ML20214C473

Applicant Exhibit OL A-24,consisting of 831101 Rev C to Procedure 4.9.1, Control of Measuring & Test Equipment. Related Info Encl

ML20214C473
Person / Time
Site:	Braidwood
Issue date:	06/12/1986
From:	Dewald I COMSTOCK ENGINEERING, INC.
To:
References
OL-A-024, OL-A-24, NUDOCS 8705200733
Download: ML20214C473 (23)

Text

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CECO INTERIM APPROVAL

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• • IMPLEMENTATION DATE

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APPROVED

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• Effective s

• Effective Date - The date Q.C. received approval.

• • Isple:sen:atic Date - The effective da:e plus fifteen working days.

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. BRAIDWOOD 4.9.1 QA SECT

, L K. COWTOCK & COMPANY,INCe 4.9.1 CdNTROL OF MEASURING AND TEST EQUIPMENT P_ AGE REV./DATE 1

C - 11/01/83 10/11/82 2

x 3

10/11/82 11/01/83 4

C 11/01/83 5

C 11/01/83 6

C 11/01/83 7

C Fom #3 11/14/82 Fom #6 10/11/82 11/01/83 Fo m #23 A C

Fom #45 10/11/82 Fom #63 8/20/82 Fom #76 8/20/82 11/01/83 Fom #77 C

APPROVALS:

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DAT L. K. COMSTOCK & CO., INC. >

QUA L f O'tT OL MANAGER L. K. COMSTOCK & CO., INC.

. __J DATE ( k -863 TROJECT MANAGER '

l L. K. COMSTOCK & CO., INC.

DATE l ( - l T-8'3 OfECT ENGINEER L. K. COMSTOCK & CO., INC.

DATE // /8[8]

QT A.

ENGINEER REV. C (11/01/83) 11/IO/03 EFFECTIVE DATE:

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"t.. k. COMSTOCK & COMPANY. INC.

QA SEC*

CONTROL OF MEASURING AND TEST IQUIPME IT

.I 1.0 RE7UE!!CE 5 *'

1.1 L. K. Comstock QA/QC Manual SARG'ENT & LUNDY 1.2 Customer / Engineer's OA/QC Requirements 1., M M w o a acca m o 1.3 Title 10CTR50 Appendix B, Criteria XII "De*

news eus,'.e, em mese am =s eeusanoas v.eia vu enaruer.

_ ' A. Kosig

/g/gg 1.4 ANSI N.45.2 - 1977 p.

CI DATE 1.3 LEC Procedure 4.9.4

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7g 2.0 PURPOSE AND SCOPE 2.1 The purpose of this procedure is to assure that tools, gauges, instruments and other measuring and testing devices used in safety related areas are properly controlled, calibrated and adjusted at specified periods to maintain accuracy within required limits.

2.2 The scope of this -procedure is to verify that all certificates of compliance vill be traceable cd the National Bureau of Standards, or other recognized standards.

3.0 PROCEDURE 3.1 Receipt t$on arrival of tools / equipment Q. C. shall inspect 3.1.1

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the items to assure 3.1.1.1 No damage 3.1.1.2 All certifications of compliance were received and traceable to the National Bureau of S tand-

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I ards (if required).

3.1.1.3 If the certification of ce=pliance (when re-quired) was not received, then the item shall be calibrated (if able) by using the applicable gauges, pins, sferometers vP.1=h have certificat es m.

. traceable

• to the National.lureau of Standards T.. y and released for construction use.

')..

• 3.1.1.'.

All =casuring and test equip =ent received vill I

be assigned a control nu=ber by the Q. C. Oe-partment. This control nu=ber vill be legibly marked on each item providing traceability to

.,.'A the Inventory Centrol Log, (7 cts J76), and Control of Mear* ring and Test Equipment, (Form

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1. 8) for inspection and r'ecalibration of all nessuring and test equip = ent.

84e#4 RE o Ap*4oVED mEvlSED TITLE o mic, o ATE AEv. oats pact C

I *f 7 5/2/79 11/01/83 MIW MT RA3 PROCEDURE l

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BRAIDWOOD 4.9.1 3 m.

