ML20151Z967
| ML20151Z967 | |
| Person / Time | |
|---|---|
| Site: | South Texas |
| Issue date: | 07/28/1988 |
| From: | Linder R U.S. TOOL & DIE, INC. |
| To: | |
| Shared Package | |
| ML20151Z945 | List: |
| References | |
| 8709--500, 8709-00-0500, NUDOCS 8808300340 | |
| Download: ML20151Z967 (12) | |
Text
TELEPHONE (412) 487-7030 FATTACHMENT
(
U. B. TOOL G DIE, INC.
sr.HL AE 275 G 3
- u. s' PACF LOF 6 4030 AOUTE8 e ALUSON PARK. PENNSYLVANIA 15101 RACK HANDLING AND INSTALLATION INSTRUCTIONS SOUTH TEXAS PROJECT SPENT FUEL STORAGE RACKS UNITS 1 & 2 HOUSTON LIGHTING & POWER COMPANY 8709-00-0500 PREPARED FOR BECHTEL ENERGY CORPORATION HOUSTON, TEXAS 1
P. O. #14926-4480/8480 SPECIFICATION NO. 3F239NS1007 REVISION 0, MAY, 1988 REVISION 1, JULY, 1988 7!SS/88 PREPARED BY:
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"ATTACHMENT ST.HL AE Mn PAGE S OF 6 SOUTH TEXAS PROJECT SPENT EUEL STORAGE RACKS EAC3 HANDLING AND INSTALLATION INSTRUCTIONS 1.0 RACK HANDLING On-site handling consists of renoval of a rack horizontally from the shipping truck, upending to vertical, and vertical lifting.
The necessary i
equipment will be shipped with the first rack.
The maximum estimated weight of the heaviest rack is not more than 15 tons.
Three reduced size drawings are included here, showing rack handling and equipment for UST&D racks on another project.
The same type of drawings will be furnished for the South Texas racks, i.e. 8709-46, Region 1 and 8709-47, Region 2.
1.0.1 Horizontal lift is accomplished with a pair of nylon straps slung around the rack and attached to a spreader bar.
The spreader bar is rigged with a two-leg sling hung on the lifting crane hook.
1.0.2 Upending is accomplished by using two of four vertical lifting adapters and attaching them to a pair of cables hung from a spreader bar.
The spreader bar is rigged to a two-leg sling hung on the upending crane hook at the top end of the rack.
Two brackets are bolted through bottom plates at the bottom end of the rack.
The horizontal lift nylon straps are looped through these brackets and hung on a second crane hook which provides stability as the top end is raised.
If the second crane hook is not available the upending operation can be accomplished by carefully rolling the rack about its bottom edge using the crane at the top end.
1.0.3 Vertical lift is accomplished by using the four ver-tical lifting adapters which have a bayonet end at the bottom and extend full length into storage cells which have a bayonet slot in the bottom plate.
The top ends of the adapters are pinned to rotatable ends of a pair i
of spreader bars to which is attached a four-leg sling j
hung on the lifting crane hook.
The pair of spreader j
bars provide the required lift redundancy in accord-ance with NUREG-0612.
ATTACHMENT ST HL AE. 2756 PAGE 3 OF 6 4
2.0 INSTALLATION There are three phases of rack installation.
These i
phases are defined below:
Phase I (Unit 2 only) - Region 1 racks (6 racks) installed to store new fuel dry (Ref. Dwg 8709-59, Rev. 0)
Phase II (Units 1 and 2) - Region 1 and 2 wet spent fuel and consolidated fuel storage without a three rack row at the south end of the spent fuel pool (Ref.
Dwg 8709-40, Rev. 0)
Phase III (Units 1 and 2) - Region 1 and 2 wet spent fuel and consolidated fuel storage, full pool (Ref.
Dwg. 8709-1, Rev. 1) 2.1 PHASE 1 INSTALLATION 2.1.1 Place Rack #1 (dwg. 8709-2) in the pool, dimensionally spaced from the north and west walls as shown on the plan arrangement for Phase I rack installation (dwg.
8709-59).
Level the rack by using a six to eight foot long spirit level across the top of the rack.
Leve-ling requires that the rack be lifted clear off the floor while using the pedestal adjusting screw tool down through the appropriate cell over the screw.
Level the rack to i 1/16 inch.
