ML20150C299

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Summary of ACRS Subcommittee on Metal Components 880315 Meeting in Charlotte,Nc Re Epri/Westinghouse Owners Group Program on Nondestructive Exam of Cast Stainless Steel. Related Info Encl
ML20150C299
Person / Time
Issue date: 04/27/1988
From:
Advisory Committee on Reactor Safeguards
To:
Advisory Committee on Reactor Safeguards
References
ACRS-2563, NUDOCS 8807120424
Download: ML20150C299 (11)


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. DATE ISSUED: April 27. 1988

SUMMARY

/ MINUTES OF THE ACRS SUBCOMMITTEE ON METAL COMP 0NENTS MARCH 15, 1988 CHARLOTTE, NORTH CAROLINA The ACRS Subcommittee on Metal Components met on March 15, 1988, at the EPRI NDE Center in Charlotte, North Carolina to review the status of the EPRI/ Westinghouse Owners Group Program on non-destructive examination of cast stainless steel.

Notice of the meeting was published in the Federal Register on February 29, 1988 (Attachment A). The schedule of items covered in the meeting is in Attachment B. A list of handouts kept with the office copy of tne minutes is included in Attachment C. There were no written or oral statements received or presented from members of the public at the l

l meeting. E. Igne was cognizant ACRS Staff member for the meeting.

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l Principal Attendees ACRS Others P. G. Shewmon, Chairman T. Mager, Westinghouse Electric Corp.

D. Ward, Member D. Adamonis, Westinghouse Electric Corp.

C. Wylie, Member H. Eckert, NVS J. Lance, Yankee Atomic Electric Co.

NRC Staff J. Cavender, Duke Power J. Muscara C. Cheezer, Duke Power C. Y. Cheng C. Cowfer, Southwest Research Institute M. Hum E. Throckmorton, Virginia Power D. Danielson S. Doctor, PNL X. Ward A. Curtis III, Rochester Gas &

R. Newsome Electric Corp.

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. Minutes / Metal Components Mtg. 2 g

Charlotte, NC, March 15, 1988 4

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EPRI M. Behravesh F. Annirato Y. Jeong R. Shankar R. Stone Highlights

1. S. Doctor, Pacific Northwest Laboratory, presented a status report on inspection reliability of cast stainless steel. He discussed 1)

PISC III - Centrifugally cast stainless steel round robin tests (CCSSRRT), 2) Post CCSSRRT studies, 3) PNL cast stainless steel studies, and 4) PISC III program.

The PISC III CCSSRRT - screening phase has been reported in NUREG/CR-4970, dated October 1987. In this phase 15 cast stainless l steel specimens were used; 11 contained thermal fatigue cracks, 4 l contained no intended cracks and that the weld crowns were ground l

j but not perfectly. The specimen contained equiaxed or columnar microstructure. Eighteen teams performed the inspections. The most common inspection procedural technique used was dual-probe, l longitudinal wave at 1 MHZ. The conclusions of the screening phase 1

l are as follows:

l o In general, inspection performance was rather poor. Some 1

I operator / technique combinations did show potential, other operators with the same procedure did poorly.

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  • Minutes / Metal Components Mtg. 3 Charlotte, NC, March 15, 1988 o High false call rates made it difficult to ambiguously analyze the results o .In general, false call probability (FCP) was higher in columnar thal equiaxed microstructure.

o Single-sided versus both side inspection effectiveness could not be resolved due to the high FCP in columnar material, o Two laboratory-type radiographic inspections had good results, but these are not adaptable for field inspections.

The post CCSSRRT study was performed at PNL. The data base was collect-ed with the SAFT system with a 500 k HZ shear-wave transducer. Results

'from this study indicated that 1) detections were probably based on signal amplitude, 2) no simple filter exists for both colunmar and equiaxed material to reject unwanted coherent grain scattered signals and 3) the problem is not totally one of signal-to-noise since spectrum of defects and noise are quite similar.

PNL also performed a coarse grained material inspection phase which was a planned task on NDE Reliability program. The objective was to evaluate the effectiveness of ultrasonic techniques for inspecting cast materials, understand the physics of the problem, assess methods to provide improvements for inspections, determine the limitations of solutions and recommend improvements to code / regulatory requirements.

