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Category:REPORTABLE OCCURRENCE REPORT (SEE ALSO AO LER)
MONTHYEARML20211B1671999-07-13013 July 1999 Special Rept on 990614 Re Test of Scram Set Point of Two of Five Low Primary Coolant Flow Safety Sys Channels.Caused by Trip Set Points Being Too Close to TS Limits.Compliance Procedure 23 Will Be Revised ML20236Y5941998-08-0606 August 1998 Special Rept:On 980706,operator Noted That One Sample Listed as Inches Long on Loading Sheet,Only 2 Inches Long.Errors Constitute Observed Inadequacy in Implementation of Administrative & Procedural Control.Procedures Revised ML20236S1711998-07-15015 July 1998 Ro:On 980615,large & Rapid down-shift on Three Different Meter Indications from One Ni Drawer Was Discovered.Caused by Failed Preamplifier in Wide Range Amplifier Subject Ni Drawer.Replaced Cabling,Detector & Preamplifier ML20198K9441998-01-0808 January 1998 Special Rept:On 971209,reactor Shutdown by High Power Scram Initiated by Wide Range Monitor of Nuclear Instrument Sys. Caused by Unanticipated Positive Reactivity Insertion. Reflector Sample Opened & Inspected ML20197D2751997-12-15015 December 1997 Ro:On 971026 & 1106,slight Elevation of Fission Products Were Detected in Primary Coolant Water Analyses.Caused by Slight Fabrication Flaw in Element MO-460.Surveillance of Bwx Technologies Fabrication Techniques Will Be Increased ML20196G8891997-07-15015 July 1997 Special Rept:On 970616,scram Setpoint for Low Flow Scram for Heat Exchanger 503A Leg Was 25 Gpm Below TS Limit.Caused by Drifting of Setpoint of Vutronik Monitor Switch DPS-928A. Adjusted Trip Setting & Retested Trip Setting ML20116E2621996-07-30030 July 1996 Ro:On 960701,emergency Generator Shutdown on High Coolant Temp.Caused by Sheared Water Pump Shaft.Replaced Defective Pump ML20100J3991996-02-22022 February 1996 Ro:On 960123,reactor Was Shut Down by Manual Scram When Console Operator Determined That Regulating Blade Was Inoperable.Caused by Seized Bearing on Gearbox Input Shaft. Bearing Replaced ML20097J4391996-01-26026 January 1996 Special Rept:On 951227,reactor Shutdown Occurred Due to Reactor in Operation W/Regulating Blade in Degraded Condition.Replaced Dowel Pin ML20082P4491995-04-19019 April 1995 Special Rept:On 950320,reactor Startup Occurred W/Source Range Monitor in Degraded Condition.Shutdown Taken by Console Operator ML20073K3221994-09-30030 September 1994 Special Rept:On 940902,reactor Scram Occurred Due to Failure of Inner Airlock Door Drive Sys.Airlock Door Drive Sys Repaired ML20069E0241994-05-25025 May 1994 Special Rept:On 940426,shift Supervisor Noted Decreasing Power Trend on Wide Range Monitor Chart.Problem Quickly Identified to Be One Loose & One Missing Set Screw in Motor to Gearbox Coupling.Missing Set Replaced W/New One ML20058M7421993-09-27027 September 1993 Ro:On 930907,determined That Scram Setpoint for Low Flow Scram for HX 503B Leg Below LSSS of 1625 Gpm Required by TS 2.2.Caused by Defective Alarm Trip Unit.Defective Alarm Trip Unit Replaced W/Spare Unit ML20056D8771993-08-12012 August 1993 Ro:On 930712-26,reactor Operated W/Operability of Automatically Closing Reactor Containment Isolation Door in Degraded Condition.Caused by Actuating Cam Maladjusted.Cam Readjusted & Tightened ML20125B6951992-12-0202 December 1992 Ro:On 921104,channel 4,5 or 6 95% Downscale Annunicator Received,Annunicator Locked in & Then Cleared Several Times. Caused