ML21183A063
| ML21183A063 | |
| Person / Time | |
|---|---|
| Site: | 07109380 |
| Issue date: | 06/24/2021 |
| From: | Millare B, Murphy C, Rochow H, Sloma-Delosier T, Stilwell W Westinghouse |
| To: | Office of Nuclear Reactor Regulation |
| PSaverot NMSS/DFM/STL 301.415.7505 | |
| Shared Package | |
| ML21183A061 | List: |
| References | |
| Download: ML21183A063 (20) | |
Text
Westinghouse Non-Proprietary Class 3 1
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Tanya Sloma-DeLosier, Package Licensing Program Manager and Criticality Safety Engineer Charlie Murphy, Criticality Safety Engineer (Daher-TLI)
Hawk Rochow, Mechanical Engineer (NovaTech)
Brian Millare, Mechanical Engineer Wes Stilwell, Nuclear Fuel Transport Director June 24, 2021 Request for Amendment of USA/9380/B(U)F-96 for Model No. Traveller STD and XL Packages
2 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Contents
- Package image and overview
- Application timeline / license summary
- Overview of amendment contents
- Review of the new Type B bottom support spacer drawing and mechanical evaluation
- Structural and criticality methods for ATF content
- Criticality methods for increased enrichment evaluations
- Opportunity for public comments
- Proprietary slides (separate)
3 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Traveller Package USA/9380/B(U)F-96 similar to USA/9297/AF-96
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© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Traveller License Summary & Application
- USA/9380/B(U)F-96
- Certificate of Compliance Rev. 0 was issued Nov. 7, 2019
- Amendment request will include all contents approved in USA/9297/AF-96 CoC Rev. 12/13 issued Sept. 15/29, 2020
- Additional contents added specific for Type B content
- Amendment application submittal planned for mid-July 2021
- Westinghouse will request NRC approval by 31 January 2022
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© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Amendment Contents
- Alternate bottom support spacer component design
- New mechanical analysis
- Packaging drawing revision
- Rod Pipe drawing details
- Structural / Thermal SAR revisions
- Cladding: chromium-coating and liner (OZL)
- Loose rod cladding: aluminum and stainless-steel
- Criticality SAR revisions
- ADOPT UO2, 7% fuel rods, cladding materials
- 6% fuel assembly
- Additional SAR revisions
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Amendment Contents -
Alternate Bottom Support Spacer
Background:
a new fuel assembly 4-legged skirted bottom nozzle design is underway
- For Type B content, fuel assemblies with a 4-legged bottom nozzle require a bottom support spacer
- The current bottom support spacer design interferes with inner pockets of new skirted nozzle design. An alternate skirted nozzle support spacer is needed.
- Objective: Demonstrate skirted nozzle support spacer configuration results in an essentially identical Traveller package and fuel assembly (including fuel rod) mechanical response as the current bottom nozzle support spacer after the 9-meter HAC drop test.
7 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Current Bottom Nozzle and Support Spacer Illustration of standard 4-legged bottom nozzle and current bottom nozzle support spacer 4-legged Bottom Nozzle Current bottom nozzle support spacer. Note boss to accommodate shipping pads
8 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Spacer 10076E67G03 protrudes past ADFBN pocket by 0.851, 2 places Spacer 10076E67G03 protrudes past nozzle pocket by 0.950, 2 places Clamshell Closed corner Clamshell Open corner Nozzle Interference with Current Support Spacer Current support spacer under new 4-leg skirted nozzle showing interference in darker pink.
Nozzle (without bottom spacer)
Nozzle (grey)
Current support spacer (light pink)
Nozzle skirt pocket
9 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Alternate Bottom Support Spacer for Skirted Nozzle The alternate bottom support spacer is a rigid aluminum spacer with an essentially solid upper portion to fit within the skirted nozzle pockets. The top rubber is compressed by the nozzle flow plate.
The nozzle legs contact the lower portion of the alternate support spacer with a compression fit.
Nozzle inner portion (purple)
10 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Alternate Bottom Support Spacer Component
- Design and Analysis Methodology
- Compression fit using the design method in SAR, Section 1.2.1.5.3, 3/32 gap occupied by 1/8 compression pad between skirted nozzle flow plate and upper support spacer rubber pad.
- Conformal fit ensures load path of fuel assembly and Clamshell directly into impact limiter.
- Benchmark current design physical drop test using Finite Element Analysis (FEA) and determine impact force (g-force) applied to fuel assembly. Obtain impact limiter crush depth and compare to physical test.
- Re-run FEA using alternate bottom support spacer and skirted nozzle, obtain g-force and impact limiter crush distance, and compare to benchmarked FEA [and physical test].
