ML20215F736

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Electrical & Temp Test Rept of 7.5 Kva Cvs Transformer
ML20215F736
Person / Time
Site: Vogtle  Southern Nuclear icon.png
Issue date: 05/22/1986
From: Bailey J, Georgian P, Mager G
GEORGIA POWER CO.
To: Youngblood B
Office of Nuclear Reactor Regulation
References
GN-1100, NUDOCS 8610160354
Download: ML20215F736 (47)


Text

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y' Y ' ELECTRICAL AND TEMPERATURE TEST REPORT OF A 7.5 KVA CVS TRANSFORMER Sola Electric Catalog No. 23-28-275 For Use In Vogtle Nuclear Power Generating Plant Burke Comty, Georgia l s. Prepared By: Paul Georgian Dated: May 22,1986 Approved By: Gary Mager Dated: May 22,1986 8610160354 860522 PDR ADOCK 05000424 u h A PDR

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1 i TABLE OF CONTENTS Section _Page_ 1.0 INTRO D U CTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.0 COMPARISON CHART FOR 23-28-275 AND 923-28-275 . . . . . . . . . . . . . . . . . 2-3 3.0 TEST PRO C ED U R E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4.0 S U M M A RY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4.1 Summary Test Log - Final Test Results of Test Conditions. . . . . . . . . . . . . . 6-9 4.2 Temperature Thermocouple Locations and Photograph . . . . . . . . . . . . . . . . . 10-11 4.3 Test Condition Test Reports Power Test Input Output Factor ( C) Sheet No. Volts Full Load Lagging Ambient 1 (Preliminary Test Data of Unit) 27 .. 12 2A-2B 380 100 % 0.9 lag. 50 .. 13-14 3A-3B 520 100 % 0.9 lag. 50 .. 15-16 4A-4B 520/480/380 (Output Short Ckt.) 50 .. 17-18 5A-5B 380-520 100 % 1.0 unity 50 .. 19-20 6A-6B 380 100 % 0.9 lag. 40 .. 21-22 7A-7B 520 100 % 0.9 lag. 40 .. 23-24 520/480/380 (Output Short Ckt.) 40 8A-8B 380-520 100 % 1.0 unity 40 .. 25-26 Units modified from the above tests by replacing the top cover plates without air holes with plates that have air holes. 9A-9B 380-520 100 % 0.9 lag. 50 .. 27-28 10A-10B 520/480/380 (Output Short Ckt.) 50 .. 29-30 11 A-11B 520-480 100 % 1.0 unity 40 .. 31-32 12A-12B 380 100 % 1.0 unity 40 .. 33-34 13 A-13B 520/480/380 (Output Short Ckt.) 40 .. 35-36 5.0 PHOTOG RA PHS OF U N1T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 6.0 TEST INSTRUMENTATION EQUIPMENT SHEET. . . . . . . . . . . . . . . . . . . . . . . 38 7.0 DRAWINGS Assembly Drawing, Catalog No. 23-28-275.......................... 39

Schematic Diagram, S.D. 23-28-275.............................. 40-41 Assembly Drawing, Catalog No. 923-28-275 ........................ 42 Schematic Diagram, S.D. 923-28-275 ............................. 43-44 Georgia Power Co. Shipping Memo Packing List . . . . . . . . . . . . . . . . . . . . . . 45
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1.0 D(TRODUCTION This report was prepared by Sola Electric for Bechtel Power Corporation to provide electrical and temperature data in the transformer wiring compartment and on field-installed wires of a standard line 7.5 KVA CVS transformer, Sola Electric Catalog No. 23-28-275. Test data is to be evaluated and used to provide sufficient evidence that the 23 275 test unit will produce equivalent temperatures in the wiring compartment and on field wires as the similar Class 1E Seismic Model CVS transformer (7.5 KVA), Sola Electric Catalog No. 923-28-275. A comparison chart lists the differences between each model. Both models are currently installed at the Vogtle Nuclear Power Generating Plant. One (1) 23-28-275 unit and 50 feet of the field wiring cable have been sent to Sola Electric and will be used as the test unit for this report. Test Unit Data Catalog No. 23-28-275 Serial No.1980F (80F) Spec. No. X3 AA04 P.O. Item No. 4 Equipment Tag No. 2-1807-Y3-RX1 Reference Nos. PAV3718 and PAV2-132 l l Cable Data Three (3) insulated stranded conductors with outer jacket insulation. No. 6 AWG, CU cable, Code 83C,7008868, The Okonite Co., PLT. #7, EP/HYP 1981600V. l t l l l _ __ _ _ . . _ . . _ _ _ _ . . , _ - _