by Setscrew,That Engages Motor Shaft to Gear Box, Coming Loose.Motor Shaft Modified to Add Flat Surface ML20099A7051992-07-20020 July 1992 Special Rept:From 920622-23,reactor Operated W/Unreliable Radiation Monitoring of Exhaust Stack Effluent.Caused by Pieces of Sheet Metal,Used as Bending Vanes,Breaking Loose & Disconnecting from Sampling Line.Probe Reconnected ML20099B6231992-07-20020 July 1992 Special Rept:On 920623,discovered Lower than Normal Chart Recorder Indication on Stack Radiation Monitor Gas Channel. Caused by Pieces of Sheet Metal Impacting Kinetic Probe. Tygon Tubing Connection Replaced W/Solid Tubing ML20086N1101991-12-10010 December 1991 Special Rept:On 911111,differential Pressure Indications Showed That One of Two Primary Coolant Isolation Valves Did Not Seat Properly.Caused by Valve Steam Falling Out of Valve Actuator.Actuator Key Replaced & Bottom Slot Recrimped ML20079L7191991-10-29029 October 1991 Ro:On 910930,primary Coolant Isolation Valve V507A Took Longer than Normal to Close & Differential Pressure Indications Indicated Valve Failed to Seat Properly.Caused by Valve Stem Binding.Valve Will Be Replaced ML20246A1031989-06-15015 June 1989 Ro:On 890603,discovered That Drive Chain Had Fallen Off Drive Gear for Regulating Blade Rotary Limit Switch.Reactor Shutdown Initiated.Chain for Rotary Limit Switch Assembly Returned to Drive Gear & Tension Adjusted ML20248G6241989-03-28028 March 1989 Ro:On 890302,reactor Operated for 2 H & 33 Minutes W/ Emergency Generator Local Switch in Stop Position.Caused by Personnel Error.Subj Local Switch Placed in Remote Position. Operator Involved Counseled.Checksheet Revised ML20206B9931988-10-31031 October 1988 Revised 881019 Special Rept on 880921 Event Re Reactor Operation W/Regulating Blade Being Inoperable.Second Sentence in Ltr Corrected ML20195D4911988-10-28028 October 1988 Ro:On 880929,difference of 10 F Between Temp Indications for Primary Loop a & Loop B Observed.Caused by Small Amounts of Resistance Introduced Into Compensation Loop Leads. Connection for Compensation Loop Will Be Double Checked ML20205N8811988-10-28028 October 1988 Ro:On 880929,Tech Spec Deviation Occurred Due to Intermediate Range Monitor Channel 3 Indicating Downscale & Associated Short Period Rod run-in & Scram Trip Inoperable. Caused by Breakdown of Cable Insulation.Cabling Replaced ML20205H8961988-10-19019 October 1988 Ro:On 880921,Channel 4 High Power Rod run-in Occurred & Regulating Blade Would Not Respond in Either Automatic or Manual Mode.Caused by Gear Box Assembly W/Internal Drive Gear Ridden Up Shaft Due to Loose Set Screw.Drive Repaired ML20154L3981988-09-15015 September 1988 Ro:On 880818,emergency Generator Cranking Limit Indication Found Tripped & Plant Failed to Start Lamp Energized. Caused by Linkage Lubrication Problem.Preventive Maint (PM) Procedure Added to PM Schedule ML20235G4991987-09-24024 September 1987 Ro:On 870825,closed Indicating Light for Automatically Closing Reactor Containment Isolation Door Did Not Turn On. Caused by Addl Drag Reducing Coast Distance of Door.Motor Drive Stop Microswitch Readjusted ML20206D0031987-03-31031 March 1987 Ro:On 870305,test Signal Simulating High Temp Fed to 980A Meter Relay Trip Unit,But Meter Relay Contacts Failed to Open.Caused by Decreased Capacitance Value in Meter Relay Control Circuit.Meter Relay Trip Unit Replaced ML20214N8381986-11-24024 November 1986 Ro:On 