ML20207U145
| ML20207U145 | |
| Person / Time | |
|---|---|
| Site: | Seabrook  |
| Issue date: | 08/11/1982 |
| From: | Hanson S PULLMAN POWER PRODUCTS CORP. (FORMERLY PULLMAN, INC.) |
| To: | |
| Shared Package | |
| ML20207U135 | List: |
| References | |
| FOIA-87-43 NUDOCS 8703240660 | |
| Download: ML20207U145 (68) | |
Text
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MS-4007-01 R/5 Pullman Power Products ""' ' De
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NONCONFORMANCE REPORT
**\ MS f.007-01-B1-30"-l
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.TIPMS-M1 1 TMJ 2/r6/93
' ,,.. a c a . .:. l ,. 7 05.,.B07,49,< *"'""'. AS ANSI B31.;
r ,70,35,a 1 1 , F0105, & F0106, , ,Fi,el,d yelds ', , 2 critical I wawt swit. omsawiaaTeon 155V E o on7:
, eV, Wm. Larkin KPL Pullman Power Products ,8 l 101 f}
E" s o ,'y g n e avo H B0690 A & B M Bridge Elv. 43' 1 <- a.c we c. No. 5 ho#RGANI oN A, Pullman Power Products 248 N(51 ? ,- s9 v.i c k,'# NCR CATEGORY. PoS5 ELE SIGNIF NA CPART 21 Q 50.55(e: 5 T Y P E" ,J ' T Y P E. O'E' c ou'P ' = ^ T- - @ ' ' '~57 ^ u A Tio w Dia PaoGaAu GOVERNING t INCLUDE ACCEPT ANCE l 5 aEcuinEuEN CarTEnia ANo coC'uT. Nos.1 UE&C Plan 9763-F-202328, ' Pullman Field Instruction 181. X-9. IX-RT-1-k'77 BE'5sI:i$TfoTo} ' NC ( AEL ATE TO l 7 code LINE No. 6) _ oNCoNronuANCE s 4032 Horizontal Comalone was used to obtain accef able Code fit up outtine excessive b9.w-C- strain (cold sorino) on fiel d veldc: F010 5 "A" Al l F0106 "B" - Spools E2937-1982 & E2937-1981 resnectivniv. Nnen- tJn1 A rn1nA <= cn-,1nen and accented. awaitine RT nrinr to PITJT (Pn c:t kp1d Mone Tronri- tan 1 A F010 9 k n e me une
~
hoon2: whoa p smo l a NC AUSE OF CAUSE 01/031
, gnoNCoNFoRMANCE CODE ,61 Inadeauate Supervision / Violation of Field Instructiot Craft Error.
Note: Process sheets did not indicate a visual hold nnine nrier en fit udnnaenck. NbNN P Ao Ao5Eo "' LU P' f
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~ C SCRAP Isposit io s , R E PAIR f C USE A$ l$ i C ~OTHER <
JUSTIFIC ATeo N: F0106 - UE&C to provide. F0105 Craft to remove Comalongs and align per approved instruction. RFI or NCR to be generated if alignment Cannot be made at that time. 8703240660 870319 PDR FOIA GORDON87-43 PDR
'O TEPS TO PREVENT -'
aECuanANCE Suaervision & Craft to be instructed that external mechanical force, excluding Clamp & fit up attachements, are not to be utilized to make fit up, i REPAIR see snBar roa sca Mo 7v9 Rgpmfffff;;g""p *%e;;%f R EVIE W REQ'D, bb- YES b No "D D D E ct $1oN -
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- Attachnent 4.3.f tcNCONroRMAtCE REVIEtt BOA ~C )
- t RESPONSE FORMS C NO. B0749 PULLMAN-HIGGINS Date 8-11-82 l Ite Contracto. B31.1 l 1-MS-4007-01-B1-30" COLD-SPRING CRITICAL item Namelldentif y Accept-As-l s Re ele Possible d Affected Documents Significant Def. Rej ect Re ork l Yes No B. Required Interim Action: NONE C. Dispositlen: Contractor is to cut-out tack welds at F0105 6 remove restraints. Pipe is to be supported for dead weight load only, in the design location. Checked for pine alignment. If pipe is out of alignment, take adjusteent at F0101. If pipe makes acceptable fit-up, receve insert, replace & continue with original work. All work is to be performed in accordance with applicable codes and project procedures. ['9h bh/[ bbO E L C. Techn1ce! .tustifice+1on: Ereaking tack welds free at F0105 will insure no cold sprine has been introduced into pipina, and the possibility of overstressing the pipe. E. Required $1gnatures: E&C Engineer F1 eld Adn1ntstretor Date d p//g (Approvel) r westinghouse S1te Rep. M!M Date (Approval es Regelred) ESC Power Engineering' / a _ H!D.Baselice. Piping Date8-ll-82 ( Approval "I' '
* ~
N es Recu1 red) ELC FSOA~ A//4 Date ( Approval es Regulred) ELC Construc'1on / [M h j w -- Date
/, r L(Concuarence)
Authcr1 red Inspectcr A//h Date (Concurrence) YAEC-CA
- Date (Concurrence)
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g y Pullm.an
- . - Power Products
' ' ' , 'lF.5-4007-01
. R/5 NCNCONFCRMANCE REPORT .
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Hold B0697 6oc a view MS/FW Bridge Elv. 44
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Pullman Power Products 248 I 5ill .n 9 b" wen ' cATccoRv: possiste sicuir O NA CPART 21 C 50.55(e) I [,gTYPE J T ypc Dici couin.i = AT c. I giiiissTAttATiou. -- oI P) PROGRAM.
Field Instruction 181, X-9 IX-RT-1-Wyy W77 Rev. 1: X-9, XV-2, XV-4 7 (p N V(itT57#oTol ue IREe ATE To ] g ,,=oscouroRuAucc o CODE ..02N "E" " * ' Pm m Feel -% tx ,a m obtain acceptable code fit up putting excessive strain (cold spring) on field welds F0105 "A" and F0106 "B" - spools E2937-1982 & E2937-1981 respectively. Note: Weld F0106 is completed and accepted awaiting RT prior to PWHT(Post Weld Hpat Treat): Weld F0105 has not yet been tacked. Rev. 1: See attached sheet M O We'A'u's E N cAust 01/03: i
- h. woucouroRuAsce coor 61 ' Rev. 0: Inadequate supervision / violation of field !
l instruction / craft error. Note: Process sheets did not indicate a visual hold neint nrior p 9.a tv ! to fit up and tack. Rev. f 1: 033/062 Violation of procedure /sunerinterent gave wrong instructione. b b bY W ) M 49 ,,opogge V ' '*A- -c ,, ~ . , --. , ..'#, _ . _ s k oisposiTio~ # ' O SCRAP , E. REPAIR 'O ust As is e _.u; >7G oTHER J u sTi r ec ATio n: p I' W Rev. 0: F0106-UE&C to provide. F0105-Craf t to remove se comalones and aller 1 per approved instruction. RFI or NCR to be generated if alignment cannot be made at that l time. Rev. 1: UE&C to provide. $7EPs To PREVENT
- RECuRRANcc Rev. 0: Supervision & Craf t to be instructed that external mechar1 ical force, excluding claen & fit up attachments, are not to be utilized to unke fit un.
