ML20207H805

Rev 1 to Surge Withstand Capability Test Procedure & Results. Related Info Encl

ML20207H805
Person / Time
Site:	Vogtle
Issue date:	05/04/1984
From:	CORPORATE CONSULTING & DEVELOPMENT CO, LTD.
To:
Shared Package
ML20207H796	List: ML20207H792 ML20207H797 ML20207H805
References
1724-2, 1724-2-R01, 1724-2-R1, NUDOCS 8607250103
Download: ML20207H805 (32)

Text

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O APPENDIX C' SURGE WITHSTAhD CAPABil.lTV TEST PROCEDURE AND RESULTS O

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TEST PROCEDURE a,"wtos[ M k ruti,_fA'/6 OA Rtvitu sv /

l cAvt- I NM D Sur.GE WITHSTAND CAPABILITY TEST

2. Scope The requirements and procedures for performing the surge withstand

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Capability (SNC) Test on the test samples listed below are pe esented the following subsections.

I 4 CCL SAMPLE I

NUMPER SERIES DESCRIPTION 1724-013-000 Isolation Board input Connector 1724-018-000 Digital Isolation Board 1724-019-000 Digital Alarm Board 1724-020-000 Card Cage O 1724-021-000 20 Volt Varistor 1724-022-000 125 Volt Varistor O 2.1 Test Requiretrents The isolation system shall be tested in accordance witn the procedure specified below. The system shall comply with the following ope.ational requirements.

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1) Syst'.e must withstand the test without damage to the components and without operating incorrectly.

2) The SWC tester shall comply with the wave form shape as specified in IEEE Standard 472-1974 O .

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O A REVIEW SY Datt 4b 2.2 T_elt_Procedu re The test samples shall be cornectcd as a syr, ten per Figure 2.1. With tereinal blocks TB1 and TB2 wired per Figure 2.2 a,d the empty edge connector positions 3 through 16 connected with the alarm connector p.e r Figure 2.3.

Since this test is just for connections directly leading outside of the cabinet and not inter connecting wires, the only connections requiring testing are the following.

1) Digital Isolator Board a) Input signal connections through connectors J1 pins 3 tnrough 19 with a surge ground reference of pin 1 on connector J1 b) Relay outputs through chassis edge connector AJ2 positions 1 through 16 with a surge ground reference of the negative 5 volt DC power connection of the system positions 21, 22, 23, 24, Y, Z, a, B

and b on the edge connectors of tne chassis.

2) Digital Alarm Board a) Master Alarm relay output through chassis edge connector AJ1 positions "16" and "T" with a surge ground reference of the D

negative S VDC power connection of the system positions 21, 22, 23, 24 Y, Z, a, and b on the edge connectors of the chassis.

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P*CPAR[0 BY DaTE Af9RovtD Sf OAT Amovto av nat e TEST PROCEDURE G A Review BY_ --- oAtt ip The test will be performed on one isolation board and one alsr, board at a time using the same chassis, varistors, terminal blocks. and wiring for jg all of the tests.

Insert the alarm and isolation boards and energize syston with 5 Ot'.

2.2.1 Digital isolation Board g

Perf orm the following steps to SWC test the is)lation board.

Connect the isolation inputs for the Common Mode Test as shown in Figure 2.4 and test for 2 seconds. After this test energize each input with probes and listen for relay operation and verify input LED operation.

Connect the isolation inputs for the Transverse Test as shown in Figure 2.5 and test for 2 seconds at each input pair, one pair at 9

a time. After this test energize each input with probes and listen for relay operation ana verify input LED operation.

Connect the isolation outputs for comon Mode Test as shown in g

Figure 2.6 and test for 2 seconds. After this test energize each input with probes and listen for relay operation.

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Connect the isolation outputs for the Transve se Tes* as sho - in Figure 2.7 and test for 2 seconds at each output pair. o,e ;v'r et p a time. After this test energize each input with prohns a M listen for relay operation.

