ML20244C814

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Board Notification 84-024:forwards SECY-84-34 Re Emergency Diesel Generators Mfg by Transamerica Delaval,Inc.Staff Continuing Overall Assessment of Reliability of Diesel Engines
ML20244C814
Person / Time
Site: Perry, Catawba, Grand Gulf, Comanche Peak, Rancho Seco, Midland, 05000000, Shoreham
Issue date: 02/15/1984
From: Novak T
Office of Nuclear Reactor Regulation
To:
NRC ATOMIC SAFETY & LICENSING APPEAL PANEL (ASLAP), Atomic Safety and Licensing Board Panel
Shared Package
ML20237B438 List:
References
FOIA-87-778, TASK-AS, TASK-BN84-024, TASK-BN84-24 BN-84-024, BN-84-24, NUDOCS 8401190061
Download: ML20244C814 (5)


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February 15. 1984

' Docket Nos: 50-416 and 50-312 MEMORANDUM FOR: Atomic Safety and Licensing Board for:

Shoreham, Perry, Comanche Peak. Hidland. Catawba Atomic Safety and Licensing Appeal Board fort Shoreham, Rancho Seco FROM:

Thomas H. Novak, Assistant Director for Licensing Division of Licensing

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SUBJECT:

BOARD NOTIFICATION 84-024 COMilSSION PAPER ON TRANSAMERICA DELAVAL, INC. (TDI) l In accordance with the precedures for Board Notifications, the following information is being provided dirtetly to the Boards. The enclosed Comission paper had previously been forwarded to the Comission as SECY-84-34. Emergency Diesel Generators Manufactured by Transamerica Delaval, Inc., and is now being provided to the appropriate boards and parti es. This paper is relevant to all facilities that have diesel generators manufactured by TDI.

The staff is continuing its overall assessment of the reliability of TDI diesel engines.

Original signed by/

Thomas H. Novak, Assistant Director for Licensing Division of Licensing

Enclosure:

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February 15, 1984 Docket Nos:

50-416 and 50-312 MEMORANDUM FOR: Atomic Safety and Licensing Board for I

Shoreham, Perry, Comanche Peak Midland Catawba

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Atomic Safety and Licensing Appeal Board for Shoreham, Rancho Seco o

FROM:

Thomas M. Novak Assistant Director for Licensing Division of Licensing

SUBJECT:

BOARD NOTIFICATION 84-024 C0m!SS10N PAPER ON TRANSAMERICA DELAVAL. INC. (T01)

In accordance with the procedures for Board Notifications, the following information is being provided directly to the Boards.

The enclosed Commission paper had previously been forwarded to the Commission as SECY-84-34 Emergency Diesel Generators Manufactured by Transamerica Delaval, Inc., and is now being provided to the appropriate boards and parties.

This paper is relevant to all facilities that have diesel generators manufactured by TDI.

The staff is continuing its overall assessment of the reliability of TDI diesel engines.

l Thomas M. Novak, Assistant Director for Licensing Division of Licensing

Enclosure:

As stated cc:

See next page

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'cc :

Parties to the Proceeding i

ASLB FOR Shoreham 50-322 (Brenner, Ferguson, Morris, Laurenson, Kline, Shon)

Perry 50-440/441 (Bloch, Bright, Kline)

Comanche Peak 50-445/446'(Block, Jordan,McCollom)

Midland 50-329/330(Bechhoeter,Cowan, Harbour)

Catawba 50-413/414 (Kelley, Purdom, Foster)

ASLAB FOR:

Shoreham50-322(Rosenthal,Edles,Wilber)

Rancho Seco 50-312 (Rosentahl, Buck, Kohl) i I

cc:

Chairnan Palladino Commissioner Gilinsky Commissioner Roberts Coninissioner Asselstine Coninissioner Berntiial' l

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DISTRIBUTION LIST FOR BOARD NOTIFICATION b

ASLB -Catawba Units 1&2 Docket Nos. 50 413/414 Dr. Peter F. Riehe ASLB -Comanche Peak Units' 1&2, Docket Nos. 50-445/446 Mr. Jesse L. Riley ASLB -Midland Units 1&2, Docket Nos. 50-329/330 Kan Robinson, Esq.

ASLB -Perry Units 1&2, Docket Nos. 50 440/441 Alan S. Rosenthal, Esq.

ALAB/ASLB -Rancho Seco Nuc Gen Station, Docket No. 50-312 Cherif Sedkey, Esq.

ALAB/ASLB -Shoreham Unit 1, Docket No. 50-322 Ralph Shapiro, Esq.

Mr. Frederick J. Shon Jay $11 berg, Esq.

Martin B. Ashare. Esq.

Mr. Marc W. Goldsmith Ms. Mary Sinclair Edward M. Barrett, Esq.

Robert Guild Esq.

Mr. Lanny Alan Sinkin Thomas A. Baxter, Esq.

