ML20150B714

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Forwards IE Bulletin 78-13 to Stearns Roger,Inc.(See ANO:7811060166
ML20150B714
Person / Time
Issue date: 10/27/1978
From: Grier B
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION I)
To:
STEARNS-ROGER ENGINEERING CORP.
References
NUDOCS 7811080218
Download: ML20150B714 (5)


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KWG OF PRUSSI A, PENNSYLV AM A 1906 October 27, 1978 Stearns-Roger, Inc.

Mike Wida Industrial Park Glen Road Homer City, Pennsylvania 15748 Gentlemen:

The enclosed Nuclear Regulatory Commission (NRC) IE Bulletin No. 78-13 requires action by you with respect to certain gauging devices in your possession.

Records show that you have received one or more of these gauges which are manufactured by Kay-Ray, Incorporated.

These gauges.

contain radioactive material regulated by the NRC.. The possession and use of the' radioactive material contained in the gauges is governed by either a specific NRC license issued to you or under the general license provisions of NRC. regulation 10 CFR Part 31, Section 31.5.

A copy of 10 CFR 31.5 is provided for your information.

If you possess gauges J

under a general license, you should have received a copy of this regu-lation from the gauge vendor when you received the gauges.

Should you have any questions regarding this Bulletin or the actions j

required of you, please contact this office.

Sincerely, j

i h/

W A

g Boyce H. Grier Director

Enclosures:

1.

IE Bulletin No. 78-13

)

2.

List of IE Bulletins Issued in 1978 i

CONTACT:

Robert O. McClintock

-(215)337-5206 1

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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT WASHINGTON, D.C.

20555 l

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IE Bulletin No. 78-13 l

Date:

October 27, 1978 Page 1 of 2 FAILURE IN SOURCE HEADS OF KAY-RAY, INC., GAUGES MODELS 7050, 7050B, 7051, 7051B, 7060, 7060B, 7061, AND 7061B Description of Circumstances:

The U.S. Nuclear Regulatory Commission (NRC) has received information that on three occasions in the past year fractures have occurred at the weld between the dome and the box of source heads used in the subject gauges manufactured by Kay-Ray, Inc.

These gauges contain radioactive material regulated by the NRC.

The possession and use of the radioactive material in the gauges is governed by either a specific NRC license or under the general license provisions of NRC regulation 10 CFR 31, Section 31.5.

A copy of 10 CFR 31.5 is enclosed.

These incidents of weld fractures in the gauges have caused the dome to separate from the box, exposing the 500 millicurie Cesium-137 sealed source.

In one case, the radioactive source itself fell loose from the dome and was completely exposed.

The separation of the dome from the box could result in a radiation overexposure if an individual actually handled the radioactive source or worked in close proximity to a gauge where the lead dome had separated from the box.

In order to correct this potential radiation hazard, Kay-Ray has de-veloped a support bracket which they will supply free of charge to prevent the dome separation if a fracture does occur.

In a June 30, 197B letter (copy enclosed) Kay-Ray advised you of the availability of the support bracket and requested you to return a card confirming the specific source heads in your possession.

A number of companies have not returned a card to Kay-Ray, Inc.

In order to assure correction of this potential hazard, you should complete the following actions.

Actions to be taken by you as a licensee of the NRC:

1.

On the enclosed form, enter your company's name, address and tele-phone number, complete the other actions according to the instruc-tions, and sign the preaddressed form and return it to the NRC af ter completing all the required actions.

1 i

t

XE Bulletin No. 78-13 Date:

October 27, 1978 Page 2 of 2 If you have transferred or otherwise disposed of any Kay-Ray gauges, take the action in item number 2, following:

2.

Complete item 1 of the enclosed form, and (a) if you possessed the gauge under a general license of 10 CFR 31.5 include with the form a statement of how you have complied, or information which does comply, with the requirements of 10 CFR 31.5(c)(8) or (9) and provide the name and address of the persons or organizations to whom the gauge was transferred, or (b) if you possessed the gauge j

under a specific license include with the form a statement of how you complied with the requirements of 10 CFR 30.41 and provide the name and address of the persons or organizations to whom the gauge was transferred.

