ML20204B901

Answers to Board 14 Questions (Memo;Proposed Memo of 860414) Re Action Plan Results Rept I.b.4.* Certificate of Svc Encl

ML20204B901
Person / Time
Site:	Comanche Peak
Issue date:	03/20/1987
From:	Bizzak R, Mallanda J TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
References
CON-#187-2884 OL, NUDOCS 8703250176
Download: ML20204B901 (78)

Text

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(( Filcd: March 20, 1907

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OSCKETED usunc Si itAR 23 21:24 UNITED STATES OF AMERICA f00 !hV NUCLEAR REGULATORY COMMISSION before the ATOMIC SAFETY AND LICENSING BOARD

)

In the Matter of )

) Docket Nos. 50-445-OL TEXAS UTILITIES ELECTRIC ) 50-446-OL COMPANY et al. )

) (Application for an (Comanche Peak Steam Electric ) Operating License)

Station, Units 1 and 2) )

)

ANSWERS TO BOARD'S 14 QUESTIONS (Memos Proposed Memo of April 14, 1986)

Regarding Action Plan Results Report I.b.4 In accordance with the Board's Memorandum; Proposed Memorandum and Order of April 14, 1986, the

( Applicants submit the answers of the Comanche Peak l

Response Team ("CPRT") to the 14 questions posed by the Board, with respect to the Results Report published by the CPRT in respect of CPRT Action Plan I.b.4, Barrier Removal.

B703250176 870320 PDR 0 ADOCK 05000445 PDR

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Opening Request:

T Produce copies of any CPRT-generated checklists that were used during the conduct of the action plan.

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[' Responset p%e CPRT inspection of the Unit 1 control boards and Vertical ventilation panels utilized inspection

~ reports which are attached to CPRT Quality Instruction QI-004, "CPRT ACTION PLAN I.b.1 - Flexible Conduit to

'hlexible Conduit Separation; CPRT ACTION PLAN I.b.2 -

z plexible conduit to Cable Separation." All of the ,

questions below dealing with checklists are answered

, with respect to this inspection procedure.

Question:

1. Describe the problem areas addressed in the report. Prior to undertaking to address those areas through sampling, what did Applicants do to define the problem areas further? How did it believe the problems arose? Whrit did it discover about the QA/QC documentation for those areas?

How extensive did it believe the problems were?

Responsa:

The original issue raised by the NRC-TRT involved two isolated cases of separation violations in the control room control boards involving panel-mounted devices. During the inspections of the control room control boards and vertical ventilation panels  !

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t.. 1 performed during the implementation of Action Plans I.b.1 and I.b.2, additional violations involving panel-mounted devices were noted. As a-result, the scope of this action plan was expanded to include all separation violations identified in electrical panels that did not involve Servicair flex, which are addressed in Action i Plans I.b.1 and I.b.2.

The CPRT third-party did not determine a priori that QA/QC activities or any other activities were t

responsible for the identified deviations. .This investigation of root causes was performed after all pertinent information regarding the deviations had been collected. The generic implication evaluation of the root causes to determine the extent to which other panels could be similarly affected was subsequently ,

performed. Based on this evaluation, it was determined i that the root causes presented in the Result's Report would apply to all electrical panels requiring separation between redundant cables. Therefore, the

- corrective action to be taken involves the reinspection of all panels which must meet the separation criteria.

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Question:

2. Provide any procedures or other internal documents that are necessary to understand how the checklists should be interpreted or applied.

Response

As noted above, the inspection report used by the CPRT third-party inspectors during their inspection of the control boards and vertical ventilation panels was a part of Quality Instruction QI-004. All revisions of this procedure are included in File I.b.1-3 of the ISAP I.b.1 Working File. In addition, all background information used to develop the criteria in the procedure are included in this file.

Question:

3. [ Original acceptance checklists. See Transcript of the Pre-Hearing Conference of April 22, 1986, at 24,353-57.]

Response

The Unit 1 control boards and vertical ventilation panels were inspected shortly before the CPRT third-party inspection. During the Project inspection, the procedure used was QI-QP-11.3-40, Revisions 19, 20 and 21, " Post Construction Inspection of Electrical Equipment and Raceways." In addition, in-process inspections had been previously performed in l

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accordance with QI-QP-11.3-28, " Class 1E Cable Terminations."

As noted in the Results Report, preliminary, conservative inspection guidelines were used during the l CPRT inspection. This was done so as to provide an indication of the extent of potential modifications required for compliance with the final CPRT separation criteria. In addition, the information obtained from this inspection was used in the testing and circuit evaluation performed to demonstrate the adequacy of Servicair flex as a barrier.

The separation distances specified in the CPRT inspection guidelines were greater than or equal to the distances specified in the criteria in QI-QP-11.3-40 and QI-QP-11.3-28.

Question:

4. Explain the extent to which the checklists contain fewer attributes than are required for conformance to codes to which Applicants are committed to conform.

Response

With one exception, the CPRT Inspection Report included a check of all physical separation attributes required by IEEE 384-1974, "IEEE Trial-Use Standard

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Criteria for Separation of Class lE Equipment and Circuits," and Regulatory Guide 1.75, Revision 1,

" Physical Independence of Electric Systems." The one exception is that the separation of cables, each 4

enclosed in a vendor wireway, was not verified. Since the Project criteria at that time allowed two redundant cables in metallic conduits to touch, the metallic wireways used in the control boards and vertical h ventilation panels are allowed to be in contact with '

one another. Therefore, no inspection of separation between vendor wireways was required.

Question:

5. (Answer question 5 only if the answer to question 4 is that the checklists do contain fewer attributes.) Explain the engineering basis, if any, for believing that the safety margin for components (and the plant) has not been degraded by using checklists that contain fewer attributes than are required for conformance to codes.

- Response:

See response to Question 4.

Question:

6. Set forth any changes in checklists while they were in use, including the dates of the changes.

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Response

The following revisions were made to the CPRT inspection procedure QI-004:

Initial issue 1/18/85 Revision 1 2/18/85 Revision 2 2/26/86 Revision 3 3/6/85 Revision 4 3/12/85 Revision 4 of QI-004 wee uced for all control boards and vertical ventilation panels except control boards CP1-ECPRCB-01 thru -04, which were inspected to Revision 2 and control boards CP1-ECPRCB-05 and -07, which were inspected to Revision 3. Since the first revision used in an actual inspection was Revision 2, changes made prior to Revision 2 do not affect the inspections performed. In addition, changes made subsequent to Revision 2 of the procedure do not affect the panels inspected to revisions earlier than Revision 4.

1. Revision 3 changed the inspection method for missing barriers. Rather than perform a paper trace to determine if documentation exists for the

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installation / reinstallation of missing barriers, the inspector was to determine whether or not the barrier is required for separation purposes. In addition, changes were made in the way in which the Inspection Reports were to be-completed for control boards CP1-ECPRCB-10 and -11 and the vertical ventilation panels (CPX-ECPRCV-Oi and--03).

2. Revision 4 provided additional clarification on the inspection criteria for cont'rol boards CP1-ECPRCB-10 and -11

, and the vertical ventilation panels (CPX-ECPRCV-01 and -03).

3 Since control boards CP1-ECPRCB-10 and -11 and the vertical ventilation panels (CPX-ECPRCV-01 and -03) were inspected to Revision 4'of QI-OO4, t2un changes did not affect the inspections performed to Revisions 2 and 3 of QI-OO4.

Question:

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7. Set forth the duration of training in the use of checklists and a summary of the content of that' training, including field training or other practical training. If the training has changed or retraining occurred, explain the reason for

the changes or retraining and set forth changes in duration or content.

Response

Classroom and field training were conducted for Revision 0 of QI-004. A 50-minute classroom session and a one-hour field course were held for inspectors.

Training was performed for Revision 2 of QI-004, the first revision actually used in the inspection of the

panels. Revisions 3 and 4 contained minor changes that were addressed in formal discussions with the inspectors.

Question:

8. Provide any information in Applicants' possession concerning the-accuracy of use of the checklists (or the inter-observer reliability in using the checklists). Were there any time periods in which checklists were used with questionable training or QA/QC supervision? If applicable, are problems of inter-observer reliability addressed statistically?

Response

There is no information available concerning the accuracy of the use of the checklists or inter-observer reliability in using the checklists. The subject inspections were conducted primarily in the first quarter of 1985; there were no time periods in which tie checklists were used with questionable training or

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QA/QC supervision. All inspectors were certified Level II or above in accordance with the requirements of ANSI N45.2.6-1978 and Regulatory Guide 1.58, Revision 1.

Question:

9. Summarize all audits or supervisory reviews (including reviews by employees or consultants) of training or of use of the checklists. Provide the factual basis for believing that the audit and review activity was adequate and that each concern of the audit and review teams has been resolved in a way that is consistent with the validity of conclusions.

Response

No ERC Corporate .3udits or Supervisory Reviews were conducted which were directly related to the use of the checklists or training applicable to this action plan. However, ERC Corporate Audits 85-01 and 85-03 and QA Surveillances I85-01 and III85-09 verified that ERC inspectors were qualified and certified in accordance with ANSI N45.2.6-1978 and Regulatory Guide 1.58, Revision 1. In addition, applic'able ERC inspectors received classroom instruction and on-the-job training in the requirements of QI-004, which is the instruction which governed the reinspection effort.

l Question:

10. Report any instances in which draft reports were modified in an important substantive way as.the result of. management action. Be sure to explain 1 any change that was objected to (including by;an i employee, supervisor or consultant) in writing or in a meeting in which at least one supervisory or management official or NRC employee was present.

Explain what the earlier drafts said and why they were modified. Explain how dissenting views were resolved.

Response

c Neither Mr. Bi==ak-(the I= cue Cecrdinator) nor HMr. Mallanda (the Review Team Leader) could recall any

. substantive changes during the generation, review, and editing of the report.resulting from management action.

Accordingly, our answer to this question is: None.

- Question.

11. Set forth any unexpected difficulties that were encountered in completing the work of each task force and that would be helpful to the Board in understanding the. process by which conclusions were reached. How were each of these unexpected difficulties resolved?

Response

Several unexpected difficulties were encountered during the implementation of this action plan that resulted in. delaying the completion of this action plan. These difficulties involved the identification

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of the root causes for the identified separation

' violations and the interface with the Project.

When a separation violation was identified, it was difficult to determine when the violation first i

existed. The violation could have been a result of improper installation followed by inadequate inspection. On the other hand, the original installation could have been performed adequately, but later activities could have resulted in.the violation.

In determining the root causes of the violations, the specific identification of the source of the problem would have facilitated the subsequent evaluation. In addition, several different groups had authorization to perform work in'the electrical panels, thereby further complicating the issue as to who could have caused a separation violation after initial installation. In lieu of facts as to when separation violations occurred, the root cause analysis performed for this 5

action plan assumed that separation violations existed

, both due to inadequate initial installation and also due to subsequent work activities.

The other area of difficulty involved the interface between the CPRT and the Project. The

interface was strained at times which resulted in an inefficient use of resources. Disagreements on the need to perform certain activities, such as the need for the CPRT third-party to review Operations procedures, resulted in the delay of completion of the action plan.

The lack of emphasis on the completion of the CPRT action plan shown by the Project resulted in the CPRT third-party spending excessive time to close out the issues, especially where the Project's input was required.

However, none of the above items had an effect on the activities or results of this ISAP.

Question:

12. Explain any ambiguities or open items left in the

'Results Report.

Response

Open items are addressed in Section 7.0, " Ongoing Activities," of the Results Report. The results of these activities will be reported in a supplement to the Results Report. Any potential ambiguities are addressed in the response to Question 14.

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Question:

13. Explain the extent to which there are actual or  :

apparent conflicts of interest, including whether l a worker or supervisor was reviewing or i evaluating his own work or supervising any aspect of the review or evaluation of his own work or the work of those he previously supervised.

Response

To the best of our knowledge, no conflicts of interest exist.

Question:

14. Examine the report to see that it adequately discloses the thinking and analysis used. If the language is ambiguous or the discussion gives rise to obvious questions, resolve the ambiguities and anticipate and resolve the questions.

Response

There is one potential area in the Results Report that could be confusing to someone not familiar with the subject of the Action Plan -- the basis for the different types of inspections performed.

