ML20235N072
| ML20235N072 | |
| Person / Time | |
|---|---|
| Site: | Trojan File:Portland General Electric icon.png |
| Issue date: | 02/21/1989 |
| From: | Cockfield D PORTLAND GENERAL ELECTRIC CO. |
| To: | NRC OFFICE OF INFORMATION RESOURCES MANAGEMENT (IRM) |
| References | |
| NUDOCS 8903010019 | |
| Download: ML20235N072 (234) | |
Text
-__ _ _ _ _ _ _ _ _ ._.
Portland General BectricCon1pany
.O David W. Cockfield Vice President, Nuclear February 21, 1989 Trojan Nuclear Plant Docket 50-344 License NPF-1 U.S. Nuclear Regulatory Commission ATTN: Document Control Desk Washington DC 20555
Dear Sirs:
Response to 20 quest fcr Additional Information Commercial-Grade Material Use in Main Feedwater System A conference call was held with members of the staff of the Region V office on February 13, 1989 on the subject of commercial-grade materials in the main feedwater system. In response to a request made during this conference call, the information listed below has been compiled and is enclosed for review.
- 1. The methodology used in responding to Nuclear Regulatory Commission (NRC) questions on this subject along with a list of pressure-bearing materials and the approximate quantity used in the replacement of safety-related main feedwater piping (Attachment 1).
- 2. A list of all weld-rod material used in the main feedwater piping replacement, and identification as to whether this wold-rod was procured per the Quality Assurance (QA) program (Attachment li.
- 3. Identification of the manufacturers of the materials cited in Item Nos. 1 and 2 above, and any intermediary suppliers (Attachment 1).
- 4. Identification as to whether the manufacturers and suppliers cited in Item No. 3 above are known to have had a QA program, and whether it had been audited (Attachment 3).
l S. Identification as to whether any available industry experience indicates the manufacturers or suppliers cited in Item No. 3 above have had quality problems (Attachment 4).
- 6. Copies of all Certified Material Test Reports (CMTRs) received by Portland General Electric (PCE) for the materials listed in Items 1 and 2 above (Attachment 2).
$$f344 PNU ff l (
121 S.W Sa: mon Street Portland. Oregon 97204 1.
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' Document Control Desk February 21, 1989 Page 2 _
- 7. Copies of all test results for testing performed by PGE to validate CMTRs or to validate material that did not have a CMTR (Attachment 2).
- 8. A description of any other testing or audits performed on main
- feedwater system materials and weld-rod materials (Attachment 5).
- 9. A Justification for Continued Operation of the main feedwater system through the 1989 refueling outage (Attachment 6).
Sincerely, Attachment c: Mr. John B. Martin ,
Regional Administrator, Region V U.S. Nuclear Regulatory Commission Mr. William T. Dixon State of Oregon Department of Energy Mr. R. C. Barr l
NRC Resident Inspector
! Trojan Nuclear Plant L
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-f Attachment 1 Page 1 of 6 MAIN FEEDWATER (MFW) PIPING REPLACEMENT Introduction A brief description of the methodology used by PGE for responding to the nine NRC requests described in the cover letter is presented.
In order to respond to Items 1 and 2, every Maintenance Request (MR) which addressed the main feedwater (MFW) system had to be identified.
This was accomplished in two ways. First, every revision to the main feedwater isometrics was reviewed, and the initiating MR was copied from the Revision Record. This identified any MR which involved welding and replaced valves, pipe and fittings. Second, all MRs issued under the MFW startup system number.were reviewed.
For Item 1, once a package was identified, the material issue slips in the MR were reviewed'to obtain the purchase order (PO) number. The scope of the package was reviewed to cross check the material issue slips for completeness. Then the PO was reviewed to identify component quantities, heat numbers, supplier, and manufacturer (Attachment 1).
For Item'2, once a package was identified as having welding performed, then the Trojan Weld Record Form attached to the MR was reviewed'to determine the Welding and Brazing Material Withdrawal slips used. These material withdrawal slips identify the heat number of the weld electrode and the PO it was obtained under. Using the PO number, the Certified Material Test Reports (CMTRs) were found in the PO and were cross-referenced with the heat number. From the CMTR and PO, the suppliers and manufacturers were determined (Attachment 1).
For~ work performed in 1987 and 1988, over 600 Welding and Brazing Material Withdrawal slips were reviewed to identify the welding rods.
After an exhaustive search, PGE was unable to locate three withdrawal slips listed on the weld record forms. In each case, the missing withdrawal slip was one of multiple slips issued for completing the weld. The weld rod on the other withdrawals had the required certification. Since 600 welding slips represent only 14 heats of welding rod, we are confident the missing slips do not identify any new heats of welding rod.
In a letter to PGE from the NRC, dated September 13, 1988, Table A identified MRs reviewed by the NRC whero commercial-grade materials were installed in the MFW system. MRs 87-4128 -4129, -4130, and -4169 were related to the safety-related MFW piping replacement, and materials are listed in the table in this Attachment 1. MR 87-4583 dealt with a pipe support modification on the non-safety-related portion of the foodwater system. Therefore, the welded beam attachment which was included in Table A is not included in Attachment 1, as it was used in a nonsafety-related portion of the MFW system.
=_________________________________ 1
Attachment 1 Page 2 of 6 The review identified maintenance that had been completed on the safety-related main feedwater check valves. Items replaced were not included in the list, however, because the replacement parts were not pressure-rotaining.
For Item 3, the purchasing documents and CMTRs were used to identify the manufacturers of the materials and the intermediary suppliers (Attachment 1).
For Items 4 and 5, a table was developed of all the manufacturers and intermediary suppliers utilizing the information from Item 3. Input to the table for determining Quality Assurance (QA) program and audit information was developed by contacting the PGE QA Department, Bechtel (USA), Bechtel (London), and Kraftwerk Union (KWU) personnel. The information relating to known quality problems among vendors was gathered from NRC Information Notices, NRC Bulletins, and from other operational experience program documentation.
For Items 6 and 7, PGE compiled the CMTRs received and the test data available for materials installed (Attachment 2).
For Item 8 PGE investigated the QA records, In-Service Inspection (ISI) reports, and hydrotesting reports, and presented all the additional testing and auditing performed for Items 1 and 2 (Attachment 5).
For Item 9, PCE completed a justification for continued operation with a 10 CFR 50.59 Safety Evaluation based on information compiled for Items 1 through 8 (Attachment 6).
An isometric of each feedwater loop showing the sections replaced is included (Attachment 7).
Attachment 1, which identifies all material installed, was prepared by Nuclear Plant Engineering. Plant Modifications, the group responsible for replacing a majority of the replacement material, conducted an additional review to verify the completeness of the list. In addition, PGE's Quality Assurance Department independently checked the contents of this report as it was being prepared.