861030-31,reactor Operated W/Seal for Inner Airlock Door Deflated Due to Bleed Valve in Abnormal Position.Caused by Personnel Error.Procedures Will Be Revised & Addl Pressure Gauge Will Be Added to Air Supply Sys ML20214P2841986-09-10010 September 1986 Ro:On 860815,emergency Pool Fill Sys Discovered in Abnormal Lineup Due to Valve PIV-1 Being Closed.Caused by Improper Clearing of Red Tag Indicating Valve Opened on 860501. Reactor Startup Checksheet Revised to Ensure Valve Opened ML20211K3891986-08-20020 August 1986 Ro:On 860729,dosimeter Vendor,Rs Landauer & Co,Reported That TLD Finger Dosimeter Recorded 23,560 Mrem for June 1986.On 860609,employee Packed Tm-170 Wafers for Shipment.Committee to Investigate Exposure Activated ML20134E2881985-08-13013 August 1985 Ro:On 850718,during Front Panel Checks Prior to Reactor Startup,Rod run-in Trip Function for Power Range Monitor 5 Found Inoperable.Possibly Caused by Loose Pin Connection. Trip Unit Module Replaced & Operability Checked Weekly ML20126J4661985-05-31031 May 1985 Ro:On 850519,chain Link on Drive Chain for Regulating Blade Position Indicator Failed.Caused by Broken Drive Chain Link. Drive Chain Link Repaired & Regulating Blade Driven Full in for Position Indication Reset ML20112E1321985-03-18018 March 1985 Ro:On 850220,nuclear Instrumentation Channel 6 Power Range Monitor Indication Dropped from Indicated Power of 104% to 92%.Cause Not Determined.Down Scale Alarm of 75% Will Be Changed to 95% ML20112F0111985-01-11011 January 1985 Ro:On 841213,emergency Generator Stalled 45 After Assuming Emergency Electrical Loads During Emergency Generator Load Test CP-17.Cause Not Found.Stalling Did Not Recur During Subsequent Tests.Mods Will Reduce Starting Load ML20091Q9251984-06-0808 June 1984 Ro:On 840511,personnel Airlock Doors Operated Out of Sequence,Allowing Both Inner & Outer Doors to Open at Same Time.Caused by Outer Airlock Door Gasket Pulled Partly from Seat.Gasket Replaced ML20079K7491984-01-13013 January 1984 Ro:On 831215,emergency Generator Gasoline Engine Electrical Interlock Protective Circuit Tripped.Caused by Bent & Nearly Grounded Electrical Connecting Wire Spade Lug.Trip Sensor Leads Placed to Prevent Grounding ML20081J0821983-11-0101 November 1983 Ro:On 831003,during Full Power,Site Electrical Power Lost & Emergency Generator Operated in Degraded State.Cause Probably Due to Addition of STP Gas Treatment on 830923. Gas Pumped from Generator Tank.Sys Refilled ML20066H9661982-11-17017 November 1982 Ro:During 821021 Shutdown to Change Flux Trap Samples,Flux Trap Sample Hold Down Device Determined Improperly Installed During 821018 Shutdown.Caused by Hold Down Rod Assembly Pinned High.Device Properly Repinned ML20054F6981982-05-25025 May 1982 Ro:Advises of Mod to Corrective Action Noted in Informing NRC of Valve Left Open in Line That Penetrates Containment Wall.Red Danger Tags on Valves Outside Containment Removed,As Pipe Cap Insures Flow Path Isolated ML20062C0151978-10-31031 October 1978 Ro:On 781022,control Blade B Unexpectedly Dropped from Drive Magnet & Hung Up Approx 7 Inches Above Full Insertion. Probably Caused by Broken Outer Race of One of Eight Vertical Guide Bearings 1999-07-13
[Table view] Category:TEXT-SAFETY REPORT