The four problem areas being addressed were 1) far-side weld inspections, 2) cast stainless steel inspections, 3) dissimilar metal

- weld inspections and 4) weld overlay inspections The approach was to carefully map sound field transmission properties. A digital system was

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  • 4 Minutes / Metal Components Mtge 4
  • Charlotte, NC, March 15, 1988 required to separate the diffdrent modes resulting from scattering, mode conversions and beam skewing. Four cast microstructures are under study, 1) columnar, 2) equiaxed, 3) mixed modes and 4) layered structures. The status of this task are as follows:

[i o Completed L-wave attenuation measurements - naught degree o Completed L-wave field profiles - naught degree U

o In progress 45 L-wave field profiles.

Studies performed thus far concludes that microstructure is very impor-tant in UT inspection effectiveness and that more complicated micro-structures create greater inspection difficulties due to sound field distortion.

S. Doctor next discussed the planned PISC III - Action 4 round robin studies on austinetic steels (cast and wrought). Co-leaders for this study are S. Doctor, PNL and H. Herkenrath, ISPRA. The objectives of this program are as follows:

o identify procedures that have the potential to detect and size defects and to discriminate between flawed and unflawed materials, o complement the capability and reliability studies by evaluating the effect of important material and defect vari-ables, and

. . Minutes / Metal Components ~Mtg. S Charlotte, NC, March 15, 1988 e o measure inservice inspection performance under realistic in-field conditions on realistic cracks, and evaluate human reliability factors.

A large interest, here and abroad, in participating in this study has been shown. Testing is to start in the fall of 1988.

A. Curtis III, Rochester Gas & Electric, presented a brief overview of the Westinghouse Owners Group (WOG)/EPRI coordinated program on ultrasonic exanination of welded joints in centrifically cast stainless steel pipes of the PWR main coolant loops. He stated that studies have shown that the minimum ASME Section XI code exam is inadequate in detecting and sizing flaws in cast stainless steel pipes, and that E0G/EPRI initiated and supported a coordinated program that was started in 1984.

M. Behravesh, EPRI, presented a status report on the )L OG/EPRI program on ultrasonic examination of cast stainless steel piping welds. NDE findings and status thus far are as follows:

o There is a limited experience base with NDE of CCSS, but the situation is improving, o Variations in UT characteristics of CCSS limit the develop-ment / application of a fixed UT procedure for all plants.

Variations in UT characteristics are also found among differ-ent joints in the same plant and even along a single joint, i

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Minutes /Motal Components'Mtg. 6 o a.'>-

Charlotte,.NC, March 15, 1988 e

o Proper reference material for calibration sensitivity is essential to the NDE of CCSS. An a priori knowledge of the materials UT characteristics is necessary for test parameter optimization.

o Depending on the material, detection sensitivities for de-tection of 10-40% through wall flaws can be demonstrated, o Five EPRI reports dealing with CCSS have been published. The document numbers and dates are as follows:

- EPRI NP-4996-LD, December 1986

- EPRI NP-5131, June 1987

- EPRI NP-5173, April 1987

- EPRI NP-5246, June 1987 l

- EPRI NP-5329, July 1987 l.

F. Ammirato, EPRI NDE Center, presented a status report on inspection of cast stainless steel. He stated that 75 specimens in 9 configurations were available for the program. He also stated tha' field application activities were performed on Braidwood (October 26-30,19878), Trojan l

! (April 2-12, 1987), Arkansas (November 3-5,1986) and Vogtle (June 17-18,1985). The preliminary conclusions of the program so far are as r follows:

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o No single, general NDE technique has been identified for inspection of cast stainless steel, although effective NDE techniques are available for a few specific conditions.

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  • Minutes / Metal Components Mtg. 7

..' .. Charlotte, NC, March 15, 1988 Experimental and theoretical basis exists for understanding wave propagation.

o Signal processing can improve results and that field trials are valuable learning experiences.

o Detection Statistics (preliminary):

- Two-sided access of forged SS/CS: crack detection about 80%, and false call about 10%

- Two-sided access CCSS/SCSS: crack detection about 60%,

and false call about 15%

- One-sidedaccess(in-progress)

J. Adamonis/R. Richel, Westinghouse, discussed the status of demon-stration and flaw detection and characterization capabilities for ultrasonic inspection of PWR main coolant loop welds. The manual inspection program is now complete. All 75 cracked samples have been examined manually and a final report describing the results will be completed by the end of March 1988. It was stated that results of the manual inspection program could lead to future improvement of inspection results, if the following items are given proper attention:

o Knowledge of the fabrication materials, o Knowledge of the nature of defects, o Improved understanding of the sound team propagation mechanism, i

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Minutes / Metal Components Mtg. 8 Charlotte, NC, March 15, 1988 o Proper selection of the ultrasonic test parameters and

. procedures,

. o Additional operator training and experience, and o Adequate surface preparation.

