ML20151J883

From kanterella
Jump to navigation Jump to search
Final Deficiency Rept CP-88-27 Re Quality Code Downgrade of Westinghouse 7300 Sys Printed Circuit Cards.Initially Reported on 880314.Replacement of Subj Cards Will Be Accomplished Prior to 890301
ML20151J883
Person / Time
Site: Comanche Peak  
Issue date: 04/13/1988
From: Counsil W, John Marshall
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
To:
NRC OFFICE OF ADMINISTRATION & RESOURCES MANAGEMENT (ARM)
References
CP-88-27, TXX-88389, NUDOCS 8804210205
Download: ML20151J883 (3)


Text

-

V,j Log # TXX-88389

-==

File # 10110 907.03

=

Ref. #'10CFR50.55(e) r C

7UELECTRIC April 13, 1988

%illiam C. Couma berwm Vwe hen.frm V. S. Nuclear Regulatory Commission Attn: Document Control Desk Washington, D. C. 20555 SU9 JECT:

COMANCHE PEAK STEAM ELECTRIC STATION (CPSES)

DOCKET N05. 50-445 AND 50-446 7300 SYSTEM PC CARDS SDAR: CP-88-27 (FINAL REPORT)

Gentlemen:

On March 14, 1988, we verbally nutified your Mr. R. F. Warnick, of an issue whichwedeemedreportableundertheprovisionsof10CFR50.55(e),concerning the quality code downgrade of Westinghouse 7300 System printed circuit (PC) cards.

The required information follows.

Descriptio_ n Westinghouse 7300 System printed circuit (PC) cards utilized in the Reactor Protection System had been downgraded from quality code Class "A" to quality code Class "C".

Failure to adequately maintain the quality code of the subject PC cards allowed them to be purchased, handled, stored and repaired in a manner not suitable for Class 1E applications.

The cause of this deficiency was the improper evaluation of the equipment qualification criteria for the Westinghouse 7300 system PC cards which resulted in the downgrading of the QA requirements from Q-Code "A" to Q-Code "C".

Safety Implications A malfunction of the subject PC cards could cause failure of the Reactor Protection System to perform its designed function.

This constitutes a significant deficiency in final design that, had it remained uncorrected, could have adversely affected the safety of plant operations.

This SDAR is limited to the quality class downgrade of Westinghouse 7300 PC cards and associated spare parts.

Programmatic procurement issues, including the evaluation and downgrading of QA requirements for spare parts, have been addressed by the generation and revision of procedures under CAR-86-002, and SDAR-CP-87-07.

e804210205 880413 PDR ADOCK 05000445

)

g DCD I \\

400 North Olm Street LB 81 skits. Tenas 73.'01

1 v

l TXX-88389 April 13, 1988 Page 2 of 3 i

.C_orrective Action Corrective action to establish the acceptability of the subject printed circuit cards will be as follows:

1.

Identify the 7300 system cabinets for which Q-Code "A" requirements are-i applicable.

2.

Determine the qualified life for' printed circuit cards which are installed in the cabinets identified in item 1 above.

3.

Identify, by serial number, the printed circuit cards installed in the cabinets identified in Item 1 above which de not meet the equipment qualification requirements due to:

a.

inadequate procurement documents, b.

inability to readily develop history to show traceability to adequate procurement documents.

c.

rework under the 1&C rework program, or d.

expiration of qualified life.

4.

Replace the printed circuit cards identified in Item 3 above with qualified replacement cards.

5.

Evaluate the acceptability of the plug-in calibration components and replace those components on 3rinted circuit cards installed in cabinets identified in item 1 above w11ch do not meet the equipment qualification requirements.

Replacement of the subject PC cards will be accomplished in conjunction with ongoing 1&C preventive / corrective maintenance activities. All subject PC card replacements will be accomplished pricr to March 1, 1989, for Unit 1 and prior to fuel load for Unit 2.

l The generation and revision of procedures, as a result of corrective action under CAR-86-002, have established the requirement that any deviation from approved design shall be processed in accordance with the Design Change Authorization (DCA) program. The requirement that the subject PC cards and associated spare parts must be purchased, handled and maintained consistent i

with the requirements of IE applications will preclude a similar occurrence for those cards.

1 P

r TXX-88389 April 13, 1988 Page 3 of 3 This is our final report on this issue.

Very truly yours,

[V,$,Ceanrt I W. G. Counsil

'2"

  • By:

J. S. Marshall Generic Letter Manager VPC/amb c-Mr. R. D. Martin, Region IV Resident inspectors CPSES (3)