ML20214A963

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Intervenor Exhibit I-ROREM-180,consisting of Undated Pittsburgh Testing Lab Braidwood Good News Story
ML20214A963
Person / Time
Site: Braidwood  Constellation icon.png
Issue date: 10/23/1986
From:
AFFILIATION NOT ASSIGNED
To:
References
OL-I-ROREM-180, NUDOCS 8705200025
Download: ML20214A963 (14)
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m. ~ 0"*'". PHASE I sub-structure 12/75 - 2/77 PTL first arrived at the job site in Dece:her of 1975 with Steve Bank. Project Liaison and J. Troutman. Site Manager. PTL's Quality Assurance manual received fcr:21 approval in February, 1976. In March of 1976. PTL began construction cf the on-site testing lab. With the start of construction. PTL began testing concrete, soils, concrete aggregate, rebar and cadwelds. In June of 1976. PTL instituted full-time en-site QA to perform audits and surveillances of all PTL functions. On October 28. 1976 cur QA manual was revised to reflect more accurately our organizational responsibilities and to better delineate the codes and standards used to accomplish our various quality assurance activities. During this period. PTL staffed 29 personnel en site. A total of 91 audits and 124 surveillances were conducted on 23 procedures and 7 instruction sheets. Also during this period. (October 1. 1976) PIL invited CCRL (Concrete and Cement Reference Laboratory) of the U. S. Government on site to audit and certify our concrete lab and field operations. PMASE II Super Structure 2/77 - 3/78 During this phase. PTL increased its on-site work force to 68. With PTL taking over testing operations at the Byron Site, we changed Site Manager and Soils Supervisor as these two ;erscnnel were transferred to the Byron Site. On June 21. 1977 our QA manual was revised to reorganize its format to coincide with 10CFR-30. Appendix 5. During this period PTL began radiographic slurry, structural, visaal and nagnetic particle inspection. .. "r --f 200 :; fit: :nd 219 t.rveillances on 25 ;receduret a-d 9 instruction sheets. PHASE III Major Equioeent Insta11atio-3'74 - 9/79 During this phase PIL increased its on-site staff to 80. PTL acquired the test and ins;ection contra:t for the *7PS SATSOP cperatiens and. consequently, reorganized the Braidwcod staff to coincide with this additional 51A0010751

F Phase III (continued) activity. PTL replaced its Site Manager as well as its NDE, Lab. Concrete Supervisor at Braidwood. It must be noted that our NOE Supervisor became our Site Manager. We also acquired a new Corporate NDE Level III during this period. During this period PTL began testing C.E.A.s and also began ultrasonic inspections. PTL's on-site QA staff conducted 209 audits and 93 surveillances on 28 procedures and 15 instruction sheets. 4 During September of 1979. Ceco ceased construction at the Braidwood Site. However. PTL kept a skeleton crew to finish various inspections and tests which were began prior to the shutdown. PRASE IV Shutdown 9/79 3/80 4 No activity. McVever. on December 19. 1979 our QA canual was revised to update the procedure listing and to reflect changes in CECO QA philoscphies as well as enhancing the PIL program to more accurately reflect our day to day operation. PRASE V Restart and Regroup 3/80 - 3/81 PTL returned to on-site operations in March of 1980 with a staff of 27. Of these 27.17 vere retained from prior to shutdown. All supervisory and ranage-ment personnel were retained. At this time, all safety-related soils work was completed as well as all slurry testing. Early in 1950, the cooling lake was being filled. All rebar and cadweld tensile testing was referred to LaSalle Station. PTL continued to perform all inspections that were performed prior to shutdown. During this period, the on-site QA staff performed 67 audits and 23 surveillances on 26 procedures and 19 instruction sheets. 4 Wo. -Ju r e_m.. w.....u... ...o During this period. PTL increased its staf f to 35 personnel. On June 1.1982 PTL's QA manual was revised to upgrade the Ccrperste organiza-tional chart and to better deli eate the duties of the on-site CA personnel. In April of 1931. CCRL (Cement and Concrete Reference Lab) was again invited on site to certify our concrete field and lab operations. 1 2-Aoo207sc ~,

