspection reports (IR) 99900060/2017-202 dated April 24, 2017 (Agencywide Documents Access and Management System (ADAMS) Accession No. ML17104A205) and IR No.
99900060/2018-201 dated July 2, 2018 (ADAMS Accession No. ML18183A384). Based on the review of the corrective actions, the NRC inspection team closed NON 99900060/2017-202-01, NON 99900060/2018-201-01 and NON 99900060/2018-201-02.
The NRC inspection team issued Nonconformance 99900060/2023-201-01 in association with Target Rocks failure to implement the regulatory requirements of Criterion XVI of Appendix B to 10 CFR Part 50. Nonconformance 99900060/2023-201-01 cites Target Rocks for failing to assure that conditions adverse to quality such as failures, malfunctions, deficiencies, deviations, defective material and equipment, and nonconformances are promptly identified and corrected.
Specifically, Target Rock closed CAR 21-212 and CAR 22-235 without adequately implementing the corrective actions to assure that conditions adverse are promptly identified and corrected.
Internal Audits The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the control of nonconformances to verify compliance with the requirements of Criterion XVIII, Audits of Appendix B to 10 CFR Part 50. The NRC inspection team reviewed Target Rocks internal audit plans, internal audit reports and CARs generated during internal audits when applicable. The NRC inspection team verified that Target Rock adequately planned and performed an internal audit for the year 2021. The NRC inspection team observed that as of January 27, 2023, Target Rock had not completed internal audits for the calendar year 2022. As discussed above, the NRC inspection team found that while Target Rock had identified this issue in CAR No.22-235; the CAR was closed before adequately correcting the issue. The NRC inspection team finds the issue of failing to complete internal audits by the required periodicity specified in Target Rock procedures to be minor because this issue did not yield any negative impacts to safety-related SSCs. No findings of significance were identified.
The NRC inspection team determined that Target Rock is implementing its design control, commercial-grade dedication, procurement document control and supplier oversight, identification and control of material, parts and components, control of special processes, test control, control of measuring and test equipment, in accordance with applicable regulatory requirements of Appendix B to 10 CFR Part 50. In addition, the NRC inspection team determined that Target Rock is implementing its 10 CFR Part 21 program for evaluating deviations and reporting defects that could create a substantial safety hazard in accordance with regulatory requirements. No findings of significance were identified.
4 REPORT DETAILS 1.
10 CFR Part 21 Program a.
Inspection Scope The U.S. Nuclear Regulatory Commission (NRC) inspection team reviewed Target Rocks policies and implementing procedures that govern the implementation of its Title 10 of the Code of Federal Regulations (10 CFR) Part 21, Reporting of Defects and Noncompliance, program to verify compliance with the regulatory requirements. The NRC inspection team also evaluated the 10 CFR Part 21 postings and a sample of Target Rocks purchase orders (POs) to verify compliance with the requirements of 10 CFR 21.21, Notification of Failure to Comply or Existence of a Defect and its Evaluation, and 10 CFR 21.31, Procurement Documents. The NRC inspection team also verified that Target Rocks nonconformance and corrective action procedures provide a link to the 10 CFR Part 21 program.
Furthermore, for a sample of 10 CFR Part 21 evaluations performed by Target Rock, the NRC inspection team verified that Target Rock had effectively implemented the requirements for evaluating deviations and failures to comply. The NRC inspection team verified that the notifications were performed in accordance with the requirements of 10 CFR 21.21, as applicable.
The NRC inspection team also discussed the design control program with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
b.
Observations and Findings No findings of significance were identified.
c.
Conclusion The NRC inspection team concluded that Target Rock was implementing its 10 CFR Part 21 program in accordance with the regulatory requirements of 10 CFR Part 21. Based on the limited sample of documents reviewed, the NRC inspection team also determined that Target Rock was adequately implementing its policies and procedures associated with the 10 CFR Part 21 program. No findings of significance were identified.
2.
Nonconforming Materials, Parts, or Components and Corrective Action a.
Inspection Scope The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the control of nonconformances and corrective actions to verify compliance with the requirements of Criterion XV, Nonconforming Materials, Parts, or Components, and Criterion XVI, Corrective Action, of, Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants, to 10 CFR Part 50, Domestic Licensing of Production and Utilization Facilities..
The NRC inspection team verified that Target Rocks processes and procedures provide for
5 the identification, documentation, segregation, evaluation, and disposition of nonconforming items. These processes also apply the principles of rework/repair, scrap, return to vendor, or use as-is.
The NRC inspection team observed Target Rocks assembly floor operations and verified that nonconforming materials, parts or components were properly identified, marked, and segregated, when practical, to ensure that they were not reintroduced into the production processes. The NRC inspection team reviewed a sample of nonconforming reports (NCRs) associated with the production of safety-related parts and confirmed that Target Rock dispositioned the nonconforming materials in accordance with the applicable procedures, documented an appropriate technical justification for various dispositions, and took adequate corrective action regarding the nonconforming items to prevent recurrence, as appropriate. In addition, the NRC inspection team confirmed that the nonconformance process provides a link to the 10 CFR Part 21 program.
The NRC inspection team also reviewed a sample of corrective action reports (CARs) to verify: (1) adequate documentation and description of conditions adverse to quality; (2) an appropriate analysis of the cause of these conditions and the corrective actions taken to prevent recurrence; (3) direction for review and approval by the responsible authority; (4) a description of the current status of the correction actions; and (5) the actions taken to verify timely and effective implementation of the corrective actions. In addition, the NRC inspection team confirmed that the corrective action process provides a link to the 10 CFR Part 21 program.