2.2.2 Digital Alarm Board 3 Perform the following steps to SWC test the a!ar, bnerd. Connect the alara board output for the Comon Mode Test as sho.n in l

Figure 2.8 and test for 2 seconds. Unplug the isolation board l from the chassis and listen for the alarm board relay and check l

that the #1 alarm and the master alarm LEDs illuninate. Plug the isolation board back in.

l Connect the alarm board outputs for the Transverse Test as shewn y in Figue 2.9 and test for 2 seconds. Unplug the isolation board from the ches515 and lister, for the alarm t'oard relay and check that the #1 alarm and the master alarm LEDs illuminate. Remove l the isolation board and the alarm board from the chassis and g functionally test them by CCL Test Procedures 1724.1.6 and 1724.1.7 If there are any other isolation or alarm beards which need SWC testing, then insert them in the same wiring setup and l chassis and repeat the tests above until all bcards have been g tested. Record the SWC test data on the attached data sheets as each board is tested.

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"?.3 Test Results The test samples were subjected to the surge withstand capability test in j accordance with the requirements and procedures spacified abo w . ke j D surge withstand capability test data sheets follow this test procNur e. {

l The test samplts complied with the surge withstand capa5ility test i requirements except as noted below, j m i Record of Anonaly No. 3 documents that af ter the connon moda surge, the l master alarm LED would not go out on CCL Samples 1724-019-000-001, i 1724-019-000-002, and 1724-019-000-004; as required by this test l procedure. l l

Failure analysis showed that A16, a 5405 integrated circuit, had f ailed j on all three boards. One of the outputs from this integrated circuit l 3 passes through the outlet relay. Apparently the como.1 node surge jumped l over to the integrated circuit output and damaged it. The alarm output l function of the board was not lost, only the master alarm LED was l affected. On sample 1724-019-000-002 the LED for slot number 12 was l g slightly (very dimly) lit after the_ comon mode test and integrated l circuit A12 (5433) was replaced. To take care of comon mode surges a GE l V180ZA10 varistor will be mounted between output connection T and ground I at the edge connection on the production devices. All production boards l 3 ,

will be tested with the varistor installed. l l

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Ik The instrumentation and equiprent used in the performance of the succe l withstand capability test, along with their calibration due dates are l shcwn on the data sheets. l I 1 Y

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MICROGRAPHICS DEPARTMENT OF THE LOS ANGELES POWER DIVISION OF BECHTEL POWER CORPORATION AND WERE MICROFILMED IN THE REGULAR COURSE OF BUSINESS PURSUANT TO ESTABLISHED COMPANY POLICY FOR SYSTEMS UTI-Ll2ATION AND OR FOR THE MAINTENANCE AND PRESERVATION OF SUCH RECORDS.

IT IS FURTHER CERTIFIED THAT THE PHOTOGRAPHIC PROCESSES USED FOR MICROFILMING OF THE ABOVE RECORDS WEHE ACCOM-PLISHED IN A MANNER AND ON MICROFILM WHICH MEETS THE RE-QUIREMENTS ESTABLISHED BY AMERICAN NATIONAL STANDARDS INSTITUTE FOR PERMANENT MICROPHOTOGR APHIC REPRODUCTIONS.

IT IS FURTHER CERTIFIED THAT ON THE DATE MENTIONED BELOW THE MICROPHOTOGRAPHIC IMAGES APPEARING ON THIS MICROFORfA WERE MADE UNDER MY DIRECTION AND CONTROL.

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Description of ' sam;.?e !sclation hare Instr w rent anc t wt,,re t List It em CCL ho. kaare (altheatian , se ._ 4 g Test Procedure Record EequireN 9ts

• 5et up test per Test Procedure

• Record voltage at TB3 5 visc : It alaput Comon Nde Test per Figure 2.4 for 2 seconds Coetplete (v)

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• Lnergtre each input Near each output relay (yes/no) fach input Lib cones on (yes/no)

• 1mput Transverse Test per Figure 2.5 to the following g ,

taput terminals on Tel: Complete (v)

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7 to 8 _

B 9 to 10 11 to !?

