ML20149G341

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Ack Receipt of Informing NRC of Steps Taken to Correct Violations Noted in Insp Repts 50-445/97-09 & 50-446/97-09
ML20149G341
Person / Time
Site: Comanche Peak  
Issue date: 07/21/1997
From: Howell A
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION IV)
To: Terry C
TEXAS UTILITIES ELECTRIC CO. (TU ELECTRIC)
References
50-445-97-09, 50-445-97-9, 50-446-97-09, 50-446-97-9, NUDOCS 9707230157
Download: ML20149G341 (3)


See also: IR 05000445/1997009

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NUCLEAR REGULATORY COMMISSION

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July 21, 1997

Mr. C. L. Terry

TU Electric

Group Vice President, Nuclear

ATTN: Regulatory Affairs Department

P.O. Box 1002

Glen Rose, Texas 76043

SUBJECT:

NRC INSPECTION REPORT 50-445/97-09;50-446/97-09

Dear Mr. Terry:

Thank you for your letter of June 30,1997, in response to our letter and the attac d

Notice of Violation dated June 3,1997. As a result of our review, we find that additional

information, as discussed with Mr. Obaid Bhatty (during a telephone call on July 8,1997)

is needed. Specifically, please provide further details regarding the nature of the actions

that will be taken to assure that eddy current contractors will conform to program

requirements while conducting steam generator inservice inspections.

Please provide the supplemental information within 30 days of the date of this letter.

Sincerely,

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Arthur T. Howe i Ill, Director

Division of Reactor Safety

Docket Nos.: 50-445;50-446

License Nos.: NPF-87; NPF-89

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Mr. Roger D. Walker

TU Electric

Regulatory Affairs Manager

P.O. Box 1002

Glen Rose, Texas 76043

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Juanita Ellis

President - CASE

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Dallas, Texas 75224

TU Electric

Bethesda Licensing

3 Metro Center, Suite 610

Bethesda, Maryland 20814

George L. Edgar, Esq.

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Morgan, Lewis & Bockius

1800 M. Street, NW

Washington, D.C. 20036

G. R. Bynog, Program Manager /

Chief Inspector

Texas Department of Licensing & Regulation

Boiler Division

P.O. Box 12157, Capitol Station

Austin, Texas 78711

Honorable Dale McPherson

County Judge

P.O. Box 851

Glen Rose, Texas 76043

Texas Radiation Control Program Director

1100 West 49th Street

Austin, Texas 78756

John Howard, Director

Environmental and Natural Resources Policy

Office of the Governor

P.O. Box 12428

Austin, Texas 78711

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Log # TXX 97142

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TUELECTRIC'

June 30, 1997

C. Lance Terry

c+.nsc=4fuclear Regulatory Commission

Attn..:

Document Control Desk

Washington, D.C.

20555

SUBJECT:

C0HANCHE PEAK STEAM ELECTRIC STATION (CPSES)

DOCKET N0. 50 445 and 50 446

NRC INSPECTION REPORT NOS. 50 445/97 09 and

50 446/97 09

RESPONSE TO NOTICE OF VIOLATION

TV Electric has reviewed the NRC's letter dated June 3, 1997, concerning

the inspection conducted by your staff which was completed on

March 21, 1997. The subject inspection report enclosed a Notice of

Violation.

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Via the attachment. TV Electric accepts the violation and is responding to

the specific Notice of Violation (445/9709 01). Should you have any

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comments or require additional information, please do not hesitate to

contact Obaid Bhatty at (817) 897 5839 to coordinate this effort.

Sincerely,

0-h.

C. L. Terry

By:

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Rogerd1. Walker

Manager, Regulatory Affairs

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Attachment

cc: Mr. E. W. Herschoff, Region IV

Hr. J. I. Tapia, Region IV

Resident Inspectors

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Attachment to TXX-97142

Page 1 of 2

RESPONSE TO THE NOTICE OF VIOLATION

RESTATEMERT OF THE VIOLATION

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(50 445(446)/9709 01)

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Criterion IX of Appendix B to 10 CFR Part 50 states, in part, "Heasures

shall be established to assure that special processes, including.,

nondestructive testing, are controlled and accomplished...using qualified

procedures in accordance with applicable codes, standards, specifications,

criteria, and other :pecial requirements."

