ML20150B733

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Forwards IE Bulletin 78-13 Failure in Source Heads of Kay- Ray Inc Gauge Models 7050,7050B,7051,7051B,7060,7060B,7061 & 7061B.(See ANO:7811060166
ML20150B733
Person / Time
Issue date: 10/27/1978
From: Grier B
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To: Curtis C
ST. REGIS PAPER CO.
References
NUDOCS 7811080232
Download: ML20150B733 (5)


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%, w e October 27, 1978 St. Regis Paper Co.

ATTN:

C1arance Curtis Bucksport, Maine 04416 Gentl emen:

The enclosed Nuclear Regulatory Commission (NRC) IE Bulletin No. 78-13 requires action by you with respect to certain gauging devices in your possession.

Records show that you have received one or more of these gauges which are manufactured by Kay-Ray, Incorporated.

These gauges contain radioactive material regulated by the NRC.

The possession and use of the radioactive material contained in the gauges is governed by either a specific NRC license issued to you or under the general license provisions of NRC regulation 10 CFR Part 31, Section 31.5.

A copy of 10 CFR 31.5 is provided for your information.

If you possess gauges under a general license, you should have received a copy of this regu-lation from the gauge vendor when you received the gauges.

Should you have any questions regarding this Bulletin or the actions required of you, please contact this office.

Sincerely, Boyce H. Grier Director

Enclosures:

1.

IE Bulletin No. 78-13 2.

List of IE Bulletins Issued in 1978 CONTACT:

Robert 0. McClintock (215)337-52C6

?Snos om

U.S.-NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT WASHINGTON, D.C.

20555 IE Bulletin No. 78-13 Date:

October 27, 1978 Page 1 of 2 FAILURE IN SOURCE HEADS OF KAY-RAY, INC., GAUGES MODELS 7050, 70508, 7051, 7051B, 7060, 70608, 7061, AND 70618 Description of. Circumstances:

The U.S. Nuclear Regulatory Commission (NRC) has received information that on three occasions in the past year fractures have occurred at the weld between'the dome and.the box of source heads used in the subject gauges manufactured by Kay-Ray, Inc.

These gauges contain radioactive material regulated by the NRC.

The possession and use of the radioactive material in the gauges is governed by either a specific NRC license or under the general license provisions of NRC regulation 10 CFR 31, Section 31.5.

A copy of 10 CFR 31.5 is enclosed.

These incidents of weld ' fractures' in the gauges have caused the dome to separate from the box, exposing the 500 millicurie Cesium-137 sealed source.

In one case, the radioactive source itself fell loose from the dome and was completely exposed.

The separation of the dome from the box could result in a radiation overexposure if an individual actually handled the radioactive source or worked in close proximity to a gauge where the lead dome had separated from the box.

In order to correct this potential radiation hazard, Kay-Ray has de-veloped a support bracket which they will supply free of charge to-prevent the dome separation if a fracture does occur.

In a June 30, 1978 letter (copy enclosed) Kay-Ray advised you of the availability of

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the support bracket and requested you to return a card confirming the i

specific source heads in your possession.

A number of companies have not returned a card to Kay-Ray, Inc.

In order to assure correction of this potential hazard, you should complete the following actions.

Actions to be taken by you as a licensee of the NRC:

1.

On the enclosed form, enter your' company's name, address and tele-

. phone number, complete the other actions according to the instruc-tions, and sign the preaddressed form and return it to the NRC after completing all-the required actions.

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lE Bulletin No. 78-13 Date:

October 27, 1978 Page 2 of 2 If you have transferred or otherwise disposed of any Kay-Ray gauges,

'ke the-action iniitem number 2, following:

Complete item 1 of the enclosed form, and (a) if you possessed the gauge under a general license of 10 CFR 31.5 include with the form a statement'of how you have complied, or information which does comply, with the. requirements of 10 CFR 31.5(c)(8) or (9) and provide the name and address of the persons or organizations to whom the gauge was transferred, or (b) if you possessed the gauge under a specific license include with the form a statement of how you complied with the requirements of 10 CFR 30.41 an'd provide the name and address of the persons or organizations to whom the gauge was transferred.