2.0 COMPARISON CHART Comparison Between Cat. Nos. 23-28-275 and 923-28-275 (Comparison of Core / Con Assemblies) Top I4 vel Class IE Seismic Unit Tested Standard Unit Catalog No. Cat. No. 923-28-275 Cat. No. 23-28-275 Electrical Ratings Identical Identical Transformer C/C Assy. 3 required 3 required (T2) Transformer C/C No. 923-26-250-0E 23-26-250-2E (TI) (T3) Transformer C/C No. 923-26-250-1E 23-26-250-3 E (See Note 1) Lamination (Core) P/N 11150-2 11150-4 Lamination Material 26 ga., M36, CRS 26 ga., M36, CRS (See Note 2) Fully processed Semi processed AAS Transformer Core Stack Size 4.69 inches 4.69 inches Coil P/N used in C/C Assy. (T1) (T2) (T3)

            "A" Coil                                  23-26-250-A4             23-26-250-A4 "B" Coil (See Note 3)                     23-26-250-B3             23-26-250-B5 "C" Coil                                  23-26-250-C3             23-26-250-C3 C/C Insulation Materials                    Identical                Identical C/C Impregnation                            Identical                Identical C/C AC Capacitors                           Identical                Identical Notes:
1. (T2) C/C assembly is identical to the (TI) and (T3) assemblies except for the i terminal block mounted in the (T2) wiring compartment.

l 2. Laminations are identical except that -2 is a fully-processed material which has lower core loss and the c/c temperatures will be typically (5 to 10 C) cooler than the -4 lamination.

3. The "B" coils have different coil magnet wire sizes as follows:
-B3 has size 9 AWG round copper and -B5 has 8 AWG round copper l -B3 coil temperatures will be typically (5 to 10 C) hotter than the -B5.

2.0 COMPARISON CHART (Cont.) Completed Transformer Construction Comparison Data * (Ref.: Assembly Drawings 23-28-275 and 923-28-275) The overall transformer construction is identical for both units which includes the wiring compartment housings, covers, mounting channels, and terminal blocks except as follows:

4. The 23-28-275 uses one . (1) wiring terminal block for both input and output terminations. The 923-28-275 uses two (2) terminal blocks, one for input and one for output wiring with a small metal barrier strip between thetn to separate the high and low voltage circuits.
5. The 923-28-275 has a rubber pad mounted underneath the AC capacitors.

I t l I l t l l 1 i f 3.0 TEST PROCEDURE Transformer and cable are to be tested in a suitable environmental chamber at temperatures of 104*F (40 C) and 122 F (50 C). Temperatures will be measured with a suitable temperature-indicating meter with thermocouple wires attached to the surface of the components being measured. Thermocouple wires that are

;      measuring the ambient temperatures are in free air and are not in contact with any surface.

Each test condition shall continue until such time as temperatures stabilize. Transformer shall be mounted to simulate wall mounting with the wiring compartment orientated at the top with the input cable entering on the lef t side and the output cable entering on the right side of the unit. Transformer Standard Ratings Input Voltage Range: 380-520, 480 V nominal Output Voltage: 120 Output Current: 6.25 amps VA: 7500 Power Factor: Unity (1.0) Ambient: 50 C Tests will be performed under the following test conditions with the input / output electrical and temperature data recorded as appropriate for each test. Test No. 1 2 3* 4 5 6* Input Volts 380 520 520 380 520 520 Output Volts 120 120 Short Ckt, 120 120 Short Ckt. Output Amps 62.5 62.5 Short Ckt. 62.5 62.5 Short Ckt. Powerl Lagging 0.90 0.09 ___ 0.90 0.90 _ Factor) Unity 1.0 1.0 1.0 1.0 l r Ambient Temp. 50 C 50 C 50 C 40 C 40 C 40 C

