ML20215G070
| ML20215G070 | |
| Person / Time | |
|---|---|
| Site: | Vogtle  |
| Issue date: | 10/10/1986 |
| From: | Hughes G, Miner A, Yow J CORPORATE CONSULTING & DEVELOPMENT CO, LTD. |
| To: | |
| Shared Package | |
| ML20215G043 | List: |
| References | |
| A-632-84-ADD-01, A-632-84-ADD-01-R01, A-632-84-ADD-1, A-632-84-ADD-1-R1, NUDOCS 8612240262 | |
| Download: ML20215G070 (95) | |
Text
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9510-AX3AE06-274-1 002 REVISION 1 TO ADDENDUM 1 TO CORPORATECONSULTINGANDDEVELOPMENTCOMPkNY.LTD.
REPORT NUMBER A-632-84 .
October 10. 1986 ""
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Reference:
- 1. Corporate Consulting and Development Company, Ltd.
(CCL) Report A-632-84.. " Nuclear Environmental Qualification Report of Isolation Device ~ Panels for Alvin W. Vogtle Nuclear Plant, Units l'and 2, Georgia Power Company."
- 2. Bechtel Power Corporation Bill of ' Material Number X3AE06, Rt: vision 3.
- 3. Reliance Purchase Order Numb'er '303134.
- 4. CCL Project' Number 82-1724.'
, By: -
d Alan N. Miner s oso "'" ri,,,,
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Approved By: .
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DEVELOPME dt:Td
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E 3 4 Approved By:
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05I0-AX3AE06-279-1 003 Report Prepared By: Alan N. Miner Technical Editor: Darlene H. Rachal Technical Typist: Wanda W. Stephenson ,
- s Q.A. Review
- Original Issue: October 8, 1986 +v
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+-
REVISION (S) ,\ U w
Issue Revision Checked 0.A. Description and Pages Number Date By By; By , Revised
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1 10/10/86 ANM CGH~ .C Appendix L o
.y Copyright 1986 CORPORATE CONSULTING AND DEVELOPMENT COMPANYs LTD.
Research Triangle Parke North Carolina QA-004-03 pr-s 70s tss s op s/a s
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~^ /h t o- AX3A5 06- 2h i ~ . 0 0 'f REVISION 1 TO ADDENDUM 1 TO CORPORATE CONSULTING AND DEVELOPMENT COMPANY. LTD.
REPORT NUMBER A-632-84 a ' lb s.
4 m OCTOBER 10, 1986 f M PAGE f q,u 9 1 s
' Thepurposeofthisaddendumistodocumenttheresdits'$f' Maximum
<x Credible Fault (MCF) and Sustained Overcurrent (50) testing,aon unaged Reliance ISOMATE digital isolator boards'.i The purpoiefofIhe testing was to demonstrate compliance with thE isolation require'ments of Regulatory Guide 1.75 and IEEE 384 by showing that fa$lts and sustained overcurrentsonthenonIEsideoftheisola.tordoafddonotadversely affect the IE circuits. <
w s Unaged isolator boards'were received;at CCL's laboratory and functionallytestedinaccordancewithCCbTestProcedure 1724-1-10.
~
Three boards were installed 11n'a chassis;and subjected to three MCF tests and then three 50' tests. FolIowinsthesetests,thetestsamples weregiventhehigpotentialaddmeggerportionsofthefunctional h
test. Noeffect'was?observedfonthe1EcircuitsduetoeitherMCFor S0. Anomalies that-occurred during the course of the program were documented and resolved. 'See"the Test Results section of the test procedures for further[ discussion.
Photographs were tak'en of the isolator boards throughout the course of the test program to document the test setup and damage due to MCF and S0.
- The information contained in this addendum should be placed in
' Reference 1.as follows:
Description Insert in Reference 1 at Functional Test Procedure 1724-1-10 Appendix B MCF/SO Test Procedure 1724-8 Appendix L (new Appendix)
Anomalies Appendix K Photographs Appendix M (new Appendix)
Instrumentation Sheet Appendix N (new Appendix) er-eresgensols/es
- i. - , . - _ . _ . - _ . . - _ . . .
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2-APPENDIX B FUNCTIONAL TEST PROCEDURES AND RESULTS
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VS10- AX3AE 06-2/4- t 006 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 7 N
- Corporate Consulting PROCEDURE No. 1724-1-10. Rev. 1 A D a 2. & Development Company. Ltd. ISSUE DATE 10/7/86 p,og,,,_i__ or 15 PREPARED BY
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FUNCTIONAL TEST PROCEDURE 1.10 Scope The requirements and procedures for the functional' testing.of the
((f Reliance Electric IS0 MATE Isolation Boards (CCL Sample No.
1724-018-000) are presented in the following subsections'. Each board shall be tested individually. .
1.10.1 Test Requirements The isolation boards shall be tested in accordance with the procedure specified below; The board shall comply with the following operational requirements:
- 1) Input power -(non IE) voltage of 5 Volts i 1%.
- 2) Each output operates' with an input (IE) of 25.2 VDC - 0.1 VDC, 28 VDC 0.1"VDC and 30.8 VDC + 0.1VDC.
- 3) Each output accepts a load of 0.1 Amps + 0.01 at 140 Volts DC + 2 VDC.
- 4) Maintains 1500 VOC isolation for one minute between all inputs tied together, and all outputs and power voltage inputs tied together, for one minute. (Relative Humidity must be less than 60% RH during this test).
- 5) 500'Yolt megger test value greater than 50 MQ.
1.10.2 Test Procedure Connect the isolation board tester per Figure 1.10.1 with the selector switch in the off position and the power supplies turned off. Figure 1.10.2 is the Functional Test Fixture wiring diagram. Insert the isolation board in the tester in the direction marked on the tester (components side TF-067 P F-s 795 (98 0 0) S /8 5
9510-AX3AE06-2/4-1 00/
REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 l O .N f Corporate Consulting M6.h & Development Company. Ltd.
PROCEDURE No. 1724-1-10, Rev. 1 sSUE DATE 10/7/86 _ PAGE 2 or__15 l PREPARED BY _DATE i Aesta :- Tr a ;e oa = NC 2" 9 A O E:. 'I'29 e 919 352 282: APPROVED 8Y .DATE APPROVED BY DATE TEST PROCEDURE oA REvew 8Y DATE _
toward the front). Turn on the 5 Volt regulated po'wer supply (non IE). The two alarm status lights should ill.uminate and remain illuminated as long as the'5 Volt supplyf is on. Turn on the output load 140 Volt regulated power' supply and adjust the voltage to 140 Volts-DC + 2 Volt DC. Turn on the input (IE) regulated power supply and adjus't' the voltage as required by paragraph 1.10.1.2 of this test procedure.
Turn the selector switch to the LED. Test position. All of the LEDS on the front display of;the isolator board shall illuminate and none of the' output LEDS on the tester shall illuminate. Press the test switch on the isolation board and all of the LEDS shal1 go out.
Select input-1 on the tester selector switch. Input LED No.1 on the board and Cuput LED No. 1 on the tester shall illuminate. -Press the test switch on the board and both LEDs shall go out. Continue selecting inputs 2 through 8 and testing with the test switch.
Repeat the steps above at 28 Volts DC t 0.1 VDC and then at 30.8 Volts DC + 0.1 Volts DC.
Set the High Potential tester to DC,1 MA trip and 0 Volts.
Remove the board from the functional tester and connect the board to the High Potential tester as shown in Figure 1.10.3a.
The relative humidity of the air surrounding the isolation TF-067 P F-6 79 5 (9 810) S /0 5
9510-AX3AE06-279-1 000 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84
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? ::;r board must be less than 60% RH during the_ High Potential Test.
Slowly increase the voltage to 1500 Volts.) Leaye <the'1500
~
volts applied for 1 minute. Connect'as shown on Figure 1.6.3 for megger testing at 500 volts. ,[
v Record all data as required'by the attached data sheets as the values are taken. ,
1.10.3 Test Results R1 The test samples were subjected to the baseline functional l test in accordance with the requirements and procedures l specified above. The_ test' samples complied with the test l requirements exceptcas noted below.
l c
l Record of Anomaly 10 documents the failure of CCL Sample No. l 11724-018-000-007 to pass the baseline functional test. A l properly functioning test sample was substituted. l I
The" test samples were subjected to the high potential and l megger test' sections of the functional test procedure l following exposure to the Maximum Credible Fault (MCF) and l Sustained Overcurrent (50) tests. The test samples complied l with the test requirements except as noted below. l l
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9510- AX3 AE0 6- 27 1 REVISI 1 TO ADDENDUM 1 TO CCL REPORT A-632-84
' * *' Corporat? Consulting PROCEDURE No. 1724-1-10, Rev 1 4 49 O'. & Development Company Ltd. ssVE DATE 10/7/86 pace 4 or 15 PREPARED BY DATE co r r : . ;e e, . s: :- :;
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oATE RecordofAnomaly11documentsthefailure'ofCCLSampieNo. R1 1724-018-000-006 to pass the insulation resistancei(IR) test. l The client determined that low IR on the non 1E'sihe of the l board was an acceptable occurrence following" exposure to MCF l and S0.
l
~
l The test data sheets follow this test procedure. The l instrumentation and equiptaent used'in the performance of the l functional test, along with their' calibration due dates, are l shown on the data sheets. . Records of Anomaly are located in l Appendix K. l TF-067 PF-s 7ss iss t ol s/a s
951(i- AX3AE0 6- 2/4 1 (Q11 TO A00ENDuti 1 TO CCL REPORT A-632-84 PROCEDURE No. 1724-1-10. Rev. 1 f Corporate Consulting
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efore Inserting. - 0 I mean Figure 1.10.1 Functional Test Setup for Isolation Board 1
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Alarm Sala - b o 4 AL d[ Input Selector + 5 tr 41 voc 500mA Reliance Isolation Board Tester Figure 1.10.2 Functional Test Fixture Wiring Diagram TF-067 pr-s ss Issio) s/ss
9G10-AX3AE06-274-1 013 REV8510N 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 l
1724-1-10. Rev. 1 F'M & Development Corporate Consulting Company. Ltd.
PROCEDURE No.
sSUE DATE 10/7/86 p,og 7 or 15 f Aesea :- T*.am;e para NC 2"09 p O B: 12'28 e 919 362 99;; APPROVED BY DATE l APPROVED BY DATE TEST PROCEDURE on REvsw aY orre M II I 1 E Side of Isolator Board '
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Test 0.0 VDC 1 h ,'
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+ 25 to 31 VDC 6
9 500 mA
&> V^
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Figure 1.10.2 Functional Test Fixture Wiring Diagram (Continued)
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7510-AX'AE06-279-1 J 019 REV!Sf0N 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 1724-1-10, Rev. 1 OfE Corporate Consulting MM & Development Company. Ltd.
PROCEDURE No.
ISSUE DATE 10/7/86 pAag 8 or 15 Aesea :- 7 a ;'e pa a NC 277C9 A C 5:n '2'28 e 919 362-8800 APPROVED SY DATE APPROVED BY DATE TEST PROCEDURE oAREviEw SY oAre Conoonent - / +
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i b/24 -- [ ,
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d/26 ww >
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I Figure 1.10.2 Functional Test Fixture Wiring Diagram (Concluded)
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sSUE DATE 10/7/86 pacg g gy 15 PREPARED BY DATE
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Component Side jnY To High Potential l
Tester
/ L B To N gger Tester Isolation Board High Potential A and B to C for High Tester Pot Test A to B for Megger Test Figure 1.10.3a High Potential and Megger Test Setup If room RH is close to or exceeds 605 RH then place board and tester in a plastic bag and purge the room air out with dry Nitrogen, then test in the 6f trogen environment.
