ML20151A660
| ML20151A660 | |
| Person / Time | |
|---|---|
| Site: | Hope Creek  |
| Issue date: | 01/12/1988 |
| From: | BAILEY CONTROLS CO. (SUBS. OF BABCOCK & WILCOX CO.) |
| To: | |
| Shared Package | |
| ML19302D405 | List: |
| References | |
| QR-5106-E93-75, QR-5106-E93-75-ADD1, NUDOCS 8804070169 | |
| Download: ML20151A660 (85) | |
Text
{{#Wiki_filter:. _ _ _ _ _ _ _ _ _ _ _ _ k ~ k P' BAILEY CON 1ROLS CCMPANY WICKLIFFE, OHIO 44092 L COMFONENT FAILURE ANALYSIS REPORT ( 862 IDGIC 110DULE P/N 6631291A1 " Report Number: QR-5106-E93-75-ADD 1 Revision Level: Original r L Test Requested by: Public Service Electric 6 Gas Hope Creek Nuclear Power Plant [ Test Conducted by: Quality Test Laboratory Bailey Controls Company Test Started: 15 December 1987 Test Completed: 22 December 1987 Original Report issued : 12 January,1988 [ Prepared By: s# Date: //2//f[
' f Quality Test Laboratory Reviewed Bg: / A_' ~ Date: / 2/
/ / 88
{ Project Manager"' e Approved By gj M At f 3'2- Date: / / 9) / h Quality Test Labb tory 8804070169 80404 C0 3Y Xo.' '-- 6~ PDR ADOCK 05000354 P DCD { _
[ f Bailey Controls Compally Page No. 1 Babcock 4Wdcot. a vcoermott comww TEST LABORATORY REPORT NO, QR-5106-E93-75-ADD 1 DATE: 1/12/88 f TABLE OF CONTMIS ( SECTION PAGE f TITLE PAGE TABLE OF CONTENTS 1 1.0 SLNMARY 2
- 2. 0 AININISTRATIVE DATA 2
{ 2
- 3. 0 QUALITY ASSURANCE DOCUMENTATION
( 4.0 REFERENCE DOCLM WTATION 2
- 5. 0 ANALYSIS METHODOLOGY 3
- 6. 0 RESULTS St> NARY 3
- 7. 0 TEST FACILITIES 5
{
- 8. 0 TEST UNIT IDENTIFICATION 6
- 9. 0 CDNCLUSION 7
[ 10.0 APPENDIX 8 A. NCR Failure Analysis Report No. FAR870196 Type UIR2001A Buffer Outputs I B. N G Failure Analysis Report No. FAR870197 Type 4N36 Optical Coupler C. NG Failure Analvsis Report No. FAR870198 ( Type 4050B 040S Gates D. BCCo. Quality Control Component [ Procurement Doctanentation [ [ [ ,._.,....,.. f -_ - - - - - - - - - - - - - - -
Bailey Controls Company p.g. No. 2 Babcock sWdcas, a M-ce=on comoany TEST LABORATORY REPORT NO. QR-5106-E93-75-ADD 1 DATE: 1/12/88 r t 1.0 S16 MARY ne analyses described in this report were performed to identify the failure modes of those solid-state components associated with nonconforming 862 Logic Modules, P/N 6631291A1, operating at the i L Hope Creek job site. Results of analyses are sumarized in Table 6.1.
- 2. 0 AININISRATIVE DATA The testing described in this report was perforned at the request of the following organization:
s Customer: Public Service Electric 6 Gas Hope Creek Nuclear Power Plant l Customer Representative: Mike Massaro [
- 3. 0 QUALITY ASSURANCE DOCLNEKl'ATION Bailey Controls Company maintains a quality program that is designed
[ to comply with applicable sections of ANSI N45.2-1977, "Quality Assurance Program Requirements for Nuclear Facilities"; Code of Federal Regulations, Section 10, Part 50, "Quality Assurance [ Criteria for Nuclear Power Plants"; and MIL-Q-9858A, "Quality Program Requireinents", as well as ANSI-ASME NQA-1-1979, "Quality Assurance Program Requirements for Nuclear Power Plants". His quality program is controlled by the BCCo. Quality Assurance [ Manual. The portions of this Quality Assurance manual directly applicable to the Quality Test Laboratory are Section 1761 for Test Control and Section 1762 for Control of Measurement and Test [ Equipment. 4.0 REFERENCE DOCLMENTATION [ n e following documents are applicable to the Quality Test and Report: [ Bailey Controls Co. (BCCo.) Q.A. Manual BCCo. Quality Test Laboratory (QTL) File No. Q1055 with [ associated Control No. QP-5106-E93-75 [ [ Poem E18 08184
L Bailey Controls Company p.,. No. 3 s.dcockawaco ..uco <mo.icomo n, TEST LABORATORY s REPORT NO. QR-5106-E93-75-ADD 1 DATE: 1/12/88 r L r 5. 0 ANALYSIS MEIHOD01DGY Those solid-state components identified as having failed in the non-confoming 862 Logic Modules were removed from the circuit l boards and tagged. 'Ihe module number and the circuit component nomenclature were marked on each tag. r Before decapsulation, each component was tested to identify the failed circuit. With the die exposed by decapsulation, each component was examined to detemine the physical failure mode and photomicrographs made of typical failures.
- 6. O RESUL'IS SGMARY A total of thirty-eight components were examined by microscopy.
[ 'Ihese components consisted of the following items: r 19 4N36 Optical Couplers L 7 ULN2001A 3uffer Outputs 12 4050B 010S Gates A summary of the results is presented in the following table. ( A more detailed description of the analyses and photomicrographs are presented in the Appendix section of this report. { [ 1 r L [ Form E1848-)S4
(' Bailey ControisCompany saecock swecox. . uco.<moticomo.er
% No. 4 TEST LABORATORY REPORT NO. QR-5106-E93-75-ADD 1 DATE: 1/12/88 f
L TABLE 6.1 Failure Mode Sumary UIR2001A Buffer Output 6 Units Failure Mode: High current Electrical Overstress (EOS) ( 1 Unit Failure Mode: Low Voltage Electrostatic Discharge (ESD) { 4050B (NOS Gate 2 Units Failure Mode: Meta 1112ation voids (Electromigration - metal wearout) 4 Units Failure Mode: High current Electrical Overstress (IDS) 6 Units No anomalies noted b 4N36 Optical Couplers 19 Units Failure Mode: High BETA values (forward current gain) of 250 to 750 ( No microscopic anomalies noted [ [ [ [ [ [ Foem EltO4164
Bailey ControlsCompany Page No. 5 Babcock &Wdcos. a woermott company TEST LABORATORY REPORT NO. QR-5106-E93-75-ADD 1 DATE: 1/12/88
- 7. 0 1EST FACILITIES
'lhe component failure analysis of this program was perfonned by the Component Evaluation Test Center (CETC), NG Corp. , Wichita, Kansas.
Test equipment used by CETC is described in the Failure Analysis Reports in the Appendix section of this report. s N f s L I r L f L f L E E Form E1046-144
L ( Bailey ControlsCompany saecockswiscos..uco oeiero.a, P e No. 6 TEST LABORATORY REPORT NO. QR-5106-E93-75-ADD 1 DATE: 1/12/88 r L
- 8. 0 TEST UNIT IDENTIFICATION
[ 1he following table correlates the designation of the component test ' unit in the CETC reports with the Module specimen number identified in the basic report. [ Module Circuit CETC Seria1 Number Specimen No. Designation 4N36 ULN2001A 4050B U23 6 Q1055-0136
-0243 U2 26 U18 2
( -0389 U17 1
-0405 U7 9 U13 8
[ -0436 U1 13
-0500 U14 5 U23 4
-0522 U18 7
[ U22 1
-0612
-0660 U3 18 U22 3
-1011
[ -1239 U23 11
-1348 U3 11 U7 12 5
[ -1397 U17 4
-1452 U18
-1579 U4 15
-1782 U2 22
[ U4 23 , U5 24 U6 25 [ -1792 U6 19 U7 20 U8 21 7 12 L U22
-1979 U18 6 U23 2
-21 81
-2204 U17 3
( -2374 U1 17 U4 14 US 8 [ U6 16 U7 10
-2426 U23 9 U22 10
( S/N
-2534 0309 U27 7
[ Form E1884184
N [ Bailey Controls Company p.g. no, 7 Babcock & Wkot. 4 uceerm" cm*** r TEST LABORATORY REPORT NO. QR-5106-E93-75-ADD 1 OATE: 1/12/88 r
- 9. 0 CONC 1JJSION I
L A total of thirty-eight solid-state components, taken from malfunctioning 862 Logic Modules returned from the job site, were r analyzed to detemine the failure mode involved. t Nineteen of these components were optical couplers exhibiting a wide range of current gain (BETA value) greater than optimum. There was no physical damage observed to these units. Incoming inspection screening procedures have been revised, resulting in a tighter tolerance of the current gain value, r L Of the nineteen other components analyzed, consisting of 010S gates and output buffers, ten failed by high current overstress, one by electrostatic discharge (ESD), and two by electromigration, ( indicating a fom of aging. Six GiOS units showed no anomalies. Results of the analysis program indicates that most of the failures encountered were due to voltage overstress, probably caused by [ misapplication of testing or checkout voltages. r The remaining module malfunctioning, due to metal migration, occur L over a period of time. Nonnal maintenance of system modules should prevent catastrophic failures. [ [
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L [ Bailey ControtsCompany p.g. No. 8 sabcock aWkon. a uceermott ecmoany [ TEST LABORATORY L REPORT NO. QR-5106-E93-75-ADD 1 DATE: 1/12/88 r L c 10.0 APPENDIX A. NCR Failure Analysis Report No. FAR870196 Type ULN2001A Buffer Outputs L B. NG Failure Analysis Report No. FAR870197 Type 4N36 Optical Coupler I C. Na Failure Analysis Report No. FAR870198 Type 4050B OiOS Gates D. BCCo. Quality Control Component Procurement Documentation [ [ [ [ [ [ [ [ [ , - . . . . . . . .