During the implementation of the I.b.4 Action Plan, several different physical reviews of electrical panels were performed; some of these reviews utilized different criteria. In addition, previous or future l

inspections of the panels were referenced in the Results Report. The following summary of inspection t

activities and the criteria used should provide a clearer understanding of the physical reviews performed:

Activity 1: . Post construction inspection of the Unit 1 control boards and vertical ventilation panels.

Performed by: TUGCO inspectors Date: November 1984 - January 1985 Criteria used: The " original" Project criteria in existence since November 1980.

Activity 2: CPRT third-party inspection of the Unit 1 control boards and vertical ventilation panels.

Performed by: CPRT third-party inspectors Date: February - April 1985 Criteria used: Preliminary, conservative separation guidelines designed to envelope the

" final" CPRT criteria to be developed as a result of this action plan.

Activity 3: TUGCO inspection of the Unit 1 control boards and vertical ventilation panels to validate the CPRT findings and to provide a Project inspection to the " final" CPRT criteria.

Performed by: TUGCO inspectors

j. Date: October 1985 Criteria used: The " final" CPRT separation criteria developed as a result of this action plan.

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Activity 4: Examination of all multi-train

, -- panels other than the Unit 1 control boards and vertical ventilation panels to determine where Servicair flex has been used as a barrier.

. Performed by: CPRT Electrical Review Team Date: January, May, and June 1986 Criteria used: The primary purpose of this examination was to determine where Servicair flex has been used as a separation barrier. During the examination of multi-train panels, the Electrical Review Team noted several violations of the " final" CPRT separation criteria.

Activity 5: Inspection of multi-train panels other than the Unit 1 control boards and vertical ventilation panels to determine the validity of the findings noted by the Electrical Review Team and issue

- Nonconformance Reports (NCRs),

as appropriate.

Performed by: TUGCO inspectors Date: July - September 1986 Criteria used: The. primary purpose of this examination was to validate the

- Electrical Review Team's findings and issue NCRs, as approrriate.

During this inspection several additional violations of-the " final" CPRT separation criteria were noted.

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s emn aw ua aeeJJ n u s I. J unsyae JJu JuJt re m u r, , g g Activity 6: TUGCo inspection of the Unit 1 control boards and vertical ventilation panels subsequent to the completion of all outstanding work itema.

Performed by: TUCCO inspectors Dates (future)

Criteria used: (Future)

Respectfully submitted, WAh12().A L A, Robert B Maak M Action Plan 1.b.4 Issue Coordinator

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ghn J./)lal;landa Electrital Review Team Leader The foregoing responses have been reviewed and are concurred in by the CPRT Senior Review Team.

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COMANCHE PEAK RESPONSE TEAM

-QUALITY INSTRUCTION CPRT ACTION ITEM I.b.1 and I.b.2 INSTRUCTION REVISION ISSUE DATE PAGE QI-004 4 3/12/85 __

1 of 3 PROCEDURE FOR: CPRT ACTION ITEM I b.1 - Flexible Conduit to Flexible Conduit Separation CPRT ACTION ITEM I.b.2 - Flexible Conduit to Cable Separation PREPARED BY: DATE 3 //2/85 Evaluation Rssearch Corp.

APPROVED BY:

Evaluation fl.bSdt search Corp.

DATE 9 z [F.5" APPROVED BY: *

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1.0 REFERENCES

1.1 Office memo, 1/15/85, W. I. Vogelsang to J. L. Hansel " Inspection Attributes for Action Items I.b.1 and I.b.2" (CPP-17,721) 1.2 Office memo, 2/1/85, W. I. Vogelsang to M. B. Jones (CPP-17,823) '

1.3 Office memo, 2/15/85, W. I. Vogelsang to M. B. Jones (CPP-17,854) 1.4 Office memo, 3/05/85, M. B. Jones to J. Hansel 1.5 Office memo, 2/22/85m W. I. Vogelsang to M. B. Jones (CPP-17,914) 2.0 PURPOSE AND SCOPE 2.1 The purpose of this Quality Instruction is to define the inspection activities, methods, and documentation requirements necessary to assure that adequate physical separation of wiring has been maintained, and that required barriers have not been removed without authorization.

This effort is in direct support of CPRT Action Items I.b.1 and I.b.2.

2.2 The scope of this procedure is the cabling and wiring within selected control panels and cabinets as identified in the above references. The scope of inspections is any interaction between safety related wiring and components, excluding vendor wireway to vendor wireway (per Ref.

l 1.5).

NOTE: The scope of this Quality Instruction may be expanded at the

! direction of the Electrical / Instrumentation Review Team l Leader.

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QI-004

. . Revision: 4 3.0 RESPONSIBILITIES 3.1 The third party inspectors (ERC) shall be responsible for conducting inspections and for completion of inspection reports. The Electrical / Instrumentation Review Team Leader is responsible for the review and approval of the inspection reports.

4.0 INSTRUCTION 4.1 The. Quality Inspector shall inspect the specific Main Control boards and vertical panels (Ref.1.1) to verify that:

' ACTIVITY 1 -Internal lighting and 120 VAC convenience receptacle wiring not routed in rigid conduit EMT, or Unistrut P-1000 channel is separated at least 6 inches'from safety related wiring and components (Ref. 1.1, para._3 and Ref. 1.5).

ACTIVITY 2 -Flexible conduit attached to control switch modules does not exceed 3 feet in length without additional support (Ref.

1.1, para. 2 and Ref. 1.3).

ACTIVITY 3 -Verify that wiring is separated in accordance with, Ref 1.1, para. 4, 5, Fig. I and Table 1 of Ref~. 1.3.

ACTIVITY 4 -Wiring is mounted and supported such that minimum separation will be maintained (Ref. 1.1, para. 2 and Ref. 1.3).

ACTIVITY 5 -The correct type barrier material is installed (Ref. 1.1, Note).

ACTIVITY 6 -Verify that " required" barriers are installed.

Note: " Required" means either required by a design document, or indications that a barrier was

, installed but has been removed.

The inspector will state the location of missing barriers and whether or not a separation violation has been created by the barrier's absence.

4.2 For Sections C and D only of the inspected control boards, the Quality Inspector shall identify all exposed non-Tefsel wiring (Ref. 1.1, para.

I and Ref. 1.2).

4.3 DOCUMENTATION 4.3.1 The Quality Inspectors will be furnished with the applicable drawings and documents required to perform activities in paragraphs 4.1 and 4.2.

4.3.2 The Quality Inspectors shall document the results and inspections for para. 4.1 on the IR (Attachments 2 and 3, as applicable). For para. 4.2, the Quality Inspectors shall identify exposed non-Tefzel wiring on Attachment 4 (Supplement Sheet) and attach the form to the appropriate IR.

QI-004 R visient 4 Page 3 of 3 4.3 DOCUMENTATION (Cont'd) 4.3.3 The inspection documents (Attachments 2, 3 and 4) shall be completed in accordance with their respectiva ccaplaticn instructions, as applicable. The inspector completing the report shall indicate that all applicable inspections have been completed and documented correctly by entering signature, date and badge number. The IR's shall be reviewed for legibility, accuracy, and completeness and approved by the ERC Level III. The completed IR shall be submitted to the Electrical / Instrumentation Review Team Leader for review and approval.

4.3.4 Per Reference 1.1, Para. 5, the inspection results of panels XCV-01 and XCV-03 will indicate that Section A/B criteria and inspections 4 are not applicable. All sections of panels ICB-10 and 11 will be inspected to C/D criteria and documented accordingly.

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Rev. 4- .

• ATTACHMEN.T 1 ~ Pace I cf 4

. -QI;004

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I III m fRAIN 'S' (OWOut? TRAIN ' A' 72Alu 'C' CCN00tf TEF1EL OR is0N. TEFI EL TEFitL CAstt NON-TEFIEL CAELE Ds0TEd) cAaLE ,

DETAIL le, .

TEFZEL $ NON-TEr"4EL CASLES ,

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CAatt ceuouir TRMN *A*

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/ DETAll 18 ALL TEFEEL CAELES , ,

FIGURE i (NOTE 2)

TYplCAL SEPARATIOM DETAILS FOR- ,

I 1) ALL WIRING IN l*C510 ( l-CS-II. AND CRCUIT5 LISTr.D l' IN TAELE 1.

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t 21 NON-TEFEEL WIRING IN ALL CDMTROL E012D5 AWO VER-TICAL PNLS.

i 3) weRiua luSECTIONS C ANO O 0F AuY CONTROL ECARD. ,

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NOTES ,

I.- . l) FOR G.iiERAL uoTE5,SEE OwG 1325-El 1702 02 NOTES 4.144-

2) MCT177LIC1 ELE "J Amu::xCIAT::A LAMPE0Y CAELES

.- AED CDAttAL CRT CABLES. .

3) CDucuaT5 ARE RIGIO OR FLEXISLE .

4) EhCLD51uG THIS CAELE IN FLEXISLE CCNoutf #ILL hDT EEDUCE SEPARAT'OM SHOWW.

5) SEPARATtou 6:5T13:15140%N APMY tu ALL C3%ICaus (li, HORIE0uTAL au3 VERTIC.1L) .

E 4 1:3tTIONAL DILS 1"E $NC** int Ok Owit. '1?. E! 8701.*2, CETill fel A TARu di C .

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.QI-004 REV.4 ATTAC1911fMT 1 PAGE 2.0F 4 y..

TA3.E 1

- CIRCUITS WITH PROTECTION RATED.MORI THAN 10 AMPS ,

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Cat:1e Cable Protective Device Control Bd.- Number Tvoe Volts Racine & Locacier Device Train 036 125vde 30A, SWGR XA1

• X-ES-326 4 C NK139053 G36 125vde 30A, SWGR 1A2

'i.K139045 1-ES-3 450 C 137 125Vdc 30A, SWGR 1EA1 1-ES-4250A A EG138987 237 125Vdc 30A, SWGR LEA 1 1-ES -4251A B EG139021 .

1-C3 137 125Vdc 30A, SWGR 1EA1 A EG138998 1/L - APsII 237 125vde 30A, SWGR 1EA2.

1/1 - APEI2 B EG139032 C IPA-CP30 075 -

Handset Station 075 Haridset Station C IPA-Cit 29 1-c3-03.-

125Vdc 30A, SWGR 1EA1 A EQ139466 137 1-HS-4518A- 30A, SWGR 1EA2 B EG139503 237 125vde 1-ES-4519A 1-cs (Nota 4) 125Vdc 30A, SWGR LEAL A EG135550 137 1/1 - APRE1 125vde 30A, SWGR LEA 2 E EG139586 237 1/1 - APRs1 IPA-CP.29 075 Handset Station C C IPA-C228 075 Hanoset Station 051 C 1PA-CR2GA

{a g e g ta,ti g , y 125Vdc 30A, SWGR 1A1 C NK139458 036 1/1 - iPCPX1 036 125vde 30A, SWGR 1A2 C NK139459 1/1 - iPCPX2 036 125Vdc 30A, SWGR 1A3 C NK139460 1/1 - IPCPX3 036 125vde 30A, SWGR 1A4 C NK139461 1/1 - IPCPX4 c

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See Note 3 075 Handset Station C IPA-CR35 IPA-CR36 075 .

i Handset Station C.

1-cB I 1-HS-2111A/B C NKI39357 035 15Vdc (h.) FWF IA

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Control Box *EE" l'

I-HS-2112A/B C NK139367' 035 15Vde (2) FWP 1B Control Box "EH"

1-HS-2111C ,C NK139358 035 125Vde 20A Ckt. Skr. Ic

1-ES-2112C C 'NK13936E 035 125Vdc 20A Ckt. Bkr. in-l I

1-ES-2111D/E. C NKI39359 036 12SVdc 20A Ckt. Ek= .10:

1-RS-2112D/E C NK139369 ,036 125Vdc 10A Ckt. Bkr.10:

C NK139366 037 125Vdc 20A Ckt. Bkr.1D:

1-ES-3302 1-RS-3299 C NK139620 036 125Vde 10 A Ckt. Bkr. 1D~

1-CB (Nota 51 NK139651 037 125vde 30A, SWGR 1A3 1-HS-2225 C ,

037 125Vdc 3dA, SWGR 1A4 1-HS-2229 C NK139654 EGI38895 140 115Vdc 30A, SWGR 1EAL 1-ES-2450A A EG138949 23E 125Vdc 30A, SWGR LEA 2 1-HS-2451A B 1

1-ES-145".,F AA AG138623 735 115Vdc 20A Ckt Bkr.1ED AA AG138621 737 125Vdc 20A Ckt Skr. IED 1-ES-2452G/H t -

1-CS-10 .