MONTHYEARML20212D4471999-09-20020 September 1999 Safety Evaluation Supporting Amend 31 to License R-103 ML20211B1671999-07-13013 July 1999 Special Rept on 990614 Re Test of Scram Set Point of Two of Five Low Primary Coolant Flow Safety Sys Channels.Caused by Trip Set Points Being Too Close to TS Limits.Compliance Procedure 23 Will Be Revised ML20206A9681999-04-21021 April 1999 Revised Page 4 to MURR QA Plan ML20202G9051998-12-31031 December 1998 Operations Monthly Summary for Univ of Mo Research Reactor for Dec 1998 ML20207A6981998-12-31031 December 1998 Reactor Operations Annual Rept for 980101-1231, for Univ of Missouri Research Reactor Facility.With ML20202G9171998-11-30030 November 1998 Operations Monthly Summary for Univ of Mo Research Reactor for Nov 1998 ML20202G9271998-10-31031 October 1998 Operations Monthly Summary for Univ of Mo Research Reactor for Oct 1998 ML20154M3301998-09-30030 September 1998 Monthly Operating Rept for Sept 1998 for Univ of Missouri Research Reactor ML20154M3401998-08-31031 August 1998 Monthly Operating Rept for Aug 1998 for Univ of Missouri Research Reactor ML20236Y5941998-08-0606 August 1998 Special Rept:On 980706,operator Noted That One Sample Listed as Inches Long on Loading Sheet,Only 2 Inches Long.Errors Constitute Observed Inadequacy in Implementation of Administrative & Procedural Control.Procedures Revised ML20154M3431998-07-31031 July 1998 Monthly Operating Rept for Jul 1998 for Univ of Missouri Research Reactor ML20236S1711998-07-15015 July 1998 Ro:On 980615,large & Rapid down-shift on Three Different Meter Indications from One Ni Drawer Was Discovered.Caused by Failed Preamplifier in Wide Range Amplifier Subject Ni Drawer.Replaced Cabling,Detector & Preamplifier ML20154M3651998-06-30030 June 1998 Monthly Operating Rept for June 1998 for Univ of Missouri Research Reactor ML20154M3731998-05-31031 May 1998 Monthly Operating Rept for May 1998 for Univ of Missouri Research Reactor ML20154M3841998-04-30030 April 1998 Monthly Operating Rept for Apr 1998 for Univ of Missouri Research Reactor ML20246P9931998-03-31031 March 1998 Monthly Operating Rept Summary for Mar 1998 for Univ of Missouri Research Reactor ML20246Q0231998-02-28028 February 1998 Monthly Operating Rept Summary for Feb 1998 for Univ of Missouri Research Reactor ML20203H4271998-02-26026 February 1998 Safety Evaluation Supporting Amend 30 to License R-103 ML20246Q0201998-01-31031 January 1998 Monthly Operating Rept Summary for Jan 1998 for Univ of Missouri Research Reactor ML20198K9441998-01-0808 January 1998 Special Rept:On 971209,reactor Shutdown by High Power Scram Initiated by Wide Range Monitor of Nuclear Instrument Sys. Caused by Unanticipated Positive Reactivity Insertion. Reflector Sample Opened & Inspected ML20203L0531997-12-31031 December 1997 Reactor Operations Annual Rept,970101-1231, for Univ of Missouri Research Reactor Facility ML20202H4091997-12-31031 December 1997 Monthly Operating Rept for Dec 1997 for Univ of Mo Research Reactor ML20197D2751997-12-15015 December 1997 Ro:On 971026 & 1106,slight Elevation of Fission Products Were Detected in Primary Coolant Water Analyses.Caused by Slight Fabrication Flaw in Element MO-460.Surveillance of Bwx Technologies Fabrication Techniques Will Be Increased ML20202H3931997-11-30030 November 1997 Monthly Operating Rept for Nov 1997 for Univ of Mo Research Reactor ML20202J1151997-10-31031 October 1997 Monthly Operating Rept for Oct 1997 for Univ of Missouri Research Reactor ML20202J1201997-09-30030 September 1997 Monthly Operating Rept for Sept 1997 for Univ of Missouri Research Reactor