k [ Bailey ControisCompany Page No. A-1 8abcock &Wilcon. a uceermut comoany [ TEST LABORATORY L REPORT NO. QR- 5106-E93-75-ADD 1 DATE: 1/12/gg r l' [ i L' f L A. N0t Failure Analysis Report No. FAR870196 { Type UIR2001A Buffer Outputs [ [ , [ l b [ [ [ [ [ [ ForrP E1888-104
- Report No. QR-5106-E93-75-ADD 1 Page No. A-2 c v ma n en *A t* w F Genp.mma batuasse Tm r,nkt ) e L crJ FAILURE ANALYSIS REPORT L DATE:12/17/87 ( PAGE 1 OF 9 r ! QTY. TO F/A 7 FAR 870196 MFG. ' NAME: Sprague r L REQUESTOR: Jeff Baine DEVICE TYPE: ULN 2001A DEPARTMENT: PARENT TYPE: ULN 2001A COMPANY Bailey Controls 'PKG. TYPE ' Plastic 16P DIP , PHONE: (216) 585-8500 ASSY LOCATION: Philippines ( SN BAILEY PN BAILEY SN LOC. DATE CODE BACKSIDE [- 1 1946693Al Q1055-0389 017 7926 920 43 2 1946693Al Q1055-0243 018 7923 916 21 3 1946693Al Q1055-2204 017 7923 916 21 1946693Al Q1055-1452 018 7926 920 43 ( 4 5 1946693Al Q1055-1397 U17 7923 916 06 6 1946693Al Q1055-1979 018 8113 D105 65 7 1946693Al Q1055-0522 U18 7926 920 43 [ r VISUAL EXAMINATION L Visual examination of these devices revealed shipping related bent ~ leads on most of the devices. No other visible external anomalies were noted. [ Tnese devices were not properly packaged to protect from ESD damage during shipping. The ' failed" devices were in Conductive Foam and placed in a manila paper envelope. The devices should have been in [ Conductive Foam and placed in a Static Shielding bag. I u vis.ih k.a w .i l
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L Report No. QR-5106-E93-75-ADD 1 Paga No; A-3 i L [ FAILURE ANALYSIS REPORT y Bailcy Controls [ Device Type: ULN 2001A ELECTRICAL CHARACTERIZATION f L Pin-to-pin electrical characterization was accomplished using a Tcktronix 576 curve tracer with the standardEmitter; test fixture. Base; This and otendard test fixture has three inputs: is commonly used as the negstive, or (Collector. The Emitter ground, connection on the device under test, while the collector 10 used as the positive, or VCC, connection. We typically f chtracterize all device pins with respect to the Ground pin, then L with respect to the VCC pin. Results of the pin-to-pin cherecterization were as follows: [ SN 1 Pin # 9 open circuited to Pin # 8 (GND). Pin # 10 short circuited to Pin # 8 (GND) . Pin # 12 short circuited to Pin # 8 (GND). ( Pin # 13 short circuited to Pin # 8 (GND). Photo #1 typical bad input. Photo #2 typical good input. SN 2 Pin # 16 short circuited to Pin # 8 (GND). SN 3 Pin # 7 short circuited to Pin # 8 (GND). [ Pin # 9 open circuited to Pin # 8 (GND). Pin # 10 short circuited to Pin # 8 (GND). SN 4 Pin # 1 short circuite.d to P.in # 8 (GND). Pin # 2 short circuited to P'.n # 8 (GND). Pin # .15 short circuited te Pin i 8 (GND). Pin # 16 short circuited to Pin # 8 (GND). SN 5 Pin # 4 short circuited to Pin # 8 (GND). Pin # 5 short circuited to Pin # 8 (GND). ( Pin # 6 short circuited to Pin # 8 (GND) . Pin # 7 short circuited to Pin # 8 (GND). Pin # 9 short circuited to Pin # 8 (GND). Pin # 10 short circuited to Pin # 8 (GND). [ Pin # 11 short circuited to Pin # 8 (GND). Pin # 12 open circuited to Pin # 8 (GND). ' Pin # 13 short circuited to Pin # 8 (GND). SN 6 Pin # 15 open circuited to Pin # 8 (GND) and Pin # 9 (the common pin for integral diodes for inductive load transient suppression). { SN 7 Pin # 16 short circuited to Pin # 8 (GND). I - _ - - - -
Report N3. 'QR-5106-E93-75-ADD 1 Page No. A-4 s ( FAILURE ANALYSIS REPORT Bailcy Controls [ Devico Type: ULN 2001A L DECAPSULATION AND MICROSCOPIC EXAMINATION Deccp;ulation was accomplished using a B&G Model 026-02 Jet Etch with With the die thus exposed, microscopic examination was performed using a Zeiss Universal Research Microscope and ISI SX-30 (SulfuricAcid. Sec.nning Electron Microscope (SEM). Results of the microscopic ' oxcminations were as follows: SN 1 This device had a large ball of carbonized plastic in the middle of the die, see Photo #3 detail "A". The die was also cracked in half, see photo #4 detail "B". In photo 45 the black area (detail "C", Pin #9) is where the plastic package, the passivation layer and the aluminum metallization have formed an alloy because of the excessive joule heating of the die. These anomalies indicate [ Electrical Overstress (EOS) damage. SN 2 This device had EOS damage also,(see Photo #6). Detail "D" [ is electromigration of the aluminum metallization from Pin 16 to Pin 8 (GND) metallization. SN 3 Has a large ball of carbonized plastic on the die also, (see ( Photo #7 detail "E"). This device exhibited EOS damage on pins #7, 8, 9 & 10. Photo #8 displays the damage area after the ball of carbonized plastic was removed. Photo #9 detail [ "F" displays the electromigration of the aluminum metallization from Pin 9 to Pin 8 (GNL). ( SN 4 Photo #10 detail "G" displays carbonized plastic on this device also. Detail "H" displays a large void in the plastic package. After remo/ing the plastic, EOS damage can be seen at Pins 1, 2, 15 and 16 (see Photo #11). Detail "I" [- displays the electromigration of the aluminum metallization from Pin 16 to Pin 8 (GND). Detail "J" displays diffusion of the gold bond wire into the silicon. SN 5 Photo #12 detail "K" is Pin 12's gold bond wire, which turned molten after EOS damage and flowed across the surface of the die. This in turn caused Pin 12 to open ( circuit and most of the other pins to short circuit. SN 6 EOS damage can be seen on Photo #13. Detail "L" displays [ the electromigration of the aluminum metallization. SN 7 Photo #14 detail "M" displays Electrostatic Discharge (ESD) ( damage to Pin 16. [ r _ - _ _ -
Report No. OR-5106-E93-75-ADD 1 Page No. A-5 I L ( FAILURE ANALYSIS REPORT Bai1Gy Controls (DevicoType: ULN 2001A
SUMMARY
/ CONCLUSION r
L Six (6) out of seven (7) devices failed because of Electrical (EOS) damage. This EOS was of a high current nature, which (Ovarctresscruccd excessive joule heating of the die. This joule heating caused tha plastic package to carbonize. See Photos #3,7 & 10. joule heating also caused the plastic package , the passivation [ Tha layer and the aluminum metallization to alloy and adhere to the die in come areas. See Photo #5 detail "C". This heating also caused the gold r from come of the bond wires to diffuse into the silicon. See Photo #11 L dntail "J" and Photo #12. Tha overstress to these devices also caused electromigration of the cluminum metallization, resulting in short circuits. See Photo #6 ( dsteil "D" or Photo #9 detail "F". Ona (1) device SN 7 had Electrostatic Discharge (ESD) damage on Pin
- 16. This damage is typical of a low voltage discharge (less than 500 volto).
Tha failure mechanism (EOS) on Six (6) of these devices is not unusual this type of part. These devices are High Voltage. High Current [ for D3rlington Transistor Arrays, typical used to drive high voltage / high curront loads. (Ifyouhaveanyquestionsconcerningthisreport, please feel free to col me at (316) 688-4/ 3 [Ch W (Analyzedby: fon Goff Yl* Reviewe'd by: E,bnie Goetz [ B. Craft. (cc: R. J. Guy Holt L. Nicholson D. Phillips { A. Raehpour [ [ r _ _ - - -
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TEST LABORATORY [. L REPORT NO. QR-5106-E93-75-ADD 1 DATE: 1/12/88 [ [ t [ [ B. NG Failure Analysis Report No. FAR870197 [ Type 4N36 Optical Coupler L [ [ [ [ [ [ [ [ [ , . . . . . . . . . r - - - - - --- --
Report No; QR-5106-E93-751ADDI Paga No. B-2 scamanmW Genpex1st Etham TN Cat <t L E O FAILURE ANALYSIS REPORT DATE: 12/22/87 s PAGE 1 OF 3 r L QTY. TO F/At 19 r L FAR 4870197 MFG. NAME: see report r REQUESTOR: Ed Shields DEVICE TYPE: optoisolator DEPARTMENT: Quality Test Lab PARENT TYPE: 4N36 ( COMPANY: Bailey Controls PKG. TYPE: 6-pin plastic DIP PHONE: (216) 585-6594 ASSY LOCATION: DEVICE IDENTIFICATION ( Sj! MANUFACTURFR'S PACKAGE MARKING / BAILEY CONTROLS LABELS 8 GE H11AX S817 / Q1055-2374 05 9 MOTOROLA 4N36 8447 / Q1055-0405 U7 GE H11AX S820 / Qin55-2374 07 10 7 L 11 4N36 U175 7932 TRW / Q1055-1348 U3 12 4N36 U175A 7932 TRW / Q1055-1348 U7 13 4N36 U175A 7940 TRW / Q1055-0436 U1 F 14 GE H11AX S816 / Q1055-2374 U4 ' 15 GE H11AX S817 / Q1055-1579 U4 16 GE H11AX S817 / Q1055-2374 U6 e 17 GE H11AX S819 / Q1055-2374 U1 L 18 GE H11Ax S820 / Q1055-0660 U3 1? GE H11AX S817 / 1792 U6 20 GE H11AX S816 / 1792 07 GE H11AX S819 / 1792 U8 ( 21 22 MOTOROLA 4N36 Q8501 / 178.2 U2 23 GEN. INSTR. 4N36 8501G / 1782 04 24 GEN. INSTR. 4N36 8501G / US { 25 MOTOROLA 4N36 Q8501 / 06 26 GE 936 4N36 / 0243 U2
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Report No; QR-5106-E93-75-ADD 1 Paga N : B-3 FAILURE ANALYSIS REPORT Bailey Controls ( Device type 4N36 optoisolator VISUAL EXAMINATION ( Visual examination of these devices revealed no anomalies. f ELECTRICAL CHARACTERIZATION Pin-to-pin electrical characterization was accomplished using a ( Tcktronix 576 curve tracer with the standard test fixture and the transistor test adapter. Initial characterization using the ctandard fixture indicated that the diode junction across pins #1 { cnd #2, as well as the phototransistor base-emitter (pin #6 to pin
#4) and base-collector (pin #6 to pin #5) junctions, were normal.