13 to la 15 to 16 ,

CE nergite each input hear eacn cetset relay (ye;/N)

Escn impot LEC cones on (yes/ao)

'0wtput Common Moce Test per Figur e 2.6 for 2 seconcs Con,lete (v) ainergize each ingwt hear eacn o twwt 1

• elay (yes/no)

I *Dutput Transverse Test per Figure 2.7 to the follo= tag output terminals on T62 individually: Comp lete (v)

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Instrurent ane Eqttpment List ~

D It em CCL ko. Raase (alteratter U.c este Test Proceowre Record acquire

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• 5et up test per Test Procedwre

. Record voltage at 153 5 vv0 t 11 I *0wtput Conmon Mode Test per Ftgure 2.8 for 2 seconds Complete (v)

• uaplug the isolation board Hear output relay energiae (yes/no)

1. 1 alara Lip on (yes/no)

Master alarm Ltu on I (yes/no)

• P1vg the isolation board back in _

LEDs go out (yes/no)

• 0utput Transverse Test per Figure 2.3 for 2 seconds Complete (v) aunplug the tselatten heard Meer evtput relag D 4 energlye (yes/no, i

I el LED en (yes/no) I altre l

, nester alare LCD on I (res/ne)

• Plug the tseletten beard tect in Ltus go out (yes/no) l D _. ..

3MC 1ested within Acceptette Lleits 'pos ne _ auA he.

O Tested by Revteued by Date D

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Citent hettaece flutric Coria S Prcs ect k. 5 -17,4 CCL StJmber See below Late of ItSt _

Description cf $4myte See below

() Inst run eet and Eqwitteet List Iten LCL ho. 64 se tatibratie- Lw Late l

l I '

The following samples were Surge hitestano Casabtitty testeo as a syste- by Test Proceogre 1724 2.

I i a i ,

i CCL 5 AMPLE  : i i

(> a huhd!R DE SCit!P110h ,

t i i 1 6 i e 1724 011000 001 g 7ef tel =tre used to wire wp edge connectcrs i i i i e 1724-U13-000 f44 1 Isolatcr topwt connector i al i f i i 1724 020-002 00t i teassis ed9e connector I I i t i

i l 1724 u20-u02 06 i Cmassis edge connector i i i i 1724 020-002 006 Cmassis edge connector i 4 i e i 1724 020-002 007 Chassis edge connector i i i i i 1724 020-002 008 l Chassis edge connector e i I i i i i 1724 020-002-009 : Chassis edge connector i i i I

i 1724-020-002 010 l Chassis eage connector e 8 8 i 1

~

4 $

Ik i 1F-067 ,

I

l .-

~

l 4 ' 9519- AX3AE06- 260- 1 192 Corporate Consulting 1724-2. Rev. 1 l

[K' 4 8 Development Company Ltd Pnocteunt we l essut oatt 5/4/84 Past 21 o, 22

=;e E eu

• Ce- ,ntranto e, naTE.

k3:.3XW . staq N C N'?

• 90 'r.' 4' oat E -.

APPitCNED av AmcNto av_ oaTE TEST PROCEDURE O A REVIEvt gy catt t

Test Procedure 1724-2 Fe,e 2 of 3 fliset Reltance [lectete Corvaat Project ho. Ni-l b -

D CCL hw r eer see belo. Late of Test 1

Description of Sa yle See Belo.

The follo tng samples were Surge witnstarc Casaotlity testra as a 5,ste- t'j Test Proces re 1744 2.

I I I I i CCL SAMPLE l 4 I hvMsEk l Ot s;= isilvi. i l i  !

I I i 1 1724.C20-002-011 l Cnass's edge cornector i i 1 I l !?24-020 002-012 l Cnassis edge connectcr

( 9 l I t 1724-020-002-013 : Cnaists ease connector I i 4

i 1

i 1724 020 002-014 i C6assis ecge connector i i i i 1724 020 002 015 i Chassts edge connector i

( l i I

) g i 1724-020 002 016 i Cnass's eage connector i i i t i 1724 020-002 017 i Cnassts edge connecto. i l i i l 1724 u20-002-018 : Chassin eav e connector i l i i i 1724 020 002-019 l Chassis edge coneector i i i i g i 1724-021 000 001 l Input vartstor i i i i 1724 021 000 002 l Input vartstor  ;

i i 1724-021 000-CO3 Input vartstor i i

1724 021-000-004 Input vartstor i i I 1724-021 000-005 i Input varistor

-} ,,,

n l i

l 5

1724 021-U00 000 Input vertstor j 1724 021-000 007 l Input vertstor i

i t

f I

D .. .

