ML20196D262
| ML20196D262 | |
| Person / Time | |
|---|---|
| Site: | Armed Forces Radiobiology Research Institute |
| Issue date: | 12/15/1987 |
| From: | Hodgdon K, Maria Moore ARMED FORCES RADIOBIOLOGICAL RESEARCH INSTITUTE |
| To: | |
| Shared Package | |
| ML20196D251 | List: |
| References | |
| PROC-871215, NUDOCS 8812090009 | |
| Download: ML20196D262 (59) | |
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l j CONSOLE INSTAJ,LATION, CHECK QJ1I AFJL IfdT, PLAN n 15 Dec :.987 4
l' Prepared by: Ken Hodadon ,
Approved by: Mark Moore Assisted by: Jim Fe',ty Wayne Reed Angie Munno
& GA Technologiec Attachments 2 & 3) s
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CONSOLE INSTALLATION, CHECK OUT MiQ TEST P_bMi l
Phase 11 INSTALLATION PREPARATION Phase 111 OA EQUIPMENT DELIVERY TO AFRRI Phase III: NEW/OLD CONSOLE PARALLi:,L HOOK-UP Phase IV: NEW CONSOLE CRITICAL SYSTEM TEST AND CH'ICKOUT P_hase VL OLD CONSOLE REMOVAL
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Phase HL NEW CONSOLE INSTALLATION
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Phase,VII: SYSTEM CALIERATION AND CHECKOUT Phase VIII: OPERATIONAL TESTS AND OPERATOR TRAININO Phang IX: FINAL ACCEPTANCE ATTACHMENTS: 1. CONSOLE WIRE MAP
- 2. GA PHASE IV. NEW CONSOLE INSTALLATION j
- 3. GENERAL ATOMICS: TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE
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- 4. AFRRI "FACILITY INTERLOCK TESTS" CHECKLIST
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L PHASE 11 INSTALLATION PREPARATION
( 1. Document Installation as Appropriate --
Pictures - Audio / Video
- 2. Training Program Continued
- a. Electronics Classes j Practical Electronic Techniques i b. ____ Computer Classes Common Applications Introduction to Programming Introduction to C language
( c. Conduct a Ccmprehensive Operator Requalification Training Program
- 3. Conduct comprehensive and thorough review of license (R-84), Technical Specificatioqtt Operational r
Procedures, Sa'ety Analysis Report, and any other i associated r. tor documentation and compare to the new console cifications to insure consistency and compatibili- cith NRC requirements and regulations.
- 4. Coordinate with Logistics for console delivery (See Phase II).
- 5. Coordinate Installation Schedule with Logistics, Radiation Safety and AFRRI Depactment Heads. Send DF t AFRRI and post in AFRRI Sulletin.
( SAF Rad Physica
.1FRRI Department Hesds
- 6. Label facility interlock system wires and junction ,
boxes (le JB-1A, JB-1B and JB-2).
- 7. Label all remaining wires in the control room (ie Console and Auxiliary Console).
( 8. , Prepare locations for the nev 29nsole prior to installatien and for the old console following it's removal.
- 9. Modify the wall and mount wall supports. AFRRI will mount the NM1000 and tranclators using GA supplied materials. (See GA Phase IV - New Console
[ Installation, Attachment 2, #8). i
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- 10. Decide on the physical layout of the control room.
New Console 2 New Auxiliary Consoles 2 New Computer Work Stations
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- 11. Determine Plan for removing Old Console and Installing New Insure Safety Channel Instrumentation Monitoring during console change out
__ Control Room Lighting (Consider repainting room)
Cable Access to Console Wire Trays Get floor stripped, cleaned, waxed, retiled (coordinate with logistics)
Decide on what to do with the hole in the floor from the old console Incorporate the wiring document - See Attachment 1 (Describe the power cable routin g and connections to the console and to the Rod Drives)
- 12. Determine which wires must be rerun to the new console and which wires will be run to the D.<4 Radiation Safety Alarm / Interlock System (JB-2) i R1 )
l Primary CAM Low H:0 Level j Facility Interlock System (JB-2) ]
l Reactivity Computer Auxiliary Console
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Radiation Monitors J H:0 Conductivity Fuel Tamperature H:0 Temperatu: e Reactor Core Dolly Drive System ]
Core Position Indication Systems Core Extreme Travel Limit indicators (green lights fer exposure rooms) }
Pb Shield Door Movement '
Intercom Svstem Reactor Door-Oper. Buttons TV Monitor Switches Exposure Room Open Indicators Time Delaya
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- 13. ___ Determiaj destinations of all equipment in the old auxiliary consoles (ie New Auxiliary Consoles or
.lsewhere). ]
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- 14. Insure that adequate installation materials (cables, connectors, wires, electronic equipment, tools, and supplies) are avellable. )
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- 15. Check Calibration of Required Calibration Instrumentation
- 16. Produce Neutron Monitorir.g. Safety Start-up, Modified Shutdown, and Modified Weekly Checklist Procedures.
Instruct Staff on use.
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- 17. Produce Proposed Modified Reactor Operational Procedures.
- 18. Plan for and Complete the boom modification.
Coordinate with Logistics
( Determine type, number and size of wires to be run in the new boom and in the saddlebags on the new boom.
Determine new boom design - consult with GA Boom modificatior' performed by GA (See Phase VI)
Ground boom to prt/ide electromagnetic interference shielding Insure ease of boom movement Inst _11 sheathing as required to prevent sharp edges from stressing the wires and cables
- 19. Plan for and Modifv Rod Drive Housing
- a. Coordinate with Logistics
- b. Prepare for New Drives
( Consider installing a temporary "catch all" under the Rod Drive Housing Housing removed
( Drives removed, packaged and shipped to GA (See Phase V)
Plate modified / removed Replace plate
( Receive new drives (See Phase II)
Install new drives r Install new housing
( Design and Install a better mechanism (ie wires) to draw the boom from side to side.
- 20. Remove all excess wires and equipment.
- 21. GA will complete a full system hardware / software
(- checkout prior to sh i pme:Tt (This Checkout Procedure will include Attachment 3 plus a checkout of the NM1000, NPP1000, NP1000 and the new Stepping Motor
( Rod Drives).
- 22. AFRRI will conduct an operational checkout of the new GA console installed at the GA Mark 1 reactor prior
( to shipment of the AFRRI console.
( 23. Prepare extra Ion Chambers and hous.ng for parallel l console hook-up.
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- 24. Prepare extensions for parallel thermocouple hook-up to the new console -- checkout extra thermocouples in 3 the in-core instrumented fuel elements at power (if J t necessary add additional instrumented elements).
- 25. Organize Shop, Work Benches and tool cabinets.
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PHASE II: GA EQUIPMENT DELIVERY 10 AFRRI
( 1. Document Equipment Deliveries as Appropriate --
Pictures - Audio / Video (Table 1 OA Deliverable Items).
- 2. GA will ship new NP1000 and NPP1000 units prior to console delivery.
- 3. Coordinate wi'.h Logistics ..,r cunanle delivery --
Arrange for Receiving s' FF"'I
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Fork Lift (Gres Arrival Date
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- c. Route into Bldg 'd to cont.=ol room (draw map,
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determine minia'1 sJ116;s '^ ensions and .
L points, and anti n 'tn 33 ' ;ms )
- d. To clear route os e;bria 'u111 and loading dock) and clear ou Lttna n the hall
( e. Number, size and wet 5t of items arriving
- f. Coordinate with MILCON the day, route and K-Lot Control
- g. Insure that logistics has sufficient moving
( equipment available on the delivery date including handtrucks and carts to move the crates from the dock to the reactor
( h. Insure crane has been Icad tested and appropriate rigging materials are on-hand
- 4. Insure that the console movement route through AFRRI is clear on the delivery date ICheck route 1 week
, prior and the day before arrival).
- 5. Insure that the entire reactor staff is available on the delivery date.
( 6. Insure that the required console storage space is ready.
( 7. Console Delivery Day Final check with security.
Final check with MILCON.
Required materials (forklift, handtrucks, rope)
[ in parking lot and ready to go.
Follow established routes to deliver console.
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b t TABLE 1 O_A_ IJLIVERABLE ITEMS
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OA Shionents
- 1. Core Monitoring Instrumentation: NP1000 and NPP1000 units.
- 2. NM1000 Wall Mounts, Stepping Motor Translators and Mounts, and Boom Modification Equipment.
- 3. The Reactor Instrumentation and Control System. )
- S wooden crates; full size, 18 wheel semi-truck.
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E II_Ef1 CRATE SIZE (IN) WEIGHT ibJl 911 W XH X DEPTH
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CONSOLE 90 52 48 700 1 DAC 29 68 40 400 1
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AUXILIARY CABINETS 29 68 76 300 1 NM-1000 32 33 30 250 1 CABLES 29 68 40 400 1 AND MISCELLANEOUS
- 4. New Stepping Motor Rod Drives (3).
- 5. Additional rebuilt Fission Chamber.
- 6. Pipe for Fission Chamber installation near Core.
- 7. Stand for new Rod Drives.
- 9. Additional AT compatible computer with CRT Video Monitor and Keyboard. ]
- 10. Contract Spare Parts Shipment (have on-hand for console 1 installation and checkout). J
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PHASE III: NEW/OLD CONSOLE PARALLEL B_OOK-QP_
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- 1. Unpack new console equipment (See G_A PHASE IV_ ,Mgw_
Console Installation._ Attachment 3_).. Insure that all equipment is present and in good condition.
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- 2. Install CSC on reactor deck in temporary location.
f 3. Install DAC on reactor deck in permanent location.
- 4. Add extra Ion Chamber (s) and extra Fission Chamber to
{ Core.
- 5. Install new cht.mbers (Pulse: Neutron Ion Chamber and Cherenkov).
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- 6. Mount NM1000 and translators.
GA to provide mounts and instructions.
AFRRI to perform the job.
- 7. Install / Hook-up NM-1000.
- 8. Hook-up chambers to NM-1000 and DAC.
[ 9. Hook-up salitional fuel temperature channels t ( the rmocoup1.es ) to DAC.
- 11. Setup new Stepping Motor Rod Drives in temporary mount (GA supplied stand) on reactor deck.
- 12. Hook-up Rod Drives to DAC using GA supplied cables.
- 13. Hook-up extra water temperature probe to DAC.
- 14. ___ Route GA supplied Facility Interlock jumper extension from the control room to the new console in the
( reactor room.
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- 16. __,_ Install "Low Water Level" test switch at the DAC.
