ML20215H135

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Forwards Detailed Design Info Re Dedicated Shutdown Sys Independent of 4160 Volt Switchgear Room.Design Approval Requested
ML20215H135
Person / Time
Site: Point Beach  NextEra Energy icon.png
Issue date: 04/15/1987
From: Fay C
WISCONSIN ELECTRIC POWER CO.
To:
NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM)
Shared Package
ML20215H136 List:
References
CON-NRC-87-45 VPNPD-87-162, NUDOCS 8704200110
Download: ML20215H135 (42)


Text

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O WNSCOMSin Electnc m com 231 W. MICHIGAN, P.O. BOX 2046, MILWAUKEE, WI 53201 (414)277-2345 VPNPD-87-162 NRC-87-45 April 15, 1987 FEDERAL EXPRESS k

U.

S. NUCLEAR REGULATORY COMMISSION Document Control Desk Washington, D.

C.

20555 Gentlemen:

DOCKET NOS. 50-266 AND 50-301 FIRE PROTECTION REQUIREMENTS 4160 VOLT SWITCHGEAR ROOM BYPASS DESIGN POINT BEACH NUCLEAR PLANT, UNITS 1 AND 2 Our letter NRC-86-92 to you dated September 10, 1986 provided a schedule for completion of detailed engineering of a dedicated shutdown system which is to be independent of the 4160 volt switchgear room at Point Beach Nuclear Plant.

This schedule called for submittal of detailed engineering information for the dedicated shutdown system by April 15, 1987.

In a letter from Mr.

T.

G.

Colburn of your staff dated July 30, 1986, the staff provided acceptance of the conceptual design of the dedicated shutdown system.

This letter provides detailed design information which will enable your staff to confirm that our design satisfactorily meets the criteria of 10 CFR 50 Appendix R Section III.L and provide final approval of the dedicated shutdown system as proposed.

As outlined in our September 10, 1986 submittal, the design process was divided into three separate but related areas.

Each milestone identified for the three related areas is repeated below, followed by the required detailed design information for the item.

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Document Control Desk April 15, 1987 Page 2 1.

13.8 KV Modification Effort a.

Develop initial one-line diagram for the 13.8KV modifications.

The attached one-line diagrams E-1 and E-1, Sheet I represent the existing and modified 13.8KV system respectively.

b.

Develop design requirements for 13.8KV system modifications which will assure the ability to align breakers necessary for use of the dedicated shutdown system.

These design requirements will be based on the assumption that all equipment in the 4160 volt switchgear room or dependent upon equipment in that room are not operable.

Attachment I titled " Design Criteria - 13.8KV Modifications", together with the attached one-line diagram E-1, Sheet 1, details the design requirements for the 13.8KV modifications.

The new bus sections HOl, HO2, and HO3 and associated equipment will be located in a new switchhouse to be located just west of the gas turbine building.

Attached is a marked copy of drawing C-3 which indicates approximate location of the new 4

switchhouse relative to other plant structures.

This new switchhouse will provide physical separation and barriers between switchgear sections such that no single event can cause the loss of more than one section of i

switchgear at a given time.

2.

Modifications to Gas Turbine Control a.

Investigate the physical location of components and cables necessary for starting and loading of the gas turbine, including control of the gas turbine output breaker.

Determine what effect a fire in the 4160 volt switchgear room may have upon these components and the ability to start and load the gas turbine.

J All components necessary for starting and loading of the gas turbine, including control of the gas turbine output breaker, are located within the gas turbine building.

Cables which are external to the gas turbine building provide for instrumentation and control of the gas turbine in the main control room.

All external cables i

are routed independent of the 4160 volt switchgear room.

1 I

i

Document Control Desk-April 15, 1987 Page 3 It should be noted that the one-line diagram representing the existing.13.8KV system (E-1) indicates that breakers H52-02 and/or H52-03 on bus section HO1 must be operable in order to load the~ gas turbine.

These breakers are dependent upon 125VDC control power which originates in the 4160 volt switchgear room.

