ML20207A831
ML20207A831 | |
Person / Time | |
---|---|
Site: | Vogtle |
Issue date: | 07/14/1986 |
From: | Mark Miller Office of Nuclear Reactor Regulation |
To: | Office of Nuclear Reactor Regulation |
References | |
NUDOCS 8607170281 | |
Download: ML20207A831 (272) | |
Text
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- f C NUCLEAR REGULATORY COMMISSION WASHI AGTON. D. C. 20555 s I
%, ...../ - 14 JUL 1986 Docket Nos. 50-424 and 50-425 APPLICANT: Georgia Power Company FACILITY: Vogtle, Units 1 and 2
SUBJECT:
MEETING
SUMMARY
OF SQRT/PVORT EQUIPMENT QUALIFICATION AUDIT HELD AT V0GTLE SITE JUNE 24-26, 1986 Onsite reviews of seismic qualification of safety related equipment and operability qualification of pumps and valves were performed at the Vogtle site from June 24 through June 26, 1986 by the seismic qualification review team (SQRT) and the pump and valve operability qualification review team (PV0RT) which consisted of members of the NRC staff and its consultants from EG & G, Idaho Inc. Participants are listed in Enclosure 1.
_ By letters dated May 9 and May 29, 1986, the staff provided the applicant with its selection of equipment for which the applicant provided information in the fomat of long foms. These selections were further reduced to the group of components which were later reviewed onsite in detail. This equipment list, several surprise items, and the team groupings were provided to the applicant by telecon on June 20, 1986. This information is sumarized in Enclosure ?.
Following a brief entrance meeting, the appiicant led the staff review teams on plant walkdowns. After the walkdowns, the staff contenced its documentation review. Questions generated from the walkdowns and documentation reviews are contained on the sheets in Enclosure 3.
On June 25, the applicant presented an informal discussion of its tracking system j for IE Notices and Bulletins and its maintenance and surveillance prograns. The
.i applicant indicated that it tracks IE Notices and Bulletins through its Opera-j tional Assessment Program. The Notices and Bulletins are disseminated thrcugh the applicant's F.eculatory Compliance group to the appropriate departments for informational curroses or for specific actions. All items for action are followed to ensure adequate resolution and completion. The applicant also briefly cescribed several maintenance and surveillance programs which include Planned Maintenance and
.] Surveillarice, Predictive Maintenance, Equipment Failure Trending, and Technical j Specification Surveillance Testing.
l The staff raiset issues regarding the acceptance criteria for seismic tests I of time delay relays and verification of operation for the safety injection g pump. The information providec; by the applicant is enclosed as follows.
g Enclosure 4 cuntains cefinitions of failure criteria for seismic tests for b,
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. l 8607170281 DR 860714 "
ADOCK 05000424 l PDR i l
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, the time delay relay (Tag No.' A-62-12482). Enclosure 5 provides verification of cperation of a safety injection pump (Tag No.11204P6004) during plant functional tests.
By letter dated June 20, 1986, the staff forwarded audit discussion topics to the applicant. The applicant provided preliminary responses to these items which are included as Enclosure 6.
Sumary meetings were held at the end of each day to provide feedback to the applf-cant. The exit meeting held on June 26, 1986, sumarized the overall audit findings
. of the staff. The findings are listed below:
(1) Thread engagement of bolts was judged to be a generic problem in that plant procedures did not appear to be administered unifomly throughout the plant. The staff requested the applicant to develop a systematic approach for verification of proper thread engagement of bolts using a sampling technique based on Mill Standard 105.
(2) Responses should be provided to the staff's questions transmitted by letter dated June 20, 1986, except the two items specifically addressed at the audit. Questions 26 and 48 (see Enclosure 3) need to be included in these responses.
(3) The scope of the question pertaining to check valves in the June 20 letter includes both B0P and NSSS safety-related check valves.
(4) The applicant needs to comit to the staff position on IE Bulletin 79-15 concerning long-term operability of all safety-related deep draft pumps.
, This position was transmitted to the applicant by letter dated April 26, 1985.
(5) The applicant needs to provide confirmation that (a) the FSAR table of active pumps and valves is updated and correct, (b) preservice testing required before fuel load is complete (c) all safety-related pumps and valves are fully qualified and installed prior to fuel load, and (d) the as-built configuration of pumps and valves has been analyzed end all pumps and valves are acceptable as qualified.*
(6) Quercions 69 and 70 (see Er. closure 3) regarding the amiliary feedwater pump require responses.
(7) In relation to question 12 of Enclosure 3, the applicant needs to further address the possibility of wear or failure of the 16" check valve so that it would no longer provide its intended safety function.
(8) The applicant needs to respond formally to question 61 (see Enclosure
- 3) and provide a copy of the test report.
- ',:hile not specifically rEr.tioned at the reeting, the a;;piicar.! also needs to oo"in a1T c el' r a r :=tese - ,: " ~ W
- n . ~i, 1;s n D. ., 'Cff& t'. . Es;Z . ; ; L .~ ~ .:ii n .:J; is' E02t; ; :wo ;;.
DcyC,C tnE fuel l0ddly 06te.
14 JUL 1386 (9) A response is required to question 67 (see Enclosure 3) regarding the containment building nonnal air cooling rack.
(10) The applicant must confirm completion of the seismic qualification program prior to fuel load including (a) verification of assumed load with as-built condition and (b) reconciliation of seismic loads and relative motion for valves with laterally supported actuators.
(11) In response to question 59 (see cnclosure 3), the applicant needs to submit its battery maintenance program.
(12) In response to question 46, the applicant needs to confinn that the qualified life of the plasma display considering aging has been determined.
(13) The design limit under faulted conditions needs to be addressed and updated in the FSAR (see question 65 in Enclosure 3),
(14) Question 66 (see Enclosure 3) also needs to be !:larified through an amendment to the FSAR.
The staff also found that the applicant's equipment qualifications program has a well-defined scope and good management involvement. The equipment qualifica-tion data packages show good organization and allow for easy document retrieval.
The staff also indicated that the applicant's checklist for acceptance review of vendor documents in response to purchase specifications was very thorough and impressive.
The staff evaluation of the details of the onsite review will be provided in a future supplement to the Safety Evaluation Report, fA Helanie A. Miller, Project Manager Project Project Directorate #4 Division of PWR Licensing-A
Enclosures:
As stated
- SEE PREVIOUS CONCURRENCE Th # R-A E PWRv4/dPWR-A M r/lr gchi BJYotngblood 5
Of/Q/86 07/$/86 07/1;/86
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Mr. R. E. Conway Georgia Power Company Vogtle Electric Generating Plant CC*
Mr. L. T. Gucwa Resident Inspector Chief Nuclear Engineer Nuclear Regulatory Commission Georgia Power Company P. O. Box 572 P.O. Box 4545 Waynesboro, Georgia 30830 Atlanta, Georgia 30302 Mr. Ruble A. Thomas Deppish Kirkland, III, Counsel Vice President - Licensing Office of the Consumers' Utility Vogtle Project Council Georgia Power Company / Suite 225 Southern Company Services, Inc. 32 Peachtree Street, N.W.
P.O. Box 2625 Atlanta, Georgia 30303 l Birmingham, Alabama 35202 James E. Joiner Mr. Donald O. Foster Troutman, Sanders, Lockennan, Vice President & Project General Manager & Ashmore Candler Building
~
Georgia Power Ccmpany Post Office Box 299A, Route 2 127 Peachtree Street, N.E.
Waynesboro, Georgia 30830 Atlanta, Georgia 30303 Douglas C. Teper Mr. J. A. Bailey Georgians Against Nuclear Energy Project Licensing Manager 1253 Lenox Circle Southern Company Services, Inc. Atlanta, Georgia 30306 P.O. Box 2625 Birmingham, Alabama 35202 Ernest L. Blake, Jr.
Bruce W. Churchill, Esq.
Shaw, Pittman, Potts and Trowbridge Tim Johnson 1800 M Street, N.W. Executive Director Washington, D. C. 20036 Educational Campaign for a Prosperous Georgia Mr. G. Bockhold, Jr. 1083 Austin Avenue, N.E.
Vogtle Plant Manager Atlanta, Georgia 30307 Georgia Power Company Route 2, Box 299-A Billie Pirner Garde Waynesboro, Georgia 30830 Citizens Clinic Director Government Accountability Project
~ Regional Administrator, Region II 303 10th Street U.S. Nuclear Regulatory Commission Augusta, Georgia 30901 la ta, or a b323
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Enclosure 1 Participants NRC Westinghouse Bechtel l M. Miller W. Guerin F. Marsh ,
R. Ballard J. McInerney . A. Patel '
G. Bagchi M. Kamenic J. Haratyk S. Hou J. Parello R. Lindenran J. Rogge T. Matty 0. Gurbuz H. Livermore J. Dudiak S. Poorsabahian R. Morrison D. Nims C. Benton E. Virzi l A. Hartmann S. Fried R. Span J. Patel EG & G Idaho Southern Company Services L. Vagelby J. Wheless C. Kido J. Bailey H. Stromberg D. Moore G. Thinnes T. Arlotto J. Singh R. Harris Georgia Power Company Duquesne Light Company T. Penland C. Hill P. Rice R. Allen Houston Lighting and Power Company W. Copeland D. Hudson G. Tandy T. Wendt T. Dixit J. Herbert W. Gabbard J. Sutphin C. Belflower I
~~
1 1
Enclosure 2 -
Final Audit Equipment Selection By Team SQRT 1 Plasma Display 11623Q5000A Main Control Board 1160105MCB 3" Globe Valve and Operator IPV0455A Nuclear Instrumentation System 11602Q5NIR Auxiliary Feedwater Pump 11302P4001 1" Y-Check Valve 11202U4155 Time Delay Relay A-62-12482 Battery 11806B3BYA i SQRT 2 Boric Acid Transfer Pump and Motor 11208P6006M01 Reactor Coolant Filter 11208F4001 8" Glove Valve and Operator 1HV8716A Gas Decay Tank 11902V6001 480 VDC Distribution Panel 11805Q30PC Control Building Normal Air Cooling Rack 11511E7001000 Shutdown Panel (Train B) 11605P5SDB Main Feedwater Isolation Valve and 1HY5227 Self-Contained Hydraulic Actuator SQRT 3 3" Globe Valve and Operator 1HV8160 Resistance Temperature Detector ITE1313 Safety Injection Pump 11204P6003 Cold Shutdown ILIl02A AC Starter 11805S3RHRIA 700 HP Motor Driven NSCW Pump Motor 11202P4001 1120LP4001M01 Engineered Safety Feature Panel 11620Q5ESF 3" Feedwater Gate Valve IHV780 PVORT 1 8" Check Valve 1120606015 3" Diaphragm Valve 1HV7136 Diesel Fuel Oil Transfer Pump 12403P4001 10" Butterfly Valve 1HV1975
. 4 PVORT 2 i NSCW Transfer Pump 11202P4007 Diesel Generator Start Air Valve 1HV-9068A 8" Gate Valve AHV-19722 12" Gate Valve 1HV8701A PV0RT 3 Safety Injection Pump 11204P6004 2" Globe Valve 1HV8145 Main Steam Safety Valve 1PSV-3001 16" Check Valve 11305U4071 i
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Procedure No.
Appf0v;l Vogtle Electric Generating Ptnt SUM-10 ggg NUCLEAR OPERATIONS g ;,,,,,n go.
' 3 Date Georgia Power e.2e no.
Unit COMMON fi W / $hSS hh / 3 .3' 3 SUPT. ENGR. EI& N DATE
. Q.A..'S E MGR/ /DATE '
[fotc< d RB CHAIRMAN l5l5/ [$
DATE fr-t-
TEMPORARY MODIFICATION CONTROL *
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,1 1.0 PURPOSE v -
To establish the authorization for and control of ,
2.0 SCOPE This procedure applies to systems from Turnover fro [
Construction to Release to Operations. After Release to Operations, Temporary Modifications shall be made in accordance with either VEGP 00306-C " Temporary Jumper and Lifted Wire Control" or 00307-C " Temporary Modifications".
- This procedure is apslicable to temporary modifications of electrical or mec agnical components or systems.
This includes:
(1) Lifting and reconnecting electrical leads.
(2) Installation and removal of electrical jumpers.
(3) Connection of permanent wires to a terminal other than that shown in the design.
(4) Installation or removal of blank / blind flanges l
that are not a part of the design.
(5) Use of spool pieces on temporary lines that are I not a part of the design.
(6) Mechanical modifications.
The logging requirements of this procedure do not apply if one of the following requirements are satisfied.
(1) The modification is initiated and resto ed within the same approved test program procedure (CAT, Flush, Preop, HVAC Balance, etc.). The procedure shall supply enough information to unambiguously identify the modification and location.
CONTINUED F7J'Ct A MC41%
PROCEDURE No. REVISloN PAGE No.
(2) A jumper is attached or a wire lifted for a short period of time by a technician. The modification shall be restored by the end of the technicians shift or entered into the Log at that time.
(3) The modification consists of spool pieces or blank flanges that are a designed part of the system and are installed or removed by operating, maintenance or surveillance procedures.
(4) The modification is on a non-safety system and is erformed under the as-built rules of SUM-19 p' Request For Engineering".
3.0 REFERENCES
00304-C " Equipment Clearance and Tagging" SUM-9 " System Turnover" SUM-19 " Request for Engineering" -
4.0 DEFINITIONS Temporary Modification - a mechanical or electrical change or adjustment made to permanent plant equipment to obtain special conditions outside the design. The change or adjustment will be restored to the original condition when no longer required or made permanent when the design is changed.
5.0 RESPONSIBILITIES 5.1 TEST SUPERVISOR (TS)
The Test Supervisor is responsible for the installation, restoration and documentation of all temporary modifications. If the TS does not personally perform or direct the modification or restoration he shall ensure that the person who performed or directed the modification or restoration records it in the Temporary Modification Log and enters his name.
The Test Supervisor is responsible for ensuring that any temporary modifications existing at Turnover are logged and tagged per SUM-10, m . ,n,, .. - . . .
sob .6i 3% V $ 's .. . , , ,
CONTINUED rmo
REVISloN PAGE No.
PRoCEDUQE No. ,
The Test Supervisor should, in general,' authorize temporary modifications only on the systems assigned to him or on which he is assisting another TS. If the TS I needs to authorize a TM on another system he'should .
i coordinate this with the TS or LTS responsible for that system: Any LTS or higher Engineering Supervision may authorize a TM.
5.2 SHIFT SUPERVISOR (SS)
The Shift Supervisor is responsible for maintaining the TM log in the cc. trol room.
5.3 NUCLEAR OPERATIONS DOCUMENT CONTROL File completed TM log sheets on a system basis in accordance with VEGP-00100-C " Quality Assurance Records Administration".
5.4 INITIAL TEST PROGRAM MANAGER The ITPM ensures that the TM Log is reviewed on a quarterly basis and those TMs which have been installed more than 3 months are evaluated.
The ITPM is responsible for having the Log reviewed and completed sheets transmitted to Document Control.
6.0 INSTRUCTIONS FOR DOCU$ENTING TEMPORARY MODIFICATIONS 6.1 INSTALLATION AND RESTORATION OF TMs 6.1.1 A Test Supervisor, LTS or higher Nuclear Operations Engineering Supervision shall authorize a Temporary Modification. In general, a Test Supervisor should authorize TMs on his assigned systems. When a Test Supervisor.needs to authorize a TM on another system he should coordinate that with the assigned TS or LTS. The authorizing TS, LTS or higher Supervision shall indicate this by filling out, signing and dating the TM Log and the TM Tag (s).
6.1.2 The person who performs the installation or restoration shall print name, sign and date the TM log in the
" completed by" block or a Test Supervisor shall verify
- the installation or restoration and print name, sign and date in this block. If the authorizing TS performs the installation or restoration then he shall. sign and date both blocks. The TM Tag (s) shall be hung at the time of installation and removed at restoration per section 6.3 of this procedure. , 7 t
! FOR& . CONTINUED wa
PROCEDURE No. REVISloN PAGE No.
,g 6.1.2.1 A Test Supervisor, LTS or higher Nuclear Operations Engineering Supervision may authorize a TM when neces-sary to perform testing required by the Initial Test Program or to operate equipment in supaort of testing.
A TM shall not be authorized as shown 'aelow unless the enabling requirements are fulfilled.
(1) A TM shall not be authorized which would operate equipment in an unsafe manner or threaten the safety of plant personnel.
A TM shall not be authorized which operates I (2) equiament outside its design range unless approved by the PFE via REA or other document.
(3) A TM shall not be authorized which adjusts any setpoint in the unconservative direction unless approved by the PFE.
(4) A TM shall not be authorized which invalidates an N stamp unless approved by the PFE.
(5) A TM shall not be authorized which involves cutting, burning, drilling, welding, etc., such that the equipment cannot be restored to the original design.
6.1.3 Use of MWO for TM installation or restoration Installation of a TM, since it is temporary, does not m require an MWO unless:
O (1) It involves cutting, burning, welding, etc.
7gg
""" (2) le involves removal of permanent plant equipment EIS which requires Q storage. !
"'f1 4"I' (3) Is a modification which is intended to be made "K.
. permanent.
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- 3 (4) For Electric meds, where there are torque j requirements.
C") (5) A pressure boundary is to be broken.
"mEE g=3 Restoration of a TM requires an MWO as directed by SUM-22, except for electrical mods where there are no EE3 torque requirements. Where a TM is to be made permanent
["{ see Section 6.4 of this procedure.
CONTINUED wa
PAGE NO.
REVISloN PRoCEDUCE No. ,
. CAUTION EQUIPMENT CLEARANCE TAGGING MAY STILL BE REQUIRED.
6.1.4 Temporary Electrical Jumpers and Lifted Wires Temporary Electrical Jumpers shall be PURPLE andWhere of a length to stand out from the permanent wiring.
one end of the jumper is not visible from the other, both ends shall be marked or tagged.
Lifted wires should have their ends insulated with insulating tape or heat shrink wrap and be pulled away from the terminal board so as to clearly' appear lifted.
6.1.5 Temporary modifications existing at Turnover The TS shall log in the TM Log and tag all TMs existing at Turnover unless the. modification is recognized and restored in an approved procedure (e.g. MCC Heaters on temporary power).
6.2 TEMPORARY MODIFICATION LOG The Temporary Modification Log shall be maintained in the Control Room by the Shift Suservisor. The TM Log shall consist of the log sheet slown in Figure I which shall be filled out and placed in the TM Log as follows for all Temporary Modifications required by this procedure:
,jq.12 The Test Supervisor authorizing the the TM shall enter:
CC) (a) Temporary Modification Number 30
=== Temporary Modifications shall be numbered with the EEE appropriate start-up system designator, "T1 engineering system number, and a three digit
("*, sequence number. The sequence number will begin ggs with 001 for each engineering system within a Start-up system (e.g., AD-1305-001, AE-1305-001) ggg UE8 (b) No. of Tags placed d
gg) (c) Location - This shall include as ap111 cable the ggg Tag No. of equipment involved, breaker number building location, pipe line number, instrument C"3 number, etc.
312 I"1 CONTINUED wn
REVISloN PAGE No.
PROCEDURE No. ,
,,, (d) Description - This shall include:
O Electrical The jumpers added and connection M points including terminal block a=== and terminal number. The lifted 2 wires including the wire number, m terminal block and terminal number.
Og Mechanical The nature of the modification and the specific connection point (s) q= with the system such as valve M number, spool piece, or device.
(e) Reason - The reason should include problem being C corrected, special conditions to be obtained or the y* test procedure requiring the change, the expected C"3 duration of the TM by date or event, and whether
".2., the change is intended to be made permanent.
(f) PFE Approval - Obtain PFE approval if required or write N/A. PFE approval is indicated by referencing a PFE approved document.
(g) Authorized by - Print name, sign and date.
The TS should retain a copy of the TM for his files.
6.2.2 The person who performs the work or a TS who has personally verified completion of the work shall print name, sign and date in the " Completed" space.
6.'2.3 When restoration is desired a TS shall p'rint name, sign and date the " Restoration Authorized by block in the Restored column.
6.2.4 The person who performs the work, a TS who has personally verified restoration or QC (See Temp. Mod.
made permanent Section 6.4 of the procedure) shall print name, sign and date in the " completed" block of the restored column.
6.3 TEMPORARY MODIFICATION TAGS 6.3.1 Temporary Modification tags shall be as shown in Figure 2 and shall be purple.
6.3.2 The TM Tags shall be placed or removed at the same time the TM is installed or restored. Temporary Modification tags shall be attached directly to the Temporary Modification. Where the TM is extensive or all connection points are not clearly visible from one location, more than one tag should be used. Where one CONTINUED mm
PROCEDURE No. REVISloN PAGE No.
end of a jumper is not visible from the other, both '
ends of the jumper should be tagged.
75 CAUTION
"""" TEMPORARY MODIFICATION TAGS DO NOT IMPLY E THAT A CLEARANCE IS IN EFFECT, THAT A "T1 CIRCUIT IS DE-ENERGIZED, A VESSEL OR PIPE C
IS DEPRESSURIZED OR PURGED OR THAT WORK 30 MAY SAFELY BE PERFORMED ON THE COMPONENT.
"))
g VEGP 00304-C " EQUIPMENT CLEARANCE AND TAGGING" MUST BE FOLLOWED IN PERFORMING q ANY WORK.
em.
6J3lE The Tempora'ry Modification Tag shall be filled out with 3E3 information recorded in the TM Log for location and description and an abbreviated reason and shall be hS3 signed and dated by the TS authorizing the sad installation. The Tag No. shall be the TM log number r"" plus a consecutive number beginning with one ror each-
"*C tag hung for that TM.
6.4 TEMPORARY MODIFICATIONS INTENDED TO BE MADE PERMANENT The TS may ~ choose to expedite testing by using a Temporary Modification to make a physical change in anticipation of a design change. The Temporary Modification shall be_made permanent by either completely removing the TM and replacing with permanent hardware or remerforming the adjustments or by following the aelow rules during installation and restoration.
(1) The TM shall be performed by work order.
(2) The MWO shall be referenced in the " Installation" block of the TM Log.
(3) The MWO shall be performed and verified to all requirements for a permanent installation.
(4) If an MWO is used, jumpers may be exempt from the color requirement of 6.1.4 but they shall be tagged.
(5) Once the Design Change document is approved and the !
TS assures that the design change has been l properly incorporated by the MWO's, he shall enter the Design Document No. in the TM Log and request that QC verify that the MWO(s) were a valid implementation of the Design Document.
l l
CONTINUED
'C3485
REVIStoN PAGE No.
IPRoCEDURE No. _
i (6) If the QC inspector finds any difference, he shall notify the TS who will have it fixed under anotherAll work order (unless the original is not closed).
i MWO's are to be referenced in the TM Log. .
2 (7) If the QC inspector finds the implementation to be acce including proper reference of the MWO'ptable,s and Design Document in the TM Log, he shall remove the TM Tags and print his name, sign and date in the " Completed" block in the " restoration" block of the TM Log.
6.5 FIIING OF TEMPORARY MODIFICATION SHEETS l
The ITPM shall have the log periodically reviewed and completed sheets removed and transmitted to Nuclear 07eration Document Control. If the last TM is removed the reviewer should write the next number on a blank TM and place it in the log.