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Te Hi-Pet Tester a s Set to DC 4 2 mA trip, slesly l tacrease to 1980 Volts and Test for 1 minuto Connect A and I to nogettre and C to positive.
Figure 1.10.3b High Potential and Megger Test Setup Wiring Diagram
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sSUE DATE 10/7/86 pace 11 cr 15 Aesea :- Te a ;'e 8a*= NC 27709 A C 0:. *I'28
- 919 362 8900 APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE oA REvew sY DATE
<..I Test Procedure 1724 1 10. Rev. _ Page 1 of.5 Data sneet for Functional Testing -
3 Reliance Isolation Board Type of Functional Client united Controls Project No.. '1724/1996 Type of Functional Date of Test CCL ho. 1724 018 000 Description of Sample Isolation Board Instrument and Equipment List Item CCL No. . Range Calibration Due Date Test Procedure Record Requirements Connect as shown in test procedure Ffgure 1.10.1 with the power supplies off Place selector switch in the off position and insert the isolation board in the direction marked on the tester Turn on the 5 Volt regulated supply and record the voltage 5 VDC f,11 r-.1.
TF-0.7.i.i..
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9sto-nxanE06 274-1 REV85OfbTOADDENDUM1TOCCLREPORTA-632-84 1724-I-10. Rev. 1 f f[ Corporate Consulting MMda. & Development Company, Ltd.
PROCEDURE No.
ISSUE DATE 10/7/86 pAsE 12 ori PREPARED BY DATE Aesea :" 'r aare oa's NC 27700 D C B: 'I'28 e 919 362 99;; APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE QA REVIEW BY DATE e- i Test Procedure 1724-1-10. Aev . ,,,,,,_ 2 of 5:
Client United Controls Project No. 1724/1996 Type of Functional 'Date of Test CCL No. 1724-018 000 Description of Sample Isolation Board Test Procedure Record Requirements Record the status of the two alarm LEDs. Both should Logic Alarm illuminated remain illuminated during the operational testing. Fuse Alars illuminated Turn on 140 Volt supply adjust to voltage and record 140 VDC + 2 VDC Turn on Input power supply, adjust to voltage and record 25.2 VDC - 0.1 VDC 28.0 VDC 2 0.1 VDC 30.8 VDC + 0.1 VDC Turn selector switch to the LED Test position and record All LEDs on isolator LED indication on the isolator board are illuminated board and output LEDs.
Record the Ouput LEDs indi- LEDs 1 through 8 cation on the tester on tester are not illuminated Press the switch en the LEDs on the board isolation board and record are not illuminated the LED 1Reication on the board umile switch is depressed i
TF-067 PF-s tes tonio) s/ss I
951,0- AX3 AE0 6 27'l- 1 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 1724-1-10, Rev. 1 f[ Corporate Consulting MM & Development Company. Ltd.
PROCEDURE No.
sSUE DATE 10/7/86 PAGE- 13_ord PREPARED BY DATE Aesea :- Tra 7e ao = NC 2*709 oe s:.42 2s . 9,9 2e:. esc. APPROVED 8Y DATE APPROVED BY DATE TEST PROCEDURE on REvEW BY DATE Test Procedure 1724-1-10. Rev. _ f 3 of"5 Client United Controls Project No. _1724/1996 Type of Functional Date of Test CCL No. 1724-018-000-Description of Sample Isolation Board Fill out table as each input is selected as described in test procedure.
Selector position Board and tester LED for the The board and tne at each input input selected are required to Record tester LEDs are voltage range be illuminated (yes/no) output required not to current illuminate when
> 0.1 A the board switch is 25.2 28.0 30.8 Board LED # Tester LED # required depressed (0K/No) 1 2
3 4
5 6
7 8
1 2
3 4
(Contineed) r r.. T,.F.i 0 6. 7. .i..
90 t o- AX3 AE0 6- 274- 1 0 1 TO ADDENDUti 1 TO CCL REPORT A-632-84 1724-1-10, Rev. I ff & Development MM[M Corporate Consulting Company. Ltd.
PROCEDURE No.
sSUE DATE 10/7/86 PAGE I4 or 15 Resea :a Tr:aag'e 8a*= NC 2??09 8 C 9:n 12'25 e 910-362 8900 APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE OA REvew BY DATe MI l
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Test Procedure 1724-1-10, new. _ -(4 of 5 Client United Controls Project No. 21724/1996 Type of Functional Date of Test CCL ho. 1724-018-000-Description of Sample Isolation Board Fill out table as each input is selected as described in test procedure.
1 Selector position Board and tester LED for the The board and the at eacn input input selected are required to Record tester LEDs are voltage range be illuminated (yes/no) output required not to current illuminate unen
> 0.1 A the board settch is 25.2 28.0 30.8 Board LED t . Tester LED f required depressed (Oc/ho) 5 6
7 8
1 2
3 4
5 6
7 8
(Concluded)
TF 067 Pr-e 7ss tosiol s/es
9510 AX3AE06-2/4-1 021 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Corporate Consulting PROCEDWE No. 1724-1-10. Rev.1
& Development Company, Ltd. sSUE DATE 10/7/86 PAGE 15 or 15 Resea*:- T aa;+ pa k NC 2?7C9 A O B:n 12*2E e 9'9 3C 99*- APPROVED BY DATE APPROVED 8Y DATE TEST PROCEDURE QA REVEW SY DATE mun u t -
,J Test Procedure 1724-1-10. Rev. _ '5 of 5 Citent United Controls Project No. 1724/1996 Type of Functional Date of Test CCL ho. 1724 018 000-Description of Sample Isolation Soard I
Test Procedure _ Record Requirements Remove the isolation board from the tester.
Set the High Potential Tester to D. C., 1 m trip and 0 Volts.
Connect the board as shown in test prococure Figure 1.10.3.
Slowly increase voltage to 1500 Volts 1500 volts and hold it there 1 minute
! for 1 minute.
l Record. Not to trip Perform a 500 volt Megger tast l
as snown on Figure 1.10.3. > 50 MQ Functional Within Acceptable Limits yes no ROA ho.
Tested by Date Reviound by Date i
,,-.T.F.067.i.i.. .
9510- AX3AE06-274- 1 i REVISION 1 TO ADDENDUf4 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. 4 .Page 1 cf 5 Data Sheet for Functional Testing Reliance Isolation Board Type of Functional 6As suus $
- m. -Jo Client United Controls ProjecDNo. 1724/1996 e ,
Type of Functional OM FL/ erg Date.of Test'_ M 'M N, CCL No. 1724-018-000-0 0 6 "
/
Description of Sample Isolation Board .. . r-
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, w n Instrument and Equipment LYst- ~<
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Item CCL No. Range Calibration Due Date D AA M Gott L 0 LeonAbu 'A It.1.6 TC bh M -
6 *v 3 0 toovoc. 11 13 TC 3 ,
N, Ar 7errA 6 o li 0 5'dwo .. - 4 17 F7 m e6stA 6004 50** Auf ll !3 94 W wru 'Fo L 3 ' , w _ 7.tt.r?
Test Procedure Record Requirements Connect as shown in test procedure Figure 1.10.1 with the power supplies off Place selector switch in the off position and insert the isolation board in the direction marked on the tester Turn on the 5 Volt regulated supply and record the voltage _ S,ter 5 VOC + 11 n-e n. g,. < a n eie.
9G10-AX3AE06-274-1 023 REVfSION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. C 2 of 5 Client United Controls Project No. 1724/1996 Type of Functional S4vcws. Date of Test 1 19. rt CCL No. 1724-018-000- oog Description of Sample Isolation Board ~
c* r r
.w Test Procedure Record (Req 6fremen'ts c' g
. , 1 Record the status of the two ' ;>
alarm LEDs. Both should f u ge. _ " Logic Alarm illuminated remain illuminated during the N operational testing. 'sccue. ' Fuse Alarm illuminated Turn on 140 Volt supply, adjust II/4,54 to voltage and record ,
140 VDC + 2 VDC 1
Turn on Input power supply. >
adjust to voltage and record
- 25. Is ~ 25.2 VDC - 0.1 VDC 1 r.ov 28.0 VDC 2 0.1 VDC
>- 30, 0 30.8 VDC + 0.1 VDC i
Turn selector switch to the~ Au fbar l LED Test position and record 'au ,um All LEDs on isolator LED indication on the isolator 5 ALL /6WA. board are illuminated board and output LEDs.
1 Record the Duput LEDs indi-- ne w, LEDs 1 through 8 cation on the tester. w a.,.. on tester are not wr w,,, illuminated i
press the switch on the wu. LEDs on the board isolation board and record n ,e m . are not illuminated i the LED indication on the board w <tu. , while switen is i
depressed i
i I
P F-8 79 5199 0 0) 8 /8 9
95107 AX3 AE06-W4- 1 REVISb 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10. Rev. O 3 of 5 Client United Controls Project No. 1724/1996 Type of Functional dw e vue Date of Test N9, re CCL No. 1724-018-000- oog '
Description of Sample Isclation Board
. c.
Fill out table as each input is selected as described in test procedure.
7,
- -. v N Selector position Board and tester LED for the The' board and tne at each input input selected are required-to Records tester LEDs are voltage range be illuminated (yes/no)- output
- Trequired not to currents illuminate when
> 0.1AN the board switch is 25.2 28.0 ' 30.8 Board LED # Tester LED '# required depressed (0K/No) 1 y y '70.I O/c 2 y y;' > o.I o t<
3 y 'y' > 0.1 ox 4 v
_y , .y, y 0,I OK 5
y
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'y ) 0.8 og 6
y'. -} y yet ok I y ?
Y > 0,( OK 8 , y _
y >ot ou l'
y y ? 0. ( Ok 2
y y ? 0.I or 3
y y ? 0.t ok 4
Y y y 0,I OK (Continued)
PF-4 795 (9510) 8 /8 5
95 t 0-. AxanE 06- 27'l- 1 025 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. O 4 of 5 Client United Controls Project No. 1724/1996 Type of Functional Sascuye Date of Test 9. L9 96 CCL No. 1724-018-000- o o /,
Description of Sample Isolation Board /
}
Fillouttableaseachinputisselectedasdescribedintest'prbcedure.
<v Selector position i
Board and tester LEO. for the The board and the at each input input selected are required to Record _
(
tester LEDs are voltage range be illuminateo (yes/no)
- output-' required not to
^ current illuminate when
> 0.1A the board switch is 25.2 28.0 30.8; Board LED # Tester LED # required depressed (0K/No) 5 y y. 70.I Ok 6 y
y > 0.I of<
7 .y y' y 0,( og 8 y y ) 0.( O ft 1 Y y ? 0. ( ex
~2 ,
.y y y o, t ou 3 ,1 y y o, e ox 4 ~Y y > o,r ou
'5 y y > o,/ o/<
6 y y p g./ o f<
1 y y 2 o.I on 8 y y ? o,( oft l _.
l (Concluded)
Pr-s7sstosiols/es
9010-Axx,E06-2/& 1 026 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. A 5 of 5 Citent United Controls Project No. 1724/1996 Type of Functional h ecifvo Date of Test 4. t 1. F(
CCL No. 1724-018-000- 00( -
Description of Sample Isolation Board Test Procedure Record Requideinenkk Remove the isolation board from '",
the tester. '
- 1 Set the High Potential Tester to D. C.,1 MA trip and 0 Volts. ,
Connect the board as shown in test procedure Figure 1.10.3.
