ML20214B150
| ML20214B150 | |
| Person / Time | |
|---|---|
| Site: | Braidwood  |
| Issue date: | 10/22/1986 |
| From: | AFFILIATION NOT ASSIGNED |
| To: | |
| References | |
| OL-I-ROREM-175, NUDOCS 8705200157 | |
| Download: ML20214B150 (32) | |
Text
o m su f~btCfFl'//$
PASD 1 of 4 Nov&mber 15, 1985 CABLE POPULATICN
--['
I.
SUMMARY
OF DISCREPANCY EVALUATIONS NO.
NO.
NO.
NO.
NO g g pjgg INSPEC. BCAP NO. OF No.
CAT. CAT. CAT. DSG ATTRIBUTE POINTS OBS. DISCREP. EVALS.
X X
Z_
SGNFNT.
nv
- 1. Identification D
^
Markers 3267 31 42 31 31 0
0 0
- 2. Type & Size 420
,0 0
0 0
0 0
0
- 3. Routing 1551 10 13 9
9 0
0 0
- 4. Bend / Training Radius 1565 91 21 101 9
1 0
0
- 5. Separation 7130 14 125 19 6
13 0
0
- 6. Supports 1
0 0
0 0
0 0
0
- 7. Terminations a) Proper Conductor /
7,2 44 1
1 7,2 7
o o
o Sheild Term 1092 b) Power Cbl Sheild Grnd Connection 0
0 0
0 0
0 0
0 c) Stress cones 0
0 0
0 0
0 0
0 d) Thermocouple Wire Terminations 46 0
0 0
0 0
0 0
o) Instrument 4
0 0
0 0
0 0
0 f) Compression Power Lugs 460 19 32 19 19 0
0 0
g) Insulated Copper Lugs 4304 172 38 172 17 o
o o
h) Heat Shrinkable Tubing 25 0
0 0
0 0
0 0
- 8. Cable Splice 140 0
0 0
0 0
0 0
- 9. Cable Damage 140 3
3 3
3 0
0 0
1 1
20145 110,2 318 115,2 101 14 0
0 This list accounts for all 108 valid observations.
NOTES:
- 1. Observation No. 146-02 addresses both attributes 4 and 7a.
- 2. Observation No. 119-01 addresses both attributes 7a and 79 8705200157 861022 Nu m mum n couss:oM
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Novemb2r 15, 1985 CABLE POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT f. LUNDY INSPECTION POINTS / DISCREPANCY POINTS FOR CABLE POPULATION CATBOORY X,Y, AND Z INSPECT.
DISCREP.
% OF ATTRIBUTE POINTS POINTS DISCREPANCY
- 1. Idenfification Markers 3267 42 1.3%
- 2. Type & Size 420 0
0%
- 3. Routing 1551 13 0.8%
1
- 4. Bend / Training Radius 1565 21 1.3%
- 5. Separation 1730 125 7.2%
- 6. Supports 1
0 0%
- 7. Terminations c) Proper Conductor Shld Term 1092 44 4.0%
b) Power Cbi Shld Grd Connec.
0 0
0%
c) Stress cones 0
0 0%
d) Thermocouple Wire Term.
46 0
0%
o) Instrument Terminations 4
0 0%
f) Compression Power Lugs 460 32 7.0%
g) Insulated Copper Lugs 4304 38 0.9%
h) Heat Shrinkable Tubing 25 0
0%
- 8. Cable Splice 140 0
0%
- 9. Cable Damage 140 3
2.1%
FINAL E-CBP November 15, 1985 ;
Page 1 of 10 ELECTRICAL CABLE TRAY POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY FINAL BCAP OBSERVATION DISPOSITION Processed By SED:
CSR-I-E-CBP-003-001 CSR-I-E-CBP-051-001 CSR-1-E-CBP-005-001 CSR-I-E-CBP-052-001 CSR-I-E-CBP-006-001 C3R-I-E-CBP-053-001 CSR-I-E-CBP-006-003 CSR-I-E-CBP-059-002 CSR-I-E-CBP-007-001 CSR-I-E-CBP-060-001 CSR-I-E-CBP-008-002 CSR-I-E-CBP-101-001 CSR-I-E-CBP-012-001 CSR-I-E-CBP-104-002 CSR-I-E-CBP-014-001 CSR-I-E-CBP-105-001 CSR-I-E-CBP-019-002 CSR-I-E-CBP-106-001 CSR-I-E-CBP-022-001 CSR-I-E-CBP-106-003
+
CSR-I-E-CBP-024-001 CSR-I-E-CBP-lO7-001 CSR-I-E-CBP-026-001 CSR-I-E-CBP-108-002 CSR-I-E-CBP-028-002 CSR-I-E-CBP-108-003 CSR-I-E-CBP-029-001 CSR-I-E-CDP-109-001 CSR-I-E-CBP-029-002 CSR-I-E-CBP-110-001 CSR-I-E-CBP-033-001 CSR-I-E-CEP-ll2-001 CSR-I-E-CBP-034-001 CSR-I-E-CBP-ll4-001 CSR-1-E-CBP-035-001 CSR-I-E-CBP-ll5-001 CSR-I-E-CBP-035-003 CSR-I-E-CBP-ll5-003 CSR-I-E-CBP-036-001 CSR-I-E-CBP-ll8-003 CSR-I-E-CBP-038-002 CSR-I-E-CBP-122-002 CSR-I-E-CBP-039-001 CSR-I-E-CBP-123-001 CSR-I-E-CBP-041-002 CSR-I-E-CBP-127-002 CSR-I-E-CBP-043-001 CSR-I-E-CSP-127-003 CSR-I-E-CBP-048-001 CSR-I-E-CBP-130-001 Processed By ED&DD:
CSR-I-E-CBP-001-001 CSR-I-E-CBP-039-002 CSR-I-E-CBP-003-002 CSR-I-E-CBP-041-001 CSR-I-E-CBP-004-001 CSR-I-E-CBP-044-002 CSR-I-E-CBP-004-002 CSR-I-E-CBP-103-001 CSR-I-E-CSP-005-002 CSR-I-E-CBP-104-001 CSR-I-E-CBP-006-002 CSR-I-E-CBP-104-003 CSR-I-E-CBP-007-002 CSR-I-E-CBP-105-002 CSR-I-E-CBP-009-001 CSR-I-E-CDP-106-002 CSR-I-E-CBP-010-001 CSR-I-E-CBP-107-002 CSR-I-E-CBP-012-002 CSR-I-E-CBP-108-001 CSR-I-E-CBP-013-002 CSR-I-E-CBP-llO-002 CSR-I-E-CBP-018-001 CSR-I-E-CBP-ll3-001 CSR-I-E-CBP-019-003 CSR-I-E-CDP-ll4-002 CSR-I-E-CBP-025-001 CSR-I-E-CDP-115-002 CSR-I-E-CBP-028-001 CSR-I-E-CBP-ll8-001 CSR-I-E-CBP-031-001 CSR-I-E-CBP-119-001 CSR-I-E-CBP-034-002 CSR-I-E.CBP-120-001 CSR-I-E-CBP-037-001 CSR-I-E-CBP-122-001 CSR-I-E-CBP-037-002 CSR-I-E-CBP-128-001 CSR-I-E-CBP-038-001 CSR-I-E-CDP-120-002 CSR-I-E-C3P-038-003 CSR-I-E-CDP-130-003 C1R-I-E-CDP-033-004 CSR-I-C-COP-GGl-901
FINAL E-CBP November 15. 1985 Page 2 of 10 ELECTRICAL CABLE PAN POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY INSPECTION POINTS / DISCREPANCY POINTS FOR ELECTRICAL CABLE PAN POPULATION CATEGORY X, Y.
