ML20214D032

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Intervenor Exhibit I-ROREM-139,consisting of 840302 Rev 2 to Project Outline for 840307 NRC Enforcement Conference. Including Mgt & Organization Improvements Since 820831 Enforcement Conference.Viewgraphs Encl
ML20214D032
Person / Time
Site: Braidwood  Constellation icon.png
Issue date: 10/01/1986
From:
NRC
To:
References
OL-I-ROREM-139, NUDOCS 8705210183
Download: ML20214D032 (14)


Text

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'87 AFR 22 P7 :23 NRC ENFORCEMENT CONFERENCE March 7, 1984 h .t PROJECT OUTLINE I. Management and Organizational Improvements since Enforcement conference of August 31, 1982.

A. Project organization B. Quality Assurance II. Braidwood Project Quality Review and Verification Program (QRVP)

Page 2 A. QRVP Plan (Scope, Outline, and Schedule) finalized April 2, 1984.

B. Quality Assurance involvement in QRVP III.." Piping Heat Number Traceability Verification Plan IV. Project Licensing and Quality Compliance Group On-Site QRVP Administration Direction and Coordination Group for Licensing and Quality Compliance Matters V. QRVP Independent Overview -- (John Hansell)

NUCitAR RfCULATORY COMMISSiCN VI. Summary wet N.,9-WU V59 0 Onicial tah. No.

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NRC ENFORCEMENT CONFERENCE BRAIDWOOD PROJECT MARCH 7, 1984 I. PROJECT CHANGES AND CORRECTIVE MEASURES SINCE ENFORCEMENT CONFERENCE OF AUGUST 31, 1982. .

A. PROJECT - GFNFRAL PROJECT MANAGER ASSIGNED ON-SITE QUALITY WORK AND QUALITY DOCUMENTATION MADE A TOP PRIORITY 11 EDIS0N CONSTRUCTION FIELD ENGINEERS ADDED ON-SITE PROJECT ENGINEERING GROUP ESTABLISHED CONSIDERABLE LASALLE EXPERIENCE WITHIN GROUP SARGENT AND LUNDY SITE ENGINEERING GROUP EXPANDED GREATLY TIMELY RESOLUTION OF CONSTRUCTION INSTALLATION ISSUES 80 HAVE BYRON OR LASALLE EXPERIENCE STARTUP SUPERINTENDENT ESTABLISHED INCORPORATE OVERALL LASALLE AND BYRON EXPERIENCES -

(METHODS AND PERSONNEL)

REGULAR COMMONWEALTH EDIS0N COMPANY /SARGENT AND LUNDY TOP MANAGEMENT MEETINGS HAVE BEEN INITIATED TO DISCUSS  !

AREAS NEED IMPROVEMENT l CHAIRED BY 1R. O' CONN 0R ACC12249

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B. SITF CONTRACTORS - OVFRAll

EDISON MANAGEMENT MET WITH CONTRACTOR PROJECT AND QUALITY CONTROL /00ALI'TY ASSURANCE PERSONNEL ENC 0URAGED CONTRACTORS TO BRING IN BEST AVAILABLE MANAGEMENT TALENT
INCREASED INSPECTORS ALL INSPECTORS CERTIFIED TO ANSI N45.2.6 i

ALL CONTRACTORS UPGRADED WORK PROCEDURES 4

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C. PHItLIPS, GETSCHOW COMPANY -

MFCHANICAL PROJFCT MANAGEMFNT -

REPLACED 10 TOP MANAGEMENT PERSONNEL (ALL WITH NUCLEAR EXPERIENCE, 8 FROM LASALLE)

ENGINFFRING -

ADDED AND RE0RGANIZED WITH 12 NEW EXPERIENCED INDIVIDUALS DEVELOPED SYSTEM TURNOVER AND TESTING GROUP ESTABLISHED DOCUMENT STATION CONCEPT:

STANDARDIZED, STRINGENT CONTROL OF PROCESS DOCUMENTS (LASALLE CONCEPT) 8 0F 19 DOCUMENT TECHNICIANS ARE LASALLE EXPERIENCED 00ALITY CONTROL

."- ASSIGNED NEW QUALITY CONTROL SUPERVISOR ASSIGNED GENERAL FOREMAN OF FIELD INSPECTORS ESTABLISHED 8 LEAD TECHNICIANS IN DOCUMENT REVIEW (3 HAVE LASALLE EXPERIENCE)

QUALITY CONTROL TECHNICIANS INCREASED 18 TO 56 FIELD INSPECTORS INCREASED 25 TO 50 QUALITY CONTROL OVERALL INCREASED 57 TO 125 ACC1 ::250