Hanaset Station. C 1PA-CR36 075 Handset Station C IPA-CR36A 051 Handset Station C IPA-CR37 075 1-CB-11 Hanaset Station C IPA-CR37 075 i X-CV-01 075

'- . Handset station C 1PA-CR31

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Notes:

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• J' 2.':..Xkh. 'k

. (1) Unless otherwise noted, all protective device ratings are fuse ratings (2)

There are two power supplies to the ' feedwater pumos contrel panel:

a) 120Vac,.15A circuit breaker in panelhoard IC2, Ckt. 97 til b) 125Vde, 20A circuit breaker in panelboard 1D2-1, Ckt.

Detailed information for 15vde power supply (See GE drawincr

$125D443BE, P.O. #CP-0005) not available.

(3) SPDS Touchpad, CRT CentrolThis Panel, and should wiring 1-ES-SPDS/P2500be separated 41rina in have not been reviewed. of the inspection criteria.

- accordanca with Figure 1 (4) All auto / manual control stations in Section 5 of G-4, 5 and.6 -

have 26vde lamp circuits fused at 15 to 20 amps.

(5) The-followinct auto / manual control stations in CS-08 and G-0 have 26vde lamo circuits fused a.t 15 amps.

'C3-08 C5-09 .

1-PK-507 1-FK-510 1-SK-509A 1-FK-520 1-SK-509B 1-FK-530 1-SK-509C 1-FK-540 .

1-FK-550 ,

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.QI-004: REY. 4

. . COMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - ACTION ITEMS I.b.1 REY.

and O I.b.2 REY._ (T)

, ) DESCRIPTION: FLEXIBLE CONDUIT TO FLEXIBLE CONDUIT / CABLE SEPARATION EQUIPMENT ID _ h ORAWING (2)

_ REY.

DCA's INSPECTION CRITERIA PANEL SECTIONS A & 8 h DCA's b PANEL SECTIONS C & D h DCA's _

INSPECTION RESULTS @

A&8 C&0 pg* UNSAT SAT UNSAT SAT 1

E 3

4 5

! 6

! REMARKS: b l

INSPECTOR SIGNATURE b DATE h BADGENO.@

9EVIEW AND APPROVAL bERC Level III DATE b i

REVIEW AND APPROVAL h DATE h -

Elec/ Instrumentation R.T.L.

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"QI-004 REY. 4 .. ATTACHMENT 2 i NGE 2 ci 4 .

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. ;E COMANCHE PEAK RESPONSE . .

TEAM..- ACTION ITEMS !.b.1 and I.b.2 .

..'c-INSPECTION REPORT COMPLETION INSTRUCTIONS ~. '

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1. Enter current revision level. *

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2. Enter equipment ID, drawing number and current revision number, and DCA's as required

3. Enter all applicable inspection criteria, including revision levels, specific details as aopropriate, and DCA's in each criteria block of the inspection report heading.

-4. A. Sign and date the appropriate block (SAT /UNSAT) of each Panet Section column for each inspection activity performed in that Panel Section.

B. If an inspection activity does not apply to a given panel section, enter N/A in the SAT block of the. appropriate Panel Section.

5. A. Document all deficiencies (UNSATS) in a brief, clear manner and organized in cutline form. .

Ex. Activity 1, Item 1 - (Deficiency description)

Item 2 - (Deficiency description)

B. Enter applicable DCA's and any additional information necessary to clarify the inspection results. Attachment 3 may be used if more space is required.

6. Inspection signature, date and badge number.

7. Approval signature and date of ERC Level III.

8. Approval signature and date of Electrical / Instrumentation Review Team Leader.

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.QI-004 REY.4 ,. lACHMENT 3 - Page 1 of 1 SHEET OF I

COMANCHE PEAK RESPONSE TEAM r.

~s INSPECTION REPORT - CONTINUATION SHEET - .

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FLEXIBLECONDUITTOFLEXIBLsCONDUIT/CABLESEPARATION-ACTIONITEMI.b.1R

, . ACTION ITEM I.b.2 REY. m -

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EQUIPMENT 10 b-DRAWING b REV. @ -

N REMARKS (cont'd)h h I

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? ATTACHMENT 4 Page 1 of 1

. Qh004 REY.4 SHEET OF CPRT If;SPECTION REPORT - ACTION ITEM I.b.1 REY.__ b .

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. -. ACTION ITEli I b.2 REY. ( ,) ,,,

. SUPPLEMENT SHEET .

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-INSPECTION ATTRIBUTE - 4.2

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EQUIPMENT f b SECTION @ _

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DRAWING f b REY. h DCA's @

NON-TEFZEL WIRING '

IS IDENTIFIED BELOW.

t REMARKS:

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1 . .e c n -m QI-004 REV. 4 ATTACHMENT 5 PAGE 1 of I I,. -

cC*

COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS !.b.1 and I.b.2

. -); i SUPPLEMENT SHEET COMPLETION INSTRUCTIONS

. 1.. ..

1 THE NUM8ERS BELOW CORRESPOND TO THE NUMBERED B!0CKS ON THE SUPPLEMENT SHEET. i -

1. Enter the current revision level.

2. Enter the equipment ID number and appropriate equipment section number.

3. Enter the drawing number and it's current revision number.

4. Enter all outstanding DCA's.

6. List all non-Tefzel wiring in the equipment section.

7. Note any inspection coninents.

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• COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION CPRT ACTION ITEM I,b.1 and I.b.2 INSTRUCTION REVISION ISSUE DATE PAGE 1

S 004 3 3/6/85 1 of 3 i PROCEDURE FOR: CPRT ACTION ITEM I.b.1 - Flexible Conduit to Flexible Conduit Separation CPRT ACTION IILM I b.2 - Flexible Conduit to Cable Separation

\

,PREPARFD BY: c!4 Lh 1M - DATE 3/5/86 Evaluation Re e rch Corp.

APPROVED-BY:

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DATE b ( I I s valuation Research Corp. '

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,APPkOVED BY: [ w; e DATE 3I5I6 R.T.L. Elec/Instrume g #

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1.0 REFERENCES

1.1 Office, memo, 1/15/85, W. I. Vogelsang to J. L. Hansel " Inspection Attributes for Action Items I b.1 and I.b.2" (CPP-17,721) 1.2 Office memo, 2/1/85, W. I. Vogelsang to M. B. Jones (CPP-17,823) 1.3 office memo, 2/15/85, W. I. Vogelsang to M. B. Jones (CPP-17,854) 1.4 Office memo, 3/05/85, M. B. Jones to J. Hansel s

1.5 Office remo, 2/22/85m W. I. Vogelsang to M. B. Jones (CPP-17,914) 2.0' PURPOSE AND SCOPE 2.1 The purpose of this Quality Instruction is to define the inspection p etivities, methods, and documentation requirements necessary to assure that adequate physical separation of wiring has been maintained, and

'that required barriers have not been removed without authorization.

This effort is in direct support of CPRT Action Items I.b.1 and I.b.2.

2.2 The scope of this procedure is the cabling and wiring within selected control panels and cabinets as identified in the above references. The scope of inspections is any interaction between safety related wiring and components, excluding vendor wireway to vendor wireway (per Ref.

1.5). '

NOTE: '

The scope of this Quality Instruction may be expanded at the direction of the Electrical / Instrumentation Review Team Leader.

s 3.0 RESP 0tiSIBILITIES i

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Page 2'of -3

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3.11 The third party inspectors-(ERC).shall be responsible for conducting.

inspections and for completion of inspection reports.. The I!__ Electrical / Instrumentation Review Team Leader is responsible for the review and approval.of the inspection reports.

14 . 0 INSTRUCTION 4.1 'Ine, Quality Inspector shall inspect the specific Main Control boards and vertical panils-(Ref. 1.1) to verify-that:

' ACTIVITY 1 -Internal lighting sud 120 VAC convenience receptacle wiring not routed in rigid conduit, ENT, or Unistrut P-1000 channel is separated at least 6 inches fros, safety related wiring -

and components (Ref. 1.1, para. 3'and Ref. l.5).

.j - - +

ACTIVITY 2-Flexibleconduitattachedtocontrolswitchmodulesdoesnot exceed 3 feet in length without additional' support (Ref.

}_l 1.1, para. 2 and Ref. 1.3).

f( f , ACTIVITY 3 -Verify that viring is separated in accordance with, Ref 1.1, .

para. 4, 5, Fig. I and Table 1 of Ref. 1.3.

i q'

(b * ' ACTIVITY 4 -Wiring is mounted and supported such that minimum sep4 ration d

will be maintained (Ref. 1.1,' para.l2 and Ref._1.3).

s- - 3 ACTIVITY 5 -The correct type barrier material is installed (Ref. 1.1, Note). i,

. ACTIVITY 6 -Verify that." required" barriers are inctalled.

Note: "Kequired" means either required by a design document, or indications that a barrier was installed but has been~ removed.

The inspector will state the location of missing i

barriers and whether or not a separation violation has been created by the barrier's absence.

l 4.2 For Sections C and D only of the inspected control boards, the Quality Inspector shall identify all exposed non-Tefsel wiring (Ref. 1.1, para.

I and Ref. 1.2).

l 4.3 DOCUMENTATION l-4.3.1 The Quality Inspectors will be furnished with the applicable L- drawings and documents required to perform activities in paragraphs b 4.1 and 4.2.

4.3.2 The Quality Inspectors shall document the results and inspections for para. 4.1 on the IR (Attachments 2 and 3, as applicable). For para. 4.2, the Quality Inspectors shall identify exposed non-Tefzel wiring on Attachment 4 (Supplement Sheet) and attach the form to the appropriate IR.

l

_ n._ _ . _ _ _ _ _ _ _ _ . _ _ . . _ ._ . . _ . _ _ _ _ _ _ ___ _ __ - _ .

Paga 3 of 3 4.3 DOCUMENTATION (Cont'd) 4.3.3 The inspection documents (Attachments 2, 3 and 4) shall be completed in accordance with their. respective completion instructions, as applicable. The inspector completing the report shall indicate that all applicable inspections have been completed and documented correctly by entering signature, date and badge number. The IR's shall be reviewed for legibility, accuracy, and completeness and approved by the ERC Level III. The completed IR shall be submitted to the Electrical / Instrumentation Review Team Leader for review and approval.

4.3.4 All section a and b criteria blocks and inspection results blocks-for panels ICB-10, ICB-11, XCV-01 and XCV-03 will be NA'd per,Ref.

1.1, para. 5. All section c and d criteria and inspection results blocks shall be completed as appropriate.

9

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J QI;004 Rev. 3 - -

ATTAcimEN.T 1 Page I cf 4 l- ..=.

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TEF1EL OR HON *TEFIEL TEFIEL CA6LE NON*TEF1EL CASLE (NOTE 4)

CAaLE ,

' DETAIL iA .-

TEFZEL $ NON-TEFIEL CABLES ,

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ll lI TRAIN 'S' L TR MN ' S*.

CASLE Cou0 ULT

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CDMOUIT DETAIL 18 i ALL TEFEEL CASLES ,

FIGURE i (noic a) .

Typical sEPARAriou OcTAiLS Fox- i l) ALL WIRING IN 1*C510 ( l-CB-II, AND CIRCUIT 5 LISTED

[ IN TABLE 1.

I 21 NON-TEFEEL WIRINGIN ALL CDNTROL BOARDS ANDVER-TICAL PNLS.

3) WIRise IN SECTIONS C ANO O 0F ANY CONTROL ECARD. ,

I l NOTES

. ) FOR GBIERAL NOTE 5,SEE DWG 1323-El-1702-02 NOTES 4.144

2) NOTIFPLICAELE *O ANW::xCIATCR LAMPE0Y CAELES

.- AED CDAllAL CRT CABLES. .

3) CDNousTS ARE RIGIO OR FLEXISLE . ,

A) ENCLOSING THIS CAELE sN FLEXISLE CONOUlf #1LL NOT REDUCE SEPARAT QN SHowW.

S) SEP& RATION 6tST1ECES SHOWN APP (Y IN AU Cl2i"7;ONS (li, NORIZONTAL Au3 VERTICAL) .

4) 1331710NAL :E"' AILS ARE SH0ww Ck :wd. 3n !! 1702.2, CET11L el A TdRU 41 C .