If you have any of the specified Kay-Ray gauges in your possession, take the actions in item numbers 3 through 5, following:

)

3.

Within two (2) days of receipt of this Bulletin, visually inspect the source head on models 7050, 70508, 7051, 7051B, 7060, 70608, 7061, and 7061B of Kay-Ray gauges in your possession for evidence of weld cracks between the dome and box.

If cracks are found, take the following actions:

(a) contact Kay-Ray immediately at (312) 259-9244 and inform them, and (b) file a report with this office as required by 10 CFR 31.5(a)(5).

(A copy of 10 CFR 31.5 is enclosed.)

4.

Within ten (10) days after receiving the support bracket (s) from Kay-Ray, install a support bracket on each Kay-Ray gauge model (identified in item 3 above) in your possession.

5.

Within twelve (12) days after receiving the support bracket (s) from Kay-Ray, report the completion of the above actions to this office.

The report should be submitted by completing and returning the enclosed preprinted, preaddressed form to the NRC.

In addition to the above specific actions, we recommend that you read and become thoroughly familiar with the conditions of either the specific NRC license or the general license of 10 CFR 31.5 whichever authorizes your use and possession of the gauge devices.

Approved by GAO, B180225 (R0072); clearance expires 7-31-80.

Approval l

was given under a blanket clearance specifically for identified generic l

problems.

Enclosures:

1.

Report Form 2.

10 CFR 31 (extract) 3.

Kay-Ray Letter dated 6/30/78 4.

Kay-Ray Card l

IE Bulletin No. 78-13 October 27, 1978 Page 1 of 2 LISTING 0F IE BULLETINS ISSUED IN 1978 Bulletin Subject Date Issued Issued To No.

78-01 Flammable Contact -

1/16/78 All Power Reactor Arm Retainers in G.E.

Facilities with an CR120A Relays Operating License (OL) or Construction Permit (CP) 78-02 Terminal Block 1/30/78 All Power Reactor Qualification Facilities with an OL or CP 78-03 Potential Explosive 2/8/78 All BWR Power Gas Mixture Accumula-Reactor Facilities tions Associated with with an OL or CP BWR Offgas System Operations 78-04 Environmental Quali-2/21/78 All Power Reactor fication of Certain Facilities with an Stem Mounted Limit OL or CP Switches Inside Reactor Containment

.)

78-05 Malfunctioning of 4/14/78 All Power Reactor Circuit Breaker Facilities with an Auxiliary Contact OL or CP Mechanism-General Model CR105X 78-06 Defective Cutler-5/ 31/78 All Power Reactor Hamer, Type M Relays Facilities with an i

With DC Coils OL or CP 78-07 Protection afforded 6/12/78 All Power Reactor by Air-Line Respirators Facilities with an ar.d Supplied-Air Hoods OL, all Class E and F Research Reactors with an OL, all Fuel Cycle Facilities with an OL, and all Priority 1 Material Licensees j

t IE Bulletin No. 78-13 October'27, 1978 Page 2.of 2 LISTING OF IE' BULLETINS ISSUED IN 1978 Bulletin Subject-Date Issued Issued To No.

78-08 Radiation Levels from 6/12/78 All Power, Test, and Fuel Element Transfer Research Reactor Tubes Facilities with an OL having Fuel Element Transfer Tubes.

78-09 BWR Drywell Leakage 6/14/78 All BWR Power -

Paths Associated with Reactor Facilities Inadequate Drywell with an OL (for action)

Closures oor CP (for information).

78-10 Bergen-Paterson 6/27/78 All Power Reactor Hydraulic Shock Facilities _with an Suppressor Accumulator OL or CP Spring _ Coil s i

78-11 Examination of Mark I 7/21/78 BWR Power Reactor Containment Torus Facilities'with an OL Welds for action:

Peach Bottom 2 and 3, Quad

+

Cities 1 and 2, Hatch 1, Monticello and y

Vermont Yankee.

All other BWR Power Reactor Facilities with an OL for information.

'78-12 Atypical. Weld Material 9/29/78 All Power Reactor in Reactor Pressure Facilities with an Vessel Welds OL or CP.

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U.S. NUCLEAR REGULATORY COMMTSSION OFFICE OF INSPECTION AND ENFORCEMENT Licensee Name:

Address:

--. n. J 2 : ; n.