Subcomittee Action None voiced at the meeting.

NOTE: Additional meeting details can be obtained from a transcript of this meeting available in the NRC Public Document Room,

. 1717 H St., NW., Washington, D.C. or can be purchased from Brandenburg)&

20049,(404 474-1740. Hasty, 231 Fairview Road, E11enwood, Georgia

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  • ATTACHMENT A t e

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  • Federal Register / Vol. 53. No. 39 / Monday February 29. Ne6 / Notices 1

s as far in advance as practicable so that OFFICE OF SCfENCE AND ' +

e Documents. U.S. Covernment Printing l Of fice P.O. Box 37082. Washington. DC appropriate arrangements can be made. TECHNOLOGY POLtCY ~ " --

20013-7082. Copies may also be During the initial portion of the purchased from the National Technical meeting. the Subcommittee, along with White House Science CounctiMH9C)

  • Information Service U.S. Department of any of its consultants who may be '

Commerce. 52% Poti Royal Road- present, may exchange preliminary The White flouse Science CounEil, th '

ws @ g mauen & purpose oMich is to edvise the ia 1 or i s ec on rcop g for a ' "'.dered during the balance of the Director. Office of Science and fee in the NRC Public Document Room. m" Technology PoMOSTP), wiH meekn 1717 11 St reet. NW., Wa shingt ,n. DC. V on r 1e will then hear March to and 11.1988 in Room 51%

Regulatory Guide 1.25 and Section jy and hold discussions New Executive Office Dullding.

presen~...

15.7.4 of the NRC's Standard Review with representatives of the NRC Staff. Washington, DC.The meeting will begin Plan are available for inspection or its consultants, and other interested at 620 p.m. on March 10, recess and copying for a fee in the NRC Public persons regarding this review. reconvene at 8.00 a.m. on March 11.

Document Room.171711 Street. NW. Further information regarding topics 1988. Following is the proposed agenda Washington.DC. Copies of the to be discussed, whether the meeting for the meeting:

Regula'ory Guide may be purchased by has been cancelled or re scheduled, the calling (?o2) 275-2000 or by writing to ( ) Briefing of the council, by the Chairman s ruling on requests for the Assistant Directors of OSTP on the the Super.ntendent of Documents. U.S.

Government Printing Office. P.O. Box opportunity to present oral statements current activities of OSTP.

37032. Washington. DC 20013-7082. and the time allotted therefor can be (2) Briefing of the Council by OSTP Copies of AIF/NESP-032 may be obtained by a prepaid telephone call to the cognizant ACRS staff member. Mr. personnel and personnel of other purchased from the USCEA. agencies on proposed ongoing, and Publications Office. 7101 Wisconsin Elpidio Igne (telephone 202/634-1414) between 8.15 a.m. and 5:00 p.m. Persons completed panel studies, Ave..Bethesda.MD 20814 telephone number (301) 654-9260. planning to attend this meeting are (3) Discussion of composition of panels to conduct studies.

,Daled at Bedesda. Maryland it.is individual 03rd dayone urged or twotodays contact beforethe the above named of hbruary 1988. The March 10 session and a portion of Fur the Nuclear Regulatory Commission.

scheduled meeting to be advised of any changes in schedule, etc., which may the March 11 session will be closed to Eric S. Beckjord. the public.

Dirt.ctor. Ofhce ofNuclear Repdato?> hat e occurred.

The briefing on some of the current N"M Dated. February 04.1968 activities of OSTP necessarily will (FR Doc 8A4:29 Fded 2-5-88. 8 45 aml Morton w.1.ibark.m. involve discussion of material that is sn.o coa n o oi-v A ssistant n ecurii e Directorfor Project formally classified in the interest of 8&4 82 Fded 2-06-88. 8 45 am) e ons s s a so e for a n of Advisory Committee on Aeactor o ittee on Metal m m n'o-* W the briefing on panel studies. As well. a

$ guard p ,n $ e portion of both of these briefings will require discussion ofinternal personnel The ACRS Subcommittee on Metal (Docket No. 30-13435, ASLBP No. 88-$59- procedures of the Executive Office of Components will hold a meeting on the President and information which. if 01-SC)

March 15. EG. EPRI NDE Center.1300 prematurely disclosed, would flatris Bh d., Charlotte. NC. Atomic Safety and Licensing Board significantly frustrate the The entire meeting will be open to Panel Hearing; Finlay Testing implementation of decisions made public attendance. Laboratories, Inc. requiring agency action. These portions The agenda for subjec.t meeting shall of the meeting will be closed to the be as foHows: Fe ry 2 988. pubhc pursuant to 5 U.S.C. 552b(c)(1).

