ML20207B572
| ML20207B572 | |
| Person / Time | |
|---|---|
| Site: | South Texas  |
| Issue date: | 11/26/1986 |
| From: | Wisenburg M HOUSTON LIGHTING & POWER CO. |
| To: | Noonan V Office of Nuclear Reactor Regulation |
| Shared Package | |
| ML20207B597 | List: |
| References | |
| ST-HL-AE-1831, NUDOCS 8612080501 | |
| Download: ML20207B572 (1000) | |
Text
{{#Wiki_filter:- - - - ---- L The Light NE M llouston Lighting & l'ower !!O. Box 1700 llouston.Teus 77001 (713) 228-9211 November 26 1986 ST-HL-AE-1851 File No.: E24.2, G3.16, P4.01 Mr. Vincent S. Noonan, 1roject Director PWR Project Directorate #5 U. S. Nuclear Regulatory Commission Washington, DC 20555 South Texas Project Unit 1 Docket No. STN 50-498 Submittal of SQRT & PVORT Forms
Dear Mr. Noonan:
Attached is one copy each of the completed forms for the candidate components to be audited during the week of 12/15/86. Associated piping and instrumentation drawings are included with the PVORT forms. Also attached are the revised audit item lists initially received from your office during the week of 10/27/86 and subsequently modified during several phone
' conversations with your staff. In addition, manufacturer's drawings for 35141T-AF-0091 and PR171NPA103A are included with their associated forms at the request of the l'VORT reviewers, i-If you should'have any questions on this matter, please contact Mr.
M. E. Powell at (713) 993-1328. Very trbly urs, s I l M. R. Wis burg Deputy Pro ect Manager GET/yd Attachments: (1) Candidate List for South Texas PV RT Audit (2) Equipment List for South Texas SQRT Audit (3) PVORT Forms, P&ID's (4) SQRT Forms
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Ll/NRC/kj l i t oo "> T$ J-20 %650 L y
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ST-HL-AE-1831f
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File No.: E24.2)G3.16,~.P4.01
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- H6uston Lighting & Power Company Page 2 cc:
Hugh .L. Thompson, Jr. , Director T.V. Shockley/R li' Range 3~ Division of PWR Licensing-.A' Central PowerL&. Light Company
' Office ~ of Nuclear Reactor Regulation' P.O. Box 2121 U.S. Nuclear' Regulatory Commission- Corpus.Christi, TX 78403
- Washington, DC .20555_ .
O. Backus/J.:E.'Malaski Robert D. Martin .. . City of Austin Regional Administrator,-Region IV. P.O. Box 1088 Nuclear Regulatory. Commission Austin, TX 78767 611 Ryan Plaza Drive, Suite 1000 Arlington, TX 76011 J. B. Poston/A. vonRosenberg City Public Service Board
*N. Prasad Kadambi, Project Manager- P.O. Box 1771 U.S.' Nuclear Regulatory Commission San Antonio, TX '78296 7920 Norfolk Avenue Bethesda, MD 20814. Brian E. Berwick, Esquire Assistant Attorney Ceneral for Dan R.' Carpenter. the State of Texas Senior' Resident Inspector / Operations. P.O. Box 12548, Capitol Station c/o U.S.' Nuclear Regulatory Austin, TX 78711 Commission.
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'P.O. Box 910 Lanny A. Sinkin
. Bay City,1DC 77414- Christic Institute 1324 North Capitol Street
, Claude E. Johnson .
Washington, D.C. 20002 Senior Resident Inspector /STP c/o U.S. Nuclear Regulatory Oreste R. Pirfo, Esquire
; ~ Commission Hearing' Attorney F P.O. Box 910 ..
Office of the Executive Legal Director
- Bay City, TX 77414- U.S. Nuclear Regulatory Commission Washington,- DC 20555
- 2. M.D. Schwarz, Jr. , Esquire
- - Baker & Botts Citizens for Equitable Utilities, Inc.
One Shell Plaza c/o Ms. Peggy Buchern Houston, TX 77002 Route 1, Box 1684 Brazoria, TX 77422 J.R. Newman, Esquire-
.Newman & Holtzinger, P.C.
- Docketing & Service Section 1615 L Street, N.W. Office of the Secretary l Washington, DC 20036 U.S. Nuclear Regulatory Commission L
Washington, DC 20555 Director, Office of Inspection (3 Copies) and Enforcement U.S. Nuclear Regulatory Commission Advisory Committee on Reactor Safeguards Washington, DC 20555E U.S. Nuclear Regulatory Commission 1717 H Street Washington, DC 20555
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- Contains attachments 1-4. All others without attachments.
l l l l [- l' L1/NRC/kj Revised 11/12/86 t
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Attcchment 1
-ST-HL-AE-1831-File No.: E24.2,-G3.16 -P4.01' Page 1 of 2 7
' A . ,:. .
, CANDIDATE LIST FOR SOUTH TEXAS PVORT AUDIT y ,
(Revised)
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Size
' Master:_ ,
List ' . _ Tag' and Page Number Manufacturer System TYPE 6 2S141T-AF-0019 Rockwell Auxiliary 4"-Stop Feedwater Check
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13 3S141MPA04 Terry Corp. Auxiliary Pump Feedwater 18 3S141T-AF-0091 Yarway Auxiliary 4"-Check. Feedwater 14 3 A1CC-FV-4531 Fisher Component 16"-Butterfly-- Cooling Water. 61 -3R20lNPA1018 Hayward- Component Pump. Tyler Cooling Water 71 3R10IT-CC-0132 Rockwell Component 24"-Butterfly Cooling Water 118-- ClH-TV-9497A- Valtek Chilled 4"-Butterfly Water 177 3V111VPA006 Byron- Chilled Pump Jackson Water 194 '3N10lT-CS-00158 Kerotest Containment 2"-Diaphragm Spray 612 2R171NPA101A Pacific Pumps Chemical Pump and Volume Cont. Charging-269 3Q1511T-DO-0056 Borg-Warner Fuel Oil 1"-Check Storage Ll/NRC/kj m
Att chment 1
~ST-HL-AE-1831' File No.~: E24.2, G3.16,.P4.01-
-Page 2 of 2
- Master Size
. List' Tag and Page ' Number Manufacturer System TYPE
-295 3R281NPA101B Hayward- Essential . Pump Tyler Cooling Water 300 '3R281T-EW-0042 TRW Mission Essential 30"-Check Cooling Water 336 AlFW-FV-7141 WKM Feedwater 18"-Gate 597 2N10lX-CS-0001A Westinghouse Containment 8"-Gate Spray 598 2N101X-CS-0005 Westinghouse Containment 8"-Check Spray 613 2R171X-CV-0023 Westinghouse Chemical 4"-Gate and Volume Control 617 2R171X-CV-8348 Velan Chemical 2"-Globe and Volume Control 618 3R171NPA103A Chempump Chemical Pump and Volume Control 622 3R211NPA101A Coulds Spent Pump Fuel Pool Cooling 649 AIMS-FSV-7414 Atwood Main 30"-Globe Steam
-686 2R161NPA101A Pacific Residual Pump Heat Removal L1/NRC/kj
7 I Attachment 2 i e J e 9
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TABLE: NSSS EQUIPMENT, LIST FOR SOUTH TEXAS PIANT SQRT AUDIT _., (Revised) . Identification No. Equipment ~' No. Vendor- Incation-NSSS-1 QDPS Electronics Cabinet 4Z551ZLP677 ' Westinghouse EAB010
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NSSS-2 PPS 3-Bay Cabinet a 3Z121ZRR014 WISD EAB035 NSSS-3 Operator Interface Module CIEW-PK-6874- Westinghouse '. EAB035 : 2N10lX-CSi d604 NSSS-4 8 In. Special check Valve MEMO RGB-02. NSSS-5 Operator Interface Module A1EW PK-6854 ' Westinghouse - EAB035 NSSS-6 Fast Response Well Type RTD AIRC-TE-0401X- -.RDF Corp. RCB019 NSSS-7 MSIV Solenoid Valve ALMS-FY-7444C CFP MSIVC 50 NSSS-8 -CID Optimac Recorder NIMS-PR-0536 Hagan' EAB035 NSSS-9 Control Rod Drive Mechanism 1R151NRD101A WEND RCB019 . NSSS-10 3 In. RWST Isolation Valve AlSI-FV-3936 Ametek MAB010 m un > NSSS-11 HHSI Pump and Motor 2N125NPA101C/ Pacific Pumps / FHB-29' J 7 '; 2N121NPA101C01- WIMHD . *JA
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S, f! NSSS-12 RHR Pump 2R161NPA101A Westinghouse RGB-02 wE" E" ALTERNATE NSSS-14 Thermocouple ' Reference Junction 4Z131ETB0002 Westinghouse- RCB03403< Box , NSSS-15 (Deleted) _ LJ
i TABLE 2. BOP EQUIPMENT LIST FOR SOUTH TEXAS PIANT SQRT AUDIT 1 l l Identification
- No. Equipment No. Vendor Imcation
i BOP-1 Is,olation/ Termination Cabinet 4Z551ZLP660A-02 Energy Inc. EAB CM 35
- BOP-2 24" Butterfly Valve Motor Operated 3R201T-CC-0052 Rockwell Int. MAB IM 010 BOP-3 Water Chillers 3V111VCH003 York Div. of MAB CF 010 .
B&N BOP-4 Isolation Relay Panel 3E251 ERR 136 Mercury Co. EAB CF.010-BOP-5 Safety Class Air Handling Unit 3V121VAH-12 American Air FI FHB-IM-13 BOP-6 Steam Generator Main Steam Safety N1MS-PSV-74308 Dresser MSIVC IM 55 6 BOP-7 Termination Cabinet 3E121ETCA04 Hatch, Inc. EAB-CF-010 BOP-8 Flow Rate Valve B1PS-FV-4456 WKM 70-18-9-DRT MA IM 029 BOP-9 Check Valve (Lift Type) 2R161T-RH-0166 Rockwell . RGB IM 019 36174-F316L BOP-10 ' Reactor Makeup Water Pump 3R271NPA101A. Hayward Tyler MAB CF 010 y w g. N3-3x4x8 ,yy g
* @ E' BOP Instrument Control Room Panel SZ341CP003 Magnetics EAB-35 N j, g' S7$'
BOP-12 Class 1E Terminal Blocks 1600NUCJ86425 Marathon 160DRUC Various Locations y5"
-ww ALTERNATE BOP-14 Cabinet Hydrogen Monitor 3Zl61ZLP154 Consip Delphi MAB CF_60 BOP-15 30KVA Voltage Regulatory & 3E561ERV001A Power Conversion EAB CF.101-Isolation Transformer ,
BOP-16 Inverter / Rectifier Cabinet 3E241EIV002 Elgar Corp EAB CF 060-
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- e. l PUMP AND VALVE OPERABILITY
SUMMARY
l 9 A. COMPONENT: Spent Fuel Pool Cooling Ptanp l The spent fuel pool coling pump assembly consists of a single stage centrifugal ptanp and a 200 horsepower induction motor. h e pump and motor are bolted to a comnon horizontal baseplate and are connected with a > fle.xible coupling. B. QUALIFICATION APPROACH: , , The South Texas. Plant spent fuel pool cooling ptanps were designed based upon the criteria of the ASME Boiler and Pressure Vessel Code, Section III, for Class 3 ptanps. The motors are designed in accordance with NEMA M31-1%7. We design analysis denonstrates that the pump assembly is adequately designed for the worst case loading combinations resulting from internal pressure, operating, deadweight, .seisnic and nozzle loads. The analysis includes ASME Code design, natural frequency, deflection and static seismic stress calculations. In addition to the seismic analysis, full sequential IEEE qualification testing has been performed on a similar motor stator of the same design type. This testing met all requirements of IEEE standards 323-1974 and 344-1975. The notor was qualified for five years continuous service at maxinun horsepower and worst case envirormental conditions. C.
SUMMARY
OF SEIMIC LDADS CONFDRMANCE: The FRS accelerations (FliB, elevation 30.0 feet) for the S. Texas Plant spent fuel pool cooling ptanp are: OBE SSE G G G, G G Gy E-W N-S E-W N-S
.16 .08 .12 .30 .15 .25 The ptanp assembly is qualified to 3D accelerations of 1.05g OBE and 2.1g SSE.
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, MIMP AND VALVE OPFRARTLTTY ARRURANCE REVTm *s v
I. PLANT INFORMATION
- 1. , Name: South Texas Proiect Nuclear Generatina Station Unit No. 1
- 2. Docket No.: 50-498
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- 3. Utility: Horston Linhtinn & Power Cnmnanv. et al
- 4. NSSS: Westinnhouse [X] PWR [ ] BWR
- 5. A/E: Bechtel Enerav Corocration
- 6. C.P. Docket Date: 7/5/ 74 C.P. SER Date: August 1975 II. GENERAL COMPONENT
- INFORMATION
- 1. Supplier: [X] NSSS [ ] BOP
- 2. Location: a. Building / Rom Fuel Handlinn/107
- b. Elevation 21.0 feet
- c. System Soent Fuel
- 3. Component I.D. No. on P&ID dwg: SPIN No. SFAPSC. Tan No. 9R211NPA101A
- 4. If cotoponent.is a [X] Pm p complete II.5.
If component la a [ ] Valve complete II.6.
- 5. General Bann Data
- a. Pep b. Prime-mover Name Spent Fuel Pool Coolina Piman Name S.F. Pool Coolina Pinnn Mtr.
Mfg. Goult is Pinnns Mfg. Westinnhouse Model 9405 Model TBDP. Fram No. 445Ts S/N N2428076.2 S/N 8010-01-001 Type Sinnie Stane Centrifunal Type Drio-Proof. induction a The component, whether pep or valve, is considered to be an assembly + composed of the body, internals, prime-mover (or actuator) and ibnctional accessories.
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. a. Pump (continued) b. Prime-mover (continued) ;
Overall Dimensions 83nr 38"r46" Overall Dimensions 36"r32"r23" Weight See Note 1 Weight 1250 lb. .. Mounting Mounting Method Bolted to baseolate Method Bolted to baseolate Required B.H.P. 200 HP H.P. 200 HP olus 1 15 'SF Camponent Systen Systen Power-mover requirements: Paran*ters: Desian Normal Accident (include normal, maximum and mininum) S 5-10 D 90-100 N/A Motor (voltage) 460 v. Press (psig) 150 Temp (F) 200 120 N/A 224 mmo. 60 Hz. 3 nhase Flow (gpm) 2500 2500 N/A 200 200 N/A Turbine (presstre) N/A Head (ft) Media Dilute H3B03 Dilute H3B03 N/A Required NPSH at maximta Flow 15 feet at 3200 GPM If MOTOR list: Available NPSH 44 feet at 2500 GPM Duty cycle Continuous Operating Speed 1780 RPM Stall Current 1450 mmn Critical Speed > 2225 RPM Class of insulation H List of functional accessories:' Couclina - Themna tvoe DBZ. size 263 Mechanical Seal - Crane Tvoe 1 e Functional accessories are those additional sub-ccmponents that are required to make the ptmp assembly operational. (e.g., coupling, lubricating oil systen, speed control systen, feedback, etc.) Include manufacttrer and model ntanber. Note 1: Total Assembly - 3984 lb. Pump - 1659 lb. Motor - 1250 lb. Bedplate - 1075 lb.
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- 6. General Y.al.Y.t. Datx Not Applic'ble
- a. Valve b. Actuator (if not an integral unit)
Name Name Mfg. Mfg. Model Model S/N S/N Type Type Size Size Weight Weight Mounting Mounting Method Method Maximm Required Maxim m Delivered Operating Torque Torque Power requirements: Corrponent System System (include normal, maximtzn Parameters: Design Nonnal Accident minimum). Press (psig) Electrical Temp (F) Flow (gpm) Media Pneumatic / Hydraulic Max P across valve Closing time 8 max P Opening time @ max P List fbnctional accessories:# e Functional accessories are those sub-components not supplied by the manufacturer that are required to make the valve assembly operational, (e.g. , limit switches). l I l I
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. III. FUNCTION
- 1. Describe components normal and safety functions (include accident initiating signals,~ if applicable):
Normal: Recirculate scent fuel nit water through the SFP cooling and ntrification eouinnent l l Safety: None
- 2. The component's normal state is: [X ] Operating [ ] Standby
- 3. Safety function:
- a. [ ] Emergency reactor shutdown
- b. [ ] Containment heat removal
- c. [ ] Containment isolation
- d. [ ] Reactor heat removal
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to envirtruent.
- g. [X ] Does the component function to mitigate the consequences of one or more of the following events? [ ] Yes [X ] No If "Yes", identify.
[ ] LOCA [ ] HELB [ ] MSLB 1 [ ] Other
- 4. Safety requirements:
[. ] Intermittent Operation [ ] During Postulated Event [ ] Continuous Operation [ ] Following Postulated Event If component operation is required following an event, give approximate length of time couponent nust remain operational. (e.g. , hours, days, etc.) N/A
' 5-
.- 5. Fcr VALVES: Not Applicabla
' Does the component [ ] Fail open [ ] Fail closed [ ] Fail as is
.Is this the fail safe position? [ ] Yes [-] No Is the valve used for. throttling punoses? [ ] Yes [ ] No
-f What is.the maxinun acceptable intemal and extemal leakrate?
'IV. QUALIFICATION .
_ _ 1. Reference by specific ntanber the design codes and standant used as guides to qualify the couponent: Pmn - 1Q74 ASME Sec. III with Winter 1975 Addenda. Hydraulic Institute Standards Motor - NEMA 101-1Q67. TFFE.'423 1Q74. TERE.444 1Q75 i t
- 2. Have acceptance criteria been established and doctanented in the test plan (s) for the component? [X] yes [ ] no
- 3. Are the margins' identified in the qualification doctanentation?
[X) yes [-] no
- 4. Was the component that was qualified a model or an actual assembly?
Model (Mtr. oniv). If an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, ptap, driver)? Notarettes (motor stator). o m n i 8 Margin is t'he difference between design basis parametem and the test parameters used for equipment qualification. 1 i I 1 i i
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. 5. List all component tests perfonned or to be performed that ,
' demonstrate qualification'(date'each test):
- 1) ASME hydrostatic (10/18/78)
- 2) Pump hydraulic performance and vibration'(11/22/78)
< '3) Motor seismic loading (3/83)
- 4) Motor mechanical aging (3/83)
- 5) Motor thermal aging (3/83)
- 6) Motor radiation aging (3/83)-
- 7) Rotating equip. funct. verif. -10/10/86
- 8) Vibration verification 10/10/86
- 9) Pre op. II/86A-e
- 6. List all component analyses performed that demonstrate qualification:
i' ME-416 with Add. #1,-Seismic Stress Analysis 4 Motor Seismic Shop Order 77Cl2627
- 7. As a' result of any of the tests (or analyses), were any deviations from design requirements identified? [-]yes [X]no ,
If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation. t
- 8. Was the tested component precisely identical (as to model, size, etc.)tothein-plantcomponent? [ ] yes [X]no(motoronly)
If "No", is installed component [X] oversized or [ ] undersized? g 9. Is component orientation sensitive? [X]yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes []no 4 i
- 8432c/0323c ,
- - . _ _ _ _ _ _ . _ . . . _ _ _ _ _ _ . , _ _ . . _ _ _ _ - _ _ _ _ . . _ . .. i
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- 10. List all plant loading conditions considered during tests or analyses (e.g., normal, upset, e:nergency, faulted).
Norum1. unset and fanited - < 11. Wat is the fbndamental frequency of the conponent? 48.8 Hz- i
, 12. Does the component have a unique design or utilize any unique or special seterials? (Examples are special gasiets or packing, one of-a-kind components, limitations on nonferrous materials, or special ooatings or surfaces, etc.)
[X ] Yes [ ] No If "Yes", identify: Identified in instruction anual such as fleritallic emakets. stainless steel. etc.
- 13. mat is the design (qualified) life of the conponent, exclusive of norinal maintenance items sudt as pecking, bearings, seals, diaphragm, j gaslets, and othet elastomers? 40 vears for ni=n and monurtenances.
85 vears for motor {
- 14. Which of the conponent's nor1nal maintenance items require the nost frequent replacement / repair? Mechaninal Seal What is the norinal time interval between replacements / repairs?
Every other refueline outane or as needed due to lentense
- 15. List the harshest environnental conditions that the valve could be exposed to during or following an accident; (e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.):
Tamnarature 104%. oresstre slinhtiv nasative hinnidity 801. radiation 2.1 x 10 3 rads (=W l l
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.. INFORMATION CONCERNING QUALIFICATION DOCUMENTS FOR THE COMPONENT te Report Report Title Date Comp./ Organ. Comp./ Organ.
No. Preparing Rpt. Reviewing Rp
- 1. 678910 Gen. E-Spec. 5/16/73 Westinghouse Westinghouse Rev. 1. Class 3 Punps
- 2. 952576 E-Spec. S. Texas 8/26/75 Westinghouse Westinghouse Rev. 1 Class 3 Peps and & tors
- 3. 677474 Gen. E-Spec. Aux. 3/13/72 Westinghouse Westinghouse Rev. O Pmp Motors
- 4. ME-416 Seismic Stress 5/6/77 Mcdonald Eng. Westinghouse Analysis of EX S.F.P. Cooling Pmp
- 5. 77C12627 Motor Seismic 9/26/77 Westinghouse Westinghouse Analysis EX S.F.P. Cooling Pmp Motor l 6. NS-I&CSL- Lubricant & Bearing 6/22/83 Westinghouse Westinghouse 82146 Report for Media ,
j Large and Chanpap j Mot 6rs
- 7. Bulletin Seal Perf. Testing Crane Pkg.Co. Westinghouse l 3462 for Nuclear Power l Plant SI Systens i
! 8. WCAP-8687 Equip. Qual. Test 3/83 Westinghouse NHC Supp. 2-A01A Report Meditan Pep Motors
~ .. - Report Report Tit 19 Date Comp./ Organ. Comp./ Organ.
No. Preparing Rpt. Reviewing Rp
- 9. WCAP-8587. Equip. Qual. Data 3/83 Westinghouse NRC E@P-AE-1 Package Medita Pump Motors
- 10. 546-AAG-Purchase Order 12/8/76 Westinghou:se Westinghouse 259480-BEP S. Texas Class 3 Ptaps
- 11. 546-CAG- Purchase Order 12/11/76 Westinghouse Westinghouse 259481-BEP S. Texas Class 3 Ptaps i
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.4 PUMP AND VALVE OPERABILITY ASSURANCE REVIEW l
, l
' I. PLANT INFORMATION ;
1 South Texas Project' Nuclear 1, Name: Generating Station nit No. 1
- 2. Docket No.: 50-498
- 3. -Utility: ' Houston Lighting & Power Company, et. al..
g,.y333 Westinghouse Electric Corporation [x] PWR [ ] BWR
- 5. 'A/E: Bechtel Energy Corporation
- 6. C.P. Docket Date: 7/5/74 C.P. SER Date: 8/75 II. GENERAL COMPONENTe INFORMATION
- 1. Supplier: [x] NSSS [ ] BOP
- 2. Location: a. Building / Room MAB/033
- b. Elevation 10 feet
- c. System Chemical and Volume Control
- 3. Component I.D. No. on P&ID dwg: 2TM78FNA (Valve ID) l
- 4. If component is a [ ] Pump complete II.5. 2R171X-CV-8348 (tag-no.) l i
, If component is a [x] Valve complete II.6. )
- 5. General Bam Data N/A ,
- a. Pump b. Prime-mover Name Name Mfg. Mfg. l Model Model S/N gjy Type Type 8 The component, whether pump or valve, is considered to be an assembiv composed of the body, internals, prime-mover (or actuator) and functional accessories.
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_7 s.: i y ; PIIMP AND VALVE OPERABILITY ASSURANCE REVIEW d I. PLANT INFOllMATION South Texas Project Nuclear
- 1. Name: Generating Station . Unit No. 1
- 2. Docket No.: 50-498 3 Utility: Houston Lighting & Power Company, et. al.
- 4. NSSS: Westinghouse Electric Corporation- [x] PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P.; Docket Date: 7/5/74 C.P. SER Date: 8/75 II. GENERAL CCEPONENT8 INF0llMATION
.1. Supplier: [x] NSSS [ ] BOP
- 2. Location: a. Buildin6/ Room MAB/033
- b. Elevation 10 feet
- c. System Chemical and Volume Control
- 3. Component I.D. No. on P&ID dwg: 2TM78FNA (Valve ID) 2R171X-CV-8348 (tag no.)-
- 4. If component is a [ ] Pump complete II.5.
i If component is a [x] Yalve complete II.6. l 5. General Bma Data N/A ,
- s. Pump' b. Prime-mover Name Non ,
Mfg. ?3 Model Mow , S/N S/N Type Type i
- The component, whether pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and functional accessories. ,
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- a. Pump (continued) .N/A b. Prime-mover (continued)
Overall Dimensions Overall Dimensions'-
- WMght Wefght
.e, Mounting ,- Mounting; Method Method s
?* Required B.H.P.- H.P/ .f Component System' System ' Power-mover requirements:
Parametera: Damien Normal Accident (include normal, maximum and minimum) Press (psig) Motor (voltage) Temp (F) Flow -(spa) Head (ft) . Turbine (pressure) Media- -
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+ Required NPSR at maximus-Flow If ED.T.QR list: Available.NPSR Duty cycle Operating Speed Stall Current Critical Speed Class of insulation
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List of functional accessories:e I i e Functional accessories are those additional sub-components that are required to make the pump assembly operational. (e.g. , coupling, lubricating oil system, speed control system, feedback, etc.) Include
- manufacturer and model number.
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-6. General Jaly.a Data .
~~
- a. Yalve b. Actuator (if not an integral unit) ,
Name 2TM78FNA Name Motor operator l Mrg._ -Velan' Mfg. Limitorque Model N/A Model.SMB-00-10 S/N 847122 S/N 269006'
~
Type Motor operated globe valve Type N/A Size 2" size .70 HP/10 ft-lb Weight 85 lb. Weight 250 lb.
, ' Mounting Socket welded . Mounting Method into pipeline Method bolted to yoke Maximum Required Maximum Delivered Operating Thruse 10.900 lb. Thrust 13.851 lb.
Power requirements: Component System System ** (include normal, maximum Parameters: Design Normal Accident mininum). l Press (psig) 3100/2485 '2900 2950- Electrical 460 VAC. 3 6. Temp (F) 250/650 130 - 120 60 Hz: Min voltane = 368
' Flow (spa) 360 0 32 Media Borated water :- Pneumatic / Hydraulic N/A Max hP across valve 2950 psi (valve closed)
Closing time f maxlP $ 10 sec 4 Opening time 6 max dP 1 10 see List functional accessories:e N/A
# Functional accessories are.tbose sub-components not supplied by the i< manufacturer that are required to make the valve assembly operational, (e.g. , limit switches). -
Parameters apply to safety grade cold shutdown - valve is not.used for accident mitigation.
,~._ _ _ _ _ - _ . . _ _ _ _ _ _ _ _ . _ _ _ . . . . . . _ . _ - - - - _ . - _ - - - - . _ _ . _ _ _ _ . _ . . -
..__ _ _ __ _ _ ,_.~, - - -
t 4 III. FUNCTION
- 1. Describe components normal and safety functions (include acc.ident initiating signals, if applicable):
Normal: N5rmally closed Safety: Valve is opened to provide an alternate boration path during safety grade cold shutdown.
- 2. The component's normal state is: [ ] Operating [ X] Standby
- 3. Safety function:
- a. [x ] reactor shutdown using safety grade equipment
- b. [' ] Containment heat removal
- c. [ ] Containment isolation
- d. [ ] Reactor heat removal
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to environment,
- g. [ ] Does the component function to mitigate the consequences of one or more of the following events? [ ] Yes [X] No l
If "Yes", identity. [ ] LOCA [ ] HELB [ ] MSLB 7 [ ]'Other N/A
- 4. Safety requirements:
l [ x ] Intermittent Operation [ x 3 During cold shutdown l [ ] Continuous Operation [ ] Following Postulated Event If component operation is required following an event, give approximate length of time component must remain operational. (e.g. , hours, days, etc. ) 24 hours i l
^*
- 5. For VALVES:
Does the component [ 3 Fail open [ ] Fail closed [ 4 Fail as is Is this the fail safe position? [x ] Yes [ ] No Is the. valve used for throttling purposes? [ ] Yes [x 3 No What is the maximun acceptable internal and extemal leakrate? 6 cc per hour IV. QUALIFICATION
- 1. Reference by specific number the design codes and standard used as guides to qualify the component: ASME B&PV Code, Sec. III, 1974 Edition with addenda thru Winter 75 IEEE Standards 344-1975 and 382-1972 (operator)
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [ 3 yes [ ] no 3 Are the margins
- identified in the qualification documentation?
[X] yes ['] no
- 4. Was the component that was qualified a model or an actual assembly?
assembly . If an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? Static deflection test - assembly IEEE sequential testing - operator only l I e Margin is the difference between design basis parameters e:A the test , parameters used for equipment qualification. s g>a,--6e - + - _ . - g - - - . --- , - , , . . , _ , , . - - ,
7 ,
- .- .g.
-y 5. List all component tests performed or to be performed that-demonstrate qualification (date each test):
Shell hydro testl Motor operated valve pre reg.- 9/13/86 Seatleakagetest0 ** Pre op.- ll/86A Operational test i Full stroke test incl. timing' Quarterly Static deflection test 10/78 IEEE' sequential qualification testing-(operator) 10/83 Cold hydro testing Hot functional testing
- 6. List all component analyses performed that demonstrate qualification:
SR-6395 " Seismic Analysis 2" Forged Bolted Bonnet Globe Valve"
- 7. As a result of any of the tests (or analyses), were any deviations
- from design requirements identified? [ ] yes [X] no
!If "yes", briefly describe any changes made in tests (or analyses) or
;to the component to correct the deviation.
N/A
*8. Wasthetestedcomponentpreciselyidentical(astomodel, size, etc.) to the in-plant component? [X] yes
[ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. Is component orientation sensitive? [X] yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test /analy;is orientation? [X]yes [ ] no
- Installed assembly is identical to the assembly subjected to static deflection testing. Installed motor operator has a slightly smaller motor than the motor operator subjected to IEEE sequential qualification testing.
**See QA data package for date.
I 8430c/0323c
. . . , _ - _ _ _ . _ . _ _ . . _ _ _ _ _ . _ _ . ~ . . _ . . . - _ . _ _ . . _ _ _ , _ _ . _ __
,, u.- . . . .za.. - --
+
.v
- 10.' List all plant loading conditions considered during tests or, analyses (e.g., normal, upset, emergency, faulted).
normal 'u*pset and faulted
- 11. What is'the fundamental frequency of the component?
137 Hs
- 12. Does the component have a unique design or utilize any unique or special materials? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous natorials, or -
special coatings or surfaces, etc.) [ x3 Yes [ ] No If 'Yes", identify: Asbestos steel gasket and packing (valve); Durez 1898 insulation, Phenolic, Rockbestos wire insulation. BUNA-N, Anchorite lubricated asbestos (operator)
- 13. What is the design (qualified) life of the oosponent, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and othet elastomers? Valve and operator - 40 years
- 14. Which of.the component's normal maintenance items require the scat frequent replacement / repair? Valve packing
- What is the normal time interval between replacements / repairs?
Change valve p'acking if leakage becomes unacceptable; operator inspection recommended every 18 months.
- 15. List the harshest environmental conditions that the valve could be exposed to during or following an accident; (e.g., temperature, j pressure, humidity, submergence, radiation (type and dose), ego.):
Temp = 140*F, Press = .6 psig RH = 100%, Radiation = 1 x 10 rads i F- B"N-'t
= 6:
.g -
'INFORMATION CONCERNING QUALIFICATION DOCUMENTS FOR THE COMPONENT Report Report Title Date Comp./ Organ. Comp./ Organ. '
No. Preparina Ret. "Reviewine Rn 4
- 1. E-Spec. Globe Valve E-Spec 4/24/78 Westinghouse Westinghouse .