The proposed 13.8KV system modifications will include re-configured bus arrangements and two sources of 125VDC control power, one of which is independent of the 4160 volt switchgear room.

b.

Based on the findings of 2.a. determine what changes are required ~to the gas turbine and gas turbine output breaker control circuits, including isolation of any local control from the effects of a switchgear room fire.

The response to 2.a. above indicates that a 4160 volt switchgear room fire would have no effect on the ability to start and load the gas turbine once the 13.8KV modifications are completed.

Therefore, no modifications to the gas turbine and/or gas turbine output breaker control circuits are necessary.

c.

Complete elementary (schematic) diagrams for revised gas turbine and gas turbine output breaker control and determine locations of any additional required components.

Based upon the response to 2.a. and 2.b. above, no new or revised elementary wiring diagrams or additional components are required, d.

Complete the determination of cable routing for any additional cables required and complete the analysis necessary to verify their independence from the 4160 volt switchgear room.

Based upon the response to 2.a. and 2.b. above, no new cables or additional analysis are required.

3.

Dedicated Shutdown Switchgear and Alternate Supply to Selected Equipment a.

Finalize the one-line diagram for the dedicated shutdown system including final determination of which loads should be supplied.

. _ ~

Document Control Desk April 15, 1987 Page 4 The attached one-line diagram SK-480-001 details the configuration of the dedicated shutdown system and the loads which are to be supplied.

b.

Determine the initial requirements for the dedicated shutdown switchgear and transformer including approximate physical size and weight.

The switchgear and transformer requirements are detailed on Attachment II.

The proposed configuration allows for future addition of a second transformer and supply, should it be necessary.

c.

Determine the initial requirements for local switching devices necessary to allow for selection of normal or dedicated shutdown source at each piece of equipment to be supplied.

Local switching devices will consist of Class 1E circuit breaker panelboards and commercially available manual transfer switches.

As detailed on attached one-line diagram SK-480-001, the dedicated shutdown source will be routed to a manual transfer switch which will be used to direct the source to either of two circuit breaker panelboards.

One circuit breaker panelboard will be required for each load.

The panelboards will provide the capability to select either the normal or the dedicated shutdown source.

Molded case switches will be used rather than circuit breakers and will be mechanically interlocked such that only one source can supply the panel bus at a given time.

All overcurrent protection will be provided by the 480 volt switchgear breakers.

d.

Complete elementary (schematic) wiring diagrams for control of each dedicated shutdown switchgear breaker.

Elementary wiring diagrams (499B466 sheets in reference list A) are attached which detail control of each dedicated shutdown switchgear breaker.

Also attached are revised elementary wiring diagrams (499B466 sheets in reference list B) for each load showing the capability of both normal and dedicated shutdown supplies.

Refer to Attachment III for a key to equipment and breaker identification and drawing reference lists.

Controls and indication for the dedicated shutdown system will be provided as follows:

Document Control Desk April 15, 1987 Page 5 1.

Undervoltage relays will be installed in each bus section BO8 and BO9.

These relays will cause i

opening of all breakers supplied from the bus in the event of voltage conditions which are too low for safe equipment operation.

They will also be utilized to determine if power is available at these l

busses.

2.

The following apply for pumps 1P10A, 1P10B, 2P10A, 2P10B, P32B, P32C, P32E, and P32F (Reference Attachment III, Sheet 2, for typical breaker identification):

a.

An indication light will be installed on each local Selector Switch Panel to indicate that j

power is available from BO8 or BO9 (whichever is

{

appropriate).

Availability of power will be t

dependent upon the status of the undervoltage l

relays installed in BO8 or BO9.

b.

A set of stop-start pushbuttons or switches will i

be installed on each Local Selector Switch Panel to allow for opening and closing of the associated breaker in BO8 or BO9 (Breaker F).

I i

c.

A set of red-green indicating lights will be installed on the front of each Local Selector Switch Panel to indicate the status of the associated breaker in BO8 or BO9 (Breaker F).

l d.