L. K. COMSTOCK & COMPANY. INC.

4 A.

Each item assigned a contral numbcr chall be permanently affixed by either etching, painted on/or attaching a nondestructive l

number tag so as not to affect its per-for=ance/ calibration.

B.

Assigned numbers will never be re-issued.

3.1.2 Calibrated items received from manufacturer vill require a certificate of calibration from the manufacturer with traceability to the National Bureau of Standards or other L. K. Coastock recognized test standard and filed in applicable tool package in the Quality Control Records.

3.2 control 3.2.1 The L. K. Coustock's warehouse formann shall provide storage and document the issuance of items by recording the recipients name, tool control number and date issued on Form #3 (Tool & Instrument Sign out Log).

3'. 2. 2 When a itas is issued or returned to the varehousa it shall be visually inspected for possible damage by varahouse personnel.

3.2.3 If an itse, af ter the visual inspection, is deanad "Possibly Damaged", it shall be removed from service and tagged, and L. K. Comstock Quality Control notified.

!I 3.2.4 A re-calibration vill be performed for any possibly damaged itaa which has an applicable procedure, i.e.,

crimping tools, torque vranches, etc.

3.2.5 If the facilities / procedures are unava[1*a51a for re-calibrating of any items, they vill be returned to the manufacturar/ approved testing laboratory for

..ep.

repair /re-calibration. Certification of compliance vill be requestad/ required prior to the issuance /

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L. K. Coastock Quality Control shall reviev S,s-release.

certifications for acceptable results and signify y,oi*

acceptance.by signing and dating on the cartificate.

3.2.6 If an iten is deaned lost / stolen, a missing tool report vill be initiated by the applicable foreman on Q. C.

i;. ',

This form will be filed by the varehouse fore-Form #45.

man and distribution made as per the form.

3.2.6.1 L. K. Cemstock Q. C. shall file a cepy of the nissing tool report in the applicable item

~

folder. LKC Q. C. Form (s) #76, #77 and 48 vill be filled out/ updated indicating the item was lost / stolen and removed from the program.

3.2.6.2 In addition to paragraph 3.2.6.1, LKC Q. C.

shall document the lost or stolen ite= on an ICE (Form f 30) per procedure section 4.11.2 for navisto rit u caic.o*Ts

• Ev.oATE

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.=c,4=co RAS VAC RAB PROCEDURE 05/02/79 10/11/82 2 of 7

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.a 000 4.9.1 C.A SECT t.. K. COMSTOCK & COMPANY, INC.

the purpose of determining the validity of previous inspections or test results of items

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installed with the lost / stolen tool since the last date of calibration.

I 3.3 Inseection 3.3.1 It will be L. K. Coastock's Q. C. Department's respon-i i

sibility to verify that all items specified to be I

i -

recalibrated within a certain time frame has been accomplished and documentad.

3.3.2 Inventory Control Log, Form #76, shall be used to maintain identification of measuring and test equip-ment and p, ovide for as a minimum:

r 3.3.2.1 Assigned control number.

3.3.2.2 Item description including model.

3.3.2.3 Manuf acturer.

3.3.2.4 Serial Number (if provided, otherwise enter N/A) 3.3.2.5 Frequency of calibration.

3.3.3 The calibration " Control Card" (Form #77) files will con-tain a card for each itse of measuring and test equipment 5

identified in the Inventory Control Log. The " Control File" will have a " Hold" section which will contain those cards requiring calibrations that have not been verified L

and/or card items which have been removed from service I

due to loss /thef t, damage, etc.

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The " Control Card" (Form #77) files will also include 3.3.4 sections denoted by months for those cards with valid Y,, 3 calibrations; Cards shall be filed under the corresponding month in which recalibration is due.

l The " Control Card" (Form #77) will be used by the Q. C.

(

L 3.3.5 Inspector to initiate the necessary calibration.