Attachment 1
, Page 3 of 6 SAFETY RELATED MAIN FEEDWATER PIPING MATERIALS j QUANTITY ORIGINAL INSTALLED ID OR CMTR REMAINING ATT. 2
. ITEM YEAR DESCRIPTION (NOTE 22) HEAT NO. MANUFACTURER SUPPLIER SUPPLIED PHYSICAL CHEMICAL TESTING PACE #
1 1988 14in,pipeI 180 FT H3969 01 KAWASAKI CONSOLIDATED YES (1)(2) (3) (7) 15 2 1988 14 in. pipe l N47860 USS LCAAIN(12) CONSOLIDATED YES (1)(2) (3) (7) 6 10 3 1988 14 In. pipe ' 6 FT 7197J VALLOJREC CONSOLIDATED YES (1)(2) (3) (7) 11 16 4 1988 14 in. 90 elbow YG34 FLOW SEND CON $0LIDATED YES (1) (3)(9) (7) 17 22 5 1988 14 in. 90 elbow B277 FLOW BEND CONSOLIDATED YES (1)(2) (3) (7) 23 27 6 1988 14 in. 90 elbow 8 B303 FLOW BEND CONSOLIDATED YES (1)(2) (3) (7) 28 32 7 1988 14 in. 90 elbow 427P SIEKMANN (19) CONSOLIDATED YES (1) (3) (7) 33 37 8 1988 14 in. 90 elbow N 983 BKL (14) CONSOLIDATED YES (1)(2) (3) (7) 38 42 9 1988 14 in. 45 elbow 4 340U SIEKMANN (19) CONSOLIDATED YES (1)(2) (3) (7) 43 48 10 1988 14 in. 45 elbow 3 497005 NIPPON CONSOLIDATED YES (1) (3) (7) 49 54 11 1988 3/4 in. half cpl 1 CAL V0GT LIBERTY YES (11) (3) (7) 61 63 12 1988 1 in hatf cpt 1 GYW V0GT LIBERTY YES (11) (3) (7) 64 67 13 1988 3 in. 90 elbow 1 226837 GELDBACH (18) LIBERTY YES (1) -
(4) 68 70 14 1988 3X14 weldotet 1 AKS ALLOY FITTINGS LIBERTY YES (2) (3) (7) 71 75 15 1988 6 in. pipe 8 FT C05731 US STEEL LIBERTY YES (1)(2) (3) (7) 76 81 16 1988 1/8 in. E 7018 n/a 24090 ALLOY RODS (15) OX ARC YES (6) -
(7) 82 83 17 1988 1/8 in. E70S 6 n/a 49911 AIRCO TVA YES (8) - -
(7) 84 86 18 1988 1/8 in. ER70s 2 n/a 065535 L.TEC OX ARC YES (8) . -
(7) 87 88 19 1988 3/32 in. ER70s 2 n/a 065535 L TEC OX ARC YES (8) - -
(7) 87 88 20 1988 3/$2 in. E70s 2 n/a 065472 LINDE, UC OX ARC YES - -
(7) 89 90 21 1988 3/32 in. E 7018 n/a 422K1581 ALLOY R00S(15) OX ARC YES (8) - -
(7) 91 92 22 1987 14 in. pipe 7R 184 PHOENIX ST(12) LIBERTY YES (6) (3) (7) 93 110 23 1987 14 in. pipe 200 FT 7R 177 PHOENIX ST(12) LIBERTY YES (1)(2) (3) (7) 111 115 24 1987 14 in. pipe 044440 B&W ESPANOLA LIBERTY YES (1)(2) (3) (7) 116 122 25 1987 14 in. 90 el w B277 FLOW BEND CONSOLIDATED YES (1)(2) (3) (7) 123 127 26 1987 14 in. 90 elbow 16 B278 FLOW BEND CONSOLIDATED YES - -
(4)(5) 128 129 27 1987 14 in. 90 elbow A403 FLOW BEND CONSOLIDATED YES - -
(4)(5) 130 131 28 1987 14 in. 90 elbow ,
B303 FLOW BEND CONSOLIDATED YES (1)(2) (3) (7) 132 138 29 1987 14 in. 45 elbow 3 B277 FLOW BEND CONSOLIDATED YES (1)(2) (3) (7) 139 143 30 1987 14 in. 45 elbow L~ PP36 TUBE FORGINGS CONSOLIDATED YES (1)(2) (3) (7) 144 149 31 1987 14X16 reducer 2 HJUB CUSTOM ALLOY CONSOLIDATED YES (2) (3) (7) 150 153 32 1987 14X16 reducer 2 80A MILLS IRON (17) FAMILIAN YES - -
(4)(5) 154 155 33 1987 4 in. pipe 2 FT N70067 NIPPON (16) LIBERTY YES - -
(4)(5) 156 157 34 1987 1 in. half cpt 4 F0040 FUJI CONSOLIDATED YES - -
(4)(5) 158 160 35 1987 3/4 in, lugs 8 535385 EMPRESA AMERICAN STL YES (20) (1) -
(4) 161 165 36 1987 1/8 in. E 7018 n/a 24090 ALLOY RODS (15) OX ARC YES (6) -
(7) 166 167 37 1987 1/8 in. E70s 2 n/a 065502 LINDE, UC OX ARC YES (6) .
(7) 168 169 38 1987 1/8 in. E 7018 n/a 411J6431 ALLOY RODS OX ARC YES (6) -
(7) 170 171 39 1987 1/8 in. E 7G18 n/a 78405 ALLOY RODS OX ARC YES (6) -
(7) 172 173 40 1987 1/8 in. E70s 2 n/a 896953 TECH ALLOY WPPSS YES .
(7) 174 176 41 1987 1/8 in. ER70s 3 n/a 70121 TECHALLOY WESTINGHOUSE YES (13) - -
(7) 177 178 42 1987 3/32 in. E 7018 n/a 412K4351 ALLOY RODS (15) OX ARC YES - -
(5) 179 180 43 1987 3/32 in. E70s 2 n/a 065472 LINDE, UC OX ARC YES - -
(7) 181 182
, 44 1987 3/32 in. E 7018 n/a 24007 ALLOY RODS (21) OX ARC YES (6) -
(7) 183 184 45 1987 3/32 in. ER70s 3 n/a 70121 TECHALLOY WESTINGHOUSE YES (13) -
(7) 185 186
Page 4 of 6 SAFETY-RELATI:0 MAIN FEEDWATER PIPING MATERIALS QUANTITY ORIGINAL INSTALLED ID OR CMTR REMAINING ATT. 2 ITEM YEAR DESCRIPTION (NOTE 22) HEAT NO. MANUFACTURER SUPPLIER SUPPLIED PHYSICAL CHEMICAL TESTING PAGE # l l
46 1987 5/32 in. E 7018 n/a 27225 ALLOY RODS OX ARC YES - -
(7) 187 188 47 1987 5/32 in. E 7018 n/a 76769 ALLOY RODS OX ARC YES (6) -
(7) 189 190 48 1987 .035 in. ER70$ 3 n/a P 17928 TECHALLOY BEAVER VALLEY YES - -
(7) 191 194 49 1987 3/4 in. valve 1 n/a KER0 TEST n/a NA(8)(10) - -
(7) N/A 50 1983 1/8 in. E70S 2 n/a 065415 LINDE, UC OX ARC YES - -
(7) 195 196 51 1983 1 in. valve 4 n/a ROCKWELL n/a NA(8)(10) - -
(7) N/A 52 1982 3/32 in. E 7018 n/a 422N7921 ALLOY RODS QUIM8Y YES - -
(7) 197 199 53 1977 3/32 In. E 7018 n/a 25V LINCOLN (23) PYC0 YES (7) 200 203
p-i
,N Attachment 1 Page 5 of 6 SAFETY-RELATED MAIN FEEDWATER MATERIALS General Information Pipe is ASTM A106,'Gr B or ASTM A333 Gr 6.
- Elbows, reducers, and other fittings are ASTM A234 Gr WPB, ASTM A420 Gr WPL6, or ASTM A350 LF2 and ASTM A105.
Couplings are designated as " cpl" and are ASTM A105. ' Lugs are ASTM A36.
All Material was procured commercial grade (C1 ) unless noted. CMTRs were required by the PGE purchase order in accordance with code requirements.
3/32-inch Weld Rod ER-309 Heat Number:741538 was used to tack weld a stainless steel code tag in place in 1987. The tag was moved when part of-the code-stamped piping was replaced. 10-inch pipe from Heat Number L25101 was used in the modification of pipe supports and was not part of a pressure retaining weld to the feedwater pipe. Neither of
- these items are-included in Attachment 1.
The original design specification procured 'certain feedwater piping materials with. impact testing. Verification testing of the feedwater
~ piping (14-inch, Schedule 60 - 0.594-inch wall thickness) includes impact
' tests for those sections required to meet ASTM A333, Gr 6. This involves about 6 feet of piping that was installed. Small fittings such as-the x 14-inch diamt;ter weldolet and a 3-inch diameter elbow have not been impact' tested due to the size of the fitting or lack of sample. The original CMTRs supplied with the ' replacement piping and the fittings ,
included impact test results. The ASME Boiler and Pressure Vessel Code {
Section III excludes these fittings from impact testing.
Notes
- 1. Hardness tests using Equotip tester to estimate tensile strength, which meets ASTM requirements.
- 2. Laboratory testing verified phy21 cal tests meet ASTM requirements.
- 3. Laboratory testing verified chemical tests meet ASTM requirements.
- 4. Laboratory chemical analyses to be completed by startup from the 1989 Refueling Outage.
t
- 5. Equolip hardness testing to be completed by startup from the 1989 Refueling Outage.
- 6. Test results from weld qualification testing included ultimate tensile strength, Charpy V-notch, and bend test.
,. q Attachment 1 Page 6 of 6
- 7. No further verification testing planned.
8 .- PGE imposed a QA program on material supplier at_ time of purchase.
L .9. Mill certification of 1.35 weight percent manganese at upper end of ASTM composition range. Verification laboratory analysis of scrapings (removed in situ) of 1.37 percent manganese is within-
. product analysis. tolerance of 0.06 weight percent. Results of chemical test are acceptable.
- 10. Valves were purchased from Rockwell under the original specification, which. imposed ASME Section III,-Class 2 requirements s Kerotest j valves were ordered to ASME Section III.-Class 2. requirements.
~
- 11. ' Mechanical testing was not performed due to small size of component.
.See chemical-laboratory report for hardness..
- 12. Valley Steel was an intermediate supplier.
13 .' The CMTR has reported actual chemical analysis which is sufficient
[ per NB 2431. The manufacturer has an ASME Quality System ll Certificate, but.It was not referenced. Westinghouse, the
' installer, is to provide a more complete CMTR.
'14. -Louisiana valve was an intermediate supplier.
f 15 . - Mid Arc valve was an intermediate supplier.
p 16. Marmon Keystone was an intermediate supplier, t.
- 17. U.S. Stee'l supplied A106 Grade B pipe.to Mills' Iron Works who formed I
the reducer. Purchase order placed through Familian, but material shipped directly from Mill Iron Works to PCE.
- 18. Forgings, Flanges, and Fittings was an intermediate supplier.
- 19. Textrade Intern, Inc. was an intermediate supplier.