Indicating lights will be installed to indicate whether switches and breakers are properly 3

aligned to feed.the indicated load when breaker F is closed.

For example, if breakers C and D i

are closed and the Local Selector switch is in

{

position E, an indicating light for the l

appropriate load would come on.

l 3.

Charging Pumps IP2A and 2P2A I

)

Similar to 2 above, a Local Selector Switch along with controls and indication will be installed as a I

provision for eventual removal of the crosstie system on the IP2B and 2P2B pumps and connection to i

i this power supply.

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Document Control Desk April 15, 1987 Page 6 4.

Component Cooling Water Pumps 1 Pila, IPilB, 2PllA, and 2PllB These are similar to 2 above, except that Item d will not be implemented.

Since this will be a plug-in system, it will be necessary to manually record which pump is connected.

Provisions will be made for recording this data in such a manner that it is available to the operator.

5.

Battery Charger D109 This is similar to 2 above, except that Item d will not be included.

6.

Annunciation will be provided in the main control room to alarm an abnormal power supply line-up.

e.

Determine final location of dedicated shutdown switchgear and local switching devices.

This analysis must include analysis of the effects of added floor loading on seismic structures and verification of adequate access for equipment installation.

The dedicated shutdown switchgear and transformer is to be located in the existing water treatment area of the auxiliary building, elevation 26'.

This area will be made available due to the installation of a new water treatment plant in the 8' elevation of the new North Service building.

Local switching devices will be located as near as possible to the associated load, while maintaining separation from the load or normal supplies as required by 10 CFR Appendix R.

The attached equipment location drawings M2, M6, M7, and M8 detail proposed equipment locations.

Refer to Attachment III, Sheet 1 for equipment identification.

Initial analysis of the water treatment area indicates that existing structures are adequate to support the dedicated shutdown equipment.

Detailed analysis is continuing to determine the extent of modifications required to block walls and the floor to enable access for equipment installation and cable penetrations, respectively, f.

Complete the determination of cable routing for additional required cables including analysis of cabic and equipment independence from the 4160 volt switchgear room.

\\.

t Document Control Desk j

April 15, 1987 Page 7 All alternate supply cables will be routed independent of the 4160 volt switchgear room.

In addition, physical separation of normal and alternate supplies will be provided for loads where train separation of normal supplies does not exist.

Where physical separation is not possible, raceways will be wrapped to provide the required fire rating.

Attachment IV provides a detailed l

description of cable routing.

i We request your approval of this design as soon as practicable.

Should you have any further questions or need additional details, please contact us.

l Very truly yours,

-0 n

(!bU i'

C. W. Fa j

Vice President Nuclear Power I

Attachments j

Copy to Regional Administrator, Region III NRC Resident Inspector i

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o ATTACHMENT I 3/1/87 Rev. 1 DESIGN CRITERIA 13.8KV MODIFICATIONS 1)

Arrangement of the Bus Sections, transformers, duct runs, manholes and cable runs shall be such that a single credible incident (transformer fire, manhole fire, etc) will not result in the long term loss of 4160 volt supply to more than one unit from the low voltage auxiliary transformers.

Limited operator action outside of the control room including operation at local control stations will be allowed to isolate failure and restore 4160 volt supply to the unaffected unit.

2)

All new 13.8 KV system breakers will be electrically opera-ted from 125 VDC.

125 VDC will originate within plant and not in switchyard.

Each bus section shall have a' manual switch which allows for selection of one of two independent supplies which shall be provided to each switchgear section.

3)

Design shall be such that a fire in any one of the following plant areas will not prevent restoration of supply to alternate shutdown gear 3 supplied from common 13.8 KV bus) assuming coincident loss of 13.8 KV supply from both high voltage station auxiliary transformers.

Control Room i

Cable Spreading Room Safeguards Switchgear Room Auxiliary Feedwater Pump Room Fires in these areas shall be assumed to create total l

j destruction of all equipment and cables in these areas, including a bolted short to ground of all cables or any l

portion of them.

Restoration may include limited operator action and operation of local control stations.