C. PHill IPS. GETSCHOW COMPANY - MECHANICAL PROJFCT MANAGFMFNT -

REPLACED 10 TOP MANAGEMENT PERSONNEL (ALL WITH NUCLEAR EXPERIENCE, 8 FROM LASALLE)

ENGINFFRING -

ADDED AND RE0RGANIZED WITH 12 NEW EXPERIENCED INDIVIDUALS DEVELOPED SYSTEM TURNOVER AND TESTING GROUP

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ESTABLISHED DOCUMENT STATION CONCEPT:

- STANDARDIZED, STRINGENT CONTROL OF PROCESS DOCUMENTS (LASALLE CONCEPT) 8 0F 19 DOCUMENT TECHNICIANS ARE LASALLE EXPERIENCED 00AlITY CONTROL

."- ASSIGNED NEW QUALITY CONTROL SUPERVISOR ASSIGNED GENERAL FOREMAN OF FIELD INSPECTORS ESTABLISHED 8 LEAD TECHNICIANS IN DOCUMENT REVIEW (3 HAVE LASALLE EXPERIENCE)

QUALITY CONTROL TECHNICIANS INCREASED 18 TO 56 FIELD INSPECTORS INCREASED 25 TO 50 QUALITY CONTROL OVERALL INCREASED 57 TO 125 l

ACC1 2 Go

D. t K. COMSTOCK COMPANY - FL.ECTRICAL QUAiITY CONTROL FIELD INSPECTORS INCREASED 22 TO 51 OVERALL QUALITY CONTROL MANPOWER INCREASED 2S TO 64

- QUALITY CONTROL MANAGER REPLACED NOVEMBER, 1982

- QUALITY CONTROL MANAGER REPLACED AUGUST, 1983 SUPERVISOR OF INSPECTORS ESTABLISHED LEAD INSPECTORS ESTABLISHED MARKING 0F MYLARS FOR INSPECTION STATUS INSTALLATION AND INSPECTION STATUS IS BEING COMPUTERIZED INSPECTIONS INCREASE CONFIGURATION INSPECTIONS 2S% TO 100%

DOCUMFNT CONTROL IMPROVFMFNTS

- DOCUMENT CONTROL-SUPERVISOR REPLACED FEBRUARY, 1983 PERSONNEL INCREASED FROM 7 TO 14 IMPROVED DOCUMENT QUALITY AND RETRIEVABILITY '

ACC1 3251 i

E. G. K. NFWRFRG - STRUCTURAL i

QUALITY CONTROL MANPO,WER: INCREASED 3 TO 6 REVISED OVER 20 PROCEDURES TOTAL REVISION TO QUALITY ASSURANCE MANUAL COMPUTERIZED SEVERAL PRODUCTION AND QUALITY CONTROL TRACKING DEVICES

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F. Pill i MAN - HVAC QUALITY CONTROL /0UALITY ASSURANCE INCREASED FROM 3 TO 10 NEW DEPARTMENTS ADDED:

ENGINEERING / DOCUMENT CONTROL (9 PERSONS)

SURVEY AND RESEARCH (5 PERSONS)

- FCR/ FEM (5 PERSONS)

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CORRECTION NOTICES (3 PERSONS)

COMPUTERIZED TRACKING 0F INSPECTION STATUS WELDER u QUALIFICATIONS, ETC.

INCREASED CONFIGURATION INSPECTION 10% TO 100%

100% RETRO-FIT INSPECTION COMPLETE FOR WELDING AND CONFIGURATION 100% RETRO-FIT INSPECTION OF DUCT BROCHURE ITEMS IN PROGRESS i

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SUMMARY

OF PROJECT MANAGEMENT AND ORGANI7ATIONA! IMDROVEMFNTS

- SIGNIFICANT ORGANIZATIONAL, PROCEDURAL, MANAGEMENT, AND PERSONNEL CHANGES (EDISON AND CONTRACTORS)

ACQUIRED MANY LASALLE AND BYRON EXPERIENCED PERSONNEL (EDISON AND CONTRACTURS)

- PHILLIPS, GETSCHOW COMPANY REPLACED ALL TOP SITE MANAGEMENT -

21 NEW PERSONNEL ON-SITE.

REPLACED OR ADDED QUALITY CONTROL SUPERVISORS AT EACH OF THE THREE MAJOR CONTRACTORS

- INCREASED MAJOR CONTRACTOR QUALITY CONTROL /0VALITY ASSURANCE FROM 88 TO 214 (143%)

INCREASED MAJOR CONTRACTOR QUALITY CONTROL INSPECTORS FROM 53 TO 123 (132%)