- 20. Physicals not supplied with original CMTR.
- 21. West Arc was an intermediate supplier lt 22. Specific ~ locations of where heats are installed for the 14-inch
)
feedwater piping and fittings cannot be determined from plant j
records. The total quantitles of piping and fittings installed is i
! known and is based on the materials issued, quantitles remaining in i
! the warehouse, and as-built drawings.
I
- 23. Weld rod used to seal weld a nonpressure boundary hinge pin threaded i?
cap to the body of the main feedwater check valve (B-loop).
l JMG/55650 l
i
ATTACHMENT 2
- 1) CERTIFIED MATERIAL TEST REPORTS
- 2) VERIFICATION TEST REPORTS
~ -- - -__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ . _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
ATTACHMENT 2
' ITIM HEAT NUMBER PAGE NUMBER 1 H396901 1- 5 l 2 N47869 6- 10 3 71970 11 - 16 4 YO34 17 - 22 5 B277 23 - 27 6 B303 28 - 32 7 427P 33 -
37 8 H-983 38 - 42 9 340U 43 - 48 10 497005 49 - 54 Intentionally left blank 55 - 60 11 GAL 61 - 63 12 GYW 64 - 67 13 226837 68 - 70 14 AKS .71 - 75 15 C05731 76 - 81 16 24090 82 - 83 17 49911 84 - 86 18 065535 87 - 88 19 065535 87 - 88 20 065472 89 - 90 21 422K1581 91 - 92 22 7R-184 93 - 110 23 7R-177 111 - 115 24 044440 116 - 122 25 B277 123 - 127 26 B278 128 - 129 27 A403 130 - 131 28 B303 132 - 138 29 B277 139 - 143 30 PP36 144 - 149 31 H-JU-B 150 - 153 32 80A 154 - 155 33 N70067 156 - 157 34 F0040 158 - 159 Intentionally left blank 160 35 535385 161 - 165 36 24090 166 - 167 37 065502 168 - 169 38 411J6431 170 - 171 39 78405 172 - 173 40 896953 174 - 176 41 70121 177 - 178 42 412K4351 179 - 180 43 065472 181 - 182 44 24007 183 - 184 45 70121 185 - 186 46 27225 187 - 188 47 76769 189 - 190 48 B-17928 191 - 194 49 N/A 50 065415 195 - 196 y 51 N/A 52 422N7921 197 - 199 53 25V 200 - 203
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Description:
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Manganese ----------------- .51%
Silicon ------------------- .19% .
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Nickel -------------------- .05%
Ik Molybdenum ---------------- .03%
Copper -------------------- .02%
Phosphorus ---------------- .025%
LECO COMBUSTION
' Carbon -------------------- .22%
Sulfur -------------------- .00984 HARDNESS: Brinell 130 W H
MEETS SPECIFICATION REQUIREMENTS 1
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MEE1 S SPHCI 'ICATION REQUIREMENTS 1
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e me COMPORaTIOf1 88759 SALT LAltf AVENUE, CITY Of INDUSTRY. CALaPOtNLA 9IF46
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.Trojan'Mucles'r Plant- .
TCr.R P.Q No NQ-04124.21
- == steel Pipe Atkne ' De e 11e r ah e v , , ,_
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TNP No. 29
'. .8CN No,-RDC 87-001-1 Itvat 889. N 14" M41'6d "obtl
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Description:
X .594 Pipe
.4e.av w. 114-574N
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,V a n ari t is m - --- -- -- - --- -- ---- .002%
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Molybdonum ---------------- .04%
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C o ppe r - - - - - - - - - - -- - - - - - - . - .026
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!!!ARDNESS: fitinell 141 MEETS SPECIF3 CAT 10N MEQU]REF1ENTS-NOTE 1s. ..
Teating controlled in accordance with the Q.A. Program Rev. 2 l dated 1-31-87 r aviewed s, approved by P.c.r;. . 12-2-87.
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Deceription 14" Pis>e i
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(sta1966 04od (213) 2s3 2020 gig CORPORATION
- A 18790 SALT LAKE AVINUE,(11Y OF INOUSTRY, CAkakoRNLA 91745 e
- PORTLAND GENERAL.EleMCTRIC natt November 25, 1988 Trojqn Nucles's '
Plant WR P.O Ho.
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M^ttALAL Stoci Pipe
..,,,,,_ A t t n e I Dee Hershev ,
,,,8r**'catio". ,_ ASTM-K 'L33.Gr.6 ;,.,,,
REPORT OF CMtMICAb ANALYSIS . . . . -
TNP No 33 l GCN No RDC87-0,01-1 Heat N es . 71970
Description:
14" Pipe saaveav aa 118-).7 8N l
! l 6 i Manganut.e ----------------- .747,
> Silicon ------------------- .171 8 i
'P!:oophorun ---------------- .0191, lj!!CD COMncSTIot!
, Carbon ------------------- .14a I d i . Sulfur -------------------- 00402 1
. I 11ARDNESS : Drinci1 127 i .
! ' MICETS SVECIF1 CATION REQUIREMI Ni$
1 NOTE 3 Te s ting: contr o1 Lit:1 in accordance wit.n tuo Q.A. Program Mtv.2
- dated _3-31-87 reviawed & approved by n.G.E.. 12-2-87, 1
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CUSTOMER ORDER NO. D658072 WORK OROER NO. 539433 STANDARD CERTIFIED TEST REPORT ITEM NUMSEN __ ,,DECRIPTION' SPECIF4 CATION HEAT CODE (1 FC) I 14" *:/ A0 1.R 90 DEC A234 WPB YO34 (1 PC) l 14" S/60 LR 90 DEO A234 WPB B277 (1 PC) 14" S/40 1.R 90 DEC A234 WPB B303
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t l l MAX BAINELL CHEM. 4p TEN PROPERTIES TO E HEAT CODE SEAf f REA1MENf
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__.__i____.... I WE CERTIFY THAT THE PRODUCTS COVEREO SY THIS REPORT WE HERE8Y CERTIFY THAT THE ABOVE FIGURES AMI COMPLY WITH APPUCABLE REQUIREMENTS OF ASTM CORRECT. AS CONTAINEO IN THE RECOROS OF TH' ANO/OR ASME SPECIFICATIONS. AS NOTIO FOR EACH UNE COMPANY.
ITEM.
TAO: NQ 02675
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LA400 Af4EES: CMeaneCAL . meCM1M6 CAL . 28TAttueT4 CAL . IN$ituanGNTAflON
- INSPECTION e SESE18CM Wadic:
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(sis) 968.odo4 TeSTIne f. Q
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> CORPORATION (213) 2ss.202o isrso satt Lasts avenus, city or enousvar, cauronena e tr4s Jo: PORTLAND GENERAL ELECTRIC bis November 25, 1988 Trojan Nuclear Plant h P.Q NQ NQ-04124.21 matut*L Steel Elbow Attn: Dee Hershev SPsORCAllON ASTM-A-234,Gr.WPB y :ar . .
- v#7e <mcar;weGJui,%ww;aspoesop ==*=-aTust: bin.;w&O3FJiW4Lt%w . .
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,,,,,,,, , i-TENSION TEST LT ROO4 TEMPERATURE 118 -173N TNP No. 28
.SCN No. RDC 87-001-1 (P.O. NQ-026"5)
E3at No . B303 .
Description:
14" Elbow, FE 14 SCO WPB B3 03
.501 .1971 9080 46100 15140 76800 .62 31.0 .295 65.3 MEETS SPEC::FICATIOR REQUIRFJLENTS
== ==sesm esemmesseeis ammunum esennemems 35000 60000 22.0
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- TM.'u"m"$"-s n" NOTE's Testing controlled in accordance with the Q.A. Program Rev.2, 2 dated 3-31-87 reviewed & approved by P.G.E. , 12-2-87 NOTE : Sample remnants will be maintained until May 20, 1989.
"4sfuse Peepeaam su Atueetesets 9pfte ApputAets A Sf m peeCEsents
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f4 w /z y Paul G. Dot 3pt'Ty ,
Quality Program Manager Grego y .
7 Manage
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/
Masuu*L I Steel Elbow Attne Dee Bernhav IPsoncAnON ASTM A-234.Gr.WPB j-
- aspeaf or ensanscAt AssAtysas .
TNP No. 28 SCN No. RDC87-001-1 (P.O. NQ-02675)
Beat No. B303
Description:
14" Elbow FE 14 SCO,WPB B303 sansenseer um 118-173N Manganese ----------------- .88%
Silicon -------------------- .234 Phosphorus ---------------- .0104~
LECO COMBUSTION Carbon -------------------- .24%
Sulfur -------------------- .0154 HARDNESS: Brinell 139 MEETS SPECIFICATION REQUIREMENTS 1
NOTE : Testing controlled in accordance with the Q.A. Program Rev.1 dated 3-31-s7 reviewed s approved by P.G.E., 12-2-s7 I
NOTE 2 Sample remnants will be maintained until May 20, 1989.
l
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DATE 2-17-88 PORTLAND GEN ELE.