( 17. Hook-up AC power to the CSC and the DAC.
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.s e PHASE IV: NEW CONSOLE CRITICAL SYSTEM TEST AND CHECKOUT In this phase the new' console will be checked-out. It will monitor the core and have the ability to drive the new rod drives which have been mounted on a temporary stand in the reactor control room. The old console will be used to control the reactor (no changes will have been made to the old control console at this point) while the r.ew console 1 follows the power and fuel temperature. J
- 1. Perform GA supplied system software checkout (See Attachment 3). )
- 2. Check ability of the new console to follow the power and fuel temperature.
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- 3. Check the ability to drive the new rod drives.
Verify CRT display as well as the operation of the i microswitches. J
- 5. Checkout the calibration sequences (Attomatic and manual).
- 6. Checkout the Facility Interlocks and Micreswitches.
- 7. Test Transient Rod Drive Decouple all of the rod drives from the old console.
Hook-up Transient rod drive cable to GA supplied jumper running to the DAC.
Check the ability to drive the rod.
Checkout the functioning of the Transient Rod Air System (including zero power pulse).
- 8. Test the Manual. Automatic, Square Wave and Pulse control modes.
- 9. Test the ability to drive the core and follow the
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core positioning as well as the ability to open and close the lead shield doors.
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- 10. Perform reactor operator training on the new console.
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PHASE y_1, O_J&, CONSOLE REMOVAL
- 1. ____ Document Old Console Removal as Appropriate --
Pictures - Audio / Video
- 2. Implement Plan for removing Old Console and Installing New
( Insure Safety Channel Instrumentation Monitoring during console change out Control Room Layout Control Room Lighting (Consider repainting room)
( Cable Access to Console Wire Trays Get floor stripped, cleaned, waxed, retiled
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Decide on what to do with the hole in the floor from the old console
( Incorporate the wiring document - ge_g Attachment 1 (Describe the power cable routing and connections to the console and to the Rod Drives)
- 3. Verify Page Four, Calculate number of Pulses, and Verify Fuel Element Records are correct to date.
( Total power generated to date: Kw-hrs.
Total number of pulses to date: .
Fuel element records correct to date.
- 4. Core positioned at 833 (doors opened) or desired
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- 5. Deck plates positioned on tracks over reactor tank.
- 6. Communication to control room established.
( 7. Set up temporary core monitoring detectors with NP1000 and NPP1000,
- 8. Perform full Startup Checklist.
- 9. Perform Excesta Reactivity Measurement. Record in Operations Logbook and in Core Physics Logbook.
( 10. Calculate Shutdown Martin. Record in Operations Logbook and in Core Physics Logbook.
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- 11. Remove and ship rod drives to GA for modifications (Note: Reg. Safe and Shim Drives will be shipped after Phase VIII, the Transient Drive will be shipped
'immediately).
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1 l Transient drive air supply secured. (Turn off l Regulator, bleed line and close valve. Insure ]
pressure is applied to lead shield door bearings.)
Accumulator tank bled.
l Accumulator tank valve open. )
l l Console power OFF (at regulator.)
Uncouple rod drive cables from back of console.
Standard rod drives labeled.
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Top plate / structure of control rod drive housing removed.
SHIM rod drive removed and prepared for shipment.
SAF rod drive removed and prepared for shipment.
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REO rod drive removed and prepared for shipment.
Insure connecting roda secured within core shroud. )
Transient rod disconnected from housing (remove tapered pin.) NOTE: Pin on trans rod: ]
- a. Black on big end
- b. Number of turns TRANS rod drive removed and prepared for shipment.
- 12. Remove enough Fuel ('86.00 - B k D ring elements) ]
from Core to insure Shutdown and to Prevent criticality (Suboritical Condition).
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Reapply console power (insure neutron sensitivity.)
Monitor neutron channel readoute during fuel or control rod movement. Enter fuel and rod movements into logbook. Update Fuel Los and Core Diagram. ]
Fuel handling tool operation verified using 1 standard fuel element. J
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0 Instrumented fuel element ocnnectors labeled (only if removed). ,
Nove any extra elements desired to temporary atorage.
Insure that shutdown margin would be at least
$0.50 if most reactive control rod was fully removed. Record in Core physics Los and Reactor
( Operations Logbook.
- 13. Core instrumentation - Mark all cable connections.
f 14. Disconnect power to the old console (obtain description of the power cable routing and connections - See Attaqhmant 1).
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- 15. Remove old console wiring.
- a. Label and Remove Excess wires from old
( console Timer Cables Rod Drive Cables Operational Channel
( Fuel Temperature Channels Safety itish Flux Channels
( Pulse Channel l b. Label. Remove and Set Aside wires to be reused Intercom Box
( Low lis O Level H:0 Temperature Facility Interlocks Reactivity Computer
( Core Position indicator
,_ Core Dolly Movement r pb Shield Door Movement
( Reactor (Offices) Door Buttons
_.,TV Monitor Switches Exposure Room Open Indicators Time Delays
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- 16. Remove electronic equipment and wires from the old
[ Auxiliary Console - Insure that essential equipment L remains functional (RAMS, Fuel Temperature, Conductivity, H:0 Activity, Ventilation Flow Chart.
AR-41 Chart, Reactor Ventilation Damper Controls.
( Reactivity Computer. TV Controls, Core Positioning Indicator, etc.). Investigate possibility of installing new Victoreen RAMS.
- 17. Label appropriate wire in Junction Box #2. Label and disconnect Junction Boxes #1A and #1B.
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- 18. Remove old Console and Auxiliary Racks.
- 19. Run wires needed to connect the facility status )
systems to the DAC (coordinate w M Q &
- 20. Store all old equip.nent in predesignated locations.
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- 21. Modify / Replace Rc,d Drive Housing Base Plate.
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PHASE VI: N_EW CONSOLE INSTALLATION
( 1. Document Installation as Appropriate Pictures - Audio / Video Update Maintenance Manuals - Facility Drawings
( Begin Historical Report Begin New Console Operational History / Malfunction Data Base ,
- 2. Modify Boom.
Boom modifications performed by CA.
Ground boom to provide electromagnetic
( interference shielding Insure ease of boom movement
( Install sheathing as required to prevent sharp l edges from stressing the wires and cables
- 3. Move new console to control room.
- 4. Install new chambers (Pulse: Neutron Ion Chamber and Cherenkov). If not done previously.
- 5. Recable Boom (See GA Phase IV - New Console Installation, Attachment 2, # 10-31).
- 6. Install the console and new auxiliary consoles.
- 7. Install / Hook-up NM-1000, NPP-1000, NP-1000, Fuel
( Temperature Channels.
- 8. Rehook-up Wires from old Console to New.
- 9. Hook-up facility interlock system to the CSC/DAC.
r 10. Hook-up Facility Status Channels to the DAC
( ____ RAMS, CAMS, SGM, SPM Water Temperature Water Conductivity
- 11. Receive Rebuilt Transient Rod Drive from GA.
- 12. Hook-up New Rod Drives and align Rods.
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Reinstall TRANS drive.
( TRANS rod connecting rod threaded into piston assembly.
Tapered pin through TRANS connecting rod
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___,TRANS rod anvil replaced. )
Rod drives inspected and installed.
Insure each rod has propt,r alignment in core.
TRANS rod air accumulator tank valve closed.
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_,_ , Air line filter checked and housing cleaned.
TRANS air rod line alignment checked.
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Air compressor between 80 and 100 psig.
Air supply valves opened.
TRANS rod air pressure (reactor room) set at 80 )
pais. J Lead shielding door bearing pressure set at 9 psig.
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- 13. Connect power to the new console (obtain description of the power cable routing and connections --
See Attachment 1). ]
- Power Connections
- 20 amp breaker for rod drives - from MCC 1
- Connection to console and DAC J
- 14. Perform Rod Drop Measurements.
I SHIM asec REO asec j SAFE meeo TRANS maec
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- 15. Finish rod drive housing modification (this step may be delayed if necessary).
- 16. Determine necessity for Fission Chamber cable shielding from noise on old fission chamber
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l PHASE VII: SYSTEM CALIBRATION AND CHECKOUT
( 1. Document as Appropriate Pictures - Audio / Video
[ Continue Updating Maintenance Manuals & Facility A Drawings Continue Historical Report Continue New Console Operational History and Operational Malfunction Data Base
- 2. Verify ability to drive Core Dolly and the operation
( of both Core Position Indicators.
- 3. Verify ability to open/close Pb Shield Doors and r verify the new console indicators and prep area l status board.
- 4. Verify Operation of Radiation Safety Alarm System
( R1 Primary CAM Low H 0 Level
- 5. Perform Modified Start-up Checklist
( 6. With Fuel Removed ('$6.00) -- Insure AFRRI Licensed L Senior Reactor Operator On-Console at all times.
- a. Complete (thorough) System Software Checkout
( (See Attachment 3). Routine system functions performed by programmable code will be executed and the results verified; programmable code functional checks will include system and
( subsystem components.
- b. Conplete (thorough) System Hardware / Operational Calibration and Checkout Insure Safety Channels Operable Calibrate (3) Fuel Temperature Channels Calibrate Fuel temperature recorder Insure Operational Channel Operable -- Use Am-Be source.
Insure Pulse Channel and Detectors Operable Checkout SCRAMS, Interlocks, and RWP's
( Perform Functional Check of New Rod Drives Individual rod driva indicators ON.
Key in console ano reactor reset.
( SHIM, SAFE and REO rod microswitches adjusted & total travel measured.
SHIM rod in travel.
SAFE rod in travel.
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REO rod in travel.
TRANS rod coupled. 1 TRANS rod microswitches adjusted & J total travel measured.
TRANS rod in travel, including coupling.
Check Full range of Rod Drive motion )
and response Check Limit Switches 1 Check Rod Position Indicators >
Perform functional "fire" check of the Transient Rod (Zero Power Pulse)
Checkout Facility Interlocks using attached procedure -- Egg Attachment 1 (must be performed under ROS supervision.)
Test Operational Modes Manual ]
Pulse Automatic Square Wave ]
J Test All Operational Characteristics and Interfacing of the New System Historical Recording and Playback Facility Status interface with CSC/DAC )
Peripheral Equipment Recorders printers ]
Plotters
- 7. Return Some Fuel to the Core (<500KW) - update ]
logbooks and core diagram.
- a. Full Start-up checklist completed.
Bring reactor critical to indicated 15 )
watts for operational check.
