ML20214E504
| ML20214E504 | |
| Person / Time | |
|---|---|
| Site: | Braidwood  |
| Issue date: | 07/01/1986 |
| From: | Dewald I COMSTOCK ENGINEERING, INC. |
| To: | |
| References | |
| OL-A-074, OL-A-74, NUDOCS 8705220117 | |
| Download: ML20214E504 (8) | |
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NONCONFORMANCE REPORTNO. MM DATE 09/12/
INSPECTION CRITERIA:
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N/A Uf,, REV.'
N/A SPEC.
122790.' :3 :. d
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x PROCEDURE:
4.7.1. Rev. A OTHER N/A ITEM (S) DESCRIPTION N/A LOCATION
'N/A DESCRIPTION OF NONCONFORMANCE: Procedure 4.7.1, paragraph 3.10.1, requires a LEC.QC Inspector to witness the Walders Performance Qualification Tests.
A procedure violation occured from 08/08/84 thru 08/14/84 A QC individual not certified as an Inspector witne's'sWhMarformance Qualification Test for five welders.
I In addition to the above, two of the required Welder and Welding Operator Qualification Test Records, (Forn 88) had been signed by the individual and NUMSER OF HOLD TAGS APPUED N/A OC INSPECTOR nn.b m.-
_nATE 9 /2-8
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PROCEDURE 3.1.3 YES NO
- b REPORTASLE ITEM CONCUR RENCE SY O.C. MANAGER of m.,-,,
w,..,.cr O aEaECT 5 OTNEa RsermanasseoED plSPOSmON:
USE AS.lS REWORK EXPLAIN JUSTIFICATION:
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/sss tDcies/7M./ ala.s OAns! UT7(/ZE.D TO.Dcco At.Est/1~ 'YHG '13/ 7E THE /*/f/ D 72.57 PAUME7EG.S AS.T/GASD TO TI-18 72l!E5;T)Of'EMc7Xl306 ULEo' THE Ald TMck-A/ESS; AN.o Po3/7Ydou.5 O f THE C o CsPaN.s. ?'/77350EGH "72.ST/KH Q QQQQ[g AtECMAN/CM. (EEAb7BST-AA/.D FOUND THW COMSTOCK PROJ. MGR/ DESIGNEE DATE N-3-d T ACTION TO PRECLUDE REPETITION: // DAM K6Q(//48D,/A4#8C 7C//t A/O 1
L..C9thG 5A? CN
.C/75.
.c PROJECT MANAGER (OR DESIGNEE)
DATE /'8
- 3 ' I CLIENT CONCURRENCE WITH DISPOSITION: (COMMENT 3) er-rmaq A /r67 ii.AMT7sammummidali
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. AEvlSEO TITLE OpuG. OATE MEV.DATE FOmad esen.
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ACCEPT REMARKS / ACTION TAKEN:
I DATE MONCONPORIAANCE CLOSED QCINSPECTOR REVIEWED QC RAGR/ DESIGNEE DATE 4
COPIES:
CORASTOCK PROJECTIMNAGER CORASTOCK ENGINEERING DEPT.
Q. C. RECORDS PILE e
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Page 2 of 2 09/12/84 three of the Fors 88's were found to be unsigned.
- The Guided Bend Test Results were evaluated by PTL as required and found to be acceptable for all 5 welders listed below:
NAME ID #
WELDER SYMBOL 1.
J. Kellehar 1521 447 2.
D. Sayers 1522 449 3.
D. Kuhlmann 1523 448 4.
P. Bailey 1528 450 5.
W. Cooros 1529 451 9 *IS ~2 mia -
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,L' X.CDMSTOCK & COMPAflY Ksr.A.A L*- C 7*
t1A SECT
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UELDER AND '2ELDING OPERATOR QUALIFICATION TEST RECORD i
Welder or Welding Ope
's Name Patri c,x,G., p,a,1,le7...........
10 N o.153 8,,,,,,.
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Welding Process.... MAW.......Qd
....... Semiautomatic NA.. Machine.UA.
Po s i ti on.N.Ye.Gi.cl,e,,,,,,,,G,0ve,r,h,e,ad,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,
Procedure Spec.4.7. l.W& AAWS 01.1 -75.. Ma terial Spec... ASTM. 4.36,,,,,,,,,,,,,....
Of ameter and wall thickness (if pipe) otherwise joint thickness
.1"................
Th i c kn e s s ra n g e th i s q u a l i fi e s...MW,tA4.......................................
FILLER METAL Specification No. #4......
. Classi fication ff.k79M......................)
A Describe filler me,tal (i f riot covered by LXC Specification)......N/A..............