952853 . Rev.^1
- 2. E-Spec. TGX/THX Globe 12/18/85 Westinghouse Westinghouse 952877 Valve E-Spec.
Rev. 7
- 3. SR-6395 Seismic Analysis 2" 12/20/78 Velan Westinghouse
'. Forged Bolted Bonnet Globe Valve
- 4. SR-6398 . Seismic Qualification 12/20/78 Velan Westinghouse Program Report 2" Forged Bolted Bonnet Globe Valve
- 5. WCAP-8587 Equipment Qual. Data 3/83 Westinghouse Westinghouse EQDP-HE-4 Package - Limitorque Electric Motor Operator (Outside Containment)
- 6. WCAP-8687 Eguipment Qual. Test 3/83 Westinghouse Westinghouse Supp. 2 - Report - Limitorque H04A Electric Motor Operator (Outside Containment) t l
I
m' t e ;- . -. '
- o ,
PUMP AND VALVE OPERABILITY
SUMMARY
A.- COMPONENT: Residual Heat Removal Pump . The residual heat removal pump assembly consists of a single stage . centrifbgal punp and a 300 horsepower induction motor. The assembly is of-
- vertical configuration with the motor supported by the punp casing, which is bolted to a stmetural steel foundation. The punp and motor shafts are connected by a rigid coupling.
B. QUALIFICATION APPROACH: The South Texas Plant residual heat removal punps were designed based upon the criteria of the ASME Boiler and Pressure Vessel Code, Section III, for - Class 2 punps. The motors are designed in accordance with NEMA MG1-1%7. The design analysis demonstrates that the planp assembly is adequately designed for the worst case loading combinations resulting from intemal presstre, operating, deadweight, seismic and nozzle loads. The analysis includes ASME Code design, natural frequency, deflection and dynamic seisnic stress calculations. In addition to the seismic analysis, fb11 sequential IEEE qualification testing has been performed on a similar motor stator of the same design type and also for1nettes representing the motor stator. This testing met all requirements of IEEE standards 323-1974 and 3144-1975. The notor was qualified for seven years continuous service at maximan horsepower and worst case environmental conditions. C.
SUMMARY
OF SEISMIC LOADS CONFOINANCE: The FRS accelerations (RCB, elevation 19.0 feet) for the S. Texas Plant residual heat removal ptmp are: OBE SSE G G Gy G O Gy E-W N-S E-W N-S
.08 .08 .08 .20 .18 .13 The motor is qualified to 3D accelerations of 1.05g OBE and 2.1g SSE. The pump assembly was qualified to the attached generic response spectra.
4
BMP AND VALVE OPERABILITY ASSURANCE REVIEN
'I. PLANT INIVINATION f.". Name: South Terms Proiect Nuclear Generation Station Unit No. 1
- 2. Docket No.: '50-498
- 3. Utility: Houston Limht & Power Cnmnanv. et al
- 4. NSSS: Westinnhouse [X] PWR [ ] BWR
- 5. A/E: Bechtel Enerav Cornoration
- 6. C.P. Dociet Date: July 5.1Q74 C.P. SER Date: Anannt 1975 II. GENERAL COMPONENT' INFORMATION
- 1. Supplier: [X] NSSS [ ] BOP
- 2. Location: a. . Building / Roan Reactor Contairmnent/109
- b. Elevation -2.0 feet
- c. Systen Residual Heat Ramnval
- 3. Component I.D. No. on P&ID dwg: SPIN No. RHAPRH. Tan No. 2R161NPA101A 4 If conponent is a -[X] Pump complete II.S.
If component is a [ ] Valve complete II.6.
- 5. General Bag Data
- a. Planp b. Prime-mover Name Residun1 Heat Ramnval P'=n Name Residum1 Heat Rem.Pinnn Mtr.
Mfg. Pacific Pinnns Mfg. General Electric i Model 8 x 24 SPF Model 5K6328XJ108A S/N 51731 S/N HNJ324015 Type Sinnie Stane Centriruaal Type Vertical Induction e The component, whether pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or acttator) and ibnctional acoessories.
1-i -
-2
- s. Ptamp (continued) -b. Prime-mover '(continued)
Overall Dimensions 106"x54*x56" Overall Dimensions 66"x16"x47" Weight See Note 1 Weight 5625 lb. Mounting Bolted to Structural Mounting Method Steel h nnarts Method Bolted to Pimn came Required B.H.P. 250 HP H.P. 900 Plus 1.15 SF' Component Systen System Power-mover requirements: Parameters: Desian Norinal Accident (include normal,maximm and mininom) S 350 S 350 Press (psig) 600 D 450 D 450 Motor (voltage) 460V. Temp (F) 400 150 150 150 =n. 60 Hz. 1 nhnma Flow (gpm) M00 1100 1100 Head (ft) 205 210 210 Turbine (pressure) N/A Media Dilute H1903 Dilute H3B03 Dilute H3B03 Required NPSH at maximm Flow 10 feet at M00 GPM If )OTOR list: Available NPSH 14 feet at 1400 GPM Duty cycle Continuous Operating Speed 1180 RPM Stall Current 2275 mn Critical Speed ~2590 RPM Class of insulation H List of functional accessories:e Counlina - by Pacific Ptanns Mechanical Seal - John Crane tyne 2B e Functional accessories are those additional sub-ecunponents that are required to make the pmp assembly operational. (e.g., coupling, lubricating oil system, speed control systen, feedback, etc.) Include manufacturer and model number. Note 1: Total assembly - 13575 lb. Planp - 6850 lb.
- 6. General Valve Dato: Not Applicable
- s. Valve b. Actuator (if not an integral unit)
Name Name Mfg. Mfg.
.. Model Model S/N S/N Typ Typ Size
- Size i Weight Weight Mounting Mounting I Method Method Maximum Required Maximum Delivered Operating Torque Torque Power requirements:
' Conponent System System (include normal, maximtml l Par == ters : Design Nonnal Accident minimum).
. Press (psig) Electrical Temp (F)
Flow (gpm) Media Pneumatic / Hydraulic Max P across valve Closing time @ max P Opening time 6 max P List fbnctional accessories:'
# Functional accessories are those sub-ccmponents not supplied by the manufacturer that are required to make the valve assembly operational, (e.g., limit switches).
s b
b 4..
. III. FUNCTION ,
- 1. Describe components normal and safety functions (include accident initiating signals, if applicable):
Normal: Normal plant cooldown Safety: Small break LOCA recovery (Long-term cooling)
- 2. The component's normal state is: [ ] Operating [X] Standby
- 3. Safety function:
- a. [ ] Emergency reactor shutdown
- b. [-]Containmentheatremoval
- c. [ ] Containment isolation
- d. [X]Reactorheatremoval
- e. [ ] Reactor core cooling
- f. []Preventsignificantreleaseofradioactivematerialto
! environment lg . [X] Does the component function to mitigate the consequences of one or more of the following events? [X]yes [ ] no If "Yes", identify. [X]LOCA [ ] HELB [X]MSLB [ ] Other
- 4. Safety requir.ements:
[ ] Intermittent Operation [ ] During postulated event [X]ContinuousOperation [X]Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days, etc.) 30 days 1 8438c/0323c
~
' ~ ~
Doea the component [ ] Fail cpen [ ] Feil closed [ ] Fail as is Is this the fail safe position? [ ] Yes -[ ]~No? Is the valve used for throttling purposes? [ ] Yes [-] No What is the maxinun acceptable internal and extemal leakrate? IV. QUALIFICATION
~
- 1. . Reference' by specific ntaber the design codes and standant used as guides to qualify the couponent:
Pian - 1974 ARME Code Sec. III with Simwnar 1974 Addenda. Hydraulic Institute Standards hter - NEMA M11-1967. TFFF-129-1974. IRRF-144-1075. TFFF-314-1974
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [X] yes [-] no
- 3. Are the margins' identified in the qualification doctmentation?
[X] yes [ ] no
- 4. Was the component that was qualified a model or an actual assembly?
acb=1 . If an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? Pann. m tor. m tor formettes {' a Margin is the difference between design basis parameters and the test parameters used for equipment qualification. , E i i l i l
.1 6-
- c 5. List all component' tests performed or.to be performed that demonstratequalification(date'eachtest):
- '1) Shell hydrostatic (10/24/77)
- 2) Hydraulic performance'and vibration levels'(10/14/77)~
- 3) Motor seismic-loading (8/13/86)
'4) Motor thermal, mechanical and radiation aging (8/13/86)'
~
- 5) HELB transient tests of formettes-(8/13/86)
- 6) Therma'l transient and particle entrainment test (2/78)
- 7) 100 hour endurance test (10/77)
- 8) Vibration verificatior 8/13/86
- 9) Rotating equip. funct.-verif. 8/13/86
- 10) Pre op. 9/86
- 11) Pump operation Quarterly
- 6. List all component analyses performed that demonstrate ,
qualification: K-443 Rev. O Pump Design Calculation ME-365 Rev. 1 Seismic Stress Analysis of RHR Pump Motor K-475 Rev. O Seal Cooler Design Report 4 1 [ 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X] no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation. t
- 8. Was the tested component precisely identical (as to model, size, i etc.)tothein-plantcomponent? [X]yes []no If "No", is installed component [ ] oversized or [ ] undersized?
I 9. Is component orientation sensitive? [X]yes [ ] no [ ] unknown i If "Yes", does installed orientation coincide with test / analysis
- orientation? [X]yes [ ] no i
! 8433c/0323c
_7
- 10. List all plant loading conditions considered during tests or analyses
~
(e.g., normal, upset, emergency, faulted). normal, upset and faulted il . What is the fundamental frequency of the component? 33 Hz
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[X]yes [ ] no If "Yes" Identify: Identified in instruction manual such as flexitallic gaskets, stainless steel, etc.
- 13. What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 years for pump and appurtenances.
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? mechanical seal What is the normal time interval between replacements / repairs?
every other refueling outage or as needed due to leakage
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (typeanddose),etc.]:
temperature 167'F, pressure 48.4 psig, humidity 8 100i, radiation 1.207 x 10 rads (gamma and beta) 8433c/0323c
t' INFORMATION CONCERNING QUALIFICATION DOCUENTS FOR 'DfE COMPONENT
,' Report Report Title Date ' Comp./ Organ. Comp./ Organ.
No. Preparing Rpt. Reviewing Rp
- 1. 678815 Gen. E-Spec. ~ 9/6/73 Westinghouse Westinghouse Nv. '2 Class 2 Pumps
- 2. . 677474 Gen. E-Spec. 3/13/76 Westinghouse Westinghouse Rev. O Aux. Planp Motors
- 3. 952455 E-Spec. S. Texas 6/30/76 Westinghouse Westinghouse Rev. 1 Class 2 Pumps and Motors
- 4. 952472 E-Spec. RHR Planp 5/7/76 Westinghouse Westinghouse Rev. 1 Motor For Use in Contairunent
- 5. 953149 E-Spec. S. Texas 6/4/76 Westinghouse Westinghouse Rev. 1- RHR Pump Motor
- 6. 953479 E-Spec. RHR Planp Westinghouse Westinghouse Rev. O Miniflow Orifice
- 7. 546-AAS Purchase Order 1/14/76 Westinghouse Westinghouse 237000-BPE RHR Punps
- 8. 546-CAS Purchiase Order 1/14/76 Westinghouse Westinghouse 237001-BPE S. Texas RHR Pumps l
l 9. 546-AAN Purchase order 2/23/76 Westinghouse Westinghouse 248000-VE RHR Pump Motors l
- 10. 546-CAS Purchase Order 2/23/76 Westinghouse Westinghouse l 248001-VE S. Texas RHR
! Ptanp Motors l l
.. l Report Report Tit 13 Date Comp./ Organ. Comp./ Organ.
Pr paring Rpt. R; viewing Rp No.
. 1
- 11. ME-365 Seismic Stress Anal. 7/8/77 Mcdonald Eng. Westinghouse Rev. 1 RHR Pep Motor
- 12. K443 RHR Pump Design 1/6/78 Pacific Pumps Westinghouse Rev. O Calculations
- 13. K-475 seal Cooler Design 7/26/77 Pacific Pungs Westinghouse Rev. O Analysis Report
- 14. WCAP-11216 Equip.. Qual. Test 8/13/86 Westinghouse Westinghouse Report Vertical TEC Motors for RHR Pungs
- 15. Order No. Thennal Transient & 7/2 1/ 78 Pacific Pmps Westinghouse VN49769 Particle Entrairunent Test
- 16. Order No. 100 Hotr Endurance 10/77 Pacific Ptanps Westinghouse V49768 Test-RHR Ptanp
- 17. NS-I&CSL- Lubricant and Bearing 6/22/83 Westinghouse Westinghouse 82146 Report for Meditan, Large and Chanptanp
& tors
- 18. Bulletin Seal Performance Crane Pkg. Co. Westinghouse 3462 Testing for Nuclear
- Power Plant SI Systems
y . .
- c. .
PDMP AND YALVE QPERABILITY ASSURANCE REYIEW I. PLANT INForlTION South Texas Project Nuclear
- 1. .Name: Generating Station Unit No. 1-
- 2. Docket No.: 50-498 3 Utility: Houston Lighting & Power Company, et al.
- 4. NSSS: Westinghouse Electric Corporation'
[x] PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Dooket Date: 7/5/74 C.P. SER Date: 8/75 II. GENERAL C(EPONENTe INFOMATION
- 1. Supplier: [X] NSSS [ ] BOP
- 2. ' Location: a. Building /Roon containment / Room 112
- b. Elevation -2 feet
- c. System Containment spray 3 Component I.D. No. on P&ID dwg: 8C74 (valve ID)
~
- 4. If component is a [ ] Puup complete II.5.
, If component is a [*] Talve complete II.6.
- 5. General 2 nan Data N/A ,
- a. Pump b. Prime-mover Name Name Mfg. Mfg.
I Model Model . S/N S/N
- Type Type
- The component, whether pump or valve, is considered to be an naaaably composed of the body, internals, prime-mover (or actuator) and functional accessories.
't
- , - - . . ~ , . . ___ _ _ , _ _ _ , _ . . - _ - _ . . - . _ . - - . . . . . ._,_,....m._. ..,,..__..,,--w.__,,,,.._.v._,_ _
v 2
- a. Pump (continued) N/A b. Prime-mover (continued)
Overall Dimensions Overall Dimensions Weight Voight Mounting - Mounting Method Method Required B.H.P. H.P. Component System System Power-mover requirements: Paramatars: Dem4== h Aggidapt (include normal,maximam and minimaa) i. Press (psis) Motor (voltage) Temp (F) Flow (spa) Bead (ft) Turbine (pressure) Media Required NPSH at maxima , Flow If 151201 list Available NPSB Duty cycle
- Operating Speed Stall Current Critical Speed Class of insulation List of functional accessories:e e Functional accessories are those additional sub-components that are required to make the pump assembly operational. (e.g., ocupling, lubricating oil system, speed contml system, feedback, etc.) Include manufacturer and model number.
~vn--,~w- <w , ww w w- --e w m evern,--e,, me e-ve- W,, ,' ~ , w w w w. w w-w ,-a -mse ~-
. ._ ._. - m. -,. _
1
- 6. General.Yaly.a Data
- a. Yalve b. Actuator (if not an integral unit) N/A' Name 8c74 Name Mfg. Westinnhouse Mfg, Model N/A Model S/N 08000CS840000D000W750011 S/N Type Swing check valve gyp, Size 8 inch Size Weight 355 lb. Veight Mounting Mounting Method butt welded into pipe Method Maximum Required Maximus Delivered Operating Torque N/A Torque Power requirements:
Component Systen System (include normal, maximus Paramaters: M Normal Accident ** minimaa). Press (psig) 600 20 20-200 Electrical N/A Temp (F) 400 65-120 50-260 Flow (spa) 7800 0 0-2200 Media borated water and NaOH Pneumatic / Hydraulic N/A MaxaP across valve 320 psi Closing time i maxa P N/A Opening time i maxa P N/A List functional accessorieste N/A
# Functional accessories are those sub-components not supplied by the manufacturer that are required to make the valve assembly operational, (e.g., limit switches).
i ** Specific value of parameter depends on failure assumption and mode of operation (injection or recirculation). l l -
~"
~ . . w, . ,.
. u, 2 . . ~ . _.......v . . - . , . .. ." . . . . . . . .
._ , 4 III. FUNCTION
- 1. Describe components normal and safety functions (include accident initiating signals, _if applicable):
Normal: Valve is normally closed (backseated) during normal plant operation. Safety: Valve opens when Containment Spray Pump starts and passes buffered spray flow to containment.
- 2. The component's normal state is: [ ] Operating [X] Standby
- 3. Safety function:
- a. -[ ] Emergency reactor shutdown b.- [X] Containment heat removal
- c. [X]Containmentisolation
- d. [ ] Reactor heat removal
- e. [ ] Reactor core cooling
- f. [X]Preventsignificantreleaseofradioactivematerialto environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X]yes [ ] no If "Yes", identify.
[X]LOCA []HELB [X]MSLB [ ] Other
- 4. Safety requirements:
[X] Intermittent Operation [ ] During postulated event [ ] Continuous Operation [X]Followingpostulatedevent If component operation is required following an event, give approximatelengthoftimecomponentmustremainoperational(e.g., hours, days,etc.) 30 days 8429c/0323c
=. ... .. - - . _- . - . ~ - -~ . . - . _ -
. , . , . u. ,x.....-. . .-. . . . . . . - . . --
4 9 5-
- 5. For VALVg5:
Does the component [ ] Fail open [ ] Fail closed [ ] Fail' as is N/A-Is this the fail safe position? [ ] Yes [ ] No N/A Is the valve used for throttling purposes? [ ] Yes [x] No What is the maximun scooptable internal and extemal leakrate? Seatleakage-24cc/ hour;extkrnalleakage-zero IV. QUALIFICATION
- 1. Reference by specific number the design codes and standard used as t guides to qualify the ocuponent: ASME B&PV Code, Sec. III, 1974 Edition with Addenda thru Winter 1975 1 .
f
- 2. Have acceptance criteria been established and documented in the test ,
l t- plan (s) for the component? [x] yes [ ] no 1 3 Are the marginse identified in the qualification documentation? [ x] yes [ ] no , j 4. Was the component that was qualiffsd a andel or an actual assembly? I assembly. If an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? qualified as assembly e Margin is the difference between design basis parametem and the test parameters used for equipment qualification. l-l i 1
. _ _ _ - . _ - . . . _ _ - _.___u_,._..._.._....._,_,_ _.-.L__ ._
- 5. List all component tests performed or to be performed that demonstratequalification(dateeachtest):
Shellhydrotestl Leak rate test 3/87F Disk hydro test ( Exercise to safety function position Quarterly Seat leakage test [* Dissassemble and inspect Each refueling Operationaltest) Leak test Each outage Cold hydro test Hot functional test
- 6. List all component analyses performed that demonstrate qualification:
EM-5093 " Stress Report for Westinghouse Class 1 Nuclear Valves - 6 Inch and Larger Swing Check Valves for Westinghouse PWRSD"
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X] no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
N/A l 8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [X] yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized? N/A
- 9. Is component orientation sensitive? [X]yes [ ] no [] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes [ ] no
*See QA data package for date i
I l 8429c/0323c
G;, . . . 2 w.1.n. 1 . .-.u . .n,.._.,... . . , . . - , _4 e
- 10. List all plant loading conditions considered during tests or analyses (e.g..' normal, upset, emergency, faulted).
normal, upset, faulted
~ 11. What is the fundamental frequency of the component?
33Hz
- 12. Does the component have a unique design or utilize unique material in its construction? (Examplesarespecialgasketsorpacking,one-of-a-kind components,. limitations on nonferrous materials, special coatings or surfaces, etc.).
[]yes [X]no If "Yes" Identify:
- 13. WhatIsthedesign(qualified)lifeofthecomponent,exclusiveof normal maintenance items such as packing, bearings, seals, diaphragm, gaskegs, and other elastomers? 40 years
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? None What is the normal time interval between replacements / repairs?
N/A ! 15. List the harshest environmental conditions that the component could i- beexposedtoduringorfollowinganaccident;[e.g., temperature, pressure, humidity, submergence, radiation (typeanddose),etc.]: Temperature 323'F. Pressure - 48.4 psio (max) to -3.1 psig (min). RH - 1005 Radiation: 1.4 x 108 rads gamma and beta l i l l I 8429c/0323c
INFORMATION CONCERNING QUALIFICATION DOCUMENTS FOR THE COMPONENT Report Report Title Date Comp./ Organ. Comp./ Organ. No. Preparing Rpt. Reviewing Rp
- 1. E-Spec. Manually Operated 3/9/76 Westinghouse Westinghouse 952851 Gate and Swing Rev. O Check Valves - ASME B&PV Code, Section III, Class 1, 2 & 3
- 2. E-Spec. South Texas Project 7/1/76 Westinghouse Westinghouse 952875 Units 1 and 2 Manually Rev. 1 Operated Gate and Swing Check Valves
- 3. EM-5093 Stress Report for 5/27/80 Westinghouse Westinghouse Westinghouse Class 1 Nuclear Valves - 6 Inch and Larger Swing Check Valves for Westinghouse PWRSD D
4
4 w PUMP AND VALVE g7ERARTiTTY ASSURANCE REVIEW I. PLANT INFORMATION South Texas Project Nuclear
- 1. Name: Generatina Station Unit No. 1
- 2. Docket No.: 50-498 3 Utility: Houston Lighting & Power Company. et al.
- 4. NSSS: Westinghouse Electric Corporation [x] PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Dooket Date: 7/5/74 C.P. SER Date: 8/75 II. GENERAL C(EP0NENTe INFORMATION
- 1. Supplier: [x] NSSS [ ] BOP
- 2. Location: a. Building /Roon containment / Room 210
- b. Elevation 19 feet
- c. System Chemical and Volume Control
- 3. Component I.D. No. on P&ID dwg: 4GM74FEB (valve ID) i 2R171X-CV-0023 (tag no.)
- 4. If component is a [ ] Pump complete II.5.
If component is a [x] Talve complete II.6.
- 5. General BER Data N/A ,
- a. Pump b. Prime-mover l
Name Name Mfg. Mfg. Model Model S/N S/N Type Type 8 The component, whether pump or valve, is considered to be an assemhiv composed of the body, internals, prime-mover (or actuator) and functional accessories.
f~ . . . . . - . . . . . . a b
.2-
- a. Pump (continued) N/A b. Prime-mover (continued)
Overall' Dimensions Overall Dimensions Weight Weight Mounting Mounting Method Method Required B.H.P. H.P. Component System System Power-mover requirements: Paramatara: Dam 4== Normal Angident '(include normalemaximan-and minimum) Press (psig) Motor (voltage) Temp (F) Flow (spa) Head (ft) Turbine (pressure) Media _ _ _ l Required NPSH at maximm i Flow If EQIQR list: t Available NPSH Duty oyale t Operating Speed Stall Current , Critical Speed Class of insulation l l List of functional accessories # l a e Functional accessories are those additional sub-components that are required to make the pump assembly operational. (e.g., coupling, lubricating oil system, speed control system, feedback, etc.) Include manufacturer and model number.
( .
- . . . . . = . . . . . . -. . . : . . . . . z . .. .
4 El I/ r -
- 6. General.Ialza Data ,
- s. Valve b. Actuator (if not an integral unit) y,,, Motor operator Name 4GM74FEB yfg, Westinghouse yfg, Limitorque
' Model N/A Model SB-00-15 3/N ?55120 ;,, S/N 04000GM84FEHOD000W750001 yyp, motor operated gate valve y ,N/A Size 4 inch ggg,2 HP/15 ft-lb Weight 235 lb (valve only) Weight 270 lb Mounting Mounting Method butt welded into pipe Method bolted to yoke Maxima Required Maximum Delivered 1 Operatina Thrust 8228 lb Thruse 12930 lb I Fower requirements:
Component System System (include normal, maximum i Parametara M Moraal Annidant miniana). 460 VAC, 3 9. yp,,,(p gg) 600 450 600 Electrical W 400 270 270 60 Hz; Min voltage = 368 Temp (F) % Flow (spa) 1985 100 0 borated water and NaOH e Pneumatic /Hydraalio N/A
<( Media Max A P across valve 700 psi Closing time 6 maxa P S 15 sec
. Opening time 4 max A P < 15 sec List functional accessorieste N/A
~
l. O Functional accessories are those sub-components not supplied by the 4
'. annufacturer that are required to make the valve assembly operational, (e.g., limit switches).
4 9
.r-- -
.e., - -
. . s 6
III. FUNCTION . ,
- 1. Describe components normal and safety functions'[ include accident initiating signals, if applicable):
gog. mal Valve is fully open during normal operition. Safety Valve closes to provide containment isolation of letdown i line on receipt of phase A containment isolation ("T") signal. e (
- 2. The component's normal state is: [ ] Operating [x ] Standby
- 3. Safety function:
l
- a. [ ] ' Emergency reactor shutdown
- b. [ -] Containment heat removal
- o. [x ] Containment isolation
- d. [ ] Reactor heat removal
- e. [ ] Reactor oore cooling
- f. [x ] Prevent significant release of radioactive material to t.
environment. ; 3 [x ] Does the component function to mitigate the consequences of h one or more of the following events? [ x] Yes [ ] No If 'Yes", identify. [ x] LOCA [ ] BELB [ x] MSLB [ [ Other
- 4. Safety requirements:
[ x] Intermittent Operation [ ] During Postulated Event [ ] Continuous Operation [ x3 Following Postulated Event If component operation is required following an event, give approximate length of time component must remain operational. (e.g., hours, days, etc.) 30 min. l e + + - , - . > 44.w.-y~,,-,-,4 , , , , . , _ , _i--.,.,~.-n, v,',,,.,,,,,, + , , . - - , - - -.,.-,.-_--.n , - - - - , . , . . , , , . ,
- 5. For VALVES:
Does the component [ ] Fail open [ ] Fail closed [x] Fail as is Is this the fail safe position? [x] Yes [ ] No Is the valve used for throttling purposes? [ ] Yes [x] No What is the marinun acceptable intamal and extemal leakrate?
-seat leakage - 12 cc/ hour; packing leakage - 1.25 cc/ hour IV. QUALIFICATION
- 1. Reference by specific number the design codes and standard used as guides to qualify the component: ASME B&PV Code, Sec. III, 1974' Edition with addenda thru winter 1975 IEEE Standards 344-1975 and 382-1972 (operator)
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [X] yes [ ] no
- 3. Are the margins' identified in the qualification documentation?
[*] res [ ] no -
- 4. Was the component that was qualified a model or an actual assembly?
assembly . If an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? Static deflection test - assembly IEEE sequential testing - operator only l l l l e Margin is the difference between design basis parameters and the test l parameters used for equipment qualification. i u.__ , , . . _ , _ . . , _ , . ,, . .n. . ,. , e u . 2 - . . , . , . _-.u...__..,._ u__._..__.
- x. , ,- . . . . . . . ~f .: . -
*S.- List all component tests perfomed or to be performed-that -
demonstratequalification(dateeachtest): Shell hydro test N Motor operated valve pre req. 9/13/86 Seat' leakage test f Pre op. Il/86A l Backseatleakagetestf***Fullstroketestincl. timing Quarterly Packingleakagetest) Leak test Each refueling l
- j. Static deflection test 12/76 L IEEE sequential qualification testing (operator) 10/83 Cold hydro testing L
- 6. List all component analyses performed that demonstrate qualification:
EM-6251 Stress Report 11/14/86
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X]no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
,. N/A
**8. Was the tested component precisely identical (as to model, size, E etc.) to the in-plant component? [ ] yes [X]no If "No", is installed component [ ] oversized or [X] undersized?
- 9. Is component orientation sensitive? [X] yes [ ] no [ ] unknown 1
If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes []no
- Hot functional testing
** Installed assembly has a smaller motor operator than the assembly subjected to static deflection testing. Installed motor operator is larger than the motor operator subjected to IEEE sequential qualification testing.
***See QA data package for date.
-8431c/0323c
.- . . . . . - - - . = _ . _ _ . . - . ...:_, - - - - - - . - - _ . - - . . _ _ . . - , -
. =.. .- . . .
- 10. ' List all plant loading conditions considered during tests or analyses-
'(e.g., normal, upset, emergency, faulted).
normal, upset and faulted
- 11. -What is the fundamental frequency of the component?
109 Hz
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatingsorsurfaces,etc.).
[X] yes [ ] no If "Yes" Identify: Asbestos steel packing (valve); Phenolic, Melamine, Viton, Rockbestos wire insulation (operator).
- 13. What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm,-
gaskets, and other elastomers? Valve - 40 years; motor operator - 5 years.
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? Valve packing, motor What is the normal time interval between replacements / repairs?
Change valve packing if leakage becomes unacceptable; operator inspection reconunended every 18 months.
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
Temperature: 323*F, Pressure: 48.4 psig (max) to -3.1 psig (min), RH = 100%, Radiation = 1.4 x 10 0rads gamma and beta 8431c/0323c t
. . . , . . . . . .. . . . . . - . . . ...- ..u .- ~ u- - - - - -
^.. .
INFORMATION CONCERNING QUALIFICATION DOCUMENTS FOR THE COMPONENT Report Report Title Date Comp./ Organ. Comp./ Organ. No. Preparing Rpt. Reviewing Rp
- 1. E-Spec. Motor Operated Gate 2/25/86 Westinghouse Westinghouse 952850 Valves E-Spec.
Rev. 0
- 2. E-Spec. TGX/THX Motor 9/4/85 Westinghouse Westinghouse 952874 Operated Gate Rev. 5 Valve E-Spec.
- 3. EM-6251 Stress Report 11/14/86 Westinghouse Westinghouse
- 4. EM-4995 Operability Test 1/28/77 Westinghouse Westinghouse Report for Westinghouse Nuclear Gate Valves
- 5. WCAP-8587 Equipment Qual. Data 10/84 Westinghouse Westinghouse EQDP-HE-1 Package - Limitorque Motor Operator (Inside Containment)
- 6. WCAP-8687 Equipment Qual. Test 7/83 Westinghouse Westinghouse Supp. 2 - Report - Limitorque H01A Motor Operator (Inside Containment) 1 l
l
, . . . -..- z , , ;- .. . ., ., ~ -. . .~ -- . . :. <- -
9 . . . PIBtP AND YALYE OPERABILITY ASSURANCE REVIEW I. PLANT IMP 01BIATION g South Texas Project Nuclear *
- 1. Name: Generating Station Unit No. 1
- 2. Docket No.: 50-498 3 Utility: Houston Lighting & Power Company, et al
- 4. NSSS: Westinghouse Electric Corporation [x] PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Docket Date: 7/5/74 C.P. SER Date: '8/75 II. GENERAL CCBfPONENTe INFORMATION
- 1. Supplier: [X] NSSS [ ] B0P
- 2. Location: a. Building / Room MSIVC/503 (Bay A)
- b. Elevation 55' .
, c. System Main Steam 3 Component I.D. No. on P&ID dwg: 30IA66R (valve ID)
ALMS-FSV-7414 (tag no.) If component is a [ ] Pump complete II.5. 4. If component is a [X] Yalve complete II.6.
- 5. General hang Data N/A ,
- s. Pump b. Prime-mover Name Name Mfg. Mfg.
Model Model S/N S/N Type Type l l-l 8 The component, whether pump or valve, is considered to be an assembiv composed of the body, internals, prime-mover (or actuator) and functional accessories. r + wr w,- - - - reye- -- ._-w.. ,,,,w , ,,,,.w.mp.,-g, ,,,w,.4.mm., , - , - _ . . . , , , , _ _ _ , , , _ , . , , _ _ , , , , . , , , , , , _ , , , _ . , , , . , , , , , , . . . . . _ , _ _ , , , _ _ , ,
. . . - . . , . . . . - ~~. . . .- .
4
- a. - Pump (continued) N/A b. Prime-mover (continued) g Overall Dimensions Overall Dimensions
. Weight Weight .
