ML20148F547

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Forwards IE Bulletin 78-13 to City of Chester,Pa. (See ANO:7811060166
ML20148F547
Person / Time
Issue date: 10/27/1978
From: Grier B
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE)
To: Renneman J
CHESTER COUNTY, PA
References
NUDOCS 7811090070
Download: ML20148F547 (5)


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s31 PARK AVENUE 3 ' '(

"*j KING OF PRUSSI A, PENN5YL.VANI A 19406 gg y

]gg City of Chester Wm. Anderson Co.

ATTN:

J. E. Brenneman

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Delaware River & Booth St.

Chester, Pennsylvania 19013 Gentlemen:

The enclosed Nuclear Regulatory Commission (NRC) IE Bulletin No. 78-13 requires action by you with respect to certain gauging devices in your possession.

Records show that you have received one or more of these gauges which are manufactured by Kay-Ray, Incorporated.

These gauges contain radioactive material regulated by the NRC.

The possession and use of the radioactive material contained in the gauges is governed by either a specific NRC license issued to you or under the general license provisions of NRC regulation 10 CFR Part 31, Section 31.5.

A copy of 10 CFR 31.5 is provided for /cor information.

If you possess gauges under a general license, ;vou should have received a copy of this regu-lation from the gauge vendo: when you received the gauges.

Should you have any questions regarding this Bulletin or the actions required of you, please contact this office.

Sincerely, oyce

. Gr'ier Di rector

Enclosures:

1.

IE Bulletin No. 78-13 2.

List of IE Bulletins Issued in 1978 CONTACT:

Robert O. McClintock (215) 337-5206 7F///6@78

U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT WASHINGTON, D.C.

20555 IE Bulletin No. 78-13 Date:

October 27, 1978 Page 1 of 2 FAILURE IN SOURCE HEADS OF KAY-RAY, INC., GAUGES MODELS 7050, 7050B, 7051, 7051B, 7060, 7060B, 7061, AND 7061B Description of Circumstances:

The U.S. Nuclear Regulatory Commission (NRC) has received information that on three occasions in the past year fractures have occurred at the weld between the dome and the box of source heads used in the subject gauges manufactured by Kay-Ray, Inc.

These gauges contain radioactive material regulated by the NRC. Th'e possession and use of the radioactive material in the gauges is governed by either a specific NRC license or under the general license provisions of NRC regulation 10 CFR 31, Section 31.5.

A copy of 10 CFR 31.5 is enclosed.

These incidents of weld fractures in the gauges have caused the dome to separate from the box, exposing the 500 millicurie Cesium-137 sealed source.

In one case, the radioactive source itself fell loose from the dome and was completely exposed.

The separation of the dome from the box could result in a radiation overexposure if an individual actually handled the radioactive source or worked in close proximity to a gauge where the lead dome had separated from the box.

In order to correct this potential radiation hazard, Kay-Ray has de-veloped a support bracket which they will supply free of charge to prevent the dome separation if a fracture does occur.

In a June 30, 1978 letter (copy enclosed) Kay-Ray advised you of the availability of the support bracket and requested you to return a card confirming the specific source heads in your possession.

A number of companies have not returned a card to Kay-Ray, Inc.

In order to assure correction of this potential hazard, you should complete the following actions.

Actions to be taken by you as a licensee of the NRC:

1.

On the enclosed form, enter your company's name, address and tele-phone number, complete the other actions according to the instruc-tions, and sign the preaddressed form and return it to the NRC af ter completing all the required actions.

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ZE Bulletin No. 78-13 Date: October 27, 1978 Page 2 of 2 If you have transferred or otherwise disposed of any Kay-Ray gauges, take the action in item number 2, following:

2.

Complete item 1 of the enclosed form, and (a) if you possessed the gauge under a general license of 10 CFR 31.5 include with the form a statement of how you have complied, or information which does comply, with the requirements of 10 CFR 31.5(c)(8) or (9) and provide the name and address of the persons or organizations to whom the gauge was transferred, or (b) if you possessed the gauge under a specific license include with the form a statement of how you complied with the requirements of 10 CFR 30.41 and provide the name and address of the persons or organizations to whom the gauge was transferred.