2.1.2 Place Rack #2 (dwg. 8709-3) in the pool, dimensionally spaced from the west wall and Rack #1 as shown on the plan arrangement for Phase I rack installation (dwg.
8709-59).
Place Rack #3 (dwg. 8709-4) in the pool, dimensionally spaced from the north wall and Rack #1; place Rack #4 (dwg. 8709-5) in the pool, dimensionally spaced from Rack #2 and Rack #3; place Rack #5 (dwg.
8709-6) in the pool, dimensionally spaced from the north wall and Rack #3; and place Rack #6 (dwg.8709-7) in the pool, dimensionally spaced from Rack #4 and Rack #5 as shown on the plan arrangement for Phase I rack installation (dwg. 8709-59).
For Rack #5 and Rack #6 confirm that the minimum dimensions from the east wall are met.
Racks #2, r
l
[
ATTACHMENT ST HL AE 775(.
PAGE 4 OF L
- 3, #4, #5, and #6 shall be leveled as described in Section 2.1.1.
2.2 PHASE II INSTALLATION 2.2.1 Place Rack #1 (dwg. 8709-2) in the pool, dimensionally spaced from the north and west walls as shown on the plan arrangement for Phase II rack installation (dwg.
8709-60).
This placement will be accomplished by measuring or usi:q gage blocks if available.
Level the rack, if the installation is dry, or diver assisted if wet, by using a six to eight foot long spirit level across the top of the rack.
Leveling requires that the rack be lifted clear off the floor while using the pedestal adjusting screw tool down through the appropriate cell over the screw.
Level the rack to i 1/16".
2.2.2 Place Rack #2 (dwg. 8709-3) alongside Rack #1 in contact with Rack #1 and dimensionally spaced from the west wall as required on the plan arrangement for Phase II rack installation (dwg. 8709-60).
Place Rack 13 (dwg. 6709-4) alongside and in contact with Rack #1 at the same dimension from the north wall.
Place Rack
- 4 (dwg. 8709-5) in contact with Rack #3 and #2.
Place Rack #5 (dwg. 8709-6) in contact with Rack #3 and at the same dimension from the north wall.
Place Rack 16 (dwg. 8709-7) in contact with Rack #5 and #4.
Level each rack as it is installed as described in Section 2.2.1.
The south face line-up of Racks #2, #4 and #6 shall be perpendicular to the west wall.
The north face line-up of Racks #1, #3 and #5 shall be parallel to the north wall.
2.2.3 Place Rack 17 (dwg. 8709-8) alongside Rack #5 in con-tact with the east face of Rack #5 and dimensionally spaced from the north wall as shown on the plan arrangement for Phase II rack installation (dwg. 8709-60).
Place Rack #8 (dwg. 8709-9) alongside Rack #7 in contact with the south face of Rack #7.
Line-up the east face of Rack #8 with the east face of Rack 17.
In sequence, install Racks 19, 110, #11 (dwgs. 8709-10,
-11,
-12, respectively), in contact with the pre-viously installed rack south face.
The east face of these five racks are to be in-line and parallel to the
ATTACHMENT ST.HL AE T7 H PAGE s OF b east wall.
Each rack shall be leveled as it is installed as described in Section 2.2.1.
2.2.4 Place Rack #13 (dwg. 8709-14) in contact with Racks #6 and #9.
The first row of storage cells in Rack #13 in the east-west direction shall be in-line with the last row of storage cells in Rack #8 in the east-west direction.
Place Rack #14 (dwg. 8709-15) in contact with Rack #13 and Rack,#10.
Place Rack #15 (dwg.
8709-16) in contact with Back #14 and Rack #11.
Each rack shall be leveled as it is installed as described in Section 2.2.1.
2.2.5 Place Rack #17 (dwg. 8709-18) in contact with Rack #2 and Rack #13.
Place Rack #18 (dwg. 8709-19) in con-tact with Rack #17 and Rack #14.
Place Rack #19 (dwg. 8709-32) in contact with Rack #18 and Rack #15.
Each rack shall be leveled as it is installed as described in Section 2.2.1.
2.2.6 No-gap installation is UST&D standard practice because the very strong hydrodynamic coupling forces between racks causes them to move together even when an empty and full rack are adjacent to each other.