Slowly increase voltage to 1500 1500 Volts 1500 Volts and hold it there /.,.,, 1 minute for 1 minute.
Record. Din wer tkt? Not to trip Perform a 500 volt Megger-test--
as shown on Figure 1.10.3. ')
/006 Mn. > 50 MQ Functional Within Acceptable Limits yes Y no R0A No. p#
Tested by hM Date T.1.1 - F(
Reviewed by _ X - _M Date s. - i . es PF-s 7s s (es s o) s /e s
vr,10- ox3 AE 0 6- 279- 1 REV1518f[1TOADDENDUM1TOCCLREPORTA-632-84 Test Procedure 1724-1-10, Rev. A Page 1 of 5 Data Sheet for Functional Testing Reliance Isolation Board Type of Functional dessuue Client United Controls Project No. 1724/1996 Type of Functional SAsse.,ve Date.of Test ' f N. F("
CCL No. 1724-018-000- 00 7 -
Description of Sample Isolation Board ,
+
Instrument and Equipment List item CCL No. Range Calibration Due Date Dm M 66t1 ~ 0 toeJoi It- Lt ef DM M SO O 0 - t** uoci It ' / V ff H, Par reirn 6ain o soeuw c 17 n m atccA Coo 1 -SoeNN-t 11~ n T/
5 Papw rc ., 9erti - w _e- 7 M Test Procedure Record Requirements Connect as shown in test procedure Figure 1.10.1 with the power supplies off Place selector switch in.the off position and insert the isolation board in the direction marked on the tester Turn on the 5 Volt regulated supply and record the voltage f. ora 5 VDC + 11 P F-6 79 5 (9 410) 8 /8 5
</510- AX3AE 0 6- 274- 1 IkTOADDENDUM1TOCCLREPORTA-632-84 Test Procedure 1724-1-10, Rev. p 2 of 5 Client United Controls Project No. 1724/1996 Type of Functional Ogecws Date of Test _129-P/
CCL No. 1724-018-000- 0 0 7 _
Description of Sample Isolation Board '
Test Procedure Record ~ _RedUlremekts Record the status of the two ~
alarm LEDs. Both should fctum. Logic Alarm illuminated remain illuminated during the ~
operational testing. f twm. Fuse Alarm illuminated Turn on 140 Volt supply, adjust ' /f/d B to voltage and record 140 VDC + 2 VDC Turn on Input power supply, adjust to voltage and record I S. M ~ .
25.2 VDC - 0.1 VDC
-lfog- 28.0 VDC t 0.1 VDC 30.#1 30.8 VDC + 0.1 VDC Turn selector switch tc the ' 4.r. itt.. .
LED Test position a'nd ~ record 'Acc ,ccu . All LEDs on isolator LED indication on the isolator e ru ,.. board are illuminated board and output LEDs.
, Record the Ouput LEDs indi ~ w,r iu... LEDs 1 through 8 cation on the tester u, , ,u . . . on tester are not
,7 ,w illuminated Press the switch on the wr ,cc...
LEDs on the board isolation board and record 3,r im, are not illuminated the LED -indication on the board Mor tuum. While switen is depressed P F-6 79 5 (9 510 ) S /8 5
vg10- Ax3 Aco&- 2/':- 1 029 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. d 3 of 5 Client United Controls Project No. 1724/1996 Type of Functional 04 scows. Date of Test % 11 u CCL No. 1724-018-000-o o7 "
Description of Sample Isolation Board ;
+
~
,v Fill out table as each input is selected as described in test procedu,re,
- ' w:s
, r
.a)
Selector position Board and tester LED for the.
~
The board and the at each input input selected are required to Record, ,, tester LEDs are voltage range be illuminated (yes/no) output . required not to current illuminate when
> 0.1 A ' the board switch is 25.2 28.0 30.8 Board LED # Tester LED # required depressed (0K/No) 1 Y Y '
7 o. I og 2
Y 'n > 0.t ox Y -
.Y
> o.1 oK Y Y > 0.I ok
.Y Y ) 0,( og 1 , Y > o.I oK
-Y Y > 0. I on N No 00 y0 1
Y Y 70.I o t<
y Y > o.t on l Y Y > 0.1 oft Y y > o.t o t<
1 l (Continued)
P F-6 795 (9510) 8 /8 5 i
vs 10- AX3 AE06 - 2/'l- 1 REV85 0 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 1
1 Test Procedure 1724-1-10, Rev. C 4 of 5 Client united Controls Project No. 1724/1996 l Type of Functional 6Astuve DadeofTest 1
1 13. et {
\
CCL No. 1724-018-000-00-) '
3 Description of Sample Isolation Board -
,'y , ,
Fillouttableaseachinputisselectedasdescribedin.testproYedure.
.2 Selector position Board and tester LED for^the Tne board and the at eacn input input selected are required to Record . tester LEDs are l
voltage range (
be illuminatea (yes/no) _outputi required not to current illuminate when l > 0.1A the board switch is 25.2 28.0 30.8 Board LED # ' Tester LED #. required depressed (0K/No) 5 y y, 70.I Ok 6 y 'y. > 0, i og 7
y- ." '/ . 7 0.I ok 8
.y -
yo o, o ao 1
'( .
Y > 0,l OK 2
. '/ y > 0.( ox 3 y. y 20.I og 4 y y y o,( Og 5
Y y ) o. on 6 'y N 7 o,f
/ og 7 y y 7 o,t og 8 y NO 00 pp (Concluded)
PF-s7,s(esiogs/ss
95102AX3AE0612/9-1 031 REV8580N 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10. Rev. j_ . 5 of 5 Client United Controls Project No. 1724/1996 Type of Functional Octow Date of Test 9MN CCL No. 1724-018-000- ce7 n
Description of Sample Isolation Board Test Procedure Record 1 Requi reme'ntis Remove the isolation board from 2
)'
the tester. -
Set the High Potential Tester to D. C., 1 MA trip and 0 Volts.
Connect the board as shown in -
test procedure Figure 1.10.3.
Slowly increase voltage to iSco 1500 Volts 1500 Volts and hold it there f a,we 1 minute for 1 minute.
Record. 4/o avr r/u/8 Not to trip Perform a 500 volt Megger test -
as shown on Figure 1.10.3. > "/Osv 8.ft. > 50 MD Functional Within Adceptable Limiis eyes no / R0A No. /O A2 r Tested by ;
Date 1 17 W Reviewed by gg Date /# / gg l
Pr-s 7ss tos s ol s/as
~ ~ ~
9G10-AX3AE06-274-1 032' REVI$l0N 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. O Page 1 of 5 Data Sheet for Functional Testing Reliance Isolation Board Type of Functional 895Euuc '
Client Unitea Controls Project No.
1724/1990
~
Type of Functional OA 5tt mg Date of Test 9 17- F CCL No. 1724-018-000- 009 A T<)
Description of Sample Isolation Board Instrument and Equipment List' Item CCL No. Range ' Calibration Due Date D s, M CO 4- 2. 0. w4k. 11- 16 SC Dmp 609-3 0 Loo 4i- It I 3 - ff Hi& TEste% 60/4 0 secous C 12 17 AnEGGEK 600'1 s ovus&t I1. t 3 - f(
57opwe nS 901.i 4me.4. 7-2.9 77 Test Procedure- Record Requirements Connect as shown in test procedure Figure 1.10.1:
with the power supplies.off Place selector switch,in the off position and insert the isolation board _in the direction marked on the tester Turn on the 5. Volt' regulated supply and record the voltage 9.0/6 5 VDC + 11 P F-6 79 5 (9 510) S /8 5
9510-AX3AE06 274-1 033 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. 62 2 of 5 Client United Controls Project No. 1724/1996 Type of Functional d44Ecms Date of Test 1 21. P(
CCL No. 1724-018-000- 00g -
Description of Sample Isolation Board .' # "*
. . - ts ,<
. +. i n 3 Test Procedure Record Requirements
= + g~r t
Record the status of the two ". .- 2 0'"
alarm LEDs. Both should it L FA. flogic Alarm illuminated remain illuminated during the J i operational testing. - icuye. , 3 Fuse Alarm illuminated Turn on 140 Volt supply, adjust 1V0 55 "
to voltage and record 140 VDC + 2 VDC Turn on Input power supply, ~ _ ,
adjust to voltage and record 1 SF.13 25.2 VDC - 0.1 VDC A 7,64 28.0 VDC 2 0.1 VDC
- ,' 30. f 3 30.8 VDC + 0.1 VDC
~
Turn selector switch to the ~
ALL Lkg.
LED Test position and record. , 'a u ru . All LEDs on isolator LED indication on the isolator 3 au ,6 6. .. board are illuminated board and output.LEDs.'
Record the Duput LEDs indi- 4,r ,umn. LEDs 1 through 8 cation on the tester. ,,r,cu ,< on tester are not u,r u4y,. illuminated Press the switch on lths' uericou;g LEDs on the board isolation board and record 2,,, ,6 u are not illuminated the LED indication on the board ,,,r iuse. while switen is depressed pr-e 7es tesiol s/s s
c/51.02- AXd AE0 6- 274- 1 REVISIObTOADDENDUM1TOCCLREPORTA-632-84 Test Procedure 1724-1-10, Rev. O 3 of 5 Client United Controls Project No. 1724/1996 Type of Functional BAstuus Date of Test 7 17.rr CCL No. 1724-018-000-00f Description of Sample Isolation Board Fill out table as each input is selected as described in test proce'ddre.
Selector position Board and tester LED for"the 'The board and the at each input input selected are required to Record.. , tester LEDs are voltage range be illuminated (yes/no) output. required not to currentt illuminate when
'>'O.1A the board switch is 25.2 28.0 30.8 Board LED # Tester LED'# required' depressed (OK/No) 1 Y Y - 50'l OK 2 Y Ys > #'I k 3 Y Y # #' I ON 4 \
/. _I ># #N 5 y . y > 0. t OM 6 Y y > 0.( OK 7 'y y >0 I Ol<
8 Y Y )0 l O((
1 Y Y 70.I OK 2 y y y o.g og 3
Y Y r o. I ott 4 y y p o,I oty (Continued)
P F-6 79 5 (9 510) S /8 5
9310~AX3AE06~27& 1 R TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. 6 4 of 5 Client United Controls Project No. 1724/1996 Type of Functional 8Aertwc Date of Test 1 17- P/
CCL No. 1724-018-000-005 Description of Sample Isolation Board -
- , []
Fill out table as each input is selected as described in test"p cedure.
Selector position l Board and tester LED for th'e =The board and the at each input input selected are required to Record tester LEDs are voltage range be illuminated (yes/no) output / required not to current illuminate when 25.2 28.0
> 0 ~1 A the board switch is 30.8 Board LED # Tester LED #. ' required depressed (0K/No) 5 y [t
~
> 0, 1 OK 6 y ,
y, -
7o1 Ok 7
.y. -
-y. > 0.l og 8 y y >o1 O(q 1
y y y o, i og 2' y y y o,i og 3
.Y Y >0l ok 4 y, y y 0, I og s Y Y >oI ok 6 'y y > o.( og 7 y y 7 o. ( ou 8 y y > 0,I o /t (Concluded)
PF-6 795 (95 3 0] 8 /8 5
va n u - nx,mn u <:>- u t- 1 @ '3 6 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. C 5 of 5 Client United Controls Project No. 1724/1996 Type of Functional Ms n fus Date of Test 9. tv P(
CCL No. 1724-018-000-pov I Description of Sample Isolation Board '*
Test Procedure Record L Requf'remnth Remove the isolation board from ~> [j the tester. V
, g ,
Set the Hign Potential Tester to '
O. C.,1 MA trip and 0 Volts. ~
?