ML20211B2871997-08-31031 August 1997 Monthly Operating Rept for Aug 1997 for Univ of Missouri Research Reactor ML20210R2701997-07-31031 July 1997 Univ of Missouri Research Reactor Operations Monthly Summary,July 1997 ML20196G8891997-07-15015 July 1997 Special Rept:On 970616,scram Setpoint for Low Flow Scram for Heat Exchanger 503A Leg Was 25 Gpm Below TS Limit.Caused by Drifting of Setpoint of Vutronik Monitor Switch DPS-928A. Adjusted Trip Setting & Retested Trip Setting ML20149L3761997-06-30030 June 1997 Monthly Operating Rept for June 1997 for Univ of Mo Research Reactor ML20141H6451997-05-31031 May 1997 Monthly Operating Rept for May 1997 for Univ of Mo Research Reactor ML20141H6581997-04-30030 April 1997 Monthly Operating Rept for April 1997 for Univ of Missouri ML20141H6691997-03-31031 March 1997 Monthly Operating Rept for Mar 1997 for Univ of Missouri ML20136D7211997-03-0606 March 1997 Safety Evaluation Supporting Amend 29 to License R-103 ML20141H7421997-02-28028 February 1997 Monthly Operating Rept for Feb 1997 for University of Missouri Research Reactor ML20141H6421997-01-31031 January 1997 Monthly Operating Rept for Jan 1997 for Univ of Mo Research Reactor ML20141H7001996-12-31031 December 1996 Monthly Operating Rept for Univ of Missouri Research Reactor for Dec 1996 ML20138Q6601996-12-31031 December 1996 Reactor Operations Annual Rept for 1996 ML20141H7221996-10-31031 October 1996 Monthly Operating Rept for Univ of Missouri Research Reactor for Oct 1996 ML20116E2621996-07-30030 July 1996 Ro:On 960701,emergency Generator Shutdown on High Coolant Temp.Caused by Sheared Water Pump Shaft.Replaced Defective Pump ML20141H6781996-06-30030 June 1996 Monthly Operating Rept for Univ of Missouri Research Reactor for June 1996 ML20149L3721996-05-31031 May 1996 Monthly Operating Rept for May 1996 for Univ of Mo Research Reactor ML20117L1091996-05-13013 May 1996 Univ of Missouri Research Reactor Operations Monthly Summary for Apr 1996 ML20117L1001996-03-31031 March 1996 Univ of Missouri Research Reactor Operations Monthly Summary for Mar 1996 ML20117L0951996-03-13013 March 1996 Univ of Missouri Research Reactor Operations Monthly Summary for Feb 1996 ML20117L0841996-03-0606 March 1996 Univ of Missouri Research Reactor Operations Monthly Summary for Jan 1996 ML20100J3991996-02-22022 February 1996 Ro:On 960123,reactor Was Shut Down by Manual Scram When Console Operator Determined That Regulating Blade Was Inoperable.Caused by Seized Bearing on Gearbox Input Shaft. Bearing Replaced ML20097J4391996-01-26026 January 1996 Special Rept:On 951227,reactor Shutdown Occurred Due to Reactor in Operation W/Regulating Blade in Degraded Condition.Replaced Dowel Pin ML20101F5381995-12-31031 December 1995 Revised Pages III-1 & VII-1 to 1995 Operations Annual Rept ML20100M7821995-12-31031 December 1995 Univ of Mo Research Reactor Reactor Operations Annual Rept Jan-Dec 1995 1999-09-20
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4 Research Reactor Facility UNIVERSITY OF MISSOURI g,,, pg October 28, 1988 cuo<a ussui ss211 Teepnone (314) 882 4211 Director of Nuclear Reactor Regulation U. S. Nuclear Regulatory Corrmi*.sion Mail Station P1-137 Washington, D.C. 20555
REFERENCE:
Docket 50-186, University of Missouri Research 'leactor License R-103
SUBJECT:
Report as required by lechnical Specification 6.1.h(2) concerning reactor operation with one of two intermediate range monitors inoperable.