AND Z INSPECT DISCREP.
% OF ATTRIBUTE POINTS POINTS DISCREPANCY ROUTING POINT AND SEGREGATION CODE LABEL 1080 50 4.63%
CABLE PAN TYPE AND SIZE 906 0
0.00%
j LOCATION 409 74 18.10%
ATTACHMENT TO HANGERS 247 1
0.40%
i METHOD OF ATTACHMENT (WELDING NOT INCLUDED) 32 5
15.60%
SEPARATION 104 3
2.88%
INSTRUMENT CONDUIT TERMINATION TO PAN 2
0 0.00%
SPLICE PLATE AND BOLTS 10920 19 0.17%
^
"H" PLATE CONNECTOR 171 1
0.60%
HALF ROUND 46 5
10.87%
EDGE PROTECTION 210 40 19.05%
SHARP EDGES 3395 12 0.35%
CABLE SPLICES 1760 0
0.00%
CABLE DAMAGE 1760 0
0.00%
(continued)
FINAL.
~
E-CBP November 15, 1985 Page 3 of 10 ELECTRICAL CABLE PAN POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY INSPECTION POINTS / DISCREPANCY POINTS FOR ELECTRICAL CABLE PAN POPULATION CATEGORY X, Y,
AND 2 INSPECT DISCREP.
% OF ATTRIBUTE POINTS POINTS DISCREPANCY AWS D1.1 WELDING (605 welds)
FIT-UP 1210 0
0.00%
LOCATION 605 2
0.33%
MISSING WELDS 6
0.99%
WELD SIZE 605 26 4.30%
WELD LENGTH 605 16 2.65%
UNSPECIFIED WELDS 87 0
0.00%
CRACKS 605 1
0.16%
FUSION 605 5
0.83%
CRATERS 605 0
0.00%
CONCAVITY 605 0
0.00%
REINFORCEMENT 605 0
0.00%
UNDEHCUT 605 12
-1.98%
POROSITY 605 0
0.00%
ARC STRIKES 605 8
1.32%
OVERLAP 605 1
0.16%
PEENING / CAULKING 605 0
0.00%
3 PLATE CUT EDGES 174 0
0.00%
i NICKS AND GOUGES (addressed w/are stikes) l TOTALS 30378 287 0.94%
i i
I i
r-.. - - -,,. -,n-
--,e,-,=..
,w~
-,---w
- - ~ ~ -
- --~
@-CBP November 15, 1985 P
Pago 4 of 10 i
ELECTRICAL CABLE PAN POPULATION BCAP OBSERVATION EVALUATION BY SARGENT & LUNDY
SUMMARY
OF ENGINEERING TRENDING (CATEGORY Z - 1% SIEVE)
INSPECT.
DISCREP.
% OF ATTRIBUTE POINTS POINTS DISCREPS.
SPLICE PLATE AND BOLTS 10920 2
0.03%
METHOD OF ATT.ACHMENT AWS Dl.1 WELDING UNDERLENGTH WELDS 605 7
1.16%
MISSING WELDS 605 6
0.99%
CRACKED WELDS 605 1
0.16%
UNDERSIZE WELDS 605 6
0.99%
LACK OF FUSION 605 1
0.16%
ARC STRIKE 605 1
0.16%
i O
e b
-..n
FINAb E-CBP November 15. 1985 Page 5 of 10 1
I.
SUMMARY
OF DISCREPANCY EVALUATIONS INSPEC. NO.
NO. OF NO.
NO.
NO.
NO.
NO.
BCAP CAT.
CAT.
CAT.
DSGN ATTRIBUTE POINTS OBS.
DISCREP.
EVALS.
X Y
Z SGNFl ROUTING PT.AND 1080 17 50 17 17 0
0 0
SEG. CODE LABELS CABLE PAN TYPE 906 0
0 0
0 0
0 0
AND SIZE LOCATION 409 25 74 72 1
71 0
0 ATT. TO HANGERS 247 1
1 1
1 0
0 0
METHOD OF ATT.
32 2
5 2
0 2
0 0
(WELDING NOT INCL.)
SEPARATION 104 3
3 3
0 3
0 0
TERM. TO PAN 2
0 0
0 0
0 0
0 SPLICE PLATE 10920 2
19 2
0 1
1 0
AND BOLTS "H"
PLATE CONN.
171 0
1 1
1 0
0 0
HALF ROUNDS 46 3
5 3
3 0
0 0
EDGE PHOTECTION 210 12 40 12 12 0
0 0
SHARP EDGES 3395 7
12 7
7 0
0 0
CABLE SPLICES 1760 0
0 0
0 0
0 0
CABLE DAMAGE 1760 0
0 0
0 0
0 0
AWS Dl.1 WELDING 9336 22 77 39 0
32 7
0 TOTALS 30378 94 287 159 42 109 8
0
,n-.
n_..
Nov. 15, 1985 Final ENGINEERING EVALUATION - CONDUIT POPULATION I. Summary of Inspection Point Data and Evaluation Methods
- Inspection No. Valid BCAP No. of Attribute Points Observation Records Discrepancies
- 1. Conduit size 563 9
10
- 2. Secreqation code 560 2
4
- 3. Secregation code Labels 280 24 36
- 4. Oriain & Destination 418 33 42
- 5. Attachment to supports 2772 22 27
- 6. separation 150 13 17
- 7. Bend Radius 338 1
1
- 8. Total Bends Between Pullpoints 129 1
1 6 Termination to cat. I tray 129 0
0
- 10. Equipment Termination (Flex) 172 6
6
- 11. Bushinqs (Riqid')
256 2
2
- 12. Wirewivs 10
_q
_q Totals 5777 1131 146 i
This list accounts for all 112 valid observations listed in Rev.5 of the Group I Final BCAP Observation Disposition.
Note 1.
Observation No 48-01 addresses two attribute No's 4 and 11 Page 1 of 7 i
Nov. 15, 1985 CONDUIT POPULATION Evaluation No. of Category No. Design
' Attribute Evaluations X Y Z Significant
- 1. Conduit size 9
2 5 2 0
- 2. segregation code 2
2 0 0
,0
- 3. segregation Code Labels 24 24 0 0 0
- 4. Origin & Destination 33 5 28 0 0
- 5. Attschment to supports 22 12, 4 6 0,
e
- 6. Separation 13 0 13 0 0
- 7. Bend Radius 1
1 0 0 0
- 8. Total Bends Between Pu11 points 1
1 0 0 0
- 9. Termination to Cat. I tray 0
0 0 0 0
- 10. Ecuicment Termination (Flex) 6 1 3 2 0
.A.