Conduct an Excess Reactivity Measurement.
- b. Continue Operational Calibration and Checkout.
Verify Safety Channels Operable Verify Operational Channel Operable Verify Pulse Channel and Detectors Operable Calibrate Operational Channel (Thermal Power Calibration)
Water Temperature )
Checkout SCRAMS, Interlocks, and RWP's Test Operational Modes 1 Manual J h
Automatic Square Wave
- 8. Return All Fuel to the Core (1 MW) - update logbooks and core diagram.
- a. Conduct an Excess Reactivity Measurement.
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- b. Conduct a full power calibration.
Thermal power calibrations performed at Pos
( 567, 231, 903.
,_ Power monitoring detectors adjusted.
Safety Chaneals - % Power Pulse Channels
( Checkout SCRAMS, Interlocks, and RWP's Compare LED Bargraph readouts with CRT data r _ Test Operational Modes
( Manual Pulse Automatic Square Wave
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- 9. Perform Maintenance Diagnostics Training and Checks Calibration will consist of specifications and measurements of parameters at key test points for analog and digital systems / subsystems, and the identification and
( execution of tests for tb, digital systems / subsystems. Test points for analog specifications will include parameters and tolerances for voltages, frequencies, and waveforms critical for calibration and trouble shooting. Test programs for
( digital execution will include faulty component identification and functions tested and will include testing r of the following: cpu instructions, RAM memory, values stored 1 in ROM, communications and function of all I/O ports.
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PHASE VIII: OPERATIONAL TESTS A@, OPERATOR TRAINING
- 1. Document as Appropriate
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Pictures - Audio / Video Post Installation Training Program System Update / Changes, Training by GA Staff )
at AFRRI Facility Specific Interfacing by GA Staff at -
1 AFRRI J Reactor Operator "On Console" Training Additional Maintenance Training
', Continue Updating Maintenance Manuals & Facility )
Drawings Rewrite Console Calibration Section of Annual Shutdown Checklist Continue Historical Report ]
Continue New Consolo Operational History and Operational Malfunction Data Base 1
Verify Proposed Reactor Operational Procedures J
- 2. Perform Rod Calibrations Reg, Safe, Shim. Trans Rods calibrated at Pos 567.
Check ER1 and ER2 to insure that no shielding materials are in front of the tank projection.
Reg. Safe, Shin, Trans Rods calibrated at Pos 833. ]
Reg, Safe, Shim, Trans Rods calibrated at Pos 903.
Reg. Safe, Shim. Trans Rods calibrated at Pos 231.
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Integral rod worth curves prepared. )
- 3. Perform Reactivity Worth Measurements K-excess measured at Pos 833 is s .
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K-excess measured at Pos 903 is 8 .
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K-excess measured at Pos 567 is s .
K-excess measured at Pos 231 is 8 .
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Reflector coefficient calculated relative to Pos 567.
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Pos 903: Pos 833 Pos 231:
Shutdown margin at position 567 is s . ]
Measure worth of an element from each ring.
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', b Reactor power coefficient measured at 100KW and 1MW.
( 100KW 1MW (complete power coefficient curve)
Reflector Coefficient and Reactor Parameter charts prepared for Reactor Operating Instruction Notebook, Volume 1.
- 4. Conduct thorough operational testing of all modes (Manual, Auto. Pulse. Square Wave). As a minimum, perform the following operations:
- a. Manual and Auto Mode Reactor Operations 15 W (Test Manual SCRAM)
( 42.5 KW (Check Timer SCRAM) 500 KW (Test Emergency Stop) 975 KW (open Pb Shield Doors)
( b.
In Auto Mode test the ability to change power while in Auto Mode. Also, test various Rod Banking Configurations and Rod Servoing
( Configurations. Test 1 MW at Pos. 903.
- c. Perform One operation in each Core Position.
- d. Square Wave Operations
( 42.5 KW 500 KW 750 KW
( e. Pulse Mode (Critical and Suboritical) 81.00 at .5 sec pulse timer
$1.50 "
$2.00
{ $3.00 "
$3.25 "
$3.50
$1.00 at 15 see pulse timer
$1.50
- 5. Conduct 80 hours9.259259e-4 days <br />0.0222 hours <br />1.322751e-4 weeks <br />3.044e-5 months <br /> of various operations while training reactor operators (this includes the Rod Calibrations.
Reactivity Worth Measurements, and Operational Mode Testing).
[ Perform Foil Dosimetry.
- 6. Conduct an RRFSC Operational Review
- 7. Conduct final review of license (R-84), Technical Specifications. Operational Procedures. Safety Analysis Report, and any other associated reactor
{ documentation in light of the new console specifications to insure consistency and compatibility with NRC requirements and regulations.
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PHASE IXJ FINAL ACCEPTANCE
- 1. Documentation - Alt
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- a. DocumeAtation File - Alt
, b. Pictures - Audio / Video - Felty c .- Installation and Checkout Plan - Hodadon ]
- d. Training Program - Ting
- e. Maintenance Manuals - Facility Drawings - Reed 1
- f. Safety Analysis Report - Munno J
- g. Historical Report - Ting
- h. _ New Console Operational History / Malfunction Data Base - Talkington
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- 2. Conduct Reactor Operator Qualification Examinatione.
- 3. Prepare for RRFSC Acceptance and NRC review
- 4. Safety Committee Accroval - Moore / Hodsdon 3
- n. Is.stallation, Checkout and Test Plan J
- b. Training Program
, c. 10 CFR 50.59 Facility Modification Safety Evaluation
- d. Proposed New (modified) AFRRI TRIGA Reactor )
Facility Safety Analysis Report
- e. _ New Reactor Operational Procedures.
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- 5. Conduct final acceptance of the console with OA (formal).
- 6. NRC Review
- a. Annual or Special Report
- b. 10 CFR 50.59 Facility Modification Safety Evaluation ]
- c. Proposed New (modified) AFRRI TRIGA Reactor Facility Safety Analysis Report 1
- d. New Reactor Operational Procedures. J
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( CONSOLE W1RK tiAE _
ATTACHMENT 1
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e e CC 80Lt 8,88 WAP
....t t. ......... ... t _ ... .. ...e... ..t.o. t.. .... .e.e . .... .e ..-... .. t.. ..e. .. ... ........
- 4. van,0WS s,Ril A.0 Ca0Ltle
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... .... ..... 4 - ..e,..e e.... ..... e.e...t,,t..e .. ,,e ..et e... e, t . ....t.. ..., t. t.. ...ee.t 1
.e.e... ,,, ,e t.....e. 4. ... SAC. .h,.h .1,6 ,o e, th. teett.' ...h.
f>e ...,.e,.. t.ne.tet.to ,e t.o. ..t .. e m.t.t .. th. e.t...t ee.o.... Th. t.*p..et... ,te e .6,8 ..
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,he fuel tempetetwee end eef ety thenne,s ete 4,reet eetle tvae f rom the tence,e to the reester este deity.
,he fe.,eeing set,ee e,el to temovedi
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For emetever regeen there le some oev,pment e,ted welag the some se,les et the everent red drives. Th,e etulpeent alli ,e fetelted to ,e diesenmested selet to re** vel of the everent red delve et,,te end then PGeennected ,y seperate es.le evne. Th,e eewlpment le se fet,ees Co.e .e.,y epoete, ,heee , e,e e,.e. f. _ the e.aee,e te J.... te J ... ,e e ,e.e,e. ee..en p,w, ,a the 1
Cete Poe,tlen Pet red etive howe,mg. The Cote 46;.y spector e,44 ,e e, red to the intersee ee.,es v,e e cepetete se,,e fun. The core peelt,en pet et,t ,e alred to the 04C.
. _ ve the ,el, eel., el.ee e.. ,w.etten ,e.co. ,he s e s how . .e . -v e. . .t ee t , , po e s ,,, e . e g , .n , ., f . the
,eet of the ev.' tent sense,e.
Ceasete Jwnenten Oes Janetten ges Drive Mewelet this red stive J.let Jg.1A Jg.13 Lo eled Connen P,wg
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junellen , eses show,e ,e ,e.,od end p.eees la e nneen toget,en.
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- vement of the core late the leed shle,e seers, the teen,,ty Interleet systee to here sites late the teoster m
sence,e from ju et,en ,ee J.3 to gennester P.) meer the tere,enel s t r i p e . ,e t t om t e s e o f the sense,e. 44 the present time elesenneet,ag of Pet. =1,4 sewee e sete of mognet end ett one prevent releing esy contre, toe. J
?>e poser for e,, lad,seting ligste on the eeneo,e ,o swppl.e4 from the posee twop,y Pilet toested en the solag est geer en the poet of the sense,e,
.. aot e.. o . pose, fe. the .eeste. sense,e ere supp ,0. .y ,l .. .eeste. en the sol., ow, .ee, en the feet of the toester sense,e. Pese, to th,e peeep owpply le rewtes threwgh the toy es, ten one the posee en )
telten en the sense,e. Peeep to th,e pees, owpp,y ,e e,se ee,tes threwgh the feellity , ate #4est systee one seees.o e. ... .e.ey ,e.e.e.
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PHASE IV New Console Im.stallation A. _ Introduction l Cabling between the Aew console (CSC) and the reactor has been
! greatly reduced over the old console scheme. This is one of the many advantages of this new system utilizing digital communications between the console and the field assembly called the data acquisition computer or DAC. The DAC, located near the reactor, is where the majority of the reactor cables are now ]
y( terminated. The DAC theri communicates with the CSC diditally over one twisted shielded pair.
B. Equipasnt Location l 1. Unpack the CSC and in th wheels still attached, position in place. )
- 2. Remove wheel carriage and bolt console to floor, I if required. ]
- 3. Unpack the DAC and locate in the reactor hall.
Wheels will not be aetached.
- 4. Before unpacking the NM-1000 microprocessor and preamp assemblies, have the following GA supplied parts ready.
a) 9/16' open end wrench b) Eight 9/16' x 1/2' x 1-1/2' hex head bolts _
l c) Eight 1/2' nuts w/ spring .
) .! d) Eight 1/2' flat washers _
l c) Eight 1/2' lock washers l f) Small ladder or stool about 1 or 2 ft high
- 5. Two people are required to install each of the NH-1000 assembl'. (microprocessor & preamp).
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- 6. Unpack the NM-10uu microprocessor unit and install it on the pre-installed unistrut l
framework nearest the DAC. ]
- 7. Unpack the NM-1000 preamp unit and install it on the pre-installed unistrut framework next to the microprocessor unit.