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,. I-054 REY. 3 ggAC}f1E'NT1 PAGE 2 0F 4

' TA3 E 1 CIRCUITS WITH PROTECTION _

RATED.MORE THAN 10 AMPS ,

'l-C3 Cable Cable Protective Device Control Bd.- Number Tvee Volts Ratine & Locatier Device Train 036 125vde 30A, SWGR XA1

• X-ES-3264 C NK139053 036 125Vdc '30A, SWGR 1A2

1-ES-3450 C NK139045 137 125Vdc 30A, SWGR 1EA1 1-ES -4250A . A EG138987 237 125Vdc 30A, SWGR 1EA2 1-ES-4251A B EG139021 1-CB 13 7- 125Vdc 30A, SWGR IEAL A EG138998 1/1 - APSII 125Vdc 30A, SWGR 1EA2.

B EG139032 237 1/1 - APSI2 IPA-CPJO 075 Handset Station C 075 Handset Station C IPA-CR29 1-CB 137 125Vdc 30A, SWGR 1EA1 1-ES-4518A A E0139466 237 125Vdc 30A, SWGR 1EA2 1-ES-4519A B EG139503 l

, J.-C3 (Nota 4) 137 125Vdc 30A, SWGR 1EA1 l

1/1 - APRE1 A .E0135550 l

237 125Vdc 30A, SWGI'. LEA 2 1/1 - APREZ R EG139586 IPA-CR29 075 Handset Station C l IPA-CH28 075

Hanosat Station C 051 C IPA-CR23A f ga g eg gtati g , y 036 125vde 30A, SUGR 1A1 1/1 - 1PCPX1 C NK139458 l 036 125Vdc 30A, SWGR 1A2 1/1 - 1PCPX2 C NK139459

! 036 125Vdc 30A, SWGR 1A3 C NK139460 1/1 - IPCPX3 125Vdc 30A, SWGR 1A4 C NK139461 036

! 1/1 - IPCPX4 l

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QI-004 REV;3 ATTACHMENT 1 PAGE 3 0F 4 TA3t.E 1 (Continued) 1-CB .

Cable- Cable Protective Device Control Rd Type Volts Racine & Location Device Train Number C NK139535 036 120Vac 30A, Starter C2L.

1/1 - AHCU TBX-TRAHCU-0; A' EG139308 137 125Vdc 30A, SWGR leal 1/1 - APCH1 EG139338 137 125Vdc 30A, SWGR LEA 2 1/1 - APCH2 B CB See Note 3 075

, ' Handset Station C IPA-CR35 IPA-CR36~ 075 .

Handset Station C, 1-CB 1-ES-2111A/B C NKI39357 035 15Vdc ( 2') FWF 1A Control Bo.x *EE" 1-HE-2112A/B C NK139367 035 15Vdc (2) FWP IB Control Box *EH" l-HS-2111C ,C NK139358 035 125Vde 20A Ckt. Skr. 102 1-HS-2112C C NK139368 035 125Vdc 20A Ckt. Skr. 1D2 1

1-HS-2111D/E C NK139359 036 125Vdc 20A Ckt. Bkr. 1D2 C NK139369 ,036 125Vdc 20A Ckt. Bkr.102 1-HS-2112D/E 037 125Vdc 20A Ckt. Bkr.1D2 ,

i 1-HS-3302 C NK139366 I

1-HS-3299 C NK139620 036 125Vde 10A Ckt. Bkr.1D2-l}

l 1-CB (Note 5)

NK139651 037 125Vdc 30A, SWGR LA3 1-HS-2225 ,

C ,

30A, SWGR 1A4 C NK139654 037- 125Vde 1-HS-2229 140 125Vdc 30A, SWGR 1EAL 1-HS-2450A A EG138895 238 I25Vdc 30A, SWGR LEA 2 1-HS-2451A B EG138949 AA A0138623 735 125Vdc 20A Ckt Bkr. lEDI 1-HS-1452F AA A0138621 737 125Vdc 20A Ckt Bkr.1EDI 1-HS-2452G/H 1-CS-10 .

Handset Station. C IPA-CR36 075 Handset Station C IPA-CR36A 051

. Handset Station C IPA-CR37 075 1-CB-11 Hanaset Station C IPA-CR37 075

X-CV-01 075

". Handset Station C IPA-CR31

, .Q -005 REY. 3 ATTACH 4ENT 1 PAGE 4 0F 4

- ;A3 ,I 1 (Continued)

Notes: '

(1) Unless otherwise noted, all protective device ratings are fuse ratings (2) There are two power supplies to the feedwater pumos control panel:

a) 120Vac,.15A circuit breaker in panelboard IC2, Ckt. 97 til b) 125Vde, 20A circuit breaker in panelboard 102-1, Ckt.

Detailed information for 15Vde power supply (See GE drawing fl25D443BE, P.O. #CP-0005) not available.

SPDS Touchpad, CRT Control Panel, and 1-MS-SPDS/P2500 Wirine (3) This wiring should be separated in have not been reviewed. of the inspection criteria.

accordance with Figure 1 (4) All auto / manual control stations in Section B of CB-4, 5 and.6 have 26Vdc lamp circuits fused at 15 to 20 amps.

~

(5) The following ' auto / manual control stations in CB-08 and CB-09 have 26Vdc lamp circuits fused at 15 amps.

• C3-08 C3-09 1-PK-507 1-FK-510 l-5K-509A 1-FK-520 1-SK-509B l-FK-530 1-SK-509C 1-FK-540 1-FK-550 d

9 I

~'

~

ATTACH * (T 2 PAGE 1 of 2 g gp

.QI-004 REY. 3

. . COMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - ACTION ITEMS I.b.1 REY. O and I.b.2 REV..@

, ITEM DESCRIPTION: FLEXIBLE CONDUIT TO FLEXIBLE CONDUIT / CABLE SEPARATION EQUIPMENT ID h DRAWING (2) _ REY.

DCA's b ~

INSPECTION CRITERIA PANEL SECTIONS A & B h DCA's b PANEL SECTIONS C & D h

DCA's vM INSPECTION RESULTS @

A&B C&D ACT. SAT SAT UNSAT UNSAT 1

2 .

3 l 4

5 6

REMARKS: b INSPECTOR SIGNATURE b DATE h BADGENO.@

REVIEW AND APPROVAL bERC Level Ill DATE b REVIEW AND APPROVAL h DATE h Elec/ Instrumentation R.T.L.

' QI-004 REY. 3 ..

ATTACHMENT 2 PAGE 2 'of 2 i i

COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS I.b.1 and I.b.2 INSPECTION REPORT COMPLETION INSTRUCTIONS ,

BLOCKS: INSTRUCTION .

1. Enter current ' 7 vision level.

2. Enter equipment ID, drawing number and current revision number, and DCA's as required. -

3. Enter all appitcable inspection criteria, including revision levels, specific details as aopropriate, and DCA's in each criteria block of the inspection report heading.

[ 4. A. Sign and date the appropriate block (SAT /UNSAT) of each Panel Section column for each inspection activity performed in that Panel Section.

B. If an inspection activity does not apply to a given panel section, enter N/A in the SAT block of the appropriate Panel Section.

5. A. Document all deficiencies (UNSATS) in a brief, clear manner and organized in outline form. .

Ex. Activity 1. Item 1 - (Deficiency description)

Item 2 - (Deficiency description)

8. Enter applicable DCA's and any additional infomation necessary to clarify the inspection results. Attachment 3 may be used if more space is required.

6. Inspection signature, date and badge number.

7. Approval signature and date of ERC Level III. '

8. Approval signature and date of Electrical / Instrumentation Review Team Leader.

o 4

I 1

1

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.- 1 QI-004 REV. 3 ATTACHMENT 3 Page 1 of 1 SHEET OF l

COMANCHE PEAK RESPONSE TEAM l INSPECTION REPORT - CONTINUATION SHEET I FLEXIBLE CONDUIT TO FLEXIBLE CONDUIT / CABLE SEPARATION - ACTION ITEM ACTION ITEM I.b.2 REV. (Il v

- \

EQUIPMENT ID b-DRAWING @ -

REY. @

O REMARKS (cont'd)$ h

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}; *.QI-004 - REY. 3 -

ATTACl# TENT 4 Paga 1 of 1 SHEET OF CPRT If;SPECTION REPORT - ACTION ITEM I.b.1 REY. b- .

ACTION ITEt I.b.2 REY. -(:.)

SUPPLEMENT SHEET

-INSPECTION' ATTRIBUTE - 4.2 .

EQUIPMENT # b SECTION DRAWING #' b REV. h DCA's @ ,

NON-TEFZEL WIRING IS IDENTIFIED BELOW. '

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4 REMARKS:

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QI-004 REV. 3 ATTACHMENT 5 PAGE 1 of 1 COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS I.b.1 and I.b.2 SUPPLEMENT SHEET COMPLETION INSTRUCTIONS THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE SUPPLEMENT SHEET.

1. Enter the current revision level. 2

2. Enter the equipment ID number and appropriate equipment section number.

3. Enter the drawing number and it's current revision number.

4. Enter all outstanding DCA's.

6. List all non-Tefzel wiring in the equipment section.

7. Note any inspection comments.

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COMANCHE PEAK RESPONSE TEAM

. o QUALITY INSTRUCTION CPRT ACTION ITEM I.b.1 and I.b.2 INSTRUCTION REVISION ISSUE DATE PAGE 01-004 2 2

__/26/85 1 of 2 PROCEDURE FOR: CPRT ACTION ITEM I,b.1 - Flexible Conduit to Flexible Conduit Separation CPRT ACTION ITEM I.b.2 - Flexible Conduit to Cable Separation PREPARED BY: d '

DATE J/#6/26 {

Evaluafio Reseprch Corporation '

APPROVED BY: # -

DATE 2. 2 f. I r.

Evaluation Research Corporation APPROVED BY:

R.T.L. p ec/ Inst @mentapion kA . DATE 2 24 m

86'

() { pr !.

e .

, y

1.0 REFERENCES

b . . , .

1.1 Office memo,1/15/85, W. I. Vogelsang to J. L. Hansel " Inspection Attributes for Action Items I.b.1 and I.b.2" (CPP-17,721) ,

1.2 Office memo, 2/1/85, W. I. Vogelsang to M. B. Jones (CPP-17,823) -

1.3 Office memo, 2/15/85, W. I. Vooelsang to M. B. Jones (CPP-17,854) l 1.4 Office memo,1/17/85, W. I. Vogelsang to A. S. Hurbanek (CPP-17,746) 2 1.5 Office memo, 2/22/85, W. I. Vogelsano to M. B. Jones (CPP-17,914) 2.0 PURPOSE AND SCOPE 2.1 The purpose of this Quality Instruction is to define the inspection activities, methods, and documentation requirements necessary to assure that adequate physical separation of wiring has been maintained, and that required barriers have not been recoved without authorization. This effort is in direct support of CPRT Action Items I.b.1 and I.b.2.

2.2 The scope of this procedure is the cabling and wiring within selected control 2 panels and cabinets as identified in the above references. The scope of inspections is any interaction between safety related wiring and components and other safety related or non-safety related wiring and components, excluding vendor wiring to vendor wireway (per Ref.1.5).

NOTE: The scope of this Quality Instruction may be expanded at the direction of the Electrical / Instrumentation Review Team Leader.

3.0 RESPONSIBILITIES 3.1 The third party inspectors (ERC) shall be responsible for conducting inspections and for completion of inspection reports. The Electrical / Instrumentation Review Team Leader is responsible for the review and approval of the inspection reports.

~

J QI-004 REV. 2 PAGE 2 of'2.

-4.$ INSTRUCTION

' -.4.1 The Quality Inspector shall inspect tne specific Main Control boards and vertical panels (Ref.~1.1) to verify that:

ACTIVITY 1-- Internal lighting and 120 VAC convenience receptacle wiring not-routed in rigid conduit, EMT, or Unistrut P-1000 channel -is separated at least 6 inches from safety related wiring and components (Ref.1.1, para. 3 and Ref.1.5).

ACTIVITY 2 - Flexible conduit attached to control switch modules does not exceed

, 3 feet in length without additional support (Ref.1.1, para. 2 and Ref. 1.3).

ACTIVITY 3 - Separation is maintained in accordance with Ref.1.1, para. 4 and 5 and Figure 1, Ref.1.3, Table 1 (Attachment 1).