Bushings (Ricid) 2 2 0 0 0
- 12. Wireways 0
_q 0 0 0
Totals 113 50 53 10 0
Page 2 of 7
Nov. 15, 1985 0
CONDUIT POPULATION BCAP OBSERVATIONS EVALUATED BY SAROENT & LUNDY INSPECTION POINTS / DISCREPANCIES CATEGORY X, Y, AND 2 Inspection No. of
% of Attribute Points Discrepancies Discrepancies
- 1. Conduit size 563 10 1.78'
- 2. Segregation Code 560 4
0.7
- 3. Segregation Code Labels 280 36 12.9
- 4. Origin & Destination 418 42 10.0
- 5. Attachment to Support 2772 27 0.98
- 6. Separation 150 17 11.33 1
- 7. Bend Radius 338 1
0.3 Total Bends 1
Between Pu11 points 129 1
0.78 l
- 9. Termination to Cat. I tray 129 0
0
- 10. Equipment Termination
[
(Flex) 172 6
3.5
- 11. Bushings (Rigid) 256 2
0.78
- 12. Wireways 10 0
0 Page 3 of 7 i
7 l
t
Nov. 15, 1985
)
CONDUIT BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY INSPECTION POINTS / DISCREPANCIES CATEGORY Z-l% STEVE Inspection No. of
% of Attribute Points Discrepancies Discrepancies 1.
Conduit Size 563 2
0.35 5.
Attachment to Support 2772 6
0.21 e
- 10. Equipment Termination (Flex) 172 2
1.16 l
1 Page 4 of 7 l
R-8016 Novambar 15, 1985 Pagt 1 ot 16 RLRCTRICAL CONDUIT HANGFR POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY FINAL BCAP OBSERVATION DISPOSITION CSR-I-E-COH-004-001 CSR-I-E-CCH-060-004 CSR-I-E-COH-004-002 CSR-I-E-COH-062-001 CSR-1-E-COH-004-003 CSR-I-E-COH-062-901 CSR-I-E-COH-005-001 CSR-I-E-COH-063-001 CSR-I-E-COH-005-002 CSH-1-E-CoH-065 ';32 CSR-I-E-COH-008-001 CSR-I-E-COH-065-901 CSR-I-E-COH-008-002 CSR-I-E-COH-066-002 CSR-I-E-COH-012-001 CSR-1-E-COH-067-001 CSR-I-E-COH-012-002 CSR-I-E-COH-067-002 CSR-1-E-COH-013-001 CSR-I-E-COH-067-003 CSR-I-E-COH-015-001 CSR-I-E-COH-069-001 CSR-I-E-COH-015-002 CSR-I-E-COH-069-002 CSR-I-E-COH-015-003 CSR-I-E-COH-070-001 CSR-I-E-COH-024-001 CSR-I-E-COH-072-001 CSR-I-E-COH-026-001 CSR-I-E-COH-072-002 CSR-1-E-COR-026-002 CSR-I-E-COH-076-001 CSR-1-E-COH-027-001 CSR-1-E-COH-077-001 CSR-I-B-COH-030-001 CSR-1-E-COH-077-002 CSR-I-E-COH-031-001 CSR-I-E-COH-017-003 CSR-I-E-COH-032-001 CSR-I-E-COH-077-004 CSR-I-E-COH-032-002 CSR-I-E-CCH-102-001 CSR-1-E-COH-034-001 CSR-I-E-COM-102-002 CSR-1-E-COH-041-001 CSR-I-E-COH-105-001 CSR-I-E-CCH-044-001 CSR-I-E-COH-106-001 CSR-1-E-COH-047-001 CSR-I-E-COH-107-001 CSR-I-E-COH-047-002 CSR-1-E-COH-110-001 CSR-I-E-COH-047-004 CSR-1-E-COH-110-002 CSR-I-E-COH-049-001 CSR-1-E-COH-110-003 CSR-1-E-COH-050-001 CSR-I-E-COH-111-001 CSR-1-5-COH-050-003 CSR-I-E-COH-112-001 CSR-1-E-COH-052-001 CSR-I-E-COH-112-002 CSR-1-E-COH-055-001 CSR-1-E-COH-114-002 CSR-I-E-COH-055-002 CSR-I-E-COH-114-003 CSR-I-E-COH-055-003 CSR-I-E-COH-115-001 CSR-1-E-COH-055-004 CSR-I-E-COH-117-001 CSR-I-E-COH-055-005 CSR-I-E-COH-117-002 CSR-I-E-CCH-055-006 CSR-I-E-COH-118-001 CSR-1-E-COH-055-007 CSR-I-E-COH-119-002 CSR-I-E-COH-055-008 CSR-I-E-COH-120-001 CSR-1-E-COH-055-009 CSR-1-E-COH-120-002 CSR-I-E-COH-055-011 CSR-I-E-COH-121-001 CSR-I-E-COH-056-001 CSR-I-E-COH-121-003 CSR-I-E-COH-058-001 CUR-I-E-COH-121-004 CSR-I-E-COH-058-002 CSR-I-E-COH-121-901 CSR-1-E-COH-060-003 CSR-I-E-COH-031-049 i
i
usssa Nov mbar 15, 1985 P092 2 of 16 ELfQs~1ICAL CONDUIT HANGER POPULATION BCAP 03SERVATIOllS EVALUATED BY SARGENT & LUNDY CSR-I-E-COH-121-902 CSR-I-E-COH-139-004 CSR-I-E-COH-121-903 CSR-I-E-COH-143-901 CSR-1-2-COH-122-001 CSR I-E-COH-144-002 CSR-1-E-COH-122-002 CSR-I-E-COM-144-003 CSR-1-E-COH-123-001 CSR-I-E-COH-145-001 CSR-I-E-COH-126-001 CSR-I-E-COH-146-001 CSR-1-E-COH-126-OL3 CSR-1-E-COh-1-6.02 CSR-1-E-COH-127-001 CSR-1-E-COH-147-003 CSR-I-E-COH-128-001 CSR-1-E-COH-148-001 CSR-1-E-COH-130-001 CSR-I-E-COH-149-001 CSR-1-E-COH-130-002 CSR-I-E-COH-152-001 CSR-1-E-COH-132-001 CSR-I-E-COH-152-002 CSR-1-E-COH-133-001 CSR-I-E-COH-153-002 CSR-1-E-COH-133-002 CSR-I-E-COH-154-001 CSR-I-E-COH-133-003 CSR-I-E-COM-154-003 CSR-1-E-COH-133-901 CSR-I-E-COH-155-001 CSR-I-E-COH-134-001 CSR-I-E-COH-156-002 CSR-1-E-COH-134-002 CSR-I-E-COH-157-002 CSR-I-E-COH-134-003 CSR-I-E-COH-157-003 CSR-I-E-COH-136-001 CSR-I-E-COH-157-004 CSR-I-E-COH-136-002 CSR-I-E-COH-158-001 CSR-I-E-COH-137-001 CSR-I-E-COH-158-002 CSR-1-E-COM-138-001 CSR-I-E-COH-160-001 CSR-1-E-COH-139-001 CSR-I-E-CO!!-160-002 CSR-I-E-COH-139-003
E-COH Ncve.T.be r 15, 1935 Paga 3 of 16 ELECTRICAL CONDUIT SUPPORT POPUf.ATICN LCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY INSPECTION POINTS / DISCREPANCY POINTS FOR ELECTRICAL CONDUIT SUPPORT POPULATION (X, Y, 2 SICVE)
INSPECT DISCREP.