The Q. C. Inspector or Q. C. Manager designated personnel 3.3.6 will witness calibration of the equipment, update the

" Control Card" (Form #77) and affix a calibration sticker indicates "3y" (name), "Date" (date calibrated) and that "Oue" (date of ne:xt calibration),

Equipment found to have an expired calibration date and/

3.3.7 or found to be outside the acceptable tolerances will i

require the initiation of an " Inspection Correction l

(Form #30); The Inspection Correction Report will Report identify the items which have not been calibrated, denote l

the date of calibration cEpiration, and direer ttu Proj ect

/

Manager to remove the equi ment from service and to return 8

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the equipment insediately to the.varehouse for storage FRE8AREO ApenovEO R Evt&EQ TITLa oRsG.oATE REv.oATE

• AGE PROC 10URE 05/02/79 10/11/82 3 of 7 v3W AJJ RAB

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and recalibration.

3.3.7.1 For equipment noted on the Inspection Correc-tion Report (Form #30) exceeding the accept-able colerances, an evaluation shall be =ade and validity of previous inspections or test results determined.

3.3.7.2 The Quality Control Manager or his designee may ex-tend the "Due for Calibration Date" up to 30 days to allow continued use of equipment, if deter-mined to be functional and having satisfactory previous calibration stability history for extenuating circumstances. This extension is to be recorded on the Inspection Correction Report (Form #30). Ref. : 3.3.7.1 (above).

3.3.8 Equipment found to be, consistently out of calibration vill be repaired or replaced.

t 4.0 TEST EOUIPMENT/ CALIBRATED TOOLS 4.1 A list of the various types of items in the calibration program, including frequency of recalibration and accepted tolerances used '

are rec d below or equivalent.

FREOUENCY' MODEL TOLERANCE /RANCE ITEM DESCRIPTION g

rw 1

155 20507 (E308/II309) 3 months I

• Portable Rod Oven

$9 filar.10BVT

/..>,

2501800*F (EXII8) e.

M111hr..,, '

155-.205"F (E308/EX309)

S ee no te

• Stationary Rod 250*.800 F (EXI18) 0 oven

(***)Tarigifi Wiiinch 3/8" -300 in.#

_4,2 or 1 lb whichever Monthly (Beam Type) 1/2" -100'd.

is greater j

(***) Torque Wrench 1/2" -150f 142 or i Ib whichever wee u y (Ratchec Type) 1/2" -200#

is greater l

3 / 8" -7 5#

3/4" -600#

3/4" -300#

[***) Torque Wrench TE250 0-250 ft/lb

'4 or 1 lb whichever Monthly 1

(Dial Type)

TI352 0-350 ft/lb 5#'G greater I

0-500 ft/lb Thermomet er Pr emium 50 400F j $ F(**)

3 Months Copper 100-500F

10"F(**)

Weksler 20-500F 2 F (**)

• • • • ) Wald Machines Electric /Cas

+

2" or 5 a=ps.

' Months l

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• E TI T LE o4tG.cATE GEV 84EPAREo Ap94oV Eo REVl$Eo c

MRW IFD RVS PROCEDURE 5/2/79 11/01/83

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33.A :*.!CCD l. 9.1 t

K. CCMSTCCK & CCM8ANY. INC.

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"0 I' TOLI?a'CI rRIt'*I:: t 0a3e 31eek fil:01 1 inch

+4 M "?.S Yearly i

-2 1.T.3.5 s

Mi::c=ese 436-1

.0001 Yearly l

5 j.

Fin Cage Sec M-1 Plus

,,.0002 Tearly t.

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,1: (**)

6 =enths l

Torque Wrench Williams, Mfr.

Analyser By Sweeney C 1=pers A=p.

?in Cage Set Mon:hly per MTD. Specs.

Cri=pers Burndy T-39 Pin Cage Set Men:hly per MyD. Specs.

Wire S::1;pers Ideal S-14 AMC Pin Cage Se-V-n:hly 1/.-22 AWC per MFD. Specs.

Dyna =czeters Dillon MFD. Specs. (**)

Yes:1y Inline Valt NVI-003 MFD. Specs. (**)

Yearly A== ster Temperat'ure Dickson SC-4 kfFD. Specs.(**1 Yearly Recorder.