Connect the board as shown in .
test procedure Figure 1.10.3. '
Slowly increase voltage to 1 500 1500 Volts 1500 Volts and hold it there / m uure 1 minute for 1 minute. <
Record. Or# ser 7 Asp
~
Not to trip Perform a 500 volt Megger test: ,
as shown on Figure 1.10.3. > /*@ MA > 50 Ma Functional Within Acceptable'Limiss yes # no R0A No. A /A Tested by h Date 9. LS - N Reviewed by Jd , .
Date a . / - e4 P F-s yes (es t ol s/s s
9G10- AX3AE06- 274- 1 037 REVESION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rey, d Page 1 of 5 Data Sheet for Functional Testing Reliance Isolation Board Type of Functional 6 Asgun I Client United Controls Project No. 1724/19'56 Type of Functional 6mg pus u Date of- Test M !n,Tg w
CCL No. 1724-018-000-0 01 i*_ ~ ,- . + ),
Description of Sample J Isolation Board ,4 Instrument and Equipment: List ~ "
Item CCL No. ' Range : Calibration Due Date Dm m do V t _0 2n AW t t 1. 6- Tf Om m -
G o o s' 1xenE 3 v7 14 : Po, rever 6 o19 o - sona g- 2.,- n AfSGGEA 600~1 S'co-mx er h-f3 96 S TOP urW 401.5 ' stuees
% L4~ 97 Test Procedure-. . Record Requirements Connect as shown in test procedure Figure 1.10.1 _-
with the power supplies'off Place selector-switch in the off position and insert tne isolation board in the directioi marked on the tester Turn on the 5 Volt regulated supply and record the voltage Lef 5 VDC + 15 l
l Per-e vos (os o) s/es
9010- AX3AE 0 6- 27'l- 1 038 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. C 2 of 5 Client United Controls Project No. 1724/1996 Type of Functional 64scu,,e /o v - gr Date of Teyt CCL No. 1724-018-000- Co at Description of Sample Isolation Board
' _ m .e Test Procedure Record 'Reqbieme$ts Record the status of the two "
U alarm LEDs. Both should s o.am, Logic Alarm illun.inated remain illuminated during the V
operational testing. /c um. Fuse Alarm illuminated
.s Turn on 140 Volt supply, adjust 190,f s to voltage and record 140 VDC + 2 VDC Turn on Input power supply. ..
adjust to vcltage and record 15,/7 25.2 VDC - 0.1 VDC Mo) 28.0 VDC 2 0.1 VDC 3a,1n 30.8 VDC + 0.1 VDC Turn selector switch to the Au. ra.
LED Test position and. record. Au. ,u .
All LEDs on isolator LED indication on the isolator 4u ,u . board are illuminated board and output LEDs.. -
Record the Ouput-LEDs.indi wrf m . LEDs 1 through 8 cation on the tester uari % . on tester are not serim, illuminated Press the switch on the ar ruw. LEDs on the board isolation board and record wr ,c w,. are not illuminated the LED indication on the board wrfue. while switen is depressed I
pr-s 7ss les t o) s/ss
9510- AX3AE06" 27'l- 1 039 REV8SION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. o 3 of 5 Client United Controls Project No. 1724/1996 Type of Functional OM6L/Nt Date of Test /o A er CCL No. 1724-018-000- m .
Description'of Sample Isolation Board '
Fill out table as each input is selected as described in' test protiedu e.
- e-
. se Selector position Board and tester LED for the . , 'Thiboardandthe at each input input selected are required to Record stester LEDs are voltage range be illuminated (yes/no): output' required not to current illuminate when
-> 0.1A the board switch is 25.2 28.0 30.8 Board LED # Tester LED # required depressed (0K/No) 1 y 17 :) 0,/ OK 2
V Y~ '01 ok 3
y- .y > o.t ox
.y ,
y 2 0. ( OK 5 '
.y y > o./ or 6
y y > o.t Ok 7
-Y y > 0. ( ox 8
- y. y y o,g og i
1
- 7. y y o,t og 2 Y y > 0, I ok 3 y y 2 o,f og 4 y y 7 a. t o f<
(Continued) p er-s 7s s (es t ol s/e s
9510- AX3t\E 06- 27'l- 1 090 REV!SION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10 Rev. C 4 of 5 I I
Client United Controls Project No. 1724/1996 Type of Functtonal MMEout Dat'ezof Test /o./- Pr 1 CCL No. 1'724-018-000-469 -
A s.
Description of Sample Isolation Board .
< r *d s - o Fill out table as each input is selected as described in test procedure.
l Selector position Board and tester LED for the l
at each input .. The board and the input selected are required to Recordi tester ~LEDs are voltage range be illuminated (yes/no) output required not to current illuminate when
> 0.1A the board switch is 25.2 28.0 30.8 Board LED # Tester LED 1 required depressed (0K/No) 5 y 7' > 8. / CN 6 y' .y >ot OK 7
iI Y p o.t OK 8 y y > o. t ox 1 y y , o.t ok 2 Y y 2 o,t OK 3 zy l y ) o, I o/c 4 Y. y >ot oK 5 )f y > o, t og 6 y y > 0,( o t<
7
'/ Y > 0.i or 8 y Y >0f Ox (Concluded) pr.s 7ss tes t ol s/es
9010- AX3 AE 0 6 ~ 2/'l- 1 041 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. C 5 of 5 Client United Controls Project No. 1724/1996 Type of Functional 6Acevue Date of Test /d-/- N CCL No. 1724-018-000-004 Description of Sample Isolation Board Test Procedure Record ,Requirementh
~
Remove the isolation board from 2"[}
the tester.
f Set the High Potential Tester to D. C.,1 MA trip and 0 Volts. !
Connect the board as shown in test procedure Ffgure 1.10.3.
Slowly increase voltage to 1500 1500 Volts 1500 Volts and hold it there / m.,e 1 minute for 1 minute.
Record. nro m y >Af/ Not to trip Perform a 500 volt Megger test- s as shown on Figure 1.10.3.. > . / dad MA > 50 NQ Functional Within Acceptable Limit's; yes t/ no R0A No. w (A Tested by Date /0/'f(
Reviewed by M Date /c / - e4 P F-6 7 9 5 (9 510) 8 /8 5
vuto Ax3AE.06-2/9-1 0 el2 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. 6 5 of 5 Client United Controls Project No. 1724/1996 Type of Functional #os t FAve. r- Date of Test /o- 7. N CCL No. 1724-018-000- # 06 -
Description of Sample Isolation Board Test Procedure Record [Requi remer'its Remove the isolation board from '
~ eh the tester. < j Set the Hign Potential Tester to D. C.,1 MA trip and 0 Volts. -
Connect the board as shown in test procedure Figure 1.10.3.
Slowly increase voltage to / fo > 1500 Volts 1500 Volts and hold it there / me, 1 minute for 1 minute.
Record. oro w intp Not to trip Perform a 500 volt Megger test' ,
as shown on Figure 1.10.3.- .9-Sh > 50 MQ Functional Within Acceptable Limits =yes no t/ R0A No. I/
Tested by Date _ /o 1- #
Reviewed by
. . _a n. Date /c.3-mL l
l l
P F-6 79 5 (9 510 ) S /8 5
?510 -- r,X:w.E 0 6 - 274- 1 043 REV!SION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10, Rev. 0 5 of 5 Client United Controls Project No. 1724/1996 Type of Functional Post Feucy- Date of Test /o z.. N CCL No. 1724-018-000-008 Description of Sample Isolation Board Test Procedure ?;
Record ; Requirements Remove the isolation board from f, .3 the tester.
Set the High Potential Tester to D. C., 1 MA trip and 0 Volts. +
s Connect the board as show- in ,
test procedure Figure 1.10.3.
Slowly increase voltage to /500 1500 Volts 1500 Volts and hold it there /a,marr- 1 minute for 1 minute.
Record. 0/0 woT rd/p Not to trip Perform a 500 volt Megger test:
as shown on Figure 1.10.3. .
3 /000 N > 50 MQ Functiondl Within kcceptable Limits yes V no R0A No. ~ /,A-Tested by Md d '
Date /0 1- Yt Reviewed by M .__M1 Date je . 7- st PF-6 795 (9510) 8 /8 5
9510-AX3nE06-274-1 044 REVIS80N 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-1-10,Rev._Q, 5 of 5 Client United Controls Project No. 1724/1996 Type of Functional
- Most FAve.7- Date of Test /a 1 - ft CCL No. 1724-018-000-0 09 Description of Sample Isolation Board a
Test Procedure Record 'Requiremenks Remove the isolation board from ' \*/
the tester.
Set the Hign Potential Tester to D. C.,1 MA trip and 0 Volts. s Connect the board as shown in test procedure Figure 1.10.3.
Slowly increase voltage to / Soo 1500 Volts 1500 Volts and hold it there /w wgrE 1 minute for 1 minute.
Record. Dip nor TRif Not to trip Perform a 500 volt Megger test as shown on Figure 1.10.3. -
/ do n > 50 MQ Functional Within Acceptable Limits 1 yesg no ROA No. A.f /A Tested by Date /o '2.
96_
Reviewed by Dda Date /c - 2 mr pr-s 7es (os n ot s/a s l __ _ ___ _ _
_. -- --. - - - - - ' - ~ ^ ~
9G10-AX3AE06-274-1 045 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 e
Q[
i APPEN0lX K RECORDS OF ANOMALIES 2
P F-6 795 (9 510) S/8 5
9010- AX3AE06-274-IREVXSIO$4 TO ADDENDUM 1 TO CCL REPORT A-632-84 CORPORATE CONSULTING AND DEVELOPMENT COMDANY, LTD.
RECORD OF AN0MALY Sheet 1 of 2 DATE 9/29/86 RECORD NO. 9 CUSTOMER United Controls, Inc CCL ITEM NO. "1724-018-000-006
-007 CUSTOMER ITEM NO.
-008 DESCRIPTION Isolation Board '. ;
TEST PROCEDURE 1724-8 Para. 8.2 Test Fault >Tesh ENGINEER k h. NE DATh S M 2 /rft-P.E. d. <
tL4 DATE 7 oct e t, SPECIFICATION shown in Figures REQUIREMENTS:
8.3, 8.4, and 8.5. Assemble the isolation boards"and chassis as DESCRIPTION OF ANOMALY: The isolation board edge connectors #3 and #4 were received installed upside-down.
DISPOSITION: The wi. ring is correct; the identification of the connection is incorrect. See the attached sketch. Test procedure will be used as is in conjunction with this anomaly.
COMMENTS:
PREPARED BY: mDbM OATE: f-2.9-##
Q. A. APPROVAL: n -/ M DATE: /6 -7./g CUSTOMER APPROVAL: e DATE:_
/9//8[N TF-017, REV. I pr-s 7ss tes t ol s/s s
961 f3 "' O X jkbIbNd7b I bY/ 6 W W%@WNg ggg gg,g- '--
Corporate Consunmg mm j%1///ff6 20ft N?
& C~. M iWA W ' M -
,,,,,,, 3 . d
,_,, ,, _ /$$ m,, 9*Of-96 3s4M2-8000 o c go ,gsgo e c.ecameav wercs inv *n % 2M h't
,,m
/
V
- oC' PC 04 (C 01 n? .e
- O2 16 Oe t
e
! l w-- --
z_ -.
i s O CW 3 O OC '
e C CD aO OB.