- eJI.A9.A;;'.

If you possess the gauges under a specific NRC license, enter the license number:

1.

If you have transferred or otherwise disposed of any Kay-Ray gauges, place a check or mark in the box and provide the

/

/

information required by action item 2 in the Bulletin instructions.

Complete the following for Kay-Ray gauges in your possession:

2.

Date_ the card was mailed to Kay-Ray, Inc., confirming the specific source heads in your possession.

(date) 3.

Nunber of source heads visually inspected for evidence of weld cracks between the dome and box on models 7050, 70508, (number)

-7051, 7051B, 7060, 70608, 7061, and 70618.

4.

Number of source heads inspected in the items above which (numcer) had weld cracks.

5.

Date_ support brackets were received from Kay-Ray.

(date) 6.

Date installation of support brackets was completed.

(date) j Signature and printed name of responsible individual or Radiation-Safety Officer.

After completing the above actions and entering the required information, j

sign the form, fold it so that the NRC return address is showing, tape or staple closed and place in the mail.

No postage is required.

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UNITED ST ATES NUCLEAM REGULATOmV COMMISSION eosv4ar ano rass raso Ws.MUCLsARnsGukAfome OPPiCI AL. SUSINESS commaasson PENALTY POR PMiv ATE USE. 5300 L

J U. S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION & ENFORCEMENT REGION i 631 PARK AVENUE KING OF PRUSSIA, PA.19406 G

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UNITED STATES NUCLEAR REGULATORY COMMISSIUN e

RULES and REGULATIONS TITLE 10, CHAPTER 1, CODE OF FEDERAL REGULATIONS-ENERGY PART GENERAL DOMESTIC LICENSES FOR BYPRODUCT MATERIAL i

31 manufactured for the purpose of 3* **

{ 31.3 Certain devices and equipment.

31.1 Purpose and scope.

detecting, mensuring, gauging or 31.2 Terms and conditions.

A general license is hereby issued t controlling thickness, density, level, inter-31.3 Certain devices and equipment.

transfer receive, acquire, own, possess and 31.s Certain measuring, sausing or contrnuing use byproduct material incorporated in qualitative or quantitative chemical devices.

the following devices or equipment which composition, or for producing light or an 31.6 General licenn to install devices sen-wany licennd in 5 31.s.

have been manufactured, tested and ionized atmosphere.

31.'r t.uminous safety devices for use in labeled by the manufacturer in ac-(b) The general license in paragraph aircraft.

cordance with the specifications con-(a) of this section applies only to by-31.8 Americium 241 in the form of calibra.

ggg, gg ggg tion or refwence sources.

product material contamed in devices

, by the Commission.

which have been manufactured or 31.9 General license to own byproduct me.

(a) Static climinarfon device. Devices initially transferredt and labeled in ac-terial.

31.1o c.neral license for strontium.co in ice 2 designed for use as static eli:ninators the specifications con-d**I'" d"i'"'

Ewhich contain, as a sealed source or tained in a specific license issued pursuant Gennat incena for um of brproduct u. sources, byproduct material consisting of 31.1 matwiels for certain in vttro clinical g to { 32.51 of this chapter or in ac-a total of not more than 500 microcuries cordance with the specifications con-or taeoratory tuttas.

a d b a spedic Hanse isned W an b

eted 34 FR 651.]

Asteement Mate wWh auMu (c) (Deleted 35 FR 3982.]

dishon of the desu to pens (d) lon generating tube. Devices de-signed for ionization of air w?.ich contain,,. I'"*#* Y, " " * *

^#"***

)

as a sealed source or sources, byproduct O material consisting of a total of not more E

~Q 31.1 Purpose and scope.-

than 500 microcuries of polonium-210 g *possusa, use or tramfen W

  • ' E" *
  • per device or of a total of not more than R *p* keme in mM W M This part establishes general licenses ge 50 millieuries of hydrogen-3 (tritium) per g for the possession and use of byproduct sechon..

material contained in certain items and a jevjce, gg

  • general license for ownership of by*

@ 31.4 [ Deleted 36 FR 16898-]

to the device at the time of receipt and N product material. Part 30 of this chapter,3 31.5 Certain meamring, gauging or bearing a statement that removal of the also corttains provisions applicable to the C ntr lli S devices.

label is prohibited are maintained thereon subjtet matter of this part.