't Nuclear Operation Document Control shall file Temporary Modification sheets in one file and arranged by Startup System Designator. These records shall be kept l
as permanent records.
6.6 QUARTERLY REVIEW OF THE TEMPORARY MODIFICATION LOG The Initial Test Program Manager shall commission, on a quarterly basis, a review of the Temporary Modification Log. This shall include:
(1) A review of all unrestored temporary modifications installed for more than three months. A justifica-tion shs11 be provided for those which should remain unrestored. A date by which restoration will occur shall be provided for those which should be restored.
For a sample of not less than 20% (or 25 TMs which-ever is greater), the tags shall be verified to be in place and legible and the log entry will be verified to be an adequate representation of the Modification.
(2) A review of all log entries for incorrect entries.
If any are found they shall be listed and a date shall be established by which they will be corrected.
(3) A review of log numbers to assure that all TM sheets are in either the Log or Document Control.
- e^" *eamATION CNLY CONTINUED 703445
_ _ _ -- ~ . _ _
PROCEDURE NO. REVISION VAGE NO.
This review shall be documented in a memorandum to the Initial Test Program Manager.
WD OF PROCW W
\
FORInnm -nmAs ,10Ncpay 7C3445
PROCEDURE No. REVISloN PAGE No.
. TEMPORARY MODIFICATION LOG SHEET Modification Number Location: .
FORINFORMATIONL Description of Modification:
Reason for Modification:
Installation:
Authorized by _
/ /
Print Sign Date PFE approval (if req'd per 6.1.2.1)
Completed / /
Print Sign Date No. of Tags MWO (if any)
Design Doc. (if any)
Restoration:
Authorized by / /
Print Sign Date Completed / /
Print Sign Date MWO (if any)
Design Doc. (if any)
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PAGE V0GTLE ro SE USEc 7037 No. 4 of 9 PROJECT PROCEDURE oNt.y cN ;ce
- 4.0 INSTALLATION REQUIREMENTS (Cont'd) 4.4 Bolts in flanged connections shall meet the following.tecuirements:
4.4.1 When installation conditions will not permit the engagement of two (2) full threads beyond the nut, then as a minimum, all of the chamfered end, if any, of the bolt or stud must protrude beyond the face of the nut.
4.4.2 The maximum exposed thraad should not exceed nominal stud / bolt diameter + 1/8" beyond the nut, however longer studs may be used due to material availability, i
5.0 BOLT UP PROCEDURE - )
5.1 Flange and flange alignrent shall be checked prior to performing the l bolting operation. The seating surface The shall be free of scratches alignment shall be such that I
transverse to the seating surface. l the flanges are visually in alignment. Bolts must fit the bolt holes The gasket surfaces shall bear ' uni-without interference or force.
formly on the gasket to assure proper compression of the gasket.
5.2 Torquing shall be done with current calibrated torque wrenches, which comply with Pullman Procedure XII-2, and to accepted good workmanship practices.
All bolts or studs 1-3/4" / and greater shall te prestressed by *.
5.2.1 either hydraulic tensioning or elongation ceasurement.
A. Due to the unreliability of bolt stress and torcue value correlation for bolt sizes 1-3/4" and larger, the tension given in Appendix "A" shall be used for axial loading by hydraulic devices.
B. Elongation measurement of applied bolt stress shall be com-puted using the following formula:
jL S=E x ---- where.
L 5 - Desired Bolt Stress (psi)
E - Modulus of Elasticity (30 x 10 6 psi) 3 L - Bolt Length (in.)
_- jL-Incrementofincreasedlength(in./in.)
g The measured elongation shall be accurate to + 10% of C NOTE:
the calculated value.
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V0GTLE PROJECT . ,,- ,,3, PROCEDURE fg,_f~33 g;- 7037 ., o .- 8 of 16 7.0 GENERAL REQUIREMENTS (Continued) 12/12/8! 7.4.2 Abandoned baseplate holes, for instrumentation suoports, do not require welding or grout provided the support details permit welding as an optional attachment method.
7.5 Drypacking of Exploratory or Abandoned Holes 7.5.1 Ory pack all . abandoned or exploratory holes. (Ref. Attachment 12/12/85 Exploratory holes less than 1/2" (inch) in Q, page 1 of 2) diameter need not be dry packed prior to drilling adjacent holes ~
provided the 1/2" (inch) edge distance to the new hole is main-tained. Abandoned holes less than 1/2" (inch) in diameter are to be considered exploratory.
7.6 Measurements 7.6.1 For the purpose of this procedure, measurements may be rounded
.' to the closest 1/8", except for gap criteria where tolerances are less than 1//8 inch.
7.7 Thread Engagement 7.7.1 Minimum thread engagement must be such that the outside face of the nut is flush with the last thread of the bolt. Vendor supplied washers shall not be deleted.
7.7.2 When the unthreaded portion of the anchor bolt extends past the face of the base plate, it is permissable to use a flat washer or 1/4" thick washer plate in addition to the vendor supplied washer. The 1/4" thick washer plate shall be sized in length and width equal to or greater than the outside diameter of the existing washer. These washers shall not be welded to the base plate.
- 7.8 Bolt Projection 4
7.8.1 Assure that enough anchor projection exists to allow for full thread engagement and 'the attachmer.t of the tensioning device "h" where required.
g 7.9 Base Plate Hole Sizes 7.9.1 "The hole size as stated in the support drawings shall be con- _
sidered as minimum, but may exceed the nominal bolt diameter by not more than the following amounts:"
AX4AZ01-247-20 5 1.01A W -31'
,j l ,
Y fYO }.[c/f)W//
Audit ff- SQRT and TAG NUMBER: /N V 7/3b DESCRIPTION: 3 re pf a. ( N NRC CONCERN o) ds ao; k 'e fewer A> A< A'a/eig W best f LJWWt 0 EfCmb/
No lCf f c Q t'// ch"os,{ $Y b M* AU b L) punan.ed ob, - % .
CPC RESPONSE
' $2 Clroik llie t"oo$o1.j'?mputY)l!
s act2'(bxct lulfb JMo n Senouce Usor k onder /-ff, -0 #7t/,27 fo s dd8 E N W/l be !!.'00t<* d by LL p 7 ,/ ygg p y g g , g,yg,g, l
~_
RESPONSIBLE ENGINEER:
- d. M b[4 0551V l
C o/f ya To/e; fw Af 0ser Ta3 a tw i$
f.II SQRT and PVORT Audit
~
TAG NUMBER: /M D'/973 DESCRIPTION: g /' g ufj6y-NRC CONCERN c5 . [.. b </[c! lo l'~Sb~Z/$O 1)
L) t7Vt O MMMM WW t~ A@OC W (- <~ wa ds V W b red AI'e E*n /k d/&
~
S'SES$ by 6' f [ fI(L GPC RESPONSE
$Jo " '# 0h ha r .% (D. . // ca ll b 3
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7Y77237 ,,
RESPONSIBLE ENGINEER:
- tb 0551V
Equipment /Mitiri:1 Rec:Ipt inspection R: port 022667 R N2 VOGTLE ELECTRIC GENERATING PLANT-Units 1 and 2 Unit No= 1 Discipline k ECH ANICAL ALL ITEMS MUST BE COMPLETELY FILLED OUT. N/A IF NOT APPLIC ABLE. ~ , , . ~ _
1.~. ~ ,
m lHV- 195 aorc 3,...~
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McrOR OPERATE.D BtGTERFLi VALVE (10" l50N 1217
~
FISHER C.oNT80LS Cor6PANY Senauh L10s Peump.a Q or Peoe.Q
'79 77237 oocum.at. R.co.v.a Q
TACXIN6 LIST ,INSTRuCTIOM MANRALs MAtJRFACTuRING
~PROmuRE o.. . . so .c. c,., a... o, ,1.m . c, I2-al-32_. I-14-83 5E50675-HIPC C1280 nn 5 I&c..i,.. ,.in. on.. . ,
s-- e o puhumuunni Ulv bumrs.sIE 11 AREHOLLSE Dy // e i
" ~
1(EF. ' bD- A lhD-T-(M ~ " $'T Complete this section pre'erab[y before off-loading jtg 'Bt Secklist g (. m r.
@.49 pi tor conrorm.nce .no .n txi vor non-conrorm.nc.
D)
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[y.nc.
fe oamase or .ny ee in. ioiro-,ns' U '~
- i. ideai><>
o -no
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- 3. Environmental hb .P . \' 9 " '" is e r
] T own Failure 4. C eanline SEE
- g a n saneiin, gs.er ic.i C 6. Item Damage gg j 6. Coatin- and serv ves O 7. co-Piiaace to e. o.
M/A '
NCR NO MD-3 56 g ,,,,,,, ,, oe,,,, o ,,,,,,
IX5At03 L98-1 REMARKSTO- 138-l W5 30J. CL_- dsla NAT'L. BRD.* (cfo 67 MouNTEb ou VALhE *
)
- l. Lim 1ToRout motor Ib* AT60IWAM-RG-4,HP. 65.5.F 1.0.TveET PH3 FR'P483FMWR)o.H^t60.VetTS Fo0,CoDET Aom,Ar4Ps I.1 Las' 8 QtAss 'H, INS.T'(FE-RH 'f?Ab1AT1o(a IWs'1MP-a42- A-1.'
OLimITdaodE AtTaATORsTYPE S@ SIZE-COO. SERIAL4 33551L1-33LTmITcKQME @EAREo'LTVAE-H.312E l lec,SFRIdL4 335515
- VALVE Yol<E HAS IMbEREuT' APPRo'/IdATELY $" DEEP.
i nc t in- M 5a tviTV- I859c.,.
,g,cre -
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GeorgiaPower d @ NA T~LJ 6e _
he \
FORM NPV.1 N CERTIFICATE HOLDERS
- DATA REPORT FOR NUCLEAR PUMPS OR VALVES
- As Required by tha Pr visinns cf th] ASME C:dr. Secti:n Ill. Div.1
- 1. Manufacturec ey Fisher Controls Companv, P.O. Box 190, Marshalltown, Iowa 50158 s ider Georaia (NamePower ano AodressCompany, P.Ite H$ox Cf N Certific ). )4545, Atlanta, GA 30302
- 2. Manuf actured for (Name anc Accress of Pwrenaser or Owaen
- 3. Location of instaliation Alvin W. Vogtle Ncir. Plt. . Burke County. GA -
(hame and Accress)
ValVo Nominal inlet Size 10 outiet size 10
- c. Pump or Valve (anch) (inen)
(a) Model No.. (b) N Certificate Holder's (c) Canadian Series No. Serial Registration (d) Orawing (f) Nat'l. (g) Year or Type No. No. . No. (a) Class Bd. No. Built (3) 9280 7977237 N/A 47A5335 Rev. A 2 6667 1cR?
g3 37A6240 Rev. A c)
(4) l (5)
(6)
, i b . .
ggg i.6 . . . ..
4
- 5. On - Off (Brief descnction of servtCe fCr wheCh eCuiDment was desigPed)
- 6. cesign Concitions 160 ,,,
200 ,, ,, y,,,, p ,,,,,,e Cr a ss
@ (1)
(Pressure) (Temsersturet l 7. Ccid Worting Pressure 226 psi at 100'F.
- 8. Pressure Retaining Pieces Mark No. Material Spec. No. Manufacturer Remarks I , .
(al Castings i. 1 I
, 07184-a S A-351-C FSM Quaker IValve Disc I i i f
i I i l , ; , BECHTl l 4 i N4 I i i i l !
l ! 1 l
1 1 I
i (b) Forgings l
i 1
' t l l
- 11) Fct manually operated valves only.
- Supplemental sheets in form of lists, sketches or crawings may be used provided (1) size is 81l2" x 11*. (2)information in and_Ql lach sheet is numbered sTd Gunbe? o9 nhoa)n __ [ __ _
' Mat:ri:1 Spec.N3 Manufectur:r Ccmarks '
Matt No.
M -kg,,,t,g g , .
T' I !
! ! l (
1 i i i
i l i
i i
l i (d) Other Parts l 84150-4A-7 i SA-515-70 l Mills A11ov Valvd Bndv 90947-23-36205-7I SA-515-70 Mi11s A11ov Rotaining' Ring i
l i
r ., -- < -,
i _ _ _ . _ _ _ _ _ - . . .
1 e
--e - s
,,_ .. ..... -.. ~-
s , ,, s s . . ...s..--. -- -
- 9. Hycrostatic :,st 40 p.i. ei,w oiev,renti i :,,, pr ,ure 1M ,,i .
CERTIFICATE OF COMPUANCE We certify that the statements made in this report are correct and that this pump or valve, conforms to the rules of Edition 1974 ,
construction of the ASME Code for Nuclear Power Plant Comoonents.Section III. civ. I.
Adoenda Winter 1975 . Code Case No. N/A .te MM#1 Signed Fish Centenis cercar v g/' /. n
' ' '~
tan certiracate noncers Our ASME Cemficate of Authonzation No. 1070 to use the N symbcl expires ll 10 M .
(Ni (Derop CERT 1FICATION OF DESIGN Fishar Ccntrols Ccreany -
Design mformation on file at Stress analysis report (Class 1 only) on file at N/A e oesign specificat: ens cemfied ey (1)
W. R. Gould Jr.
/ +y Ps State GA
,' Stress analysis certified by (1)
PE State Reg. No.
Reg. No.
12293
'N (1) Signature net recuired. List name only.
CERTIFICATE OF SHOP INSPECTION I, the undersegned. holding a valid commission issued by the National Board of Boiler and Pressure Vessel Inspectors and the State or Province of ICW3 and employed by Hartford S.B.I.&I. Co.
of Hartford, Conn. n,ye ;nspectee gne pump, or y,iv,. eesenteo ;n ini, o,t, pepo,, on l'7" 9 19 N . and state that to the best of my knowledge and belief.the N Certif;cate Holder has con. ,
l structed this pump, or valve. in accordance with the ASME Code. Section 111.
f Cy signing this certificate, neither the InsDector nor his employer makes any warranty, expressed or implied. Concerning f tes ecuioment desented in tnis ca'a Report. Furthermore, neither the Inspector nor his employer shall be liable in any j rnanner for any personal injury or property damage or a loss of any kind arising from or connected with this inspection.
b l
tuul,? 77DS un.oectori c o m,,,,,,o n , wmmenaso.. si i.. Prosom . .no no.
mz l
9 # 1YSICAL gga Fisher Controls Compat /
u ^na ei a L. i. i o w n . i o w A REPORT OF CERTIFIED CHEMICAL &
PROPERTIES AND/OR TEST CERTIFit,ATION SIZE & TYPE NO. 10" SMB-000/5-IllBC-9280 DATE 12-10-82 7977237 PROJECT /NHS/SilS/LSC NO.
LSC 79P126, APR Rev.2 FISilER SEntAL NO.
CUSTOMER ORDER NO. PAV-206 nEP. ORDER NO. 22D-X5AC03-NIG IT EM On T AG NO. #79 lllV- 1975 CUSTOMER Georgia Power Company SUBCONTR ACTOR INFORM ATION PART llE AT NO. PART IIE AT NO. PART IIEAT NO coor B4150-4A-7 Retainina_ Ring 9094L-2L2621 5-7 com ET nise l# 184 f.
vnvt etua OTUDS CUIS TESTS AND RESULTS
" ^ ^ BY DAT DESCRIPTION PRESSURE (MIN.) LEAKAGE RESULTS SPEC.
HYDIOSI AllC TEST FMP 2X14 Rev.1 AMD 6 Rev.2 450 15 0 110 Leak Green 11 ' T27-sE AT tE Am iEST FMP 2X16 Rev.3 AMD 8 Rev.1 158 10 0 fio Leak Goettsch DISC HVDRO FMP 2X14.1 Rev.0 AMD 7 Rev.0 158 1 -------
lio Leak Goettsch 12-2<
STEM SE At TEST DtArts 10 C ASE LE AK TEST GACKEE AT tE AKAGE TEST
" ' ' ~ ~
A12 HEllUM RE AK IEST i
..s.. ea" e '
'"' b
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_ ; g; gr - ' ' ; .1 1. . . _ - .
SiONAL SIRoME TIME TO OPEN C10SE cet nisonAt1E T ~~ifP7kITRev.TAHti F 18 Rev.D 7K ~}1cFa rland 12-2]
I HV3TE2ESIS TEST srECiAt CiE Anino LSC 79P_1263PJLRev.2_ PAR.A_III..n. _0K Keller 11-3 Sect Enos _LSC_Z9P_126_APJL Re v. 23 ARA _V.. A .. 11 _ _ _
OK DeFrance _ 12- 1 e AinTING INSTRUCTIONS _ BP._BX8.2_Rev S -
cACu Aoino inSTRuCTious .Sc 79P126 APR Rev.2 PARA V.C.
CHIPPING INSTRUCTIONS EmAt asnCTion LSC 79P126 APR Rev.2 OK Jennings ~ 12-9:
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v PART A v OC IN-NtOCESS
% ANII INSPECTOR'S INSPECTOR'Si int 95CTOR'sl INSPECT QC
. OPERAT10N PROC /REV HOLO HOLD INITIALS 4 INITIALS & INITIALS ~'
& INI LS alO ,
PT PT OATE 6ATk' " ' ' ~ ~ OiTE O'IT E VERIFY ERNAL - f CLEANLINESS s.- swa'*.*- - - . * * ' - - - '
i 1 (IF W ESSISLE) 13-8/ ,
VERIFY CLEAHLINESS' S OF tsATINC SURFACES
_ S_ vtR I FY_AL ICaedENT II-5/ ~ /
_ __4 VERIFY CASKET TYPE IX-6/ 's PART S IELDEhNGIN N-PROCESS 5 APPLY LUemlCANT lx , / /
Se APPLY __TOROUE -5/ A 8 L NO Sb RECORD CAL DUE Il1-2/ \
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4 3 ,p p A k w ecAy M
- W w i g <. w e io e 44 gg gi g, y, yi, PART C OC FINAL INSPECTlON ' ,
+
+ p/A 0Ack of //S ' O D ?, $ $. _ .
OPER 'l M ' E I N M
_N O _ OPERATION PROC /REV MLO HLD INITIALS S__0 ATE RECOMO COIPONENT 124.-
_ __S _ SERIAL NO/ HEAT NO 5/M M7123'7* IX-6 )[ Io ' 7 9 O I A&tETER W VERIFY SOLTING MATERIAL i
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STUDS: SPEC tA 193 CRhMEAT CD NUTS : SPEC 54th CR 7A HE AT CD LA A
- f Vill-l/ N_ b' W--
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_1t V ER I F Y_TOROUE_SE AL _151lT4T ACT _
IX-6/ _X 7 - lo REVERIFY TOROUE PROC & VALUE (IF NECESSARY) IX-6/
SERI AL NO '4"l'c M 11a RECORDe CAL DUE T -I b D X1l-2/ [o - 7Bd
_ tin APPLY _ToRout SEAL __ JN/A SS STUDS / NUTS) _ IX-8/ c, 9 l oATE: c,/l r/ac, oA riNAL REviEn. @
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- 1. l VERIFY INTERNAL CLE2NLINESS l ly l l !
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DIMHbution # 039 PROCEDURE REVISION CIIECKLISI Effective Date 06/05/86 REV. PROC. REV.
REV. PROC. REV. PROC._
PROC REV. PROC.
PROC. REY. PCN 7,8,9 6/16/80 GWS 87 7/17/85 451 PCN 5 7/29/85 39 9/10/81 III/I VIII-I 11/7/85 IX-59 _J95/85 GWS 7/17/85 452_ _ 3/28/84 O PCN 3 9 43.1 7/17/85 88.2 fIX- '65 9/_13/85_ J DI.1 1/24/85 IX-1 12/12/85 ,
453 9/10/81
%. &CR~ F" ITI 8/15/84 44 7/17/85 102 7/12/85 IX-3 7-20-85 IX-86 10/24/85 IX-MT-1 PCN 1 111 7/17/85 454 9/10/81 IT8 11/29/83 48 7/17/85 IX-5 2/10/86 W77 1/2/85 ~~
IX-MT-3 112 7/5/85 455 12/20/83 6/25/84 ITIO 8/15/84 52 7/17/85 IX-14 PCN 2 W77 1/2/85 IX-MT-4 PCN 1,2 113 11/6/85 464 10/1/84 ITil 11/29/83 60 7/17/85 IX-15 2/04/86 AWS75 1/2/85 IX-MT-5 PCN 1 150 3/26/86 505 7/5/85 PCN 3 IT12 4/17/85 61 7/17/85 IX-16 11/30/83 AWS75 1/2/85 IX-PT-1 151 3/26/86 510 10/10/85 PCN 1 8/15/84 71 11/6/85 7/22/85 IT14 AWS IX-19 6/17/85 W77 SW-1 3/3/82 IX-RT-1 72.1 11/6/85 250 11/29/83 1/28/86 13 7/5/85 AWS IX-20 8/19/85 W77 I-1 8/14/85 IX-RT-3 74 11/6/85 252 10/24/85 6/13/85 13.1 7/5/85 AWS IX-29 10/10/83 W77 I-2 1/24/85 PCN 2,3,4,5,6 IX-UT-1 76.1 11/6/85 303 6/29/84 4/2/82 19 7/5/85 AWS IX-32 l 1/15/86 W77 1-3 1/24/85 _
PCN 7 IX-UT-2 77 7/5/85 328 6/2/83 W77 12/13/81 20 03/26/86 AWS IX-40 9/09/85 I-4 9/22/83 J PCN 1 IX-UT-6 79 9/20/79 338 9/16/83 AWS77 7/22/82 24 3/24/84 IX-43 8/27/84 1-PC A/20/82 80 7/5/85 351 9/16/83 X-11 5/31/82 26 5/26/81 IX-44 4/4/83 PCN 1 8/11/80, PCN 1,2,3 PCN 2,3 352 3/28/84 B1 27 4/14/83 81 7/5/85 '
s IX-48 3/25/85 X-18 11/15/85 9/10/81 85 12/6/85 PCN 18,19,20,21 j 353 X-20 2/3/86 29 9/7/83 IX-50 10/9/85 7/9/85 PCN 1,2 PCN 7,8,9 .
354 9/10/81 811 XI-l 1/28/86 31 3/26/86 IX-52 1/2/85 B12 7/12/85 84 7/25/79 355 9/10/81 32 3/25/85 I IX-55 10/31/85 XV-4 4/26/85 PCN 1,2,3 .
84.1 6/19/85 408 3/28/84 XIII-4 12/16/85 38 12/6/85
,IX-58 7/26/85 .
l'
T N EARK m 06/05/86 .,'
06/05/86 APPROVED BY/DATE
~ ~ ~ .. _ J E j
- PREPARED BY/DATE DAVE WATERS gg4
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?.C0 0 SVSQNH2/7-/07 o/ UNIT _ INITAL REMARKS 1 APPLICA8ILITY I & DATE ,
E? I H I
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C[f V $ l Vcrify System is Installed and Free : rom Damage. [I .
X X ,p/.yf ;
f Verify Required Clearances are j Y X
[Of!/- J6 Maintained for Piping thru Walls )
and Sleeves. .
Vcrify Recuired Clearances are X Maintained for Supports.