ACTIVITY 4 - Wiring is mounted and supported such that minimum separation will-be i maintained (Ref.1.1, para. 2 and Ref.1.3).

ACTIVITY 5 - The correct type barrier material is installed (Ref.1.1, Note).

ACTIVITY 6 - If it is obvious that separation barriers have been removed (i.e.

I brackets installed but no barriers, etc.), or if design drawings j' require barriers that are not installed, verify that these barriers

[ have not been removed without authorization (Ref.1.4). .

1 i ACTIVITY 7 - If barriers have been removed or are not installed, verify that i documents exist requiring installation /reinsta11ation of.the barriers j (Ref. 1.4).

1 4.2 For Sections C and D only of the inspected control boards, the Quality Inspector shall identify all exposed non-Tefzel wiring (Ref.1.1, para. I and Ref.1.2). ,

4.3 DOCUMENTATION 1

4.3.1 The Quality Inspectors will be furnished with the applicable drawings and documents

! required to perform activities in paragraphs 4.1 and 4.2.

4.3.2 The Quality Inspectors shall document the results of inspections for para. 4.1 on ,

the IR (Attachments 2 and 3, as applicable). For para. 4.2, the Quality Inspectors o shall identify exposed non-Tefzel wiring on Attachment 4 (Supplement Sheet) and

attach the form to the appropriate IR.

) 4.3.3 The inspection documents (Attachments 2, 3 and.4) shall be completed in accordance j with their respective completion instructions, as applicable. The inspector com-plating the report shall indicate that all applicable inspections have been completed ,

i and documented correctly by entering signature, date and badge number. The IR's l shall be reviewed for legibility, accuracy, and completeness and approved by the

! ERC Level III. The completed IR shall be submitted to the Electrical / Instrumentation l Review Team Leader for review and approval.

i l

L i

_=_ ...

U-004 Rev. 2 .

• ATTAQetEN.T 1

'" Vaoe 1 of 4 .

N 4

, :4

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l ll

- l

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m filAIN *t' Coueutf TilAIN ' A* TRatu *C* CCN00lf f tPTE.L OR .h4N

• TEFIS L TEFitL CA&La NON-TE71EL CASLE (NOTE 4)

CABLE

. . DETAIL l A -

TEFZEL $ NON-TEFEEL CA8LES ,

~

Jgy l*L

.- ll 1 l

TRAIN *S* TR&lN

• a*.

CASLE Cou0Ulf

. TRMu'A' CDWOUIT

. DETAIL 18 ALL TEFIEL CABLES .

't*- , ,

FIGURE i (NOTE a)

TYplCAL SEPARATIOM DETAILS FOR- i

8) ALL WlRINS IM l CS 10 ( l G-il, AND QRCUITS LISTED

. IM 1RELE 1 .

2) WON-TEFEEL WlRING IN ALL CONTROL. E01R05 AND VER.

TICAL puts.

$ wRusa suest:rIONS C Amo 0 0F ANY CONTROL ECAAD. ,

NOTES I. . Q POR EllERAL uoTES,5EE DWG 1313-E1 170102 NOTES 1,1 $ 4 .

2) McT17PLICAELE *D ANut*WCIA*CR LAMPE0Y CAELES

.- AEO CDA11AL CRT CA8LES. .

3) G3s01375 ARE RiralO OR FLEXISLE . ,

4) EkCLosana Tuls CARLE iw FLExisLE CONOUlf #1LL NOT REDUCE SEPARAT'3M SHOWW.

S) SE7tRJmou 6;STALCES iMOWN APOLY IN ALL ClitCIONS (li, NORIEDWTAL Au3 VERTICAL) .

I 4) 1031710 MAL DILS ARE SCww Ok Omd. 3 3.!!.1701..*2, CETAIL 61 A T iRU si C .

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~

, ,dI-054 REY. 2 ATTAC19tE'NT 1 PAGE 2 0F 4 ,

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- ~

TA3*,I 1 .

- CIRCUITS WITH PROTECTION RATED MORE THAN 10 AMPS , . [g. , , , .

.~. ,

i.

1-C3 .

• Cable Cable Protective Devic Control Bd.- Number Tvoe Volts Ratina & Locacio Device Train 036 125Vdc 30A, SWGR XA1 X-55-3264 C NK139053 036 125Vdc 30A, SWGR 1A2 1-E5-3450 C NK129045 137 125Vdc 30A, SWGR 1EA1 1-RS-4250A A M138987 237 125Vdc- 30A, SWGR 1EA2 1-ES-4251A B EG139021 1-C3 ,

137 125Vdc 30A, SWG"R 1EAL 1/1 - APSII A M138998 237 125Vdc 30A, SWGR 1EA2.

1/1 - APSI1 B EG139032 C IPA-CR30 -

075 Handset Station 075 Handsat Station C IPA-CR29 1-cs-03.-

137 125Vde 30A, SWGR 1EA1 1-ES-4518A A E9139466 237 125Vdc 30A, SWGR 1EA2 1-ES-4519A B EG139503 1-C3 (Nota 4) 137 125Vdc 30A, SWGX 1EAL 1/1 - APRE1 A EG135550 237 125Vdc 30A, SWG2 LIA2 '

1/1 - APRE2 1 EG139586 l IPA-CP.29 075 Handsat Station C 075 Hanaset Station C IPA-CP28

• C 1PA-CR20A 051 Hagegta,tig y 036 125Vdc 30A, SWGR 1A1 C NK139458 1/1 - 1PCPX1 125Vdc 30A, SWGR 1A2

' C NK139459 036 1/1 - IPCPX2 125Vdc 30A, SWGR 1A3 C NK139460 036 1/1 - IPCPX3 036 125Vdc 30A, SWGR 1A4 1/1 - IPCPX4 C NK139461 I .  !

I l

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gm h g*

,, q[-004 REY. 2

1. 3s .

o ...

.TAEE.E 1 (Continued) .

1-CB-06'- [-

. Control Rd Cable- Cable Protective Device Device Train ...[ Number, Type . Volts ,. Ratincr & Location

c. ..

3 ,

1/1 - ANCU C NK139535 036 120Vac 30A, Starter Csh, TBX-TRANCU-0; 1/1'- APCH1 A* EG139308 137 125vde . 30A, SWGR LEA 1 1/1 - APCH2 B EG139338 137 125Vdc 30A, SWGR 1EA2 1-CB See Note 3 Handset Station C IPA-CR35 075

. Handset Station C, IPA-CR36 075 .

., 1-CB -

1-ES-2111A/B C NKI39357

• 035 15Vdc (1) FWP 1A Control Box *ER" l ,

I-RS-2112A/B C NK139367 035 15Vde (2) FwP IB

' Control Box "EH" i 1-RS-2111C ,C NK129358 035 125Vdc 20A Ckt. Bkr. ID:

'i 1-HS-2112C C NK139365 035 125Vdc 20A Ckt. Bkr. 1D2 i

1-HS-2111D/E. C WKI39359 036 125Vdc 20A Ckt. Skr. 102 1-HS-1112D/E C WK139369 ,036 125Vdc 20A Ckt. Bkr.102 1-HS-3302 C NK139366 037 125Vdc 20A Ckt. Bkr.1D:

, i 1-ES-3299 C ' NK139620 036 125Vdc 10 A Ckt. Bkr. 102 '

I

<t 1-CB (Nota 5) 1-HS-2225 C NK139651 037 125Vdc 30A, SWGR 1A3 C NK139454 037. 125Vdc 30A, SWGR 1A4 1-HS-2229 A EGI38895 140 125Vdc 30A, SWGR 1EA1 1-HS-2450A B EG138949 23E 125Vdc 30A, SWGR LEA 2 l 1-HS-2451A 1-H5-1452F AA AG138623 735 125Vdc 20A Ckt Bkr.1EDI '

1-H5-2452G/H AA AG138621 737 125vde 20A Ckt Bkr.1ED2 1-CS-10 .

Handset Station. C IPA-CR36 075 Handset Station C IPA-CR36A 051 Handset Station C IPA-CR37 075 1-CB-11 Hanaset Station C IPA-CR37 075 i X-CV-01 -

. Handset Station C IPA-CR31 075

--- - .. a : ____ ..

., q,g.y

~ " ': : '

. ~. .. - ' -

, Al-004_ REY. 2 < ATTACif1ENT1 , .:

. , PAGE 4 0F 4 '

. 1

~ -

TA3*.I 1 (Cen-inued) .: ,

t. .

I

~

-Notes: i, .L [ ,. . r. :-- -

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l. . 9 ,:y,' ?

Unless otherwise noted, all protective device ratings.are ~

(1) ,

fuse ratings (2)

There are two power supplies to the feedwater pumos control*

l panel:*

t.

a) 120Vac,.15A circuit breaker in panelboard IC2, Ckt. 97 b) 125h'de, 20A circuit breake.c in panelboard 102-1, Ckt. til Detailed information for ISVde power supply (See GE drawinct fl25D443BE, P.O. #CP-0005) not available.

j i (3) SPDS Touchpad, CRT Control Panel, and 1-RS-SPD5/P2500 have not been reviewed. of the inspection criteria.

accorcance with Figure 1 (4)

All auto / manual control stations in Section B of CB-4, 5 and.6 have 26Vdc lamp circuits fused at 15 to 20 amps.

(5)

The following auto / manual control stations in CB-08 and C3 have 26Vdc lamo circuits fused at.15 amps.

4 "C3-08 C3-09 ,

1 1-PK-507 1-rK-510 1-5K-509A 1-rK-520 i i 1-sK-5093 1-rK-530 l'

l-SK-509C 1-rK-540 ,

1-rK-550 j .

i i

i l

9 I

sc- - . - - - - - . . . , , , . . _ , - , . ,,,,,e,__,,y,_._,_n.,., , , , , . , , , , , . _ _ , , . , . _ , _ _ . _ - , , , _ , _ _ , - - .

,=----------.:-

ATT N 2 PM 1 of 2 y- M

.,,QI-004' REY. 2 ,

2 y

COMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - ACTION ITEMS I.b.1 REY. O . -

and I.b.2 REY. Ill -

, ITEM DESCRIPTION: FLEXIBLE CONDUIT TO FLEXIBLE CONDUIT / CABLE SEPARATION EQUIPMENT ID h DRAWING _

. REY. $

,,, g ,c . .

INSPECTION CRITERIA PANEL SECTIONS A & 8 h DCA's b PANEL SECTIONS C & D h

DCA'sv A INSPECTION RESULTS h AhB C&D ACT* .

SAT UNSAT SAT UNSAT 1

2 .

j 3 4

5 6

I 7 REMARKS: b INSPECTOR SIGNATURE b DATE h BADGENO.@

REVIEW AND APPROVAL bERC Level 111 DATE b REVIEW AND APPROVAL h DATE h Elec/ Instrumentation R.T.L.

- n- -

.m

- Q1-004 REY. 2 ATTACHMENT 2 PAGE 2 a !

COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS 1.b.1 and I.b.2

. . INSPECTION REPORT COMPLETION INSTRUCTIONS .

'~-

BLOCKS: . '_ INSTRUCTION  %.

1. Enter current revision level.

I

2. Enter equipment ID, drawing number ad current revision number, and DCA's as required.

3. Enter all applicable inspection criteria, including revision levels, specific details

- as appropriate, and DCA's in each criteria block of the inspection report heading.

4. A. Sign and date the appropriate block (SAT /UNSAT) of each Panel Section column I for each inspection activity performed in that Panel Section.

! B. If an inspection activity does not apply to a given panel section, enter N/A in the SAT block of the, appropriate Panel Section.

l

! 5. A. Document all deficiencies (UNSATS) in a brief, clear mannar and organized in outline fonn.

Ex. Activity 1. Item 1 - (Deficiency description)

Item 2 - (Deficiency description)

8. Enter applicable DCA's and any additional infonnation necessary to clarify the inspection results. Attachment 3 may be used if more space is required.

6. Inspection signature, date and badge number.

] 7. Approval signature and date of ERC Level III.

?

i '; 8. Approval signature and date of Electrical / Instrumentation Review Team Leader.

6 I

- - * - ,. .a QI-004 REV. 2 TACHMENT 3 Page 1 of 1 SHEET OF-COMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - CONTINUATION SHEET FLEXIBLE CONDUIT TO FLEXIBLE CONDUIT / CABLE SEPARATION - ACTION ACTION ITEM I.b.2 REV. m v

o t- '

t.