The NRC inspection team also reviewed Target Rocks corrective actions in response to the inspection findings identified in NRC Inspection Report (IR) No. 99900060/2017-202 dated April 24, 2017 (Agencywide Documents Access and Management System (ADAMS)
Accession No. ML17104A205) and IR No. 99900060/2018-201 dated July 2, 2018 (ADAMS Accession No. ML18183A384).
Additionally, the NRC inspection team discussed the nonconformance and corrective action program with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
b.
Observations and Findings During the review of a sample of CARs, the NRC inspection team observed multiple instances in which Target Rock failed to assure that conditions adverse to quality such as failures, malfunctions, deficiencies, deviations, defective material and equipment, and nonconformances are promptly identified and corrected. Specifically, Target Rock closed CAR No.21-212 and No.22-235 without adequately implementing the corrective actions to assure that conditions adverse to quality are promptly identified and corrected.
Target Rock initiated CAR No.22-235 in November 2022 to address its failure to conduct internal audits for 2022 as required by Section 5.1.2.3 of QMP No. 1017. CAR No.22-335 identified this issue as A2 and thus considered a significant condition adverse to quality. CAR No.22-335 stated that the immediate corrective action was to revise the 2022 internal audit schedule. The CAR was closed with a verification plan to review the revised 2022 internal audit schedule and develop a strategy regarding whether additional resources are needed to complete the remaining 2022 audit sections. However, as of January 27, 2023, Target Rock
6 did not perform any of the internal audits for 2022 in accordance with the revised internal audit schedule or identified additional resource requirements to complete the audits.
Target Rock initiated CAR No.21-212 in June of 2021 to address its failure to complete audits reports within 30 days of the Post-Audit Conference as required by QMP No. 1017 for Internal Audit Numbers 18-01, 19-01, 19-06, and 20-24. CAR No.21-212 identified this issue as A2 and thus considered a significant condition adverse to quality. The root cause was attributed to the internal audit schedule not containing any formal way to identify the closeout date. The corrective and preventive action identified in CAR 21-212 was to add a status column to the internal audit schedule to indicate when the Post-Audit Conference was held.
This corrective and preventive action failed to prevent reoccurrence of cases where audit reports are issued more than 30 days from the Post-Audit Conference.
The NRC inspection team identified issued Notice of Nonconformance (NON) 99900060/2023-201-01 for Target Rocks failure to promptly identify and correct a condition adverse to quality. Target Rock initiated CAR No.23-012 to address this issue.
b1. Corrective Action Associated with NON 99900060/2017-201-01 Following the April 2017 inspection at Target Rock, the NRC issued NON 99900060/2017-202-01 for Target Rocks failure to implement the appropriate measures associated with the dedication of items and services procured from several commercial suppliers. Specifically, Target Rock failed to conduct commercial-grade surveys or use another verification method to verify the critical characteristics (CC), that, when verified, provide reasonable assurance that items and services will perform their intended safety function.
In its response to the NON 99900060/2017-202-01, dated May 22, 2017, Target Rock initiated CAR No. 17-39. In its response, Target Rock committed to review all their Method 2 critical characteristics attribute verification (CCAV) sheets to ensure each CC is related to the safety function of the item, is aligned with a specific attribute(s) requiring verification, and clearly identifies the method for verification. In addition, Target Rock committed to revise the commercial grade survey (CGS) plans to include checklists based on the revised Method 2 characteristics verification methods identified on the CCAV sheets.
The NRC inspection team reviewed the documentation that provided the objective evidence for the completion of the corrective actions, including a review of CAR No. 17-39. The NRC inspection team confirmed that Target Rock has updated their CCAV sheets, as committed to by Target Rock in CAR No. 17-39. CCAV sheets are used to ensure that the correct CCs are properly identified, and the method of verification is identified when conducting CGSs. In addition, the NRC inspection team verified a sample of recently completed CCAVs and confirmed that these CCAVs have been modified to identify and align the CCs with the attribute requiring verification. Therefore, these actions provide reasonable assurance that CCs are properly identified and verified when conducting CGSs.
The NRC inspection team determined that Target Rocks corrective actions were adequately implemented to address NON 99900060/2017-202-01.
b2. Corrective Action Associated with NON 99900060/2018-202-01 Following the July 2018 inspection at Target Rock, the NRC issued NON 99900060/2018-201-01 for Target Rocks failure to translate the applicable design basis requirements as
7 specified in NuScales task order (TO) for the emergency core cooling system (ECCS) valves into their specifications, drawings, procedures and instructions. In addition, Target Rock failed to provide objective evidence to NuScale ensuring the selection and review for suitability of application of materials, parts, equipment, and processes that are essential to the safety-related functions of the SSCs were met. Specifically, Target Rock failed to translate certificate of conformance (CoC) requirements from NuScales TO No. 11, SW-1114-9480 into applicable specifications, drawings, procedures and instructions. In addition, Target Rock failed to submit eight CoC requirements for the ECCS valve proof of concept (POC) testing services to NuScale.
In its response to NON 99900060/2018-201-01, dated July 31, 2018, Target Rock initiated CAR No.18-117. In CAR No.18-117, Target Rock committed to revised QMP No. 1004, Design Control, to incorporate a new automated document submittal and tracking system in Target Rocks enterprise resource planning system. This action requires the contracts department to track the submittal status of the CoC and will prevent close out of the project until all outstanding contract document submittals, including CoC, are provided to the customer.