If you have any of the specified Kay-Ray gauges in your possession, take the actions in item numbers 3 through 5, following:

3.

Within two (2) days of receipt of this Bulletin, visually inspect the source head on models 7050, 70508, 7051, 7051B, 7060, 7060B, 7061, and 7061B of Kay-Ray gauges in your possession for evidence of weld cracks between the dome and box.

If cracks are found, take the following actions:

(a) contact Kay-Ray immediately at (312) 259-9244 and inform them, and (b) file a report with this office as required by 10 CFR 31.5(a)(5).

(A copy of 10 CFR 31.5 is enclosed.)

4.

Within ten (10) days after receiving the support bracket (s) from Kay-Ray, install a support bracket on each Kay-Ray gauge model (identified in item 3 above) in your possession.

5.

Within twelve (12) days after receiving the support bracket (s) from Kay-Ray, report the completion of the above actions to this office.

The report should be submitted by completing and returning the enclosed preprinted, preaddressed form to the NRC.

In addition to the above specific actions, we recomend that you read and become thoroughly familiar with the conditions of either the specific NRC license or the general license of 10 CFR 31.5 whichever authorizes your use and possession of the gauge devices.

Approved by GAO, B180225 (R0072); clearance expires 7-31-80.

Approval was given under a blanket clearance specifically for identified generic l

probl ems.

Enclosures:

1.

Report Form 2.

10 CFR 31 (extract) 3.

Kay-Ray Letter dated 6/30/78 4.

Kay-Ray Card l

w IE Bulletin No. 78-13 October 27, 1978 Page 1 of 2 LISTING OF IE BULLETINS ISSUED IN 1978 l

Bulletin Subject Date Issued Issued To No.

78-01 Flammable Contact -

1/16/78 All Power Reactor Arm Retainers in G.E.

Facilities with an CR120A Relays' Operating License (OL) or Construction Permit (CP) 78-02 Terminal Block 1/30/78 All Power Reactor Qualification Facilities with an OL or CP 78-03 Potential Explosive 2/8/78 All BWR Power Gas Mixture Accumula-Reactor Facilities i

tions Associated with with an OL or CP BWR Offgas System Operations 78 Environmental Quali-2/21/78 All Power Reactor fication of Certain Facilities with an Stem Mounted Limit OL or CP Switches Inside Reactor Containment 78-05 Malfunctioning of 4/14/78 All Power Reactor Circuit Breaker Facilities with an Auxiliary Contact OL or CP Mechanism-General l

Model CR105X 78-06 Defective Cutler--

5/ 31 /78 All Power Reactor Hammer, Type M Relays Facilities with an With DC Coiis OL or CP j

78-07 Protection afforded 6/12/78 All Power Re' actor by Air-Line Respirators Facilities with an and Supplied-Air Hoods OL, all Class E and F 4

Research Reactors with an OL, all Fuel Cycle l

Facilities with an OL, and all Priority 1 1

Material Licensees j

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IE Bulletin No. 78-13 October 27, 1978 i

Page 2 of 2 LISTING 0F IE BULLETINS ISSUED IN 1978 i

Bulletin Subject Date Issued Issued To No.

78-08 Radiation Levels from 6/12/78 All Power, Test, and Fuel Element Transfer Research Reactor Tubes Facilities with an OL having Fuel Element

-Transfer. Tubes.

78-09 BWR Drywell Leakage 6/14/78 All BWR Power Paths Associated with Reactor Facilities Inadequate Drywell with an OL (for action)

Closures or CP (for information).

78-10 Bergen-Paterson 6/27/78 All Power Reactor Hydraulic Shock Facilities with an Suppressor Accumulator OL or CP Spring Coils 78-11 Examination of Mark I 7/21/78 BWR Power Reactor Containment Torus Facilities with an OL i

Welds for action:

Peach i

Bottom 2 and 3, Quad Cities 1 and 2, Hatch 1, Monticello and Vermont Yankee.