Manual operation of breakers or equipment repair is not allowed.

4)

Design criteria 1 above shall be modified such that any single credible incident will not result in the long term loss of 4160 volt supply to either unit from the low l

voltage auxiliary transformers provided the following future modifications are completed:

Installation of a spare low voltage station auxiliary a.

transformer supplied from the common 13.8 KV switch-gear.

b.

Installation of 4160 volt switchgear necessary to switch 4160 volt supply to either unit from the existing low voltage station auxiliary transformer to the spare transformer.

1-

10.

Each breaker of the new switchgear will have a separate control switch located on the associated local control panel.

Also local control switches will be provided on the new H02 and H03 local control panels for the existing H52-05 and H52-06 switchgear and the 345KV circuit switches SW112 and SW152 in the switchyard.

Each control switch will have associated red and green breaker status lights.

11)

The main feeder and tie breakers will also have remote control switches located on PBNP Control Room Board CO2.

These remote control switches will have associated red, green, and white (breaker tripped on fault) status lights.

Interposing relays for remote control are not consistent with existing PBNP breaker control schemes and are not desired for this installation.

12)

For all breakers with remote control, there will be a separate remote / local (43) switch located adjacent to the local control switch.

An associated white status light will indicate local control.

Remote status lights are to go off when the R/L switch is in the local position.

Local status lights will be active in either R/L switch position.

13)

No remote status indication will be provided for the

'51',

'87' or '86' relays.

No remote reset capability will be provided for the '86' lockout relays.

14)

There is an existing automatic close control signal for bus tie breakers H52-02 and H52-03.

This autoclose signal is disabled by putting the control room (remote) control switch in the pullout position.

This scheme will be maintained for the new bus tie breakers H52-21 and H52-31 except that this automatic signal will be disabled when the R/L switch is in the local position.

15)

Standard manual syncronizing of supplies will be used using sync scopes and sync switches.

Sync. switch contacts will interlock with associated control switches in the closing circuits.

No automatic syncronizing or sync verifier mechanisms will be used in this installation.

16)

The following three remote annunciators (CO2 cont rol board) will be associated with this installation:

"13.8 KV BREAKER TRIP" "13.8 KV CONTROL POWER FAILURE" "13.8 KV BREAKER CONTROL IN LOCAL" 17)

Existing Watt-Hour meters presently provide a pulsed input to the Plant Process Computer.

This will be maintained for the new Watt-Hour meters.

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5)

All lighting and heating for new switchhouse will be derived directly from the 13.8 KV system by use of.

appropriate transformer / transformers.

Emergency battery powered lighting shall be available for operation at local breaker control panels.

6 )'

All equipment shall be of adequate capacity to supply all existing and planned plant loads with the following 13.8 KV system configurations.

a.

Unit 1 13.8 KV bus supplied from 1XO3 and Unit 2 13.8 KV bus and common bus supplied from 2XO3.

b.

Unit 1 13.8 KV bus and common bus supplied from 1XO3 and Unit 2 13.8 KV bus supplied from 2X03.

c.

Either a or b with the gas turbine running.

d.

All load supplied from 1XO3.

e.

All load supplied from 2X03.

f f.

Either d or e with the gas turbine running.

g.

All load supplied by gas turbine (limited by gas tur ;

bine capability).

7)

All equipment shall have adequate interrupting capability to properly interrupt all possible faults assuming any of

~

the above operating lineups.

13.8 KV system will be supplied by 1X03 and 2X03 in parallel only for short periods of time during transfer of common bus.

^

8)

Operation of 13.8 KV system as it affects supply of low

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l voltage station auxiliaries and gas turbine shall not be s

severely degraded during modification period except as-specifically allowed in SMP's.* Minimum functions which must be maintained include:

a)

Automatic transfer of low voltage station aux trans-former to high voltage transformer of other unit on loss of normal supply.

b)

Capability to control all breakers from the control room.

c)

Capability to supply either unit from the gas turbine and capability to start and load gas turbine from the cor.crol room, d)

Capability to isolate faults anywhere on system.

e)

Proper protection against closure of tie breakers when systems are out of sync.

i 9)

All metering and relaying associated with the new switchgear will be located on local control panels for each t

switchgear section.