- 8. Before unpacking the three translater assembly,
' have the following GA supplied parts ready:
a) 9/16' open end wrench b) Four 9/16' x 1/2' x 1-1/2' hex head bolts 1 J
c) Four 1/2' nuts w/ spring _
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/ d) Four 1/2' flat washers i e) Four 1/2' lock washers f) Small ladder or stool about 1 or 2 ft high Unpack the three translator assembly and install it
( 9.
on the pre-Anstalled unistrut frame near the boom.
- 10. Boom Recabling - The following cables are part of the effort:
Cable Qty. Location on ltta Boom Outside
- 1) Translator 3 Outside
- 2) Rod Isrive 4 Inside
- 3) Fuel Temp 3
- 4) NM-1000 1 (w/ shield) Inside 2 Inside
- 5) NP-1000 Inside
- 6) NPP-1000 5 Outside
[ 7) Core Dolly Pwr 1 Inside
- 8) Outlet water temp 1 Outside
- 9) CAM IIOSE 1 Outside
- 10) Criticality Detectors 4
( 11) Dolly tracker 1 Inside
- 12) Diffuser Pump PWR 1 Outside
- 13) Transient Rod AIR 1 Outside
( The boom will be used to120 shield all sensitive circuits by placing them inside. VAC and noisy circuit will be keep outside the boom. Note location in the above
( list.
- 11. Since the majority of the cables have been terminated on the reactor side of the boom, it will be necessary to handle all
( "inside" boom cables at their un-terminated end for pulling.
De sure all cables are tagged on each end. After securing with nylon reinforced tape to a pull wire, start the wire
[ through the reactor side of the boom gently pulling the cable handlo. Pull and feed the handle until about five foot is completely through the boom.
- 12. Remove pull wire and unwrap all tape.
- 13. Now each cable can be fed and pulled to its
[ destination as required.
- 14. Position each cable without terminating any wires.
- 15. Carefully check and double check that each cabic has sufficient length to reach its final connectic; ..oint allowing for movement of the core as well as cabic dressing.
- 10. Tie down all "Inside" cables while taking the effort
( to keep them separated from other cabling that may
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generate noise, i.e., EMI, RFI, etc. Tie down the entire cable using cable ties where necessary.
- 17. Put ia place the "outside" cables listed in item 10 taking care to keep the boom cabling organized and neat.
- 18. Repeat steps 13, 14, & 15.
If the rod drives are in position, terminate all '1 19.
wires "inside & outside" associated with the boom on both ends. Otherwise terminate all wires but the rod drives using APPENDIX B, DAC WIRE LIST as reference.
- 20. Connect 120VAC which has been run from a MCC/20 amp breaker to the circuit breaker box for the three translators. Use conduit for the connection and Leave power REE.
! 21. Connect 120 VAC which has been run from the control I room to the DAC circuit breaker. Leave all power ]
J QEE.
, 22. Run eight bar graph cables between the CSC (bar- 5
- graphs) and the NM-1000 and DAC. Leave cables neat J l
and organized.
- 23. The NM-1000 provides input for the Log Power and ]
period.
l 24. The DAC provides input for the percent power ]
safety channels, fuel temperatures, NV and NVT. J l Refer to APPENDIX B, DAC & CSC WIRE LISTS as reference.
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l 25. Run the two conductor 18 gauge cable for connection of the magnet loop between the DAC snd CSC. Keep cable neat and separated for easy identification.
Refer to APPENDIX B, DAC & CSC wire lists.
- 26. Install the two communication networks between the l
DAC and CSC. Keep cables neat and organized.
- 27. Connect the CSC facility interface connector to the AFRRI facility connector.
- 29. Connect 120 VAC power from the control room main to the CSC power breaker.
- . _ _ _ _ _ _ _ _ _ _ _ l
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- 30. When the rod drives are in position, make the
( appropriate cor:eector connections.
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- 31. The stepping motor rods, i.e., regulation, safety and I shin, have two connectors each and the transient rod
' tias only one.
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l J GENERAL ATOMICS: TRAC-1000 INSTRUMENTATION SYSTEM ]
ACCEPTANCE TEST PROCEDURE ATTACHMENT 3,_
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L,.., General Atomics _ _ _ .
-> D' TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Doc No. CATR-E-02 .lssus B Date 4/12/88 Page i of (i OA u TE ISSUE StdetARY Purpose of Issue / Sections Issue Date Prepared by Approved by changed A 3/23/88 M/ M L< 1h 0#i81"*1 188"'
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B 4/12/88 d d. .v w < 4, Revised after testing 3
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Title:
TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ.No. GATR-E-02 1me B Date 4/12/88 Page 1 of 21 1.0 SYSTENiSTARTUP For brevity, the following shorthand notations will be used.
CSC = Control System Computer DAC = Data Acquisition Computer EV = Status Window WW = Warning War.dow SCW = SCRAhi Wmdow and AW = Reactor Display Annunciator Window
- 1) Turn on power to the DAC and the CSC. The DAC and the CSC should 3 begin their boot-up sequences. You should see the memory test count up a to "1152 KB OK" on the console video display. Next, you should see the 5 Bootstrap 10 second timeout. Do not type anything here, let the Bootstrap
.E timeout. Do not type anything there, let the Bootstrap timeout. Next, you j
c should see the CSC Operating System (IC-DOS) bootup. This begins with a number of lines of dianostic printout, followed with "IC-DOS - VER X.X",
P. followed by Action Instruments Copyright notice, and "Remote Server-Process Started".
J E If an abnormal shutdown of the system preceeded this startup, the operating
's system will perform a file system consistency check consisting of 5 phases g (phases 2 through 5 are repeated) and then will reboot itself beginning with
.9 the mernory test. Do not enter any keystrokes in response to questions
.s during the file system consistency check sequence, it will proceed g automatically.
.2 8 Following bootup of the operating system, auto bootup of the GA ji application code will begin. %e database will be booted and, if successful,
- the printout "Database bootup was successful!" will be displayed. Next, the i network is tested and if OK the printout "Network Test Cycle #X
- Neterk
.e looks OK" will be displayed. He CSC will next attempt to establish 3 corrmmications with the DAC and instruct the DAC to begin its bootup id sequence. During the DAC bootup, the CSC draws the Reactor display on the high resolution CSC screen and displays a 90 second countdown timeout of the DAC bootup. If the DAC boots up successfully (approx 40 seconds),
the timeout display is replaced by the mV display.
- 2) The Reactor Animation Display should contain the following information:
a) Bar Graph Displays:
I
- hiulti-range Linear Power l * % Log Power ---> corresponds to LOG PWR hardwired bar display, on left side of console.
- Period ---> corresynds to DPhi hardwired bar display
% Power (3 grap:u) ---> corresponds to two "%" hardwired bar displays
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Title:
TRAC-1000'I'STRUMENfATION N SYSTEM ACCEPTANCE TEST PROCEDURE Doc. No. CATR-E-02 .lsze B Date 4/12/88 Page 2 Of 21 b) Tv.mperature Readout Boxes:
fy"j } correspond to " C" hardwired bar displays c) Rod Position Readout Boxes:
- Transient Rod
- Regular Rod
- Read / Black Rectangular box in top right corner.
- All SCRAhi messages and system error messages appear in this box i
a e) System Information Box:
!!
- Date
.3
- Time j
- hiode
- System
( =g
- Demand Power j f) Reactor Graphic Display:
t
- Graphic for each reactor rod
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- Graphic for each red drive
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- Graphic for each red magnet (alt for transient rod)
.w
[3 3) ne Status Window display should contain the following information:
a Coolant water inlet temperature
[5 -
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Coolant water outlet temperature Coolant water pool temperature Primary coolant flow
[j.s e Secondary coolam flow Primary coolant conductivity 3 g Thermal power' h Beam port #1 status
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Beam port #2 status Beam port #3 status Beam port #4 status l Reactor room door status
[ m) Hermal door status n Exposure room door status o Radiation Area hionitor #1 p Radiation area hionitor #2
' Radiation Area hionitor #3 r Radiation Area hionitor #4 s Radiation Area hionitor #5 t Radiation Area hiomtor #6 u Current pulse number v System error number
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Title:
TRAC-1000 INSTRUMENTATIO;i SYSTEM ACCEPTANCE TECT PROCEDORE O cc. No. GATR-E-02 Issus B Date J./12/88 Page 3 of 21
- 4) There are three windows of display information on the left-hand video display: mV, %W, SCW. You should be able to rotate through the ~
windows by pressing the Spacebar.
- 5) Turn the hiagnet Power switch to the RSET position. He system should beep and remain in the SCRAh! mode. The message "SCRAh! - No Operator" should appear in the AW and the SCW.
- 6) Press the Acknowledge (ACK) button. ne SCRAh! message should ba cleared.
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- 7) Press the Pretest switch on the hiode Control panel. Le system will go i through the Prestart Checks sequence. l E
I y 8) Once the Prestart Checks have been completed successfully, the system will j return to the mV display.
- 9) Press the F5 key on the keyboard to access the operator log-on menu.
y Select menu item 1, Operator Log In. Type in an invalid password a" "AAAAAA"). He system should respond with "Invalid Password . .(such .
as Permission Denied!". l s
i* 10) Log on the system, using a valid password. Try logging on innediately a l second time. You should get the message "*** Warning: Operator already l de on the system * * *".
5 11) Exit frcan the log-in menu screen. He system will return to the STW 5 display. l 8
E 12) Turn the hiagnet Power switch to the RSHI position. The system will enter l
,3 the Steady-State (hianual) mode. I
.h 13) Press the F2 key on the keyboard. De contents of the Status Window g (mV) should print' out on the system printer.
1 l
l 2.0 REDUNDANT NUlTVORK 1
l 1) Assure buoth networks (boards, cables and terminators) are installed in the ,
- 2) With both the CSC and DAC power off, power up the CSC. Observe that the CSC memory test and operating system boot up properly. Refer to the j System Startup Acceptance Test Procedures. Verify that during the a
(
application bootup sequence, the CSC bootup falls the neterk test and displays the messt.ge "Network Test Cycle #X: Network looks dead". Verify j
the test number increments every 20 seconds indicating the test is being l repeated.
- 3) Power up the DAC. Allow sufficient time for the DAC to cceplete its mencry test, boot its operating system, and start its application bootup j
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Title:
TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE O cc. No. ,luus B Date 4/12/88 Page 4 of 21 CATR-E-02 7 sequence (3 minutes max). At this point the CSC network test cycle should
[ complete successfully indicated by the message "Network Test cycle #N:
Network loks OK".