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lj, FYTFNSIVF FVAlUATIONS PFRFORMFD AFTFR AUGUST. 1982 A. TFCHNICAt SUPPORT GROUP SCOPE EVALUATE OVERALL EFFECTIVENESS OF QUALITY CONTROL PROGRAMS AND'0F WORK ACTIVITIES FOR EACH CONTRACTOR (8 TOTAL)

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- R. TUETKEN - ASST, CONSTRUCTION SUPT., BYRON R. BYERS - CONSTRUCTION STRUCTURAL ENGINEER, BYRON J. GIESEKER - ASST. TECH STAFF SUPERVISOR, LASALLE R. BRAUN - QUALITY ASSURANCE SUPERVISOR, LASALLE L. TAPELLA - CONSTRUCTION ELECTRICAL ENGINEER, BRAIDWOOD G. GROTH - CONSTRUCTION MECHANICAL ENGINEER, BRAIDWOOD DURATION

- SEPTEMBER 14, 1982 THROUGH SEPTEMBER 14, 1982:

NINE WORKING DAYS

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A. TECHNICAL SUPPORT GROUP - CONT'D RFSulTS/RECOMMFNDATIONS PHilliPS. GFTSCHOW COMPANY IMPROVE / INCREASE ENGINEERING AND MANAGEMENT STAFF QUALITY CONTROL T00 INVOLVED IN LINE WORK DOCUMENT ACCOUNTABILITY NEEDS IMPROVEMENT RE-FOCUS PROBLEM RESOLUTION INCREASE TRAINING FOR PRODUCTION FIELD SUPERVISION QUALITY CONTROL SUPERVISOR T00 INVOLVED IN DETAILS L. K. COMSTOCK COMPANY REDUCE THE NUMBER OF BACKLOGGED HANGER INSPECTIONS INCREASE THE CONFIGURATION INSPECTION REQUIREMENT FROM 35% TO 100%

.,,- INCREASE THE NUMBER OF INSPECTORS STREAMLINE DOCUMENTATION AND TRACKING DEVICES Pul l MAN INCREASE 10% CONFIGURATION INSPECTION REQUIREMENT TO 100%

PERFORM RETR 0-FIT INSPECTION INCREASE THE NUMBER OF INSPECTORS .

SUMMARY

ACTIONS HAVE BEEN TAKEN OR ARE IN PROCESS ON ALL THE AB0VE RECOMMENDATIONS.

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B. DANIFt CONSTRUCTION COMPANY EVALUATION SCEE

- EVALUATE THE GENERATION AND PROCESSING 0F PIPING, INSTRUMENTATION AND HANGER / SUPPORT TRAVELER DOCUMENTATION:

- REVIEW RETRIEVABILITY OF TRAVELER DOCUMENTATION:

EVALUATE QUALITY CONTROL'S ABILITY TO SUPPORT THE CONSTRUCTION EFFORT:

's EVALUATE THE GENERATION AND PROCESSING OF HANGER RETR 0-FIT DOCUMENTATION: .

- REVIEW TRAVELER DOCUMENTATION TO DETERMINE IF IT PROVIDES THE INFORMATION REQUIRED TO COMPLETE N-5 DATA REPORTS.

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IEAM TWO SENIOR ENGINEERS -

COMBINED NUCLEAR CONSTRUCTION EXPERIENCE OF 21 YEARS.

DURATION

- INITIAL: MARCH 7, 1983 THROUGH MARCH 28, 1983 -

26 MAN DAYS

- FOLLOW-UP: MAY 5, 1983 THROUGH JUNE 7, 1983 -

25 MAN DAYS JANUARY 23, 1984 THROUGH FEBRUARY 3, 1984 -

10 MAN DAYS ACL1L EY7

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B. DANIEL CONSTRUCTION COMPANY EVAL _UATION - CONT'D RESulTS/ RECOMMENDATIONS

- SMALL BORE PIPING SYSTEMS DOCUMENTATION INCOMPLETE ESTABLISH A QUALITY CONTROL DOCUMENTATION REVIEW GROUP TO PERFORM TECHNICAL AND COMPLETENESS REVIEWS IMPROVE DOCUMENTATION, LEGIBILITY CLARIFY QUALITY ASSURANCE PROCEDURES WELDING SUPERVISOR REVIEW ALL WELD CONTROL RECORDS

- DEVELOP A SYSTEM FOR PREPARATION OF N-5 DATA REPORTS

SUMMARY

S. ACTIONS HAVE BEEN TAKEN OR ARE IN PROCESS ON ALL THE AB0VE RECOMMENDATIONS:

DANIEL FOLLOW-UP TO CONTINUE l

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I C. QUAfITY RFVfFW AND VFRTFTCATION PROGRAM (ORVP) PIAN

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