Rev. 1: See attached sheet CCEP". AS-ISsumu eoucaooma< .. M%:: At%((lfR 2 iib"Z2 *"@'Cy Review Reo o. 6D ves 'f F 1 wh5 6Fi M nee m ow1 M ^2a % sn (Z) iecret. B nr wcv +. "'M6L@h%, e M /n -s'/r/d lG'Uw CySjpks as,,,J~ISEk~;"W Ri icia A9_V-WFAC"'c; _ _;g' GA5LyQZM..= _ . ~ c o . . o . . . . . . u , . ou. wnirE.gA ytotow. E cold YANKEE ANI, REW GEER PAGEe"#)Fm ## ) \ Attcchment 4 3.I PON00NF0HAPCE REVIEW BOCD ,' RESPONSE FOWS NCR DC. B07448ue 5!te Contre:to, PULIMAN-HIGGINS Date 8/16/82 l*em Name/ldentif y Unit #1, MS/FW Bridge EL 44 ANSI B31.1 Af fected Docurents Accept-As-ls Repair Possible I S1gnificant Def. l l Rej ect Rework X) t j Yes No I i S. Regulred interim Aetlon: Provide documentation for re-traininc and re-indorrrinnrien of area superintedent involved. Issue meme to all superintendents cautiot ine them against cold pulling of pipe. C. D1sposltion: Accent-as-is FW F0106. Cold culline cf eine is not permitted eer UE&C Spec. 9763-006-240-51. Para 3.5.7. The closure of FW F0105 would have violated this requirement. Pullman-Higgins is to follow the recuirements of the above reference specification if alignment cannot be made. b As A es , & W ll I l( C. Technical Justiflee'lon: The accept-as-is disposition stated herein will meet code nnd da=ien ranni remen t e . E. Requ1 red S'1gnatures E&C Eng1 nee Flold Adn1ntstrator m m . Dete p & (Approvel) Westinghouse $1te Rep. fl/h Date (Approval ESC Power Engineering _ A /TR Frolo, OA Weldine Enc. Date 8/16/82 ( por es Recu1 red { E &C FSQA A/!A Dete (Approval es ReQulredD E&O Construction , b /PAAi_ Date g////ft (ConcurrencC At *hcr12ed inspectcr Af h Date (ConcurrencG WIC-CA N - ete _ urronec (&E Sect. til werk es $ce:1 fled) - ,- assezara o.s.vg ICNCONEOfNAPG REYlEu BOARD ,.# RESPONSE FORMS
- NCR NO. En749. RJ e9 ,
PULIRAN-HIGGINS Date 8/18/82_' Sit Contractor 0,115e 831.1 Itse Namelldent]f y Unit #1 MS/FU Bridge EL 44 Accept-As-Is Regol e Possible l! Affected Documents Significent Def. i I t l ..,, ,e. Yes No l S. Regulred Interim Action: Contractor to proceriv support otoine and drv 74e 4n<ne 4 - ... . e s When this has been accomplished, contractor to inform UE&C Site Engineering to make ! an appraisa1. /yLL u)gpg 7b AB Desir LLTide M/fedra //da nunft THIS NRBRF SUPERSEDES ALL PREVIOUS NRBRFS FOR THIS NCR. C. Clspositiont Later. . man @ ,angP" ~ 10% e ' [t , 's ) Pioine is currentiv not' supeerted oroceriv and could cause . .D. Technical Justificetton: a maior part' of the eroblem. - E. Reautred Signe'ures: , E&c Engin4er Field Asninistretor j f,, ,M . "un ca+e. " >? (A:= ovel) westingnowe Site Rep. . . M cete (Aescovel , J. 6. ' % /TR Frolo, QA Weld Eng. 8/18/82es Recuired) _ /KG Souires. Mech. utac Power Enginee Ing . , _ _ cate 8/1 A/82 ( Ameroval ' /~ es Reculree: ESC F50A L, A/ Cete , ,(Approval E&O Construction' # - Date ur en / f/ . A - 1 sed.. . J oe e ,co _ .n , , Ate . GL ~oD M - eeja ,-enc V ~ . , , - . . . , , , -, e s .e. , , , - , hQW of.6/=/ M AY/ /25 O Attachment d.3.! NONCONFOP AM:E REYlEtt BOARD . RESPONSE FORMS NCR NO. Tn74Q. R$ 1 Site Contractor PULTRAN-HIGGINS Date 8/IE/82 Item Name/ldentif y Unit til PS/FW Pridge EL 44 (JAJ5r 831,1 Affected Documents Accept-As-Is ; Recal e Possible Significant Def. Rej eet Rework Yes No E. Requlre'd interls Actlong Contractor to properly support Dinine and drv H e 4 nf ne 4e m . n e ,- i When this has been an appraisal. accomplished, /yLL ujgsg 7'o fli= contractor Ocojir to inform UE&CMP/fotJc0 el.snic Site Eng/Oci / Dun *fs'ineering to make THIS NRBRF SUPERSEDES ALL PREVIOUS NRBRFS FOR THIS NCR. C. DIspesitlen: Later, h fi, _\ l' I " l, D. Technical Justlfication: Pipine is et.rrentiv not supported proper 1v and coulr! catee a maior part of the problen. E. Recutred Signe'ures: - tE&C Engineer Field Administretor_ u9 ft/) Dete[. fi ) ( A::!- vel) A westinghouse $lte Rep. , , Dete (Actaovel
- f. /'s 44 to /TR Frolo, QA Weld Eng. 8/18/82as Fecuiree):
ESC Powe* Engineering , , . _ _ /KG Squires, Mech. Dete8/lR/82 ( As:roval ' /' . Date es Recutree) ,(Aporoval ESC F50A _ l_ A/ E8C Construction J - Date n ec
- Authrlzed inspectr
/ ) sf/3 Date {/ (Cencuarea:e i!EC-Ch ALVO bW/is Otto. $ ($CnCU'f**Ct' *- (s M 5ec*. til work es speelfled) , g- - PAGE -erf0F / , r -- NCR#B0749 Page 2 of 2 'ine 7: Code 22 Rev. 1: Under direction of area Superintendent, craft released comalongs on field weld F0105 while the weld was on hold and prior to disposition of NCR. Note: No LWA or Repair Tag issued. Line 10: Rev. 1: Provide documentation for re-training and re-indoctrination of area Superintendent to Pullman Procedures XV-4 and XV-2. .., r *- - * / !* \: * - g,' 10,9 _ /25 PAGE W OF . .- . . . .; ': .~ ' Sr es.. . ,. tai .i A Pullm ,!S-4007-01 R/S ( > . .an .- Pcwef - - Products s=, . NONCONFORMANCE REPCRT ... Milestone-Expedite ' MS-4007-01-B1-30"-1 ' BTPt MR-M-1 -~ - l*" "."*"*. l AN S I B 31.1 ) 7d35'ify,dNo?!y.06 B 2 d* *1 '"! 3( F01.05 x , Field Veld. -l 1 icritical .. a ... . 8 i s so c . U- .ca....a. vie = ,o.es av ,~r William Larkin W1 t'i vlM, . cw..s=,.v.rws Pullman Power Products i b'11 IR. .. ... .c.r... i etEm/ 2 =Artmia , Dravo HOLD B0697 Mg/v1J Briae, riv. ta' l .. g s.s c. no. n a v.e .c t , .a c sso u ss e t t f c ac Ams I A ?'oMM Pullman Power Products 248 p($"*1;; ,.' s 9 l F = c .= 7 ca t ec c ay. eessist s s.cmia E MA CPART 21 E 50.!!