EQUIPMENT ID h DRAWING h REY.

REMARKS (cont'd): h f

.._ . 1,= .vg--  ;. -- + - . . .

~ - o~va - . - - . . . -

.;g

, **Q1004 REY. 2

. ATTActelENT 4 Pag 2 1 of 1 SHEET OF

+- CPRT INSFICTION REPORT - ACTION ITEM I.b.1 REV. b . .

ACTION ITEi11.b.2 REV. ( : .1 SUPPLEMENT SHEET INSPECTION ATTRIBUTE - 4.2 '

l . EQUIPMENT # b SECTION $~

cRmIm # @ REY. @ DCA's (()

NDN-TEFZEL WIRING IS IDENTIFIED BELOW.

O O

O e

O G

. REMARKS:

u 9

e I hi ii

_______m._ ______ _ _ _ . _ _ _ _ _ _

~

4 1

, y QI-004 REY. 2 ATTACHMENT 5 PAGE 1 of 1 COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS !.b.1 and I.b.2 ,

SUPPLEMENT SHEET COMPLETION INSTRUCTIONS ,

THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE SUPPLEMENT SHEET.

1. Enter the current revision level.  ;

2. Enter the equipment ID number and appropriate equipment section number.

s

3. Enter the drawing number and it's current revision number.

4. Enter all outstanding DCA's.

6. f.ist all non-Tefzel wiring in the equipment section.

7. flote any inspection connents.

9 e

b i

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l l

l l

. Y, 3 5.1 ~

COMACNHE PEAK RESPONSE TEAM QUALITY INSTRUCTION CPRT ACTION ITEM I.b.1 and I,b.2 INSTRUCTION REVISION ISSUED DATE PAGE QI-004 1 2/18/85 10F 2 PROCEDURE FOR: CPRT ACTION ITEM I.b.1 - Flexible Conduit to Flexible Conduit Separation CPRT ACTION I EM I.b.2 - Flexible Conduit to Cable Separation

^'

PREPARED BY: / . DATE OS /8 85 Evaluatro es rch Corporation APPROVED BY:

'  ?- DATE /t ar.r 8tr.

Eval tion Research Corporation V APPROVED BY:

k1 . DATE 18 1495 R.T.L. El /Instruptatig C ,,

, 0

1.0 REFERENCES

1.1 " Inspection Attr butes Office for Action memo,1/15/85, Items I.b.1 and W.I. I.b.2".

Vogelsang(to J.L. Hansel CPP17,721) 1.2 Office memo, 2/1/85, W.I. Vogelsang to M.B. Jones (CPP 17,823) l' 1.3 Office memo, 2/15/85, W.I. Vogelsang to M.B. Jones (CPP 17,854) 5 j

2.0 PURPOSE AND SCOPE 2.1 The purpose of this Quality Instruct' ion is to define the method by which to ensure that requ. ired separation is maintained within specific Main Control roem panels and that no separation barriers have been removed with-out authorization. This is in direct support of the CPRT Action Items I.b.1 and I.b.2.

2.2 The scope of this Quality Instruction is to verify by inspection, that required separation is maintained and that no separation barriers have been removed without authorization.

3.0 RESPONSIBILITIES 3.1 The third part inspectors (ERC) shall be responsible for conducting inspec-tions and for completion of inspection reports. The Electrical /Instru-mentation Review Team Leader is responsible for the review and approval of the inspection reports.

4.0 INSTRUCTION 4.1 The Quality Inspector shall inspect the specific Main Control boards and vertical panels (Ref.1.1) to verify that:

ACTIVITY #1 - Wiring is mounted and supported such that minimum separation will be maintained (Ref.1.1, para 2 and Ref.1.3) .

ACTIVITY #2 - Flexible conduit attached to control switch modules does not exceed 3 feet in length without additional support (Ref.1.1, .

para. 2 and Ref.1.3) I

)

. _ _ _ _ _ _ _ .1

QI-004.REV.1 P" E'2 0F 2 41 (cont. )

ACTIVITY #3 - Internal lighting and.120 VAC convenience receptacle wiring is routed in' rigid conduit, EMT, or Unistrut P-1000 channel (Ref. 1.1, para 3).

NOTE:- If internal lighting and 120 VAC convenience receptacle wiring is not routed in rigid conduit, EMT, or Unistrut P-1000 channels, .

N/A Activities 3 and 4 and complete Activity 5.

ACTIVITY #4 - ~ Internal . lighting and 120 VAC convenience receptacle wiring routed in . rigid conduit, EMT, or Unistrut P-1000 channel .is separated at least 1 inch from safety related components (Ref. 1.1, para 3).

ACTIVITY #5 - Internal lighting and 120 VAC convenience receptacle wiring -

not routed in rigid conduit EMT, or Unistrut P-1000 channel is separated at lea ? 6 inches from safety related wiring and components (Ref. 1.1, para 3).

NOTE: If internal lighting and 120 VAC convenience receptacle wiring is routed in rigid conduit. EMT, or Unistrut P-1000 channel, N/A Activity 5 and complete Activities 3 and 4.

ACTIVITY #6 - Separation is maintained in accordance with Ref.1.1, para 4 and 5 and Figure 1. Ref.1.3 Table 1-(ATTACMENT 1) ,

' NOTE: Inspector shall' note the specific drawing and detail used for verifi-cation in the appropriate block of the I.R.

ACTIVITY #7 - The correct type barrier material is installed (Ref.1.1, Note).

ACTIVITY #8 - If it is obvious that separation barriers have been removed (i.e. brackets installed but no barriers, etc.), or if design drawings require barriers that are not installed, verify that these barriers have not been removed without authorization.

' ACTIVITY #9 - If barriers have been removed or are not installed, verify that documents exist requiring insta11 tion /reinsta11ation of the barrier (s).

' 4. 2 ' For Sections C and D only of the inspected control boards, the Quality Inspector shall identify all exposed non-Tefzel wiring (Ref.1.1, para 1 and Ref. 1.2) 4.3 DOCUMENTATION 4.3.1 The Quality Inspectors will be furnished with the applicable drawings and documents required to perform activities in paragraphs 4.1 and 4.2.

! 4.3.2 The Quality Inspectors shall document the results of inspections for j para. 4.1 on the I.R. (Attachment 2). For para 4.2 the Quality Inspectors j shall identify exposed non-Tefzel wiring on Attachnent 4 supplement sheet j and attach the form to the appropriate I.R.

4.3.3 The inspection documents (Attachments 2 and 4) shall be completed in accor-dance with Attachments 3 and 5, as applicable. The I.R.'s shall be re-viewed for legibility, accuracy, and completeness and approved by the ERC Level III. The completed I.R. shall be submitted to the Electrical /Instru-mentation Review Team Leader for review and approval.

, 4i QI-004 .Rev.1 -

ATTACHMENT I Page 1 of 4

{

i 4 6' L 1 l*l--

I lll TRAIN 'S' COWOut? TRAIN ' A' TRAIN

• C' CON 0ulf TEFTEL OR NON*TEFIEL TEFZ EL CASLE NON.TEFIEL CASLE (NOTE 4)

CABLE DETait iA -

TEFZEL $ NON-TEFZEL CABLES

--I l'H l*L II l TRAIN 'S* . TR AIN ' S' CASLE ,, COWDUlf CcWoulf DETAll iB ALL TEFZEL CABLES ,

FIGURE 1 (NOTE a)

TYplCAL SEPIUtATION DETAILS FOR -

1) ALL WIRIN6 IN l*CS 10 ( l-C8.ll, AND CIRCulTS LISTED IN TABLE 1

2) NON-TEFIEL WIRINGIN ALL CONTROL 80ARDS ANDVER-TICAL PNLS.

3) WIRING IN SECTIONS C AWD D OF ANY CONTROL BOARD. ,

! NOTES

. 1) FOR 6EliERAL WOTES,$iiE DwG 2323 El.1702 02 NOTES 1,144 l 2) NOT APPLICABLE 7 AxWL'NCIATOR L AMP 601 CABLES i AND CDAXIAL CRT CA8LES.

l

3) CON 00lTS ARE RIGio OR FLEXISLE . ,

l

4) ENCL 0 sing THIS CABLE IN FLEXIBLE CONouti #1LL NOT RE00CE SEPARAT:ON SHowN.

S) $EPARATION dlSTAkCES SM0wN APOLY IN ALL CittCTMNS (IE, WORIZONTAL a40 VERTICAL)

6) A00!!!0NAL *E AILS aEE SCwN ON wd :1 1 !!.1701 2, CETAIL &l A TARU 61 C

t QI-004 REV.1 ATTACHMENT 1 PAGE 2 0F 4

~

' TABLE L CIRCUITE WITH PROTECTION RATED.MORE THAN 10 AMPS 1-CB Control Bd. Cable Cable Protective Device Tyee Volts Ratinq & Location Device Train Number NK139053 036 125Vdc 30A, SWGR XA1

• K-ES-328? C NR139045 036 125Vdc 30A, SWGR 1A3 1-53-3410 C E9138987 137 125Vdc 30A, SWGR LEA 1 1-NS-4250A A EG139021 237 125Vdc 30A, SWGR 1EA1 1-HS -4251A B 1-C3 E9138998 137 125Vdc 30A, SWGR.IEA1 1/1 - APSIL A EG139031 237 125vde 30A, SWGR 1EA1 1/1 - APSI2 E Handset Station C IPA-CR30 075 Handset Station C IPA-CR29 075 1-C3 137 125Vdc 30A, SWGR 1EA1 1-ES-4518A A E9139466 237 125vde 30A, SWGR 1EA2 1- ES-4519A a EG139503 1-C3 (Note 4) 137 125Vdc 30A, SWGR 1EAL 1/1 - APRE1 A E0135550 237 125Vdc 30A, SWGR LEA 2 1/1 - APRE1 3 EG139586 Handset Station C IPA-CR29 075 Hanaset Station C IPA-CR28 075

~ ^

Hagegtati(gte 4) 036 125Vdc 30A, SWGR 1A1 1/1 - iPCPX1 C NK139458 036 125vde 30A, SWGR 1A2 1/1 - iPCPX2 C NK139459 036 125Vdc 30A, SWGR 1A3 1/1 - IPCPX3 C NK139460 036 125Vdc 30A, SWGR 1A4 1/1 - IPCPX4 C NK139461 O - - - _ _ _ - _ _ _ _ _ _ - - - _ _ _ _ _ _ _ _ _ _ . . _

QI-004 REV.1 ATTACl#9ENT 1 PAGE 3 0F 4 TABLE I (Continued) 1-CS Control Rd Cable Cable Protective Device Train Number Type Volts Rating & Location _

-Device C NK139535 036 120Vac 30A, Starter Csh, 1/1 - AHCU

.. T8X-TRAHCU-01 A' EG139308 137 125Vdc 30A, SWGR LEA 1 1/1 - APCH1 5 EG139338 237 125vde 30A, SWGR 1EA2 1/1 - APCH2 I-CE See Note 3 Handset Station C IPA-CR35 075 Itandset Station C IPA-CR36 075

~

1-CB -

1-HS-2111A/B C NK139357 035 15Voc (2) FNF 1A Contro1 Box,"EH" I-HS-2112A/B C NK139367 035 15Vde (2) FWP 1R Control Box "EH" l-HS-2111C ,C NK139358 035 125Vde 20A Ckt. Skr. 102 '

! 1-HS-2112C C NK139368 035 125vde 20A Ckt. skr. 102 .

1-HS-21110/E C NK139359 036 125Voc 20A Ckt. Skr. 1D2 .

NK139369 036 125Vda 20A Ckt. Bkr.1D2-;

1-HS-2112D/E C l-MS-3302 C NK139366 037 125Vdc 20A Ckt. Bkr.1D2 .

1-HS-3299 C NK139620 036 125Vde 10A Ckt. skr.1D2-1:

1 1-CB (Note 5)

C NK139651 037 125Vdc 30A, SNGR 1A3 i 1-HS-2225 ,

C NK139654 037 125Vde 30A, Si'GR 1A4 1-HS-2229 A EG138895 140 125Vdc 30A, SWGR 1EA1

! 1-HS-2450A EG138949 238 125Vdc 30A, SWGR 1EA2 1-HS-2451A B 1-NS-2452F AA AG138623 735 125Vdc 20A Ckt skr. icd 1-1-HS-2452G/H AA A6138621 737 125Vdc 20A Ckt skr. IED1-4 1-CS-10 Handset Station. C 1PA-CR36 075 Handset Station C 1PA-CR36A 051 Handset Station C 1PA-CR37 075 1-C8-11

, Handset Station C IPA-CR37 075 X-CV-01 Handset Station C IPA-CR31 075

. v.