Section 6.1.1 of Procedure STA 733, " Steam Generator Tube

Examination," Revision 2 through Procedure Change STA 733 R2-5,

states, in part. A tube examination using ET techniques qualified in

accordance with Appendix 'H' of reference 3.1.5 Electric Power

Research Institute Publicatioa 'PWR Steam Generator Examination

Guidelines,' Revision 4, shall be performed on each tube selected. .

Section H.2.1.1 of Appendix H of EPRI TR 106589 V1, "PWR Steam

Generator Examination Guidelines,' Revision 4, states, in part, with

' ACTS

respect to the acquisition technique specification (ACTS),

shall define the following essential variables as a single value,

rango of values or formula... Analog cable type and length

including: (a) probe cable type and length, and (b) extension cable

type and length.' Section H.3.3 of Appendix H of EPRI TR 106589 V1,

Revision 4, states, in part, 'When a change in an acquisition

technique.... causes an essential variable to exceed a qualified

range, the acquisition. .. technique shall be requalified for the

revised range."

Contrary to the above, ACTS Sheet TBX 02 1 96, which pertained to

acquisition of plus point probe examination data from the expansion

transition, tube support plate, and free span regions of Unit 1

steam generator tubing during the fifth refueling outage, specified

the following changes in the analog cable type and length essential

variable without requalification being performed:

1.

An 83 foot length of Type RG 174/U probe cable was

specified by the ACTS sheet to be used rather than the

50 foot length of Zetec high performance cable that was

used in the essential variable qualification.

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2.

A 110 foot length of Type RG 174/U extension cable was

specified by the ACTS sheet to be used rather than

either the 110 feet of Westinghouse cable or 100 feet of

Zetec low loss cable that were used in the essential

variable qualification.

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AttacNnent to TXX-97142

Page 2 of 2

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RESPONSE TO THE VIOLATION

(50 445(446)/9709 01)

TV Electric accepts the violation and the requested information is

provided herein.

Reason for Violation

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TV Electric wishes to clarify the circumstances associated with the

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Notice of Violation. ACTS TBX 02196 specified probe cable and

extension essential variables which were not adhered to during the

steam generator tubing eddy current testing (ECT) during the fifth

refueling outage of Unit 1 (1RF05).

ACT TBX 02196 specified the probe cable to be type RG174U with a

maximum length of 83 feet, and an extension cable to be type RG1740

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with a maximum length of 110 feet.

The cable type actually used to

collect steam generator tube ECT data during 1RF05 was an 83 foot

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length of Zetec low loss cable for the probe cable and a 50 foot

length of Zetec low loss cable for the extension cable. The

qualification of the system utilized a 50 foot length of Zetec low

loss cable for the probe cable and a 100 foot length of Zetec low

loss cable for the extension cable.

The total cable length

qualified was 50 + 100 = 150 foot.

The total cable length used was

83 + 50 - 133 foot.

Therefore TV Electric concluded that the ECT

data collected with the system utilized during 1RF05 met the

requirements of the PWR Steam Generator Examination Guideline

Revision 4 Volume 1. Appendix H paragraph H.3.2.

Notwithstanding, TV Electric believes that the cause for the

violation was less than adequate review of ACTS TBX 02196 against

the requirements of Appendix H, and failure to verify equipment

prior to use. The reviewer did not recognize that ACTS was in

conflict with the existing Appendix H qualification, and no physical

verification of the equipment was performed prior to use.

2.

Corrective Steos Taken and Results Achieved

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The condition was evaluated by l0 Electric engineering. and it was

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concluded that the actual cables used versus the actual cables

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qualified would have no discernible effect on data quality.

This

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violation and its response was reviewed by the cognizant individuals

as lessons learned.

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3.

Corrective Actions Taken to Preclude Recurrence

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TU Electric will revise work control documents to verify that the

ECT equipment is approved for use prior to commencing work in the

field.

4.

Date of Full Comoliance

TU Electric is in full compliance.