The NRC inspection team reviewed the documentation that provided the objective evidence for the completion of the corrective actions, including a review of CAR No.18-117. The NRC inspection team confirmed that QMP No. 1004 has been updated to include provisions to identify whether a CoC is required for the customer PO. In addition, the NRC inspection team reviewed the objective evidence that confirmed that the eight CoC requirements referenced in the NON were issued per the PO requirement. The NRC inspection team also reviewed a recent CoC issued to NuScale and confirmed that the CoC was issued per PO requirements.
The NRC inspection team determined that Target Rocks corrective actions were adequately implemented to address NON 99900060/2018-201-01. No findings of significance were identified.
b3. Corrective Action Associated with NON 99900060/2018-201-02 Following the July 2018 inspection at Target Rock, the NRC issued NON 99900060/2018-201-02 for Target Rocks failure to establish measures to assure that measuring and test instrumentation used during the safety-related ECCS valve proof of concept (POC) testing activities affecting quality were adequately controlled, calibrated, and adjusted at specified periods to maintain accuracy within necessary limits. Specifically, Target Rock failed to control traceability and the calibration status of a linear variable differential transformer, pressure transducers and micrometer, under their calibration program.
In its response to NON 99900060/2018-201-02, dated July 31, 2018, Target Rock initiated CAR No.18-118. Target Rock committed to update several procedures to address the issues identified by the inspection team in the NON.
The NRC inspection team reviewed the documentation that provided the objective evidence for the completion of the corrective actions, including a review of CAR No.18-118. The NRC inspection team confirmed that QMP No. 1004, QMP No. 1011 Control of Measuring, Inspection and Test Equipment, and A&T No. 001 Organization and Operation of the Assembly and Test Department, were updated to adequately control the traceability and the calibration status, of the measuring and test equipment (M&TE) referenced above, under
8 Target Rocks calibration and quality assurance (QA) programs.
The NRC inspection team determined that Target Rocks corrective actions were adequately implemented to address NON 99900060/2018-201-02.
c.
Conclusion The NRC inspection team concluded that Target Rock is implementing its procedures that govern control of nonconforming parts, materials, or components in accordance with the regulatory requirements of Criterion XV of Appendix B to 10 CFR Part 50.
The NRC inspection team issued NON 99900060/2023-201-01 in association with Target Rocks failure to implement the regulatory requirements of Criterion XVI of Appendix B to 10 CFR Part 50. NON 99900060/2023-201-01 cites Target Rocks for failing to assure that conditions adverse to quality such as failures, malfunctions, deficiencies, deviations, defective material and equipment, and nonconformances are promptly identified and corrected. Specifically, Target Rock closed CAR 21-212 and CAR 22-235 without adequately implementing the corrective actions to assure that conditions adverse are promptly identified and corrected. Target Rock initiated CAR No.23-012 to address this issue.
The NRC inspection team closed NON 99900060/2017-202-01 because Target Rock revised CCAVs to identify and align the CCs with the attribute requiring verification. The NRC inspection team closed NON 99900060/2018-201-01 because Target Rock revised procedures to include provisions to identify whether a CoC is required for the customer PO.
The NRC inspection team closed NON 99900060/2018-201-02 because Target Rock revised procedures to include provisions for controlling the traceability and the calibration status.
3.
Internal Audits a.
Inspection Scope The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the control of nonconformances to verify compliance with the requirements of Criterion XVIII, Audits of Appendix B to 10 CFR Part 50. The NRC inspection team reviewed Target Rocks internal audit plans, internal audit reports and CARs generated during internal audits when applicable. The NRC inspection team verified that the audit documents reviewed were adequately completed and that Target Rock adequately corrected CARs generated during internal audits. The NRC inspection team verified that Target Rocks procedures described the scope and purpose of audits to be performed, the frequency, audit criteria, and corrective actions when required. The NRC inspection team verified that the audit teams were selected using qualified auditors and that they were not auditing their own work. The NRC inspection team verified from review of a sample of audits that they were performed using checklists.
The NRC inspection team discussed the internal audits program with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
9 b.
Observations and Findings The NRC inspection team verified that Target Rock adequately planned and performed an internal audit for the year 2021. The NRC inspection team observed that as of January 27, 2023, Target Rock had not completed internal audits for the calendar year 2022. The NRC inspection team found that Target Rock had identified this issue in CAR No.22-235; however, the CAR was closed before adequately correcting the issue. The NRC inspection team documented the issues related to corrective actions in Section 2.b of this inspection report. Target Rock initiated CAR No.23-012 to address this issue and committed to complete the 2022 internal audits by the end of the first quarter of 2023 in the CAR. The NRC inspection team finds the issue of failing to complete internal audits by the required periodicity specified in Target Rock procedures to be minor because this issue did not yield any negative impacts to safety-related SSCs. No findings of significance were identified.
c.
Conclusion With the exception of the minor issues identified above, the NRC inspection team concluded that Target Rock is implementing its procedures that govern audits in accordance with the regulatory requirements of Criterion XVIII of Appendix B to 10 CFR Part 50. Based on the limited sample of documents reviewed, the NRC inspection team determined that Target Rock is adequately implementing its policies and procedures associated with the internal audit program. No findings of significance were identified.
4.
Design Control a.
Inspection Scope The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the implementation of its design control program to verify compliance with the regulatory requirements of Criterion III, Design Control, of Appendix B to 10 CFR Part 50.
The NRC inspection team selected a sample of valves provided to U.S. nuclear power plants and reviewed relevant POs, design reports, customer specifications, drawings, test procedures, and engineering change notices for the sampled valves. The NRC inspection team verified that these documents contained the required technical information in accordance with Target Rocks procedures and the applicable American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel (BPV) Code requirements.