~.,.

s- 00kREV.1 1 ATTAC MENT 1 PAGE 4 0F 4 t

4 .

a

'TABLK 1 (Continued) w

\

\ . ' }

c Notes: 3 ,

,, :1 ,

(1) Unless otherwise noted, all protective device ratings are 1

fuse ratings (2)* There are two power supplies to the feedwater pumos control panels

- a) 120Vac,15A circuit breaker in panelboard 1C2, Ckt. 97 h) 115vde, 20A circuit breaker in panelboard 1D2-1, Ckt. til 9 Detailed information for 15Vde power supply (See GE drawing d "91250442SE, 7.0. #CP-0005) not available.

< t $-

p 'SPDS Touchpad, CRT Control Panel, and 1-MS-SPDS/P2500 Wirine (3) This wiring should be separated in have not been reviewed. of the inspection criteria.

s accordance with Figure 1 (4) All auto / manual I:ontrol stations in Section 8 of CB-4, 5 and 6

• 0, have 26vde lamp circuits fused at 15 to 20 amps.

s s ..

(5) The following auto / manual control stations in CE-08 and CE have 26Vdc lamo circuits' fused at 15 amps.

s C3-03 C3-09 s '

1-PK-507 1-FK-510 1-SK-509A 1-rK-520 1-SK-5095 1-FK-530 1-SK-509C- 1-rK-540 1-FK-550 I .

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. -- . _ , _ _ . L_____.___ _ _ , _ , _ _ _ _

QI -004 REV. 1 ATTACHMENT 2 PAGE 10F i SHEET l 0F COMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - ACTION ITEM I,b.1 ACTION. ITEM I.b.2 DRAFT DRAFT b

/Ts REV.

REV.

v ITEM DESCRIPTION: FLEXIBLE CONOUIT TO FLEXIBLE CONDUIT SEPARATION AND FLEXIBLE CONDUIT TO CABLE SEPARATION EQUIPMENT i h DRAWING f h REVISION DCA's b INSPECTION ATTRIBUTES - 4.1 SECTION/ ACT.1 ACT.2 ACT.3 ACT.4 ACT.5 ACT.6 DWG./ ACT.7 ACT.8 ACT.5 INSP SIQl./ APPL PANEL 5 J 5 U S U S U 5 U 5 U DETAIL 5 U 5 U 5 U DATE DCA'

b. b

- M_ 31

_ h_ 3 ( l3-O-

(@

h 3 1 1 h

- 6.8) i i

l l!

t ,._ _

l

-i REMARKS: h DATE BADGE #

INSPECTOR REVIEW AND APPROVAL I2d DATE ,_

Evaluation R1rsearch Corportation REVIEW AND APPROVAL DATE , __

Electrical / Instrumentation R.T.L.

, QI,-004 REV. 1 ATTAC MENT 3 PAGE 1 0F 1 COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS I.b.1 and I b.2 INSPECTION REPORT COMPLETION INSTRUCTIONS THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE INSPECTION RECORD.

1. Enter Draft and/or Revision of Action Item I.b.1.

2. Enter Draft and/or Revision of Action Item I.b.2.

~ 3. Enter the Equipment or Panel ID number.

4. Enter the drawing number and it's current revision number.  ;

l

5. Enter all outstanding DCA's against the drawing.

6. Enter the appropriate Section or Panel ID.

7. Indicate SATISFACTORY or UNSATISFACTORY for Activity 1.

8. Indicate SATISFACTORY or UNSATISFACTORY for Activity 2.

9. Indicate SATISFACTORY or UNSATISFACTORY for Activity 3.

10. Indicate SATISFACTORY or UNSATISFACTORY for Activity 4. ,

11. Indicate SATISFACTORY or UNSATISFACTORY for Activity 5.

12. Indicate SATISFACTORY or UNSATISFACTORY for Activity 6.

13. Enter drawing and detail used for Activity 6 verification.

14. Indicate SATISFACTORY or UNSATISFACTORY for Activity 7.

15. Indicate SATISFACTORY or UNSATISFACTORY for Activity 8.

16. Indicate SATISFACTORY or UNSATISFACTORY for Activity 9.

17. Inspectors Signature and Date Inspection was performed.

18. Enter applicable DCA's

19. Describe unsatisfactory items and any other inspection comments.

20. Inspection Signature, Date and Badge number.

21. Approval Signature and Date of ERC Level III.

} 22. Approval Signature and Date of R.T.L. Elec./ Instrumentation.

QI'-004 -REV. 1 .

ATTACHMENT 4 PAGE 10F 1

• ~'

CPRT INSPECTION REPORT - ACTION ITEM I.b.1 DRAFT REY.

ACTION ITEM I.b.2 DRAFT REV.

SUPPLEMENT SHEET INSPECTION ATTRIBUTE - 4.2 EQUIPMENT # SECTION DRAWING # _ REV. DCA's NON-TEFZEL WIRING IS IDENTIFIED BELOW.

REMARKS:

, - m , _ . ~ . . -

,_sv..- -. , . . . , , . , . . . . . . . - - - - - . -

QI-004 REV. 1 ATTACitiENT 5 PAGE 1 0F 1 COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS I b.1 and I.b.2 SUPPLEMENT SHEET COMPLETION INSTRUCTIONS 1

THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE SUPPLEMENT SHEET

1. Enter the Draft and/or Rev. of Action Item I,b.1.

2. Enter the Draft and/or Rev. of Action Item I.b.2

3. Enter the equipment ID number and appropriate equipment section number.

4. Enter the drawing number and it's current revision number.

5. Enter all outstanding DCA's

6. List all non-Tefzel wiring in .the equipment section.

7. Note any inspection coments.

4 0

y. 3S I COMANCHE PEAK RESPONSE TEAM QUALITY INSTRUCTION CPRT ACTION ITEMS I.b.1 and I.b.2 INSTRUCTION NO. REVISION ISSUE DATE PAGE QI-004 0 1/18/85 1 0F 2 PROCEDURE FOR : Flexible Conduit to Flexible Conduit Separation (I.b.1) and PREPARED BY:

F1 xible Conduit to Cable Separation (I.b.2) c/4 I [/dC d6NI

[

DATE ///9/[6 Eval ~ tion Research Corporatf en '

APPROVED BY: M- I.Re/8earch Tvaluati tidCorporation

/ DATE /7 5' APPROVED BY:

R.T.L. Eldc/ Ins N8 W DATE f ((

e$tation

1.0 REFERENCES

1.1 Office memo,1/15/85, W.I. Vogel j s1

'4 "Intgectig

'1 Attributes for Action Items I,b.1 and I.b.2'

i. j %

2.0 PURPOSE AND SCOPE ,

b l ., M .

2.1 The purpose of this Quality Instruction is to define the method by which *-

to ensure that required separation is maintained within specified Main Control room panels and that no separation barriers have been removed with-out authorization. This is in direct support of the CPRT Action Items I.b.1 and I.b.2.

2.2 The scope of this Quality Instruction is to verify by impection, that required separation is maintained and that no separation barriers have been removed without authorization.

3.0 RESPONSIBILITIES 3.1 The third party inspectors (ERC) shall be responsible for conducting inspec-tions and for completion of inspection reports. The Electrical /Instru-mentation Review Team Leader is responsible for the review and approval of the inspection reports.

4.0 INSTRUCTION I 4.1 The Quality Inspector shall inspect the specific Main Control boards and l vertical panels (Ref.1.1) to verify that:

, Activity #1 - Wiring is mounted and supported such that minimum separation l will be maintained (Ref.1.1, para. 2).

l Activity #2 - Flexible conduit attached to control switch modules does not exceed 3 feet in length without additional support (Ref.1.1, para .2 ).

l l

Activity #3 - Internal lighting and 120 VAC convenience receptacle wiring i is routed in rigid conduit, EMT, or Unistrut P-1000 channel (Ref.1.1, para 3).

QI-004 REY. O PAGE 2 0F 2 4 4.1 (cont. ) ~

NOTE: If internal lighting and 120 VAC convenience receptacle wiring is not muted in rigid conduit, EMT, or Unistrut P-1000 channels, N/A Activities 3 and 4 and complete Activity 5.

Activity #4 - Internal lighting and 120 VAC convenience receptacle wiring routed in rigid conduit, EMT, or Unistrut P-1000 channel is separated at least 1 inch from safety related components (Ref. 1.1, para 3).

Activity #5'- Internal lighting and 120 VAC convenience receptacle wiring not routed in rigid conduit, .EMT, or Unistrut P-1000 channel is separated at least 6 inches from safety related wiring and components (Ref.1.1, para 3).

NOTE: If internal lighting and 120 VAC convenience receptacle wiring is routed in rigid conduit. EMT, or Unistrut P-1000 channel, N/A Activity 5 and complete Activities 3 and.4.

Activity #6 - Separation is maintained in accordance with Ref.1.1, para 4 and 5, Table 1 and Figure 1 (Attachment 1).-

NOTE: Inspector shall note the specific drawing and detail used for veriff-cation in the appropriate bicek of the I.R.

Activity #7 - The correct type barrier material is installed. (Ref.1.1,

• Note).

Activity #8 - If it is obvious that separation barrie'rs have been removed (i.e. brackets installed but no barriers, etc.), or if design drawings require barriers that are not installed, verify that these barriers have not been removed without authorization.

Activity #9 - If barriers have been removed or are not installed, verify that documents exist requiring installation / reinstallation of the barrier (s).

4.2 For Sections C and D only of the inspected control boards, the Quality Inspector shall identify all non-Tefzel wiring (Ref.1.1, para 1).

4.3 DOCUMENTATION i

l. 4.3.1 The Quality Inspectors will be furnished with the applicable drawings and documents required to perform activities in paragraphs 4.1 and 4.2.

4.3.2- The Quality Inspectors shall document the results of inspections for para 4.1 on the I.R. (Attachment 2). For para 4.2, the Quality Inspectors shall identify non-Tefzel wiring on Attachment 4 supplement sheet and attach the form to the appropriate I.R.

4.3.3 The inspection documents (Attachments 2 and 4) shall be completed in accor-dance with Attachments 3 and 5, as applicable. The I.R. 's shall be re-viewed for legibility, accuracy, and completeness and approved by the ERC Level III. The completed I.R. shall be submitted to the Electrical /Instru-mentation Review Team Leader for review and approval.

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l l

, U-004 Rev. 0 - -

ATTACHMENT 1 Page 1 of 4 W 6' L Jl'l--

I 'l I l TRAIN 't* COMgust TRAIN ' A' TRAIN *C' COWoulf '

TEPTEL OR 660N = TEFIE L TEFIEL CA&LE NON-TEFIEL CASLE (NOTE 4) cAaLE DETait iA -

TEFZEL $ NON-TEFZEL CABLES

-Ir H rL--

i ll I I

' TRAIN *B'f TR AlN ' B' CABLE Cowouti TRAIN *A' Ccuou 7 DETAll iB ALL TEFIEL CABLES ' .

FIGURE 1 (NOTE 2)

TYPICAL SEPARATION DETAILS FOR-

1) ALL WIRIN61N l CS 10~( l-CB-ll, AND CIRCUITS LISTED IN TABLE 1 .

2) NON-TEFZEL WIRING IN ALL CONTROL SOARDS ANOVER-TICAL PNLS.

3) WIRING IN SECTIONS C AWO O 0F ANY CONTROL 80&RD. .

NOTES

. 1) FOR6EMERAL NOTES,5EE Dwe 2323-El-ITot 02 NOTES i.2 44

2) NOT APPLiciB'.E M ANNUNCIATOR LAMPBOY CABLES AND CDAttAL CRT CABLIS.