All other BWR Power Reactor :

Facilities with an OL l

for information.

j 78-12 Atypical Weld Material 9/29/78 All Power Reactor in Reactor Pressure Facilities with an Vessel Welds OL or CP.

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U.S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION AND ENFORCEMENT Licensee Name:

Address:

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TeWe If you possess the gauges under a specific NRC license, enter the license number:

1.

If you have transferred or otherwise disposed of any Kay-Ray gauges, place a check or mark in the box and provide the

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information required by action item 2 in the Bulletin instructions.

Complete the following for Kay-Ray gauges in your possession:

2.

Date the card was mailed to Kay-Ray, Inc., confirming the specific source heads in your possession.

(date) 3.

Number of source heads visually inspected for evidence of weld cracks between the dome and box on models 7050, 70508, (number) 7051, 7051B, 7060, 7060B, 7061, and 70618.

4.

Number of source heads inspected in the items above which had weld cracks.

(number) 5.

Date support brackets were received from Kay-Ray.

(date) 6.

Date installation of support brackets was completed.

(date) f Signature and printed name of responsible individual or Radiation Safety Officer.

After completing the above actions and entering the required information, sign the form, fold it so that the NRC return address is showing, tape or staple closed and place in the mail.

No postage is required.

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UNIVED SToTES I

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NUCLEAM REQULATOMY COMMisslON Posvass Ano esas paso u.s. Mucksan ogswoAfear OPPIC AL sussNEss coesmeession Pf NALTY POR PmtV ATE USE, $300 L

J U. S. NUCLEAR REGULATORY COMMISSION OFFICE OF INSPECTION & ENFORCEMENT REGION I 631 PARK AVENUE KING OF PRUSSIA, PA.19406 4

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UNITED STATES NUCLEAR REEULATORY COMMISS10N RULES and REGULATIONS TTTLE 10. CHAPTER 1. CODE OF PEDERAL FIEGULATIONS-ENERGY 1

PART 1

GENERAL DOMESTIC LICENSES FOR BYPRODUCT MATERIAL l

31 manufactured for the purpose of

@ 31.3 Certain devices and equipment.

d e t e c tin g, measuring, gauging or 31.1 Purpou and scope.

31.3 Terms sad conditions.

A general license is hereby issued t controlling thickness, density, level, inter-31.3 Certain dences and equipment.

transfer receive, acquire, own, possess and 31.s certain memurtas. sausms or controtuns use byproduct material incorporated in dertces.

qualitative or quantitative chemical the fonowing devices or equipment which composition, or for producing light or an 31.6 General license to install device son-wany ucensed in i 31.s.

have been manufactured, tested and ionized atmosphere.

31.7 Luininous sar2 ~ dences for use in labeled by the manufacturer in ac-Mh WU 6

h (a) of this section applics only to by-31.a Amert 341 in the form of caubre.

tained in a specific license i: sued to him tion or refwence sources.

product material contained in devices 31.9 General license to own byproduct me.. by the Comnussion.

which have been manufactured or (a) Starte climinatfon device. Devices tonal.

it'

  • y transferredt and labeled in ac-31.to Genwal ucense for strontium co in ice *! designed for use as static climinators cordance with the specifications con-detection devices.

gwhich contain, as a setled source or

'ained in a specific heense issued pursuant for use of byproduct u, sources, byproduct material consisting of 31.11 Genertd licsnse 3mM% @mx6m materiais for cutain in vitro cunical g or laboratory testing.

a total of not more than 500 microcuries cordance with the specifications con-ed b a spe@ ham ismd W an eted 34 FR 66 1.]

A8"****

(c) [ Deleted 35 FR 3982.]

utkn of the Mn to pusons (d) lon generating tube. Devices de-

^#"**"*

ngned for ionization of air which contain.