The NRC inspection team reviewed a design package for a solenoid operated globe valve, ensuring that the documents included the correct technical and regulatory requirements per the customer specifications, Target Rocks procedures, and the applicable ASME BPV Code requirements. The NRC inspection team reviewed a design change package to incorporate a bolted bonnet into an existing valve design and verified that the design change received a level of review commensurate with that applied to the original design by a qualified design engineer. The NRC inspection team verified that Target Rocks design control process effectively translated the request into the affected Target Rock documentation.
The NRC inspection team also discussed the design control program with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
10 b.
Observations and Findings No findings of significance were identified.
c.
Conclusion The NRC inspection team concluded that Target Rock is implementing its design control program in accordance with the regulatory requirements of Criterion III of Appendix B to 10 CFR Part 50. Based on the limited sample of documents reviewed, the NRC inspection team also determined that Target Rock is implementing its policies and procedures associated with the design control program. No findings of significance were identified.
5.
Commercial-Grade Dedication a.
Inspection Scope The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the implementation of its commercial-grade dedication (CGD) program to verify compliance with the regulatory requirements of Criterion III and Criterion VII, Control of Purchased Material, Equipment, and Services, of Appendix B to 10 CFR Part 50.
The NRC inspection team reviewed Target Rocks program for the dedication of commercial-grade items for use in safety-related applications to verify its compliance with the applicable regulatory requirements. This assessment included a review of the policies and procedures governing the implementation CGD activities, interviews with Target Rocks personnel, observation of dedication activities, and review of related documentation. Specifically, the NRC inspection team reviewed dedication packages to assess the different elements of the CGD program, including the technical evaluation process, design drawings, work package instructions, and inspection reports. The NRC inspection team evaluated the criteria for the identification of item functions, credible failure mechanisms/modes, selection of critical characteristics and acceptance criteria, and the identification of verification methods to verify effective implementation of Target Rocks CGD process.
The NRC inspection team also discussed the CGD programs with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
b.
Observations and Findings No findings of significance were identified.
c.
Conclusion The NRC inspection team concluded that Target Rock is implementing its CGD program in accordance with the regulatory requirements of Criterion III and Criterion VII of Appendix B to 10 CFR Part 50. Based on the limited sample of documents reviewed, the NRC inspection team determined that Target Rock is implementing its policies and procedures associated with the CGD program. No findings of significance were identified.
11 6.
Procurement Document Control and Oversight of Contracted Activities a.
Inspection Scope The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the implementation of its supplier oversight program to verify compliance with the regulatory requirements of Criterion IV, Procurement Document Control, and Criterion VII of Appendix B to 10 CFR Part 50.
The NRC inspection team reviewed Target Rocks approved vendor list (AVL), and a sample of POs, supplier audits, job travelers, and receipt inspection records. For the sample of POs reviewed, the NRC inspection team verified that the POs included, as appropriate: scope of work, right of access to the suppliers facilities, and conditions and restrictions imposed to sub-suppliers. The NRC inspection team confirmed that the POs adequately invoked the applicable technical, regulatory, and quality requirements have been adequately incorporated into these POs. In addition, the NRC inspection team verified that for the sample of receipt inspection records reviewed (e.g., receipt inspection reports, Certificates of Compliance, and Certificate of Calibration), these records were (1) reviewed by Target Rock for compliance with the requirements of the POs, (2) the records were approved by qualified individuals, and (3) the records contained the applicable technical and regulatory information. The NRC inspection team performed a walkdown of the receipt inspection area and observed Target Rocks Quality Control personnel performing receipt inspections of procured safety-related components.
The NRC inspection team selected a sample of suppliers from the AVL to review the methodology for conducting and documenting audits to verify adequate evaluation of the suppliers controls for meeting the applicable requirements of Appendix B to 10 CFR Part 50.
For the sample of supplier audits reviewed, the NRC inspection team verified the following:
the audit reports included an audit plan; audits were performed according to established frequency; audit reports included adequate documented objective evidence of compliance with the applicable requirements; and audit documentation was reviewed by Target Rocks responsible management. The NRC inspection team also verified that audits performed by the Nuclear Industry Assessment Committee were evaluated by Target Rock in accordance with its written procedures for applicability to its scope of activities.
The NRC inspection team discussed the procurement document control and supplier oversight program with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
b.
Observations and Findings No findings of significance were identified.
c.
Conclusion The NRC inspection team concluded that Target Rock is implementing its supplier oversight program in accordance with the regulatory requirements of Criterion IV and Criterion VII of Appendix B to 10 CFR Part 50. Based on the limited sample of documents reviewed, the
12 NRC inspection team determined that Target Rock is adequately implementing its policies and procedures associated with the supplier oversight program. No findings of significance were identified.
7.
Identification and Control of Materials, Parts, and Components a.
Inspection Scope The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the implementation of its material identification and control program to verify compliance with the regulatory requirements of Criterion VIII, Identification and Control of Materials, Parts, and Components, of Appendix B to 10 CFR Part 50. The NRC inspection team also observed implementation of the material identification and control program by Target Rocks employees during in-process fabrication activities including receipt inspection, special testing, storage and inventory control, and machining. The NRC inspection team verified that all materials inspected were adequately marked with appropriate lot, batch and/or heat numbers using the markings and labeling conventions in accordance with written procedures and instructions.
The NRC inspection team discussed the material identification and control program with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
b.
Observations and Findings No findings of significance were identified.
c.