Mounting Mounting Method Method Required B.H.P. H.P. l l Co gonent System System Power-mover requirements: Paramatarsi Danten Normal Annident (include normal, maximum and minimus) Press (psig) Motor (voltage) Temp (F) Flow (spa) Head (ft) Turbine (pressure) Media Required NPSH at maximum Flow If HQ.I,QR list: Available NPSH Duty cycle Operating Speed Stall Current Critical Speed Class of insulation List of functional accessories:e e Functional accessories are those additional sub-components that are required to make the pump assembly operational. (e.g., coupling, lubricating oil system, speed control system, feedback, etc.) Include manufacturer and model number. r 9,- e , .- - , - - - , ~~ a ,--,,,.n,, - _ , - , . . , , , , + . ,..,--v. . . _ , . , , , , , , . . , ., , , _ , , _ , , . _ . . , , ,
.-.....:.~...-. . ~. :. . . . . .. .
~
- 6. General .Yalzst Data
- a. Yalve b. Actuator (if not an integral unit)
Name 30IA66R 'Name Air operator
, Mfg, Atwood & Morrill Mfg ,Atwood & Morrill Model N/A Model N/A S/N 3-13839 S/N N/A Type Air operated globe valve Type Reverse acting Size 30" Size 28" bore Weight 30,000 lb (total assembly) Weight 7106 lb Mounting Mounting mounted to bonnet cover Method butt welded into pipe Method using four stanchions Maximus Required Maximus Delivered Operating rhrust 49.260 lb. Mrust 55,418 - 76,969 lb.
Power requirements: Component System System (include normal, maximus Parameters: M Normal leefdent minimaa). Press (psia) 1300 1100 1430 Electrical 90-140 VDC (125 nominal) Temp (F) 600 556.3 580 solenoids: SA. 125 VDC Flow (1b/hr) 4.55E6 4.24E6 0 limit switches Media Sta== --__ Pneumatic /Hydraalic 90 - Maz aP across valve 143 psia 125 psi Closing time i max kP S 5 sec. Opening time 8 mar AP S 15 min. List functional accessories:e 5 Namco Limit Switches (EA74020102 + EA74020100) 4 Chicago Fluid Power solenoids (CFP-2233-A),1 Chicago Fluid Power Solenoid (CFP-304-A) I e Functional accessories are those sub-components not supplied by the I l manufacturer that are required to make the valve assembly operational, t (e.g., limit switches). l l
. -- -. . _ . . . . . - . - ~. .. . - , . - . - . . - - . . _ _ _ _ _ - - - - . - --__ -.-_
. J ." . . , . . . . _ - . .....f. a . s.. . . .
4'. III.. FUNCTION
- 1. Describe components normal-and safety functions (include accident
. initiatingsignals,-ifapplicable): .
Normal: Valve remains fully open. Safety: The valve closes on a high-2 containment pressure signal. In addition, the MSIV also closes'on a low-low Tcold (above the P-ll setpoint).
- 2. The component's normal state is: [ ] Operating [X] Standby l -3. Safety function:
- a. [ ] Emergency reactor shutdown .
- b. [ ] Containment heat removal
- c. [X] Containment isolation
- d. [X] Reactor heat removal
- e. [ ] Reactor core cooling
- f. [X]Preventsignificantreleaseofradioactivematerialto environment
- g. [ ] Does the component function to mitigate the consequences of one or more of the following events? [X]yes [ ] no If "Yes", identify.
- [X]LOCA [ ] HELB [X]MSLB l
[X] Other ' Main feedline break
- 4. Safety requirements
l [ ] Intermittent Operation [X] During postulated event [ ] Continuous Operation []Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., I hours, days,etc.) N/A 8427c/0323c
- _ . . . . - . _ _ _ - .._ _ . - -.. _ .._. ___ _ _ ._.. - -__._______.______.._.m____
. .x .
. .-.. a, : : .. . w ... , . . . - - -
a.
- 5. For VALVES:
Does the component [ ] Fail open [ 4 Fail closed [ ] Fail as is Is this the fail safe position? [ d Yes [ ] No Is the valve used for throttling purposes? [ ] Yes Oc ] Eo What is the maxisman acceptable intamal and extemal leakrLte? Packing - 2.25 cc/ hour; Seat - 86 cc/ hour IV. QUALIFICATION
- 1. Reference by specific number the design codes and standard used as guides to qualify the ocuponent: ASME Boiler and Pressure Vessel Code, Section III,1974 Edition with addenda thru Summer 1975 IEEE Standards 323-1974 and 344-1975 (solenoids and limit switches).
IEEE 382-1972 (limit switches), IEEE 382-1980 (solenoids)
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [X] yes [ ] no -
3 Are the margins # identified in the qualification documentation? [X] yes [ ] no
- 4. Was ttJ oomponent that was qualified a model or an actual assembly?
assembly , If. an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? Seismic analysis and static deflection testing were performed on the actual valve assembly. IEEE sequential testing was performed on the limit switches and solenoids. e Margin is the difference between design basis parameters and the test parameters used for equipment qualification. 9 v--.+y -y en.*. ,,y--,-_g, y-,,m,.w. .-,.-g.--- ,.-,a m -r-g.,, w - - - - , e e-,-, --w -
- m. e ww.- .,%--- , ,Te-mus- -m-a.ni '-e--
. _._.. ... . ~. .
- 1. _ __ . ., _ . a .. _ , . . .. . ,
i_ .u., E
*S. List all component tests performed or to be performed that demonstratequalification(dateeachtest):
Shell hydro test N ' Control valve calibration 1/87F Disk hydro test b Control logic pre op. 1/87F Mainseatleakagetest{ Hot pre op. test 1/87F Back-seat leakage test f ** Full stroke test incl. timing Quarterly Packing leakage test Operational test ) IEEE sequential qualification testing (limit switches) 3/83
- 6. List all component analyses performed that demonstrate qualification:
NUS Technical Report No. 1608A "30 Inch Main Steam Isolation Valve Stress Analysis"
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X]no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
N/A
- 8. Was the tested component precisely identical (as to model, size, etc.)tothein-plantcomponent? [X]yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. Is component orientation sensitive? [X]yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X] yes [ ] no
*IEEE sequential qualification testing (solenoids) 10/86 Static deflection test 6/78 Cold hydro testing Hot functional testing Performance testing 5/77 (performance testing was done on a scaled-down l 26" assembly)
**See QA data package for date 8427c/0323c
a .::....=.... . . . . . . . . . - -. ..s. -- - - - - 7
.10. List all plant loading conditions considered during tests or analyses (e.g., normal, upset, emergency, faultea).
nomal, upset, faulted
- 11. What is the fundamental frequency of the component? .
38.7 Hz
- 12. Does the component have a unique design or utilize any unique or special materials? (Examples are special gaskets or packing, one-et'-a-kind components, limitations on nonflerrous materials, or special coatings or surfaces, etc.)
.[X ] Yes [ ] No If 'Yes", identify: EPDM, Silicon rubber, Thermoset plastic, Loctice 601 (limit switch); Silicon rubber,
- Kapton H, Viton, Neoprene, Asbestos, 3M #69, Ryton R-4, ACME #150 (solenoid)
- 13. What is the design (qualified) life of the oosponent, exclusive of normal maintenance items such as packing, bearings, seals, diaphraga, gaskets, and othat elastomers? 40 years - valve and scienoids; 10 years - limit switches
- 14. Which of the component's normal aafatenance items require the most !
frequent replacement / repair 9 Valve packing What is the normal time interval between replacements / repairs? Packing replacanent recommended every refueling; Replace limit switch de 15.Liskradablepartspriortoqualifiedliteexpirationthe harshest environmental conditions that the valve could be
- exposed to during or following an sooident; (e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.}
Temp = 335'F, Press = 2.8 psig. RH = 100%, Radiation = 3.5 x 10 rads , i l l l l' m_ . _ _ . - - - - . . . _ .. -_ _.._ _ _ ____ ._ _ _ . _ .
, ~ n . a . -. . :.e . '. ._ - -- . . .
[ .
.). . _
INFORMATION CONCERNING QUALIFICATION DOCUMENTS FOR THE COMPONENT 4 Report Report Title Date Coep./ Organ. Cosp./ Organ. No. Preparing Rpt. Reviewing Rp
- 1. E-Spec. Main Steam Stop 3/14/78 Westinghouse Westinghouse
-952857 Valve E-Spec.
Rev. 2
- 2. E-Spec. TGX/THX Main 1/7/86 Westinghouse Westinghouse 952881 Steam Stop Valve Rev. 5 E-Spec.
- 3. 1608A 30" Main Steam 2/18/77 Atwood & Westinghouse Isolation Valve . Morrill Stress Analysis
- 4. 208-13839- Static Seismic 11/22/78 Atwood & Westinghouse 00 Deflection Test Morrill for a 30" Main Steam Isolation Valve .
- 5. WCAP-8587 Equipment Qual. Data 3/83 Westinghouse Westinghouse EQDP-RE-3 Packcge - Safety Related Externally Mounted Limit Switches
- 6. WCAP-8687 Equipment Qual. Test 3/83 Westinghouse Westinghouse Supp. 2 - Report Namco Externally H03A Mounted Valve Limit Switches - Environmental and Seismic Testing
- 7. WCAP-11160 Equipment Qual. Test 10/86 Westinghouse Westinghouse Report - South Texas Project Units 1 & 2 i MSIV Solenoid Valves
- 8. 43 Performance Testing of 5/9/77 Atwood & Westinghouse a 26" MSIV During Morrill Simulated Guillotine Break Conditions
, .- y--.. g --re-.. sg,,-wr, m,w - . - ,-y,--,,----.,--,...,,,-,,,--..--....--,.,.-e, -
. - ~ ~ . , . . ~ + . - - - , . - - + - - -
('- . . .. - . ~ . . - . ... . . .
~ R* .
A . JP , , OPERABILITY ASSURANCE REVIEW I .' PLANT IMF0EMATION South Texas Project Nuclear Name: Generating Station 1
- 1. Unit No.
- 2. Docket No.: 50-498 3 Utility: Houston Lighting & Power Company. et al.
- 4. NSSS: Westinghouse Electric Corporation [x] PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Docket Date: 7/5/74 C.P. SER Date: 8/75 II. GENERAL CCStPONENTe INF01B(ATION j
- 1. Supplier: [x] NSSS [ ] BOP
- 2. Location: a., Building / Room Fuel Handling Bldg./ Room 007
- b. Elevation -19 feet
- c. System Containment Spray
- 3. Component I.D. No. on P&ID dwg: 8GM74FCA (valve ID)
P 4. If component is a [ ] Pump complete II.5. If component is a [X] Talve complete II.6.
- 5. General JMan Data N/A ,
- a. Pump. b. Prime-mover 4
Name Name Mfg. Mfg. Model Model S/N S/N i Type Type
- The component, whether pump or valve, is considered to be an anrembly composed of the body, internals, prime-mover (or actuator) and functional accessories.
i b e - e --m- w-----.e, ,..-e,,-,,,,,.--.-%-e-_ 4,----,-,e--e.- - - - - - - - , , , . _ . . , , -
- s. w- ,-, ,,v-w-in---,,,-yry
...e ++ ' . , ** e
- a. Pump (continued) N/A b. Prime-mover (continued)
Overall Dimensions Overall Dimensions Weight Weight Mounting Mounting Method Method Required B.H.P. H.P. Component System System Power-mover requirements: Parameters: Demi n Normal Accident (include normal, maximum and minimum) Press (psig) Motor (voltage) Temp (F) Flow (spm) Head (ft) Turbine (pressure) ! Media Recuired NPSH at maximua l Flow If jiQEZ list: Available NPSB Duty cycle Operating Speed Stall Current Critical Speed Class of insulation List of functional accessories:' e Functional accessories are those additional sub-cc.mponents that are required to make the pump assembly operational. (e.g., coupling, lubricating oil system, speed control system, feedback, etc.) Include manufacturer and model number. I l l _ . _ . . _ . . - . . . . . ._.. A
.. ~. . . ..- : .. i.. , ,
- 6. General Valve Data -
- a. Valve b. Actuator (if not an integral unit)
Name 8GM74FCA - Name Motor operator Mfg. Westinghouse Mfg.. Limitorque-Model N/A Model SB-00-15 S/N 0800GM84FEB0D005W750002 S/N 246532 Type Motor operated gate valve Type N/A Size 8 inch Size 1.9 HP/15 f t-lb.
't Weight 510 lb. (valve only) Weight 270 lb.
Mounting Method butt welded into pipe Mounting Method bolted to yoke e Maximum Required Maximum Delivered Operating Thrust 7730 lb Thrust 10730 lb Power requirements: . Component System System (include normal, maximum
~ Parameters: Design. Normal Accident andminimum).
Press (psig) 600600 20' 130-300 Electrical 460 VAC, 3 9. Temp (*F) 400 65-104 50-260 60 Hz; Min voltage = 368 Flow (gpm) 12,550 0 1800-2700 Media Borated Water and Na0H Pneumatic / Hydraulic N/A Max P across valve 300 close, 550 open Closing time 9 max P 15 sec Opening time 9 max P 15 sec List functional accessories:
- N/A l
l^
- Functional accessories are those subcomponents not supplied by the manufacturer that are required to make the valve assembly operational, (e.g., limit switches).
** Specific value of parameter depends on failure assumption and mode of operation (injection or recirculation).
8442c/0323c
~ =
. . . , , . . . . . . . . . . . 4. , . .. . -
III.. FUNCTION
- 1. Describe components' normal and safety functions (include accident initiatingsignals,ifapplicable):
Normal: . Valve is normally closed during normal plant operation. Safety:. Valve opens to pass buffered spray flow to containment upon receipt of a containment HI-3 press. ("P") signal.
- 2. The component's normal state is: [ ] Operating [X] Standby
- 3. Safety function:
- a. [ ] Emergency reactor shutdown
- b. [X]Containmentheatremoval
- c. [X] Containment isolation
- d. [ ] Reactor heat removal
- e. [ ] Reactor core cooling
- f. -[X] Prevent significant release of radioactive material to environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X] yes [ ] no If "Yes", identify.
[X]LOCA [ ] HELB [X]MSLB [ ] Other l
- 4. Safety requirements:
j [X]IntermittentOperation []Duringpostulatedevent '~ [ ] Continuous Operation [X] Following postulated ew nt
-If component operation is required following an event, give approximate length of time component must remain operational (e.g.,
hours, days,etc.) 30 days l 8442c/0323c
.. . : . s. . . . . . . . -
~l
- 5. For YALVES:
.Does the component [ ] Fail open [ ] Fail closed [x] Fail as is Is this the fail safe position? lc] Yes [ ] No Is the valve used for throttling purposes? [ ] Ies [x] No
. What is the anximun acceptable internal and extemal leakrate?
' Seat leakage - 24 cc/ hour; packing leakage - 1.25 cc/ hour IV. QUALIFICATION
- 1. Reference by spoo323s number the design codes and standard used as guides to qualify the oosponent: ASME B&PV Code. Sec. III, 1974 Edition vitidaddenda thru Winter 1975 Turf Standards 344-1975 and 382-1972 (operator)
- 1. . e
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [ 4 yes [ ] no
- 3. Are the marginse identified in the qualification documentation?
[x ] yes [ ] no l 4. Was the component that was qualified a model or an actual assembly? ass ==hly . If an.. actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? f Static deflection test - assembly IEEE sequential testing - operator only E e- Margin is the difference between design basis parameters nod the test parameters used for equipment qualification. __--e a.._., ..----_-,,,,,m._,.-.m ._,,,,.-w__._.-..,_m.._y,,.wm , , , , _ _ _ _ . , . . , _ _ . . , . . _ , , .______y_
c - . . -
~ .. -. . - . ~ .. . . ..
. *5 .- List all component tests performed or to be performed that demonstratequalification(dateeachtest):
'jhell hydro test -s ' Motor oper. valve pre req. 10/27/87 Seat leakage test- l Pre op. test 12/86F Backseatleakagetest(***Fullstroketestincl. timing Quarterly Packingleakagetestf Leak test Each refueling
- Auto actuation on safety Every 18 mo.
signal Static deflection test 12/76 IEEE sequential qualification testing (operator) 10/83 Cold hydro testing
- 6. List all component analyses performed that demonstrate
- qualification:
EM-5158 " Stress Report for Westinghouse Class 1 Nuclear Valves - 6 Inch and Larger Gate Valves for W PWRS0"
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X] no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation. .
N/A
- **8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [ ] yes [X]no If "No", is installed component [ ] oversized or [X] undersized?
- 9. Is component orientation sensitive? [X]yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X] yes [ ] no
- Hot functional testing
** Installed assembly is smaller than the assembly subjected to static
!~ deflection operability testing. Installed motor operator is larger than motor operator subjected to IEEE sequential qualification testing.
***See QA data package for date.
8425c/0323c
* , ,- s.,.--,,,_.ma,,---o,,,,,.-,,-,mc.,-,-- v, ,-r--,,---.--,-en-,,-- -,-.,c , .-----en--,- -
. . . _ .. . . . ...z . . . :. -v .. -
[-s; - .
.Q' 7
- 10. List all plant loading conditions considered during tests or analyses (e.g., normal, upset, energency, faulted).
normal, upset & faulted
- 11. What is the fundamental frequency of the component?
157 Hz
- 12. Does the oosponent have a unique design or utilize any unique or special materials? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous natorials, or (
special coatings or surfaces, etc.) [ x ] Yes [ ] No If "Yes", identify: Asbestos steel gasket and packing (valve); Durez 1898 insulation, Phenolic, Rockbestos wire insulation, BUNA-N, Anchorite lubricated asbestos (operator)
- 13. What is the design (qualified) life of the oosponent, exclusive of normal maintenance items such as packing, bearings, seals, diaphraga, gaskets, and othat elastomers? Valve and operator - 40 years
- 14. Which of the component's normal maintenance items require the most frequent replacement / repair 9 Valve packing What is the normal time interval between replacements / repairs?
. Change valve packing if leakage becomes unacceptable; operator inspection recommended every 18 months.
- 15. List the harshest environmental conditions that the valve could be exposed to during or following an accident; (e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.):
Temp = 120*F,. Press = slightly negative, RH = 80%, Radiation = 8 x 10 0Rads a i i
~
- . .~:i- : .l. ..~. . , -. . - < -
.~ .
'D.
INFORMATION CONCERNING QUALIFICATION DOCUMENTS FOR THE COMPONENT Report Report Title Date Comp./ Organ. Comp./ Organ. No. Preparing Rpt. Reviewing Rp
- 1. E-Spec. Motor Operated Gate 2/25/76 Westinghouse Westinghouse 952850 Valves E-Spec Rev. 0
- 2. E-Spec. TGX/THX Motor 9/4/85 Westinghouse Westinghouse 952874 Operated Gate Rev. 5 Valve E-Spec.
- 3. EM-5158 Stress Report for 5/27/80 Westinghouse Westinghouse Westinghouse Class 1 Nuclear Valves
- 4. EM-4995 Operability Test 1/28/77 Westinghouse Westinghouse Report for Westinghouse Nuclear Gate Valves
- 5. WCAP-8587 Equipment Qual. Data 3/83 Westinghouse Westinghouse EQDP-HE4 Package - Limitorque Electric Motor Operator (Outside Containment)
- 6. WCAP-8687 Equipment Qual. Test $/83 Westinghouse Westinghouse Supp. 2 - Report - Limitorque H04A Electric Motor Operatcr (Outside l-Contairnment)
__ . _ - - - _ _ . _--_._.m. ._.- .._.__________u___. _ _ . _ _ . _ _ .._ . _ , _ _ _ _
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. ... l PUMP AND VALVE OPERABILITY
SUMMARY
l
. A. COMPONENT: Boric Acid Transfer Ptamp The boric acid transfer ptap is a horizontal, single stage canned motor ptmp with a maximum electrical power requirement of 27.010f. The canned ,- ptmp/ motor assembly is bolted to a steel baseplate which is anchored to the concrete foundation.
B. QUALIFICATION APPROACH: The South Texas Plant boric acid tranfer ptaps were designed based upon the criteria of the ASME Boiler and Pressure Vessel Code, Section III, for Class 3 ptmps. The motors are designed .in accordance with NEMA E1-1972. The design analysis demonstrates that the ptap assembly is adeqtately designed for the worst case loading ccabinations resulting from intemal pressure, operating, deadweight, seimic and nozzle loads. The analysis includes ASME Code design, natural frequency, deflection and dynamic seimic stress calculations. ! In addition to the seimic analysis, full sequential IEEE qualification testing has been performed on a similar motorettes representing the actual motor stator. This testing met all requirements of IEEE standards 323-1974 . and 344-1975. The notor was qualified for five years c=tinuous service at-maxinum horsepower and worst case erwirurmental conditions. C. St# MARY OF SEIS(IC LOADS CONFOIIMANCE: The FRS accelerations (MAB, elevation 10.0 feet) for the S. Texas Plant boric acid transfer pump are:
- OBE SSE O G '0 G G N-S Gy E-W- N-S 7 E-W
.11 .08 .20 - .22 .16 .30
- t. The ptmp assemblyh is qualified to 3D accelerations of 1.05g OBE and 2.1g l
SSE. L
f z..4.. : .s. - ,
- y. .
PUMP AMD VALVE . OPERABILITY ASSURANCE REVIEW I. PLANT INFORMATION
- 1. Name: South Texas Proiect Nuclear Generatina Station Unit No. 1
- 2. Docket No. : 50-498
- 3. Utility: Houston Limhtina & Power Cnennanv. et al
- 4. NSSS: Westinnhouse [X] PWR [ ] BWR
- 5. A/E: Bechtel Enerav Corocration
- 6. C.P. Docket Date: 7/5/ 74 C.P. SER Date: Anaust 1975 II. GENERAL COMPONENT
- T.NFORMATION
- 1. Supplier: [X] NSSS [ ] BOP
- 2. Location: a. Building / Roan Mechanical Auriliarv/018A
- b. Elevation 10.0 feet
- c. Systen Chanical and volina Contml
- 3. Component I.D. No. on P&ID dwg: SPIN No. CSAPBA. Tag No. 9R171NPA109A I
4 If couponent is a [X] Pump complete II.5. If component is a [ ] Valve complete II.6.
- 5. General funn Data l a. Pump b. Prime-mover Name Boric Acid Transfer Pian Name Boric Acid Trans. Pian Mfg. Crane &amni-n Mfg. Crane Chamnian Model GVE-20K 2"41-1S Model Fr=* No. 180 S/N 21449-5 S/N '-- as oi =a :
Type Sinnie Stas Canned Mtr.Pmo Type Induction. ennned
- The component, Wether punp or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and fbnctional accessories.
, i.~- ., _,.,..._,_._,._.---.,__.,,_,-_,m.-.,.__w.m.,3.......-,.,mem,m,....,-,_,,,m_---,,.._.m_._, . _ . , . -..,.__wm____-__.
. .. -. ...-.,,~.~a,-... .. . -
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- a. Pep (continued)-- b. Prime-mover (continued)
~
Overall Dimensions 27"x11.75"x20" Overal1 Dim. Interal With Pmo Weight 326 lb. (total asamhiv) Weight Interal With Pmo Mounting Pmp/ Motor Bolted Mounting + Method to baseolate Method Integral With Pumn Required B.H.P. 36.2 (See Note 1) H.P. 96.2 (See Note 1) Component Syste Systs Power-mover requirements: Paramters: Desian Normal Accident (include nonnal,maximm and minimum) S 0-10 Press (psig) 150 D100-125 N/A Motor (voltage) 460 V. Temp (F) 190 65-105 N/A 38.8 =n. 60 Hz. 9 nhase Flow (ggn) ~ '125 20-105 N/A Head (ft). 295 240-260 N/A Turbine (presstre) N/A Media 41 H3B03 41 H3B03 N/A
- Required NPSH at maximta Flow Anoror. 10 ft. at 270 GPM If MER list
'Available NPSH 35 feet at 270 GPM Duty cycle Continuous Operating Speed 3450 RPM Stall Current 126 -n Critical Speed > 4919 RPM Class of insulation _ H List of functional accessories:# None for a canned motor omo i
l l l' 8 Functional accessories are those additional sub-camponents that are required to make the ptmp assembly operational. (e.g. , coupling, i lubricating oil syste, speed control systen, feedback, etc.) Include
- manufacturer and model ntaber.
( Note 1: Corresponds to a full load electrical draw of 27.010i. This value does not account for notor efficiency. 4m r,.----g., - .,~ y ,m ,.,,,-mm -,e,--m-,,m....,.ww - r. r-,.,,.-m_-,---,-,- . . . - - - . , _ . , . - , _ - - - . - m__,_- - - . _
~ '
- '1
- 6. General 3[Aly.1 Data: Not Applicable a.. Valve b. Actuator (111 not an integral unit)
Name Name Mfg. Mfg. Model Model S/N S/N' Type Type
. Size Size Weight Weight
-Mounting Mounting Method .Hethod Maximum Required Maximtm Delivered Operating Torque Torque Power requirements:
Component System System (include normal, maximum Parameters: Damian llGIEal Accident minimum). Press (psig) Electrical Temp (F) f- Flow (gpn) Media Pneumatic / Hydraulic Max P across valve Closing time.O max P Opening time i max P List fbnctional accessories:' +
- Functional accessories are those sub-components not supplied by the l
manufacturer that are required to make the valve assembly operational, (e.g., limit switches). k
, . . . - - - - , , , . , - - , - - - . - - .; --- , - ~ . . ...Li__-,n+---. ~ . . - , , . - . ,......n. . . _ . . . ..,. , . . . - - - , -:
.. .. ..a x z. , . ; . .:. . .. - . . . . < . .
p.
-III. FUNCTION 1.. Describe components normal and safety functions (include accident initiatingsignals,if-applicable):
Normal: Transfer of boric acid (BABT-to BAT); CVCS makeup; boric acid purification (through polishing system) Safety: Provide horic acid to the charging pump suction for emergency boration during cold shutdown procedures.
- 2. The component's normal state is: [X] Operating -[ ] Standby
- 3. Safety function:
- a. [X] Emergency reactor shutdown *
- b. [ ] Containment heat removal
- c. [-] Containment isolation
- d. [']Reactorheatremoval
- e. [ ] Reactor core cooling l f. []Preventsignificantreleaseofradioactivematerialtc environment
- g. [ ] Dees the component function to mitigate the consequences of
! one or more of the following events? [X] yes -[]no If "Yes", identify. l [ ] LOCA [ ] HELB [X]MSLB l [X] Other Bo, ration for safe shutdown j
- 4. Safety requirements:
j [ ] Intermittent Operation [ ] During postulated event j [X]ContinuousOperation [X] Following postulated event L If component operation is required following an event, give approximate length of time component must remain operational (e.g., j hours, days,etc.) 30 days l l L L 8444c/0323c i i'
- . . - , . ~ . . - . . . . , - , . . - . . . - - , - . , , , . - - . . . . . . . . . . - . - - . . . - - - _ , . - . . . . ~ - - . . - . . - . . . . . . - . -.- - - - - . .
.a . .a. .
waa-a . . . . .. . a a~ .... :. . - - .
.. - - 5'..-For VALVES: Not Applicable ^
- Does the component [ ~ 3 Fail open [ ] Fail closed [-] Fail as is
, - Is this the fail safe position?- [ ] Yes [-] No
. Is the valve used for thmttling purposes? [ ] Yes [ ] No What is the maxinun acceptable intemal and external leakrate? IV. QUALIFICATION
- 1. Reference by specific nunber the design codes and ' standard used as guidss to qualify the coaponent:
_Byro-1974 ASME Sec. III with Sinnmar 1975 Addenda. Hydraulic - Institute Standards Motor-NEMA T11-1972. TFFF-92"4-74 and TFFF-344 1975
- 2. Have acceptance criteria been established and doctanented in the test ^
plan (s) for the component? [X] yes [ ] no
- 3. Are the margins
- identified rin the qualification doctanentation?
[X] yes .[-] no
- 4. Was the component that was qualified a model or an actual assembly?
Model (mtr.only). If an actual assembly, was it qualified as an assembly or by sub-atsemblies (i.e., valve, actuator, .ptap, driver)? i Ibtorettes (notor statorL on=n
- Margin is the difference between design basis paraneters and the test parameters used for equipment qualification.
l l l
^
~ ^ ~
= .a. . ~ ,
~ . ... . . .: . . . . . .
,o s 5. List'all component tests performed or to be performed that-
" i' demonstratequalification(dateeachtest):-
- 1) Shell pneumatic (8/22/78)
- 2) Hydraulic Performance (8/30/78)
- 3) Motor seismic loading (3/83)
- 4) Moto.' mechanical aging (3/83)-
- 5) Motor thermal aging (3/83)
- 6) Motor radiation exposure (3/83)
- 7) Vibration verification (10/29/86)
- 8) Rotating equip. functional verification (11/18/86)
- 9) Pre op. (ll/86A)
- 10) IST~/ Quarterly)
- 6. List all component analyses performed that demonstrate J
qualification: A-18709 (Code Design and Seismic Analysis) q l
- 7. .As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X] no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
8., Was the tested component precisely identical (as to model, size,
,i etc.) to the in-plant component? [ ] yes [X]no(motoronly)
If "No", is installed component [X] oversized or [ ] undersized? S- Is component orientation sensitive? [X] yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes [ ] no 8426c/0323c
< , , . , - - , . --wa, ,,,wg ,-,a , , e, ,, c- , - - ,-----v--,,----------- + , , - , - - - - - - - - - - - . - , _ - , - - - - - - - , . , , - - , --
- - . -_ _ - . . - . - = ..
, ,,_ , ., 4 . . ._ s. - - - '
l 7_-
~
- 10. List all plant loading conditions considered during tests or analyses (e.g., normal, upset, emergency, faulted).
Norum1. unset and fan 1ted
- 11. Wat is-the fundamental frequency of the component?
46 Hz
- 12. Does the component have a unique design or utilize any unique or special saterials? (Examples are special gaskets or packing;
.' one-of-a-kind components, limitations.on nonferrous materials, or i special coatings or surfaces, etc.) [X ] Yes [ ] No If "Yes", identify: Tdantified in the vendor inntruction monum1 such as teflon samhets. stainless steel. etc.
- 13. Wat is the design (qualified) life of the component, exclusive of nor1nal maintenanco items audi as packing, .bearingsP' seals, diaphragm, gasiets, and other elastome!s? 40 vears for non'-nents. 83 vears 6
for motor an=aanants l n
- 14. Wich of the component's norinal maintentnce items require the most frequent replacement / repair? _.Hg. tor hearinam What is the norinal time interval between replacements / repairs?
M or r e ,. -r in 6 month inanection interval
- 15. List the harshest environnental conditions that<the pump could be exposed to during or following an accident; (e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.):
Ta-nerature 104 EF. nressure 0.4 osin. humidity 1001. radiation 2.1 x 103 rada (a 1 l
+ - + -m w----m,-,e w w *,Jy asg _Tws.- w e --r -me' -rs --,wy--9 r--q-,--rmany w - g +-gy n yun-#paumg -c--yw ---n------ge--g r 7--as yw wvw w y w wy 7 ryw9- p yy 9 --v-
- f. Q' l
- Report Report Title Date. Comp./ Organ. Comp./ Organ.