DESCRIPTION:
't 0100 on September 29, 1988, wnile operating at 10 MW in automat h control, the duty operator observed that Intermediate Range Monitor (IRri) channel 3 was indicating downscale. The duty operator .mmediately shut down the reactor to investigate the problem. Reviaw of the IRM channel 3 chart recorder showed that the indication had been downscale approximately 30 minutes before it was detected. With the IRM channel 3 log level indication f ailed downscale, the associated short period rod run-in and scram trips were inoperable, which is a deviation from Technical Specifications 3.4.c and 3.3.a.
ANALYSIS:
Intermediate Range Monitor (IRM) channal 3 is one of two intermediate channels which provide short period rod run-in and scram functions to assure protectior, of fuel elements from a continuous startup rod withdraw 31 accident (Hazard Summary Report, Addendum 5 Section 5). Each intermediate range channel provides a rod run-in at a 10 second (minimun) period and a reactor scram at an 8 second (minimun) period.
When the IRM instrument failed, the associated rod run-in and scram trips were inoperable, which is a de 'iation from Technical Specifications 3.4.c and 3.3.a. There was no fa'lu.*e of the reactor safety system, since the redundant IRM channel 2 was operable and would have provided the required period scram and/or rod run-ir if it had been required. If a power transient had occurred, the three power range instruments scran and rod run-in trips would have shut down the reactor before a high period trip could occur due to the reactor beitig at 10 MW.
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Director of Nuclear Reactor Regulation Page 2 October 28, 1988 The reactor safety system is dependent on the short period trip p ri tion during a reactor startup. A downscale failure of an IRM instrumenc w~ . be immediately detected since the operator is closely monitoring the reactor period during the startup.
- The failure of IRM channel 3 was determined to be due to breakdown of the cable insulation for the channel 3 compensated ion chamber detector. The detector and cabling were replaced and the IRM channel 3 was tested and source checked and found to be operational.
Previous failures attributed to degradation in cabling insulation are typically characterized by progressively erratic log level indication and spurious period scrams or rod run-ins. However, the mode of failure in t s instance--an immediate downscale indication--cannot be documented to have 4
previously occurred.
The downscale failure mode is detected on the powe range monitors l (channel 4, 5, and 6) by annunciating a "downscale" alarm from each monitor's -
trip unit. Intermediate Range channel 2 and 3 do not have downscale trip alarms because all four trip functions available in each monitor da already utilized to provide: 1) short period scram, 2) short period rod run-in, 3) -
regulating blade automatic permissive and 4) drawer inoperative. The drawer I inoperative condition is tripped by any of three causes: 1) any module removed from monitor, 2) selector switch S1 placed in any position other than ,
_0P_ ERA _T_E; or 3) when the High Voltage Power 5upply output drops below some 4 predetermined minimum voltage.
CORRECTIVE ACTION:
1 The reactor was shutdown immediately when the duty operator d'!tected [
the IRM channel 3 indication downscale. The detector and cebling was re- L placed, tested and its operability was verified, t
' One corrective action considered was the installation of a downscale alarm. However, the intermediate range trip units cannot accommodate the t change without sacrificing an already existing trip function. Since this mode t of failure (an immediate downscale failure) is not a corson one for the IRM channel and wou'Id be quickly observed during a reactor St.artip, it was deemed
- not necessary to displace any existing trip functionf tr p ovide a new downscale trip.
The nuclear instrument detector cables p eviously installed have been [
experiencing short working lifetime. The electronics technicians have ;
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l Director of Nuclear Reactor Regulation Page 3 i October 28, 1988 l l
i recently ordered and begun installing more irradiation-resistant cabling when detectors need replacing. The new type of cabling was installed on the IRM channel 3 detector on September 29, 1938.
Sincerely, L' ' {A-J. C. McKibben Reactor Manager Endorse:aent :
'eviewed and Approved D. M. Alger Assistant Director, Nuclear Technology and Operations xc: Reactor Advisory Comittee Reactor Safety Subcommittee
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