[ 4) Verify the CSC completes its boot by observing the Reactor and STW screens being displayed.
- 5) Verify that none of the following network fabure messages appear in the AW, WW or SCW:
a 11 IC-NET Conn Fault b Lo IC-hM Cocm Fault j c SCRAM - hM Fault, Please Reboot a
g 6) Verify the network is operating by changing some DAC input such as
.m reactor roan door status and observing the change on the SIW or Reactor j display.
[.=n 7) Remove the terminator plug frcm the CSC High Network board. The
$ terminator is accessed from the rear of the CSC control console computer (or expansion chassis). Verify that a "Hi IC-hM Cona Fault" is generated
( ];i
- m the AW and the %W.
s 8) Verify that the network continues to update the CSC even though the "Hi"
[ j network is inoperable.
L .s g 9) Restore the terminator to the CSC high network board and ACK the error
.a condition. Verify the error messages disappear from both the AW and the
[ 8 %W.
- s
- 10) Remove the terminator plug from the CSC Low Network board. Verify that Ei.e a "Lo IC-NET Conn Fault" is generated in the AW and the %W.
3 11) Verify that the network continues to update the CSC even though the "Lo"
$ network is inoperable.
- 12) Restore the terminator to the CSC low network board and ACK the error condition. Verify the error messages disappear from both the AW and the
[ WW.
- 13) Manual mode and remove the terminator Place plug fromthe system both theinCSC Steady State High an (d Low) Network boards.Verify the following:
a A "Hi IC-hM Cona Fault" message is queued in the AW.
b A "Lo IC-hM Conm Fault" message is queued in the AW.
e A "SCRAM - hM Fault, Please Reboot" message is queued in the AW.
d A "Hi IC-hW Conm Fault" message is displayed in the WW.
e A "Lo IC bW Conn Fault" message is displayed in the %W.
A "SCRAM - hM Fault, Please Reboot" message is displayed in the SCW. ,
l Y
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TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ. No. CATR-E-02 .lme B Date 4/12/88 Page 5 of 21 g The Reactor display mode has changed to SCIRMED.
h The "hfAN" pushbutton lite has extinguished.
i) The reacto: has been SCRAhihfED.
j) SCRAhi "DATA BASE TIhfE OU'I" queued in the AW.
k) SCRAh! "DATA BASE TBE OU'I" queued in the SCIR\i W.
- 14) Restore both terminator plugs to the CSC network boards and reboot both the CSC and DAC. Verify that the system successfully reboots and the network is totally operational as outlined above.
3.0 SCRAhi hf0DE i 1) Clear all SCRAh! and Wuning messages and place the system into the E Steady-State Operate (hianual) mode.
5 3 2) Simulate a Percent Power #2 Hi SCRAh! condition to the DAC by using the i scram test switches. Verify this causes:
.c l [a a) The message Percent Power #2 to appear in the AW and the %W.
2
?, 3) Repeat steps (1) and ( for Percent Power #2 H.V., Percent Power #3 Hi, E and Percent Power #3 .V.
i l Q 4) Repeat step .
Disconnect the serial coumunications cable from the I q Nhi-1000. Ve y this causes:
I
.5 i g a) The message "Nhi1000 Comn Flt" to appear in the AW and the WW.
2 8 5) Repeat step 1. Disconnect Fuel Temp #1 TC from the DAC input.
3 Afomenjarily c(on)nect in voltage source equal to what the TC would g
- at 500 C. Verify this causes
1 i l .g a) ne message "SCRAhi" - Fuel Temp #1 Hi" to appear in the AW and s
the SCW.
E b ne reactor to be SCRAABED.
e The reactor display to be SCRAhihED. l m
d The hiAN pushbutton lite to be extinguished.
l l
- 0) Repeat step (5) for Fuel Temp #2 TC. l
- 7) Repeat step 1.
Verify this ca(us)es: hiomentarily disconnect AC power from the NPP-1000. I a) The message "SCRAh! - NPP-1000 HV Lo" to appear in the AW and the SCW.
b ne reactor to be SCRAhihfED. J l
e ne reactor display to be SCRAhihiED.
d ne hfAN pushbutton lite to be extingaished.
l 8) Repeat step (1). Repeat (2),
l f
F (A UllUt CAI n l. %#Issa v u
+ E8: TRAC-1000 1NSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE IN Date Page of D oc. No- GATR-E-02 B 4/12/88 6 21 a) The message "SCRAh! - Pulse Power Hi" to appear in the AW and the SCW.
b The reactor to be SCRAhfNED.
r e The reactor display to be SCRAhBED.
( d The hfAN pushbutton lite to be extinguished.
- 9) Repeat step 1, Verify this ca(us)es: hiamentarily jumper the DAC "Pool Water Lo Lo" in;: ..
(
a) The message "SCRAh! - Pool Water Lo" to a'ppear in the AW and the r SCW.
LiE b ne reactor to be SCRAhnfED.
e The reactor display to be ECRAhSED.
ri d The hfAN pushbutton lite to be extinguished.
ia
'i 10) Repeat step 1.
t Digital Scanne(r) board:hianentarily Walt for at least disconnect 10 seconds.power fromcauses:
Verify this the CSC DIS 064
' .=I'
" a) The message "SCRAh! - CSC Watchdog Timeout" to appear in the A5V and the SCW.
r3 b he reactor to be SCRAhSED.
Li c The reactor display to be SCRAhSED.
{ d The hfAN pushbutton lite to be extinguished, r4
's .
e The message, "SCRAhi-CSC DIS 064 Timeout" to appear in the SCW.
]y 11) Repeat step (1) for the DAC DIS 064 board.
)2 3 12) Repeat step .
2 ALT-1 on the(1) keyboard.At the DAC, switch to display window 1 by entering
.i zuonitor are installed in the(His test ne assumes a diagnostic DAC prcrupt "DAC keyboard F should and be DAC.)
g visible. Enter the connend "PS" followed by a "return", ne DAC La operating system should list the current process table. Enter the ermmnd g "kill -9 (scanner PID)" where the scanner PID is obtained frce the process 7z table. %1s should kill the scanner process and trigger the DAC watchdogs.
u Verify the following:
a) ne message "SCRAh! - DAC Data Base Timeout" to appear in the AW
" and the SCW.
b The reactor to be SCRANSED.
c ne resctor display to be SCRAhSED.
[ d ne AfAN pushbutton lite to be extinguished.
- 13. Re boot,
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TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ.No. CATR-E-02 M' B Date 4/12/88 Page 7 of 21 4.0 STEADY-STATE hiODE 4.1 Entering the Steady-State hiode The steady-state mode is entered frcm the SCRAh! mod eby switching the "MAGhTr POWER" key switch from its "ON" position to its "RSE" position and then back to the "ON" position. All SCRAhi conditions must be cleared and an operator logged in.
- 1) Clear all SCRAh! conditions and acknowledge any SCRAh! or warning messages in the AW by pressing the "ACK" button.
i 2) Operate the "hiAGhTT POWER" key switch from "ON" to "RSm" to "ON".
E The message "SCRAh! - No Operator" should appear in the AW and the SCW j and the Control Console should beep indicating an invalid operation has 3 been attempted.
- 3) Acknowledge the SCRAh! message by pressing the "ACK" button. The y "SCRAh! - No Operator" message should be cleared frce both the AW and g the SCW.
0 4) Initiate the operator login sequence by pressing the "F5" function key, he j "Reactor Operator Log On/Off Utility:" menu should appear.
j 5) Select item 1, "Operator Log In", by pressing the "1" key. Le prcanpt
.5 "Please enter your password --->" should appear below the menu.
a
.a 6) Enter the password "AAAA". The message "Invalid Passwurd . . . Permission 3 Denied!" should momentarily appear.
~
2 3 7) and enter the password "ASDFGR". Le message "Accepted g Repeat
- Welcome step to t (6)he TRIGA Control Systeni' should momentarily appea
! 3 then the entire screen replaced with the mV.
l 4 e 8) Repeat steps already on the(4) and (5)'"and system verifyappears momentarily the message.
below the ""' Warning: Operator menu.
- 9) Exit the Login menu by selecting 1:em 3, Exit, on the menu by pressing the "3" key, ne mV should reappear. l
- 10) Press the "hfANUAL SCRAh!' button, ne message "SCRAh! - hfANUAL" should appen in the AW and the SCW. Do not acknowledge the error l
condition.
- 11) Attempt to invoke the Steady State mode by operating the "hfAGNET POWER" key switch from "ON" to "RSEI" to "ON". ne "SCRAh!" mode should be re entered due to the unacknowledged SCRAh! condition.
- 12) Acknowledge the SCRAh! condition and again operate the "hfAGhTT POWER" key switch, nls time the Steady State mode should be invoked. The Steady State mode will be indicated by the (hfanual)"hian" pushbutton lite coming on, the Reactor Display indicating "Steady-State" and hiagnet
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TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ.No* ,lms a Dat 4/12/88 Page 8 of 21 CATR-E-02 Power being applied to the rod magnets indicated on the Reactor Display
[ by the hiagnet Power being apnlie 8 ', the rod magnets indicated on the Reactor Display by the hiagnet Power indicator boxes below the animated rod drives turning yellow. Le Air Supply to the Transient rod drive will
[ not be applied by entering the steady-state mode so its air applied box below its animated rod drive will remala black.
4.2 Exiting the Steady State hiode
[
ne Steady State mode will be exited when:
a any SCRAh! condition occurs, 4 b the Auto mode is invoked, E e the Square Wave mode is invoked,
- d. or the Pulse mode is invoked.
i Consult the SCRAhi, Auto, Square Wave and Pulse mode Acce:?tance Ten Procedures for these items. Sections 5.0, 6.0 and 7.0, respective y.
[tb> 5.0 AUTO hf0DE v.
( j is 5.1 Entering the Auto hiode j ne auto mode is manually entered, after selecting which rods (reg, safety,
.w or combination of rods are to be servoed, frce the Steady-State mode by
[ .3 shim)ing press the "AUTO" mode button or automatically by successfully ecrupleting a g Square Wave ramp up sequence.
( 1) Re-boot.
=-
- 2) Attempt to invoke the auto mode by pressing the "AUTO" mode pushbutton.
Verify that the system does not change modes and the Control Console
[ ]g;
. beeps once indicating an invalid operation is being attempted.