Dr. Jerry Harbour Mr. Jeff Smith Charles Bechhoefer Esq.

Hr. Bruce L. Harshe Ms. Barbara Stamiris Ms. Lynne Bernabei Samuel A. Haubold Esq.

s Mr. Robert G. Taylor Howard L. Blau, Esq.

Mr. Wayne Hearn Howard A. Wilber Esc.

Peter B. Bloch, Esq.

Ms. Susan Hiatt Mr. Donald R. Willarc Hs. Nora Bredes Dr. Walter H. Jordan Frederick C. Williams, Esq.

Lawrence Brenner, Esq.

David S. Kaplan, Esq.

Richard,P. Wilson, Esq.

Mr. Glenn 0. Bright Mr. James R. Ka'tes Herbert H. Brown Esq.

Frank J. Kelley, Esq.

James E. Brunner, Esq.

James L. Kelley, Esq.

Dr. John H. Buck Dr. Jerry R. Kline MHB Technical Associates Mr. Ronald C. Callen Christine H. Kohl, Esq.

Palmetto Alliance Mark S. Calvert, Esq.

Stepheri B. Latham, Esq.

John G. Cardinal Esq.

James A. Laurenson, Esq.

Gerald Charnoff, Esq.

Dr. J. Venn Leeds. Jr.

Atomic Safety and Licensing Myron M. Cherry, p.c.

Mr. Howard A. Levin Board Panel John Clewett. Esq.

Stdven Lewis, Esq.

Atomic Safety and Licensing Hon. Peter Cohalan Terry J. Lodge, Esq.

Appeal Panel Dr. Richard F. Cole Karen E. Long, Esq.

Docketing & Service Section Mr. John T. Collins Dr. Emmeth A. Luebke Document Management Branch Barton Z. Cosan. Esq.

Mr. Wendell H. Marshall Dr. Frederick P. Cowan Mr. Brian McCaffrey Mr. T. J. Creswell Dr. Kenneth A. McCollom Gerald C. Crotty Esq.

J. Michael McGarry III.Esq. ACRS Members James B. Dougherty, Esq.

Janine Higden Esq.

Dr. Robert C. Axtmann Mr. Jay Dunkleberger Marshall E. Miller Esq.

Mr. Myer Bender Anthony F. Earley, Jr. Esq.

Michael Miller Esq.

Dr. Max W. Carbon Gary J. Edles. Esq.

Dr. Peter A. Morris Mr. Jesse C. Ebersole Mrs. Juanita Ellis Chris Nolin Mr. Harold Etherington Christopher Ellison, Esq.

Fabian G. Palomino Dr. William Kerr Peter S. Everett, Esq.

Spence W. Perry, Esq.

Dr. Harold W. Lewis Donald T. Ezzone. Esq.

William L. Porter, Esq.

Dr. J. Carson Mark Mr. Jonathan D. Feinberg William C. Potter, Jr.,Esq. Mr. William M. Mathis Dr. George A. Ferguson David J. Preister, Esq.

Dr. Dade W. Moeller Dr. Richard F. Foster Dr. Paul W. Purdom Dr. David Okrent Leon Friedman, Esq.

Mr. Paul Rau Dr. Milton S. Plesset l

Eleanor L. Frucci, Esq.

James S. Reed, Esq.

Mr. Jeremiah J. Ray l

Steve J. Gadler, P.E.

Harold F. Reis. Esq.

Dr. Paul C. Shemen j

Mr. R. J. Gary W. Taylor Reveley III.Esq.

Dr. Chester P. Siess i

Stewart M. Glass, Esq.

Nicholas S. Reynolds, Esq.

Mr. David A. Ward

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Bil 04-024 Branch Service List SHOREHAM Mr. M. S. Pollock Resident Inspector Energy Research Group, Inc.

Mr. James Rivello Ezra 1. Bialik Dr. M. Stanley Livingstone PERRY Mr. Murray R. Edelman Donald H. Hauser. Esq.

Resident inspector Regional Administrator, Region !!!

l COMANCHE PEAK Spencer C. Relyea, Esq.

Mr. Homer C. Schmidt Mr. H. R. Rock i

Mr. A. T. Parker

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MIDLAND Mr. J. W. Cook i

Stewart H. Freeman Ms. Julie Morrison Mr. R. B. Borsum f

Mr. Don van Farrowe l

Resident Inspector Mr. Paul A. Perry j

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Mr. Walt Apley l

j Regional Administrator, Region !!!

Mr. Ron Callen Geotechnical Engineers j

01111e Pirner Garde 1

Coranander, Naval Survace Weapons Ctr.

d Mr. L. J. Augo l

Mr. Neil Gehring Hr. I. Charak Clyde Herrick

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Mr. Patrick Bassett l

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(Information)

January 25, 1984 SECY-84-34

!L FOR:

The Commissioners 7

FROM:

William J. Dircks 4

Executive Director for Operations Z

SUBJECT:

EMERGENCY DIESEL GENERATORS MANUFACTURED BY TRANSAMERICA DELAVAL, INC.