Verify Spring Stops are Removed X 1 ;
as Required.
WCU $
Verify All Mechanical Connections ,p /~ff ara Tight [ X X ,
Verify Strut Angular X j
. Tclerances & Pin to Pin.
I I
Verify Clams Ear Gas Correct, X (4) Four Point Centact Achieved, l l, iihere Recuired.
e th // .
Verify that Uninsulated Pipe X 9 /-76 Meets Required Cleanliness Level. .
EGENERAL REMARK 5/CBSERVATIONS/ NOTES ,
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I< PAGE NO 10 AEVISloN 2
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$ene roc. UJbi25 bat beea jaeib<med h WEMD 6 det'e,,,,,,;e ~ -tle per:C , i,,a o er. cha ia et'e,,s { ic.s de va,,,ua g ,ze s o ( e je e 4 va / ,.,7 , l ~1h- Pc'A "" "
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S . 54 # I O O 8' 3 SQRT and PVORT Audit -
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Py, b G W-M (%d.xg', fE1, ; 7 so .9 mar une ._ . l uuW { A # v - I9 7 z 2. 1so notR: DESCRIPTION: LJ %S 4 ft/ q jer Nh 8 . 4 NRC CONCERN
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- h. Cr bp >;pc</petata lega on to tha ;t? tail ed f *f ald cama ud hire the
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- 2. A et s d.ird tw> Sola sta.d ccco a.: toe fee tha E teli vtca uf %
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.nti .<i t h . J1, -M atai3 f.it;h "at :3 city unds.c 1 av ica cc :dic
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- c. 'ihen ICSAs are wt specLif.ad y;If 2 1:1211fted n r n d m ai nt I to c: \hi t 6 :r .' !1 et ant.t+3c1 to IL:'lt a lb.h ( L .a . MV i
cethne, TJica tapa). a.
- d. Appi t+d t..rpa e s c: ,Juit th n!s not ts xeted 35 feat rceds.
%::i1 saa.g c L;ht co+hitt tw.:llut:a 111.'
tf qultit:3 m p e .it ceif ch t is
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Itgita, t.,r212a1 s.. m s tatti lug 13 c f.3h tly c12.*;e 1 and ~ g. tor ;,ed to 2C-25 tach pounds. For .wn la lastallations steg tight is *c..a p t.15t a , ~ t th c o Q: .'a c if ica ti a r nui r ed . 1
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4
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. -.: .. C.U.f . '.W. . '.'4 A. 'JiC furntahs3 tt :pc.essy es':la t Ne tf tc ic f en t u;s (, y er r.'ses) A t11 i
) ka sppitad ta a 4ch cabla tf t'.a c..nh 4ctoe t 2 31 st.q1f .Ct ec ;.ha r ot s ts tastalled. ISasa tqs , f.st ht.61 f *e4 cha >;ic f et fa'::*d.>d %)bla j 5 t's113t tsn C.ntd* , are to ta ut scha t at ? >ch cula he mdor j suppitad ,tststis, it is not o pto.1 Ne d i mJ.+c .u a t n..at.4ctoe utz i 24 n d of eilL tha c.1314 *;2 t g .t ( n ,,.scactif or .. e.s:rif). 3' cov sc t'it a e t~,3 4th 2 p ot4cr.tra cia,e u ,.1 .Steh A ell
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June 16, 1986 tre sxinem ewiec s, stem Mr. R. M. Bellamy Manager - Testing Outage Nuclear Operations Site Waynesboro, Georgia 30830
Subject:
Vogtle Electric Generating Plant - Units 1 & 2 System Balancing / Restoration _ File No: X4AZ01 Correspondence No: M-6823 , As we near Hot Functional Testing and Comercial Operation, we feel the attached foms,. (1) Remove Travel
. Stops / Balance System and (2) Reinstall Travel Stops / Restore System, will allow us to properly document and perform' Nuclear Operation's requests for system balancing and/or restoration. The forms will be controlled by the Nuclear Operations Liaison, Mr. Bill Q Moore, and the Mechanical Construction Liaison, Mr.
V Larry Johnston. As the testing personnel prepare to operate or discontinue operation on a specific system, they should contact the Nuclear Operations Liaison , to initiate the appropriate ,fom to be transmitted to the Mechanical Construction liaison for action. Your cooperation will allow us to support the testing efforts in a timely and organized manner. C. W. Rau Mechanical Discipline Manager GJ/CWR:ef Attachments xc: W. R. Rountree
+9. C. Williams J. B. 8easley Document Control J. Aufdenkempe 1/hore '
H. Handfinger
~ REMOVE TRAVEL STOPS / BALANCE SYSTEM REQUEST (4
O NUCLEAR OPERATIONS: Nuclear Operations requests that ( )thespringcantravel stops be removed for preoperational testing or ( ) the spring can travel stops be removed and the spring cans set and balanced at their designed cold load setting in the building (s) on the system for comencement of testing / operation as shown on the attached marked up P&ID's. Coments: l The affected lines are filled and vented or out of wet layup. .( ) Please check the appropriate action. Need Date Requestor Date (Note: Testing / Operation will not begin until this fom is completed and returned to Nuclear Operations.) CONSTRUCTION MECHANICAL FIELD OPERATIONS: CWRf has been sent to Pullman Power Products on to perform,the work requested above. Date
- The completed CWR has been returned to Construction Mechanical Field Operations on . The completed CWR copy is attached Date for your review prior to test / operation comencement.
Constr. Mech. F.0. Engr. Date O C.
Ii ' RE-INSTALL TRAVEL STOPS / RESTORE SYSTEM REQUEST I O NUCLEAR OPERATIONS Nuclear Operations has completed / discontinued testing on the , system in the building (s). Prior to draining / restoring the system, we want the travel stops re-installed in the spring can supports on
. the attached marked up P&ID's.
C0f0ENTS: Need Date Requestor Date Draining / restoration will not begin until this form (Note: is completed and returned to Nucle'a r Operatifons.) CONSTRUCTION MECHANICAL FIELD OPERATIONS CWRf has been sent to Pullman Power Products O . on Date, to perform the work requested above. The completed CWR has been returned to Construction Mechanical Field Operations on . Draining / restoration may . Date . proceed. - Constr. Mech. F.0. Engr. Date l l 6.. .
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17 IX4 ARC 1 01-15-81 PAY.434 1 BELMONT AYE. - SUITE 230 Tn pumr Q SALA CYNWTD, PA. 19004 W 9pt-Esc150-7 n- 4T3.. ..w oro.rnumo.r nivi n e '- 854-f 15t.-T NUCLEAR SERVICE VALVES 3 1/2" AND LARGER in. to.~e, e v. , unm.s i, in, u.nu. .. r.mem. ee,, INSPECTlott 15 REQUIRED FOR THIS CMMMiE ORDER No.17. HAKE THE FOLLOWINC CMMICES Yo PURCHASE ORDEk PAV-435 DATED R 12, 1977 FOR THE N1)GLEAR SERVICE VALVES f 1/2' t LARCER FOR Titt PLMIT YOGTLE - UNIT NO. 1.
REFERENCE:
ANCHOR / DARLING LETTER DATED DECEMBER 17, 19:E'. . O~CHAMP.EITEM PRicINr. FDR THE POLLOWINf.1TD4S : _NO.
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RfVIRiih PRICE 2 e. t 4,157.00/EACH ,s k 156 $23,713.00/EACH 157 p .' i 1931. L
$23,713.09/EACH PUPONAslNg 158 423,71).00/EACH " .
159 $23,71).99/EACH ( RFOMTEL CORRECT THE FOLLO'/ING =* ITEM No. 413 1-24" x 1500 5.s (SECHTEL Los NO. PX4ARot-302) 1- 5" X 1505 5.5 (BECHTfL LOG NO. PX4AR01-358) - PREVIOUS PURCHASE ORDER TOTAL PRICE: 42,291,418.40 THIS REV!st0H INCREASES THE PURCHASE ORDER TOTAL PRICE:
$13,283.00 THE REVISED PURCHASE ORDER TOTAL PRICE 15: $2,304,711.80
( ALL OTHER TERMS AND CONDITJ0til ISSU1D PRIOR 70 REMA!H UNCHANGED. SHAHTH!6E-Olt0ER ! l 32
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V LARSER The m%ne enano i m swmenses e me pwenm erser memnae snow MA82 THE POLLOWING 12, 1977 FOR CHANGES THE NUCLEAR TO PURCHASE SERVICE VALVES, ORDEs 8-1/2" rav 438 REVllES ! DATED SEPTEMBER 8 LAREER PQR THE ALVIN 98, V0sTLE alucLEAR PLANT UNIT 000.1.
REFERENCE:
ANCHOR /DARLIIIS VALVE CO. LETTE55 BATED DECEM3Ea y, 1975, MAY 33, 1979, AUGUST 10 8979 AND TELJEES sATEo SEPTEmaEn 3s, as7s, dAsIGAAT 4,1979 Amp '
/ dANWART II, 19Tfe ADD TM FOLLOWING1 h SPECIPICATION I4Atti EEVil10N 3 SATED APRIL 4,1978, REYlSION 3 1978 AND REVillall 4 SATES M4%CR 34,1979 ST TWIS 4ATED AuSUST 16, ARE INCORP9MTED MREJM. ~
REFERENCE IW,RETO
-1989 SATE MASTER VALVI MARE IID. 8), CARDON STEEL CAST, ASME SA fRE55URE SEAL 216 SR. WCh SUTT WILDIteG R M S FOR $$M, St FIFEMANUAL 9PM ATED, b 57 TYP 30eelETCONShuCTI9M,$ APACEt PLEXIBLE WEDGE, It4ADPACED INTEGRAL em WELSED SEAT RINGS, PtedECT CLASS 211 IN ACCORDANCE WITH SPECIPICATION 54AR81. !
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CIRC, SLANUAL OPERATED Am SF PACE, MAASPACEA twTEGRAL OR WELDED BEAT RINGS, Pt0dECT CLASS 212 IN ACCORDANQE UITH SPt4IFICATION X4Ak91. f
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REQUIRED RELIVERT APRIL 58 REFERENCE CPOR 53PR81830 , 1980 .. ATEM NO. 138 1 EA 15" - PAINT C40E 808,875Ab90ENTCODE*1"&'P"As 951 Aacp. $30 436.98/
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w! DE5CR8PTiott Wrromond is a case-hardening mold steel expressly White hhorontly tough. and consequently sut4ect to tt i desegned for cold hobbed cavtties. It le a vanadium tressed cold met! electric tumece mold steel de soloped to give you tamel oilacusbes in machinitr> deed soft steel. Mirtomo 3 important adentages: will shoura considme imprmement when severel woded durmg hobbing.
- 1. )nherent closanees and uniformity
- 2. Maximum hobability MCAM
- 3. Uniform response to heat trestroent Because of its specie! propertnee. Mirremold is weit sutts '
Together, these 3 edrentages prowrde 63ded rvedon of W any apphcanon M me time and money you spend on the manuincture of . . . . eacep6cnetly easy hobabiuty is desired molds. The addition of venachum serves as a refiniog agent and insures a uniform fine grumed case in the heat . . . masirnum detait anct sharpness of design are i peremount importance trueted mold. lerremoiss ductinty and ease of hobtn'ng . . . medium b short production runs are required, are equiveient to those found in hotteng irons. . . . e hobbing iron would norrnalty be used. To give you trtsured clesanees and unilormity. Mirromond is produced with the same painstaking care and control y gg, -
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used M me manufacture of Carpenter Tool Steele. Thus. Forgine: Heat to 1960/2mr F (1066/1111'C). After fort ' you virtusMy eliminate the danger of having to scrap an bg steel may be air cooled. esponsive maid because of defecte steel. The long hours j and expensave labor costs you irwest in high grade maids teorineRahng Normahaing is useHy not required on m aiu zeteguarded by a 100% frot ecid inspecton made on' 9#' , disca cut hem Wrromote b6Hets Asuneeths: For anneenng, the steel should e6ther b l i pr.oked irt a suitabie container, us(ng a neutr:0 peckin , DE70ftMATOtt IN N compound orplacedinacontrofied-atmospherefumscs Since Wrromold is botn a water hafdening and a car- Nest unilormly to 15Eir F (443'C) and cool very slowty i burizing grade. 4 shouta not be used when dr anenosonal me fumaos at a rete of not more than 50'F per hour unt sesoniity through the haraenmg operemon is antical. me fumaca is black. The fumace may then be turned o and asowed to cool naturalty. This will produce a mas imum hardness of Seineil 115. DECARStJtlZATpte Comurlainer Meromold may be cartsurized irt atmospher i Even mough Mirromodd is a very low coetman steef,it will **"I'*"'8 DY me , ace H empcmed W C 0 M torpng and Mbg temperstwes twersended penods, sufficient longe of time to produce the desired ces Hestmg for hardenhg after carburiaing should be caWd depth. Eght hows at heet in a cartpurizing mecius e M bees w 6 4tmosphFe h normally produces 0230/0.04* (0.762/1.016 mm) cess The mold should tse cooled to room temperature afts carburtring. If pack cartunt;ng hee been utillaed. th itOStBMG & WACHWGNG- mold may be left in the peck for cooling. Wrromold als Mirromote is ideaf torpbs where you went an excepdonal-ly easy-to-hob steel. It ne carefu0y annesse d to show a he esW mW H N ss Brinen hardness of not more then 115. This represents Hardening: When cool, rehest ttu mo(es to a temperatur j about the lowest heroness obtainabie in any seeet. of about 1425/1450*F (774788'C) and quench in brin 4 4 h Mthough it is soft. Wrromoid is also tough and wol easily To keep the cavity surface rese from sesse, heatarig te j g withstand an extreme amount of hobbing wimout danger of rupture. hardening enould be done either in a cyansde bem or i
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m Ahrremokt. Condoved Molds intended ior short pmduction suns may be harden- , ed try heanng in a cyer*se bain to a temperature of 1500* F l (816' C) hekt at terr)perature lor about one hour,and then tmne quenched. TeW To get permeience of shape and fricressed mughness without loss of sortacs hantness temper the makts at a temperature of 300' F (149' C).TNswill sesuit in a case hardness of Nchwee C 52 and a core heroness of Rockwell B 95. hlECHAMICAL PROPERTIES: Mirromold will show the tolloweg care propefties when tressed. . Tenstbis @ ) kal ........................................... 75 MPs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ 17 l Weld suength I ks! ........................................... 3e l WPa ......................................... 262 , ! Ptfr$6 CAL PROPWTIES: ; S pecific gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.86 . Density I 16 pe r cu in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . o.m4 kg/m2 .............................. ........ 7c61 Electrical resisdvity Mic ron m.m m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Oh ms/cir nel ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
- Curie temperature
*F .......................................... 1400
- C .......................................... 780 Mean linear coefncient of thermal expansaan 25' b 400'C ........................ K 8 . . 12.40 77' to 750' F . . . . . . . . . . . . . . . . . . . . . . tes/* P . . 6.90
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+ 'b i 1.65 5! + ob i Faax i 1.2 F9 Paar i l'.8 12 PD 8 Faulted N8-3225 a,i 1.2 3 ani 2.0 5 (Level D) (em of 'L) (am Of 'L) + ob 1.1*8 8 + *b i 2.4 S Pm ax i 1.5 FD Pmax i 1.5 PD i S= Allowable'steeae
- om= General primary membrane stress ot = Local membrane stress ob = Primary bending stress PD = Design pressure P3 ,x = Maximum pressure resulting from upset, emergency, or faulted conditions
- a. Limits identLfied refer to subsections of the ASME Code, Section III.
- b. There are no active Class 1 pumps.
- c. For those pumps pre:ured prior to the incorporation of stress limits into the ASME Code, Se:tton III, the stress LLmits of Ccde case M-10(1636-1) l were used. Ihe Code One limits have subsequently been (no'.uded in ACME ~ ~ *.
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SPECIFICATION FOR AUXILIARY FEEDWATER PUMPS AND DRI f - l FOR THE. , GEORGIA POWER COMPANY V0GTLE ELECTRIC GENERATIN . j < an y* BURKE COUNTY, *
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Co{ JOB 9510 [ BECHTEL POWER CORPORATION WESTERN POWER DIVISION NORWALX, CALIFORNIA i h \ Bechtel Power Corporation ENGINEERS - CONSTRUCTORS SAN FR ANCISCO , LOS ANGELES
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X4AF03 " Rsv. 9 . 1 3.4 INTERFACE 3.4.1 Electrical Power , A 125 volt de source will be furnished by the Purchaser for g the steam turbine. A 4160 volt ac three phase source will b ish or
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the motor drive pump motors. 3.4.2 Controls . - All the controls necessary for operating the pumps 11 no installed on a remote control panel. The panel and o any supplied by others. The controls on the panel 1 be in a . art of " motor componente and/or accessories which form a i drivers or steam turbine. The external cont be o hie 4'lectrical type and consist of pump s' tart-stop switch 6 sp(usq r'unniggd'ghts. ) 4.0 DESIGN AND CONSTRUCTION ypi [ %{Ay) # , 4.1 DESIGN FEATURES 'D-d e,@c%.@ ~ [ a.3, These pumps and drivers are part pf tihngilleeged3Saf'ety Features. . The pumps must comply with the rquirem'ents: of the pME' Boiler and Pressure Vessel Code, Section III, Clasas3h a'n4[w'ill require an ASME Class 3 "N" stamp. For the auxiliary feedwattr2.turBing, driv'en l pumps only, use of Table ND-3423-1 from the Win [Eh,19.76'Addegdum_to the 1974 Edition of ASME III is allowed. q,g';dg ,sy ,!%N ,
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> P 4.1.1.1 'WearRings/,/ .
See Paragraph 4. 9 i 4.1.1.2 Impel , Each impe hal s ca y and dynamically balanced before assembly *
, on the s ter a the complete rotors shall be dynamically balanc ra the impellers shall necessitate re-balancing.
Impel o wear rings.
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. All supp dt nozzles shall be suitable to withstand the forces impose t : by the feedwater piping, see Table I, Pump Nozzle Loadings, , and Table III. A pump loading diagram is shown in i I Attachment 4-369, Rev. A. l 4.1.1.4 Flanges Suction flanges shall be 300 pound ANSI raised face. Discharge flanges g shall be 900 pound ANSI raised face. 7
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X4AF03 Rmv. 3 - TABLE II
.,f AUXILIARY FEEDWATER PLHPS , ' LOADING. COMBINATIONS PD - Design' Pressure (Hoop)-General Primary Membr -
tree , PO
- Operating-Pressure (Longitudinal)-Primary DW - Dead Weight - - Earthquake (inertia portion), 60 percent SE)
CBE SSE - Earthquake (inertia portion) u. sg.#if PLANT DESI . o.,% g % OPERATING CONDITION CONSI_ IONM %g ,g ~
)
l A5 - l
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; %;,~ .-
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%'*.s.*7 20.1 DW:'. s i ;;2;;'. PO + DW? r)'
W.- 3;P0
- 1 0BE 79 , .3J 20 OBE
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q yi& % + OBE ,
- 5. Faulted 4 .
+ DW + SSE
' 50 + DW + SSE l k q#s . 1 f 9 _-=_; w -. - . _ _ _ _ _ _ _ _ _ , - - , . - - . - - - - . . _ _ , , _ _ _ _ _
- r :. . . . . . ~ ~
2.2 Structural Intecrity (Pressure Boundary) . I iComoonentf, Load Case. Stress Calculated Allowable
,t' ,c -'f .R 3
e Design Shear - 9207 25712 Casing Casing Flange, elmY.=g., . e[@"C " h Design Normal 17122, 10802;. 38569 Casing
~ ' ~
Design Direct 25712 Casing Design Bending 497LA 17867 Main Flange Bolt Design Comb. 22368- % J3000 Suction Nozzle Flange , Design Longitudinal il7590 5 f g.38569 Radial g 25712 , Suction Nozzle Flange Upset Longitudinal 21446Nw 9049-Tangenti Radial %. N5469 %g>"f38569 25712 Tangential %".10976N'%y 25712 Suction Nozzle Flange Faulted Longitudinal 3415F( 70125 RadiaT:;%g 8727v 46750
. Tangentfal, ,1751h 46750 Discharge Nozzle Flange Design Longitudinal p14987 38569 e a.1, 3 % 16598 25712 -
angentifi N N9592 25712 Discharge Naz'zle Flange - Upset # engitiedina 15949 38569 .g..
- ',,t_ .m -r - ~ '_- c Radtal (* 18818 25712 8- .
1, .i . ' _ . ;; .; entia 10874 25712 .$. -
'~/- Discharge Nozzle Flange Fauf ed. ongithdin 20441 70125 S E.
L . a .. _ w adfit % 24935 46750 " Tadegt{al '14409 46750
-{ . .DischargeiNozzle c 1;C~< ..
PejnMpal 5800 25712
/Jednr.fpal 5053- 25712 s- 7 ' .: .J: .
5394.
~ .
46750 J,
;;{ Suction Nozzle . >'e it Vgn 4' PtirteipalPr'incipal 2373 25712 . . Upset Principal 5596 25712 ^
Fautta v Principal 6585 46750 StuffingBoxBolt\, Des Q Tensile 19119. 27500 2.3 *St'ructurl1 O%D Inl(e vityV (Foundation and Sucoorts) m %9 %) Pump Boltsv i4 QNormal Tensile 13917 63000
' % & ?.U;5 set Tensile 22354 63000
[%,$ ' C Faulted Tensile 26831 84000 Pump P
. g Q% Normal Upset Shear Shear 4901 8187 31500 31500 .u.g - . Faulted Shear 9815 42000 7'
Pump F 7m . Upset Tensile 9170 48000 Faulted Tensile 11009 64000 Upset Shear . 1640 32000 @ Faulted Shear 1969 42666 Pedestal Weld Upset Shear 4281 18000
- Faulted Shear 4759 24000 . Anchor Bolts Upset Tensile - 17060 63000 - , Faulted Tensile 21947 84000 4 Upset Shear 7442 42000 ~ b; ' ~ ~
Faulted Shear 9446 56000
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T e ; .. W2 - N m # m e N CO O C - N m a m 4 N CO m C .= N m.P m @ N G3 m C - N M F m @ N N N N N N N N N N NCO CD CD C0 u3 CO cc CO cc ce m m m m m m m m m m C C C C C C C C C w
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TEST RUN DESCRIPT oNS (concludad) ' TABLE V. , CONTACT FRAGILITY TEST
- TESTA TEST TEST- cTEST- TEST.
LEVEL STATE REMARKS J ,; CilATTER >lHS SERIES ! AXIS LEVEL.' ,RUN3 ITEH(5) . *. TD *,,'
* 'll A 'I ,, e SSE 3, 3 308 ." Ssl4 "sSS/V+ ENG ilA V %5S/V- SSE.. . >' .. No L 309 ';;
i310 3 2,4,6,8,12sl4f,'[9
' 2,4sl2 , ' D :t- 'l lA '
- g 9%q
. 'SSE .s - No State Change TD TD Same as Test 148 SSEJ P.