........~..........................................
Is backing strip used?....
Filler metal dia. and brand
- 7..tp. J/P. 9bf MITWas fo r gas metal Arc.. N/A..........
PIPE WELD VISUAL TEST RESULTS Visual N/a REMARKS N/A Test conducted by...L K Comstock........ Par..' M 1-8 GUIDED BEND TEST RESULTS Test Conducted by. 4. 9..CP."L8.tP.T.M.b&+';. Per. 4:.7:1.P!Y.4................
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TYPE RESULT TYPE I
RESULT d(d 4G Side Bend I h.g 3G Side Bend I 4G Side Bend II
[(. ca, 3G Side Bend II g
W......k'.8.' Lab Test No MT.L.Y Test Evaluated by Pitt; u n Test Lab.
.. &A Per I
l FILLET WELD TEST RESULT 5 Visual N/A Break N/A Macroetch N/A Tes t Conducted by..........N/A.......... Lab Tes t No..........N/A..........
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Per..........N/A..........
We the undersigned, certify that the statements in this record are correct and that the welds were prepared and tested in accordance with the requirements of SC or 0 of AWS 01.1 Structural Welding Code.
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09/28/83 l
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4E'.0ER AND WELDING OPERATOR QUALIFICATION TEST RECORD
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's Name Da w %. [2;,s,97,ma s......
10 No. /5.G.....
....... Semiautomatic..aJ/.e. Machine.+vA nua
. process....
..ln m.54iM. t+. '.. $.+..+
M a......................................
..are Spec 1 M #rM AWS 01.1 -75.. Material Spec... ASTM.. &.4(4...............
J.*,,:er and wall thickness (if pipe) otherwise joint thickness /.'.f.Wff.........
. 3 es s range thi s qual i fi es....... MN64tr i f.4A..............................
FILLER METAL 5.ecifica tion No. e s k"*d's#,. ~.... Cl a ssi ficati on 8.i. 8.'.7.4.'8...........
escribe filler metal (if not covered by LKC Specification)......N/A..............
........~..........................................
is backing strip used?....
.E.k...............................................C#prTAnalGas for gas metal A F, iller metal dia. and brand l
PIPE WELD VISUAL TEST RESULTS Visual REMARK 5 Test Conducted by...L K Comstock........ Per. I..7../. 8dh............
I GUIDED BEND TEST RESULTS Test Conducted by...............'................
Per............................
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TYPE RESULT TYPE RESULT
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sind alsaid I NCC
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................. La b Tes t No 4LTJ.- AQa7 Test Evaluated by Pit rgh Tesgi..e. + )...N...W..........
a Par..
E.F. e v FILLET WELD TEST RESULTS l
l Visual M/A Break N/A Macroetch N/A Test Conducted by..........N/A.......... Lab Test No..........N/A.....,.....
Per..........M/A..........
We the undersigned, certify that the statements in this record are correct and that the welds were prepared and tested in accordance with the requirements of SC or 0 of AWS 01.1 Structural Welding Code.
- k. ~....w'.. %........"......... Cate...z.r
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h L. K. CCMSTCCK - Per.
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....c $ L31NG OPERATOR QUALIFICATION TEST RECORD A d 9. O.?.".k M.'.d.M..... ID No
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2 c's Name
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....... Semiautomatic.4.VA. Machine.4/o.
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- . t e c SN.W.4 & AWS 01.1-75.. Material Spec... ASTM... It.4A.
'.., es wall thickness (if pipe) otherwise joint thickness./.~..NV!M.......
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, ',,.c s r ange thi s qual i fies.. 4W4-/M t /.4G....................................
FILLER METAL 3.,gitication No. e ML.. [.. Classification. [.'[.. 4774 / 4................]
I es: ribe fill er metal (i f not covered by LKC Specifi ca tion)......N/A..............
Is backing strip used?....
Filler metal dia, and brand
- 8. M4 AW@tTWNGas for gas metal Arc....dWT.......
PIPE WELD VISUAL TEST RESULTS 7
Visual REMARKS Test Conducted by...L X Comstock........ Par.. f. 7../.. Mh.f..........
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GUIDED BEND TEST RESULTS Test Conducted by...............*...............
Per............................
TYPE RESULT TYPE RESULT S 6 V K A Ha.1K w
- 4G bv&& M4AO sias Be-_4.:x:.
Acc-siae a-a.x Acc.
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v.u rc.E...... Lab Test No M I. F.
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Test Evaluated by Pit rgh Testjpg<
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Per.