8'"'#*"I as a sealed source or sources, byproduct j (c) Any person who acquires, receives, matenal consisting of a total of not more

  • r transfers byproduct

~@ 31.1 Purpose and scope.'

than 500 microcunes of polonium-210 f p ssesses, uses*

  • E" per device or of a total of not more than M *m* *f*

This part establishes general licenses s

j for the possession and use of byproduct 50 millicuries of hydrogen 3 (tritium) per

  • U matenal contained in certain items and a

,d,,evice.

(l) Shall assure that all labeis affixed g

general license for ownership of by*

@ 31.4 [ Deleted 36 FR 16898.]

to the device at the time of receipt and product material. Part 30 of this chapter 7 31.5 Certain measuring, gauging or beanns a statement that removal of the also contains provisions applicable to the controlling devices.2 Label is prohibited are maintained thereon subject matter of this part.

(a) A general license is hereby issued and shall comply with allinstructions and 31.2 Terms and conditions.

to commercial and industrial firms and precautions provided by such labels; (a) The general licenses provided in $ research, educational and medicalinstitu-(2) Shall assure that the device is o

N this part are subject to the provision of ' tions, individuals in the conduct of their tested for leakage of radioactive material e

y @ @ 30.14(d), 30.34(a) to (e), *30.41, u business, and Federal, State or local and proper operation of the on-off u 30.51 to 30.63 and Parts 19,20, and 21t A government agencies to acquire, receive, mechanism and indicator, if any, at no N of this chapter' unless indicated other-possess, use or transfer, in accordance longer than six month intervals or at such wise in the language of the general li.

with the provisions of paragraphs (b),(c) other intervals as are specified in the

,,c,,e nse, and (d) of this section, byproduct ma-label; however; terial contained in devices designed and (i) devices containing only krypton At tention is directed particularly to the need not be tested for leakage of radio-pronsions of the resulations in Part 30 of this

' Persons possessins byproduct :natenal in dences under the general license in 1 31.s active matenal, and chapter which relate to the labeling of con.

before Jan, t s.1975 may continue to possess, (ii) devices containing only tntium or tainns.

use or transfer that matenalin accordance with not more than 100 microcunes of ether

  • Amended 3a FR 33968.

'n e en fI s in e#ect on Jan.14 f,'7 s beta and/or gamma emitting material of

? Amended 43 FR 691s.

31 1 September 1,1978

PART 310 GENERAL D3MESTR UCENSES FOR BYPRODUCT MATERIAL 10 microcunes of alpha emitting material within 30 days, furnish to the Director of (d) The sencral license in paragraph and devices held in storage in the original the appropriate Nuclear Regulatory Com-(a) of this section does not authorize the shipping container prior to initialinstalla.

mission Inspection and Enforcement manu facture or import of devices tion need not be tested for any purpose; Regional Office listed in Appendix D of jontaining byproduct material.

(3) Shall assure that the tests required Part 20 of this chapter, a report contain-by paragraph (c)(2) of this section and ing a brief desenption of the event and other testing, installation, servicing, and the remedial action taken; removal from installation involving the (6) Shall not abandon the device radioactive materials, its shielding or containing byproduct material; containment, are performed:

(7) Shall not export the device n

(i) in accordance with the ir.structions containing byproduct material except in

$ provided by the labels;or accordance with Part 110 of this c

(ii) by a person holding a specific chapter;t j license pursuant to Parts 30 and 32 of (8) Except as provided in paragraph this chapter or from an Agreement State (c)(9) of this section, shall transfer or to perform such activities; dispose of the device containing by-(4) Shall maintain records showing product material culy by transfer to a compliance with the requirements of person holding a specific license pursuant paragraphs (c)(2) and (c)(3) of this sec-to Parts 30 and 32 of this chapter or from tion. The records shall show the results of an Agreement State, to receive the device tests. The records also shall show the and within 30 days after transfer of a dates of performance of, and the names device to a specific licensee shall furnish of persons performing, testing, installa-to the Director of Nuclear Material Safety tion, servicing, and removal from installa-and Safeguards, U,S. Nuclear Regulatory tion concerning the radioactive material.