2.3 PHASE 111 INSTALLATION Phase III rack installation (dwg. 8709-1) is identical to Phase II rack installation (dwg. 8709-60) with the addition of three racks at the south end of the spent fuel pool.
Specifically, Racks #12, #16, and #20 will be installed adjacent to Racks ill, #15, and #19.
2.3.1 Place Rack #12 (dwg. 8709-13) in contact with the south face of Rack #11 and in-line with the east face of Racks #7, #8, #9, #10 and #11 as shown on the plan arrangement for Phase III rack installation (dwg.
8709-1).
The east face of Racks #7, #8, #9, #10, #11 and #12 shall be parallel to the east wall.
Rack #12 shall be leveled as described in Section 2.2.1.
2.3.2 Place Rack #16 (dwg. 8709-17) in contact with the south face of Rack #15 and the west face of Rack #12 as shown on the plan arrangement for Phase III rack installation (dwg. 8709-1).
Rack #10 shall be leveled
ATTACHMENT ST HL AE 176 4
. - -.. 6 0F b PAGE as described in Section 2.2.1.
2.3.3 Place Rack #20 (dwg. 8709-33) in contact with the south face of Rack #1.7 and the west face of Rack #16 as shown on the plar arrangement for Phase III rack installation (dwg. 8709-1).
The west face of Racks
$17, #18, #19, and #20 shall be in-line and p@rallel to the eart wall.
The south face of Racks #12, #16, and #20 shall be in-line and parallel to the south wall.
Rack #20 shall be leveled as described in Section 2.2.1.
0.4 SPECIAL TOOLS (a)
Horizontal Lift Spreader Bar & Cable Rigging (b) 2 Horizontal Lift Nylon Straps (c) 4 Vertical Lift Adapters (d)
Upending Spreader Bar & Cable Rigging (e) 2 Upending Bottom-Side Brackets (f) 2 Vertical Lift Spreader Bars & Cable Rigging (g)
Pedestal Adjusting Tool (h) 3 Gage Blocks, Wall-To-Rack (if required)
(i)
Handling Tool, Portable Lead-In Funnel (j)
Handling Tool, Region 1 Removable Poison i
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e ATTACHM2NT # 4 ANNOTATED REVISIONS TO THE HIGH-DENSITY SPENT FUEL RACK SAFETY ANALYSIS REPORT AND THE STP FSAR i
L4/NRC/bt j
High Density Spent Fuel Storage Racks South Texas Electric Generating Station Houston Lighting & Power Company 624"(52')
l Pool Outline l
Unit 1 and Unit 2
,r 6.29' a
9 REGON 2 (10 X 11)
(10 X 11)
(10 X 11)
(11 X 11)
(12 X 11)
(12 X 11) d 110 110 110 121 132 132 3
"b4 4-g
- 8
- 9
- 10
- 11
- 12 +
4 12.93-4-
- 7 r
(8 X 6)
(8 X 6) 48 48 (11 X 11)
(11 X 11)
(12 X 11)
(12 X 11)
REGON 1
- 5
- 6 121 121 132 132 342"(28'6")
- 1
- 5
- 16 (8 X 6)
(8 X 6)
(11 X 10)
(11 X 10)
(12 X 10)
(12 X 10)
Curb-Top of Pool 4 s' (8 X 6)
(8X6) 110 110 120 120 48 48
- 17
- 18
- 19 4
- 20
- 1 y
- 2 1r
(........(g..............................._.....(,A)e.______,.
fW
,r A7 24" (2* )
32*Ng REGON 1 4
> REGON 2
-n
>I Region 1 FAStorage = 288 M
Regica 2 FAStorage = 1681 Figure 3-1 Md Total F.A. Storage = 1%9 Y
SPENT FUEL POOL RACK LAYOUT (TYMCAL UNIT 1 OR UNIT 2)
(Reference FSAR Figure 9.1.2-2) 1
___-m
e ATTACHMENT ST.HL AE 2756 o
J1 AGE ? OF 3 PEDESTAL FORCES The maximum forces on one pedestal for the seismic disturbances are for the 132 cell rack. The following values are SRSS values taken from Table 6.4, Set #4:
Vertical (Lbs)
Horizontal (Lbs)
OBE 263265 84039 SSE 441129 141937 MOVEMENT AT BASE The maximum values for other outputs from Table G.4, Set e5 are:
SSE Elastic Displacement:
0.5609 in. 132-cell rack east west Sliding Displacement:
0.9638 in. 132-cell rack north south Lift off:
0.1310 in. 132-cell rack east west OBE Elastic Displacement:
0.3494 in. 112 cell rack east west Sliding Displacement: 0.1803 in. 132 cell rack north south Lift off:
0.0 in. 132-cell rack east west and north south ALILVABLE DISPIACEMENT The maximum displacement, 6, consisting of the rack displac) ment associated with five OBE events plus one SSE event was calculated.