3
[S 3) Log in, reset any SCRAhtS, and turn the hfAGhTP power key switch to the RESET poeltlon. P.epeat (2).
- 4) Invoke the Steady State mode by ; pressing the "hiAN" pushbutton, ne
( "hiAN" mode pushbutton lite shoulc, now be lit and the Reactor dis: play indicating the Steady State mode. In addition, the hias; net Power indicator boxes at the bottom of each rod dilve mechanism shouk, be yellow.
- 5) hianually move the Reg, Safety and Shim rods off the bottcm to their 50%
withdrawn position. Select which rods or ccabination of rods with the reg rod that are to be servoed. Le Transient rod may be left at the bottcm.
[ Set the "Demand Power" thumbwheel switches to match the current power being produced by the reactor and invoke the auto mode by pressing the i "AU'IU' mode pushbutton. %e "AUTO" mode lite should ccee on and the
( "hfAN" lite go off. In addition, the Reactor display should Indicate the auto mode.
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TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ.No, CATR-E-02 Juus B Dats 4/12/88 Pags 9 of 21 5.2 Exiting the Auto hiode The system will exit the Auto rnode if:
a The Steady-State mode is selected. -
b any rod is SCRAhihED.
e or any SCRAh! condition.
- 1) In the auto mode, invoke the Steady-State mode by pressing the "hfAN" pushbutton. The "hiAN" mode lite should ecxne on and the "AUTO" lite go off. In addition, the Reactor display should indicate the Steady-State mode.
4 E 2) hiove the Reg Rod Drive hiechanism to its fully inserted position with the
!! remaining rods and thumbwheels positioned per item (5) above. Invoke the j auto mode. ne system should stay in the AUTO hiode.
- 3) Position the safety rod to its 10% withdrawn position and the Shim and the
- 8. Reg rod at their 50% withdrawn position and lavoke the auto mode. .
,3 hianually move the Shim to the bottczn. The system should stay in the.
X Auto mode.
E
]s 4) Repeat step (6) for each rod.
3 5) Position the Safety to its 90% withdrawn position and the Shim and Reg rod f .s at their 50% withdrawn position and !nvoke the auto mode, hianually move J g the Safety to the top. The system should stay in the auto mode.
.2 8 1
- 0) Repeat step (5) for each rod. J 3
E 7) In the auto mode, press the "hiANUAL SCRAhf' button. De system should i innediately change to the SCRAhi mode and all mode lites will go out.
.9 j @ 5.3 Operation Within the Auto hiode
=
The Auto hiode autcanatically controls the reactor power in accordance with the Demand Power set into the "Demand Power" thumbwheel switches. Control is accomplished by an algorithm controlling the position and speed of the servoed rods and by an up/down/stop algorithm for the non servoed rods. )
If the reactor power is at scrne value above or below the demand power and the auto Inode is invoked, the auto mode algorithms will move the servoed rods to bring reactor power equal to the demand power setting.
The servoed rods are always under computer control in the auto mode. Le non servoed rods however are under manual control.
- 1) Test the ability to servo any combination of standard control rod drives.
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TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE O cc. No. 1sms Dats 4/12/88 Page 10 of 21 l CATR-E-02 B L
t 2) Verify auto mode capability to bring reactor up to power on a 5-second period.
p 3) Verify rods servo frcan 0% to 100% with no up and down limits on any of L the rods.
- 4) Verify demand power setting above and below power level and verify ability of Auto hiode to Control the Reactor while changing power.
[
- 5) and observe Auto hiode Drlft. Verify ability Perform to maintain long runto(20 power minutes)/-
within + 1.0 percent.
-] 6) Verify system response while switching between Auto mode and Steady-State a mode under constant and varying Power conditions.
[ E Ji Verify individual rod scramring in Auto mode.
7)
- 8) Fire the transient rod and manually change its position. Observe the
[ h movement of the servoed rods to compensate for the power change.
_s Balance the power (rod) profile of the reactor by manually adjusting the positions of the safety, shim and the transient rod. Keep the servoed rods
( 3 within their 0% to 100% boundary during the manual adjustments and
'l finalize its position at the 50% point for opthnum control.
2
.9 6.0 SQUARE WAVE hf0DE
[ .3 g 6.1 Entering the Square Wave Ready hiode b 1) While the system is in SCRAh! mode, press the "SQUARE WAVET button on j the control console. You should hear a beep; the system should remain in
,g SCRAh! mode.
.5 2) Place the system into AUTO mode. Press the "SQUARE WAVET button.
]
z You should hear a beep; the system should remain in AUTO mode.
[ 3) Place the system in PULSE mode. Press the "SQUARE WAVIT button. You should hear a beep; the syste should remain in PULSE mode.
( 4) Place the system in hfANUAL mode and raise the reactor power above 1 KW. Press the "SQUARE WAVET button. You should hear a beep and the warning message "Power must be <1 KW!" should appear in the AW and the
%W. De system should remain in hfANUAL mode.
(
- 5) Lower the reactor power below 1 KW and acknowledge the warning message by pressing the ACK button. ne warning menage on the AW and the %W
[ should disappear, b
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TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE O cc. No. GATR-E-02 inue Date B 4/12/88 Page 11 of 21
- 6) Press the "AIR" button on the control console. If the transient rod air I supply was on, it will turn off and the transient rod will fall to the bottom of the reactor core. The rod drive will then wind dom automatically to its bottom-most position.
- 7) Press the "FIRE" button to apply air pressure to the transient rod. Press the "SQUARE WAVE" button. You should hear a beep and the warning message "Trans Rod Air must be off!" should appear in the AW and the
%W. The system will remain in h!ANUAL mode.
1
- 8) Remove the air supply to the transient rod by pressing the "AIR" button 8 and acknowledge the warning message by pressing the ACK button. Le warning message on the AW and the WW will disappear.
E l T 9) Introduce the large negative Period to the reactor by first running a shim
) .i rod to its top position and then SCRAhthiING it. While the large negative i :: period is occurring, press the "SQUARE WAVE' button. You should hear a E'
beep and ;he warning message "DPM must be < +/-1!" should appear in the
! AW and the WW. The system will remain in AfANUAL roode, e
2 10) Acknowledge the warning message by pressing the ACK button. The warning j message on the AW and the %W will disappear.
3 j 11) You have just cornpleted testing the various interlocks which prevent entry
- into SQUARE WAVE mode. Now prepare the system to enter the SQUARE g WAVE mode by creating the following conditions-
~
O
.s a) System is in the hfANUAL mode.
5 b1 Reactor power is less than 1 KW.
.5 c) Le rate of change of reactor power is less than 1 DPM.
[ dJ The transient rod air pressure is off and the transient rod is all the a l
j way down.
5 l
- 12) Press the "SQUARE WAVE" button. You should see the mode change to "SQUARE - READT on the reactor animation dis WAVE button will illuminate on the control console. play and the SQUARE l l
0.2 Entering the Square Wave Ranv-Up hiode
- 1) Set the target reactor power level in the thumhvheel switch on the control console. The reactor power will not change yet.
- 2) Po'ition the transient rod drive mechanism manually using the transient rod UP and DOWN buttons on the control console.
- 3) Press the FIRE button. The system will now enter the "SQUARE - R.ufP ,
UP" mode. If reactor power reaches the demand level (as set in the j thumhvheel switch), the system will transfer to AUTO mode. If not, the system will return to hfANUAL mode. You sheuld also see the error message "Power Level Not Reached Timeout" on the video display.
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TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ. No. CATR-E-02 ,lssus B Dat: 4/12/88 Page 12 of . 21 7.0 PULSE MODE The Pulse Ready Mode is initiated from the Steady-State mode by pressing the "PULSF mode button and entering a pulse ID string. The pulse is initiated from the Pulse Ready mode by pressing the "FIRF button. 5000 power
( readings are taken during the 1/2 second pulse period. Peak fuel temperature readings are ac ired during the next 4 seconds and then calculations are made from the pulse ta and presented on the standard resolution screen.
{
A high resolution plot of the pulse data may be displayed in the SCRAM mode.
( 7.1 Entering the Pulse Ready Mode
- 1) While the system is in SCRAM mode, press the "PULSF button on the (g.a control console. You should hear a beep; the system should remain in SCRAM mode.
- 2) Place the system into AUTO mode. Press the "PULSF button. You should
- h. hear a beep; the system should remain in AUTO mode, j 3) Place the system in SQUARE WAVE READY mode. Press the "PULSF button. You should hear a beep; the system should remain in SQUARE (i2 WAVE READY roode.
- 4) Place the system in MANUAL mode and raise the reactor power above 1
[.G3 KW. Press the "PULSF button. You should hear a beep and the warning g message "Power must be < 1 KWT' should appear in the AW and the WW.
The system should remain in MANUAL mode.
E 5) Lower the reactor power below 1 KW and acknowledge the warning message by pressing the ACK button. Le warning message on the AW and the WW
{'$ g
.2 should disappear.
3 6) Press the "AIR" button on the control console. If the transient rod air
[$ supply was on, it will turn off and the transient rod will fall to the bottom of the reactor core. De rod drive will then wind down automatically to its bottom-most position.
[ 7) Press the "FIRF button to turn on the air pressure to the transient rod. !
Press the "PULSF button. You should hear a beep and the warning message "Trano Rod Air must be off!" should pear in the AW and the WW. He system should remain in MANUAL e.
{
- 8) Reniove the air supply to the transient rod by pressing the "AIR" button and acknowledge the warning message by pressing the ACK button. He
[ warning message on the AW and the %W should disappear.
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TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ.No. GATR-E-02 issus B Date 4/12/88 Page 13 of 21
- 9) Introduce a large negative Period to the reactor by first running a shim rod to its top position and then SCRAhSfING lt. While the large negative f period !s occurring, press the "PULSE" button. You should hear a beep and the warning message "DPhi must be < +/-1!" should appear in the AW and the W W. The system should remain in hfANUAL mode.
- 10) Acknowledge the warning message by pressing the ACK button. The warning message on the AW and the %W should disappear.
- 11) You have just completed testing the various interlocks which prevent entry into PULSE READY mode. Now prepare the system to enter the PULSE READY mode by creating the following conditions:
) a System is in the hfANUAL roode.
!! b Reactor power is less than 1 kW.
2 c The rate of change of reactor power is less than 1 DPhi.
g d he transient rod air pressure is off and the transient rod is all the i way down.