NOTE: There is no impact to the top axial restraint mechanism.
11 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Alternate Bottom Support Spacer Drawing Details
- New bottom support spacer design details are added to the Traveller Type B XL & STD drawing 10071E36, along side current bottom support spacer design details
- See proprietary slides
12 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Amendment Contents - Rod Pipe Drawing
- Upgrades to the Rod Pipe drawing (10006E58) based on existing design
- Rev. 6: additional detail of assembly and detailed views, updated of bill of materials, addition of notes, and new sheet 2 added to show Rod Pipe and Clamshell assembly
- Rev. 7: Change in Section B-8 to identify 4G/6G accelerometers as only trip accelerometers
13 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Amendment Contents - Cladding
- The OZL liner is a zirconium-tin-iron alloy, co-extruded with the Zircalloy base cladding
- Chromium coated is applied to the exterior of the Zircalloy base cladding and may have a 5-35 microns thickness (25 microns nominally)
- Evaluations
- Structural properties, total strain energy absorption and melt temperatures compared to and bounded by package HAC tested Zircaloy cladding
- No adverse material interactions determined Optimized ZIRLO is a trademark or registered trademark of Westinghouse Electric Company LLC, its affiliates and/or its subsidiaries in the United States of America and may be registered in other countries throughout the world. All rights reserved. Unauthorized use is strictly prohibited. Other names may be trademarks of their respective owners
14 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Amendment Contents - Cladding BrianEltonHempyFossilDF1
- Aluminum A2T1-H cladding is Aluminum-magnesium-chromium alloy that is 96.7% weight percent Aluminum.
- Stainless steel cladding is Type 304 fabricated to SUS304 (Annealed Type 304 Stainless steel).
- Evaluations
- Structural properties, total strain energy absorption and melt temperatures compared to and bounded by package HAC tested Zircaloy cladding.
- No adverse material interactions determined.
15 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Cladding Structural Evaluation Method BrianEltonHempyFossilDF1
- Total strain energy absorption evaluation method used for previous amendment applications for added cladding types.
Total strain energy absorption is the sum of the elastic plus plastic areas under the stress-strain curve (also referred to as the sum of Resilience plus Toughness).
Ductile metals provide the greatest strain energy absorption capability when compared to more brittle metals.
16 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Cladding Structural Evaluation Method BrianEltonHempyFossilDF1
- Current SAR Rev. 1, Table 2.2-5 shown: results to be amended with new cladding material evaluation results and specific values (as in USA/9297/AF-96 SAR Rev. 15)
17 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Amendment Contents - Criticality Summary
- ADOPT fuel (Section 6.3.2.2)
- Al2O3 and Cr2O3 mixed with UO2
- Criticality assessment by sensitivity study shows no impact on safety basis case
- 7wt.% 235U UO2 loose fuel rods (Section 6.2.3)
- All 5wt.% NCT/HAC, single package and package array criticality assessments re-analyzed with 7wt.%
- Added more >5wt.% benchmarks for higher enrichment contents
- Cladding: Cr-coating and OZL (Section 6.3.2.4)
- Neglected from the criticality analysis as they will have a negligible effect on the system reactivity through removal of moderation and presence of neutron absorbing materials
- May not be credited in the minimum clad thickness requirement
- Loose fuel rod cladding is not modeled in analysis, thus the addition of Al and SS cladding does not impact criticality
- New 6 wt.% 235U fuel assembly analysis (Group 4, Section 6.2.3)
Reviewed in proprietary slides
18 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Additional SAR Revisions
- Chapter 8, Acceptance Tests And Maintenance Program
- Section 8.1.2, Updated accepted ASME code version for weld examinations of first use package acceptance tests - Section 8.2.3.2, updated wording to weather gasket
- New Section 8.2.6, addresses periodic weld examinations
- New Section 8.2.7, addresses periodic acetate plug examinations
19 Westinghouse Non-Proprietary Class 3
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Summary
- Amendment application submittal to NRC planned for mid-July 2021
- NRC approval will be requested by 31 January 2022
- Contents amendment
- New bottom support spacer component for 4-legged skirted bottom nozzles
- Cr-coated cladding and Optimized-ZIRLO liners (OZL)
- Loose Rod cladding: Al and SS
- ADOPT UO2 fuel
- 7% loose fuel rods
- 6% fuel assembly
- Other minor changes Thank you for the early engagement
Westinghouse Non-Proprietary Class 3 20
© 2021 Westinghouse Electric Company LLC. All Rights Reserved.
Questions / Comments Thank you for the early engagement opportunity