ML20197K156

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Insp Rept 50-298/86-13 on 860407-10.Violation Noted:Failure to Fully Implement Design Change Procedure
ML20197K156
Person / Time
Site: Cooper Entergy icon.png
Issue date: 05/09/1986
From: Jaudon J, Mcneill W
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To:
Shared Package
ML20197K137 List:
References
50-298-86-13, NUDOCS 8605200275
Download: ML20197K156 (7)


See also: IR 05000298/1986013

Text

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APPENDIX B

U.S. NUCLEAR REGULATORY COMMISSION

REGION IV

NRC Inspection Report:

50-298/86-13

License: DPR-46

Docket: 50-298

Licensee: Nebraska Public Power District

P. O. Box 499

Columbus, Nebraska 68601

Facility Name: Cooper Nuclear Station (CNS)

Inspection At: CNS Site, Brownville, Nebraska

Inspection Conducted: April 7-10, 1986

Inspector:

M

M

j 9 8d

I

M./McN 'lT, Projedt Engineer, Project

Dafe'

(gW Se(tio

A, Reactor Projects Branch

Approved:

h

. M

1h

Date '

i

i/. P( Ja on, Chief, Project Section A,

LRedcto Projects Branch

Inspection Summary

Inspection Conducted April 7-10, 1986 (Report 50-298/86-13)

Areas Inspected:

Routine, unannounced inspection of the design, design change

and modifications and actions taken with regard to previously identified

inspection findings.

Results: Within the areas inspected, one violation was identified (failure to

fully implement the design change procedure).

8605200275 860513

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DETAILS

1.

Persons Contacted

NPPD

  • R. D. Black, Operations Supervisor

J. Boyd,. Shift Supervisor

S. L. Ernest, Engineer

  • J. R. Flaherty, Assistant Plant Engineering Supervisor

R. W. Foust, Lead Fngineer

  • M. D. Hamm, Security Supervisor
  • H. T. Hitch, Acting Plant Services Manager
  • G. R. Horn, Nuclear Operations Division Manager

R. W. Krause, Lead Operations Engineer

  • E. M. Mace, Plant Engineering Supervisor
  • J. M. Meacham, Technical Manager
  • J. V. Sayer, Technical Staff Manager
  • G. E. Smith,.QA Specialist

N. E. Unruh, Maintenance Planner / Scheduler

'

  • Denotes those present at exit interview.

-The NRC inspector also contacted other plant personnel including

administrative and clerical personnel.

2.

Licensee Action on a Previously Identified Inspection Finding

(Closed) Violation (298/8515-01): Failure to perform an unreviewed safety

question evaluation for installed temporary jumpers.

The licensee has established a new procedure OP-2.0.7, " Plant Temporary

Modifications Control" and revised Procedure EP-3.3, " Station Safety

Evaluations." The NRC inspector found that all temporary modifications

are now required to be reviewed to determine if they create an unreviewed

safety question.

If a safety evaluation is determined to be required then

EP-3.3 establishes the requirements and documentation of such an

evaluation. The NRC inspector verified the above procedures were in place

and being implemented. The verification was by review of the temporary

modification sheets, both open and closed for the present year. The index

of temporary modifications in the control room was reviewed. The NRC

inspector noted that electrical and mechanical jumpers were both

addressed. The inspector found that, when a safety evaluation was

required, it was attached to the temporary modification sheet.

This item is closed.

.

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3.

Design, Design Change and Modifications

The objective of this part of the inspection was to ascertain that design

changes and modifications which are determined by the licensee to not

require approval by the NRC are in conformance with the requirements of

the Technical Specifications (TS) and 10 CFR Part 50.59.

In this regard,

the TS, the Updated Safety Analysis Report (USAR), the Quality Assurance

Program for Operation Policy Document, Revision 2, dated April 29, 1985,

'

and the following procedures were reviewed by the NRC inspector:

Procedure

Title

Rev. No.

Date

EP-3.3

Station Safety Evaluations

3

10/30/85

EP-3.4

Station Design Changes

3

12/26/85

In addition, the following field copies of design change packages were

4

inspected:

Design Change No.

Subject

80-084

Noble gas effluent monitors and radiciodine and

particulate sampling equipment

83-003-1

Replacement of essential RTDs and

thennocouples inside containment

L

83-023

HPCI exhaust line vacuum breakers

84-13

Upgrade plant air compressor capacity

84-154

Microswitches and mechanical cams in Yarways.84-173

Nuclear qualified direct current motor

starters

85-44

Local reactor vessel pressure gage

4

Computer print outs of all the open design change packages, open equipment

specification changes, and all design change packages subject to a 10 CFR

Part 50.59 evaluation were examined. The most recent " Annual Operating

'

Report," including 10 CCR 50.59 reports, was reviewed by the NRC

inspector.

The NRC inspector inspected the design change packages to determine if

their review and approval had been completed, if they were in compliance

with established procedures, if applicable operating procedures had been

changed, if surveillance procedures and drawings had been revised, if

applicable testing records were complete, if there had been applicable

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revision to training programs, and if they had been reported under 10 CFR 50.59(b). The NRC inspector found that no significant changes were being

installed during this inspection.

In the 13-year history of this plant,

the NRC inspector found about 1400 design change packages have been issued.

About 300 design changes were in progress. Of these 300, about 25 are

subject to 10 CFR 50.59(b) review. No major design changes requiring prior

NRC approval are in progress presently. The oldest design change packages

requiring installation work date were originally approved in 1980. The

oldest design change package requiring a completion report which is the

final post installation review by design engineer was originally approved

in 1977.

The following four problems were identified in the design change packages

sampled by the NRC inspector.

a.

Design Change No.83-023 installed 10-inch vacuum breakers. The

installation records in the package indicated that the change had been

completed. The Updated Safety Analysis Report, Page VI-4-2, was

revised to reflect this change. However, work item (WI) No. 83-2112

removed the installed vacuum breakers. There was no design change

package to support this WI nor a modification to package 83-023 to

reflect this change. The WI No. 83-2112 did not return the equipment

to its original condition. A weldolet, 90 eibow and flange, were

installed with Change No.83-023, but not removed with WI No. 83-2112.

b.

Design change package for Change No.80-084 ordered replacement of

General Electric and Nuclear Measurements equipment with Kaman

Instrumentation equipment in order to extend the range of noble gas

effluent monitors, and radiciodine and particulate sampling equipment.

In review of this package, it was noted that the impact on operating

and surveillance procedures of this change was not identified.

c.

It was also noted that in regard to design change package 80-084, the

change was almost completely installed, but there was no sign off of

the design engineer's final review prior to implementation on the

" Design Input Checklist," as is required by licensee procedure.

This

review is to assure that all design questions are closed. A noncon-

formance report (NCR) No. 005034 was initiated on this by the

licensee after the NRC inspector identified it.

d.

Design change package for No. 85-44 was found to not have a " Status

Report" although the installation was completed as of August 16, 1985,

and the changed equipment turned over to operations on November 7,

1985. The " Status Report" identifies the drawings, procedures,

training program, USAR, and TS changes to be implemented. The failure

to issue " Status Report" was simultaneously identified by a CNS QA

audit but the audit only identified it as an observation.

The above problems were identified as one apparent violation of the

requirements of procedure EP-3.4.

(8613-01)

.

.

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4.

Exit Meeting

The NRC inspector conducted an exit meeting on April 10, 1985, with the

licensee personnel denoted in paragraph 1.

The NRC resident inspector

alsc attended. At this meeting, the scope and findings of the inspection

were sunmarized.

_ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ . _ _

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