/C CFP ,/C w/,
i t I As Ordered As neceived Edge connectors 3 and 4, litring is correct in the as received condttion, but jupers go from A to 1. 8 to 2 etc. Instead of 28 to f. 27 to e etc.
h.
e e h & NW =e -6e e e9- e og
-w e
a6 h e goGe S 666* eh e mm Mh h =M M*h e G 6 eh* O eM G*d P F-4 79 8 (9 51018 /4 8
- 9510- AX3AE06-27'l-1REV1SIO#ti TO ADDENDUM 1 TO CCL REPORT A-632-24 CORPORATE CONSULTING AND DEVELOPMENT COMPANY, LTD.
RECORD OF AN0MALY DATE 9/29/86 RECORD N0. 10 CUSTOMER United Controls, Inc CCL ITEM NO. 1724-018-000-007 CUSTOMER ITEM NO.
DESCRIPTION Isolation Board _ j Baseline' 1 TEST PROCEDURE 1724-1-10 Rev. O Para. 1.10.2 Test ~ Functional ENGINEER k 3 %:'s DATEhM 2 /f/4 P.E. [_h *
/
M a [d s 4 :DATE fo.b e6 SPECIFICATION REQUIREMENTS:
Per para.1.10.2, the input and output LED's shall illuminate as the tester selector switch is rotated to the different input positions.
DESCRIPTION OF ANOMALY: LEO #8 on tester did not illuminate. There was no indication of current. Logic alarm LED on tester did not illuminate.
DISPOSITION:
The isolator' board will be removed from the test program and a properly functioning board will be substituted.
COMMENTS:
_1/
PREPARED BY: s/7d, DATE: 9.L9 f(
Q. A. APPROVAL: #,
DATE: /0-7 4 CUSTOMER APPROVAL:
- 3 AM DATE: /d //OM TF-017 REV. 1 P F-6 79 5 (9 5101 B/8 5
9510-AX3AE06-274-1 049 REVZSION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 CORPORATE CONSULTING AND DEVELOPMENT COMPANY, LTD.
RECORD OF ANOMALY DATE 10/2/86 RECORD NO. 11 CUSTOMER' United Controls, Inc CCL ITEM NO. 1724-018;000-006 CUSTOMER ITEM NO. ' } ()
DESCRIPTION Isolator Board .q Post Fault TEST PROCEDURE 1724-1-10 Pa ra . 1.10.1 Test. Functional ENGINEER b h. k DATE M 6, /984 P.E. [ .b /
v DATE 7 ccT- eA SPECIFICATION REQUIREMENTS: Per paragraph 1.10.1 the isolator board shall have an insulation resistance of >50 MQ.
DESCRIPTION OF ANOMALY: Test sample has an..!R of 4-5 MQ.
4 DISPOSITION: The low IR occurred on the non IE side of the isolator board.
The client was contacted and determined that low IR on the non IE side was an acceptable occurrence.
COMMENTS: The low IR is an indication of an electrical path between power (5 VDC) terminals and the relay contacts circuit. Observation of the board indicates the probability of this path resulting from soot / debris blown from board number 009 during the 70 amp overcurrent test.
PREPARED BY: DATE: /0 F6 Q. A. APPROVAL:
r DATE: /#-7#[
CUSTOMER APPROVAL: -
MM DATE: ,/d//bM ,
TF-017. REV. 1 PF-e ros (os s o) ala s
9510 AX3AE06-279-1 REVISI$ft1TOADDENDUM1TOCCLREPORTA-632-84 m
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APPENDIX L-MCF/SO TEST PROCEDURE AND RESULTS s
PF-6 795 (9810) S /8 5
9510-AX3AE06-2/4-1 RMSb11 TO ADDENDUM 1 TO CCL REPORT A-632-84 b
- *" Corporate Consulting PROCEDURE No. 1724-8, Rev. 2 L M4%. Am 8 Development Company. Ltd. ISSUE CATE 10/10/86 PAGE I or 24 PREPAAED BY b OATE /0- m g6
=a-4 : a ; :r s:
{ , _ ,, ggg Q Q p APPROVED BY DATE E TEST PROCEDURE oA nevew By CDA oAre + oW E '
E
/
E E
- i. MAXIMUMCRE0!BLEFAULT/SUSTAINEDOVERCURRENTTESTPROCEbuRE b _
7-,
I 8.0 SCOPE '
t i The requirements and procedures for the maximum credibih fault (MCF) and the sustained overcurrent'(50) tests of. the Reliance l Isomate isolation boards (CCL Sample' Number 1724-018-000-) are E
presented in the following subsections:
8.1 Test Requirements The isolation boards shall be tested'in accordance with the E
procedure specified below. The test shall comply with the
- following requirements
l 8.1.1 Each card must pass the'furctional test (CCL Test Procedure b
1724-1-10) before it can be testeo for MCF or 50.
f 8.1.2 During testing, 5 VDC t 1% shall be provided as power
[ (non'1E) to the non 1E' side of the isolation boards under E test.
8.1.3 Power all of the inputs (1E) of the isolation boards under test with 28 VDC +2 -0 VDC.
I 8.1.4 Monitor with a Visicorder (high speed chart recorder) as described in the test procedure.
8.1.5 Following the MCF and 50 tests, all isolation boards must pass the high potential test and the megger test sections of j CCL functional test procedure data sheet, 1724-1-10, r page 14.
f h 8.2 Test Procedure E
g Perform functional test on each of the isolation boards per CCL
{ Functional Test Procedure 1724-1-10.
L h
> TF-067 Ez P F-6 79 5 (9 510) S /8 5
9510- AX3AE06-27'b l.REVISf0[1.~ TO ADDENDUti 1 TO CCL REP 9 *"
- Corporata Consulting PROCEDURE No.
Md R . & Development Company. Ltd. ISSUE DATE _10/10/86 _p Act 2 or 24 PREPARED BY DATE
,rt - s : a ; + :a %,. .,,_e r,
- - :;3 . p ;.n;.sg . APPROVED BY -DATE APPROVED BY DATE TEST PROCEDURE OA REvew By oATE a
Connect maximum credible fault source as shown in Figures {8.1 and 8.2.
y n = _u .
ll s:
(s. p, Assemble three' isolation boards and the isolation /ticard'6hassis as shown in Figures 8.3, 8.4, and 8.5.. Su'pport the*ssassis on bricks~
and lay white bond paper under the> rack. ConnectTthe source output to non IE side of isolator boar'd..(terminals,3and 4 on terminal block TB8). Connect the recorder as shown in" Figure 8.6. Set recorder channel 1 (suroe voltage) to measure to 250 VDC, channel 2 to measure 1050 ADC full scale-(minimum) for surge current, channel i
3 to 10 VDC (to monitor non~1E power?sodrce), channel 4 to 50 VDC
[isolatorinput(IEsi,de); signal]andsetchannels5,6,and7to 100 VDC (input monitors on'IE-side). The test sequence will be:
e Starttherec$'rderat,its.highestchartspeed.
e Approximately 1"secon'da l'ter, apply surge.
e Stop chart' recorder-a_fter 5 seconds after confirming that the fault has cleared-(no. current or arcing).
e If the. fault does not clear or the board is burning, stop the test.= ~
'A ter ach surge . remove the isolation boards from the chassis, record any observations in the comments section of the data sheets e
and photograph any visual damage. Visually inspect the two outside boards, wiring, and terminal block for damage, solder splatter, etc. Do -not remove the center isolation board if the edge connector is welded to the board by the fault. If welding occurs, record observations and continue testing. Repeat this sequence on isolator outputs 3 and 4 moving the recorder input monitoring channels 5, 6, and 7 down with each test. Adjust the recorder full scale gain, if necessary.
TF-067
,,_. n .i.. .i.r..
95 i o - nxar.L o 6- 27 4-- 1 Og3 W W A-m-M i 1724-8, Rev. 2 N[ Corporate Consulting
%MLhn & Development Company. Ltd.
PROCEDURE No.
ISSUE DATE 10/10/86 _p 4cs 3 or24 {
PREPARED BY DATE u :- :.:
-+ : . .p =r.
- 75 C'Ji e c 5 3f;.ig: APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE oA REvew Bv DATe
~ l After completing the MCF test series (3 tests),_ connect the,70A load limiter to the overcurrent source.1(Ten.12LVDC automotive batteries connected in series). SeeFigure-8.7"for(connectionsand i charging schematic.
Set channel 2 of recorder to recoid at least 75A full scale. Connect the source outputs'togethier'a'nd energize for 5 seconds with the recorder operating. If ne~cessary add additional batteries until 70 ADC +. 5 ADC,;-0 is attained. Then perform the 50 test on isolator outputs 5;-6, and 7 in the same manner as the MCF test except leave the recorder running at a slower speed after 5 seconds until 1,000 seconds is up or after an c en circuit condition is. established (no current). Charge the batteries as required after each test.
Record all data .as- required'by the attached data sheets as the values are taken.- Identify all damaged components, if any.
8.3 Test Results ^
Unaged test samples were subjected to the Maximum Credible Fault /
Sustained Overcurrent test in accordance with the requirements and procedures ~specified above.
The test samples complied with the test requirements except as i
noted below.
Record of Anomaly 9 documents the incorrect identification of the edge connector wiring. Since the wiring was correct and the identification incorrect, the edge connectors will be used as is; the test will be performed as intended. '
TF-067 PF-4 795 (9 5 9 0) 8 /8 5
9510- AxanE06- 2/+~ J REVISI b TO ADDENDUM 1 TO CCL REPORT A-632-84 N** Corporate Consulting PROCEDURE No. 1724-8, Rw. 2 Mdm & Development Company. Ltd. ISSUE DATE 10/10/86 p,og 4 or M PREPARED BY __DATE CHva ;" ,*&*;+ *.a.\.,4,,,,,.-
- c 5;. -: ;3 . o + ;f;.33;. APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE oA REvew BY oATE Information pertinent to the MCF and 50 tests follows. [ heetest ..
data sheets follow this test procedure. Instrumentation'u' sed and calibration due dates are listed on the Instrumentation 1vrSheet located in Appendix N. Records of Anomaly are 1.ocated in Appendix K. 4 8.3.1 Test Results - MCF Test One 12 VDC (nominal voltage) automotive battery was used to provide the fault current. A calibration run without the test sample in the circuit produced approximately 1250 amps DC. The MCF was' applied to' sample 1724-008-000-009, with sample -006 on therleft'and sample -008 on the right of sample -009. ,
~
The fault was applied;.after approximately 0.030 sec, an open circuit condition existed. The results are presented in Table 1 below.-
Table 1 MCF Test Results R2 Recorder !
Prior Test Channel During Nos.
I to After
.No. Description 1 Fault Fault Fault
\ l l
1-3 1 Fault Voltage 12.8 VDC 10-14.5 VDC 12.8 VDC (MCF) !
2 Fault Current 0 400 ADC 1 0
3 Non IE Voltage 5 VDC 5 VDC 5 VDC 4 1E Voltage 28 VDC 28 VDC 28 VDC 5 i 1E Voltage 24 VDC 24 VDC 24 VDC 6 ' IE Voltage 24 VDC 24 VDC 24 VDC 7 1E Voltage 24 VDC 24 VDC 24 VDC TF-067 p r-e ves tes t ol s/ss
?G t 0- AX3[.E06-279- 1.REVIS[d 1 TO ADDENDUM 1 TO CCL REPOR
' NI Corporata Consulting PROCEDURE No.
, ev. 2 de% m & Development Company. Ltd. ISSUE DATE 10/10/86 PAGE 6 or_24 PREPARED BY _DATE
=ma : a ; . :... s :- ::
- 3- : :3 . ; p.:i;.!!.. APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE oA REvew By oATE o
s
- - w 3
Figure 1 is a copy of the data obt$1ned during run no. 2.
