ML20244D271

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Forwards Newspaper Article Re Bolts Supplied by Cardinal Industrial Products.No Evidence of Heat Treatment Records & Inadequate Spec of ASME Code Requirements Found.Fasteners Supplied to Facility
ML20244D271
Person / Time
Site: Diablo Canyon, Comanche Peak, 05000000, 05000257
Issue date: 03/25/1985
From: Cherny F
Office of Nuclear Reactor Regulation
To: Noonan V
NRC
Shared Package
ML20235K349 List:
References
FOIA-87-502 IEIN-84-52, NUDOCS 8504030351
Download: ML20244D271 (2)
v • d • e


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NAR 2 51985

[j NOTE TO: Vincent S. Noonan, Project Director V.{

for Comanche Peak g FROM: Frank C. Cherny, Acting Chief, MEB, DE .;

SUBJECT:

DEFICIENT PRACTICES BY CPSES BOLT SUPPLIER h

.s Per your request, MEB has reviewed the background of the newspaper article '.

pertaining to the Diablo C6nyon bolts supplied by Cardinal Industrial p Products. We have discussed this issue with E. Baker, IE on March 18, 1985. .

r In late 1983, the NRC (Vendor Programs Branch, IE) identified several Q deficient practices by Cardinal Industrial Products. The supplier was found b to have purchased bolts from a foreign country and sold them to several i; nuclear facilities in the United States. Among the deficient practices the [

staff identified was a failure to perform NDE on Class 1 bolts as required by the p, ASME Code. For impact testing, the staff found that the Izod tests performed ' [-

in the foreign country were transposed to the U.S. - required Charpy Test L for which the results are not compatible. Furthermore, the staff found no ir evidence of heat treatment records and inadequate specification of ASME Code r requirements. The bolts ranged in size from 5/8 inch diameter to large  !.!

reactor studs and steam generator manway cover bolts.

Subsequently, the staff compiled a listing of deficient procurement controls  :

and QA practices by several suppliers of nuclear materials for possible ,

generic implications and issued IE Information Notice 84-52 to all nuclear  ;

facilities. A copy of the IE Information Notice is attached. It should be noted that, according to discussions with-Cardinal Industrial Products, ;l fasteners have been supplied indirectly to the Comanche Peak facility. ,.i

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Frank C. Cherny, Acting Chie I MEB, DE  :

Attachments: As stated cc: w/ attachments I e , L H rammer DE  !

. Baker, IE D. Terao, DE f? a  ! ...

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Skidmore, set up a program to re. ni

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which was cited by the NRC for ' quality of material at the Cardinal - .

quality breakdowns in November warehouse rather than examine

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. ;; . 1983.The bolts are up to three ieet m,aterial j installed at Diablo Canyon. .c L

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charged that Pacific Gas & Electric, investigated Cardinal bolts stored in h Diablo Canyon's owner, had been " '

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gate the bolts until December. . c . met industry quality assurance

' standards, he said. * , . !1 The accountability agency said '

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'NRC to consider the new evidence boltsinstalledin the Diablo Canyon gbefore allowing the plant to reach plant because theywerethesameas

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firstlearned of the possibilityof the County reached full power opera.  ;

M'  ?" quality problems at CardinalIndus. ; tion for the first time, , ;;tw '

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. SSINS No.: 6835 h

" IN 84-52 -

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UNITED STATES NUCLEAR REGULATORY COMMISSION a' OFFICE OF IN5PECTION.AND ENFORCEMENT WASHINGTON, D.C. 20555 J

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JUNE 29, 1984 ii y

b IE INFORMATION NOTICE NO. 84-52; . INADEQUATE MATERIAL PROCUREMENT CONTROLS ON ,.,

I THE PART OF LICENSEES AND VENDORS t

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sq Addressees:

h4 All nucler.r power reactor facilities holding an operating license (OL) or ',

construction permit (CP).

Purpose:

This information notice is provided to inform licensees of deficient procure- ' f ment controls and quality assurance (QA) practices on the part of suppliers of p T:,

nuclear materials and tp call attention to possible generic problems in procure-

  • ment activities of licensees. No specific action is required in response to this information notice, but it is expected that recipients will review the 4 information presented for applicability to their facilities. f[,

Discussion: ,

I O The Vendor Program Branch (VPB) cf the NRC inspects vendors, material manufac-turers, and material suppliers of licensees. One purpose of these inspections l G is to verify that vendors and suppliers .of safety-related materials to l i~

licensees are complying with the requirements of 10 CFR 21 and Appendix B to 10 CFR 50. These inspections have revealed a large number of quality-related i, ,

deficiencies on the part of nuclear suppliers such as:

a. Improper certification of stock materials as being fabricated and/or l upgraded in accordance with ASME Code requirements. p y
b. Inadequate inspection of materials received. 5 I-
c. Failure to ensure satisfactory performance of required mechanical testing and nondestructive examination.

8

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d. Inadequate and/or incomplete survey and audit records. o
e. Breakdown of procurement controls with respect to the requirements of }'

10 CFR 21, Appendix B to 10 CFR 50, and the ASME Code.

Table 1 lists vendors and recent VPB inspection reports where specific dis-crepancies have been identified regarding implementation of the vendors' quality assurance programs. These reports tre published quarterly by the NRC

.in the " Licensee Contractor and Vendor Inspection Status Report," NUREG-0040.

Copies of this document (the White. Book) may be obtained at a nominal cost O -

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IN 84 #

p. . -

r* -V June 29, 1984 /,,

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Page 2 of 2

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' d from the National Technical Information Service, Springfield, VA 22161. W Correspondence with contractors and vendors relative to the inspection data

, 1 contained in NUREG-0040 is placed in the NRC Public Document Room, 1212 H  :

St., N.W., Washington, DC 20555. ,

[

Deficiencies airo have been identified with respect to licensee procurement. j and associated QA activities. The licensee is responsible for the quality W of purchased nuclear materials and for procurement control of its vendors and suppliers of safety-related material. Deficiencies of.this type include: [

.g 3

a. Inadequate specification of code requirements on purchase orders and ' ~ [h

'- ' ~

other documents. ._

D

b. Failure to develop and monitor an approved vendor list. rt

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c. Inadequate inspection of materials and components when received. '--
d. a Inadequate survey and auditing of vendor QA programs. j

. k.

e. Failure to perform adequate internal audits 'of the procurement process.
f. Inadequate training of. personnel who procure nuclear materials under the requirements of 10 CFR 21, Appendix B to 10 CFR 50, and the ASME Code. f 4
g. Y Insufficient management attention to procurement activities.

k.;

g No written response to this notice is required. 'If you have any questions ~%

regarding this matter, please contact the Regional Administrator of the f.

'j c appropriate NRC regional office or this office. .

i, dward L. Jorda , Director  ![

Division of Emergency Preparedn'.ss b and Engineering Response-Office of Inspection and Enforcement  !.

i, Technical Contacts: N. J. Miegel, IE -

[.

(301) 492-7557 -

j '-

e E. W. Merschoff, IE U (301) 492-4572 f,-

r Attachments:  !-

f-

1. Table 1 i
2. List of Recently Issued IE Information Notices d

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