CUSTOMER ORDER NO. D658072 WORK ORDER NO. 539433 STANDARD CERTIFIED TEST REPORT ITEM NUMSER ,__,,,,, ,,0,E,5,CRieTION SPECIFICAflON HEAT CODE, (1 PC) i 14" M/A0 t.R 90 DEC A234 WPB YO34 (1 PC) ,' 14" S/60 LR 90 DEO A234 WPB 8277 (1 PC) 14" S/40 1.R 90 DEC A234 WPB B303
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WE CEF.TIFY THAT THE PROOUCTS COVERED BY THIS REPORT WE HEREBY LERTIFY THAT THE A80VE FN3URES Ami COMPLY WITH A11'UCASLE REQUIREMENTS OF ASTM CORRECT, AS CONTAINED IN THE RfCOROS OF TH' AN0/OR ASMG SPECIF4 CATIONS. AS NOTED FOR EACH UNE COMPANY.
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14" SCH. 60 WPB LR u- =am me6 118-172N A
Manganese ----------------- .78% I Silicon ------------------- .24%
Phosphorus ---------------- .0094 s LECO COMBUSTION !
Carbon -------------------- .15%
Sulfur -------------------- .013%
HARDNESS: Brinell 127 MEETS SPECIFICATION REQUIREMENTS 1
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LECO COMBUSTION Carbon -------------------- .174
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LA4011f00ES: CN8meCAL . meCMANICAL
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~- ' #' .U. CORPORATION (213) 283 2020 iS7so satr LAxe Avenus, c TY Of INDUSTRY, CAMPO 4MA 91748 To: PORTLAND ' GENERAL ELECTRIC DAre November 30, 1988 Trojan Nuclear Plant WXm P.Q NQ NQ-04124.20 1
MAruuAt Steel Coupling !
Attne Dee Hershey SP8CFQT10N ASTM-A-105 RSPOtf OF CHEMICAL ANALYSIS TNP No. 35 SCN No. RDC87-001-1 Heat No. HT. Code: GAL
Description:
3/4" Half CPLG 30006 (Was Welded to Pipe)
-=v me. Il8-180N Manganese ----------------- 1.04%
Silicon ------------------- .20%
Phosphorus ---------------- .013%
LECO COMBUSTION Carbon -------------------- .25%
i S ul f u r - - - - -- - - - - - - -- - - - -- - .019%
HARDNESS: Brinell 150 MEETS SPECIFICATION REQUIREMENTS NOTE 1: Testing controlled in accordance with the Q.A. Program 2 l dated 3-31-87 reviewed & approved by P.G.E., 12-2-87.
NOTE 2: Sample remnants will be maintained until May 20, 1989 L kaspectFULLY Awr Paul G. DoherAf ,, _ -h _ ,,, b , Q Quality Program Manager Grego y J btisky,' Genera,l Manage
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'~ - ] CORPORATION l8750 SALT LANs AVENUE, CITY or INeUSTRY, CAurotNIA 9IFes M PORTLAND GENERAL ELECTRIC caru November 25, 1988 Trojan' Nuclear Plant W-Q M NQ-04124.21 M 5" Steel Coupling Attnt Dee Hershev 8PeoricAfioN ASTM-A-105
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Description:
1" HALF CPLG 30004 'Was Wel $ed to Pipe)
Insuff icient specimen lengt.h to pe rform tention t.es t anansanuss asemesmenes l
assemuns asevensaswes Vma stespeettt esM era spese or resemen. " """
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wesme esepeamse w Acceeinaa.ci werw aneucasas i s eai peocesvass
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/ Paul G. Dohtt'Ey
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= - - w poe4 Grego obo's"ly, CYenerY Manage
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Description:
1" Half CPLG 30006 (Was Welded to Pipe) saaesmeev nes .118-179N Manganese ----------------- .70%
Silicon ------------------- .19%
i Phosphorus ---------------- 2007%
LECO COMBUSTION Carbon -------------------- .30%
Sulfur -------------------- .012%
HARDNESS: Brinell 141 j~ MEETS SPECIFICATION REQUIREMENTS L
1 NOTE : Testing controlled in accordance with the Q.A. Program 1 dated 3-31-97 reviewed & approved by P.G.E., 12-2-87 2
NOTE : Sample remnants will be maintained until May 20. 1989
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PORTIRD GENERAL ELECIRIC--7RaJAN g ToMtS*gs Corp. g J'
OgA of America SW is a
Brass, ckreme Mety and suminisse vatwa g rissings 6313 WINFRH M 0421 HOUSTON, TEXA5 77017 u sono OUR INVOICE NO. DATE SHIPPED DATE YOUR ORDER NO.
LIBERTY EQUIPMENT 106467 P.O. BOX 1655 VANCOUVER, WASHINGTON 98668 RMRENCE ITEM DESCRIPTION SPECIFICATIONS MANUFACTURED BY
- 1. 14" x 3" XH W-0 ASTM A 350 LF-2 AFOCA
.'*M CHEMICAL ANALYSIS HEAT NO. CARBON MANG PHOS SUL. SIL. CHROME NICKEL MOLY CU.
- 1. AKS .19 1.18 .015 005 21 CHARDY V NOTCH-500 ITEM MECHANICAL TESTS YlELD PSI TENSILE _ ELONGATION REDUCTION HARONES !
- 1. AKS 54,000 75,000 36.0% 75.0% 152 0
(92-98-57} NORMALIZEDAT9g0CFOR70MINUTESTHENAIRCOOL.
TEMPERED AT 660 C FOR 140 MINUTES THEN AIR COOL.
REcogoggpY WE CERTIFY THAT THE CHEMICAL ANALYSl3 AND PHYSICANEST RESULTS APPLYlNG ON THE A80VE ORDER NUMBER A,RE CORRECT AND TRUE TO THE BEST OF OUR KNOWLIDGE AND BELIEF.
SWORN AND SUBSCRIBED TO SEFORE ME UUUY k~
ALLOY FITTINGS CORP. OF AMERICA 1 MU. L0i.n a V i
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testing ' . . 8181968 o4o4 (213)283-202o CORPORATION 15750 SALT LAKI AVINUE, CITY OF INOU5TRY, CALIFORNIA 9174$
TO' PORTLAND GENERAL ELECTRIC D^f' Trojan Nuclear Plant November 25, 1988 YouRP.O m NO-O4124.21
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Steel Pipe Attnr nea no r eth a v e noN 3 q7,4,,,3,,7 n y n ,. ,,
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Descrip tion: 6" Pi pe i E .1942 9080 46800 14200 73100 .72 36.0
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NOTE : Testing controlled in accordance with the Q.A. Program Rev.2.
2 dated 3-31-87 reviewed & approved by P.G.E., 12-2-87 NOTE : Sample remnants will be maintained until May 20, 1989 TesttNe Pteroemse see ACCoe9Af.C8 wffM APPtiCASt8 A S f m PSOCE0utta y,, g, RaSescTruuv Suom
/6 .
- -- ?AM Paul G. Doher g TA Ro nON Quality Program Manager Gregor J bosky, General '4ana;
=t en oers AP iun avr0 PEPO *C OLC AifftN Ovat at*.as As ne CcP,erNnu a mufual e.orary re'37tCTCH or Cumrs 70 CLENrs at avra,UguC APC CW$(LVt1tanc .o. nunuCaroN or oun eencers Co.<1tmoNs on imaCis
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tcsoscroeies cwemicas . mecucwicos marcituecicot . intrayMENrcrioN . IN$?gCeloN a SIIEcfCM TTieT8LLURGIC8L F 7 TOSTIM k
~~
(d CORPOR8 TION (8181968-o4o4 (213)283 2020 is7so satt (Aus AvsNus, c TY Of INOusftY, CAufOtN4A 9174s To:
PORTLAND GENERAL ELECTRIC dan November 25, 1988 Trojan Nuclear Plant YOURP.Q NQ NQ-04124.21 MAMRut Steel Pipe Attn Dee Hershey SetoricAnoN ASTM-A-106,Gr.B REPORT OF CHsMICAL ANALYSTS TNP No. 32 .
SCN No. RDC87-001-1 Heat No. C05731
Description:
6" Pipe LAeoe Avony m. ll8-177N Vanadium ------------------ .002%
Manganese ----------------- .97%
Silicon ------------------- .23%
Chromium ------------------ .01%
Nickel -------------------- .04%
Molybdenum ---------------- .03%
Copper -------------------- .02%
Phosphorus ---------------- .007%
LECO COMBUSTION Carbon -------------------- .16%
Sulfur -------------------- .0071%
HARDNESS: Brinell 137 MEETS SPECIFICATION REQUIREMENTS 1
NOTE : Testing controlled in accordance with the Q.A. Program Rev.1 dated 3-31-87 reviewed & approved by P.G.E.. 12-2-87 2
NOTE : Sampl'e remnants will be maintained until May 20. 1989.
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,,,,...-----------..--.--------.----~.....-------<.7fT DATE s A/a v. tA /'
I,ab No. PGE Rel. No. TNP No. T Yield _Elo ng .
u . .---- -------------_ ...------- -.--ensile -----. . . - - - - - - - - .