No. Preparing Rpt. Reviewing Rp
- 1. 678910 Gen. E-Spec. 5/16/73 Westinghouse Westinghouse Rev. 1 Class 3 Pumps
'2 . 952576 E-Spec. S. Texas 8/26/75 Westinghouse Westinghouse Rev. 1 Class 3 Pumps and Motors
- 3. 952343 Gen. E-Spec. Aux. 9/4/74 Westinghouse Westinghouse Rev. 1 Canned Pump Motors
- 4. 546-AAS Purchase Order 10/4/76 Westinghouse Westinghouse 248060-BE S. Texas Canned Motor Paps
- 5. 546-CAN Purchase Order 10/4/76 Westinghouse Westinghouse 248061-BE S. Texas Canned Motor Pmps
- 6. A-18709 Code Design and 8/23/77 Chempump Westinghouse Seisnic Analysis
- 7. NS-I&CSL- Lubricant & Bearing 6/22/83 Westinghouse Westinghouse 82146 Report for Media ,
Large & Chempsp Motors i I
- 8. WCAP-8687 Equip. Qual. Test 3/83 Westinghouse Westinghouse Supp. 2A03A Report Chemp a p Canned Motor Pmp
- 9. WCAP-8587 Equip. Qual. Data 3/83 Westinghouse Westinghouse EQDP-AE-3 Package Chempump Canned Motor Pmp i.
l
U . x.: ;...~,..-.~. ..,.. .e....,. . .u . - -
.4' PUMP AND VALVE OPERABILITY
SUMMARY
- 1, -
A. COMPONENT: Centrifugal Qiarging' Pump The centrifugal &ars.ing pump assembly consists of a seven stage centrifugal ptanp, a speed increasing par unit and a 600 horsepower induction motor. The ptanp, gear unit and motor are bolted to a common horizontal baseplate. The pump and gear are cx>nnected with a flexible coupling, while the gear and motor are connected with a limited end float coupling. B. QUALIFICATION APPROACH: The South Texas Plant centrifugal charging ptmps were designed based upon the criteria of the ASME Boiler and Pressure Vessel Code, .Section III, for Class 2 ptmps. The motors are designed in accordance with NEMA MG1-1%7. The design analysis demonstrates that the pump assembly is adequately designed for the worst case loading combinations resulting from intertial pressure, operating, deadweight, seisnic and nozzle loads. The analysis includes ASME Code design, natural frequency, deflection and dynamic seisnic stress calculations. In addition to the seisnic analysis, full sequential IEEE qualification testing has been performed on a similar motor stator of the same design type. This testing met all requirements of IEEE standards 323-1974 and 3144-1975. The motor was qualified for five years continuous service at
.maxianan horsepower and worst case erwirormental conditions.
C. SGMARY OF SEI!MIC I. DADS CONFORMANCE: The FRS accelerations (MAB, elevation 10.0 feet) for the S. Texas Plant centrifugal &arging pump are: OBE SSE G G Gy G O Gy E-W N-S E-W N-S
.11 .08 .20 .22 .16 .30 t.
l l The ptmp' assembly is qualified to 3D accelerations of 1.05g OBE and 2.1g SSE. I f-l l l t-l- _ _...____. _ ....- _ ,_. _ _ .._. _ _ ., _.._.. . . _ , , . . . , . , . . . . _ _ . , , . _ _ ~ _ _ _ _ . . . . - . _...._..._ _ _
I . - - e..~..
. a. ., __ . . . . . .
}
~ ~
. PUMP AND VALVE OPERABILITY ASSURANCE REVIEW I. PLANT INFORMATION
-1. Name: South Texas Proiect Nuclear Generatina Station Unit No. 1
- 2. - Docket No. : 50-498
- 3. Utility: Houston Linhtina & Power Cemnanv. et. al
- 4. NSSS: Westinnhouse [X] PWR [ ] BWR
- 5. A/E: Bechtel Enerav Corocration
- 6. C.P. Docket Date: 7/5/74 C.P. SER Date: August 1975 II. GENERAL COMPONENT 8 INFORMATION
- 1. Supplier: [X] NSSS [ ] BOP
- 2. Location: a. Building / Rom Mechanical Auriliarv/0%
- b. Elevation 10.0 feet
- c. Systen Chemical and Volme Control
- 3. Component I.D. No. on P&ID dwg: SPIN No. CRAPG. Tan No. 2R171NPA101A
- 4. If component is a [X] Pm p complete II.S.-
If component is a [ ] Valve complete II.6.
- 5. General fung Data
- a. Pump b. Prime-mover Name Cent. marnina Pmn Name Cent.marnina Pen Motor l Mfg. Pacific Pmns Mfg. Westinnhouse Model 2 RL-IJ Model HSDP. Frama No. 5800H S/N 51899 S/N 76F60522 1S-77 Type Multistane centrifnaal Type Drio Proof. induction l
l
- The component, whether punp or valve, is considered to be an assambly composed of the body, internals, prime-mover (or actuator) and fbnetional accessories.
l l
,, ., _ ,_ _=_ _ .. ..
. - a. Pimip (continued) b. Prime-mover (continued) m Overall Dimensions 60"x67"x177" Overall- Dimensions 57"x49"x50" Weight See Note 1 Weight 4400 lb.
Mounting Mounting Method Bolted to Baseolate Method Bolted to Rnmeciate Required B.H.P. 625 HP- H.P. 600 HP olus '1.15 SF Camponent Systen Syste Power-mover requirements: Parameters: - Desian Normal Accident (include normal, maximum and minimum) S 150 S4 Press (psig) D 9100 D 2800 N/A Motor (voltage) 4000 V. Temp (F) 250 115 N/A 75 mmn. 60 Hz. 9 nhnmm. Flow (gpm) 160 112 N/A 9551 RPM Head (ft) 5800 6400 N/A Turbine (pressure) N/A Media Dilute H3B03 Dilute 113B09 N/A , Required NPSH at maximum Flow 24 feet at 950 GPM If 10.E B list: Available NPSH 57 feet at 291 GPM Duty cycle Continuous Operating Speed 7600 RPM Stall Current 6 9Q n=n Critical Speed > 9500 RPM Class of insulation B i List of functional accessories:8 Motor / Gear Coun11nn - Zurn series F102-1/2. limited and float Gear /Pinan Coun11nn - Bendir series 67E906 t inha Oil Cooler Amarican Stand. Mndal SSCF-C 08042 Main Lube Oil Ptann - Im Mode! A9DVC-197 Mechanical Semis - John Crane tvoe 1B-RS l e Functional accessories are those additional sukamponents that are , required to make the pinp assembly operational. (e.g., coupling, l lubricating oil syste, speed control systen, feedback, etc.) Include manufacturer and model number. l Note 1: Total Assembly - 14600 lb. l Pump - 2400 lb. Motor - 4400 lb. Gear - 2700 lb. o Base - 5100 lb. l l l l
.- ,: . , = ~ . . =, . - . , w;- . -,- . : - - a - _ .. . . - :..
- - - -- z -. - . . . -.-
T. ,. i - . .- ... ,. . : . . . , 3- , 3-- 3 [ '6.. General Yalys.Dets: Net Applicablo
- a. Valve b. Actuator (if not an integral unit)
Name Name Mfg. Mfg. Model Model S/N S/N Type Type Size Size Weight Weight Mounting Mounting Method Method Maximtun Required Maximum Delivered Operating Torque Torque Power requirements: Conponent System System (include nonnal, maximum
~ Par =naters: Design Nonnal Accident minimLan).
Press (psig) Electrical
- Temp (F)
Flow (ggn) l Media Pneumatic / Hydraulic 1 Max P across valve Closing time @ max P Opening time 9 max P List functional accessories:' l
- Functional accessories are those sub-ecznponents not supplied by the manufacturer that are required to make the valve assembly operational, (e.g., limit switches).
l l
, :2 : . _ _ , . . _ . . _ :: . . _ _ : . ,-. . . . . , . , . - . . . - _ . . - . - , _ - , . . .
- .:. .;a . ;;.,:. . L . ~ . ~ ..:' :. . l
~~
- 7. . . . . . . . ~ . 2 .. . . .. .~
P. III. FUNCTION
~
- 1. Describe components normal and safety functions (include accident initiating signals, if applicable):
Normal: Seal infection, charging
. Safety:. Safety grade cold shutdown (boration and makeup)
- 2. The component's normal state is: [X] Operating [ ] Standby
- 3. Safety function:
- a. [X]Emergencyreactorshutdown
- b. []Containmentheatremoval
- c. [ ] Containment isolation
- d. [ ] Reactor heat renoval
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to environment
- g. [X]Doesthecomponentfunctiontomitigatetheconsequencesof one or more of the following events? [X]yes [ ] no If "Yes", identify.
[X]LOCA [X] HELB [X]MSLB ( [ ] Other
- 4. Safety requirements:
[ []IntermittentOperation [ ] During postulated event [X] Continuous Operation [X]Followingpostulatedevent If component operation is required following an event, give i approximate length of time component must remain operational (e.g., I hours, days, etc.) 30 days I l. l t 8441c/0323c l t
. - - , _ . - , . . , ,_..-,-......_.,_.,_,_..._.._,._.-.__u1_.. -
II . ..l.-. '
, . a - .
._p_. . .. .
For VALVES: Not applicabl3 5. Does thy component [ ] Fcil cpen [ ] Fail closed [ ] Feil es is Is this the fail safe position? [ ] Yes [ ] No
- Is the valve used for throttling purposes? [ ] Yes [ ] No What is the maximun acceptable intemal and extemal leakrate?
~I V. QUALIFICATION
- 1. Reference by specific ntaber the design codes and standard used as guides to qualify the corrponent:
Ptmio - 1974 ASME Code Sec. III with Simner 1974 Addenda. Hydraulic Institute Standards Motor - NEMA }C1-1967. IEEE-3144-1975. IEEE-321-1974
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [X] yes [ ] no
- 3. _ Are the margins' identified in the qualification doctnentation?
[X] yes [ ] no
- 4. Was the component that was qualified a model or an actual assembly?
actual ** . If an actual assembly, was it qualified as an assembly or b'y sub-assemblies (i.e., valve, actuator, ptrnp, driver)? Motor stator. oinnn
**A similar motor stator was tested in the generic qualification program WCAP-8687 Supp. 2-A02A
- Margin is the difference between design basis parameters and the test parameters used for equipnent qualification.
l
I . 2 . . . - .; . -..;.. a.- . . , . . . . a y .. ; _ . . . . . , . . _ _ . _ . L ,. .
.1
- ~
5.. List all component. tests performed or to be performed that demonstrate qualification (date each test):
- 1) Shell hydrostatic,--ASME III (8/78)
- 2) Pump hydraulic performance and vibration levels
- 3) Motor thermal, mechanical and radiation aging (3/83)
- 4) Motor seismic loading (3/83)
- 5) Motor' humidity test (3/83)
- 6) 100 hour endurance test (7/78)
. 7) Pump rotor analysis test (4/78)
- 8) Vibration verification 9/14/86
- 9) Rotating equip. funct. verif. 11/8/86
- 10) Pre op. 1/87F
! 11) Auto start on safety signal Every 18 mos.
- 6. List.all component analyses performed that demonstrate qualification:
K-447-1 Rev. 1 Design Calculation-Centrifugal Charging Pumps S.O. 76F60524 Seismic Analysis of Charging Pump Motors S.O. 76R61065 Seismic Analysis of Gear Unit
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X]no
, If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation. 4 3. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [X]yes* [ ] no ! If "No", is installed component [ ] oversized or [ ] undersized? I
- 9. Is component orientation sensitive? [X]yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes [ ] no
*Similar motor stator was tested 8434c/0323c
. :. . ..- . , . . . . . . . . . x. ,-.-. :.. - . ~ - . .
'a . -
1 10. List all plant loading conditions considered during tests or analyses (e.g., noma 1, upset, emergency, faulted). Nonnal. unset and faulted
- 11. What is the fbndamental frequency of the component?
Greater than 35 Hz
- 12. Does the component have a unique design or utilize any unique or
~
special materials? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, or special coatings or surfaces, etc.) [X ] Yes [ _ ] No If "Yes", identify: Identified in instruction manual such as flexitallic cankets. stainless steel. etc.
- 13. Wat is the design (qualified) life of the couponent, exclusive of nomal maintenance items such as packing, bearings, seals, diaphragm, gaslets, and other elastomers? Pinn and aoourtenances - 40 years!
Motor - 5 years
- 14. Which of the component's nomal maintenance items require the. most frequent replacement / repair 7 Mechanieml Seal What is the normal time interval between replacements / repairs 7 Every other refuelina outana or as needed due to leaknan 4- 15. List the harshest environmental conditions that the valve could be exposed to during or following an accident; (e.g., temperature, pressure, humidity, sutmergence, radiation (type and dose), etc.):
tennerature 195%. nresstre Q.6 osin. htunidity 1001. radiation 10 1 rads Cana==) l t { i l. l l
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'INF0lWATION CONCERNING QUALIFICATION DOCUMENTS FOR THE COMPONENT Report Report Title Date. Comp./ Organ. Comp./ Organ.
No. Preparing Rpt. Reviewing Rp
- 1. 678815 Gen. E-Spec. 9/6/73 Westinghouse Westinghouse-Rev. 2 Class 2 Pumps
- 2. 677474 Gen. E-Spec. 3/13/72 Westinghouse Westinghouse Rev. O Aux Planp Motors
- 3. 952455 E-Spec. S. Texas 6/30/76 Westinghouse Westinghouse Rev. 1 Class 2 Pumps and Motors
- 4. 952/65 Gen. E-Spec. 1/28/77 Westinghouse Westinghouse Rev. 3 Bypass orifice for Class 2 Cent. Ptanp 5.- 546-AAV- Purchase Order 6/27/75 Westinghouse Westinghouse 237410-BPE Centrifugal Charging Ptanps
- 6. 546-CAV- Purchase Order 6/27/75 Westinghouse Westinghouse 237412-BPE S. Texas Cent.
Charging Ptanps l
- 7. K-447-1 Design Calculations 8/9/78 Pacific Ptaps Westinghouse Rev. 1 Centrifugal marg-ing Pumps
- 8. S.O.76F60522 Seismic Analysis 4/5/78 Westinghouse Westinghouse of m arging Pump Motors S. Texas
Report Report Tit 19 Date- Caap./ Organ. Comp./ Organ.
.-- No. Preparing Rpt. Reviewing Rp
- 9. S.O.76R61065 Seisnic Analysis 4/27/77 Westinghouse Westinghouse of Gear Unit
- 10. WCAP-8687 Equip. Qual. Data 3/83 Westinghouse NRC Supp. 2-A02A Report M LMD Motor Insulation
- 11. WCAP-85&T Equip. Qual. Data 3/83 Westinghouse NRC E@P-AE-2 Package Large Ptanp Motors Outside Containnent
- 12. NS-I&CSL- Lubricant & Bearing 6/22/83 Westinghouse Westinghouse 82146 Report for Medita, Large and Champtap htors
- 13. Bulletin Seal Perf. Testing Crane Pkg.Co. Westinghouse 3462 for Nuclear Power Plant SI Systems l
i 14. Order No. 100 Hotr 9/13/78 Pacific Pumps Westinghouse l ali9854 Endurance Test
- 15. Order No. Rotor Analysis 8/8/78 Pacific Pumps Westinghouse BN-49854 Test l
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80P-6. TAG NO. 2S141T-AF-0019
- P.O. NO. 6458 PUMP AND VALVE
. OPERABILITY ASSURANCE-REVIEW I. PLANT INFORMATION ,
- 1. Name: South Texas Project Nuclear Generating Station Unit No. 1 m& >
- 2. Docket No.: 50-498 Houston Lighting & Power Company, et'al
[ 3. 4. Utility: NSSS: Westinghouse [X]PWR [ ] BWR
- 5. A/E: _ Bechtel Energy Corporation
\ July 5. 1974 C.P. SER Date: August 1975 i 6.- C.P. Docket Date:
II. GENERAL COMPONENT
- INFORMATION
- 1. Supplier: [ ] NSSS [X]B0P
- 2. Location:
e a. Building / Room I.V.C./104 [ .b. Elevation Centerline El. 22'-0"
- c. System . Auxiliary Feedwater
{- 3. Component I.D. No. on P&ID dwg.: AF-0019 i 4. If component is a [ ] Pump complete II.S. ! Ifcomponentisa[X]ValvecompleteII.6.
- 5. General Pump Data i a. Pump b. Prime-mover l Name N/A Name N/A f Mfg. N/A Mfg. N/A Mcdel N/A Model N/A l
S/N N/A S/N N/A l I Type N/A Type N/A "The component, whether pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and functional accessories. l l i 1 !- 8312c/0316c _ _ . . ~ - _ . . _ . - . _ . _ _ . . _ . _ - _ . . _ - _ _ _ . . __ _ _ _ _ _ _. _ _ _ . _ _ _ .
1 BOP-6, TAG NO. 2S141T-AF-0019 l' P.O. NO. 6458
- a. Pump (continued) b. Prime-mover (continued)
Overall Dimensions N/A Overall Dimensions N/A Weight N/A Weight N/A Mounting Method N/A - Mounting Method N/A l Required bhp N/A hp N/A Prime-mover requirements: Component System System (includenormal, maximum Parameters: Design Normal Accident and minimum). Press N/A N/A N/A Motor (voltage)N/A Temp N/A N/A N/A Flow N/A N/A N/A , Head N/A N/A N/A Turbine (pressure)N/A Media N/A N/A N/A Required NPSH at maximum flow N/A If MOTOR list: Available NPSH N/A Duty cycle N/A ( Operating Speed N/A Critical Speed N/A Stall current N/A Class of insulation N/A List functional accessories:
- N/A 4
- Functional accessories are those additional subcomponents that are required to makethepumpassemblyoperational,(e.g., coupling,lubricatingoilsystem, speed control system, feedback, etc.). Include manufacturer and model number.
k
.8312c/0316c 2
BOP-6. TAG NO. 25141T-AF-0019 P.O. NO. 6458
- 6. . General Valve Data
- a. Valve b. Actuator (ifnotanintegral Containment Isolation unit)
- Name Stop Check Valve Name Motor Operator Mfg. Rockwell i Mfg. Limitorque Model Size 4 Figure 2006 JMPQTY Model SMB-2-40(DC)
S/N TN38 S/N L381319 Type Stop Check Type SMB (Electrical) Size 4.00" Size 2 Weight 341 lbs. Weight 656 lbs. + 94 lbs.'(Bracket Yoke) Mounting Method Buttweld in Line Pipe Mounting Method Bolted to Valve Body Maximum Required Maximum Delivered Operating Torque 871 ft-lbs(02700 PSI) Torque 1025 ft-lbs. Power requirements: Component System
- System ** (includenormal, maximum -
Design Accident Parameters: Normal andminimum). Press (psig) 2700 1325 2250 Electrical 125 VDC, Temp (*F) 465 120 120 102-140 VDC Flow (gpm) 550-675 675 Media Water Water Water Pneumatic / Hydraulic N/A MaxAP across valve 2700 Closing time @ max AP <60 sec. Opening time @ maxAP <60 sec. List functional accessories:
- N/A 1
I i
- System Normal: Not operating but with backpressure against stop check.
** System Accident: 1. Pressure: Valve closed against overspeed trip speed of
> turbine pump.
- 2. Flow
- Open-ended discharge with failed open flow control valve.
!
- Functional accessories are those additional subcomponents that are required to l make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
l 1 8312c/0316c 3 ,
B0P-6, TAG N0. 2S141T-AF-0019 a P.O. NO. 6458
~III. FUNCTION-
- 1. Describe components normal and safety functions (include accident initiating signals, if applicable):
Normal: Valve is normally closed i Safety: To supply auxiliary feedwater to steam generator ID from turbine driven auxiliary feedwater pump number 14, upon receipt of an ESF signal.
- 2. The component's normal state is: [ ] Operating [X] Standby
- 3. Safety function:
- a. [X] Emergency reactor shutdown
- b. [ ] Containment heat removal
- c. [ ] Containment isolation
- d. [X] Reactor heat removal
{. e. []Reactorcorecooling
- f. [ ] Prevent significant release of radioactive material to environment
- g. [X]Doesthecomponentfunctiontomitigatetheconsequencesof one or more of the following events? [X]yes [ ] no If "Yes", identify.
[X]LOCA [X]HELB [X] MSLB [X]Other LOOP
- 4. Safety requirements:
[X] Intermittent Operation [X] During postulated event []ContinuousOperation [X]Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days, etc.) Approximately 21 hours l 8312c/0316c 4 l t
80P-6. TAG NO. 25141T-AF-0019
- P.O. NO. 6458 5.: .For Valves:
Does the component [ ] Fail open [ ] Fail closed [X] Fail as is Is this the fail-safe position? [X]yes [ ] no !
.Is the valve used for throttling purposes? [ ] yes [X] no ,
4
- What is the maximum acceptable ' internal and external leakrate?
' Internals 2CC/Hr./in. of nominal pipe size External: IV. . QUALIFICATION
- 1. Reference by specific number the design codes and standards used as 9uides to qualify the component: ASME-B&PV code section III 1977 edition, including addend through Winter 1979..with respect to code I cases N-154 and N-133-1. IEEE 323-1974. IEEE 344-1975. NUREG-0588 f Rev. 1, 10CFR50.49. ANSI B16.341977. Bechtel Specification 4L529TB1000.
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [X]yes []no
- {~
i 3. Are the margins
- identified in the qualification documentation?
j [X] yes []no
- 4. Was the component that was qualified a model or an actual assembly?
Actual assembly. If a model, what was its scale? N/A . If an actual assembly, was it qualified as an ! assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? [ Some tests and analysis were performed on the total valve tssembly and some tests and analysis were performed on subassembifes. i i i
- Margin is the difference between design basis parameters and the test parameters used for equipment qualification.
l( 5 r 8312c/0316c
80P-6. TAG NO. 2S141T-AF-0019. y P.O. NO.-6458
- 5. List all component tests' performed or to be performed that demonstrate qualification (date each test):
1' Test on Limitorque Actuator,-.1/11/80. -
- 2. Model survey test on valve assembly, 3/11/86.
- 3. Static pull test on -valve assembly, 3/11/86.
~4. Test for Terminal Blocks, 7/1/82.
- 5. Shell Hydrostatic Test (Backseat), 11/23/85.
-6. Shell Hydrostatic Test (Partially Open), 11/23/85.
- 7. Over-Seat and Packing Hydrostatic Test, 11/23/85.
- 8. Under-Seat Hydrostatic Test, 11/23/85.
- 9. Motor Operator Test, 11/23/85.
- 10. Functional Test, 11/23/85. ,
.11. Performance Test, 11/25/85.
- 12. Operational Test (Actuator), 10/22/85.
- 13. Motor Operated Valve Prerequisite, 1/87F.
- 14. Preoperability Test, 1/87F.
- 15. Full' Stoke Test (including timing),-Ouarterly.
" 16. System Hydrotest (1-AF-S-0015),10/05/86.
- 6. . List all component analyses performed that demonstrate qualification: 1. Analysis of valve body.
- 2. Analysis of valve upper structure.
- 3. Post OBE Qualification (Limitorque), Calculation E-6458-1.
- 4. Mechanical Equipment Qualification.
As a result of any of the tests (or. analyses), were any deviations 7.- from design requirements identified? [ ] yes [X] no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation. N/A f'
- 8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [X]yes* [ ] no j If "No", is installed component [ ] oversized or [ ] undersized?
- Model test was performed on a 900 # valve qualified valve is a 1500 #
valve. Conservative results. f 8312c/0316c 6 i _ . . - _ , . _ _ _ . . _ . . . _ _ _ . _ _ _ _ _ _ _ _ _ _ . . _ _ . . - --_.__._.._..m __
. . . . . _ . -. ~ . - -
BCP-6, TAG NO. 2S141T-AF-0019 P.O. NO. 6458
- 9. . Is component orientation sensitive? [X]yes [ ] no [] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes -[ ] no
.10. List all plant loading conditions considered during tests or analyses
-(e.g., normal, upset, emergency; faulted).
Normal,' upset, faulted i
- 11. What is the fundamental frequency of the component?
34.2 Hz by test
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[ ] yes- [X]no If "Yes" Identify:-
- 13. What is the design (qualified) life of the component, exclusive of
.(- normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 years.+30 days for valve and , 16 years + 30 days for actuator. t
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? None What-is the normal time interval between replacements / repairs?
N/A
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
See below Temperature (*F) 335 j Pressure (psig) 5.8 Rel. Humidity (%) 100 4 Radiation, Gamma (Rads) 1.3 X 10 4 8312c/0316c 7
.,'3 Infomatton Cone rnlas Qualification Documents frr the res separs xsport n yswyannanon -- ;,w _ im uni Date Preparing Report Reviewina Report Nw4mr Title sustevac valve aosy anas. Lasse. Design wept.) py/is/us wocavein ur.6 gLog ._ ___ _ _ -- -sur; RAL3172 Valve support struct. anal. 10/01/85 Rockwell KC (Log #6458-00046-8tfZ)
A-691-85-01 Medal survey test procedure (also 11/22/85 Rockwell/CC1 BEC (Log #6458-00044-8UZ) in log 71 as Appendix A) l Pull test plan (as is plu* end load 12/04/85 Rockwell BEC (Log #6458-00036-01Z) MS7855(RAL1072) calc.) (Also in Log 71 as Append. 8) 80058 Actuator Test 01/11/80 Limitorque KC (Leg #6458-00070-AUZ) RAL7099 Append. C Modal Survey Test 03/11/86 Rockwell BEC(Log #6458-00071-AUZ) (A-710 46)
.E Pull Test 03/11/86 Rockwell BEC (Log #6458-00071-AUZ)
RAL7099 (MS-7855 085-32184-02 Cast Steel Globe Non-Return Valve 05/21/85 Rockwell 14926-6458-00032-WZ Pressure Seal Bonnet-Welded Ends General Assembly Drawing Teminal Block 07/01/82 Limitorque OEC Log No. 4038-00037-AA0 j 80119 WO-1 Mechanical Equipsert Qualification 11/04/86 BEC BEC Log No.,14926-EQ-1 Post DOE Qualification (Limitorque) 01/27/86 BEC BEC Calc. No. E-6458-1, Rev. 0 gi-6458-1 Hydrustatic Test Data Sheet 11/25/85 Rockwell SERNO TN-38 Shts. 58 & 59
'M-7114 (Sht.1 (RIP #9267) of 2 & 2 of 2)
Perfomance Test Report 11/25/85 Rockwell SERND TN-38 Sht. 66 MS-7844 (RIP #9267) 8314c/0316c
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a. 7' B0P-71? TAG #3R201T-CC-0132 P.O. # 8028 V PUMP AND VALVE OPERABILITY ASSURANCE REVIEW I. PLANT INFORMATION
- 1. Name: South Texas Project Nuclear Generating Station Unit No. 1
- 2. Docket No.: 50-498
- 3. Utility: Houston Lighting & Power Company, et al
- 4. NSSS: Westinghouse [X].PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Docket Date: July 5, 1974 .C.P. SER Date: August 1975 II. GENERAL COMPONENT
- INFORMATION
- 1. Supplier: [ ] NSSS [X]B0P
- 2. Location:
- a. Building / Room MEAB/106A I
- b. Elevation Centerline El. 28'-9"
- c. System Component Cooling Water
- 3. Component I.D. No. on P&ID dwg.: CC-0132
- 4. If component is a [ ] Pump complete 11.5.
Ifcomponentisa[X]ValvecompleteII.6.
- 5. General Pump Data
- a. Pump b. Prime-mover Name N/A Name N/A Mfg. N/A Mfg. N/A Model N/A Model N/A S/N N/A S/N N/A Type N/A Type N/A "Ine component, whether pump or valve, is considered to be an assembly composed ofthebody, internals, prime-mover (oractuator)andfunctionalaccessories.
4 8317c/0316c 1
B0P-71, TAG NO. 3R201T-CC-0132
'- P.O. NO. 8028
- a. Pump (continued) b. Prime-mover (continued)
Overall Dimensions N/A Overall Dimensions N/A Weight N/A Weight N/A Mounting Method N/A Mounting Method N/A Required bhp N/A hp N/A Prime-mover requirements: Component System System (includenormal, maximum Parameters: Design Normal Accident andminimum). Press N/A N/A N/A Motor (voltage)N/A Temp N/A N/A N/A Flow N/A N/A N/A Head N/A N/A N/A Turbine (pressure)N/A ' Media N/A N/A N/A Required NPSH at maximum flow N/A If MOTOR list: Available NPSH N/A Duty cycle N/A Operating Speed N/A Stall current N/A Critical Speed N/A Class of insulation N/A List functional accessories:
- N/A
- Functional accessories are those additional subcomponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number.
8317c/0316c 2 3
B0P-71, TAG NO. 3R201T-CC-0132
- P.O. No. 8028
- 6. General Valve Data
- a. Valve b. Actuator (if not an integral CCW Train 'B' Suction Line unit)
Name Isolation Valve Name Motor Operator Mfg. Rockwell Mfg. Limitorque .
~Model L151.Cl-Z-S6 Model SMB-0-25-H3BC S/N 6984 S/N 280521 Type Class 150 carbon steel, lugged Type SMB (Electrical) wafer butterfly valve Size 24.00" Size 0 Weight 965 lbs. Weight 540 lbs. +'131.1 lbs.
(Bracket Assembly). Mounting Method Bolted in Line Pipe Mounting Method Bolted to Valve Body Maximum Required Maximum Delivered Operating Torque 2,333 Ft-Lbs Torque 2,584 Ft-Lbs Power requirements: Component System System (includenormal, maximum Parameters: Design Normal Accident andminimum). Press (psig) 150 15 15 Electrical Temp (*F) 250 122 117 460/3/60, Reg'd to oper-Flow (gpm) 12966 12489 1958 ate 0 80% min. voltage Media Water Water Water Pneumatic / Hydraulic N/A Max AP across valve 150 psig Closing time 0 maxAP 10 sec. Opening time 9 max 4P 10 sec. List functional accessories: *
- Functional accessories are those additional subcomponents that are required to make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
8317c/0316c 3 _ . _ . -.~.. _-_.._ ..- - ,.- - . ___.
80P-71. TAG NO. 3R201T-CC-0132 P.O. NO. 8028 III. -FUNCTION
- 1. ~ Describe components normal and safety functions (include accident initiating signals, if appifcable):
Normal: - Normally opened MOV to allow CCW flowing from selected equipment back to Train 'B' CCW pump suction header. Safety: Allow CCW flowing back to Train 'B': suction header from selected safety class equipment in CCW system.
- 2. The component's normal state is: [X] Operating [ ] Standby
- 3. Safety function:
- a. [X] Emergency reactor shutdown y
- b. [X]Containmentheatremoval
- c. [ ] Containment isolation
- d. [X]Reactorheatremoval i
- e. [-]Reactorcorecooling I- f. [ ] Prevent significant release of radioactive material to i environment
\ g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X]yes [ ].no If "Yes", identify.
[X]LOCA [X]HELB [X]MSLB l [X]Other LOOP
- 4. Safety requirements:
[]IntermittentOperation [X] During postulated event [X]ContinuousOperation [X] Following postulated event If component operation is required following an event, give ) approximate length of time component must remain operational (e.g., hours, days, etc.) 30 Days i . a e 8317c/0316c 4
c -c r , I l B0P-71, TAG NO. 3R20lT-CC-0132 i
- P.O. NO. 8028
- 5. For Valves:
Does the component [ ] Fail open [ ] Fail closed [X]Failasis Is this.the fail-safe position? [X]yes [ ] no i Is the valve used for throttling purposes? [ ] yes [X]no
- What is the maximum acceptable internal and external leakrate?
Internal: 2CC/Hr./in. cf nominal pipe size External: " 2 i g: IV. QUALIFICATION
- 1. Reference by specific number the design codes and standards used as guides to qualify the component: ASME B&PV code section III, 1974 edition, including addenda through Winter 1975. IEEE 323-1974, IEEE 344-1975, ANSI B16.5, NUREG-0588 Rev.1,10 CFR50.49.
Brown & Root Inc. Specification 2L529TS103, Rev. D
- 2. Have acceptance criteria been established and documented in the test
~- plan (s) for the component? [X]yes [ ] no
- 3. Are the margins
- identified in the qualification documentation?
[X] yes [ ] no
- 4. Was the component that was qualified a model or an actual assembly?
Actual assembly. If a model, what was its scale? i N/A . If an actual assembly, was it qualified as an (assemblyorbysub-assemblies (i.e., valve, actuator, pump, driver)? i A Dynamic (RIM) Test was performed on an 18" butterfly valve (B.F.V.) assembly and used to qualify the 24" 8.F.V. by similarity. In addition, analysis was performed on the 24" 8.F.V. Generic tests were performed on the valve actuator.