3;p PURPOSE:

To inform the Comission of problems., relating to

, Transamerica Delaval, Inc. (TDI).

We previously provided the Comission with infomation about TDI diesel generators via

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Board Notifications83-160 and 83-160a,.and via a memo to Commissioner Gilinsky from Mr. Dircks dated December 14, 1983.

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p DISCUSSION:

On August 12, 1983, the' main crankshaft on one of the'three

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emergency diesel generators (EDGs) at the Shoreham Nuclear

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Power Station broke into two pieces during a load, test..The N

4 EDGs at Shoreham were manufactured by Transamerica Delaval, Inc. (TDI), which has also provided 54 other EDGs for.14 other 0;&

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nuclear power piant sites in the U. S.

A list'of,those plants y

is included as the enclosure to this paper.. During-the course of - y/:

the evaluation of the failure a'nd.the' repairs of'the J.D.

/T Shoreham EDGs, infomation related to the operating history of TDI engines and the QA program of the manufacturer has been identified 'which calls into question the reliability vf all TDI diesels.

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Contact:

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R. Caruso, NRR/DL 4

49-28392

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-Th,e Commissioners f

After the Shoreham crankshaft failures, the staff reviewed the

-operating status of plants where TDI engines had been installed.'

Grand Gulf, San Onofre.1'(SONGS 1), and Rancho Seco are the only licensed reactors with TDI diesel generators, but SONGS 1 5'

is currently-shutdown for seismic modifications, Grand Gulf has only a five percent.' license, and the engines'at Rancho Seco are.

>1 additional units whose installation is not yet complete.

IE Infonnation Notice 83-58 was issued to inform other TDI owners

.. I of the failure.

4 Members of the staff met with representatives of'the Long Island Lighting Company (LILCo) several times to discuss thea failures to date, the results of LILCo's investigation, and the actions to be taken to recover from the failures.

The staff 4

has also developed several lists of questions that it feels need to be addressed as part of the TDI engine evaluations.

One list, which has been sent to all TDI diesel owners, requests specific information about each engine. Another was

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sent to TDI on December 1,.1983, requesting information about the design development' history of various' parts of TDI machines. Delaval responded on December 16', 1983..

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By letter dated December 23i 1983, the staff was informed that a TDI diesel. engine owners group has been formed to-address f

these issues.

C The staff will be meeting on January 26, 1984 with senior utility executives representing each of the applicants listed in the enclosure.

The staff at'that time intends to inform the utility management of its major concerns regarding the' quality assurance of the _TDIJdesign' and manufacturingsprocess : and to j

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emphasize the significance of the widespread; operating problems y

i to date with TDI engines.

19 CONCLUSION:

For use at the meeting, the staff has prepared'a list of b[L 1

operational problems experir.nced by many TDI engines in both F

nuclear and non-nuclear service,. a summary of the results of M-.

the last two QA inspections of TDI, and a sumary of the historyi dp of TDI vendor inspections since 1979. Taken together with jg$

the major crankshaft failure at Shoreham, these operational and QA problems have significantly reduced the staff's level of confidence in the reliability of all TDI diesel generators.

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  • i The' Commissioners 3-a..

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.c The staff believes that before additional licensing action is taken to authorize the operation of a nuclear power plant with TDI engines, these issues, relating to quality assurance,,

operating experience, and the ability of the machines to reliably perform their intended function, must be addressed.

The staff will report to the Comission on its continued

- t review of,this issue.

7 N

Willia

. Dircks Executive Director for Operatiens

Enclosure:

As stated

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Enclosure i

N HUCLEAR PLANTS WITH TRANSAMERICA DELAVAL DIESEL CENERATORS I

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Transamerica Delaval has supplied the DSR and DSRV engines to the following sites:

Utility Site Serial No, Model Long Island Lighting Shoreham 74010/12 D5R 48 Middle South Energy Grand Gulf 74033/36 05RY 16 f'

Gulf States Utilities River Bend 74039/40 D5R 48 Carolina Power & Light Shearon Harris 74046/49 D5RY 16 l}

Duke Power Company Catawba 75017/20 DSRV 16 a

..y Southern California Edison San Onofre 75041/42 D5RV 20 7

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3 Cleveland Electric Illum, Perry 75051/54 D5RY 11

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TVA Bellefonte 75080/83 DSRV 16 d

Washington Public Power WPP55 1 75084/85 DSRV 16 hh

(*) Washington Public Power WPP55 4 76031/32 DSRV 16

'i Texas Utilities Services Comanche Peak 76001/04 DSRY 16 Georgia Power Vogtle 76021/24 DSRV 16 1l Consumers Power Hidland 77001/04 DSRY 12

(*) TVA Hartsville/Phipps Bend 77024/35 DSRV 16 4

SMUD Rancho Seco 81015/16 DSR 48

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project delayed or cancelled

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