Commission Washington, D.C. 20555, a

_its shielding or containment.

report containing identification of the

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Records of tests for leakage of radio

.model number and the name and address material required by paragraphk active (c)(2) of this section shall be maintained,of the person receiving the device. No report is required if the device is trans-for one year after the next required leak g ferred to the specific licensee in order to test is performed or until the sealedR obtain a replacement device; source is transferred or disposed of.

(9) Shall transfer the device to g Records of tests of the on-off mechanism another generallicensee only:

e and indicator, required by paragraph

() Where the device remains in use at e (cK2) of this section, shall be maintained a particular location. In such case the

' for one year after the next required test transfefor shall give the transferee a copy

' of the on-off mechanism and indicator is of this section and any safety documents performed or until the sealed source is identified in the label of the device and transferred or disposed of. Records which within 30 days of the transfer, report to are required by paragraph (c)(3) of this the Director of Nuclear Material Safety section shall be maintained for a period and Safeguards, U.S. Nuclear R'egulatory of two years from the date of the Commission. Washington, D.C. 205 5 5, recorded event or until the device is the manufacturer's name and model

_ transferred or disposed of.

number of device transferred, the name and address of the transferee, and the

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(5) bpon the occurrence of a failure of or damage to, or any indication of a name and/or position of an individual possible failure of or damage to, the who may constitute a point of contact between the Commission and the trans-shielding of the radioactive material or the on off mechanism or indicator, or I'f; 0f upon the detection of 0.005 microcurie (ii) Where the device is held in storage k or more removable radicactive material, in the original shipping container at its

' shall immediately suspend operation of intended location of use prior to initial E the device until it has been repaired by use by a generallicensee.

% the manufacturer or other person holding (10) Shall comply with the provisions a specific license pursuant to Parts 30 and of @ @ 20.402 and 20.403 of this chapter 32 of this chapter or from an Agreement for reporting radiation incidents, theft of loss of licensed material, but shall be State to repair such devices, or disposed exempt from the other requirements of of by transfer to a person authorized by a Parts 19. 20. and 21

  • of this chapter.

specific license to receive the byproduct material contained in the device and.

Amended 42 FR 28a91.

t Amended 4s FR 6915.

September 1,1978 y

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KAY-MAY IIVC.

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WOUSTRIAL PROCESS CON 1ROL EOUIPMENT 516 west Carnpus Drive

  • Arlington Heights, Illinois 60004 * (312) 259 5600
  • TELEX: 281085 eCABLE;KAYRAY J6ne 30, 1978 Dear Sir; In follow-up to our letter of March 6, 1978, (copy attached) we wish to advise you of additional action taken by Kay-Ray concern-ing the referenced source head structural problem.

These rare failures have not resulted in any definable radiation overexposure to plant personnel, but we believe that every reasonable precaution should be undertaken.

Kay-Ray has developed a support bracket that can be simply added by your_ maintenance people to your source heads which will prevent the dome from separating from the head if a weld fracture should This bracket substantially reduces the possibility of a occur.

radiation hazard developing by keeping the lead dome attached to the source head independently of the welding.

The attached drawing illustrates'the brackets that have been designed to be compatible with the different variations of source heads in this family.

The bracket can be easily added to your source-head in less than fifteen minutes, while the head is in normal operation.

No process downtime is required.

To encourage use of this safety feature, Kay-Ray will supply this i

bracket free of charge at your request.

Please fill out the attach-s ed card to confirm the specific source heads presently installed at your f acility so that the proper bracket and instructions can M9.sent.

In closing, we would like to emphasize the importance of this safety 4

precaution.

We hope to hear from your shortly.

Sincerely, KAY-RAY, INC.

a C. Grabowski National Service Manacement

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Postage Will Be Paid By KA Y-RA Y INC.

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INOUSTRIA PROCIIS CONIROL EQU1Pw(NT 516 west Camous Drive. Arungton egats. Inincts 6 Please send i= mediately the brackets listed below:

C0mpany Name:

Shipping Address:

l Name:

Street:

l m.a.1e.

City / State:

Special Shipping Instructions:

Source Rd. Mod.No.(s)

No.0f Hds.

Source Ed.Ser.No.(s)

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