m V.,- + 9 i f Phase VI (Continued) e During this period on site. PTL QA perferned 141 audits and 36 surveillances on 27 procedures and 20 instruction sheets. PTL also acquired a new Site Manager. c PRASE VII Profect Manager Reorganfration 9/82 - 10/83 During this period. PTL iacreased its sta'f to 55 personnel. PTL began the ANSI-N-45.2.6 enhancement progran in Novecher.1982 and created the position / of Training Coordinator. Later during this period. PTL reorganized the Site / operation to include a Site Manaler Assistant Site Manager. Training Coordinator. and an Administrative Assistant. PTL revised the QA manual in June 1983 to reflect the fact that the reference to ANSI-N-45.2 included all applicable daughter documents as requested by CECO. In July of 1983. CCRL was again itvited on' site to certify our concrete lab.end field operation. PTL's on-site QA perforded 106 audits and 11 surveillances on 27 procedures and ~ 22 instruction sheets. PRASE VrII Reorgsnization 10/83 - 11/94 During this period. PIL increased its staf f to 97 personnel. PTL revised the ANSI-N-45.2.6 certification enhancement program to include comments and suggestions from INP0 Williass/ Wagner. NRC, and CECO QA. t PTL began an over-inspection program on various contractor QC activities. During this period. PTL's on-site OA perforced lla audits and 40 surveillances on 26 procedures and 23 instruction sheets. 1 4 t' . \\. i ' A0010753 v._ c

Y m PRCCEOURE: QA-N-1 Quality Assurance Manus 1 QC-PQ-1 Personnel Qualifications NCE QC-PQ-2 Personnel Qualifications ANSI N45.2.6 QC-CAL-3 Calibrations QC-cc-1 Document Control QC-PR-1 Procurement Document Control and Receiving Inspection QC-CRN-1 control of Internal NonConformances QC-IA-1 Internal Audits (Corporate) QC-IA-2 Internal Aud*ts (Site) QC-FSTC-1 Field Sampling & Testing of Concrete QC-LT-1 Lab Testing QC-CEA-1 Concrete Expansion Anchors QC-CMP-1 Concrete Mixer Proportioning QC-SR-1 Structural Steel Inspection QC-CI-1 Coatings Inspection QC-CWJT-1 Concrete Mixer Uniformity Testin5 QC-SUS-1 Subcontractor Control QC-3T-1 soils Testing 3 QC-CWI-1 Cadweld Inspection { QC-STT-1 slurry Trench Testing QC-TP-1 Film Processing QC-RT-1 Radiographic Inspection (ASME. ANSI API QC-RT-2 Radiographic Inspection (AWS) QC-PT-1 Liquid Penetrant Testing QC-MT-1 Magnetic Particle Testing s QC-UT-1 Ultrasonic Testing ( ASME. AN31. API) i QC-UT-2 Ultrasonic Testing (AWS) QC-RSW-1 Reinforcing steel Inspection A0010754 l

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V.-- IESTRUCTION SHEETS IS-BRD-1-PM Calibration of Techkote White Air Meter IS-BRD-2-BP-lc Filling Out Form BP-1C (Batch Plant) IS-BRD-3-DT Calibration of Dial Thermometers IS-BRD-4-FM Compensatica For Free Moisture in Aggregate IS-BRD-5-BT Bend Testing of Weld Specimens IS-BRD-6-UTM Measurement of Plate & Pipe Using Ultrasonic IS-BRD-6-CIT Cadweld Inspection Training IS-BRD-B-DC Calibration of Densitometer IS-BRD-9-AWS Visual Inspection of Welding (AWS) IS-BRD-1D-SSC Inspectirn of Shear Studs & Performed Wire Anchors IS-BkD-al-CDI consoltoateo Isotropically - Dratned Triasial Tests on Cement Bentonite Slurry Specimens IS-BRD-12-PTI Inspection of Post-Tensioning Button Heads IS-BRD-8-BPM Monitoring Batch Plant Operations IS-BRD-9-VMW Minimum Wall Verification of Valves Using Ultrasetic IS-BRD-11-IMC Visu n Inspection of Welding on Industrial & Mill Cranes IS-BRD-FN-1 Measuring Delta Ferrite in Austenitic Steinless Steel Welds IS-BRD-13-MMT Masonry Mortar Testing IS-BRD-la-E t Masonry Block Testing IS-B R C--15-!: Inspection

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IS-BRD-16-U' V Verification of tabedded Lansth of CEA's Using Ultrasonic IS-TA-CAL Calibration of Torque Analyzers IS-BRD-18-EFI Time of Effluz (CRD-79-77) IS-BRD-19-BL Torque Inspection of Bolted Connections (Known Torque) A001(yyy I

_. -. -. - -.. ~ C I j i I l INSTRUCTION SHEETS IS-BRD-21-PQ ANSI Personnel Qualifications IS-BRD-22-UC Unit Concept IS BRD-24-UCE Unit Concept Electrical 4 IS-BRD-25-UOM Unit Concept Mechanical 3 IS-BRD-26-UCC Unit Concept - Civil / Structural IS-BRD-31-CRR Document Review / Reconciliation l IS-BRD-23-DC Eeview of Quality Assurance Documentation IS-BRD-32-WQ Visual Inspection of Procedure & Welder Qualifications IS-BRD-33-ETA Calibration & Use of Electronit Torque Analyter IS-BRD-3a-SWC Calibration of Skidmore Wilhelm i i i l i i f AW120757

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