.
- Margin is the difference between design basis parameters and the test parameters used for equipment qualification.
I-5 8317c/0316c 1~
c s B0P-71, TAG NO, 3R201T-CC-0132 P.O.-NO. 8028
- 5. List all component tests perforr.aed or to be performed that de_
monstrate qualification (date each test):
- 1. -Qualification Test for Limitorque Actuator,1/11/80.
- 2. Qualification Test for terminal blocks, 7/i/82.
- 3. Qualification Test for valve non-metallics, 2/7/86.
- 4. Frequency search test, BFV, 7/23/80.
- 5. Dynamic test, BFV, 5/15/81.
- 6. Static operability test, BFV, 9/22/81.
- 7. Shell hydrotest, 9/18/84.
- 8. Hydrotest, seat-retainer side, 9/19/84.
9 ._ Hydrotest, seat-body side, 9/19/84.
- 10. Functional test, 9/19/84.
- 11. Motor Operated Valves Prerequisite, 10/16/86.
- 12. Control Logic Preoperability, ll/86A.
- 13. Differential Pressure Stroke Preoperability, 11/86F.
L 14. Full Stroke Test (including timing), Quarterly.
- ,- 15. System Hydrotest (1-CC-S-0023), scheduled 12/86.
- 6. List all component analyses performed that demonstrate p
qualification: 1. Assessment on Limitorque Actuators. { 2. Qualified Life for Limitorque, Calc. E-4028-1.
- 3. Design Report (Analysis) for a 18" BFV.
- 4. Design Report (Analysis) for a 24" BFV.
I 5. Mechanical Equipment Qualification.
- 7. As a result of any of the tests (or analyses), were any deviations
- from design requirenants identified? [X]yes [ ] no I If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
T-drain required to permit motor to breathe. Torque and limit ! switches shall be fibrite melamine material i
- 8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [ ] yes [X]no
' If "No", is installed component [X] oversized or [ ] undersized? h 8317c/0316c 6
B0P-71, TAG N0. 3R20lT-CC-0132 P.O. N0. 8028
- 9. Is component orientation sensitive? [X] yes [ ] no [-] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes [ ] no
- 10. List all plant loading conditions considered during tests or analyses (e.g., normal, upset, emergency, faulted).
Normal, upset, faulted
- 11. What is the fundamental frequency of the component?
>33 Hz
- 12. _Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[ ] yes [X]no If "Yes" Identify: .I
- 13. What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 years + 30 days for valve and-actuator.
14 Which of the component's normal maintenance items requires the most frequent replacement / repair? EPDM Seat What is the normal time interval between replacements / repairs?. 10 Years
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature,.
pressure, humidity, submergence, radiation (type and dose), etc.]: See below Temperature (*F) 120 Pressure (psig) 0.3 ( Rel. Humidity (%) 100 Radiation (Gama) (Rads) 130 8317c/0316c 7
Infzrmation Cone rning Qualification Documents fer the Congonents Meport companyturganization t_ rumnany/urganizat ivT; ' Meport Title Date Preparing Report Reviewfpq Report Number 01/11/80 Limitorque Lorporatton stL Log r auto-uuuJu-Levi suvas Iest Report for Ltmttorque Actuators 47664-05 Assessment Report on Limitorque ' 09/10/86 Wyle Lab BEC Log # 8028-00049-BHM B0119 Test Report for Terminal Blocks 07/01/82 Limitorque BEC Log # 8028-00026-EHM-47770-3 Test Report for Valve Non-mettalic l 02/07/86 Wyle Lab BEC Log # 8028-00071-AHM 45116-1 Dynamic Evaluation (freq.) test 07/23/80 Wyle BEC Log # 8028-01072-BHM 45116-2 Test Program 05/15/81 Wyle BEC Log # 8028-01091-BHM 65407-32 Design Report 09/22/81 Rockwell BEC Log # 8028-00014-EHM 65407-36 Design Report 11/13/81 Rockwell BEC Log # 8028-00022-BHM DR65407 Design Report 07/07/80 Hills McCanna BEC Log # 8028-01069-BHM BEC Log # 8028-Oll53-CHM CBFA 368 24" - L151 C1-2-56150 Class 07/15/83 Rockwell McLok B.F.V. w/Limitorque SMB-0-25-H3BC Actuator. Orawing. CBFA 366 18" L151 C1-Z-56150 Class McLok 01/28/85 Rockwell BEC Log # 8028-Oll44-EHM B.F.V. W/Limitorque SMB-00-15-H3BC Actuator. Drawing. PTL-104 Nuclear Butterfly Valve Pressure C9/19/85 Rockwell SERNO 6984 (RIP #4655) Test Log E4028-1 , Qualified Life of Limitorque 07/09/86 BEC Calc. f E4028-1, Rev. O Mechanical Equipment Qualification 11/04/86 BEC BEC Log # 14926-MEQ-1 MEQ-1 4 8319c/0316c
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B0P-194, TAG #3N10lT-CS-00158 P.U. f 4UR PLMP AND VALVE
~
OPERABILITY ASSURANCE REVIEW
- (-
I. PLANT INFORMATION
- 1. Name: South Texas Project Nuclear Generating Station Unit No. 1
- 2. Docket No.: 50-498 i
~ 3. Utility: Houston Lighting & Power Company, et al
- 4. NSSS:
Westinghouse [X] PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Docket Date: July 5, 1974 C.P. SER Date: August 1975 j II. GENERAL COMPONENT
- INFORMATION
- 1. Supplier: [ ] NSSS [X]B0P
- 2. Location:
- a. Building / Room F.H.B./008A
- b. Elevation Centerline El. (-) 0'-7-15/16"
- c. System Containment Spray
- 3. Component I.D. No. on P&ID dwg.: CS-00158
( 4. If component is a [ ] Pump complete I1.5. If component is a [X] Valve complete II.6.
- 5. General Pump Data
,a. Pump b. Prime-mover Name N/A Name N/A Mfg. N/A Mfg. N/A Model N/A Model N/A S/N N/A S/N N/A Type N/A Type N/A l
*The component, whether pump or valve, is considered to be an , assembly composed of the body, internals, prime-mover (or actuator) and functional accessories.
l l l l
- (
l l l 8320c/0316c 1
BOP-194; TAG NO. 3N10lT-CS-00158 .1 P.O. NO. 4032
'(- a. Pump (continued) b. Prime-mover (continued)
Overall Dimensions N/A Overall Dimensions N/A 4 Weight N/A Weight N/A Mounting Method N/A- Mounting Method N/A
. Required bhp N/A hp N/A .
- Prime-mover requirements:-
Component System System (include normal, maximum Parameters: Design Normal Accident and minimum). . Press N/A N/A N/A Motor (voltage)N/A j Temp N/A N/A N/A Flow N/A N/A N/A Head N/A N/A N/A Turbine (pressure)N/A Media N/A N/A N/A Required NPSH at maximum flow N/A If MOTOR list: Available NPSH N/A Duty cycle N/A Operating Speed N/A ~ Stall current N/A l(- Critical Speed N/A Class of insulation N/A
-List functional accessories:
- N/A "tunctional aEEessories are those additional subcomponents that are required to make the pur,p assembly operational, (e.g., coupling, luoricating oil system, speed contrt 1 system, feedback, etc.). Include manufacturer and model number.
il 8320c/0316c 2
80P-194, TAG NO. 3N101T-CS-00158 P.O. NO. 403Z
- 6. General Valve Data
- a. Valve b. Actuator (ifnotanintegral Containment Spray unit)
Name Diaphragm Valve Name Motor Operator Mfg. Kerotest Mfg. Limitorque ,
" Model 9909 M0 Model SMB-00-10 S/N CAB 1619 S/N 276853 Type Class 150, Stainless Steel, Type SMB (Electrical)
Socketweld, Packless Metal Diaphragm Valve Size. 2.00" Size 00-10 Weight 48 Lbs. Weight 243 Lbs. + 38 Lbs. (Bracket Assembly). Mounting Method Socketweld in Line Mounting Method Bolted to Valve Body Pipe Maximum Required Maximum Delivered Operating Torque 131 Ft-Lbs Torque 138 Ft-Lbs Power requirements: Component System System (include normal, maximum Parameters: Design Normal Accident andminimum). Press (psig) 200 12-19 12-19 Electrical Temp (*F) 300 104 104 460/3/60, Reg'd. to oper-Flow (gpm) 29.1 0 29.1 ate 9 80% min. voltage Media 32% Na0H 32% NaOH 32% Na0H Pneumatic / Hydraulic N/A Solution Solution Solution Max AP across valve 2485 psig Closing time 9 maxAP 10 sec. Opening time @ maxAP 10 sec. List functional accessories:
- 4
- Functional accessories are those additional subcomponents that are required to
( make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number. 8320c/0316c 3
80P-194. TAG NO. 3N10lT-CS-0015B P.O. NO. 4032 (, III. FUNCTION
- 1. Describe components normal and safety functions (include accident initiating signals, if applicable):
Normal: During normal plant operation this valve is closed. t Safety: This valve opens automatically on a containment H-3 signal.
- 2. The component's normal state is: [ ] Operating [X] Standby
- 3. Safety function:
- a. [ ] Emergency reactor shutdown
- b. [X]Containmentheatremoval
- c. [ ] Containment isolation
- d. [ ] Reactor heat removal
- e. [ ] Reactor core cooling
- f. [X] Prevent significant release of radioactive material to environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X]yes [ ] no If "Yes", identify.
[X]LOCA [ ] HELB [ ] MSLB [ ] Other
- 4. Safety requirements:
[X]IntermittentOperation [X]Duringpostulatedevent []ContinuousOperation [X]Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days, etc.) Determined by size of break. e.g., 1 1/2" 9 break = 5.6 hrs./1/2" 9 break = 50 hrs. ( 8320c/0316c 4 l
BOP-194,-TAG NO. 3N101T-CS-0015B P.U. MU. 4032
- 5. For Valves:
Doesthecomponent[]Failopen [ ] Fail closed [X] Fail as is Is this the fail-safe position? [X]yes [-]no Is the valve used for throttling purposes? [ ] yes [X]no What is the maximum acceptable internal and external leakrate? " Internal: 2CC/Hr./in. of nominal pipe size External:' IV. QUALIFICATION
- 1. Reference by specific number the design codes and standards used as guides to qualify the component: ASME B&PV code section III, 1974 edition, including addenda through Winter 1975. ANSI B16.ll. IEEE 323-1974, IEEE 344-1975, NUREG-0588 Rev. 1, 10 CFR 50.49.
Brown & Root Inc. Specification lL529TS104 Rev. D. Technical Services Contract EQO2EQ.-
- 2. Have acceptance criteria been established and documented in the test
( plan (s) for the component? [X]yes [ ] no
- 3. Are the margins
- identified in the qualification documentation?
[X] yes []no
- 4. Was the component that was qualified a model or an actual assembly?
Actual assembly. If a model, what was its scale? N/A . If an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? As an assembly.
- Margin is the difference between design basis parameters and the test parameters used for equipment qualification.
( 8320c/0316c 5
80P-194, TAG NO. 3N10lT-CS-0015B P.O. NO. 4032 s List all component tests performed or to be performed that {- -5. demonstrate qualification (date each test):
- 1. Qualification Test for Limitorque Actuator,1/11/80.
- 2. Qualification Test for Terminal Blocks, 7/1/82.
- 3. Frequency determinatio'n, notzle load and RIM tests on a 2" valve assembly,' 12/6/78.'
- 4. Shell Hydrotest, 2/12/79.
- 5. Main Seat Hydrotest, 2/12/79.
- 6. Diaphragm Hydrotest, 2/12/79.-
- 7. Motor' Operated Valves Prerequisite, 10/27/86.
I
- 8. Preoperability Test, 12/86F.
- 9. Full Stroke Test (including timing), Quarterly.
- 10. Auto Actuation to Position Verification, every 18 mos.
6.- List all component analyses performed that demonstrate qualification: 1. Env. evaluation for Limitorque.
- 2. Mechanical Equipment Qualification.
- 3. Cales. for Limitorque qual. life.
-4. Design Report (Analysis). -
{ 5. Seismic Analysis Report.
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [X] yes [ ] no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
"T" drain to permit motor to breathe, limit and torque switches are fibrite melamine material.
f l
- 8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [X]yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. -Is component orientation sensitive? [X] yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes [ ] no l
8320c/0316c 6 I
s B0P-194 TAG NO. 3N10lT-CS-0015B
.P.O. No. gudz
- 10. List all plant loading conditions considered during tests or analyses
[*) (e.g., normal, upset, emergency, faulted). Normal, upset, faulted
- 11. What is the fundamental frequenpy of the component?
>33 Hz
[
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on ncn7errous materials, special coatings or surfaces, etc.).
[ ] yes [X] no If "Yes" Identify:
- 13. What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 years + 30 days for valve and
{ actuator.
- 14. Which of the component's norrral maintenance' items requires the most frequent replacement / repair? None What is the normal time interval between replacements / repairs?
N/A
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
See below Temperature (*F) 120 Pressure (psig) Slightly Negative Rel. Humidity (%) 100 4 Radiation (Gansna) (Rads) 2.1 X 10 L 8320c/0316c 7
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B0P-269,' TAG NO. 30151T-D0-0056 : P.U. f 4039 l PUMP AND VALVE
-- OPERABILITY ASSURANCE REVIEW I I. PLANT INFORMATION
- 1. Name: South Texas Project Nuclear Generating Station Unit No. 1-
- 2. Docket No.: 50-498
- 3. Utility: Houston Lighting & Power Company, et al -
~
- 4. NSSS: .
Westinghouse [X] PWR [ ] BWR.
- 5. A/E: Bechtel Energy Corporation ,
~6. C.P. Docket'Date: July 5, 1974 C.P. SER Date: August 1975 l II. GENERAL COMPONENT
- INFORMATION.
- 1. -Supplier: [ ] NSSS [X]B0P
- 2. Location:
- a. Building / Room DGB/109
- b. Elevation Centerline EL 63'-0"
- c. System - Standby Diesel Generator Fuel Oil Storage and Transfer
- 3. Component I.D. No. on P&ID dwg.:
00-0056 7
- <4 . If component is a [ ] Pump complete 11.5.
If component is a [X] Valve complete II.6.
- 5. General Pump Data
- a. Pump b. Prime-mover Name N/A Nane N/A Mfg. N/A Mfg. N/A Model N /A - Model N/A
. N/A S/N N/A S/N Type N/A Type N/A o .
4 I
"ine component, whether pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and functional accessories.
~
f 1. l I 1 8322c/0316c ' f
' ' ' ~ ** 'r--er - c-,,, , __ .. __ _ _ _ _ _
BOP-269, TAG NO. '3Q151T-D0-0056 i P.O. NO. 4039 ( ..
? 6. General Valve Data
- a. Valve b. Actuator (if not an integral unit)
Name Fue'l Oil Transfer Pump Dis- Name N/A charge Check ' Valve
- Mfg. Borg-Warner Mfg. N/A Model 1",1500#, "Y" Type, Lif t Check, Model N/A S.W., C.S.
S/N 58996 S/N N/A Type Class 1500, Carbon Steel, Type N/A Socketweld Check Valve Size 100" Size N/A Weight 6.5 lt,2. Weight N/A Mounting Method Socketweld in line Mounting Method N/A Pipe Maximum Required Maximum Delivered n Operating Torque N/A Torque N/A Power requirements: Component System System (includenormal, maximum Parameters: Design Normal Accident andminimum). Press (psig) 125 0-25 25 Electrical N/A Temp ('F) 150 Ambient 100 Flow (gpm) 10 0 10 Media Fuel Oil Fuel Oil Fuel Oil Pneumatic / Hydraulic MaxAP across valve 125 PSIG N/A Closing time 9 max AP N/A Opening time 9 max AP N/A List functional accessories:
- N/A
( ,
- Functional accessories are those additional subcomponents that are' required to make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
., 8322c/0316c 3
F
- B0P-269, TAG NO. 30151T-D0-0056 P.O. NO. 4039
, - a. Pump (continued) b. Prime-mover (continued) Overall Dimensions N/A Overall Dimensions N/A Weight N/A Weight N/A Mounting Method N/A Mounting Method N/A Required bhp N/A hp N/A Prime-mover requirements:
' Component System System (includenormal, maximum Parameters: Design Normal Accident andminimum).
Press N/A N/A N/A Motor (voltage) N/A Temp N/A N/A N/A Flow N/A N/A N/A Head N/A N/A N/A Turbine (pressure) N/A Media N/A N/A N/A Required NPSH at maximum ficw N/A If MOTOR list: Available NPSH N/A Duty cycle N/A Operating Speed N/A Stall current N/A I Critical Speed N/A Class of insulation N/A
- N/A List functional accessories:
' Functional accessories are those additional subccaponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number, i
s 8322c/0316c 2
80P-269, TAG'NO. 30151T-00-0056 P.O. NO. 4039 III. FUNCTION
- 1. : Describe components normal and safety functions (include accident initiating signals, if applicable):
Normal: None Safety: To allow diesel gen. fuel oil (F0) transferred from F.0. drain tank pumped through F.0.~ transfer pump to F.0. storage tank and to prevent backflow of any oil into non-safety portion of system.
- 2. The component's normal state is: [ ] Operating [X] Standby
- 3. Safety function:
- a. [ ] Emergency reactor shutdown
- b. [ ] Containment heat removal
- c. [ ] Containment isolation
- d. [ ] Reactor heat removal
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? '[X] yes [ ] no If "Yes", identify.
[ ] LOCA [ ] HELB- [ ] MSLB [X] Other DBA with a concurrent or subsequent loss of offsite power
- 4. Safety requirements:
[ ] Intermittent Operation [X] During postulated event [X] Continuous Operation [X] Following postulated event If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days,etc.) 7 days to meet licensing requirements per R.G. 1.137; however, the Fuel Oil Storage Tank can be refilled thereby necessitating component operation beyond 7 days. ( 8322c/0316c 4
1. Q, <
. 1 80P-269, TAG NO. 30151T-DO-0056 P.O. NO. 4039
~
~
5; For Valves:
- Does the component.[ ] Fail open [ ] Fail closed L[ ] Fail as is N/A
- Is this the fail-safe position? ' [ ] yes [ ] no N/A:
- Is the valve used for throttling purposes?- [-) yes [X]no What is the maximum acceptable' internal and external leakrate?
Internal: 10CC/HR/IN of nominal-pipe size r Externali - 0-IV.- QUALIFICATION
' l. - Reference by specific number the design codes and standards used as guides to qualify the component: ASME B&PV Code Section III 1974 Edition including addenda through Summer 1976.
ANSI B16.11. Brown &~ Root Inc. Spec. IL529TS101, Rev. D.
- IEEE 323-1974, IEEE-344-1975. -
p
- 2. Have acceptance criteria been established and documented in the' test
. plan (s)' for the component? [X]yes [ ] no 3.- Are the margins
- identified in the qualification documentation?
[X] yes [-]no
- 4. : Was the component that was qualified a model or an actual assembly?
Actuas Assembly. If a model, what was its scale? N/A . If an actual assembly, was it qualified as an
- assemblyorbysub-assemblies (i.e., valve, actuator, pump, driver)?.
As an actual assembly 4
- Margin is the difference between design basis parameters and the test ;
g: parameters used for equipment qualification. t 0
.(
p - b I: 8322c/0316c 5
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m 1 B0P-269, TAG N0. 30151T-D0-0056 P.O. NO. 4039 _
< ' 5. List all: component tests performed or to be performed that
. demonstrate qualification (date each test):
- 1. Hydrostatic-Shell Test, 05/01/80.
- 2. Seat Leakage Test, 05/01/80.
- 3. Functional Test (Cracking Pressure),' 05/01/80.
- 4. System Hydrotest (1-D0-S-0006), 7/11/86.
i
- 6. List all component analyses performed that demonstrate-qualification:
- 1. Mechanical Equipment Qualification.
(~ 2. Seismic report (analysis including disc).
-7. As a result of any of the tests (or analyses), were any deviations
-from design requirements identified? [ ] yes [X] no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
N/A , 8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [X]yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. Is component orientation sensitive? [ ] yes [X] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? []yes [ ] no
~
8322c/0316c 6
y BOP-269, TAG NO.'3Q151T-D0-0056 P.O. NO. 4039
' 10.' List all plant loading conditions' considered during-tests or analyses
.(e.g., normal, upset, emergency, faulted).
Normal, upset, faulted ,
- 11. What is the fundamental frequency of the component?-
>33 HZ _
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[ ] yes [X] no If "Yes" Identify:
- 13. What is the design (qualified) life of the component, exclusive of normal maintencnce items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 Years'+ 30 days i
- 14. Whi::h of the component's normal maintenance items requires the most frequent replacement / repair? None What is the normal time interval between replacements / repairs?
N/A
- 15. List the harshest environmental conditions that the component could be' exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
See Below Temperature (*F) 120 Pressure (psig) Slightly Positive Rel. Humidity (%) 80 Radiation (Gama) Rads 100 l 8322c/0316c 7
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- 80P-300, TAG #3R28IT-EW-0042 P.O. # 403/
PLMP AND VALVE
. OPERABILITY ASSURANCE REVIEW W -,
.i]
~I. PLANT'INFORMATION
- 1. Name: ~ South Texas Project' Nuclear Generating Station Unit No. 1 I 2. Docket No.: 50-498
' 3. Utility: Houston Lighting & Power Company, et al 4.. NSSS:
Westinghouse [X]PWR' [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Docket Date:
July 5, 1974 C.P. SER Date: August 1975 II. . GENERAL COMPONENT
- INFORMATION
- 1. . Supplier: [ ] NSSS [X] BOP
- 2. Location:
a.- Building / Room Intake Water Structure /105
- b. Elevation-- Centerline EL. 35'-11 1/2"
- c. System Essential Cooling Water
'3. Component I.D. No. cn P&ID dwg.: EW-0042
, 4. If component is a [ ] Pump complete 11.5. If component is a [X] Valve complete .II.6.
- 5. General Pump Data
- a. Pump b.. Prime-mover f b- Name N/A Name N/A Mfg. N/A Mfg. N/A .
Model N/A Model N/A S/N N/A _ __ S/N N/A Type N/A Type N/A 'I 'Ihe component, whether pump or valve, is considered to be an assembly composed t cof the body, internals, prime-mover (or actuator) and functional accessories. L i
~
i 8324c/0318c 1
. _ .~. -. .- .
80P-300,' TAG NO. 3R281T-EW-0042. P.O. NO. 4037 a.-Pump.(continued) ~ b. Prime-mover (continueo) V 0verall Dimensions N/A Overall Dimensions N/A Weight; N/A- Weight N/A Mounting Method N/A Mounting Method N/A Required bhp N/A hp N/A Prime-mover requirements:
' Component . System -System (include normal, maxin:um Parameters: Design Normal ' Accident andminimum).
Press N/A N/A N/A Motor (voltage)N/A Temp N/A N/A N/A Flow N/A N/A N/A Head- N/A N/A N/A Turbine (pressure)N/A
' Media N/A N/A N/A
- Required NPSH at
, maximum flow N/A If MOTOR list: Available NPSH N/A' Duty cycle N/A j Operating Speed N/A Stall current N/A-Critical Speed N/A Cl u of insulation N/A List' functional accessories:
- N/A q.
l
- Functional accessories are those additional subcomponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, N ,. speed control system, feedback, etc.). Include manufacturer and model number.
L h LO l 6 8324c/0318c 2
B0P-300, TAG NO. 3R281T-EW-0042 i P.O. NO. 403/ r~ 6. -General Valve Data ()3 a. Valve b. Actuator (if not an integral ECW Pump 1B Discharge unit) i Name Check Valve Name N/A Mfg. TRW Mission Mfg. N/A , Model Figure 15 BBEF-UOO Model N/A S/N I-9149 S/N N/A Type Class 150, Alum. Brnz., Type N/A Split Disc Check Valve Size 30.00" Size N/A Weight 1288 LBS. Weight N/A Mounting Method Bolted in Line Pipe Mounting Method N/A Maximum Required Maximum Delivered Operating Torque N/A Torque N/A Power requirements: Component System System (include normal, maximum Parameters: Design Normal Accident and minimum). Press (psig) 120 <60 <60 Electrical N/A Temp (*F) 150 95 99 Flow (gpm) 20610 19302 19143 Brackish Brackish Brackish Media Water Water Water Pneumatic / Hydraulic Max AP across valve 120 psig N/A Closing time 0 maxAP N/A Opening time 0 max AP N/A 4 List functional accessories:
- N/A e
- Functional accessories are those additional subcomponents that are required to 4' make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
8324c/0318: 3
80P-300, TAG NO. 3R281T-EW-0042 P.O. NO. 403/ III. FUNCTION tj--)
\' l. Describe components normal and safety functions (include accident initiating signals, if applicable):
Normal: Transmits water from Essential Cooling Pond (ECP) to several plant components and prevents backflow through the pump. Safety: ECW pump provides cooling water for safety related components. This valve allows water to flow from the pump and prevents any backflow through the pump in the event of an accident.
- 2. The component's normal state is: [X] Operating [ ], Standby
- 3. Safety function:
- a. [X] Emergency reactor shutdown
- b. [X] Containment heat removal
- c. [ ] Containment isolation
() d. e. [X] Reactor heat removal []Reactorcorecooling
- f. [ ] Prevent significant release of radioactive material to environment
- g. [X]Doesthecomponentfunctiontomitigatetheconsequencesof one or more of the following events? [X]yes [ ] no-
! If "Yes", identify. [X]LOCA [X]HELB [X]MSLB ( [X]Other LOOP
- 4. Safety requirements:
[]IntermittentOperation [X] During postulated event [X]ContinuousOperation [X] Following postulated event If component operation is required following an event, give i approximate length of time component must remain operational (e.g., 1 hours, days, etc.) 30 Days l l l l 8324c/0318c 4
B0P-300, TAG NO. 3R281T-EW-0042 P.O. NO. 403/ 5.. For Valves: ~
'I : Does the component [ ] Fail open [.]Failclosed [ ] Fail as is N/A Is this-the fail-safe' position? [.]yes [ ] no 'N/A Is the valve used for throttling purposes? [ ].yes [X]'no What is the maximum acceptable internal and external leakrate? .
Internal:- 2CC/Hr./in. of nominal pipe siz'e External: !: IV. . QUALIFICATION
~
- 1. Reference by specific number the design codes and standards used as
- _ guides to qualify the component: ASME B&PV code section III, 1974 edition, including mandatory addenda Summer 1976. ANSI B16.5. Technical Service Contract-EQ01EQ. Brown & Root Inc.- Spec. IL529TS100, Rev. D. IEEE-323-1974, IEEE-344-1975.
- 2. Have acceptance criteria been established and documented in the test plan (s)forthecomponent? [X]yes- [ ] no
~
- 3. Are the margins
- identified in the qualification documentation?
~
[X] yes [ ] no
- 4. Was the' component that was qualified a model or an-actual assembly? Actual assembly. If a model, what was its scale?
N/A . If an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? As an Assembly. l-t l
- Margin is the difference between design basis parameters and the test parameters used for equipment qualification.
O - 8324c/0318c 5
, _ _ .__ ~ .. _ . _ ._._ _ _ _ .- _ _ -.,.-. _. _ . _. . _ ..._. _ _ _ _ .__ _ _. .. _ . _.._ _ .
r-
- B0P-300,' TAG NO. 3R281T-EW-0042 P.O. NO. 4037
'5 '. - -List all component tests' performed or to be performed that
- b. '
fdemonstrate qualification.(date each test):- r 1.-Hydrostatic Shell Test, 02/20/79.
- 2. Seat Lea ~kage Test,-02/20/79. -
- 3. System Hydrotest (1-EW-S-0036), 02/11/86.
- 4. Full Flow ~ Verification, Quarterly.
~
)
- 6. List all component analyses performed that demonstrate qualification: 1. Mechanical Equipment Qualification.
- 2. Aging analysis of seat material.
- 3. Seismic stress analysis (includes valve internals).
O- 7. As-a result of any of the tests (or analyses), were any deviations from design requirements identified? []yes [X]no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
- 8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [X]yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. Is component orientation sensitive? [ ] yes [X] no [] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [ ] yes [ ] no O
8324c/0318c 6
q B0P-300,-TAG NO.'3R281T-EW iOO42 P.O. NO. 4037
- 10. List all plant loading conditions considered during tests or analyses-D , _e.g.,
( normal, upset, emergency, faulted). I
^G Upset, Faulted, Normal-
~
- ll. ;What islthe fundamental frequency.of the, component? l
' >33 HZ ~
' 12. Does the-component'have a unique design or utilize unique' material in-
.its construction? (Examples are special-gaskets or packing, one-of-a-
- -kind components, limitations on nonferrous materials, special-coatings or surfaces, etc.).
[--]yes [X]no If "Yes" Identify:
- 13. What isthe design (qualified) life of the component, exclusive of.
normal maintenance items such as packing, bearings, seals, diaphragm,- gaskets, and other elastomers? 40 years + 30 days 14.. Which of the component's normal maintenance items requires the most frequent. replacement / repair? Nordel Seals What is the normal time interval between replacements / repairs? 10 Years
- 15. List the harshest environmental conditions that the component could be exposed to during or following.an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
See Below Temperature (*F) 104 p Pressure (psig) Slightly Negative Rel. Humidity (%) 80 Radiation (Gama) Rads 100 8324c/0318c 7
C'f)
-. V .s Infomation Concerning Qualification Documents for the Components
, weport neport companyfurganization company /vrganization Munber Title Date Preparing Report Reviewing Report rt.y- i riecnanical tquipment yualit scation II/U4/UU RL gnL Log r igun-re.y-i i 57683 Aging Analysis of Seat Material 08/24/84 Wyle BEC Log # 14926-4037EQ-00001-AML l MVP87975 Stress Analysis Calculation 03/27/79 TRW Duo-Check BEC Log # 4037-01023-CML MVP87976 l 21246 Sht. 9 of 13 Valve Assembly-Lift Check 1500 LB 09/12/77 TRW Mission BEC Log # 4037-01037-AML 1 Inch FORM No. 69299-1 Valve Inspection and Test Report 02/20/79 TRW Mission SERNO I*-9149 (RIP 000235) i 4 .i i k i l i i t i 8325c/0316c
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'1 - 80P-43 TAG NO. AlCC-FV-4531
, (P.O. NO. 14926-4027)
PUMP.AND VALVE-
-OPERASILITY ASSURANCE REVIEW I.. PLANT INFORMATION .
l .: Name: South Texas Project Nuclear' Generating Station Unit No. 1
- 2. Docket No.: 50-498
- 3. -Utility: _ Houston Lighting & Power' Company,.et al
- 4. NSSS:- Westinghouse [X] PWR [ ] BWR-
}
- 5. A/E: Bechtel Energy Corporation C.P. Docket Date:' ' July 5, 1974 C.P. SER Date: August 1975
- 6. .
II. GENERAL COMPONENT
- INFORMATION
~1. . Supplier: [ ] NSSS [X]80P
- 2. Location: '
- a. Building / Room C402C
- b. Elevation 53'-8"-
- c. System - Component Cooling Water 3.- . Component I.D. No. on P&ID dwg.: A1CC-FV-4531, P&ID #5R209F05017
- 4. If component-is a [ ] Pump complete II.S.
If component is a [X] Valve complete II.6.
- 5. General Pump Data a .- Pump - b .' Prime-mover .
Name N/A - Name N/A Mfg. N/A Mfg. N/A Model N/A Model N/A S/N N/A S/N N/A ~ Type N/A Type N/A [i i
*Ihe component, whether pump or valve, is considered to be an assembly composed i of the body, internals, prime-mover (or actuator) and functional accessories.
i-L i 1 1 8275c/0315c L'
-~ ,... -.---. ,_ - _ _ . _ _ , , _
~
l. B0P-43 TAG N0. AlCC-FV-4531 . (P.O. NO. 14926-4027)
- a. Pump (continued) b. Prime-mover (continued) .