Conclusion The NRC inspection team concluded that Target Rock is implementing its material identification and control program in accordance with the regulatory requirements of Criterion VIII of Appendix B to 10 CFR Part 50. Based on the limited sample of documents reviewed and direct observation of material control practices in the manufacturing facility, the NRC inspection team also determined that Target Rock is adequately implementing its policies and procedures associated with the material identification and control program. No findings of significance were identified.
8.
Control of Special Processes a.
Inspection Scope The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the implementation of its control of special processes program to verify compliance with the regulatory requirements of Criterion IX, Control of Special Processes, of Appendix B to 10 CFR Part 50 and with the requirements of the ASME BPV Code.
The NRC inspection team reviewed the processes for controlling weld filler metal and cleanliness of valve components to applicable procedures and technical specifications. The NRC inspection team observed welding activities (the application of Stellite hardfacing to several valve components) and verified that the welding activities were performed in
13 accordance with Target Rock procedures. The NRC inspection team verified that applicable welding data, such as the weld material and heat/lot number were recorded in accordance with the applicable Target Rock procedures. The NRC inspection team also reviewed the associated welder qualification records and confirmed that the welders had completed the required training and had maintained their qualifications in accordance with the applicable Target Rock procedures.
The NRC inspection team discussed the control of special processes program with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
b.
Observations and Findings No findings of significance were identified.
c.
Conclusion The NRC inspection team concluded that Target Rock is implementing its control of special processes program in accordance with the regulatory requirements of Criterion IX of Appendix B to 10 CFR Part 50. Based on the limited sample of documents reviewed and activities observed, the NRC inspection team determined that Target Rock is implementing its policies and procedures associated with the control of special processes. No findings of significance were identified.
9.
Test Control a.
Inspection Scope The NRC inspection team reviewed Target Rocks policies and implementing procedures that govern the implementation of its test control program to verify compliance with the regulatory requirements of Criterion XI, Test Control, of Appendix B to 10 CFR Part 50.
The NRC inspection team witnessed liquid penetrant testing (PT) of a weld prep for several valve components that would receive Stellite hardfacing and verified that the testing and associated inspections were performed in accordance with Target Rock procedures. The NRC inspection team confirmed that the non-destructive examination (NDE) personnel performing the PT activities were qualified in accordance with the applicable Target Rock procedures. The NRC inspection team reviewed a sample of test reports associated with liquid PT and confirmed that the test reports recorded the test objectives, acceptance criteria, testing activities, test results, and M&TE used in accordance with Target Rock procedures.
The NRC inspection team also observed implementation of the test control program by Target Rocks employees during testing activities which included observing seat leakage testing of a one-inch solenoid valve and reviewed test report and related test data for proof testing on a NuScale ECCS reactor recirculation valve. The NRC inspection team verified that all the testing activities and results were in accordance with written procedures and instructions, and they included adequate test objectives and acceptance criteria. The NRC inspection team verified that the test results were documented and evaluated by qualified individuals.
14 The NRC inspection team discussed the test control program with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
b.
Observations and Findings No findings of significance were identified.
c.
Conclusion The NRC inspection team concluded that Target Rock is implementing its test control program in accordance with the regulatory requirements of Criterion XI of Appendix B to 10 CFR Part 50. Based on the limited sample of documents reviewed and activities observed, the NRC inspection team determined that Target Rock is implementing its policies and procedures associated with its test program. No findings of significance were identified.
- 10. Control of Measuring and Test Equipment a.
Inspection Scope The NRC inspection team reviewed Targets policies and implementing procedures that govern the implementation of its M&TE program to verify compliance with the requirements of Criterion XII, Control of Measuring and Test Equipment, of Appendix B to 10 CFR Part 50.
For a sample of M&TE, the NRC inspection team reviewed M&TE on the shop floor as well as reviewed the records for selected M&TE to ensure, appropriate calibration stickers and current calibration dates, including the calibration due date. The NRC inspection team also verified that all M&TE reviewed during observed maintenance activities was properly calibrated, adjusted, and maintained at prescribed intervals prior to use. Calibration records reviewed by the NRC inspection team indicated the as-found or as-left conditions, accuracy required, calibration results, calibration dates, and the due date for recalibration.
Furthermore, the NRC inspection team also verified that the selected M&TE was calibrated using procedures traceable to known industry standards.
The NRC inspection team confirmed that when M&TE equipment is found to be out of calibration, Target Rock generates an M&TE out-of-tolerance condition to identify items that have been accepted using this equipment since the last valid calibration date and to perform an extent of condition review. The NRC inspection team also reviewed in-process fabrication activities in accordance with shop work orders and reviewed both material staging areas and nonconforming material segregation areas to verify material identification control methods including stamping, tagging, and pen markings. The NRC inspection team reviewed a sample of in-process and completed discrete job router documentation and confirmed material identification for each process step was adequately documented in accordance with procedures governing those activities.
The NRC inspection team discussed the control of M&TE with Target Rocks management and technical staff. The attachment to this inspection report lists the documents reviewed and personnel interviewed by the NRC inspection team.
15 b.
Observations and Findings No findings of significance were identified.
c.
Conclusion The NRC inspection team concluded that Target Rock is implementing its M&TE program in accordance with the regulatory requirements of Criterion XII of Appendix B to 10 CFR Part
- 50. Based on the limited sample of documents reviewed, the NRC inspection team also determined that Target Rock is implementing its policies and procedures associated with the M&TE program. No findings of significance were identified.
- 11. Entrance and Exit Meetings On January 23, 2023, the NRC inspection team presented the inspection scope during an entrance meeting with Mr. William Meehan, Target Rock Quality Assurance Manager, and other members of Target Rock management and technical staff. On January 27, 2023, the NRC inspection team presented the inspection results to Mr. Meehan and other members of Target Rock management and technical staff. The attachment to this report lists the attendees of the entrance and exit meetings, as well as those individuals whom the NRC inspection team interviewed.