1 .O 1r-_067_ _ _ _ _ _ _ _ _ _ __ _ _ _ _ _ _ _ - _ _ _ _ .

1 a* _

N' 10-CX3AE04-260-1 493 l Corporale Consulting 1724-2, Pev. I

& Development Company. Ltd. '*octeunt ese tesut patt 5/4/84 paq 22 y 22 Pswa tm Tr.aage Pa m NC 2?'09 , g P O 8:e 12728 e 919362000 APPR0vtD9f Dait TEST PROCEDURE Areawto av D'it-G A REVIEW BY DATE e

fest Procedure 1724 2 Fev e 3 ct 3 i Citent sieltacce tiectric com any Fryett e e.-iri, g , CCL Acber See Belo= Late cf test Description of Sa g le See Bele=

The following samples were Sur v e hitettano Ca, ability teste; as a sf ,tr :,

Test Procecure 1724-2.

( P I CCL 5AMPL[

e e i g hWilt CE 5CitIFilu i, s __ i l172a-02100000tl leput varister i

a 1724 021 000-0u9 1 laput vertstor ,

I e i Output vartstor i

a 1724 022 000-001 i e e a 1724 022 000-0u2 i Output vartstor , ,

' I t e s e 172a-u22-Uuu-003 : Output vertstor i  !

e i g 1724 022 00u-004 : output vertstor i i I e l 1724-022 uu0-00'a l Output vartstor i i i l 1724-C22 000-006 Output varister i 1 i i l 1724-022 000-007 : Output vartstor e I i e l 1724-022 000 00ts (ktput varistor ,

I i 1 1

, R1 1724-022 000-009 l (htput vertstor e SuC, Tested witntn Acceptable Ltatts yes kOA fio.

I k ,..

Tested by tiertewed by Date f

l I > .

O 1F-067

lM '

y. -

^

9519- AX34E06-240- 1 494 I

p iO lQ Test Procedure 1724-2 Page 1 of 3 i Data Sheet for Surge Withstand Capability Test Reliance Equipment 4

i Project Pto. 82-1724 Client Reliance Electric Company O

Date of Test m4/O

! CCL Number See Below Description of Sample See Below O Instrument and Equipment List CCL ho. Range Calibration Uue Date Item h h?ty $:g'<_ bl E .( C Os l* s* ** S l~ I*O I O X /Cio b% <~ n' - '!E I

[ L f,.o. a g h CCJ*/

The following samples were Surge Withstand Capability tested as a system by 1

Test Procedure 1724-2.

l

1. I l

CCL SAMPLE J NUMBER DESCRIPT10f4 l

0 1724-011-000-001 , Tefzel wire used to wire up edge connectors iI l N l 1724-013-000-vtt /l 1solator input connector I I

i h 1724-020-002-004' Chassis edge connector i

g l l 1724-020-002-005<l Chassis edge connector ,

l l

Chassis edge connector l l 1724-020-002-006- l i

1724-020-002-007'l Chassis edge connector 9

1724-020-002-008- Chassis edge connector I i

l 1724-020-002-009' Chassis edge connector i

1. Chassis edge connector 1724-020-002-010 g ~

O O

a( / .

B: 9510 iAX3AEOS- 210- 1 495 O

O U Page 2 of 3 Test Procedure 1724-2 Project No. 82-1724 Client Reliance Electric Company CCL Number See Below Date of Test b 'e - - f g

Description of Sample See Below The following samples were Surge Witnstand Capability tested as a system by Test Procedure 1724-2.