         *Short Circult: Temperatures will be measured at 520 V and the input / output cur-

! rents will be measured at 520/480/380 V. l Additional test conditions will be performed if deemed necessary. I

4.0

SUMMARY

Test unit Catalog No. 23-28-275 and the similar Class IE Seismic Unit Catalog No. 923-28-275 are electrically and mechanically identical except as noted in the comparison chart on page 2. The temperature measurements would be slightly cooler on the 923-28-275 unit due to the lamination core material as described in Note 2 of the comparison chart. Unity power factor tests generated higher temperatures than the 0.9 lagging power factor tests. Tests were conducted at the lower (380 V) and higher (520 V) input voltage range

                                                                                         ~

limits because these are points which will see the highest temperatures at certain conditions. Low line has the highest primary current, high line has the. highest capacitor current under load and the highest output short circuit current. The summary test log sheets on pages 6-9 list the final test results of each test condition. Thermocouple nos.16 and 20 are live electrical conductor strands and unit power must be turned off to avoid being shocked. Subsequently, temperatures are lower than the conductor jacket temperatures nos.15 and 19. Test conditions 2A/2B through 8A/8B are the normal unit construction with no air holes in the top cover plates (ref.: photographs on page 37). Wiring compartment temperatures are above 90 C (194 F). Additional tests 9A/9B through 13A/13B were conducted with air vent holes in cover plates which helps reduce the wiring compartment temperatures about 6-10 C. l

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GEORGIA POWER COMPANY SHIPPING MEMO. PACKING LIST N :. 3-25-36 CJ From Vootle Electric Generatina PlaGDept. SHIP VIA P. O. Box 282 Waynesboro. GA 30m Freight a To.Sola Electric UPS o Collect a Truck o Prepay O 1717 Busse Road Parcel Post c Elk Grove Villace. IL 60007 Route ATTil: ?!r. Paul Georcian Reference No. PAV 3718. PAV 2-13? Account No. N p Kind CLASSIFICATION No. Unit DESCRIPTION TRA'iSFORMER -1 Efr- -Tac # 2-1807-1Y3-RX1 52' CABLE 50 FT Cable 3/6,f 6 5 fit. Y MA nd

                                                                           .F.o  , in.M th . Y .
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cou f. Tys. ti>. 7 -l 2a?-13 -is: fl0TE: PLEASE REFEREflCE OUR PAV AtlD RELEASE flUMBER Off ALL SHIPPT!!G DOCU!iENTS A!(D INVOICES. TOTAL L p d by- Date Packed Checked Received above in good order. Date Date Dcts By (signed) [OM t'~ US)

Georgia Pbwer Company Pbst Office Box 282 Waynesbora Georgia 30830 Telephone 404 554-9961 404 724 4114 Southe n Company Services,Inc Post Office Box 2625 Birmingham, Alabama 35202 Telephone 205 8704011 VOgtle Project October 6, 1986 Director of Nuclear Reactor Regulation File: X7BC35 Attention: Mr. B. J. Youngblood Log: GN-1100 PWR Project Directorate #4 Division of PWR Licensing A U. S. Nuclear Regulatory Commission Washington, D.C. 20555 NRC DOCKET NUMBERS 50-424 AND 50-425 CONSTRUCTION PERMIT NUMBERS CPPR-108 AND CPPR-109 V0GTLE ELECTRIC GENERATING PIANT - UNITS 1 AND 2 IMPLEMENTATION OF ALTERNATE ELECTRICAL SEPARATION CRITERIA

Dear Mr. Denton:

Enclosed are five copies of the electrical and temperature test report of a 7.5 KVA CVS transformer requested by a member of your staff during a telephone conversation held on September 25, 1986.

      -If your staff requires any additional information concerning this extension request, please contact me.

Sincerely,

                  <f:.
        . A. Bailey Project Licensing Manager JAB /sm
     -xc:       R. E. Conway                         NRC Regional Administrator R. A. Thomas                         NRC Resident Inspector J. E. Joiner, Esquire                D. Feig B. W. Churchill, Esquire             R. A. McManus M. A. Miller (2)                     L. T. Gucwa B. Jones, Esquire                    Vogtle Project File G. Bockhold, Jr.

0764V 2)

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