% OF
\\
ATTRIBUTE POINTS POINTS DISCREPAN3 SUPPORT AUX. STEEL TYPE & SIZE 47 5
10.60%
COmlECTION OF AUX. STEEL TO PRI!1ARY STRUCTURE GAP BETWEEN AUX. STEEL 94 6
6.38%
AND STRUCTURAL STEEL HANGER CONFIGURATION MEMBER ARRANGEMENT 153 4
2.61%
MEMBER LENGTHS 153 12 7.84%
MEMBER TYPE & SIZE 153 1
0.65%
INTERNAL CONNECTION 16 0
0.00%
CHANNEL TYPE & SIZE CND STRAP PLATE DIMENS.
183 2
1.09%
BRACE TYPE AND SIZE O
O 0.00%
BRACE CONN, ARR., SIZE. TYPE O
O 0.00%
OONDUIT ORIENTATION 344 17 4.94%
CONN OF SUPPORT TO BUILDING STRUCTURAL OR AUX. STEEL CCNDUIT SUPPCRT LOCATION 608 7
1.15%
CROSS FLANGE OFFSET TOLERANCE 22 0
0.00%
WIREWAY /OONDUIT INSTALLATION 266 4
1.50%
CLIP ANGLES 200 8
4.00%
GUSSET & BASE PLATE 870 36 4.14%
STIFFENERS 44 1
2.27%
BOLTING 246 4
1.62%
WELDING (1865 welds)
FIT-UP 3728 2
0.05%
LOCATION 1864 6
0.32%
MISSING WELDS 2
0.11%
WELD SIZE 1864 79 4.24%
WELD LZNGTH 1864 38 2.04%
UNSPECIFIED WELDS 118 2
1.69%
CRACKS 1864 0
0.00%
FUSION 1864 16 0.86%
CRATERS 1864 0
0.00%
CONCAVITY 1864 3
0.16%
REINFCRCEMENT 1864 0
0.00%
UNDERCUT 1854 6
0.32%
POROSITY 1864 0
0.00%
ARC STRIKES & NICKS / GOUGES 1864 9
0.48%
CVERLAP 1864 7
0.38%
PEENING / CAULKING 1864 1
0.05%
PLATC CUT EDG2S 225 0
0.00%
N!'"/.9/COUGES ( Addressed 9/ arc st tMe3 chcVe)
E-COM November 15, 1999 Paga 4 of 16 RI.ECTRICAL CONDUIT SUPPORT POPULATION BCAP._ OBSERVATIONS EVALUATED BY SARGENT & LUNDY INSPECTION POINTS / DISCREPANCY POINTS FOR ELECTRICAL CONDUIT SUPPORT POPULATION (X, Y, Z STEVE)
INSPECT DISCREP.'
% OF ATTRIBUTE POINTS POINTS DISCREPANY CCNCRETE EXPANSION ANCHORS ANCHORS IN MASONRY WALLS 15 0
0.00%
NUMBER OF ANCHORS 33 0
0.00%
SIZE 86 2
2.33%
EMBEDDED LENGTH 86 2
2.33%
ANCHOR SPACING 86 1
1.16%
EDGE DISTANCE TO OPENINGS 86 2
2.33%
NUT ENGAGEMENT 86 0
0.00%
WASHERS 172 2
1.16%
ANCHOR ANGULARITY 86 0
0.00%
PLATE BEARING 36 0
0.00%
CONFIGURATION 90 2
2.22%
LOCATION OF ATTACHMENT 10 0
0.00%
CONCRETE FAILURE 33 0
0.00%
UNAUTHORIZED WELDS 86 0
0.00%
TOTALS 32704 289 0.894 l
l l
l
Novcmbar 15, 1985 Paga 5 of 16 4
l ELECTRICAL CONDUIT SUPPORT POPULATION i
BCAP OBSERVATION EVALUATION BY SARGENT & LUNDY j
SUMMARY
OF ENGINEERING TRENDING j
(CATEGORY Z - 1% SIEVE) t CONNECTION OF AUX. STL TO PRIMARY STRUCT.
L. '
GAP BETWEEN AUK. STEEL & STRUCT STEEL 1/94 = 1.06%
HANGER CONFIGURATION g MEMBER ARRANGEMENT 1/153 = 0.65%
MEMBER LENGTH 2/153'= 1.3L%
MEMBER TYPE & SIZE 1/1$3 = 0.65%
1 CONDUIT ORIENTATION 1/344 = 0.29%
CONDUIT SUPPORT LOCATION 3/608 = 0.49%
WIREWAY / CONDUIT INSTALLATION 3/266 = 1.13%
a GUSSET & BASE PLATES 7/870 = 0.80%
BOLTING 4/246 = 1.62%
WELDING WELD SIZE 34/1864= 1.82%
WELD LENGTH 21/1864= 1.13%
. FUSION 5/1864= 0.27%
FIT-UP 2/1864= 0.11%
LOCATION 4/1864= 0.21%
CONCAVITY 2/1864= 0.11%
ARC STRIKE 1/1864=0.05%
OVERLAP 2/1864=0.11%
CONCRETE EXPANSION ANCHORS
/
ANCHOR SPACING
.liG6 = 1.16%
WASHERS 1/172 = 0.58%
l l f l
5
November 15, 1985 Page 6 of 16 I.
SUMMARY
OF DISCREPANCY EVALUATIONS INSPEC.
NO.
NO. OF NO.
NO.
NO.
NO.
NO.
BCAP DISCREP.
CAT.
CAT.
CAT.
DSGN.
ATTRTPUTE POINTS OBS.
POINTS EVALS.
X Y
Z SGN FNT.
AUX. STEEL 47 4
4 4
0 4
0 0
TYPE & SIZE CONN. OF AUX.STL.
TO PhiMARY STRUCT.
GAP BTWW AUX ST 94 4
6 4
0 3
1 0
& STRUCT STL HANGER CCNFIG.
MEMBER ARRGMT.
153 4
6 5
0 4
1 0
MEMBER LENGTH 153 11 12 12 0
9 3
0 MEMBER TYPE & SIZE 153 1
2 1
0 0
1 0
INTERNAL CONN.
16 0
0 0
0 0
0 0
CHANNEL CND STRAP:PL DIN 183 2
2 2
0 2
0 0
BRACE TYPE & SIZE O O
O O
O O
0 0
BRACE CONN. ARR.,
0 0
0 0
0 0
0 0
TYPE & SIZE CND ORIENTATION 344 9
17 11 0
10 1
0 CND SPPT LOCATION 608 7
7 7
2 2
3 0
CROSS FLANGE 22 0
0 0
0 0
0 0
OFFSET TCLERANCE WIREWAY /CND INSTALL 266 3
4 4
0 2
2 0
CLIP ANGLES 200 4
8 5
1 4
0 0
GUSSET & BASE PLATES 870 24 41 25 4
18 3
0 STIFFENERS 44 1
1 1
0 1
0 0
i BCLT3 246 1
4 1
0 0
1 0
i WELDING 28314 55 171 77 0
54 23 0
EXPANSION ANCHORS 991 9
11 9
2 4
3 0
TOTALS 32704 139 289 168 9
117 42 0
- 1
FINAL November 15, 1985 Page 1 of 13 ELECTRICAL CABLE PAN SUPPORT POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT AND LUNDY CSR-I-E-CPH-000-001 CSR-I-E-CPH-001-001
.CSR-I-E-CPH-003-003 CSR-I-E-CPH-003-004 Rev. 1 CSR-I-E-CPH-006-003 CSR-I-E-CPH-007~006 Rev. 1 CSR-I-E-CPH-008-005 CSR-I-E-CPH-009-008 Rev. 1 CSR-I-E-CPH-009-009 CSR-I-E-CPH-Oll-001 CSR-I-E-CPH-012-001 CSR-I-E-CPH-013-001 Rev. 1 CSR-I-E-CPH-014-006 CSR-I-E-CPH-015-003 CSR-I-E-CPH-016-002 Rev. 2 CSR-I-E-CPH-018-005 CSR-I-E-CPH-019-001 CSR-I-E-CPH-020-009 CSR-I-E-CPH-022-008 Rev. 1 CSR-I-E-CPH-023-004 CSR-I-E-CPH-025-006 CSR-I-E-CPH-026-006 CSR-I-E-CPH-027-002 -
Rev. 2 CSR-I-E-CPH-028-008 CSR-I-E-CPH-028-010 CSR-I-E-CPH;028-901 CSR-I-E-CPH-029-001 CSR-I-E-CPH-030-001 Rev. 1 CSR-I-E-CPH-030-005 Rev. 1 CSR-I-E-CPH-031-001 CSR-I-E-CPH-032-001 CSR-I-E-CPH-033-006.