Att-1 ATTACHMENT 1.
ENTRANCE/EXIT MEETING ATTENDEES Name Position Affiliation Entrance Exit Interviewed William Meehan Quality Assurance Manager Target Rock X
X X
Alex DiMeo Director of Quality Assurance Target Rock X
X X
James White Senior General Manager Target Rock X
Matthew Fattibene
- Supplier, Audits, and QA Supervisor Target Rock X
X X
Michael Cinque General Manager Target Rock X
Michael Savino QA Engineer Target Rock X
Sean Kim Project Engineer Target Rock X
X Joseph Simonetti Director Energy Products Target Rock X
Greg Sant Senior Manager HR Target Rock X
Cory Ryan Director Mfg Target Rock X
X Mike Grant Director Mfg Operations Target Rock X
X Brandon Kotan QA Engineer Target Rock X
X
Att-2 George Kalmbacher Welder Target Rock X
Scott Schoeps Manager A&T Testing Target Rock X
Charles Leser Welding Supervisor Target Rock X
X Daniel Applegate Welding Engineer Target Rock X
Walter Opak Engineering Manager Target Rock X
X Will Velkoff Design Engineering Manager Target Rock X
X X
Robert Strum NDE Examiner Target Rock X
John DeVito Test Technician Target Rock X
Jarek Zak Raw Store Attendant Target Rock X
Alyssa Holmborg Quality Control Specialist Target Rock X
Deborah Maone Quality Control Specialist Target Rock X
Odunayo Ayegbusi Inspector NRC X
X Frankie Vega Inspector NRC X
X Deanna Zhang Inspector NRC X
X Aaron Armstrong Inspector NRC X
X Vince Voltaggio Inspector NRC X
X Nicholas Hansing Mechanical Engineer NRC X
X
Att-3 2.
INSPECTION PROCEDURES USED:
Inspection Procedure (IP) 43002, Routine Inspections of Nuclear Vendors, dated April 5, 2022
IP 43004, Inspection of Commercial-Grade Dedication Programs, dated April 5, 2022
IP 36100, Inspection of 10 CFR Part 21 and Programs for Reporting of Defects and Noncompliance, dated May 16, 2019 3.
LIST OF ITEMS OPENED, CLOSED, AND DISCUSSED Item Number Status Type Description 99900060/2023-201-01 OPENED Nonconformance Criterion XVI 99900060/2017-201-01 CLOSED Nonconformance Criterion VII 99900060/2018-201-01 CLOSED Nonconformance Criterion III 99900060/2018-201-02 CLOSED Nonconformance Criterion XI Criterion XII 4.
DOCUMENTS REVIEWED Quality Assurance Procedures (QAP)
QMP1003, Contract Review, Revision K, dated July 28, 2020
QMP1004, Design Control, Revision K, dated May 5, 2022
QMP1006, Purchasing, Revision L, dated June 14, 2021
QMP1010, Inspection and Testing, Revision H, dated October 1, 2013
QMP1011, Control of Measuring, Inspection and Test Equipment, Revision N, January 26, 2022
QMP1012, Inspection and Test Status, Revision D, dated October 31, 2018
QMP1013, Control of Nonconforming Product, Revision O, March 29, 2022
QMP1014, Corrective and Preventive Action, Revision L, March 29, 2022
QMP1015, Material Handling, Storage, Packaging, Preservation, and Delivery, Revision K, dated October 5, 2021
QMP1004, Design Control, Revision K, dated May 12, 2022
QMP1017, Quality Audits, Revision J, dated September 13, 2019 (redline dated December 7, 2021)
QMP1023, Energy Products Nuclear Quality Assurance Manual, Edition 12, Revision 0, dated December 9, 2022
PMS 4.2, Field Service Inspection, Test and Repair Procedure, Initial Release, dated January 19, 2021
OP-ENG-001, Item Master Procedure, Revision G, dated May 19, 2021
OP-ENG-003, Creation and Maintenance of Engineering Bills of Material (BOM),
Revision E, dated May 21, 2021
OP-ENG-004, Engineering Change Order (ECO) Procedure for Bills of Material, Revision D, dated August 21, 2021
QMP1018 Training, Revision L, dated March 8, 2022
Att-4
TRP 3957, Qualification of Certifying Engineers Engaged in Certifying Activities for ASME Section III Projects, Revision AB, dated December 8, 2022
TRP 5783, Engineering Change Notice (ECN) System, Revision K, dated September 22, 2022
TRP 654, Maintenance of Welder Qualifications, Revision G, dated June 8, 2017
QCP1016 Qualification and Certification of Nondestructive Examination Personnel for Energy Products, Revision C, dated May 19, 2021
TRP 2001, Hardware Cleanliness, Revision W, dated December 20, 2018