.] 12) Press the "PULSF button. You should see the mode change to "PULSE -
X READY" on the reactor animation display and the PULSE button should
~
E illuminate on the control console. He EV should be replaced by the g message "Enter Pulse ID String --> ".
l d 13) Enter a string of characters to identify the pulse followed by a carriage
.5 return. Le EV should reappear.
I 7.2 Entering the Pulse Data Acquisition hiode l _
i 1) Position the transient rod drive mechanism manually using the transient rod E UP and DOWN buttons on the control console to the desired reactivity i level.
.9 j 2) Press the FIRE button. %e system will now enter the "PULSF mode and a the message "" Acquiring Pulse Data ... Please Walt "" will replace the mV display. ne transient rod air supply should turn on and the transient a rod should drive up until stopped by the drive mechanism and a reactor l
?ulse should be produced. ne air supply should turn off after 1 second however the system data acquisition phase should continue for another 4 or 5 seconds.
- 3) At the end of the data acquisition phase, the mode should switch to the l
$TEADY STATE mode with the hiAN lite on and the PULSE lite off. %e l WAIT message should be replaced with an Alphanumeric Pulse Data display I on the standard resolution screen. Verify the following pulse data items l for correctness: "
a Identification String, b Pulse Number.
e Time Stamp,
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Title:
TRAC-1000 INSTRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE O cc. No. CATR-E-02 Jssus B Date ~4/12/88 Psge 14 of 21 d Peak Fuel Temperature.
( Peak Power.
Energy.
g Width at Half Power.
h Reactivity.
( I Min 6-n Period.
- 4) Hit the SPACEBAR key on the keyboard. ne SIW display should bs
( restored.
7.3 Displaying Alphanumeric Pulse Data
.j 1) Press the "F3" key on the keyboard. A "Pulse Select Menu" should replace a the STW with 10 pulse selections available.
( 2) Select the pulse just acquired by its associated ID string. % Alpha.
j numeric Pulse Data display for the pulse should be re displayed.
[ l. 3) Hit the SPACEBAR key on the keyboard. De SIW display should be J restored.
- 4) Repeat steps (1) thru (3) for other pulses.
{.
8 7.4 Graphie Pulse Data Display
( .
- 1) Manually SCRAM the reactor by pressing the manual SCRAM button. De 5 MAN lite should extinguish and the mode should change to SCRAM. Clear
.]" the SCRAM message by pressing the ACK button.
I j Press the "F3" key on the keyboard.
- 2) De "Pulse Select Menu" should
,3 replace the STW display.
! 3) Select the pulse just acquired above. A Graphic or Non Graphie Pulse Display menu should replace the Pulse Select menu.
[ 4) Select the Graphic Display by entering "1" on the keyboard. h Graphic or Non Graphic menu swuld be replaced by a "Pulse Scaling Data" screen.
[ 5) For now, select the default settings by answering "N" to the menu question
". The Pulse Scaling screen
- Do shouldyou wish to by be replaced alter PulsaPulse a "Select Scaling?
Graph(Y/N)ics Resolution" menu.
( 6) Select the "Low" resolution by enterin on the keyboard. %e message
"*" Graphing Pulu! Please Walt. '"g "1" should replace the Pulse Graphics Resolution menu and should remain on the scrun for approximately 4
( seconds. De S'IW la then re displayed. During this time and for approximately another 4 to 10 seconds, the graphic display calculations are be ng made. At the end of this period, the reactor display will be erased and the Graphic Pulse display drawn on the high resolution screen.
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TRAC-1000 INSTRUMENTATION S'lSTEM ACCEPTANCE TEST PROCEDURE Occ.No. CATR-E-02 lssue a Cite 4/12/88 Page 15 of 21
- 7) Verify the pulse plot is what was expected. Verify the alphanumeric data above the plot is the same as what was previously presented for the pulse on the standard resolution screen.
8)
Press the "F3" key on the keyboard. The message "Do you wish to graph another Pulse? (Y/N) -->" should replace the mV display.
- 9) Enter "Y" on the keyboard.
can bc properly displayed. Verify other pulses, scalings and resolutions 7.5 _ Exiting the Pulse Graphie Display Mode i 1)
E With a pulse graph on the high resolution display and the EV on the 5 standard screen, press the "F3" key to exit the Pulse Graphic Display mode.
j should replace the mV display.The message "Do you wish to graph an 4
$8, 2) Enter "N" on the keyboard.
The message "" Rebuilding Reactor Display
.$ ... Please Walt ") should appear on the standard resolution screen. He pulse graph should be erased and the Reactor display redrawn. Upon
!! completion of redrawing the Reactor display, the STW display should be 1 restored to the Standard screen.
g 8.0 HISTORY LOGGING & PLAYBACK 4
.s 8.1 History Logging 5
.5 8 A History Archive file is automatically produced anytime the reactor is operated.
3 Archiving begins when the Steady-State mode is initiated and j continues automatically for 5 minutes following a SCRAM. His G
describes how to verify the production of a predefined archive file. procedure
.9 Re-boot system.
1) s 5 2)
Before clean slate.logging in, remove the history archive file so we can start with a pressing the "Alt 4" keys.To remove the history archive file, select Window 4 b down and then pressing the key "4" on the numeric key pad at the sameHis is time.
l remove In thewindow archive4file.
enter "RM/Mh"r/ Archive" at tl.e IC-DOS prompt to
- 3) Reselect the EV by pressing the "Alt-1" keys.
- 4) Position all rod drives in the down position.
5)
Select conditions.and observe the %W and the SCW and clear any warning or SCitui
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TRAC-1000 INSTRLHENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ. No. luus Date 4/12/88 Pa;s 16 Of 21 CATR-E-02 3
- 6) Login and selcet the Steady-State mode by activating the Reset Key
[ switch. Selecting the Steady-State mode initiates the history archiving process. Record the start of logging time from the Rector display.
Observe the archiving process by watching the CSC's hard disk access
( indicator lite. Le lite should flicker once every 10 seconds when the archive file is updated with a new frame.
- 7) Raise the rods and allow the archiver time to log the new positions.
{
- 8) Printout the SIW by pressing the "F2" key. Save the printout for comparison during playback.
[j -
- 0) Record data from the Reactor display such as bar graph positons, etc., for E comparison during playback.
[e.! 10) Switch to the %W by ressing the spacebar key and introduce a warning j condition such as "Coo ant Wtr Inlet Temp". He warning message should appear on both the AW and the WW. Allow the system a short thne to archive the warning condition. Note: the system is not only designed to
[=fV archive periodically as mentioned above but also any thne there is a change on the AW, the %W or the SCW. Lis will be referred to as an Event Log.
[ _is 3 11) Remove the warning condition and then acknce,vledge the warning messages by pressing the Ack button.
[S3 =
both the AW and the WW.
The warning messages should disappear from Introduce a "Coolant Wtr Pool Temp" warning condition. This should
[j8 12) appear in the AW and the WW and also set the reactor display "WI'R ji TEhiP" box red.
=
Remove the warning condition and observe the "%TR TEhiP" box go black.
[ ]e 13)
This will not cause an Event Log since nothing changed in the AW or the
.j %W.
[ 14) Acknowledge the warning condition messages and observe the messages disappear from the AW and the WW. his will cause an Event Log.
Select the SCW via the spacebar key,
( 15)
- 16) Introduce a SCRAh! condition by turning the Reset key switch off and observe the SCRAh! message appear in both the AW and the SCW.
{
- 17) Drop all the rods and allow or simulate the rod drives to auto wind down.
( 18) Introduce a second SCRAh! condition by pressing the hianual SCRAh!
button. Observe the "SCRAh! hianual" message appear on the SCW. l Observe that the AW message does not change since its "SCRAh! - Key !
Switch Off" message has not been acknowledged.
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- 19) Acknavledge the "bCRAh! - Key Switch Off" message by pressing the Ack button. The "SCRAh! - Key Switch Off" message should disappear frcrn both the AW and the SCW. The "SCRAh! - hianual" message, which was queued up, should appear in the AW.
- 20) Acknowledge the "SCRAh! - hianual" message by pressing the Ack button.
The "SCRAh! - hianual" message should disappear from both the AW and the SCW. All SCRAhis should now be cleared.
- 21) Select the History Playback menu by pressing the "F4" Function key.
Terminate-post SCRAh! history logging by selecting item 4 on the menu.
Record the end of history logging time frcm the Reactor display time.
i Note: post-SCRAh! data logging is autcmatically terminated 5 minutes a following any SCRAh! condition and may already have terminated if 5 j minutes has elapsed since the first SCRAhi condition was initiated.
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] 8.2 History Playback h A History Archive file is autcmatically produced anytime the reactor is j;" operated. This procedare describes how to ver!.y the playback of the predefined archive file produced by the previous procedure.
~
s 5 1) Defore initiating Playback, re-introduce the "Coolant Water Pool Temp-2 warning condition. Do not acknowledge the warning condition. Note: this j condition is not being archived since archiving has been terminated.
.3
! 2) Select the History Playback menu by pressing the "F4" Function Key and 5 attempt to enter the Playback mode by "Warning; unacknowledged warning 8 message pending" appears below the menu and Playback mode is not s initiated. Note: any pending SCRAh! or warning messages must be j acknowledged before Playback can be initiated.
. 3) Ac. knowledge the warning condition by pressing teh Ack button. Do not g remove the warning condition. 'Ihe "WRT TENfP' box on the reactor display
= should still be red.
- 4) Select the History Playback menu by pressing the "F4' Function key and enter the Playback mode by selecting item 1 on the menu. Observe that the System mode on the reactor display changes frca "REALTIhiF to "PLAYBACK-hfAN FWD". Observe that the mode changes frcm SCRAh! to STEADY-STATE OPERATE. Verify that the time display changes frce realtime to the time when we began History archiving. Observe that the realtime "WrR TENiP" red box and the Coolant Water Pool Temp" warning conditions have disappeared because we are in playback.
- 5) P ess the "P' key to manually advance to the Next playback frame.
Observe the reactor display time increments by 10 seconds.
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O cc. No. 1ssus Dats 4/12/88 Page 18 of 21 CATR-E-02 B
,3) Continue to manually advance forward through the archive file by pressing
( the "F" key. Observe the rod drives move up frcan their bottczn positions to the positions we set them during the History logging sequence.
Continue forward until the time the mV was printed out occurs. Verify
( 7) that the S'IW displays the same information as the printout. Note: the printout time will not exactly coincide with the log interval and some slight deviation of the data may be expected.
- 8) Compare the Reactor display bar graph positions, etc., with what was recorded earlier and verify that they we the same. Note: some deviation
( can be expected due to changing date while it was being recorded.