CSR-I-E-CPH-033-007 CSR-I-E-CPH-035-004 CSR-I-E-CPH-035-901 CSR-I-E-CPH-036-001 Rev. 1
November 15, 1985 Page 2 of 13 ELECTRICAL CABLE PAN SUPPORT POPULATION l
BCAP OBSERVATIONS EVALUATED BY SARGENT AND LUNDY CSR-I-E-CPH-037-004 CSR-I-E-CPH-037-901 CSR-I-E-CPH-039-004 Rev. 1 CSR-I-E-CPH-040-004 CSR-I-E-CPH-041-003 Rev. 2 i
CSR-I-E-CPH-042-008 CSR-I-E-CPH-043-001 CSR-I-E-CPH-043-901 CSR-I-E-CPH-043-902 CSR-I-E-CPH-044-004 Rev. 1 i
CSR-I-E-CPH-045-004 CSR-I-E-CPH-045-005 CSR-I-E-CPH-047-001 CSR-I-E-CPH-047-006 CSR-I-E-CPH-047-901 CSR-I-E-CPH-048-001 Rev. 1 CSR-I-E-CPH-048-007 CSR-I-E-CPH-050-006 CSR-I-E-CPH-051-005 CSR-I-E-CPH-051-006 CSR-I-E-CPH-051-901 CSR-I-E-CPH-052-001 4
CSR-I-E-CPH-053-001 CSR-I-E-CPH-054-001 CSR-I-E-CPH-054-901 CSR-I-E-CPH-055-002 CSR-I-E-CPH-057-004 CSR-I-E-CPH-058-001 Rev. 1 CSR-I-E-CPH-058-004 CSR-I-E-CPH-058-005 CSR-I-E-CPE-058-006 CSR-I-E-CPH-059-003 CSR-I-E-CPH-101-003 CSR-I-E-CPH-102-004 1
CSR-I-E-CPH-104-004 CSR-I-E-CPH-105-004 CSR-I-E-CPH-106-003 CSR-I-E-CPH-107-007 CSR-I-E-CPH-108-004 Rev. 1 CSR-I-E-CPH-109-006 CSR-I-E-CPH-110-005 CSR-I-E-CPH-lll-005 CSR-I-E-CPH-112-003 CSR-I-E-CPH-ll3-006
. Rev. 1 1
a 9
- s...
--.cw y
y.,.y
November 15, 1985 1
Page 3 of 13 l
ELECTRICAL CABLE PAN SUPPORT POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT AND LUNDY CSR-I-E-CPH-114-005
~
CSR-I-E-CPH-ll5-006 Rev. 1 CSR-I-E-CPH-116-005 CSR-I-E-CPH-117-005 Rev. 2 CSR-I-E-CPH-118-005 Rev. 2 CSR-I-E-CPH-119-005 i
CSR-I-E-CPH-120-002 CSR-I-E-CPH-122-003 Rev. 1 CSR-I-E-CPH-123-005 CSR-I-E-CPH-124-007 Rev. 1 CSR-I-E-CPH-125-005 CSR-I-E-CPH-126-002 CSR-I-E-CPH-127-005 CSR-I-E-CPH-128-005 Rev. 1 CSR-I-E-CPH-129-004 CSR-I-E-CPH-130-004 CSR-I-E-CPH-131-006 CSR-I-E-CPH-132-007 CSR-I-E-CPH-133-007 CSR-I-E-CPH-134-006 CSR-I-E-CPH-135-004 CSR-I-E-CPH-136-007 CSR-I-E-CPH-137-006 CSR-I-E-CPH-138-003 Rev. 1 CSR-I-E-CPH-139-006 Rev. 2 CSR-I-E-CPH-140-006 CSR-I-E-CPH-141-009 Rev. 1 CSR-I-E-CPH-142-003 CSR-I-E-CPH-144-006 CSR-I-E-CPH-145-003 Rev. 2 i
CSR-I-E-CPH-146-003 Rev. 2 l
CSR-I-E-CPH-147-004 Rev. 1 CSR-I-E-CPH-149-003 Rev. 2 CSR-I-E-CPH-150-005 CSR-I-E-CPH-151-007 CSR-I-E-CPH-153-002 CSR-I-E-CPH-154-005 CSR-I-E-CPH-155-003 CSR-I-E-CPH-156-006 CSR-I-E-CPH-157-003 Rev. 1 CSR-I-E-CPH-158-002 CSR-I-E-CPH-159-004 CSR-I-E-CPH-160-004 CSR-I-E-CPH-161-005
=
l
FINAL November 15, 1985 Page 4 of 13 ELECTRICAL CABLE PAN SUPPORT POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT AND LUNDY CSR-I-E-CPH-162-007 CSR-I-E-CPH-163-002 Rev. 2 CSR-I-E-CPH-164-002 CSR-I-E-CPH-166-006 CSR-I-E-CPH-167-003 CSR-I-E-CPH-168-001 CSR-I-E-CPH-169-006 CSR-I-E-CPH-170-001 CSR-I-E-CPH-171-005 CSR-I-E-CPH-172-003 e
-m
--w m-
~-
o c weu -
November 15, 1985 Page 5 of 13 ELECTRICAL CABLE PAN SUPPORT POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT AND LUNDY INSPECTION POINTS / DISCREPANCY POINTS CATEGORY X, Y, AND Z FOR CABLE TRAY SUPPORT POPULATION ATTRIBUTE INSPECTION DISCREPANCY
% OF POINTS POINTS DISCREP e
WELDING FIT-UP 17196 73 0.42 LOCATION 8598 89 1.04 MISSING WELDS 0
67 0.78 WELD SIZE 8598 600 6.98
-WELD LENGTH 8598 350 4.07 UNSPECIFIED WELDS 130 0
0 CRACKS 8598
'9 0.10 FUSION 8598 63 0.73 CRATERS 8598 12 0.14 CONCAVITY 8598 22 0.26 REINFORCEMENT 8598 0
0 UNDERCUT 8598 174 2.02 POROSITY 8598 18 0.21 ARC STRIKE, NICKS &
GOUGES 8598 53 0.62 OVERLAP 8598 37 0.43 PEENING / CAULKING 8598 0
0 PLATE CUT EDGES 260 2
0.77 TOTAL CSR POPULATION 129T60 T3T9 1.21 4
---,av
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~
~~
~ November 15,~ ~19855
~
Page 6 of 13 ELECTRICAL CABLE PAN SUPPORT POPULATION
~
BCAP OBSERVATIONS EVALUATED BY SARGENT AND LUNDY
SUMMARY
OF ENGINEERING TRENDING FOR CABLE TRAY SUPPORT POPULATION (CATEGORY Z - 1% SIEVE)
ATTRIBUTE INSPECTION DISCREPANCY
% OF POINTS POINTS DISCREP WELDING FIT-UP 17196 48 0.28 LOCATION 8598 38 0.44 MISSING WELDS 0
25 0.29 WELD SIZE 8598 270 3.14 WELD LENGTH 8598 75 0.87 UNSPECIFIED WELDS 130 0
0 CRACKS 8598 1
0.01 FUSION 8598 6
0.07 CRATERS 8598 2
0.02 CONCAVITY 8598 1
0.01 REINFORCEMENT 8598 0
0 UNDERCUT 8598 0
0 POROSITY 8598 1
0.01 ARC STRIKE, NICKS &
GOUGES 8598 0
0 OVERLAP 8598 2
0.02 PEENING / CAULKING 8598 0
0 PLATE CUT EDGES 260 0
0 TOTAL CSR POPULATION 129360 469 0.36
,.-g m
FINAL November 15, 1985 Page 7 of 13 ELECTRICAL CABLE PAN SURPORT POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT AND LUNDY I.