All three of those junctions showed breakdown voltages around 0.7 [ volts. Using the standard test fixture, and an external power supply, the parts were configured in such a way that the diode had a voltage { cpplied across it while the collector-emitter junction of the phototransistor was monitored with the curve tracer. The base pin (pin #6) was left open for this test. In this manner we were able [ to determine if the devices were actually functioning as expected. All of the parts exhibited current conduction through the collector-emitter junction when the input voltage on pin #1 was cufficient to activate the light-emitting diode. [ Additional characterization of the phototransistors was cccomplished using the transistor test adapter and the curve [ tracer step generator functions. With this setup we were able to plot the phototransistor characteristics; the curve tracer displayed collector current (IC) on the vertical axis and ( collector voltage (VCE) on the horizontal axis, thereby giving a graphic representation of the transistor gain characteristics. While setting up the curve tracer controls for this phase of the [- olectrical characterization, device SN 8 was electrically overstressed. [ The remaining devices exhibited a wide range of variation in IC vs. VCE characteristics, with BETA values ranging from 250 to 750. [ [ r
Report N:; QR-5106-E93-75-ADDI Paga N:; B-4 { ( L FAILURE ANALYSIS REPORT Bailey Controls ( Device typet 4N36 optoisolator DECAPSULATION AND MICROSCOPIC EXAMINATION [ Decapsulation was accomplished using 2 variety of wet etch processes. With the die thus exposed, microscopic examination was [ performed using a Zeiss Universal Research Microscope and ISI SX-30 Scanning Electron Microscope (SEM). No anomalies were noted during this phase of the analysis procedure.
SUMMARY
/ CONCLUSION Eighteen (18) of the devices were received mounted in black
{ conductive foam and packed in manila paper envelopes. This is not cdequate to protect the devices from Electrostatic Discharge (ESD) dcmage during shipping. One other device was received in black [ conductive foam and an anti-static bag, which is acceptable ESD protection for I.C. shipping and handling. Electrical characterization showed a wide range of phototransistor [ characteristics for these devices. This provided some degree of correlation with test results supplied by Bailey Controls, which r chowed measured values for the various phototransistor D.C. L characteristics. One part (SN 3) was overstressed during this phase of analysis. No anomalies were noted in the diode junction characteristics of the optoisolators. Devices SN 9,12,20,25, & 26 were decapsulated and examined picroscopically. No evidence of physical damage was detected on the internal circuitry of these devices. { These devices failed in application due to unacceptable phototransistor current gain. Manufacturer's device forward current gain of [ specifications call 250. These devices for a exhibited typical BETA D.C. values ranging from 250 up to 750. The drift in current gain characteristics could be due to ctresses placed on the device, a theory which is supported by the { cbsence of physical damage associated with ESD or Electrical Overstress (EOS). If you have any questions concernirn this report, please feel free , to call me at (316) 688-4793. q, u1 ,
.'ms .
VMl h1/ / A% Analy2ed by!"ERNIE CDETZ ReVlewed by: fBONGOFF { [ r _- - - - - - - - - - - - -
F [ Bailey ControisCompany j eencock. w koa.. m . , , ,, pg. c-1 ; TEST LABORATORY REPORT NO. @-5106-E93-75-ADD 1 OATE: 1/12/88 i l :. [ 4 r' C. NCR Failure Analysis Report No. FAR870198 L Type 4050B CMOS Gates [ [. ! L r f [ t f [ i [ ......... I i I ... ..-i
Report NS QR-5106-E93-75-ADDI Paga No. C-2 Nt:R ri*Pou tio% Gvnp<=St baltutne liN tinict km FAILURE ANALYSIS REPORT DATE: 12/17/87 PAGE 1 OF 7 QTY. TO F/A: 12 FAR #870198 MFG. NAME: FAIRCHILD RCA NATIONAL REQUESTOR: Jeff Baine DEVICE TYPE: 4050 DEPARTHENT: PARENT TYPE: 4050 COMPANY: Bailey Controls PKG. TYPE: 16 pin plastic PHONE: (216) 585-8500 ASSY LOCATION: SN COMP / MOD 4 VENDOR DATE CODE TEST RESULTS 1 U22 0612 FAIRCHILD 7935 PIN 2 FAIL VOH 2 U23 2181 FAIRCHILD 7948 PASS 3 U22 1011 RCA 132 PIN 2 FAIL VOL/VOH 4 U23 0500 FAIRCHILD 7935 PASS 5 U14 0500 FAIRCHILD 7935 PIN 15 FAIL VOL/VOH 6 U23 0136 FAIRCHILD 7948 PIN 2,15 FAIL VOL 7 U27 0390 FAIRCHILD 7935 NO TEST / BROKEN PIN 8 U13 0504 RCA 132 PIN 11 FAIL IIL 9 U23 2426 FAIRCHILD 7922 PASS 10 022 2534 NATIONAL 8121 PASS 11 U23 1239 FAIRCHILD 7927 PASS 12 022 1792 FAIRCHILD 7927 PASS VISUAL EXAMINATION Visual examination of these devices revealed no anomalies, except for SN 7. Pin 13 of this device was broken. Also, the plastic below pin
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Report No. QR-5106-E93-75-ADD 1 Page No' C-3 FAILURE ANALYSIS REPORT , Bailcy Controls ( Device Type: 4050 VISUAL EXAMINATION (cont.) 13 wcs broken. This damage most likely occurred during the removal of tha device from the board. X-Ray photos revealed no internal damage to the device. As this pin is not internally connected to the die, [ further failure analysis was performed. ELECTRICAL CHARACTERIZATION [ Pin-to-pin electrical characterization was accomplished using a T:ktronix 576 curve tracer with the standard test fixture. This ( ctendard test fixture has three inputs: Emitter; Base; and Collector. Tha Emitter is commonly used as the negative, or ground, connection on tha device under test, while the Collector is used as the positive, or VCC, We typically characterize all device pins with ( connection. raspect to the Ground pin, then with respect to the VCC pin. Results of the pin-to-pin characterization were as follows: SN RESULTS 1 Pin 3 and 11 open circuited [ 2 No anomalies 3 Pin 2 open circuited 4 No anomalies 5 Pin ib latched low (GND) with Vdd applied [ (Would not output a logic level one) 6 Pin 2, 15 short circuited to Pin 16 (Vdd) 7 Pin 11, 14 open circuited [ 8 Pin 11 6.0uA leakage to Pin 8 (GND) 9 No anomalies 10 No anomalies ( 11 No anoma1ies 12 No anomalies [ Since no anomalies were observed on SN's 2,4,9,30,11, and 12, and tho datalogs supplied by Bailey controls indicated that these devices w ra passing, no further analysis was performed. [ DECAPSULATION AND MICROSCOPIC EXAMINATION [ Dec psulation was accomplished using a B&G Model 026-02 Jet Etch with sulfuric Acid. With the die thus exposed, microscopic examination was performed using a Zeiss Universal Research Microscope and ISI SX-30 [ Scenning Electron Microscope (SEM). Results of the microscopic GIcGinations were as follows: r
Report NM QR-5106-E93-75-ADD 1 Paga Nc; C-4 b { FAILURE ANALYSIS REPORT [ Bailcy Controls Device Type: 4050 DECAPSULATION AND MICROSCOPIC EXAMINATION (cont.) JN_ RESULTS 1 This device failed due to open circuits on pins 3, and 11 due to metallization voids. This is most likely a wear out failure mechanism. ( Photo #1 (see detail "A") shows an area of missing metal on pin 11 after the top glacs was r removed. L 3 This device failed due to Electrical Overstress (EOS) on pin 2. Photo #2, detail "B", shows ( fused open aluminum metalization on this pin. 5 This device failed due to EOS on pin 15. See Photo #3, detail "C". { 6 This device failed due to EOS on pins 2 and 15. - Photo #4, detail "D", shows the damage on pin L 2. The damage on pin 15 was identical to that shown in Photo #3 (SN 5). 7 Thie device failed due to open circuit on pins ( 11 and 14 caused by metallization voids. The failure mechanism was identical r to that of SN 1. Photo #5 is a SEM photo L detailing the metal voids seen on pin 11. This area was confirmed to be the point of the open circuit by microprobing. 8 This device failed due to EOS on pin 11. See Photo 46, detail "E". {
SUMMARY
/ CONCLUSION Two of the devices (SN 1, and 7) failed due to metallization voids on f
various input pins (SN 1 - pins 3,11; SN 7 - pins 11, 14). This This voiding is most likely due to electromigration - metal wearout. occures over time due to the electron movement associated with the r flew of current. The moving electons bump into the metal atoms L ccucing them to physically move, thus creating the voids. Both of thOce devices were manufactured by Fairchild (date code 7935). ~ H w3ver, other Fairchild devices with the same datecode did not ! L oxhibit the electromigration problem. j r \ -
Report No. QR-5106-E93-75-ADDI Pago No. C-5 ( ( FAILURE ANALYSIS REPORT Bai10y controls (DeviceType 4050 SUlttARY/ CONCLUSION (cont.) Th] remaining four devices failed due to Electrical Overstress (EOS) d mage. The damage was observed on output pins 2 and/or 15 on three (3) of the devices (SN's 3,5,6), and on input pin 11 on the remaining (d;vice(SN8). please feel free to {cellmeatIf ycu (316) have 688-4740 any questions concerning this report, f T L o. fly ~ zed by: Jon Heard de E M/ Reviewed by: ' Aron Gof f { [ cc B. craft R. Guy J. Holt [ L. Nicholson D. Phillips A. Raehpour [ [ [ [ [ [ r - -_
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Bailey ControlsCompany p.,,no, 3.g amwme. wwm TEST LABORATORY REPORT NO. QR-5106-E93-75-ADD 1 DATE: 1/12/88 D. BCCo. Quality Control Component (, Procurement Doctmentation [ [ [ [ . [ [ [ E E Form E1884144 F _ ------ ---- -
Report No. QR-5106-E93-75-ADD 1 Page No. D-2
. . . . . . k. . . ~ . . . . . .. ...