If you have any of the specified Kay-Ray gauges in your possession, take the actions in item numbers 3 through 5, following:

3.

Within two (2) days of receipt of this Calletin, visually inspect the source head on models 7050, 7050B, 7051, 7051B, 7060, 70608, 7061, and 7061B of Kay-Ray gauges in your possession for evidence of weld cracks between the dome and box.

If cracks are found, take-the following actions:

(a) contact Kay-Ray immediately at (312) 259-9244 and inform them, and (b) file a report with this office as required by 10 CFR 31.5(a)(5).

(A copy of 10 CFR 31.5 is enclosed.)

4.

Within ten (10) days after receiving the support bracket (s) from Kay-Ray, install a support bracket on each Kay-Ray gauge model

-(identified in item 3 above) in your possession.

5.

Within twelve (12) days after. receiving the support bracket (s) from Kay-Ray, report the completion of the above actions to this office.

The report should be submitted by completing and returning the enclosed preprinted, preaddressed form to the NRC.

In addition to the above specific actions, we recommend that you read and become thoroughly familiar with the conditions of either the specific NRC license or the general license of 10 CFR 31.5 whichever authorizes your use and possession of the gauge devices.

Approved by ~GAO, B180225 (R0072); clearance expires 7-31-80.

Approval was given under a blanket clearance specifically for identified generic probl ems.

Enclosures:

1.

Report Form 2.

10 CFR 31 (extract) 3.

Kay-Ray Letter dated 6/30/78 4..

Kay-Ray Card b

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' i IE Bulletin No. 78-13 '

October 27, 1978 l

4.

Page l' of 2 4

LISTING OF IE BULLETINS l

ISSUED IN 1978 i

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Bulletin Subject Date Issued Issued To No.

78-01 Flammable Contact -

1/16/78 All Power Reactor Arm Retainers in G.E.

Facilities with an:

CR120A Relays Operating License (OL) or.

Construction Permit (CP) 7 i

78-02 Terminal Block 1/30/78 All Power Reactor Qualification Facilities with an OL or CP 78-03 Potential Explosive-2/8/78 All BWR Power Gas Mixture Accumula-Reactor Facilities

-tions Associated with with an OL or CP i

BWR Offgas System Operations i

78-04' Environmental Quali-2/21/78 All Power Reactor fication'of Certain Facilities with an Stem Mounted Limit OL or CP Switches Inside Reactor Containment 1

78-05 Malfunctioning of 4/14/78 All Power Reactor Circuit-Breaker Facilities with an Auxiliary Contact OL or CP-Mechanism-General Model'CR105X 78-06 Defective Cutler-5/31/78 All Power Reactor

. Hammer, Type M Relays Facilities with an With DC Coils OL or CP 78-07 Protection afforded 6/12/78 All Power Reactor by Air-Line Respirators Facilities with an and Supplied-Air Hoods OL, all Class E and F Research Reactors with i

an OL, all: Fuel Cycle Facilities Ewith an OL, and all Priority 1

. Material Licensees l

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.IE Bulletin No. 78-13 October 27, 1978 Page 2 of 2 LISTING 0F IE BULLETINS ISSUED IN 1978 Bulletin Subject Date Issued Issued To N o.-

78-08 Radiation Levels from 6/12/78 All Power, Test, and Fuel Element Transfer Research Reactor Tubes Facilities with an OL having Fuel Element Transfer Tubes.

78-09 BWR Drywell Leakage 6/14/78 All BWR Power Paths Associated with Reactor Facilities Inadequate Drywell with an OL (for action).

Closures or CP (for information).

78-10 Bergen-Paterson 6/27/78 All Power Reactor Hydraulic Shock Facilities with an.

Suppressor Accun:ulator OL or CP Spring Coils 78-11 Examination of Mark I 7/21/78 BWR Power Reactor Containment Torue Facilities with an OL Welds for action:

Peach Bottom 2 and 3, Quad Cities 1 and 2, Hatch 1, Monticello and Vermont Yankee.

All other BWR Power Reactor Facilities with an OL for information.