, syd Because the visicorder paper is light.sensitivehthe quality
~
an of the reproduction is poor but is :the best-: copy) .
.~
available.
- The different channels are zero o] set to provide a clearer picture of'each channeli: The scales used during the tests were as.<follows: N "
Table 2 Visicorder Scale Factors' ,MCF Tests Visicorder Channel. " Scale t
l' .
~
1" ==Sv
<2
.1".= 1000A J3 1" = Sv 4 H 1" = 10v 5' ' 1" = Sv R2 6 -='~ 1" = Sv v
\
- ' 1" = Sv --
+
i There was no indication of a variation in the 1E voltages as a res' ult of the MCF application. After each test, the test
- samples were inspected with the following observations unoted.
t Run #1 Test sample 1724-018-000-009 has a Isolator Output burned land on pin no. 3 and is open Channel 2 circuited.
Run #2 Test sample 1724-018-000-009 has a Isolator Output burned land on pin no. 5 and is open Channel 3 circuited. -
TF-067 pr-s 7ss (es s o) s/e s 2
,, , , - , , - - - - -. . , . , , , , - . - - . , . ~ ~ , , . , - - - , . _ , - . _ , , , , , - , - , . . . . - , - - , _ . . - - . , . - . , . - . , - . _ - - - . _ , _ , - - _ , . - , - - - - - - - . -
9510-Ar.anLO6-u 4 IREVISIdk1TOADDENDUM1TOCCLREPORTA-632-84
- " Corporato Consulting PROCEDURE No. 1724-8, Rev. 2 SM & D:velopm:nt Company. i.fd. ISSUE DATE 10/10/86 pacg 6 cr 24 PREPARED BY DATE
=mr: a ;+ =r. e - :9
- 5; : ;i . 9 F.H I.ii.. APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE oA Revew BY DATE a; .
Run #3 Test sample 1724-018-000-009'has a Isolator Output burned land.on pin:nof 7 and-;istopen Channel 4 circuited.- >'*'
m s
.. ~.
Noevidenceofsolderwasapparenton'the;haprl4hlaced J
underneath the chassis. -
8.3.2 Test Results - S0 Test- c, s
Ten 12 VDC (nominal voltage).,tutomotive batteries were connected in series to provide the: sustained overcurrent.
The source voltage varied from 129.3 VDC for run no. 4, 127.0 VDC for run no. 5, and'127.1 VDC for run no. 6. In each case,..the' current was adjusted to 70.5 ADC prior to inserting the test sample.in the circuit. The test sample orientation remained the same as for the MCF test.
The fault was applied; after approximately 0.030 sec an open circuit condition existed. Test results are presented in Table 3 below.
Figure _2 is a copy of the data obtained during run no. 4 The different channels are zero offset to provide a clearer picture of each channel. The scales used during the tests were as follows:
TF-067 pr-e 7es los t o p s/a s
9510- AX3AE06- 279- 1 REVISIE'lTOADDENDUM1TOCCL-REPORTA-632-84 1 * "
Corporata Consulting '
- PROCEDURE No.
l MCA h & Development Company. Ltd. ISSUE DATE 10/10/86 _
p,gg _ 7 or 24
= m. , - . . 3 : 4 :,.. s:;- 3
^""** - ^
l
- . : ;e . 9 F.:.f;. p. - APPROVED BY _DATE APPROVED BY DATE TEST PROCEDURE QA REVEW BY DATE s
Table 3 .50 Test Results! , e R2 J
Recorder ~1 Prior
~
Test Channel 2 0uringh V Nos. No. Description to- After Fault- l Fault ,
Fault i
4-6 1 Fault Voltage .O~ 127-129.$VDC 127-129.3 VDC (S0) 2 Fault Current. ' O .- 80 ADC 0 3 Non IE Voltage 5 VDC 'S VDC 5 VDC 4 1E Voltage 28 VDC= 28 VDC 28 VDC 5 1E Voltage 24 VDC 24 VDC 24 VDC 6 1E Voltage 24 VDC. '
24 VDC 24 VDC 7 1E Voltage 24-VDC 24 VDC 24 VDC o
t A.
Table 4 Visicorder Scale Factors - S0 Tests
'Visicorder Channel Scale 1 1" = 50v 2 1" = 100A 3 1" = Sv 4 1" = 10v S 1" = Sv R2 6 1" = Sv 7 1" = Sv
\ .
l l
l l
TF-067 Pr-s 7ss tes t o) a /es I
Unio-()XsnE06-274 2 1 i 5 00 l TO ADDENDUM 1 TO CCL REPORT A-632-84 1
- 172 -8, Rev. 2
." Corporate Consulting PROCEDURE No.
Me*A A & Development Company._ Ltd. ISSUE DATE 10/10/86 PAGE _ 8 or 24 PFiEPARED By
- + . a :
- a ; + =a . N" """; DATE
- -- ; ;. . a ; 3; 33:. APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE oA REvew By DATE There was no indication of a variation in tkN 1E voltages as a result of the 50 application. After"each teit,7the 3lest samples were inspected with the following observations i oted.
q<
Run #4 Test sample 1724-018-000-009 has a Isolator Output burned land on pin-no; 9 and is open
~
Channel 5 circuited.: , Test sample 1724-018-000-006 has soot'on relay no. 5 and thel relay jumper.
Run #5 Test-sample 1724-018-000-009 has a Isolator Output burned land on pin no. 9 and is open Channel 6 circuited..--Test sample 1724-018- .
000-006?has more soot on relay no. 5 and the relay jumper.
i Run #6 .
Test. sample 1724-018-000-009 has a Isolator Output .burnedcland on pin no. 13 and is open Channel'7 circuited.
No. evidence of solder was apparent on the paper placed underneath the chassis. Figures 3 and 4 indicate the locations of the burned lands' and soot observed after runs 4 and 5.
9 TF 067 P F-6 7 9 5 (9510) g /3 5
9510- AX3AE 06- 27+ 1 RMSIkiTOADDENDUM1TOCCLREPORTA-632-84 mr Corporate Consulting PROCEDURE No. 1724-8, ROU. 2 Mhh & Development Company. Ltd. issue oAft 10/10/86 p,g, 9 or24 PREPARED BY _DATE c,m : a ; + :. . s: :- ::
- 5.
- ;i . 9 ; :i; it:- APPROVED BY DATE.
APPROVED BY _DATE TEST PROCEDURE 04 REvew BY DATE
' FAULT / SEEY!GUR'E'8.7 OVERCURRENT
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TF-067 P F-8 795 (9 5 t 0) 8 /8 5
?s t o nX3AE06-2/+ ' EV1510Etl J TO ADDENDUM 1 TO CCL REPORT A-632-84
[ Corporata Consulting PROCEDURE No. '
- MCOL e- & Development Company. Ltd. ISSUE DATE - 10/10/86 pact _10 or 24 PREPARED BY DATE
- o.3 : a :+ =a N !-~ -
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FL5E U TE: 105; AW5't 70r. 0.01 SEC305 .
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FOR VAX1f31 CREaIBLE FAULT TEST
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FU5E U TED 70 a.m FOR 1000 SECONOS SET EACM LOAr TJ e t COOL v1TH FANS FOR SU57AIED OVERCURENT TEST Figure 8.2 Fuse / Load Circuitry l
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l TF-067 pr-e yes tes t ol e/s s I
9"310 ~ AX3 AE 0 6- 274- 1 061 ,
REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84
' N# PROCEDURE No.
1724-8, Rev. 2 Corporate Consulting
%dE 4"!h.E & Dav Jopment Company Ltd. ISSUE DATE - 10/10/86 PAGE 11 or 24 l PREPARED BY _DATE
=o. > :
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7510- AX3AE 0 6- Z/4-- 1 '062 ^
REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 h ~," ,$ Corporate Consulting PROCEDURE No. 1724-8, Rev. 2 Mek shek & Development Company. Ltd. ESUE DATE 10/10/RA
_ PA GE 17 OF1 ED BY __ D ATE --
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= : CSWECTS J1 i EMES 2.4.4 g 80517!0 %
I 2.3 8 4 l Figure 8.4 Isolator Input Schematic (IE Side)
PF-6795(9510)s/85 i
9510- AX3AE06-27+- 1REVISISNJL TO ADDENDUM 1 TO CCL REPORT A-632-84 1 4 > '
1724-8, Rev. 2 Corporate Consulting PROCEDURE No.
MCA&- & Developm::nt Company. Ltd ESUE DATE - 10/10/86 PAGE R or 24 PREPARED BY __DATE
- - - a : a- 4 :a N: :- :'
=3 ; ;- . p ;.35; 33: APPROVED BY, DATE APPROVED BY OATE TEST PROCEDURE oA REvew BY _DATE RfAA VltN a 3 t o' n 4 0 C, 3, . g erg A: 01 01 AO 01 a < '
8O O2 eOC Or ao or f eC 03 CO C' 03 cO O3 'J oc 04 oO C' 04 D0 O' t: 0 5 t O O' =O5 E O -- 0 5 ' ,
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TF-067 Figure 8.5 Chassis Edge Connectors Schematic pr-e 7es tos s o) s /ss
9G10- nX3AE06-279-1REVISIM4 TO ADDENDUM 1 TO CCL REPORT A-632-84 1
- PROCEDURE No. 1724-8, Rev. 2 Corporate Consulting MWAe. & Development Company. Ltd. ISSUE DATE 10/10/86 _p 3cg_14 or 24 PREPARED BY DATE
- .e. . : 3. . , 23. s ;- ;-
--:. ; ;f . ; ;.ys; 33.. APPROVED BY ._ DATE APPROVED BY DATE TEST PROCEDURE oA Revew sY DAre FAULT c FAULT AND VOLTAGE OLTPW Ovt# CURR[4T TO RECORDER ..
- $0UACE-CHAme(L 1 SEE FIGURE s.)
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CHA'm!L 4 C '
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Cssco roe CHAMhEL * ,
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. m1
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/ TO CMArseEL 6
[-- -o-c
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,,,,,,,. fl0T!: CHApra!LS
~O-C' CNNEWL 2 4
Qd 5.6 .nd 7 5 W OSf- [
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'--- 6> GE 80517!W W 734
( M 6 CHAlett 3 TIST I5OLATOR OCt'*
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,r..n.i...i.i..
-9510- AX3nE06-274- 1REVISIOW1 TO ADDENDUM 1 TO CCL REPORT A-632-84
' * " Corporato Consulting PROCEDURE No. 1724-8, Rev. 2 meGs cas & Development Company. Ltd. ISSUE DATE - 10/10/86 pace 15 or_24 PREPARED BY
=,..,:. ... g ,.. ,: ;-- : __DATE
- ; 3, ,;. . s L:.g;.39 - APPROVED BY _DATE APPROVED BY - ,OATE TEST PROCEDURE oA Revew BY -oATe
. CAWIDis: FLAf9tASLE GAS. VE1ITILATE TO EIEP CGICDtTUTI31 Dont
- m m o rm AeT3McT!vt STMTING MTTf RICS e ------ q
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100 TAC At i TO KCORDER
_, FAILY VOLTAE ensvf Figure 8.7 Overcurrent Source TF-067 n....i..i.i.i..
9510-AX3AE06-2/4-1 066 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632 g4-8. aeV. 2 ff[ Corporcta Consulting Make & Development Company. Ltd.