SUMMARY
OF ENGINEERING EVALUATIONS FOR CABLE TRAY SUPPORT POPULATION NO.
NO.
NO.
NO.
NO.
NO.
NO.
INSPEC.
BCAP OF OF CAT. CAT. CAT DESIGN ATTRIBUTE POINTS OBS. DISCREP EVALS X
Y Z
SGNFNT WELDING 129,360 134 1569 639 24 491 124 0
e
+
r-n
FINAL E-EIN November 15 1985 Page 1 of 23 l
ELECTRICAL EQUIPMENT POPULATION l
BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY FINAL BCAP OBSERVATION DISPOSITION REV. 6 CSR-I-E-EIN-001-001 CSR-I-E-EIN-038-002 CSR-I-E-EIN-002-001 CSR-I-E-EIN-038-003 CSR-I-E-EIN-002-002 CSR-I-E-EIN-039-002 CSR-I-E-EIN-003-001 CSR-I-E-EIN-042-001 i
CSR-I-E-EIN-003-002 CSR-I-E-EIN-042-002 i
CSR-I-E-EIN-005-001 CSR-I-E-EIN-042-003 CSR-I-E-EIN-006-001 CSR-I-E-EIN-043-002 CSR-I-E-EIN-008-001 CSR-I-E-EIN-044-002 CSR-I-E-EIN-010-001 CSR-I-E-EIN-047-001 CSR-I-5-EIN-010-004 CSR-I-E-EIN-049-001 i
CSR-I-E-EIN-Oll-001 CSR-I-E-EIN-049-002 CSR-I-E-EIN-011-002 CSR-I-E-EIN-050-001 CSR-I-E-EIN-011-901 CSR-I-E-EIN-051-001 CSR-I-E-EIN-012-001 CSR-I-E-EIN-052-001 CSR-I-E-EIN-013-001 CSR-I-E-EIN-054-001 CSR-I-E-EIN-014-001 CSR-I-E-EIN-055-001 CSR-I-E-EIN-015-001 CSR-I-E-EIN-055-002 CSR-I-E-EIN-016-002 CSR-I-E-EIN-055-003 CSR-I-E-EIN-016-003 CSR-I-E-EIN-055-004 L
CSR-I-E-EIN-017-001 CSR-I-E-EIN-055-005 CSR-I-E-EIN-017-002 CSR-I-E-EIN-056-001 CSR-I-E-EIN-017-003 CSR-I-E-EIN-056-002 CSR-I-E-EIN-017-004 CSR-I-E-EIN-056-901 CSR-I-E-EIN-019-001 CSR-I-E-EIN-056-902 CSR-I-E-EIN-019-002 CSR-I-E-EIN-058-002 CSR-I-E-EIN-019-003 CSR-I-E-EIN-058-003 CSR-I-E-EIN-Ol9-004 CSR-I-E-EIN-059-001 CSR-I-E-EIN-019-005 CSR-I-E-EIN-059-002 CSR-I-E-EIN-020-001 CSR-I-E-EIN-059-901 CSR-I-E-EIN-020-002 CSR-I-E-EIN-062-001 CSR-I-E-EIN-023-001 CSR-I-E-EIN-062-002 CSR-I-E-EIN-023-002 CSR-I-E-EIN-063-001 CSR-I-E-EIN-025-001 CSR-I-E-EIN-064-001 CSR-I-E-EIN-025-002 CSR-I-E-EIN-064-003 CSR-I-E-EIN-025-003 CSR-I-E-EIN-066-001 CSR-I-E-EIN-026-001 CSR-I-E-EIN-066-002 CSR-I-E-EIN-027-001 CSR-I-E-EIN-068-001 CSR-I-E-EIN-028-001 CSR-I-E -E IN-0 6 8 -002 CSR-I-E-EIN-029-001 CSR-I-E-EIN-070-002 I
CSR-I-E-EIN-031-001 CSR-I-E-EIN-071-001 CSR-I-E-EIN-031-002 CSR-I-E-EIN-071-002 w- ' CSR-I-E-EIN-031-003 CSR-I-E-EIN-072-001 CSR-I-E-EIN-032-001 CSR-I-E-EIN-073-001 CSR-I-E-EIN-032-002 CSR-I-E-EIN-073-OO2 CSR-I-E-EIN-033-001 CSR-I-E-EIN-073-003 CSR-I-E-EIN-034-001 CSR-I-E-EIN-075-001 CSR-I-E-EIN-036-001 CSR-1-E-EIN-076-001 CSR-I-E-EIN-036-002 CSR-I-E-EIN-076-002 CSR-I-E-EIN-036-003 CSR-I-E-EIN-078-001 CSR-I-E-EIN-037-001 CSR-I-E-EIN-078-002
= _,... - -
November 15, 1985 Page 2 of 23 ELECTRICAL EOUIPMENT POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY FINAL BCAP OBSERVATION DISPOSITION REV. 6 CSR-I-E-EIN-078-003 CSR-I-E-EIN-130-001 CSR-I-E-EIN-078-901 CSR-I-E-EIN-131-001 CSR-I-E-EIN-079-002 CSR-I-E-EIN-132-001 CSR-I-E-EIN-080-002 CSR-I-E-EIN-132-002 CSR-I-E-EIN-080-003
' CSR-I-E-EIN-133-OOL CSR-I-E-EIN-101-001 CSR-I-E-EIN-133-002 CSR-I-E-EIN-102-001 CSR-I-E-EIN-134-001 CSR-I-E-EIN-104-001 CSR-I-E-EIN-134-002 CSR-I-E-EIN-104-002 CSR-I-E-EIN-134-003 CSR-I-E-EIN-105-001 CSR-I-E-EIN-134-356 CSR-I-E-EIN-105-002 CSR-I-E-EIN-135-001 CSR-I-E-EIN-105-003 CSR-I-E-EIN-135-002 CSR-I-E-EIN-105-004 CSR-I-E-EIN-136-v01 CSR-I-E-EIN-107-001 CSR-I-E-EIN-137-001 CSR-I-E-EIN-108-001 CSR-I-E-EIN-138-001 CSR-I-E-EIN-lll-001 CSR-I-E-EIN-138-002 CSR-I-E-EIN-111-002 CSR-I-E-EIN-144-001 CSR-I-E-EIN-112-002 CSR-I-E-EIN-144-002 CSR-I-E-EIN-112-003 CSR-I-E-EIN-145-001 CSR-1-E-EIN-113-002 CSR-I-E-EIN-145-002 CSR-I-E-EIN-113-003 CSR-I-E-EIN-146-002 CSR-I-E-EIN-ll4-001 CSR-I-E-EIN-146-003 CSR-I-E-EIN-114-002 CSR-I-E-EIN-146-004 CSR-I-E-EIN-115-OOl CSR-I-E-RIN-146-OOS CSR-I-E-EIN-115-002 CSR-I-E-EIN-147-002 CSR-I-E-EIN-116-001 CSR-1-E-EIN-147-003 CSR-I-E-EIN-ll6-OO2 CSR -I-E-E IN-147-004 CSR-I-E-EIN-117-001 CSE.