Overall Dimensions N/A Overall Dimensions 'N/A Weight N/A Weight N/A Mounting Method N/A Mounting Method- N/A - Required bhp' N/A hp- N/A Prime-mover requirements: Component System System (include normal, maximum Parameters: Design Normal Accident and minimum). Press N/A N/A N/A Motor (voltage) N/A Temp N/A N/A N/A Flow N/A N/A N/A Head _N/A N/A N/A Turbine (pressure) N/A Media N/A N/A N/A q Required NPSH at maximum flow N/A If MOTOR list: Available NPSH N/A Duty cycle N/A Operating Speed N/A Stall current N/A Critical Speed N/A Class of insulation N/A List functional accessories:
- N/A
- Functional accessories are those additional subcomponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number.
8275c/0315c 2
r n . . BOP-43' TAG NO. AICC-FV-4531
* (P.O. NO.-14926-4027) i
- 6. ' General Valve Data
- b. _ Actuator (if not an integral
- a. Valve unit)
Name Integral to Valve Name _;CCW Discharge From RHR HX Fisher Mfg.
, Mfg. Fisher Model' 656 NS Model 7610 Class 2 S/N S/N -BF-249066 Type Pneumatic Diaphragm Type Butterfly Size 60 (160 sq. in.)
Size 16" Weight 277 lbs Weight 430 lbs Mounting Method Bolted to Valve Mounting Method Flange Maximum Delivered Maximum Required Torque 15,700 In Lb Operating Torque 2373 In Lb (Injection) Power requirements: System System (include normal, maximum Component Design Normal Accident andminimum). Parameters: 59 Electrical 125 VDC to Press (psig) 150 87_ 105 108 Fail Safe Solenoid Temp (*F) 250 0 5366_ (105-144 VDC) Flow (gpm) 5366 Demin. Demin. Demin. water Pneumatic / Hydraulic 30 psig Media water water MaxAP across valve (73 psi-safety related function) Closing time 9 maxAP N/A Openingtime9maxdP d.20 Seconds Fail Safe Solenoid List functional accessories: * (Tagged: A1CC-FY-4531) ASCO Model No. HVA-206-381-6RF NAMCO Limit Switches (tagged AICC-ZS0-4531 & A1CC-ZSC-4531) NAMCO Model No. EA180-31302 t are required to
" Functional accessories are those additional subcomponents tha make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
3 ; 8275c/0315c
B0P-43 TAG NO. A1CC-FV-4531 ' (P.O. NO. 14926-4027) III. FUNCTION
- 1. Describe components normal and safety functions (include accident initiating signals, if applicable):
Normal: The valve is normally closed except during shutdown when
- RHR is in operation.
Safety: Opens upon receipt of safety injection signal to allow CCW through the RHR HX. The. component's normal state is: [] Operating [X] Standby 2.
- 3. Safety function: '
- a. [X] Emergency reactor shutdown
- b. [X]Containmentheatremoval
- c. [ ] Containment isolation
- d. [X]Reactorheatremoval
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to environment
- g. [X] Does the component function to mitigate the consequences of
' one or more of the following events? [X] yes [ ] no If "Yes", identify.
[X]LOCA [X]HELB [X]MSLB [X]Other LOOP
- 4. Safety requirements:
[X] Intermittent Operation [X]Duringpostulatedevent [ ] Continuous Operation [X]Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days,etc.) 30 days 8275c/0315c 4 1
r; y BOP-43 TAG NO. AlCC-FV-4531 (P.O. NO. 14926-4027)
-5. For-Valves:
~Does the component [X] Fail open ; [ -] Fail closed. [ ] Fail as is Is this the fail-safe position? I[X]yes [X] no Is the valve used for throttling purposes? []yes [X]no
~ What is the maximum acceptable internal and external leakrate?
' Internal leakrate: Per ANSI B16.04 Class I External leakrate: Zero IV. QUALIFICATION
- 1. Reference by specific number the design codes and standards used as-guides to qualify the component: ASME Boiler and Pressure Vessel Code, Section III-1974 through Winter 1975 Addenda, BEC Spec 4Z439ZS1007, B&R Spec 2Z4392S210-D, IEEE 344-1975,-IEEE 323-1974, IEEE 382-1980, NUREG 0588 Rev.1,10CFR 50.49 TSC EQO2EQ
- 2. 'Have acceptance criteria been established and documented in the test plan (s) for the component? [X]yes [ ] no
- 3. Are the margins
- identified in the qualification documentation?
-[X]yes [-]no
- 4. Wasthecomponentphatwasqualifiedamodeloranactualassembly?
Actual-Assembly.- If a model, what was its scale? N/A . If an actual assembly, was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? A Dynamic test was performed on a 12" 8FV Assembly and used to qualify the 16" BFV by similarity. Also, generic tests were performed for the limit switches and S0V subassemblies. l
- Margin is the difference between design basis parameters and the test
- j. parameters used for equipment qualification.
L 8275c/0315e 5
E , l
.s B0P-43 TAG N0. AlCC-FV-4531
'" (P.O. NO. 14926-4027)
- 5. List all component tests performed or to be performed that demonstrate qualification (date each test):
- 1. Test report for NAMCO Limit Switch QTR 105/121 by NAMC0, 6/8/81 (for EA180-31302)
- 2. Test report for ASCO Solenoid Valve AQR-67368 by ACSO. 3/2/82 (for NP8320A185E)
- 3. Dynamic (Freq. determination and RIM) test on a 12" BFV assembly -7/8/86
- 4. Hydrostatic 'shell test on 11/3/78
- 5. Performance test on 7/17/80
- 6. Topworks test on 7/17/80 7.- Control Valve Calibration test 10/18/86
- 8. Control Logic Pre-Op 11/86A
- 9. Diff Press Stroke test ll/86F
- 10. Full Stroke test including timing Quarterly 4
- 11. Auto actuation to verify position Every 18 mos.
- 6. List all component analyses performed that demonstrate qualification:
! 1. Nuclear Environmental Qual Report
- 2. ASCO Qualified Life, Calc. E-4027-1
- 3. NAMCO Qualified Life, Calc. E-4027-3
< 4. Mechanical Equipment Qual. for Non-Metallic Material
- 5. Seismic Qual. by Analysis (16" BFV Assembly)
- 7. Asaresultofanyofthetests(oranalyses),wereanydeviations
! from design requirements identified? [X]yes [ ] no If "yes", briefly describe any changes made in tests (or analyses) or , to the component to correct the deviation.
- 1. L.S. Contact Chatter - No Safety Function
$ 2. Excessive Leakage - Adjusted Screws
- 3. Loosened Bolts and Improper Assembly - Corrected by Vendor
- 8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [ ] yes [X] no If"No",isinstalledcomponent[X]oversizedor[] undersized?*
I
- 9. Is component orientation sensitive? [X] yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes [ ] no l
- A similar 656NS actuator was used on the 16" BFV as was tested on the 12" BFV.
- 8275c/0315c 6
- .x 4..
80P-43 TAG'NO. AICC-FV-4531-(P.O. NO. 14926-4027)-
- 10. List all plant loading conditions considered during tests or analyses
.e.g.,
( normal',' upset, emergency, faulted).
~ Normal, Upset, Faulted
- 11. What is the fundamental frequency of the component?
16" BFV greater than 12" 8FV = 25, 29.5 and 32.8 Hz F/B
-Other Directions greater than 33 Hz
- 12. Does the component have a unique design or utilize unique material in-its construction? (Examplesarespecialgasketsorpacking,one-of-a-kind components,-limitations on nonferrous materials, special coatings'or' surfaces,etc.).
[.]yes- [X]no If "Yes" Identify: N/A ,
- 13. What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 Years + 30 days
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? Limit Switch Parts What is the normal time interval between replacements / repairs?
8.5 years
- 15. List the harshest environmental conditions that the component could beexposedtoduringorfollowinganaccident;[e.g., temperature, pressure, humidity, submergence, radiation (typeanddose),etc.]:
Temp 323'F, Pressure 48.4 psig, Relative Humidity 100%, Radiation i- (gamma) 1.4 x 108RADS, Chem. Spray 2000-4000 ppm boric acid Na0H to maintain PH 7.5-10.5 8275c/0315c 7 1 i
v -
. -4 80P-43 TAG MO AlCC-FV-4531 .
(P 0, NO.14926-4027) . ,, Information Concerning Qualification Documents for the Corgonents neport Meport campany/urganization Lampany/Urganization Number Title Date Preparing Report Reviewing Report - yin sua sest Meport for m m bu Ul/Uv/ug natu RL Log reage-UUUUJ-Lyt.
& 121 AQR-67368 Test Report for ASCO 03/02/82 ASCO BEC Log #4168-00021-CVA '
20115-1 Env Qual Report for Butterfly Valves 07/22/86 Farwell & Hendricks BEC Log #4026EQ2-00008-BUP. E-4027.1 Cale for ASCO Qual. Life 05/23/86 BEC BEC Calc #E-4027-1 Rev.1 l E-4027-1 Cale for MAMCO Qual Life 05/23/86 BEC BEC Calc #E-4027-3 Rev. 0 i EQ Mechanical Equipment Qualification 11/04/86 BEC BEC Log #14926-MEQ-1
- for Non-Metallic Materials FQP 34 Qual. Plan 11/20/84 Fisher BEC Log #4027-00002 BFC.
20115.2 Qual. Procedure 11/19/85 Farwell & Hendricks BEC Log #4027EQ2-00004 DUP 20115.4 Test Report 07/08/86 Faneell & Hendricks BEC Log #4027EQ2-00013 BUP, , 20115.5 Analysis Report (16") 07/14/86 Faneell & Hendricks BEC Log #4027EQ2-00012 AUP F43405 (16") Assembly Dwg. (Sht.1 of 2) 03/5/80 Fisher BEC Log #4027-01010-AFC F43405 (16") Assembly Dwg. (Sht. 2 of 2) 03/5/80 Fisher BEC Log f4027-01009-AFC F43238 (12") Assembly Dwg. (Sht. I of 2) 10/2/80 Fishe r BEC Log #4027-01003-AFC F43238 (12") Assembly Dwg. (Sht. 2 of 2) 10/2/80 Fisher BEC Log #4027-01015-AFC 1 8279c/0315c
B0P-118 TAG NO. CICH-TV-9497A P.O. NO. 14926-4409 PUMP AND VALVE OPERABILITY ASSURANCE REVIEW I. PLANT INFORMATION
- 1. Name: South Texas Project Nuclear Generating Station Unit No. 1
- 2. Docket No.: 50-498
- 3. Utility: Houston Lighting & Power Company, et al
- 4. NSSS: Westinghouse [X]PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Docket Date: July 5, 1974 C.P. SER Date: _ August 1975 II. GENERAL COMP 0NENT* INFORMATION
- 1. Supplier: [ ] NSSS [X] BOP
- 2. Location:
- a. Building / Room M410
- b. Elevation 75'-4"
- c. System Chilled Water (HVAC)
- 3. Co rponent I.D. No. on P&ID dwg.: CICH-TV-9497A, P&ID #3V119V10002
- 4. If component is a [ ] Pump complete 11.5.
If component is a [X] Valve complete II.6.
- 5. General Pump Data
- a. Pump b. Prime-mover Name N/A Name N/A Mfg. N/A Mfg. N/A Model N/A Model N/A S/N N/A S/N N/A Type N/A Type N/A
*The component, whether pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and functional accessories.
8282c:0312c 1
r . BOP-ll8 TAG NO. CICH-TV-9497A P.O. NO. 14926-4409
- a. Pump (continued) b.'_ Prime-mover (continued)
Overall Dimensions N/A Overall Dimensions N/A Weight N/A Weight N/A Mounting Method N/A Mounting Method N/A Required bhp N/A hp N/A Prime-mover requirements: Component System System (include normal, maximum Parameters: Design Normal Accident and minimum). Press N/A N/A N/A Motor (voltage) N/A Temp N/A N/A N/A Flow N/A N/A N/A
' Head N/A N/A N/A Turbine (pressure) N/A Media N/A N/A N/A Required NPSH at maximum flow N/A If MOTOR list:
Available NPSH N/A Duty cycle N/A Operating Speed N/A Stall current N/A Critical Speed N/A Class of insulation N/A List functional accessories:
- N/A
- Functional accessories are those additional subcomponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number, 8282c:0312c 2
F _, , _ 1, .
'.c BOP-118 TAG NO. CICH-TV-9497A'-
P.O. NO. 14926-4409-
'6. General Valve Data
- a. Valve
-b. Actuator (if not an integral EA8 Main Area'C/C' unit)
Name VHX013 N8 Outlet Name Integral to valve Mfg. Valtek Mfg.- Valtek Model Valdisk ^Model N/A S/N 34753-21 S/N Type. Butterfly Type Pneumatic Cylinder Size- 4" Size 25 (25 sq.'in.)~ Weight' Valve & actuator = 60 lbs. Weight - Mounting Method Flange Mounting Method Bolted to valve Maximum Required Maximum Delivered Operating Torque 440 in-lb Torque 854 in-lb Power requirements: Component System' System '(include normal, maximum Parameters: Design Normal Accident .and minimum). Press (psig). -150 35 35 Electrical 125 VDC to Temp (*F) 110 53 53- fail safe solenoid Flow (gpm). 584 511 511 (105-144 VOC) Media Water Water Water Pneumatic /HydrauHe 130 70-125 psig Max AP across valve
'Closingtime9maxAP N/A Openingtime9maxAP 4 60 seconds
!. List functional accessories:
- Fail safe solenoid <
f' (Tagged: CICH-TY-94978) I- ASCO Model No. 206-381-4F NAMC0 Limit Switches (tagged CICH-ZS0-9497A & CICH-ZSC-9497A) l NAMCO Model Nos. EA180-31302 & EA180-32302 l-l 7 L
- Functional accessories are those additional subcomponents that are required to g
make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number. l i l l 8282c:0312c 3 f
F
> BOP-118 TAG NO. CICH-TV-9497A P.O. NO. 14926-4409 III. FUNCTION
- 1. Describe components normal and safety functions (include accident-initiating signals, if applicable):
Normal: Used in conjunction with C1CH-TV-94978 to act as a 3-way combining valve to regulate temperature of the EAB. Safety: Opens upon receipt of a safety infection signal to allow maximum cooling of the EAB.
- 2. The component's normal state is: [X] Operating [ ] Standby
- 3. Safety function:
- a. [X]Emergencyreactorshutdown i b. [ ] Containment heat removal
- c. . [ ] Containment isolation
- d. [ ] Reactor heat removal
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X]yes [ ] no If "Yes", identify.
[X]LOCA [X]HELB [X]MSLB i [X]Other LOOP ! 4. Safety requirements: [X]IntermittentOperation [X]Duringpostulatedevent j- [ ] Continuous Operation [X]Followingpostulatedevent If component operation is required following an event, give approximatelengthoftimecomponentmustremainoperational(e.g., hours, days,etc.) 30 oA45 e i r i l I 8282c:0312c 4 4
BOP-118 TAG NO. C1CH-TV-9497A ' P.O. NO. 14926-4409
- 5. For Valves:
-Does the component [X]. Fail open [-] Fall closed [ ] Fall as is Is.this the fail-safe position? [X]yes [ ] no Is the valve used for throttling purposes? ~ [X] yes [ ] no What is "e maximum acceptable internal and external leakrate?
Internal: ANSI B16.104 Class-IV
' External: Zero IV. QUALIFICATION
- 1. Reference by specific number the design codes and standards used as guides-to qualify the component: ASME Boiler and Pressure Vessel Code, Section III-1980 without addenda, BEC Spec 4Z439ZS1007 IEEE 344-1975, IEEE 323-1974,-IEEE 382-1980, NUREG 0588 Rev. 1
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [X]yes []no j
- 3. Are the margins *. identified in the qualification documentation?
[X]yes [ ] no
- 4. Was the component that was qualified a model or an actual assembly?
actual assembly. If a model, what was its scale? N/A . If an actual assembly, was it qualified as an i assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? As an assembly
- Margin is the difference between design basis parameters and the test
. parameters used for equipment qualification.
8282c:0312c 5
o a-3 B0P-118 TAG NO. CICH-TV-9497A
- ' P.O. NO. 14926-4409
- 5. List all component tests performed or to be performed that.
demonstratequalification(dateeachtest):
- 1. Test report for NAMC0 limit switch. 8/28/80
-2. Pull test 4/23/85 3.- Dynamic test on valve assembly w/25 sq. in. actuator. 6/1/82
- 4. Cylinder pneumatic test -7/30/85 '
- 5. Functional test 7/31/85 6.- Hydro test. 8/7/85 7.- Seat leak test 8/7/85
- 8. Disk test. 8/7/85
- 9. Preop test 1-CH-P-01. 12/5/86F ,
- 10. Test report for ASCO solenoid valve 1/78
- 11. Control valve calibration 9/19/86
,12. Control Logic test 12/86F 13..Fu11 stroke test-including timing Quarterly
- 6. List all component analyses performed that demonstrate ,
qualification:
- 1. Qualified Life of NAMC0 limit switch Calc No. E-4409-3
,2. Mech. Equip. Qual. for nonmetallic materials
- 3. Seismic 0esign (Analysis) Report
~
t
- 4. Qualified Life of ASCO solenoid valve. Calc. No. E-4409-2
- 7. As a result of any of the tests (or ar.alyscs), were any deviations from design requirements identified? [ ] yes [X] no If"yes",brieflydescribeanychangesmadeintests(oranalyses)or to the component to correct the deviation.
N/A i
- 8. Wasthetestedcomponentpreciselyidentical(astomodel, size, etc.)tothein-plantcomponent? [X]yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. Is component orientation sensitive? [X]yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes [ ] no 8282c:0312c 6
80P-ll8 TAG NO. CICH-TV-9497A . P.O. NO. 14926-4409
- 10. List all plant loading conditions considered during tests or analyses (e.g., normal, upset, emergency, faulted).
Normal, upset, faulted
.11. What is the fundamental frequency of the component?
Greater than 33 HZ
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[ ] yes [X]no If "Yes" Identify:
- 13. Whatisthedesign(qualified)lifeofthecomponent,exclusiveof normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 years plus 30 days
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? Buna-N gaskets What is the normal time interval between replacements / repairs?
5 years
- 15. List Ine harsnest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (typeanddose),etc.]:
Temp. 104*F, Pressure ATM, Rel. Hum. 80%, Radiation (Gamma) 500 Rads 8282c:0312c 7
~
~
- BOP 118 TAG NO. CICH-TV-9497A P.O. NO. 14926-4409 . .
Inftwtion Concerning Qualification 00cuments for the Components Neport Lompany/Urgan128t10n LMany/Urgan12at100 ReporI Reviewing Report Number Title Date Preparing Report Test report for limit switch 8-28-80 NAMCO BEC Log #4409-00240-AVT QTR-105 E-4409-3 Qualified Life of NAMCO limit 7-11-86 BEC BEC Calc. #E-4409-3 swi+ch EQ Mechanical Equipment Qualificatior 11-4-86 BEC 14926-EQ-2 for non-metallic materials Test report 8-9-83 Valtek BEC Log #4409-00088VT QTR 15744 . Test report (seismic) 6-1-83 SWRI BEC Log #4409-00090BVT 7295-315 Pull test procedure 3-15-85 Valtek BEC Log #4409-001668VT , SPP 915 Seismic design report (anal, and 10-17-85 Valtek BEC Log #4409-00206CVT 34753/52 pull test) Qual, procedure 10-8-85 Valtek BEC Log #4409-00089FVT 34753-QPI A-34753-21 Assembly drawing 8-14-84 Valtek BEC Log #4409-000590VT (Sht. 1 of 2) A-34753-21 Assembly drawing 8-14-84 Valtek BEC Log #4409-000600VT (Sht. 2 of 2)' Test report for ASCO solenoid 1-78 ASCO BEC Log #4409-00222AVT AQS21678/TR valve 7-15-86 BEC BEC Calc. #E-4409-2 E-4409-2 Qualifed Life of ASCO solenoid valve 8284c:0312c
./
. :, ..< :80P-336 ' TAG NO.'A1FW-FV-7141 P.O. NO. 14926-4U20 ,
. : -PUMP AND VALVE ~
-'- - OPERA 8ILITY ASSURANCE-REVIEW-I. PLANT INFORMATION:
- 1. -Name:~ -South Texas Pro.iect Nuclear Generating Station Unit No. 1
-2. Docket No.: :50-498 3.. Utility: -Houston Lighting & Power Company et'al i
- 4. - NSSS: -Westi mhouse [X]PWR [ ] BWR~
- 5. - A/E: -Bechtel Energy Corporation
- 6. C.P. Docket :Date: July 5, 1974 C.P. SER Date: August 1975 ,
II. IGENERAL COMPONENT *Ifhf0RMATION
- 1. Supplier: - [.] NSSS -
' [X] B0P
- 2. Location- 4
- a. Building / Room ' IVC 303
- b. ' Elevation : 47'6"
- c. System Feedwater
- 3. Component I.D. No. on P&ID.dwg.: A1FW-FV-7141. P&ID #5S139F00063
--4. If component is.a [ ] Pump complete II.S.
If component is a [X] Valve complete II.6.
- 5. General. Pump Data
- a. Pump b. Prime-mover Name N/A Name N/A Mfg. N/A Mfg. N/A f
Model N/A Model N/A S/N N/A S/N N/A ! Type N/A Type N/A t ( l l l f *The component, whether pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and functional accessories. i 9 l t 1 ! 8254c/0312c
---yuwe-+-, we %, .k y w.-.-----._,,-,#--ww ,_,rw-,,wr,w-,--.,m-%..#-yewww ,_v ,%- ,,y.,,-y,,. _,,- ww-%,w-w.,wwcI
80P-336 TAG NO. AIFW-FV-7141 P.O. NO. 14926-4026 a.' Pump (continued) 'b. Prime-mover (continued) Overall Dimensions N/A Overall' Dimensions N/A Weight N/A Weight N/A
-Mounting Method N/A Mounting Method N/A Required bhp N/A hp N/A 1
\. Prime-mover requirements:
Component System System 7 (i_nclude normal, maximum Parameters: Design Normal Accident and pinimum).
- Press N/A N/A N/A Motor (voltage) N/A lemp N/A N/A N/A Flow N/A N/A N/A Head N/A N/A N/A Turbine (pressure) N/A Media N/A N/A N/A Required NPSH at N/A 3 maximum flow N/A If MOTOR list:
Available NPSH N/A Duty cycle N/A 4 Operating Speed N/A Stall current N/A Critical Speed N/A Class of insulation N/A
- N/A List functional accessories:
- Functional accessories are those additional subcomponents that are requi red to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number.
8254c/0312c 2 g .g. .. gg. ..,
I )
< a 80P-336, TAG NO. A1FW-FV-7141 P.O. NO. 14926-4026
- 6. General Valve Data
. a. Valve b. Actuator (if not an integral unit)
Name Feedwater Isolation Name Integral to Valve Mfg. WKM Mfg. WKM Model POW-R-SEAL D2 Model OPG S/N 536738 S/N - Type Gate Type N2/ Hydraulic Cylinder Size 18 x 16 x 18 Size 16" dia Cylinder Weight (Total System) 11,775 lbs Weight (Actuator only) 3115 lbs Mounting Method Butt Weld Mounting Method Bolted to Valve Yoke Maximum Required Maximum Delivered Operating Force 144,097 lbs Force 277,499 lbs Power requirements: Component System System (includenormal, maximum Parameters: Design- Normal Accident and minimum). Press (psig) 1930 1,120 1930 Electrical 125 VDC to Temp (*F) 465 440 445 solenoid oper. dump valves Flow (gpm) 10,600 10,225 0 (92-144 VDC) Media water water water N2 / Hydraulic Max AP across valve 2035 N2 1330-1500 psig Closing tine 9 max AP < SSEC Hydraulic 1500-1900 psig Opening time 9 max AP N/A List functional accessories:
- Solenoid operated dump valves (tagged: A1FW-FY-7141 & B1FW-FY-7141A)
Valcor Model No. 27700-77 Namco Limit Switches (Tagged: AlFW-Z50-7141, AIFW-ZSC-7141) Namco Model No. EA180-21502 '
- Functional accessories are those additional subcomponents that are required to i make the valve assembly operational, (e.g., limit switches, solenoid valves,
' accumulators,etc.). Include manufacturer and model number. 1 8254c/0312c 3
BOP-336. TAG NO. A1FW-FV-7141 P.O. NO. 14926-4026 III. FUNCTION
- 1. Describe components normal and safety functions.(include accident initiatingsignals,ifapplicable):
Normal: Valve is open. Safety: To close in less than 5 seconds upon receipt of feedwater isolation signals (Train A and/or Train B) I
- 2. The component's normal state is: [X] Operating [] Standby
- 3. Safety function:
- a. [X] Emergency reactor shutdown
- b. [ ] Containment heat removal
- c. [X] Containment isolation
- d. [X]Reactorheatremoval
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X] yes [ ] no If "Yes", identify.
[X]LOCA [X]HELB [X]MSLB [X]Other LOOP
- 4. Safety requirements:
[X]IntermittentOperation [X] During postulated event [ ] Continuous Operation [X]Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days, etc.) 30 days 8254c/0312c 4 _ _ _ _ _ _ _ _ _ _ _ _ . _ _ . J
BOP-336, TAG NO. AlFW-FV-7141 - P.O. NO.14926-4026 ,
- 5. For Valves:
Doesthecomponent[]Failopen; [X] Fail closed [ ] Fail as is
-Is this the fail-safe position? [X]yes [ ] no Is the valve used for throttling purposes? [ ] yes [X]no What is the maximum acceptable internal and external leakrate?-
Internal Leak Rate: Per ANSI B16.104 Class IV External Leak Rate: Zero ,
-IV. QUALIFICATION
- 1. Reference by specific number the design codes and standards used as ,
guides to qualify the component: ASME Boiler and Pressure Vessel Code, Section:III-1974 through Winter 1975 Addenda, BEC Specifica-tion' 4Z439ZS1007, B&R Specification 2Z439ZS210-D, -IEEE-344-1975, IEEE 323-1974, IEEE 382-1980, NUREG 0588 Rev.1,10CFR50.49, TSC EQOlEQ and EQ02EQ
- 2. Have acceptance criteria been established and documented in the test plan (s)forthecomponent? [X]'yes [ ] no
- 3. Are the margins
- identified in the qualification documentation?
[X]yes' []no
- 4. Was the component that was qualified a model or an actual assembly? !
Actual assembly. If a model, what was its scale?. N/A . If an actual assembly, was it qualified as an ! assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? Some test and analysis were performed on the total valve assembly j and some test and analysis were performed on subassemblies. 1 L l l t l
- Margin is the difference between design basis parameters and the test i' parameters used for equipment qualification.
4 , 1 i l 8254c/0312c 5 l t
, . , , , ~ . . , - - _ - , , _ . - - . . - . . . -- . . . _ - . - - , . - - - - , .---
j .. . . 80P-336, TAG NO. AIFW-FV-7141 P.O. NO. 14926-4026 ['
- 5. List all component tests performed or to be performed that demonstrate qualification (date each test):
- 1. Dynamic test on valve assembly,1/8/80
'2. Dynamic test on dump valve, 4/3/85
- 3. Environ. Qual for Valcor solenoid valve QR-27700-77, 4/3/85
- 4. Qual. for NAMC0 limit switches QTR 105 & 121, 6/8/81
- 5. Shell test, seat leakage test, thermo relief valve test and performance test ' stroke time), 11/17/83
- 6. Pre-op test 1-AF-P-01 to be performed during hot functional, 2/15/87F
- 7. Contol valve calibration Partial Stroke at power Quarterly 8.
Full Stroke test including timing Each shutdown, if not 9. within last 5 months
- 6. List all component analyses performed that demonstrate y
qualification:
- 1. Analysis of valve actuator assembly
- 2. Analysis of valve body for nozzle loads
- 3. Seismic Qual. of FWIV, BEC Calc S-4026-1
- 4. Eval. of environ qual & aging analysis
- 5. Mach Equip Qual. for non-metallic material
- 6. Qualified life of Valcor csolenoid valve, BEC Calc E-4026-1
- 7. As a re: ult of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X]no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
- 8. Was the tested component precisely identical (as to model, size, etc.) to the in-plant component? [ ] yes [X]no*
If "No", is installed component [ ] oversized or [X] undersized?
- 9. Is component orientation sensitive? [X]yes [ ] no [] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes [ ] no
- Tested valve had 20" end connections - no EQ impact.
6 8254c/0312c
B0P-336, TAG NO. AlFW-FV-7141 P.O. NO. 14926-4026
- 10. List all plant loading conditions considered during tests or analyses (e.g., normal, upset, emergency, faulted).
Normal, upset, faulted
- 11. What is the fundamental frequency of the component?
27.2 Hz by analysis 27.3 Hz by test
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
If "Yes" Identify: [ ] yes [X]no 2
- 13. What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm,
- l gaskets, and other elastomers? 40 years plus 70 minutes for solenoid valve, 40 years plus 30 days for the valve and limit switches
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? Solenoid Valve 0-Rings What is the normal time interval between replacements / repairs?
13 years
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
Accident conditions: Temperature 335*F, Pressure 5.8 psig Relative Humidity 100%, Radiation (ganina) 1.6 x 10 5 RADS 7 8254c/0312c
Infrrmation Cinccrning Qualification Documents fair the Components . 4Jcvu-l er ke Seismic Test Report 15 x lb tWIV Date Ul/UU/UU. WKM/Wyle re r ng R or ev ew ng R 5t.L (Log F9U(D-UUUU45WV) r . QR 27700-77 Test Report. Solenoid Valve Assembly 04/03/85 WKM/Valcor/NTS BEC (Log #4026-00052 BWV) (Dump Valve) E-4026-1 ; Qualified Life of Valcor Components 02/05/86 BEC BEC Calc. E-4026 57688-1 ' Seismic Analysis of FWIV 10/04/85 Wyle. BEC (Log #4026 EQ1-00002-BUL) ' 15-0082-07 Analysis of FWIV With Faulted Nozzle 02/23/81 WKM/Kalsi Engineering BEC (Log #4026-00047-BWV) Loads S-4026-1 Seismic Qualification of FWlV 10/20/86 BEC BEC Calc. 5-4026-1 QTR 121 & 105 Test Report for Namco Limit Switches 06/01/81 Nanco BEC Log f 4026-00091-AWV NES-57688-1 Evaluation of Environmental Quali- 04/14/86 Wyle BEC Log f4026EQ1-00001-DUL fication and Aging MEQ-1 Mechanical Equipment Qualification 11/04/86 BEC BEC Log #14926-MEQ-1 for Nonmetallic Material RS259313 Assembly Drawing 03/02/84 WKM BEC Log #4026-01134CWV RS263185 Assembly Drawing 04/01/85 WKM BEC Log f4026-Oll65CWV 8266c/0320c
g-B09-295 TAG N0. - 3R281NPA1018 P.O. NO. 35-1197-4040 PUMP AND VALVE OPERABILITY ASSURANCE REVIEW I. PLANT INFORMATION
- 1. Name: South Texas Project Nuclear Generating Station Unit No. 1
- 2. Docket No.: 50-498
- 3. Utility: Houston Lighting & Power Company, et al'
- 4. NSSS: Westinghouse [X]PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation C.P. Docket Date: July 5, 1974 C.P. SER Date: August 1975 6.
II. GENERAL COMPONENT
- INFORMATION
- 1. Supplier: [ ] NSSS [X] 80P
- 2. Location:
- a. Building / Room ECW Intake and Discharge Structure / Room P105
- b. Elevation 34'-0"
- c. System Essential Cooling Water (ECW)
- 3. Component I.D. No. on P&ID dwg. : 3R281NPA1018
- 4. If component .s a [X] Pump complete 11.5.
If component is a [ ] Valve complete II.6.