anaer centrois company IN5 VCTION NUWER 7918A!0177A g,
- 1271-50-01 3ECTION V $UBJECT .
MANUFACT R DC PRCHASE ORDERS PURCHAS D C . Written by: C.B. Shiflet('% Approwd by: Mde D/O { i 1.0 SCOPE kh t QA Review by f f b I?//) 1.1 Appilcability Manuf acturing (Purchasing), Quality Assurance (Contract Quality Engrg). 1.2 Purpose ( To define the system for issuing and maintaining purchase order (PO) documentation within the Bailey Controls Company (BCCo). 1.3 References 1.3.1 0480-50-02 Instruction for Handling VF (Fisher) Valve Shipping [ Order (50) 1.3.2 0480-50-03 Preparation of Documents for talease to Manuf acture of Railey and Vendor Equipment 1.3.3 0600-50-12 Processing of Railey (Non 57000) Product Orders [ 1.3.4 1141-50-16 Document control - Fenewal Parts Order Handling 1.3.5 1208-A5 Implementatien of the taquire:sents of 10Cn21 1.3.6 1211-50-01 Issuing Purchase Requisitions in Manuf acturing 1.3.7 1271-00-06 Procurement control and vendor Selaction [ 1.3.8 1271-50-05 Handling of Vendor Reported Saf ay concerne 1.3.9 1271-50-20 Maintaining an Approved suppliers List 1.3.10 1754-01 Generation and Control of Procurement Documentation for contracts ( 1.3.11 1766-03 Reporting Safety Concerne 1.3.12 1757-02-15 Inspection of subcontract Service Material ( 1.4 De finitions 1.4.1 Purchase 1mouisition - The document requesting that a purchase be made. The purchase requisition package consists of the original [ (white) copy of the purchase requisition, three (3) sets of applicable drawings or sketches, and a copy of any applicable s pecifica tion. The requisition package may also include the first copy (yellow) of the purchase requisition, and extra drawings or [ sketches as needed. - 1.4.2 Po - The document, which upon acceptance, forms a contract between BCCo and the vendor for the goods or services specified on the order. { 1.4.3 Documentation - Any written or pictorial information which describes, defines, specifies, reports, or certifies activities, requirements, procedures, or results relating to the P0. ( Page 1 of 15 ( .Rev. C 1/26/83 1 _ _ _ _ _ _ _ _ _ _ ___ ___.________________A
Report No. QR-5106-E93-75-ADD 1 Page No. D-3 pm m.m. . - . - 1N57RUCT ION NUtl8ER 1271-50-01
. . i 1.4.4 A2proved Suppliers - Vendors whose Quality Assurance (QA) Program is acceptable, or acceptable with minor deficiencies, and are listed on the Approved Suppliers List.
- 1.4.5 Approved Suppliers List - A listing maintained and distributed by Quality control (QA), which indicates the approval status of all venders and subcontractors based on the audit report.
2.0 INSTRUCTIONS FOR RECEIPT AND DISTRIBUTION OF PURCHASE REQUISITIONS Responsibility Action 2.1 Purchasing Receives purchase requisition packages as (Clerk) fo11ove: 2.1.1 Form MPU16 (Exhibit A) from Marketing Administration & Renewal Parts (Marketing) per
. Ins truc tion 1141-50-16, contract Engineering (Engineering) per Instruction 0480-50-03, and 9
( Order Processing (Finance) per Instruction 0600-50-12. ( {2.1.2 Form MFU6A (Exhibit B) or Automatic Generated Requisition from Manufacturing Planning & Control (Manufacturing) per Instruction 1211-50-01.
+ 2.1.3. Form T74 (Exhibit N) pretyped P.0. Fots on account $0101/004 requisitions.
12.1.4 So Data Sheet (Exhibit C) from Commercial Group (Marketing) for VF (Fisher) Valves per Instruction 0480-50-02. 12.1.5 Expense and Capital Requisitions (Form MPU6). 2.2 Date-stamps all incoming requisitions. 2.3 Segregates all requisition packages, and forwards Expense and Capital requisitions and Engineering requisitions to the appropriate [ buyer. [ 2.4 Enters the buyer code "E" for automatic - geeersted requisitions receined and being held [ 'for receipt of drawings from Reproduction (Employee telations & Services) on the "PO change" sheet or on the Keysaster PO Maintenance
- Screen, to have the order pretyped.
[ Page 2 of 15 Rev. C 1/26/83 r
Report No QR-5106-E93-75-ADD 1 Paga NO. D-4 ascer.contralscompany e=.- IN$TRbCTION llutl8ER 1271-50-01
, . i tesponsibility Action
+ 2.4.1 Purchasing Enters the buyer code "F" for all remaining (Clerk) requisitions matched with drawings from reproduc tion on the "PO Qianges" Sheet (Form MFU63, Exhibit D). Batches and forwards the
- sheet to MIS /DF (Finance), or updates the Keysaster PO Maintenance Screen.
2.5 Forwards the assigned requisition pr.ekages to the appropriate Buyer Assistant. 2.6 Purchasing Remove s the "History Card" (Form MPU12, Exhibit (Buyer Assistant) E) from the History Card File, and attaches the card to the appropriate requisition package. LOTE: Requisitions for subcontract services, cttaches the appropriate "Subcontract Record" (Form MFL14. Exhibit F). f 2.6.1 Checks the central quotation file for valid Procurement Control & Competitive Bidding Record. 2.7 Forwards the requisition packages to the Buyer for processing per Section 3.0. [ 3.0 INSTEDCTIONS FOR ISSUANCE OF PO'S Responsibility Action 3.1 Purchasing Receives the requisition packages f rom the Buyer (Buyer) Assistant, and reviews as follows: 3.1.1 Determines if quotations are necessary, and [ obtains quotations per Instruction 1271-00-06. 3.1.2 Verifies that the material description and attached documentation are complete. NOTE: On requisitions for items whi h require the vendor to provide supporting documentation. The [ docu entation requirements are
' written as part of the item description. The listing of these
[ - requirements shall be below the ites description and separated by a space to permit easy identification. [ 3.1.3 Verifies that the required approvals on the requisition are complete. tev. G 1/26/g3 Fage 3 of 15 r -
Report Nn QR-5106-E93-75-ADD 1 Page No. D-5 tansy controis company a==== =m . - 1N5YRUCTl ON NUWKR 1271-50-01
, , i tesponsibility Action 3.1.4 Purchasing Verifies that all requisitions stamped "CON NUCL (luyer) - SAFETY RELATED (Enhibit C) are reviewed and approved by Contract Quality Engineering (QA).
. 10TE: Requisitions stamped "CCH ltUCL" (Enhibit B) do not require the review and approval by Contract Quality Engineering.
3.1.5 Motifies the requisitioner to resolve any problems. 3.2 Verifies that the selected vendor is on the "Approved Suppliers List". 3.2.1 Requests that Quality Control (QA) perform an audit of the potential vendor, if not on the appropriate "Approved Suppliers List", and processes per Instruction 1271-50-20. 3.3 Prepares a draf t PC, either by generating a P0 draft, or by adding any required notes to the ( purchase requisition. 3.3.1 Assures that all appropriate drawings and specifications are referenced in the draf t, and are attached. 3.3.2 Assures that all technical requirements . [ specified on the requisition are accurately L specified on the draf t. 3.3.3 Assures that all applicable commercial terms and [ conditions are included on the draf t. 3.4 Assures that the following 10CT121 clauses are indicated on the PO draf t when the requisition [ is stamped "COM NUCL - SAFETY RELATED", per Administrative Procedure 1208-A5. 3.4.1 The Requirements of Title 10, Osapter 1, Code of ( Federal Regulations, Part 21 apply to this order. If any deviation from the Technical Requirements of the Procurement Documents is
-found to exist in Products already delivere.1, as
[ the Supplier you will immediately notify the Babcock & Wilcox Company (5&W) that a deviation exists. In addition you shall [ Page 4 of 15 Rev. C 1/26/83 r _- - - - - - - - - - -
Report No. QR-5106-E93-75-ADD 1 Page No. D-6 e - .o ntratscompany
. -asesyc 1N5TRUCTION NUlsKR 1271-50-01
, i Responsibility Action l 3.4.1.1 Purchasing Evaluate the Deviation and, if it is reportable, I (Buyer) imediately notify both The Nuclear Ragulatory Comunission (NRC) and the Babcotk and Wilcon Company of your findingel or 3.4.1.2 Evaluate the deviation and, if it is not reportable, innsediately notify the labcock &
Wilcox Company of your findingel or 3.4.1.3 Notify the Babcock & Wilcox Company inanediately that you are unable to evaluate the deviation, and R&W will evaluate the deviation or notify ( its customer (s) of th'e deviation. If 54W evaluates the deviation and determines that it is repotable, B&W shall notify the NRC and will
. furnish a copy of the report to you so that you
(. may determine whether you have additional reporting requirements. Upon request you shall further provide any technical iformation or analysis to 54W which will permit our evaluation ( of safety laplications. 3.5 Forwards the draf t P0 (or purchase requisition, if applicable) to the luyer Assistant. ( 4 3.6 Purchasing Types the PO from the draft (or purchase (Buyer Assistant) requisition) on Forn MFU10 (Exhibit JJ or completes the pretyped P.O. Form T74. ( - 3.6.1 Stamps all copies of the PO "COM NUCL - SAFETT RELATED" when the draft or purchase requisition ( are stamped or otherwise identified as "COM NUCL
- SAFITY RELATED".