'* 1 Weights Williams, for RFD. Specs. (.**)

3 Years

. Y)

Torque Wrench Alalyzer

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• Stationary red ovens shall consist of recording and setting

• the termperatures on a daily basis by the varehouse/ crib attendant using a calibrated thermometer.

e-Tenparacure reading shall be recorded on Form 463 by the warehouse / crib attendanc

{

e.g. -

and sub=itted to QC monthly for review and filing. (*) Ref erence Procedure 4.3.10, i

Paragraph 3.3.1.1 and 3.3.1.2 and Procedure 4.9.1, Paragraph 6.7 for calibration.

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e.. J <,**Ref erence Paragraph 6.6.

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l TJ '.-(***)Icess calibrated per instruction of Procedure 4.9.4 I

)****)Ref erence Paragraph 6.5 i

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5.1 Torn 03 (Tool & Ins::.:=en: Sign out Log) 5.2 Tor: #8

(. Control of Measuring and Test Equipcenel 5.3 Fo:: 423A(. Variable Instrument Calibration Recordl RE: Manual Section 4.9.4 r

g.,...

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5.4 For= #4 5 (Missing Tool Report) 5.5 Tors '063 (Electrode Storage Oven Te=perature) saEpaato apenov gs mEve5Eo TITL.1 omic.oATE m E v.

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84sE IFD RVS PRCCIDURE C

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56 Form #76 (Inventory control Log)

5. 7 Term #77 (Calibration Control Log) 6.0 S?!CIAL INSTRUC"!CNS 6.1 Items which have exceeded their calibration due date, however*, have not.

been issued for field use since the last date of calibration, 'shall be considered acceptable for use and calibration f requency resumed as of the day it was issued f or use af ter Calibration Inspector up-dates "Due for Re-calibration" due date and corrects the calibration records.

6.1.1 variable instruments (age sensitive) shall be re-calibrated if exceeding its specf.fic recalibration due date time inte,rval; prior to issuance from the control issuance center, it shall be re-calibrated.

6.2 A specific tool / test equiyment =ay be assigned a control number by the Engineering /QC Department solely for the purpose of traceability.

However, these items will not be a part of the L. K. Comstock's QC Departments calibration program and will not be added to the Inventory Control Log (Form 76).

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I 6.3 Items which were tested with M & II equirment are considered to be in the calibration program and when f ound to be da= aged /out of cali-bration vill be repaired, re-tested and re-calibrated. The QC Manager i

shall determine whether initiation of an NCR is required depending upon the test results. A record of the re-testing and the QC Manager's evaluation vill be placed on file or be included in the NCR as applicable. {.

All test records and the QC Manager's written findings and

,, 6. 3.1 disposition shall be attached to the specific serialized piece of equipment affected file records, including a copy of the NCE if generated.

6.4 squipment/=aterial (i.e. slings) required f or special handling of Thes e

, equipment shall be contro J ed by the IIC varehouse f ore =an.

' items will not be identified with a Control No., although load capacity I

shall be noted on each ites as provided by the Manuf acturer. P eriodic checks for wear /da= age shall be perf orned by those persons assigned the l

i material / equipment and warehouse /f ors =an, should any vaar/da= age be noted.

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- the material / equipment shall be rkturned to the IIC varehouse f or disposal.

l ence aco a.ovco neviseo tirus omic. oars asv.oave east l

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BRAIDWOOD 4.9.l' y ficy ~

l 6.0 SPECIAL INSTRUCTIONS - Cantinued

~ ( ****) 6. 5 Form 23A must be completed when calibrating items on site.

Informatio'n entered on Form #23A shall include boi:n the actual reading on device being tested and the reading from the standard device.

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Record amperages observed from ammeter when calibrating weld a.

machines.

b.

Record temperature check points observed from thermometer when calibrating / setting ovens.

c c.

Record oven temperature readings selected increments

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. (which correlates.co 0" F) when calibrating ovens, from 4

temperature recorder graphs.

(**)

6. 6 Verify " secondary" standards which are calibrated to " primary" standards have their recorded actual values in calibration.

test reports and serial number of primary standard device with a statement " Traceable to the National Bureau of Standards".