-I-E-EIN-148-001 CSR-I-E-EIN-119-002 CSR-I-E-EIN-149-001 CSR-I-E-EIN-122-001 CSR-I-E-EIN-149-OO2 CSR-I-E-EIN-122-002 CSR-I-E-EIN-149-003 CSR-I-E-EIN-122-003 CSR-I-C-EIN-150-001 CSR-I-E-EIN-125-001 CSR-I-E-EIN-152-001 CSR-I-E-EIN-125-002 CSR-I-E-EIN-152-002 CSR-I-E-EIN-126-001 CSR-I-E-EIN-153-001 CSR-I-E-EIN-126-002 CSR-I-E-EIN-154-001 CSR-I-E-EIN-126-003 CSR-1-E-EIN-154-002 CSR-I-E-EIN-127-001 CSR-I-E-EIN-155-001 CSR-I-E-EIN-127-002 CSR-I-E-EIN-155-002 CSR-I-E-EIN-127-003 CSR-I-E-EIN-158-001 CSR-I-E-EIN-128-002 CSR-1.-E-EIN-158-002 CSR-I-E-EIN-129-001 CSR-I-E-EIN-158-003 CSR-I-E-EIN-129-002 CSR-I-E-EIN-159-001 CSR-I-E-EIN-160-002
IFLONJ -
November 15. 1985 e
Page 3 of 23 ELECTRICAL ELECTRICAL EOUIPMENT INSTALLATION POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY INSPECTION POINTS / DISCREPANCY POINTS FOR ELECTRICAL EOUIPMENT INSTALLATION POPULATION (X,Y.Z SIEVE)
INSPECT DISCREP.
% OF ATTRIBUTE POINTS POINTS DISCREPANCY N
ELECT. EQUIPMENT LOCATION & ORIENTATION 168 2
1.19%
SUPPORT 615 25 4.07%
BOLTS AND CAP SCREWS 1115 18 1.61%
NUTS AND WASHERS 430 15 3.49%
+
HOLES 23 2
8.70%
EMBEDDED ANCHOR BOLTS 15 0
0.00%
FIELD MOD.
10373 97 0.94%
FIELD ASSEMBLY 1410 123 8.72%
JUNCTION BOX SIZE AND LOCATION 240 4
1.67%
BARRIERS 275 60 21.80%
TERM. BLOCK MOUNTING 14 0
0.00%
JUNCTION BOX SEG.
CODE LABEL 80 16 20.00%
CABLE SUPPORT O
O 0.00%
HEEP HOLE 9
0 0.00%
MOUNTING DETAIL 81 20 24.70%
MOUNTING STEEL, TYPE.
SIZE, LENGTH 336 3
0.89%
BOLTS & CAP SCREWS 1362 54 3.96V PLATE WASHERS 172 24 13.90%
CONNECTION OF JUNCTION BOX SUPPORT STEEL TO BLDG.
STRUCTURAL OR AUX. STEEL CONNECTION DETAIL 97 3
3.09%
BASE PLATE 182 10 5.49%
GUSSET PLATE 252 2
0.79%
STIFFENERS 32 16 50.00%
GAP BETWEEN JUNCTION BOX SUPPORT AND BASE PLATE 20 1
5.00%
AUX. STEEL TYPE & SIZE 25 7
28.00%
(continued)
j.
E-EIN l
November 15, 1985 Page 4 of 23 l
ELECTRICAL ELECTRICAL EQUIPMENT INSTAi,LATION POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY INSPECTION POINTS / DISCREPANCY POINTS FOR ELECTRICAL EQUIPMENT INSTALLATION POPULATION (X.Y.Z SIEVE)
INSPECT DISCREP.
t OF ATTRIBUTE POINTS POINTS DISCREPANCY l
i CONN. AUX. STEEL TO PRIMARY STRUCTURE GUSSET PLATE 33 0
0.00%
GAP BETWEEN AUK. STEEL AND PRIMARY STRUCTURE 37 7
18.90%
CLIP ANGLE 104 1
0.96%
CROSS FLANGE OFFSET TOLERANCE 16 0
0.00%
ELECT. CONT. PENE.
LOCATION 8
0 0.00%
ORIENTATION 4
0 0.00%
FLANGE BOLT SIZE 144 0
0.00%
MOUNTING FLANGE ENCL.
MOUNTING RING WELD LOCATION & SIZE 12 0
0.00%
CRACKS, LACK OF FUSION, CRATER CRACKS 12 0
0.00%
~
ACCEPT. STANDARDS ROUND INDICATIONS 4
0 0.00%
REINFORCEMENT OF BUTT WELDS 4
0 0.00%
UNDERCUT 4
0 0.00%
MAX. ALLOWANCE OFFSET BUTT WELDS 4
0 0.00%
FAIRING OF OFFSETS 4
0 0.00%
WELD OVERLAP 4
0 0.00%
(continued)
G w
_.-- ~
e E-EIN 1985 November 15, Page 5 of-23 ELECTRICAL ELECTRICAL EOUIPMENT INSTALLATION POPULATION BCAP OBSERVATIONS EVALUATED BY SARGENT & LUNDY i
INSPECTION POINTS / DISCREPANCY POINTS j
FOR ELECTRICAL EQUIPMENT INSTALLATION POPULATION i
(I.Y.Z SIEVE)
INSPECT DISCREP.
% OF ATTRIBUTE POINTS POINTS DISCREPANCY WELDING FIT-UP 4980 3
0.06%
LOCATION 2490 136 5.46%
MISSING WELDS 11 0.44%
WELD SIZE.