0 \

l l

CCL SAMPLE l  ;

NUMBER OESCRIPTluN l l I

O 1724-020-002-011-l Cnassis edge connector i i

l i

1724-020-002-012'l Chassis edge connector i

1724-020-002-013'- Chassis edge connector i

1724-020-002-014' Chassis edge connector i

1724-020-002-015"i Chassis edge connector I

1724-020-002-016)l Cnassis edge conr.ector i I

O 1724-020-002-017'll Cnassis edge connector i i

l Chassis edge connector i l1724-020-002-018) 1 i l # i 1724-020 002-019 l Chassis edge connector l

O 1724-021-000-001dinputvaristor I i

1724-021-000-002' Input varistor I

1 i

1724-021-000-003' Input varistor

! O , 1724-021 000 004' Input varistor

. 1724-021-000-005) Input varistor <

1724-021-000-006' Input vatastor l C 1724-021 000 007/ Input varistor ,

O O ,

S

• 9510-AX3AE06-260-1 496 O

O Test Procedure 1724-2 Page 3 of 3 Client Reliance Electric Company Project ho. 87-1724

. O CCL Nunber See Below Date o' Test -

Description of Sample See Below The following samples were Surge Withstand Capability tested as a systert by O Test Procedure 1724-2.

I i

l I l CCL SAMPLE l l HUMBER l UESCRIPTION  ; )

l, l I I ,

O i i '

1724-021-000-008 l Input varistor j l i i

1724-021-000-009-l Input varistor j l 1724-022-000-001'l Output varistor i i I

. 1724-022-000-002"l Output varistor l

i i l 1724-022-000-0031 Output varistor i l I l

1724-022-000-004'l Output varistar i O 1 1724-022-000-005'l l Output varistor i l I

, 1724-022-000-006s Output varis*.or

! l 1724-022-000-007v Output varistor O

1724-022-000-008' Output varistor l 3

s '1z q-h e -tem!li assf-tors s 4 e ,

l I

O SWc Tested within Acceptable Limits yes R0A No. A/A no Tested by h. w Reviewed by MI Ya Date //-/O' O

/

O -

O O

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i -

O est e-axanco6-26e- t osa

! &N c to 6u.12,6 3 26 O

8. C0hCLUS Uh5 AhD RECOMMENDAT10h5

._s The work documented by this Nclear Environmental Qualification O Report demonstrates that th3 isolation Device Panels supulied for the Alvin W. Vogtle Nclear Power Plant are capable of perf ormins tneir safety-related function through all specified concitions , when naintained in accordance with maintenance schedules specified nerein. Inis O qualification program satisfies the requirements of IEEE 323-1974 inclucing the hovember 21, 1975 supplement , and bechtel 's bes it,n Specification. No further work is required to demonstrate the capability of this equipment with regard to the specified environmental design O criteria.

O O

O O

O O

ENVIRONMENTAL TEST sN O .. -

, @ crit::tca::c- 0:: @otit a intice E M

k PRODUCT NAME CCL NO

] $

fCUSTOMER / PROJECT lq RELIANCE ELECTRIC COMPANY ISOLATION DEVICE PANELS h ALVIN W. V0GTLE NUCLEAR PLANT - 82-1724 i PART / DWG NO. REV TEST REQUIREMENTS DOCUMENT REV OUANTITY RELIANCE JOB NO. BECHTEL APPENDIX EA 3 m 99AX400937 BECHTEL ATTACHMENT QG 0 j tr l

t$1LL US MILMI AL NU. X3AE06 3 p ,

i CERTIFICATION J l THIS IS TO CERTIFY THAT THE PRODUCTS IDENTIFIED HEREIN HAVE BEEN ,

ANALYZED AND ARE IN COMPLIANCE WITH ENV;RONMENTAL REQUIREMENTS h INCLUDING APPLICABLE CODES STANDARDS. AND SPECIFICATIONS AS IDENT l IFIED IN THE ABOVE REFERENCED DOCUMENTS UNLESS OTHERWISE NOTED BELOW SUPPORT'NG DOCUMENTATION WILL BE FORWARDED OR RETAINED IN ACCORDANCE WITH PURCHASE ORDER REQUIREMENTS j S'GN E D.