NOTE : 14 "COM NUCL" stamp is required on the [ vendor copy of the P0. However, all internal copies shall be stamped "COM NUCL". 3.6.2 Applies a source Inspection Label (Exhibit D) to the original and acknowledgment copies of the PO for all requisitions which indicate "Source Inspection Required", and for all requisitions [ -for subcontract services per Instruction 1757-02-15. [ - [ tev. c 1/26/83 Page 5 of 15
Report No?. (R-5106-E93-75-ADD 1 Page Na, D-7 Beher.C.entrois se .- company IN5TRUCTION IIUleOER 1271-50-01 Re sponsibility Action 43.7 Purchasing geviews the typed PO for completeness and (luyer) accuracy, including checking fot typing and
- transcription errors. Signs the 70, when acceptable.
f 3.8 Purchasing Enters the PC information on the History Card (or (Buyer Assistant) Subcontract Record), and refiles the card. t 3.8.1 Obtains a Zeros copy of the procurement control
& competitive bidding record for Bailey part immbered Itesa, and attaches to the "Purchasing" copy of the P0. Refiles the original it. the
' central quotation file. For items without a lailey part number, files the original with the "Purchasing" copy of the F.O.
3.9 Purchasing Distributes the PO copies and attached documents (Buyer Assistant) as follows: 13.9.1 Attaches a copy of any drawing (s) and/or specification (s) to the erizinal copy of the PC, ( , and f orwards to the vendor. 3.9.2 Forwards one 71) copy to Accounts Payable ( (Finance). 13.9.3 Forwards one (1) copy to Cost Accounting (Finance) af ter keypunch when the PO is for - [ Inventory and Direct Charge items (Accounts 0101/04, 0104/001, 0108/002, 0100/001, 0108/003, 1568/002, 5100/009). t 3.9.3.1 Files Cost Accounting Copy in purchasing service file, numerically on inventory items (Account Number 0101/004) purchased on the pretyped P.O. Foru Y74 (Exhibit N). { 3.9.4 Attaches a copy of any drawing (s) and/or specification (s) to the Receiving Record copy (Exhibit L), and forwards to Receiving ( (Manu f ac turing). f3.9.5 Forwards one (1) copy to the requisitioner. [
- IOTE: Not required when the requisition is for inventory items (Accounts 0101/04, or
- 0108/001 and 0108/002 issued by MF6C).
3.9.6 Batches and f orwards one (1) copy to MIS /DF (Finance).
~
Fase 6 of 15 Rev. C 1/16/83 { r - _
Page N3. D-8 Report No. QR-5106-E93-75-ADD 1 , Betsy en . c.entrotscompany
.- IN5YRUCTION NURSCR 1271-50-01 I I 5 Responsibility Action 3.9.7 Forwards one (1) copy to the Document Control l Center (Contract Quality Engineering) for all PO's stamped "Coe Nuct" or "COM NUCL - SAFETY RELATE D".
f 3.9.8 Attaches a copy of the applicable drawing (s) and/or specification (s) to the Purchasina co;y of the P0. Attaches the original purchase requisition, and files in the "Open P0" file. , Nott Files all copies of PO's stamped "COM NUCL" of "CDM NUCL - SAFETY RELATED" in the "Open Commercial Nuclear P0" file. ( 3.10 Purchasing Processes all defect or noncospliances (safety (Buyer) concerne) reported by a supplier as defined in Instruction 1271-50-05. 4.0 DifftDCTIONS FOR ACKNOWLEDCHENT AND CLOSE OF THE P0 Responsibility Action 64.1 Purchasing Receives Acknowledgment of the PO from the (luyer Assistant) vendor. 4.1.1 Enters the new promise date, if applicable, on the "Type 9 Status mange" Form (Form HFU64, Exhibit M) and forwards the form to MIS /DP , [ (Finance), or makes the change on the Eeysaster P0 Maintenance Screen. 4.2 Files the acknowledgment with the ope. P0. { 4.3 Receives a copy of the Receiving Record f ra the Receiving location. [ 4.4 Determines if the P0 is still open or closed, based on guidelines established by the buyer. 4.4.1 Enters the status code "F1" (Partial Receipt) on [ the "Type 9 Status Gange" Form or on the
" Keysaster PO maintenance screen for partial receipts which do not complete the order, and
[ .. files the Receiving Record copy with the P0 copy in the "Open" file.
~
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Report No. QR-5106E93-75-ADD 1 Page No. D-9 entsy n..-c.ontrois. company INSTRUCTION nuustR i m .ta_ni tespensibility M ttoe 4.4.2 Enters the status code "IN" (Received) on the "Type 9 Status Change" Form or on the keymaster screen for all receipts that complete the order. Files the Receiving Record copy with the PC copy in the "Closed" file. 44.4.2.1 Enters the status code "$1" on the "type 9 status change" form or on the keymaster screen for all vendor direct shipments that complete the order. Files a copy of the invoice with the P.O. Le the "closed" file. 4.5 Batains all closed "dCd NUCL" and "COM NUCL - [ SAFETY arLATED" PO copies in Purchasing's "Closed COM NUCL File" for a maximan of one (1)
- yearl then forwards all closed "COM WUCL -
SAFETY RELATED" and "COM NUCL" PO copies to the Document Control Center (QA). 4.6 Purchasing Retains all other P0 copies in Purchasing's files ( (Clerk) for a maximan of two (2) years, af ter which time the files are forwarded to Records Stroage (Employee Ratations & Services) for retention for five (5) years. {
-END-
[ [ [ [ - [ [ -
. Page 8 of 15 Rev. C 1/26/83
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Report No; QR-5106-E93-75-ADD 1 Page No. D-16 Batey contrais company e .wii . - I N57RdCT ION EXHIBIT N NUMBER 1271-50-01 EXHIBIT N
. PURCHASE ORDER E!!EE~
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ACKM0WLEDGE ENTS WI N AT B ONCE . PARTIAL SHIPMovv we evvia vv .LL.e.OT.no.E a ACCEPTED TMS ORDEA IS SUtJECT To fut flatst Aaso CONQmC.f$ APPE AAB00 C.d TNG PETEft$$ SSE 110.AnctL Post estua. Ject CMAA045 ALLOwt0 UnsLESS VALUE EXCEED 6-4te6Je L . [ [ Rev. C 1/26/83 Fage 15 of 15 I
Report No. QR-5106-E93-75-ADD 1 Page No. D-17 a emacy Controiscompany
* * " " ' ' ~ ' ~ '
b-I N S T R U C?T I O N NUMBER Perm ASil4463 j Ae 1757-02-54 SUBJECT SECTION {. CONTROL OF PURCHASED MATERIAL, g 's > INCOMING ELECTRONIC COMPONENT TESTING / EGUIPMENT, AND SERVICES , i, SCREENING - VILLIAMSPORT Written by: J.E. Blankenship r N Apprmd by: M4d'//fM 3-f-g6 *
, , s.
- 1. 0 Ef&EE ,7 J
+ 1.1 Aeolicabilit A
Vickliffe - Quality Control and Villiamsport - Quality Control I
- 1. 2 Puroose To define the system for documenting the component testing / screening requirements and the results of same by the Receiving Inspection Department for subsequent input to the ' Failure Data Trending Systen'.
- 1. 3 References
( 1.3.1 1765-01-50 Preparing the Inspection Report - Williamsport 1.3.2 1770-03 Failure Data Trending Systen
- 1.3.3 1757-02-50 Processing MRC Dispositioned Material by Receiving Inspection - Villiamsport
- 2. 0 INSTRUCTIONS FOR RECORDING ACTIVE ELECTRICAL COMPONENT DATA Resoonsibility &ction
- 2. '1 Receiving Inspection Completes required data entries and obtains a (Clerk / Scheduler) - computer generated Electronic Component Traveler Villiamsport Data Form (Exhibit Al for each lot received requiring testing / screening, whether purchased screened or requiring in-house screening / test as
[ fo11over . 2.1.1 P. O. No. - Enters BCCo Purchase Order Number. 2.1.2 Pt. No. - Enters BCCo Part Number. 2.1.3 Oty. Received - Enters quantity, this receipt.
+ 2.1. 4 Date Received Inso. - Enters the date the A Received Goods Traveler was printed.
F L Rev. G 2/21/86 Page 1 of 6 [ L . I _ _ - - - - _ _ - - - - - - - - - - - -
Report No' QR-5106-E93-75-ADD 1 Page No. D-18 i samycontr* company 1 N S T R UCTIO N NUW8ER 1757-02-54 Resoonsibility Action 2.1.5 Receiving Inspection W A_ty.- Indicate the screening facility (Clerk / Scheduler) associated with the subject lot.
- Williamsport EQIK: Attaches test report if parts were screened by a Test Lab.
- 2. 2 Paragraphs 2.2.1 through 2.2.6.11 are entries which are contained in the computer progran and are selected automatically based on the BCCo Part Number and screening facility entered. Those entries not applicable shall be identified as 'N/A'.