310 6s8 !. 4 x J,- gflA(> f,gg [' 4SSE - ; A TD
'311 '3 *9614 '. :.J llA & Y
- dP ENG 312- [til A c. # Fs/V- - ;'((SSE - ,
.No -
TD
%2,4,6,8,12sl4.'"W( (llA/ [%,7jj SSE/ No State Change S,-
313, [:.2,4,6,8sl2,M.N,) TD
'314 ~
9sl4 ,' . ' W. ., IlA - N eSS E,4 c Yes Tightened four body screws on
- 19 O/ f :d a'J:'.i 'i ll l A / gF8/V+ ASSED h , DE 315' 7, ',',4 , 'J,
'l'. gig' , 3 .; f F ggp g^pg ./ .. . Specimen No. 22 prior to test. 1c'
- p. l l l A }'. - DE (These 4 screws hold the 3 *i p ]/ <
- 19 . a .1 . ' 4c.R . " r$SSE1 g' No relay sections together.) -
1316 ~ 317l .22 y . ,,IIIA(? i 4 / ' dSSE ' ked[Yes ,
.4, DE DE ' ~*
N4% ". l l l A ::, CSS i
/VP. (/SSE' -f. 4. . NoY /' '
ddAll'.O SAlI[ - b i. ./. V "O"f/@R .~ . 318 * -
$$/V t.,SSE f-4/ F ,- DE 'i 1319 ' '320 gl9s221 '.A .E9,cd s i l A ?.
tilA FB/V s SSE h ,,No No h sfk, g, DE M h1 o c. SSE.t y / No . . ,' M*/ ENG i:2118s22 ' * ', .d,E f !'"~ * ! M[(Ill 'N.lj F f . p,p,\j$ -TDf ~ " f 321 , ..All ;, - . ,. 322/ . llIA. A(
., NE' 3 ;' SSE3 f g.
V /-' g, hA , ,
'322. '13,15,16,19,20s21f - 1II A . g ~:SSE r ~ ff / ' '- ENG ,'c S S/V- 'SSE: *i L323 ,AlI :, f ,, , ,Y, .i I I i A ' * .(- t.- No,/(/f,e .,h " f' $gi }TD 5 j F. '( , j/, .324 18s22 fII(A , s . -
SSE!. ,,
' " 'd e'A .~ . ) J. '1 . ' ' .-
SSE'; - i324~
'325; 113,15,16,19,20s211 All s, . -l; 'IllA
- Illa 4
SS/V+ /SSE' .,
'No. ." ((hf"'.--j -) ' '" / ' .",, ^TD ENG 8%. . L, ' ; ' SSE' -
p' f j[f[*A// 4 18&22
.- ' illa 326 SSE:, l,y ; S' f(e. .A f 326- 13,15,16,19,20s21{. li t I A : ,',
SSE' No ,o t (
- 4' ,- ENG * 'f S y . :. .. .L; 1III A g '.F8/V+
All - 327 ( O 4'/i((d'[!,.# [ l,'jTDf .,. 2328 18s22, .. ^ (IIlA ;4 . SSE n. l- : g, .,s
- .Ag '1 j y tilA:
SSE,, 328 ' 13,15,16,19,20s21 N
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TABLE VI. FRAGILITYLEVEt5'FORRELAYSs.1'/r,P c'- M
'i ^ I.W.
IN THE DE-ENERGlZED OR "0 ROP-0UT" CONDITION . . . I ' . 7. . ^,, .
> FRONT-TO-BACK/ VERTICAL SIDE-TO-S10E/VERTl CAL ~
PLUS NEGATIVE PLUS NEGATIVE SPECIMEN RUN PAGE RUN PAGE RUN PAGE 4 RUN PAGE NO. NO. N0. NO. NO. NO. NO. ..N O . NO. 1 *21 56 *29 58 *ll 54 ' *35 61 3 *21 56 *29 58 *ll 54 % .* 35 - f 61+
- I h'$ ..
*29 *1C 54.@ N
- 3 5'- $ (*' ' M
0 5 *21 56 58
*21 *29 58 Oll: 543. .*35 ^6f "O 5
e 7 56
"*11 L*351 '61 w to *21 56 *29 58 56 ,,.
m 53 / V 33 11 18 55 25 57, . 3 7 60 .
#f _
17 *21 56 *29 58 %. W3 52N N'30 59
' ' v 2 86 66 99- 72 N b 76 63 - 104 74 = 4 86 66 95 68 . 76 63 ' ~
103 73 m '
!! 6 86 66 : 97 70 " e76 :6i 106 75 -
a N 8 86 66 %.98 71
- 76, 63 104 74 8.,. . .-
69 s, M 9 *87 67 s .;*96 J *79 65 ,
*IO7 76 V-w * .7,2. * , 'v 78 .64 104 -74 ..;-
12 86 . .,._66 + % 99 . c *.- .
...a. *4<. -
Ef M77 4,*96 69 % -e.73 62: _ 104
] ' =
14 13-
.*87J *318 288 7 *3'19 '89L 205 82- 199 -74 178 -
MSU4. Y
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7:; <,N.m.3 a
$ 15- J *318 988 ;c*319 ,89 ~ 206 83 e .
- 198 '177- $c ? .Qs .?jf. .. , .
. 3, -16 / '*318 e88 2 J319 89 205 82- 199 78 4:.+ .Mif$gg.
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g .19 d i*318 i88 % +*319 89 315. 86 - *320 90 - ~.f 3;J.~g,;MT , , . w..
' 20 g- *318 88 e *319 89 205 82 200 79 c '.. .!.p$gW: . _ , m m. .,.
i - Ni .:
- 21 % .*318 '- 88 *319 89 212 85 204 '81 , - A .. @ l. .-
a gS#22. - #*318 *88 *319- y89' *317 87 - *320 90
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r..'. , 2 ' TABLE Vll. FRAGILITY LEVELS FOR RELAYS ' '
. , ,. ? v f.
- J.
IN THE ENERGIZED OR " PULL-UP" CONDITloN h-
'~ ~'
FRONT-To-BACK/ VERTICAL , SIDE-To-S loE/ VERTICAL
~
NEGATIVE PLUS ' NEGATIVE PLUS . RUN PAGE RUN PAGE "RUN , PAGE , SPEClHEN RUN PAGE 1: I;9N;, No. No. No. No. No. NOS > - . N,o.' No.r> - me.
-- . , _ ;.9 . , ,
No. . c s., ,,
*70. ?99 ' w *4o N93 g. c.. .y . *59 97 *52- gg ~
1
*7o 499,., ': *40. 3-93v y , , ,y,- - ~' ' *59 97 :*S2 95 f, 3 *S2 *70 99 -. S O ~ iS3 ".. [ ' ";" #
0 5 *59 97 95 . >
*59 97 *S2 95 - M*70 '99 2%"O 93 /.;+ U. ':.
5 7 , -
..-4 99 y .c.*90 2 95 '- .s*70:
M 93 to *59 97
*S2 ,, . ~
w ~~- .2 1 ^;^ Fj C 38 ( 92 m 50
^
a %68 m.98 ;
# 11 58 96 ' 94 *40 1 *52 95< .f *70' 99 93 . . . *59 97 17 *309' 106., *303' .104 *312 107 - "i ~ .D.
2 l *306 105 ~ v;~ y 7. ,~ g
~ ';*309' 106 (*303- lo4 *312 107 - . ~
4 *306 109 -
~*309 '106f %*303 104 *312 , toy c. . - ;~ .J '.-
E.c 6 *306 105? ~ '
- a-8 *306 105 - J*309 106' '*303 104 *312 107 . . . S'?? .'s. .y . N-t;$ 'idl.' Q138, 100M l72 102 b 244 -to3-N./,
- w-e 9 .142
- *303 1o4 . *312 .l oy , +
e;wfhhkk8.. nny
-:n p. s.- *306 ,t op. + *309i1061 jt- " 12 ,r . :.e v : 14 - /*306 ?t'og .*309' >106 *303 104 A*312!107,_ 3.. . n .. 5sy.x;%.v s.
e .
*325 Tio , (;*323 ;*327 c,,321 * .,108 ' Mb._W.. ... w. $.
P
.W .. .111 13 .g 109 .s ;-*. . .icK ,. ,.s. . ..~, - . ;;*327 ,11 0 g*321 ul08 . $
V:wtK2.n.4.-< 5n iM. a . .
% 15 *CM*325 ~ 1iobb*323 109 .wc .w .g , ,
- r. .. ..c r~ . -- :*327 111 f.*321 108, 9'=G.O;G,w.@W -h 9- c. >
.16C A*325 (1o% *323 109
- 2. .c%RTO'i ,
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"18%. .'?*325 mil 6% ' *323 - - - - + ..:3.s }- A .y a.=,nv. g 19 v, ' .*325 l'1 o'. ~ E-w * *323 109 *327 111 *321 108 @.M'inckn.
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f.c. @t.. *327 111- F *321 108 C;.eyWi@m lae
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- .- 2 1 e .*325 110 ,. *323 109 M.
- c. c .m
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sa,e Post-Accident Operating Ti:te - Namco 1.imit Switches l I l I
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. t The aging temperature used by Westinghouse for p6st-ajcident sina21stion was 250 F as 's own by figu: e 23 of WCAP 8687 Supp 2 ,HO)A/HQ(h A....). .ua 6amywrar.ure was seleecea zor tes RAMco , limit sv:.tch qualificat ion'., ', Using this aging temperature and act:,vation energy of ,
0.8 av the Ar'r :enius equation was applied to the '.curva in figure D-8 of WCAP 8587 App'e : dix D from 5 4 hours to 1 year in daa11 increments of time. The re(2 ired aging tines to simulate these sus 1 increments are then summed to' yield a total test time of 12.7 days e simulate 1 year post-accident' fperation (calculation attached). 'Actugl post-accident operating imh was greater than 12.7 days actual test time was 13 I i ! d a. . 3 , 1 1 h.I. drLUl Iker Equipment Qual:,fication Tec:nology
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BRIEF TEST DESCRIPTION { _/ Enclosure 4 The test machine was inclined at 458 to the horizontal plane to simu-late two-axes excitation. In order to orient the test articles to l their normal service position, they were placed on a 45a Rigid Test Fixture. This arrangement gave the input motion equal vectors in the vertical plane and in one horizontal direction. The relays were tested in four horizontal orientations. This was done to test for the : This method in-phase and out-of-phase conditions of the test items. , of test input is recognized as an acceptable alternative to true biaxial excitation in Section 6.6.6' of IEEE Standard 344-1975. l FAILURE CRITERIA (CLASS lE FUNCTIONS MONITORED DURING SEISMIC TESTS) i(A) Non-Oceratine Mode _ (Relay coils de-energized) Normally closed , contacts for chatter in excess of 1 millisecond with 28 vde at a amp applied to contacts. Normally open contacts for false transfer of 1 millisecond or greater with 28 vde at 1 ampere applied to contacts. (B) Operate Mode (Relay coils energized) Normally open contacts _for chatter in excess of 1 millisecond wi,th 28 vde at 1 amp applied to contacts. Normally closed contacts for false transfer of 1 millisecond or greater with 28 vde at 1 ampere applied to con-tacts. , (C) Transitional Mode (Relay operated for time delay) Failure of ' the relays to time-out twice. Note: Relays set for approximate-1? -10 seconds time delay. NOTE: Nominal rated voltage less 10% applied to relays coils during operate and transitional modes.. FRAGILITY LEVEL Device fragility level was obtained in the following manner: Using the Failure Criteria as described, all relays were first sub- , jected to the artificial RRS acceleration level. If a: relay failed to meet its ClassiE function the testing was continued, but at re-gressive increments (of approximately 10% levels) until the mal-function ceased. The level at which fault free operation of the rela-had been established was documented as the fragility level of that relay. f TEST RESPONSE - The test responses which exceed the artificial RRS level and stated as such are not device fragility levels but are highest values tested to. l AX4 A J20 -20 8 -I TEST REPORT NO. AMERACE CORPOR ATION ES-100( CONTROL PRODUCTS' CcNTROL PRODUCTS OlVISION
, n oi.,.. DIVISION UNION. N.J. 07083 REY.A SHEET 3 OF$:.U_5
l ~VEGP-1 1-3BJ-01 REV. O _ FOR ltJf0RMATION ONLY DATA SilEET 7.6 SAFETY IN. ' TION PUMP (1-1204-P6-003) OPERATING DATA PARAMETER TEST INST / SOR LOCATION EXPECTED MINIFLOW RUNOUT VALUE
~N TAR 10-56 Current Ph. B Cubicle (Amps) NG ${
I Line Insta e Voltage Voltmeter PT C (Volts) Pil . B 4160 */,2 00 4(go PH. B-C 0 '//50 4 2g Pil. C-A 4 ' /dC
/ 414 6 ft.LA t< 6 I board Journal 1Nb7/k1FM Computer bk ,
Temperature 1-TE-10967 ggp 7 ax 18TF 19 //vS,'/E ( F) m.,,ac e _
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Hotor In- tusvnuch Fr_arE board Journal Comput-er-Bearing 1-TE-10965 194 Max /*IO /73.23 g remp. G,ja c g V P /e 8 0 o C 2 U1 Sheet 1 of 4 I
VEGP-1 1-3BJ-01 FOR INFORMATION ONLY DATA SHEET.7.6 SAFETY INJECTION PUMP (1-1204-P6-003) OPERATING DATA PARAMETER S LOCATION EXPECTED MINIFLOW RUNOUT TEST p.4,J/ SENSOR VALUE Motor Air I*' *
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local /# N Cooler NSCW *4 Sc- - A D r[sh N 'I b"
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O h r t.t' 95 ' -7 ;<'" @' t 79 F 4 Temp. (*F) Hotor Air 1 Cooler NSCW 1-TI-176/ Local VAR Outlet f(2, 82, Temp. (*F) Lube Oil Cooler NSCW 1-TI-1756 Local . Inlet Temp. o Inlet CuNet +5*F 30 bbo , Temp. (*F)
-Eube Gil - Ceclar OH TE-1642 Computet AP- -Quelet--
Ter;_ (*F) -
-T2601 - /F[ff g// '
Lube Oil Cooler Oil Installed Local o o Outlet Thermometer H.X. Outlet 128 hO 9/ Temp. (*F) Thrust Bearing Installed Local 155 Max o /00 Oil Out1et Thermometer /DY / g,ggg2f/y4 Temp.("F) Lube Oil Filter Inlet Installed Press. Local 10-12 9.2 Pressure Gauge - Normal k *b (psig) /A 2/<
- I Sheet 2 of '4 .
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VEGP-1 FOR INFORMATION ONLY l-3BJ-01 REV. O DATA SHEET 7.6 SAFETY INJECTION PUMP (1-1204-P6-003) OPERATING DATA \ PARAMETER TEST INS,T/ SENSOR LOCATION EXPECTED MINIFLOW RUNOUT vio VALUE Lube Oil <W Filter Out- InstMledPress. Local 7-9 8 %,2/'9/B' 4, let Pressure Gauge %;,* Normal (psig) 8 \ Pump Out- icesr p FLtAr-E , board Tcsr cao:P ypfo35 Journal 1-TE-10975 D8y6$er Not Specified 15 VJ 9 16(,,28 4 Bearing 4L;;er) ()h Temp. (*F) Pump In- 36rAu.ED PLUrE Board Tcsv CaviPy p J n,9 , Journal Bearing 1-TE-10973 O 4Later) Not Specified 156 37 / b /,$2 Temp. (*F) .. Pump Thrust Lt Ep. /fe, W /OW f Bearing 1-TE-10977 Cor.patc rj,g Not Specified /Y7 50 /4B. lO Temp. (*F) fLater- p4.v u ;
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- Hotor Vibration (1) I No. Inboard Bearing 0.25 in/sec. e/1/ 06 , S /, o 6 (in./sec) 1)gst.VR-1296 Horizontal Max ,g In Bearing Vertical 0.25 in/sec Max e 4,o 4 .4 kkd
' 'i e (p oi2 Outboard Bearing 0.25.in/sec /25/,o3 ,Wg -
Horizontal Max ' Outboard Bearing 0.25 in/sec '
'lo /,o'/ ,/ /,oS Vertical Max I
(1) Record the vibration data in both units of inches /sec. and mils. Sheet 3 of 4
._______i
f VEGP-1 FORINFORgATION OM 1-3BJ-01 REV. o DATA SilEET 7.6 SAFETY INJECTION PUMP (1-1204-P6-003) OPERATING DATA PARAMETER TEST INST / SENSOR LOCATION EXPECTED MINIFLOW RUNOUT VALUE Pump m'a vts ne # c, Vibration (1) I pt..No. Inboard Bearing 2.0 mils < /0/,oe/6
- Olo /, o2 (miis) 11 2 - I 2 9 [ Horizontal Max Inboard Bearing 2.0 mils , 20 f ,o S .O(o/,on Vertical Max Outboard Bearing 2.0 mils '20 /,c l ,04 /,e l Horizontal Max outboard Bearing 2.0 mils , o 5f, c,5 ,q fe3 Vertical Max (1) Record the vibration data in both units of inches /sec. and mils.
DATA SilEET 7.6 COMPLETED BY: n']hb,/,?-thh SIGNATU DATE Sheet 4 of 4
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N ujp VEGP-1 1-3BJ-01 FORINFORMATION OMM DATA SilEET 7.8 SAFETY I N PUMP (1-1204-P6-004) OPERATING DATA PARAMETER TEST INST / SOR L TION EXPECTED MINIFLOW RUNOUT VALUE Motor Installed Ammete ' VAR 10-56 33 66 Current Ph. B r -icle (Amps) IBA i Line Installed -1AAL ,.iWwitT Voltage Voltmeter PT Cubicle (Volts) Pil. A-B Ly 50 $876 PH. B-C 4 4//pg 3ggo
- Pll. C-A ej/gp 3ggg-T Sa > \ < \te5 f= taf ,.,
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board Journal N*. Temperature 1-TE-10968 G puter 194 Max , 9 2. .n_ /74,20 N . (*F) 4LaterF ses t..t'e o Flo be
- Hotor Inboard
- Journal 1-TE-10966 -ce=puter l Bearing (-Laeer) 194 Max 0- TE' /686/
Temp. (*F) L f Ep.p. No VF'I i
- Sheet 1 of 4
VEGP-1 FORINFORMAil0N ONLy gJ-01 , w DATA SilEET 7.8 SAFETY INJECTION PUMP (1-1204-P6-004) OPERATING DATA PARAMETER TEST INST / JOR OCATION EXPECTED MINIFLOW RUNOUT VALUE - Hotor Air E t- g. R Cooler NSCW TE, u 4 2 o Ck Cutis t Ts\st x s>A o seL AL. 95 74 f RO P 4p Temp. (*F) Tle,ww w ' otf Motor Air 3 _- Cooler NSCW 1-TI-176/ Loca VAR o o Outlet v 90 68 Temp. ("F) Lube Oil 17 r7 Cooler NSCW 1 -TI- 1756- Local et Temp. Talet Mlst V 9Z $ Temp. (*F) Luum umm Coc' r Gi+ i-TE-1042 Compuw M Gut +ee- N , #/A #/A l Temp j
/*F) '
Lube Oil y Installed Local TEl #9J kh Cooler Oil Outlet Thermometer H.X. Outlet 128 v -- Temp. ("F) l Thrust Local 155 Max y' Bearing Installed 0 0 t Thermometer /02 V Lube Oil Local 10-12 Filter Inlet Pressure Installed Press. Gauge Normal T7 T,'5' (psig) Sheet 2 of 4
! VEGP-1 l 1-3BJ-01 l FOR INroRMATION ONLY DATA SHEET 7.8 SAFETY INJ ' TION PUMP (1-1204-P6-004) OPERATING DATA PARAMETER TEST INST / OR LOCATION EXPECTED MINIFLOW RUNOUT VALUE LC Filter Out- Installed Pr 7-9 f, 6 8. 6 let Pressure Guage Normal (psig) Pump OHthoarT Journal 1-TE-10976
, , f- tA 8 #
Not Specified / W .2 2- /67,23 Q Bearing i Ng i Temp. (*F) e Pump Inboard fese 6 9.:p. a.y o Journal 1-TE-10974 Cc=puter- Specified /M. 2- L ///2,l$ Bearing (Leter)
- Temp. ("F) Flo e-Pump T C e*1 t*if A 'I 1-TE-10978 Cc puter -
t fied N7, f t/ /48.67 Bearing Temp. ( *F) (Later nig F a e. _ Ffotor ix }sco nols ontste A Is Inboard Bearing ,// / ,t// , ll /,52 Virbration si) Inst. No. ~ (in./sec) VF-P /z'fr Horizontal Max
#'## In Bearing 0.25 in - ,/J 0 4 / ,//
Vertical Max Outboard Bearing 0.25 in/sec 1 /, ,f3 /,62
- Horizontal Max n pp, ; 7 dvNod m .-I s Outboard Bearing Vertical ,
0.25 in/sec Max
,0(/,09/ ,026/,07 -
so'llin kn (1) Record the vibration data in both units of inches /sec. and mils. Sheet 3 of 4 l
VEGP-1 1-3BJ-01 REV. O {FORltWO;;y,gan , DATA SilEET 7.8 SAFETY INJ CTION PUMP (1-1208-P6-004) OPERATING DATA PARAMETER TEST INST / 'OR LOCATION EXPECTED MINIFLOW RUNOUT VALUE M Pump Vibration (1) Inst..No. Bearing 2.0 mils , OR / ,o7( ,o/d /,06 (mils) t/ P /z w . Max
!-25 11 Inb a g 2.0 mils ,ob 2 / , 07 .028 /AG Vert Max Out 2.0 mils ,0P / I'/ ,0 4 /,(S2 llorizontal Max outboard mils ,04/4 /,049 ,o33 /,olof Vertical
! A (1) Record the vibration data in both units of inc 'c. uals. d yl.1 - IkT U'1hau<d DATA SilEET y J Y:
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m l Vogtle - PVORT Audit Enclosure 6 Check Valve Operability IE Notice 86-01 dated January 6,1985, reported an event caused by the failure of five main feedwater (MFW) check valves. These check valve failures resulted in the loss of MFW system integrity and significant water-hammer damage. The applicant should provide the following information to demonstrate check valve operability. .
- 1. Describe the methodology used to size and install check valves, considering proximity to flow disruption devices.
- 2. Describe tests, if any, used to demonstrate passage of design flow through check valves.
- 3. Describe what measures are considered to prevent valve chatter, blockage, or fail'ure of the disc assembly.
Response
Generic testing has been performed to determine the performance characteristics for various sizes of check valves. The performance characteristics include flow required to open, pressure drop, etc. These tests demonstrate the valves will be fully open during the design conditions, therefore, precluding cycling of the valve which results in wear. In addition the ability of the valve to open is assured by its. inherant design characteristics. The swing check design and the clearance between the disc hanger assembly and body preclude the possibility of binding. The methodology used for system layout is per Westinghouse document 1.12, " Systems Standard Design Criteria NSSS Layout Guidelines". In addition valve sizing is determined by line size and flow rates at which the valve is required to operate. In Summary the flow rates in NSSS systems are significantly in excess of the flow rates specified in the attachment. I
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- 1. Issue: Mechanical aging and the sequence of environmental conditions on the qualification process are not clear as stated in l
FSAR Amendment 15. The applicant should clarify how mechanical j aging, including equipment in mild environments was considered ; during qualification. The applicant should indicate how these findings will be reflected in the maintenance and surveillance program. FSAR should include the criteria.for the maintenance program as it relates to equipment qualification test and anlaysis results. The applicant should also indicate the mechanical aging to safety-related equipment was considered as recommended by IEEE
-=
! 382-1980. Status: This issue is open. Additional information is needed to close this issue. (a) Describe the program / administrative controls in place that will ensure that the equipment is maintained in a qualified i state for the life of the plant. . Select a safety-related pump or valve whose qualified life is 4 (b) l less than 41 years. Describe how required i maintenance / repair / replacement activities will be identified, , executed, verified, and documented.