TRP 5041, Dedication Requirements for Commercial Grade Items, Revision K, February 16, 2015
TRP 5527, Control of Special Processes Heat Treatment. Revision F, dated November 27, 2022
TRP 7265, Control of Special Processes Welding and Hardsfacing, Revision F, dated January 15, 2010
ME017, Control of Detrimental Materials in the Manufacturing Department, Revision B, dated January 14, 2022
A&T 001, Organization and Operation of the Assembly and Test Department, Revision N, dated November 29, 2021
A&T 002, Training of Technicians in the Assembly and Test Department, Revision D dated February 1, 2019 Design Documents:
Report Number 10289, ASME Code Design Report, Code Class 2, Solenoid Operated Valve, Assembly Number 84DD-002BB, dated January 21, 2021
Report 4142F, Production Test Procedure Project 84DD, dated October 29, 1984
TRP 1689, Liquid Penetrant Inspection Procedure, ASME Boiler & Pressure Vessel Code Section V and ASME Boiler & Pressure Vessel Code Section III, Revision T, dated April 24, 2018
TRP 2297, Liquid Penetrant Acceptance Criteria Requirements for the 1971 thru 2013 ASME Boiler & Pressure Vessel Code Section III Subsections NB, NC, ND Class 1, 2, and 3 Products, Revision P, dated April 20, 2018
JWP 11.208, Manual GTAW Stellite 6 Hardsurfacing of P8 Stainless Steels, Revision C, dated July 2, 2010
TRP 11.200, GTAW Hardsurfacing Procedure for ASME Nuclear Valve Components, Revision G, dated January 31, 2012
Design Specification 4Z449ZS1005, Design Specification for ASME Section III Solenoid Valves 4Z449ZS1005 for the Houston Lighting & Power Company South Texas Project Electric Generating Station, Revision 6, dated February 25, 1986
Report Number 10289, ASME Code Design Report, Code Class 2, Solenoid Operated Valve, Assembly Number 84DD-002BB, dated January 21, 2021
Design specification FLO 2998.110A, Solenoid Valves, Nuclear Safety Class 1, 2 & 3, Seismic Class 1, Revision 5, dated March 4, 1982
NuScale Document ID No. CO-125753
NuScale Document ID No. CO-110272
TRP 10369, Production Test Procedure for Target Rock Solenoid Operated Valve Models 75KK-201BB and 75KK-206BB, dated February 24, 2022
Att-5
Project Review Record for Project 20Z510
TRP 6410, Design and Seismic Report of the Target Rock 98F-001, ASME Class 1, Seismic Class 1, Solenoid Operated Globe Valves Prepared in Accordance with Arizona Public Service Company Purchase Order No. 500215166, Design Specification No. 13-JN-0699, Rev. 2, Revision D, dated July 23, 2021
Document Change Notice JS-12
Document Change Notice 0702008
Design Change Document 07-66-221, Revision 0
Document Change Package 96-930-44
Engineering Release for Project C-20Z510, Printed January 23, 2023
Report No. 4142F, Production Test Procedure Project 84DD Solenoid Operated Valves.
dated October 29, 1984
Project Review Record for Project 19Z516, dated February 3, 2022
TRP 5886A, ASME Code Class 1 Design Report and Seismic Analysis of the Target Rock Corporation Solenoid Operated Valve Model 74Q-005BB Bolted Bonnet Configuration, Revision A, dated February 7, 1995
Engineering Release for Project C-19Z516
SW-106230, NPM-20 ECCS Valve Design Revisions, Revision 1, signed March 1, 2022
Drawing ECCS-RVV-001, Reactor Vent Valve (RVV) Assembly, Pilot Operated, Fail Open, On/Off, NPS 5 Class 2500, Flanged, Revision 5
Drawing ECCS-RRV-001, Reactor Recirculation Valve (RRV) Assembly, Pilot Operated, Fail Open, On/Off, NPS 2 Class 2500, Flanged, Revision 4
Drawing ECCS-TRV-002, Trip/Reset Valve (TRV) Assembly, On/Off, NPS 3 SCH 160 BW Connection, Revision 1
Drawing ECCS-IAB-001, IAB Valve Assembly, Revision 5
ECN 2022-168
ECN 2022-052
Project Review Record for Project C-21Z507, dated August 31, 2022
Engineering Release for Project C-21Z507
TRP 10369, Production Test Procedure for Target Rock Solenoid Operated Valve Models 75KK-201BB and 75KK-206BB, Initial Issuance, dated February 24, 2022
TRP 10377, Environmental Qualification Report of Solenoid Operated Globe Valve, Model 75KK-206BB Prepared in Accordance with: Talen Energy Purchase Order No.