2.~2.1 Brial No. - Automatically assigned by the computer. 2.2.2 E.11.e.. e - Automatically entered by the computer. Reflects date Traveler / Screening Data fore is printed. ( 2. 2. 3 Screenino Rea'd - Identifies if component req'uires screening. 262.4 In-House Canability - Identifies if component can ( [ be screened in-house. 2.2.5 Burn-In Ioentificatient
- 2. 2. 5.1 Trav Nuober - Enters the burn-in tray number :-
required. I 2.2.5.2 Procran Caed - Enters Program Card number required. L
- 2. 2. 5. 3 Oven Tvoe - Enters oven type to be used to secomplish the burn-in.
2.2.5.4 Exercislo - Enters Exercisor Card number required. 2.2.5.5 Ref. Dva - Enters Drawing number required to wire the L burn-in tray.
- 2. 2. 5. 6 Power Sucolv - Enters Power Supply number required to accomplish the burn-in.
- 2. 2. 5. 7 Voltaae - Enters Supply Voltage used to secomplish the burn-in. -
L k r l r Asimm E L Page 2 of 6 Rev. G 2/21/86 F J L.
Repoit No. QR-5106-E93-75-ADD 1 Page No. D-19.
$.D3f"Y I N S T R UCT IO N NUu8ER 1757-02-54 (N .
AesconsibilitY Action 2.2.5.8 Receiving Inspection Burn-In Cycle Time - Identifies the burn-in/ (Clerk / Scheduler) cycle time and temperature.
- Villiamsport 2.2.6 Functional Test Systen Identification:
2.2.6.1 Systen - Enters Test Systen to be used to accomplish functional test. 2.2.6.2 Impe. e - The tape /dise number containing the test program. 2.2.6.3 File No. - Enters the test program file number. 2.2.6.4 Routine - Enters the test program routine number. 2.2.6.5 Adacter - Enters test socket adapter to be used to accomplish the functional test. . 2.2.6.6 Handler - Identifies the automatic test handler to be used. 2.2.6.7 Rail Teso. - Enters the elevated temperature at which the component is to be tested. 2.2.6.8 Soak Time - Enters the time required to bring the component up to the required temperature. 2.2.6.9 Screenino Mark - Identifies the appropriate color screening mark.
)LOI_R:
Q The screening sark color is identified - by the Clerk / Scheduler or Inspector. 2.2.6.10 Burn-In By - Identifies who performed the Burn-In. 2.2.6.21 Test After Burn-In - Enters the time frame'in which the components have to be tested af ter burn-in. Traveler Routino - Identifies the Inspection, 2.2.6.12 burn-in and test routing through Receiving Inspection. [ 2.2.6.13 Receiving Inspection Manuf acturer Name - Enters the Manuf acturer's name. (Inspector) ,
- Williamsport
- k. " 2.2.6.13.1 Code Number _ - Enters the six (6) digit number from the Yendor Alpha / Numeric Listing.
. _ ,,,,a.,
Rev. G 2/21/86 Page 3 of 6 [. .
Report No. QR-5106-E93-75-ADD 1 Page No. D-20 amy controis company
- . ~ . - - I N S T R UCTIO N -
NUMBER 1757-02-54 Resoonsibility Action 2.2.6.13.2 Receiving Inspection Pt. No. - Enters the Manufacturer's part number. (Inspector)
- Villiamsport 2.2.6.13.3 Date Code - Enters the date stamped on the part, if the date code varies from part to part, enters the
- prevalent one and indicates that the code varies.
If no date is provided, indicates *No Date Code'. 2.2.6.14 Vendor Name - Enters the complete Vendor name. [ 2.2.6.14.1 d G2_e_ - Enters the Vendor's code number from the l purchase order. 2.2.6.15 Test Lab Nama - Enters test lab nace if parts were screened by a test lab. 2.2.6.15.1 Oty. Screened - Enters quantity screened by the test lab. 2.2.6.15.2 Oty. Relected - Enters the quantity rejected by the
- test lab.
2.2.6.16 Visual - Enters the quantity of parts inspected f and quantity rejected. 2.2.6.17 Dimensional - Enters the quantity of parts [ dimensionally inspected and quantity rejected. 2.2.6.18 Receiving Inspection Pre-Burn-In Test - Enters the quantity of parts (Component Screening tested prior to burn-in and quantity rejected. [ Operator) - Villiamsport . 2.2.6.19 Burn-In - Enters the quantity of parts Burned-In. ( 2.2.6.20 Poet Burn-In - Enters the quantity of parts tested af ter burn-in and quantity rejected. 2.2.6.21 Receiving Inepection Inspected By - Enters the inspection or component (Inspector / Component screening operator stamp of the individual doing Screening Operator) the inspection or test.
- Villiaasport 2.2.6.22 Date - Enters t!)e date of the inspection or test.
2.2.6.23 Location - Enters the location of the parts for the next operation. ( r b Fem ASilb.1648 Page 4 of 6 Rev. G 2/21/86 E _ -- - - - - -- - )
Report No. QR-5106-E93-75-ADD 1- Page No. D-21
$.W_T I N S T R UCTIO N hUW8E R i 1757-02-54
(. . . Responsibility Action 2.2.6.24 Receiving Inspection Comments - Enter only information which further (Inspector / Component clarifies the information listed above. Screening Operator)
- Villiamsport EDII: This section **r also reflect computer generated consents.
2.2.6.25 Receiving Inspection IR No. - Enters the inspection report number for (Quality Engineer / any rejected lots. Inspector / Clerk)
- Williamsport 2.2.6.26 Screo No. - Enters the scrap ticket number, where applicable, for parts which are scrapped.
{ 2.2.6.27 Date Finished - Enters date the final entries are put onto the form.
- 2. 3 Receivir.g Inspection Generates an ' Inspection Report * (Fora E1825) as (Inspector) - defined in Instruction 1765-01-50 for nonconforming Villiamsport saterial.
-(\. 2. 3.1 Processes HRC dispositioned nonconforming material per Instruction 1757-02-50,
- 2. 4 , Attaches all test house reports, if applicable, copy of Scrap Ticket and rejected parts to the
' Electronic Component Receiving Inspection Traveler /
Screening Data' form and forwards the report and ( parts to the Clerk / Scheduler.
+ 2. 5 Receiving Inspection Documents the results for each lot tested / screened O (Inspector / Component on the P.O. Update - Receiving Inspection Data'
( Screening Operator) Base.
. V1111assport
[ 2. 6 Receiving Inspection Enters data onto the Failure Data Trending System. ' (Clerk / Scheduler)
- Villiassport 2.6.1 Reflects the date the failure data was entered.
+2. 6. 2 Retains the final completd ' Electronic Component Receiving Inspection Traveler / Screening Data' form
[ including copies of the individual forms when incoming lot has been run in partis) lot quantities. ~ Files in the appropriate 'Part Number' file. Discards after one (1) year. [ k* - END - I L. Feem ASllbilli f Rev. 0 2/21/86 Page 5 of 6 L . f
Report No. QR-5106-E93-75-ADD 1 Paga No. D-22 l i
- .j Bailey Controls CompariY EXHIBIT A
- . ~ . - - I N S T R U C T I 0 N- -
ISUMBER
+ 1757-02-54
= . . ,
( Milt. C & 1992 42/19/05 ftM'.tt/ttt(In10 Mia PM* IEPJ6is 19443:1U+t til Et'it 15e Pt Qi 2MSL Mit Kt'l !sSPi 62/18/t3 kttin;0 t!I h fit liscts tarsil$ltte )tl Stittaa Ltr.!I Iter 8731t: 5/4 taPti Fil Pecttu tuh V4 fitt b 4329.Mi
. Mn 1)rla t leffIW 299 titet:5P.s t/4 ataPIst SU.* 4 .s t/s RAMLIh 8 Ptatt l'Pitti 1.'4 talt 11F:125 k ret & Mis 1/A ItM 111ti tals/titit Inns titLI Its
[ $0Ai!E!G t/Ai Voilt its itSt #tti IUP111 fis4LitInito: 6MIE Mttti Itih!k 14 E3 tilJL I [ litik$1 tut i thLta fft! LM 317:1194 WJ l Ett , WirJACt; Pit ! ITEA* Pet 1JtIIE/14ffL1 till I 04Et Sitt/na SWJill P251PMit It$1 ( BLtt ( lidt IAt/AC)Rita M9th 115f LA): ( to;t P1 L3 C0li lif KUWJ IIf 8UttitI kitM- [ tt?! IE?ttilts: tittat llEEl%4L plt 3Jo ftti Wasis MilJsis 1111 Ilt 13P _ til tiJ1 _ trW lt , Htt . ,_ [ LDtation , , , . , , , , , , ,_ _ itMs;l 62144128.341 LG 3916 sla46:titu st2r.il ?? 05 81125 R$ t [ CTCLlhi Stanwittt's Mtusa .15 Il e125 MI C [ 11 10 . . Isg! tt IIT3 If_ . Etir u. tre kit _ - rNsu p: _ . . . [ [ k Page 6 of 6 Rev. G 2/21/86 I
Report No; QR-5106-E93-75-ADD 1 Page No. D-23
.A
. y C
. na.o,co.* cm .
" * ' ~ ~ l NST R,sUCTIO N NUM8ER m m Ass 164aa C'
- 1757-02-60
- SUBJECT SECTION ,
CONTROL OF PURCHASED NATERIAL, PROCESSING INCOMING MATERIAL BY EQUIP 5ENT ARD SERVICES / RECEIVING INSPECTION - V LLIANSPORT written by: J.E. Blankenship Approved by: jr@ Mvh /v-2/-F s s a i ('~ p I 1.0 ggEE 1.1 Apolicability. Williamsport - Quality Control l' 2
. brocee
.To define the systes for Fis eing all incoming material for Receipt Inspection and/or Screening / Testing process.