Response
The impact of mechanical aging effects on equipment qualification has been addressed in the design process and/or as part of specific qualification test program. Significant mechanical aging effects can result from system / piping vibration and cycling of equipments. Equipment where such effects may be significant are active pumps and line mounted equipment (active valves, RTDs, etc). Relative tpsystem/ piping vibration, FSAR section 3.9.B.2 describes l the pre-operational piping vibration program which is being implemented on Plant Yogtle. This program assures that piping system vibration limits are within ASME Code limits. This testing program includes transient testing such as the o ening and closing of valves and the stopping and starting of pumps. This prwgram assure; that piping vibration effects are not significant. Relative to active valves, the testing program described above assures that piping vibration effects on the mechanical portions of the i valve are insignificant. For valve appurtenance, vibration aging is included in the qualification test program. Typical reports were reviewed during the audit. Requirements for the cycling of valves are included in valve specifications. This requirement has been factored into valve designs by selecting proper materials, assuring proper clearances, and internal part interfaces. Also, several valve vendors have performed valve cycle test to demostrate that the specification requirements have been met. Further, fatigue analysis on all class 1 valve have been performed and design i
transients for class 2 and 3 valves are evaluated. Finally, the valves supplied to Plant Vogtle by Westinghouse are similar to these and other
~
Westinghouse plants which have been operating for extended periods of time. With the exr.eption of stem problems on feedwater control valves
- (which have been corrected) no fatique/ wear problems have been identified.
For line mounted electrical equipment, (such as RTDs) mechanical aging is excluded in the IEEE 323-1974 qualification program. Test report documenting the testing methods and results were reviewed during the SQRT audit. Specifications for active pumps address vibration in the design of the pump assembly including such considerations as shaft fatique due to vibration. A further discussion of other mechanical effect is contained in the previous response to question 271.1 part B.5 (attached). It should also be noted that stresses on pump shafts were reviewed during the SQRT/PV0RT audit. Pump motor sub-assemblies are subjected to vibration aging as part of the IEE 323-1974 testing program. This testing and associated reports were reveiwed during the SQRT/PVRT audit. Additional informtion on this question is provided in the previous . response to the NRC (attached). 1 t 3
VEGP-FSAR-Q Question (Part 3.5)
- 5. Aging and Sequence of Environmental Conditions in Maintenance Program .
Aging and the sequence of environmental conditions on the qualification process are onlyshould The applicant briefly addressed in the FSAR. clarify how these findings will be reflected in the maintenance and surveillance program. The FSAR should includerelates the criteria and the maintenance to equipment qualification program as it - test and analysis results. including equipment Clarify how mechanicalwas aging, considered during in mild environments, Indicate how these findings will qualification. will be reflected in the maintenance and Indicate that mechanical surveillance program. aging of safety-related equipment was considerd as recommended by IEEE 382-1980.
Response
The maintenance and surveillance program for VEGP will censider the results of vendor qualification programs for critical age-sensitive environmentally-degradable organic components whose designed life is less than 41 years. Replacement times are based on material analysis and evaluation Vendorused to confirm submittals are the adequacy of the selected material. equipment reviewed for test and analysis results which affect , maintenance which in turn are considered during the developmentFor essent of the plant maintenance program. evaluation through inservice inspection will track discharge performance, mechanical wear effects through measurements of flow, head, and vibration. (See also response to open item 25-1.) For mechanical moving parts (i.e. shafts and stems), allowable t-stress criteria for applicable loading conditions arestress These defined in the pump and valve equipment specifications.a certain amount of criteria have been developed to includethe magnitude of which is depend or not the component is active or inactive. Certain mechanical conservatism, loads such as operating and seismic cause stresses to be The magnitudes of the incurred stresses in mechanical moving parts. incurred are certainly less than the allo criteria. Amend. 15 3/85 Amend. 17 7/85 Amend. 23 4/86 Q271.1-6
o VEGP-FSAR-Q The number of mechanical loading cycles a mechanical moving fpart ~ l experiences is a function of loading condition and t.e type oBecause of th component in which it is used.the number of mechanical load cycles produced a seismic event, From an operating standpoint, valve stems l is less than 2000. may be subject to anywhere from 400 to 20,000 op 1 ,' j. 10'. Thesuch of 1 xdeveloped been conservative allowable stress criteria have that actual stress magnitudes are well l h within the fatigue stress Appendix amplitudes for the given nu I, figures I-9.1 Boiler and Pressure Vessel Code,These usage f actors from the applicable through I-9.4. mechanical cyclic' loading combinations are thus assured .to be less than 1.0. As such, mechanical fatigue problems are avoided. ' L including mild environment , Mechanical equipment qualification, involves a review of age sensitive critical parts for .-
' capabilities and life forMechanicalincorporation intoofthe aging mantenance selected essential and surveillance program.
equipment is monitored through the Inservice Inspection leakage, and(ISI) Program by measurement and evaluation of flow,Results of the ISI P Concerning vibration. trends and the program will be modified as required. mechanical aging qualification for electric valve operators, (January 1974) Vogtle is committed to Regulatory Guide 1.73 However, major actuator which endorses IEEE 383-1972. qualification programs which were performed after 1981 (MFIV and MSIV), used the IEEE 383-1980 standard for guidance. Question (Part B.6)
- 6. Pumps Affected by Static Shaft Analysis FSAR paragraph 3.10.N.2.2.1, indicates that static shaft analysis of the rotor is performed with SSE accelerations and compared with allowable rotor clearances. ESAR paragraph 3.10.N.2.2.1 further states, "if rubbing or impact is predicted, it is required that it be shown by prototype or existing documented data the pump will not be damaged...."
The applicant should identify all pumps affected and the test and/or documentation used to ensure ' operability. J Amend. 17 7/85 Amend. 23 4/86 Q271.1-6a
(
- 2. Issue: FSAR Section 3.10.N.2.2.1 indicates that static shaft analysis of the rotor is performed with SSE accelerations and compared with allowable rotor clearances. FSAR Section 3.10.N.2.2.1 further states, "if rubbing or impact is predicted, it is required that it be show by prototype or existing documented data the pump will not be damaged...". The applicant should identify all pumps affected and the test and/or documentatin used to ensure operability.
Status: This issue is open. Additional information is needed to close this issue. (a) Confirm that the contact duration and stress levels in the impeller / casing wear ring area of the RHR pump are within allowable limits. (b) Indicate to what extent the results predicted by analysis for the RHR pump can be compared with qualification test data or evidence of pump operation. Describe the basis for assessing similarity. (c) Identify any 80P active pump, for which contact has been predicted. Provide evidence that operability has not been adversely affected.
Response
(a) Contact duration and stress limits in the impeller / casing wear ring area of the RHR pump are shown to be within allowable limits. No permanent deformation of the shaft / rotor / impeller assembly or pump casing results from the seismic event. Contact stresses have been determined analytically with results being well within allowable limits as documented in Westinghouse report ME-174. This report was reviewed during
'the site audit. The residual heat removal (RHR) pump assembly is a vertical design with a one piece shaft that is common to both the motor and the pump. Th upper end of th shaft is supported by the motor bearings but the lower end, to which the impellar is attached, rotates freely with a radial clearance maintained between a machined surface on the impellar and a guide ring built into the pump casing. .
The seismic analysis performed on the RHR assembly indicates that during a seismic event the shaft deflection would be large enough to permit contact between the machined surface on the impellar and the guide ring. The contact stresses are very low, less that 10 percent of the allowable value. The low magnitude of the stresses and the short duration of a seismic event preclude the type of damage that could compromise operability or structural integrity. - The analysis that predicted the occurence of contact addressed the pumping the none operating' condition. During operation, a pressure diffential is developed across the clearance between the impeller and guide ring. Such a pressure differential across a small radial clearance creates a very large hydrostatic stiffening effect. This effect is so large that contact during a seismic event is precluded if the pump is in operation. This conclusion was reached during an evaluation
, opn RHR pump assembly very similar to those installed at
- 3. Issue: In regard to RS 1.148 (" Function Sp:cification for Active Valve Assemblies in Systems Important to Safety in Nuclear Power Plants") compliance, the applicant stated that supplemental tests and analyses show that flow-induced loadings and thermal loads, when added to seismic and operating loads have an insignificant effect on valve operability. .
Status: This issue is confirmatory. The following clarification is needed to close this issue. (a) Describe the criteria used for. evaluating the effecfs of superimposed flow-induced loads, thermal loads, and end reaction loads. (b) Describe the threshold levels beyond which the effects of
- these loads were considered to be "significant." Describe the method of qualification used to apply these significant loads.
(c) List the B0P and NSSS active safety-related valves for which flow-induced loads, thermal loads, or end reaction loads were considered to be significant. (d) Based upon a representative sampling of this list. demonstrate that the method of qualification used to apply these load conditions is conservative. Responge: Flow interruption test have been performed on various valves, gate, globe etc. These tests have shown that the flow loads on all valves, except the PORV's and Pressurizer Safety Valve, is not significant in comparison with the pressure differentials across the valve. The PORV's and Pressurizer Safety Valve have been, as part of the operability test program, tested to assure flow interruption capability. Thermal loads and reaction loads are evaluated in the piping analysis
! by keeping the piping loads within the limits specified in the equipment specification. Various valves whose designs can be affected by nozzle loads have been tested without impairment of the valve function.
No significant effects on the valve operability will be encountered if the nozzle loads are kept within the specification requirements. Relative to flow loads it should be noted that the NRC and their consultants reveiwed flow test data for gate valves at a previous site audit. These gate valves at similiar tne gate valves at Vogtle. Further flow test data is also available on globe valves demonstration flow loads are not significant at the design flow rates. In summary flow loads, thermal and reactions loads are evaluated when significant to demonstrate that qualification is acceptable, f
I
- 9. Issue: The applicant provided the methods and standards used for qualification to the staff by letter dated May 31, 1985.
Status: This issue is confirmatory. The following clarification is needed to close this issue. (a) The applicant should identify the year for each code or standard. (Vo 31, 1986, Attachment 1.)gtle letter to NRC dated May (b) The applicant should identify the codes and standard's used to qualify NSSS pumps and valves.
Response
Westinghousahas qualified mechanical and electrical equipment to the industry codes and standards which have been identified as commentments in the Plant Vogtle FSAR. Specifically, for mechanical equipment the requirements of the ASME code have been met for Class 1, 2 and 3 pressure boundry components defined in FSAR section 3.9.N.3. The seismic qualification of mechanical equipment has been performed in accordance with IEEE 344-1975 as defined in FSAR section 3.10. In addition to the above requirements active pumps and valves are subject to operability testing as described in FSAR section 3.10.N.2.2. As part of this program pump motors are qualified to the requirements of IEEE 344-1975 and IEEE 323-1974. The Valve electrical appurtenances are qualified to the requirements of IEEE 344-1975 and IEEE 323-1974. As defined in FSAR Sections 3.10 and 3.11 instrumentation and electrical equipment are also qualified to the requirements of IEEE 344-1975 and IEEE 323-1974. A specific listing of the safety-related mechanical and electrical equipment was provided to the NRC in preparation for the SQRT and PVORT Audits. This list of equipment identifies the qualification standard which has been implemented and confirms that the FSAR commitments have been met.
- 5. Issue: In response to a staff question regarding the determination of qualification and/or operability assurance by analysis alone, the applicant stated that components for generic testing are chosen to envelope all applicable pumps and valves.
Status: This issue is confirmatory. The following clarification is needed to close this issue. (a) List all B0P and NSSS active safety-related valves that have been qualified by analysis only. (b) Based upon a representative sampling of the above list, describe the generic tests and anlaysis that were performed to to qualify a family of similar valves. Describe the basis for accessing similarity.
Response
(a) All NSSS active valves are listed in the VEGP-FSAR Table 3.9.N.3-2. Of these valves, only the check valves have been qualified by analysis only. (b) In addition to analysis, testing during pre-service and in-service demonstrates these check valves will deliver required flow. This item as discussed in detail for. check
- valve 9011B at the VEGP sit audit and appropriate information was reviewed. Further information is contained in response to the NRC concern on Check Valve Operability.
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- 6. Issue: The staff requested that the applicant dicussed the qualification pump / coupling / motor assemblies and valve / valve actuator assemblies where the individual components were qualified separately. The applicant discussed dynamic interation with pump / motor assemblies and supporting structures. The applicant must l I
further address interation between the pump, coupling, and motor. Status: This issue is confirmatory. The following clarification is needed to close this issue. (a) Demonstrate that the coupling manufacturer's maximum allowable levels of vibration and misalignment have not be exceeded. (b) For a selected pump assembly, describe the methods used to measure hydraulic and mechanical parameters. Describe documentation of data, data analysis, and the on-going integration of new or revised information.
Response
The seismic analysis of the pump and motor assembly calculates (1) the maximum free end angular displacements of the pump and motor shafts. These angular displacements of the pump and motor shafts. These angular displacements are verified not to exceed the allowable coupling misalignment as identified on the manufacturer's coupling drawing. The maximum allowable lateral displacements are defined in the pump instruction manual alignment procedures. These values are significantly less than the coupling manufacturer's allowable lateral offset. Coupling manufacturers do not specify allowable vibration levels for the couplings. The maximum allowable vibration levels in the pump assembly are identified in the pump instruction manuals. Actual vibration levels are monitored during testing in'the vendor shop, preliminary testing on site and during plant operation through the ISI program. Vibratin levels are maintained be16w the vendor alloweble limith, also refer to the response for question 1. (b) Each full train pump assembly is completely tested in the vendor shop prior to shipment. The head, flow, horsepower and vibration levels are recorded. A unique performance curve is plotted for each pump. During the plant pre-operational testing, the pump performance and vibration levels are h itored to verify that the pump meets the system requirements. The pump parameters are monitored throughout the plant life in accordance wth the ISI program. This testing will detect any degradation of the pump hydraulic and mechanical performance. 8
- 7. Issue: In response to a staff request to obtain generic testing criteria for requalifying check valves, the applicant stated in FSAR Amendment 15 that check valves qualification testing is not required because valve suppliers ensure through analysis that the valve is stronger than the pipe. Additionally, valve maintenance will ensure that leakage is within acceptable limits.
Status: This issue is confirmatory. Clarification of this issue will be obtained through the detailed review of the check valves related for the PVORT audit.
Response
See response to NRC concern regarding check valve operability and questions 3 and 5. ? I' c3 l
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1302U4133 Dresser 1/2" - X4AR06 7440W Check Valve , 130204134 Dreaanr 1/2" - X4AR06 . 7440W Check Valve 130204135 Dresser 1/2n - X4AR06 . 7440W Check Valve 1302U4136 Dresser 1/2" - X4AR06 7440W Check Valve , 2403U4044 Dresser 2" - XilAR06 5580W Check Valve 2403U4047 Drasser 0" - XilAR06 , 5580W Check Valve i 638MLC 486
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,/ (sis a n OL316MAI GL) 33, g MADE p.s. no.)
- 1. The following areas of systen knowledge are to be evaluated by trainee's supervisor or his designee. b t der
.Il the areas of evaluation applicable to the system
- 6. System interties
- 1. Function 7. Subsystem boundaries
- 2. Draw System 8. Power supplies and locations
- 3. Location of components 9. Temporary startup alignments
- 4. Procedures 10. Standing Orders
- 5. Component / System operation 11. Tech Specs e Control features and intiks 12. Rounds and checks e Manual and Auto modes s. , 6 A;-
- 13. Other A.,x -o,,;h ,.,o e Parameters and Indications ar ,y .. ,em ,~ rom s~,usp -ci e A1a ms ,.,.<,,.~,rn,e.rn.e e r (.:o.' " ' ' ' ,
(RA1fcomplete II. The trainee is qualified on the following subsystems: , system turnover has occurred) SIGNATURE / OATE SUB5YSTEM SECTION I UEO)
- 1. raaswP /3
- 2. ,
3.
- 4. .
- 5. l 6.
7. 9. 10.
- 11. .
12.
/
III. The trainee is qualified on the above system. CON G TS:
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Operations Supervisor (Admin) _ _ 1
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wa.hr , s krm, a e rcrc\ lec.c.Se- wss[< sy.skw Ops.mbi U f y 25 verICl+c! by Ted S/ e c. Arv 4 h anoe TesRnp -n. s r=n +k ly basis. :
6 f R O p & v L' h M e m e t u d b a d k., c h e p m MAINTENANCE AND SURVEILLANCE PROGRAM Prior to fuel loading at Unit 1, VEGP will implement a Maintenance and Surveillance Program following the guidance of Regulatory Guide 1.33, Revision 2. The commitment to Regulatory Guide 1.33 is set forth in Section 1.9.33 of the FSAR. Planned Maintenance and Surveillance is a program that schedules equipment maintenance, calibration, and surveillance activities. Its purpose is to maintain equipment in a condition safe for operations, minimize unplanned outages due to breakdown, and provide a mechanism by which greater than anticipated degradation of safety-related equipment can be detected and remedied. The program is being developed using personnel experienced in the area of maintenance and surveillance of electrical, mechanical, and instrumentation and controls equipment. Under the program, a planned maintenance and surveillance checklist is prepared for each piece of safety-related equipment that identifies the maintenance and surveillance tasks to be performed. If the task requires removing components for internal inspection, an equipment-specific procedure . is referenced describing how the removal and inspection is to be performed. If the task only requires visual inspection of the outer areas of the equipment, it is described on the checklist. The content of the program is derived from the following sources:
- Manufacturer / Vendor Recommendations - Lubrication Requirements - Calibration Requirements - Field Verification of Equipment Descriptions - Industry Experience - Qualification Testing Results All vendors supplying safety-related equipment to VEGP are required to identify critical, age-sensitive, environmentally-degradable organic components and to specify replacement intervals based on test or analysis.
Bechtel, the VEGP Architect-Engineer (AE), reviews and veriffes each vendor's test analysis results. The information is then used in preparing Equipment Qualification Data Packages (EQDPs) which include maintenance and surveillance requirements specified by vendors in their test reports. These EQDPs are transmitted to Equipment Qualification Task Force (EQTF), which reviews the vendor's information and the AE's evaluation for completeness and validity. If satisfactory, the EQTF approves each EQDP and transmits a copy to the VEGP Equipment Qualification (EQ) group. The EQ group identifies all equipment tag numbers included in the EQDP and transmits this information along with the maintenance and surveillance requirements from the EQDP to the Planned Maintenance (PM) group. The PM group then prepares replacement schedules, planned maintenance and surveillalce checklists, and procedures (if necessary). ,
_ a - In addition to that required by the planned maintenance and survefilance checklists, surveillance and operability testing are performed by the VEGP Inservice Testing Program and the Technical Specification Surveillance Program. The Inservice Testing is conducted in accordance with ASME Section XI. All safety-related pumps with a Class 1E power source and safety-related active valves required by ASME Section XI are tested on a regular basis. The pump testing includes determination of flow curves, vibration, bearing temperatures, and differential pressure. The valve testing includes determination of leak rates for isolation valves, stroke times, fail safe verification, and position indication verification. The Technical Specification Surveillance Program covers all equipment required by the VEGP Technical Specifications. The VEGP Technical Specifications specify requirements for the test frequency, acceptability of testing, and measured parameters. When required, corrective maintenance will be performed to assure that equipment will operate satisfactorily. Such corrective maintenance will become part of an equipment history file. Proper documentation of corrective maintenance actions will highlight recuring situations in similar equipment and will provide data to identify component past-performance , trends. Furthermore, equipment or component failures detected in other nuclear power plants will be available to VEGP through Industry Event Reports, NRC IE Bulletins, Information Notices, Letters, and Directives, and Manufacturers' Information Notices. VEGP will review these reports to determine their applicability and will modify its maintenance and surveillance program accordingly. i
- 4) Mi~hnuace Coc >eh ace Pr oyw '
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Equipment Qualification Implementation COLLECT MD TRM5 MITT MIN./5URY.
? INFORMATION TO MAINT.
v REVIEW MAINT./SURY. REQUIREMENTS (MAINT.) E.Q. GROUP DO REEVALUATE NO REQUIREMENTS SEEM REQUIREMENTS NECESSARY ? - MAINT. YES INCORPORATE REQUIREMENTS INTO MAINT. PROG. (PROCEDURES, PLANNED MAINT.) (MAINT.) v PREFORM MAINT. /SURV. REQUIREMENTS EQUIP.
- " FAILURES MAINT. EVALUATION RESULTS i
I VENDOR
- SERVICE
! BULLETINS
't00L I MAINT./SURV. .
. ygg REQUIREMENTS , BE REVISED ? }
Interoffice Correspondence GeorgiaPower d RECORD COPY DATE: November 5, 1985 RE: Plant Voatie - Units 1 & 2 Maintenance /Reclacement Information EODP X4AF04 File: X3BLO1 System: 4607 Loa: N0E-00568 Security Code: NC Keyword: Oualification, Maintenance FROM: C. C. Miller TO: J. Sutchin - Please find attached a list of Eauipment/ Instrument tag numbers that is aoolicable to the Maintenance / Replacement information, contained in section G of Equipment Qualification :
. Data Packace (EODP) XaAF04 This information should be '
incoroorated intb the Planned Maintenance Program. Please note Maintenance /Reclacement required by the EQDP must be performed in order to maintain cualification of the equipment. If you have any auestions or comments, please contact T. L. Penland at extension 4354. s TLP/.ih Attachment xc: M. A. Griffis w/o attach. , C. L. Coursey w/o attach. H. A. Jaynes w/o attach. NORMS w/o attach. 7.N . k
The Maintenance /Reclacement information in section G of the E00P pertains to the equipment and/or instrument tag numbers listed below. . EQDP X4AF04 1 & 2 - 2403-P4-001 1 & 2 - 2403-P4-001M01 ~
'~
1 & 2 - 2403-P4-002 1 & 2 - 2403-P4-002M01 1 & 2 - 24n3-P4-003 1 & 2 - 2403-P4-003M01 1 & 2 - 2403-P4-004 1 & 2 - 2A03-P4-004M01 e ll 4 ,a l 1 l 1
--. , ,. _ _ _ , . . . ~ , , -
PAGE No. REVISloN
' PROCEDURE NO.
20009-C 0 9 of 11 Maintenance EQDP Checklist EQDP i t +4fo +
Description:
Dieset fuet o.t -rausn Sups No w; N-E-ff (1) All EQDP requirements are acceptable le On Inytial/Date ( and the (2) If no was circled in Step 1 list the EQDP requirement (s) Engineering Evaluation Request (EER) Log Number below. EER Logi Requirement (2)a. \
- b. .
N
- c. s
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d.