PROCEDURE No.
cste DATE __10,/,1,0/86 g
pace 16 24 or PREPARED BY DATE Aesta : ?r aa;e pa a NO 2"09
- C E:.'2*25 e 959 362 8920 AMoe 8Y DATE-AP* roved BY DATE TEST PROCEDURE on Revew sY DATe Test Procedure 1724 8. Rev _ Page 1 of 9 DATA $HEET FOR MAtlMUM CRED!8LE FAULT /$U$7AINED OVERCURRENT ~
TEST ON RELIANCE !$0LAT10N BOARD - -
4 Client: United Controls Project No.: 1724/1996 Date of Test:
CCL Sample Nos..
Description:
Instrument and Equipment List Item Calibration CCL No. Range Oue Date TF 067
,r.....i..i.i.i..
9510-AX3AE06-2/4-1 067 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 1724-8, Rev. 2 f .N [ Corporata Consulting PROCEDURE No.
MMM & Development Company. Ltd. sSUE DATE 10/10/86 PAGE 17 or_ 24 ;
1 PREPARED BY _DATE nesea : ** a ;e Pa = NC 2"CF P C E:. *2'28 e 919 362 89 APPROVED gy DATE APPROVED BY DATE TEST PROCEDURE oA REVEW BY DATE Test Procedure 1724-8. Rev. _ Pagehof.'9 gn DATA SMEET FOR MAXIMJM CREDIBit FAULT / SUSTAINED OVERCURRENT -
TEST ON RELIANCE ISOLATION BOARD .
- Client: United Controls Project No.. -1724/1996 r Date of Test: ^ 2 Instrument and Eautement List Iten CCL No.
Callbration Range Due Date Test procedure Record - Requirements Perform functional test, CCL Test Procedure 1724-1-10 on all of the isolation boards to be used.
Pass Functional Connect maximum credible fault source as shown in Figures 4.1 and 8.2 with the source outputs shorted together and the samples disconnetted. Connect Record seminum credible
- fault current attained. Peak ADC a 1050 ADC peak Asseele the chassis as described in the test procedure and shown in Figures 8.3, 8.4 and 8.5. Completed By Checked By Connect the recorder as shoun in Figure 8.6 and as described in the Completed By test procedure.
Checked By Identf fy all engineering units per division on the Completed By chart. Checked By 4 67 r ,.. . . . i . . . i e i .
9510-AX3AE06-279-1 rigt REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-63{g-3, Rev.2 II NI Corporata Consulting PROCEDURE No.
Moh.h & D;velopment Company. Ltd. ESUE DATE 10/10/86 pf,og 18 cr M PREPARED BY DALE mestr: a ;e pa*= NO 2 S p O c .*[*2s . 9'9-362 89 .. APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE o^ aEVEW BY DATE Test procecure 1724-8. Rev. _ Page'3 of g.
DATA SMEET FOR max! MUM CREDIBLE FAULT /$USTAINED OVERCURRENT I TEST ON RELIANCE ISOLATION BOARD -
.pr -' ?"
Client:
~
United Controls Project No.: 1724/19e6'
.u Date of Test:
Test procecure Record Requirements Record location and CCL sample nuater for each isolator card in test log. . ,
Recorced in Test Log Apply MCF surge to isolator output 2 at terminal block TB8 terminals 3 and 4 while monitoring isolator inputs 1, 2. and 3 between terminals-1 (cosmon) and 3. 4. a9d 5 on terminal black T54.- Chart fecord Data Visually inspect Record Results in Test Log Label and retain white bond paper and replace. , Replace Collect. bag and label any loose parts. Bag # seg Loose Parts Inspect tuo outside boards for loose particles or damage (solder splatter, etc.). Record Results in Test Log Inspect edge connector, wiring and terminal bloct 700.
Record Results in Test Log Photograph damage. Complete As Found Identify all engineering units per division on the chart. Adjust gain if needed. Complete Record on Chart Paper TF467
,,....i..i..i..
9510-AX3AE06-274-1 069 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632 84
[* .8 [ Corporata Consulting MGM & D;v;lopment Company, Ltd.
PROCEDURE %.
sSUE DATE 10/10/86 724-8, Rev.2 p,cg_ B or 24 )
PREPARED BY DATE Aesta : 't a ;'e pa'a NC 27?C9
,e e:. ,2 2e . ,,s.3e2.es APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE oA aEve:w sY oATE Test Procedure 1724-8. Rev. _ Page 4 of.94 ,
DATA SHEET FOR MAIIMUM CREDIBLE FAULT /5USTAINED OVERCURRENT., 1 TEST ON RELIANCE !$0LAT10N 90ARD Client: United Controls Project No., 1724/1996'- '
Date of Test:
Test Procedure Record Requirements Apply MCF to isolator output 3 at teminal block TB8 terminals 5 and 6 while monitoring isolator inputs
- 2. 3. and 4 between terminals 1 (comunon) and 4. 5. and 6 on terminal block 184 Chart Record Data Visually inspect Record Results in Test Log Label and retain white bond paper and replace. Replace Collect, bag and label any loose parts. Bag # Bag Loose Parts Inspect two outside boards '
for loose particles or damage.
Record Results in Test Log Inspect edge connector, wiring and terminal block T88.
Record Results in Test Log Photograph damage. Complete As Found Identify all engineering units per division on the chart. Adjust gain if needed.- Complete Record on Chart Paper TF-067 1
pr-e ns tes t on eles
9510- AxaAE06- 274- 1 070 4
REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632g24-8, Rev.2 4O[
3 Corporata Consulting M45Leb1L & Dev;lopment Comp:ny. Ltd.
PROCEDURE No.
sSUE DATE 10/10/96 p,og 20 24 cr PREPARED BY DATE me ter :- ? a ;e pa NC 2"O*
p C 5:.'2'2! e 959 362-8900 A 6 BY _M APPROVED BY DATE TEST PROCEDURE oA REvew ev DATE Test Procedure 1724-8. Rev. _ Page 5 of 9, DATA SMEET FOR MAI! MUM CREDIBLE FAULT /5USTAINED OVERCURRENT' ~o' TEST ON RELIANCE ISOLATION BOARD - < -
Client: Unitec Controls Project No.: 1724/1996 Date of Test:
Test procedure Record ~ Requirements Apply MCF to isolator output 4 at terminal block TB8 terminals 7 and 8 while monitoring isolator inputs 3, 4, and 5 between terminals 1 (cosunon) and 5, 6. and 7 on terminal bloct TB4 Chart Record Data Visually inspect Record Results in Test Log r
Label and retain white i bond paper and replace. Replace Collect, bag and label any loose parts. Bag # Bag Loose Parts Inspect two outside boards-for loose particles or damaf e. -
Record Results in Test Log Inspect eege connector, wiring and terminal block -
T58.
i Record Results in Test Log Photograph damage. Complete As Found Identify a'1 engineering emits per livision on the i
chart. Adjust gain if needse. Complete Record on Chart
- ,a,er 1
1 TF 067
- pr.e ves los t ol e/es
9510- AX3 AE06- 279 - 1 071 1 i
REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 '
f .4 l Corporate Consulting PROCEDURE No.
Mds.dWL & Development Company. Ltd. sSUE DATE_I.0[10/86 p3c,.g 21 or___24 PREPARED BY _DATE Aesea*:- T' a ; e pa** NO 2"9 p C E:= '2'28
- 9'9 M2 89 APPROVED BY DATE APPROVED BY DATE-TEST PROCEDURE QA REVEW BY _DATE Test Procedure 1724 8. Rev. _ ,Page 6 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT /5USTAINED QVERCURRENT-TEST ON RELIANCE ISOLATION BOARD E .
Client: United Controls Project No.: 1724/1996 Date of Test:
Test procedure Record Requiroments Connect resistive current Ilmiter to source as shown in Figures 8.1 and 8.2 with the souce outputs shorted together and the samples disconnected and calibrate as desertoed in the test procedure. 'ADC 70 ADC + 5 ADC -0 Connect the recorder as shown in Figure 8.6 and as described in the test Cor@leted By procedure for the 50 test. C*iected By Identify all engineering units per division on the cha rt. Completed 8y Checked By Apply 10 surge to isolator output 5 at terminal bloct TB8 terminals 9 and 10 while monitoring isolator inputs
- 4. 5. and 6 between terminals 1 (cossen) and 6. 7. and 8 on terminal block T54 Chart Record Data Visually inspect Record Results in Test Log Label and roteta uhite hond paper and replace. Replace Cellect, beg and label any loose ports. Bag # Sag Loose Parts Inspect two outside boards for loose particles or damage.
Record Results in Test Log TF 067
,r.,..i....i.i..
9510 ~ AX'J AE 0 6-- 2 7 +- 1 072 REVISION 1 TO ADDENDUM 1 TO CCt. REPORT A-632-84 24-8, Rev. 2 fN[ Corpotte Consulting Men & Development Company. Ltd.
PROCEDURE No.
sSUE DATE_10/10/86 pA m 22 or 24 PREPARED BY .DATE mesta*:- T'a ;e Pa n NC 2M9 o c e:,,2 ze . ,, s.3e2. e s,.
APPROVED BY DATE APPROVED BY _ DATE TEST PROCEDURE oA REVEW DY DATE Test Procedure 1724-8, Rev. _ Page 7 of-9 ,
DATA SHEET FOR MAI! MUM CREDIBLE FAULT /5USTAl#ED'0VERCURRENT, , ,
TEST ON RELIANCE ISOLATION BOARD .
Client: United Controls Project No.: 1724/1996
- Date of Test:
Test procedure Record Requirements Inspect edge connector, wiring and terminal block TB8.
Record Results in Test Log Pnotograph damage. Complete As Found Identify all engineering units per division on the chart. Adjust gain if needed. Complete Record on Cnart Paper Apply 50 surge to isolator output 6 at terminal block TB8 terminals 11 and 12 while monitoring isolator inputs 5, 6, and 7 between terwinals 1 (conunon) and 7, 8. and 9 on terminal block T54 Chart Record Data Visually inspect Record Results in Test Log Label and retain white bend paper and replace. Replace Collect, beg and label any loose parts. lag # Bag Loose Parts Insp?ct two outside boards for loose particles or damete. Record Results in Test Log Inspect edge connector, wiring and terminal block TBS.
Record Results in Test Log Photograph dansge. Complete As Found TF-067 Pr-e ves ins t op s/es
9510-AX3AE06-274-1 REVIS80fbTOADDENDUM1TOCCLREPORTA-632-84 Corporato Consulting PROCEDURE No. 1724-8. Rev. 2 fMM f lM & Development Company Ltd. msw DATE 10/10/86 pA s 23 y 24 PREPARED BY DATE Aesta ca Tr ave para NC 277C9 P O E3 12728 . 919 362 88 APPROVED SY DATE APPROVED gy DATE TEST PROCEDURE oA REygw gy DATE 1
l Test Procedure 1724-8. Rev. _ Page 8 of 9 DATA SMEET FOR MAXIMUM CREDIBLE FAULT /SU5TAINED OVERCutRENT,. , ','
TEST OM RELIANCE ISOLATION BOARD Client: United Controls Project No.: 1724/1996 Date of Test:
Test Procedure Record Requirements Identify all engineering units per division on the chart. Adjust gain if needed. , Complete Record on Chart Paper Apply 50 surge to isolator output 7 at terminal block TB4 terminals 13 and 14 while monitoring isolator inputs
- 6. 7. and 8 between terminals 1 (coanon) and 8. 9. and 10 on terminal block Tl4 Chart Record Data Visually inspect Record Results in Test Log Label and retain white bond paper.
Label Collect, bag and label any loose parts. Bag i Sag Loose Parts Inspect two outside boards for loose particles or damage.