2490 131 5.26%
WELD LENGTH 2490 77 3.09%
4 UNSPECIFIED WELDS 95 0
0.00%
CRACKS 2510 0
0.00%
FUSION 2490 2
0.08%
CRATERS 2490 0
0.00%
CONCAVITY 2490 32 1.29%
REINFORCEMENT 2490 0
0.00%
UNDERCUT 2510 6
0.24%
POROSITY 2490 2
0.08%
ARC STRIKES & NICK / GOUGES 2490 3
'O.12%
OVERLAP 2490 1
0.04%
PEENING / CAULKING 2490 0
0.00%
PLATE CUT EDGES 190 0
0.00%
NICKS / GOUGES (Addressed w/are strikes above)
CONCRETE EXPANSION ANCHORS ANCHORS IN MASONRY WALLS 29 0
0.00%
NUMBER OF ANCHORS 176 0
0.00%
SIZE
'211 O
O.00%
EMBEDDED LENGTH 211 2
0.95%
ANCHOR SPACING 211 6
2.84%
EDGE DISTANCE TO OPENINGS 211 3
1.42%
NUT ENGAGEMENT 211 6
2.84%
WASHERS 422 14 3.32%
ANCHOR ANGULARITY 211 0
0.00%
PLATE BEARING 20 0
0.00%
CONFIGURATION 275 20 7.27%
LOCATION OF ATTACHMENT 5
1 20.00%
CONCRETE FAILURE 169 0
0.00%
UNAUTHORIZED WELDS 207 0
0.00%
TOTALS 57964 966 1.67%
. ~
E-EIN November 15, 1985 Page 6 of 23 CATEGORY I ELECTRICAL EOUIPMENT POPULATION BCAP OBSERVATION EVALUATION BY SARGENT & LUNDY
SUMMARY
OF ENGINEERING TRENDING (CATEGORY Z - 1% SIEVE)
ELECTRICAL EQUIPMENT SUPPORT 4/615
= 0.65%
BOLTS & CAP SCREWS 13/1115 - 1.17%
FIELD ASSEMBLY 120/1410 = 8.51%
JUNCTION BOX SIZE & LOCATION 2/240
= 0.83%
BARRIERS 51/275
=18.54%
MOUNTING DETAIL 5/81 6.17%
=
BOLTS & CAP SCREWS 14/1362 = 1.03%
PLATE WASHERS 12/172 6.98%
=
CONNECTION OF JUNCTION BOX SUPPORT STEEL TO BLDG. STEEL OR AUX. STEEL CONNECTION DETAIL 1/97 1.03%
=
BASE PLATE 2/182 1.10%
=
STIFFENERS 10/32
=31.25%
AUXILIARY STEEL TYPE & SIZE 1/25 4.00%
=
WELDING LOCATION 44/2490 = 1.76%
SIZE 90/2490 3.61%
=
LENGTH 55/2490 = 2.21%
CONCAVITY 31/2490 = 1.24%
CONCRETE EXPANSION ANCHORS SPACING 4/211 1.90%
=
EDGE DISTANCE TO OPENING 2/211 0.95%
=
NUT ENGAGEMENT 6/211 2.84%
=
WASHERS 10/422 2.37%
=
CONFIGURATION 17/275 6.18%
=
LOCATION OF ATTACHMENT 1/
5
=20.00%
m November 15, 1985
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Page 7 of 23 I.
SUMMARY
OF DISCREPANCY EVALUATIONS INSPEC. NO.
NO. OF NO.
NO.
NO.
NO.
NO.
BCAP DISCREP.
CAT.
CAT.
CAT.
DSGN.
ATTRIBUTE POINTS OBS. POINTS _
EVALS.
K Y
Z SGNFh
- 1. ELECT. EQUIPMENT la LOCATION &
ORIENTATION 168 2
2 2
0 2
0 0
lb SUPPORT 615 18 25 19 1
15 3
0 lbl BOLTS AND CAP SCREWS 1115 3
18 4
0 2
2 0
lb2 NUTS AND WASHERS' 430 1
15 1
0 1
0 0
lb3 HOLES 23 2
2 2
0 2
0 0
lb6 EMBEDDED ANCHOR BOLTS 15 0
0 0
0 0
0 0
lc FIELD MOD.
10373 7
97 8
7 1
0 0
id FIELD ASSEMBLY 1410 3
123 3
1 0
2 0
- 2. JUNCTION BOX 2a SIZE AND LOCATION 240 3
4 6
0 4
2 O
1 2b BARRIERS 275 11 60 11 2
2 7
0 2c TERM. BLOCK MOUNTING 14 0
0 0
0 0
0 0
2d JUNCTION BOX SEG. CODE LABELS 80 15 16 16 16 0
0 0
2e JUNCTION BOX CABLE SUPPORT 0
0 0
0 0
0 0
0 2f WEEP HOLE 9
0 0
0 0
0 0
0 2g MOUNTING
~
81 19 20 21 1
13 7
0 DETAIL 2g1 MOUNTING STEEL. TYPE, SIZE, LENGTH 336 2
3 4'
O 2
2 0
2g2 BOLTS & CAP SCREWS 1362 8
54 19 1
9 9
0 2g5 PLATE WASHERS 172 6
24 7
0 5
2 0
- 3. CONN. OF JUNCTION BOK SUPPORT STEEL TO BUILDING i
STRUCTURAL OR AUX. STEEL 3a CONN. DETAIL 97 3
3 3
0 2
1 0
3b BASE PLATE 182 2
10 5
0 4
1 0
3c GUSSET PLATE 252 1
2 1
0 1
0 0
3d STIFFENERS 32 5
16 5
0 2
3 0
3g GAP BETWEEN JUNCTION BOX 1
l SUPPORT AND BASE PLATE 20 1
1 1
O 1
0 0
(continued) 1 l'
November 15 1985 Page 8 of 23 I.
SUMMARY
OF DISCREPANCY EVALUATION INSPEC. NO.
NO. OF NO.
NO.
NO.
NO.
NO.
BCAP DISCREP.
CAT.
CAT.
CAT.
DSGN.
ATTRIBUTE POINTS OBS. POINTS EVALS.
X Y
Z SGNFN-
- 4. AUX. STEEL TYPE & SIZE 25 2
7 8
1 5
2 0
- 5. CONN. OF AUX. STL.
TO PRIMARY STRUCT.
Sa GUSSET PLATE 33 0
0 0
0 0
0 0
5b GAP BETWEEN AUX. STEEL &
PRIMARY STR.
37 3
7 5
0 5
0 0
Sd CLIP ANGLE 104 0
1 1
0 1
0 0
6.
CROSS FLANGE OFFSET TOLER.
16 0
0 0
0 0
0 0
- 7. ELECT. CONT. PENE.
7a LOCATION 8
0 0
0 0
0 0
0 t
7b ORIENTATION 4
0 0
0 0
0 0
0 7c FLANGE BOLT SIZE 144 0
0 0
0 0
0 0
7d MOUNTING FLANGE i
ENCL. MOUNTING RING WELD 7dl LOCATION &
SIZE 12 0
0 0
0 0
0 0
7d2 CRACKS, LACK OF FUSION.
CRATER CRACKS 12 0
0 0
0 0
0 0
7d3 ACCEPTANCE STNDS.
ROUND INDICATIONS 4
0 0
0 0
0 0
0 7d4 REINFORCEMENT OF BUTT WELDS 4
0 0
0 0
0 0
0 7d5 UNDERCUT 4
0 0
0 0
0 0
0 7d6 MAX. ALL. OFFSET BUTT WELDS 4
0 0
0 0
0 0
0 7d7 FAIRING OF OFFSETS 4
0 0
0 0
0 0
0 748 WELD OVERLAP 4
0 0
0 0
0 0
0 lb4 WELDS 37675 52 404 105 0
73 32 0
2g4 3e i
Sc lb5 EXP. ANCHORS 2g3 2569 18 52 30 0
8 22 0
3f TOTALS 57964 187 966 287 30 160 97 0
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