(a) A general heense is hereby issued and shall comply with allinstructions and 31.2 Terms and conditions.

g to commercial and industrial firms and precautions provided by such labels; (a) The general licenses provided in R research, educational and medicalinstitu-(2) Shall assure that the device is e

k this part are subject to the provision of } tions, individuals in the conduct of theie tested for leakage of radioactive material E l } 30.14(d), 30.34(a) to (e), *30.41,

  • business, and Federal, State or local and proper operation of the on-off

' 30.51 to 30.63 and Parts 19,20, and 21t " government agencies to acquire, receive, mechanism and indicator, if any, at no O of this chapter' unless indicated other-possess, use or transfer, in accordance longer than six-month intervals or at such wise in the language of the general !i.

with the provisions of paragraphs (b),(c) other intervals as are specified in the and (d) of this section, byproduct ma-label; however; 4,e nse, tenal contained m devices designed and (i) devices containing only krypton At tention is directed particularly to the need not be tested for leakage of radio-provisions of the regulations in Put :o of this 3 Persons possessing byproduct material in

.1evices under the general license in i 31.5 active material, and chapter which relate to the tabeling of con.

tefore Jan. 's,197s may continue to possess.

(ii) devices containing only tntium or tain,rs.

use or transfar that material in accordance witn not more than 100 microcuries of other Amended 38 FR 33968.

tequinmenu I 31.s in eMect n Jan.14, f,'7 g, beta and/or gamma emitting matenal or

? Amended 43 FR 691s.

l 314 September 1,1978

PART 31 o GENERAL DOMESTIC LICENSES FOR BYPRODUCT MATERIAL -

10 microcuries of alpha emitting matenal within 30 days, furnish to the Director of (d) The general license in paragraph and devices held in storage in the original the appropriate Nuclear Regulatory Com-(a) of this section does not authorize the shipping container priot to initial installa.

mission Inspection and Enforcement manu facture or import of devices tion need not be tested for any purpose; Regional Office listed in Appendix D of _containing byproduct material.

(3) Shall assure that the tests required Part 20 of this chapter, a report contain-by paragraph (c)(2) of this section and ing a brief description of the event and other testing, installation, servicing, and the remedial actior. mi; removal from ins:allation involving the (6) Shall not abandon the device radioactive materials, its thielding or containing byproduct material; containment, are performed:

(7) Shall not export the device A

(i) in accordance with the instructions containing byproduct material except in 6 provided by the labels;or accordance with Part i10 of this n

(ii) by a person holding a specific chapter;t

{ license pursuant to Parts 30 and 32 of (8) Except as provided in paragraph this chapter or from an Agreement State (c)(9) of this section, shall transfer or to perform such retiv.ies; dispose of the device containing by-(4) Shall maintain rn.ords showing product material only by transfer to a compliance with the requirements of person holding a specific license pursuant pangraphs (c)(2) and (c)(3) of this sec-to Parts 30 and 32 of this chapter or from tion. The records shall show the results of an Agreement State, to receive the device tests. The records also shall show the and within 30 days after transfer of a dates of performance of, and the names device to a specific licensee shall furnish of persons performing, testing, installa-to the Director of Nuclear Material Safety tion, servicing, and removal from installa-and Safeguards, U.S. Nuclear Reguiabry tion concerning the radioactive material, Commission, Washington, D.C. 20555, a

_its shielding or containment.

report containing identification of the

~

Records of tests for leakage of radio-er an nam a a nss active matenal required by paragraph;m (c)(2) of this section shall be maintained h ' the person recciving the device. No for one year after the next required leak c#

is performed or until the sealed @ ferred to the sper.ific licensee tn order to u.

test obtain a replacement device; source is transferred or disposed of.