The existing X04 differential

'87',

overexcitation '51, and lockout

'86' relays, Watt-Hour meters and test switches on the back of Control Board CO2 will be relocated to the local control panels.

X04 Watt meters and associated 4160V ammeters will remain on the front of CO2.

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  • An SMP is a Special Maintenance Procedure used to control work. 1

ATTACHMENT II SWITCHGEAR ROOM BYPASS SWITCHGEAR AND TRANSFORMER REQUREMENTS

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T-IN ST.

BLANK DS-206 BLANK DS-206 BLANK INST.05-206 DS-206 DUMMY 05-206 DS-206 105 DS-840 DS-840 96.0 TIE (M AIN)

(MAIN)

DS-206 DS-206 SKR 05-206 DS-206 BLANK DS-206 DS-206 BLANK DS-206 DS-206 BLANK f

115 (9.6')

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233 (19.4')

f--- 78 (6.5') -%

h 348 (29')

SWITCHGEAR SPECS./REOUIREMENTS TRANSFORMER SPECIFICATIONS

1) 4000 AMPERE, 3W, CU MAIN BUS
1) RATING 2500/3333 KVA OA/FA 150 DEG. RISE
2) TWO 4000 AMPERE MAIN BREAKERS 13.8KV/480 VOLT
3) PROVISIONS FOR FUTURE BUS TIE BREAKER (3200 AMPERE)
2) IMPEDANCE - 5.75% (7.5% TOLERANCE)
4) FOURTEEN 800 AMPERE FEEDER BREAKERS
3) APPROXIM ATE WEIGHT = 11,200 LBS
5) INTERRUPTING RATING - 47,000 AMPERES
4) STANDARD INSULATION LEVELS (KV BIL)
6) ULTIM ATE WEIGHT - 18,100 LBS.

60 (HV) 10 (LV)

A.G.S. FILE NO.1004 2

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PAGE 2 OF 3 ATTACHMENT III EREAKER IDENTIFICATION FOR T 'DICnL SWITCHING ARRANGEMENT CEDtCATED SHUTDOWN SOURCE NC.RMAL SOURCE O

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  • ATTACHMENT III ELEMENTARY WIRING DIAGRAMS REFERENCE LISTS REFERENCE LIST A

REFERENCE LIST B

DEDICATED SHUTDDVN SVITCHGEAR BREAKERS DEDICATED SHUTDOVN LDADS 499B466 SH. 346 480V UNDERVOLTAGE SCHEME 499B466 SH. 313 D.C. CONTROL POVER 499B466 SH. 346A 480V UNDERVOLTAGE SCHEME 499B466 SH. 316 1P2A,IP2B 499B466 SH. 347 480V UNDERVOLTAGE SCHEME 499B466 SH. 317 1P11A, IP11B 499B466 SH. 347A 480V UNDERVOLTAGE SCHEME 499B466 SH. 321 1P10A, IP10B 499B466 SH. 363 ST A. SVS. XFMR.

499B466 SH. 335 2P2A,2P2P 499B466 SH. 374 1P10A, 1P10B 499B466 SH. 335A CHARGING PUMP XTIE 499B466 SH. 375 1P2A 499B466 SH. 336 2P11A, 2P11B 499B466 SH. 376 P32B, P32C 499B466 SH. 337 2P10A, 2P10B 499B466 SH. 377 IP11A, IP11B 499B466 SH. 364 P32A, P32B, P32C 499B466 SH. 378 BATT. CHARGER D109 499B466 SH. 394 P32D, P32E, P32F 499B46C SH. 379 2P11 A, 2P11B 499B466 SH. 556 BATT CHARGER D109 499B466 SH. 396 P32E, P32F 499B466 SH. 397 2P2A 499B466 SH. 398 2P10A, 2P10B 499B466 SH. 399 STA. SVS. XFMR.