(e t S fvet g f vo g. Qt El E cues./ w A T*b. -{tti #NSTALLAftem Cipt s ec C m a ne Je* gay gg ,,g7 lihCbuoE ACCEPTANCE . accuistuca ca't EMI A Aao coc'*f. Mcs. : UE&C Plan 9763-F-202r328. - - Pullman Field Instruction 181, Pullman Procedures Y-9. YV-7. Yv-t n -- k fi f '~~-; l 7 Eg'ic' ','I#fe7e a =c .e : .3 f at' AT E 78 ~c~ce ,enwa~ct c:o* "Q2Q u a t ac ** Rev. 0: Horizontal comalong was used to obtain acceptable code fit up putting excessive strain (cold sprine) on field welds F0105 "A" and F0106 "B" - spools E2937-1982 & E2931-1981 resnectivolv. vnen. t'o 1 A F0106 is completed and accepted awaitine RT t'rior t o PkHT (Pnce t.'n 1 A unse 'rvose). I Weld F0105 has not yet been tacked. Rev. 1: See attached sheet. Rev. 2: See attached. W.7eAds'c'c N 3 s eg p e,.ccarcawAact e J. cause c:ot { 61 01/02 Rev.O! Insde,nnte ennarvicinn k4nineinn af F4otA instruction /cra f t error. Note? Prnen== e** n o t e A4A nne inA4ceen 2 y i,. . . I S I ,* g, ; !priortofitupandtack. Rev. 1: 033/062 Violation of procedure / Superintendent gave fwronginst')*uction. Rev. 2: 02/028 Inadequate status control-several involved individua lunawareofinterimactionstatus/InadeounteIndoctrination & Trninine. og . y ,,,,egge' - / *._ ~ u. u~ m , go c= m m -N~uwhm 'm%_;.Sg m s ,-g . .:i s p o si t io n ' C $ CRAP ^W C R E P A,R W C USE AS t$ ~Ji C OTHER < l"**'"^*"'Rev.0: F0106-UE&C to provide. F0105-Craft to remove comalongs and alfan per approved instruction. RFI or NCR to be generated if alinnment cannot be made at that time. Rev. 1: UE6C to provide. Rev. 2: Accept as is provided disposition of Rev.1 and interim action is performed properly. SEE NRBRF FOR Ncn . Bo7vr#e./ ;2 m hd'*."c'eu'!."[*c"g** Rev. 0: Supervision & Craft to be instructed that external mechanical force, excluding clamp & fit up attachments are not to be utilized to make fil up. Rev. 1: See attached sheet. Rev. 2: See attached sheet. N E= N O k KI .. M "A..to*v"fc M lf M M s' .., 'j'MM7 ~d [ ['J , .. .. ....o. .- , , . _ % .... , . . . . - WW .... " co*"o M m0$ Nwm/WD7/22 XipiliiBt 's Wh'XL'EtI"& 5 ch k G $$$d$$b PA...,.g G: Ql9._~kWh dyermJAL ,,u , p e .. m u 9 .Aa, . y-p # N.CE #0_ OPR5 ~ ' /l/M M M/ 4 .neSr. <.t WNCON"CPAC' REYIEW BOARD f 3 . */ RCSFCNSE FORMS , L ' tr.7 t o - NO e_ - '- l sin Contr ctor PULUiAN-HIGGINS Date 8/la/pg ( . gw, nonetidentif y Unit #1 MS/FW Bridge EL 4'4 OAJSc 83tj j ll Affected Documents Accept-As-Is Repolt- Foss!ble l l l l Significant Cef. l . Rej ect Re ork Yes No l
- 8. Required Interlm Action: Contractor to proper 1v succort einine and drv Ffe 4nine 4- . .. e e W When an appraisa1. this has i9LLbeenujug accomplished, 7n rff Donjr contractor to inform UE&C ineering SitetoEng/ciake us;We MPAdorJeD / &xDwefr THIS NRBRF SUPERSEDES ALL PREVIOUS NRBRFS FOR THIS NCR.
C. Olspcaltions later. m ,f%h\ ,an%DW' ~ nn nu l , h . , , t )) ' ~ [
- 0. Technical Justificetton:
. Pipina is et.rrentiv not' sunoorted oroneriv and could cat ee a maior part' ef the eroblen. - 9 E. Required Signe'ures: 3 LEAC Enginee- Field Aon!ntstrator- df , ,k) . N9 Dete/* I .) > (A: grovel) / Westi nghouse Site Rep. _ . Dete (Aescoval LR&C 6ee Engineering , J./6 ' % /TR Frolo, QA Weld Eng. 8/18/82as Pecutred) . , _ _ _ /KG Squires. Mech. Cate8/l A/82 (Anoroval ' /' as 9eoutree) tE&C F50A L w Cete ,(Approval f as Recuired) (
- ESC Corstruction, Cate neuerence
/ . Auther l zed inspectcr- g/A} Cate }f (Concurrence - YAEC-CA ,, J_ Ac o_ j d fo Cate8 f/M(foncurren:e1 7 "' e' umE sect. In .ork .. speciff c fjG{WQ[ M . /// 17 f r M ggt WtaW A C.5).8 e tc , RESFQNSE FORS S#diKT rey NCR/DR10. 80749. Rv.2 FULIMAN-HIGGINS Date- 10/21/82
- Site Co.ntractor Itas Nme/ Identify Cold Pulling of Pipe ANSI B31.1 CRITICAL Possible Affacted Docuents Accept-As-Is Repair Potential
! Significant Def. 10 GIL 50.55 (e) 'Re. ject ( xxx Neue Office Coomarrance Yes No " No O Yes @ Safet ^ Yes @NoO r naisted B. Required Interim Action: ' None. THIS NRBRF SUPERSEDES ALL PREVIOUS NRBRFS FOR THIS NCR B0749 C. Disposition: See attached sheet for disposition. /f 7nLucivsv _ . N IN y t oc:z~ = = = - - c-- e r N PUtilWANIllG8till b c~ t M . D. Technical Justifiestion: Specific response returns system to the design intent. The generic response addresses the past problems and ensures that there will be no cold pulling problems in the future.
- g. Required signatures:
/TR Frolo, QA Wald Eng. M Site M /KriSquires, Mech. Date10/21/82(Appemel) [ll' --- Westinghouse site Sep. g/g Date ) tuers ,. ,, 4 '/ # h j # u - natd#*4 y,( , t . c conse,uction Authorised Inspector (h A//A , n=== '*/*(caaa""a Date (Concurrence)( YAEC 9 DateN137 (Concurrence) t * (Ame Seet. ni or vitt e s Specified) , [ pgpk'ny R . //2 /25 e. G E N E R A L 4F( El.EC f RIC . .c13,c ur,ury SALES DIVISION GENERAL. ELECTRIC COMPANY . . . . . . . . . . 3 PENN CENTER P;.A2A FSl'.ADELPHIA. PENNSYLVANIA 1910t (215)2415238 gf 13 m p,m i : October 14, 1982 ) (GE-736) 4 PUBLIC SERVICE CO. OF NEW HAMPSHIRE SEABROOK STATION, UNITS 1 & 2 AiTACHMENT TO NRBRF DATED /Ob/d2- - 1200 MW TURBINE GENERATORS (X560/663) i REQU!$1 TION 297-84390/91 FOR NCR yh799#'/G' SHEET N OF 1 .
Subject:
Main Steam Piping Connection to G.E. Stop Valves Increase Stop Valve Loadings
Reference:
UEAC Letter Dated September 27, 1982, SBU-61918 #
; United Engineers & Constructors, Inc.
; 30 Sot th 17th Street I m..' 'o /
,Philacelphia, PA 19101 . ~
[ Attention: Mr. D.H. Rhoads, Jr. Proj. Engrg. Hgr. . Gentlemen: - l We find no objection to the increase load limits described in the subject,UE&C 1etter with respect to their effect on the Main Stop Valve #2 Inlet. Very 'truly yours, .
- R.I.. BULt.US RLB:gma
** +. ' ,e SR. PROJ. APPLICATIONENGINEER y '
CC: R.A. Mabry/UEAC J. DeVincentis/ Yankee Atomic T.M. Sherry R.P. Pizutti/ Yankee Atomic B.B. Beckley/PSNH f 1 g 8
. hab -
PAGE NI,/ OF .