- 5. General Pump Data
- a. Pump b. Prime-nover Essential Cooling Water Pump Name ECW Pump Motor Name Mfg. Hayward Tyler Mfg. Reliance Electric Co.
Model 24VSN Model V6840 S/N 804402 S/N 998234F1 Type Vertical - Wet Pit Type Vertical
*The component, whether pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and functional accessories.
1 8364c:0319c
.- - - .- - .=
B0P-295 TAG NO. - 3R281NPA101B P.O. NO. 35-1197-4040
'i
- a. Pump (continued)' b. Prime-mover (continued)
Overall Dimensions 5.17' dia. x , Overall Dimensions 4.83' dia. x 27.2' ig. 6.8' high Weight 16500 Lbs. dry Weight 9800 lbs.. Mounting Method Bolted to Foundation Mounting Method Bolted to. Pump Motor Stool Required bhp -712.61 hp 800 Prime-mover requirements: . Component System System (includenormal, maximum Parameters: Design Normal Accident and minimum). . Press, PSI.- 120- 60 60 Motor (voltage)4000Nml Temp, *F j50 95 99 4400 Max. Flow, GPM 20,610 . 19,302 19,143 3200 Min. (max.)** Head, Ft. 105 112 115 Turbine (pressure) Media BRACKISH WATER N/A Required NPSH at maximum flow 6.3 Ft. Over Suction If MOTOR list: Bowl Lip Available NPSH 12.8 Ft. Duty cycle Continuous Operating Speed 900 rpm Stall current (LRC) 555 amps
- Critical Speed 1125 rpm min. Class of insulation B (R.B.I.)
- List functional accessories:
- l Coupling: Vertical adjustable rigid type, manufactured by Hayward Tyler Lubrication Strainers: Vertical basket type, Model 2"-520, l
i Manufactured by Zurn Industries l l l
- Functional accessories are those additional subcomponents that are required to
!- make the pump assembly operational, (e.g., coupling, lubricating oil system, l speed control system, feedback, etc.). Include manufacturer and model number.
**SCN revised design parameter. Nameplate still reflects 17,800 GPM at 130 Ft.
8364c:0319c 2
80P-295 TAG N0. - 3R281NPA101B P.O. NO. 35-1197-4040
- 6. General Valve Data
- a. Valve b. Actuator (if not an integral unit)
'Name N/A Name N/A Mfg. ._, N/A Mfg.- N/A.
l Model N/A Model N/A
'S/N N/A S/N N/A Type N/A Type N/A Size N/A Size N/A Weight N/A Weight N/A Mounting Method N/A Mounting Method N/A Maximum Required Maximum Delivered Operating Torque N/A Torque N/A Power requirements:
Component System System (include normal, maximum Parameters: Design Normal Accident and minimum). Press (psig) N/A .1/A N/A Electrical N/A Temp (*F) N/A N/A N/A Flow (gpm) N/A N/A N/A Media N/A N/A N/A Pneumatic / Hydraulic Max P across valve N/A N/A Closing time 9 max P N/A Opening time 9 max P N/A List functional accessories:
- N/A 1
l
- Functional accessories are those additional subcomponents that are required to make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
8364c:0319c 3
B0P-295 TAG N0. - 3R281NPA1018 P.O. NO. 35-1197-4040 III. FUNCTION
- 1. Describe components normal and safe'ty functions (include accident
' initiating signals, if-applicable):
Normal: Pumps water from essential cooling pond (ECP) to several
- plant components and transfers the heat load from serviced components to the ECP.
Safety: ECW pump provides cooling water for safety related components during and after LOCA, Loss of OffSite Power (LOOP) or Safe Shutdown Earthquake. All pumps (operating and standby) are automatically started following a safety injection signal, LOOP, _ or low header pressures.
- 2. The component's normal state is: [X] Operating [ ] Standby
- 3. Safety function:
- a. [X] Emergency reactor shutdown
- b. [X]Containmentheatremoval
- c. []Containmentisolation
- d. [X]Reactorheat' removal
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X]yes [ ] no If "Yes", identify.
[X]LOCA. [X]HELB [X]MSLB [X]Other Loss of Offsite Power (LOOP)
- 4. Safety requirements:
[ ] Intermittent Operation [X]Duringpostulatedevent [X]ContinuousOperation [X] Following postulated event If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days,etc.) 30 days 8364c:0319c 4
.B0P-295 ' TAG NO. - 3R281NPA101B P.O. NO. 35-1197-4040
- 5. For Valves: N/A Does the component [ ] Fail open [-] Fail closed ['] Fail as is Is this the fail-safe position? [ ] yes [ ] no Is the valve used for throttling purposes? [ ] yes [ ] no What .is the maximum acceptable internal and external leakrate?
IV. QUALIFICATION
- 1. Reference by specific number the design codes and standards used as guides to qualify the component: NUREG-0588, 10CFR50.49, IEEE 323-1974, IEEE 334-1974, IEEE 344-1975, and ASME B&PV Code Section III, BEC Spec. No. 3R289NS0012, TSC-14926-EQ01EQ 2._ Have acceptance criteria been established and documented in the test plan (s) for the component? [X]yes [ ] no
- 3. Are the margins
- identified in the qualification documentation?.
[X]yes [ ] no
- 4. Was the component-that was qualified a model cr an actual assembly?
Actual Assembly. - If a model, what was its scale? N/A . If an actual assertbly, was it qualified as an assembly or by sub-assemblies (i.e., valve,' actuator, pump, driver)? Assembly, as well as subassembly. I. l
- Margin.is the difference between design basis parameters and the test parameters used for equipment qualification.
-8364c:0319c 5
B0P-295 TAG NO. - 3R281NPA101B P.O. NO. 35-1197-4040
- 5. List all component tests performed or to be performed that demonstrate qualification (date each test):
- 1. Hydrostatic Test: -8/24/79
- 2. Certified Pump Performance Test: 9/15/83
- 3. Motor Test: 12/12/78 -
- 4. Pre-operational Test-6/86
- 5. Operability IST - Quarterly
- 6. Vibration Verification-Every 18 months
- 7. Functional-Verification - 5/6/86
- 8. Special Hayward Tyler Functional Verification-10/14/86
- 9. Auto Start on Safety Signal Verification-Every 18 months 6.- List all component analyses performed that demonstrate qualification:
- 1. Qualification of Pump Assembly
- 2. Seismic Stress Analysis of Vertical Motors
( '3. Mech. Equip. Environ. Qualification Analysis l4. Environ. Analysis of Form Wound Motors f
- 7. As a result of any of the tests (or analyses), were any deviations ,
from design requirements identified? [ ] yes [X]no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation. l l
- 8. Wasthetestedcomponentcreciselyidentical(astomodel, size, etc.) to the in-plant component? [X]yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. Is component orientation sensitive? [X]yes [ ] no [ ] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X]yes []no 8364c:0319c 6 .
BOP-293 TAG NO. - 3R281NPA101B P.O. NO. 35-1197-4040
- 10. List all! plant loading conditions considered during tests or analyses (e.g., normal, upset, emergency, faulted).
Normal, Upset, Faulted
- 11. What is the fundamental frequency of the component? -
Pump 22.7 HZ, 33 HZ,- 33 HZ Motor 30 HZ 30 HZ, 33 "Z
- 12. Does the component have a unique design or utilize unique material'in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[ ] yes [X] no If "Yes" Identify:
- 13. What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 years plus 30 days
- 14. Which of the component's normal maintenance items requires the most-frequent replacement / repair? Buna-N Gaskets What is the normal time interval between replacements / repairs?
5 Years
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
104*F, Slightly Neg., 80%, 100 rads Gamma 8364c:0319c 7
Infermation Concerning Qualification Documents frr the Components Keport Keport . L,ompany/Urgan1241 ton gany(Urgan12GL10n Number Title Date Preparing Report Reviewing Report Tist # 180~ Certified Pump Performance Curve 9/15/83 Hayward Tyler Pump Co. Bechtel Energy Corp. (Pump 18) 4040-0001 (BEC Log No.) , FA-6052-F1 AC Induction Motor Test Record 12/12/78 Reliance Electric Limited Bechtel Energy Corp. 4040-01012 (BEC Log No.) Serial 8044 Pump NPSH Curve 4/10/84 Hayward Tyler Bechtel Energy Corp. 4040-00002 1 (BEC Log No.) 2-0173-8044 Pump Hydrostatic Test Certificate 8/24/79 Hayward Tyler Bechtel Energy Corp. E 381 Seismic Analysis Report for 4/28/78 C. K. Mcdonald Bechtel Energy Corp.- Hayward Tyler Essential Cooling Water Pumps 4040-01060 (BEC Log No.) 77-5-71 Seismic-Stress Analysis Vertical 1/16/78 Reliance Electric / Bechtel Energy Corp. E-499 Motors C. K. Mcdonald 4040-1061 (BEC Log No.) 57689-1 Aging Analysis of Non Metallic Age 12-21-84 Vyle Lab. Bechtel Energy Corp. 4 Sensitive Materials of ECW Pmps 4040EQ1-00001 (BEC Log No.) NUC-12 Reliance Summary Report 10-27-79 Reliance Electric Bechtel Energy Corp. Nuclear Power Motor Systems Type Test Support Analysis J Fennette Wound Motors NUC-I2 - 4040-1062 ] (BEC Log No.) 1 8365c:0319c
a,. ,. ., B0P-177 TAG NO. - 3V111VPA006 P.O. NO. 35-1197-4343 PUMP AND VALVE ,
. OPERABILITY ASSURANCE REVIEW I. RLANT INFORMATION
- 1. Name: South Texas Project Nuclear Generating Station Unit No.~ 1
- 2. 6ocket No.: 50-498
- 3. Utility:- ' Houston Lighting & Power Company, et al
- 4. NSSS: Westinghouse [X]PWR [ ] BWR
- 5. A/E: Bechtel Energy Corporation-
- 6. C.P. Docket Date: July 5, 1974 C.P. SER Date: August 1975 II. GENERAL COMPONENT
- INFORMATION
- 1. Supplier: [-] NSSS [X] B0P
- 2. Location:
- a. Building / Room MEAB/067F 3
- b. Elevation 10'-0" (Floor)
- c. System Essential Chilled Water (CH)
' 3. Component I.D. No. on P&ID dwg.: 3V111VPA006
- 4. If component is a [X] Pump complete II.S.-
If component is a [ ] Valve complete II.6. '
- 5. - General Pump Data
- a. Pump b. Prime-mover Name Essential CH Pump 11C Name Essential CH Pump Motor llc Mfg. Byron Jackson Pump Mfg. Reliance Electric Co.
L Model 4 x 6 x 81/2 H SJA Model XE Motor
~S/N 841-H-0008 S/N LYE 883388A6XK Type Horizontal-Centrifugal Type P
( i
*The component, whether pump or valve, is considered to be an assembly composed i of the body, internals, prime-mover (or actuator) and functional accessories.
I i 8370c/0319c 1
L B0P-177 TAG N0. '3V111VPA006 P.O. NO. 35-1197-4343
- a. . Pump (continued) b. ' Prime-mover (continued)
Overall Dimensions 23"x26"x23" Overall Dimensions 31"x25"x23" Weight _,450f (Dry), 480f (Wet) -Weight -694f Mounting Method Bolted to Floor Mounting Method Bolted to Floor-(With pump) Required bhp 53 (Max.) hp '60 Prime-mover requirements: Component System System -(include normal, maximum Parameters: Design Normal Accident' and minimum).- , Press PSIG 135 PSIG 103- 103 Motor (voltage)460.Nml. - Temp *F 120*F 53 53- 506 Max. Flow 981 GPM 954 954 368 Min. Head TDH 150 170 170 Turbine (pressure) N/A Media Water Water Water Required NPSH at maximum flow 18 Ft. If MOTOR list: Available NPSH 25 Ft. Min. Caty cycle Cont. Operating Speed 3560 RPM Stall current (LRC). 435 Amp. I Critical Speed 6480 RPM Class of insulation RH List functional accessories:
- Coupling - Thomas Type DBZC 4
l 1 +
- Functional accessories are those additional subcomponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number.
8370c/0319c 2
BOP-177 TAG NO. - 3V111VPA006~ P.O. NO. 35-1197-4343 i
-6. General Valve Data
- a. Valve- b. Actuator (if not an integral-unit)
'Name N/A Name N/A Mfg.- N/A Mfg. 'N/A Model N/A Model' N/A S/N N/A S/N N/A-Type N/A Type- N/A Size N/A Size N/A Weight N/A Weight. N/A
~ Mounting Method N/A Mounting Method N/A Maximum Required Maximum Delivered Operating Torque N/A Torque N/A Power requirements:
Component System System (include normal, maximum Parameters:- Design Normal Accident and minimum). Press (psig) N/A N/A N/A Electrical N/A' Temp (*F) N/A N/A N/A Flow (gpm) N/A N/A N/A Media N/A N/A N/A Pneumatic / Hydraulic Max P across valve N/A N/A Closing time 9 max P N/A -- Opening time 9 max P .N/A List functional accessories:
- N/A 4
1
- Functional accessories are those additional subcomponents that are required to make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
8370c/0319c 3
l' t' B0P-177 TAG NO. - 3VlllVPA006 P.O. NO. 35-1197-4343 III._ FUNCTION ~
- 1. Describe components normal and safety functions (include' accident
.. initiating signals,_if applicable):
Normal: The essential CH water pump provides chilled water to EAB main area and control room AHU's as a cooling medium. Safety: The essential CH water pump provides chilled water to various safety class AHU's during upset and faulted plant , conditions.
- 2. The component's normal state is: [X] Operating [ ] Standby
- 3. -Safety function:-
- a. [X]Emergencyreactorshutdown b [ ] Containment heat removal
- c. [ ] Containment isolation
- d. [-] Reactor heat removal
- e. [-] Reactor core cooling
,f . [ ] Prevent significant release'of radioactive material to I environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X] yes- [ ] no If "Yes", identify.
[X]LOCA [X]HELB [X]MSLB [X] Other LOOP
- 4. Safety requirements:
[ ] Intermittent Operation [X]Duringpostular.s avent [X]ContinuousOperation [X]Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days,etc.) 30 Days 8370c/0319c 4
^
80P-177 TAG'NO. - 3V111VPA006 P.O.-NO. 35-1197-4343
- 5. For Valves: N/A
.Does the component [ ] Fail open i. -] Fail closed [ ] Fail as is; Is this the fail-safe position? []yes [-]no Is the valve used for throttling purposes? [ ] yes -[]no What is the maximum acceptable internal and external leakr. ate?-
l IV. QUALIFICATION ;
- 1. Reference by specific number the design codes and standards used as-guides to. qualify the component: IEEE 334-1974; IEEE 112-1978; IEEE 117-1974;-IEEE-323-1974 IEEE 344-1975; ASME B and PV Code Section III, 1977 Edition W/1979 Winter Addenda BEC Spec.- 3V109MS1037, Rev. 3
- 2. Have acceptance criteria been. established and documented in the test plan (s) for the component? [X]yes [ ] no
- 3. Are the margins
- identified in the qualification documentation?
i [X]yes [-] no
- 4. . Was the component that was qualified a model or an ' actual assembly? Actual . If a model, what was its scale?
N/A . If an actual assembly .was it qualified as an assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? Assembly-and Subassemblies 4 4 L p i
- " Marg 1n is the difference between design basis parameters and the test parameters used for equipment qualification.
4 i 8370c/0319c 5
4 B0P-177 TAG NO. - 3V111VPA006 P.O. NO. 35-1197-4343
- 5. List all component tests performed or to be performed that demonstratequalification(dateeachtest):
-1. Environmental -Test - 1/13/82 (On Motor)-
- 2. Seismic test on motor-May 10, 1979
- 3. Hydrostatic Test - 10/25/84 .
- 4. Performance Test - 11/1/84
- 5. . Preoperational Test - 1/8 1
- 6. Resonance Search Test on Pump Assembly - 11/7/84
- 7. Vibration Verification - 9/14/86
, 8.- Functional Verification - 11/8/86 4
- 9. Auto Start on Safety Signal Verification - Every 18 months
- 6. List all component analyses performed that demonstrate qualification:
- 1. Mech. Equip. Environ. Qual. for Non-Metallic Materials
- 2. Seismic Qualification and Design Report for ASME III Class 3 Horizontal Essential Chilled Water Pumps
- 3. Seismic Analysis of Horizontal Foot Mounted Electric Motor
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X]no i
If "yes",. briefly describe any changes made in tests (or analyses) or i- to the component to correct the deviation. i l f f 8. Was the tested component precisely identical (as to model, size, j etc.) to the in-plant component? [X] yes * [ ] no ! If "No", is installed component [ ] oversized or [X] undersized?
- 9. Is component orientation sensitive? [X] yes [ ] no [] unknown
! If "Yes", does installed orientation coincide with test / analysis I orientation? [X] yes [ ] no l
*For Motor Test, the tested component was not identical to the in-plant component 8370c/0319c 6 l
B0P-177! TAG NO. - 3V111VPA006 P.O. NO. 35-1197-4343
- 10. List. all plant loading conditions considered during tests or analyses
-(e.g., normal, upset, emergency, faulted).
Normal, upset, emergency, faulted
- 11. Wh'at is the fundamental frequency of the component? .
Greater than 33 HZ
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[ ] yes [X] no If "Yes" Identify:
- 13. . What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers? 40 years plus 30 days
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? None What is the normal time interval between replacements / repairs?
N/A
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
See Below Temperature 'F 120 Pressure (PSIG) 0.9 RH % 100 Radiation Gamma 130 rads 8370c/0319c 7
< , . . .d L inf!mation Concerning Qualification Doceents fer the Components .
, nepers nw .. um,anyivnenuan on umyanyfumanuanan " 4 Number Title Date Preparing Report Reviewing Report NUC Reliance Electric Co. 2/10/84 Reliance Electric Co. BEC : , Qual. Report Nuclear i Power Motor Systems ]' End of Life type test 4 Random Wound Motor
- 4343-00029 (BEC Log No)
! DC-1018 Environment Qual. Report 10/12/84 Borg-Warner: BEC-4343-00029 (BEC Log No) i IEQ-1 Mech. Equip. Qual. for 11/04/86 BPC BEC.
- Non-MetallicMaterials) 14926-NEQ-1 (BEC Log Mo DC-1019 Seismic Qualification and Design '10/12/84 Byron Jackson Div.. BEC i Report ASE Section III Class Borg-Warner Corp. ~*
. 3 Horizontal Essential Chilled i Water Pumps j 4343-00023 (BEC Log No) = j 84b-A-20 Summary Report 08/31/84 Reliance Electric BEC Seismic Analysis of Horizontal i Foot Mounted Electric Motor ] 4343-00022 (BEC Log No) 14263 Report of Test for 01/26/84 Acton Environmental Testing Corp. BEC. ~ I 14263-1 Seismic Vibration 01/18/84 j Testing of one 3 HP Reliance Motor j 4343-00029 (BEC Log No) 1 DC-1020 Frequency Test for Pump Assembly 11/07/84- Byron Jackson BEC
- 4343-0028 (BEC Log No.)
j T-39904-1 Pump Perfomance Test Data 11/01/84 Byron Jackson BEC j 4343-00031 (BEC Log No.) J l 184828 Peo Hydrostatic Test 10/25/84 Byron Jackson BEC l 4343-0D003 (BEC Log No.) I f j ' 1 i I i 4 4 l 8371c/0319c i
o B0P-13 TAG NO. - 3S141MPA04 P.O. NO. 35-1197-4053 , PUMP AND VALVE
'0PERABILITY ASSURANCE REVIEW I. PLANT INFORMATION
~
- 1. Name: South Texas Project Nuclear Generating Station Unit No. 1
- 2. docketNo.: 50-498 ;
- 3. Utility: -Houston Lighting & Power Company, et-al
- 4. -NSSS: Westinghouse [X]PWR [ ] BWR I
- 5. A/E: Bechtel Energy Corporation
- 6. C.P. Docket Date: July 5, 1974 C.P. SER Date: August 1975 II. GENERAL COMPONENT
- INFORMATION
- 1. Supplier: []NSSS [X] E0P
- 2. Location: ,
' ~
- a. Building / Room IVC 0008
- b. Elevation 11'-1"
- c. System Auxiliary Feedwater (AF)
- 3. Component I.D. No. on P&ID dwg.: 3S141MTU01/3S141MPA04
- 4. If component is a [X] Pump complete II.5.
If component is a [ ] Valve complete II.6.
- 5. General Pump Data
- a. Pump b. Prime-nover Name Turbine Driven Aux Feedwater Name Turbine Mfg. Bingham Willamette Co. Mfg. Terry Turbine Model MSD Model GS-2N S/N 1A137 S/N T40749A l Type 4X6X9C Type -
*The component, whether pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and functional accessories.
s 8360c:0319c 1 .
. - ~ _ . _ . . . _ _ _ . . _ - . _ . _ _ _ _ _ . _ . _ - . . . . . . . . _ . _ - . _ . _ _ - - _ . _ _ _ _ _ . . _
B0P-13 TAG NO. - 35141MPA04 P.O. NO. 35-1197-4053 ? a. Pump (continued)- b. Prime-mover (continued) Overall Dimensions 87.5"Lx28.5"Wx46"H Overall Dimensions 89"Lx61-3/4"W Weight 4800 Weight 6670 lbs Mounting Method Bolted to Soleplate Mounting Method Bolted to Sole-Soleplate Bolted & Grouted plate Which is Bolted and Grouted to FDN. Required bhp 663 BHP hp 663 BHP Prime-mover requirements: Component System System (include normal, maximum Parameters: Design Normal Accident andminimum). Press PSIG 2250 1475 1325 Motor (voltage) N/A Temp *F 40-120 40-120 40-120 Flow 600 550 675 HeadTDH(ft) 3260 3400 3000 Turbine (pressure) Media Water- Water Water Max. 1319 PSIG Required NPSH at Min. 80 PSIG maximum flow 23.0 If MOTOR list: Available NPSH 31 Duty cycle N/A Opera' ting Speed 3571 Stall current Critical Speed 7200 (Turbine) Class of insulation List functional accessories:
- l Coupling Thomas Series 52 l Trip & Throttle Valve Gimpel Machine Works 4" Lube Oil Pp Shaft Driven t L.0. Filter, Dual L.0. Cooler Governor Woodward PGA T&T Valve Limit Switches Microswitch LSPlA Sentinel Relief Valve T&T Valve Operator Limitorque SMB-000-5
- Functional accessories are those additional subcomponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number.
8360c:0319c 2
.B0P-13 TAG NO. - 3S141MPA04 P.O. NO. 35-1197-4053
- 6. General Valve Data
- a. Valve b. Actuator (if not an integral unit)
Name N/A Name N/A Mfg. N/A Mfg. N/A . Model N/A Model N/A S/N N/A S/N -N/A Type N/A Type N/A Size N/A Size N/A Weight N/A Weight N/A Mounting Method N/A Mounting Method N/A Maximum Required Maximum Delivered Operating Torque N/A Torque N/A Power requirements: Component System System (include normal, maximum Parameters: Design Normal Accident and minimum). Press (psig) N/A N/A N/A Electrical N/A Temp (*F) N/A N/A N/A Flow (gpm) N/A N/A N/A Media- N/A N/A N/A Pneumatic / Hydraulic Max P across valve N/A N/A Closing time 9 max P N/A Opening time 9 max P N/A List functional accessories:
- N/A l
l l l
- Functional accessories are those additional subcomponents that are required to i make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
8360c:0319c 3 l
,a y e ---e-. .- ,w+ - - + -c --w , - - -+,- ,,-m -- - - . - - - - - - --ya--.+r, y --w
B0P-13 TAG NO. - 3S141MPA04 P.O. NO. 35-1197-4053 III. FUNCTION
'l. Describe components normal and safety functions (include accident-initiating signals, if applicable):
Normal: Pump is normally in standby. It does not operate during
- normal' operation.
Safety: Operates as result of ESF signal or manual input.
- 2. The component's normal state is: [ ] Operating
[X] Standby
- 3. Safety function: i
- a. [X] Emergency reactor shutdown
- b. [ ] Containment heat removal
- c. [-] Containment isolation
- d. ,
[X]Reactorheatremoval
- e. [ ] Reactor core cooling i f. [ ] Prevent significant release of radioactive material to environment i g. [X] Does the component function t4 mitigate the consequences of one or more of the following events? [X] yes []no If "Yes", identify.-
l [X] LOCA [X]HELB [X]MSLB- [X] Other LOOP
- 4. Safety ~ requirements
[X]Duringpostulatedevent [ ] Intermittent Operation [X]ContinuousOperation [X]Followingpostulatedevent ! If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days, etc.) Approximately 21 hours s
-8360c:0319c 4
t B0P-13 TAG NO. - 3S141MPA04 P.O. NO. 35-1197-4053
- 5. For Valves:: N/A.
i Does the component'[ ] Fail open [ ] Fail closed [ -] Fail as is Is this the fail-safe position? [-]yes [ ] no Is the' valve used for throttling purposes?. [-]yes [- ] no What is'the maximum acceptable internal and external leakr, ate? IV. QUALIFICATION
- 1. Reference by specific number the design codes and standards used as ,
guides to qualify the component: IEEE 344-1975; ASME B and PV Code Section III, 1974 W/1976 Summer Addenda; BEC Spec. 3S149MS0043, Rev. 5, 10 CFR50.49 IEEE 323-1974, IEEE 334-1974 NUREG 0588, Rev. 1
- 2. Have acceptance criteria been established and documented in the test plan (s) for the' component? [X]yes [ ] no
- 3. _ Are the margins
- identified in the qualification documentation?
[X]yes []no
- 4. Was the component that was qualified a model or an actual assembly?
actual assembly. If. a model, what was its scale?
. If an actual assembly, was it qualified as an
- assembly or by sub-assemblies (i.e., valve, actnetor, pump, driver)? Assembly of pump and turbine i.
1
- Margin is the difference between design basis parameters and the test parameters used for equipment qualification.
i l l l ' 8360c:0319c 5
BOP-13 TAG N0; - 3S141MPA04 I. P.O. NO. 35-1197-4053
- 5. List all component tests performed or to be performed that demonstrate qualification (date each test):
- 1. Equipment qualification test of Woodward PG-A governor -
6/28/85
- 2. Qualification tests on accessories: Limit Switch, Solenoid, Terminal Blocks T & T Valve, Main Oil Pump, Overspeed Trip Ball.
- 6/28/85
- 3. Performance Test - 11/30/78
- 4. Hydrostatic Test - 4/20/78
- 5. Pre-Operational Test-1/87F
'6. Vibration Verification - 1/87F
- 7. Functional Verification - 1/87F Operability IST - Quarterly 8.. j
- 9. Auto-Start Verification - Every 18 months
- 6. List all component analyses performed that demonstrate' i qualification:
- 1. Qualification for Auxiliary Feedwater Pump Drive Turbine.
- 2. Seismic-Stress Analysis of Turbine Driven Pumps i
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? []yes [X]no If "yes", bri,efly describe any changes made in tests (or analyses) or to the component to correct the deviation.
- 5. Was the tested component precisely identical (as to model, size, etc.)tothein-plantcomponent? [X]yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. Is component orientation sensitive? [X]yes [ ] no [] unknown If "Yes", does installed orientation coincide with test / analysis orientation? [X] yes [ ] no c 8360c:0319c 6
< B0P-13 TAG NO.-- 3S141MPA04-P.O. NO. 35-1197-4053
- 10. List all plant loading conditions considered during tests or analyses (e.g., normal. upset, emergency, faulted).
Normal, upset, emergency, faulted
- 11. What is the fundamental frequency of the component? -
28 HZ for the turbine-pump assembly Local mode at trip and throttle valve is 15.1 HZ
- 12. Does the component have a unique design or utilize unique material in
' its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.). [ ] yes [X]no If "Yes" Identify: ,
- 13. What is the design (qualified)* life of the component, exclusive of j_
' normal maintenance items such as packing, bearings, seals, diaphragm,
. gaskets,'and other elastomers? 40 years plus 30 days
- 14. Which of the component's normal maintenance items requires' the most frequent replacement / repair? Buna-N gaskets, governor parts t
What is the normal time interval between replacements / repairs? 5 years
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
Temperature 104*F Pressure 5.8 PSIG Humidity 100% l R adiation 1.3x10* rads Gamma l l
~
8360c:0319c 7
Information Concernino Gus11fication Documents for the Components Report company /Urgan12ation company /urganization Report Date Preparing Report Reviewing Report Number Title Seismic - Stress Analysis of 5/10/86 Mcdonald Engineering Analysis Co.. KC E-557 Trebine Driven Pumps 4353-01130 - - - - ~ . - . _ (KCLogNo)' Equipment Qualification' Document- 11/21/85 . Terry Corp. BEC . E/L f 20742 E/L # 20730 ation Manual For AFW Pump Driven 11/21/85 <l E/L # 20613 Turbine 1/13/84 E/L # 20736 4053-00036 11/21/85 E/L # 20746 (KCLogNo) 11/21/85 E/L # 20735 6/28/85 l BEC MQ-1 Mechanical Equipment Environmental 11/4/86 BEC Qualification Report H40.27 QA Manual 03/13/85 Bingham Willamette BEC - 4053-0001 (BECLogNo.) E32.101 Environment Qual. Plan for Aux. 04/30/85 Bingham Willamette- BEC Feedwater Pumps 4053-00013 (BEC Log No.) 06/20/85 Bingham W1111amette BEC I B 57697 Aging Analysis of Non-Metallic Material C 20742 Hydrostatic Test 06/18/82 Bingham Willamette BEC 4053-01049 (BEC Log No., l 8361c:0319c
v- . . r BOP-61 TAG NO. -~3R201NPA101B P.O. NO. 35-1197-4022 PUMP AND VALVE OPERABILITY ASSURANCE REVIEW I. PLANT INFORMATION
- 1. - Name: South Texas Project Nuclear Generating Station Unit No. i
- 2. Docket No.: 50-498 Houston Lighting & Power Company, et al
~
- 3. Utility:
- 4. .NSSS:- Westinghouse [X]'PWR []BWR 5.. A/E: Bechtel Energy Corporation ,,
- 6. C.P. Docket Date: July 5, 1974 C.P. SER Date:- August 1975 II. GENERAL COMPONENT
- INFORMATION 1.. Supplier: [ ] NSSS [X] B0P
- 2. Location:
- a. Building / Room MEAB/067E
- b. Elevati,on 10'-0"
- c. System Component Cooling Water-(CCW)
- 3. Component I.D. No. on P&ID dwg.: 3R201NPA101B
- 4. If component is a [X] Pump complete II.5.
If component is a [ ] Valve complete II.6.
- 5. General Pump Data
- a. Pump. b.- Prime-mover Name CCW Pump 1B Name CCW Pump Motor 1B Mfg. Hayward Tyler Pump Co. Mfg. Reliance Electric Co.
Model 18 x 20 x 26 NHDJ Model 20EC68115 S/N 804002 S/N 1XF-882444A2-ND Type Horizontal-Centrifugal Type P
*The component, whether pump or valve, is considered to be an assembly composed j
of the body, internals, prime-mover (or actuator) and functional accessories. i l l i l 8366c:0319c 1
. , . . ~ - . . _ -.. - . . . . . . -
_ . . . - - ~ , . - . . - - - - _ _ - _ . - . . - . . . . . . - - , _ , _ _ . - - . . . _ - . , . -
-80P-61 TAG N0. - 3R20lNPA101B P.O. NO. 35-1197-4022 4,000 Pump (continued) b. Prime-mover (continued)
Overall Dimensions 61.7"x70.9"x59" Overall Dimensions 80"x81"x66" Weight 11,100 lb. (dry) Weight 12,500 lb. Nounting Method Bolted to the floor Mounting Method Bolted to the floor (with pump) Required bhp 7/2 Max. hp 800 (SI) Prime-mover requirements:
. Component System System (include normal, maximum Parameters: Design Normal Accident and minimum).