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..AfLOY RODS, CORPORATION CERTIFICATE OF ANALYSIS i
P.O. BOX Sir HANOVER. PA 1T331 Fg 1 g - g ,C g g g INC Customer Order No. O-AJP SKOKIE, IL 60077 Order No. 132233-1 Shipped:
This Mate'rla to Specification Trade Nasse or Trademarks Atom Arc 7018 f [ t h k ,! Conforms %86AD ^
- Diameter Size: 1/8" Weight: 10,500 lbs. IP I Lot Number: 2F618AF01 r $*N 0 Heat Number: -
M ays Satisfactory Molsture @ 18000 F. 0.08%
Concentricity 2%
Type Steel A 285 Mggg 1 g Full Sp!!t Triple Quad Volts Amps Nickel .03 Impacts 1 6 --
Si1 icon .28 --
20 140 DC+
Columbium + Test As Tantalum Results: Stress Molybdenum .01 Welded Relieved Tungsten Yield 500 8 lirs. 11500 F.
Copper .02 Tensile 70,300 *55 700 Tltantum 81 70 000 Elon Red.gatlon (1 *) , % 33.,0 35 0
/hosphorus .016 of Area 79 9 Sul hur .009 Van a$ ium .01 Charpy V-Notch !:nnects Tested @ -20 23 80.3*NB-2431.1 6 )e)
Cobalt Ft. Lbs. 149-190-178 263-263-263 kat. Exp. 80- 84-92-89 Ferrite: a Shear 80 94-95 100-100 100-100-100 Tensile Specimen .252' Impact Specimen .394* x .394*
Fillets: OK Vertical / Overhead Location 8 y-
) n i
' V-Notch / Tensile Orientation Specime of sCharp/A/W is I ' \ ' *" l lM; ASME NX-2322 and/or AWS SFA Ouality Systems Certifice't7 No.*QSC-221 specifications as appli able. Expiration Date: September 8, 1987 State of Pennsylvania ) The undersigned certifies that the County of York 1 SS contents of this report are correct and accurate and that all operations Subscribed and sworn t o be for e me performed by the undersigned or sub this 2nd day of July 1987 contractors are in cogliance with requirements of the material spect-
- p fIcattonCode Vessel and ASME Boiter and Pressure 5Exx.. . . 8:M . . . . . . :. . . KW '"'****'*" "*Section **'*** III Division I Notary Public i
1 My Consni s s ion exp i r e s 04/11/88 BY........ ,0.'2 ). . .
D. A. Smith
". sr. Q.A. Services
- g. es 1
__y_ _ _ , _ _ , . . _ _ _ , . _ _
'I 49911 l
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ClailFICATE OF TE$i e C.4A.RPT V h0!CH IX? ACTS
.7mnunt v 15. 1981 44tf ~
l 124-352 eene ee.
79K-Al-58985 REL. #__ _733_011 sec .aa .an u. .
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- DIAntTER LOT 50. NEAT NO.
E705-6 1/en N/A 49911 Tgsr itsPEI4
- tit! -20 F 0 pa-o3223 -
ss-veldne J
1:seinen ac. Energy i r t.n o) is teral Escanteen (e, t s) Shear (t) 1 133 89 2
60 142 91 60 3 ,120* 83 4 60 174 96 80 5 297* 64 90 Aye: age 150
.!!r ess tal t et tj At 1150 F for 'S hours -
Specisen Xc. 4 Energy ( t.in) tztatal Espansinn (n.13) $heer(t}
l 297* 88 90 2 297*
89 90 3 297 92 90 4 297 87 90 5 297 91 90 Averaga 297
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...o... # 733011
- r se rien: TVA PF-1019 REi/. 9, AWS AS.1S-69, ASME SFA 5.18, AS:E Section III g 03225 ' -
_, s vrt =t (tas) sert tyn m t _ ,h o . i t.of No. 12,775 lbs. l 1/8" . E70S-6 49911 N/A
._ . . - - _ , ~ . .
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9,833 60,'636 35.0 79.4 scrcss Ralieved at itSO F for 8 hours A D,9 I f 14 W a t, itsrt F.adicgraphs- Acceptable to porograph 6. l.1 of .G'S AS .18-69 . tiire saided using the CTM1 process R NUMBER QSC 262 E F EXPIRES DEC. 23,1982 E000 ,, C03Y 3 g;n.,3g ,, g,pgg te r, ; re:/f. t ., as cen A'.M' i n Td T***2D # ** ""' # " -
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gwo 4 - a c. G & gz, April 4, 1988 - fy IseLassescurrussarsnaar yg , CERTIFIED MATERIALS TEST REPORT f.M M os.21e-CUSTOMER: OXARC, Inc. 716 S. Oregon Avenue YOUR ORDER WO.: 30678 Pasco, Wa. 99301 L-TEC S.0. No.: 230678 R 02
- QUANTITY: 300 h MATERIALS L-TEC 65 - Beat 065535 - 3/32 in. Diameter x 36 in. Straight Lengths l
This is to certify that L-TEC 65, Class ER708-2 as supplied under the above order number, ! chipped from one heat number, has been tested using the test assembly specified in Fig.1 cf AWS A5.10-79 and ASME SFA5.18 specifications. The wire met all the mechanical and impact property Argon requirements Shielding gas. This of these specifications using the gas-tungsten are welding process with is also to certify, that the contents of this report are correct cnd accurate and the material conforms to ASME Section II, Part C, SPA 5.18 and ASME 1 Section III, 1986 Edition, Subsection NB-2400. MECHANICAL PROPERTIES OF WELDS PER TABLE 3 AS-WELDED
- STRESS-RELIEVED '~
REQUIRED Weld Teet, Number V0824-1AW V0901-1SR All-Wald Metal Tensile Yield Strength, psi 69,200 60,800 60,000 min. Ultimate Stretagth, psi 77,300 76,200 72,000 min. T sgation in 28, t 28.0 30.0 22 min.-
\ etion of Area, t 76.4 76.0 i
CHARPY V-NOTCH IMPACT LATERAL EXPANSION DUCTILE FRACTURE AREA STRENGTH f ~20*F (FT/LBS.) (MILS) (PERCENT) ~ l A -Welded *S.R. As-Welded *S.R. As-Nelded *S.R. l 130 96 88 69 45 20 226 123 82 82
- 100 25 239 123 83 81 100 25 231 120 80 83 1
.2,21 119, 93 83
=i g lgl 1 mg 25 ,.
232 ( Avg. 3) 122 (Avg. 3) . ' ., ' 40 ,
,"d6 .
Required 20 ft/lbs. ' RADIOGRAPHIC TESTS X-Rays met the requirements of Fig. 2 of AWS/ASME SPA 5.18 t APPLICATION CONDITIONS: 340-250 Amps,14-15 Vols, 5 IPM (automatic) .- CNENICAL ANALYSIS: '
'n"
\ S. L L LL bl. .tL .KL 2.9. in SL Et. X l .05 1.15 .010 . 018 .58 .08 .08 .05 .07 .01 .02 .01 .01
- Actual i .07 0
,,,3,},,0 .025 .035 40 .05 .05 .02 .50 - . - .- .
- Reg'd.
max. 1.40 max. max. .70 .15 .15 .12 ., ma x . 2
*Weldment Stress Relieved at 1125*F, plus or minus 25'F, for 8 hours. Cooling rate 200*F/hr.
1 to 600*F, then air cooled. ASME Quality Systems certificates QSC-323 ejrpires, March 17,11990. . - , n.i l SWORN TO BEFORE ME THIS Y DAY or 23 A ', 'h k ^
/
O,ril (<Ds< *
/
(. J. DiDonato .
* - Special order Administra' tor 1 k Jr .. . . ..
.e . i . : 0 V u, c r os. ass - -
P, .g g UMe. Oswed. Psores. HeNerc. Unionmett and Plasmarc
'-'--'w---r---_. _____ __ _ ~- wm I'
l-i 4 065472 t i t
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,. . Ses 110 CERTIFIED MATTRIALS TEST REPORT ** o** *'a' g20 "*Y 1'85
.Il
;0MER: OXARC L
( YOURA @ ER NO. 40115 716 South Cregon Avenue LINDE 5.0. No.: 230115 A 02 Pasco, WA 99301 1,050 lbs. QUANTITY: MATERIAL: Linde 65 - Beat No. - 3/32" Diameter X 36" Straight Lengths 4
' This is to certify that Linde 65 Class ER705-2 as supplied under the above order number, shipped from one heat number, has been tested using the test assembly speelfied in Fig.1
/ of AWS A5.18-79 and ASME SFAS.18 specifications. The wire aet all the mechanical and impact property requirements of these specifications using the gas-tungsten arc welding process wit!