. /c /25
- - - - --.n, .,,-,.-en-,y, ,,.--m,., -,,,,,p .,r -amgr . .m__7, , , ,,,-.._-,,--m --.,-,-m---,,g,4 ,,- - - , - - - - - , , -w-- c.-,
c.
, ATTACHMENT TO NRBRF FOR NCR B0749 DATED 10/ /82 J/rEF73 h / r/n
- 1. The horizontal line at approximately WP EL 62'-9 1/2" shall be adequately blocked to restrict movement in an up-down and/or east-west direction. A circular heat band approximately 12" long shall be placed 6" below shop weld."B" on E2937-1982 on the vertical rt.a. The heat band shall be brought up to a PWHT temperature of 1150 1 25'F. at a heating (and cooling) rate of 600'F. per hour divided by 1/2 the maximum thickness of material in inches at the weld but in no case shall the rate exceed 600*F. The heating and/or cooling cycle'begins and ends at 600* F. As the temperature is being raised, weld #W-4007-F0105 may be fitted up with a pipe alignment clamp, but no alignment forces shall be applied until the heat band is at PWHT temperature. The joint shall then be aligned, preheated per welding procedure requirements and to drive off moisture. The weld shall have the root, hot pass and fill passes applied with a minimum of 1/3 of the total required weld thickness being deposited before the circular heat band is allowed to cool. The welding may then be allowed to proceed in a normal fashion. The area affected by the heat band shall be Mr.
All work above to be performed via process sheets and in accordance with applicable codes and procedures. II. A further investigation of a possible generic problem with the use of mechanical clamps revealed that Pullman-Higgins pipe installation Procedure as written allows the use of these mechanical clamps that may pull a pipe more than the specified minimum of 1/8". In order for UE&C Engineering to ensure that no damage to nozzles, valves or equipment has occurred, and will not occur in the future, the following steps must be taken:
- 1. Provide UE&C Engineering and Construction Management with a list of closure welds already completed on all systems. Closure velds are identified as the last' weld made between equipment to equipment piping, equipment to anchor point piping, and/or anchor to anchor point piping.
- 2. UE&C Specification 248-51 will be revised and Pullman-Higgins Inst 11ation Procedure must be revised to the following:
When tooling restraints are used as permitted by the Specification on the final closure weld of any system or portion thereof, contractor shall report any gaps or misalignments in excess of 1/8". Also revise the appropriate piping, hanger, field inspection, document control, drawing control and welding procedures where necessary. Provide to UE&C Construction Manager, as a supplement tc, this NCR by November 1, 1982, a preliminary implementation schedule followed by monthly updates. This schedule should cover all aspects of Items 1 and 2 of this disposition. f eo a _ // - PAGE MOF
/M /25
.i NCR #B0749 R/2
., Pag 2 2 of 3 i Line 7: Code 22 l Rev. 1: Under direction of area Superindendent, craft released comalongs on field welds F0105 while the veld was on hold and prior to disposition of l
NCR. Note: No INA or Repair Tag issued. Rev. 2: 022 Insert was tacked to spool E2937-1982 prior to final disposition of NCR B0749 Rev. 1. l Line 10: Rev. 1: Provide documentation for re-training and re-indoctrination of area Superintendent to Pullman Procedures XV-4 and XV-2. Rev. 2: Involved individuals to be re-indoctrinated to Pullman Procedure XV l specifically the handling of required interim action. Disciplinary action I to be taken if this is a repeatative offense by involved individuals. l eY/ t l l l ' PAGE R OF M Rs /25 1
. - - - - - , - - - _ - , - - - - _ - - . _ _ - - - - . - - - - _ - . - - - _ , - - . - , - , , . ~ , - . .
. . - . ~ - . . - . -
Qggg y)_gQ.]3 d/Au,/ p m A v.o 6 1 i TELEPHONE REPORT i , 02l$$TlK DRTE . N kMM DOCKET N0. f0 W f FACILITY l O 8' 'Mf __ l LICENSEE'S OCCURRENCE IKNTIFICATION N0. (IF ANY)
@NM bOfiM dMM'" . f Qt.D !WLi%& PtPC, FirKf TDMiR#6li"3 > Yfin BRIEF
SUBJECT:
1 j l l DESCRIPTION OF OCCURENCE, DEFICIENCY OR INCIDuff: Ywcfe+ Gk!=d%4., l l skwde,Qqa adstdAy a<0 ofy 1 as I /(, enfuk%&v > 9'Y M h.M ~ f- / Joe $4 b a l k.a G - tk f ile j s d h(d t aauv.MR9 Sr4,,g 4(&LAnea .u9offg.URc's sjM l A)y % % fM u-m s)Mr.s?) 1@-(>&A uDeA.p) d auk W,a Aus& L i ka n d& , l I kW & I(?w=Q>Rif1(RR60 ,i .c ! 4 a.
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a K L a d a m d* 6 - l y.,,,, m + w e a aa , I, - t l __ NOTIFICATION RECCIVE0 SY l .. 1 RO:1 fonn 50 June f03 M ~ f1.oV.S I B/a. M _ . _ _ . - . . . - - _ - _ i
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2l1 la RC,49-F0103 R/1 , Fie,ld weld, 1 Class 1
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2 p ', liv 8' C o. R/2: Jeff Tavlor ., Pu11=an Power Products O. 4l 1. 2I 8. 4 g g g y ,owacs sw.as=,....we 6 c ... 8 NwattaiA' , Westinchouse In Precess / Hold 5781 R/2 Zn. 4 5B. CI . E1. 0 ' . L' nit 1 Ef .a c spe = sie L EM.'hf' 645 i scacak'ZAT'o= W E E * *P11t m : Dover Produer at "***]* ., $1 e 249 14 5
=ca7/ i carecony. aossist e secuen (QNA CPART 21 C $0.55(es 5
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- maoueagues castraiA Amo coc*ur. Nos.iRev.1: Pullman Procs. JS-IX-14 & IX-3, ECA 19/2212A Pullman NCR's 3726, 5414 & 5847. Rev. 2: Same as Rev. 1 7
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'"Ir t o.SRev. 1: 1.102/1.101 t'pon review of the docu=en-ackage for field veld RC-49-01, F0103, the following discrepancieswerediscovereI (See page 2). Rev. 2: 1.102.1.101 Response to the Required Interim Action NRBRF stated 2-8-84, refer to pages 3 & 4. l
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cc o c y# co"ci , , Rev. 1: 1, 2 & 4.15 Inadequate reviev and misinterpre-tation of docucentation by production and QA. Rev. 2: Same as Rev. 1. CCEPT - AS - 15 a p r a mnR,gannetoni M c M
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I ia f f $ CRAP REPAIR U$E A$ is J u S 71 a C A 7toH Rev. 1: Accept documer.tation as-is, with reference to this NCR noted on the affected process sheets. Perform a base metal repair to build up areas with ein. v311 violation. Grind out ueld defects & reweld. Rev. 2: Accept decrentation as-is vith
.Jef erence to this NCR 'inted on the af fected orecess sheets.