(9) Shall transfer the dence to g Records of tests of the on-off mechanism another generallicensee only:

g and mdicator, required oy paragraph (i) Where the device remains in use at e (c)(2) of this section, shall be maintained a particular location. In such case the

    • for one year after the next required test transferor shall give the transferee a copy
  • of the on off mechanism and indicator is of this section and any safety documents performed or until the sealed source is dentified in the label of the device and transferred or disposed of. Records which within 30 days of the transfer, report to are required by paragraph (c)(3) of this the Director of Nuclear Matenal Safety section shall be maintained for a period and Safeguards, U.S. Nuclear R'egulatory of two years from the date of the Commission, Washington, D.C. 205 55, recorded event or until the device is the manufacturer's name and model

, transferred or disposed of.

number of device transferred, the name

~

(5) (;pon the occurrence of a failure and address of the transferee, and the of or damage to, or any indication of a name and/or position of an individual possible failure of or damage to, the who may constitute a point of contact shielding of the radioactive material or between the Commission and the trans-the on-off mechanism or indicator, or feree; or

. upon the detection of 0.005 microcurie (ii) Where the device is held in storage 3 or more removable radioactive material, in the original shipping container at its

  • shall immediately suspend operation of intended location of use prior to initial E the device until it has been repaired by use by a generallicensee.

A the manufacturer or other person holding (10) Shall comply with the provisions a spec:fic license pursuant to Parts 30 and of{ 20.402 and 20.403 of this chapter 32 of this chapter or from an Agreement for reporting radiation meidents, thef t or State to repair such devtces, or disposed loss of licensed material, but shall be of by transfer to a-person authorized by a exempt from the other requirements of specific license to receive the byproduct Parts 19. 20. and 21

  • of this chapter, material contained in the device and, Amended 42 FR t8691, t Amended 43 FR 691s.

September 1,1978 312

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.[A,Q. \\: -@. dp, AY-AY INC.

3 i

,INOgSTRIAL PA00ESS CON 1ROL EOUIPMENT 516 West Campus Onve e Arlington Heights. Illinois 60004 * (312) 259 5600

  • TELEX: 281 085 e CABLE: KAYRAY 4

1 J4ne 30, 1978 l

1 1

Dear Siri In follow-up to our letter of March 6, 1978, (copy attached) we wish to advise you of additional action taken by Kay-Ray concern-

+

ing the referenced source head structural problem.

These rare failures have not resulted in any definable radiation-overexposure to plant personnel, but we believe that every reasonable precaution should be undertaken.

Kay-Ray has developed a support bracket that can be simply added by your maintenance people to your source heads which will prevent i

the dome from separating from the head if a weld fracture should occur.

This. bracket substantially reduces the possibility of a l

radiation hazard developing by keeping the lead dome attached to the source head independently of the welding.

The attached drawing illustrates'the brackets that have been designed to be compatible with the different variations of source heads in this family.

.The bracket car. be easily added to your source head in less than fifteen minutes, while the head is in normal operation.

No process downtime

.l is required.

To encourage use of this safety feature, Kay-Ray will supply this bracket free of charge at your request.

Please, fill out the attach-ed card to confirm the specific source heads presently installed at your facility so that the proper bracket and instructions can be.sent.

In closing, we would like to emphasize the importance of this safety precaution.

We hope'to hear from your shortly.

Sincerely, KAY-RAY, INC.

9 l

C. Grabowski National Service Manacement n

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WORLDWIDE SALES AND SERVICE OFFICES:

h Atnea e Argentina e Austraha e Benelun e Brazil

  • Canada e Chile e Columbia e France j

Germany

  • Indonesia e Italy e.:acan e Menco e New Zealand e Peru e Scandinavia e Spain Gouth Atnca e Urmec Krngcom e Venezuela 1

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FimST CLASS PERWit NC 876 Arhngton pee,9mes m.no.s scau M h :w.c.v.sw m m ge,,x; m.u.n m g w a,s.,,,,,,g,,,,.;,,.

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Postage Will Be Paid By W

-RAY INC.

KAY R.hDU$1RLAt PROCISS CONTROL E0tn j

$16 West Camous Onve. Athngton He'gnts. Ilknots 60004 Please send immediately the brackets. listed below:

Company Name:

Shipping Address':

Name:

Street:

Title:

City / States Special Shipping Instructions:

Source Hd. Mod.No. (s)

No.of Eds.

Source Hd.Ser.No. (s) l

.