00674557 Design Specification No. J-1052, Initial Issuance, March 9, 2022
Report Number 1512, Production Test Procedure for Solenoid Motor Operated Globe Valves, Revision H, dated August 13, 2012
Certificate of Conformance, NuScale Power, Agreement number CO-1012-2074, AM 2, SW-0120-68461 Rev 3
SW-0120-68461, ECCS Valve Proof Testing Statement of Work, Revision 3, dated April 15, 2021
EOS-SA106. Rev.2001/2003.C, Engineering Order Specification for Seamless Carbon Steel Pipe for High Temperature Service, dated March 31, 2016
EOS-SA182. Rev.2001/2003.E, Engineering Ordering Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High Temperature Service, dated March 1, 2016
EOS-AISI.REV.A, Revision A, Engineering Ordering Specification for AISI Materials (Safety Related), dated March 8, 2012
Att-6
PRS 08-45, Target Rock Procurement Specification Testing Services, Revision A, dated July 7, 2016 Commercial Grade Dedication Packages (CGD) and Critical Characteristics Attribute and Verification (CCAV) sheets:
CGD package Wire, 18 ga, DWG 102993-1, Project C-140 for PO#60394, Rev E
CCAV #102993-1 thought -4, sheet 1-2, Rev H
CofC M*1381/11-18-N "D
22-2342 Analytical Laboratory
Survey for Analytical Laboratory Report #210802, dated August 3, 2021
CGD package Piston Ring 2.75, DWG#100948-1, Rev H
CCAV #56643 Part #100948-1 Rev H, dated October 2, 2007
CofC Part #100948-1 material testing service and heat treat
CGD package Solenoid Assembly DWG #300926-1 Rev K, Project C1051403, Rev E
CCAV DWG #300926-1 Rev K,
CofC Coil supplier for PO 57451-1, dated September 22, 2021
CofC potting compound testing service for PO #21065A
CofC for equipment repair for PO #58285-0 for item #BC9785
CCAV #670-0001 thru 670-0110, dated February 15, 2018
CCAV # 205522-1 and 205522-2, dated September 1, 2017
CCAV # EP-HT134, dated September 1, 2017
CCAV #670-0001 thru 670-0110, dated March 11, 2016
CCAV # 205522-1 and 205522-2, dated August 15, 2014
CCAV # EP-HT134, dated September 18, 2014 Audit/Survey:
21-01, Internal Audit of Contracts Administration, Project Engineering and Design Engineering, dated June 9, 2021
21-02, Internal Audit of Purchasing, Planning, and Production Control, dated July 27, 2021
21-03, Internal Audit of Welding, Assembly & Test, Manufacturing Engineering, and Production, dated November 1, 2021
21-04, Internal Audit of Human Resources, Quality Control, Security, Stock Room, and Shipping/Receiving, dated December 13, 2021
21-05, Internal Audit of Quality Assurance, dated February 8, 2022
21-06, Internal Audit of Field Service, dated September 13, 2021
27079 - 220901, Supplier Audit Package of Effort Foundry, dated September 12-15, 2022
26020 - 210501, Supplier Audit Package of NOVA Machine Products Corporation (Curtis Wright), dated September May 26-27, 2021
26011 - 210502, Supplier Audit Package of Dubose National Energy Services dated May 18-21, 2021
Audit Report of Onsite Audit of Kropp Forge Inc, dated May 21-23, 2019 Purchase Orders:
PO 247293, Revision 4
PO 02378683, dated April 9, 2019
Att-7
PO 02402837, dated October 23, 2019
PO 00674557, Revision 1, dated June 10, 2021
PO 00676049, dated June 11, 2021
PO 60291-0, dated February 25, 2022
PO 59337-0, dated October 18, 2021
PO 5155-0, dated April 18, 2019
PO 49004-0, dated May 31, 2018
PO 62504-0, dated November 11, 2022
PO 62399-0, dated November 1, 2022
PO 56152, Revision 2, dated August 6, 2022
PO 62911, Revision 0, dated January 10, 2023
PO 62211, Revision 0, dated October 6, 2022 Test Reports
Report 230295 for WO 483286
Welding Report 106427
Test Report Number 10443, Final Test Report for Reactor Recirculation Valve (ECCS-RRV-ETV) NuScale ECCS Valve Proof Testing, Revision A, dated September 28, 2022 Measuring and Test Equipment Documents:
Calibration Certification Report, Micro-Hite 600, ID#7812, January 26, 2023
Certificate of Calibration, Micro-Hite 600, ID#7812, January 26, 2022
Calibration Certification Report, Press Gauge, ID#TR-6381, January 23, 2023
Certificate of Calibration, Dead Weight Tester Pistons, ID#TR341-B, August 16, 2022
Certificate of Calibration, Flowmeter/Variable Area, ID#TR4286, November 1, 2021
Calibration Certification Report, TGR Timer, ID#TR7429-B, August 31, 2021
Certificate of Calibration, Digital Timer, ID#TR6350, May 10, 2021
Certificate of Calibration, Ammeter/Clamp-on/AC-DC, ID#9455, October 1, 2022
Certificate of Calibration, Digital Thermometer, ID#01663, May 13, 2022
PRS 07-16 Rev. 5, Calibration Services, October 25, 2021 NCRs
NCR 25854, dated December 5, 2022
NCR 26100, dated January 18, 2022
NCR 18025, dated November 15, 2019
NCR 18026, dated November 15, 2019
NCR 18029, dated November 15, 2019
NCR 19106, dated July 6, 2020
NCR 19113, dated July 8, 2020
NCR 19114, dated July 8, 2020
NCR 19218, dated July 22, 2020
NCR 17946, dated October 29, 2019
NCR 26133, dated January 23, 2023
NCR 25901, dated December 14, 2022 Corrective Action Reports (CARs) and Problem Reports (PR) Reviewed During the NRC Inspection
Att-8
PBL 69834
CAR 17-139, dated March 9, 2017
CAR 18-117, dated May 16, 2018
CAR 18 -118, dated May 17, 2018
CAR 19-284 (Part 21), dated May 30, 2019
CAR 19-310 (Part 21), dated November 18, 2019
CAR 21-212, dated June 18, 2021
CAR 21-213, dated June 18, 2021
CAR 22-342 A2, dated December 9, 2022
PR-090, dated January 12, 2021
PR-087, dated January 10, 2020
PR-086, dated December 19, 2019 CARs and Observations Drafted as a Result of the NRC Inspection
CAR 23-012, dated January 26, 2023
CW - Target Rock Quality Observation, dated January 26, 2023 Training Records
Qualifications of Nicholas A. Campanelli
Qualifications of Hugh OBrien
Qualifications of William Jeffrey Velkoff, Jr.
Qualifications of Alton Jordan Reich
Welder Qualification of George Kalmbacher
Qualifications of Robert Strum
Qualifications of John DeVito
Qualifications of Kyle Simpson
Qualifications of Sean Kim
Qualifications of Matthew Fattibene
Qualifications of Marta Herrera
Qualifications of Al Connolly
Qualification of Maha Weehed
Qualification of Alyssa Holmborg
Qualification of Deborah Maone