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= r'c N a'a' c*c ", Rev. 1: None,atthis[ time. Evaluation of the discrepant condition (s) is on going. Appropriate action will be taken if deemed necessary. Rev. 2:
Sace a's Rev. 1. l "o / /
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Subject:
Response to NK3RT 2/8/84 of NCR 15741 R/1 I:en 1 Rejec:able isdica:Lons have been : =cved; the cavi:y has been repair velded; and the final NDE has been accepted by F-R. Item 2 All docu=entation has baen reviewed i:cluding ?:ccess Sheets Weld Repair C dar( and Wald Rod St res Requisi:icns (WRSR) concerni:s RC-49-01, 70103. The fo11 cue i=g is a chronclogical dsscripcien of events adfacti=g NCR 15731 R/1. Cecamber 23, 1981 Original Field Wald Process Sheet for fit-up and tack'issuc January 4, 1982 End prep sketch was issued 1:dicating the misi=us vall :o be 1.203" ins: sad of the actual : squired sisd-"- vall of 1.231". This resulted is vall thickness violact:n sc: beta reported. May 12-13, 1982 Wald inspectica of fit-up. May 14-15, 1982 Automatic weldout to h?. May 13, 1982 Visual inspection at hT. Red slips show inser: and rod use May 17, 1982 RT for 1NTO CNL*! taken at app :xt:acely ti; shewed rejse:abl burn :hru at sea:1:n 0-1 and veld exida:isn and la:h of fusien at s:atic: 1-2. W20 cen::21 ::. 356 (Grind Shea:) issuad :o re::ve L:dicacices. May 20, 1982 Signa:ure fer firs: visual inspec:isa on g;ind shee: WR0 control no. S$6 appears to be forged. (NCR 15347 vri::an on 1/6/S4 to repor: suspected forgery). Cc::bar 23,1982 Visual inspec:icn at:er grinding per 3:1 d sheet cen:::1 ne, S$6 rejec:s cavi:y because of excessive ::c: cyaning a: station 0-1. NCR 13726 is vri::en fc the excessive reoc cpening. August 30, 1983 Tield Weld ?:ccess shee: issued ;e "CR v3*:5 dis:csi:ic for grinding a:d reve* ding a vind:v a: R: ::2:1:n 3-0.
? ccess sheet did not include the reveldt:g Of cavi:1es at RT s:stis:s 0-1 and 1-2.
September 2, 1983 PT require:c== cn Field Wald 7:ccess sheet per NCR 43725 was N/A'd because 1: vas a :hru va*1 cavi:7 Cavi:7 si a recorded on VRC Cen:::1 No. !!6. Se;ce:bar 19, 1763 Wald wire a:d insert issued agains: Tialt Wald ?:: cess shee: per NCR 137:5. Sc:a cf :he veld v'.:s vas :::urned bu: n: inser: =2: :11 was re:urned. Septa =her 13, 1983 TRSR issued :his da:a shevs 3 5/3 ;cunds cf s::ck elec:::de used. Iep;e:bar !d, *)!! 3are Virt in sti:A tie 0*::ce !Jsued 'n I 2*!.'Il &nd .iaJhed n :n 7;;6.! .
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/VC / s*?.?/ f s' o yJ /o l Sep tember 30, 1983 ZCA 19/2212A issued to the field to use ?:ocedure 24-III-8-KZ-12 to veld cu: joine usis; =asual instead of aute=acie.
ICA 19/2010A called for nov ?:: cess Shee:. ito pr: cess sheet issued. October 19, 1983 Eeat lot nos. cn criginal Tield Wald ?:: cess Sheets da:ed 12/23/81 crossed out by WMDC a:cendant. October 24, 1983 NCR d5414 issued for radial sh Luk. 'a found =1si=c: vall viola:ica (See 1:em 2 abovejJanuary 4,1982). 3ase =etal repal: idsc:1fiad as T0104 Nove=ber 23, 1983 An af ter the fact notacics was =ade on sheet 2 of Process Sheet (Au:c=atic) which had five unsatisfied Hold ?oin:s per discussion virh QA =anage ent. 1: referenced OTS ECA 19/2211A for :anual veldout en Process Sheet per NCR #3726. Dece=ber 29, 1983 QC Inspection signed off visual isspecti:n Held ? in: of :he c =pleted veld en the ? recess Sheet f:r :he revelfing of a vindev (3-0) to h:.
?arsennel were cada aware f ir:agulari:ias and this 1 ves:1;a:ics was s:ar:ad.
- eca=ber 29, 1983 Tinal ?T of :he ec:pleted veld was accap:ed. 2 Of the f:ur :hru-wall areas (:hree repairs and one vindev) at b; vaa no: perf o r:ed.
Oece:bar 29, 1983 Final RT rejec:ad veld because of pc::at:y and lack of fusicn. Tils shcws f:ur (a) areas hating had
- hru vall repairs.
Caly evo (2) areas raco:ded - s:2:icns C-1 and 1-0 (vtsdev). The cavi:7 a: 4:aci:n 0-1 vas :ac:: dad en FCR V37:6 and the cavi:y at a:acion 3-1 was rec::de on WR0 Centrol nu=ber 356. There are no cavi:7 repc :s for :he two (:) areas at stati:n 1-2. Dece=ber 29, 1983 Tinal C7 ef 70104 base acal build-up adjacenc :o veld joinc T0103 resul:s in ano:ha rejec:ica f : nini=u= vall vi:14:1:n.
.anuary 6,198a NC2 d!34 v;1::an :s repe:: suspac ed f::;ery. (See en::y f:: P.ty :, .73 ab:ve).
Tabruary 07, 1984 ?,a: :he lT13R7 da:ad Tibruary 3.
- 73a, :he raquired "n:ar:s Ac:1:n (::es 1) rapair veldia; has been
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J ' T i' 11, *ili 71n41 7.7 vas a::a;:ad by ?-R t,:: la,al * ,
*:a= 3 This :R2R7 i:as reques:ad a ravtav :f 23. :f :he ?::: ass thaa:s f:: :ha ?.C system that were pr: cessed durin; :he sa:e :ine !:sne as .8.C-049,10103.
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. s PULLMAN-BIGGINS Da:e Fsbrunry 8. 198t.
g=, cz _-.- -- . . ASME III
- g :::e'y RC-49-01, ZONE t.53, ELEv. O' Class 1
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= . : ,. . See Attached Shee ,
R. G. Ca=po -Mech,' Piping 7,, , g -;.ed S @ _- es. _ y gi., q: -.g [hhh / T. R. Frolo -QA Weld EngrDa:a 2-8-84 G e d) ter eT::=se 51:= ?.% f/! (/ ' / J. R. Ellis 3 a g, ,.p.- ,,, ,,, ,, n 1 7 ~ u Ra .i..ei) r- ys A / , A/ /4 v jC- ti e . Oa:e',J.h/N.O.77..$d-u Rm;.:i.ed) j na:a t-M ( -------. - i v y 4.:i. ed) *
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* (As re l.ed by See: ice 5.1.7) -
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February 8, 1984 o NCR 5781 R1 Sheet 2 of 3
- - - ,'~ . :.g. 1 . ..
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' 'W D ~ O ; "
'l"
- If^ 3 '.a REQUIRED INTERIM ACTION -
Clear
- 1. Repair by removing rejectable indications uncovered by RT.
- cavity of rejectable indications. PT and map cavity. Repair by ...
velding and re-RT and PT completed welds. .
.< . p.s *..~ s 3._ , ,3y.f.; g. .
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All work to be do[e to Code 'and Project -
.approved
;;,'lJ:::n.i.T.,~:QQ; procedures. . ..:ffjy
;; .. _ -3'.':;.%).grx':qf.
W S'
- 2. Pullman-Higgins to review the documentation of RC-49412 70103 and '
submit a chronological report of all activities concerning F0103. This report shall address, as a mini =um, prccess sheets, repair orders, rod requisition slips and all NCR's (1787, 3726, 5414, 57S1, and 5847). If necessary, Pullman-Higgins shall interview welders, forenen and inspectors and any other personnel that may help clarify documentation voids. -
- 3. Pullman-Higgins shall review 25% of the process shcets for the RC systen. Pullman-Eiggins shall concern itself with activities approximately the same time the original process sheets for RC-49-01 F0103 were issued. As a minimum, Pull =an-Higgins shall review:
A. Minimum vall requirements , 6-
. .~. ..