HPD A umcao G ames S vsa A.G.S. FILE NO.1026

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ATTACHMENT IV l

SWITCHGEAR ROOM BYPASS l

CABLE ROUTING The basic intent of the switchgear room bypass modification is to provide alternate 480 VAC supplies to selected pieces of plant equipment.

Such supply is to be independent of the vital switchgear room (Fire Area A24).

In order to provide such

^

independence, all electrical cables which are required for this alternate supply system to perform its function must not be located within this area.

The following is a general description of the cable routes which will be utili:od.

A.

Supply to 480 Volt Switchgear This supply will be provided through a 13000/480 volt transformer integral to the switchgear.

The 13.8 KV supply cable will originate at the now 13.8 KV switchgear and run through,the following fire areas:

A01 (yard), AOl (Unit 2 Facade), AOl (Water Treatment Area).

B.

DC Control Power For Switchocar DC control power for switchgear breaker operation will be supplied from two sources.

The active source will be manually selectable at the switchgear itself.

Supply cables for the first DC supply will run through the following fire areas:

A225 (Battery Room), A226 (Electrical Equipment Room), A10 Cryogenic Room), A15 (MCC-2B32 Room), A01 (Unit 2 Facade), A01 (Water Treatment Area).

The second DC supply will utili:o cables running as follows:

A19 (Battery Room),

A18 (Electrical Equipment Room), A15 (MCC-2B32 Room), A01 (Unit 2 Facado), A01 (Water Treatment Area).

C.

Power and Control to Unit 1 Charging Pump 1P2A Necessary cables will run from the alternate supply switchgear to the charging pumps through the following fire areas:

A01 (Water Treatment Area), A01 (Unit 2 Facade), A01 (Waste Holdup Tank Room), A01 (Condensate Return Pump Room),

A01 (Component Cooling Water Pump Room), A02 (Safety Injection Pump Room), A06 (MCC 1-B32 Room), A05 (lP2A Pump Room).

i D.

Power and Control to Unit 2 Charging Pump 2P2A Cables will run through the same areas as those for Unit 1 Pump 1P2A plus the following additional areas:

A15 (MCC 2-B32 Room) and A14 (2P2A Charging Pump Room).

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o E.

Power and Control to Component Cooling Water Pumps 1PllA, 2PllA, 1PllB, and 2PllB Necessary cables for these pumps will run through the following fire areas:

A01 (Water Treatment Area) and A15 (MCC 2-B32 Room).

Please note that final connection to these pumps from the alternate supply will not be provided as a permanent installation.

Since all of these pumps are located together in area A01 (Component Cooling Water Pump Room) any final cable connection to the pumps themselves would be subject to damage from a common fire.

For this reason, the final connection from the alternate source will be made between a point in area A15 and the pumps in area A01 using quick disconnect type cable connections.

These connections will be made post fire if necessary.

F.

Power and Control for RHR Pumps IP10A, 2P10A, 1P10B, 2P10B Necessary cables for these pumps will run through the following fire areas:

A01 (Water Treatment Area), A01 (Unit 2 Facads), A01 (Holdup Tank Pump Room), A01

(-5'-3" Corridor) and A01 (Valve Pit / Sump Room).

In addition, the final section of cable to each pump runs into the room which contains the pump.

G.

Power and Control for Service Water Pumps P32B, P32C, P32E, and P32F.

Necessary cables for these pumps will run through the following fire areas:

A01 (Water Treatment Area), A15 (MCC 2-B32 Room), A01 (Component Cooling Water Pump Room), A23 (Auxiliary Feedwater Pump Room), A25 (Battery Room), A26 (Battery Room), A29 (Air Compressor Room), A01 (Yard), and A38 (Service Water Pump Room).

It may be necessary to install additional cables to provide input to the control schemes of other equipment or to provide control room annunciation of abnormal power supply lineup.

These cables will be connected only to the auxiliary contacts of the breakers which make up the alternate power supply system and therefore will not affect the operation of the system.

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