Argon Shielding gas. This is also to certify that the contents of this report are correct and accurate and the material conforms to ASME,' Section II, Part C, SFA5.18 and ASME Sectier III, 1983 Edition, Subsection NB-2400, Latest Addenda. . MECMANICAL PROPERTIES OF WELDS PER TA3LE 3 AS-WELDED
- STRESS-RELIEVED REQUIRED Weld Test Number $1107-1AW S1105-1SR All-Weld Metal Tensile .
Yield Strength, psi 77,700 77,800 60,000 min. Ultimate Strength, psi 86,100 86,000 72,000 min.
. Elongation in 2", t 30.0 29.0 -
22 min.
- Reduction of Area, t 78.1 74.6 ----
CEARPY V-NOTCE IMPACT I.ATERAL EXPANSION DUCTILE FRACTURE AREi STRENGTR 0 -20*F (FT-LBS.) (MILS) (PERCENT)
,As-Welded *S.R. As-Welded *S.R. As-Welded *S.I 218.5 173 84 97 100 '8C 234 149 ** 90 ** 6!
231 190 90 95 , 100 ' 10C 197 159 84 90 100 7.' M 173 ** 86 ** 8( 228 ( Avg. 3 ) 168 ( Avg. 3) - c Required 20 ft-lbs.
. .\
" Specimens exhibited p break - too high for impact machine (240 f t-lbs. capacity) \1 RADIOCRAPE!C TESTS: X-ray (s) met the requirements of Fig. 2 of AWS/ASME SFA5.18 c)
APPLICATION COMDITIONS: 350 Amps,14 Volts, 5 IPM (autoc.atic)
- CHEMICAL ANALYSIS:
C Mn # f., 5 Si Al Ti Zr Ni Cr Mo V
.04' 136 .014 .009' ~#
."4 9 .W .10 .Y .~CuI"2/ .03 .02 < .3I < .32 - Actual
.07 .90 .025 .035 4,,0, .05 .05 .02 .50 - - - - . Required max. 1.40 max. max. .70 .15 .15 .12 max. <= less than .
*Weldment Stress Relieved at 1125'F, plus or minus 25'F, for 8 hours. Cooling rate 200*F/hr.
to 600*F, then air cooled. ASME Quality Systems certificate: QSC-323 expires March 17, 203 SWORN TO BEFORE MI THIS DAY 07 - l A' f j *l $I $~Y . .
.j [/ R. J. DiDonato Y Gr / ! s'g,,i,*T b d2 '
Special order Administrator H A Z E l. E. Tt.:' A C S 32M$%2fs RECOR) C03Y. RICORJ CO?Y em
h j ;'~ f L 422K1581 l l 1 ' - . - .-___..______.__...__.___.m.m. ___ _ _ _ _ __ ._ __ __ _ _ _ , . , _ _ _ _ ,_____ _ _ _ _ . _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ,
Ai.LOY RODS CORPORATION CERTIFICATE OF ANALYSIS
,.soi m m .ovia. m u m g y,yp,, y,,,,,,,, ,,,, ,,,cy, REISSUED CERTIFICATION 5/5/88 5/5/88 g,9:, t =,, ,y,, Customer Order No. 3-ARC 10H8 SKCEIE, IL. 60077 Order No. 138733-1 Shipped:
Trade Name A A5 1986 ED., I987 ADD. Sb"!$$ARWC A SEC$ or Trademark: Atom Arc 7018 Diameter Size: 3/32' Type: E7018 Weight: 1,950 lbs. Lot Number: 2F722AF03 Control No. 00032 X-Rays Satisfactory Heat Number: 422K1581 Motsture Concentric @ity18000 296 F. .09% Type Steel A-285 Carbon Manganese .g d .04 Test No. Full Split Tr ip le Quad Volts Amps Ni kN Silicon Y.'04 a 1 3 2 -- 22 105 D(
/.27 Columbium + Test As St oss Tantalum Results: Welded Re d f/ ybdenum /. 02 <8 Hrs 00 F.
ngsten Yleid <14 900 s Copner 402 Tensite <84 700 7. Titanium Elon Red.gation (1"), 96 -28 0 31 0 Phosphorus ' (014 of Area 79.2 79.5 Sulphur ' 012 - Vanadium 01 Charpy V-No t ch Imp ac t s Te s t ed @ '-20 0 F Cobalt Ft. Lbs. 203-220-170 124-130g134 Ferrite: k bl e 0 N0 fbd fdh80 Tensile Specimen .252' Fillets: CE Vertical / Overhead Locatio y-ASME NX 2322 and/pecimensas V-Notch Tensile S or AWS/SFA is I Orientation of Charp/A/W Quality Systems Certificate No. QSC-221 specifications as applicable. Expirallon Dates September 8, 1990 State of Pennsylvania ? The undersigned certifies that the County of York s SS contents of this report are correct and accurate and that all operations Subscribed and sworn to b fore me this 5th dayofMay,19I8 performed contractors by theareunderstin comp ance or sub 15neawith requirements of the material spect-fication and ASME Botter and Pressure Vessel Code Section III Division I SEAL... , {.gg A _ 6- %.. .. Subsec t t on NCA-3800 My Courni s s ion expi re s : ALLOY RCCS CORPORATION 04/13 /92 BY......... . /72. c .. D. A. Smith RECORD COPY " ' " o^ 8' " ' c No:74% To M m p.po. ewrms.wefWH R1 Yt 49P*f
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WELDING PROCEDURE QUAUFICATION TEST RECORD (PQR) F ge g Jowers (ow.4es Procedure Specification Not WF-1-D (CVN) 1 Welding Process (es) GTAW/SMAW Type: Manual Ia in j . b , f O p 9
.a ems .ow ,oerwoo, arr.am .ow .
Matenal Soec. A106 to A106 Temperature None Type or Grade Gr. B to Gr.B Time -N/A P-No. 1 Group 1 to P-No. 1 Group 1 Other None Thekness of Test Coucon 0.594 (Sch 60) Diameter of Test Coupon 14" Pipe l Otner No single pass greater than .500" thick I
- Thickness Ranges eastowese l
3/16" to 1.188" (GTAW/SMAW) Tm of Gas or Games Argon Shielding Compombon of Gas Mature 99.991 0.375" Max. (GTAW)
~
0.813" Max. (SMAW) Other Flow rate 10 - 20 cfh
*For impact thicknees range (see page 3 & 4) piu gn a eraLa to w.aest Weld Me$si Analysas A.No. 1 Size of Fester Metal 1/8" (GTAW) 3/32-1/8" (SMAW) "88""" (O""
Filler Metal F-No. Current DC (GTAW) DC (SMAW) 6 (CTAW) 4 (SMAW) SFA Specificanon Polaney Straight (GIAW) Reverse (SMAW) 5.18 (CTAW) 5.1 (SMAW) 1J0 (GTAW) 10 AWS Classification A*88- 90-130(SMAU) Volls 2223fGIAW)SMAV) ER705-2 E7018 Tungseen Electrode Sise 1/8" EWrH-2 Other None Other None Deposited Weld Metal 0.1875" (CTAW) 0.4065" (SMAW) poemon cow.4es, inesanous row. ate Posstion of Groove SG Travel Speed 2.25-3 imp (GTAV) 1.5-4.5 ipe(SMA! Weed Progresson (Uphill. Downhell) Upward Sinng or Weeve Seed Both Other None OsoNation N/A me or Single Pass (per ode) Multiple Sengte or Mulhole Electrodes Single pneMeAr tow.aem Other None
, Preneet Temo. 150*F Min.
Internans Ter.ie. 450*F Max. Otner No s .e @). 9%
POR No __202 Page 2 of 4 TENS 3LE TEST (QW 150) setc: MEN NO. W10TH ULTIMATE ULTIMATE TYet op THICKNESS AACA TOTAL LCAO UfwTsTRESS FAILung AN Ls. Ps: T-1 1.000 LocArioml
.557 .557 ! 46.100 83.000 PM Ductile)
T-2 .996 .557 .555 46.300 83.000 l PM Ductild ( QUIDED BEND TESTS (QW.100) TYPE AND PlouRE NO. RESULTS Side Bend 1-5G 180* - ACCEPTABLE Side Bend 2-5G 180* - ACCEPTABLE Side Bend 3-5G 180* - ACCEPTABLE Side Bend 4-5G 180* - ACCEPTABLE TOUGHNESS TESTS (QW 170)
- Pec Man wo* "ofcw moTex n7 maaeT LOCATloN TYPE LanaAL m anonwo w TEMP. VALUES ggNgAn gyt$ gaggg go gn3 (See Pag e 3 and 4)
MLLET WELD TEST (QW-180) Result - Satisfactory Yes _D #eniR7ms,. data.Egrent Metal: Yes No
.hfr: nesults OTHER TESTS Type of Test Radiography - Accaptable Deposit Analysis N/A Other None Welder's Name Tom Snider M-123 k$entification No, Test Conducted by Tony Ciapann ~
Laboratory Test No. We certify that the statements in this record are correct and that the test weeds were prepared, welded the requirernents of Sectaon IX of the ASME Code. Date By A -J' sf // / Pose 669 des 6ae e.%
g - 0 202,,1 s.' WELDING PROCEDURE QUALIFICATION TEST RECORD Page 3 of 4(P i
' Procedure Specification WP-1-D (CVN)
Thickness Range Qualified 0.594" to 1.188" (CTAW/SMAW) Code ASME Section IX Code Maximum Heat Input. Joules / inch GTAW 34.666: SMAW 105.600 Maximum Volume Weld Metal Cubic inch weld metal / inch veld bead N/A With: Electrode (Rod) Burn Off Race, inch filler / inch veld bead N/A ( Diameter Electrode (Rod). inch N/A l IMPACT TEST SPECIMENS: Type Charpy V-Notch sige 10x10x55 MM Testing Temperature 70*F Lab No. 87-415 l TEST RESULTS: I Welding Specimen Energy Absorhrd Ductile Fracture Lateral Expansion Position Location (Ft.-L)1! Area (Percent) (Mils) SG MAZ - H1 55 30 31
- 823- j SG HAZ - H2 66 50 42 " .;456-5G MAZ - H3 44 40 34 * ;428-5G BM - B1 96 40 55
- 449-
~
, SG BM - B2 54 40 53
- 4 43- 1 SG BM - 83 98 60 66
- 4 60-SG WM - W1 161 90 74
- 4 64 SG WM - W2 I 215 90 66 * "^
5G WM - W3 141 80
)
58
- AM-ever carrected inharmeerv test No. 87-415 Revision #1 on 9/30/87.