J.. J' - B. Original WPS.for the weld' joint'
. e. .: -
C. Repair WPS for the weld joint. s NOTE: The infor=ation requested in Ite=s 2 and 3 of this / . . . . o...,._ Re9uired. Interim Action shal. l be submitted to. the
'. . , , L i.c::. ' ,
NRB as a supplement to this. > NCR by . March .16,.1984,. ..c .
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l DISPOSITION , ., ,
- 1. Accept the one (1) area which is located in the base r.aterial near veld 70103 which has a recorded wall cf 1.229".
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- February 8, 1984 NCR 5781 R1 Sheet 3 of 3
, . . . . : . + . v. . . f .;; . ..,:.. 9.
TECENICAL JUSTIFICATION s *
" Required Interim Action" is needed to better understand the repair of cavities and the final,. veld. ,- ..
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Design concurrence Acceptable by J,s R. Ellis,of ah1me vall requirmnts Westinghouse.
,was G con. '.T..QQ ...
firmed. .as w@.,
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Successful repair of the veld vill restore the veld to a Code and Project approved condition.
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NONCONFORMANCE RESPONSE FORM
'* Repon Troem .. Nc?/Vrv. 2 Nornee,I 7I 310l 5 l 7l Bl !!;
.,[:j, , ?tl.I. MAN-HIGGINS onconvorm. c.menciency D lo IC lr !M IE IN l-'l A IT II 10 IN I ID II IS IC IR !E IP IA lN IC II lE IS l IRICl-1419l-IFIOl geec. P 2 sis :
[qjjj @ (R'- b to 131 11 l IRIC l-la 19 l- 11 l- 15 IC IM l-Il 1610l-Il la l"I lE IN la (513 I I IC ILlll r(EY WORCS RE:ERENCE CCCUMENTS SECT.. no Vllt A TE X BltlPl=lRlCl-lMj-l1l l !
'C lD lW l I
- lR IC l- 1419 I- 1011 l l " * "
^' IC IR I 181713 l /101514 ll I4 l l NlTlPlal l l l l l l l l
': !C IR I l *I7 l3l/10l3l7 l2 !61 l NlClRlslAlClPlTI-lAlSJ-l-pcTEN. $.G. Oge, oESIGN
,,NcURRENCE ylgl3j,lggggplgl;ggl l l
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- l713l / l01117 l819 l l 10 0F4!C55 des .
UICIRl l=l713l/l0l5l814l7l l 0 0 0 0~ I I i<l i i i i i i i i
. I I I l*l i I ! I I I I I I l l Inl l I I I I l ! I DISPOSITION:
lAIClClE!?lTI-lAISI-IIISI lDIOlCIUIMIEINlTlAITlIl0lNl lAINlDI lRlElPIA t CLASSJFICATION
!Rl lalTI IRIE!JIE!CITI IAIRIEIAI I I I I l l l l l ! I I I I l i I !
l g ~=e, . A.... see Attached sheet , s x.4 g g = e:.., y[J,#m.. RECI"!D a . i
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A w 30534'"p[
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,;;pi.ernencor 2 ,,ggxco;ss . .,,,,,
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] i.-:enre Accon lClSl*llCl / x.D 9
'i M .n s TECHNICAL JUSTIFICATION: The disposition as stated here-in, has been reviewed
/. F :ECTED DOCUMENTS per Code and Design specification. There are several
] assu=ptiens in the NCR that could not be substantiated i l l l l=l l l l l l' llll - hv docu=ents supplied, n.e veld with a cede acceptable
' NE)E and the docunentation conpleted as required by P-H I!Il*!IIIIIIlIi _.,
QA Program vill meet code and design specification i Il ll lvllllllllll - recuirement.
!IIIlliIIiiliiI ; I I I lel I I I I I I I I I _
iilII=ll!!IlIlli _
- ECU::ED SIGNATUF.ES:
I . R Er!'10 $/ Oa'e F!D I4
' ^7
- W' W c = i f.s.s UE 10 5 :e Er g gPgj
. t=.: n z.
- c. - M l [ s ,,,eM2y CESIGN CONCURRENCE
";=' "' '-* p. O d un a c , ,,,,, e ,p, ,,r < AC0EPTE P E.'E ED w
! I l l Ca:e- 7/
' I I ves:.ag .ccse $ te :e:*
/ t ;-,' IAl0 (?nwrol 5 21 :
*e *
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4 g . j j l g 4trer :ec %c. :st:e:::r" i ! I YAZ: c.ei vgt."* ' 0 .' Care _, f g,e; dk. OATI
'0 Cate ING I
AutNeized Nuc.*" Ir..Sers.co ins:e::or
/ MANAGE 4 I
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, ,' NCR 73/057ala P.ay 16, 1984 Page Two of: 7"Mc DISPOSITION 1
- 1) Item 1 The coccerical minimes vall problem has been reviewed and corrected by NR3RF7305414. The lowest =ini=um vall reading in any area is 1.240". Co==ercial
=ini=um wall is 1.231". Condition is Acceptable - As - Is.
- 2) Item 2 of NCR 7305731 is not true. No where in veld repair crder 856 or NCR 7303726 does it state that there were four (4) thru - vall cavities. Weld repair order 856 show a "vindow" located at 3-0 and NCR 7303726 addressed the large thru vall cavity at 0-1. Per Code, in - process cavities do not need to be recorded. Because of the possibility of reoccurring in-process repair in the same locations, YAIC request dhat in-process repairs be recorded. The rejectable indications were located per Weld Repair Order 856. Iherefore Accept-As-Is the documentation of In-process-repairs.
- 3) Item 3 The process sheets for the repair velding of the cavities and the ce=plecien Of weld utill:ing %?S 24-III-E-Ki-12 supercedes the Original process shee:s which utili:ed W?S 24-III-6-K1-A1. Accept- proc 2ss sheets utili:ing W?S-24-III-8-K1 ~.2 for the repair and cc=pletion of the veld.
- 4) Item 4 If it hasn't been done, repair the veld using Site and Code approved precedur I With AN review and acceptance of the repair radiographs. Accept-As-Is.
~
- 5) Itec 5 The design =ini=um is less than 1.229"; therefore accept minicus vall of 1.229" in localized area.
- 6) One of the thru vall cavities utilized a =ultiple layer insert technique. After cutting the insert up into the r'equired lengths, the remainder was useless and probably was discarded.
- 7) There was a questien concerning an inspector's signature for first visual inspection on a stind shut WR0 control no. 856. The inspection and sign-off were not a Code required sign-off and the ti=e lapse between work activities was over 19 months; therefore =aking it i=possible to check-out.
t t 6 e W
w . - - - -..
' *R;v.1 suprrccdrs Rev. O p
- Pullman
*" P:wer
~ Products NONCONFORMANCE REPORT:
l. 7.C-49-01 R/S BIP: RC-M-1
; ;-RC-49-1-SCH-160-14" o w a 'a v iT
- ASME III
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0.112,0B;l issuto 2 p ,_ ev . . Jeff Taylor /R. Donald , , Pullman Power Products cuman~,ssasus socs,.ou g ._ G yf / sounce Zn. 4 5B, CI, El . O ' , UniG 8 $tv.waTra At /A Westinghouse In Process / Hold 5781 R/1 " ' ' ' ' ' '" f ' . . - 51 , 13 I Pullman Power/ Products 248 W.6@k@M\oac
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,, goygnuggo t INCLUDE ACCEPT ANCE
(/,, acovia tw cw . . J ca:Tra A Ano ooc uv. wos.1 Pullman Procs. JS-IX-14 & IX-3 ECA 19/ l 2212A, Pull m n NCR's 3726, 5414 & 5847 T F/ uC 1.102 cartATe To
' am?g~6'c'sh, .Tfe',;"o}@[hig coot oucour },lpl LINE omuawet NO. GlUpon s , g review of the document package for (See page 2).l field veld RC-49-01, F0103, the following discrepancies were discovered. }
l i l'E
- h. 3.*'///c'A'u's't@@ Y l c Aust cose i 4 75 Inadequate review and misinterpretation of documen-g~eucesroauAuce (e
tation. by Production and OA.