78-12 Atypical Weld Material 9/29/78 All Power Reactor in Reactor Pressure Facilities with an Vessel Welds OL or CP.

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.U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT

Licensee Name:'

' Address:

._.., J ; :' ;.n :

weil.A1.A;;',,

If you possess the gauges under a specific NRC license, enter the license number:

1.

If you have transferred or otherwise disposed of any Kay-Ray

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gauges, place a check or mark in the box and provide the infonnation required by action item 2 in the Bulletin instructions.

Complete the following for Kay-Ray gauges in your possession:

2.

Date the card was mailed to Kay-Ray, Inc., confirming the specific source heads in your possession.

(date) 3.

Number of source heads visually inspected for evidence of weld cracks between the dome and box on models 7050, 70508, (number) 7051, 7051B, 7060, 7060B, 7061, and 70618.

4.

Number of. source heads inspected in the items above which had weld cracks.

(number) 5.

Data support brackets were received from Kay-Ray.

(date) 6.

Date installation of support brackets was completed.

(date)

Signature and printed name of responsible individual or Radiation Safety Officer.

After completing the abave actions and entering the required information, sign the forn, fold it so that the NRC return address is showing, tape or staple closed and place.in the. mail.

No postage is required.

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UNITED STATES f

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NUCLEAM MEQULATORY COMMISSION POST AGE AND FEES P AIO u.s.MUCLEANASGubATOmv OPPICI AL SussNEsa commission PENALTY POR PMIV ATE USE, saco t'

U. G. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION & ENFORCEMENT REGION I 631 PARK AVENUE KING OF PRUSSIA PA.19406 j

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UNITED STATES NUCLEAR REGULAT.ORY COMMISSICN RULES cnd REGULATIONS TITI.E 10 CHAPTER 1 CODE OF PEDERAL REGULATIONS-ENERGY d

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i GENERAL DOMESTIC LICENSES FOR BYPRODUCT MATERIAL 31 i

4 m anuf actured for the purpose of l

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31.3 Certain devices and equipment.

s 31.1 Purpose and scope.

detecting, measuring, gauging or 31.2 Terms and conditions.

A general h. cense is hereby issued to controlling thickness, density, level, inter-31.3 Certain devices and equiptnens.

transfer receive, acquire, own, possess and 31.s certain measurins, saustas or controuins use byproduct material incorporated in qu alitative or quantitative chemical devices.

the fouowing devices or equipment which composition, or for producing light or an 31.6 General license to instan devices sen-erally ucensed in I st.s.

have been manufactured, tested and ionized atmosphere.

38.7 1.uminous safety devices for use in labeled by the manufacturer in ac-(b) The general license in paragraph aircraft.

ccrdance with the specifications con-P "

31.8 Americium 24: in the form of calibra-tained in a specific license issued to him tion or reference sources, product material contained in devices

. by the Commission.

which have been manufactured or 1

31.9 General license to own byproduct ma.

(a) Static elimination device. Dern.ces ggg g,,

sertal.

,n 31.10 General ucenu for strontium-oo in ic* Sdesigned for use as static eliminators c rdance 6 h specmca@ns con-for use of byproduct u$which contain, as a sealed source ortained in a specific license issued pursuant d'**"'*-

31.11 General license

. sources, byproduct material consisting of to @ 32.51 of this chapter or in ac-materials for certain in vitro cunical ga total of not more than 500 microcuries g

g g g

or laboratory testins.

'b tained in a specific license issued by an P d et d 34 FR 1J Agreement State which authorizes (c) [ Deleted 35 FR 3982.)

distnbution of the devices to persons (d) lon generating tube. Devices de-W, ensed W the Agnement signed for ionization of air which contain, gueraHy m att as a scaled source or sources, byproduct (c) Any person who acquires, receives, material consisting of a total Of not more

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E 3 31.1 Purpose and scope.-

than 500 microcuries of polonium-210 f E ** "'"

This part establishes general licenses per device or of a total of not more than R *e*n*e*"em m mg@ N M %

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g for the posession and use of byproduct 50 millicuries of hydrogen 3 (tritium) per

'. material contained in certain items and a device.