- 1. 3 References f
1.3.'1 1757-02-54 Incoming Electronic Component Testing / Screening - Williamsport 1765-01-50 Propering the Inspection Report - Villiamsport
'(p L
1.3.2-
.1. 3. 3 1.3.4 1765-01-52 . Preparing the Scrap Ticket and Disposition >f Scrap -
Villiamsport 1765-01-53 Handling Ronconforming Material by the MRC - Williamsport
- 2. 0 TdSTRUCTIONS FOR CATEGORIZATION OF RECEIPTS Rewoonsibility Action
( 11 Receiving Inspection Removes the ' Received Goods Traveler
- from r (Clerk / Scheduler) the incoming tray for processing as followes
- Villianoport
(
- 2. 2 Sorts ' Received Goods Traveler' into three categor-ies; Screening Not Required, Screened By Yendor, and
[ Screen In-House. 111 Counto and logs the "Received Goods Traveler' onto the incoming "P.O. Log Sheet'. { 112- Routes two (2) copies of the Electrical /Hechanical
' Received Goods Traveler' Screening Not Required, directly to the Electro / Mechanical Inspectica Ste-
[ tion for performance of inspection. [ < .
\.
[ [ Rev. D 9/27'85 Coopletely Rewrit+an Page 1 of 10
Report No' QR-5106-E93-75-ADD 1
. Page No. D-24 oder.c.ontroin
- .--company I N S T R UCT IO N '
NUMBER ( 5 g 1757-02-60 ( 3 g Resoonsibility &ction 12.3 Re::eiving Inspection Obtains Computer generated ' Elect. onic Cr,sponent (Clerk / Scheduler) Receiving Inspection Travsler/Ecreening Data'
- Villiamspect for all
- Received Goode Travelers' screened by h dor or requiring In-Houce Screening.
HQII: If components are received unsessened and in-house screening capabilities are not available, requests the inspector to l , generate an "Inspection Report' (Foria R1825) } and requests the Quality Engineer to obtain dirpositics per 1765-01-53. 12.4 Routes the ' Electronic Component Receiving Inspection Traveler / Screening Data' form with two (2) copies of the ' Received Goods Traveler
- attached to the Electro /Bechanical Inspection Station for performance of inspection.
2.2.5 h ucess Green Returns as fo11ovst Receives Green Returns after completion of inspection for components pulled from inventory accounts and - ( ( requiring screening. ggIE: If In-House Screening is not available, requests the inspector to generate an [
- Inspection Report' and requests the Quality
[ Engineer to obtain disposition per 1765-01-53. 2.2.5.1 Obtains e Computer generated ' Electronic Component [ Receiving Inspection Traveler / Screening Data' for' each Green Return.
- 2. 2. 3. 2 Enters onto the ' Burn-In Racklog', and Schedules
( the oosponents into burn-in per Section 4.0. 2.2.5.3 Requests the inspector to locate the parts on the , [ burn-in backlog rack.
- 3. 0 IRSTRUCTION FOR VISUAL /DIRENSIONAL INSPECTION Reenonsibility Action 3.1 Receiving Inspection Selects the ' Finished Goods Traveler' purchased (Inspector) material by oldest reported date first.
[ - V1111aeeport j 3.1.1 Selects the appropriate sample per HIL Standard ( 105D, Level 2,1.5 AQL ( Acceptable Quality Level). [ . . . . . - . i i F
Page No. D-25 Report NoQR-5106-E93-75-ADD 1
' I'7.D,t ons,"? c I N S T FI U C T I 0 N NUMBER 1757-02-60 Responsibility Action -
- 3. 2 Receiving Inspection Performs the ites inspection in accordance with the (Inspector) instructions defined on the ' Inventory Text Inquiry' ,
- Villinaeport drawings, P.O./M.D., supplementary instructions, stilizing the appropriate gaging and/or test apparatus, and processes as follows:
3.2.1 Screenina Not Recuired - Enters the appropriate data on the 'PO Update - Receiving Inspection
- data base.
3.2.1.1 Enters the quantity to stock, if the actual physical quantity count is known, in the column marked 'To Stock' on one copy of the ' Received Goods Traveler" (stamps M.D., if applicable). 3.2.1.2 Places the inspector's stamp in the block marked f -
"Inspected By* and enters the date on one copy of
- ' the ' Received Goods Traveler *.
3.2.1.3 Attaches the stamped copy of the "Received Goods v Traveler' to the saterial and forwards to the Stockroom or Manufacturing. 3.2.1.4 Routes the second copy.of the ' Received Goods Traveler' to the Quality Engineer after updating the 'PO Update-Receiving Inspection" data base. 3.2.1.5 Generates and processes an 'It' per Instruction 1765-01-50 for nonconforming material. 3.2.2 Screened Br Vendor - Completes the ' Electronic Component Receiving Inspection Traveler / Screening
' Data' form per Instruction 1757-02-54, Paragraph 2.1.8 through 2.1.12 and 2.1.15 through 2.1.18.
3.2.2.1 Locates the components on the Functional Test Rack and marks the location on the Traveler. 3.2.2.2 Locates the ' Electronic Component Receiving Inspection Traveler / Screening Data' form with two (2) copies of the "Received Goods Traveler
- attached in the appropriate test systen slot.
Rev. D 9/27/85 Page 3 of 10 c .
Report No. QR-5106-E93-75-ADD 1 Page No. D-26 saaer.contrascompany
- - . . - - I N S T RUCTIO N
- NUMBER (
t 1757-02-60 (. 3 5 5 y Resnonsibility Actton 3.2.3 Receiving Inspection Burn-In Not Recnited - Repeat steps 3.2.2 through (Inspector) 3.2.2.2.
- Williamsport 3g3: If Burn-in is not required, it would be identified on the ' Electronic Component Receiving Inspection Traveler / Screening Data' fore but this does not delete the functional test requirement.
3.2.4 Screen In-Neuse - Repeat step 3.2.2. 3.2.4.1 Locates the cowponents on the functional test rack if a Pre Burn-in Functional Test is required. 3.2.4.2 Locates the ' Electronic Component Receiving l Inspection Traveler / Screening Data' form with two I (2) copiew of the "Received Goods Traveler' attached in the appropriate test systen slot. 3.2.4.3 Locates the components on the burn-in rack if a (
>( Pre Burn-In Functional Test is not required.
3.2.4.4' Locates the ' Electronic Component Receiving Inspection Traveler / Screening Data = form with two (2) copies of the ' Received Goods Traveler
- attached in the appropriate slot for scheduling into burn-ia by the clerk / scheduler.
4.0 INSTRUCTIONS FOR SCHEDULING Cunruni. mis INTO BURN-IM , { Responsibility &ction 4.1 Receiving Inspection Receives the ' Electronic Component Receiving [ (Clerk / Scheduler) Inspection Traveler / Screening Data' form from
' - Williamsport the inspector and processes as follows:
4.2 Enters the components onto the Burn-In Report completing all the entries except the scheduled Burn-In, Temperature Cycling date. 4.2.1 Reviews the ' Shortages By Part Number Report' from BIS /DP to determine priorities and shortages for each part number. 52K: The following is a liet of priorities, arranged from most critical to least I i critical. SP-Staff Priority, XX-Network 90, EX-This sonth build, 01-Next sonth build. Feem Allll lett b _ . . . . I I . _ . _ _ . . .
Report No. QR-5106-E93-75-ADD 1 Page No. D-27
'I'1D c ".5 I N S T R UCTIO N --
NUM8ER ((. 1757-02-60 pesconsibility Action 4.2.2 Receiving Inspection Reviews Burn-In Troy, progran card, eserciser card, (Clerk / Scheduler) and power supply availability and establishes a
- Williamsport scheduled Burn-In/ Temperature Cycling date for each loedts) making every effort to schedule the
. - priorities and shortages first. If no priorities or ahortages exist, schedules in order of oldest receipt date and/or purchase order required date.
4.2.3~ Routes the ' Electronic Component Receiving Inspection Traveler / Screening Data" form with two (2) copies of the ' Received Goods Traveler" attached to the burn-in station, if the total lot can be burned-in at one time during the next burn-in cycle. 4.2.4 Retains the ' Electronic Component Receiving Inspection Traveler / Screening Data' form with two
' (2) copies of the ' Received Goods Traveler' attached in the burn-in backlog file if the lot is to be burned-in in partial quantities or as a complete lot at a later date.~
4.'2. 5 . Obtains and re+ahm sufficient zerox copies of } ' Received Goods Traveler
- to attach a copy to -
each ' Electronic Cossponent Receiving Inspection Traveler / Screening Data' form if the lot sust be r burned-in in partial quantities. [ ~., . 4.2.6 Receiving Inspection Obtains a zerox copy of the original
- Electronic (Clerk / Scheduler) Component Receiving Inspection Traveler / Screening
[ L - Williamsport Data' form, for each partial lot, being put into the burn-in facility. 4.2.7 Draws a single line through the original quantity [ received and reflects the quantity of the partial lot. IQII. Do not obliterate the original quantity. [ 4.2.8 Identifies each of the ' Electronic Component Receiving Inspection Traveler / Screening Data' forme [ and a copy of the ' Received Goods Traveler' as a
' Partial Lot'. Stamps each partial lot generated, except the final, which vill be stamped with the
' Final' stamp.
4.2.9 Transfers the ' Electronic Component Receiving Inspection Traveler / Screening Data' forms from the l burn-in backlog file to the burn-in facility as L required per the burn-in schedule. Foem ASilllett l e.- n e,,,,e. ' e.., o<n
Report No; QR-5106-E93-75-ADD 1 Page No. D-28 saey e c.ontne
. ,- - canpany I N S T R UCT IO N NuueER f
1757-02-60 - (. . . . . Responsibilit? Action
- 4. 3 Deceiving Inspection obtains copies of the 'Surn-In Report' once (Clerk / Scheduler) each week and distributes to the Quality Control
- Williamsport Manager, and NP&c.