Tuesday, M, arch 21 1968-M0 a.m. un til Before Administratne judges. Robert M. (2), and (9)(B).

the conclusien of business 1.ato. Chairman. Glena O. Bnght. Richard F.

Cole.

A portion of the discussion of panel The Subcommittee will review the c mposition will necessitate the status of the NDE of cast stainless steel Order (Postponlog flearing) disclosure of information of a personal piping and other topics related to Please roAe notice that the evidentiary nature the disclosure of which would Subcommittee activities. hearing in this proceeding, scheduled to constitute a clearly unwarranted Oral statements may be presented by invasion of personal privacy, members of the public with the commence on March 9.1988, is postponed unul further nouce.

Accordingly, this portion of the meeting concurreoce of the Subcommittee will also be closed to the public, Chairman; written statements will be Dated at Bethesda. Maryland. this :2nd pursuant to 5 U.S.C. 552b(c)to).

accepted and rnade available to the day of February 1988.

P "" Because of the security in the New It is so orderd nl in th pro fthe For the Atomic Safety and Licensing Burd Executive Office Building, persons meeting when a transcript is being kept. "#

  • and quest 6ons may be asked only by Robert M. Iazo' meeting should contact Barbara J.

members of the Subcorimittee,its Chcirmon. Admim.s trative/udte' Diering, at (202) 4564740 prior to 3:00 consaitants, and Stsff. Persons desiring p.m. on March 9.1988. Mrs. Dicring is to make oral statements should notify lFR Doc. 28 10f0 Filed 2-:r48. 8.45 err) also available to provide specific ow=o coot nm the ACRS staff member identified below l

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ATTACHMENT 8 t

TENTATIVE SCHEDULE ACRS SUBCOMMITTEE ON METAL COMPONENTS MEETING AT THE EPRI NDE CENTER 1300 HAPRIS BLVD., CHARLOTTE, NORTH CAROLINA 28221

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MARCH 15, 1988

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8:30-8:40a.m.j I. Welcome and Introduction - G. Dau, EPRI ^

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8:40 - 8:45 a.m. / ' " . Chainnan's Opening Statenents - P. Shewmon 8:45 - 10:00 a.m." III. NRC Research Work on Cast Stainless Steel Pipe - S. Doctor, PNL g ro _ 1010 i ****** BREAK IV. Westingbouse Owner's Group /EPRI (c 1) Q Coordinated Program Presentation'hk i y. c :-

o Introduction GJL fCurtis, RG&E

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-10:15 - 10 : 20 a .m.

t o 4 420 - 10:45 a.n. o Sample fabrication <Rische Q

-10t45 - 11 :00 a .m. o Manual InspeqLion System - fi i m z e, /

. Odamonis.]D.e

! tet o  ; -0 ol W 44 - 11:50 a.m. p Advanced Inspection System results - Behravesh, EPRI Pdo @*

g6 - d w w v a to , 6 fe-1 'ct W'

- background

- laboratory results

- field experience l o Sample docueentation - Behravesh/NDEC W, o 3 12:00 - 1:00 p.m. LUNCH l

l T3 9 1:00 - 3jetfp.m. V. Demonstrations and Hands-on - Behravech/ Staff 3:30 p.m. VI. Closing connents and Adjournment l

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!af.. - ATTACHMENT C-ni: q ;,i . ,

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LIST OF DOCUMENTS:

.l . Status Report on Inspection Reliability of Cast Stainless Steel March 15,1988 - Presented by Steven R. Doctor, Pacific Northwest

2. Ultrasonic Examination of Centrifugally Cast Stainless Steel-Pipes of'PWR Main Coolant Loops presented by Electric Power Research Institute, Gary J. Dat' ,hannd M. Behravesh, Component Reliability Program
3. Demonstration of. FIN Detection and Characterization Capabilities for Ultrasonic Inspection of Main Coolant Loop Welds presented by

. Westinghouse Owners's Group EPRI, tierch 15, 1988 4 Manual Inspection Results presented by Rick Richel

5. EPRI NDE Center Lab. Handout - Trijso3. Tim - Inspection Configuration I

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