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$ general license for ownership of by-

@ 31.4 [ Deleted 36 FR 16898-]

t the device at the tune of receipt and i

product material. Part 30 of this chapter

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beanns a statement that removal of the also contains provisions applicable to the trouing devices.s label is prohibited are maintained thereon subject matter of this part.

(a) A general license is hereby issued and shall comply with allinstructions and 1

31.2 Terms and conditions.

to commercial and industrial firms and precautions provided by such labels; g

(a) The general licenses provided in R rsearch, educational and medicalinstitu-(2) Shan assure that the device is

% this part are subject to the provision of } tions, individuals in the conduct of their tested for leakage of radioactive material Q $ @ 30.14(d), 30.34(a) to (e), *30.41, u-business, and Federal, State or local and proper operation of the on-off u 30.51 to 30.63 and Parts 19,20, and 21t E government agencies to acquire, receive, mec snism and indicator, if any, at no i

% of this chapter unless indicated other-possess, use or transfer, in accordance longer than six-month intervals or at such i

wise in the language of the general li-with the provisions of paragraphs (b),(c) other intervals as are specified in the and (d) of this section, byproduct ma-label; however;

,s,ense, terial contained in devices designed and (i) devices containing only krypton Attention is directed patticularly to the need not be tested for leakage of radio-provisions o.f the regulations in Part to of stus

' Persons possessms byproduct :naterial in chapter which relate to the labeimg of con, devices under the generai !! cense in 5 31.3 active material and before Jan. 15.1975 may continue to possess, (ii) devices containing only tritium or tainers.

use or transfer that matertal in accordance with not more than 100 microcunes of other

e e[uinments d i M 3 in @ct on Jan.14, beta and/or, gamma emitting matenal or t Amended 43 FR 694 3.

314 September 1,1978

PART 31 o CENERAL DDMESTIC LICENSES FOR BYPRODUCT MATERIAL * -

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10 microcuries of alpha emitting material within 30 days, furnish to the Directer of (d) The general *1icense 'in paragraph j

and devices held in storage in the original the appropriate Nuclear Regulatory Com-(a) of this section does not authorize the shipping container priot to initialinstalla.

mission Inspection and Enforcement manufacture or import of devices tion need not be tested for any purpose; Regional Office listed in Appendix D of _containing byproduct rnatenal.

i (3) Shall assure that the tests required Part 20 of this chapter, a report contain-by paragraph (c)(2) of this section and ing a brief description of the event and y

other testink,-installation, servicing, and the remedial action taken; removal from Installation involvtng the (6) Shall not abandon the device radioactive materials, its shielding or containing byproduct material, containment, are performed:

(7) Shall not export the device E

(i) in accordance with the instructions containing byproduct material except in j

6 provided by the labels;or accordance with Part 110 of this f

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(ii) by a person holding a specific chapter;t l

'g license pursuant to Parts 30 and 32 of (8) Except as provided in paragraph this chapter or from an Agreement State (c)(9) of this section, shall transfer or 4

to perform such activities; dispose of. the device containing by-(4) Shall maintain records showing product material only by transfer to a compliance with the requirements of person holding's specific license pursuant i

paragraphs (c)(2) and (c)(3) of this sec-to Parts 30 and 32 of this chapter or from l

tion. The records shall show the results of an Agreement State, to receive the device tests. The records also shall show the and within 30 days after transfer of a dates of performance of, and the names device to a specific licensee shall furnish of persons performing, testing, installa-to the Director of Nuclear Material Safety tion, servicing, and removal from installa-and Safeguards, U.S. Nuclear Regulatory

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tion concerning the radioactive material, Commission, Washington, D.C. 20555, a

_its shielding or containmen*,

report containing identification of the 4

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Records of tests for leakage of radio-matenal required by paragraph model number and the name and address 4

active f this section shall be maintained @ of the person receiving the device. No (c)( )

' report is required if the device is trank 1

for one year after the next required leakf ferred to the specific licensee in order to test is performed or until the sealed of.R obtain a replacement device; 4

source is transferred or disposed (9) Shall transfer the device to g Records of tests of the on-off mechanism another generallicensee only:

e and indicator, required by paragraph (i) Where the device remains in use at e (c)(2) of this section, shall be maintained a particular location. In such case the