"" REPAIR USE A$ 15 [ O dykkR S ise$sitio SC R A P
.ru sTi ricariow:
OW Accept documentation as-is, with a:ch reference to this NCR noted on thi un11 affected process sheets. Perform a base eetal renair to build im nrens virh Mn. violation. Crind our veld defect's A reveld.
"*" None, at this time. 5!'YcEvaluationofthediscrepant to h "c*cu$n'AwcE n .A condition (s) is on going. Appropriate action vill be taken if deemed necessary.
" ^P Pa'o v^L
/ / f h of IN2 a EViE W aE o*D. C YE5 b No Y DECfDON* AEEFPT R F tF ET
,D,' T E . .
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BoARo r7.j m otspositioN '< : ,4 l1, 2 l ' 13 'g a VEneFIECh' k . PINK ANI GREEN-QA GOLD. YANKEE
~ c o.. ois t =So uview- WHIT E -Q A YELLO # FIELD ENGINEER
/ 'NCR #5781 R/l l psg,e 2 of ab l
?
I l Cons. from lina 7:
- 1) The end prep sketch sheet issued for rework of the end prep (s) per NCR 1789 (page # ) i referenced a min, wall dimension of 1.203", instead of 1.231", the correct wall thickness di=ension. This resulted in a cin. vall violation condition (see measurements recorded on I that sheet, page M ) not being reported at that time. However, the min. wall condition has l subsequently been addressed via NCR 5414 (reporting of geometrical discontinuity)dy,$*f
- 2) At the 1/2T point of welding, Weld Repair Order 856 was initiated for removal of three (3) indications discovered by an informational RT.
In accordance with the weld repair order, and NCR 3726 (generated for excessive root opening) four (4) thru-wall cavities were created. The veld document package contains documentation recording the cavity dimensions for only the repair cavity at station (0-1) and the window cavity (used to verify I.D. of root) at station (3-0). There are no cavity reports for the two (2) areas between station (1-2), although the defects have been removed and revelded.
- 3) The process sheet used to effect the repairs (copy attached, page ), per NCR 3726, was e.. $. .u r, also utilized for welding the joint from 1/2T to completion. This resulted in the hold point that were applied to the original weld process sheet, being bypassed. Note: Eng. , QA & ANI concurrence was not obtained prior to weldout.
- 4) The final radiographic film (ref. pages //f'M) of the veld indicates unacceptable conditi-(porosity & lack of fusion) between stations 1 & 2. Note: This rejectable area is outside of the undocumented repair areas.
- 5) The final ultrasonic exam. (ref. pages 7(i - /d ) of field weld RC-49-F0104, (base metal
~
build-up repair. vi field veld 70103) reveatemhwarea of min 7 wall violation, with a measurement of 1.229". Note: Wald History attached. t l t i
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p ,- DIMENSICWAL IN'SPECTION REPORT Ou-- S,7& & v./ SEA 3ROOr. STATION
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/L 4/ /b Job 7035 , ,
L'9 O/ fC/O25 -
'2 ISO Rev. F.W. No. (or adjacent area)
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[h" $ 0 '" "* **** * ' 1R=.2 CQ" O X RAY O tO =0 wI aO MA KV $1:E:Ss1 C 4%:10 C 43:17 C CTNEAM LEAD EACKING.: YES NO CURtES g EXPCSL;mE *1ME; g y FILM VIEWING: SINGLE C CCMPCSf7E C LEAD -8" US ED* YES NO FOCAL SN3T SIZE: ,g 7g SINGLE W ALLVIEW1NG C DCUSLE W ALL C PENETRAMETER DATA TOURCE'C-FILM CISTANCE: / (/ " C coueu y ver'J C SIZE:g' SHlW: , y MATERIAL: gg RT PRCCIOURE !X-RT-[-WTTREV. '/" PROCESSING DATA SIZE: gg* SHIM: cup. MATERIA 1; g AUTOM ATIC g HAND C ASME V,Q13THER 2 27 C 2 47 C ACCEFT" STAND. PER IX-RT- /-WT7 REY. 7 l
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k C_ '#9 Ol Fo (cY l 1 System Line No. ISO No. T.W. No. , Ev=~4,= tion Procedure: II-PT-1-W77 Rav.: *I . Penetrant Testinir Mitarials_: (1) Manufacturer: C hn.rk.s .% . A. Penetrant Batch No.: / fo / T Brand Name: Out?L (flSC
- 3. Cleaner Remover Batch No.: '3 0 Y C P Brand Name:-
C. Developer Batch No.: 9 'le G- 6 Brand Nana: Insmeetion Test Parameters: (1) Method: Solvent te=oved-visible color contrast. (2) Te=perature of inspection item: 90 '7. (3) Te=parature Measuring device S/N: 3Mb Calib. Dua Data: / !N ' kE (4)' Penetrant imusardO T.n AT EGM 0M_Yhinutes. - - y*;f U n i . . . (5) Inspected Ar a. -- - - Wald Joint: - Butr CD - .'ID k .
. Fillet Sockat 3ase Metal Other:
Insoection Result Recort:
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Remarks: /,l*, lk Tile.3 M s e do N - a 7
-(1) Results of ==4"= tion (Check only when process sheet cot:pleted).
Accept X Reject Reason: Y P.P.P. Inspector:~f"/ h Level: Data: / 7:/ W Witnessed / Verified by ANI: Co=n.No : Data: Other: Agency: Date: Agency: Date:
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EUll MOM- NQQ{U@ MATERIAL THICENESS INSPFCTION RICORD_ ,f.M,p s y / c/ S 1EABROCK STATION' f e JOB 7035
.F0/09 -
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ISO No. W No. (or adyacent area Sys Lina No. if applicable) If working to NCR Record Wa ~5726 9' //d A 22f/ r r Job deserAption (if APPl itable):
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j 1 If working to P.P.P. Procedure; list No.: /j(-7/7-3,-N/77 Rev: _d/ .
, N thod:
(2) Mechanical _ 3) Other (1) Pulse - Echo U.T. ,
. (2) If tech.?.nies1 M. & I. E. used list type and Sil:'s' ,
Calibration for U.T. Equip =ent: (Ifnoneused)N/Ah. Y.oie7 No. .To2 S/Nd3478-[' lll (1) Manufacturer h Tc (2)' Calib. Sr="dard: Material S N ,, S/N /P
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(IfApplicable)' Description [.rA Slee b (3) .If Calibi to work piece list mechanical tool, S/N, and calib. date: - U.T. Equip. Reading (s) (Adjusted) (4) Stendard(t) Thickness (s)
. k.J[$ A. /./2 L *
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Examination Results: --, --- I Ressens
- - Act.epc 3 Reject L
PorInformationcaly{ Submitted for r:valua 1ca{,.
- List actual findings ou di:r,easional repert end abach to this form,-
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. PULLMAN-EIGGINS
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Tes Q i Tes iX i No i i i _ Ri C i i Ci !i 1I See Attached Sheet
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Reference 1-RC-49-1-SCH 160-14"-F0103 See Attached Sheet C. v-s;cs:.-. . .-_ f>ttp' Tr1ts ,N A pienrh n s k :oroc.) 4f71t* .kl:vlH See Attaehed Sheet
- . .._. i: 1 ?,:s ' ":2:i.-c:
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February 6, 1984 NCR 5781 R1 Sheet 2 of 3 REOUIRED INTERIM ACTION Clear
- 1. Repair by removing rejectable indications uncovered by RT.
cavity of rejectable indications, PT and map cavity. Repair by welding and re-RT and PT completed welds. All work to be done to Code and Project approved procedures.