3) CONDUlTS ARE Rl(slo OR FLEXtBLE .

l *

4) ENCLO51NG'THIS CAELE IN FLEXIBLE CONDUIT #ILL NOT REDUCE SEPARAT:0N SHOWN.

l .

i S) SEPARATION CIST1ECES SHOWN APDLY !N ALL Cl4ECONS (IE, HORIIONTAL 30 '.ERTICAL) ,

6) ADDITION AL ;EllLS ME SE wy ON ad 23:1 E! 1701 2, CETilt 61 A TARU 61 C

4 y QI-004 REV.- 0 . ATTACHMENT 1 Page 2 of 4 TABLE 1 CIRCUITS WITH PROTECTION RATED.MORE THAN 10 AMPS 1-CB Control Bd. Cable Cable Protective Device

• Device Train Number Type Volts Rating & Location X-HS -326 4 C NK139053 036 125Vdc 30A, SWGR XA1 1-HS -3 450 C NK139045 036 125Vdc 30A, SWGR 1A3 1-HS -4 250A A E0138987 137 125Vdc 30A, SWGR 1EAl-1-HS -42 51 A B EG139021 237 125Vdc 30A, SWGR 1EA2 1-CB 1/1 - APSIl A E@l38998 137 125Vdc 30A, SWGR 1EA1 1/1 - APSI2 B EG139032 237 125Vdc 30A, SWGR,1EA2 1-CB 1- HS-4 518A A E0139466 137 125Vdc 30A, SWGR LEA 1 B EG139503 237 125Vdc 30A, SWGR 1EA2 1- HS-4519A 1-CB (Note 4)

A EG135550 137 125Vdc 30A, SWGR 1EA1 1/1 - APRH1 B EG139586 237 125Vdc 30A, SWGR 1EA2 1/1 - APRH2 1-CB (Note 4)

C NK139458 036 125Vdc 30A, SWGR 1A1 1/1 - 1PCPX1 NK139459 036 125Vdc 30A, SWGR 1A2 1/1 - IPCPX2 C NK139460 036 125Vdc 30A, SWGR 1A3 1/1 - IPCPX3 C NK139461 036 125Vdc 30A, SWGR 1A4 1/1 - IPCPX4 C

- - - - - . .._~. ,. --. . . - . -

. =.

QI-004 .REV. 0 -

ATTACHMENT 1 Page 3 of 4

• TABLE 1 '(Continued) 1-CB Control Rd Cable Cable Protective Device Device Train Number Type volts Ratincr & Location 1/1 - AHCU C NK139535 036 120Vac 30A, Starter Cab, TBX-TRANCU-01 1/1 - APCH1 A EQ139308 137 125Vdc 30A, SWGR 1EA1 1/1 - APCH2 B EG139338 237 125Vdc 30A, SWGR 1EA2 1-CB See Note 3 1-CB 1-ES-2111A/B C NK139357 035 15Vdc (2) FWP 1A Control Box *EH" 1-HS-2112A/B C NK139367 035 15Vdc (2) FWP 1B Control Box "EH" 1-HS-2111C C NK139358 035 125Vdc 20A Ckt. Bkr. 1D:

l-HS-2112C C NK139368 035 125Vdc 20A Ckt. Bkr. 1D:

1-HS-2111D/E C NK139359 036 125Vdc 20A Ckt. Bkr. 1D 1-HS-2112D/E C NK139369 036 125Vdc 20A Ckt. Bkr. 1D:

1-HS-3302 C NK139366 037 125Vdc 20A Ckt. Bkr. 1D:

1-HS-3299 C NK139620 036 125Vdc 10A Ckt. Bkr. 1D.

1-CB (Note 5) 1-HS-2225 C NK139651 037 125Vdc 30A, SWGR 1A3 1-HS-2229 C NK139654 037 125Vdc 30A, SWGR 1A4 1-HS-2450A A E0138895 140 125Vdc 30A, SWGR 1EA1 1-HS-2451A B EG138949 238 125Vdc 30A, SWGR 1EA2 1-HS-2452F AA A0138623 735 125Vdc 20A Ckt Bkr. IED 1-ilS-2452G/II AA A0138622 737 125Vdc 20A Ckt Bkr.1ED

- . , . ~ - -~. . . - - - - , , , - , , - . - , , - . _ , . _ . . - - , - - - - - . . - - - , _ . - . , - , - - - . . . . ,. ....,.,,c -

. - . - - - - - ---,n

QI'-004 REV.0 . ATTACHMENT 1 Page 4 of 4

. . TABLE 1 (Continu0d)

I Notes:

(1) Unless ctherwise noted, all protectivt: device ratings are  !

fuse ratings (2) There are two power supplies to the feedwater pumps control panel:

a) 120Vac, 15A circuit breaker in panelboard IC2, Ckt. 47 b) 125Vde, 20A circuit breaker in panelboard 1D2-1, Ckt. #12 Detailed information for.15Vdc power supply (See GE drawing

$125D443BE, P.O. #CP-0005) not available.

(3) SPDS Touchpad, CRT Control Panel, and 1-RS-SPDS/P2500 Wiring have not been reviewed. This wiring should be separated in accordance with paragraph 3B of the inspection criteria.

(4) All auto / manual control stations in Secti'on B of CB-4, 5 and 6 have 26Vdc lamp circuits fused at 15 to 20 amps.

(5) The following auto / manual control stations in CB-08 and C,B-09 have 26Vdc lamo circuits fused at 15 amps.

CB-08 CB-09

, 1-PK-507 1-FK-510 1-SK-509A 1-FK-520 1-SK-509B 1-FK-530 1-SK-509C 1-FK-540 1-FK-550 9

/

PM:sce

- -.. - -._. . ....J l

) ') .

, .QI-004 REV. O ATTACHMENT 2 PAGE 10F . SilEET __1. OF

]

l i

COMANCHE PEAK RESPONSE TEAM INSPECTION REPORT - ACTION ITEM I b.1 ACTION ITEM I.b.2 DRAFT DRAFT b

m REV.

REV.

v i ITEM DESCRIPTION: FLEXIBLE CONDUIT TO FLEXIBLE CONDUIT SEPARATION AND FLEXIBLE CONDUIT TO CABLE SEPARATION EQUIPMENT #

DRAWING f b REVISION DCA's b l

INSPECTION ATTRIBUTES - 4.1 ,

SECTION/ ACT.1 ACT.2 ACT.3 ACT.4 ACT.5 ACT.6 DWG./ ACT.7 ACT.8 ACT.5 INSP. SIGN./ APPL.

PANEL 5 J 5 U S U S U 5 U S U DETAIL 5 U 5 U 5 U DATE DCA's

b. b- - -

k h (h h-h -

h k b-h-

l REMARKS:

h DATE BADGE #

INSPECTOR REVIEW AND APPROVAL [Eid DATE ,_

Evaluation Rfsearch Corportation REVIEW AND APPROVAL DATE i Electrical / Instrumentation R.T.L.

u . _ . . . . _ . . . . . . .

..- $0.I-004 REV. O ATTACHMENT 3 PAGE 1 0F 1-COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS I.b.1 and I.b.2 INSPECTION REPORT COMPLETION INSTRUCTIONS THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE INSPECTION RECORD.

1. Enter Draft and/or Revision of Action Item I.b.1,

2. Enter Draft and/or Revision of_ Action Item I.b.2.

3. Enter the Equipment or Panel ID number.

4. Enter the drawing number and it's current revision number.

5. Enter all outstanding DCA's against the drawing.

6. Enter the appropriate Section or Panel ID.

7. Indicate SATISFACTORY or UNSATISFACTORY for Activity 1.

t 8.. Indicate SATISFACTORY or UNSATISFACTORY for Activity 2.

9. Indicate SATISFACTORY or UNSATISFACTORY for Activity 3.

10. Indicate SATISFACTORY or UNSATISFACTORY for Activity 4. ,

11. Indicate SATISFACTORY or UNSATISFACTORY for -Activity 5.

1 12. Indicate' SATISFACTORY or UNSATISFACTORY for Activity 6.

13. Enter drawing and detail used for Activity 6 verification.

14. Indicate SATISFACTORY or UNSATISFACTORY for Activity 7.

15. Indicate SATISFACTORY or UNSATISFACTORY for Activity 8.

16. Indicate SATISFACTORY or UNSATISFACTORY for Activity 9.-

17. Inspectors Signature and Date Inspection was performed.

18. Enter applicable DCA's

19. Describe unsatisfactory items and any other inspection comments.

20. Inspection Signature, Date and Badge number.

21.. Approval Signature and Date of ERC Level III.

22. Approval Signature and Date of R.T.L. Elec./ Instrumentation.

I i

l C_

QI-004 REY. O ATTACHMENT 4 PAGE 1 0F 1 CPRT INSPECTION REPORT - ACTION ITEM I.b.1 DRAFT REV.

ACTION ITEM I b.2 DRAFT (41 v

REV.

SUPPLEMENT SHEET INSPECTION ATTRIBUTE - 4.2

~ EQUIPMENT #

h SECTION DRAWING #

h REV. DCA's h

NON-TEFZEL WIRING IS IDENTIFIED BELOW.

Om REMARKS: b

r I

QI-004 REY. O ATTACHMENT 5 'PAGE 10F 1 i

.- . . . i COMANCHE PEAK RESPONSE TEAM - ACTION ITEMS I b.1 and I.b.2 SUPPLEMENT SHEET COMPLETION INSTRUCTIONS THE NUMBERS BELOW CORRESPOND TO THE NUMBERED BLOCKS ON THE SUPPLEMENT SHEET

1. Enter the Draft and/or Rev. of Action Item I.b.1.

2. Enter the Draft and/or Rev. of Action Item I.b.2

3. Enter the equipment ID number and appropriate equipment section number.

4. Enter the drawing number and it's current revision number.

5._ Enter all outstanding DCA's

6. List all non-Tefzel wiring in the equipment section.

7. Note any inspection comments.

e e

(

w _ - - . - - _ _ - - - . _ - _-- --. - ---------

i DCLKETED I USHP.C '

CERTIFICATE OF SERVICE 17 mm 23 M124 I, R. K. Gad III, one of the attorneys for the Applicants herein, hereby certify that on March 20, 1987,kChp,s'e~.Nkkeo~f BRANCP the within document by mailing copies thereof, postage prepaid, to:

Peter B. Bloch, Esquire Mr. James E. Cummins Chairman Resident Inspector Administrative Judge Comanche Peak S.E.S.

Atomic Safety and Licensing c/o U.S. Nuclear Regulatory Board Commission U.S. Nuclear Regulatory P.O. Box 38 Commission Glen Rose, Texas 76043 Washington, D.C. 20555 Dr. Walter H. Jordan Ms. Billie Pirner Garde Administrative Judge Midwest Office 881 W. Outer Drive 3424 N. Marcos Lane Oak Ridge, Tennessee 37830 Appleton,-WI .54911 Chairman Chairman Atomic Safety and Licensing Atomic Safety and Licensing Appeal Panel Board Panel U.S. Nuclear Regulatory U.S. Nuclear Regulatory Commission Commission Washington, D.C. 20555 Washington, D.C. 20555 Lawrence J. Chandler, Esquire Mrs. Juanita Ellis Office of the Executive President, CASE Legal Director 1426 S. Polk Street U.S. Nuclear Regulatory Dallas, Texas 75224 Commission Washington, D.C. 20555 i

l I

l

4.,ee-Renea Hicks, Esquire Ellen Ginsberg, Esquire Assistant Attorney General Atomic Safety and Licensing Environmental Protection Division Board Panel P.O. Box 12548, Capitol Station U.S. Nuclear Regulatory Commission Austin, Texas 78711 Washington, D.C. 20555 Anthony Roisman, Esquire Mr. Lanny A. Sinkin Executive Director Christic Institute Trial Lawyers for Public Justice 1324 North Capitol Street 2000 P Street, N.W., Suite 611 Washington, D.C. 20002 Washington, D.C. 20036 Dr. Kenneth A. McCollom Mr. Robert D. Martin Administrative Judge Regional Administrator 1107 West Knapp Region IV Stillwater, Oklahoma 74075 U.S. Nuclear Regulatory Commission Suite 1000 611 Ryan Plaza Drive Arlington, Texas 76011 Elizabeth B. Johnson Geary S. Mizuno, Esq.

Administrative Judge Office of the Executive Oak Ridge National Laboratory Legal ~ Director P.O. Box X, Building 3500 U.S. Nuclear Regulatory Commission Oak Ridge, Tennessee 37830 Washington, D.C. 20555 Nancy Williams Cygna Energy Services, Inc.

101 California Street Suite 1000 San Francisco, California 94111

- )

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~s'N3 sf .c R. K. Gad IIT L