- e. + ' 4' ,
i
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Initial EQDP review complete sy //-ff-g (3) Mainer Kpv. Date FIGURE 4 (Cont'd.) l
f]l,f
- f ll) $ f [EEEEYE#
PAGE NO REVISION PROCEDU..E NO. 0 10 of 11 20009-C Maintenance EQDP Checklist EQDPi X4Afoy
- 4. Procedures Revised to incorporate EQDP Tasks.
(List procedures effected below) 4e _ 4b N ^'d 4f 4c 4d 4h . Complete LUu W A L,/si-i+-gr Initial /Date
- 5. PM Data Base, Checklists, Computer and Schedules have been revised. (List tas'c numbers below)
J. Sto 3 -f- 95'_ / U +03-f-12b
/-Q yo 3 E-12.2. /-2 +o 3 - C-/0 0 ) /- 9.4c 3-f- 90 l-gu 3 - f. 21 t /4 +c 3 -f- 22 4 /-;+0 3 -t- ff NOTE: If the spaces provided are not adequate an attachment may be made with the EQDPi at the top of the page.
Complete cdo &&., h/-/8-tr dnitial/Date FIGURE 4a (Cont'd.) i l l
REVISloN PAGE No.
' PROCEDURE No.
20009-C 0 11 of 11 l l Maintenance EQDP Checklist EQDPi y 4,4pse
- 6. Spare Parts have been evaluated to insure t:aat the necessary replacement parts are on order and will be available.
l 6a. A spare parts list is attached. l (See Figure 4) l Coap1ece (,ths ( & ///.iy.er-Initial /Date 6b. A Spare Parts requisition is attached Complete k k /r &' / //.ws.r Initial /Date
- 7. This EQDP and the implementing documents, procedures, checklists, etc, have been reviewed and are approved-to be revised and scheduled as indicated. All Engineering Evaluation Requests have been completed and the results are attached.
- . . f-l h Maint. S,upv.
AbJ/P$ I) ate 7?/S d Maint ./6upt .
/
Date ds - To be Completed by Work Planning. N' A
- 8. PM Checklists Revised Initial /Date PM Schedules Revised gA
- 9. Initial /Date
- 10. Computer Updated f/A Initial /Date
- 11. Verify Procedures & other Documents have EQDP revisions as indicated in this Package 12124 ( f.f and are approved. 'JLJ m Initial / Date
- 12. Transmit EQDP To Document '5LJ m 1212 a I r$~
Control Initial /Date FIGURE 4b
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P.M. Data Base Record-Part 1 pace 1 o, 3 DIESEL OIL STORAGE TANK PUMP MOTOR "$-2403-P4-001-M01 SenatNo. Manufacturer Modei T-479101 SIEMENS-ALLIS 1.5 H.P. TYPE-RGZZV-MT Task No. 1-2403- E-85 Justification I (EQUIPMENT QUALIFICATION DATA l Task i PACKAGE) MH LUBRICATE MOTOR X4AF04 .6 Frecuency l Justification l MH 12M 3 X4AF04
~
Pnonty l Justification l TMH 3
}}X4AF04 1.2 Concuvent Task l CL-1-2403-P4-001-M01-E-12M-R Tasx No. 1 2403-E-84 Justification i Task MOISTURE, DAMAGED WIRING, OR LOOSE CONNECTIONS MH I INSPECT WIRING AND CHECK CONNECTIONS COULD RESULT IN MOTOR FAILURE. ,4 Frecuency l Justification l 18M VENDOR RECOMMENDATION 1
Pnonty l Justification l Q SYSTEM, BUT FAILURE WOULD STILL LEAVE A 3 SECOND PUMP WHICH WOULD SUFFICE. 4 cencurrent Task l , C L- 1-2403-P4-001-M01- E-18M Attachments: Cyes b No if Yes, List Attachments.
- CONCURRENT TASKS: 1-2403-E-83 TO 87, 1-2403-E-221 AND 222.
Comments: ELEM : 1X3D-SH-G01X SINGLE LINE: 1X30-AA-F-36A P&ID: 1X40B170-1 PROCEDURES: 25732-C & 25526-C VENDOR: AX4AF04-46 mis a
2 ,, 3 P.M. Data Base Record-Part 2 p,,, Tag No. Desenption 1-2403-P4-001-M01 DIESEL OIL STORAGE TANK PUMP MOTOR Tasm No.1-2403-E-83 Justification l MH T**" l INSPECT MOTOR MOISTURE, LOOSE PARTS, OR LOOSE MOUNTING BOLTS
^
FOR EXTERNAL DEFECTS COULD RESULT IN MOTOR FAILURE. .2 Frecuency l Justification l VENDOR RECOMMENDATION 18M 1 Pnonty l Justification l 3 SAME AS 1-2403-E-84
.2 Concurrent Task l * ~
CL-1-2403-P4-001-M01-E-18M Task No. 1-2403-E-86 Justif cate I T**" I CLOGGED AIR PASSAGES WOULD CAUSE OVERHEATING, WHICH COULD RESULT IN MOTOR INSULATION FAILURE. .5 CLEAN MOTOR Frecuency l Justification l 18M VENDOR RECOMMENDATION 2 Pnonty Justification j l 3 SAME AS 1-2403-E-84 1.0 Concurrent Task j , CL-1-2403-P4-001-M01-E-18M Task No. 1-2403-E-221 Justification l VH T*** I MEGGER THE INSULATION RESISTANCE MEASUREMENTS COULD REVEAL MOTOR AND RECORD DETERIORATION OF THE EQUIPMENT. 5 READINGS. Frequency l Justification l uH 18M VENDOR RECOMMENDATION 2 Pnonty l Justification l TMH 3 SAME AS 1-2403-E-84 1.0 Concurrent Task l , CL-1-2403-P4-001-M01-E-18M mv. m
i 3 e, 3 p.g. P.M. Data Base Rex-d-Part 2
"*" * "" 'l-2403-P4-001-M01 DIESEL OIL STORAGE TANK PUMP MOTOR Tasx No. 1-2403-E-222 Jusuficatioc l (EQUIPMENT QUALIFICATION DATA MH PACKAGE)
Tasx I REPLACE 4 MOTOR BEARINGS
})X4AF04 ,recuency Justification l MH l
180M D X4AF04 2 Jus,i,1ca _ i TMH
, _ , , i X4AF04 8 3 }) .
Concurr.nt Tasx l* . CL- 1-2403-P4-001-M01-E- 1SM-R Tasa No. Justification l MH Task [
, _ _ i m a_ i MH Pnonty l Justification j TMH Concu* rent Task l Tasx No. Justification l MH Tasx [ , _ .nc, , w a_ '
i MH Pnonty 1 Justification l TMH Concurrent Tanx l 7:nr4 wtaas - - . _ _ . .
i Equipment Maintenance Checklist-Part 1 " System MWO Number Page I of 2 Related Task L Number 1-2403-P4 001-M01-E-12M-RN Reference Matenal Equipment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLIS"- TANK PUMP MOTOR (TRAIN A) MANUAL: AX4AF04-46
***"****'*8""** ONE LINE DWG: 1X30-AA-F36A ,
1-2403-P4-001-M01 Man hours siull aric Maintenance Requirement and Penocicity initials Maintenance Special Instructions Est. Act. TasA NumDeqs) NOTE THIS REQUIREMENT IS CONTAINED IN , EQDP X4AF04 AND MUST BE PERFORMED AS INDICATED TO MAINTAIN EQUIPMENT ' QUALIFICATION. 12M ELECT.(2) 1.2 1-2403- LUBRICATE MOTOR BEARINGS E-85 A. Observe all current safety precautions prior to and during performance of f maintenance. B. Notify Shift Supervisor imediately / prior to beginning maintenance action. C. Verify that the component and/or system f has been cleared and tagged.
/
D. Verify equipment serial number. NOTE DRIP SHIELD AND FAN COVER MUST BE REMOVED FOR ACCESS TO UPPER BEARING GREASE PLUGS.
/
- 1. Remove grease relief plug (s).
CAUTION TOO MUCH GREASE MAY CAUSE BEARINGS TO OVERHEAT. I l
- 2. Add grease slowly until new grease ;
is observed coming from grease / relief plug opening.
- 3. Operate motor for at least thirty minutes, with grease relief plug (s) removed to allow excess grease to be /
purged from bearing housing. Rev. No.
i l l
)
Equipire7t Maintenance Check!!st Continuation Sheet-Part 2 System MWO NumOer Page 1 cf 2 Man Hours SMI and Maintenance Maintenance Recuirement and Penodicity initials Special Instructions Est.- Act. Task Numbeds) c
- 4. Reinstall grease relief plug (s). /
E. Notify Maintenance Foreman of any ab-nomal conditions or if unable to y achieve required results. F. Notify Shift Supervisor imediately after maintenance is completed or deter- f mined unachievable. e S i raam e r
l Equipment Maintenance Checklist-Part 1 Sy atem MWO Number Page of Related Task
*. Number 1-2403-P4-001-M01-E-18M "NA[0Y* DIE 3ELGENERATORFUELOILSTORAGE MFGR: SIEMENS-ALLIS'-
TANK PUMP MOTOR (TRAIN A) MANUAL: AX4AF04-46 4plicable Tag Numbers ONE LINE DWG: 1X3D-AA-F36A 1-2403-P4-001-M01 an hours skill and Maintenance Requirement and Penocicity initials Mantenance Special instructions , g Tasx Numberts) A. Observe all current safety precautions prior to and during performance of f maintenance. B. Notify Shift Supervisor immediately / prior to beginning maintenance action. C. Verify that the component and/or system f has been cleared and tagged.
/
D. Verify equipment serial number. 18M-1 ELECT.(2) 0.2 1-2403- INSPECT MOTOR FOR EXTERNAL DEFECTS E-83 1. Visually inspect motor for moisture f damage.
- 2. Visually inspect motor for physical j damage.
- 3. Inspect niotor grounding lead for /
proper grounding and tightness.
- 4. Verify that all motor mount bolts j are tight.
18M-2 ELECT.(2) 0.4 1-2403- INSPECT WIRING AND CHECK CONNECTIONS E-84
- 1. Visually inspect internal part of /
connection box for moisture. Visually inspect motor leads and h
- 2. l) connections for signs of overheating .
damaged insulation and/or loose
/
connections.
- 3. Inspect conduit (rigid and flex) for .
physical damage, lcose mounting, j l and/or loose connections. Rev.Na
1 Equipment Maintenance ChecMist Continuation Sheet-Part 2 - System MWO NumDef Page of Man Hours Maintenance Requirement and Skill and Maintenance eriodiciW Initials Special instructions Est/ Act. Tasu Numberts)
- 4. Visually inspect connection box ,
/
gasket, if used. .
/
- 5. Clean connection box.
18M-3 ELECT.(2) 0.5 1-2403- CLEAN MOTOR E-85 /
- 1. Clean vent fan.
/
- 2. Clean vent fan air intake opening.
~ /
- 3. Clean external parts of motor. .
E. Notify Maintenance Foreman of any ab-nonnal conditions or if unable to / achieve required results. ' F. Notify Shift Supervisor immediately after maintenance is completed or deter- f mined unachievable. rum :sp
, 0 Equipment Maintenance Checklist-Part 1 RECORD CnPY >
System MWO Numeer Pagedof 1 Related Task Number 1-2403-P4-001-M01-E-18M Reference Matenal E":uipment Name , STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENi-ALLIS' TANK PUMP MOTOR (TRAINA) MANUAL: AX4AF04-46.- Appucacle Tag NumDws 1X30-AA-F36A DRAWING: 1-2403-P4-001-M01 an-houm Skdtand Maintenance Requirement and M"C4 Irudais Maintenance Special Instructions Est. Act. Task Numberts) l l NOTE SIGN COMPLETED TASK (S) ON - PROCEDURE " COMPLETION" SHEET. . 18M ELECT.(2) 1.0 1-2403- MEGGER THE MOTOR AND RECORD READINGS E-221 NOTE PERFORM ABOVE MAINTENANCE REQUIREMENT IN ACCORDANCE WITH APPLICABLE SECTION OF PLANT MAINTENANCE PROCEDURE 25732-C. l Rev.NS 0
, y- --- - __ - _____________
Equipment Maintenance Checklist-Part 1 system -uwoNumoer page 1 of 1 ( . Number Related Task 1-2403-P4-001-M01-E-180M-R Reference Matenal Equipment Natne STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLf3 TANK PUMP MOTOR (TRAIN A) MANUAL: AX4AF04-46.. ApplH:aDie Tag Numoors 1X3D-AA-F36A DRAWING: , 1-2403-P4-001-M01 Man *ours Sk:lland Maintenance Requirement and NodiciW initials Mamtenance Est. Act. Special Instructiocs Task Numcerts) NOTE THIS REQUIREMENT IS CONTAINED IN - EQDP X4AF04, AND MUST BE PERFORMED . AS INDICATED TO MAINTAIN EQUIPMENT QUALIFICATION. 180M ELECT.(2) 8.0 1-2403- REPLACE MOTOR BEARINGS E 222 NOTE 7 SIGN COMPLETED TASK (S) ON PROCEDURE
" COMPLETION" SHEET.
NOTE PERFORM AB0VE MAINTENANCE REQUIRE-MENT IN ACCORDANCE WITH APPLICABLE SECTION OF PLANT MAINTENANCE PROCEDURE 25526-C. CAUTION NEVER USE A.F.B.M.A.-0 BEARINGS ON ENCLOSED MOTORS WITH CLAS! "F" OR "H" INSULATION. Rw. No. 0
+ ..a..,
V
. P.M. Data Base Record-Part 1 p.g. 1 of 3 "**"" " DIESEL OIL STORAGE TANK PUMP " "'1-2403-P4-002-M01 Manufacturer Model Senal No. TYPE-RGZZV-MT T-79123 SIEMENS-ALLIS 1.5 H.P.
s l Tasx No.1-2403-E-90 Justification I (EQUIPMENT QUALIFICATION DATA l Tasx I LUBRICATE PACKAGE)
"*" .6 EODP x4AF04 Frecuency l Justification l I
I MH 12M X4AF04 Pncnty l Justification l TMH 3
}3X4AF04 - 1.2 C,oncurrent Task l
- CL-1-2403-P 4-002-M01-E- 12M-R (
Task No.1- 2403-E-89 Justification l T*** IINSPECT WIRING MOISTURE, DAMAGED WIRING, OR LOOSE CONNECTIONS AND CONNECTIONS COULD RESULT IN MOTOR FAILURE. ,4 Frecuency Justification j l MH 18M VENDOR RECOMMENDATION 1 Pnonty l Justification l TMH Q SYSTEM, BUT FAILURE WOULD STILL LEAVE A 3 SECOND PUMP WHICH WOULD SUFFICE. **!i Concurrent Task j
- l l
l CL-1-2403-P4-002-M01-E-18M Attacfirnents: Cyes O No if Yes, Ust Attachtnents.
- CONCURRENT TASXS: 1-2403-E-88 TO 91 & 1-2403-E-222 AND 223 ELEM: 1X3D-BH-G01X SINGLE LINE: 1X3D-AA-F-36A P&ID: 1X408170-1 PROCEDURES: 25732-C & 25526-C VENDOR: AX4AF04-46 l
l NTS 6
r
' 2 c, 3 p ,,
P.M. Data Base Record-Part 2 - Tag No.
' oescnot a 1-2403-P4-002-M01 DIESEL OIL STORAGE TANK PUMP MOTOR c
Task % 1-2403-E-88 Justification l MH T**" l INSPECT MOTOR MOISTURE, LOOSE PARTS, OR LOOSE MOUNTING BOLTS COULD RESULT IN MOTOR FAILURE. .2
- FOR EXTERNAL DEFECTS Frecuency l Justification l MH VENDOR RECOMMENDATION 18M Pnonty l Justification l TMH i
3 SAME AS 1-2403-E-89 .2 Concurrent Task l , . CL-1-2403-P4-002-MC1-E-18M Task No.1-2403-E-91 Justification l
'"" I CLOGGED AIR PASSAGES WOULD CAUSE OVERHEATING, l .5
.i CLEAN MOTOR WHICH COULD R'cSULT IN MOTOR INSULATION FAIRURE. i Frecuency l Justification l MH IBM VENDOR RECOMMENDATION 2 f Prionty l Justification l TMH 4 3 SAME AS 1-2403-E-89 1.0 1 I Concurrent Task l* J - l CL-1-2403-P4-002-M01-E-18M i !- Task No. I-2403-E-223 Justification J "" 7**" I MEGGER THE INSULATION RESISTANCE MEASUREMENTS COULD REVEAL ', .5' MOTOR AND RECORD DETERIORATION OF THE EQUIPMENT. READINGS Frecuency l Justif6catton l MH 18M *ENDOR RECOMMENDATION 2. Justificate j M l. '"" I SAME AS 1-2403-E-89 ~ 3 1.0 l Concurrent Tasm l* CL-1-2403-P4-002-M01-E-18M l M4 6
Y p.g._ 3 o, 3 P.M. Data Base Reord-Part 2 Tag No. Cesenction 1-2403-P4-002-M01 DIESEL OIL STORAGE TANK PUMP MOTOR Tasx No.1- 2403-E- 224 1 Justificatica 1 (EQUIPMENT QUALIFICMION DATA MH PACKAGE) Tas= l REPLACE 4 MOTOR BEARINGS EO3Puar04 Frecuency l Justification 'l MH 180M }}X4AF04 Pnonty l Justification l TMH 3 8 EQ'3P x4^'o# . Concurrent Task l , CL- 1-2403-P4-002-M01-E-180M- R Tasa No. Justification l MH T== l
^
Frecuency j Meation l MH Pnonty l Justification l TMH Concu4ent Tasu l Task No. Justification l MH Task l j Frecuency l 'Mation MH Pnonty l Justification l Concurrent T== l rac. m
Equipment Maintenance Checklist-Part 1 System MWO Number F1ge cf Pelated Task Number 1-2403-P4-002-M01-E-12M-R Reference Matenal Equipment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLTS TANK PUMP MOTOR (TRAIN A) MANUAL: AX4AF04-46 Applicable Tag Numbers 1X30-AA-F36A ONE LINE DWG: 1-2403-P4-002-M01 Maneours Skilt and Maintenance Maintenance Recuirement and Nnodicity Initials Special Instructions Est. Act. Tasx Numberts) NOTE THIS REQUIREMENT IS CONTAINED IN - EQDP X4AF04, AND MUST BE PERFORMED AS INDICATED TO MAINTAIN EQUIPMENT QUALIFICATION. 12M ELECT.(2) 1.2 1-2403- LUBRICATE MOTOR BEARINGS E-90 A. Observe all current safety precautions prior to and during perfomance of f maintenance. B. Notify Shift Supervisor imediately / prior to beginning maintenance action. C. Verify that the component and/or system j has been cleared and tagged.
/
D. Verify equipment serial number. NOTE 6 DRIP SHIELD AND FAN COVER MUST BE REMOVED FOR ACCESS TO UPPER BEARING GREASE PLUGS.
/
- 1. Remove grease relief plug (s).
CAUTION TOO MUCH GREASE MAY CAUSE BEARINGS TO OVERHEAT.
- 2. Add grease slowly until new grease is observed comming from grease f relief plug opening.
- 3. Operate motor for at least thirty minutes with grease relief plug (s) removed to allow excess grease to /
be purged from bearing housing. Rev. Peo. O we vrt a are A F
Equipment Maintenance Checklist Continuation Sheet-Part 2 System MWO NumDer Page 2 ot2 an Hours Maintenance Regwrement and Skin and Maintenance Penodicity initials Task NumDens; Special instructions Est/ Act.
/
- 4. Reinstall grease relief plug (s).
E. Notify Maintenance Foreman of any ab-normal conditions or if unable to f achieve required results. F. Notify Shift Supervisor immdiately after maintenance is completed er deter- f mined unachievable. O
# e e
N79 MCMF
a Equipment Maintenanca Checklist-Part 1 System Mwo Numoer page I et 1 Related Tasx ,
. NumDer 1-2403-P4-002-M01-E-18M Reference Matenal Equipment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLIS~-
TANK PUMP MOTOR (TRAIN A) MANUAL: AX4AF04-46 Applicatie Tag Numbers 1X3D-AA-F36A DRAWING: 1-2403-P4-002-M01 anMours Skill and Maintenance Requirement and *"C'U Maantenance Initials Act. Special Instructions Est. Task Numberts) NOTE SIGN COMPLETED TASK (S) ON - PROCEDURE " COMPLETION" SHEET. . 18M ELECT.(2) 1.0 1-2403- MEGGER THE MOTOR AND RECORD READINGS E-223 NOTE PERFORM AB0VE MAINTENANCE REQUIRE-MENT IN ACCORDANCE WITH APPLICABLE SECTION OF PLANT MAINTENANCE PROCEDURE 25773-C. Pev. NS 0
< . .a . . 1
7 Equipment Maintenance Checklist-Part 1 System MWO Numoer Page 2 of 2 ' Related Tast NurtDer 1-2403-P4-002-M01-E-180M-R Reference Matenal Equipment Name STANDBY DIESEL GENERATOP. FUEL OIL STORAGE MFGR- SIEMENS-ALLIS-TANK PUMP MOTOR (TRAIN A) MANUdL: AX4AF04-46 Appucack Tag Numm DRAWING: 1X30-AA-F-36A 1-2403-P4-002-M01 M *^*cu'$ skiiiand Mentenance pequirement and #C'D initials Maintenance Special Instructions Est. Act. Task Num0erts) NOTE THIS REQUIREMENT IS CONTAINED IN EQDP X4AF04, AND MUST BE PERFORMED - AS INDICATED TO MAINTAIN EQUIPMENT QUALIFICATION. 180M ELECT.(2) 8.0 1-2403- REPLACE MOTOR BEARINGS E-224 NOTE SIGN COMPLETED TASK (S) ON PROCEDURE
" COMPLETION" SHEET.
NOTE PERFORM ABOVE MAINTENANCE REQUIRE-MENT IN ACCORDANCE WITH APPLICABLE SECTION OF PLANT MAINTENANCE PROCEDURE 25526-C. CAUTION NEVER USE A.F.B.M. A.-0 BEARINGS, ON ENCLOSED MOTORS WITH CLASS "F" OR "H" INSULATION. t, ll Pev. No. O
U' Equipment Maintenanco Checklist-Part 1 System MWO Number Page of Related Task N Number 1-2403-P4-002-M01-E-18M Reference Matenal EQutoment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLIS TANK PUMP MOTOR (TRAIN A) MANUAL: AX4AF04-46. Apphcable Tag Num0ers ONE LINE DWG: 1X30-AA-F36A , 1-2403-P4-002-M01
**"0"'8 Skill and Wmenance Maintenance RMuirement and odic W initials SDecial Instructions Est. Act. f Task NumDetts)
A. Observe all cur' rent safety precautions prior to and during perfomance of f maintenance. . B. Notify Shif t Supervisor immediately / prior to beginning maintenance action. C. Verify that the component and/or sptem / has been cleared and tagged.
/
D. Verify equipment serial number. 18M-1 ELECT.(2) 0.2 1-2403- INSPECT MOTOR FOR EXTERNAL DEFECTS E-88 1. Visually inspect motor for moisture f damage.
- 2. Visually inspect motor for physical f damage.