Press 150 PSIG 105 118 Motor (voltage) 4,000 Nml. Temp 250 *F 122 144 4,400 Max. Flow 15,109 apm 13.093 10,469 3,200 Min. Head (TDH) 170 Ft. 200 220 Turbine (pressure) N/A Media Water Water Water Required NPSH at maximum flow 20.5 Ft. If MOTOR list: Available NPSH 35 Ft. Min. Duty cycle Cont. Operating Speed 1191 rpm Stall current (LRC) 671 Critical Speed 1500 RPM (Min.) Class of insulation B List functional accessories:
- Coupling - Thomas Type AMR Size 500
- Functional accessories are those additional subcomponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number.
l 8366c:0319c 2
B0P-61 TAG NO. - 3R20lNPA1018 i P.O. NO. 35-1197-4022 .l
- 6. General Valve Data l
- a. Valve b. Actuator'(if not an integral ,
unit) Name N/A Name N/A Mfg.- N/A Mfg. .N/A Model N/A Model N/A S/N' N/A S/N N/A Type -N/A Type N/A Size N/A Size N/A Weight N/A Weight N/A Mounting Method N/A Mounting Method N/A Maximum Required Maximum Delivered Opcrating Torque N/A Torque N/A Power requirements: Component System System (includenormal, maximum Parameters: Design Normal Accident and minimum). Press (psig) N/A N/A N/A Electrical N/A i
, Temp (*F) N/A N/A N/A Flow (gpm) N/A _ _N /A N/A Media N/A N/A N/A Pneumatic / Hydraulic-Max P across valve N/A ft/A Closing time 9 max P N/A
~ Opening time 9 max P N/A List functional cu essories:
- N/A l
r
- Functional accessories are those additional subcomponents that are required to make the valve assembly operational, (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
4 8366c:0319c 3 _ _- . . . _ _ _ . - _ _ . . . _ . _ _ _ _ . . . . . ~ - ~ - . . . _ _ _ . _ _ _ _ _ _ _ _ , _ _ , . _ _ . . . _ , - - . . .
80P-61 TAG NO. - 3R20lNPA1018 P.O. NO. 35-1197-4022 i III. FUNCTION
- 1. Describe components' normal and safety functions (include accident
.. initiatingsignals,ifapplicable):
i Normal:. CCW pump provides cooling water to remove heat from selected coniponents. 1
- Safety:- CCW pump provides cooling water to remove heat from safety class equiment to achieve safety-grade cold shutdown.
4 i
- 2. The component's normal state is: [X] Operating [ ] Standby
- 3. . Safety function:
- a. .[X] Emergency reactor shutdown
}
- b. [X] Containment heat removal
- c. [ ] Containment isolation 4
- d. [X]Reactorheatremoval
- e. [ ] Reactor core _ cooling
- f. [-]Preventsignificantreleaseofradioactivematerialto environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X]yes- [ ] no i If "Yes",~ identify.
[X]LOCA [X]HELB [X]MSLB [X]Other Loss of Offsite Power (LOOP) ! 4. Safety requirements: [ ] Intermittent Operation [X]Duringpostulatedevent I [X]ContinuousOperation [X]Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., ! hours, days,etc.) 30 days 8366c:0319c 4
- . .. ... . . - -- ~ -. _ . . . . ..
B0P-61 / TAG' NO. - 3R201NPA101B
- P.O. NO. 35-1197-4022
- 5. For Valves: N/A.
!Does the component [-] Fail open []Failclosed [ ] Fail as is Is.this the fail-safe position? -[ ] yes -[_]no Is the valve used for throttling purposes? [ ] yes [-]'no What is the maximum acceptable internal and external leakrate? '
1
- IV. QUALIFICATION
' l. Reference by specific number the design codes and standards used'as guides to. qualify the component: IEEE 323-1974, IEEE 344-1975,-
IEEE 334-1974, IEEE- 627-1980 ASME B and PV Code Section III, Subsection ND,BEC Spec. 3R209NS0011, Rev. 1
^
- 2. Have acceptance criteria been established and documented in the test plan (s)forthecomponent? [X]yes []no-
- 3. Are the margins
- identified in the qualification documentation?
[X]yes [ ] no i
- 4. Was the component that was qualified a model or an actual assembly?
Actual assembly. If a model, what was its scale?
. If an actual assembly, was it qualified as an
- assembly or by sub-assemblies (i.e., valve, actuator, pump, driver)? Subassembly t-l L
l L
- Margin is the difference between design basis parameters and the test parameters used for equipment qualification.
L i: 8366c:0319c 5 l-i
-m...,- ,. .
-- . ~ . _ . - _ . - . _ . . _ - . . _ _ _ , - - . - - . - - - - - - . _ _ . - ..,- ~ ,..-,-_ _ .- - - _ ._,_ _ , _ . ,._.. - . .
\
80P 61 TAG NO. - 3R20lNPA101B P.O.-NO. 35-1197-4022 i
- 5. List'all component , tests performed or to be performed that .
'demonstratequalification(dateeachtest)-
- 1. Hydrostatic Test-il-7-77
- 2. Pump Performance Test-ll-25 ~3. Pre-Operational Test-11/86 -
- 4. -Environ. Qualification Test of Motorette For The Motor-9/15/78
- 5. Motor Performance Test-7-77
- 6. Vibration Verification - 11/8/86
- 7. Function'al Verification - 11/8/86- _i
- 8. Auto-start Verification - Every 18 months __
- 9. Special Hayward Tyler Functional Verification - 10/14/86
- 6. List all component analyses performed that demonstrate qualification:
- 1. Seismic Analysis of Pump
- 2. Seismic St ess Analysis of Horizontal Motor
- 3. Mech. Equip. Environ. Qual. For Non Metallic Material l
- 7. As a result of any c? the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X] no If "yes", bri.efly describe any changes made in tests (or analyses) or to the component to correct the deviation.
4 f 8. Was the tested component precisely identical (as to model, size, etc.)tothein-plantcomponent? [X]yes [ ] no . If"No",isinstalledcomponent[]oversizedor[] undersized? j 9. Is component orientation sensitive? [X] yes [ ] no [] unknown l If "Yes", does installed orientation coincide with test / analysis i orientation? [X]yes [ ] no 8366c:0319c 6 i
B0P-61 TAG NO. - 3R201NPA101B P.O. NO. 35-1197-4022
- 10. List all plant-loading conditions considered during tests or analyses .
(e.g., normal, upset, emergency, faulted). Normal, upset, emergency, faulted
- 11. What is the fundamental frequency of the component? .
- Greater than 33 HZ
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[ ] yes [X] no If "Yes" Identify:
- 13. What is the design (qualified) life of the component, exclusive of normal maintenance items such as packing, bearings, seals, diaphragm, gaskets, and other elastomers?
40 years plus 30 days
- 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? Buna-N seal What is the normal time interval between replacements /repairst 2.5 years
- 15. List the harshest environmental conditions that the component could beexposedtoduringorfollowinganaccident;[e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
120*F, 0.9 PSIG,100%,130 rads Gamma l l 8366c:0319c 7
Information Conc'trning Qunlifiertion Occuments fzr the Components neport, neport Lcepany/Urganization Lampany/Unjanization Essber Title Date Preparing Report Reviewing Report Pump Seismic and ASE Code 3/31/76 Hayward Tyler Pump' Co. BEC : . . , ~ Analysis - Issue and Revisions 4022-01018 (BEC Log No.) E-457 Summary Report Seismic Analysis 10/21/77 Reliance Electric BEC of Horizontal Foot Mounted Electric Motor for Hayward Tyler Pump Co. 14926-4022-01038 (BEC Log No.) 01-007-004 Seismic Analysis Report 6/7/85 Hayward Tyler Pump Co. BEC 14926-4022-01059 (BEC Log No.) 01-400-12 Pump Outline Hayward Tyler Pump Co. BEC 14926-4022-01070 (BEC Log No.) MEQ-1 Mech. EQ. Env. Qual. Report 11/4/86 BPC BEC 14926-EQ-1 (BEC Log No.) - Wyla # 57689 Aging Analysis for Non Metallic 12/21/84 Wyle Lab. BEC Materials 14926-4022EQ1-00001 (BEC Log No.) NUC 12 Reliance Electric Co. Sununary 9/15/78 Reliance Electric Co.
- BEC
. Report. Nuclear Power Motor Systems Type Test Support Analysis Fonnette Wound Motors 14926-4022-00001 (BEC Log No.)
7305-5001 Pump Performance Test Data 11/25/77 Hayward Tyler Pump Co. BEC 4022-01060 (BEC Log No.) 2-0173- Pisnp Hydrostatic Test 11/07/77 Hayward Tyler Pump Co. BEC
-8040 4022-01015 *
(BEC Log No.) 8368c:0319c
v.
~
B0F-18 ' TAG NO. - 35141T-AF-0091
-P.O. NO. 35-1197-6455 ,
PUMP AND VALVE OPERABILITY ASSURANCE REVIEW
'I. PLANT INFORMATION 1.. 'N.ame:
South Texas Project Nuclear Generating Station Unit No. 1
- 2. Docket No.:-. 50-498
- 3. Utility: Houston Lighting & Power Company, et al
- 4. -NSSS: Westinghouse [X]PWR .[]BWR 5.- -A/E: Bechtel Energy Corporation '
- 6. C.P. Docket Date: July 5, 1974 C.P. SER Date: August 1975
( [ II. GENERAL COMPONENT
- INFORMATION
- 1. Supplier: [ ] NSSS [X]B0P
- 2. Location:
- a. Building / Room I.V.C./101
- b. Elevation EL. 22'-0"
- c. System Auxiliary Feedwater (AF)
- 3. Component I.D.-No. on P&ID dwg.: 3S141T-AF-0091
- 4. If component is a [ ] Pump complete 11.5.
Ifcomponentisa[X_]Valvecomplete11.6.
- 5. General Pump Data
- a. Pump b. ' rime-mover 3,
Name N/A Name N/A Mfg. N/A Mfg. N/A Model N/A Model N/A S/N N/A S/N N/A l Type N/A Type N/A
*The component, whsther pump or valve, is considered to be an assembly composed of the body, internals, prime-mover (or actuator) and functional accessories.
8362c:0319c 1
80P-18 TAG NO. - 3S141T-AF-0091 P.O. NO. 35-1197-6455
- a. Pump (continued) b. Prime-mover (continued)
Overall Dimensions N/A 'Overall Dimensions N/A Weight N/A Weight N/A Mounting Method N/A- Mounting Method N/A Required bhp N/A hp N/A Prime-mover requirements: Component System ' System (includenormal, maximum Parameters: Design Normal Accident andminimum). Press N/A N/A N/A Motor (voltage) N/A Temp N/A N/A N/A N/A Flow N/A N/A N/A
!!ead N/A N/A N/A Turbine (pressure)
Media N/A N/A N/A N/A Required NPSH at maximum flow N/A If MOTOR list: Available NPSH N/A Duty cycle N/A Operating Speed N/A Stall current N/A Critical Speed N/A Class of insulation N/A List functional accessories:
- N/A
- Functional accessories are those additional subcomponents that are required to make the pump assembly operational, (e.g., coupling, lubricating oil system, speed control system, feedback, etc.). Include manufacturer and model number.
8362c:0319c 2
m . ,
%. -% 4 - s s
F B0P-18 TAG NO. - 3S141T-AF-C091 U P.O. NO. 35-1197-6455
- 6. General Valve Data a._ Valve b. Actuator (if not an' integral i
unit)- Auxiliary Feedwater Pump Name N/A Name . j; Automatic Recirculation Valve Mfg. Yarway Mfg. N/A Model N/A Model ARC , 5701-1 S/N N/A S/N Class 1500, Carbon Steel Type N/A Type Flanged. Auto Recirc. Control Valve Size 4" thru x1-1/2" Recirc. Size N/A Flange Weight N/A Weight 525 lbs.- Mounting Method Bolted In Line Pipe Mounting Method N/A Maximum Required Maximum Delivered Operating Torque N/A Torque N/A Power requirements: Component System System (includenormal, maximum Parameters: Design Normal Accident andminimum). Press (psig) 2700 1325 1325 Electrical N/A Temp (*F) 465/100 40-120 40-120 Flow (gpm) **550/675 **550-675 ** 675 FE-EDWATER Pneumatic / Hydraulic Media 2700 N/A Max 4P across valve /- Closing time 9 max 4P N/A Opening time 9 maxoP N/A List functional accessories:
- None
- Functional accessories are those additional subcomponents that are required to make the valve assembly operational (e.g., limit switches, solenoid valves, accumulators,etc.). Include manufacturer and model number.
**100 gpm during recirculation. ,
i 8362c:0319c 3
I BOP-18 TAG N0. - 3S141T-AF-0091-P.O. NO. 35-1197-6455 III. FUNCTION
- 1. Describe components normal and safety functions (include accident initiating signals, if applicable):
Normal: Valve and associated pump are not operating during normal
~-
plant operation. Safety: Feedwater flow positions the spring loaded disc. The disc movement triggers the pilot valve to allow recirculation _to occur.
- 2. The component's normal state is: [ ] Operating [X] Standby
- 3. Safety function:
- a. [X]Emergencyreactorshutdown
- b. []Containmentheatremoval
- c. [ ] Containment isolation
- d. [X]Reactorheatremoval
- e. [ ] Reactor core cooling
- f. [ ] Prevent significant release of radioactive material to i environment
- g. [X] Does the component function to mitigate the consequences of one or more of the following events? [X]yes [ ] no If "Yes", identify.
[X]LOCA [X]HELB [X]MSLB [X]Other LOOP
- 4. Safety requirements:
[X]IntermittentOperation [X]Duringpostulatedevent [ ] Continuous Operation [X]Followingpostulatedevent If component operation is required following an event, give approximate length of time component must remain operational (e.g., hours, days, etc.) Approximately 21 hours 8362c:0319c 4
p .
. BOP-18 TAG NO. - 3S141T-AF-0091 P.O. NO. 35-1197-6455
- 5. -For Valves: ~
-Does the component [ ] Fail open [ ] Fail closed _[ ] Fail as is N/A
'Is this the fail-stfe position? [.]'yes [ ] no N/A Is the valve used for throttling purposes? ' [:] yes. -[X] no What is~the maximum acceptable internal and external-leakrate?
Internal leakage seat leakage not to exceed 2 cc/hr/ inch' nominal
' External leakage - None IV.- QUALIFICATION
- 1. Reference by specific number the design codes and standards used.as guides to qualify the component: IEEE 323-1974 ASME Section III IEEE 344-1975 IEEE 382-1980 BEC Spec. 4L529TS1016
- 2. Have acceptance criteria been established and documented in the test plan (s) for the component? [X]yes [ ] no
- 3. Are the margins
- identified in the qualification documentation?
[X] yes [ ] no
- 4. -Was the component that was qualified a model or an actual assembly?
Actual Ass'y . If a model, what was its scale?- N/A . If an actual assembly, was it qualified as an assembly'orbysub-assemblies (i.e., valve, actuator, pump, driver)? As an assembly
- Margin is the difference between design basis parameters and the test parameters used for equipment qualification.
8362c:0319c 5
7: _
-80P-18 TAG NO. 3S141T-AF-0091 P.O. NO. 35-1197-6455-
- 5. List all component tests performed or to be performed that.
demonstrate qualification (date each test): Preoperational Test-12/86F Operability IST - Quarterly
~
- 6. List all component analyses performed that demonstrate qualification:
- 1. Analysis of The Valve Assembly 2_.
Mech. Equipment Env.-Qual. Report
- 7. As a result of any of the tests (or analyses), were any deviations from design requirements identified? [ ] yes [X] no If "yes", briefly describe any changes made in tests (or analyses) or to the component to correct the deviation.
i
- 8. Was the tested component precisely identical (as to model, size _,
! etc.) to the in-plant component? [X]yes [ ] no If "No", is installed component [ ] oversized or [ ] undersized?
- 9. Is component orientation sensitive? [X] yes [ ] no [ ] unknown .
If "Yes", does installed orientation coincide with test / analysis
- orientation? [X]yes []no I
i 8362c:0319c 6
n- _ _ 1
.. l 80P-18 TAG NO. - 3S141T-AF-0091 P.O. NO. 35-1197-6455
- 10. List all plant loading conditions considered during tests or analyses (e.g., normal,~ upset, emergency, faulted). ,
Normal,-upset, faulted
- 11. What is the fundamental frequency of the component?
33 HZ
- 12. Does the component have a unique design or utilize unique material in its construction? (Examples are special gaskets or packing, one-of-a-kind components, limitations on nonferrous materials, special coatings or surfaces, etc.).
[ - ] yes [X]no If "Yes" Identify: 3
- 13. Whatisthedesign(qualified)lifeofthecomponent,exclusiveof normal maintenance items such as packing, bearings, seals, diaphragm,
; gaskets, and other elastomers? 40 years and 30 days -
! 14. Which of the component's normal maintenance items requires the most frequent replacement / repair? None ! What is the normal time interval between replacements / repairs? N/A
- 15. List the harshest environmental conditions that the component could be exposed to during or following an accident; [e.g., temperature, pressure, humidity, submergence, radiation (type and dose), etc.]:
ACCIDENT CONDITION Temp 'F 335'F
! Pressure (PSIG) 5.8 Relative Humidity 100%
Radiation (Gama) Rads 1.3 x 104 e l Z 8362c:0319e 7 I _ _ _ _ . _ _ _ - _ , _ _ . . _ _ _ . _ ,
Information Concerning Qualific-tion Documents for the Ca==anents nwc Report Ca=aany/prganization Number Title Date Company /prganization Preparing Report Reviewing Report Report 1300 Seismic Qualification Report 8/6/85 6455-00026 M)5 (Nuclear Qualif. Services) BEC (EC Log No.) PROC 1300 Se c ification Procedure 2/7/85 NQS BEC (BEC Log No.) EQ Mechanical Equipment Qualification 11/4/86 EC BEC 14926-EQ-1 (ECLogNo.) 17201-82N Seismic Qualif. Program for 12/10/84 Acton BEC 4" ano 6" ARC Valves 6455-00023 (EC Log No.) PQE 0143-010 Procedures for EQ 2/6/85 Bailey Cont./Yarway BEC 6455-00022 (BEC Log No.) 048104-5701 Assembly Dwg. 2/21/85 Yarway BEC 6455-00023 (EC Log No.) I , ! 23c:0319e
" l
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NSSS-1 ! SEISMIC AND DYNAMIC QUALIFICATION
SUMMARY
OF EQUIPMENT To be completh to stand on its own (do not refer to any document). All questions are to be answered (if not applicable; mark 'N/A*) I. PLANT NAME: South Terma Proiact Nuclear Generation Etation Unit No. I
- 1. Utility: Houston Lichtina & Power Cnmnanv. et al
- 2. Location: 12 Miles SW of Bay City. Teram
- 3. Type:- PWR
- 4. Capacity (We Net): 1250
- 5. Containment Type: Post tenntened concrete containment
- 6. Cooling Source: naaervoir
- 7. NRC Docket No.: 60 408
- 8. CP Docket Date: Juiv G. 1974
- 9. NSSS Vendor: Westinnhause
- 10. A/E: Bechtel Enerry Cornoration II. CCEPONENT MAME: Qualified Display Processing System (QDPS) Electronic Gabinet APG-Al W Flant satety Monitoring system (rsns)
- 1. Scope: [ x 3 NSSS [ ]~ BOP
- 2. Vendor: Westinghouse
- 3. Vendor Model No.: 1775E63 (APC-A1)
- 4. Manufacturer: Westinghouse
- 5. Manufacturer Model No.: 1775E63 (APC-A1)
- 6. Purchase Spec. No.: 956098
- 7. Total No. in Safety Systems: four (4)
- 8. Location (Choose the worst one with respect to seismic)
- a. Building: Electrical Auxiliary Building
- b. Elevation and Area: 10 ft. Room 015D
- c. Environment: [ ] Harsh [x] Hild
- 9. Field Mounting:
- a. [ x] Floor [ ] Wall [ ] Pipe [ ] Panel L ] Other (describe) N/A
- b. [ ] Bolted; description: N/A E
4 1/4E.*fffI5twe"85.*mIimum3in.longspaced [ x] Welded; description: / in. on center. nront anS rear (size, length, electrode type, etc.) 1
~ ,' . .- s ..-..m. .. . . . . _ ._ ...! .T- . - 4- '[ ] Other; description: N/A
- c. Mounting restriction from the manufacturer, if any:
(horizontal, vertical, etc. ) Vertically floor mounted
- 10. Functional Description of the Equipment:
- a. System in which located: Emergency Response for Data Acquisition and Display System (DADS)/ Qualified Display Processing System (QDPS)
(for item 8 in II, above)
- b. Type: [ ] Active [] Passive
- c. Equipment. required for: [ ] Hot standby [ ] Cold shutdown
[X] Both [ ] Neither
- d. Intended safety function: Post-Accident monitoring for Reactor Vessel Level Instrumentation System. Core Subcooling Monitoring System and Fire Protection System Displays. The QDPS also per-forms SG narrow range water level compensation for the effect of temperature changes in the reference leg fluid and safety grade control and position indication for several safety-related valves, i.e., SG PORV's, AFW flow throttle valves.
- e. Direct consequences of its failure (brief description of the effectonthesystem): None, redundant system, loss of one instrument channel.
- f. Redundancies, if any: Cabinets APC-Bl. APC-Cl, APC-D1 III. EQUIPMENT QUALIFICATION METHOD:
[] Test [ ] Analysis [X] Combination of test & analysis [ ] Other (describe) Suppplemental calculations were performed to evaluate the following plant specific modifications to the cabinet: 1 ) additional plates and junction boxes, 2) top cable entry, 3) slotted cabnnet base bracket for bottom ca5'11ng. IV. LOADS AND LOAD COMBINATIONS:
- 1. Loads:
- a. [X] Seismic
- b. [ ] Hydrodynamic
- c. [ ] Flow induced vib.
- d. [ ] Normal operation vib.
- e. [ ] Other dynamic loads: (specify)
- 2. Combination technique: N/A
- 3. Required acceleration in each direction:
- a. [ ] ZPA [X]Other;specify: See Figures 1 through 3
- b. OBE: s/s - ; f/b: - ; v: -
SSE: s/s - ; f/b: - ; v: - 8453c/0323c 2
. a . --. . .s.... . . . a .- -, c - .- - --. . . - - -~. ~ +
1 ... V. Ottat TFICATION BY TEST (CMPLETE THIS SECTION FOR EACH REDORT INCLUDTMt1 PARTTAt TEST):
- 1. Test
- report: (Company) Westinghouse
- a.
Title:
Equipment Qualification Test Report - Plant Safety Monitoring System ' WCAF-5657 no.:Sunn. 2-ES3A ; revision: 0 ; date: March 1983
- b. Reviewed by: W/NRC/EG&G/TEC i
- 2. Qualification report: (Company) Westinnhouse
- s.
Title:
Eauinment Onalification Data Packane - Plant Safety Monitorina S'rstem no.: ESE-53; revision: 1 ; date: April 1984 _
- b. Reviewed by: W/NRC/EG&G/TEC
- 3. Laboratory mounting:
- a. Describe (from shaker table to the equipment; include
$ orientation, bort (size, no., gr. , etc.), weld (type, size, length, electrode type, etc.)]: 1/4 in. fillet welds applied l by Shielded Metal Arc Welding process using E70 electrode i material. (See Figure 4 for location of welds.)
- b. If different from field mounting include equivalency
- justification: Field mounting attachment strength greater than l or equal to that used for qualification unit.
i 4. Resonance search: [X ] yes [ ] no
- a. Technique: Multi-axis sine sweep -
- b. Excitation magnitude & frequency interval (or sweep rate):
0.2g sweep from 1 Hz - 50 Hz at 1 octave per minute sweep rate (
- c. Resonances found: (up to: 50 Hz )
i s/s: 12-13 Hz; f/b: 14-15 Hz ; y: > 33 Hz i ! 5. Test description: l a. Input (a) [ ] single axis: [ ] biaxial; [ ] pseudo biaxial; [ x ] tri-axial [ ] randon; [ X ] aine beat; [ ] other: l [ X ] phase coherent; [ ] phase incoherent i 3
- _..________. _ .._ _, _ _ a ._ ._ _ ._ _ _ _,___.._____ _ __ _ _..______ _ __
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(b)- Frequetcy range: 1 Hz - 33 Hz see Figures 3 & 6 for SSE TRS. See (c) Input level (3-level & frequency) Figures 7 and 8 for TRS/RRS comparisons. OBE = 0.70 Level 1 SSE OBE: s/s -
; f/b: -
; v: -
SSE: s/s -
; f/b: -
; v: -
4 Level 1 (d) Number of tests performed: OBE: 6 ; SSE: 8 Level 2 other: (e) . Sequential test, including fatigue & vibration aging conducted: [ x ] yes [ ] no Justification, if not performed: N/A
- b. Output:
(a) TRS generated: [ x] yes [ ] no (b) Percent damping in TRS generation: 5% , (c) Percent damping used in RRS: 51 d fined (d) Margin included in RRS: GenericInnut. plant specific Mar app 1$intobe(minimum cation $8%).
- [ ] by test lab. [ ] by others
- (specify)
(e) Attaaft sets' of TRS and RRS comparison plots (if not provided, explain): See Figures 9 through 18 for Level 1 and Figures 19 through 26 for comparison plots.
- c. Results:
(a) Basis of qualification: [ x] structural integrity verified; [ x) operability ! verified (b) Failures detected during qualification tests: None (c) Anomalies (with disposition) if any: Electrical malfunction caused by frayed wires. Weld cracking in horizontal door jam. Intermittent losses of 15V power. 1 (d) Modifications made (in the equipment or mounting) during the qualification phase; describe, if any: Wiring was
' taped and securely tie wrapped to eliminate fraying. No correction to door jam. Tightened loose fuse holder and (e) How resoldered choke (cold (modifications) solder ioint implemented' in t)he field:
Electrical modifications provided to unit prior to shipment. 4
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- d. - Other test performed (such as fragility test; include results)
None
~
VI. OUALIFICATION BY ANALYSIS (CGiPLETE THIS SECTION FOR EACH REPORT) N/A
- 1. Analysis Report: (Company) N/A
- a.
Title:
N/A no.: N/A ; revisions: N/A ; date: N/A
- b. Reviewed by: N/A
- 2. Qualification Report: (Company) N/A
- a.
Title:
N/A no.: N/A ; revision: N/A ; date: N/A
- 3. Failure modes: N/A e
- 4. Method of Analysis: N/A
[ ] static [ ] static coefficient [ ] dynamic [ ] time history [ ] response spectrum
- 5. Natural frequencies (up to cut off frequency of: N/A );
s/s: N/A ; f/b: N/A ; y: N/A
- 6. Model type: N/A .
[ ] 1D; [ ] 2D; [ ] 3D [ 3 finite element: (kinds of elements used) N/A l [ ] other (specify) N/A
- 7. Support & Boundary conditions in the model
- N/A
- 8. Computer codes used: N/A Method of verification: N/A l 9. Damping: OBE: N/A ; SSE: N/A ; Basis: N/A g 10. Fatigue & aging consideration: [ ] yes [ ] no N/A
( 11. Responses: N/A
- a. Method of combination: [ ] ABS; [ ] SRSS;
[ ] algebraic, [ ] other, specify: N/A
- b. For critical elements: N/A 5
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Total source Calculated Allowable of Identification Location Loads Stresses Stresses Allowables N/A Allow. Source of Allow. Identification Location Loads Total Defl. Defl. Defl. N/A
~
I i VII. SURVEILLANCE AND MAINTENANCE PROGRAM: l
- 1. Qualified life: Presently being qualified in the W aging evaluation l program.
(based on weakest link or appendage in the equip.)
- 2. Basis: -
- 3. Procedure of assuring operability of the equipment under seismic and dynamic condition throughout the plant life: Qualification Mainte-nance Program, OPGP03-ZE-0010, together with Plant Surveillance Program, OPGP03-ZE-0004, and Preventive Maintenance Program, OPGP03-ZM-0002.
l 8453c/0323c 6 l
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Duration: 20 Seconds Run ._IA Dete /d/7/b Transducer Designation le 4 e o Live / Tape I 018
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T. QUAfTPICATION BY TEST fCCB4PLETE THIS SECTION FOR EACH REPORT INCLUDING PARTIAL TEST):,
- 1. Test' report: (Company) Westinghouse
- a.
Title:
Equipment Qualification Test Report Plant Safety Monitoring System (PSMS) Components , WCAF-5057 no. : Supp. 2-E53B ; revision: 0 ; date: June 1985
- b. Reviewed by: W/NRC/EG&G/TEC
- 2. Qualification report: (Company) Westinghouse
- a.
Title:
Equipment Qualification Data Package Plant Safety Monitoring System (PSMS) Components no.: W $bbLS3% revision: 0 ; date: June 1985
- b. Reviewed by: W/NRC/EG&G/TEC
- 3. Laboratory mounting:
- a. Describe (from shaker table to the equipment; include
, orientation, bol't (size, no., gr., etc.), weld (type, size, length, electrode type, etc.)]: PC cards mounted within card frame and secured with two (2) retraining bars. Blower l assembly and its bracket were attached with four (4) 10-32 l mila carDon steel screws eacn.
- b. If different from field mounting include equivalency l justification: w/A
- 4. Resonance search: [ x] yes [ ] no L a. Technique: Multi-axis sine sweep
- b. Excitation magnitude & frequency interval (or sweep rate):
0.2n sween 1 Hz - 50 Hz at 1 octave'per minute sweep rate l c. Resonances found: (up to: N/A ) l i s/s:* N/A ; f/b:* N/A ; y:
- N/A l
- 5. Test description:
.a. Input:
(a) [ ] single axis: [ ] biaxial; [ ] pseudo biaxial; [x 3 tri-axial [ ] randon; [x ] sine beat; [ ] other: [x 3 phase coherent; [ ] phase incoherent
- Natural frequency testing not required to demonstrate qualification.
33
. . , . ...;. . . . 'w (b) Frequency range: 1 Hz - 33 Hz See Figure 27 for SSE TRS
, (c) Input level (3-level & frequency) OBE = 2/3 SSE TRS OBE: s/s -
; f/b: -
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SSE: s/s -
; f/b: -
; v: -
(d) Number of testa performed: OBE: 5 ; SSE: 6 other: (e) Sequential test, including fatigue & vibration aging conducted: I x ] yes [ ] no Justification, if not performed: N/A
- b. Output:
(a) TRS generated: [ x ] yes [ ] no 1 (b) Percent damping in TRS generation: 5% (c) Percent damping used in RRS: 5% pfant spec 1 t. Mart:.n to be def:.ned on (d) Margin included in RRS: G neric innEic appI:. cation (min:. mum 10%). [ ] by test lab. [ ] by others:~ (specify) (e) Attach sets' of TRS and RRS comparison plots (if not provided, explain): See Firures 28 throuah 38 for connarison clots.
- c. Results:
(a) Basis of qualification: [ x ] structural integrity verified; [ x ] operability verified (b) Failures detected during qualification tests: None , (c) Anomalies (with disposition) if any: Intermittent error 19.2 K Hz communications channel caused by missina wire insulation 6 1/8 in.) on SWDK board. Wire was shorting out between pins. (d) Modifications made (in the equipment or mounting) during the qualification phase; describe, if any: RW was used to provide insulation for the wire. (e) How (modifications) implemented in the field: None. i QA inspection of the production units are performed to verify missing insulation will not be experienced. l 34
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. WESTINGHOUSE PROPRIETARY CLASS 2 Figure 28 PSMS COMPONENTS i 100.0 m
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Despiast 52 Test Direction: 1 Duration: 20 seconds Baa: 2 i aeoeleresster: Al zapet:
- Figure A2
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8615Q 37 I
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' Despiast h t Directies:
purstsee 20 seconds Bes: 3 Aseelerometer Al Zaput OBE k r Fiaure A3 ( 8615Q 38 i _ _ . . . ~ . _ . . . , . - . . . . - . _ _ _ , . _ , - . , , , . _ ~ - - _ _ - - , . . - - - - - _ _ . _ - . _ . - . - _ . , .
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