- 4. 4 Seports all significant problems affecting the born-in operation to the Quality Control Manager.
- 5. 0 IRST1tVCTIONS FOR PRE BURN-IN F11NCTIONAL TEST Resoonsibility Action 5.1 Receiving Inspection- Receives the ' Electronic Component Receiving (Inspector / Component Inspection Traveler / Screening Data' forms with two Screening Operator) (2) copies of the ' Received Goods Traveler
- attached
- Villiamsport from the inspector performing the Visual / Dimensional
. inspection which requires a Functional Test within
.24 hours after In-House Burn-In or for lots received
' pro screened by Yendor.
- 5. 2 Selects the appropriate Test Systes, Test Prograa .
Tape / Disc,' and Test Socket Adapter, as identified on ( (- the ' Electronic Component Receiving Inspection Traveler / Screening Data" fors, to accompl,ish the test. [
- 5. 3 Receiving Inspection Extracts sample per NIL Standard 105D, Level 2, L (Inspector / Component 1.5 AOL tests to verify that components screened Screening Operator) by Yendor pass Functional Test or to verify that
- Williamsport the test program to be utilized by BCCo for lots received unscreened is correct prior to in house
( burn-in. r 5;4 Receiving Inspection Completes the ' Electronic Component Receiving " (Inspector / Component Inspection Traveler / Screening Data = form (per Screening Operator) 1757-02-54) Paragraph 2.1.13 thru 2.1.18.
- Williamsport r
L EII: BCCo sample "Functional Test / Pre-Burn-In* test results for oosponents screened by Manufacturer or Vendor Test Facility, or requiring In-House Screening are to be L entered in Paragraph 2.1.13 (' Pre-aurn-In' test data results for components screened by Nanufacturer/Yendor Test Facility to be extracted from test lah results if denoted L on Vendor documentation). BCCo mud /or Nanufacturer/ Vendor Test Facility test ( results for ' Functional Test / Post Burn-In' data is to be entered in Paragraph 2.1.14. ~ e- Asimon L _ _ . . . I I L----_---_-.-_-__-___________-____
Report No; Qt-5106-E93-75-ADD 1 Page No. D-29
' BI1Dcongar ,,, i N S T R UCTIO N NUMBER 1757-02-E0 pesconsibility Action
- 5. 5 Receiving Inspection Locates the oosponents on thw .,:arn-in backlog rock (Inspector / Component if coeponents are to be screened in-house.
Screening Operator)
- Williamsport
- 5. 6 Locates the ' Electronic Component koceiving Inspection Traveler / Screening Data' form in the
, appropriate slot for scheduling into burn-in by
~
4- the Clerk / Scheduler.
- e. .
5.7 Packages.the failed components resulting from the Functional Test and locates on the failed components rack in the designated area. EZE: Actual quantity received from the Yendor will be determined by physical coynt of
~ '
parte yielded and forwarded to stock and the ,
? failed quantity.
- 5. 8 Generates and attaches a withdrawal to the Scrap account for failed quantity.
Places assigned Inspection / Component Screening
- 5. 9 Operator stamp and date on the ' Received Goods Traveler
- for components screened by the Vendor or Manufacturer.
5.10 Receiving Inspection Attaches the stamped copy of the ' Received Goods (Inspector / Component Traveler
- to the parts and delivers to the stockroce.
Screening Operator)
- Willionsport
( 5.11 Places the ' Electronic Component Receiving Inspection Traveler / Screening Data' form in the tray for the Clerk / Scheduler. ( . 5.12 Utilizing the other 'Beceived Goods Traveler
- copy, updates the 'PO Update-Receiving Inspection' data
( base.
- 6. 0 IISTRUCTIONS FOR BURN-IN
{ Resoonsibility Action 6.1 Receiving Inspection Receives the ' Electronic Component Receiving ( ( * (Inspector / Component Inspection Traveler / Screening Date* forms scheduled Screening Operator) for the next burn-in cycle from the Clerk / Scheduler. r
- V1111assport b i
, - m i,.i...
Rev. D 9/27/85 e Page 7 of 10 r __ -- - - - - - - - - - -
Report No' gR-5106-E93-75-ADD 1 Page No. D-30 ses ycontrescompany
- . ~ . - - I N S T R UCTIO N NUMBER / ' 1757-02-60 (
l . . . . Resoonsibility Action
- 6. 2 Receiving Inspection Selects, as applicable, the appropriate burn-in (Inspector /Componet trays, progran cards, exerciser cards, etc., as Screening Operator) identified on the Traveler.
- Williamsport
- 6. 3 .
. Loads the burn-in trays. ,. y, 32 3 : Every attempt should be made to load the m- trays prior to the cycle start date.
- 6. 4 Receiving Inspection Loads the burn-in ovens on the start of the (Inspector) .
- burn-in cycle.
- Villiamsport . ,
- .lgn: The burn-in ovens should elvers be loaded to the maximum capacity prior to starting
-.. the cycle, whenever possible.
'e
- 6. 5 - S Removes the trays from the oven, when the burn-in cycle is complete, re-load the oven and starts new cycle.
- 6. 6 Removes the components from the trays, re packages, (
identifies with part number, quantity, and purchase \ ( order number. Locates the parts on the final test shelf.
- 6. 7 places assigned inspection stamp and date completed burn-in on the Traveler.
{
- 6. 8 Receiving Inspection Locates the ' Electronic Component Receiving (Inspector) Inspection Traveler / Screening Data' fors in the approp-iste test system slot.
( - Vilitansport .
- 7. 0 INSTRUCTIONS FOR POST BURN-IN FUNCTIONAL TEST Responsibility $ction.
7.1 Receiving Inspection Receives the ' Electronic Component Receivizg * (Inspector / Component Inspection Traveler / Screening Data" forms froe [ Screening Operator) the burn-in operation.
- Villiamsport 7.2 Repeat step 5.2.
( ,
- 7. 3 Test the parts 100%.
Rejects lota if the failures exceed 15% of the ( 7. 4 lot quantity. (
- 7. 5 Applies the screening mark, if applicable, repack-
[ ages, and labels the acceptable prts, r e Assis.i m L pege a of to , Rev. o s/27/as
Report No. QR-5106-E93-75-ADD 1 Page No. D-31
' S,gco"f? I N S T R UCTIO N NUMBER g( 1757-02-60 Resoonsibility Action
- 7. 6 Receiving Inspection Completes the ' Electronic Component Receiving (Inspector / Component Inspection Traveler / Screening Data' form (per Screening Operator) 1757-02-54) Paragraph 2.1.14 thru 2.1.18).
- V1111ansport .
7.7 Performs activities se defined in Paragraph 5.7 through 5.12 except for the followings the *To
- Stock' column should reflect the ' Actual'
- . quantity being delivered to otock, and the ' failed' quantity, if applicable.
EDIEt For in-house burned-in components, the actual quantity receivW and delivered to stock is calculated by the total amount of trays
; utilized times (1) number of positions per
-- tray. Enters the actual quantity in the-
- appropriate column on the "Received Goods Traveler'.
f
- 8. 0 INSTRUCTIONS FOR RANDLING
- ELECTRONIC COMPONENT RECEIVIRU INSPECTION b^ TRAVrtr*/SCarrw1NG DATA' FOR PARTIAL QUANTITIES t Resoensibility Action 8.1 Receiving Inspection Attaches the ' Electronic Component Receiving (Clerk / Scheduler) Inspection Traveler / Screening Dete' form, for
- Villiamsport partial lots, to the originni ' Electronic Component f Receiving Inspection Traveler / Screening Data' form, and the original "Received Goods Traveler
- and returns to the i11e.
- 9. 0 INSTRUCTIONS FOR MANDLIBG
- ELECTRONIC COMPOWENT RECEIVING INSPECTION TRAYrt ro/SCRrruIgG DATA' FDR TOTAL QUANTITIES Resoonsibility Action 9.1 Receiving Inspection Processes the final lot of partial lots as follows:
(Clerk / Scheduler) [ - Villiamsport 9.1.1 Removes all ' Electronic Component Receiving Inspection Traveler / Screening Data" forms attached [ to the copy of the original ' Received Goods Traveler'. . F (.' s
.... n w7/as ' r.oe ,or to c
Report No, QR-5106-E93-75-ADD 1 Page No. D-32 { seer.contrecompany
- ~. - I N S T RUCTIO N .
NUMBER / ' t 1757-02-60 t {, Responsibility. Action 9.1. 2 Receiving Inspectica Totals the "Inspected' and ' Rejected
- quantities (Clerk / Scheduler) for all partial lots and completes the Pre and Post
- Villiamsport Burn-In Punctional Test information on the original
' Electronic Compo.ient Receiving Inspection Traveler /
Screening Data' form. 9.1. 3 - Generates and processes a ' Scrap Ticket" per instruction 1765-01-52 for the totsi quantity ( _ . . .
'. - - ' Rejected" if the total scrap value exceeds
$250.00.
32Ip ' Scrap Tickets
- sost be reviewed and
(
~
- t
. . . signed by the Quality Engineer.
[ 9.1.4 Reca..'.ving Inspection . Enters the ' Scrap Ticket
- number, if applicable,
[ (Clerk / Scheduler) on all the ' Electronic Component Receiving a - Williamsport Inspection Traveler / Screening Data' forms (Reference 1757-02-54, Paragraph 2.1.20). 9.1.5 _. Entere the failure data coto the 'Pailure Data
. Trending Systen" (Reference 1757-02-54, Paragraphs
-(, 2.5 and 2.5.1.
9.1.6 Processes complete lots, total received quantity
. . - as follows: .
9.1.6.1 Repeat stepe 9.1.4 through 9.1.5. ( [ - ExD - L . Y s r r w - Perm Astiblett Pece 10 of 10 . l Rev. D 9/2'1'M l _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ . _ _ _ _ _ _ _ _ _ _ _ . _}}