i d Specimen Location: WM = veld metal; BM = base material HAZ = heat affected zone Welder's Name Tom Snider Identification No. M-123 Test Conducted by Tony Ciapanno Laboratory Test No. 87-415 We certify that the statements in this record are correct and that the test velds n re prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code, and ASME Section III, paragraph NS-4330. Date Y$ 2-3 Y By f.- - b$n # \ - on - ~ -/6%/ P%
V um uma es POR No 2 0<< WELDING PROCEDURE QUALIFICATION TEST RECORD Page 4 E ( Procedure Specification WP-1-D (CVN) Thickness Range Qualified 0.594" to 1.188" (CTAW/SMAW) Code ASME Section l Code l Maximum Heat Input. Joules / inch GTAV 34,666; SMAW 105.600 Maximum Volume Veld Metal Cubic inch weld metal / inch veld bead N/A With: Electrode (Rod) Burn Off Rate. inch filler / inch veld bead N/A Diameter Electrode (Rod), inch N/A IMPACT TEST SPECIMENS: Type Charpy V-Notch Testing Temperature Size 10x10x55 led. O'F Lab No. 87-415 TEST RESULTS: Welding Specimen Energy Absorbed Ductile Fracture Lateral Expansios Position Location (Pt.-Lbs) Area (Percent) (Mils) SG MAZ - He 23 30 16 * " - SG -HAZ - H5 46 40 31 * =- Sc MAf - H6 32 30 22 * .1:0-sc BM - B4 50 20 13 * .-609-- sc BM - B5 30 20 24 * . ii" - sc BM - B6 25 20 22 * .110 - Sc UM - U4 100 80 67 * .10; - Sc WM - US 77 40 56 * ^*^ - Sc WM - W6 78 40 47 * ^^! -
*Per corrected laboratory test No. 57-415 Revision #1 on 9/J0/57.
Specimen Locat!1on: VM = weld metal; BM = base material; HAZ = heat affected zone Welder's Name Tom Snider Identification No. M-123 Test Conducted by Tony Ciananno Laboratory Test No. 87-415 We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code, and ASME Section III, paragraph NS-4330. Date NA~~N By # e _' 1 _-- nn _-n ns? - - A
PITTSBURGH TESTING LABORATORY- "*~""" I PITTseumoH. PA.
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'I ~** Dete._ July 2I ,,,,1,987f PHYSICAL TEST REPORT OF WELDING PROCEDURE QUALIFICATION TESTS PORTLAND GENERAL ELECTRIC Report No: Of Trojan Nuclear Power Plant Page 02 of 02 P.O. Box 439 P.O. No: N.3583 55 cli"* -Rutnter,-oregon-970*8-Pto.Cedutt QUAllflCAtlQn..RAC9f.d fim 202 __._
specine. tion No. .WP-1-D (C.y.N._L _ oste 7.9.!y 70 a 1987 ._ Welding Process GTAW/SMAW Manul or Machine Manual,,, l Material Specification.5A lMAc,._R to 3A 194 Gr 5. of croup No..P lAt99a l. . to croup No. l lSr.9.uP l.. i Thickness (if pipe, diameter and wall thickness) *394" El.I.l l.4." 3S.h.tdg.lg,.6,0 ,,,,,,...,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,__ ., Thickness Raage this test qualifies . )./.ll" 19..lt.l.8.I" Filler Metal Classification GTAW = E_R 705 2 SFA 5.18 Flux on Atuosensas SMAW = E7018 : SFA 5.1 Flux Trade Name or Composition N/A Weld Metal Analysis No. A. 1 .(ASME Sec.9 only) Inert Gas Composition Afgon Shielding. ,_,_,, For oxyacetylene welding - State if' Filler Metal is silicon or Trade Name N/A ,, yl.w R. . 15 20 CF,H,,,,,,,,,,, alasians killed. is Backing Strip used? d9. Preheat Temp. Range l)0_* f , Postheat Treatment None - Wst.namo Paoctount p ,ig;,, 5G Single or Multiple Pas- MMI.IIPIR - (For plate, flat, borizontal, vertical, or overhead; if vertical. f Slagle or Multiple Asc Singt,e, ,,,,,,, state whether up or down, For pipe: Axis of pipe vertical. bori-sental fised, or horizontal rolled). l
- For Information Only -
Filler fire - Diameter CTAW 1]8" SMAW 3/32" & lj8" Wstainc Tscanicuss Trade Name GTAW= Techalloy SMAW: Alloy,,, Rods Joint Dimensions Accord with Welding _Standar,d., , C,W,5 1 Type of Backi., No02 amps 130 volta _10. _ inches per min. 2 25,,,3,,0, C Above information by irrL O Client 2 other. 90 130 22 23 1.5 4.5 Su . Preparation of specimens witnessed by PTL Yes u No O l Raoucso Sscirow Tsmsst.s Tast sesciusa wo. of ME Nsf 0Ns-INCHES agg U b T 8 M A,T e-og,,a,, ,g,og,* g,,, yL.ygga.yg r...,,,,yggy g M Ag. a.gy. Loc g My O,F P,.A.IL U M E T-1 T.000 .557 .557 46,100 83,000 PARENT T-2 .996 .557 .555 46,300 83,000 PARENT Conoso Base Tsars e'io EEa'"n o, assui.T ,T,; ; j ,' ",*,, assu t Side Bend 1 Side Bend 3 OW 462.2 ACCEPTED OW 462.2 ACCEPTED Side Bend 2 Side Bend 4 OW 462.2 ACCEPTED OW 462.2 ACCEPTED Welder's Name _I9.fn $.0.idtf __ Clock No. N/A . Stamp No. M, ,123 ,,, ,_,,, Did the welder ey virtue of these tests meet welder performance requirements? n Yes CNo Test witnessed byT9.0X C.iApangp, Jr. Test No. IZ 4.15 per _^.5.MLI.X.A 6.4.M.E les. tion Ill ___. Results of tests (do)(docsot) meet requirements of PITT58 GH TESTlHC LABORATORY
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- REVISION #1 - 9/30/81 AW Welding Procedure com mesoned Report No. PTL.li Oreer No.
07-21-87 01- POR-1438 Client Orcer No. Lat.No. Inspected At: Pittsburgh Testing P.O. Not N-3583 55
- 87 415 PORTLAND GENERAL ELECTRIC '*""" **'*" "
Trojan Nuclear Power Plant N/A July 2 1987 P.O. Box 439 Rainier, Oregon 97048 N/A r. t Won :" 2 won
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RECORD OF VELDING JATA Test Veld No. P.Q.R. 202 ' Purpose veldins o'f Impact Tested Material (Test temp. +70 F and o*F) Velding Procedure Specification No. ve-t-o ccvto Rev - o- Dated 7-17-87 Bose Metali CPlQe , X- . X OPipe 14"dia. X .594" '(schedule 60
, Speci to6 Type, Class, Grade ord 8 )
_ P No. 1 _G No. 1 Ht. No. _.7a184 Spec 106 - Type, Class, Grade ord 8 - P No. L.G No. 2 Ht,No. 7R184 Position sc Veld progression upward Pass No. ' r 2 Veldino Process GTAW SMAV l AC/DC Polarity oc l sp oc l se l l l Travel Speed - lon tn 2.2s
)
Anoerace / Volts 130 to 130 to Ht.# F # / Dia. t/8" . t/8" l Filler Classification ta70s-2 ea70s-2 Tunasten Tvoe / Dio, tern-21ies" .tura-21i/8" l I l Orlfice / Gas Cup Size 5 / t 6 s 3/8"I 6 i Shieldino Gas - cfh Arron 15 Argon I 20
- Backino Gas - cfh N/A 1 N/A Preheat / Interposs'F iso-l250- 150-lsoo-l u l
Techallov ER70s-2 1/8" HT 896953 Velder / Date i 1 l l Other (Clean!ng, underside treatment, NDE, Joint Design (Pass No.) PVHT,nechanical testing, etc.) r b GTAW = .1875" (GTAW) Joules Per Inch = v . 1 Pass i1 26.000 max. , Pass #2 34.666 max. Unless otherwise noted, ntn. preheat /nax. Interoass tenps. are recorded. i i Pono o af a f. 02._
RECORD OF VELD NG DATA I Test Veld No. P.Q.R. 202 Purpose v.1dinn or 1.o,ce T.se n.e. rial (T.st t..P. +7o P .nd o P) l Velding Procedure Specification No. vP-1-0 (cvn)
' Rev o Dated 7-17-87 !