Record Results in Test Log leapect edge ceanector, wirfag and terstmal block TN. Record Results in Test Log Photograph damage. Complete As Found Identify all engineering units per divisten on the chart. Adjust gain if nessed. Camplete ,
Record en Chart Paper TF-067 r.....i...i.i..
9510- AxanE 0 6-- 2/'t- 1 REVISIdN TO ADDENDUM 1 TO CCL REPORT A-632-84 i fl Corporct2 Consulting 1EE 6 & Development Company. Ltd.
PROCEDURE No. 1724-3, Rev. 2 sSUE DATE 10/10/86 .PAGE 24 g,_ 24 Aesea:9 Tr a ;'e pa'k NO 2"C9 p C 2:= 12'28 . 959 362 8900 APPROVED BY DATE APPROVED BY DATE TEST PROCEDURE or Revew av DATE-Test Procedure 1724-8. Rev. _ Page 9 of 9 DATA 5HEET FOR MAXIMUM CREDIBLE FAULT /5USTAINED OVERCURRENT-TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: 1724/1996 Date of Test:
Test procedure Record Requirements Functional test all three isolation boards.
Sample No.
Passed All three boards Passed shall pass the Passed high potential test and the megger test sections of CCL Functional test procedure data sheet 1724-1-10 page 14 Functional Within Acceptable Limits yes _ no _ ROA No.
Tested by Cate Reviewed By Date TF-067 rr.. ,..i....i.e..
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. i t. ci :or o/.- 2/ ei 1 G7Y REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-8, Rev. O Page 1 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURRENT TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: 5 1724/1996 Date of Test: -/s / fl CCL Sample Nos.: D2w 0/g.os, .cor 1.
Description:
sset.kran'6aMo lMLt.et t. 0r0 009 C IGoL,arsA fleAAD 11%.clt-000 SeK k t so LA tad - - A9AA 0 r
y Instrument and Equipment List Item 'CCL No..
L Calibration Range Due Date 9ar k*b&& W PF-s 7ss (e s t o) 8 /s s
v..1 o (W3M 0 6- ?.7 + 1 000 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-8, Rev. g Page 2 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURREN TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: 4 1724/1996 Date of Test: ~ /o- f g s Instrument and Equipment List ~ ,
f Item CCL No.
Calibration Range .
/S Due/Date
, ~v
_]
4 ( 'q,*-
3, Test Procedure Record Requirements j
Perform functional test, '
CCL Test Procedure 1724-1-10, on all of thi! isolation boards S to be used. 9A4s Pass Functional Connect maximum credible fault source as shown in ,
Figures 8.1 and 8.2 with the source outputs' shorted
- together and the samples .
disconnected.-
~
i caetcr Connect Record maximumLcredible j fault current attained.-
' Peak ADC > 1050 ADC peak H o.i 14 Assemble the chassis as described in the' test--
procedure and shown.in Figures 8.3, 8.4 and 8.5. OD3 Completed By PQ~ Checked By Connect the recorder as shown in Figure ~8.6 and as described in the test procedure. SP3 Completed By 94A Checked By Identify all engineering units per division on the chart.
Oh Completed By P(4# Checked By r
pr s7ss testol e/ss
o t , t o to' a m o , '. ~ 7 . 1 M REV1SION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-8, Rev. A Page 3 of 9 1 l
DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURRENT I TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: ,
1724/1996 Date of Test: ' / o - / - #4 Test Procedure Record Requirementst
. s r
.m Record location and CCL , +#1 sample number for each m ,*/
isolator card in test log. 12Eccinen
-Recorded in
~ 7. Test Log
,7 7 Apply MCF surge to isolator s output 2 at terminal block TB8 terminals 3 and 4 while monitoring isolator inputs 1, 2, and 3 between terminals 1 (common) and 3, 4, and 5 on. .
terminal block TB4. hees.narn Chart Record Data Visually inspect S.c44to '
Record in Test Log Results % #l
~
Label and retain white bond paper and replace.1 p /A Replace Collect, bag and label any loose parts. , , /A Bag # Bag Loose Parts Inspect two outside boards for loose particles or damage (solder splatter, etc.). Ok Record Results in Test Log Inspect edge connector, wiring and terminal block TB8. ON Record Results in Test Log Photograph damage. / Complete As Found Identify all engineering units per division on the chart. Adjust gain if needed. V Complete Record on Chart Paper P F-6 79 5 (9 510) g /8 5 i
M:;10 - nX': AE 0 6- 2 7 r1 082 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-8, Rev. O Page 4 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURRENT TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: E 1724/1996 Date of Test. ' b / ft s.
Test Procedure Record - Requi rement's Apply MCF to isolator output s. a *
,u 3 at terminal block TB8 3 terminals 5 and 6 while monitoring isolator inputs -'_ ,
s 2, 3, and 4 between terminals 1 (common) and 4, 5, and 6 ,
on terminal block TB4. Erwso ' '
Chart Record Data Visually inspect AE(.sMro Record Results Ky
- 2.
, , in Test Log Label and retain white .
P bond paper and replace. ' p /A w Replace Collect, bag and label any loose parts. MA Bag # Bag Loose Parts Inspect two outside-boards ,_
for loose particles or '
damage.
/3/< Record Results in Test Log Inspect edge connector, wiring and terminal-block TB8. 4/( Record Results in Test Log Photograph damage. Complete As Found Identify all engineering units per division on the chart. Adjust gain if needed. Complete Record on Chart Paper i
Pir-4 79 5 (9 510) S /8 5
W i0-AX3AE06-279-1.
REVISONTOADDENDUM1TOCCLREPORTA-632-84 Test Procedure 1724-8, Rev. g Page 5 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURREN TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: '
1724/1996
~
Date of Test:' 7#- / - T/
- s. .
Test Procedure Record ^ Require'ments Apply MCF to isolator output ,e [~ [
4 at terminal block TB8
- terminals 7 and 8 while '
monitoring isolator inputs 3, 4, and 5 between terminals <
1 (common) and 5, 6, and 7 on terminal block TB4. /lewen _ ' Chart Record Data Visually inspect /2fceME4 Record in Test Log Results $n # 3 Label and retain white bond paper and replace. /P4 Replace Collect, bag and label '
f any loose parts. ' Bag #
m //1 Bag Loose Parts Inspect two outside boards .
for loose particles or -
damage.
68 Record Results in Test tog Inspect edge connector, wiring and terminal block-TB8.
OM Record Results in Test Log Photograph' damage. Complete As Found -
Identify all engineering units per division on the chart. Adjust gain if needed. I Complete Record on Chart Paper pr-e 7ss (os s ol s/as
on t o - Ax3Al 0 6- 27'i- 1 00'l REv1SION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-8, Rev. 8 Page 6 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURRENT TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: 1724/1996 Date of Test: /a 2.- Pt
, ~J Test Procedure Record e
Requirements Connect resistive current limiter to source as shown 3 in Figures 8.1 and 8.2 with ,
the souce outputs shorted -
together and the samples "
disconnected and calibrate as described in the '
test procedure.
~70 <ADC 70 ADC + 5 ADC -0 Connect the recorder as shown in Figure 8.6 and as described in the test MC)& ~ ~ Completed By procedure for the 50 test. poA= '
Checked By Identify all engineering units per division on the cha rt.
Cbh
' p o A. -
Completed By Checked By Apply 50 surge'to isolator .
output 5 at terminal block TB8-terminals 9 and 10 while monitoring isolator inputs 4, 5, and 6 between terminals 1 (common) and 6,--7, and 8 on terminal block.TB4. V Chart Record Data b a yY Visually. inspect t/ Record Results in Test Log Label and retain white bond paper and replace.
4, //3 Replace Collect, bag and label any loose parts. m /A Bag # Bag Loose Parts Inspect two outside boards for loose particles or damage.
Record Results in Test Log PF-6 79 5 (95 0 0) S /3 5
ou t 0 - nX3/10 6- 27 + t 005 REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-8, Rev. O Page 7 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURRENT TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: 1724/1996 Date of Test: /#d-76 Test Procedure , ; . +,i Record ~ . Requirements Inspect edge connector.
- wiring and terminal block TB8. ng
)
Record Results
. in. Test Log Photograph damage. Y ' Complete. AiFound Identify all engineering units per division on the chart. Adjust gain if needed, t/ Complete Record on Chart Paper Apply 50 surge to isolator. #
output 6 at terminal block TB8 terminals 11 and 12 while monitoring isolator inputs 5, 6, and 7 between terminals ,
I (common) and 7,~8, and-9 -'
on terminal block TB4. -
L/ Chart Record Data Visually inspect '
t/ Record Results in Test Log gun d[
Label and retain white bond paper and replace. - N[A Replace I
Collect, bag and, label any: loose parts., m (A Bag # Bag Loose Parts Inspect two outside boards for loose particles or damage. V Record Results in Test. Log Inspect edge connector, wiring and terminal block TB8. V Record Results in Test Log Photograph damage. Complete As Found P F-6 79 5 (9 510) 8 /8 8
w t o r n ,,. .,. . u s. ,,
.. , o. 3 oct REVIS10NkTOADDENDUM1TOCCLREPORTA-632-84 Test Procedure 1724-8, Rev. C Page 8 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURRENT TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: 1724/1996 Date of Test: ^/4- 1 f(
Test Procedure ,v Record ' Requirements Identify all engineering units per division on the -
'8 j
chart.- Adjust gain if needed. t/ Complete! Record on Chart
-Paper Apply 50 surge to isolator output 7 at terminal block TB8 terminals 13 and 14 while monitoring isolator inputs 6, 7, and 8 between terminals s 1 (comon) and 8, 9, and 10 on terminal block TB4. V. Chart Record Data Visually inspect , N- b Record Results "Run in Test Log Label and retain wriite '
bond paper. - A- /4 Label Collect, bag and label-any loose parts. /4 Bag # Bag Loose Parts Inspect two outside boards for loose particles or damage. s ,/ Record Results in Test Log Inspect edge connector, wiring and terminal block x T B8.
V Record Results in Test Log Photograph damage. / Complete As Found Identify all engineering units per division on the chart. Adjust gain if needed. tf Complete Record on Chart Paper pr-e ves (es t ol s/a s
c;010- oxanE 06- 27t .I UW REVISION 1 TO ADDENDUM 1 TO CCL REPORT A-632-84 Test Procedure 1724-8, Rev. O Page 9 of 9 DATA SHEET FOR MAXIMUM CREDIBLE FAULT / SUSTAINED OVERCURRENT TEST ON RELIANCE ISOLATION BOARD Client: United Controls Project No.: 1724/1996 Date of Test: /a 1- P4 Test Procedure Record ' Requirements Functional test all three
- isolation bcards. m,'
Sample No.lm ots.cw.oot No Ol y.a s .e ao r Passed ~ All three boards yeS Passed .shall pass the n i v. er. oo..e a, Oss Passed. .high potential test and the megger test sections of CCL Functional test
, procedure data i sheet 1724-1-10, page 14.
Functional Within Acceptable Limits yes- no v R0A No. //
Tested by Date /O P(
Reviewed By _Mbe Date /e-f.pc P F-6 79 5 (9 510) 8 /8 5
r/510- AX3nE 0 6- 27't- 1 REVISIO 1 TO ADDENDUM 1 TO CCL REPORT A-632-84
- r 4 Y,'
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7 951.0~ AX3AE06-27'l- REVISIOS[ l TO ADDENDUM 1 TO CCL REPORT A-632-84
\
.s APPENDIX N INSTRUMENTATION SHEET P F-6 7 9 5 ( 9 510 ] 8 /8 5
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- i. .? w i j CORPORATE CONSULTING AND DEVELOPMFNT CO. _.
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