. September 21, 1984 j '

ATaw N corSoMtrConsuTring and j TITLE: Qua fi i %LgineEPORGANIZA' N: Development C0ffpany, Ltd. _

i 21, 1984 l APP ROV I

• Co. DATE.C~nsuTti_ng rporate~ September and

.Dou t.D. G m nwood,P.E o TITLE.$nagergJuh}ificaT,10R OfibANI ATION_ Development Company, Ltd.

FIPtnJtcf.s . i NONCONFORMANCES WITNEg,$QUmEuENTS See Records of Anomaly in Appendix K N 1

_ms l

a R

R t J g

8 s

CEA 8 l Corporate COnSutting & Development Company. Ltd.

Consultants Constructors N eO 80 22T28 . 919-362 8800 e s...<n1,.. . R.,, Nc _ eeee g ghmmmmmmmmmmmmmmmme==;P

4

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a 4

Q 9sto-Ax3AE06-260-1 646 O

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O  :<

O I

e O

APPENDIX h WYLE SEISMIC TEST REPORT 47195-1 O

O R

C ',

O O

O O

s .

\ , ,

9510- AX3AE06-260- 1 697 h

i O

I I SEISMIC SIMULATION TEST PROGRAM ON ISOLATION PANEL COMPONEMTS 4

I '

.O

I b

.O I

J I Pot OXPORATE CONSULTING & DEVELI)PMENT (X)MPANY, LTD.  !

ROUTE 5. BOX 110, SR 1615 APEX, NORTE CAROLIRA 27502 6 L- - ---- -- -- . _ _ _ _ _ _

y _ _ _ _ _ _ _ - _ _ _ _ _ _ _ _ _ _ _ , _ _ _ _

V

g. -

5 SEISMIC SIMULATION Test Report

I REPORT NO.

WYLE JOB NO.

1 CUSTOMER P. O. NO.

1699 .

PAGE1OF PAGE REPORT

(") DATE _ _A pril 23, 1984 _..

SPECIFICATION (S) _ _ . _ .

See Referencen in .3ection 8.0 C YPorate Consulting & Development Company, Itd.

1.0 CUSTOMER I Route 5, Box 110, SR 1615, Apex, North Carolina 27502 2.0 TEST SPECIMEN _ _ _ . _ _ _ _

Definition by Corporate Consulting & Development Company, 1.t d .

I 4.0

SUMMARY

(

Isolation Panel Components, as described in Table 6.3 of tha corporate consulting &

Development Company, Ltd. (CCL) Seismic Test Procedure contained in Appendix IV, installed in a CCL-fabricated test fixture, hereinafter collectively called the

^

I specimen, were subjected to a Seismic Simulation Test Program u required by the CCL Purchase Order Number 1699 and CCL Seismic Test Procedure 17/4-6, Revision 1, dated April 5, 1984. This test program was performed on March 15, 1984.

The test program consisted of single-axis resonance search testing in one test orientation and multifrequency testing in each of two test orientations. The spec;-

and monitored I men was instrumented with accelerometers, during the test program.

electrically powered, It was demonstrated that the specimen possessed sufficient integrity to withstand, without compromise of structure or electrical functions, the prescribed simtlated seismic environment for the Alvin W. Vogtle Nuclear Plant.

A I STATS OP aLAaAMA couwiv or neAceson l "

a. ofess onal Eng.

Reg. No. 8256 mmwaamC _

' ' W @ % ====

Flavous R. Johnson ____,,,,,,,,

R. abr '

(

j APPROVED BY _

N is se I

1. WYLE Q. A. M* '

C M AL'Ereey or$a. / /,is W W . 3.T Rober(s m m-- =. d y 'AW Notary 5(eas m ens for ste State e's Alesome et large.

(019) gg p

/ LA80RATORst$ SCIENTIFIC SERVICES & SYSTEMS GROUP

. . . .HUNTSVitLt. ALAB AM A