- 9) Continue forward until the "Coolant Wtr Inlet Ten," warning message g appears in the AW and the WW. Note: that this was an event los and did
[2 not necessarily occur on the 10 second periodle los interval.
- 10) Continue forward until the point of acknowledgement occurred in which case
( both messages disappear.
- 11) Continue forward until the "Coolant Wtr Pool Temp" vcarning and the "WTR
[X TENfP" red box appear.
3 12) Advance until the "WrR TEhfP" box goes black.
[Q3 13) Advance until the "Coolant Wtr Pool Temp" warning messages disappear from g the AW and the %W.
[$ 14) Switch to the SOY by pressing the spacebar key.
- 15) Advance forward until the "SCRAM - Key Switch OFF" SCRAM condition is encountered. De SCRAM message should appear in both the AW and the
['.!ss S O V. Observe that the mode changes to "SCRAhf'.
5 16) Advance forward until the rods drop and the magnets turn off.
- 17) Advance until "SCRAM - Manual" also appears on the SCW.
[ 18) Advance until the "SCRAM - Key Switch Off" message was acknowledged in which case the messages disappear from the AW and the SCW. He "SCRAM Manual" message should now appear in the AW.
b 19) Advance until the "SCRAM - Manual" message was acknowledged in which case the menages disappear from the AW and the SCW. ne AW and the SCW should ncry be clear.
[
- 20) Advance until the end of the archive file is reached. %Is will be indicated by a "beep" each time the "I" key is pressed.
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- 21) Select reverse playback by pressing the "R" key, ne Systern roode should f change to "PLAYBACK-hfAN REV".
- 22) Advance backwards through the history archive file by pressing the "R" key and verify that everything plays back exactly in reverse to forward above.
- 23) Advance backwards until the beginning of the history archive file is reached. This vdll be indicated by a "beep" each time the "R" key is pressed.
- 24) Select ferward playback by pressing the "P' key. He System inode should change to "PLAYBACK hfAN BVD".
a E 25) Advance forward through the archive file displaying A Frame each minute 5 by pressing the Shift /F keys. Observe the greater increment in time
.E covered by each step (5 minutes if no Event Logs were recorded). Note
$ that a number of the recorded events are skipped over.and not displayed.
E 26) Advance forward until the end of the archive file is reached indicated by a "beep" each time the "Shift /P' keys are pressed.
U 27) Select reverse playback by pressing the "R" key. He System mode should 1 che.nge to "PLAYBACK hfAN REV",
s j 28) Advance backwards through the archive file displaying A Frame /hiin. by
.s pressing the Shift /F keys. Observe the greater increment in time covered 5 by each step (5 minutes if no Event Logs were recorded). Note that a
_5_ number of the recorded events are skipped over and not displayed.
3 29) Advance 'uackwards until the beginning of the archive file is reached j indicted by a "beep' ecch time the Shift /F keys are pressed.
l
.$" 30) hiove to the end of the archive file by pressing the "F key. Observe that a g the time changes to the end of the archiving session. l c
- 31) hiove to the beginning of the archive file by nressing the "IT key.
Observe tiat the time changes to the beginning of the archiving session.
- 32) hiove to the middle of the rechive file by pressing the "hr key. Observe j that the time danges to approximately the middle of the archiving session.
- 33) hiove to the beginning of the archive file by pressing the "If key and 1 select the auto playback forward mode by pressing the "A" 'ay. We System mode should display "PLAYBACK AUTO AVD". Observe that the displays automatically advance at approximately 1 frame each second.
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- 34) Intermittently press the "P' and "R" keys and verify that auto playback f shifts between auto playback forward and auto playbek reverse as L coaxnanded.
- 35) Terminate auto playback by pressing the "P' key. Observe the System
[ mode changes to PLAYBACK MAN FWD
- 36) Advance to tl.e end of the archive file by pressing the "E" key and then
( terminate the playback mode by pressing the "F4" key. Observe the System mode changes from "PLAYBACK MAN BVD/REV" to "rIALTIME7'. Also observe that the realtime "Coolant Water Pool Temp" warnings and the red "WTR TEMP" box are re-displayed since they were left active before playback was initiated.
3 37) Remove the "Coolant Water Pool Temp" condition ar.d acknowledge the
( J, warnings by pressing the Ack button.
4 8.3 History Backup to Floppy Diskette
($g h History Archive files can be copied from fixed disk to floppy diskettes for permanent storage and subsequent playback. This procedure describes how to t verify the floppy diskette backup operation.
[ fi 2 1) Select the History Playback menu by pressing the "F4" key and then select ltem 2, "Backup Archive Data to Floppy Disks". Observe that a (j.s History / Pulse Archive select menu appears, li
.a 2) Select item 2, "Backup History Archive Data", from the taenu. An 8 Instructional message to "Insert a formatted diskette in drive A" and to
[j "Strike any key when ready" should appear on the screen.
(.i g 9
- 3) Follow the instructions given above and verify that a message to "Enter a name to identify this diskette, (up to 14 characters) or press return to accept default (Volume - #500018) is output to the screen.
m
[ 4) Follow these Instructions by pressing the return key. Verify the backup operation in progress by observing the access lites on the fixed disk and the floppy disk drive flicker as data is transferred to the floppy diskette.
b 5) Follow Instructions if more than one backup diskette la required.
c) Upon ecrupletion, observe the mcznentary message "Backu? archive has
( completed" followed by the restoration of the STW to the cisplay.
- 7) Label and save the backup diskettes for the next procedure.
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+ Titls: TRAC-1000.INSIRUMENTATION SYSTEM ACCEPTANCE TEST PROCEDURE Occ.FJ. GATR-E-02 ,Issus B Dats 4/12/88 Pags 21 of 21 8.4 History Restore from Floppy Diskette History Archive files can be copied from fixed disk to floppy diskettes for permanent storage and subsequen playback. His procedure describes how to verify the restore / playback operation.
- 1) Defore restoring tae backed-up history archive file, remove the current history archive file from the hard disk. By invoking playback before and after restoration of the archive file, we can assure ourselves the restoration process actually worked. To remove the history archive file, select Window 4 by pressing the "Alt 4" keys and then enter
, "RM/USR/GA/ DATA / Archive" at the IC-DOS prompt.
m E 2) Reselect the S'nV by entering "Alt-1". Select the Playback / Archive menu
!! by pressing the "F4" key and select item 1 "Enter History Playback mode".
E Verify the momentary message "Unable to access History Archive file" i appears on the screen followed by restoration of the SBV. Note that the I i mode is still REALTD.fE and not PLAYBACK.
I a,
_5 3) Reselect the Playback / Archive menu by pressing the "F4" key and this time l X select item 3, "Restore Archive Data from Floppy Disks". Verify that the
~
E message "*" WARNING: He old archive file wil be destroyed "* (Do you s wish to continue? (Y/NT' appears on the screen.
I J 4) Enter the "N" key in respwo to the question and observe that the SBV is
.5 restored to the screen.
i l .a 5) Again select the Playback / Archive menu and select item 3. His time 3 respond with "yes" by entering the "Y" key. Verify the message "Insert l
l 3 your first archive diskette in drive A: "* Strike any key when ready "*"
j is output to the screen.
2 3 0) Follow the instructions and verify the message ""* Recovering File ...
3 Please Walt "" is output to the screen and that the hard disk and floppy
- $ drive access lites are fl chering as the file is being restored.
- 7) Verify that mcmentary message ""* Recovery of Archive Data has ccepleted "*" is displayed followed by restoration of the SBY.
( 8) Reselect the Playback / Archive menu and select item 1 "Enter History I Playback mode". Verify that the playback mode is actually entered by l observing the System mode on the reactor display change from REALTD.iE to PLAYBACK MAN FWD. l
- 9) Verify that the history archive file has been rectored poperly by stepping I through the History Playback Procedure described above, J i
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{ AFHRI "FACILITY INTERLOCK TESTS" CliECHOUT ATTACit!',ENT 1
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FACILITY INTERLCCK TE373 A. Movo COFO into posItIcn 567,
- l. Check that lead shield doors will not close.
- 8. Nove core into position 290 and close lead shleid doors half way.
- 2. Attempt to raise rods and verify l os s of a i r and me;, net power.
]
4 C. Fully close lead shield doors.
- 3. check that core can be driven in both directione,In, region 1. ]
- 4. Check that core cannot be delven into region 2.
- 5. Verify loss of power to ER I control panel. )
- 6. Open ER 2. driving all of the way out to ensure that microswltch wti1 stop door.
]
- 7. Hold "ER 2 closed" microswitch closed. .
O. Open lead shield doors and raise rods. Time delay on (born sounds )
in ER 2).
- 8. Release ER 2 microswitch. testing for scram.
}
- 9. Attempt to raise rods.
- 10. Push in emergency stop button.
microswitch closed.
Hold "ER 2 closed" )
- 11. Attemet to raise rods.
}
- 12. Reset button in ER 2.
i 13. Reset emergency stop on console. )
- 14 Verify warning horn sounded in both ER 1 and ER 2.
- 15. Hold "ER 2 closed" microswitch closed.
- 16. Verify loss of power to ER I and ER 2 control penels.
E. Close le'ad' shield doors. ]
i 17. C!ose ER 2.
]
- 18. Initiate lead shield door time delay.
]
]
]
n w wrses, a 3
) i ,
I I
1 I
i
- 19. VcelFy wcening horn soundcd in EQ 2 orter to :ocning ice =
shfold doors.
I Open lead shield doors and move core to position 833. Close lead s F.
shield doors.
( 20. Check that the core can be 1 riven in both directions while in region 3.
- 21. Check that the core cannot be driven into region 2.
- 22. Verify loss of power to ER 2 control paneI.
- 23. Open ER 1. driving all of the way out to ensure that
( mferoswitch will stop door.
- 24. Hold "ER I closed" microswitch closed.
G. Open lead shleid doors and raise rods.
- 25. Release ER I microswitch, testing for scram.
(
- 26. Attempt to raise rods.
- 27. Push in emergency stop button. Hold "ER 1 closed" microswitch closed.
- 28. Attempt to raise rods.
(
- 29. Reset button in ER !.
b 30. Reset emergency stop on console.
- 31. Hold "ER I closed" microswitch closed.
H. Close lead shield doors.
- 32. Close ER I.
- 33. Initiate lead shield doors time delay.
- 34. Ver1fy warning horn sounded in ER I prior to opening lead
( shield doors.
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