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- s. t. t y FILLET WELD TEST RESULTS Visual N/A Break N/A Macroetch N/A Tes t Conducted by..........N/A.......... Lab Test No..........N/ A..........
Per..........M/A..........
We the undersigned, certify that the statements in this record are correct and that' the welds were prepared and tested in accordance with the requirements of 5C or 0 of AWS 01.1 Structural Welding Code.
L. X. COMSTOCX - P ar.Q............. '.........a............... 0a te.. f Atsr8 G. c.
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ensemaso ECE LJF As PROCEDURE 09/ 8/33 n.
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.*E:.0ER AND UELDING OPERATOR.QUdLIFICATION TEST RECDRD d dN.O..%.@.-hMf.f.... ID No. lf. 2!.......
's Name velding Op
....,.. Manual....... Semi automatic. N/?. Machine.4't/.4
..e MA
.""!).. Process....n. 4 fs..V.A.4!......+.R..f. 'f.4.. viul n a A 4..................;........
- 'sure Spec t? /.M.4 & AWS 01.1-75.. Material Spec... ASTM. A:J A................
.'.'l.e:er and wall thickness (if pipe) otherwis.e joint thickness !."..#!.d./.4.........
- ..:a. ness range this quali fies..... 4N /vNs /M...............................
FILLER METAL 5xcification No. d'd*/. '.
. Classification /D. 5'79.{8.................]
- escribe filler me.tal (if not covered by LXC Specification)......N/A..............
........~..........................................
!s backing strip used?....
Filter metal dia. and brand
- 8. [RW/ft TFPA. Gas f or gas metal Arc....M.1.......
PIPE WELD VISUAL TEST RESULTS Visual REMARKS
' Test conducted by...L K Comstock........ Per....T.?'./.. D. (9..........
GUIDED SEND TEST RESULTS Test Conducted by...............'................
Per............................
O TYPE RESULT TYPE RESULT Y)
+G a wE d H &.n o 1 6 VL a H c.J E a t*
ACC-
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lin VEA Mc/L 39
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' Test Evaluated by Pit urghTep.t b...N............ Lab Tes t Nc452 ;.p.D.
Per.
4, s. M. s e e s~e re FILLET WELD TEST RESULTS Visual N/A Break N/A Macreetch N/A Tes t Conducted by..........N/A.......... Lab Test No..........N/ A..........
Per..........N/A..........
We the undersigned, certify that the statements in this record are correct and that the welds were prepared and tested in accordance with the requirements of SC or D of AWS 01.1 Structural Welding Code.
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L. X. CCMSTOCX - P e r......... >.....
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50 TITLE OmaG.QATE AEv.OATE
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N/A a t 09/ 8/83 a,,_
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e GA SICI C12570CK & COMPAUY
'dELDER AN0' WELDING OPERATOR QUALIFICATION TEST RECORD Welder or Welding Op
's Name L.F99T99........... ID No 1539.........
....... Semiautomatic.+44.. Machine Al/A.
Welding Process....
a Pos i tion.3..G. 9.W.cJ.*........ 4.G.......
Procedure Spec 4,.7,myA4 AWS D1.1 -75.. Material Spec... ASTM.. A #.................
Diameter and wall thickness (if pipe). otherwise joint thickness.1"...............
Thickness range this qualifies.r W.%'MtM 9.......................................
i,
' FILLER METAL i
Specification: No ? 6%... '..,
- Cl assi fication...t4.h7AU.....................
f.
Described filler me.tal (i f not covered by LISC Specifi ca tion)......N/A..............
Is4ackingf strip.used?....
Ft11er-metal *dia; and brand J
. 59. It9. ChootirgqSas fo r ga s me tal Arc..WIA..........
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PIPE WELD VISUAL TEST RESULTS
- j REMARKS Visual gja gj3 Test Conducted by...L K Comstock........ Per. * ~ ' -
-,'I/d i
GUIDED 8END TEST REFug],
Test Conducted by....L y 20083DC3.69th/t.k.T Per.d. 7.1.Bev.4..
RESULT
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TYPE RE' ULT TYPE d,g 3c side send I
&c 4c side send I d,, c dce
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4c side send II 3c side send II l
........$. d... Lab Test No A4T,. IA Test Evaluated by Pitts h Testin ' Lab
...d
- 7 Per.
FILLET WELD TEST RESULTS Visual N/A Break N/A Macroetch N/A Test Conducted b)
..........N/A..........-Lab Test No..........N/A..........
Per..........N/A..........
We the.. undersigned. certify that the statements in this record are correct and that the welds were prepared and tasted in accordance with the requirements of SC or O'of AWS 01.1 Structural Welding Code.
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