NOTE: Calibrating devices (primary / secondary) used to verify (Item to be calibrated) equipment to be a minimum of 4:1 to 10:1 greater verified accuracy.

Example:

9

. i Micrometers +.001 accuracies to be calibrated to gage blocks + 4 MrHS, - 2 MIRS.

6.7 Calibrate the two designated type of ovens at a tighter sigma limit as follows:

i 6.7.1 For 155 - 205 ovens calibrate at 160 - 200 F.

6.7.2 For 250 - 800 ovens calibrate at 255 - 790 F.

NOTE:

This allows for secondary standards tolerance accuracy ranges.

Variable instruments are those items subject to age sensitivity variations f 6.8

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requiring compliance with paragraph 6.1.1 actions' as applicable.

6.8.1 Fixed instruments are those items such as gage blocks, pins, thermometers, etc., not subj ect oc paragraph 6.1.1 actions.

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Year:

Oven No.

ELECTRODE STOR AGE OVEN TUMPERATURE j

DATE ll TEMPERATURE ll INITI A L I

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BRAIDWOOD NUCEEAR POWER PLANT R.R. #1. P.O. Box 83A2 Braceville. IL 60407 1815)458 2801 Comst'ock Engineering Inc.

A CoMSTOCK GROUP CoupANY November 18, 1983 TO:

Carl Mennecke FROM:

I. F. DeWald LKC OA/OC Sections 4.3.11 REV. A, 4.8.11 REV. A SUBJEC [T:.9.1 RE 3 ^*

CONTROL NO: 83-11-18-05 Sir:

We are submitting the attached Sections 4.3.11 REV. A, (11/11/83) STUD WELDING PROCEDURE, 4.8.11 REV. A (11/11/83) STUD WELDING INSPECTION and 4.9.1 REV. C (11/01/83) CONTROL OF MEASURING AND TEST EQUIPNENT, for your review and approval. All comments and changes have been incorporated.

Thank you for your consideration.

Respectfully,

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SARGENT O LUNDY ENQiNE, ERG ss t Ast uonpos stesst CMICASO. O LLIN OIS 40 603 13828209 2000 TW A 980 2 20*2807 December 13, 1933

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Projcct No. 4533-05 co:nmonwealth Edison company 4

Braidwood - Units 1&2 Slectrical Installation Work S&L Specification:

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Mr. T. R. Sonumerficid

.i Draidwood OA Superintendent O

Commonwealth Edison Company nah Draidwood Station BR5DWOOD CONSTRUCT 10N g

Dear Mr. Socunerfields Enclosed is a copy of the following L. K. Comstock proceduras which have been reviewed and accepted.

Procedures 4.8.11 Rev. A 11-11-83 4.9.1 Rev. C 11-01-23 Also enclosed is a copy of the following procedura.

Picase revine as noted and resubmit, contractor scay proceed based on making revisions noted.

Procedure 4.3.11 Rev. A 11-11-83 Please respond with a disposition / resolution of these oo:*$:sents by January 13, 1934 Yours very truly, 6,

FRANg g,goggg.',,g ; ;,,

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.F. A. Xosik 2..

FAKsN4R2aea

, Senior Quality Control Coordinator In duplieste l

Enclosures Copiesa J. T. Westcr:.aior (1/1)

R. Cosaro '

(1/1)

C. W. Fruche (1/0)

D. L. Loone/W. C. Cleff (1/0)

B. G. Treece/T. B. Thorsall (1/1)

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t SARGEJTOLU20Y men ::n QUALITY CONTROL PROCEDURES REVIEW REPORT Braidwood bliant Comonwealth Edison Company Project Contractor L. K. Comstock Project No. 4683-05 Unit i c2

& Co., Inc.

S&L specification No. L-2790 Control of Measurine & Test Eculement PROCEDURE TITLE 4.9.1 Rev.

C Date 11-01-83 Procedure No.

NX

" O Revise as noted and resubmit.

X Reviewed & Accepted Hold fabrication.

Results do not meet specifi-Revise as noted and resubmit.

U Contractor can proceed based U cation requirements.

on making revisions noted COMMENTS:

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