- 2. Fullman-Higgins to review the documentation of RC-49-01, F0103 and submit a chronological report of all activities concerning F0103.
This report shall address, as a minimu=, process sheets, repair orders, rod requisition slips and all NCR's (1787, 3726, 5414, 5751, and 5847). If necessary, Pullman-Higgins shall interview welders, foremen and inspectors and any other personnel that may help clarify documentation voids. .
- 3. Fullman-Higgins shall review 25* of the process sheets for the -
RC syste=. Pullman-Higgins shall concern itself with activities approxi=ately the same time the original process sheets for RC-49-01 F0103 were issued. As a minimum.. Pullman-Higgins shall review: A. Mini =um wall requirements B. Original WPS for the veld joint C. Repair WPS for the weld joint. l l NOTE: The information requested in Items 2 and 3 of this Required Interim Action shall be submitted to the NR3 as a supplement to this NCR by March 16, 1984. l DISPOSITION
- 1. Accept the one (1) area which is located in the base material near weld 70103 which has a recorded wall of 1.229". %
J 1
. e 1
February 8. 1984 NCR 5781 El Sheet 3 of 3 TECHNICAL JUSTIFICATION
~" " Required Interim Action" is needed to better understand the repair of cavities and the final veld.
Design concurrence of minicum wall tequirements was confirmed as Acceptable by J. R. Ellis, Westinghouse. Successful repair of the weld vill restore the weld to a Code and Project approved condition. l a t
_5
- Pullman Power Products
-.,a-~..-.=
EC-49-01 R/S NONCONFORMANCE REPORT ;
[.1 1-RC ,49-1-SCH-1CO-14n BIP: RC-M-1
+
I 1 f "8" "aws., ow*~'"' ASME 111
~ "'- 8" '* E " T " C- ..
3 Class 1 l..?t".y@m..'j'.I.s J 70.35, 6 r,57,81l
.-- =aws 0l1 10 ',RQ-49-70103 R/1, east.
,F4 eld.vgid '
omsa zates 1
,oatt issuce Pull"an Power Products ' 0,1l 0,'418. J 2
ey f J.E. Godfrey , . g
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sovact cuantur status Locat on Unit (/1 ITEM / Zn. 453. CI, El. O' 3 Westinghouse In Process / Hold 5781 sit v., s c a
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waus r-8 atsacusieLE Pull =an Power Products 248 12, 51 ; 13 o ono*uizatiou ) Po$s.5LE stGNIF @ NA CPART 21 O 50.55'ei W C AT ECO RY: ,- ': :: l s yr Qe ,V, C ' N C R r g y p g ,,p .Tvar Oici Eouie.euaT L.: . igi ni iusTaLL.Tiou . oie- enoc 4u
< INCLuoE ACCEPTANCE
'f// ' GOVERNING 8 '
accusacuEu ca TEasa ano ooc uT. nos.: Pull-an Procedures JS-IX-14 & IX-3. ECA 19/2212A IRELATE To N$$'iNoYop NC ..- .
NE No 5' The inprocess weld repair process sheet, 7 wowcouromuawcEs coot lilQ2 generated in accordance'vith veld Repair Order 856 and NCR 3726 (pages?8 & 9 ), was
', seq $ s y-y utilized to perform and docu=ent both the repair welding acd the completion of the 1/2T veldout. Note: Weld History attached.
o C* S
*co^ "o* E Craf t misinterpretation of ECA and process sheet.
eo o u e f.hv 5CR P ( R E P AIR USE A 15 < $ fkEE e i$p*os7}ou :
#**' "**' "' Accept documentation as-is,with reference to this NCR noted on the affected process sheets. All further work to be performed in accordance with sooroved orocedures so nEcNa'A.cE
"** None, isolated incident.
** * / iric 1 hk.'
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, Rev.,3 22 INTERPASS TEMP. 250-III-8-KI -Al ,/v/,f,y /p. .gctgge 1101J Time firs, n/A ,
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- 4. JS-IX-14 ,f Mgoctr//17.5'
- Rev., f .
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- 5. Mea'sure and Report Cavity Size ffn-n-ta i /, o _ , , pfp
- 6. Evaluate for Weld Repair . y .,s .r. ~ -
yes No JS-IX-1 17fd A. NCR required , v
- 3. Process 55eetrecuied yes No JS-IX-1k h j f//7/pf _
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' 8)A Approval:t[VdE -[a' Da! et 6-3013 N
- Helenne to Field Itev
- Il ANI Hewlew: # [ff//jk Ilat c r 8 b d g l Atir geview: 11nte:
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- Inscrr#/ hark inn it inst Ilr. tio 9M-2psy,(, T i C lilarcuireist. no. CA 16 IT2nS' 'O UT^3'"' -
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! IllG Index Ilumber 15
!!.ignetic Particle Exam M IX-Ur- -W7g ,D {(
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rso No. f('49.0 / D/ k TO, . 4 Held flo. #d/O 3 f// 18 M IX-60 '
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tint'l & Coded 97 8 Class / . ATTACil TilERMOCOUPl.ES REV: I - g IX-43 , Sizes /4 # Thk . :/4/6/p '# Insert:A/j47 L I POST HELD llEAk' TREAT REV:__ j ues tis. 24.12258 08-42.K/-tr N% d' 'P,n g IX-43 y A{ nera utragf306 Electrode E308 REMOVE TilERH0 COUPLES REV: h , Pretr:nt Rnnge "F llin. Go" 1 Interpnen Temp F flax. 96d" 21 l'REPARE SURFACE FOR EXAH M ?X-9 REV: hMh il 5 g Nn PWitT Temp "F A/A 22 ff/g X-9 hh, I l
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llolt! Time _]irn. Aff . VISUAI. INSPECT FINAL WEl.D REV: 1I go tl i ([ 4 f.imited Accces Weld YES NO . PT or HT 100% WELD and/or IX- T-'~~"
-W77 Y Othur DEFECT REPAIR 23
' \' h T.C. REMOVAL AREA REV: g 6 4nvity PT/tfr Required:
Ref: Code Caso H-275) YES No 24 RADIOGRAPil FINAI) WELD g IX,,RT-1-W77 h N 4 REV: 5 s Type of Piirne Dam: , f ' D
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Date:93SSg 6 4 Enr. Anoroval: NMO 4 1). A. Anoroval:4M1- - f '1 Datald-3&d3 Date:f*// S/ NOTE: Repeat reteps 2 and 4 until indications have lecen h) l INI 'Reviesa: 72///hN Ilate 6136 d reduced / removed to acceptable .. AtlI Rev1 cut. Datei Iimita. ath (ttodif ica tions) t10TE: Concurrance of the AHI
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Welder (s) Symbol 18 required for deletion of Innes(/ Backing Ring IIT. H0 42].A_hyfL B'are Wire lit . No. D 8'ID step 4. (Ref: JS-IX-14 and Cnne Code N-775) Electrode lot Ho(s) ) M /[ I 'E ft' , I licet Chart No.Wi/od xis;Y37
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I-WX5 #AA'".SS N As#4 M4' IyG WN f NA F I WEL,de tY Pc=b 3A/ 7W Q 4 A< 7~' 8 W / 82/ 2 ~A - Final Check N/fLF :'T~ ' / T iv.o1 $ f f f/\/ j bt) P M d de ,o y gc 4 , QA: Date: Orle.tuntor Coi.le PX-52 T // 1 '/3 m 3 Rscard Type 41-S-03-006 . #* ./ Ills Index Ilumber LOCNritfit t Cfff/71/g Zone: M6M ' N#- o ri (1 11 n ,$ U I -}}