ML20147E426

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IE Inspec Repts 50-456/78-07 & 50-547/78-07 on 781011-12 During Which No Items of Noncompliance Were Noted.Major Areas Inspected Incl:Followup of Previously Identified Noncompliance & Unresolved Matters
ML20147E426
Person / Time
Site: Marble Hill
Issue date: 11/16/1978
From: Hansen W, Haynes D, Clint Jones
NRC OFFICE OF INSPECTION & ENFORCEMENT (IE REGION III)
To:
Shared Package
ML20147E418 List:
References
50-546-78-07, 50-546-78-7, 50-547-78-07, 50-547-78-7, NUDOCS 7812210075
Download: ML20147E426 (4)


See also: IR 05000456/1978007

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U.S. NUCLEAR REGULATORY COMMISSION

OFFICE OF INSPECTION AND ENFORCEMENT

REGION III

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Report No. 50-546/78-07; 50-547/78-07

Docket.No. 50-546; 50 547

License No. CPPR-170; CPPR-171

Licensee:

Public Service of Indinna

1000 Eact Main Street

Plainfield, IN:46168

Facility Name: Marble Hill, Units 1 and 2

Inspection At: Jefferson County, IN

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Instaction Conducted: October 11-12, 1978~

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Inspectors:

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C. E.' Jones

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App:oved By: /.W

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Projects Section

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Inspectitsa Summary

Inspection on October 11-12, 1978 (Report: No. 50-546/78-07 and No.

50-547/78-07)

Areas Inspected: Fo11cwup of previously '.dentified noncompliance

and unresolved matters; activ! ties concerning handling.and rigging-

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of the reactor vessel and reactor vessel head. The inspection

involved 26 inspection-hours onsite by two NRC inspectors.

Results:

No~ items of noncompliance were identified.

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DETAILS

Persons Contacted

Public Service of Indiana (PSI)

F. Hodges, Quality Assurance Manager

  • R.

Peterson, Site Quality Control Supervisor

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J. Roberts, Design - Procurament Quality Assurance Supervisor

S. Farlow, Site Design Control

T. McLarty, Quality Control Engineer

Chicago Bridge and Iron Company (CBI)

F. A. Lusch, Quality Control Supervisor

Cherne Contract Corporation (Chernel_

G. Rosier, Quality Assurance Manager

  • Denotes those present at the exit interview.

Licensee Action on Previous Inspection Findings

(Closed) Unresolved Item (50-546/78-02-02; 50-547/78-02-02); Lack

of control of oven temperature for electrodes returned to the

electrode oven.

The Chicago Bridge and Iron veld rod storage and temperature

monitoring process we.s examined.

The weld rod and the weld rod

ovens were ob"erved to be maintained in a locked area inside a

company maintained structure.

The power supply is permanently

installed.

Based on the controls instituted, the installation

of permanent power supplies and the daily temperature monitoring

performed, proper control has been achieved.

(open) Item of Nonccmp11ance (50-546/78-0:~01; 50-547/78-03-01):

Improper storage of piping not releasable for fabrication mixed

with piping that is acceptable for release.

The licensee's

response dated August 22, 1978 has been evaluated and the imple-

mentation of the corrective actions examined at the si te.

Results

of the examination showed that access to the area has been

restricted by fencing and locked gates. However, the material

acceptable for release has not been separated from other material.

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The piping fabricator has not provided procedures specifying

how materials will be controlled and issued.

The licensec's response

dated August 22, 1978, did not indicate full compliance until February 1,

1979. This item will be reviewed during a future inspection.

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(Closed) Item'of Noncompliance (50-546/78-03-03; 50-547/78-03-03):

Inadequate storage of safety related control valves.

It was

observed that the material'was. moved to a warehouse storage

facility that provides proper fire protection and ventilation.

The warehouse was paved, free from flooding, and provided with

temperature control. The safety related control valves were

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properly stored.

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(Closed) Unresolved Item (50-546/ 78-03-04; 50-547/78-03-04):

Lack

of qualifications of the personnel performing inspections of material

in storage.

The licensee stated that procedures were changed to

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require personnel of the correct experience and training to perform

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the inspections.

Construction Management Procedure (CMP) 3.4 was-

revised to require that quality control materials inspectors,

properly certified, perform the inspections.

The procedure

revision and the qualification of personnel performing the

inspections.4ere examined and were satisfactory.

(Closed) Item of Noncompliance (50-546/78-04-01; 50-547/78-04-01):

Improper storage of pipe penetration sleeves.

Sleeves marked Safety

Category.1 and.others identified by a.NPT code stamp were stored

with non safety'related sleeves of similar types and sizes. .The

pipe penetration sleeve storage area was examined. Piping ciceves

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marked Safety Category 1 and sleeves-identified by a NPT code

stamp were segregated and properly stored.

(Closed) Item of Noncompliance 50-546/78-04-02; 50-547/78-04-02:

Lack of certification of the qualification of personnel performing

storage inspections on safety related items. The qualification

records of the individual in question were examined.

The records

documented that the individual had adequate experience and training

to comply with regulations and standards.

One' additional individual's

record of qualification and certification were reviewed and it was

determined that the record satisfactorily demonstrates ~his qualification

to perform his audit and surveillance assignments.

Functional or Program Areas Inspected

1.

Reactor Vessel and Reactor Vessel Hecd Off Load

The inspector reviewed the Aycock Incorporated Quality Assurance

Manual.

Aycock Incorporated has been contracted by Public

Service of. Indiana to perform all rigging and lif ting of the

reactor vessel, the reactor vessel head, steam generators and

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pressurizers for-both of f loading and setting in place.

Quality

Assurance Procedures QAX-1, 2,: 3, 4, 5,11,12 and 13 were

examined.

Additional. quality assurance procedures will be

reviewed during a future inspection.

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No items of noncompliance or deficiencies were identified in

the above areas.

Exit Interview

The inspectors met with the licensee's representative Mr. R. A. Peterson

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(denoted under Persons Contacted) on October 12, 1978, at the con-

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clusion of the inspection and summarized the scope and findings of

the inspection,

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