Bose Metatt OPlate X X OPipe 14" dia. X .594 (schedule 60 ), Spec to6 Type, Class, Grade er s P No. _LG No. 1 Ht.No. 7 184 Spec to6 Type, Class, Grade or s P No. 1 G No. 1 Ht.No. 7R184 Position so Veld progression Upward Pass No. 3 4 5 6 7 Veldino Process $MV SMAW SMV SMAW SMAW AC/DC Polarity n.v. la.v. oc oc oc la.v. oc Rev. oc . a.v. Travel Soeed - lon 2 2 2.5 4.5 2 Anoeroce / Volts too 1 23 90 23 13o ' 23 13o 225 12o 22 l Ht.# s. low F#/ Dio. 3/32- 3/32 1/8" 1/8" 1/8" Filler Classification z-70t8 E-7oi8 z-7018 E-7o18 s-7018 Tunosten Tvoe / Dio. N/A l - l N/A
. Orlfice / Gas Cup Size N/A N/A Shieldino Gas - cfh N/A N/A '
Bockino Gos - cfh N/A N/A Preheat / Interpass'F 250- 150- 250- 150-l350-iso- 150l450- 150 , 450-Alloy Rods - 3/32" H.T. 24o07 Alloy Rods - 1/8" H.T. 411J6431 Velder / Date x-12n 8 " 1-123 7-17-87 Other (Cleaning, underside treatnent, NDE, Joint Design (Pass No.) PVHT,nechanical testing, etc.) Pass No.'s 5-1o " 1/8" E7018 7 8 SHAW = .4065" l
~
/ " E 018 '
cTAW = .1875" V l (SMAW) Joules Per Inch = '. Pass #3 - 69,000 ' Pass #4 = 62,100 - Pass #5 = 71,760 Pass #6 - 39,000 Pass #7 = 79,200
- p. lO3 Unless otherwise noted, min. preheat /nox. Interpass temos, are recorded. i Pse@ 2 _af 3
RECORD OF WELDING DATA Test Veld No. P.Q.R. 202 Purpose Weldias of I= pace Tasted Material (Test temp. +70 F and C*F) Velding Procedure Specification No. WP-1-D (CVN) __Rgy_0. Dgted 7-17-87 Base'Metat t OPlate . X . X GPipe 14" dia. X .594" (schedule 60 ) Spec 106 Type,Ctass, Grade or 5 _ P No. _L_G No. _1 Ht.No. 7R184 Spec 106 Type,Ctass, Grade or 5 _P No. 1 .G No. 1 _ Ht, No. m 84 Position sc Veld progression upo.ed
)
Pass No. ' is 9 10 Veldino Process *SMAW SMAW SMAW AC/DC Polarlty Dc (Rev. DC lRev. DC Rev. ' ' Travel Soeed - lon 2.5 2. 1.5 Anoeroce / Volts . 120 22 120 , 22 120 22 Ht.# 1.iov F#/ Dio. l t/8" 1/8"
- 1/a" Filter Classificotton E-7018 t-70ta E-7018 .
Tunosten Tvoe / Dio. N/A . l Orlfice / Gas Cup Size N/A Shieldino Gas - cfh N/A Backino Gas - cfh N/A Preheat / Interooss'F 150- 400- 1501450- 150-l450- _l A11ov Rods - 1/8" H.T. 411J6431 l Velder / Date x-123 7-17-e7 M-1237-t7-81 Other (Cleaning, underside treatnent, NDE, Joint Design (Pass No.) PVHT,nechanical testing, etc.)
' 1 Pass No's 5-10 7 8 SMAW = .4065" 1/8" E-7018 Pass No.'s 3-4 ~
4 3/32" E-7018 " _ 1 (SMAV) Joules per~ Inch =
- Pass #8 = 63,360 I
Pass 79 = 79,200 , ! Pass #10 = 105,600 P. Iot
,Unless otherwise noted, nin. preheat /nox. Interpass tenos. are recorded.
Page 3 of 3
5 + : W a :e:-* a PROCEDURE ACCEPTANCE This is to ver'ify the welding and testing of Welding Procedure (s) VP-1-D (CVN) Rev. 0 was reviewed and witnessed for acceptance in accordance with Section IX of the ASME Boiler and Pressure Vessel Code. Accepted By: g--
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., Date7,!SJ!/7 Auenorized clear Inservice Inspector Fact.ory Mutual Engineering i
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PTL - INSPECTORATE INC. DO sit s E. m a p. esc N sv.ss' T5'n'RE~'1 1 PORTLAND GENERAL ELECTRIC onoEnNa
- Trojan Nuclear Power Plant POR-1438 P.O. Box 439 CUENTS Na N-3583-55 Rainier, Oregon 97048 q
. t,,,,47eny N. 37,433 Attention: Adr. Tony Clapanno ..
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PORTLAND GENERAL ELECTRIC Trojan Nuclear Power Plant omosa Na POR-1438 P.O. Box 439 cumT s No. N-3583-55 Rainier, Oregon 97048 L.asonATonY No. 37.g g 3 ; Attention: Mr. Tony Clapt.nno - riut No. Report No: 03 Mr. Steve Sprague e===unia ec e
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m. E"si',"a=U5"T7=a PTL - INSPECT. ORATE INC. @p Ah T5Mf61~'" PORTLAND GENERAL ELECTRIC oncanNm Trojan Nuclear Power Plant . POR-1438 P.O. Box 439 CuaNTS NE N-3583-55 Rainier, Oregon 97048 g,4.onarony us 37 4g3 Attention: Mr. Tony Clapanno .. rn.a N' Report No: 02 Mr. Steve Sprague
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- q CORPORATION (818) 968.o*u (213) 2s3 2020 18750 SALT LAsta AVENut, CITY OF escueTRY, CAWesteA 91748 10 PORTLAND GENERAL ELECTRIC twe November 25, 1988 Trojan Nuclear Plant ItXm P.Q M NQ-04124.21 MAsum*L Steel Elbow Attn: Dee Hershey 8scncan0N ASTM-A-234,Ge.WPB
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Description:
14" Elbow, FE 14 SCO WPB B3 03 (- s s
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Description:
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Silicon ------------------- .234 1 Phosphorus ---------------- .010% l LECO COMBUSTION l Carbon -------------------- .24% j __ Sulfur -------------------- .0154 l
] HARDNESS: Brinell 139
- MEETS SPECIFICATION REQUIREMENTS 1
NOTE : Testing controlled in accordance with the Q.A. Program Rev.2, dated 3-31-87 reviewed a approved by P.G.E., 12-2-87. NOTE 2: Sample remnants will be maintained until May 20. 1989. L
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CERTIFIED MATERZAL. T 1E.tST M DE n:"O N T . TURE FORGINGS OF AMERICA 5200 N.W. FRONT PORTLAND OR 97210 ', TFA Order No. 21264 SEAMLESS Page 1 of 1 Specificettent Customer: Ship to! ASTM A234 WP8 2495-02 WILL CALL BY CONSOLIDATED POWER NORTHERN AIR P.O. 80X 2472 BIRNINGHAM, AL 3S201 Customer's PO: D650348 TFA Heat Codel PP36 Description! 14 SCH 40 45 ELL Quentity 2
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. . CORPOR8 TION j 19750 SAtf LAKE AV8MUE, CffY Of 19eDU$fkY, CAtaP0aNBA 91743 D " February 14, 1989 PORTLAND GENERAL ELECTRIC 4 i
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es NOTE 1: Testing controlled in accordance with the Q.A. Program, 2 Rev.2, dated 3-31-87, reviewed and approved by P.G.E., 12-2-87. NOTE : Sample rumnant.s wili he maintained until July 31, 1989. nstme esaroemee m accoeeance wrew appucans a arm ononovais f , f' sescffUtty o ( W fM T4'=/.T* ff Paul G. Dohert[ me A osc tus coneoaADON bosky, General Manage Quality Program Manager Gregory J Me"e*.o o"ue'"wTrME.fE*,n"onerS.%?"a",A'#E$cEcEnmT' "" '* "" "'"'* " "" "" ' ""*
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Attn: Dee-Hershey specricatioN ASTM-A-106,CR. 8 48POtf OF CMGM8 CAL ANALYS45
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