,,, for one year after the next required test transferor shall give the transferee a copy 4

  • of the on off mechanism and indicator is of this section and any safety documents performed or until the sealed source is identified in the label of the device and

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transferred or disposed of. Records which within 30 days of the transfer, report to are required by paragraph (c)(3) of this the Director of Nuclear Matenal Safety section shall be maintained for a period and Safeguards, U.S. Nuclear R'egulatory of two years from the date of the Commission, Washington, D.C. 20555, recorded event or until the device is the manufacturer's name and model transferred or disposed of.

number of device transferred, the name

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(5) Upon the occuttence of a failure and address of the transferee, and the of or damage to, or any indication of a name and/or position of an individual possible failure of or damage to, the who may constitute a point of contact shiciding of the radioactive material or between the Commission and the trans-the on off mechanism or indicator, or f't; 0r upon the detection of 0.005 microcurie (ii) Where the device is held in storage k or more removable radioactive matenal, in the original shippias container at its

  • shall immediately suspend operation of intended location of use prior to initial.

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, he device until it has been repaired by use by a generallicensee.

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R the manufacturer or other person holding (10) Shall comply with the provisions a specific license pursuant to Parts 30 and of @ @ 20.402 and 20.403 of this chapter 32 of this chapter or from an Agreement for reporting radiation incidents, theft or i

State to repair such devices, or disposed loss of licensed material, but shall be of by transfer to a person authorized by a exempt from the other requirements of specific license to riceive the byproduct Parts 19. 20. and 21* of this chapter.

material contained in the device and, Amended 42 FR 28891.

? Amended 43 FR 6915.

September 1,1978

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KAY-NAY INC.

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'WUSTRIAL PROCESS CON 1ROL EOUiPMENT 516 West Carnpus Drive

  • Arlington Heights. Illinois 60004 * (312) 259 5600
  • TELEX: 281-085
  • CABLE: KAYRAY t

l Jnne 30, 1978 4

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Dear Sir; In follow-up to our letter of March 6, 1978, (copy attached) we wish to advise you of additional action taken by Kay-Ray concern-ing the referenced source head structural problem.

These rare failures have not resulted in any definable radiation overexposure to plant personnel, but we believe that every reasonable precaution j

should be undertaken.

Kay-Ray has developed a support bracket that can be simply added by your maintenance people to your source heads which will prevent the dome from separating from the head if a weld fracture should occur.

This bracket substantially reduces the possibility of a radiation hazard developing by keeping the lead dome attached to i

the source head independently of'the welding.

The attached drawing 1

illustrates the brackets that have been designed to be compatible with the different variations of source heads in this family.

The bracket can 'e easily added to your source head in less than fifteen a

minutes, while the head is in normal operation.

No process downtime is required.

To encourage use of this safety feature, Kay-Ray will supply this bracket free of charge at your request.

Please, fill out the attach-l ed card to confirm the specific source heads presently installed at your f acility so that the proper bracket and instructions can be sent.

In closing, we would like to emphasize the importance of this safety precaution.

We hope to hear from your shortly.

Sincerely, KAY-RAY, INC.

mD C. Grabowski National Service Manacement 6

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WORLDWl0E SALES AND SEAVICE OFFICES:

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  • Colurnb4a e France Germany
  • inoonesia e italy a Japan
  • Mexico e New Zealand
  • Peru
  • Scanenavia e Scain Swtn Afnca e Unitec Sngcom
  • Venezuela

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Fi#ST CLAS$

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Postage Will Be Pasd By 0-1 KA Y-RA Y INC.

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F INDUSTRI4 P90CIS3 CONTROL EQUIPW(NT 516 West Caous Orne. Athngton mgats. nhners 50004 Pl+,ase send i= mediately the brackets listed below:

C =pany Name:

Shipping Address:

Names Street:

Title:

City / State:

Special Shipping Instructions:

Source Rd.Med.No. (s)

No.cf Eds.

Source Ed.Ser.No. (s)

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