- 3. Inspect motor grounding lead for /
proper grounding and tightness. l
- 4. Verify that all motor mount bolts f
)
are tight. 18M-2 ELECT.(2) 0.4 INSPECT WIRING AND CHECK CONNECTIONS l 1-2403-E-90
- 1. Visually inspect internal part of /
connection box for moisture. l l
- 2. Visually inspect motor leads and connections for signs of overheating, damaged insulation and/or loose f l j
connections.
- 3. Inspect conduit (rigid and flex) for physical damage, loose mounting, /
and/or loose connections. Rev.No. O rw waar
U Equipment Maintenance Checklist Continuation Sheet-Part 2 System MWO Number Page of
- l Man Hours Maintenance Recuirement and Skdland M3ntenance Penodicity initials Task Numberts) Special Instructions t.
- 4. Visually inspect connection box
/
gasket, if used.
/
- 5. Clean connection box.
18M-3 ELECT.(2) 0.5 1-2403- CLEAN MOTOR E-91 /
- 1. Clean vent fan.
- 2. Clean vent fan air intake opening. /
- 3. Clean external parts of motor. /
E. Notify Maintenance Foreman of any ab-nonnal conditions or if unable to / achieve required results. . F. Notify Shift Supervisor ininediately after maintenance is completed or deter- f mined unachievable. m ar
v page 1 of 3 P.M. Data Base Record-Part 1 oesenotion DIESEL OIL STORAGE TANK PUMP MOTOR 789N2403-P4-003-M01 Model SenalNo, Manufacturer SIEMENS-ALLIS 1.5 H.P. TYPE-RGZZV-MT T-479125 c Taek No.1-2403-E-95 Justification I (EQUIPMENT QUALIFICATION DATA ' MH 785" I LUBRICATE PACKAGE).
.6 MOTOR hhhhX4AF04 Frecuency Justification j l MH 12M 3 X4AF04 2 Pnenty l Justification l TMH 3
EQD 3 x4"o' 1.2 Cencunent Tasm l
- CL-1-2403-P4-003-M01-E-12M-R Tasx No.1-2403-E-94 I Justification l Ta$" l INSPECT WIRING MOISTURE, DAMAGED WIRING, OR LOOSE CONNECTIONS 4
CHECK CONNECTIONS. COULO RESULT IN MOTOR FAILURE. Frecuency l Justification l MH 1 18M VENDOR RECOMMENDATION Pecnty Justificatici l l '" Q SYSTEM, BUT FAILURE WOULO STILL LEAVE A SECOND 3 PUMP WHICH WOULO SUFFICE. ,4 l Concunent Tasx l , CL-1-2403-P4-003-M01-E-18M Attacnments: Cyes C No if Yes Ust Attacntrants. CL-1-2403-P4-003-M01-E-18M Comments: ELEM: 1Y?0-BH-G02B SINGLE LINE: 1X30-AA-F-38A P&IO: 1X408-170-2 PROCEDURES: 25732-C & 25526-C VENDOR: AX4AF04-46 l l rus waan
l 2 ,, 3
" page P.M. Data Base RM-Part 2 " $-2403-P4-003-M01 DIESEL OIL STORAGE TANK PUMP Tasa No. 1-2403-E-93 Justificanon l uH MOISTURE, LOOSE PARTS, OR LOOSE MOUNTING BOLTS rask l INSPECT MOTOR COULD RESULT IN MOTOR FAILURE. .2 FOR EXTERNAL DEFECTS .
Frecuency j Justificanon l MH VENDOR RECOMMENDATION g, 18M Pncnty JustificaDcn l TMH l 3M SAME AS 1-2403-E-94 .2 concurrent run ( , '. CL 2403-P4-003-M01-E-18M Justmcanon i ras = No. 1-2403-E-96 "" T**" l CLOGGED AIR PASSAGES WOULD CAUSE OVERHEATING, CLEAN MOTOR WHICH COULD RESULT IN MOTOR INSULATION FAILURE. .5 Frecuency l Justification l MH 18M VENDOR RECOMMENDATION 2. Pnonty j Justification l TMH 1.0 3 SAME AS 1-2403-E-94 ConcurTect rasm l , CL-1-2403-P4-003-M01-E-18M Tasa No. 1-2403-E-225 Justificanon l MH ruk i MEGGER THE INSULATION RESISTANCE MEASUREMENTS COULD REVEA MOTOR AND RECORD DETERIORATION OF THE EQUIPMENT, 5 READINGS Frecuer cy l Justificatson l MH VENDOR RECOMMENDATION 18M Pnonty l Jushfication l TMH 3 SAME AS 1-2403-E-94 1.0 ! concurreni r. l . CL-1-2403-P4-003-M01-E-18M ran. .a:sas
u l 1 l pace 3 of 3 P.M. Data Base Record-Part 2 Tag No. f Desenction 1-2403-P4-003-M01 DIESEL OIL STORAGE TANK PUMP MOTOR Task No. 1-2403-E-2P6 Justification l (EQUIPMENT QUALIFICATION DATA MH PACKAGE) Tasa I REPLACE 4 MOTOR BEARINGS X4AF04 Frecuency Justificaticn l MM l 180M X4AF04 2 Justification l Pnonty X4AF04 3 8 Concurrect Tasm l dr . CL-1-2403-P4-003-M01-E-180M-R Tash No. Justification l Tasx ( Frecuency l Mation l Pnonty Justification l
.]
l Concurtent Tasx l Tasa No. l Justification l MH Tasm l
,_ i -- ._ i MH !
i l Pncaty l JustiflCatton l TMH l
=
Concurrent Tast l PMfe 163N
i Equipment Maintenance Checklist-Part 1 System MWO Number Page of Related Task Number 1-2403-P4-003-M01-E- 12M-R Reference Matenal Equipment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLIt TANK PUMP MOTOR (TRAIN S) MANUAL: AX4AF04-46.- Appucatte Tag Numbers ONE LINE DWG: 1X30-AA-F38A 1-2403-P4-003-M01 Maneurs skill and M ~ntenance Maintenance Recuirement and ODIC'U Initials Special Instructions Est. Act. Tasx Number (s) NOTE THIS REQUIREMENT IS CONTAINED IN EQDP X4AF04, AND MUST BE PERFORMED ~ AS INDICATED TO MAINTAIN EQUIPMENT QUALIFICATION, 12M ELECT.(2) 1.2 1-2403- LUBRICATE MOTOR BEARINGS E-95 A. Observe all current safety precautions prior to and during performance of f maintenance. B. Notify Shift Supervisor imediately / prior to beginning maintenance action. C. Verify that the component and/or system j has been cleared and tagged.
/
D. Verify equipment serial number. NOTE DRIP SHIELD AND FAN COVER MUST BE REMOVED FOR ACCESS TO UPPER BEARING GREASE PLUGS.
/
- 1. Remove grease relief plug (s).
CAUTION TOO MUCH GREASE MAY CAUSE BEARINGS . TO OVERHEAT.
- 2. Add grease slowly until new grease /
is observed coming from grease relief plug opening.
- 3. Operate motor for at least thirty minutes with grease reifef plug (s) removed to allow excess grease to /
be purged from bearing housing.
%.Na 0
i EquiprnacA Maintenance Checklist Continuation Sheet-Part 2 ~ System MWO NumDer Page of an HCurs Sksil and Maintenance Maintenance Requirement and Pen xic e initia:s Soecial Instructions EstJ Act. Tasx Numtefts)
- 4. Reinstall grease reifef plug (s). /
E. Notify Maintenance Foreman of any ab-normal conditions or if unable to / achieve required results. F. Notify Shift Supervisor imediately af ter maintenance is completed or deter-
/
mined unachievable. O
/
7'35J 78 4C587
}
Equipment Maintenance Check!!st-Part 1 System MWO Numeer Page cf Related Task Numeef 1-2403-P4-003-M01-E-18M
$$tiDBY[IESELGENERATORFUELOILSTORAGE MFGR: SIEMENS-ALLII TANK PUMP MOTOR (TRAIN 8) MANUAL: AX4AF04-46g Apoucacie Tag Numeers ONE LINE DWG: 1X30-AA-F38A 1-2403-P4-003-M01 Man *ours skill and Maintenance Requirement and Modcity in tials Mamtecance Est M Special Instructions Tasa NumDefts)
A. Observe all current safety precautions prior to and during performance of / . maintenance. . B. Notify Shift Supervisor immediately / prior to beginning maintenance action. C. Verify that the component and/or system / has been cleared and tagged.
/
D. Verify equipment serial number. 18M-1 ELECT.(2) 0.2 1-2403- INSPECT MOTOR FOR EXTERNAL DEFECTS E-93 1. Visually inspect motor for moisture f damage.
- 2. Visually inspect motor for physical j damage.
- 3. Inspect motor grounding lead for /
proper grounding and tightness.
- 4. Verify that all motor mount bolts f are tight.
18M-2 ELECT.(2) 0.4 1-2403- INSPECT WIRING AND CHECK CONNECTIONS E-94
- 1. Visually inspect internal part of /
connection box for moisture.
- 2. Visually inspect motor leads and connections for signs of overheating ,
damaged insulation and/or loose f connections.
- 3. Inspect conduit (rigid and flex) for physical damage, loose mounting, j and/or loose connections.
Rev. "" 0
i Equipment Maintenance Checklist Continuation Sheet-Part 2 System MWO Numeer Page of 2 I Man Hours Maintenance Requirement and Skill and Maintenance '"#C'IY Initials Task Numberts) Special Instructions Est.' M
- 4. Visually inspect connection box / .
gasket if used.
/
- 5. Clean connection box.
18M-3 ELECT.(2) 0.5 1-2403- CLEAN MOTOR ' E-96 /
- 1. Clean vent fan.
Clean vent fan air intake opening. / _ i 2.
- 3. Clean external parts of motor. / _
l E. Notify Maintenance Fo. reman of,any ab- i normal conditions or if unable to / achieve required results. F. Notify Shift Supervisor imediately after maintenance is completed or deter- f mined unachievable, w ar
Equipment Maintenance Checklist-Part 1 ' System MWO Number I I page cf Relatec Tass NumDer 1-2403-P4-003-M01-E-18M Reference Matenal Equipment Name e. STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLIS TANK PUMP MOTOR (TRAIN B) MANUAL: AX4AF04 Appucaele Tag Numbers 1X3D-AA-F38A DRAWING: 1-2403-P4-003-M01 _ M *"'"0"'S Skill and Mamtenance Pecuirement and Penocicity initials Ma.ntenance Special Instructions g Task NumDerts) NOTE
~
SIGN COMPLETED TASK (S) ON PROCEDURE " COMPLETION" SHEET. . 18M ELECT.(2) 1.0 1-2403- MEGGER THE MOTOR AND RECORD READINGS E-225 NOTE PERFORM AB0VE MAINTENANCE RE-QUIREMENT IN ACCORDANCE WITH APPLICABLE SECTION OF PLANT MAINTENANCE PROCEDURE 25732-C. p . No. O
i l Equipment Maintenance Checklist-Part 1 System MWO Number Page of Related Task NumDer 1-2403-P4-003-M01-E- 180M-R Reference Matenal Equipment Name , STANDBY DIESEL GENERATOR FUEL OIL STORAGE NFGR: SIEMENS-ALLIS TANK PUMP MOTOR (TRAIN B) MANUAL: AX4AF04-46e ApphcacW Tag Numbers D W ING: 1X3D-AA-F38A 1-2403-P4-003-M01 Man *ours Skilt and Maintenance Requirement and Penedicity initials Maintenance Special Instructions Est. Act. Task NumDefts) NOTE THIS REQUIREMENT IS CONTAINED IN EQDP X4AF04, AND MUST BE PERFORMED . AS INDICATED TO MAINTAIN EQUIPMENT QUALIFICATION. 180M ELECT.(2) 8.0 1-2403- REPLACE MOTOR BEARINGS E-226 NOTE SIGN COMPLETED TASK (S) ON PROCEDURE
" COMPLETION" SHEET.
NOTE PERFORM AB0VE MAINTENANCE REQUIRE-MENT IN ACCORDANCE WITH APPLICABLE SECTION OF PLANT MAINTENANCE PROCEDURE 25526-C. CAUTION NEVER USE A.F.B.M.A.-0 BEARINGS "F" ON ENCLOSED MOTORS WITH CLASS OR "H" INSULATION. Rev.N" 0
P.M. Data Base Record-Part 1 p.g. 1 o, 3 Tag No. Descnotion 1-2403-P4-004-M01 DIESEL OIL STORAGE TANK PUMP MOTOR SenalNo, Manufacturer Mocal T-479126 SIEMENS-ALLIS 1.5 H.P TYPE-RGZZV-MT Tasx No.1-2403- E,- 100 Justification l (EQUIPMENT QUALIFICATION DATA ""' Tasm l PACKAGE).
.6 LUBRICATE MOTOR EQ3"x4^r04 Frecuency l Justification l MH 12M EQ JP x4^r04 2 Pnonty j Justification l TMH 3 DPx4Ar04 1.2 Concurrent Tasx l
- CL- 1-2403-P4-004-M01-E- 12M-R Task No.1 2403-E-99 Justification l MOISTURE, DAMAGED WIRING, OR LOOSE CONNECTIONS A D C ECK NE O COULD RESULT IN MOTOR FAILURE. .4 Frecuency l Justification l 18M VENDOR RECOMMENDATION 1
Pnonty Justification j , l 3 Q SYSTEM, BUT FAILURE WOULD STILL LEAVE A SECOND PUMP WHICH WOULD SUFFICE .4 Concurrent Task j
- CL-1-2403-P4-004-M01-E-18M Attachments: Cyes 2 No if Yes. List Attachments.
- CONCURRENT TASKS: 1-2403-E TO 101 & 1-2403-E-227 AND 228 Comments:
ELEM: 1X30-BH-G02D SINGLE LINE: 1X30-AA-F-38A P&ID: 1X408170-2 PROCEDURES: 25732-C & 25526-C VENDOR: X4AF04-46 rws w,as
i page 2 o, 3 P.M. Data Base RW-Part 2 Tag No. Description 1-2403-P4-004-M01 DIESEL OIL STORAGE TANK PUMP MOTOR Task No.1 2403-E-98 Justification ( "" Task I INSPECT MOTOR MOISTURE, LOOSE ' PARTS, OR LOOSE MOUNTING BOLTS
.2 FOR EXTERNAL DEFECTS COULD RESULT IN MOTOR FAILURE.
Frecuency l Justification l MH VENDOR RECOMMENDATION 1 18M Justification j Pnonty j TMH 3 SAME AS 1-2403-E-99 .2
~
concurrent Tasu i
- CL-1-2403-P4-004-M01-E-18M Tasa No. 1-2403-E- 101 1 Justification l
"" I CLOGGED AIR PASSAGES WOULD CAUSE OVERHEATING, CLEAN MOTOR .5 WHICH COULD RESULT IN MOTOR INSULATION FAILURE.
Frecuency l Justification l MH 18M VENDOR RECOMMENDATION 2 Pnonty { Justification l TMH 3 SAME AS 1-2403-E-99 1.0 > concurrent Tas= l* CL-2403-P4-004-M01-E-18M Tasa No. 1-2403-E-227 Justification i MH Tux I MEGGER THE INSULATION RESISTANCE MEASUREMENTS COULD ECORD REVEAL DETERIORATION OF THE EQUIPMENT. .5 AN Frecuency l Justification l MH IBM VENDOR RECOMMENDATION 2 Pnonce l Justifiestion l TMH 3 SAME AS 1-2403-E-99 1.0 concurrent Tasu l, CL-1-2403-P4-004-M01-E-18M 708274 6 -
I l 3 ,, 3 page P.M. Data Base RM-Part 2
**"" DIESEL OIL STORAGE TANK PUMP MOTOR $2403-P4-004-M01
-Tasx No. 1-2403-E-228 Justificatien I (EQUIPMENT QUALIFICATION DATA MH j 788" PACKAGE) l REPLACE MOTOR BEARINGS [ X4AF04 4 Justification j Frecuency l MH 180M [ X4AF04 2 Pnonty l Just:*icat:en l TMH X4AF04 8 3 Concurrent Tasa l* . CL-1-2403-P4-004-M01-E-180M-R Task No. l Justification l MH Tasm l Frecuency j 'Wation l MH Justification j Pnonty l TMH Concurrent Tasm l Tasm No. Justification l MH Tasu [ Frecuency Mat:on j l MH I Pnonty l Justification l TMH Concurrent Tasu l l 1..- mm - 1
Equipment Maintenance Checklist-Part 1 ~ System MWO Number l Page of Related Tasn Numcer 1- 2403-P4-004-M01-E- 12M-R Reference Matenal Equipment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLI) TANK PUMP MOTOR (TRAIN B) MANUAL: AX4AF04-46~ AppucaCle Tag Numoers ONE LINE DWG: 1X3D-AA-F-38A 1-2403-P4-004-M01 M an*our, Skill and M ntenance Maintenance Recuirement and PenocicW initials SOecial instructions Est. Act. TasA NumDefts) NOTE THIS REQUIREMENT IS CONTAINED IN EQDP X4AF04, AND MUST BE PERFORMED - AS INDICATED TO MAINTAIN EQUIPMENT " QUALIFICATION. 12M ELECT.(2) 1.2 1-2403- LUBRICATE MOTOR BEARINGS E-100 A. Observe all current safety precautions prior to and during performance of f maintenance. B. Notify Shift Supervisor imediately / prior to beginning maintenance action. C. Verify that the component and/or system f has been cleared and tagged.
/
D. Verify equipment serial number. i NOTE DRIP SHIELO AND FAN COVER MUST BE REMOVED FOR ACCESS TO UPPER BEARING GREASE PLUGS. i i Remove grease relief plug (s) / 1. CAUTION TOO MUCH GREASE MAY CAUSE BEAR-INGS TO OVERHEAT.
- 2. Add grease slowly until new grease is observed corming from grease f relief plug opening.
- 3. Operate motor for at least thirty minutes with grease relief plug (s) removed to allow excess grease to be purged from bearing housing. /
Rw. No. 0
Equipenent Maintenance Checklist Continuation Sheet-Part 2 - System MWO NumDef Page 2 of 2 M*n Hou'S Maintenance nequirement and skiriand unintenance Pen M ci4 initials Scocial Instructions Est.' Act. Task Numbefts) 4.
/
- 4. Reinstall grease relief plug (s). .
E. Notify Maintenance Foreman of any ab-nomal conditions or if unable to / achieve required results. F. Notify Shift Supervisor immediately after maintenance is completed or deter- j mined unachievable. e
~
l u-a,_-________-__
i Equipment Maintenance Checklist-Part 1 system MWO Numt>er Page I of Related Task
. Numt>er 1-2403-P4-004-M01 Reference Matenal Equtoment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLTS TANK PUMP MOTOR (TRAIN B) MANUAL: AX4AF04-46.
Appiscacle Tag Numoers ONE LINE DWG: 1X3D-AA-F-38A 1-2403-P4-004-M01 Man
- curs skill and Maintenance Requirement and b"00'C'IY Initials Ma:ntenance special Instructions Est. Act.
Task Numberts) A. Observe all current safety precautions prior to and during performance of f maintenance. . B. Notify Shift Supervisor immediately / prior to beginning maintenance action. C. Verify that the component and/or system / has been cleared and tagged.
. /
D. Verify equipment serial number. 18M-1 ELECT.(2) 0.2 1-2403- INSPECT MOTOR FOR EXTERNAL DEFECTS E-98 1. Visually inspect motor for moisture j damage.
- 2. Visually inspect motor for physical 7 damage. i
- 3. Inspect motor grounding lead for /
proper grounding and tightness.
- 4. Verify that all motor mount bolts f are tight.
18M-2 ELECT.(2) 0.4 1-2403- INSPECT WIRING AND CHECK CONNECTIONS E-99
- 1. Visually inspect internal part of /
connection box for moisture.
- 2. Visually inspect motor leads and connections for signs of overheating ,
/
damaged insulation and/or loose connections.
- 3. Inspect conduit (rigid and flex) for physical damage, loose mounting, f and/or loose connections.
Rw. No. 9
i Equipment Maintenance Checklist Continuation Sheet-Part 2 System MWO Number Page 2 o f .,,2.,,_,, Man Hours l Skill and Masntenance Maintenance Recuirement and enodicity initials Special Instructions Estc M Task Numberts)
- 4. Visually inspect connection box / ,
gasket if used.
- 5. Clean connection box. f 18M-3 ELECT.(2) 0.5 1-2403- CLEAN MOTOR E-101 /
- 1. Clean vent fan. '
/
- 2. Clean vent fan air intake opening.
/
- 3. Clean external parts of motor.
E. Notify Maintenance Foreman of any ab- i normal conditions or if unable to / achieve required results. F. Notify Shif t Supervisor iniediately after maintenance is completed or deter- f mined unachievable. wm c . y
i Equipment Maintenance Checklist-Part 1 Sva'Jm MWO Number 1 of 1 Page Related Tasn Number 1-2403-P4-004-M01-E-18M Reference Matenal Equicment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLIS TANK PUMP MOTOR (TRAIN B) MANUAL: AX4AF04-46 AppucaDie Tag Numbers 1X30-AA-F-38A DRAWING: 1-2304-P4-004-M01 an+ curs Skill and Maintenance Requirement and Penodicih Ntials Maintenat'Ce Est. Act. Special Instructions Tass Numbens) NOTE SIGN COMPLETED TASX(S) ON - PROCEDURE " COMPLETION" SHEET. . IBM ELECT.(2) 1.0 1-2403- MEGGER THE MOTOR AND RECORD READINGS. E-227 NOTE PERFORM ABOVE MAINTENANCE REQUIRE-MENT IN ACCORDANCE WITH APPLICABLE SECTION OF PLANT MAINTENANCE PROCEDURE 25732-C. 1 l l l 4 sc. No. O
I Equipment MaintenancJ Checklist-Part 1 System MWONumeef Page I of 1 I Relatec Tasn
'
- Numcer 1-2403-P4-004-M01-E-180M-R Reference Matenal E .uicment Name STANDBY DIESEL GENERATOR FUEL OIL STORAGE MFGR: SIEMENS-ALLIS TANK PUMP MOTOR (TRAIN B) MANUAL: AX4AF04-46 Apphcacle Tag Numoors DRAWING: 1X30-AA-F38A 1-2403-P4-004-M01 M*a "cu'S s u ano Maintenance Recuirement ano Penocicity Initials unntenance Special instructices Tasm Numoetts)
NOTE THIS REQUIREMENT IS CONTAINED IN - EQDP X4AF04, AND MUST BE PERFORMED . AS INDICATED TO MAINTAIN EQUIPMENT QUALIFICATION. 180M ELECT.(2) 8.0 1-2403- REPLACE MOTOR BEARINGS E-228 NOTE SIGN COMPLETED TASK (S) ON PROCEDURE
" COMPLETION" SHEET.
NOTE PERFORM AB0VE MAINTENANCE REQUIRE-MENT IN ACCORDANCE WITH APPLICABLE SECTION OF PLANT MAINTENANCE PROCEDURE 25526-C. CAUTION NEVER USE A.F.B.M.A.-0 SEARINGS ON ENCLOSED MOTORS WITH CLASS "F" OR "H" INSULATION. I I l l 1 nev. No. O i l
- 1 ~un or
I l RECORD COPY 1 2 P.M. Data Base Record-Part 1 p,,, ,, C*" 8*' 1-2403-P4-001 DIESEL OIL STORAGE TANK PUMP Senal No, Manufacturer Mocal SIZE: 6AXC JdriNSTON PUMP CO. TYPE: VERT. 7 STAGE NTL-1913
- w. .