The total calculated displacement is 5 (0.1803) inches + 1(0.9638) inches - 1.8653 inches.
calculated maximum displacement (1.8653 inches) is less than the 1.64 inches minimum rack to wall gap provided at the north end o t e pool, the minimum separation i
between the pool and the rack (Figure 3 1).
I d DRY STORACE LL Tabulated results for dry storage of new fuel in the Region 1 spent j
fuel storage rack seismic analysis are grouped and identified by "Sets" numbered 1 through 5 as shown on Table 6.5.
6.6.2.4.2 Mechanical Analysis of Rack Structural Adequacy for Seismic Loads Stresses in the internal rack welds are computed due to both deadweight and seismic loads.
Seismic loads are the maximum reac-tions from Seismic Analysis, Section 6.6, for a Region 2,132 cell rack.
Seismic stresses are calculated using the SRSS method and are cothined with the submerged weight stresses.
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e ATTACHMENT # 2 UST&D DRAWINGS 8709-59 (REV. 0),
8709 60 (REV. 0) 6 8709 01 (REV. 1) 1 l
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DOCUMENT 3
PAGE PULLED
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SEE APERTURE CARDS l
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a APERTURE CARD /HARD COPY AVAILABLE FROM RECORD SERVICES BRANCH,TIDC FTS 492-8989 e
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The Light company P.O. Box 1700 llouston. Texas 77001 (713) 228 9211
,p August 19, 1988 ST HL-AE-2756 File No.: G20.02.01, M20.1, 10CFR50 U. S. Nuclear Regulatory Commission Attention: Document Control Desk k'ashington, DC 20555 South Texas Project Electric Generating Station Units 1 and 2 Docket Nos. STN 50-498, STN 50 499 Response to NRC Questions Regarding the Use of High Density Spent Fuel Racks Reference (1): HL&P Letter to USNRC, G.E. Vaughn to Document Control Desk, ST-HL AE 2417 dated March 8, 1988.
(2):
HL&P Lettsr to USNRC, ST HL AE-2738; Summary of Meeting on July 11 & 12 to discuss High Density Spent Fuel Racks.
l On July 11 & 12, 1988, personnel from Houston Lighting & Power Company (HL4P), Bechtel Energy Corporation (BEC) and U.S. Tool & Die, Inc. (UST&D) met with members of the NRC Staff to tiscuss the proposed license amendment regarding expansion of the spent fuel pool storage capacity using high density spent fuel racks that was submitted to the NRC via letter dated March 8, 1988 (reference 1).
Minutes of the meeting are documented in reference 2.
l As a result of the meeting, HL&P committed to provide additional i
information for some of the questions discussed during the meeting. Attached l
are revised responses to questions 2, 6, 7, 8, 9, 15, 16, 17 and 18.
This I
information should close these items.
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L4/NRC/bt C
dp A Subsidiary of flouston Industries incorporated
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8 11ouston Lighting & Power Compan)
F
.02.01, M20.1, Page 2 If you should have any questions regarding this matter, please contact Mr. A. W. Harrison at (512) 972 7298.
Y M. A. McBurnett
- Manager, Operations Support Licensing MEP/hg
Attachment:
(1) Revised Responses to Questions 2,6,7,8,9,15,16,17 & 18.
(2) UST&D Drawing 8709-59 (Rev. 0)
UST6D Drawing 8709-60 (Rev. 0)
UST&D Drawing 8709-01 (Rev. 1)
(3) Spent Fuel Rack Handling and Installation Instructions (4) Annotated revisions to the High Density Spent Fuel Rack Safety Analysis Report and the STP FSAR.
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L4/NRC/bt i
- _ _ _ _ - - _ _ _ _ _.