Tasn No.1-2403-M-144 Justification l MH Task ICHECK PACKING TO ENSURE PROPER LUBRICATION OF PACKING AND ELIMINATE . LEAKAGE AND LUBRICATE SHAFT DAMAGE. .2 PACKING GLAND l Frecuency l Justification l MH VENDOR RECCMMENDATION g 3M Pnonty l Justification l 3 PUMP IS USED TO SUPPLY FUEL OIL TO DAY TANK. (CNE DIESEL IN STAND BY MODE.)
~.2 Concurrent Tasm l . ~
CL- 1-2403-P 4-001-M-3M Tasa No t-2403-M-145 Justificatien l MH Tasm l SOUND MOUNTING BOLTS LOOSE MOUNTING BOLTS COULO CAUSE MISALIGNMENT OF PUMP TO .2 TANK AND/0R MOTOR. Frecuency l Justification l MH 12M VENDOR RECOMMENDATION h enty l Justificatico l TMH 3 SAME AS 1-2403 M-144 y l Ccecurrent Tasx l, CL-1-2403 P4-001-M-12M At'acnments: Cyes O No if Yes List Attacnments.
- CCNCURRENT TASKS:
Comments: ORAWING: 1X30-AA-F-36A SPEC: X4AF04 PROCEDURE: PAI0t IX408170-1 VESDCR: AX4AF04-71 rus a
6 1 i 2 ,, 2 pag. 4 P.M. Data Base REsd-Part 2
*G N 1-2403 P4-001 Descnotion DIESEL FUEL O!L STORAGE TANK PUMP
' Jushhcation j Tasa No.1-2403-M-146 V" 7**" I INSPECT P!PE TO ENSURE PROPER TRANSFER OF FUEL OIL AND .5 ELIM AND FASTENERS Justification l "" Frecuency l ANNUAL INSPECTION SHOULD DETECT LOOSE PIPE SUPPORT AN 1 12M LEAKING COMPCNENTS j Justification l " Pnonty PIPE USED IN TRANSFER OF FUEL Olt TO DAY TANKS. .5 3 Cencurrent Tasu l ,
- l CL-1-2403-P 4-001-M-12M Justification l MH Tasm No.
Tasm l Frecuency l Watson l MH l JustihCation l TMH
' Pronts l I
Concurrent Task l l Tasm No. Justification l VH Tasm l Frecueecy l 'Meation l VH Monty Justihcation l TMH l Conestfont Tasm l title M
Equipment Maintenance Checklist-Part 1 System l MWO Number page 1 or 1 l Related Task Number 1-2403-P4-001-M-3M ESEL 0IL STORAGE TANK PUMP MFGR: JOHNSTON PUMP C0. SERIAL NO. NTL-1913 MODEL: VERT. 7 STAGE Aponcaew rag Numee,e VENDOR: AX4AF04-71 1-2403-P4-001 Man nours SMI and Ma.ntenance Maintenance Recuirement and '"C'U Initials Special Instructions Est. Ac t. Tass Numcetty A. Observe all current safety precautions prior to and during performance of f . maintenance. 1 B. Notify Shift Supervisor immediately / prior to beginning maintenance action. C. Verify equipment serial number. 1-2403- CHECK PACKING GLAND LEAKAGE AND LUBRICATE 3M MECH.(1) 0.2 M-144 PACKING GLAND
/
- 1. Remove screen guard (s). i
- 2. Visually check packing gland for j i
proper leakoff. ! NOTE LEAK 0FF SHOULO BE SUFFICIENT TO ALLOW FOR PROPER C00LIN'G AND LUBRICATION OF PACKING AND SHAFT.
/
- 3. Adjust leakoff as necessary.
- 4. Inject 3 to 4 shots of recommended lubricant into packing gland, grease fitting using hand held applicator. /
- 5. Replace screen guard (s). /
- 0. Notify Maintenance Foreman of any ab-nonnal conditions or if unable to I achieve required results.
E. Notify Shif t Supervisor immediately after maintenance is completed or deter- f mined unachievable. Re, No. Q
I Equipment Maintenance Checklist-Part 1 System EWO Numcor pace 1 et 1 Relateo Task Number 1-2403-P4-001-M-12M Equipment Nm DIESEL OIL STORAGE TANK PUMP MFGR: JOHNSTON PUMP CO. SERIAL NO. NTL-1913 MODEL: VERT. 7 STAGE ApplicaDie Tag Num0ers VENDOR: AX4AF04-71' 1-2403-P4-001 M *"*ou'$ s=m ano u ntenance peoutrement ano mmc'4 initials u ntenance Est. Act. Speciai instructions Tasa Numberts) I A. Observe all current safety precautions prior to and during performance of f maintenance. . B. Notify Shift Supervisor immediately / prior to beginning maintenance action. C. Verify equipment serial number. / 12M-1 MECH. 0.2 le2403- SOUND FOUNDATION / MOUNTING BOLTS
- M-145 1. Using an appropriate size ball peen hammer, strike each foundation bolt f on the flat of the nut.
i NOTE A FOUNDATION BOLT THAT IS SUFFICI-l ENTLY TIGHT WILL HAVE A DISTINCT HIGH PITCH RING AND A LOW DULL THUD WHEN LOOSE. l 12M-2 MECH 0.5 1-2403- INSPECT PUMP PIPING AND FASTENERS l M-146
- 1. Inspect pump piping and fasteners for louse and/or missing bolts and /
nuts.
- 2. Tighten and/or replace bolts and nuts as necessary. /
- 0. Notify Maintenance Foreman of any ab-
- normal conditions or if unable to /
achieve required results. E. Notify Shif t Supervisor immediately after maintenance is completed or deter- / mined unachievable. i nev. No. O
f 1 2 P.M. Data Base Record-Part 1 ,,,, ,,
~ ~ **"* 1-2403-P4-002 O!ESEL OIL STORAGE TANK PUMP senasNo. Manufacturer Mode' SIZE: 6 AXC JOHNSTON PUMP CO. TYPE: VERT. 7 STAGE NTL-1913 e.
Task No.1-2403 M-148 Justification l Tasm l CPECK PACKING TO ENSURE PRCPER LUBRICATION OF PACKING AND ELIMINATE LEAKAGE AND LUBRICATE
.2 SHAFT DAMAGE.
PACKING GLAND Frecuency l Justification l MH 3M VENDOR RECCMMENDATION 1 Pnenty l Justification l 3 PUMP !$ USED TO SUPPLY FUEL O!L TO DAY TANK.
- ~ .2 (CNE O!ESEL IN STAND BY MODE).
Concurrent Tasm l
- CL-1-2403-P 4-002-M- 3M Tasu No.1-2403-M-149 Justification [
*" I LOOSE MOUNTING BOLTS COULO CAUSE MISALIGNMENT OF PUMP TO TANK AND/0R MOTOR. .2 i
SOUND MCUNTING BCLTS
' Frecteccy l JustiftCatton l MH 12M VENDOR RECCMMENDATION 1
Pnertry Justification j l TMH 3 SAME AS 1 2403 M-148
.2 concurreat Tass ( ,
CL-1 2403-P4 002 M-12M Attacntrents: CYte O No if Yes, Ust Attacf*rrents.
- CONCURRENT TASK $t Comments:
ORAWING: 1X30-AA F36A SPEC: 14AF04 i PRCCEDURE: P&!D 1I408170 1 VENDOR AX4AF04 71 i i e-
p,ge 2 o, 2 ; I l P.M. Data Base Record-Part 2 Tag No. I Cesenstion 1-2403-P4-002 O!ESEL FUEL OIL STORAGE TANK PUMP Justification j Tum No.1-2403 M-150 " j Tasa lINSPECT PIPE TO ENSURE PROPER TRANSFER OF FUEL O!L AND ELIMileATE .5 LEAK AND FASTENERS Justification l vs t j Frecuency J i ANNUAL INSPECTION SHOULD DETECT LOOSE PIPE SUPPORT AND 12M 1 j i . LEAAING COMPONENis. j Justification l Tvs
, Pneri ;
l 3 P!PE USED IN TRANSFER OF FUEL O!L TO CAY TANKS. .5 i - 1 concurrent Tasa j.
) .
CL-1-2403 P4-002-512M I. I 748N No. Juttification l MH i Tau l m.
] Frecuency j Mcation l MH ~
4 i Justification { Pnonty
] TMH I
concuriere Tasm j l l Toen No. Justification l MH [
! Tann l Watson j Frecuem:y j $ VM )
{ L i N j l TMN Pncerf l _J,W etiflC allCM _ f j i Concuffent Tasa l 4 4 4 _ __ __ - _ _ . bf[1 MM____.___. -
Equipment Maintenance Checklist-Part 1 System MWO Numeet Page of _I. , I neiated ras. 1-2403-P4-002-M-3M ES"*"' "" DIESEL OIL STORAGE TANK PUMP MFGR: JOHNSTON PUMP CO. SERIAL NO. NTL-1913 MODEL: VERT. 7 STAGE Aponcacio ras Numeets VENDOR: AX4AF04-71' 1-2403-P4-002 Man nours snull and Maintenance Requirement and Pecdiciy '"' Masntenance Est. Act. Spectas Instructions i raam Numeens) I Observe all current safety precautions 1 A. prior to and during perfonnance of j maintenance. . I B. Notify Shift Lpervisor imediately / prior to beginning maintenance action. 1 Verify equioment serial number. / C. 4 1-2403- CHECK PACKING GLAND LEAXAGE AND LUBRICATE 0.2 3M MECH.(1) M-148 PACKING GLAND
- 1. Remove screen guard (s). /
> 2. Visually check packing gland for j proper leakoff. NOTE LEAK 0FF SHOULO BE SUFFICIENT TO j ALLCW FOR FROPER COOLING AND
; LUBRICATION OF PACKING AND SHAFT.
- 3. Adjust leskoff as necessary. /
- 4. Inject 3 to 4 shots of recommended
- lubricant into packing gland, grease l
' fitting using hand held applicator. / ! /
- 5. Replacescreenguard(s).
- 0. Notify Maintenance Foreman of any ab-
- normal conditions or if unable to f j
achieve required results. ) ) E. Notify Shift Supervisor icinediately i after maintenance is completed or deter- f mir.ed unachievable. ne. no. g
Equipment Maintenance Checklist-Part 1 System MWO Number Page of Related Tasm Numoer 1-2403-P4-001-M- 12M
' "**'N'** DIESEL OIL STORAGE TANK MFGR: JOHNSTON PUMP CO.
! PUMP SERIAL NO. NTL-1913 MODEL: VERT. 7 STAGE A80hcacie rag Numoor. VENDOR: AX4AF04-71' ' 1-2403 P4-002 apours . Skill and Maintenance Requirement and WIC'4 initiate Maintenance Est. Act. Soecial instructions TaaM Numberts)
! A. Observe all current safety precautions j
prior to and during performance of maintenance. _ B. Notify Shif t Supervisor immediately / prior to beginning maintenance action. i *
/-
C. Verify equipment serial number.
}
12M-1 MECH. 0.2 1-1203- FOUND FOUNDATION / MOUNTING BOLTS M-149 1. Using an appropriste size ball peen i harmer, strike each foundation bolt / i on the flat of the nut. e NOTE l A FOUNDATION BOLT THAT IS SUFFICI-ENTLY TIGHT WILL HAVE A DISTINCT i HIGH PITCH RING AND A LOW DULL . THUD WHEN LOOSE. MECH. 1-1203 INSPECT PUMP PIPING AND FASTENERS M-150
- 1. Inspect pump piping and fasteners for loose and/or missing bolts and f r
r.u ts .
- 2. Tighten and/or replace bolt: and j nuts as necessary.
0 . Notify Maintenance Foreman of any ab-normal conditions or if unable to f t achieve required results. l
> E. Notify Shift Supervisor imediately after maintenance is completed or deter- f mined unachievable.
1 l __ l Rn No. 0
J P.M. Data Base Record-Part 1 p.,, t ,, 2 4 Tag No. Descnotion . 1-2403-P4-003 DIESEL O!L STORAGE TANK PUMP Manufacturer Mocal 5IZE: 6AXC , i SenalNo. JOHNSTON PUMP C0. TYPE: VERT. 7 STAGE NTL-1913 Tasa No.1-2403-M-15Z Justification l MH Tasa I CHECK PACK!NG TO EN$URE PROPER LUBRICATION 0F PACKING AND ELIMINATE I LEAKAGE AND LUBRICATE SHAFT DAMAGE. .2 ; 2 PACKING GLANO Frecuency l Justification l MH VENOCR RECCMMENDATION 3 3M Pnonty JustiflCatron l l "" PUMP !$ USED TO SUPPLY FUEL O!L TO DAY TANK.
.2 i 3 (ONE O!ESEL IN STAND BY MODE).
concurrent Tasu l, CL-1 2403-P4-003 M-3M i 1 1 Tasm No.1 2403 M-153 Justification l l "
*** I LOOSE MOUNTING 80LTS COULO CAU$E MI$ ALIGNMENT .2 $0VNO MOUNTING 80LTS OF PUMP TO TANK AND/0R MOTOR.
FrequeeCV l JustificatiCn l MH VENDOR RECOMMENDATICN 12M 1 J PncrifV l JustificatlCa l TMM l 3 $AME A$ 1 2403 M 152
.2
! e concurrect fasm i
- CL-12403 P4 003 M-12M Attacfirnents: Cyes SNo if Yes Ust Attacfwents.
] CONCURRENT TA$KS: Cornments: ORAWING: 1X30-AA F-38A
! $PEC: X4AF04 PROCEDURE: !
J P410: 1X408170 2 VENDOR AX4AF04 71 e rJ44rl wrJet
.-_ - . _ _ = . . . . _ . .. ._ - -. - , .. . - . ~
1 l J t 2 2 p.gt _ P.M. Data Base Record-Part 2 1 Tag No. Descnotion 1 2403-P4-003 DIESEL FUEL CIL STORAGE TANK PUMP ! j Tas= No. 1-2403-M 154 Justification ' 8" N$ TO ENSURE PROPER TRANSFER OF FUEL O!L AND ELIM! HATE.5LEAKS. D TE 5 Frecuency Justification l MH l 12M ANNUAL INSPECTION SHOULD DETECT LOCSE P!PE $UPPORT I AND/CR LEAKING COMPONENTS. Pnonty Justification l l TMH 3 P!PE U$E0 IN TRANSFER OF FUEL O!L TO DAY TANK $. .5 1 l concurrent Tasm l. . CL- t-2403-P4-003-M-12M Tasa No. Justification l MH 1 Task { l j Fr0Cuency j Mat #Cn MH N i
' Pnonty l Justification l TVH 1
s Concurtert Tass l i i i Justification l i Tasa No MH Tasm l 'i i FftQuenCV l 'Me!)on l MH } f Pncefy l Justification l TMH , l i l Concurrent Team l l
~mne .uns
j Equipment Maintenanco Checklist-Part 1 l System MWC NumOer 1 1 page or Related Tasa Nurncer 1-2403-P4-002-M-3M
""** * *"*' l ' ' " ' ' * " ' ""' DIESEL OIL STORAGE TANK PUMP MFGR: JOHNSTON PUMP CO.
SERIAL NO. NTL-1913 MODEL: VERT. 7 STAGE Ap0hCaD6e Tag NumOors VENDOR: AX4AF04-71 i 1-2403-P4-003 Man-mours Skill and , M:ntenance Maintenance Meauirement and P"#C% initials est. Act. Tasa NumOorts)
$0ccial Instructions !~ A. Observe all current safety precautions prior to and during perfonr.ance of f 1
maintenance. . B. Notify Shif t Supervisor ininediately / prior to beginning maintenance action. 1 Verify equipment serial number.
/
C. 3M MECH.(1) 0.2 ! 1-2403- CHECK PACKING GLAND LEAKAGE AND LUBRICATE M-152 PACKING GLAND J I Remove screen guard (s). / 1. ) 2. Visually check packing gland for f proper leakoff, t NOTE LEAK 0FF SHOULO BE SUFFICIENT TO ALLOW FOR PROPER COOLING AND LUBRICATION OF PACKING AND SHAFT. Adjust leakoff as necessary. / 3.
- 4. Inject 3 to 4 shots of recommended lubricant into packing gland, grease fitting using hand held applicator. /
j Replace screen guard (s).
/
S. l I ) 0. Notify Maintenance Foreman of any ab- l nonnal conditions or if unable to j achieve required results. ! l E. Notify Shif t Supervisor irmediately af ter maintenance is completed or deter- f mined unachievable. p . No. 0 W7 Or
Equif,r .; Maintenanca Checklist-Part 1 System MWO Number page I er 1 Related Tasm Num0er 1-2403-P4-003-M- 12M EQuipmet Name DIESEL OIL STORAGE TANK PUMP l MFGR: JOHNSTON PUMP CO. SERIAL NO. NTL-1913 MODEL: VERT. 7 STAGE Appaca ie Tag Numeer. VENDOR: AX4AF04-71' 1-2403-P4-003 Man *ours SkiH and Madntenance Requirement and Nodic'D Initials Maintenance Special Instructions Est. Act Tasa Num0erts) ( A. Observe all current safety precautions l prior to and during perfomance of f maintenance. B. Notify Shif t Supervisor imediately / prior to beginning maintenance action. Verify equipment serial number.
/
C. . 12M-1 MECH. 0.2 1-2403- SOUND FOUNDATION / MOUNTING BOLTS M-153 1. Using an appropriate size ball peen hammer, strike each foundation bolt i / on the flat of the nut. I NOTE A FOUNDATION BOLT THAT IS SUFFICI-
- ENTLY TIGHT WILL HAVE A DISTINCT HIGH PITCH RING AND A LOW DULL 4
THUD WHEN LOOSE. 1-2403- INSFECT PUMP PIPING AND FASTENERS M-154
- 1. Inspect pump piping and fasteners for loose and/or missing bolts and f nuts. 1
- 2. Tighten and/or replace bolts and /
nuts as necessary. ~
- 5. Notify Maintenance Foreman of any ab-normal conditions or if unable to /
achieve required results. E. Notify Shift Supervisor imediately - after maintenance is completed or deter- / mined unachievable. t Pev No. O
i .
- P.M. Data Base Record-Part 1 ,,,,
2 ! Desenotion Tag No. O!E$EL O!L STORAGE TANK PUMP 1-2403-P4-004 Senal No. Manufacturer Voc* $1ZE: 6AIC
< NTL-1913 JOHM$ TON PUMP CO. TYPE: VERT. 7 $TAGE 1
Tasm No,1-2403-M.156 Justification l-Tasx MH l CHECK PACKING TO ENSURE PROPER LUBRICATION OF PACKING AND ELIMINATE gGj gN U8RICATE $ HAFT DAMAGE. j Frecuency l Justification l VH 3M VENDOR RECOMMENDATION 1 P9cnty l Justification l IMH PUMP !$ U$E0 TO SUPPLY FUEL O!L TO DAY TANK. 3 (ONE O!ESEL IN $TAND BY M00E). ,
.2 concurent Tasm l.
CL- 1-2403-P4-004-M- 3M i Tasm No.1 240J M-157 Justification l , I I LOC $C MOUNTING BOLT $ COULO CAU$E MISALIGNMENT OF PUMP 2 sound mounting bolts TO TANK AND/0R MOTOR. . .2 Frecuency l Justification l MM VENDOR RECOPMENDATICN 12M Pnonty l Justification l 5 TMH j $AME AS 1 2403-M-156 3 concurrect rasm j. CL-1 2403 P4 004-M-12M Attacnments: CYee C No If Yes. List Attacntrents.
- CONCURRENT TA$KS:
Comments; ORAWING: 1X30 AA F38A , $PEC X4AF04 i PROCEDURE: i Pl!D: 1X408170 2 VENDOR: AX4AF04 71 I i
- ws wmn
!. 2 2 ,, page i P.M. Data Base Recd-Part 2 Tag No. j DesenDtion 1-2403-P4-004 DIESEL FUEL OIL STORAGE TANK PUMP l Justification i MH Tasm No.1-2403-M-158 j Task TO ENSURE PROPER TRANSFER OF FUEL OIL AND,$ ELIMIf INSPECT PIPE AND FASTENERS Justification l MH Frecuency l 12M ANNUAL INSPECTION SHOULD DETECT LOOSE P!PE SUPPORT I LEAKING COMPCNENTS. j Justification l TMH ' Pnenty PIPE USED IN TRANSFER OF FUEL OIL TO DAY TANKS. .S 3 Concunent Tasa j.
- CL-1-2403-P4-004 M-12M
- 1 Justification l MH T4.M No.
I T.S. l Watson l MH Frecuency l i JustiflCation l TMH Pnonty l i l ConcurTent Task l l 1 I I JustPcation l MH fasa No. Tasa l Frecuency l 'Wation l MH ]
! l Pnonty j Justificatien TMH j
Concuneet faam l f P06414 6
Equ:oment Maintenance Checklist-Part 1 System MWO Number Page l of I Related Task
' . NumDer 1-2403-P4-004-M-3M Reference Matenal Eauiement Name DlESEL OIL STORAGE TANK PUMP NFGR: JOHNSTON PUMP CO.
SERIAL NO. NTL-1913 MODEL: VERT. 7 STAGE Appucacie Tag Numoore VENDOR: AX4AF04-71' 1-2403-P4-004 Man-nours Skill and Ma#ntenance Maintenance Recuirement and 0#C'D Initials Act. Special Instructions Est. TasM NumDerts) A. Observe all current safety precautions prior to and during performance of f maintenance. B. Notify Shift Supervisor immediately / prior to beginning maintenance action. ,_
/
C. Verify equipment serial number. 1-2403- CHECK PACKING GLAND LEAKAGE AND LUBRICATE 3M MECH.(1) 0.2 M-196 PACKING GLAND Remove screen guard (s). / 1.
- 2. Visually check packing gland for j proper leakoff.
NOTE LEAK 0FF SHOULD BE SUFFICIENT TO ALLOW FOR PROPER COOLING AND LUBRICATION OF PACKING AND SHAFT. Adjust leakoff as necessary. / , 3.
- 4. Inject 3'to 4 shots of recommended lubricant into packing gland, grease fitting using hand held applicator. /
/
- 5. Replace screen guard (s).
- 0. Notify Maintenance Foreman of any ab-normal conditions or if unable to /
achieve required results. E. Notify Shif t Supervisor immediately after maintenance is completed or deter- f mined unachievable. Rev.No. o Mit mnJ8f l
MEETING
SUMMARY
DISTRIB!! TION 14 JUL 1966 (( M V~l W~ ~T'1~ ~ " NRC Participants NRC PDR M. Miller L PDR R. Ballard NSIC G. Bagchi PRC System S. Hou PWRf4 Reading File J. Roggi Project Manager M. Ailler H. Livermore M. Duncan Attorney, OELD J. Partlow E. Jordan B. Grimes ACRS (10) OTHERS
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bec: Licensee & Service List
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